A3 User Manual
A3 User Manual
SERVO DRIVE
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This Instruction Manual provides instructions for advanced use of the SV-A3/A3P series servo motors.
●Before use, read this manual and manuals of relevant products fully to acquire proficiency in handling and operating the
product.
Preface
Incorrect operation and handling, couldn’t have a full display of the various performance that designed, and may cause
hazardous conditions and shorten the service life. Please operate the product correctly before you have read through the
○, We make an effort to perfect this instruction manual, but if you have found some mistakes or uncertain points, please
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○,4Plan to obtain the Certificate of safety specification for the product’s device, please consult our sales representative.
○, To extend the service life of motor and drive, it is necessary to use it under the correct conditions. Please follow the
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○, The latest information should be recorded in the instruction manual and manual will be updated accordingly. If you need
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○, Without the approval of company, it is forbidden to reprint some or all of the instruction manual.
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3. Safety precautions
Please pay attention to the flowing safety precautions anywhere and any time during acceptance inspection, installation,
Indicates that incorrect handling may result in medium or slight personal injury or physical damage.
Do not connect the motor to the commercial power. To prevent fire or malfunction.
Do not place the combustibles around the servo motor and drive. To prevent fire.
Be sure to protect the drives through the case, and leave specified To prevent electric shock, fire or
clearances between the case or other equipment and the drive. malfunction.
Install it at the place free from excessive dust and dirt, water and oil mist To prevent electric shock, fire ,
malfunction or damage
Any person who is involved in wiring and inspection should be fully To prevent electric shock.
Perform the wiring correctly after cut off the breaker. To prevent electric shock, injury,
malfunction or damage
Have the insulation processing when connecting cables. To prevent electric shock, fire or
malfunction.
During operation, never touch the internal parts of the drive. To prevent burns or electric shock.
The cables should not be damaged, stressed loaded, or pinched. To prevent electric shock, malfunction
or damage.
During operation, never touch the rotating parts of the servo motor. To prevent injury.
Do not install the equipment under the conditions with water, corrosive To prevent fire.
Do not use it at the location with great vibration and shock. To prevent electric shock, injury or
fire.
Do not use the servo motor with its cable soaked in oil or water. To prevent electric shock, malfunction
or damage
Operate the switches and wiring with dry hand. To prevent electric shock, injury or
fire.
Do not touch the keyway directly when using the motor with shaft-end To prevent injury.
keyway
Do not touch the motor and drive heat sink, as they are very hot. To prevent burns or parts damaged.
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Confirm the equipment’s safety after the earthquake happens. To prevent electric shock, injury or
fire.
Installing and setting correctly to prevent the fire and personal injury when To prevent injury, electric shock, fire,
Provide an external emergency stop circuit to ensure that operation can To prevent injury, electric shock, fire,
Before wiring or inspection, turn off the power and wait for 5 minutes or To prevent electric shock.
more.
Please follow the specified combination of the motor and drive. To prevent fire or malfunction.
malfunction.
Do not block intake and prevent the foreign matters from entering into the To prevent electric shock or fire.
Fix the motor and have the test run away from the mechanical system. To prevent injury.
mechanical system.
The servo motor must be installed in the specified direction. To prevent injury or malfunction.
Install the equipment correctly in accordance with its weight and rated To prevent injury or malfunction.
output.
Do not climb or stand on servo equipment. Do not put heavy objects on To prevent electric shock, injury, fault
equipment. or damage.
The parameter settings must not be changed excessively. Operation will To prevent injury.
be instable.
When power is restored after an instantaneous power failure, keep away To prevent injury.
Do not put strong impact on the motor, drive and motor shaft. To prevent malfunction.
The electromagnetic brake on the servo motor is designed to hold the To prevent injury or malfunction.
servo motor shaft and should not be used for ordinary braking.
Do not install or operate a faulty servo motor or drive. To prevent injury, electric shock or fire
The electromagnetic brake may not hold the servo motor shaft. To ensure To prevent injury.
A sudden restart is made if an alarm is reset with the run signal on. To prevent injury.
Connect the relay for emergency stop and for brake in series. To prevent injury or malfunction.
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Do not subject the equipment to the place with rain, waterdrop, poisonous To prevent malfunction.
gases or liquids.
Do not carry the servo motor by the cables, shaft or encoder during To prevent injury or malfunction.
transportation.
Do not drop or dump the motor during transportation and installation. To prevent injury or malfunction.
Store the unit in a place in accordance with the instruction manual. To prevent malfunction.
Please dispose the battery according to your local laws and regulations.
Do not disassemble and/or repair the equipment on customer side. To prevent malfunction.
Do not turn on or switch off the main power frequently. To prevent malfunction.
Do not touch the servo drive heat sink, regenerative resistor, servo motor To prevent burns or electric shock.
etc. Their temperatures may be high while power is on or for some time
after power-off.
When the drive become faulty, switch off the control circuit and main To prevent fire.
power.
If the servo motor is to be stored for a long time, switch off the power. To prevent mis-operation and injury.
Warranty period
The term of warranty for the product is 12 months from the date of manufacture. It’s exceptional to brake motors as they are
warranted when acceleration / deceleration times is not beyond the specified service life.
Warranty coverage
This warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and
conditions and instructions that are stated in the instruction manual and user manual for the Product.
However, even during warranty period, the repair cost will be charged on customer in the following cases.
2) A failure caused by the parts which have dropped down or damaged during transportation
3) A failure caused when the products have been used beyond the product specification
4) A failure caused by external factors such as inevitable accidents, including but not limited to fire, earthquake, lightning
stroke, windstorm disaster, flood, salt damage, abnormal fluctuation of voltage and other natural disaster.
5) A failure caused by the intrusion of water, oil, metal and other foreign matters.
The warranty coverage is only for the product itself. We assume no responsibilities for any losses of opportunity and/or profit
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1.1 Introduction of nameplate and model name (For servo motor and drive)
Model name
1) Servo motor
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2) Servo drive
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installation size)
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Resistance ~ Ω
40 50 ~ Ω
40 50 ~ Ω
40 50 ~ Ω
40 50 ~ Ω
40 50 30 Ω 30Ω 20 Ω
Allowable 20W 20W 20W 20W 20W 40W 40W 60W
power
The Status monitoring mode on the setting panel can be used to confirm whether a regenerative resistor is needed. Select
「St_REG」on the setting panel to display 「in00_-」. When the display changes from 「in00_-」 to 「in00_A」, it means the
regenerative resistor is needed. For details, refer to [5.4 Status display mode [Regenerative resistor]].
Starting from low speed operation (20% of the max. speed) to the desired operation and observing if the display value
necessarily guarantee the performance. When heating temperature is too high, please increase the resistance, or the
permissible power.
2 Cable for drive and motor Power cable - SY-A3CBPW750W0.5M-HN Length: 0.5m
- SY-A3CBEN750W3M-HN Length: 3m
- SY-A3CBEN750W5M-HN Length:5m
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● 1KW or more
Items Usage Model name Remark
2 Cable for drive and motor Power cable - SY-A3CBPW0102K0.5M-HN Length: 0.5m
- SY-A3CBEN0102K3M-HN Length: 3m
- SY-A3CBEN0102K5M-HN Length:5m
2. Product specifications
Items Specification
Model Name 005 010 020 040 075 100 150 200
SV-A3 □□□-HN
SV- A3P□□□-HN
Applicable motor 50W 100W 200W 400W 750W 1kW 1.5kW 2kW
Dimension W(mm) 42 49 84
power power [Note] For the control power, refer to Note 1. 50/60Hz
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Control A3: DC24V±10% 260mA (Typ.)/Inrush current is excluded. I/O power supply:24VDC±10%
power A3P: I/O power supply: 24VDC±10% 100mA 100mA The power is supplied from
Output Current 0.6 0.9 1.7 2.7 4.3 5.6 9.9 12.2
spec. (Arms)
y(Hz)
Control Input 8 points (24VDC, photocoupler insulation) Switched under control mode
signal Output 8 points (24VDC, photocoupler insulation , open-collector circuit output) Switched under control
mode
function
Control mode Position control, internal position control, speed control, internal speed control, torque control
Control input Servo ON, alarm reset, command input prohibition, deviation counter clear,
Control output Alarm state, servo ready, positioning complete, brake release, servo state,
Pulse Maximum :
RS-422 differential 4Mpps
frequency
Input pulse signal Pulse+ direction, A-/B-phase orthogonal phase difference pulse, CW+CCW
Function
form pulse(note 4)
Command pulse ~ ~
A/B A : 1 65535 B : 1 65535 1/1000 < A/B < 1000
multiplication
Pulse Output pulse signal Encoder position pulse is output in the following manner:
output format A-/B-phase orthogonal phase difference pulse and Z-phase pulse is output in
Control input Servo ON, alarm reset, deviation counter clear, CW start, point selection 1, point
al
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Control output Alarm state, servo ready, brake release, servo state, torque limit output,
Pulse Output pulse signal Encoder position pulse is output in the following manner:
output format A-/B-phase orthogonal phase difference pulse and Z-phase pulse is output in
Control input Servo ON, alarm reset, command inhibited(Zero speed clamp), torque limit
Control output Alarm state, servo ready, brake release, servo ON, torque limit output
Analog input Speed Input voltage -10V to +10V (Maximum speed occurs at ±10V)
Speed control
command
input
Pulse output Output pulse Encoder position pulse is output in the following manner:
signal format A-/B-phase orthogonal phase difference pulse and Z-phase pulse is output in
Control input Servo ON, alarm reset, internal speed command –start 1 &2, internal speed
Internal speed control
Control output Alarm state, servo ready, brake release, servo ON, torque limit output
Pulse output Output pulse Encoder position pulse is output in the following manner:
signal format A-/B-phase orthogonal phase difference pulse and Z-phase pulse is output in
Control input Servo ON, alarm reset, command input prohibition(zero torque command),
Control output Alarm state, servo ready, brake release, servo state, torque limit output
Pulse output Output pulse Encoder position pulse is output in the following manner:
signal format A-/B-phase orthogonal phase difference pulse and Z-phase pulse is output in
Auto-tuning Provided
multiplication
alarm
~ °
Environmenta
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Atmosphere for use& storage Indoors(Not subject to direct sunlight); free from corrosive
Vibration ~
5.8m/s2(0.6G) or less, 10 60Hz(No continuous operation
Note 1) 24VDC external power supply, as the control power, should meet the following specifications.
As the overcurrent protection for drive failure, please select the power supply of 100W or less.
Current consumption is the value of I/O signal without the connection of servo ON.
Increase the current consumption for the I/O signal occupied points in the actual usage.
Note 2) The installation of regenerative resistor can be confirmed by the set panel.
3. When the device reaches the actual working speed from the low speed (about 20% of the highest speed), confirm the set
5. The regenerative resistor value in table 2-2-2 cannot guarantee the performance. If the heating temperature is too high,
Note 3) The brake is the dynamic brake function controlled by the software.
The brake function becomes invalid when the drive failure occurs or the power supply disconnect.
Table 2.1.2
Parameter Input signal Signal name The minimum necessary time range (t1, t2, t3, t4, t5, t6)
command input
mode
Direction
CMD_DIR
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1 AB-phase A-phase
pulse B-phase
CMD-DIR
pulse CW CMD-DIR
Negative
direction pulse
■Max. pulse frequency and minimum pulse width of command input pulse signal.
Input pulse signal I/F Max. pulse frequency The minimum necessary time [µs]
t1 t2 t3 t4 t5 t6
Open collector circuit interface 200kpps 2.5 2.5 2.5 5.0 2.5 2.5
※The rise and fall time of command pulse input signal should be 0.1µs or less.
※The pulse is counted from Low to High.
※Pulse command input filter selection(No.33.0) should be set according to the input frequency.
Note 5) Use the screws to fix the drive by the mounting holes according to section 3 [Installation direction and space] to leave
For SV-A3/A3P series servo drives, when the motor torque exceeds the torque values in the overload detection characteristics,
overload protection will start which outputs overload alarm and the motor stops emergently.
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200V~230V AC
Voltage V 280VDC
Torque constant .
N m/Arms 0.25 0.36 0.417 0.498
each phase
Common speci.
Rated power Without kW/s 5.6 13.6 23.9 9.3 58.7 23.5
Inertia brake
Power supply - SELV power, reinforced insulation should be performed from the
dangerous voltage.
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more more
storage
Atmosphere for use/storage Indoors(Not subject to rainwater or direct sunlight); free from corrosive gas, flammable
Brake lines have polarity. Red: connected with +24V. Black: connected with GND,
200V~230V AC
Voltage V 280VDC
brake
brake
mon
torque
current
Torque constant .
N m/Arms 0.61 0.88 0.81 0.85
of each phase
Rated Without kW/s 64.1 35.9 50.0 9.2 76.9 13.8 104.9
power brake
rate brake
time brake
brake
Inertia brake
brake
load load
Axial load N
Power supply - SELV power, reinforced insulation should be performed from the dangerous
voltage.
Release time ms 20 30
use
use
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storage
storage
Atmosphere for Indoors(Not subject to rainwater or direct sunlight); free from corrosive gas, flammable gas,
Brake lines have polarity. Red: connected with +24V. Black: connected with GND,
Permissible load Unit 50W 100W 200W 400W 750W 1kW 1.5kW 2kW
load
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State of low power consumption - Typ 10µA The battery voltage is 3.6V at
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Table 2.2.4
Item Description
Table 2.2.5
Item Description
※When the motor rotates under 180 degree, single revolution accuracy decreases.
※When use the motor with brake, please follow the brake voltage specified in the manual.
※When the brake voltage is under 12V or use under the reverse polarity, single revolution accuracy decreases.
2.2.5 About oil seal
Please use oil seal to prevent the entry of oil into the servo motor via the output shaft when using motor with gear box. All the
About the environmental conditions, make sure to follow the company’s instructions. If you need to use the product outside the
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scope of the environmental conditions, please consult ACTION TECHNOLOGY Corporation in advance.
○, Do not install the equipment under the conditions with water, corrosive and flammable gas.
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○, Free from the dust, iron powder, cutting powder and so on.
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○, Keep it away from the area with high temperature, excessive vibration and shock.
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The servo drive is non-waterproof structure. Protection level of motor (excluding the connector) is IP65 according to IEC
①The impact that the motor can stand should be less than 200m/s2(20G). Don’t apply excessive impact load to the motor
during transporting, installing and disassembling. And do not hold encoder, cable and connector to transport the motor.
②The pull claw device must be used when removing the belt pulley and coupler from the motor
Combination with mechanical system
①The motor specification in the user manual has specified the permissible load to the motor shaft. Exceeding the permissible
load will shorten the shaft life and cause damage to the shaft. Please use coupling which could fully absorb eccentric load.
②The stress on the encoder cable should be less than 6kgf during assembling.
③The bending radius of power cable and encoder cable should be R20mm and more.
Installation direction and clearance of drives
Leave sufficient space around the drive to ensure the heat dissipation and convection in the cabinet when installing the drive.
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●Install the drives in the vertical direction. Please use two M5 screws to fix the drive, master drive and slave drive
respectively which is less than 800W Please use three M5 screws to fix the drive and master drive respectively which is
●In order to ensure that surrounding temperature between internal boards is not more than 55℃, cooling fan or cooler need
to be installed to reduce the temperature, when the drives are installed in the sealed cabinet.
●The temperature on the surface of cooling plate would be 30℃ higher than the surrounding temperature.
●Use heat-resistant material for the wiring and isolate wiring from the machine and other cables which are easily affected by
the temperature.
●The service life of servo drive depends on the temperature around the electrolytic capacitor. When the electrolytic capacitor
is close to the service life, the static capacity will decrease and internal resistance will increase. Consequently, it will lead to
overvoltage alarm, malfunction caused by noise and components damage. The service life of electrolytic capacitor is approx. 5
to 6 years under the condition 「average annual temperature 30℃, load rate 80% and operation of less than 20 hours a day on
average 」
Additional instructions
①The motor shaft is covered with anti-rust oil before leaving factory. Please have the antirust treatment again to the shaft to
prevent it from rust when installing load.
※Please use the same power supply for control voltage(24V and GND) and upper control device.
④Do not remove or maintain the encoder battery until the main power supply is switched OFF.
⑤After switching off the main power supply, please note that there is residual voltage of approx. 30 seconds on the power
components.
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3.5 Dimensions of servo drive (Same dimensions for X3D and X3P)
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※ 24VDC and 200VAC input (main circuit) power supply should be wired from the same 200VAC main power supply.
※ Do not access switch between 24VDC power supply and drive. If you need switch, put it on the 200VAC cable of 24VDC
input power supply.
※ A twisted-pair shielded cable should be used when I/O cable length is over 50cm.
※ The encoder cable should be less than 20m.
① Please note that there is high voltage in the solid line of wiring diagram when wiring and using.
② The broken lines in the wiring diagram indicates the non-dangerous voltage circuit.
4.1.2 Connection of servo drive and motor
Items Description
Peripheral device Conform to European EC Directive. Select the device which meets corresponding standards
Installation environment Install the servo drive to the environment which conform to Pollution degree 2 or 1 of
IEC60664-1.
Power supply 1: 200 ~ This product can be used under the conditions that conform to IEC60664-1 and overvoltage
dangerous voltage.)
Wiring Please use withstand voltage cables which are equivalent to AWG18/600V or AWG14/600V
for motor power cable, encoder cable, AC220 input cable, FG cable and main circuit power
distribution cable under multi-axis drive structure respectively when drives are less than
Breaker Switch off the power supply to protect power cord when overcurrent occurs.
Make sure to use the breaker between power supply and interference filter that conforms to
Please use the breaker with leakage function recommended by ACTION TECHNOLOGY in
Magnetic contactor Switch main power supply (ON/OFF). And use it after installing a surge absorber.
Surge absorber Please use the surge absorber recommended by ACTION TECHNOLOGY in order to meet
EMC standards.
Interference filter for signal Please use the interference filter recommended by ACTION TECHNOLOGY in order to
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The external regenerative resistor is necessary when the internal capacitor cannot absorb
more regenerative power. Confirm the regenerative status on the panel. When the
For the reference specification of regenerative resistor, please refer to user manual.
