Operations Management: Objectives
Operations Management: Objectives
Objectives:
• To understand the concepts and techniques of Operations Management.
• To use the above for improving the Operational Productivity of Organisations.
UNIT-I:
Systems Concept of Production, Types of Production System, Productivity, World Class Manufacturing.
Process Planning & Design, selection of process, Value Analysis/Value Engineering, Make or Buy Decision.
Capacity Planning, forecasting: Nature and use of Forecast, Sources of data, Demand Patterns, Forecasting
Models, selection of a Forecasting Technique, Simple Moving Average Method, Weighted Moving Average,
Simple(single) Exponential Smoothing, Linear Regression, Delphi Method.
UNIT-II:
Facility Location: Factors influencing Plant Location, Break Even Analysis, Plant Layout & Materials
Handling: Classification of Layout, Advantages and Limitations of Process Layout, Advantages and
Limitations of Product Layout, Advantages and Limitations of Group Technology Layout. Layout Design
Procedures: Systematic Layout Design Procedure, Introduction to CRAFT, ALDEP & CORELAP, Material
Handling System, Unit Load Concept, Material Handling Principles, Classification of Materials Handling
Equipments.
Line Balancing: Concept of Mass Production System, Objective of Assembly Line Balancing, Rank Positional
Weight Method.
Inventory Control: Review of Basic Models of Inventory, Quantity Discount Model, Implementation of
Inventory Systems, P & Q system of Inventory.
UNIT-III:
Nature of Aggregate Planning Decisions, Aggregate Planning Strategies, Aggregate Planning Methods:
Heuristic Method, Transportation Model for Aggregate Planning, Material Requirement Planning: Product
Structure/Bill of Materials(BOM), MRP Concept.
Single Machine Scheduling: Types of Scheduling, Concept of Single Machine Scheduling, SPT Rule to
Minimize Mean Flow Time, Minimizing Weighted Mean Flow Time, EDD Rule to Minimize Maximum
Lateness, Flow Shop Scheduling: Introduction, Johnson’s Problem, Extension of Johnson’s Rule.
UNIT-IV:
Work Study: Method Study – Steps in Method Study, Recording, Examine Step, Principles of Motion
Economy, Time Study.
Quality Control: Introduction, Need for Controlling Quality, Definition of a Quality System, Classification of
Quality Control Techniques, Control Charts, Control Charts for Variable, Control Charts for Attributes, C-
Chart, Acceptance Sampling: Operating Characteristic Curve (O.C. Curve), Single Sampling Plan.
UNIT-V:
Maintenance Planning and Control: Maintenance Objectives, Types of Maintenance, Basic Reasons for
Replacement(Need for Replacement), Group Replacement Vs Individual Replacement – Trade-off.
Reliability: Reliability Improvement, Reliability Calculations, Modern Production Management Tools: Just-
in-Time Manufacturing: Introduction-Overview of JIT, Kanban Systems.
TEXT BOOK:
Panneerselvam, R., PRODUCTION AND OPERATIONS MANAGEMENT, Second Edition (Prentice-Hall
of India, New-Delhi, 2005)
REFERENCES:
1. Joseph G. Monks: OPERATIONS MANAGEMENT – THEORY AND PROBLEMS, (McGraw
Hill).
2. Everett E. Adam & Ronald J. Ebert: PRODUCTION AND OPERATIONS MANAGEMENT,
(Prentice Hall, 1994).
3. William J. Stevenson: PRODUCTION/OPERATIONS MANAGEMENT, Richard Irwin.
4. Norman Gaither: PRODUCTION AND OPERATIONS MANAGEMENT, (The Dryden Press).
5. Jack R. Meredith, THE MANAGEMENT OF OPERATION, (John Wiley & Sons).
6. S.N. Chary, PRODUCTION AND OPERATIONS MANAGEMENT, (Tata McGraw Hill).
7. Jay Heizer & Barry Render: OPERATIONS MANAGEMENT, Prentice Hall International, Inc.
2001, International Edition.