AI Manual - 33-308100-001 - ASD-160H
AI Manual - 33-308100-001 - ASD-160H
AI Manual - 33-308100-001 - ASD-160H
January 2010
AIR-IntelligenceTM ASD-160H
Aspirating Smoke Detection System
Design, Installation,
Operation, and
Maintenance Manual
FOREWORD
This manual, P/N 33-308100-001, is to be used by qualified and factory-trained personnel, knowledgeable
of NFPA standards and any other applicable standards in effect, and is intended to provide guidance to
qualified technical professionals for the installation, operation, testing and maintenance of the
AIR-Intelligence™ ASD-160H Air Sampling Detector, referred to in this manual as the "ASD-160H" or the
"detector."
Only qualified persons experienced, trained and certified in the installation of this equipment should design,
service, maintain, test, install, and configure the AIR-Intelligence ASD-160H. They must be familiar and
experienced with the wiring diagrams and components, electrical installation, and familiar not only with
NEC, relevant NFPA and local codes but also trained and qualified by the manufacturer and/or its associated
operating companies. The manufacturer of the components that make up the ASD-160H is not responsible
for its configuration or installation of the product.
It is the responsibility of the professional installer (described above) to properly install, configure and test
the systems. Under no circumstances will the manufacturer be liable for improper installation,
maintenance, servicing, testing or configuration of the systems.
The technical data contained herein is provided for informational purposes only and should not be used as
a substitute for professional judgment and training. Although the manufacturer believes this information
to be true and correct, it is published and presented without any guarantee or warranty whatsoever. The
manufacturer disclaims any liability for any use of the data other than as set out in this manual, foreword
included.
Any questions concerning the information presented in this manual should be addressed to:
AIR-Intelligence
400 Main Street
Ashland, MA 01721 USA
Customer Service: 508-881-2000
Tech Support: 800-287-2531
www.air-intelligence.com
This symbol appears on the main board of the unit and indicates that the board contains
static sensitive components.
This label is located on the laser chamber at the bottom right of the open detector and sig-
nifies that the unit is a Class 1 Laser product as specified in IEC 60825-1. The unit incorpo-
rates a Class 3B embedded laser which must not be removed from the detector, as retinal
damage may result if the laser beam enters the eye.
This symbol indicates the Safety ground studs. These are for grounding cable screens,
etc., and should not be connected to 0V or signal earth.
AIR-Intelligence has taken care to ensure that the ASD-160H is as simple to install as pos-
sible, but in case of difficulty, please contact Technical Support at (866) 287-2531.
Entries shown as EXAMPLE represent function buttons on the front of the detector. For
EXAMPLE
example: TEST represents the TEST function button.
This system meets FM and UL 268 requirements for operation at 32° to 100°F (0º to 38°C) and at a relative
humidity of 90% (non-condensing) @ 90°F (32.2°C). However, the useful life of the system’s standby
batteries and the electronic components may be adversely affected by continuous operation at these
environmental limits. Therefore, it is recommended that this system and its peripherals be installed in an
environment with a nominal room temperature of 60º to 80°F (15º to 27°C).
This equipment is Class 111 as defined in EN60950 (i.e., this equipment is designed to operate from Safety
Extra Low Voltages and does not generate any hazardous voltages).
Like all solid-state electronic devices, this system may operate erratically or can be damaged when
subjected to lightning induced transients. Although no system is completely immune from lightning
transients and interference, proper grounding will reduce susceptibility.
This manual gives information likely to be needed for most installations, but for more detailed information
on subjects such as programming, networking and pipe networks, please refer to the SenseNET Reference
Guide, Remote Configuration Software Guide and PipeCAD Software and Installation Manual.
This label is located on the laser chamber and signifies that the unit is a Class 1 Laser product as specified
in IEC 60825-1. The unit incorporates a Class 3B embedded laser which must not be removed from the
detector as retinal damage may result if the laser beam enters the eye.
The use of overhead or outside aerial wiring is not recommended due to the
increased susceptibility to nearby lightning strikes. Consult with the Technical
WARNING Support Department if any problems are anticipated or encountered.
Do not install electronic assemblies prior to mounting and attaching conduit for field wiring to the enclosure.
Before making modifications, verify that they will not interfere with battery and printed circuit board
locations. Do not overtighten screw terminals. Overtightening may damage threads, resulting in reduced
terminal contact pressure and difficulty with screw terminal removal.
While installing a fire alarm system may make lower insurance rates possible, it is
not a substitute for insurance. An automatic fire alarm system or components of a
system—smoke detectors, heat detectors, manual pull stations, notification
CAUTION appliances, and a fire alarm control unit with remote-notification capability—can
provide early warning of a developing fire. Such a system, however, does not
assure protection against property damage or loss of life resulting from a fire.
GENERAL PRECAUTIONS
The following general safety precautions are to be observed at all times:
1. All electrical components associated with equipment should be installed and grounded in accordance
with NEC and local regulatory requirements.
2. Special precautionary measures are essential to prevent applying power to equipment at any time
maintenance work is in progress.
3. Before working on electrical equipment, use a voltmeter to ensure that the system is not energized.
4. When working near electricity, do not use metal rulers, flashlights, metallic pencils, or any other
objects having exposed conductive material.
5. When connecting a meter to terminals for measurement, use a voltage range higher than expected
voltage to be measured.