Using protection grounding terminal. Grounding should be executed by the case and cabinet
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3 NC -
4 NC -
2 D- USB data-
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3 D+ USB data+
4 NC -
24V power supply and CN4 1 24V Drive control power supply 24V input
communication
communication
3 NC -
Table 4.2.2 Terminal arrangement of drive connector/ A3 1kW or more,A3P 750W or less
Regenerative -/B1/B2 1 - -
3 L1 Primary power 1
4 L2 Primary power 2
5 L3 Primary power 3
3 NC -
4 NC -
2 D- USB data-
3 D+ USB data+
4 NC -
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24V power supply and CN4 1 24V Drive control power supply 24V input
communication
communication
Name Cable
Encoder (Incremental) :
Power supply AWG22
:
Signal AWG24
Encoder (Absolute) :
Power supply AWG22
:
Signal AWG24
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No. name
Encoder(incr 1 - NC -
Encoder(Abs 1 BAT ※ 2)
External battery ( Yellow (black point)
Name Cable
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Encoder (Incremental) :
Power supply AWG22
:
Signal AWG24
No. name
3 - NC
4 - NC
7 - NC
8 - NC
9 - NC
3 CAP ※2)
External capacitor (
7 IC Internal connection (※ 3)
8 IC Internal connection (※ 3)
10 - NC
The wiring between the drives and setting method of communication address are shown below. When using multi-station
communication(the upper controller is wired with one servo drive), the parameters of multiple servo drives can be changed
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and the waveform of position deviation and rotation speed can be monitored by the upper controller.
Table 4.4.1
Communication
communication(half-duplex)
L1= 5m(max)
The wiring length between the upper controller and drive CN1 should be 5m or less.
L2=250mm(max)
The wiring length between each drives CN4 should be 250mm or less.
Terminal resistance
Connect the terminal resistor between the place A and B of CN4 or between 43pin and 44pin of CN1 to the last drive and to
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The wiring between the drives are shown as above. And daisy-chained connection should be performed between the drive
When using multi-station communication, set the different communication address for each drive according to the following
steps. There are two setting methods: by set panel and dedicated software [HCX-SETUP].
Input 24V control power supply after wiring, then operate as the following steps For wiring, refer to section 4.1[Wiring
diagram].
①Press the MODE button three times from the initial display status. The leftmost display on the LCD (6 digits) is [P] to come to
the parameter setting mode. There is 3 digits, the point(.) and 1 digit on the right side of [P]. And the rightmost display is blank
or [r]. The parameter number is represented by 3 digits, the point(.) and 1 digit.
②Press the UP/DOWN and SHIFT button, when [P004.0r] shows, press SET button to display the current setting value. The
initial value is [1].
③Press the UP/DOWN and SHIFT button and input the expected communication address. Setting range is from 1 to 32.
④Press the SET button to RAM, the indicator changes from flicker to lit.
⑤Press the MODE button three times to display [SAVE_P].
⑥Press the SET button, the [P] in [SAVE_P] flicker. When the parameter is stored in the EEPROM normally, [nr_End]
displays.
⑦Notes: Cut off the power supply to the servo drive(Note1). Before restart the power supply, the servo drive operates as the
former communication address.
⑧Set the communication address to the other drive as the same way described from ① to ⑦. When the single-axis drive are
used in parallel, please set the communication address by the set panel of the servo drive.
①The servo drive details will display on the screen of Communication Setting. The initial value of communication address is 1
②Tick it in [Select], and click [Connect] button to communicate with the servo drive.
③Select [Parameter] and click [Get] button to read the parameter from the servo drive.
④The communication address of servo drive will display in the parameter “No.4.0 communication address”. The initial value is
[1] when delivery from the factory. Input the expected communication address in the [Value]. Setting range: 1 to 32.
⑤Press the [Set] and [Write] button to set the parameters to the servo drive.
⑥Tick it in the [Communication setting] and press [Disconnect] to disconnect the communication.
⑦Notes: Cut off the power supply to the servo drive(Note 1). Before restart the power supply, the servo drive operates as the
former communication address.
⑧Set the communication address to the other drive as the same way described from ① to ⑦. The PC communication
connector CN3 on the drive to be set should be connected to the PC via USB cable.
Note 1: The control power for the A3 750W or less is the external 24VDC. Disconnect the 24VDC when restart. The control
power supply for A3PA 1KW or less and A3 1KW or more is supplied from internal. Disconnect the main power supply to the
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5.1 Overview
f) Auxiliary functions (JOG function mode, parameter clearing mode, encoder clearing mode)
Items Description
2s or more
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The operation procedures of changing operation mode by set panel are shown below.
Turn on the control power to the drive, the set panel will show . Press the MODE button once, it will show Speed
feedback(motor speed r/min). Press the MODE button once again, it comes to the Status display mode and shows 「dP_St」.
When press the MODE button again, it will come to Alarm display mode, Parameter setting mode, Auto tuning mode,
Parameter saving mode in turn. Press the MODE button again, it returns to the Status display mode. Press the SET button to
Figure 5.3.1
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Press the “MODE” button twice from the beginning to get into status display mode and 「dP_St」 displays. Model code and
serial number can be checked in this mode.
「St_」 when press “SET” button. As for the meaning of status mark,
Status mark number will be displayed on the right side of
refer to 「Status display list」 or 「Status description」. The status mark number will display alternatively when press “UP” or
“DOWN” button. When status displays, press "SET" button to display its value.
Model code and serial number will be displayed after the status when press “UP” or “DOWN” button. The status mark number
display _[AAA], 「Jot」indicates the motor, 「drv」indicates the drive and 「Enc」indicates the encoder.
Figure 5.4.1
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℃
Temperature at the control part[ ].
By adding input filter and gain, the analog speed command from
command.
Positioning completion
pulse
command pulse
Position command[pulse]
Encoder pulse.
feedback value.
The value input into the position and speed control of drives.
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Speed deviation[r/min]
Torque command[0.1%]
Load ratio[digit]
Regenerative status
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The LCD can display the parameter of more than 6 digits and shows the following screens. Take the positive value
Positive Negative
Positive Negative
Positive(Display「+」) 「 」)
Negative(Display -
Starting from the right (lower bits) digit, the select cursor moves left when press “SHIFT” button. When the fifth digit flashes ,
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press “SHIFT” button and it comes to the next screen. Press “SHIFT” button in Screen 3(Symbol display) and it comes back to
Screen 1(Display for lower 5 digits). That is to say, the screen changes the order of Screen 1(Display for lower 5 digits) →
Screen 2(Display for upper 5 digits) →Screen 3(Symbol display) →Screen 1 (Display for lower 5 digits). 「-」on the left
indicates digit position. 「_」indicates the lower digits;「―」middle digits; 「 ̄」upper digits. When display negative values,
the left point at the button will always light from lower digit to upper digit. However this left point won’t light When the displayed
[Parallel IO status]
Display the control signal input (8 points) and output (8 points) status of I/O connector (CN1).
The following table lists the signal name of I/O connector (CN1) and parallel IO status display. For the details of user I/O
status
in04 I5 (-/VCSEL1) (
I5 Reserved/ Internal speed command—Speed command selection 1 Input )
status
in05 I6 (CCWL/VCSEL2) (
I6 CCW drive restriction /Speed command selection 2 Input) Input status
in06 I7 (CWL/VCSEL3) I7(CW drive restriction / Speed command selection 3 Input) Input status
in07 I8 (TLSEL1) I8(Torque limit input)Input status
The operation procedures of parallel IO status are shown below.
Press the “UP” or “DOWN” button, the number will be displayed alternatively. When input signal displays, press “SHIFT”
button and it will shift to output signal 「ot00」. When output signal displays, press “SHIFT” button and it will shift to input signal
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「in00」.
Figure 5.4.3
[Regenerative status]
Display main circuit DC power supply of drive and the working status of regenerative power circuit.
When displays in the set panel, press SET button to show the following
Figure 5.4.4
ot00 Regenerative control output Indicates the drive working status of regenerative power circuit. When the signal is
Regenerative voltage alarm signal is ON, which indicates the drive regeneration circuit may be on working state. A
When voltage is less than regenerative threshold voltage, the signal is ON.
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in01 When the DC voltage of main circuit reaches regenerative threshold voltage, the
Regenerative threshold signal is ON, which indicates the drive regeneration circuit is on working state. A
voltage regenerative resistor must be connected. If not, the power failure may occur.
Press the “UP” or “DOWN” button, the number will be displayed alternatively. When input signal displays, press “SHIFT”
button and it will shift to output signal 「ot00」. When output signal displays, press “SHIFT” button and it will shift to input signal
「in00」
Figure 5.4.5
Follow above operating procedures to confirm whether a regenerative resistor is needed or not. When the display changes
from 「in00_-」 to 「in00_A」, the regenerative discharge is opened and the regenerative resistor is needed. For details, refer
to [Regenerative resistor]. Starting from low speed (20% of the highest speed), operating the motor to the expected movement
slowly and observing if the display value changes from 「in00_-」to「in00_A」 If「in00_A」displays, a regenerative resistor
is needed. Operation panel displays as follow:
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Press the “MODE” button three times from the beginning, 「dP_Err」 indicates the alarm display mode. Press the “SET” button
to display the drive alarm status and 「Err.--」indicates no alarm. If an alarm has occurred, the corresponding alarm number is
「Err.」. For the details of alarm number, refer to the following [Alarm items]. If several alarms have
output on the right side of
When an alarm has occurs, 「Err.**」will be displayed on the operation panel except these four modes. (** indicates the alarm
number) ①Parameter setting mode, ②Auto tuning mode , ③In Parameter saving mode, ④Auxiliary functions, when press
“MODE” button and the display can change from this mode to another, 「Err.**」 will display.
For the remedies and reset method of alarm, refer to [9.2 Alarm disposal and reset].
Figure 5.5.1
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overflow)
When pressing “MODE” button three times from the initial display, 「P」will be displayed on the leftmost of LCD and it comes
to parameter setting mode. 3 digits, a decimal point, 1 digit and a blank will be displayed in turn on the right side of 「P」. The
combination of 3 digits, a decimal point and1 digit constitute the parameter No. Press UP or DOWN button to the parameter
No. to be set and press SET button to display the parameter value on the servo drive.
「」
For the details of parameter number, refer to [Section 6 Parameter Description]. When r is displayed on the rightmost side
, it means the drive power supply must be restarted after saving the parameter. For the methods of parameter saving, refer
Restart the power supply to the drive No need to restart the power supply to the drive
The operating procedures of parameter change are shown below. If parameters displayed, the rightmost LCD will flash and it
On the condition that parameter is beyond the range from -99999 to 99999(only for No.087.0 position deviation error
detection value), as said in [Status display mode] and [Signed 6-digit or more parameter on LCD], 5 digits can be displayed
every time. The flashing digit can be changed and press “SHIFT” to select the digit to be changed (flash). Parameter value can
be changed by pressing “UP” or “DOWN” button. Press “SET” button to set the parameter on the drive and the digit will no
longer flicker. If you do not want to change the parameter value and just confirm it, press “MODE” button to return. If the drive
is powered off, the parameter value will return to the state before change.
In order to save the parameter after change in the EEPROM of drive, refer to [Section 5.8 Parameter saving mode] for details.
Figure 5.6.1
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achieve the desired operation. Meanwhile, the inertia ratio can be set manually. The most suitable gain can be set
「Fine adjustment」
To achieve the optimum operation effect after Simple adjustment, some gain parameters need to be set. It’s generally
optimized in accordance with the order of gain level →Inertia ratio→FF1 gain. It can also be optimized more easily in
→ →
accordance with the order of integral gain FF2 gain damping ratio.
「A_TunE」(Auto tuning mode) will be displayed after press “MODE” button five times from the initial display status.
In auto tuning mode, parameters which are set in Parameter setting mode can be displayed after the 「Simple adjustment」
and 「Fine adjustment」.Please follow the procedures below to operate. This mode will show under position control or speed
control mode.
The parameter group that can be set in position control or speed control mode is as follows. If pressing “SHIFT” button in auto
tuning mode, [Parameter name] on the operation panel will shift to [Parameter number]
Table 5.7.1
Position control
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displayed on panel
Table 5.7.2
Speed control
Figure 5.7.1
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「SAVE_P」(Parameter saving mode) will be displayed on the panel if pressing ‘MODE” button six times from the beginning.
The new parameters, set in Parameter setting and auto tuning mode, can be written to EEPROM in the parameter saving
mode. Please note that the newly-set parameters, which have been set in Parameter setting and auto tuning mode but not
saved to EEPROM, will disappear and return to the value before after power-off.
In parameter setting mode when change the parameters that need restarting 24VDC control power supply, please restart the
control power supply after the above procedures done. The changed parameters become effective after restart control power
supply.(For the models of 1kW or more, power off the main circuit power supply and restart it after the screen display is off)
will display after press the MODE button seven times from the initial status .
Please operate as the procedures shown in Figure 5.9.1.
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JOG function is function for test run without the commands output by the upper controller. Please use the test run function for
the purpose of adjustment. For details, please refer to [Chapter 8 Test run in HCX-SETUP User’s Manual].
・The JOG function is available in the pulse command modes of position control and speed control mode. Control the
machines according to the corresponding gain of control modes. Do not use the JOG function in the internal position
command mode (point table, test run) and torque control mode of position control.
・When using JOG function in speed control mode/ internal speed command mode, the VCRUN1, VCRUN2, VCSEL1,
VCSEL2 and VCSEL3 of parallel I/O input become invalid.
・Input the 24VDC control power and servo ON signal from I/O connector.
Operating procedures
1. Display the according to the operating procedures as shown in Figure 5.9.1 Auxiliary function.
2. Set the following three parameters by the set panel or HCX-SETUP.
No. Parameters
386.0 ※
JOG operation: Deceleration time( Note 1)
5. Long-press LEFT( ) button and show the . The alarm will occur if operating at the servo
ON. If the alarm occurs at this time, press MODE button and the display returns to and
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6. Press the UP button, the motor rotate in CCW direction; if Down button, in CW direction.
The motor rotates when pressing the button, and stops as releasing the button.
7. Make the servo OFF by I/O and shows to end the JOG operation. Then press MODE button and show
, which means the operation status changes from JOG to the general. If the servo is ON, the operation cannot
change from JOG operation to general operation status and the alarm will occur.
Note 1) Please note that if the JOG operation deceleration time is set longer, the time from pressing the UP or Down
button to stopping the motor will become longer correspondingly.
Note 2) If press the UP or Down button simultaneously, the motor will stop. If the unexpected operating status
happens, switch off the main circuit power or make the servo OFF to stop the operation.
Figure 5.9.2
This function is to return the parameters to the factory settings. After clearing the parameters, restart the power supply and the
The parameter clearing should be operated at the servo OFF. If the servo is ON, an alarm will occur .
Operation procedures
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1. Operate as the procedures in section 4.9 Auxiliary function and display the
3. Long-press the LEFT button, then display the and flicker, then change to
Figure 5.9.3
For details, please refer to [Reference SV-A3 /X3P series absolute system].
6. Parameter Description
This section gives a detailed description of the displayed parameters on the panel.
The column of 「No.」is the parameter number. Two numbers separated by “/” are the numerator and denominator number of
parameters. Take 034.0/036.0 as the example, 034.0 is the numerator number and 036.0 is the denominator number. [Basic
setting] in Parameter list are the initial setting values determined by the device. [Adjustment] indicates gain and other
parameters that need to be adjusted to get the expected operation. [Special setting] indicates the parameters set according to
the actual needs. The parameters with 「r」displayed on the right side of parameter number, are the ones that need to restart
the drive control power supply after saving. 「Yes」will be displayed in the parameters of 「Whether to restart 24VDC power
supply」. After saving the parameters in 「Parameter saving mode」, 「Whether to restart 24VDC power supply」will be
displayed for the parameters which are valid after restarting 24VDC power supply. For the models of 750W or less, the control
power is supplied from external 24VDC. For the models of 1kW or more, the control power is supplied from internal power and
<Notice>
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Each parameter has its setting range, but it also depends on the setting value of other parameter. There are some parameters
unable to set, even though they are in the setting range. The following is the interdependent parameter number.
No.117.0 (
Gain FF compensation 1 Position control mode)
No.118.0 Gain FF compensation 2(Position control mode)
6.1.1 Parameters
Value 1 147.0
Value 2 148.0
Parity 6.2
Value 87.0
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Value 90.0
drop
Project 110.1
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*1) The marking method varies from the drive version. The version of 3. 5. 1. 0 or before is marked with [Selection of position
*2) The marking method varies from the drive version. The version of 3. 5. 1. 0 or before is marked with [Selection of position
Frequency 168. 0
Width 169. 0
Depth 170. 0
Denominator 36. 0
Speed 69. 0
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Position 722. 0~
Time 659. 0
Value 656. 0
Value 60. 0
Numerator 48. 0
Denominator 49. 0
Denominator 51. 0
Denominator 53. 0
CW Numerator 54. 0
Denominator 55. 0
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Speed 1 to 8 392. 0~
Value 300. 0
Numerator 288. 0
Denominator 289. 0
Denominator 291. 0
Denominator 293. 0
CW Numerator 294. 0
Denominator 295. 0
restart control
power supply
[Setting range] 0 to 2
Command mode 0= Zero command (select in position control/ speed control mode)
[Setting range] 0 to 3
004.0r [Basic setting] Set the communication address of servo drive. Yes
Communication Set to “1” when not using RS-485 multi-station communication. If using multi-station
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address communication, refer to 「RS-485 communication wiring」. Setting different values for
each axis.
[Initial value] 1
[Setting range] 1 to 32
006.0 [Basic setting] Set the speed for RS-485 communication. Yes
[Initial value] 5
[Setting range] 0 to 5
006.1(Not [Basic setting] Set the stop bit for RS-485 communication. Yes
e 1) RS-485 0=1bi t
communication 1=2bi t
[Setting range] 0 or 1
006.2(Not [Basic setting] Set the parity for RS-485 communication. Yes
e 1) RS-485 0=None
communication 1=Even
Parity 2=Odd
[Initial value] 0
[Setting range] 0 to 2
mode When connecting RS-485 signal cable and using RS-485 asynchronous serial
[Setting range] 0 or 1
selection 1=Communication
When select “1”, the signal assigned to the input port of parallel I/O can be operated by
HCX-SETUP. Then, the input of parallel I/O will become invalid. When select “0”, the
input of parallel I/O will become valid. At this time, the signal assigned to the input port
[Setting range] 0 or 1
011.0 [Basic setting] Set the minimum response time for RS485 communication Yes
RS485 The response time of drive can be adjusted according to the minimum response time.
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032.0r [Basic setting] Select pulse signal type of pulse command input. Yes
Pulse train 0= Pulse and direction: using pulse and direction input
[Setting range] 0 to 2
[Setting range] 0 or 1
032.2r [Basic setting] When setting command division/ multiplication, the command will be processed by Yes
automatic 0= Disable
command 1= Enable
multiplication
032.3 [Basic setting] Select the logic for pulse train input. Yes
train input logic 1= Negative logic: Downing counting from High to Low
[Setting range] 0 or 1
033.0r [Basic setting] The function of input filter is to reduce the fault caused by noise. Select the pulse width Yes
1000ns
When the input frequency is high, please set the small passing pulse width. To improve
[Setting range] 0 to 15
034.0r [Basic setting] Set the parameters of position command pulse division/ multiplication.
