Fisher Senoscan's Service Manual
Fisher Senoscan's Service Manual
Fisher Senoscan's Service Manual
SenoScan®
Full Field Digital Mammography System
105200G
UPDATE HISTORY
The update history for the SenoScan Service Manual (Fischer part
number P-55961-SM), for use with systems having software version
4.0 and higher, is shown below. Each revision of this document has
been reviewed for technical accuracy and signed off by the
responsible project engineer with approval records maintained at
Fischer Imaging Corporation. Document sign-off authorizes this
manual to be a part of the Print Release (PR) package or PCO listed
below.
Issue,
Heading Description
Revision
Update History - ii
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 5
Issue,
Heading Description
Revision
Update History - iv
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 000
v
Issue 1, Revision 000 SenoScan System Service Manual (Single Phase Power)
FOREWORD
vi
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 000
Table of Contents
Page
SECTION 1 - INTRODUCTION
Table of Contents ix
Issue 1, Revision 000 SenoScan System Service Manual (Single Phase Power)
x Table of Contents
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 000
SECTION 6 - SCHEMATICS
Table of Contents xi
Issue 1, Revision 000 SenoScan System Service Manual (Single Phase Power)
List of Illustrations
Page
Figure 2-1 Test Points and Fuses on 3-Phase Transformer (top view) . . . . . . . . . . . . . . . . 2-6
Figure 2-2 Voltage Test Points and Fuses – Low Voltage Power Supplies . . . . . . . . . . . . . 2-7
Figure 2-3 Fuses Located on Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Figure 2-4 Test Points for Inverter Voltage Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Figure 2-5 Settings for Pin Jumpers on Card Cage Backplane PCB . . . . . . . . . . . . . . . . . 2-10
Figure 2-6 Settings for Pin Jumpers and Switches on System Interface Board (SIB) . . . . 2-11
Figure 2-7 Settings for Pin Jumpers and Switches on VME Controller PCB . . . . . . . . . . 2-12
Figure 2-8 Settings for Pin Jumpers on Galil PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Figure 2-9 Settings for Pin Jumpers on KVP and Filament Control PCB . . . . . . . . . . . . . 2-14
Figure 2-10 Settings for Switches on Strain Gauge Amplifier PCB . . . . . . . . . . . . . . . . . . 2-14
Figure 2-11 Settings for Pin Jumpers on Digital Mammo CPU PCB . . . . . . . . . . . . . . . . . 2-15
Figure 2-12 Settings for Pin Jumpers on Filter/Collimator PCB . . . . . . . . . . . . . . . . . . . . . 2-16
Figure 2-13 Status/Fault Indicators on System Interface Board (SIB). . . . . . . . . . . . . . . . . 2-17
Figure 2-14 LED Indicators on VME Board (-01 configuration shown, -P244L similar) . . 2-17
Figure 2-15 Status/Fault Indicators on kVP and Filament Control PCB . . . . . . . . . . . . . . . 2-18
Figure 2-16 Status/Fault Indicators on Digital Mammo CPU PCB . . . . . . . . . . . . . . . . . . . 2-19
Figure 2-17 Status/Fault Indicators on Unregulated Power Supply Circuit Board . . . . . . . 2-20
Figure 2-18 Status/Fault Indicators on Camera Power Supply Circuit Board . . . . . . . . . . . 2-21
Figure 2-19 Status/Fault Indicators on Power Distribution Circuit Board . . . . . . . . . . . . . . 2-21
Figure 2-20 Status/Fault Indicators on Light Field Control Circuit Board . . . . . . . . . . . . . 2-22
Figure 2-21 VME Debug Port Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Figure 2-22 Cable Configuration for Use With VME Debug Port. . . . . . . . . . . . . . . . . . . . 2-24
Figure 5-1 SenoScan Generator Cabinet – Front View (covers removed). . . . . . . . . . . . . . 5-6
Figure 5-2 SenoScan Generator Cabinet – Right Side View (covers removed) . . . . . . . . . 5-7
Figure 5-3 Unregulated Power Supply Panel (inside view) . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-4 SenoScan Generator Cabinet – Left Side View (covers removed). . . . . . . . . . . 5-8
Figure 5-5 Inverter – Internal Components/Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Figure 5-6 Inverter – High Speed Starter/IGBT’s (cover removed) . . . . . . . . . . . . . . . . . . 5-9
Figure 5-7 Rear Wall of Generator Cabinet (partial view). . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Figure 5-8 SenoScan Gantry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Figure 5-9 Gantry Column (interior views) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Figure 5-10 Compression Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-11 Collimator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Figure 5-12 Detector and Scan Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Figure 5-13 Motion Command Switches and Cable Assembly (LH shown - RH similar) . 5-19
Figure 5-14 Light Field Assembly, Secondary Collimator . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Figure 5-15 Light Field Control PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Figure 5-16 Filter/Collimator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
List of Illustrations xv
Issue 1, Revision 5 SenoScan System Service Manual (Single Phase Power)
List of Tables
Page
Table 2-1 System Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Table 2-2 Input/Primary Power Voltage Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Table 2-3 Low Voltage Power Supply Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Table 2-4 Inverter Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Table 2-5 VME Debug Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Table 3-1 Tools and Test Equipment Needed for Adjustment and Calibration . . . . . . . . . . . . . 3-2
Table 3-2 X-ray Tube Index Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
Table 3-3 Detector Index Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
Table 3-4 Large Paddle Index Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-65
Table 3-5 High Resolution Paddle Index Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . 3-66
Table 3-6 Spot Paddle Index Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-67
Table 3-7 Compression Encoder Count Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . . 3-69
Table 3-8 Paddle Offset Calculation Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-70
Table 3-9 Bolted Paddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-72
Table 3-10 Paddle Offset Verification Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73
Table 5-1 Generator (E1A1) Replacement Parts – Listed by Part Number . . . . . . . . . . . . . . . . 5-1
Table 5-2 Generator (E1A1) Replacement Parts – Listed by Figure and Index. . . . . . . . . . . . . 5-3
Table 5-3 Gantry (E1B1) Replacement Parts – Listed by Part Number. . . . . . . . . . . . . . . . . . 5-10
Table 5-4 Gantry (E1B1) Replacement Parts – Listed by Figure and Index . . . . . . . . . . . . . . 5-13
Table 5-5 Acq. Station/Tech. Shield (E1C1) Replacement Parts – Listed by Part Number. . . 5-22
Table 5-6 Standalone Server Replacement Parts – Listed by Part Number . . . . . . . . . . . . . . . 5-22
Table 5-7 Review Station (E1D1) Replacement Parts – Listed by Part Number . . . . . . . . . . 5-23
SECTION 1
INTRODUCTION
1-1 GENERAL
This manual provides service information for the SenoScan Full
Field Digital Mammography System. Information provided in this
manual is intended for use by authorized service personnel.
Only information relating to the SenoScan system and SenoScan-
related service procedures is described in this manual. Information
pertaining to other equipment and procedures which may be
referenced in this manual must be obtained from documentation
supplied with the specific equipment.
Introduction 1-1
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
1-3 SYMBOLS
The following symbols are affixed to the interior and exterior of the
SenoScan system to alert installation and service personnel to
potential hazards and operational functions:
Dangerous Voltage
Dangerous voltages are present.
(This symbol may also appear without the triangle
border.)
Warning
This equipment is not suitable for use in the
presence of a flammable anesthetic mixture with air
or oxygen or nitrous oxide.
Attention
A potential hazard to operator, service personnel, or
equipment exists. Refer to the technical manual for
instructions before proceeding.
Danger X-Rays
This equipment produces ionizing radiation when
energized.
Earth (ground)
Power Off
Disconnection from the mains. Used on power
switches.
Power On
I Connection to the mains. Used on power switches.
1-2 Introduction
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
Ionizing Radiation
This symbol (yellow) is used as the x-ray indicator
on both sides of the gantry column. X-ray emission
is taking place when this symbol is displayed.
Standby
I This symbol (green) is paired with the ionizing radi-
ation symbol on the sides of the gantry column. The
system is energized when this symbol is displayed.
< No Symbol>
Mode of Operation
SenoScan is designed for continuous operation with
short time loading. Short time loading is defined as:
one 10 second (max) x-ray exposure every 2.5
minutes or 4 x-ray exposures in 10 minutes.
Radiation Shielding
Ray Proofing
Leakage is less than 80 mR/hr at one meter from the focal spot
of the x-ray tube, measured at 45 kV and 150 mA.
Introduction 1-3
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
Inherent Filtration
1-4-3 Collimator
Operation
1 cm x 22.5 cm (normal)
1 cm x 11.5 cm (High-Res)
1-4 Introduction
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
64.18 cm fixed
1-4-4 Filter
1-4-6 Generator
Output
12 kW, max
Duty Cycle
The duty cycle is limited by the capacity of the x-ray tube. Refer
to the Tube Specifications subsection for manufacturer’s infor-
mation concerning the tube capacity.
BTU/Hr
2500
The BTU/HR rating is based on a system using the average num-
ber of patients examined during a specified amount of time.
Average examine times and procedures were used in determin-
ing the technique factors and system use for a typical day and
power used. This rating has been determined using the heat pro-
duced from a stand-by condition.
Output kV Range
Introduction 1-5
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
The mAs waveform begins upon reaching 10% after the start of the
waveform, and ends upon reaching a trailing edge of 75%.
Radiography
200 mA
50 kVp
10 kW
Note: The line requirements listed in the following paragraphs are for
a one set of examination room equipment consisting of one
SenoScan generator, gantry, and acquisition station. For
multiple examination rooms, multiply the line requirements
accordingly.
70.0A
1-6 Introduction
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
16 kVA
1-6 ENVIRONMENT
Temperature
Operating
59 to 122° F (15 to 50° C)
Storage/Shipping
14 to 122° F (-10 to 50° C)
Relative Humidity
10 to 80% (non-condensing)
Introduction 1-7
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
1-7 SAFETY
Be sure that all personnel authorized to operate the x-ray system are
familiar with the established regulations of the authorities named
above. You might wish to monitor all personnel to ensure
compliance with recommended procedures.
1-8 Introduction
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
ICRP recommends that the MPD to the most critical organs (heart,
lungs, liver, kidney, and brain) accumulated at any age shall not
exceed five rems multiplied by the number of years beyond 18:
Also, no responsibility is assumed for any unit that has not been
serviced and maintained in accordance with the technical service
manual, or which has been modified or tampered with in any way.
Introduction 1-9
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
1-10 Introduction
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
The following components are certified for use with SenoScan Full
Field Mammography System 94001G-3. Certification is applicable
when components are installed, calibrated, and serviced in
accordance with all applicable instructions. Unauthorized
modifications will invalidate certification.
Introduction 1-11
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
A copy of the Material Safety Data Sheet for the dielectric oil is
available upon request.
1-12 Introduction
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
Introduction 1-13
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
1-14 Introduction
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
SECTION 2
TROUBLESHOOTING
2-1 GENERAL
This section contains information that can be useful in diagnosing
SenoScan system problems. It contains information relating to
system fuses, voltage checks, jumper settings, and provides
instructions on how to use the VME Interface. Instructions are also
provided for copying system debug logs to a floppy diskette for
distribution and off-system analysis.
