Our Company APN

Ace Petro Networks is a Singapore based Private Limited Company, incorporated in 2003. It is up coming in the market and we serve quality products to customers,
in accordance with their customized specification or in compliance with API or ASME Standards. We have already established ourselves as a reputed supplier within
our work scope. We also have a strong & potential team working on Engineering, Quality, Sales and Marketing and with our experience & commitment, we are
determined to deliver the highest quality products to achieve customers’ trust.

We believe in forming long-term relationships with all our customers and delivering products within scheduled time and budget of our customers. Our company has
formed a strategic alliance with approved vendors with ISO & API Certifications

Singapore India

1, Bukit Batok Crescent 31/39, TMP Nagar

#06-35, Wcega Plaza, P/ Code 658064 Padi, Chennai, Pin 600 050
Tel 65-63163893 Tel 91-44-26259294
Fax 65-63163891 Fax 91-44-26259037
[email protected] [email protected]
www.acepetro.com www.acepetro.com

Components for Valve and Sealing

Quality products for Oil & Gas, Marine and Petrochemical Industries
Our Products APN

• Valve components • Gaskets (RTJ)

ΠSeat ring ΠAdaptors ΠR Series ΠBonnet gasket (flat type)
ΠBonnet ΠHand wheels ΠRX Series ΠCustomized gaskets
ΠGate ΠGland ΠBX Series
Œ Stem Œ Ball ½” to 16”
ΠBearing cap

RX Series Bonnet gasket (flat type)

Seat rings Stem Hand Wheel

R Series BX Series Customized gasket

Bonnet Bearing Cap Gland

• Spiral wound gasket
ΠType I Filler with winding strip
ΠType II Filler with Winding strip & Outer ring
ΠType III Filler with Winding strip & Inner ring
Gate Adapter Ball ΠType IV Filler with Winding strip, Outer & Inner ring

• Flanges (API 6A) Gate Valve Part List

1 Item Description Qty Item Description Qty
ΠThreaded flange
ΠWeld neck flange 8 1 Handwheel aseembly 1 15 Grease Fitting 1
ΠBlind flange 17 7 2 Bearing Cap 1 16 Gasket 1
ΠInstrument flange 3
4
9
5 3 Grease Fitting 2 17 Stem 1
2 6
13 10 4 O-Ring 1 18 Gate 1
12 11 5 Bearing Race 4 19 Retainer Plate 2
15 14 6 Thrust Bearing 2 20 Seat Ring2
16 16
7 O-Ring 1 21 Seal Ring (Seat Ring) 2
8 Stem Adapter 1 22 Pin (Not Shown) 2
9 Stem Pin 1 23 Body 1
10 Packing Gland 1 24 Guide 2
Threaded flange Blind flange
11 “J” Packing 1 25 Seal Ring (Body Bushing) 2
24,19 23 20 21 26 25
12 Nut 8 26 Body Bushing 2
13 Stud 8 27 Name Plate (Not Shown) 1
14 Bonnet 1

Weld neck flange Instrument flange * Material :AISI grads Dimensi

Dimension:ASME/API
s on:ASME/API Standards Or Customers Specifications

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Agency Products
APN

Fasteners Dimension Range For Open Die Forgings

Material ASTM A194 Grade B7 & B7M
ASTM A193 Grade 2H & 2HM ID

Instrument valve fitting

Material SS316, SS316L CS, Alloy 400
Fastener
& Alloy 600 h h

D
Hammer Union
D max = 1.800mm
Material ASTM and AISI standards &
h max = 400 mm OD
confirm to API 16C Specifications max. weight = 9.000 kg
Instrument valve & accessories, OD max = 950mm
Tube fittings, manifolds h max = 2.500 mm
Open & close Die forgings
max. weight = 4.500 kg
Material ASTM and AISI standards (or)
Customer specifications & drawings
ID
Investment casting
Customer specification & drawings Hammer Unions h D

Iron & steel casting OD L

Customer specification & drawings D max = 2.200mm D max = 850mm
h max = 800 mm h max = 10.000 mm
max. weight = 6.000 kg max. weight = 12.000 kg
Quarter turn Gear Box
Open & close Die forging
Customer specified brands and applications