Yes
/ 036.0r Division/ When the number of upper command pulse and motor pulse per revolution is different,
multiplication calculate in terms of [(Numerator) / (Denominator )=(Number of pulse per servo motor
The number of pulse per motor revolution is 131072[pulse/rev]. Numerator can be set
upper command per revolution. The corresponding parameter setting of the number of
048.0 / [Adjustment] Low-pass filter parameter for smoothing analog speed command input. No
049.0 Analog command It is valid when input filter selection (No.062.1) is set “1”,.
input →
Parameter decrease Smoothing effect becomes stronger, command traceability
(Numerator / →
Parameter increase command traceability increases, , susceptible to interference
Denominator ) (Numerator / Denominator ) the value must be less than 1.
~ ~
[Setting range] 0 65535/1 65535
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051.0 Analog command When (Numerator) / (Denominator )=1 and ±10V analog command voltage is input,
input the highest rotation speed of motor can be reached.
Gain ※As for the highest rotation speed of motor, refer to 「Basic specification」
(Numerator / According to different choice of symbol and polarity for analog command voltage, the
Decreasing this value has the effect of decreasing proportional gain of position loop at
upper controller.
~ ~
[Setting range] 0 65535/1 65535
052.0 / [Basic setting] Analog speed command CCW speed limit threshold value. No
053.0 Analog speed Analog command CCW speed limit = (the highest speed of motor) * (threshold
threshold value ~ ~
[Setting range] 0 65535/1 65535
(Numerator /
Denominator )
055.0 Analog speed Analog command CW speed limits = (the highest speed of motor) * (threshold
threshold value ~ ~
[Setting range] 0 65535/1 65535
(Numerator /
Denominator )
060.0 [Basic setting] When using manual adjustment to adjust offset value of analog speed command, set No
Analog speed the adjustment value. It’s valid when the offset adjustment is selected to “1= manual
command adjustment”. Adjust the corresponding analog speed command input to 0r/min at the
<setting method>.
2. When rotating at the speed of ±10r/min or less, set the value to ±50 to confirm
the operation.
「 」 「 」
(CCW direction, set to -50 ; CW direction, set to +50 .
3. Set the offset value while observing the motor operation. (If rotate at CCW direction,
[Initial value] 0
Analog speed 0=Inputting negative voltage, the motor has CCW rotation; Inputting positive voltage,
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direction 1= Inputting positive voltage, the motor has CCW rotation; Inputting negative voltage,
[Initial value] 1 (Inputting positive voltage, the motor has CCW rotation)
[Setting range] 0 or 1
[Setting range] 0 or 1
analog speed Auto tuning works under the voltage which corresponds to 0r/min of speed command
Manual tuning means input offset manually to make sure input voltage 0Vcorresponds
offset value).
[Setting range] 0 or 1
064.0 [Basic setting] Select the output form of positioning completion signal. No
completion When selecting 0, after the position difference is in the positioning completion range
When selecting 1, after the position difference, speed and pulse command
The delay time from positioning completion to output positioning completion signal can
be set in No.71.0.
[Initial setting] 0
[Setting range] 0 or 1
065.0 [Special setting] Select whether to use position difference error detection. Usually set value to “1”. No
difference error error detection by No.87.0 and set the delay time from position error occurred to output
0=Disable
1=Enable
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[Setting range] 0 or 1
065.1 [Special setting] Select whether to use speed deviation error detection. Usually set value is No
speed deviation Only when suing torque command limit, set “0”. Set the speed deviation value of error
error detection detection by No.90.0 and set delay time from speed error occurred to output stop by
No.91.0.
0= Disable
1=Enable
[Setting range] 0 or 1
066.0r and [Adjustment] Select position command smoothing filter1 (No.66.0) and position command Yes
and position Command will be smooth as shown below after using a smoothing filter.
command filter 2
[Adjustment method]
number in position command smoothing filter1 moving average time No,80 or position
[Notes] This parameter can be set after more than 1.5s when the command pulse input
is 0. And the servo must be off while setting. If there is pulse input or residual pulse
[Setting range] 0 or 1
066.3 [Special setting] Enable/Disable Feed forward delay compensation in position control mode. Yes
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compensation in <Note> Generally set to “1”. Do not make the changes and cannot be done on setting
[Setting range] 0 or 1
Selection of drive Note) Do not modify the parameter while the servo is ON.
1=CW restriction.
2=CCW restriction.
3= CW/CCW restriction.
[Setting range] 0 to 3
Selection of Note) Do not modify the parameter while the servo is ON.
deceleration When using deceleration method No.67.1 and stopping method No.67.2, please follow
1=Short brake
2= Prompt stop
1 0: Free-run 0: Free-run
[Initial setting] 1
[Setting range] 0 to 2
Selection of stop Note) Do not modify the parameter while the servo is ON.
status at drive When using deceleration method No.67.1 and stopping method No.67.2, please follow
0= Free-run
1= zero clamp
[Initial setting] 1
[Setting range] 0 or 1
067.3 [Basic setting] Select position difference counter status at drive restriction No
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Selection of Note) Do not modify the parameter while the servo is ON.
[Setting range] 0 or 1
068.0 [Basic setting] As the reference of outputting positioning completion signal to upper controller, this No
completion range The setting value should be less than the number of positioning judge pulse of upper
controller.
069.0 [Basic setting] As the reference of outputting positioning completion signal to upper controller, this No
completion speed The setting value should be less than the number of speed limit of upper controller.
[Initial value]
:
750W or less 2 [pulse/160 s] μ (±2 [pulse/160μs] ・・・5.72[r/min]
1kW or more : 2 [pulse/200μs] (±2 [pulse/200μs])・・・4.58[r/min]
[Setting range] 0 to 32767
070.0 [Basic setting] As the reference of outputting positioning completion signal to upper controller, this No
Positioning parameter is the pulse command input(speed) for judging positioning completion
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071.0 [Basic setting] Select the delay time from positioning completion to output signal to upper controller. No
positioning : μ ・・・3.2ms
750W or less 20 [160 s]
074.0 [Basic setting] Set the notch frequency for Position command filter 1. Yes
(Note 1) Position command [Valid condition] Set the selection of position command filter 1(No. 66. 0) to 2.
075.0(Not [Basic setting] Set the notch width for Position command filter 1. Yes
[Valid condition] Set the selection of position command filter 1(No. 66. 0) to 2. (notch
filter)
076.0(Not [Basic setting] Set the high-frequency gain for Position command filter 1. Yes
High-frequency [Valid condition] Set the selection of position command filter 1(No. 66. 0) to 3. ( γ
gain -notch filter)
077.0 [Adjustment] Choose whether to use speed command smoothing filter. The average movement time No
of speed 0=Disable
command 1=Enable
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[Setting range] 0 or 1
078.0 [Adjustment] Set the average movement time of speed command smoothing filter. No
smoothing filter
079.0 [Basic setting] Set the notch depth for Position command filter 1. Yes
(Note 1) Position command Small= More deeper (Setting value 0: Notch frequency input is cut off)
filter 1 Notch Big= More shallower(100% passed when setting value is 100).
depth [Valid condition] Set the selection of position command filter 1(No. 66. 0) to 2(notch
γ
filter) or 3. ( --notch filter)
080.0r and [Adjustment] Set the position command smoothing filter 1 to “1(Used)” in No.66.0 to make No.80.0 Yes
movement Set the position command smoothing filter 2 to “1(Used)” in No.66.1 to make No.81.0
command When the setting value of average movement number increases, the acceleration/
smoothing filter 1 deceleration will be smooth, but the response will be slow.
and average Setting filter 1, the average movement number can be set between 1 and 6250; setting
movement filter 2, the average movement number can be set between 1 and 1250.
number of position The average movement time can be represented by the following formula.
[Adjustment method]
below.
frequency[Hz])
frequency[Hz])
No.081.0
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frequency(Hz)
frequency(Hz)
When using gain FF compensation 2 No.117.0, vibration can be reduced by using the
[Notes] This parameter can be set when the command pulse input is “0” for more
than 1.5s and there is no command pulse input. If possible, it is recommended to turn
off the servo. If you set the parameter when there is pulse input or residual pulse,
3= γ- Notch filter
[Initial value] 0
[Setting range] 0 3 ~
082.1(Not [Basic setting] Set the position command filter 3. Yes
3= γ- Notch filter
[Initial value] 0
[Setting range] 0 3 ~
083.0 [Basic setting] Set the notch frequency for position command filter 2. Yes
(Note 1) Position command Set the selection of position command filter 2 (No. 82. 0)to 2(notch filter) or 3 (γ
filter 2 Notch -notch filter).
084.0(Not [Basic setting] Set the notch width for position command filter 2. Yes
[Valid condition] Set the selection of position command filter 2(No. 82. 0) to 2. (notch
filter)
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085.0 [Basic setting] Set the high-frequency gain for position command filter 2. Yes
High-frequency [Valid condition] Set the selection of position command filter 2(No. 82. 0) to 3. ( γ
gain -notch filter)
086.0 [Basic setting] Set the notch depth for Position command filter 2. Yes
(Note 1) Position command Small= More deeper (Setting value 0: Notch frequency input is cut off)
filter 2 Notch Big= More shallower(100% passed when setting value is 100).
depth [Valid condition] Set the selection of position command filter 2(No. 82. 0) to 2(notch
γ
filter) or 3. ( --notch filter)
087.0 [Special setting] When set No.65.0 to “1(enable)”, it is valid to detect the position deviation errors. No
error detection When the position deviation exceeds the setting value, the output position deviation
※
[Initial value] 196608[pulse] ( Equivalent to the number of 1.5 turns pulse)
089.0 [Special setting] When set No.65.0 to “1(enable)”, it is valid to detect the position deviation errors. No
Delay time of The time is from exceeding setting value 「Position deviation error detection value」
position deviation to outputting position deviation error signal.
error detection It takes longer from error occurred to error output when the value is greater.
[Initial value]
~ :
200 750W 250 [160 s]μ ・・・40ms
1k~2kW: 200 [200μs]・・・40ms
~
[Setting range] 0 32767
090.0 [Basic setting] When set No.65.1 to “1(enable)”, it is valid to detect the speed deviation errors. No
Speed deviation Normally it’s effective. When the speed deviation exceeds setting detection value,
value It is more difficult to detect speed deviation error if the value is greater.
~
:524[pulse/160μs] ・・・1499[r/min]
[Initial value] 200 750W
091.0 [Special setting] When set No.65.1 to “1(enable)”, it is valid to detect the speed deviation error. No
speed deviation The time is from exceeding setting value 「Speed deviation error detection value」 to
error detection output speed deviation error signal.
It takes longer from error occurred to error output stopped when the value is greater.
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~
[Initial value] 200 750W : 250 [160μs] ・・・40ms
~ : 200
1k 2kW [200μs]・・・40ms
Inertia ratio %
[Initial value] 250 [ ]
103.0 [Adjustment] Set Damping ratio on the device side. When the friction and inertia ratio is very big, the No
Damping ratio change of damping ratio value may shorten the setting time.
With or without the If the movement direction of machine connected to the motor is horizontal, select
1=Unbalanced mode
[Setting range] 1 to 2
[Setting range] 0 to 2
113.0 [Adjustment] Set the control gain level in position control mode. If traceability to command is slow or No
Control gain level rigidity of drive system is low, set a lower value; If traceability to command is rapid or
~
When setting this parameter, No. 115.0 119.0 will be set automatically and No.114.0
becomes invalid.
[Initial value] 15
[Setting range] 5 to 45
1= For the device of heavy load and low rigidity, or large load changes
2= Standard setting
[Setting range] 0 to 3
114.0 [Adjustment] Set control level of position control mode. If traceability to command is slow or rigidity No
Control level of drive system is low, set the lower value; If traceability to command is rapid or rigidity
When setting this parameter, No. 115.0, No.116.0 will be set automatically and
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When the inertia condition No.113.1 is set to “0”(servo drive version 2.0.4.0 or prior),
[Initial value] 15
[Setting range] 5 to 45
115.0 [Adjustment] Set the Control gain 1 at position control mode. Higher setting value can shorten the No
Control gain 1 setting time. Set the Control gain 2 as the following values.
116.0 [Adjustment] Set the Control gain 2 at position control mode. Higher setting value can improve the No
Control gain 2 traceability to the command. Too high setting value can cause overshoot and vibration.
(position control) When No.113.0 control gain level or No.114.0 control level is adjusted to set
automatically, sometimes the setting values will exceed the setting range.
117.0 [Adjustment] Set feed forward compensation ratio (speed) of the Control gain 1 in position control No
Gain FF mode. After confirming inertia ratio, adjusting this parameter will shorten the setting
compensation 1 time. Too high setting value will lead to overshoot. And too low setting value will make
118.0 [Adjustment] Set feed forward compensation ratio (torque) of the control gain 2 in position control No
Gain FF mode. It is suitable to adjust this parameter when it requires small following error and
compensation 2 precise trajectory. After Gain FF compensation 1 shortens setting time, please
(position control) increase this parameter value. If vibration occurs, adjusting No.81.0 position command
%
[Initial setting] 0 [0.01 ]
119.0 [Adjustment] Setting integral gain in position control mode can suppress external interference. No
Integral gain When the setting value is higher, the position deviation convergence of positioning
(position control) setting will become fast. But if setting value is too high, vibration will occur.
When No.113.0 control gain level or No.114.0 control level is adjusted to set
automatically, sometimes the setting values will exceed the setting range.
129.0 [Adjustment] Select control gain level in speed control mode. If traceability to command is slow or No
Control gain level rigidity of drive system is low, set the lower value; If traceability to command is rapid or
(speed control) rigidity of drive system is high, set the higher value.
~
When setting this parameter, No. 131.0 133.0 will be set automatically and No.130.0
becomes invalid.
[Initial value] 15
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[Setting range] 1 to 46
130.0 [Adjustment] Select control level in speed control mode. If traceability to command is slow or rigidity No
Control level of drive system is low, set the lower value; If traceability to command is rapid or rigidity
When setting this parameter, No. 131.0 will be set automatically and No.129.0
becomes invalid.
[Initial value] 15
[Setting range] 1 to 46
132.0 [Adjustment] Set feed forward compensation in speed control mode. The higher the setting value, No
Gain FF the better the traceability to command. But Too high setting value may lead to
(speed control) %
[Initial value] 0 [0.01 ]
Integral The higher the setting value, the smaller the speed change caused by external
gain(speed disturbance.
144.0 [Basic setting] Select torque command limit value in No.147.0, No.148.0 No
With or without the Confirm the following items when using torque limit.
use of torque
①「No.65.0 Selection of Position deviation error detection」, please set it to
command limit
override “0=Disable”
When the command deviation value is small, even though the torque limit is set to be
1= Enable
[Setting range] 0 or 1
144.1 [Basic setting] Select the output condition for torque limit. No
output mode (Torque is limited by torque command limit value 1 (No.147.0), max. torque limit value
of motor and torque limit value of home position return (No. 656.0), not limited by
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[Setting range] 0 to 2
147.0 [Basic setting] It is valid when No.144.0 torque command limit override is set to “1(enable)”. No
148.0 Torque command Set torque command limit override relative to rated torque ratio.
% %
[Initial value] 3000[0.1 ] for torque limit 1; 2000[0.1 ] for torque limit 2
151.0 [Basic setting] Set the torque command limit override relative to rated torque, if the stop type in No
limit override at
prompt stop %
[Initial value] 5000[0.1 ] (When set 3000 or more, the limit value of max. torque
command is 300%. If the setting value is bigger than 1000 , overload error will occur
152.0 [Basic setting] Set Speed limit value of analog torque control mode. No
limit value
[Setting range] 0 or 1
160.1 [Adjustment] Whether the notch filter is used to set the torque command. No
Selection of 1=Enable
160.2 [Adjustment] Select whether to use the auto setting for torque command low-pass filter in control No
[Setting range] 0 or 1
162.0 [Adjustment] Set the torque command preliminary filter time constant for Low-pass filter No
Low-pass filter
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frequency
Torque command Set the ratio relative to a frequency band with 0 notch depth and -3[dB] attenuation
Notch filter width rate. The larger the value, the greater the width of the notch
[Initial value] 8
[Setting range] 0 to 16
170.0 [Adjustment] Set the notch depth at the notch frequency of torque command notch filter, No
Torque command Set the I/O ratio of notch frequency. When the setting value is 0, the notch frequency
Notch filter depth input is completely cut off. When the setting value is 256, the notch frequency input is
completely through. The notch depth becomes shallow when the value is bigger.
[Initial value] 0
193.0 [Basic setting] Adjust the gain level of current control. Yes
(Note 1) Adjustment Selecting “1”, the noise can be reduced when stops at servo ON.
[Initial value] 0
[Setting range] 0 or 1
224.0 [Basic setting] Select the deceleration stop type when the alarm occurs or servo ON signal is off in No
2= Prompt stop
[Setting range] 0 to 2
224.1 [Basic setting] Select cancellation reasons for deceleration stop at servo OFF No
224.2 [Basic setting] Enable/Disable Deceleration Stop when the voltage from a control power supply drops No
226.0 [Basic setting] Set the operating time for deceleration stop at servo OFF. No
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Deceleration stop : (If “0(No brake)” is set to No.224, this parameter is invalid.)
227.0 [Basic setting] Set the cancellation speed of deceleration stop at servo OFF. It sets the speed of No
speed of (If “0(No brake)” is set to No.224.0 and “0(Operation time)” set to No.224.1, this
228.0 [Basic setting] Set the operating time of deceleration stop at control power supply voltage drop in No
supply voltage
drop
237.0 [Basic setting] Set the delay time between getting the input signal of Servo OFF and motor excitation No
servo OFF (The disconnection of COM2 and SVON terminal indicates the servo ON input signal
is OFF.)
Delay time of ON. (The connection of COM2 and SVON terminal indicates the brake release output
1kW~2kW: 20[pulse/200μs]
[Setting range] 0 to 3125
257.0 [Basic setting] Select an option for Absolute system or Incremental system. Yes
[Setting range] 0 to 2
272.1r [Basic setting] Set the rotation direction of encoder output. Yes
[Setting range] 0 or 1
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276.0r / [Basic setting] Set the division and multiplication of encoder pulse output. Yes
278.0r Division and When the 1-roration pulse number of encoder and the motor is different, set it to
output(Numerator If the output Z-phase pulse width is narrow and the upper control device cannot
/ Denominator ) identify it correctly, we can reduce the division and multiplication ratio or speed to
increase the pulse width by encoder pulse output division and multiplication No. 276. 0
and 278. 0.