Troubleshooting 2-1
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
2-2 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
C3D1TB1-1 C3D1TB1-8
Applied
C3D1TB1-1 C3D1TB1-15 Line Mains
Voltage
C3D1TB1-8 C3D1TB1-15
C3D1TB2-F1B C3D1TB2-4
115 Vac
C3D1TB2-F2B C3D1TB2-8 Remove fuses F1, F2, F4 -
F7, and F9 from C3D1TB2 Figure 2-1
C3D1TB2-F4B C3D1TB2-16 115 Vac before measuring.
C3D1TB2-F5B C3D1TB2-19 43 Vac
C3D1TB2-F7B C3D1TB2-F8B
380 Vac
C3D1TB2-F7B C3D1TB2-F9B
Troubleshooting 2-3
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
Note: Voltage values listed in Table 2-3 are specified output values for
the indicated power supplies. Unless otherwise noted in the
Voltage Reading column, the tolerance for all voltages readings
is ± 5%.
C1D1 TB1-1 C1D1 TB1-10 115 Vac 3-ph xfmr Figure 2-1
C1D2 TB1 F6 C1D2 TB1-12 C1D2 PS2 Remove C1D2 TB1 F6, F10
+5 Vdc
C1D2 TB1 F7 C1D2 TB1-10 C1D2 PS3 Remove C1D2 TB1 F7
(± 0.1 Vdc) Figure 2-2
C1D2 TB1 F10 C1D2 TB1-12 +24 Vdc C1D2 PS2 Remove C1D2 TB1 F10
2-4 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
Troubleshooting 2-5
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
Test Points
-F1B, -F2B
-F4B - -F7B, -F9B
C3D1TB2 Terminal
Assembly (on top of
3-phase transformer)
Test Points
-1 thru -19
(top view)
Figure 2-1. Test Points and Fuses on 3-Phase Transformer (top view)
2-6 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
-12 Vdc
spade lug
+12 Vdc
spade lug
GND
terminal
C5D4 Backplane
(back of Card Cage)
Figure 2-2. Voltage Test Points and Fuses – Low Voltage Power Supplies
Troubleshooting 2-7
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
Filter/Collimator PCB
(on back of Gantry arm structure)
F1
F1
F2
F2
2-8 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
Troubleshooting 2-9
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
Figure 2-5. Settings for Pin Jumpers on Card Cage Backplane PCB
2-10 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
JP8
JP3
JP7
JP4
JP9
JP11
(No Jumper) JP10
(No Jumper)
JP6
JP5
SW3 (Set all to OFF)
(No Jumper)
IC Type installed SW1 Positions
U1, U2, U5, U10 1 – 5 6 – 10
MAX313 OFF ON
MAX312 ON OFF
DG411 ON OFF
DG412 OFF ON
Figure 2-6. Settings for Pin Jumpers and Switches on System Interface Board (SIB)
Troubleshooting 2-11
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
J19
S5-4 ON receptacle (P8). S3-4 OFF S4-4 ON S4-8 ON
(No Jumpers)
(No Jumpers)
J3
J1
J14
J17
(No Jumpers)
J16
(No Jumpers)
J23
J24
S6-1 ON
J22
S6-2 OFF
S6-3 ON
S6-4 OFF
Figure 2-7. Settings for Pin Jumpers and Switches on VME Controller PCB
2-12 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
JP11
(No Jumpers)
(No
Jumpers)
JP13
JP20
JP12
JP9
(No Jumpers)
(No Jumpers)
JP2
(No Jumper)
Troubleshooting 2-13
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
JP1
Figure 2-9. Settings for Pin Jumpers on KVP and Filament Control PCB
S1-1 ON S1-5 ON
S1-2 OFF S1-6 ON
S1-3 ON S1-7 ON
S1-4 ON S1-8 OFF
2-14 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
JP1
JP2
(No Jumper)
JP5
JP3
(No Jumper)
JP4
JP6
JP7
JP8
(No Jumper)
JP9
(No Jumper)
Figure 2-11. Settings for Pin Jumpers on Digital Mammo CPU PCB
Troubleshooting 2-15
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
JP1
JP13
J2
2-16 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
+12 Vdc -12 Vdc +5 Vdc +24 Vdc -15 Vdc +15 Vdc
(D40) (D41) (D42) (D43) (D44) (D45)
Figure 2-14. LED Indicators on VME Board (-01 configuration shown, -P244L similar)
Troubleshooting 2-17
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
UV (CR1 - green LED) lights to indicate FIL OC (CR4 - green LED) lights to indicate
that kVp undervoltage monitoring circuitry that filament overcurrent monitoring circuitry
is operational. This LED is always lighted. is operational. This LED is always lighted.
OV (CR2 - green LED) lights to indicate IGBT FAULT (CR64 - green LED)
that kVp overvoltage monitoring circuitry lights to indicate that a fault has
is operational. This LED is always lighted. been detected in the IGBT circuitry.
TUBE OC (CR5 - green LED) lights to indicate TEST MODE (CR65 - green LED)
that x-ray tube overcurrent monitoring circuitry usually hard-wired for RUN mode.
is operational. This LED is always lighted. If a switch is present, it must be
set to the OFF ( ON OFF) position.
This LED should never be lighted.
2-18 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
CR8
Not an indicator
in the current
configuration. IGBT FAULT
This LED will (CR7) lights when
not light. IGBT circuitry is
operational. This
LED will be dark
when an IGBT
fault is detected.
EIP (CR30)
(Exposure-in-Progress)
lights when generator
is driving the tube
to produce x-rays.
Troubleshooting 2-19
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
2-20 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
Note: All LED’s are lighted CR3 lights to indicate that the +18 Vdc
for normal operation. regulator circuit is functional.
Troubleshooting 2-21
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
2-22 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
Abort Button
Reset Button
Disconnect system
cable
Troubleshooting 2-23
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
DB25
VME Controller PCB
Laptop DB9 2
Computer 3
1 Serial Port 1/Console
Serial Connector
Port 3
4 7
Figure 2-22. Cable Configuration for Use With VME Debug Port
4. Connect the serial cable to the VME PCB in place of the system
cable you removed in step 3.
5. Connect the other end of the cable to the serial port on the laptop
computer.
6. Turn the laptop computer ON. After bootup, start the terminal
emulation/communication program. Set the following
communications parameters:
baud rate = 9600
parity bit = no
data word = 8 bit
stop bit = 1
hardware flow control = Xon
7. At the left front corner of the generator cabinet, pull the
interlock switch plunger out to its extended position.
8. Set the circuit breaker on the SenoScan generator to the ON
position.
9. The laptop computer will display the following message:
Loading Galil Program . . . Done.
When the Galil program loading is complete, the gantry will
perform a detector scanning motion.
10. When the scanning motion is complete, type the lower case letter
d on the laptop to enable the Debug Terminal Display function.
11. The VME debug terminal is now functional and ready for use.
Caution The VME Debug terminal uses resources which may adversely
impact some image-related timing functions. To ensure
accurate image data, turn the VME Debug terminal OFF (by
typing a command d) before measuring or adjusting image data.
2-24 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
Table 2-5. VME Debug Terminal Commands Table 2-5. VME Debug Terminal Commands (Continued)
Troubleshooting 2-25/blank
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 2
Troubleshooting 2-27
Issue 1, Revision 2 SenoScan System Service Manual (Single Phase Power)
2-28 Troubleshooting
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 3
SECTION 3
3-1 GENERAL
This section provides instructions for all SenoScan adjustments and
calibrations that can be accomplished in the field.
In this section, references to the left or right side of the gantry are as
viewed from the patient’s position.
Locations on the breast support surface are defined relative to the
patient’s position, and are expressed as chest wall, nipple side, right,
and left sides.
References to the left, right, or back sides of the generator are as
viewed from the front side of the generator cabinet.
Caution The x-ray tube may be damaged if the rotor is in the boosted
state when you set the generator circuit breaker to OFF to shut
down the system. To ensure that the rotor has been braked, left
click on the Lock System button on the Main Menu screen at the
acquisition station before setting the generator circuit breaker
to OFF.
If you are operating the SenoScan via the VME debug terminal,
you can determine the boost state of the rotor by observing the
indication for the X-RAY ROTOR: listing in the VME terminal
display. If RUNNING is indicated for the X-RAY ROTOR:
status, type a B (shift b) command on the VME terminal
keyboard to toggle from the boosted state to the brake state.
When the VME terminal displays the X-RAY ROTOR: status as
STOPPED, you may safely set the generator circuit breaker to
OFF.
Table 3-1. Tools and Test Equipment Needed for Adjustment and Calibration
Inverter Test Cable To allow inverter setup and adjustments from generator cabinet
P/N 94649G without need to use acquisition station. (3-4-2)
Camera Power Supply To measure/adjust power supply output voltages to image detector.
Breakout Cable P/N 105214G (3-4-9)
Motion Control Test Cable To control rotation and elevation motion of gantry when covers are
P/N 105213G removed. (3-3)
Combination Square To coarsely align image detector to gantry scan axis. (3-4-3-2)
Line-pair Phantom
To measure detector alignment and scanning speed accuracy.
(Fischer P/N 104373-1 or
(3-4-3-2 and 3-4-4)
Nuclear Associates P/N 07-525)
Phosphor Screen To align image detector and x-ray field size. (3-4-6)
Radiographic Ruler
To align x-ray field to breast support markings and adjust collimator
(Nuclear Associates
back blade. (3-4-6-1 and 3-4-6-2)
P/N 07-533 or equivalent)
Table 3-1. Tools and Test Equipment Needed for Adjustment and Calibration (Continued)
Flat Field Phantom To determine automatic technique detector index and paddle(s)
(3.6 cm acrylic plate) indices. (3-7-2 through 3-7-6)
Note: To facilitate rotation and elevation drive when the gantry side
covers are removed, connect the Motion Control Test Cable
105213G in place of the cover.
Note: Mark the exact location and orientation of a faulty limit switch
before removing it so that the replacement can be installed in the
identical position.
1. Remove the I/O panel cover, lower rear cover, and rear cosmetic
cover from the back side of the gantry column (paragraph
4-2-3-1).
2. Remove the column back plate from the gantry column
(paragraph 4-2-4-1).
3. Using tape, attach an inclinometer/protractor or smart level to
the top surface of the compression paddle attachment block.
+125° CW
Limit Switch
-187° CCW
Limit Switch
+125° CW Cam
Abort Button
Reset Button
Disconnect system
cable
Switch Follower
Switch Body
Bracket Screws
(Loosen from
other side to
adjust switch.)
Actuating Cam
Figure 3-3. Minimum Elevation Limit Switch (viewed from left side of column)
Actuating Cam
12. Press and hold the COMPRESS side of either footswitch. The
paddle will move down to the lower limit switch, activate the
switch, then stop. After a second or so, the paddle will move up
a small distance and stop.
13. The following message will be displayed in the lower left
portion of the terminal screen:
Measure and Enter Compression Travel
(cms):m
Measure the distance between the bottom of the compression
paddle and the surface of the breast support. Measure at the
center front edge of the paddle and breast support.
14. Using the terminal keyboard, enter the measured distance in cm
and press the Enter key. The following message will be
displayed in the lower left portion of the terminal screen:
Press a footswitch to continue.
