Sultanate of Oman

Ministry of Transport & Doc. Number: SA-980-P-11433 Sht 1 of 3

Piping Class: AC03 & AC04
Communications
CARBON STEEL
Development of Muscat & Salalah International Airports PLUG VALVE DATA SHEET
REQ./P.O. NO.
Issued for Tender,
T02 Ref Addendum 3 17.06.2009 LLJE RSRP TNA NIER CONTRACT NO.
T01 Not issued for Tender 17.06.2009 LLJE RSRP TNA NIER MANUFACT. & MODEL NO. *)
REV DESCRIPTION DATE PREP'D CHK'D APPR'D COUNTRY OF ORIGIN
APPR'D *)
PLANT SPECIFIC DATA REV
DESCRIPTION SPECIFIED VENDOR DATA
1 AMBIENT TEMPERATURE °C 10 / +55
2 HUMIDITY % 95
3 ENVIRONMENT SALIFEROUS
4 AREA CLASSIFICATION ZONE 1
VALVE Note 21
5 SERVICE (Located at) GENERAL OUTDOOR
6 TYPE TWIN PLUG VALVE TSO, DOUBLE BLOCK AND BLEED
7 DESIGN API 6D
8 FLUID (Type and phase) Jet fuel A-1 / liquid
9 BODY SIZE RANGE / RATING AS PER PURCHASE ORDER / CLASS 150
10 PRESSURE barg 19.6
11 TEMPERATURE °C 0 / 80
12 STANDARDS / CODES API 6 D / ASME B16.34
13 OPERATION See page 3, note 14
14 DIMENSIONAL STANDARD ASME B16.10
15 ENDS ASME B16.5 - RF
16 TRIM CONSTRUCTION SWIVELING PLUG TYPE DISK
17 STEM ANTI-BLOW-OUT PROOF
18 VALVE BORE (Full bore or reduced bore) STANDARD BORE
19 PLUG LUBRICATION (yes/no) Yes
20 DRAIN CON. (NONE/PLUGGED/VALVED) PLUGGED
21 PRESSURE RELEIF (NONE/PLUGGED/VALVED) Diff. Thermal Releif+Man. Bleed
22 MATERIAL
23 BODY Note 1 (yes/no) ASTM A216 Gr WCB YES
24 TRIM A105 + ni/cr plating
25 PLUG A105 + ni/cr plating
26 SEAT RING
27 STEM SEALS Viton
28 SOUR SERVICE (NACE-MR-01-75) (yes/no) No
SUPPLEMENTARY REQUIREMENTS:
29 PROTECTION
30 FIRE SAFE API 607 or equivalent (yes/no) Yes, certificate
31 ANTI STATIC DEVICE (BS 5146) (yes/no) Yes
32 NON DESTRUCTIVE TESTING (NDE) (yes/no) Yes
33 PRESSURE RETAINING PARTS (yes/no) Yes API 6D / API 598
34 NDE PROCEDURE *)
35 ACCEPTANCE CODE SEE TABLE 2
36 CHARPY IMPACT TEST acc. to BS EN 10045 (yes/no) No
37 HYDROSTATIC TEST (as per API 598) (yes/no) Yes
38 TEST AS DOUBLE BLOCK AND BLEED (yes/no) N/A
39 FUNCTIONAL TEST WITH ACTUATOR (yes/no) Yes
40 PAINTING (yes/no) Yes See page 3.
41 INSPECTION LEVEL 2, (Note 2, 4)
CERTIFICATION:
42 PRESSURE CONTAINING PARTS EN 10204 3.1, Note 1
43 OTHER WETTED PARTS / NON-PRESSURE PARTS EN 10204 3.1, Note 1
44 PRESSURE TEST Test certificate
45 FIRE TEST to API 607 N/A
46 DOUBLE BLOCK AND BLEED TEST N/A
47 FUNCTIONAL TEST WITH ACTUATOR Test certificate
48 ELECTRICAL AND NON-ELECTRICAL CERTIFICATION Yes (ATEX Compliant)
49 TOTAL VALVE SUPPLY Statement of Compliance, Note 2, 4
Notes: 1. For valves of welded construction, the following additional requirements applies:
- Carbon equivalent shall be determined according to: CE=C+Mn/6+0,04 or CE=C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15
- NDE on welds and welding acc. to API Code.
- Welding procedure qualification records and NDE records for welds to be incl. in documentation.
2. Inspection Level 1 for >Class 150 and Inspection Level 2 for rating ≤Class 150
3. Material certificate EN 10204 3.1
4. For Inspection Level 1 valves, Inspection during fabrication, Release Note shall be issued by Certifying Agency.
*) ALL INCLUDING SHADED FIELDS TO BE COMPLETED BY SUPPLIER, REQUIREMENTS SPECIFIED NEXT TO SHADED FIELDS ARE COMPULSORY
P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11433_CS_plug_valve Rev T02.xls]CS GLOBE VALVE
 Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11433 Sht 2 of 3
Piping Class: AC03 & AC04
Communications
CARBON STEEL
Development of Muscat & Salalah International Airports PLUG VALVE DATA SHEET
50 Table 1: INSPECTION LEVELS
Radiographic and/or Magnetic Particle Visual/Dimensional
Inspection Valve
Ultrasonic Inspection Dye Pen. Inspection Inspection
level Type
51 Per Table 2 Per Table 2 Per Table 2
52 Percent Coverage Percent Coverage Percent Coverage
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
Cast Nil Nil Nil Nil 100% 100%
2 Forged Nil Nil Nil Nil 100% 100%
54 Fabricated 100% RT/UT All welds All welds All welds 100% 100%
55 Notes: (cont'd)
5. When gas testing is called for, valves shall be subject to shell / body and seat gas pressure tests at
maximum design pressure for 15 minutes in accordance to API 598.
Testing shall be performed on one valve to qualify other sizes and ratings as per fire test standard BS EN 10045
Testing shall be performed with nitrogen/1% helium mix with external leakage measured with a mass spectrometer.
56 Acceptance criteria shall be: Body / shell: No leakage, Seats: 10 scc / cm. dia. / min
57 6. Where applicable, valves shall have butt weld ends non-destructively tested in accordance with BS 5998, Fig. 1.
58 Table 2: NDE Standards & Acceptance Levels
Testing Acceptance Severity
Standard
59 Activity Criteria Levels
Categories C, D, E
Visual MSS-SP-55 MSS-SP-55
60 not accepted
ASME Shrinkage category
Radiography Annex B
61 B16.34 'C' to be level 2
ASME
Ultrasonic Annex E
62 B16.34
ASME Linear indications
MPI Annex C
63 B16.34 12 mm long max.
ASME Linear indications
Dye Penetr. Annex D
64 B16.34 12 mm long max.
65 Notes: (cont'd)
7. Weld repairs of castings shall be in accordance with welding procedures and qualification test records complying with ASME IX
66 and reviewed by the Purchaser prior to use, NDE and acceptance levels as per Table 2.
67 8. Cracks, hot tears, planar defects and all defects exceeding the severity levels in Table 2 shall be unacceptable.
68 IDENTIFICATION
9. Valves shall be marked as per MSS SP-25 using bar (gauge) and °C units for pressure and temperature and inches
69 for nominal diameter.
10. All valves shall be provided with a stainless steel tag plate securely attached to the valve showing the Tag No. referenced
70 in the purchase order with lettering 12 mm high.
11. In addition each valve shall be provided with non-corrodible metal tag 50mm x 20mm with the Purchase Order Number,
Item Number, Inspection Release Certificate Number and Heat Number stamped in the metal tag
71 attached securely with corrosion resistent wire.
12. In addition, each valve shall be permanently marked with the Inspection Release Certificate Number and Heat Number by:
i) Light stamping (low stress or dot stamps) on non-impact tested carbon steel
ii) Vibroetching on alloy or stainless steel or titanium
72 iii) Etching on impact tested carbon steel or (i) above prior to final heat treatment
73 DOCUMENTATION
74 At Bid stage:
75 Data sheet identified by valve ID and drawings of valve and actuator with material listing, dimensions, weight etc.
76 Maximum velocity for the valve.
77 CV values for each valve size
78 Proof of cavitation check - fully open.
79 Upon Contract:
80 Qualified Welding Procedure Specifications
81 Non Destructive Examination Procedures
82 With Supply:
83 Material Certification Dossier incl. Material Test Records
84 Welding Records
85 Non-Destructive Examination Records
86 As-built Drawings
87