~ ;
[Setting range] (Numerator ) 1 65535 (Denominator )1 65535 ~
Frequency division/multiplication could be set to 1/32768 to 1.
285.0 [Basic setting] Set the upper limit value for the encoder pulse output frequency. No
(Note 1) Encoder pulse Set according to the signal input specification of the upper controller.
Upper limit ~
[Setting range] 25 1, 125
286.0 [Basic setting] Set the delay time of error detection for encoder pulse output frequency. No
(Note 1) Encoder pulse [Valid condition] When the setting value is 0, the setting is same to the drives of
288.0 / [Adjustment] This parameter is for the low-pass filter that smooths analog torque command input. No
command input When the value is small, the smoothing becomes stronger, but the traceability to
/Numerator) When the value is bigger, the traceability to command improves, but it is easy to be
disturbed.
291. 0 Analog torque Input of Analog command voltage =-10V or +10V with (Numerator)/(Denominator)=1
gain (Denominator Motor rotation direction differs according to the selection of analog command voltage
models)
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292. 0/ [Basic setting] Set Analog torque command CCW torque limit Override No
293. 0 Analog torque Analog command CCW torque limit =motor peak torque × (Override
torque limit [Initial value] (Numerator) / (Denominator) = 3100/3100 (Varies with motor models)
(Denominator/
Numerator)
294. 0/ [Basic setting] Set Analog torque command CW torque limit Override No
295. 0 Analog torque Analog command CW torque limit =motor peak torque × (Override
command CW (Numerator)/Override(Denominator))
torque limit [Initial value] (Numerator) / (Denominator) = 3100/3100 (Varies with motor models)
300. 0 [Basic setting] Set Analog torque command Fixed offset value. No
Analog torque This parameter is valid when No.302.2 =1. If the input voltage is 0V, the state of analog
[Initial value] 0
302. 0 [Basic setting] Set Rotation direction of Analog torque command input. No
Analog torque ,
0 = CCW rotation by negative input voltage CW rotation by Positive input voltage
command 1 = CCW rotation by positive input voltage,CW rotation by negative input voltage
[Setting range] 0 or 1
302. 1 [Basic setting] Enable/Disable Input filter for Analog torque command. It can be done by No. 288. 0 No
[Initial value] 1
[Setting range] 0 or 1
302. 2 [Basic setting] Select Offset adjustment method of Analog torque command. No
Analog torque Auto tuning is that the input voltage can make the torque command 0% at servo ON.
command Offset Manual tuning is to input offset value by manual to make torque command 0% at input
adjustment voltage 0V. Offset value can be adjusted by No.300.0 (Analog torque command Fixed
0 = Auto tuning
1 = Manual tuning
[Setting range] 0 or 1
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305.0 [Basic setting] Set the detection time for the instantaneous voltage-drop of main circuit power. No
Detection delay
time
357.0 [Basic setting] Set the notch frequency for position command filter 3. No
filter 3 filter )
Notch frequency [Initial value] 10
358.0 [Basic setting] Set the notch width for the position command filter 3. No
filter 3 Big=Wide
Notch width [Valid condition] Set the selection of filter 3(No. 82. 1) to 2 (notch filter).
359.0 [Basic setting] Set the high-frequency gain for Position command filter 3. No
High-frequency [Valid condition] Set the selection of position command filter 3(No. 82. 1) to 3. ( γ
gain -notch filter)
360.0 [Basic setting] Set the notch depth for Position command filter 3. No
(Note 1) Position command Small= More deeper (Setting value 0: Notch frequency input is cut off)
Notch depth [Valid condition] Set the selection of position command filter 3(No. 82. 1) to 2(notch
γ
filter) or 3. ( --notch filter)
385. 0 [Basic setting] Set Acceleration time for the JOG operation No
JOG operation: This parameter set a duration for the speed command to accelerate from 0 rpm to
386. 0 [Basic setting] Set Deceleration time for the JOG operation No
JOG operation: This parameter set a duration for the speed command to accelerate from 1000 rpm to
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388.0 [Basic setting] It is valid when control mode No.2.0 is set to “1=speed control mode” and command No
Selection of mode selection No.3.0 is set to “3=Internal generation command” . Select command
Internal speed type of internal speed command. No.390.0 and No.391.0 are used to set
command type ~
acceleration/deceleration time of internal speed command. No.392.0 399.0 are used
[Initial value] 0
[Setting range] 0 or 1
390.0 [Basic setting] It is valid when control mode No.2.0 is set to “1=speed control mode” , command No
Internal speed mode selection No.3.0 is set to “3=Internally generated command” , and internal
command speed command type No.388.0 is set to “1= trapezoidal speed command” . Set the
Acceleration time acceleration time of internal speed command input. Set the time of speed command
from 0rpm to 1000rpm. No.391.0 is used to set internal speed command deceleration
~
time. No.392.0 399.0 are used to set the target speed.
391.0 [Basic setting] It is valid when control mode No.2.0 is set to “1=speed control mode” , command No
Internal speed mode selection No.3.0 is set to “3=Internal generation command” , and internal
command speed command type No.388.0 is set to “1= trapezoidal speed command” . Set the
Deceleration time deceleration time of internal speed command input. Set the time of speed command
from 1000rpm to 0rpm. No.390.0 is used to set internal speed command acceleration
~
time. No.392.0 399.0 are used to set the target speed.
392.0 [Basic setting] It is valid when control mode No.2.0 is set to “1=speed control mode” , command No
393.0 Internal speed mode selection No.3.0 is set to “3=Internal generation command” , and internal
394.0 command speed command type No.388.0 is set to “1= trapezoidal speed command” . Internal
395.0 Target speed 1 speed command acceleration/deceleration time is set in No.390.0 and No.391.0. Set
396.0 Target speed 2 8-phase target speed of internal speed command input. The switch of target speed can
397.0 Target speed 3 be realized by following combination of 8pin, 9pin and 10pin in CN1.
398.0 Target speed 4 Target speed I5(8pin in CN1) I6(9pin in CN1) I7 (10pin in CN1)
399.0 Target speed 5 1 Open Open Open
Target speed 6 2 Short circuited Open Open
Target speed 7 3 Open Short circuited Open
Target speed 8
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[Initial value]
( ~750W motor)[r/min]
Target speed 7: 4000 200W
3000(1KW~2KW motor)[r/min]
4500(750W motor)[r/min]
3000(1KW~2KW motor)[r/min]
642. 0 [Basic setting] Set Operation mode for position control mode and internal generation command. No
[Setting range] 0 to 2
643. 0 [Special setting] Enable/Disable Internal position command Overflow detection function. Yes
command - 1 = Enable
Overflow detection To prevent the absolute position from disappearing when the target position exceeds
When “1 = Enable” is set and the target position (ABS position command) in operation
command exceeds absolute position, the alarm of internal position command overflow
will occur. When “0 = Disable” is set and the target position exceeds absolute
position, it can implement relative operation, not the absolute operation. The relative
operation is that the point table operation command method is set to the operation of
relative value and test-run. The absolute operation is that the point table operation
[Initial value] 1
[Setting range] 0 to 1
644. 0 [Special setting] Set Point No. output method from user I/O output to PM1...3 in positioning operation. No
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[Setting range] 0 to 2
[Setting range] 0 to 2
645. 1 [Special setting] Set another base signal(Base signal 2)for home position after detecting Base signal 1. No
[Setting range] 0 to 1
645. 3 [Special setting] Set the Base signal 1 redetection in creep speed after detecting home position DOG No
redetection 1 = Enable
[Setting range] 0 to 1
[Setting range] 0 to 1
Home position 0 = When OFF, detect Home position DOG front end
sensor input 1 = When ON, detect Home position DOG front end
polarity [Initial value] 0 (When OFF, detect Home position DOG front end)
[Setting range] 0 to 1
[Setting range] 0 to 1
646.3 [Basic setting] Select a function for Point No.0 when PCSTART1 is put into user I/O in forward start. No
[Setting range] 0 to 1
647. 0 [Basic setting] Select whether to switch the torque limit value of home position return to home position No
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option 1 = Enable
The torque limit detected by stopper is irrelative to the setting of this parameter in
[Setting range] 0 to 1
647. 1 [Basic setting] Select “ 1= Move” from home position base signal 1 detection to home position No
completion 1 = Move
[Setting range] 0 to 1
648. 0 [Basic setting] Set the speed after the home position base signal 1 is detected. No
649. 0 [Basic setting] Set the creep speed after the home position base signal 1 is detected. No
speed
650. 0 [Basic setting] Set Acceleration/Deceleration time for Home position return No
Home position This parameter sets Acceleration time and Deceleration time per 1000rpm.
return If the load inertia ratio is 10 times or more, set up a value more than the initial value of
~
[Setting range] 0 to 5000
651. 0 [Special setting] Set shift quantity from the position where the Base signal was detected to the home No
tion quantity
653. 0 [Special setting] Set a position at the time of home position return complete. No
position data
655. 0 [Special setting] Set Torque limit detection at the time of press home position return. No
detection time
656. 0 [Special setting] Set Torque limit value at the time of home position return. This value is measured in No
Home position terms of proportion to rated torque. This setting value is the torque limit value of press
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657. 0 [Special setting] Set a distance from the positon where Base signal 1 for home position is detected to No
distance
Time
720.0 [Basic setting] Set the command method for the point table. No
720.1 [Basic setting] Set the running operation for the point table. No
720.3 [Basic setting] Set the validity or invalidity for the point table. No
722.0 [Basic setting] Set the target position for the point table. No
~ Point table [Setting range] -1, 073, 741, 823 ~+1, 073, 741, 823
1022.0 Position
(Note 1) (Note 2)
724.0 [Basic setting] Set the motor rotation speed for the point table.’ No
~ Point table [Setting range] 0 to the max. rotation speed of the motor
(Note 1) (Note 2)
726.0 [Basic setting] Set the acceleration time for the point table. No
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(Note 1) (Note 2)
727.0 [Basic setting] Set the deceleration time for the point table. No
(Note 1) (Note 2)
728.0 [Basic setting] Set the dwell time for the point table. No
(Note 1) (Note 2)
729.0 [Basic setting] Set the positioning completion range for the point table. No
~ Point table ~
[Setting range] 0 32, 767
1029.0 Positioning
(Note 1) completion
(Note 2)
Note 1: This parameter is only for X3P. X3D has no this parameter.
Note 2: For the corresponding parameter No., please refer to [Table 6.2.1 Parameter list for point table].
Point Position Rotation Acceleration Deceleration Command Dwell time Running Positioning valid/ Invalid
No. [Command speed time [ms] time [ms] method [-] [ms] operation [-] completion [-]
pulse]
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7. Timing chart
7.1 Power ON
Note 1) About I/O status, “C” indicates the internal output circuit contact or external contact is close, while “O” means open.
Note 2) After the parameters are cleared, 5sec is needed for T1 because of parameter initialization.
Note 3) When /ERROR and main circuit power supply PRDY is ON, S-RDY is ON.
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→
7.2 Servo OFF ON
Note 1) About I/O status, “C” indicates the internal output circuit contact or external contact is close, while “O” means open.
Note 2) The servo can be not ON when motor speed is less than 30rpm..
Note 3) T1 can be set in parameter No.238.0. (Initial value 4msec, value range: 0 to 500msec)
→ (
7. 3. 1 Servo ON OFF motor stops )
When servo OFF, the deceleration stop release condition is to reach the speed release, or after specified running
time(Parameter No.224.0=1, initial setting) , the motor speed is below the servo OFF deceleration stop release speed
→
Figure 7.3.1 Servo ON OFF (motor stops)
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Note 1) About I/O status, “C” indicates the internal output circuit contact and external contact is close, while “O” means open.
Note 2) T1 can be set in parameter No.237.0 (initial setting 0msec, changeable range: 0 to 500msec).
(Parameter No.224.0=1, preferences) but motor speed is above the servo OFF deceleration stop release speed r (Parameter
No.227.0=50rpm, preferences).
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Note 1) About I/O status, “C” indicates the internal output circuit contact and external contact is close, while “O” means open.
Note 2) When servo OFF, it stops in the selected deceleration stop mode(Parameter No.224.0)..
Note 3) Immediate stop and short-circuit brake will finish when it meets the conditions of deceleration stop at servo OFF
Note 4) MBRK will be OFF when the deceleration stop has completed or the motor speed is to reach the setting value
specified in parameter No.227.0. If deceleration stop mode is selected to the free-run (parameter No.224.0) at servo OFF, the
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Note 1) About I/O status, “C” indicates the internal output circuit contact and external contact is close, while “O” means open.
Note 2) At servo OFF, via type selection, the deceleration stop (parameter No.224.0) will be:.
Note 3) Deceleration stop will finish when it meets the conditions of deceleration stop at servo OFF (parameter No.224.1,
226.0, 227.0) .
Note 4) MBRK will be OFF when the deceleration stop has completed or the motor speed is below the setting value specified
Note 5) The MBRK will be OFF when motor excitation is OFF, when the free run is selected in No.224.0.
Note 6) When the following alarms occur, MBRK will be OFF right after internal alarm state is ERROR ..
a) Encoder error
Note 7) When the following alarms occur, the deceleration stop will be in the following ways.
a) If motor speed cannot be detected due to encoder error. It will be OFF at the operation time in No.226.0.
b) Selection of deceleration stop at the power supply voltage(No.224.2) drops. When selecting 0(=Disable), free-run
stops. When selecting 1(=Enable), it will be OFF after the operation time (No.228.0) of power supply drop deceleration stop.
As the CPU will stop immediately, the actual operation time will be shortened.
c) Free-run stops as the inverter output error( inverter error 1, overvoltage error, overcurrent error, base circuit break)..
Note 8) When the following alarms occur, SERVO signal can be delayed to deceleration stop OFF.
a) Encoder error
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Note 1) About I/O status, “C” indicates the internal output circuit contact and external contact is close, while “O” means open.
Note 2) The servo can be not ON when motor speed is less than 30rpm.
Note 3) T1 can be set in parameter No.238.0.(Initial value 4msec, value range: 0 to 500msec)
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Note 1) About I/O status, “C” indicates the internal output circuit contact and external contact is close, while “O” means open.
8. Operation
8.1 Preface
8.1.1 Preface
This product can drive the motor by 5 operation modes of combination of control mode and command mode.
The following three kinds of signals can be input in position control mode.
- Differential input
3) Test run
3) Test run
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3) Test run
3) Test run
Make sure to cut off all phases of power supply To .prevent electric shock, fire, malfunction and injury
before wiring.
The wiring should be performed by the professional To .prevent electric shock, fire, malfunction and injury
electrical engineer.
Make sure all the wiring should be connected To .prevent electric shock, fire, malfunction and injury
The common parameters in the following table should be set in all the operation
modes.
Point
Set the following parameters according to the using status.
Value 2 148. 0
RS-485 Switch 8. 0
communication Address 4. 0
Stop bit 6. 1
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Parity 6. 2
Value 87. 0
Value 90. 0
To drive the motor in the different operation modes, the setting and operation of the related basic parameter should be done
necessarily. Here are the steps of parameter setting and change by using ‘setting panel’ and HCX-SETUP’.
Switch to the parameter mode. You can change the parameter No. here. (Display
parameter 2.0)
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Press button once After setting the parameter on the RAM of the drive, the display changes from flickering to
light.
Press button to set the related parameters. We can go to the next step after all the parameters are set.
- Please cut off the power supply to the drive and restart. After restart the power, the setting
will be effective.
Use USB cable to connect CN3(PC communication connector) on the drive and PC, then start
HCX-SETUP.
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The information for the servo drive will be displayed on the [Communication setting] screen
4
Select [Parameter]. When changing the value of parameter, the asterisk “*” will show in the [Change
setting].
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Click [Set] button to write the parameters modified into the drive RAM.(The asterisk “*” will disappear.)
Click [Write] button to store the parameter into the EEPROM of the drive.
7
After click [Communication setting] button, click [Disconnect] to disconnect the communication with the
servo drive.
8 Switch off the control power to the drive and restart.
The change status will not be displayed before restarting the control power supply.
Note 1: The control power for models of 750W or less is supplied from external 24VDC.For 1kW or more, is supplied from
internal. Therefore, the control power for models of 1kW or more can be ON/OFF by switching on/off the AC power supply of
main circuit.
33 - Reserved
34 - Reserved
35 - Reserved
36 OUT_A Encoder A phase output
37 /OUT_A Encoder /A phase output
38 OUT_B Encoder B phase output
39 /OUT_B Encoder /B phase output
40 OUT_Z Encoder Z phase output
41 /OUT_Z Encoder /Z phase output
42 SG Signal ground
43 485 RS-485 communication data
44 /485 RS-485 communication /data
45 SG Signal ground
46 NC2 Reserved(Disconnected)
47 - Reserved
48 - Reserved
49 - Reserved
50 - Reserved
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Note 1)Control power supply(24V, G24V) and I/O power (COM+, COM-) share the same power supply(For the models of
750W or less).
Note 2)If there is drive inductive load(relay), please use protective circuits(diode).
Note 3) Transistor output is an open collector output circuit of the Darlington-connected. It should be connected with relay or
optocoupler. Please don’t connect transistor directly because the voltage VCE(SAT) between collector and emitter is about
1V which cannot meet the required voltage VIL of TTL IC when transistor is ON.
Note 4) Terminal resistance must be connected as shown in the wiring diagram.
Note 5) Connect the signal ground on the host control device of output signal of the encoder. The connection of signal ground
Note 6) If the pulse width of Z-phase is too narrow to identify the host control device, please reduce the encoder pulse output
division and multiplication No.276.0, 278.0 or reduce the speed to increase the pulse width.[Pulse width]=1/speed/(division
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and multiplication×217).
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Note 1)Control power supply(24V, G24V) and I/O power (COM+, COM-) share the same power supply(For the models of
750W or less).
Note 2)If there is drive inductive load(relay), please use protective circuits(diode).
Note 3) Transistor output is an open collector output circuit of the Darlington-connected. It should be connected with relay or
optocoupler. Please don’t connect transistor directly because the voltage VCE(SAT) between collector and emitter is about
1V which cannot meet the required voltage VIL of TTL IC when transistor is ON.
Note 4) Terminal resistance must be connected as shown in the wiring diagram.
Note 5) Connect the signal ground on the host control device of output signal of the encoder. The connection of signal ground
Note 6) If the pulse width of Z-phase is too narrow to identify the host control device, please reduce the encoder pulse output
division and multiplication No.276.0, 278.0 or reduce the speed to increase the pulse width.[Pulse width]=1/speed/(division
and multiplication×217).
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Note 1)Control power supply(24V, G24V) and I/O power (COM+, COM-) share the same power supply(For the models of
750W or less).