15. Press either footswitch. The paddle will move up and stop at the
approximate mid travel point. The calibration is now complete.
16. Press and hold the RELEASE side of the footswitch. The paddle
will move to its maximum height and stop.
17. Measure the distance between the bottom of the paddle and the
surface of the breast support, then observe the THICKNESS
reading on the LED display at the base of the gantry column.
The measurement and the display should agree. Both should be
21 cm ±0.5 cm.
Caution DO NOT allow the paddle to contact the surface of the breast
support in the following step. If contact appears imminent,
immediately release the footswitch.
18. Press and hold the COMPRESS side of either footswitch. The
paddle will move to its minimum height and stop. DO NOT
allow the paddle to contact the breast support.
19. Measure the distance between the bottom of the paddle and the
surface of the breast support, then observe the THICKNESS
reading on the LED display at the base of the gantry column.
The measurement and the display should agree. Both should be
1 cm ±0.5 cm.
20. If either measurement/reading in steps 17 and/or 19 is not within
specification, readjust the appropriate limit switch to change the
travel limit.
For example, if the measurement and LED display indicate 2 cm
when the paddle is fully lowered (step 19), you must move the
lower limit switch down approximately 1 cm.
21. If you readjust either limit switch, you must repeat the
compression calibration described in steps 8 through 19.
J14
Potentiometer
8
7 1 KΩ
9
(Connections)
Potentiometer
Mount Screws
R1
Current Limit
Adjust
Compression
Amplifier
E1A1C4A5
ACD On/Off
Switch
1P/2P Switch
BL Wire and
Terminal Screw
(-) A (+) BL
RD Controller
OR Module
GN
BK
J1
kVp Monitor
J2
mA Monitor
U8
R166 R170 R172 R174
R171 R173 R175 R62 R63
9
7 8
TP10
(located below
R175)
R11
Filament Driver
PCB
11. If the voltage across R11 exceeds 2.1 Vac, adjust the Large
Filament Boost potentiometer R170 on the kVp & Filament
Control PCB to obtain a reading of ≤2.1 Vac. Leave the
voltmeter connected for the time being.
12. Press and hold the x-ray switch to make an exposure. Adjust the
kV Calibrate potentiometer R166 on the kVp & Filament
Control PCB to set the amplitude of the waveform displayed on
channel 1 of the oscilloscope to 2.0 Vdc. Refer to Figure 3-12
for location of R166. Note that this value corresponds to the
20 kVp technique selected in step 8 to ensure that the system is
actually producing the kVP value selected at the Acquire screen.
13. Observe the MA waveform on Channel 2, not the kVp waveform
while performing this step. Press and hold the x-ray switch to
make an exposure. Adjust the Large Filament Boost
potentiometer R170 on the kVp & Filament Control PCB to
achieve the flattest waveform possible (minimum spiking)
during the first 100 ms of the waveform without exceeding 2.1
Vac across resistor R11. Repeat the exposure and adjustment as
many times as necessary to make the adjustment.
14. Press and hold the x-ray switch to make an exposure. Observe
the waveform on channel 2 of the oscilloscope and adjust the
Tube Current Cal potentiometer R63 on the kVp & Filament
Control PCB to achieve a value of -0.80 Vdc. Refer to
Figure 3-9 for location of R63. Note that this value corresponds
to the 80 mA technique value selected in step 8 to ensure that the
system is actually producing the mA value selected at the
Acquire screen.
15. Using a mini-grabber probe, attach the oscilloscope to pin 7 of
U8 on the kVp & Filament Control PCB and then press and hold
the x-ray switch to make an exposure. Refer to the Figure 3-11
for location of U8 and pin 7. Note the voltage at U8-7 during
the exposure.
16. Attach the oscilloscope to TP10 on the kVp & Filament Control
PCB. Use the Large Filament Overcurrent Adjust potentiometer
R175 to set the voltage at TP10 slightly higher than that
measured at U8-7. Typically, this voltage is set approximately
0.5V higher than U8-7.
17. At the acquisition station, use the Acquire screen to select a
technique of 45 kVp and 170 mA.
18. Attach the oscilloscope to U8-9 and make an exposure. Note the
voltage at U8-9 during the exposure.
19. Attach the oscilloscope to U8-8. Use the Large Filament Tube
Over Current potentiometer R173 to set the voltage at U8-8
slightly higher than that measured at U8-9.
Caution The setting of R173 protects the x-ray tube from damage by
preventing excessively high filament current. Set the voltage at
U8-8 for the minimum value that will allow an exposure.
Typically, this voltage is set from 0.5 to 1.5V higher than the
voltage at U8-9. Start by setting the voltage to 0.5V higher than
the voltage measured at U8-9 and make an exposure. If the
system allows the exposure, the setting is satisfactory. If the
system will not allow the exposure, increase the voltage setting
at U8-8 and attempt another exposure. Repeat until the system
allows the exposure.
20. Verify the x-ray tube calibration by making exposures at each of
the following techniques:
kVp mA
26 100
30 170
38 210
TP4
TP5
Figure 3-13. TP4 and TP5 Timing Relationship (IGBT dead time)
11. Take the x-ray exposure. Note that an acquisition error message
will be displayed as soon as the x-ray button is pressed.
12. Observe the timing of the two signals on the oscilloscope.
The timing of the two signals is such that the pulses of one signal
are centered between the pulses of the other. The width of the
pulses on each signal are proportional to the kVp used for the
x-ray exposure with the maximum pulse width occurring at
maximum kVp.
Verify that 5.6 microseconds (µsec) of dead time exists between
the pulses. See Figure 3-13.
13. If the timing between pulses is less than 5.6 µsec at 37 kVp and
150 mA, adjust potentiometer R206 approximately 1/2 turn
CCW to narrow the pulse width and repeat steps 11 and 12 until
the dead time interval between pulses is 5.6 µsec. See
Figure 3-12 for location of R206.
14. Reset the technique for 45 kVp and 170 mA and take the x-ray
exposure.
15. Again, observe the timing of the two signals on the oscilloscope.
Verify that at least 6.0 µsec of dead time exists between the
pulses.
16. Set the generator circuit breaker to OFF.
17. Install the 4 fuses removed in steps 2 and 3.
18. Remove the oscilloscope from TP4 and TP5 and connect it to the
J1 kVp Monitor connector on the inverter power supply
assembly (see Figure 3-10 for location).
19. Set the generator circuit breaker to the ON position and take
several x-ray exposures at techniques of 20 kVp and 60 mA to
45 kVp and 170 mA to verify that the kVp output tracks the
selected kVp across the technique range (scale factor at J1 kVp
Monitor connector is 1 Vdc = 10 kVp).
Pixel Row
(Total 4096 pixels along the
length of the detector.)
Pixel Column
(Total 200 pixels across
the width of the detector.)
Active
area of
detector
A fixed point on the breast
support surface must track
parallel to the pixel columns
as the detector moves below
during the x-ray scan.
3-4-3-2 Procedure
1. Remove covers from gantry arm (paragraph 4-2-1-1).
2. Remove carbon fiber breast support and detector housing
(paragraph 4-2-2-1).
3. On the collimator, use the thumbscrews to adjust the left, right,
and front collimator blades to their maximum open positions.
4. Connect VME debug terminal to VME debug port in generator
cabinet, turn system power ON, and then initialize the VME
debug terminal (paragraph 3-6-1, steps 1 through 11).
5. Allow the Acquisition Station computer to bootup. At the login:
prompt, type fic (in lower case) and press Enter.
6. At the password: prompt, type mammo (in lower case) and
press Enter. The Patient screen will be displayed.
7. At the VME debug terminal, use the VME Position Image
Detector command ("p") to position the image detector to the
30% ("0.3") scan position. Verify that the image detector moves
to and stops at 30% of its scanning range.
8. Using a combination square, set the initial position of the
detector so the right side mounting bracket is square to the front
surface of the cable surface block as shown in Figure 3-15.
Set blade of
square against
mounting
bracket.
Detector
Mounting
Bracket
(right side)
Use VME
command "p"
to position
detector to
30% scan.
Figure 3-15. Set Initial Position of Image Detector With a Combination Square
If necessary loosen the clamp screw (1/4" hex key) that locks the
detector mounting block to the lower end of the scanning arm.
Location of the clamp screw is shown in Figure 3-16. Tighten
the clamp screw after squaring the detector to the cable surface
block.
9. Install the large compression paddle and lower it to its minimum
height so that it just clears the image detector.
10. Affix a piece of masking tape, paper, Post-It Note®, or similar
device to the chest wall edge of the compression paddle so that
it extends down over the end of the image detector as shown in
Figure 3-17. Use a pencil, pen, or marker to draw alignment
reference marks on the paper and the end of the detector as
shown in the figure. Leave this alignment reference aid in
position for the remainder of this procedure.
11. At the VME debug terminal, enter the VME Swing Calibration
command ("j") to allow normal detector scanning operation.
12. Place the line-pair phantom on the chest wall edge of the
compression paddle with the line patterns oriented parallel to
the scan direction as shown below. Tape the line pair test
phantom to the compression paddle to ensure it will be
unaffected by scanning motion vibration.
Direction of scan
13. Enter the unique patient information normally used for test
images into the New Patient/Edit Patient/Find Patient pane on
the Patient screen.
14. Left click on the Save button at the bottom of the New
Patient/Edit Patient/Find Patient screen. The patient name
entered in step 13 will be highlighted in the Patients list.
15. Left click on the Acquire New Study button in the center of the
Patient screen. The Acquire screen will be displayed.
16. Using the Acquire screen, select a technique of 25 kVP and 80
mA. Select High Resolution (place a check mark in the
checkbox).
17. Acquire an image.
Lower end of
Scanning Arm
Detector Mount
Block
Detector Mount
Clamp Screw
(use 1/4" hex key)
Detector Mounting
Bracket
Compression Paddle in
fully lowered position.
Reference Marks
Image Detector at
30% scan position.
peak-valley difference
----------------------------------------------------- × 100 = % modulation
plot range
Draw ROI
across the
12.5 line-pair
pattern.
Figure 3-18. Line Pair Phantom Image for Detector Alignment (typical)
Highest
Peak
ADU Value
Readout
Peak-Valley
Difference
Plot Range
Baseline
ADU Value
Readout
Figure 3-19. Typical Display for Plot of ROI on 12.5 Line-Pair Phantom
• For Example:
If the value of the highest peak in Figure 3-19 is 905, and the
value of the baseline is 87, the plot range is 818.
In the peak-valley pair with the smallest peak-valley
difference, the value of the peak is 732, and the valley of the
valley is 478. Therefore, the peak-valley difference is 254.
By dividing the peak-valley difference value of 254 by the plot
range value of 818 and then multiplying by 100 we obtain a
percentage of modulation value of 31:
254
--------- × 100 = 31
818
The percentage of modulation value for this example is 31%.
Note: If the breast support is not installed, place the line pair phantom
on the (fully lowered) compression paddle.
1. Place the line-pair phantom on the breast support with the line
patterns oriented perpendicular to the scan direction as shown
below. (Line patterns will run from chest wall to the nipple side
of the breast support to ensure it will be unaffected by scanning
motion vibration.)