P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11433_CS_plug_valve Rev T02.xls]CS GLOBE VALVE

 Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11433 Sht 3 of 3
Piping Class: AC03 & AC04
Communications
CARBON STEEL
Development of Muscat & Salalah International Airports PLUG VALVE DATA SHEET
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97 Notes: (cont'd)
98 13. Supplier shall submit with bid details of hand wheel and gearbox operators for all valve sizes.
99 14. Valves 8" and larger shall be gear operated.
15. Gear operator shall be totally enclosed waterproof type, packed with suitable lubricant.
100
Thay shall be fitted with one or more easily accessible grease nipples.
16. To prevent incorrect operation, the mounting of gear operators shall be such that a correct flow passage is assured,
101
and the valve can be fully opened or closed.
102 17. Maximum force to operate valves shall be 350 N.
18. In addition to the above the valves shall be fitted with the gear boxes when the following brake torques are exceeded at maximum
103 differential pressure across the valve seat:
Hand wheel maximum torque 150 Nm with Wheel maximum diameter 750 mm.
104 19. Maximum breake out and close torque necessary to operate any valve at max. differential pressure shall not exceed 205 Nm.
105 20. Break torque for each valve size shall be verified during test.
106 21. All valves shall be designed for 100% vacuum and equipped with position indicator.
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110
Dry Film Thickness
111 PAINTING Coat Material Color
min. (micron)
Two pack epoxy
112 First coat 100 Contrast
barrier coat
Acrylic polyurethane
113 Second coat 50 As per requisition
topcoat

114 Total 150

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P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11433_CS_plug_valve Rev T02.xls]CS GLOBE VALVE