Note 2)If there is drive inductive load(relay), please use protective circuits(diode).
Note 3) Transistor output is an open collector output circuit of the Darlington-connected. It should be connected with relay or
optocoupler. Please don’t connect transistor directly because the voltage VCE(SAT) between collector and emitter is about
1V which cannot meet the required voltage VIL of TTL IC when transistor is ON.
Note 4) Terminal resistance must be connected as shown in the wiring diagram.
Note 5) Connect the signal ground on the host control device of output signal of the encoder. The connection of signal ground
Note 6) If the pulse width of Z-phase is too narrow to identify the host control device, please reduce the encoder pulse output
division and multiplication No.276.0, 278.0 or reduce the speed to increase the pulse width.[Pulse width]=1/speed/(division
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and multiplication×217).
The factory setting is 「Pulse position command input」. It is necessary to set the following parameters if the drive is driven by
pulse position command input.
32.0 Pulse command input mode Select one in the following (Note 1)
36.0 Command division and multiplication (Denominator) Set to “(The number of output pulse of host control
mode)/4” (Note 2)
Parameter Input signal Signal name The minimum necessary time range (t1, t2, t3, t4, t5, t6)
mode
Direction
CMD_DIR
1 AB-phase A-phase
pulse B-phase
CMD-DIR
pulse CW CMD-DIR
Negative
direction pulse
Note 2: Set when 1-rotation pulse (131,072) of host control device and drive is different. For details, refer to 「Chapter 4
」
Parameter list .
32.1 Pulse train command input Rotation direction For details, refer to 8.2.7.
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32.3 Selection of Pulse train input logic Select the logic of pulse train
33.0 Pulse train command - Input filter selection Reduce the misoperation caused by input
64.0 Positioning completion determination method Specify the conditions of positioning completion.
input (speed)
66.0 Position command smoothing filter 1 selection Set the damping filter.
66.1 Position command smoothing filter 2 selection Suppress the resonance of device when the
80.0 Position command smoothing filter 1 Moving acceleration/ deceleration command is too high or
average order
Table 8.2.7 The setting of parameter 32.1 and the rotation direction of motor (Pulse train position command input)
[Initial value]
The basic parameter and operation parameter can be set by the [Set panel] or [HCX-SETUP].
Make sure all the wiring are connected properly before To prevent electric shock, fire, malfunction and injury.
Test run after setting the basic parameters. If set the wrong basic parameters, the motor will not
Confirm the operation of the motor alone first before test The unexpected movements, such as unstable action
run. (Remove the other connection to the mechanics.) or lose control, may cause tome injury or accidents.
Drive the motor after release the brake on the motor if If not, it may cause the malfunction to the brake and
■Test run
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Table 8.2.9 Steps for test run (Pulse train position command input)
Steps Operation
4 Make the SVON input of drive ON to start the motor excitation. (Connect the I 1 terminal to the COM-)
5 Input position command pulse at a relatively low speed from host control device to make the motor run at
a low speed(100r/min). Make sure the rotation direction of the motor is same to the setting direction.
6 Improve the position command pulse frequency gradually after confirming the safe implementation of
actual operation. Then confirm the operation until it comes to the specified speed.
Note1: The control power supply for the models of 750W or less are supplied by external 24V DC. 1kW or more are supplied
from internal. So the control power supply of models of 1kW or more can be ON or OFF by switching on or cutting off the main
circuit AC power.
8.3.1 Wiring for user I/O connector(CN1) (Analog speed command input)
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Note 1)Control power supply(24V, G24V) and I/O power (COM+, COM-) share the same power supply(For the models of
750W or less).
Note 2)If there is drive inductive load(relay), please use protective circuits(diode).
Note 3) Transistor output is an open collector output circuit of the Darlington-connected. It should be connected with relay or
optocoupler. Please don’t connect transistor directly because the voltage VCE(SAT) between collector and emitter is about
1V which cannot meet the required voltage VIL of TTL IC when transistor is ON.
Note 4) Terminal resistance must be connected as shown in the wiring diagram.
Note 6) Connect the signal ground on the host control device of output signal of the encoder. The connection of signal ground
Note 7) If the pulse width of Z-phase is too narrow to identify the host control device, please reduce the encoder pulse output
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division and multiplication No.276.0, 278.0 or reduce the speed to increase the pulse width.[Pulse width]=1/speed/(division
and multiplication×217)
The following parameters must be set if the drive needs to be driven by analog speed command input.
The parameters from [48. 0] to [78. 0] in the following table can be selected according to the actual usage.
48.0 Analog speed command input -Filter constant(Numerator) Filter out the input command voltage
49.0 Analog speed command input -Filter constant(Denominator) interference. Use it with parameter 62.1.
50.0 Analog speed command input -Gain (Numerator) Set the speed at the maximum command
52.0 Analog speed command CCW speed limit override value Set speed limit value at CCW
(Numerator) rotation.(Note 2)
(Denominator)
54.0 Analog speed command CW speed limit override value Set speed limit value at CW
(Numerator) rotation.(Note 2)
(Denominator)
60.0 Analog speed command - Fixed offset value The motor speed is 0[ r/mi n] by
62.0 Analog speed command - Rotational direction For details, refer to table 5.3.4.
62.1 Analog speed command - Selection of input filter Please use it with parameter 48.0 , 49.0.
62.2 Analog speed command - Selection of offset tuning method Please use it with parameter 60.0.
77.0 Speed command smoothing filter selection Please use it with parameter 78.0.
78.0 Moving average time for Speed command smoothing filter Use it when the speed of motor is not
Note 1: Set the maximum speed for the motor in parameter 51.0(Denominator). Set the expected maximum speed in
parameter 50.0(Numerator).
Example) Make the following settings if the motor with the maximum speed of 5000 [r /mi n] needs to set to 3000 [r /mi n] at the
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Note 2: Set the maximum speed for the motor in parameter 53.0, 55.0(Denominator). Set the expected speed limit value in
Example) Make the following settings if the motor with the maximum speed of 5000 [r /mi n] needs to set to the maximum
Table 8.3.6 Parameter 62.0 settings and rotation direction of the motor (Analog speed command input)
[Initial value]
Make sure all the wiring are connected properly before To prevent electric shock, fire, malfunction and injury.
Test run after setting the basic parameters. If set the wrong basic parameters, the motor will not
Confirm the operation of the motor alone first before test The unexpected movements, such as unstable action
run. (Remove the other connection to the mechanics.) or lose control, may cause tome injury or accidents.
Drive the motor after release the brake on the motor if If not, it may cause the malfunction to the brake and
■Test run
Table 8.3.8 Steps for test run (Analog speed command input)
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Steps Operation
4 Connect SVON terminal of CN1 connector to COM- to make the servo ON.
5 Input the analog speed command voltage at a low voltage to make the motor run at a low speed.
6 Improve the position command pulse frequency gradually after confirming the safe implementation of
actual operation. Then confirm the operation until it comes to the specified speed.
Note1: The control power supply for the models of 750W or less are supplied by external 24V DC. 1kW or more are supplied
from internal. So the control power supply of models of 1kW or more can be ON or OFF by switching on or cutting off the main
circuit AC power.
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Note 1)Control power supply(24V, G24V) and I/O power (COM+, COM-) share the same power supply(For the models of
750W or less).
Note 2)If there is drive inductive load(relay), please use protective circuits(diode).
Note 3) Transistor output is an open collector output circuit of the Darlington-connected. It should be connected with relay or
optocoupler. Please don’t connect transistor directly because the voltage VCE(SAT) between collector and emitter is about
1V which cannot meet the required voltage VIL of TTL IC when transistor is ON.
Note 4) Terminal resistance must be connected as shown in the wiring diagram.
Note 5) Connect the signal ground on the host control device of output signal of the encoder. The connection of signal ground
Note 6) If the pulse width of Z-phase is too narrow to identify the host control device, please reduce the encoder pulse output
division and multiplication No.276.0, 278.0 or reduce the speed to increase the pulse width.[Pulse width]=1/speed/(division
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and multiplication×217)
The following parameters must be set if the drive needs to be driven by internal speed command.
Note 1) Time for speed command from 0 [r /mi n] to 1000 [r /mi n].
Note 2) Time for speed command from 1000 [r /mi n] to 0 [r /mi n].
The speed setting parameter from [392.0] to [399.0] can be set in the specified
range, but some models cannot reach the speed shown on the setting pane. For
Points
the target speed setting, please refer to the specification of the motor.
Make sure all the wiring are connected properly before To prevent electric shock, fire, malfunction and injury.
Test run after setting the basic parameters. If set the wrong basic parameters, the motor will not
Confirm the operation of the motor alone first before test The unexpected movements, such as unstable action
run. (Remove the other connection to the mechanics.) or lose control, may cause tome injury or accidents.
Drive the motor after release the brake on the motor if If not, it may cause the malfunction to the brake and
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■Test run
Table 8.4.5 Steps for test run (Internal speed command)
Steps Operation
4 Make the SVON input of drive ON to start the motor excitation. (Connect the I 1 terminal to the COM-)
5 ( ) (
Select the target speed according to the ON/OFF combination of I 5 VCSEL1 ,I 6 VCSEL2 and I 7 )
(VCSEL3). When I 3(VCRUN1)or I 4(VCRUN2), it will rotate according to the setting direction.
ON: COM- short-circuit
Note1: The control power supply for the models of 750W or less are supplied by external 24V DC. 1kW or more are supplied
from internal. So the control power supply of models of 1kW or more can be ON or OFF by switching on or cutting off the main
circuit AC power.
(I 3)VCRUN1 (I 4)VCRUN2
CCW ON OFF
CW OFF ON
Motor stop ON ON
2 ON OFF OFF
3 OFF ON OFF
4 ON ON OFF
5 OFF OFF ON
6 ON OFF ON
7 OFF ON ON
8 ON ON ON
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8.5.1 Wiring for user I/O connector (CN1)(Analog torque command input)
Table 8.5.1
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Note 1)Control power supply(24V, G24V) and I/O power (COM+, COM-) share the same power supply(For the models of
750W or less).
Note 2)If there is drive inductive load(relay), please use protective circuits(diode).
Note 3) Transistor output is an open collector output circuit of the Darlington-connected. It should be connected with relay or
optocoupler. Please don’t connect transistor directly because the voltage VCE(SAT) between collector and emitter is about
1V which cannot meet the required voltage VIL of TTL IC when transistor is ON.
Note 4) Terminal resistance must be connected as shown in the wiring diagram.
Note 6) Connect the signal ground on the host control device of output signal of the encoder. The connection of signal ground
Note 7) If the pulse width of Z-phase is too narrow to identify the host control device, please reduce the encoder pulse output
division and multiplication No.276.0, 278.0 or reduce the speed to increase the pulse width.[Pulse width]=1/speed/(division
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and multiplication×217)
The following parameters must be set if the drive needs to be driven by analog torque command input.
Table 8.5.2 Parameters of control mode change (Analog torque command input)
The user can select the parameter [152.0], [288.0] to [302.0] in the following table according to the actual usage.
152.0 Analog torque command Speed limit [rpm] Set the speed limit value.
288.0 Analog torque command input filter (Numerator) Filter out the input command voltage
289.0 Analog torque command input filter (Denominator) interference. Use it with parameter 302.1.
290.0 Analog torque command input gain (Numerator) Set the torque at the maximum command
292.0 Analog torque command CCW torque limit Override Set torque limit value at CCW rotation.(Note
(Numerator) 2)
Override(Denominator)
294.0 Analog torque command CW torque limit Override Set torque limit value at CW rotation.(Note
(Numerator) 2)
Override(Denominator)
300.0 Analog speed command - Fixed offset value The motor speed is 0[ 0.1%] by adjusting the
302.2..
302.0 Analog speed command - Rotational direction For details, refer to table 5.5.6.
302.1 Analog speed command - Selection of input filter Please use it with parameter 288.0, 289.0.
302.2 Analog speed command - Selection of offset tuning Please use it with parameter 300.0.
method
Note 1: Set the maximum torque for the motor in parameter 289.0(Denominator). Set the expected maximum torque in
parameter 288.0(Numerator).
Example) Make the following settings if the motor with the maximum torque of 3000 [0.1%] needs to set to 1000 [0.1%] at the
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Note 2: Set the maximum torque for the motor in parameter 293.0, 295.0(Denominator). Set the expected torque limit value in
Example) Make the following settings if the motor with the maximum torque of 3000 [0.1%] needs to set to the maximum
Table 8.5.5 Analog torque command input Torque limit value settings
Table 8.5.6 Parameter 302.0 settings and rotation direction of the motor (Analog torque command input)
[Initial value]
Make sure all the wiring are connected properly before To prevent electric shock, fire, malfunction and injury.
Test run after setting the basic parameters. If set the wrong basic parameters, the motor will not
Confirm the operation of the motor alone first before test The unexpected movements, such as unstable action
run. (Remove the other connection to the mechanics.) or lose control, may cause some injury or accidents.
Drive the motor after release the brake on the motor if If not, it may cause the malfunction to the brake and
■Test run
Table 8.5.8 Steps for test run (Analog torque command input)
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Steps Operation
4 Set a smaller value about 500 in parameter 152.0(speed limit value) to limit the speed.
5 Make the SVON input of drive ON to start the motor excitation. (Connect the I 1 terminal to the COM-)
6 Input the analog torque command voltage at a low voltage to make the motor run at a low speed.
7 Improve the analog torque command voltage gradually after confirming the safe implementation of actual
Note1: The control power supply for the models of 750W or less are supplied by external 24V DC. 1kW or more are supplied
from internal. So the control power supply of models of 1kW or more can be ON or OFF by switching on or cutting off the main
circuit AC power.
Set the following parameter of control mode selection and command mode selection to come into the internal position
Execute the positioning according to the I/O command from the host control device, such as PLC. Set the Point Table in
Send the command from PC according to the steps, not the command from host control device(such as PLC), and have the
1) Alarm code No.10 「Position command overflow/ Home position reset failure」will happen in the following two conditions.
1. Out of the range of -1, 073, 741, 823~+1, 073, 741, 823 「Command unit」
Considering the above factors, please set 「Internal position command - Overflow detection option」(Parameter No.643.0)
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Test run
Note 1) The home position in the drive may disappear sometimes. Please reset the home position after parameter setting.
2) Please set 「Selection of Auto interpolation for command division and multiplication」(Parameter No.32.2) to “1=Enable”.
Initial value is “1=Enable”. When “0=Disable” is set, the speed change will become large.
name No.
24V 1 Drive control power supply ●Connect with +24V of 24VDC external power supply
24V input ●The power supply voltage is 24VDC±10%、100mA(Typ.)
●24VDC external power supply should meet the following condition:
Using SELV power supply(※).
※SELV: safety extra low voltage
(Reinforced insulation is needed for safety extra low voltage, non-dangerous voltage and
dangerous voltage.)
G24V 2 Drive control power supply ●Connect to GND of 24VDC external power supply
GND
COM+ 3 I/O power supply 24V input ●Connect the common terminal of 24VDC power supply used for I/O and optical coupler
circuit used
●Power voltage: 24VDC±10%、100mA(Typ.)
I1 4 I1 input ●Parallel I/O input
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I2 5 I2 input ●The function varies according to the different control mode/ command mode. For details,
I3 6 I3 input refer to 「Table 5.7.2 I/O input signal 」
I4 7 I4 input
Control Position control Speed control Torque
I5 8 I5 input mode control
I6 9 I6 input
Comma Pulse train Internal Analog Internal Analog
I7 10 I7 input
nd command regeneration command regeneration command
I8 11 I8 input
mode command command
I1 SVON
COM- 12 I/O power supply GND ●Connected with GND of 24VDC power supply used for I/O
CMD_ 26 [Differential input] [Differential input] Max. command pulse frequency 4Mpps
PLS
①Pulse + direction pulse ①Input pulse + direction pulse from host control device (differential input)
②Orthogonal phase ②Input A phase of AB phase orthogonal difference pulse signal from host control device
difference pulse-A (differential input)
③CCW+CW Pulse CCW ③Input CCW+CCW of CW pulse from host control device (differential input)
[5V open collector circuit] [5V open collector circuit] Max. command pulse frequency 200kpps
④5V power supply of input ④5V power supply input terminal of /CMD_ PLS
/CMD PLS
/CMD_ 27 [Differential input] [Differential input] Max. command pulse frequency 4Mpps
PLS
①Pulse + direction/ pulse ①Input pulse + direction/ pulse from host control device (differential input)
②Orthogonal phase ②Input /A phase of AB phase orthogonal difference pulse signal from host control device
difference pulse /A phase (differential input)
③CCW+CW Pulse /CCW ③Input CCW +/CCW of CW from upper control device (differential input)
[5v/24v open collector circuit] [5V open collector circuit] Max. command pulse frequency 200kpps
④Pulse + direction pulse ④Input pulse + pulse of direction from host control device
⑤Orthogonal phase ⑤Input A phase of AB phase orthogonal difference pulse signal from host control device
difference pulse /A phase ⑥Input CCW +CCW of CW pulse from host control device
⑥CCW+CW pulse CCW
CC-P 28 [24V open collector circuit [24V open collector circuit] Max. command pulse frequency 200kpps
input] ① 24V power supply input terminal of /CMD_PLS
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①24V of /CMD_PLS
CC-D 29 [24V open collector circuit [24V open collector circuit] Max. command pulse frequency 200kpps
input] ①24V power supply input terminal of /CMD_DIR
①24V of /CMD_DIR
CMD_ 30 [Differential input] 【Differential input】Max. command pulse frequency 4Mpps
DIR
①Pulse + direction direction ①Input pulse + direction direction from host control device(differential input)
②Orthogonal phase ②Input B phase of AB phase orthogonal phase difference pulse signal from host control
difference B phase device(differential input)
③CCW+CW pulse CW ③Input CCW+CW of CW pulse from host control device (differential input)
[5V open collector circuit] [5V open collector circuit] Max. command pulse frequency 200kpps
④5V power supply input of ④5V power supply input terminal of /CMD_DIR.
/CMD_DIR
/CMD_ 31 [Differential input] 【Differential input】Max. command pulse frequency 4Mpps
DIR
①Pulse + direction /direction ①Input pulse + direction /direction from host control device(differential input)
②Orthogonal phase ②Input /B phase of AB phase orthogonal phase difference pulse signal from host control
difference /B phase device(differential input)
③CCW+CW pulse /CW ③Input CCW+CW pulse /CW from host control device (differential input)
[5V/24V open collector [5V/24V open collector circuit] Max. command pulse frequency 200kpps
circuit] ④Input pulse+ direction of direction from host control device
④Pulse + direction ⑤Input B phase of AB phase orthogonal difference pulse signal from host control device
direction ⑥Input CCW+CW of CW pulse from host control device
⑤Orthogonal phase
difference B phase
⑥CCW+CW pulse CW
A_SPE 32 Analog speed command ●Input speed or torque command in the voltage from -10V to 10V.