Direction of scan
Draw ROI
across the
12.5 line-pair
pattern.
Figure 3-20. Line Pair Phantom Image for Detector Alignment (typical)
Measure and note the ADU values for this peak and
adjacent valley. (Place the cursor on the peak and read
the displayed ADU value from the screen. Repeat for the
value of the valley.)
- Subtract the valley ADU value from the peak ADU
value to derive the peak-valley difference value.
- Divide the peak-valley difference by the plot range.
- Multiply this value by 100. This is the % modulation.
peak-valley difference
----------------------------------------------------- × 100 = % modulation
plot range
Note: See step 20 of paragraph 3-4-3-2 for a more detailed example of
how to determine the % modulation value.
15. Note the % modulation value. Write it down, then reject the
image.
16. Left click on the Administration button in the right end of the
Acquire screen header to display the Administration Console
screen.
17. From the left panel of the Administration Console screen, select
Hardware. The VME Hardware screen shown in Figure 3-19
will be displayed.
18. Note the current value of the Scan Speed. Write it down!
19. Place the mouse pointer in the Default Scan Speed field, and use
the increment button to increase the currently displayed Scan
Default
Scan Speed
Save
Button
Speed value by 50. Left click on the Save button then close the
Administration screen.
Note: The new Scan Speed value is not recognized by the system until
the SenoScan application is restarted.
Side Blade
Thumbscrews
(2 each side)
Front Blade
Thumbscrew
Locking Setscrews
(5/64" hex key) 6 places
Start Button
kVp Dropdown
Menu
mA Dropdown
Menu
Step/Status
Display Field
Ruler
Phosphor
Screen
Place phosphor screen and ruler Place phosphor screen and ruler on
on this side when checking adjustment this side when checking adjustment
of the beginning-of-scan limit switch. of the end-of-scan limit switch.
Ruler Phosphor
Screen
Figure 3-26. Placement of Phosphor Screen and Ruler for Back Blade Adjustment
Forward/Backward Forward/
Backward
Forward/Backward
Side to Side
Up/Down
Enlarged View
Adjusts bulb
forward and
backward
Adjusts bulb
up and down
Adjusts bulb
side to side
8. Measure the distance between each light field edge and the
respective X-ray image marking made in the previous step.
Record the differences on the data sheets.
9. Rotate the gantry 90° CW.
10. Take an image and verify that the blades are not present in the
image. If a blade is present in the image, return to step 4.
11. Rotate the gantry -90° CCW.
12. Take an image and verify that the blades are not present in the
image. If a blade is present in the image, return to step 4.
WARNING To avoid possible eye damage, do not look directly into the light
field lamp during the following procedure.
Power Supply #3
(C1D2 PS3)
Note: Allow one hour warm-up time for power supply to stabilize be-
fore adjusting output voltage levels.
+5 Vdc Adjust
Connect multimeter between the +5V lug and the GND lug on
the back side of the card cage backplane C5D4. Refer to
Figure 3-30 for location.
Adjust V1 Adjust on C1D2PS3 for a meter reading of +5 (± 0.1)
Vdc. Refer to Figure 3-30 for location of V1 Adjust.
+12 Vdc Adjust
Connect multimeter between the +12 Vdc spade lug and the
GND terminal on the back side of the card cage backplane
C5D4. Refer to Figure 3-30 for location.
+5 Vdc
Terminal
V3 Adjust
+12 Vdc (+12 Vdc)
Spade Lug
V4 Adjust
(-12 Vdc)
GND
Terminal V1 Adjust
(+5 Vdc)
GND Reference
Note: V2 Adjust and V3 Adjust on C1D2 PS1 are currently not used in
the SenoScan application.
V1 Adjust
(+15 Vdc)
P20
V4 Adjust
(-15 Vdc)
Note: Verify that the outputs of the low voltage power supplies #3, #2,
and #1 (see paragraphs 3-4-8-1, 3-4-8-2, and 3-4-8-3) are correct
before adjusting the camera power supply.
Required Equipment
• Camera Power Supply Breakout Cable 105214G
• DVM
Voltage Adjustment
1. Set the circuit breaker on the generator cabinet to the OFF
position.
2. Remove the carbon fiber breast support and the lower portion of
the detector housing.
+18V
-15V
+6.5V Gantry
Wiring
Breakout Cable DB-9
Assy 105214G (Power Cable)
GND
3. Disconnect the power cable from the DB-9 connector at the back
of the image detector (see Figure 3-33).
4. Connect the female connector on breakout cable 105214G to the
DB-9 receptable on the image detector in place of the cable you
removed in step 3.
5. Connect the power cable you removed in step 3 to the remaining
connector (DB-9F) on the breakout cable.
6. Set the circuit breaker on the generator cabinet to the ON
position.
7. Connect the DVM between the +18V and GND test lugs on the
Breakout Cable Assembly.
8. Adjust R5 on the Camera Power Supply PCB for a reading of
+18 Vdc (±0.5) Vdc on the DVM. Refer to Figure 3-34 for
location of R5.
9. Connect the DVM between the +6.5V and GND test lugs on the
breakout cable assembly.
10. Adjust R6 on the Camera Power Supply PCB for a reading of
+6.5 (±0.5) Vdc on the DVM.
11. Connect the DVM between the -15 Vdc and GND lugs on the
breakout cable assembly.
12. Verify that the DVM reading is within the range of -14.5 to -15.5
Vdc. This output level is fixed. There is no service adjustment
for the -15 Vdc output.
+5 Vdc Adjust
TB2-1
(+5 Vdc)
TB2-2
(GND)
TB2-5
(-15 Vdc)
TB2-6
(+15 Vdc)
Interface Motherboard
E1A1C3D3 BD1
S2
S2-1 ON S2-5 OFF
S2-2 OFF S2-6 OFF
S2-3 OFF S2-7 ON
S2-4 OFF S2-8 ON
P2
Offset Adjust
P1
Gain Adjust
S1 S3 S4
S1-1 ON S1-5 ON S3-1 ON S3-5 OFF S4-1 OFF S4-5 ON
S1-2 OFF S1-6 ON S3-2 OFF S3-6 ON S4-2 ON S4-6 ON
S1-3 ON S1-7 ON S3-3 OFF S3-7 ON S4-3 OFF S4-7 OFF
S1-4 ON S1-8 OFF S3-4 OFF S3-8 ON S4-4 ON S4-8 OFF
Figure 3-36. Switch Settings and Potentiometers on Strain Gauge Amplifier PCB
Breast Support
Female Dovetail Attachment Casting
(aluminum)
Force Gauge
Note: Monitor the force gauge during the following step to ensure that
the applied compression force remains at 300 newtons.
10. The LED display at the base of the gantry column should
indicate 300 newtons. If it does not, adjust Gain Adjust
potentiometer P1 on the Strain Gauge Amplifier PCB for a
reading of 300 newtons. Occasional downward excursions to
299 newtons are permissible.
11. Step on the Release side of the footswitch to reduce the
compression on the force gauge to "0" (zero). Verify that the
A/D value displayed on the VME terminal is near zero as
specified in step 6 above. If it is not, repeat steps 6 through 11.
12. Apply a compression force of 250 newtons as indicated on the
force gauge. Rotate the gantry to 0, -45, -90, -135, and -180
degrees, verifying that the force gauge reading and the LED
display reading are in agreement (± 3 newtons) at each point. To
correct errors, readjust Gain Adjust potentiometer P1.
13. When the calibration is satisfactory, install the gantry arm back
cover, disconnect the VME debug terminal, remove the high
resolution compression paddle, and reinstall the original paddle.
Adjustment Ring
Clutch Body
Note: Allow the system to warm-up for at least one hour before start-
ing this calibration procedure. Ensure that any additional pad-
dles that are to be used with the system are included in the pro-
cedure.
6 cm
C1 C2 C3 C4 C5 C6 C7 C8
Normalize
Technique Mrad mA mRad/mA Normalize Baseline Index
mRad/mA
kVp, mA (actual) (actual) (C2/C3) (A1/0.10") (@ 0.10") (C6/C7)
(C4/C5)
Average of C8
14 x 7 cm ROI
Markings
(use masking tape)
C1 C2 C3 C4 C5 C6 C7
Detector
Technique ADU 1 ADU 2 ADU avg. ADU/TI Baseline
Index
kVp, mA (actual) (actual) (C2+C3)/2 (C4/TI) ADU’s
(C5/C6)
Average of C7
C1 C2 C3 C4 C5 C6
Average of C6 1.0
C1 C2 C3 C4 C5 C6
Average of C6 1.0
C1 C2 C3 C4 C5 C6
Average of C6 1.0
C1 C2 C3 C4
Upper Limit
Lower Limit
4. Press and hold the foot switch until the paddle moves to the
upper limit switch, stops, and backs away. If the paddle does not
back away, the upper limit switch must be adjusted and the
compression calibration restarted. Using a precision steel ruler,
measure the distance from the top edge of rod attached to the
paddle to the bottom edge of the rod attached to the breast
support. Record the measured value in column C2 for the Upper
Limit on the Compression Encoder Count Calculation
Worksheet provided in Table 3-7. Enter the measured thickness
in cm on the VME debug terminal.
5. Locate the compression encoder counts in the lower left of the
VME debug terminal screen, after the “Comp Pos:” heading.
Record the compression encoder counts in column C3 for the
Upper Limit.
6. Press and hold the foot switch until the paddle moves to the
lower limit switch, stops, and backs away. If the paddle does not
back away, the lower limit switch must be adjusted and the
compression calibration restarted.
7. Using a precision steel ruler, measure the distance from the top
edge of rod attached to the paddle to the bottom edge of the rod
attached to the breast support. Record the measured value in
column C2 for the Lower Limit on the Compression Encoder
Count Calculation Worksheet. Enter the measured thickness in
cm on the VME debug terminal.
8. Locate the compression encoder counts in the lower left of the
VME debug terminal screen, after the “Comp Pos:” heading.
Record the compression encoder counts in column C3 for the
Lower Limit.
9. Press and hold the foot switch until the paddle moves to the
middle position and stops. When the switch is released, the
compression calibration sequence completes.
C1 C2 C3 C4 C5 C6 C7 C8
Slack Delta
Paddle
Slack Counts Compensated Thickness Counts
Encoder Offset
Paddle Slack (C3 x counts Encoder (reference to/from
Counts (C7/counts
per cm) Counts only) Large
per cm)
(C2+C4) Paddle
Large
High Res
Spot
18. With the paddle just contacting the phantom, record the
compression encoder counts from the “Comp. Pos:” field in the
VME debug terminal. Record this encoder count value into
column C2 for the corresponding paddle in the Paddle Offset
Calculation Worksheet.
19. Record the thickness from the VME debug terminal into column
C6 for the corresponding paddle. Do not use a corrected
thickness.
20. Repeat steps 17, 18, and 19 for all of the paddles that will be used
with this system.
21. Determine the Slack Compensated Encoder Counts by adding
the slack counts in column C4 with the encoder counts in column
C2 and enter the result in column C5.
22. Calculate the paddle offsets for each paddle: Subtract the
compensated encoder counts for the large paddle from the
compensated encoder counts for each of the other paddles in
column C5. Record the results, including the sign of the results,
as the delta in column C7.
