Ultrasonic Phased Array Flaw Detector Series

Sonatest veo series

Power & performance perfectly packaged.
The veo range of Phased Array ultrasonic flaw detectors immediate visual confirmation of correct set up and ultrasound
reinforces Sonatest’s reputation for innovative technician coverage, even in complex multi-probe applications.
focussed product development. Simple controls, superior
performance, advanced features and rugged enclosure deliver Fast and efficient wizards for Sound Velocity, Wedge Delay,
simplicity, capability and reliability to the technician’s finger tips. TCG, DAC, Sensitivity and Encoder calibration are all provided
as standard. Clear indication of the calibration status is pro-

Ultrasonic Phased Array technology has become the established vided on screen via a simple traffic light system, so that opera-

method for advanced NDT testing applications. Phased Array tors can check at a glance that the veo is calibrated for the

techniques allow the user to control parameters such as beam inspection task.

angle and focal distance to create an image of the test part;

Menu navigation uses Sonatest’s second generation scroll
enhancing defect detection and speed of testing. In addition,
wheel technology for fast parameter selection, with shortcut
using the latest computer technology, data can be permanently
keys for the most used functions and alphanumeric entry. The
recorded for processing and report generation. The veo’s robust
familiar Start, Stop and Record keys switch quickly between set
design, intuitive user interface and extensive online help brings
up, acquisition and recording modes.
the power of Phased Array to the field-based technician. Typical
applications include Weld Inspection, Corrosion Mapping,
Aerospace and Composite Testing.
Capability
Simplicity The powerful veo platform unlocks a new level of performance in a
portable instrument, helping you to maximize your efficiency on-site.
The intuitive menu system is application and workflow driven, The Inspection Plan shows the operator in 2D and 3D where probes
with set up and operation swiftly becoming second nature. are positioned on the test part, simplifying the inspection setup and
Integrated Help and Wizards guide the user through scan set providing an inspection reference for reporting. All adjustments to
up whilst Optimisation Tips ensure the veo always performs focal laws are instantaneous, with angle resolution to 0.10 and up
at the highest level. The unique 3D ScanPlan view gives to 1024 focal laws without loss of performance. Multiple scans from
different probes may be displayed and evaluated at the same time. reputation for rugged construction and high quality products
Multiple sectorial scans, true top, side and end view extractions plus has been earned over 50 years serving the industry. The
C-Scans are all supported by the veo. TOFD and Phased array inspec- veo is constructed to exacting standards using a rigid, shock
tions can be carried out in tandem at full scanning speed and with up mounted, internal chassis surrounded by an impact absorbing
to 3GB data files large areas can be inspected more efficiently. Full enclosure and designed to meet IP66. Designed to incorporate
resolution waveform data can be stored directly to a removable many features to make site work easier, the veo is fitted with
USB data key for ease of back up and transfer to PC. standard camera mount fittings underneath and four attachment
points on the back for tripods and other equipment accessories.
The veo has two dedicated mono element flaw detection Additionally the four corner D-rings allow the veo to be attached
channels for conventional UT and TOFD inspection. Based on to carry straps or 4 point body harnesses, for easy movement,
Sonatest’s Masterscan flaw detector the channels have 400V freeing hands for scanning. The veo has a two battery design
pulsers, Time Corrected Gain and low noise amplifiers for the which are “hot swappable”, therefore minimising down time and
most demanding applications. An impressive hardware specifi- heightening the reliability of performance in the field.
cation provides high quality ultrasonic data, via a full 16 bit high
speed architecture and 12 bit ADC technology. Digital signal
processing enables smoothing and averaging, enhances image
UT Studio
UT Studio is a PC based software, which comes as part of the
interpretation. Measurement and sizing of indications are quickly
veo package, for Phased Array configuration development,
achieved using advanced measuring tools such as Hyperbolic
data analysis and report generation. Recorded veo data files
Cursors for TOFD.
are easily transferred via a network or USB data key and used to
generate new views and projections. Using a familiar windows
For any flaw detector the display is a crucial element. The
drag and drop interface, the user can create multiple views such
Sonatest veo range has a colour transflective TFT LCD, provid-
as Top, End and B-Scan by simply dragging veo data files onto
ing high visibility in all conditions, with the highest display to size
templates for display.
ratio of any field instrument.