ED/ input/ Analog torque
A_TR command input+
Q
A_GN 33 Signal ground ●Connect the signal ground of analog speed input or analog torque input in the servo drive.
D
Analog speed command
input - /
Signal ground
Analog torque command
input - /
communication
/485 44 /485 of RS-485 ●/485 data (+) signal of RS-485 communication with host control device
communication
SG 45 Signal ground ●Signal ground of RS-485 communication with host control device
CC-P( 49 [5V open collector input] [5V open collector input] Max. pulse frequency 200kpps
5V)
①5V for /CMD_PLS ① 5V power input terminal of /CMD_PLS
Built-in current limiting
resistor
CC-D( 50 [5V open collector input] [5V open collector input] Max. pulse frequency 200kpps
5V)
①5V for /CMD_DIR ① 5V power input terminal of /CMD_DIR
Built-in current limiting
resistor
name P S T
counter clear
CCWL CCW drive ●If COM- disconnected, CCW direction drive is prohibited. △ △ ○
restriction ●If the value is beyond the CCW direction movement range, please make the wiring which can
be disconnected with COM-.
●It is effective when 「2: Enable CCW-drive restriction」or「3: Enable CW/CCW-drive restriction
」is selected in parameter No.67.0「Selection of Drive restriction options」. Initial value: 「0:
Disable」
●The deceleration can be selected in parameter No.67.1 「Deceleration method selection when
Drive restriction is enabled 」. Initial value: 「1: Short brake」.
●After-stop state can be selected in parameter No.67.2 「Selection for Stop condition when
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3 ON ON OFF OFF
5 ON OFF ON OFF
6 OFF ON ON OFF
7 ON ON ON OFF
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9 ON OFF OFF ON
10 OFF ON OFF ON
11 ON ON OFF ON
12 OFF OFF ON ON
13 ON OFF ON ON
14 OFF ON ON ON
15 ON ON ON ON
(HOME) N
Home position ●Start home position reset after connecting COM-. △ - -
ote 1)
reset start
ORG Home position ●Home position reset with home position sensor, input the home position sensor signal. △ - -
sensor
●Polarity detection can be changed by parameter No.646.1 「Home position sensor input
polarity」.When the initial setting is to be connected to COM- and OFF, the home position sensor
is detected.
VCRUN1 Internal speed ●Enable when select “1=Trapezoid speed command” in parameter No.388.0. - △ -
command start
●After connecting to COM-, the motor starts in CCW direction.
●Set acceleration/deceleration time and target speed in parameter No.390 to No.399.0. There
1
are 8 phases for target speed. The target speed can be switched by the combination of
VCSEL1, VCSEL2 and VCSEL3.
VCRUN2 Internal speed ●Enable when select “1=Trapezoid speed command” in parameter No.388.0. - △ -
command start
●After connecting to COM-, the motor starts in CW direction.
●Set acceleration/deceleration time and target speed in parameter No.390 to No.399.0. There
2
are 8 phases for target speed. The target speed can be switched by the combination of
VCSEL1, VCSEL2 and VCSEL3.
VCSEL1 Internal ●Enable when select “1=Trapezoid speed command” in parameter No.388.0. - △ -
command
●Select the speed command of 8 phases as shown below according to the combination of
selection 1
speed command selection 1 to 3.
VCSEL2 Internal
●Set acceleration/deceleration time and target speed in parameter No.390 to No.399.0.
command
Target speed VCSEL1 VCSEL2 VCSEL3
selection 2
4 ON ON OFF
5 OFF OFF ON
6 ON OFF ON
7 OFF ON ON
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8 ON ON ON
(RESET/ Alarm clear/ ●After connecting with COM-, RESET and PCLR are executed. △ - -
PCLR) deviation
Note 1)
counter clear
※Control mode:
P: Position control mode, S: Speed control mode, T: Torque control mode indicates it can input signals 「○ 」 and 「 △」
in different control modes. 「 △」can switch signals according to command mode. For details, please refer to user I/O
connector CN1 terminal arrangements for each command mode.
O5 T-LIMIT
O7+ SRDY
O7-
O8+ ALM
O8-
●Note 1)
OUT_A 36 Encoder A ●Output position A phase signal to host control device(differential output).
phase
/OUT_A 37 Encoder A ●Output position A phase signal to host control device(differential output).
phase
OUT_B 38 Encoder B ●Output position B phase signal to host control device(differential output).
phase
/OUT_B 39 Encoder B ●Output position B phase signal to host control device(differential output).
phase
OUT_Z 40 Encoder Z ●Output position Z phase signal to host control device(differential output).
phase ●Note 1)
/OUT_Z 41 Encoder Z ●Output position Z phase signal to host control device(differential output).
phase ●Note 1)
Note 1) Z-phase pulse width: Encoder resolution × Division and multiplication (Parameter No.276.0/No.278.0) and the motor
name P S T
MBRK Brake release ●After the electromagnetic brake is released, the connection with COM- should is OFF. ○ ○ ○
SERVO Servo status ●When the servo is ON, the connection with COM- is OFF. ○ ○ ○
POSIN Positioning ●After positioning was completed, the connection with COM- is OFF. ○ - -
completion
SRDY Servo ready ●OFF at servo ready. When there is voltage in main circuit and no alarm, the servo can be ON. ○ ○ ○
ALM Alarm status ●Open circuit at alarms and power OFF. Closed circuit at power ON. ○ ○ ○
T-LIMIT Torque limit ●If the output torque of the motor is limited, the connection with COM- is closed. ○ ○ ○
●Select the output condition according to “Selection of Torque limit state output mode”.
MEND Action ●When the action of point table, communication and home position reset is completed and the △ - -
completion next step will start, the connection with COM- is closed circuit.
●Closed circuit at power OFF.
HEND Home position ●After the home position reset is completed, the connection with COM- is closed circuit. When △ - -
reset the home position disappears or home position reset, the connection with COM- is open circuit.
completion
(PM1) Point No. According to the output signal allocated by the special I/O setting “Position control/ Internal △ - -
Note 1)
output 1 regeneration command customized 1).
(PM2) Point No. ●Output the start or end of the Point NO..
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Note 1)
output 2 ●Select the time and contents of Point No. according to the setting of Parameter No.644.0 “Point
(PM3) Point No. No. output method”.
Note 1)
output 3 ●Open circuit (Point No. 0) when the drive power supply is ON and servo OFF, home position
reset.
PM1 PM2 PM3 Contents
ON ON ON Point No.7, 15
(MEND/ Action ●Output signal allocated by special I/O setting “Position control/ Internal regeneration command △ - -
TLIMIT) completion/ selection 1”.
Note 1)
Torque limit ●Either MEND or T-LIMIT is ON, the connection with COM- is closed circuit.
●For details, refer to the function of MEND and T-LIMIT in this table.
※Control mode:
P: Position control mode, S: Speed control mode, T: Torque control mode indicates it can input signals 「○ 」 and 「 △」
in different control modes. 「 △」can switch signals according to command mode. For details, please refer to user I/O
connector CN1 terminal arrangements for each command mode.
8.8 Adjustment
Table 8.8.1
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Before auto tuning, perform the safety measures, such To prevent the injury and accidents caused by
as danger-prevention, immediate stop and impact unexpected unstable operation and too much impact.
reducing.
In the auto tuning, the servo motor will operate at the To prevent the injury and accidents caused by
speed lower than the acceleration/deceleration. After unexpected unstable operation and too much impact.
■The noise and vibration may occur before the estimated load characteristic settles at servo ON or control gain level changes.
After settling, the error may disappear. If not, perform the following measures.
■Parameter description
①Selection of inertia condition (only for position control mode)
The characteristic of inertia condition are shown is Table 8.8.2 and Figure 8.8.1. Select it according to the device load
characteristic.
1: Applicable for the device that needs to control the heavy load, or the device that the load changes a lot, or the device of low
2: Standard setting
3: Applicable for the device that needs to adjust the light load(emphasis on convergence)
Table 8.8.2 The correspondence between the setting value of inertia condition and characteristics
Setting value Stability of the corresponding load change Convergence rate Position deviation at constant speed
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If the setting value is larger, the traceability of corresponding command gets better, the interference response gets higher, and
the setting time gets shorter. If the setting value is too large, the servo may vibrate. Adjust the response correspondingly in the
condition that the servo does not vibrate. Set the smaller setting value in the beginning, then increase the value slowly while
Steps Operation
4 The SVON input of the drive is ON, the motor starts excitation. (I1 and COM – are connected)
5 The motor operates at the low speed according to the command pulse output by the upper controller.
■Methods by set panel [Table 8.8.4 auto tuning (by set panel)]
Note 1: The control power supply for the models of 750W or less are supplied by external 24V DC. 1kW or more are supplied
from internal. So the control power supply of models of 1kW or more can be ON or OFF by switching on or cutting off the main
circuit AC power.
Initial display.
Press , button to change the inertia condition. Press the button to set the inertia
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Press , button to change the control gain. Press the button to set the control
vibration.
Press , button to change the auto tuning. Press the button to set the auto
Press once When the parameter is set to drive RAM, the digit will change from flicker to ON.
By the test run of HCX-SETUP or command input, make the motor operate repeatedly until it reaches the operation and inertia
Press once Display the setting value of Selection whether to use of real-time auto tuning
Press once Press the DOWN button to change the setting value.
Press once When the parameter is set to the drive RAM, the digit will change from flicker to ON.
Press to change the control gain level. Press button to change the value. Press
Points to note To get the desired response, set the control gain level again.
Press twice Auto tuning completed and switch to the set panel mode.
Press once The parameter is stored to EEPROM. ([P] in [SAVE_P] will flicker.)
Normal completion.
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■By HCX-SETUP
Two modes [Simple tuning] and [Fine tuning] in the auto tuning mode by HCX-SETUP.
The procedures of [Simple tuning] are described in Table 8.8.5. For corresponding screens, please refer to Figure 8.8.2.
For the details of [Fine tuning], please refer to [HCX-SETUP. User’s Manual].
Steps Operation
Points:
Vibration will occur when start auto tuning. If no vibration, reduce the setting value.
Points:
“1: Heavy”, inertia ratio 10 times or more (Note 1), acceleration/deceleration time 0.1s or more
“2: Medium”, inertia ratio 10 times or less (Note 1), acceleration/deceleration time 0.1s or less
“3: Light”, inertia ratio one times or less (Note 1), high acceleration/deceleration
Points:
5 [Parameter automatic updates], Click [Start], auto tuning begins with the inertia ratio, damping ratio and unbalance.
The auto tuning completed when satisfy the needs after confirming the operation of the device.
Points:
Must click [Stop] to complete the auto tuning. Starting the fine tuning or partial tuning in the auto tuning mode, will
6 Set the control level as higher as possible in the condition that the motor will not vibrate.
Perform the adjustment [Fine tuning] or [Waveform monitoring] (Partial tuning) as needed.
For the details or [Fine tuning] and [Partial tuning], refer to [HCX-SETUP User’s Manual].
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Control level is the parameter that the combination of control gain 1 and control gain 2 changed.
Increasing the control level can help to get better command traceability and shorten the setting time. And the response has
also improved. If higher, vibration may occur. Please adjust it to the required response in the absence of vibration.
Furthermore, overshoot occurs if set the higher [Gain FF compensation 1 (Position control)(No.117.0)] and improve the control
level. To avoid the overshoot, adjust the control level after reducing the [Gain FF compensation 1 (Position
control)(No.117.0)] .
Increasing the integral gain can reduce the influence to the convergence caused by friction or load change and shorten the
setting time. But if higher, vibration may occur. Please adjust it to the required response in the absence of vibration.
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If the Gain FF compensation 1 is higher, the setting time is shorter. But if too high, overshoot may occur. Please adjust it to the
The adjustment method of Gain FF compensation 2(Position control) No.118.0 is shown below.
Please set the correct inertia ratio. If the setting value is 10000, the position deviation is least. If the value is more than 10000,
If set the bigger value at lower resolution, the operation noise will become louder. If the position deviation in the operation has
Set the [Position command smoothing filter 1(No.66.0)] to “1” and set the [Position command smoothing filter 1 Moving
average order(No.80.0)] to the value calculated by the cycle time of vibration. The bigger the value is, the longer the command
(
Formula: Parameter No.80.0 setting value=Vibration cycle time [s] ×6, 250 750W or less )
Parameter No.80.0 setting value=Vibration cycle time [s] ×5, 000(1Kw or more)
In this example, the vibration cycle time is 39ms, and the average order is 6250×0. 039=243.
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command Selection of whether to use notch filter(No.160.1)] to “1” and set the vibration frequency in the [Torque command
Notch filter frequency(No.168.0)]. The vibration frequency is calculated from the waveform such as the torque command when
When the gap is too big, even if setting the notch filter, the resonance cannot be suppressed completely. At this time, increase
the [Torque command Notch filter depth selection(No.170.0)] to get the shallower filter performance. When multiple notch
frequency exist, increase the [Torque command Notch filter width selection(No.169.0)] to widen the notch frequency.
Width ratio=[ Torque command Notch filter width selection(No.169.0)] ×0. 125
Depth ratio=[ Torque command Notch filter depth selection(No.170.0)] /256
Set the [Option for Torque command low-pass filter(No. 160. 0) to “1”(Enable). The default value is “1”(Enable) at factory
shipment. Increasing [Torque command preliminary filter time constant for Low-pass filter(No. 162. 0)] can help to suppress
the resonance. But if increase too much, it will cause some other vibration.
8.9.1 Overview
The home position return is the operation of coordinating the command and mechanical coordinates within the drive. When
using the positioning function in the drive, perform the home position return according to the actual needs.
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When using the positioning function in the drive, perform the home position return according to the actual needs.
For the wiring and basic parameter setting, refer to [Appendix 2 SV-A3 Positioner function].
■In home position return, there are Arbitrary position, Stopper and Home position DOG front end and used in the situation of
selection of Z-phase as the base signal.
■The home position return can be started by user I/O input or HCX-SETUP.
■If perform the home position return by Home position DOG front end, please use the user I/O input. The home position return
by Home position DOG frond end cannot be done by HCX-SETUP.
1) Arbitrary position
Use the following parameter items in the box when use the arbitrary position as the base signal.
For the examples of parameter setting method, refer to [8.9.8 Parameter description for home position return].
Figure 8.9.1
2) Stopper
Use the following parameter items in the box when use the stopper.
For the examples of parameter setting method, refer to [8.9.8 Parameter description for home position return].
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Figure 8.9.2
Use the following parameter items in the box when use the Home position DOG front end.
For the examples of parameter setting method, refer to [8.9.8 Parameter description for home position return].
Figure 8.9.3
The home position return can be done by the combination of parameter setting.
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0 = Arbitrary position
1 = Stopper
Take the Encoder Phase Z nearest to the current position as the base signal, set the parameter to “Arbitrary position”. Set the
Base signal 2 selection for Home position (No. 645. 1) to “Encoder Phase Z”.
Set another base signal(Base signal 2)for home position after detecting Base signal 1.
1 = Encoder Phase Z
When setting Base signal 1 selection for Home position(No. 645. 0) to “Home position DOG frond end” and setting Base signal
2 selection for Home position to “Encoder Phase Z”, after detecting the Home position DOG front end, move the Home
position return Phase Z invalidation distance(No.657.0), then set the Encoder Phase Z for the home position.
The selection of redetection can be done after returning in the [Home position return Creep speed] when the Home position
DOG frond end is detected by the Home position return Speed detection. To improve the detection accuracy of home position
base signal, set the Home position return Creep speed to a lower value.
1 = Enable
Only applicable for the situation that setting the [Base signal 1 selection for Home position] to “2= Home position DOG front
end”.
If set to “1= Enable”, back and return to home position DOG front end after home position speed detects the home position
DOG front end. The home position creep speed detects the home position DOG front end.
The start point of home position return is judged by the internal or external of the home position sensor, which depends on
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1 = CW
1) Under the condition that home position base signal 1 is “Arbitrary position”.
When set the Base signal 2 selection for Home position to “1=Encoder Phase Z”, the operation direction of Encoder Phase Z
can be detected, that is the home position base signal moves in the direction of home position travel distance.
When the Base signal 2 selection for Home position is set to “1=Encoder Phase Z”, the direction is opposite to the one of the
encoder phase Z detection. Figure 8.9.6 is the example to set the home position travel distance after detecting Phase Z. The
direction of moving home position travel distance from home position base signal is opposite. The home position return
direction from ① Start (home position return starts) is opposite to ②Stopper is opposite to the direction from ② to ③ End
(home position return completion).
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3) Under the condition that home position base signal 1 is “Home position DOG frond end ”.
Set the direction from Home position DOG sensor front to Home position DOG front end.
If the start point of home position return is in the front of home position DOG sensor, it is the operation direction after home
position return starts. If the start point is inside the home position DOG sensor, it moves automatically in the opposite direction
of home position return. When it moves out from the home position DOG sensor, the home position DOG front end can be
detected.
When the Base signal 2 selection for Home position is set to “1=Encoder Phase Z”, the direction is same to the encoder phase
Z detection direction.
Figure 6.9.4 is the example of setting home position travel distance after detecting phase Z. The direction from home position
base signal to home position travel distance should be set here, as the start point of home position return is inside the home
①Start(home position start) to② Home position sensor detection (Home position
position sensor. That is the direction from
DOG front end detection), and from ② to ③End (Home position return completion).
The direction from home position base signal to home position travel distance.
Figure 8.9.7 Home position return direction (home position DOG front end)
0 = When OFF, detect Home position dog front end [Initial value]
Selecting “0”, detect the home position sensor at open-circuit between ORG and COM-.
Selecting “1”, detect the home position sensor at closed-circuit between ORG and COM-.
0 = Disable
When selecting “1 =Enable”, count the elapsed time after home position return starts. If exceeding the home position return
timeout(No.659.0), alarm of “Position command overflow/home position return failure” occurs and make the servo disconnect.
Selecting Point No.0 and function of inputting user I/O CW start PCSTART1.
This parameter is used to start the home position return when there’s no home position input HOME in I/O.
This is the safety function against the collision in home position return.
Enable/Disable Home position return Torque limit. Set the home position return torque limit value in Parameter No.656.0.
1 = Enable
But, when selecting “Stopper” in base signal 1 for home position(No. 645. 0), it is not relevant to this setting. Torque limit value
to the stopper is the Home position return Torque limit value(No. 656. 0).
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1 = Move
When selecting “No move”, after detecting the base signal for home position, deceleration to stop and home position return
completed.