23. To obtain the offset for each paddle, divide each paddles delta
count value by the number of counts per cm determined in
step 12 of paragraph 3-7-6.
24. Record the results, including the sign, in column C8.
9. Find the first paddle entry in the file (there will normally be five
paddle entries). This paddle should have an id attribute of
id="1" and the displayName should be "Large". Set the index
attribute number to "1.0".
10. Find the id="2" paddle entry. Set the index to the index value
calculated in the Paddle2 Index Calculation Worksheet.
11. Find the id="3" paddle entry. Set the index to the index value
calculated in the Paddle3 Index Calculation Worksheet.
12. Find the id="4" paddle entry. Set the index to the index value
calculated in the Paddle4 Index Calculation Worksheet.
13. Find the id="5" paddle entry. Set the index to the index value
calculated in the Paddle5 Index Calculation Worksheet.
14. Verify which paddles will be utilized with the system under test
and set the deflection attributes of the paddles to the deflection
values listed in Table 3-9.
15. For the id="1" paddle entry, set the paddleOffset to 0.00.
16. For each of the other paddle entries, set the paddleOffset to the
offset value calculated for that paddle in the Paddle Offset
Calculation Worksheet (Table 3-8).
17. Finally, set testPrintouts to ‘true’.
18. Save the changes to the ‘atr.xml’ file and exit the editor: Press
ESC then type : wq! and press Enter.
C1 C2 C3 C4
Large
High Res
Spot
Some detectors will contain dead pixels that may cause a line in the
image that can be noticed by the user if not stitched out. There are
dead pixels at the junctions of the 4 CCDs that are already stitched
out. The detector can image in both high resolution and normal
resolution, but dead pixels are always specified in normal resolution.
The maximum allowable number of defective pixels per detector is
8 (dead pixels at the CCD chip junctions not included). There must
be at least 5 operational pixels between two defective pixels
(including the dead pixels at the chip junctions).
Menu
1. Add new dead pixels
2. Reset to no dead pixels except ccd junctions
(Used when removing a detector)
3. Quit
Menu
1. Add new dead pixels
2. Reset to no dead pixels except ccd junctions
(Used when removing a detector)
3. Quit
Enter the dead pixels in normal resolution on one line then press
return ->
10 34
You just entered pixels 10 34
Writing file
Menu
1. Add new dead pixels
2. Reset to no dead pixels except ccd junctions
(Used when removing a detector)
3. Quit
<imageCorrectorXml>
<deadPixelList resolution="normal">
<deadPixel position="1022" averaging="leftcopy"/>
<deadPixel position="1024" averaging="rightcopy"/>
<deadPixel position="1023" averaging="interpolate"/>
<deadPixel position="2046" averaging="leftcopy"/>
<deadPixel position="2048" averaging="rightcopy"/>
<deadPixel position="2047" averaging="interpolate"/>
<deadPixel position="3070" averaging="leftcopy"/>
<deadPixel position="3072" averaging="rightcopy"/>
<deadPixel position="3071" averaging="interpolate"/>
<deadPixel position="10" averaging="interpolate"/>
<deadPixel position="34" averaging="interpolate"/>
</deadPixelList>
<deadPixelList resolution="high">
<deadPixel position="2046" averaging="leftcopy"/>
<deadPixel position="2048" averaging="rightcopy"/>
<deadPixel position="2047" averaging="interpolate"/>
<deadPixel position="4094" averaging="leftcopy"/>
<deadPixel position="20" averaging="leftcopy"/>
<deadPixel position="21" averaging="rightcopy"/>
<deadPixel position="68" averaging="leftcopy"/>
<deadPixel position="69" averaging="rightcopy"/>
</deadPixelList>
<scanRegion start="40" height="100" type="dark" resolution="normal"/>
<scanRegion start="40" height="100" type="dark" resolution="high"/>
<scanRegion start="375" height="5625" type="data" resolution="normal"/>
<scanRegion start="375" height="5625" type="data" resolution="high"/>
<scanRegion start="0" height="0" type="startFuzzy" resolution="normal"/>
<scanRegion start="0" height="0" type="startFuzzy" resolution="high"/>
<scanRegion start="0" height="0" type="endFuzzy" resolution="normal"/>
<scanRegion start="0" height="0" type="endFuzzy" resolution="high"/>
<scanRegion start="2000" height="165" type="dailyDark" resolution="normal"/>
<scanRegion start="2000" height="165" type="dailyDark" resolution="high"/>
<scanRegion start="600" height="165" type="dailyBright" resolution="normal"/>
<scanRegion start="600" height="165" type="dailyBright" resolution="high"/>
<bgThreshold saturation="4094" saturationValue ="4095" limit="3000"
value="4095"/>
SECTION 4
4-1 GENERAL
This section provides removal and installation procedures for those
components and assemblies that require special instructions.
Components and assemblies that can be removed and replaced
intuitively and without instruction are not included.
This section also contains a listing of required post-installation
checks and adjustments for all components requiring checkout
and/or adjustment after installation or replacement.
Note: Some of the procedures described in this section utilize the built-
in VME Debug Interface which requires the use of a laptop com-
puter and a serial interface cable. Detailed instructions for use
of the VME Debug Interface are provided in Section 3 of this
manual.
4-2-1-1 Remove
To remove the covers from the gantry arm, accomplish the following
steps in the sequence given.
1. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
2. Rotate the gantry arm to its home position (0°).
3. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
4. Remove the 2 manual compression knobs (2 allen setscrews in
each knob - 1/16" hex) from their shafts (Figure 4-1).
Phillips Screws
1 each side back cover
Allen Setscrews
1/16" Hex
2 each in each
compression knob
5. Loosen 2 pan head phillips screws (Figure 4-2) securing the back
cover to the gantry.
Back Cover
Phillips Screws
1 each side
6. Move your hands down along the back cover edges and pull the
lower back cover away from the gantry. This motion
disconnects the back cover male connectors (Figure 4-3) from
the gantry.
Phillips Screws
1 each side
Male Connectors
1 each side
7. Lift the back cover straight up to clear the gantry arm trunnion
and remove it from the gantry. Set the back cover aside.
8. Disconnect the light field switch cable from its mating connector
on the pie.
9. Support the front of the top cover to prevent it from falling and
unlatch the two clamps (Figure 4-4) securing it.
Top
Cover
Latches
Side
Cover
Latches
10. Pull the top cover up at a 45° angle to remove it from the support
bracket (Figure 4-5). Set the top cover aside.
Top Cover
Support
Bracket
Caution Each gantry arm side cover is connected to the gantry arm
structure via a motion control wiring harness. Use care to
prevent damage to the wiring harness when removing the cover.
11. Unlatch the clamp securing the side cover (Figure 4-4).
12. Grasp the side cover handle and press the side cover latch
(Figure 4-6) inward to release the side cover from the gantry. If
needed, push the side cover inward while pressing the latch.
13. Pull the side cover away from the manual compression shaft
(Figure 4-7).
Manual
Compression
Shaft
Locating Pins
2 each cover
Alignment Slots
2 each side
of Gantry
Side Cover
(Internal View)
15. Carefully separate the side cover from the gantry structure far
enough to gain access to the wiring harness connector (type DB9
– mounted on the side of the swing arm enclosure housing)
(Figure 4-9).
16. Squeeze the locking clamps together and disconnect the
connector from its receptacle. Set the side cover aside.
Wiring
Harness
Connector
4-2-1-2 Install
To install the gantry arm covers, accomplish the removal procedure
in reverse sequence.
After installation, run the compression assembly through its full
range of motion to ensure that compression paddle attachment block
does not chafe against the covers.
4-2-2-1 Remove
1. Remove the 10 flat-head phillips screws (Figure 4-10) that
secure the carbon-fiber breast support to the detector housing.
Support the carbon-fiber breast support during screw removal to
prevent it from falling. It is not necessary to separate the trim
ring from the carbon fiber breast support before removal.
2. Remove carbon-fiber breast support by pulling it straight out
from detector housing. Set the breast support aside.
3. Remove three screws at the bottom back edge of the detector
housing (refer to Figure 4-10 for locations).
Note: The detector housing consists of two parts: upper and lower.
The upper part is not removed for routine service.
4. Remove two screws (one from each side) then remove the
detector housing by lowering it straight down. Set the detector
housing aside. Note that the upper part of the detector housing
is not removed.
CAUTION
Support detector housing Seam between upper
housing when removing and lower parts of
screws from side of housing. 3 screws along bottom back detector housing.
edge of detector housing
4-2-2-2 Install
To install the detector housing and carbon fiber breast support,
accomplish the removal procedure in reverse sequence.
Caution Use care so the image detector is NOT bumped or moved when
you install the carbon fiber breast support.
Bar Clamps
CAUTION
DO NOT apply excessive
clamping force. Use only
enough force to pull the upper
and lower detector housings
together.
Figure 4-11. Use Bar Clamps for Installation of Carbon Fiber Breast Support
4-2-3-1 Remove
To remove the covers from the gantry column, accomplish the
following steps in the sequence given.
1. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
2. Remove front cover.
- Remove 2 screws from bottom of cover on each side.
Refer to Figure 4-12 for location.
- Remove 1 screw driven into rear cover at top back corner
of cover on each side.
- Remove front cover and set aside.
3. Remove I/O Panel cover.
- Remove 2 screws from bottom edge of I/O Panel cover.
To remove
To remove Front Cover:
Back Plate Cover: Back Plate Cover Remove 3 screws
Remove 4 screws each side.
(1 each corner).
Rear Cover
To remove I/O
Panel Cover:
Remove 2 screws.
To remove
Rear Outer Cover:
Remove 2 screws
each side after
removing I/O Panel Cover.
- Slide I/O Panel cover back over the cabling far enough to
expose the rear cover mounting screws on both sides of
I/O Panel mount.
4. Remove Rear Cover.
- Remove 2 screws driven into both sides of I/O panel
mount.
- Remove rear cover and set aside.
5. Remove Back Plate Cosmetic Cover.
Caution To prevent damage to I/O panel and cabling, do not allow the
back plate cosmetic cover to fall when removing screws.
4-2-3-2 Install
To install the gantry column covers, accomplish the removal
procedure in reverse sequence.
After installation, run the column through its range of motion to
ensure that there is no binding or chafing of the covers during
movement.
4-2-4-1 Remove
1. Remove 2 each flathead screws at the top edge of the backplate
to free the column top cap from the back plate.
2. Remove 6 each 5/16" flat-heat socket screws from each side of
the back plate (12 screws total).
3. Separate the back plate from the column and lift it clear of the
I/O panel. Set the back plate aside.
4-2-4-2 Install
To install the back plate on the column, set it in place, align the
screw holes, then loosely install the flat-head socket screws.
Note: The column sides may spread when the back plate is removed.
Therefore you may find it necessary to pull the sides together to
align the screw holes when installing the back plate.
4-2-5-1 Remove
1. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
2. Remove 2 each flathead screws from the top front edge of the
gantry column.
3. Remove 2 each flathead screws from the upper top corners of the
back plate cosmetic cover.