Powerful measurement cursors and extractors can added be

Reliability to identify indications, size and annotate defects. Reports are

easily generated and can be exported into PDF format for review
Robust design and proven reliability are essential attributes in
and circulation. Free download of UT Studio Viewer is available
demanding NDT environments. Down time is expensive and
for the technician’s client.
should be minimized to ensure maximum productivity. Sonatest’s
 veo 16:64
Superior Imaging

Full Data Recording

Fast Encoded Scans

Multi Scan

Simultaneous UT & PA

Instant Focal Law

Calculations

Easy Report
Generation

IP66 Enclosure

Calibration Wizards

3D ScanPlan

Probe & Wedge

Databases

TCG and DAC

Unlimited Scan Lengths

3D Scanplan TOFD Multi Scans

The veo Scanplan supports multiple probes and scans, The veo has a dedicated analogue architecture for The veo can be quickly configured to display a large
enabling the set up of inspection plans from a number TOFD inspection, using analogue filters developed range of multi scan views. This allows the user to select
of sources quickly and efficiently. Choose from a range from the Sonatest range of flaw detectors. Coupled the views important for the inspection and to get best
of weld geometries and visualise the probes on the part with the lowest noise amplifiers, high speed data use from the display. Sector scan, top, side and end
in the locations you choose. Multiple skip paths are acquisition and a high definition display, superior qual- views can all be combined with multiple A-Scan views
shown on the 3D Scanplan allowing the user to ensure ity TOFD scans can be viewed live at the same time and TOFD. Cursors and rulers are used to identify
coverage for weld inspections. Simple reference points as Phased Array. Phased Array and TOFD inspections indications in the views, whilst measurement tools give
are indicated for easy interpretation and locations of can be evaluated together for added confidence dur- size and annotation.
probes on the part can be quickly defined. Mixtures of ing weld inspection. Built in evaluation tools, such as
probe types are supported in pulse echo and pitch and straightening and lateral wave removal, allow quick
catch: phased array; TOFD or conventional UT. The and accurate evaluation of the TOFD inspection, which
Scanplan is an invaluable reference for your inspection can be included in a test report.
report, communicating the results of your inspection
more clearly, and saved as part of your inspection for
future use.

www.sonatestveo.com
 veo 16:128
Huge File Size (3GB)

USB key Data Storage

WheelProbe Compatible

Hot Swap Battery Packs

Merged C-Scan

Simultaneous
TOFD & PA

Ray Tracing
with Reflection

Interface Triggering
(TCG/DAC)

16:128 (additional features)

Up to 128 probe elements

High Power -130 volts

Enhanced Multigroup
up to 6 concurrent scans

A-Scan Stop Mode C-Scan

The veo supports traditional ultrasonic testing with In stop mode the veo system is able to display four The veo offers full merged C-Scan capabilities
mono transducers. The high definition LCD and fast screens of information simultaneously. For example allowing the inspector to see the complete area
graphics rendering ensure high levels of accuracy and a Configurations Summary, Help Page, Plan view of inspection. TOP views (from angled or normal beam
a fast interactive waveform display. Thanks to the high of Inspection (showing expected probe movement), inspections) or C-Scans (from normal beam inspection)
resolution of the LCD display, measurements are clear 3D Scanplan (showing the probes, parts, inspection can be producec based on either amplitude or time of
and easy to read, and the wide screen format provides beams and planes of focus - as above. Any one of flight data. C-Scans from multiple passes can be merged
a huge viewing area for the scan. The A-Scan display these can be maximised to a full screen view. together. This is particularly valuable for corrosion map-
ensures the peak signal is always displayed so that ping and assessment of large composite structures.
you never miss a defect.