When selecting “Move”, after detecting the base signal for home position, deceleration to stop and perform the positioning
[Initial value] 10
Set the acceleration time from speed 0 to 1000rpm and deceleration time from 1000 to 0rpm.
~
[Setting range] 0 5, 000
[Initial value] 30
Set shift quantity from the position where the Base signal was detected to the home position.
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In the situation except “1: Stopper” in home position base signal 1(No. 645. 0), the base signal begins to shift to the home
position(No. 646. 0). The home position returns according to the shift quantity(No. 646. 0).
If “1: Stopper” in home position base signal 1 is set, the direction between shift-to-home-position and home position return(No.
646. 0) is opposite.
~
[Setting range] 0 1, 000, 000, 000
When home position return is completed, change the setting value to ABS position feedback of home position return.
~
[Setting range] -1, 000, 000, 000 1, 000, 000, 000
Set the time from pressing the stopper to detecting the home position return.
This parameter is valid when the base signal 1 for home position (No.645. 0) is set to “Stopper”.
~
[Setting range] 5 1, 000
This value is the torque limit value of pressing the stopper when selecting ‘Stopper” in the base signal 1 for home position.
When selecting “Enable” in Home position return Torque limit option(No. 647. 0), this parameter is the safety measure against
~
[Setting range] 10 3, 000
%
[Initial value] 500[ 0. 1 ]
Set a distance from the positon where Base signal 1 for home position is detected to the position where Phase Z detection
starts.
~
[Setting range] 0 1, 000, 000, 000
This parameter is valid when Home positon return Timeout option(No. 646. 2) is set to :Enable”.
~
[Setting range] 0 60, 000
Note 1) The command unit can be got by 「command division and multiplication(numerator) (No. 34. 0) 」, 「command
division and multiplication(denominator) (No. 36. 0) 」 and encoder unit.
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The command unit can be got by the encoder unit 131, 072ppr.
For example, when the parameter No. 34. 0 is set to 32, 768, No. 36. 0 is set to 2, 500, the command unit will be 10, 000ppr.
When the ratio of command division and multiplication is 1 times or less, the speed of home position return cannot reach the
speed set in home position return(No. 648. 0) and home position return creep speed (No. 649. 0).
■Input
On when connected to COM- at closed-circuit; OFF when connected to COM- at open-circuit.
) ( )
1 PCSTART1 CW start 6 pins
(~ )
2) PCSEL1. . . 4 point No. selection 7 10 pins
・Set 「Point No.0 function selection」 ( No. 646. 3) to “0: home position return”.
・When perform the home position return by PCSTART1, specify “0” to the Point No. in PCSEL1. . . 4 in user I/O.
(
Figure 8.9.10 The start of home position return PCSTART1 )
3) Home position return start (Valid when positioner I/O is set to Item 1).
(
Figure 8.9.11 The start of home position return HOME )
4) ORG home position sensor (11 pins)
・Enter the home position sensor signal when have the home position return by home position sensor.
・Have the setting as below:
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「Base signal 1 selection for Home position」(No. 645. 0): 2 = Home position DOG frond end
「Home position sensor input polarity」(No. 646. 1): (Either polarity is Ok)
The initial setting of home position sensor input polarity is the home position sensor signal when connected with COM- from
ON to OFF.
■Output
On when connected to COM- at closed-circuit; OFF when connected to COM- at open-circuit.
○Make the servo OFF in the home position return with the operation
○Perform the deviation counter clearing in the home position return with the operation
○Input the drive restriction and perform the deviation counter clearing in the home position return with the operation
○Alarms occur and servo OFF in the home position return with the operation
c) “Incremental system” is selected to “Selection of an encoder system” after the power is supplied to the drive
d) “Absolute system” is selected for “Selection of an encoder system”, but the multi-rotation data of the encoder disappear.
“Selection of Torque limit state output mode(No. 144. 1)”: “2 : Torque command limit Override 2”
)
Note 1) Action at home position return completion(No. 647. 1 : HEND and MEND
1) When set the Action at home position return completion(No. 647. 1 ) to “1 = Move”
After the base signal for home position is detected, it will decelerate to stop and HEND is ON at home position return
completion.
Then shift to home position according to the action of home position return completion, the MEND becomes ON after the
operation has been completed. The ABS position command becomes the home position return position data after the
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2) When set the Action at home position return completion(No. 647. 1 ) to “0= No move”
After the base signal for home position is detected, it will decelerate to stop and HEND is ON at home position return
completion.
Then do not shift to the home position return. The action will be completed at the position of deceleration stop and output
MEND to be ON.
「
Note2) But, in the following situation, the torque limit value of home position return is applicable for Home position return
(
Torque limit value No.656.0 )」.
「
1) Set Base signal 1 selection for Home position (No.645.0)」to “1(stopper)”.
2) Set「Home position return Torque limit option (No.647.0)」to “1(Enable)”.
8.9.6 Precautions
1) Install a home position sensor to the machinery when use the Home position DOG front end as the base signal for home
position. Besides, set the “home position return direction”(No. 646. 0) from home position DOG sensor front end to home
position DOG front end. There is the danger of collision for the machinery if the home position direction is far away from the
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2) Please save the parameters after changing the command division and multiplication. Perform the home position return
3) When home position return with Encoder phase Z, do not design it to the start position of phase Z detection or near the
motor phase Z. Phase Z detection position sometimes changes. The phase Z position can be confirmed at the position where
4) The home position return will be interrupted and become uncompleted in the following situations at the home position return
with operation.
■Servo OFF
■Deviation counter clearing
When performing the deviation counter clearing, it will emergency stop.
■Input the drive restriction, then perform the deviation counter clearing.
「Selection of Auto interpolation for command division and multiplication」(No. 32. 2) to “1: Enable”. The initial value
5) Set the
8.9.7 Precautions
The operation of home position return can be done by user I/O input or HCX-SETUP.
Points: Generally, the home position return can start after confirming MEND is close ON ( ) at servo ON. The home position
return cannot start when the MEND is open(OFF) at servo ON.
Note 1) Selection of Operation mode selects “I/O” when power ON the drive. This cannot be set by the set panel. If change it
■Timing chart
The operation procedures of home position return with home position sensor front end are shown below.
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Note 1) When the User I/O output the MEND of MEND/T-LIMIT action completion, make the T-LIMIT output OFF by setting the
( )
parameters and TLSEL1 OFF . For details, refer t section 8.9.5 User I/O description.
Note 2) Timing chart with no I/O input. The start will delay if vibration occurs.
1 Parameter setting for Set the parameter of home position return speed, home position return creep
2 Confirm the start of home Make sure MEND is in closed-circuit state, standby in the open-circuit state.
position return
3 Specify Point No. After PCSEL1. . . 4 is open-circuit, specify points NO. 0. No need when start the
4 Start of home position After 10ms when input PCSEL1. . 4, change the PCSTART1 or HOME from the
5 Confirmation of command Open-circuit from standby to MEND. If open-circuit, make the PCSTART or HOME
6 Confirmation of action Confirm the action completion by MEND. When the MEND changes from
7 Confirmation of home After action completion, confirm the home position return completion by HEND.
position return completion When the HEND is closed-circuit, the home position return completed.
command
Step1 Set the parameters for home position return in [Parameter] screen.
Step 2 Open the [Point table]. Press the button [Servo ON] to make the servo ON.
Step 3 Press the [Start] button to start the home position return. To press the button [Interrupt] to interrupt the home position
return.
After the home position return completed, the indicator on the left side of [Start] screen will light green. The current position will
be displayed in the [Current position] after the home position return has completed.
Home position return with the current position or Encoder phase Z near the current position.
■ Parameters
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position
645. 1 Base signal 2 selection for Home Set the Encoder phase Z to the base signal for home position
position
646. 0 Home position return direction Set the direction for home position travel distance and Encoder phase Z
647. 1 Action at home position return Selection of shifting to home position after detecting base signal for
649. 0 Home position return Creep speed Set the speed after Encoder phase Z detection and home position return
completion
650. 0 Home position return Set Acceleration/Deceleration time for Home position return
Acceleration/Deceleration time
651. 0 Home position Return Set shift quantity from the position where the Base signal was detected
653. 0 Home position return Home position Set a position at the time of home position return complete
data
657. 0 Home position return Phase Z Set a distance from the positon where Base signal 1 for home position is
invalidation distance detected to the position where Phase Z detection starts. This parameter
Table 8.9.5 Example for Parameters of home position return with arbitrary position
completion
Figure 8.9.18 Overview diagram with horizontal axis(home position return with arbitrary position)
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Note) I/O state: “C” indicates the closed-circuit for internal output circuit contact or external contact.
Figure 8.9.19 Timing chart ((home position return with arbitrary position)
・When set the Action at home position return completion(No. 647. 1) to “No move”, it will not shift to the home position and
end the action.
Set “Base signal 2 selection for Home position” to “1=Encoder phase Z”.
Figure 8.9.20 Overview diagram with horizontal axis(home position return with arbitrary position, encoder phase Z)
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Note) ) I/O state: “C” indicates the closed-circuit for internal output circuit contact or external contact.
Figure 8.9.21 Timing chart ((home position return with arbitrary position, Encoder phase Z)
・When set the Action at home position return completion(No. 647. 1) to “No move”, it will not shift to the home position and
end the action.
The home position return with Move must be done at servo ON. But if meet the following conditions, the home position return
Table 8.9.6
Home position return with the stopper or Encoder phase Z near the stopper.
■ Parameters
Table 8.9.7 Parameters for home position return with stopper
position
645. 1 Base signal 2 selection for Home Set the Encoder phase Z to the base signal for home position after
646. 0 Home position return direction Set the direction of detecting stopper
647. 1 Action at home position return Selection of shifting to home position after detecting base signal for
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648. 0 Home position return Speed Set the speed before press the stopper
649. 0 Home position return Creep speed Set the speed after press the stopper
650. 0 Home position return Set Acceleration/Deceleration time for Home position return
Acceleration/Deceleration time
651. 0 Home position Return Set shift quantity from the position where the Base signal was detected
653. 0 Home position return Home Set a position at the time of home position return complete
position data
655. 0 Home position return Press Set the time at the time of press home position return
detection time
656. 0 Home position return Torque limit Set Torque limit value at the time of home position return
value
657. 0 Home position return Phase Z Set a distance from the positon where Base signal 1 for home position is
invalidation distance detected to the position where Phase Z detection starts. This parameter
Table 8.9.8 Parameter setting for home position return with stopper
Figure 8.9.22 Overview diagram with horizontal axis(home position return with stopper)
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Note) ) I/O state: “C” indicates the closed-circuit for internal output circuit contact or external contact.
・When set the Action at home position return completion(No. 647. 1) to “No move”, it will not shift to the home position and
end the action.
・Torque limit value(T0) returns to the normal setting after home position returns complete.
・The torque limit value from home position return starts to pressing detection time completion is the torque limit value of
home position return(No. 647. 0).
・The torque limit value(T1) from home position return pressing detection time completion to home position return completion
is the torque limit value for home position return when set the Home position return Torque limit option(No. 647. 0) to
“1=Enable”. If set to “0 = Disable”, the toque limit value will return to the normal setting.
・The home position return completed when confirm the position according to the stop position from outputting torque limit to
pressing detection time (No. 655. 0).
Set “Base signal 2 selection for Home position” to “1=Encoder phase Z”.
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Figure 8.9.24 Overview diagram with horizontal axis(home position return with stopper and encoder phase Z)
Note) ) I/O state: “C” indicates the closed-circuit for internal output circuit contact or external contact.
Figure 8.9.25 Timing chart ((home position return with stopper and encoder phase Z)
・When set the Action at home position return completion(No. 647. 1) to “No move”, it will not shift to the home position and
end the action.
・Torque limit value(T0) returns to the normal setting after home position returns complete.
・The torque limit value from home position return starts to pressing detection time completion is the torque limit value of
home position return(No. 647. 0).
・The torque limit value(T1) from home position return pressing detection time completion to home position return completion
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is the torque limit value for home position return when set the Home position return Torque limit option(No. 647. 0) to
“1=Enable”. If set to “0 = Disable”, the toque limit value will return to the normal setting.
・The home position return completed when confirm the position according to the stop position from outputting torque limit to
pressing detection time (No. 655. 0).
Home position return with the Home position DOG front end or Encoder phase Z near the Home position DOG front end.
■ Parameters
Table 8.9.9 Parameters for home position return with Home position DOG front end
645. 0 Base signal 1 selection for Home Set to “2 = Home position DOG front end”
position
645. 1 Base signal 2 selection for Home Set the Encoder phase Z to the base signal for home position after
643. 0 Home position Base signal 1 Redetection of home position return creep speed after home position
646. 0 Home position return direction Set the direction of Home position DOG front end from home position
646. 1 Home position sensor input polarity Set Home position sensor input polarity
647. 1 Action at home position return Selection of shifting to home position after detecting base signal for
648. 0 Home position return Speed Set the speed before detecting home position DOG front end
649. 0 Home position return Creep speed Set the speed after detecting home position DOG front end
650. 0 Home position return Set Acceleration/Deceleration time for Home position return
Acceleration/Deceleration time
651. 0 Home position Return Set shift quantity from the position where the Base signal was detected
653. 0 Home position return Home Set a position at the time of home position return complete
position data
657. 0 Home position return Phase Z Set a distance from the positon where Base signal 1 for home position is
invalidation distance detected to the position where Phase Z detection starts. This parameter
Table 8.9.10 Parameter setting for home position return with Home position DOG front end
646. 1 Home position sensor input polarity 0 = When OFF, detect Home
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Figure 8.9.26 Overview diagram with horizontal axis(home position return with Home position DOG front end)
Note) ) I/O state: “C” indicates the closed-circuit for internal output circuit contact or external contact.
Figure 8.9.27 Timing chart ((home position return with Home position DOG front end)
・When set the Action at home position return completion(No. 647. 1) to “No move”, it will not shift to the home position and
end the action.
・When set Home position Base signal 1 redetection (No. 645. 3) to “Disable”, no backward action for detecting home position
DOG front end.
・When start the home position return on the home position sensor, it will be back to home position DOG sensor front end and
have the home position DOG front end detection with home position return creep speed.
Set “Base signal 2 selection for Home position” to “1=Encoder phase Z”.
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Figure 8.9.28 Overview diagram with horizontal axis(home position return with Home position DOG front end and phase Z)
Note) ) I/O state: “C” indicates the closed-circuit for internal output circuit contact or external contact.
Figure 8.9.29 Timing chart ((home position return with Home position DOG front end and phase Z)
・When set the Action at home position return completion(No. 647. 1) to “No move”, it will not shift to the home position and
end the action.
・When set Home position Base signal 1 redetection (No. 645. 3) to “Disable”, no backward action for detecting home position
DOG front end.
・When start the home position return on the home position sensor, it will be back to home position DOG sensor front end and
have the home position DOG front end detection with home position return creep speed.
「
Set the Base signal 1 selection for Home position( No. 645. 0) 」 to “2 = Home position DOG front end”.
When the start point of home position return is on the home position DOG sensor, back to the position where the home
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「
position return can proceed to start the home position return. Take it as the example with “set Base signal 2 selection for
the home position creep speed. Redetect the home position DOG front end.
Figure 8.9.30 Exit of home position DOG sensor( The setting of the “Home position Base signal 1 redetection” is invalid)
When the alarm occurs, the alarm description can be confirmed according to the alarm code on the panel of servo drive. The
alarm code and alarm description are shown in the 「Warning list」.
The alarm description can be confirmed by using [Alarm status] monitor in the dedicated software 「HCX-SETUP」of
SV-A3/A3P. For the operation methods, refer to HCX-SETUP user’s manual.
If you want to consult with ACTION TECHNOLOGY Corporation, make a record of the alarm and contact with us.
For alarm handling and resetting, please refer to “Warning List”. There are three ways for alarm reset. It varies according
to different alarm items.
① The host control device sends reset clear signal (RESET of CN1 5pin)to the drive..
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0 System alarm Control circuit error Consult ACTION TECHNOLOGY distributors. Restart control
1 EEPROM data ・Parameter writing error After confirming cables, rewrite the parameters. Reset
error
2 Model code error The model code cannot be read normally. ・Check the combination of motor and drive. Restart control
・ The combination of motor and drive is ・Please Check the encoder cable. power supply
incorrect.
・The encoder cable does not connect to the
drive correctly.(including disconnect).
4 Overspeed error ・Motor rotates exceeding the max. speed ・Please adjust the parameters. Reset
・ Inappropriate command from upper ・Check the command
controller ・Check if the limit sensor position changes.
・ Accumulated pulses maybe caused by
「drive restriction」
5 Speed deviation Position control and speed control error ・Check the command from the upper controller Reset
error ・The acceleration time is too short ・Check the command from the upper controller
・The power cable or encoder cable wiring ・Check the wiring
error or disconnect ・Check the setting value of Position deviation error
・ Position deviation error Detection value Detection value (No.87.0)
3.Alarm occurs after operation starts 3. ・ Check the selected motor capacity
The acceleration time is too short or no waveform , load rate [in acceleration]
acceleration. (bump into other objects) ・Check there are no obstacles to the driving
5,Motor capacity is too small /too heavy load range [Outside the acceleration]
8.Noise occurs ・
6&7. Adjust gain parameter
8 Command Position control error ・ Check Command division and multiplication Reset
inappropriate.
9 Encoder pulse ・ Encoder pulse output frequency exceeds ・Check the value of Encoder pulse output Division Restart control
(No.286.0)
10 Internal positon ・ Internal position command outside the ・Adjust the overflow detection (No.643.0) Reset
12 Overheat error ・Temperature of control circuit exceeds the ・Check the setting and environment of the drive Reset
clearances」
14 Overvoltage error ・Main circuit voltage exceeds the upper limit Only under the occasion of deceleration Reset
error (main circuit ・Do not enter the main circuit power ・Check the main circuit power to the drive
power) ・ Main circuit power outside the specified ・Check the main circuit power voltage
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・ Input SVON signal without main circuit ・ Check if the voltage changes by the overall
Action time of regenerative control circuit supply to avoid the voltage changes.