Forged Steel flanges Other services

Material ASTM and AISI standards (or) • Heat treatment
Customer specifications & drawings • Vacuum Heat treatment
Investment casting • Plating (Copper Zinc, Silver.Xylon)
• Nitriding
• Plasma nitriding
• Laser welding
• Lapping
• Zinc
Z phosphate
Forged steel flanges gear box Iron & steel casting • M
Molybdenum disulphide coating

Components for Valve and Sealing

Quality products for Oil & Gas, Marine and Petrochemical Industries
 Our Process APN

ACE PETRO NETWORKS - Process Management

Investors Interact and obtain customer feedback

Performance Interact and obtain Clarifications
Improvements
Auditors ( Internal & External) No
Process Owners / Managers Yes Receive
Customer Design documents / Feasible
Customer / Client provided
Coordination & Requirements design Information / Drawings
Potential Improvements
No Yes
Design & Development by
Shopfloor Team ACE Petro Networks ( India)
Pvt. Limited Marketing
Process Management View (Review the
Enquiry Enquiry Review
Influences Drawings & accept the
Management Systems Material Specifications order)
Machining Dimensions
ults
Knowledge & Skills
Res
Packing Requirements
Structure & Roles Plating procedures Submission of Quote by Marketing
Processes Behaviours Performance
Attitude Cost Sheet
Production Plan
Perceptions Process Flow Chart
Control Plan Receipt of PO / Job Order with or without Trial Order Inform / Send copy to
IT Systems Operating Standard ( With or without Mateial) Purchasing / Production
Quality Objectives Work Instructions & Quality
Input to MRM Daily Production Log Purchasing
• Results of Audits First Off Inspection report Issue of Internal Work Order
• Customer Feedback Inprocess Inspection report
• Process Performance & Product Conformity Indent
• Status of Preventive and corrective actions Preparation of Process Flow Chart, Control Plan List of Approved Suppliers
• Followup actions of Previous MRM & Operating Standard by Production & QA Drawings
• Changes that could affect the quality Control of NC Product Material Specifications
• Management System Packing Requirements
• Recommendations for improvemen Plating procedures
• Trends of Product Conformity Identification & Test Status Matrix
• Changes to applicable petroleum and natural Customer Feedback Production Store Suplier Registration
gas industry standards Supplier Assessment & Rating
• Recommendations for improvement
• Quality Objectives Master List of Measuring Devices Control of Monitoring & Inward Register
Measuring devices Identification Tags
Input to MRM Calibration History Card
Final inspection Report Quality Assurance Tooling Management &
Management Review Maintenance Master list of Gauges
Process Capability Master List of Drawings
Input to MRM Improvement reports Tool Life record
Master List of Equipment
Monogram Punching for Identification & Test Status - Histroy Record
Internal Audit API Products Tooling Management Matrix List of Critical Spares
API Monogram
Continual Improvement marking Procedure
Plating
Packing required

Yes
Opportunities for improvement
• Cost Reduction Quality Assurance Outsourcing
• Cycle Time Reduction
• Quality improvement
• Enhance the Skill set Receipt of Products / from
Supplier Material

To control the Documents, Drawings, Instructions, Manuals, To control the Records for effective
Procedures, Process Maps, Work Formats, External Management System of QMS in line
Proactive Quality HR & Training Origin Standards Instructions for effective Management with API / ISO requirements
Management Representative System of QMS in line with API / ISO requirements
“Create Quality Management System as per
API / ISO that will produce less or no defects” Control of Documents Control of Records Corrective Action Preventive Action
Material List of Documents Material List of Records

Driven by
customer
needs Legends
• Control of Documents • Control of NC Product Procedures
Led by • Control of Records • Corrective action
Senior Enabled by FLCB • Management Review • Preventive action Process
Mgmt Assocites • Internal Audit
Inputs / Information
Activity

Components for Valve and Sealing

Quality products for Oil & Gas, Marine and Petrochemical Industries
Ring Joint Gaskets
APN

APN Ring joint gaskets are being manufactured according to API6A and ASME B16.20 Standards and Marked with API monogram and licence no. It can be
used in high pressure vessels, Petrochemical and gas plants, valves in pipe lines and oil field productions equipments up to PSL 1 to 4 standards.