4. Carefully pull the top edge of the back plate cosmetic cover
away from the back of the column far enough to gain access to
the 2 screws that secure the top cap to the column back plate.
5. Remove the 2 screws that secure the top cap to the column back
plate.
6. Lift the top cap from the column enough to gain access to the
cable that connects the Power Distribution PCB to the X-ray
Indicator PCB on the right side of the top cap (as viewed from
the back of the column).
7. Disconnect the cable at the X-ray Indicator PCB and remove the
top cap from the column.
4-2-5-2 Install
To install the gantry column top cap, accomplish the removal
procedure in reverse sequence.
4-2-6-1 General
The lift actuator provides elevation movement for the gantry and
bears the entire weight of the movable part of the gantry.
Field replacement of the lift actuator can be a major undertaking
when the lift actuator has failed, particularly if the failure occurs
when the column is positioned at a high elevation setting. This will
require the column to be raised well beyond its normal maximum
height, possibly as high as the internal cabling will allow, to provide
adequate clearance for removal of the actuator.
A method of raising the gantry column and then supporting the
weight of the gantry while the actuator is replaced is required. This
method may be by use of a jack or a hoist.
Replacement lift actuators may be supplied with either a pre-
terminated power/control cable or an unterminated cable. The
method of wiring to be used to connect the replacement part into the
gantry is determined by the type of replacement you receive.
4-2-6-2 Remove
1. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
2. Remove all column covers (paragraph 4-2-3).
3. Remove column back plate (paragraph 4-2-4) to gain access to
the interior of the column.
4. Disconnect all system interconnect cables from the gantry I/O
panel and move them out of the way.
5. Remove gantry I/O Panel from its mounting brackets (2 screws
each side) and carefully lower it into a flat position (connectors
face down). Use care that the wiring is not damaged.
6. Remove the actuator motor cover (1 screw each side). Refer to
Figure 4-13 for location.
7. If the power/control cable on your replacement lift actuator
assembly is terminated with a connector on the red and black
wires and a pin on the white wire, remove the J4 connector body
from the gantry I/O panel and extract pin 2 from connector J9.
8. If the power/control cable on the replacement lift actuator
assembly is not pre-terminated, cut the power/control cable
approximately 6 inches back from the J4 connector in the gantry
I/O panel.
Strip and dress the wires that remain attached to J4 and J9 so that
they can be spliced to the cable on the replacement lift actuator.
9. Raise the column slightly to remove the gantry weight from the
lift actuator.
- If a hoist is to be used, remove the column top cap
(paragraph 4-2-5-1) to gain access to the threaded
eyebolt holes at the front corners of the column. Screw
a 9/16-12 eyebolt into the hole at each front corner and
attach the hoist.
- If jacks are to be used, position one jack on each side of
the column and engage the lower edge of the outer
column. The column top cap need not be removed.
10. With the weight of the gantry relieved from the lift actuator,
place blocks and wedges under the lower edge of the outer
column to prevent it from falling in case of jack or hoist failure.
11. Remove the hairpin from the clevis pin in the lift actuator lower
mount. See detail in Figure 4-13.
12. Push the clevis pin out of the lift actuator lower mount. It may
be necessary to very slightly raise or lower the column to relieve
the loading on the clevis pin so it can be removed. Two nylon
washer pads which fit over the clevis pin between the actuator
mounting eye and the mounting bracket bearings will fall out
when the clevis pin is removed. Retain these pads for reuse.
13. Using the jack or the hoist, raise the outer column as high as the
internal cabling will allow. Use care that the internal cabling is
not damaged. Note that the disconnected lift actuator will raise
along with the column.
Caution Place blocks under the lower edge of the outer column to prevent
it from falling in case of jack or hoist failure.
14. While supporting the lift actuator, remove the 2 sets of socket
screws, flat washers, and lock washers that secure the top of the
actuator to the column middle plate structure.
15. Carefully lower the actuator to the column base plate and then
angle it so it can be removed from under the middle plate
structure. Use care so that the cabling on the ground bus bar at
the back of the I/O panel is not damaged.
16. Remove the actuator from the column.
4-2-6-3 Install
Replacement lift actuators are shipped from the factory in the fully
retracted position to facilitate installation.
If the power/control cable on the replacement actuator is not
terminated with a connector body and a connector insertion pin, the
cable must be solder spliced into the existing gantry wiring after the
replacement actuator is installed in the column.
1. Place the replacement actuator alongside the removed actuator
on the floor or a tabletop. Remove the hair pin, clevis pin,
washer pads, and top mounting bracket from the removed
actuator and transfer them to the replacement actuator in the
same orientation. If new washer pads have been supplied with
the replacement actuator, use them. Otherwise, reuse the
originals.
2. Making sure that the top mounting bracket is oriented so its
mating surface will contact the back side of the middle plate
structure, maneuver the actuator up behind the middle plate until
the hole in the mounting bracket are aligned with the holes
(lower set) in the middle plate.
3. Assemble the actuator top mounting bracket to the middle plate
with socket head screws, flat washers, and lock washers. Insert
the screws through the middle plate and into the mounting
bracket only far enough to engage 2 or 3 threads in the mounting
bracket. Do not tighten the screws at this time, you will need
some play in this attachment to facilitate the positioning of the
lower mounting bracket clevis pin.
4. Very carefully and slowly, lower the outer column until the
attachment eye on the bottom of the actuator assembly is close
to the mounting bracket on the column base plate.
5. Carefully guide the actuator attachment eye into position
between the mounting bracket bearings.
6. Align the attachment eye on the actuator with the mounting
bracket bearings and insert the clevis pin from left to right. After
you determine that the clevis pin can be inserted, withdraw the
pin far enough to allow the insertion of a washer pad between the
left mounting bracket bearing and the actuator attachment eye.
Push the clevis pin through the washer pad and then insert a
second washer pad on the other side of the actuator attachment
eye, then push the clevis pin all the way through the mounting
bracket.
7. Install the hairpin through the clevis (see the lower mounting
detail in Figure 4-13).
8. Tighten the 2 socket head screws that you loosely installed in
step 3.
9. Lower the jack or hoist and allow the lift actuator to accept the
weight of the gantry. Remove the jack or hoist attachments and
safety blocking.
10. If the replacement actuator contains a terminated cable:
- Install connector body J4 into its cutout on the gantry I/O
panel.
- Insert the connector pin on the white wire into position 2
on connector J9 on the gantry I/O panel.
11. If the replacement actuator does not contain a terminated cable:
- Strip the cable jacket on the cable connected to J4 (this is
the cable you cut in step 7 when you removed the
actuator) back approximately 1-1/2 inches. Strip the 3
wires approximately 1/2 inch and prepare them for solder
splicing.
- Cut the actuator cable to approximately 12 inches, strip
cable jacket back approximately 2-1/2, then strip the 3
wires approximately 1/2 inch and prepare them for solder
splicing.
4-2-7-1 Remove
1. Remove the carbon fiber breast support and the lower part of the
detector housing (paragraph 4-2-2-1).
2. Rotate gantry arm to -180° position to facilitate access to the
drive wires and scanning motion drum.
3. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
4. Locate the scan drive wire to be replaced. Note that alternate
wires are tensioned from opposite ends of the cable surface
block.
5. Remove the tension adjustment nut, washer, and spring from the
tension stud on the cable to be removed. Refer to Figure 4-14.
6. Remove the scan wire tension stud from the tension stud support
plate.
7. At the opposite end of the scan wire, slip the stop sleeve out of
its notch in the anchor plate.
Washer
8. Unwrap the scan wire from around the scanning motion drum
(the stop sleeve will fit between the scanning motion drum and
the cable surface block) and remove the scan wire from the
gantry.
4-2-7-2 Install
The new scan wire assembly is supplied fully assembled with a
tensioning stud at one end and a stop sleeve at the other.
1. Orient the new wire so that the end with the tension stud is at the
proper side of the cable surface block.
2. Wind the stainless steel wire 3 turns around the scanning motion
drum as shown in Figure 4-15. The direction of the wire wrap
and the orientation of the wire stack must match the other wire
wraps on the scanning motion drum. Make sure that the wire
does not cross itself.
3. Place the end of the wire containing the stop sleeve into the
notch on the wire anchor plate.
4. Pull on the other end of the wire to remove slack and tighten the
wire wrap around the scanning motion drum. Make sure that the
wire wrap on the scanning motion drum is still correct, then
insert the tension stud up through the tension stud support plate.
5. While holding the tension stud through its hole in the support
plate, place the wire into its notch in the anchor plate.
Scan wires on
Cable Surface Block
6. Place the spring and washer over the tension stud, then thread the
tension adjusting nut onto the tension stud.
7. Observe the tensioning spring. Tighten the tension adjusting nut
to cause the spring to compress to 0.3 inch (7.62 mm) in height
as measured between the washer and the surface of the tension
stud support plate. Hold the lower part of the tension stud with
pliers to prevent the tension stud from turning while the tension
adjusting nut is being tightened.
8. Connect the laptop computer to the VME Debug Port by means
of the serial cable and start the communications program using
the procedure described in Section 3.
9. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON. On the laptop, type a lower case
letter j several times in succession to initiate several scans to
equalize the wire tension, provide stretch, and ensure that the
new wire tracks properly. Make sure the wire stack on the
scanning drum has not crossed over itself.
10. Recheck the scanwire tension spring for proper height, and
readjust to 0.3 inch (7.62 mm) if required.
11. Repeat step 9. If the wire tracking check is satisfactory, install
the detector housing and the breast support.
4-2-8-1 Remove
1. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
2. Remove the gantry arm covers (paragraph 4-2-1-1).
3. Remove the carbon fiber breast support and the detector housing
(paragraph 4-2-2-1).
4. Remove the image detector.
- Disconnect the 3 cables at the rear of the detector
housing (refer to Figure 4-16). Cut cable ties as
necessary.
- The detector is sandwiched between two mounting
brackets and is held in place by 3 M5 flathead screws
through each bracket as shown in Figure 4-16.
5. Cut the cable ties that bundle the scanning motor cable in-line
connector to the scanning motor body.
6. Disconnect the scanning motor cable at its in-line connector.
7. Loosen the two #8 setscrews that secure the flex coupling to the
motor shaft (5/64 hex key). Refer to Figure 4-16 for location.
8. Remove the 4 hex screws (use 9/16 hex key) and washers that
hold the scanning motor to its mounting bracket. Retain this
hardware for use with the new scanning motor.
9. Remove the scanning motor and its isolation gasket. The flex
coupling will remain attached to the scanning motion shaft. Pull
straight out to avoid damage to the flex coupling.
Scanning Motor
Mounting Bracket
Isolation
Gasket
Fiber-optic Cable
Control Cable Mounting Screws Detector Body
Power Cable (3 each side)
4-2-8-2 Install
1. Ensure that the setscrews in the flex coupling are not protruding
into the bore of the flex coupling. If necessary, turn them out 1
or 2 turns.
2. Carefully guide the motor shaft into the flex coupling and
loosely install the scanning motor with the isolation gasket onto
the scanning motor mounting bracket (4 screws and washers).
Leave the motor mounting screws loose at this time.
Note: Do not tighten the setscrews in the flex coupling at this time.