Veo & Corrosion WheelProbe Scanning Systems

The Corrosion WheelProbe is a tried and tested solution for corrosion mapping and can be combined with the veo and scanning system to
provide simple and effective scanning solutions in this field. The scan width is close to 50mm in one pass and can be used on diameters
from 12 -120cm (4 - 48 in). Importantly the tyre allows excellent coupling to rough surfaces, and the design allows for consistent reliable
inspection in both depth and amplitude. Advantages of this system include the portability, relative simplicity and complete autonomy from
the need for additional power sources on the inspection site. Additionally the veo CWP system gives the flexibility of utilising the CWP
on a manual basis for small area scans, e.g. screening of pipe work of vessels (where LRUT has been used) or scanning along the length
(Axial) of the pipe.
veo
PHASED ARRAY
Specifications (specifications are subject to change)
GENERAL
Pulsers Data Storage
Configuration 16:64 (16 pulsers/receivers; driving up to 64 elements) Internal 6 GB (standard)
Test Mode Pulse-Echo and Transmit/Receive External Hot removable “User” USB 8 GB (standard)
Transducer Socket I-PEX Only limited by USB key capacity
Pulse Voltage -50 V to -100 V (in steps of 10 V) Transfer Rate To User Key - Up to 23 MB/s Write mode
Pulse Shape Negative square wave (with ActiveEdge) Up to 27 MB/s Read mode
Pulse Width adjustable 25ns to 1000ns (2.5ns resolution) Data File size 3GB (FAT32 file system)
Edge Time <10 ns in 50 ohms load @100V Typical Scanning Speed 10 to 15 cm/s (3.9 to 5.9 in/s)
Output Impedance <16 ohms Typical Scan Length >10 m (32.8ft)
Tx/Rx Focus
Delay Range 0 to 10 µs (2.5 ns resolution) Display
Size 25.9 cm (10.2 in) Wide aspect ratio
Receivers Resolution 1024 x 600 pixels
Gain Range 0-84 dB, in steps of 0.1dB Colour 260k (65535 colours for scan palettes)
Input Impedance 50 ohms Type TFT LCD
Bandwidth 200kHz - 27MHz (-3 dB)
I/O Ports
Data Acquisition USB Ports 3 x USB certified ports (480 Mbps)
Architecture Full digital delay and sum architecture Ethernet Gbit Ethernet (1000 Mbps)
Digitizing Frequency 50/100 MHz Video Output VGA Analog (1024 x 600)
Digitizer Resolution 12 bits
Data Processing 16 bits/sample I/O
Data Recording Full raw data recorded Encoder 1 or 2 axis quadrature encoder (LEMO connectors)
Max A-Scan Length 8192 samples Single ended and differential input
(32 metres in steel LW, 50MHz, 1:128) Digital Inputs 2 input lines (5V TTL)
Maximum PRF 20 kHz Digital Outputs 4 Output lines (5V TTL, 20 mA) for alarm or other external control
Focal Law Qty Up to 1024 Power Output 5 V, 500 mA, current limited
Focusing Type Constant Depth, Constant Sound Path, Constant Offset
Processing Digital filters, Smoothing, Contouring, Rejection Interface and Reporting
Filters 7 narrow bands and 3 broadbands, automatic Integrated Help Active help & parameter description / Optimization
Sub-sampling 1:1 to 1:128 Language (Dynamic) Selectable: English, German, French, Spanish, Russian, Chinese,
Rectifier RF, Full, Positive, Negative. Hungarian, Italian, Portuguese.
Trigger Synchronisation On encoder resolution or internal PRF (not encoded) Remote Connection Onboard VNC Server and FTP Server
Reference Initial pulse or gate, IFT supported (connection through Ethernet protocol)
Wizards Configuration, Velocity and Zero, Wedge Delay, Sensitivity,
Scan & Views TCG, DAC, DGS, Element Activation, Encoder.
Supported Scans S-Scan & L-Scan Report Generation PDF Report (includes customer logo, scan acoustic parameters,
Real Time Views S, L, B, C-Scan, Merged Top and End view. measurements, etc.), PNG screen capture
Colour Maps 10 Standard & User customisable pallete PDF Reader Allows viewing any uploaded PDF file, scan plan, procedures, old
Multi-Group 4 scans and 1 TOFD Scan reports etc.