Materials The material of a gasket should be selected based on the service condition and flange material. The most common materials which are used for
production are shown below. The other type of stainless steel and nickel alloy materials are also available to meet customer requirements

Ring joint gasket material - Hardness Chart

Soft Iron Low Carbon 4-6% Chrome 304 Stainless 304L Stainless 316 Stainless 316L Stainless Nickel Alloy
Material Steel 1/2% Moly Steel Steel Steel Steel
Ring identification D S F5 S304 S304L S316 S316L 825
Hardness

Brinell (Max) 90 120 130 160 160 160 160 D3

Rockwell (Max) 56 68 72 83 83 83 83 200

P
P
23º ±0º 30’
R series Ring joint gaskets
R series ring joint gaskets have both oval and Octagonal cross section and
they are having identical PCD. The flanges have flat bottom groove. Both
H

B
shapes can be used and it suits the flanges with API 6A, ASME B16.5,
ASME 16.47 A series and BS 1560 standards C
R1 A R1
A

Octagonal Oval

Chart 1
Nominal
Pipe ½” ¾” 1 1-¼” 1-½” 2” 2-½” 3” 3-½” 4” 5” 6” 8” 10” 12” 14” 16” 18” 20” 22” 24” 26” 28” 30” 32” 34” 36”
Ring Number at Pressure Class Rating

150 R-15 R-17 R-19 R-22 R-25 R-29 R-33 R-36 R-40 R-43 R-48 R-52 R-56 R-59 R-64 R-68 R-72 R-80 R-76
300/ R-11 R-13 R-16 R-18 R-20 R-23 R-26 R-31 R-34 R-37 R-41 R-45 R-49 R-53 R-57 R-61 R-65 R-69 R-73 R-81 R-77 R-93 R-94 R-95 R-96 R-97 R-98
600
ASME
Pressure Rating in lbs

900 R-12 R-14 R-16 R-18 R-20 R-24 R-27 R-31 – R-37 R-41 R-45 R-49 R-53 R-57 R-62 R-66 R-70 R-74 – R-78 R-100 R-101 R-102 R-103 R-102 R-105
1500 R-12 R-14 R-16 R-18 R-20 R-24 R-27 R-35 – R-39 R-44 R-46 R-50 R-54 R-58 R-63 R-67 R-71 R-75 – R-79 – – – – – –
2500 R-13 R-16 R-18 R-21 R-23 R-26 R-28 R-32 – R-38 R-42 R-47 R-51 R-55 R-60 – – – – – – – R-101 R-102 R-103 R-104 R-105
2000/
API-6B

3000 – – R-16 R-18 R-20 R-23 R-26 R-31 – R-37 R-41 R-45 R-49 R-53 R-57 R-61 R-65 R-69 R-73 – – – – – – – –
5000 – – R-16 R-18 R-20 R-24 R-27 R-35 R-37 R-39 R-44 R-46 R-50 R-54 – – – – – – – – – – – – –

Components for Valve and Sealing

Quality products for Oil & Gas, Marine and Petrochemical Industries
Ring Joint Gaskets APN
P 23º ±0º 30’

RX series Ring joint gaskets

RX series ring joint gaskets have Octagonal cross section and it is suitable for
H
the flanges of API 6 B style. This series gaskets are designed to hold pressure
up to 10,000 Psi
D
R1 C R1
A OD

Chart 2
Nominal
Pipe 1” 1–3/8” 1–1/2” 1–13/16” 2” 2–1/2” 2–9/16” 3” 3–1/2” 4” 4–1/16” 5” 6” 8” 10” 12” 14” 16” 18” 20”
Pressure Class Rating

2000
– – RX-20 – RX-23 RX-26 – RX-31 – RX37 – RX-41 RX-45 RX-49 RX-53 RX-57 – RX-65 RX-69 RX-73
Ring Number at

lbs
API-6B

3000 – – RX-20 – RX-24 RX-27 – RX-31 – RX37 – RX-41 RX-45 RX-49 RX-53 RX-57 – RX-69 RX-73 RX-82
lbs

5000
lbs – RX-201 RX-20 RX-205 RX-24 RX-27 RX-201 RX-35 – RX-39 RX-215 RX-44 RX-46 RX-50 RX-54 – RX-63 – – –

D
23º ±0º 15’ 23º ±0º 15’
P P

BX series ring joint gaskets

BX series ring joint gaskets also have Octagonal cross section designed to hold H

pressure up to 20,000 Psi. It is suitable for the flanges of API BX styles.