3. Manually move the scanning arm back and forth to ensure that
the flex coupling is aligned with the scanning motor shaft.
Tighten the 4 screws to secure the scanning motor to the
scanning motor mounting bracket.
4. Apply Blue Loctite to the flex coupling setscrews then firmly
tighten the setscrews onto the 2 flat surfaces on the motor shaft.
Caution Do not attempt to manually move the scanning arm after the flex
coupling is tightened onto the scanning motor shaft.
Caution The fiber optic cable can be easily damaged by crushing. Cable
ties should be loosely snug, do not over tighten.
4-2-9-1 Remove
1. Position the gantry at a convenient working height and rotate the
gantry arm to a position that allows access to the fan filter
(Figure 4-17).
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Pull the filter (assembly) from the fan.
4-2-9-2 Install
1. Place the new filter over the fan and press it into place.
2. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
Un-installed Filter
Filter
Gantry Column
Gantry Arm
(turned at an angle)
4-2-10-1 Remove
1. Position the gantry at a convenient working height and the
gantry arm to 0° rotation.
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Remove the gantry arm covers (paragraph 4-2-1-1).
4. Disconnect 4 (Light Position Board, fan, drive motor, collimator
light power) cable connectors from the light field assembly
(Figure 4-18).
Collimator
Fan
Assembly
In-line
Connector
on Filter
Wheel
Motor
Top Cable
Cover
Slide
Support
Motor
Bracket Mirror
(Inside Light Field
Assembly) Assembly
Standoffs (Secondary
(2 each side) Collimator)
Door to access
Light Bulb
6. Hold the light field assembly and remove 4 screws securing it.
The 4 standoffs and bracket remain attached to the light field
assembly as it is removed from the gantry. See Figure 4-18.
4-2-10-2 Install
1. To install the light field assembly, perform steps 4 and 6 of the
removal procedure in reverse sequence.
2. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
3. Accomplish the post-installation checks/adjustments listed in
Table 4-1 for the light field assembly.
4. Install the gantry arm covers (paragraph 4-2-1-2).
4-2-11-1 Remove
1. Position the gantry at a convenient working height and the
gantry arm to 0° rotation.
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Remove the gantry arm covers (paragraph 4-2-1-1).
4. Remove the light field assembly (paragraph 4-2-10-1).
5. Disconnect the in-line connector from the collimator assembly.
See Figure 4-19.
Collimator
Retaining
Bar
Remove screw
(1 each side)
In-line connector
on Filter Wheel
Motor cable
Collimator
Assembly
Light Field
Assembly
4-2-11-2 Install
1. To install the collimator assembly, perform steps 4 through 8 of
the removal procedure in reverse sequence.
2. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
3. Accomplish the post-installation checks/adjustments listed in
Table 4-1 for the collimator assembly.
4. Install the gantry arm covers (paragraph 4-2-1-2).
Caution Use a cloth to remove the light bulb. Do not touch the light bulb
with your bare skin - the bulb may still be hot. Also, the oils
from your skin should not touch the bulb. If the bulb is touched
with bare skin, wipe the bulb with a cloth.
4-2-12-1 Remove
1. Position the gantry at a convenient working height and the
gantry arm to 0° rotation.
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Remove the panel from the gantry arm cover to expose the door.
4. Remove the gantry arm covers (paragraph 4-2-1-1, steps 1
through 9).
5. Pull down on the door handle to expose the light bulb. See
Figure 4-20.
6. Using a cloth to touch the light bulb, pull the light bulb from the
door.
Light Bulb
Door
4-2-12-2 Install
1. To install the light bulb, perform steps 3 through 6 of the
removal procedure in reverse sequence.
2. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
3. Accomplish the post-installation checks/adjustments listed in
Table 4-1 for the light bulb.
4. Install the gantry arm covers (paragraph 4-2-1-1, steps 1 through
9) in reverse sequence.
4-2-13-1 Remove
1. Position the gantry at a convenient working height and the
gantry arm to 0° rotation.
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Remove the gantry arm covers (paragraph 4-2-1-1).
4. Disconnect the motor cable interconnect. See Figure 4-21.
5. Hold the motor guard and remove 2 screws securing the motor
guard to the light field assembly. Remove the motor guard.
Motor
Cable
Interconnect
Fan
Slide Motor
(installed)
Disk
Slide Motor
Grooved Gear (un-installed)
4-2-13-2 Install
1. To install the light field slide motor, perform steps 4 and 8 of the
removal procedure in reverse sequence.
2. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
3. Accomplish the post-installation checks/adjustments listed in
Table 4-1 for the light field drive motor.
4. Install the gantry arm covers (paragraph 4-2-1-2).
4-2-14-1 Remove
1. Position the gantry at a convenient working height and the
gantry arm to 0° rotation.
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Remove the gantry arm covers (paragraph 4-2-1-1).
4. Remove 4 screws securing light field cap (front piece) to the
light field assembly (Figure 4-22).
5. Remove the light field cap (one side at a time) by pulling the
light field cap over the remaining screws.
6. Hold the mirror and loosen 4 screws securing the mirror. Slide
the mirror down to remove it.
Screws securing
Light Field Cap
(2 each side)
Mirror Bracket
(1 each side)
4-2-14-2 Install
4-2-14-2-2 Procedure
4-2-15-1 Remove
1. Position the gantry at a convenient working height and the
gantry arm to 0° rotation.
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Remove the gantry arm covers (paragraph 4-2-1-1).
4. Disconnect the in-line connector from the fan.
5. Remove 4 screws and washers securing the fan to the light field
assembly and remove the fan. See Figure 4-23.
Screw and
Washer (4 total) Fan
4-2-15-2 Install
1. To install the light field fan, perform steps 4 and 5 of the removal
procedure in reverse sequence.
2. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
3. Accomplish the post-installation checks/adjustments listed in
Table 4-1 for the light field fan.
4. Install the gantry arm covers (paragraph 4-2-1-2).
Light
Position
Board
Motor
Guard
Screws
(2 total)
4-2-16-1 Remove
1. Position the gantry at a convenient working height and the
gantry arm to 0° rotation.
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Remove the gantry arm covers (paragraph 4-2-1-1).
4. Remove the light field assembly (paragraph 4-2-10-1).
Screws
(4 total)
Note: There are two nylon spacers between the Light Position Board
and the light field assembly (Figure 4-26). For the next step,
consider turning the light field assembly upside down while re-
moving the screws. By doing so, the spacers should fall to the
workspace and be easier to obtain.
Light
Position
Board
4-2-16-2 Install
1. Install 2 screws securing the Light Position Board to the light
field assembly.
2. Ensure the 2 flags align properly with the Light Position Board
sensors.
3. Perform steps 4 and 6 of the removal procedure in reverse
sequence.
4. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
5. Accomplish the post-installation checks/adjustments listed in
Table 4-1 for the Light Position Board.
6. Install the gantry arm covers (paragraph 4-2-1-2).
4-2-17-1 Remove
1. Position the gantry at a convenient working height and the
gantry arm to 0° rotation.
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Remove the gantry column covers (paragraph 4-2-3-1).
4. Remove 2 screws securing the guard (Figure 4-27). The guard
must be removed to disconnect the J5 connector.
Light Field
Control
Board
J5 Connector
Opening
for lower
board
screw (X2)
Opening
for guard
screw (X2)
4-2-17-2 Install
1. To install the Light Field Control Board, perform steps 4 through
6 of the removal procedure in reverse sequence.
2. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
3. Accomplish the post-installation checks/adjustments listed in
Table 4-1 for the Light Field Control Board.
4. Install the gantry column covers (paragraph 4-2-3-2).
4-2-18-1 Remove
1. Lower the gantry column to its minimum height and position the
gantry arm at 0° rotation.
2. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
3. Remove the gantry arm covers (paragraph 4-2-1-1).
4. Remove the collimator assembly (paragraph 4-2-11-1).
5. Disconnect the anode and rotor/filament cables and the ground
wire (one socket-head cap screw - use 3/16" hex key) from the
x-ray tube. See Figure 4-28. DO NOT disconnect the heat
exchanger oil lines.
Rotor/Filament Cable
Connector
Ground Wire
Oil Lines
Pivot Passage
Heat Exchanger
Hose Clamps
Accumulator
11. Remove all cable ties, cable wrap, and clamps used to secure the
oil lines within the gantry column. See Figure 4-29.
12. Disconnect either oil line from the old x-ray tube at the oil line
quick-disconnect coupling. The quick disconnect coupling is
self-sealing, however a small amount of oil may seep during the
disconnecting. Wipe any oil seepage from the quick-disconnect
coupler.
13. Carefully pull the disconnected oil line back through the gantry
pivot passage and to the inside of the gantry column.
14. Route the disconnected oil line from the heat exchanger, to the
outside of the gantry column, and back to the quick disconnect
coupling from which it was previously connected.
22. Using a 3/16" T-handle hex key, remove the four socket head
cap screws to release the x-ray tube from the x-ray tube support
arm. See Figure 4-30.
23. Lift the x-ray tube (still connected to the heat exchanger by the
oil lines) from mounting location and set it aside as an assembly
with the heat exchanger and accumulator. (These parts will be
packaged in the shipping container in which the new x-ray tube
was received.)
4-2-18-2 Install
1. Remove the new x-ray tube, heat exchanger, and accumulator
from the shipping container.
2. Place the x-ray tube in its mounting location on the support arm
and install the four socket head cap screws that hold it in place.
Ensure that all four screws are tight.
3. Connect the anode and rotor filament cables to the back of the
x-ray tube.
4. Bolt the ground wire to the base on the bottom of the x-ray tube.
5. Route the oil lines around the side of the gantry and to the back
of the gantry column so that the heat exchanger and accumulator
can be set into their operating positions.
6. Install the new heat exchanger into its mounting bracket using
the allen-head screws removed in step 20.
7. Connect the power cable to the receptacle on top of the heat
exchanger. This is the cable that was disconnected in step 19.
8. Secure the accumulator body to the side of the heat exchanger
mounting bracket with the two hose clamps removed in step 18.
9. Disconnect either oil line from the x-ray tube at the oil line
quick-disconnect coupling. The quick disconnect coupling is
self-sealing, however a small amount of oil may seep during the
disconnecting. Wipe any oil seepage from the quick-disconnect
coupler.
10. Carefully route the disconnected oil line behind the rotation
drive chain, through the gantry pivot passage, and up the back
side of the scanning arm housing (pie) to the quick-disconnect
coupler to which it will mate.
11. Apply a thin coating of Dow Corning #4 lubricant to the mating
surfaces of the two quick-disconnect couplings. Gently rub the
mating surfaces of the two couplers together, then snap the
couplings together. After coupling, rotate the locking sleeve on
the female coupler to prevent disengagement.
12. Repeat steps 9 through 11 for the remaining oil line.
13. Secure the oil lines using the clamps and cable wrap removed in
step 11. Use additional cable ties as necessary to secure oil lines
and cables away from all moving parts inside the gantry column.
14. Use cable ties to secure oil lines to the Collimator PCB standoffs
on the back of the scanning arm housing.
15. Install the Collimator PCB and Strain Gauge Amplifier
assembly onto the standoffs (6 screws and washers) and attach
all connectors.