Cursors Batteries & Power Supply

Types Cartesian, Extraction Box, Angular Battery Type Intelligent Li-ion batteries
Measurements Path Length, Depth, Surface Distance, DAC, AWS Number of Batteries 2
Operation 1 battery or 2 batteries, DC Power pack
CONVENTIONAL UT/TOFD (MONO ELEMENT CHANNELS) Battery Replacement Hot swappable - no tools required
Pulsers Battery Recharge Batteries recharge in unit, operating or not
No. of Channels 2 TX/RX (2 multiplexed channels) Battery Life 6+ hours (typical operation).
2 RX
Test Mode Pulse-Echo, transmit/receive, TOFD Enclosure
Transducer Socket BNC or LEMO 1 (factory option) Size H220 mm x W335 mm x D115 mm (8.66 in x 13.19 in x 4.52 in)
Pulse Voltage -400 V (adjustable from -100 to -400 V in steps of 10 V) Weight 5.28 kg(11.6 lb) 1 battery/ 5.75 kg (12.6 lb) 2 batteries
Pulse Shape Negative Square Pulse (with ActiveEdge)
Pulse Width Adjustable from 25 ns to 2000 ns, resolution 2.5 ns Environmental
Edge Time <20 ns in 50 ohms load @400V Temperature Operating -10 oC to 40 oC (14 oF -104 oF).
<10 ns in 50 ohms load @150V Storage -25 oC to 70 oC (-13 oF -158 oF)
Output Impedance <10 ohms Relative Humidity 5 to 95% non-condensing
Environmental Designed to meet IP66
Receivers
Gain Range 102 dB (-30 dB to 72 dB)
Warranty 1 year.
Input Impedance 400 ohms
Calibration Standard EN12668.
Filter Bands Narrow bands centred at 0.5 MHz, 1 MHz, 2.25 MHz
Vibration EN60068-2-6 Sinusoidal vibration, 50hz to 500Hz, 0.5mm, 18g,
5 MHz, 7.5 MHz, 10 MHz and 15 MHz
5 sweep cycles
Broadband at 1 MHz to 18 MHz (-6dB)
Data Acquisition Shock (drop) Tested According to MIL-STD-810F, Method 516.5, Procedure IV; 26
Digitizing Frequency 50/100/200 MHz “1-meter drops” (each face, edge, corner), while operating, to
Digitizer Resolution 10 bits/sample 2 inch plywood over concrete.
Data Processing 16 bits
Data Recording Full raw data recorded
Max. A-Scan Length 8192 samples (32 metres in steel LW, 50 MHz, 1:128) Veo 16:128 only
Maximum PRF 20 kHz PHASED ARRAY
Processing Digital Filters, Smoothing, Contouring, Rejection, Averaging. Pulsers
Sub-sampling 1:1 to 1:128 Configuration 16:128 (16 pulser/receivers; driving up to 128 elements)
Rectifier RF, Full, Positive, Negative Pulse Voltage -50 V to 130 V (insteps of 10V)
Trigger Synchronisation On encoder resolution or internal PRF (both encoded or not) Output Impedance <32 ohms
Scans & Views Data Acquisition
Supported Scans A-Scans & TOFD Trigger Synchronisation External digital input, encoder or internal
Views A, B, C-Scan, Merged & TOFD
Cursors Scan & Views
Type Cartesian, Hyperbolic Multi-Group Up to 6 scans (6 phased array or 4 phased array with 2UT/TOFD)
Measurements Path Length, Depth, Surface Distance, DAC, AWS, DGS

CONVENTIONAL AND PHASED ARRAY Software Options

DAC TOFD TOFD module includes all acquisition & measurement software tools.
Number of Points 16 CSV EXPORT Software function to export view data into a CSV format
DAC Quantity 1 with 3 sub-DAC (per focal law in PA)

Time Corrected Gain (TCG) Supported Inspection Codes

Number of Points 16 Other relevant Codes are also met.
Gain Range 0 to 60 dB • ASME Code Case 2235-9 Use of Ultrasonic Examination in Lieu of Radiography
Max Gain Slope >50 dB/µs • ASME Code Case 2541 Use of Manual Phased Array Ultrasonic Examination Section V ASME • ASTM
E2491 Standard Guide for Evaluating Performance Characteristics of Phased-Array
Gates Ultrasonic Examination Instruments and Systems
A-Scan Gates 4 gates per A-scan (3 extracted A-scans per S/L-scan) • ASTM E2700 Standard Practice for Contact Ultrasonic Testing of Welds Using Phased Array
Gate Trigger Flank/Peak • CEN EN 583-6 - Nondestructive testing - Ultrasonic examination - Part 6 -TOFD as a Method
S/L-Scan 2 Extraction Boxes per S/L-scan for Defect Detection and Sizing
Alarm LED 1 (sync on all gates & DACs) • BSI BS7706 - Guide to Calibration and Setting-Up of the Ultrasonic TOFD Technique for the
Measurements Available in A-Scan view Detection, Location, and Sizing of Flaws
Peak & Flank (FSH, dB, Depth, Beam Path Length, Surface
Distance), Echo-to-Echo, Floating Gates (reference from IFT)
Phased Array Transducers
X-Series
Building on the Phased Array instrumentation range from Sonatest Ltd,
the X-Series of transducers now offer the operator a broader choice
in range and frequencies; together with the assurance of industry
standard configurations. These X-Series phased array probes have
an integral 2.5 metre cable and an IPEX connector, compatible with
the Sonatest veo and other leading phased array testing equipment.