P C P
A
007
00
Chart 3
Nominal
Pipe 1–11/16” 1–13/16” 2–1/16” 2–9/16” 3–1/16” 4–1/16” 5–1/8” 6–5/8” 7–1/16” 8–9/16” 9” 11” 11–5/32” 13–5/8” 16–3/4” 18–3/4” 21–1/4” 26–3/4” 30”
2000 – – – – – – – – – – – – – – – – – BX-167 BX-303
Ring Number at Pressure Class Rating

lbs
3000 – – – – – – – – – – – – – – – – – BX-168 BX-303
lbs
5000 – – – – – – – – – – – – – BX-160 BX-161 BX-163 BX-165 – –
API-6BX

lbs BX-162
10000 BX-150 BX-151 BX-152 BX-153 BX-154 BX-155 BX-169 BX-170 BX-156 BX-171 BX-157 BX-158 BX-172 BX-159 BX-162 BX-164 BX-166 – –
lbs
15000 BX-150 BX-151 BX-152 BX-153 BX-154 BX-155 – BX-170 BX-156 BX-171 BX-157 BX-158 BX-172 BX-159 BX-162 BX-164 – – –
lbs
20000 BX-151 BX-152 BX-153 BX-154 BX-155 – – BX-156 – BX-157 BX-158 – BX-159 – – – – –
lbs

How to order
The series of gaskets indicated are available in ex woks/ex stock or will be ready in a short lead time. Please submit the following data when ordering.
E.g.,
• Standard of gasket (API/ASME)
• Type of material (SI,LCS,S316,Inconel 825 etc)
• Shapes of Gasket (Oval or Octagonal)
• Ring Size
• Coating requirements (note: Normally soft Iron and Low carbon steel gaskets are coated with electroplated Zinc)
• Packing, labelling and shipping requirements

Or Customer specifications

Components for Valve and Sealing

Quality products for Oil & Gas, Marine and Petrochemical Industries
Spiral wound Gaskets APN

APN spiral wound gaskets are being manufactured according to ASME B Type II Filler with Winding strip & Outer ring
16.20 standards and it is suitable for the flanges of ASME B16.5, ASME B
16.47 Series B and BS 1560 Standards.. The basic type filler with outer ring which is centralise the sealing, gives more
radial strength and prevents blow outs suitable for flanges with flat faces and
Materials raised faces
Standard metal winding strip is Stainless steel grade 304. The other grades
according to customers requirements are 304L, 316 , 316L , Monel, Inconel
etc.

Filler material: Graphite with minimum purity of 98% and PTFE, Thickness
4.5mm

Standard material for inner and outer rings is Carbon steel. Other grades
according to customers’ requirements are 304. 304L, 316, 316L 410, Monel,
Inconel etc. Standard Thickness 3.0 mm

Note: Material selection should be based on the temperature, pressure and type
Outer Ring
of fluids
Type III Filler with Winding strip & Inner ring

Type I Filler with winding strip The basic type filler with inner ring which gives more pressure in sealing suits
for male and female type flanges
The Basic type suits for flanges with tongue and groove , flat face and recess,
male and female

Filler
Inner Ring

Strips

Components for Valve and Sealing

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Spiral wound Gaskets
APN

Type IV Filler, Winding strip, outer & inner ring How to order

The GC type fitter with inner ring which centralises the sealing, and prevents The types of gaskets indicated are available in ex woks/Ex stock or will be
windings and flange damages. Suitable for flanges with flat faces and raised ready in a short lead time. Please submit the following data when ordering.
faces.
E.g.

Gasket type APN Spiral wound gasket type I

Nominal size of pipe 4”
Pressure class Class 600
Standard ASME B16.20
Winding & filler S316, Graphite
Outer Ring S304
Inner Ring S316

Outer Ring Inner Ring Or your specification

Flange Face Types

Type 1 Type 2 Type 3 Type 4 Type 5

Raised Face Flat Face Recess Tongue and Groove Male and Female

Components for Valve and Sealing

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