(data receive) time ・Use the cable at a length of less than 20m power supply
17 Encoder error (No ・Encoder communication interrupts ・Check the disturbance by the noise
response) -Use shielded twisted pair cable
19 Encoder error ・Cannot communicate with the encoder -Separate encoder cable from the power cable
(communication) -Connect FG
20 Encoder error ・ Multi-revolution data of the absolute -Install a filter ring to the power cable and encoder
data) ・Multi-revolution data of the encoder cannot ・ Consult ACTION TECHNOLOGY distributor if
18 Encoder ・ The battery voltage of absolute encoder When use absolute system Restart control
error(circuit) drops or battery removed (Alarm of items 21 ・Change the battery and initialize the encoder power supply and
range of encoder, the output data error ・Check if outside the specification and temperature
・Encoder itself error range of encoder,
・ Consult ACTION TECHNOLOGY distributor if
21 Encoder error ・Battery voltage is too low ・Check if the battery voltage drops Restart control
(voltage drops) ・Battery drops ・Check if the battery and cable removed power supply and
・When the battery is connected for the first ・Initialize the encoder encoder clearing
time
22 Power supply ・Voltage of control power drops ・Check the control power voltage Reset
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circuit error
24 Overcurrent error ・Motor current error detected by drive ・Check the motor power cable Reset
-Grounding or not
No.66.1, No.80.0,No.81.0)
・Release the brake and stopper to make the motor
operate
・Check the encoder cable
-Wiring(bad contact)
25 Inverter error 1 ・Control circuit error ・Check the motor power cable Reset
27 Current sensor ・Ambient temperature of current sensor is ・Check the setting and temperature of the drive Reset
29 Power error ・Control power supply (DC5V) voltage drops ・Check if short-circuit on the encoder cable wiring Reset
9.3 Troubleshooting
When no alarm occurs, confirm the following items if the drive does not operate and the motor does not rotate.
Figure 9.3.1
Troubleshooting 1 Switch on the control power supply (24V DC), but on any display Table 9.3.1
Troubleshooting 2 Even though 「 」is displayed on the setting panel, the Table 9.3.2
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Troubleshooting 3 The servo is ON, but the motor will not operate. Table 9.3.3
steady
Troubleshooting 5 Vibration and sound occurs when the motor operates. Table 9.3.5
Cause What to do
The user I/O connector is not connected to 24V Connecting 24V DC to the user I/O connector.
DC. Pin1 and 3 is connected to 24V DC. Pin2 and 12 is connected to GND.
The user I/O connector loosens. Check the connection and make sure it’s OK.
Cause What to do
There is no servo ON(SVON) signal input. Input SVON signal of host control device to the user I/O connector.
Alarm No.15 occurs. Make sure CHARGE LED is ON. If not, check if the 200V AC input
multi-axial drive.
The motor power output connector (U/V/W) Check the connection and make sure it’s OK.
loosen. Make sure if it’s connected in accordance with the connector installing
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Table 9.3.3
Cause What to do
Wrong parameter setting. For setting all the basic parameters in all control modes, refer to chapter 8
「Table 8.2.4, Table 8.3.2, Table 8.4.2 and Table 8.5.2」.For position control
mode and internal position command mode, refer to 「Appendix 2 SV-A3
Positioner function」.
Do not input the correct commands from upper Check the command input from host control device. Confirm the input
controller command is correct or not according to the waveform input by pulse train
The connection of user I/O connector is not For correct connection, refer to「Figure 8.2.1, Figure 8.2.2, Figure 8.2.3,
correct. Figure 8.3.1, Figure8.4.1 and Figure 8.5.1」. .For position control mode and
function」.
Command input is restricted. Disconnect the HOLD and COM- of user I/O connector.
Torque command limit setting is not correct. Set parameter No.147.0 and 148.0 correctly when using torque command
limit.
CCW/CW drive restriction input becomes Set the parameter No.67.0 to 「0」 when not using CCW/CW drive
effective. restriction input. CCWL, CWL and COM- of user I/O connector should be
Table 9.3.4
Cause What to do
Speed and position command is not steady. Use [Waveform monitor] in HCX-SETUP to check the motor command
The motor rotate without host command input. Set the appropriate values for No.33.0 「Pulse train command - Input filter
」
selection in position control mode.
「
Adjust parameter No.60.0 Analog speed command - Fixed offset value 」
in speed control mode.
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Command is interfered. The shielded twisted-pair cable is used for I/O cable in a vulnerable
or less.
Position deviation occurs. Set the appropriate values for No.33.0 「Pulse train command - Input filter
」
selection in position control/pulse train command mode. Check whether
the pulse output of host control device (such as PLC) is beyond the limit
No.33.0.
Deviation occurs when home position reset. Check the command input of host control device. Observe the waveform of
whether to get the Z-phase correctly from the host control device. If the
Table 9.3.5
Cause What to do
The machine or devices loosen. Check the installment of motor, reducer and coupling.
Resonance occurs between motor and device. Adjust position command smoothing filter at low-vibration; Adjust low-pass
The drive and motor do not match. Confirm the motor model code in HCX-SETUP [Communication setting]. If
the drive and motor do not match, clear the EEPROM parameter and
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Appendix
FG cable Note 2)
:
Signal 24 cores) (when using shielded
twisted-pair cable)
less) Note 2)
1. Overview
Preset the data by the point table in the drive and set the Point No. to be started through I/O input by the upper controller. After
inputting the start signal, the positioning will be done according to the selected Point No.
Table 2.3
The user I/O related to the positioning function are shown below.
■Input
ON when connection with COM- is close; OFF when open.
)
646. 3 .
Table 2.4
ON ON ON ON Point No.15
2) PCSTART1 CW start
・The action and home position return of Point No. can be specified when the connection with COM- from OFF to ON.
・When set the 「Point No.0 function selection」(No. 646. 3)to “0= Return to home position” and specify 0 to the Point No.,
the home position return can be started by inputting PCSTART1.
・Input the home position sensor signal at home position return by home position sensor.
For details, refer to 「8. 9 Home position return」.
・Set the input signal of “Position control/internal generation command dedication 1” to the special I/O. About the special I/O
setting, refer to 「Appendix 3 SV-A3 special I /O setting」.
・The home position return starts when the connection with COM- from open-circuit to close-circuit.
■Output
ON when connection with COM- is close; OFF when open.
1) MEND completion
・If the action of Point table and home position return completed and ready for the next operation, it will become close-circuit.
・OFF when the operation from starts to pauses.
・Make sure the MEND is close-circuit before inputting PCSTART 1. The start command will be ignored when MEND is
open-circuit.
・It is open-circuit at servo OFF.
2) HEND home position return completion
・Set the input signal of “Position control/internal generation command dedication 1” to the special I/O. About the special I/O
setting, refer to 「Appendix 3 SV-A3 special I /O setting」.
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The running operation and dwell time of Point NO. output in 「Point No. output method」 are shown below.
Table 2.6
1 Continuous 0
2 Continuous 0
The Point table setting are shown below and use HCX-SETUP to edit the Point table.
Command Absolute value: Take the position data as the target position - Absolute value and
method Relative value: Take the travel distance from current position to target relative value
Running Single: Executing the selected one Point No. - Single, continuous
Position 1)Select absolute value according to command method [Command -1, 073, 741, 823
Speed Set the motor speed at positioning. And the setting value must not be [ rpm] 1~ max.speed of the
Acceleration Set the acceleration time for the motor, that is the time from 0rpm to [ms/ ~
0 5000
Deceleration Set the deceleration time for the motor, that is the time from 1000rpm [ms/ ~
0 5000
Dwell time Set the dwell time for pause after the positioning completion has been [ms] ~
0 20, 000
position command for the next Point No. after the dwell time. When
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Positioning Set the position deviation value to determine positioning completion. [pulse] ~
0 32, 767
completion The dwell time begins after the position command completed
specified by the Point No. and the position deviation is within the
Valid/ invalid Set the valid or invalid to the operation. When set the operation to - Valid/ invalid
invalid, the Point No. will not execute until the next valid Point No.
The command unit is the unit used for position and distance between upper controller and drives. The mini. Command unit is 1.
The function of command division and multiplication is to change the position data from command unit to encoder pulse unit.
「 (
Set the command division and multiplication by command division and multiplication Numerator )」No. 34. 0)and 「command
(
division and multiplication Denominator )」No. 36. 0). Save the parameters if the command division and multiplication changes
and execute the home position return after the power ON again.
Make sure the range for the ratio of command division and multiplication is 1 to 1000. (In pulse command mode, the range is 0.
001 to 1000).
[3.3 Operation range for position and position command overflow detection]
The operation range for position (ABS position command) of Point table:
~
Absolute position: -1, 073, 741, 823 +1, 073, 741, 823 [command unit]
「 」
Whether the Position command overflow/ home position return failure alarms or not, after the position of Point table (ABS
「
position command value) exceeds the range described above, can be selected by Internal speed command - Overflow
」 )
detection option (No. 643. 0 . When set it to “0=Disable”, the absolute value cannot be specified to the command method. For
details, refer to「Parameter description Internal speed command - Overflow detection option」.
0 = Point Table
1 = Communication operation
0 = Disable
The function of Internal speed command - Overflow detection option is to prevent the target position of Point table and
communication operation(test run) exceeding the absolute position range to make the absolute position disappear. If the target
( ~
position (ABS position command value) exceeds absolute position range -1, 073, 741, 823 +1, 073, 741, 823 , here can be )
「 」
set for Position command overflow/ home position return failure to alarm or not.
Set it to “0= Disable” when outside the absolute position range and have the relative position command to the same direction
repeatedly.
)
1 Set to “1=Enable”
~
The alarm occurs when the target position of ABS position command value exceed the range of -1, 073, 741, 823 +1, 073,
741, 823.
The alarm occurs when the ABS position command value exceeds the range of -1,073,741,823 to +1,073,741,823 after servo
)
2 Set to “0=Disable”
In the relative command, no alarm occurs even if the ABS position command value exceeds the absolute position range. But
The alarm occurs when “Absolute value” exist in the command method of Point table.
The alarm occurs when the operation starts in a single operation setting.
In the continuous operation setting, after the operation starts, the alarm occurs before the Point No. of which the ABS position
For details, refer to 「2-3 User I/O description PM1. . . 3 Point No. output 」
Appendix 3 SV- A3 special I/O setting
1. Preface
The parallel I/O setting changes automatically after setting the control mode and command mode for the drive. Special I/O
The parallel I/O can be set specially based on the control mode and command mode. The setting are shown below. There is
(
[2. 1 Position control mode pulse command input ] )
As shown in Table 3.1 to set the parameters and Table 3.2 to set the special I/O.
Table 3.2 Special I/O setting(dedication 1) at position control mode(pulse command input)
4 I1 SVON Servo ON
47 I9 Reserved
16 O4 Reserved
(
[2. 2 Position control mode internal position command ] )
As shown in Table 3.3 to set the parameters and Table 3.4 to set the special I/O.
Table 3.4 Special I/O setting(dedication 1) at position control mode(internal position command)
4 I1 SVON Servo ON
6 I3 PCSTART1 CW start
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47 I9 Reserved
16 O4 Reserved
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(removable)
3) Insert the peeled cable while pressing down the lever, until it hits
the insertion
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1. Overview
This product constitutes the absolute system by using the unique magnetic absolute encoder. Have the encoder clearing after
home position return and no need for home position return when restarting the power supply.
①Use the motor equipped with the absolute encoder and drive with absolute specifications
②Connecting the encoder battery.
③The upper controller can get the absolute data by RS-485.
2. Applicable models
Use the following motor and drive combination when using absolute system.
3. Setting
Parameter setting must be done for the upper controller to get the absolute data of the drive by RS- 485 communication.
Change the Communication address (No.4.0) from “1(initial value) to the desired address No and the setting range is 1 to 32.
Change the Selection of host communication method(No.8.0) from “0(initial value” to “1(485 asynchronous serial
communication). The parameter change can be done by the set panel or HCX-SETUP.
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restart the
24VDC power
address Set to “1” when not the multi-station communication. If using multi-station
[Initial value] 1
[Setting range] 1 to 32
communication 0= Disable
anytime.
[Setting range] 0 or 1
257. 0 Selection of an Select an option for Absolute system or Incremental system. Yes
1 = Absolute system
[Setting range] 0 to 2
Install the battery box on the cable between the drive and motor encoder.
①Cut off 200VAC and 24VDC, take off the encoder cable from the motor
②Connect the battery box after check the connection direction
③Operate as the「5 Absolute encoder initialization」
[4.2 Battery specification]
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Series : CR-AG
Nominal voltage 3. 0V
current,
Weight 24g
Temperature : ℃ ~ +70℃
Working temperature -40 No condensation
<Appearance>
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< When you make your own cable for absolute encoder >
Caution
Please use the battery recommended by our company. To avoid the electric shock, injury,
Please follow the wiring diagram as above. End user prepare the connectors and cables.
The batteries recommended by the company must be used. Using the battery, which does not meet the specifications, may
At this time, it is necessary to change the battery, which should be done under the condition that the 24V control power for the
servo drive is ON. If not, the multi-rotation data will be lost and need to operate the mechanical home position return once
again.
Caution
・Check the polarity of the battery To avoid the electric shock, injury,
Absolute encoder initialization is the encoder clearing. This can be done by the set panel or HCX-SETUP. After encoder
clearing, switch off the 24VDC power. The multi-rotation data has been cleared after switch on the control power again.
1. Turn on 24VDC power when not connected with the encoder. Change the parameters if no alarm occurs.
2. Change the Parameter No.4.0 Communication address from “initial value 1” to the expected communication address No. .
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The setting range is from 1 to 32. Change Parameter No.8.0 Selection of host communication method from “initial value 0” to
“1(RS-485 asynchronous serial communication)”. Change the parameterNo.257.0 from “initial value 0 (Incremental system) to
“1(Absolute system)”. For the parameter change method, refer to SV-A3 User Manual 「5-6 Parameter setting mode 」
「 」
3. Refer to SV-A3 User Manual 5-8 Parameter saving mode to save the parameters. If not save the parameters, the
「
1. Refer to 4-1 Battery box cable installation 」to connect the battery box to the encoder and turn on the control power.
2. When restart the control power, the encoder error ( ) will display on the set panel. Simultaneously, the multi-rotation
data error ( Er r . 20) and encoder low-voltage error occur (Err. 21).
Move the axis which does not set the home position to the home position. When moving to the home position by manual is
possible, move it to the home position. This should be done at servo ON. Move them around the home position and perform
1. Make the panel display . When display , press the MODE( ) button for seven times.
2. Refer to the following figure to press the SET ( ) button once and UP( ) button once to display .
3. Press the SET( ) button to display .
4. After long-press the LEFT( ) button to show , displays and the multi-rotation data
become 0.
5.Switch off the control power. Until now, the absolute encoder initialization has been completed.
The operation procedures to have the encoder clearing by set panel are shown blow.
Operate the encoder clearing at servo OFF. If servo ON, the alarm will occur.
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2. No alarm occurs and display. No need for home position return even though switch off the power, unless
4. When determine the home position by manual, the absolute encoder setting completes. When the servo drive determines
the home position, after performing 6) operation procedures, then 4) and 5). The setting completes.
6) The servo drive moves to the home position(cannot move to the home position by manual)
1. The drive moves to the home position at servo ON. Please note that the current absolute data will change as the encoder
1. Turn on 24VDC power when not connected with the encoder. Change the parameters if no alarm occurs.
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★Click to the [Parameters] screen. Change the Parameter No.4.0 Communication address from “initial value 1” to the
expected communication address No. . The setting range is from 1 to 32. Change Parameter No.8.0 Selection of host
communication method from “initial value 0” to “1(RS-485 asynchronous serial communication)”. Change the
★Press the button [Set] and [Write into] to save the parameters to the servo drive.
★Cut off the communication with HCX-SETUP and turn off the control power.
2) Restart the power
「
1. Refer to 4-1 Battery box cable installation 」to connect the battery box to the encoder and turn on the control power.
2. When restart the control power, the encoder error ( ) will display on the set panel. Simultaneously, the multi-rotation
data error ( Er r . 20) and encoder low-voltage error occur (Err. 21).
4. Check the alarm in [Status display] screen. To check if the encoder error, multi-rotation data error and encoder
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Move the axis which does not set the home position to the home position. When moving to the home position by manual is
possible, move it to the home position. This should be done at servo ON. Move them around the home position and perform
2. Press the [Encoder clearing] in HCX-SETUP to perform the encoder clearing. The multi-rotation data becomes “0”.
3. Cut off the communication with the HCX-SETUP and switch off the control power. Now, the absolute encoder initialization
completes.
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2. No alarm occurs when HCX-SETUP is connected with the servo drive, which means the setting completes. No need for
home position return even though switch off the power, unless remove the battery.
4. When determine the home position by manual, the absolute encoder setting completes. When the servo drive determines
the home position, after performing 6) operation procedures, then 4) and 5). The setting completes.
6) The servo drive moves to the home position(cannot move to the home position by manual)
1. The drive moves to the home position at servo ON. Please note that the current absolute data will change as the encoder
3. The absolute encoder setting completes after operation procedures of 4) and 5).
The upper controller device can get the absolute data from the drive by RS-485 communication.
The upper controller device send communication command GET_STATE_VALUE_4 to read the encoder data by RS-485
STEP2) G ET_STATE_VALUE_4 Answer the response data to the command from the drive
The absolute data are recorded by “Encoder/ rotor mechanical angle (integrate)”. The upper controller device get the
“Encoder/ rotor mechanical angle (integrate)”, that is the absolute data, from the communication data GET_STATE_VALUE_4.
The sending and receiving method are shown in the following data example. Take the communication address (target address)
1. Execute the communication command GET_STATE_VALUE_4. The command code for GET_STATE_VALUE_4 is “11”.
2. The “Encoder/ rotor mechanical angle (integrate)” is used as the transmission data to input. The state variable code for
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7. About alarms
Relative to the incremental system alarm items, the absolute system adds the items of encoder error(( Err. 18)), multi-rotation
data error ((Er r. 2 0) and encoder low-voltage error(Err. 21). These alarms cannot be cleared by alarm resetting or restarting
the 24VDC control power. Restart the control power supply after encoder clearing.
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occurs at power ON
2 Multi-rotation ABS Sensor communication error, cannot get the multi-rotation data at power ON.
3 Position error The sensor error results in the different value between the 1-rotation ABS sensor
and multi-rotation ABS sensor, which unable to confirm the encoder position.
The supply voltage is under the voltage specification described in the manual at
power OFF.
6 Overheat alarm The encoder base circuit temperature is beyond the setting temperature
7 Battery low-voltage error The battery voltage is below the specified value (Note 1)
Note 1) Confirm the battery voltage at power ON and then check it every one hour.
「
3. Refer to the following screen, display the absolute data in Encoder/rotor mechanical angle(integrate) . 」
①Select 「Encoder/rotor mechanical angle(integrate)」
②Click [Manual monitor] or [Auto monitor]. Get the data when clicking [Manual monitor].
③The data updates continuously until click [Stop record] at [Auto monitor].
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2. Select [Auxiliary function] and click the [Get encoder status] to show the encoder data below.
/ (
[Absolute data]=[Encoder multi-rotation data] × 217+[ Encoder rotor mechanical angle 1 rotation ] )
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