X1 Series - Miniature & Sub-Miniature PA Probes

The X1 models are small probes for aerospace and limited access work. Key applications include “Scribe line” in-
spection.

X2 Series - General Purpose PA Probes

This is a general purpose compact probe design suitable for sector scanning applications.

X3 Series - Long Array Probes for Electronic Scanning

These probes are ideal for Linear Scanning applications (L-Scan or E-Scan).

X4 Series - Miniature Phased Array Probes with Integral Wedge

An integral wedge design which are dimensionally and ultrasonically equivalent to standard European mono-element
shear wave probes. A good choice where a compact angle beam is required.

X5 Series - Medium Phased Array Probes - AWS, High Temperature & Deep Penetration
These are low frequency high energy probes intended for fairly deep penetration applications and general testing.
These can also be used with the appropriate SW62XXX range wedges, including the “Snail” and high temperature.

DAAH (Detachable Active Array Head)

Sonatest manufacture a wide range of Array and Mono-Element probes suitable for use on the veo and other
phased array flaw detectors.

The DAAH (Detachable Active Array Head) range provides a unique phased array probe solution using standard
cables and a range of detachable probe heads. This concept yeilds advantages in cost and gives the end user
more flexibility in the field during the inspection process.

Frequency Model Number No.of Elements Pitch (mm) Wedge

(MHz)
2.25 T1-PE-2.25M20E1.2P 20 1.2 External
2.25 T1-PE-2.25M14E1.2P-35W0D 14 1.2 350 Integral
2.25 T1-PE-2.25M18E1.2P-17W0D 18 1.2 170 Integral
5 T1-PE-5.0M32E0.8P 32 0.8 External
5 T1-PE-5.0M22E0.8P-35W0D 22 0.8 350 Integral
5 T1-PE-5.0M26E0.8P-17W0D 26 0.8 170 Integral
7.5 T1-PE-7.5M44E0.6P 44 0.6 External
7.5 T1-PE-7.5M30E0.6P-35W0D 30 0.6 350 Integral
7.5 T1-PE-7.5M40E0.6P-17W0D 40 0.6 170 Integral
5 MHz CWP-05-64-08-05-veo 64 0.8 WheelProbe
2 MHz CWP-02-64-08-05-veo 64 0.8 WheelProbe

Further transducer models available. Enquire for full range.

veo Kits & Accessories
Standard veo Kit
Calibration Certificate
UT Studio Single user licence
• Conventional Views (A/B/C/D)
• Phased Array Views (S/L-Scan)
• Viewing Reports
USB Memory Stick (8GB)
Lithium-Ion Battery packs x 2
Power Cord & Power Supply adaptor
Couplant
Quick Start Guide & User Manual CD
veo Accessories
Splash Proof USB Keyboard
Screen Protector (Anti-Glare)
Waterproof Mouse
Carry Strap
Battery Charger
4-point Neck Harness
Tripod
Transport Case (Airplane carry on size)
Lithium-Ion Battery pack
UT Studio - Professional edition

veo Kits QuickTrace Encoder

Rapidscan to veo Encoder Adapter
•veo & Magman Scanner
DAAH Array probe cable
•veo & Corrosion WheelProbe
Screen Protector
•veo & Manual TOFD
USB Memory Stick (8GB)
•veo & Manual Weld
Phased Array Cable Y-Splitter
Splitter Box (32/32 or 64/64)
TOFD 40 dB Pre-amp
Phased Array Test Block Steel
Phased Array Test Block Aluminium
HD15 Encoder Adapter

Distributed by: SONATEST LTD

Dickens Road, Old Wolverton, Milton Keynes, MK12
5QQ, UK.
Tel: +44 (0)1908 316345
Fax: +44 (0)1908 321323
www.sonatest.com [email protected]

SONATEST INC
12775 Cogburn, San Antonio, TX 78249, USA
Tel: +1 (210) 697-0335
Fax: +1 (210) 697-0767
www.sonatest.com [email protected]
Part No: 147385_Iss 5_12_14