16. Install the Collimator assembly (paragraph 4-2-11-2).
17. Apply power to the gantry by setting the circuit breaker on the
SenoScan generator to ON.
18. Observe that heat exchanger fan is running.
19. Rotate gantry through full range of rotation while observing oil
lines and cables within the gantry column. Verify that cables
and oil lines remain clear of moving parts (i.e., rotation chain)
within the column as the gantry is rotated and that there is no
excessive binding or chafing.
20. Allow the system to operate for several minutes then check the
heat exchanger, accumulator, oil line couplings and x-ray tube
for evidence of oil leakage.
21. Accomplish the post-installation checks and adjustments listed
in Table 4-1 for the following components/assemblies:
• X-ray Tube
• Heat Exchanger
• Collimator Assy
• Strain Gauge Amplifier
22. Install back plate on gantry column (paragraph 4-2-4-2).
23. Install back plate cosmetic cover (paragraph 4-2-3-2).
24. Install rear cover on gantry column (paragraph 4-2-3-2).
25. Prior to installing the gantry arm covers, make a final visual
check to ensure that no oil seepage has occurred at the oil line
couplings.
26. Install the gantry arm covers (paragraph 4-2-1-2).
4-3-1 Inverter
4-3-1-1 Remove
Removal of the inverter assembly consists of disconnecting the
anode and filament/rotor cables, disconnecting 2 ground
connections on the inverter chassis, disconnecting 7 power
connections at TB1, installing the oil tank vent plug, and removing
2 mounting bolts and washers.
1. Remove power from the system by setting the circuit breaker at
the generator cabinet to OFF.
2. Turn off the power at the wall box and LOCK the disconnect
lever in the DISCONNECT position.
3. Disconnect the Anode cable from the top of the inverter tank
housing (see Figure 4-31).
4. Disconnect the Filament/Rotor cable from the top of the inverter
housing.
Caution Tag and mark wires connected to TB1 before removal to ensure
correct reconnection during installation.
Remove Anode
Remove Cable
Ground Wire
Remove Mounting
Screw and Washers
(right side shown -
left side similar) Holddown Bracket
Remove
Filament/Rotor
Cable
Mark and
remove Seven
Wires from TB1
Remove
Ground Wire
4-3-1-2 Install
To install the inverter, accomplish the steps for the removal
procedure in reverse sequence.
Note: Make sure that you remove the oil tank vent screw. Failure to
remove this screw may result in oil seepage from the tank.
X-ray Tube Field size calibration, X-ray tube calibration, average glan-
dular dose check, half value layer check, automatic tech-
nique calibration, seepage at oil line couplings
Heat Exchanger Functional test, seepage at oil line couplings
Collimator Assy Field size calibration, filter functional check
Light Field Assy Field size calibration, functional check, alignment of X-ray
field and digital image to light field, half value layer check
Light Bulb Field size calibration, alignment of X-ray field and digital
image to light field
Light Field Slide Motor Field size calibration, functional check, alignment of X-ray
field and digital image to field size markings
Light Field Mirror Field size calibration, alignment of X-ray field and digital
image to field size markings, half value layer check
Light Field Fan Functional check
PCB, Light Control Functional check
PCB, Light Position Functional check
PCB, Galil
System motions functional checks
(E1A1C5D2)
PCB, System Interface
Complete system functional check
(E1A1C5D3)
PCB, Camera Power Supply
Voltage checks, image quality check
(E1A1C4A1)
Unregulated Power Supply
(E1A1C4A2)
Power Supply #1
(E1A1C1D2 PS1)
Voltage checks
Power Supply #2
(E1A1C1D2 PS2)
Power Supply #3
(E1A1C1D2PS3)
Inverter/HF Power Supply Assy
(E1A1C3D3)
PCB, Filament Driver
(E1A1C3D3A1BD2)
PCB, KVP & Filament Control
X-ray tube calibration
(E1A1C3D3A1BD3
PCB, Digital Mammo CPU
(E1A1C3D3A1BD4)
PCB, Boost/Sense
(E1A1C3D3A1BD6)
Circuit Breaker Module
Line Filter
(E1A1C3D2LF1)
3-phase Transformer Voltage checks
(E1A1C3D1T1)
Power Contactor
(E1A1C1K1)
Elevation Amplifier
Motion functional check, Elevation calibration
(E1A1C4A3)
Rotation Amplifier
Motion functional check, Rotation calibration
(E1A1C4A4)
Compression Amplifier
Compression force calibration, current adjustment
(E1A1C4A5)
Footswitch Assembly Functional check
SECTION 5
REPLACEMENT PARTS
5-1 GENERAL
This section identifies the field-replaceable parts used in the
SenoScan Full Field Digital Mammography System. Replaceable
parts used in the generator, gantry, acquisition station/technologists
shield, and the review station are listed in Tables 5-1A through 5-4.
Illustrations containing callouts that correspond to the index
numbers provided in the tables are used to aid in the identification
and location of generator and gantry components that bear no
identifying markings.
Tables 5-1A and 5-2A list replacement parts in part number
sequence for the generator and gantry, respectively.
Table 5-1B and 5-2B list replacement parts by figure and index
number for the generator and gantry, respectively.
57893-13 FUSE – FAST ACTING, 2A, 250V C1D2TB1-F1, F6, F8, F9 5-7 1
Table 5-1. Generator (E1A1) Replacement Parts – Listed by Part Number (Continued)
PART REFERENCE FIG. IND.
DESCRIPTION
NUMBER DESIGNATOR NO. NO.
94171-1 SHIELD – SERVO AMP CAP & BRIDGE (plastic shield) 5-1 5
Table 5-1. Generator (E1A1) Replacement Parts – Listed by Part Number (Continued)
PART REFERENCE FIG. IND.
DESCRIPTION
NUMBER DESIGNATOR NO. NO.
94301-1 BRACKET – LATCH, SIDE/REAR COVER (mtg for cover latch hdw) 5-4 4
Table 5-2. Generator (E1A1) Replacement Parts – Listed by Figure and Index
FIG. IND. REFERENCE PART
DESCRIPTION
NO NO. DESIGNATOR NUMBER
Table 5-2. Generator (E1A1) Replacement Parts – Listed by Figure and Index (Continued)
FIG. IND. REFERENCE PART
DESCRIPTION
NO NO. DESIGNATOR NUMBER
Table 5-2. Generator (E1A1) Replacement Parts – Listed by Figure and Index (Continued)
FIG. IND. REFERENCE PART
DESCRIPTION
NO NO. DESIGNATOR NUMBER
2 (DELETED)
9
5
6
1
5
4
3
NOTE: See Figure 5-3 for
opposite side view of this
panel assembly. 2
Figure 5-2. SenoScan Generator Cabinet – Right Side View (covers removed)
4
2
6
1
5
4
2 3
Figure 5-4. SenoScan Generator Cabinet – Left Side View (covers removed)
1
2
3
9
4
5 8
6
7
4
1
2 mA Clamp
3
5
83238SS-BO SCREW – 8-32 X 3/8, SET BO (collim. blade lock screw) 5-11 4
5-8 28
85954-2 SWITCH – ROLLER LEVER 15A SCREW (elevation limit switch)
5-9 6
87894-2 SWITCH – MEMBRANE,GRAY (cover for rotation cmd sw) (not shown)
Table 5-3. Gantry (E1B1) Replacement Parts – Listed by Part Number (Continued)
PART REFERENCE FIG. IND.
DESCRIPTION
NUMBER DESIGNATOR NO. NO.
94687-1 THUMB CAP – 1/2 OD, BLACK (collimator adjust knob) 5-11 3
Table 5-3. Gantry (E1B1) Replacement Parts – Listed by Part Number (Continued)
PART REFERENCE FIG. IND.
DESCRIPTION
NUMBER DESIGNATOR NO. NO.
104345-1 CABLE – BREAST SUPPORT GUIDE (scan drive wire assy) 5-8 23
104422G-1 ASSY – LOAD CELL, PAIRED CABLE (strain gauge cell w/cable) 5-10 5
Table 5-4. Gantry (E1B1) Replacement Parts – Listed by Figure and Index
FIG. IND. REFERENCE PART
DESCRIPTION
NO NO. DESIGNATOR NUMBER
Table 5-4. Gantry (E1B1) Replacement Parts – Listed by Figure and Index (Continued)
FIG. IND. REFERENCE PART
DESCRIPTION
NO NO. DESIGNATOR NUMBER
5-10 5 ASSY – LOAD CELL, PAIRED CABLE (strain gauge cell w/cable) 104422G-1
Table 5-4. Gantry (E1B1) Replacement Parts – Listed by Figure and Index (Continued)
FIG. IND. REFERENCE PART
DESCRIPTION
NO NO. DESIGNATOR NUMBER
1 16 15
14
2 17
3 13 18
12
4
19
5
11
30
6 6A
7 10
20
9 21
8
22
23
31 32
Exterior Features
29 28
24
27
Scan Wires/Limit Switch – Interior View
26 25
Top of Column – Interior View Additional Compression Paddles
5
(Part of 94518-3)
8
Light Field Control PCB
not shown.
(See Figure 5-15.)
10
1
8 9
7
2
3
5
3 x5
4 x6
1 2
6 5 4 3
Figure 5-13. Motion Command Switches and Cable Assembly (LH shown - RH similar)
5 6
3 4
2
Table 5-5. Acq. Station/Tech. Shield (E1C1) Replacement Parts – Listed by Part Number
PART REFERENCE FIG. IND.
DESCRIPTION
NUMBER DESIGNATOR NO. NO.
Table 5-7. Review Station (E1D1) Replacement Parts – Listed by Part Number
PART REFERENCE FIG. IND.
DESCRIPTION
NUMBER DESIGNATOR NO. NO.
94089-1 ADAPTER – PCI, SINGLE LOOP, 64 BIT (RAID card for 94502-4)
94848-2 MONITOR – MEGAPIXEL, MGD 521 (Barco - high-res mono) NOT SHOWN
SECTION 6
SCHEMATICS
6-1 GENERAL
This section contains the schematic diagrams for the SenoScan Full
Field Digital Mammography System.
C4
D2
Right End
(inside view) Low Voltage
Power Supply
A2 Unreg. Panel
A1
Power
Supply Back of Cabinet
I/O Panel
(inside view)
(inside)
C2
Camera C1
Power Supply C5 Card Cage
VME PCB
D1 D2 D3 (Note: Outside of I/O panel is C6.)
Galil PCB
Schematics 6-1
Issue 1, Revision 5 SenoScan System Service Manual (Single Phase Power)
E1
Column cover
B1A4
Pie, right side
A1A3
Column, left side
A1A4
Column, right side
Legend A1A6
Column, rear
A1 – Column A1 – Top
B1 – Pie A2 – Bottom
C1 – Arm A3 – Left
D1 – Cover (Pie) A4 – Right
E1 – Cover (Column) A5 – Front
A6 – Rear
A7 – Middle
Note: Schematics are not provided for the 94244-1 VME Embedded
Controller PCB and the 94247-1 Galil Motion Controller PCB.
6-2 Schematics
SenoScan System Service Manual (Single Phase Power) Issue 1, Revision 5
Part
Description Figure Page
Number
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