CHAPTER 3 COMMISSIONING
3-1 Introduction ......................................................................................... 3-1
3-2 Pre-Commissioning Preparation .............................................................. 3-1
3-3 Commissioning Checklist........................................................................ 3-1
3-4 Acclimation Period................................................................................. 3-2
3-5 Suction Pressure Verification .................................................................. 3-3
3-6 Transport Time Verification .................................................................... 3-3
CHAPTER 4 TROUBLESHOOTING
4-1 Troubleshooting the ASD-160H ............................................................... 4-1
CHAPTER 5 MAINTENANCE
5-1 Introduction ......................................................................................... 5-1
5-2 Scheduled Maintenance ......................................................................... 5-1
5-3 Maintenance Procedures ........................................................................ 5-1
5-3.1 Visual Check ........................................................................................ 5-1
5-3.2 Battery Status Check............................................................................. 5-1
5-3.3 Gross Smoke Test ................................................................................. 5-1
5-3.4 Suction Pressure Verification Test ........................................................... 5-2
5-3.5 Transport Time Verification Test.............................................................. 5-2
5-3.6 Detector Sensitivity Test ........................................................................ 5-2
5-3.7 Cleaning the Detector............................................................................ 5-2
5-3.8 Replacing the Dust Separator (Filter) Cartridge ......................................... 5-3
5-4 Diagnostics .......................................................................................... 5-4
CHAPTER 1
PRODUCT AND COMPONENT DESCRIPTIONS
1-1 INTRODUCTION
The AIR-Intelligence ASD-160H operates by drawing air from a protected space via a
supervised piping network in relatively small areas. The sampled air is passed through a "dust
separator" to remove dust and dirt before entering the laser detection chamber. Sophisticated,
state of the art electronics are used to analyze the sampled air and generate a signal
representing the level of smoke present.
ClassiFire intelligence also monitors the detector chamber and dust separator (filter) for
contamination, continually adjusting the appropriate operating parameters to counteract the
negative effects of any contamination. AIR-Intelligence Detectors are unique in being able to
provide a consistent level of protection in a very wide range of environments by continuously
making minor adjustments to sensitivity.
The AIR-Intelligence line of detectors are proven and capable of detecting “difficult-to-detect” slow
growth electrical overload incipient fires in “difficult” environments.
This equipment is Class 111 as defined in EN60950 (i.e., this equipment is designed to operate
from Safety Extra Low Voltages and does not generate any hazardous voltages).
If this equipment is part of a fire detection system, power should be supplied from a supervised
UL Listed power supply, designed for fire system use.
Two software packages are available for use with the ASD-160H:
• Remote Configurator - Provided free of charge with every AIR-Intelligence Detector, this
software package enables the user to set up and configure the programmable functions of
one or more detectors or Command Module from a computer connected via an RS232 serial
cable.
• SenseNET - This software is available for purchase from AIR-Intelligence. SenseNET
software is used to configure and manage a large network of detectors with a simple,
streamlined graphical user interface from a computer connected to a detector or Command
Module via an RS232 serial cable to RS485 converter interface.
1-3 SPECIFICATIONS
This equipment is only to be used in accordance with this specification. Failure to operate
CAUTION the equipment as specified may cause damage to the unit, injury, or property damage.
Specification Value
1-4 FEATURES
1-5 INDICATORS
1. Fire: Illuminates when the alarm level has been reached and the appropriate time delays
have expired.
2. Fault: Illuminates when the unit has a fault and a fault signal is being sent to the fire alarm
panel.
3. OK: Illuminates to show normal operation when there are no faults. The OK lamp will flash
during the 15-minute FastLearnTM period when the detector is first learning about its
environment.
Figure 1-2 shows the main interior parts of a detector with the cover off:
Figure 1-3 shows the terminal block connections that connect the ASD-160H to other electronic
components.
The ASD-160H includes a Fire relay (corresponding to the FIRE 1 alarm level), which closes on
alarm, and a general Fault relay, which opens on any fault condition or on power-down (as
shown in Figure 1-4).
Fire Fault
Relay Relay
Contacts Contacts
The relays are of the volt-free type, with a maximum current capacity of 500mA at 10V
maximum. To comply with radiated immunity requirements, it is recommended that the relay
connection wires be looped once around a suppression ferrite (provided). There should be
about 1-¼ inch (30 mm) of wire between the end of the ferrite and the terminal block to give
adequate stress relief. To achieve this, it is necessary to strip back the cable screen
approximately 5 inches (130 mm). The screen should be terminated under the cable gland cap
(as shown in Figure 1-5).
The basic principle behind the easy installation of the ASD-160H is that all wiring and pipework
is installed using a docking station. This is a convenient feature that allows the detector to be
dismounted or replaced without disturbing any wiring or installed pipework.
The docking station inlet (sampling) port and exhaust port is used to interface with the pipe
network. The inlet port is used for aspirating the 1
pipework network. The exhaust port allows the detector exhaust air to be taken back to the
area of different atmospheric pressure from which the inlet is sampling, when required. (Refer
to Figure 1-6.)
Earth Stud
Cable Gland
Exhaust Sampling
Port Port
Mounting
Screw Holes
CHAPTER 2
INSTALLATION AND CONFIGURATION
2-1 INTRODUCTION
(2) NFPA-72
This system contains static-sensitive components. Always ground yourself with a proper wrist
strap before handling any circuits.
When handling any electric components or printed circuit boards, antistatic precautions
must be followed. Failure to do so may result in component damage.
2-4 APPLICATION
The AIR-Intelligence ASD-160H is a smoke detector intended to provide localized incipient fire
detection. It is suitable for use in a wide range of applications, such as small
noncompartmentalized rooms, warehouse racking, or pieces of electronic or electromechanical
equipment where it is desirable to achieve individual incipient fire reporting. In
compartmentalized rooms, each compartment would normally use individual AIR-Intelligence
detectors.
The ASD-160H employs a low-power aspirator (fan) designed to detect incipient fires in
relatively small areas. The ASD-160H is not intended to protect large areas, or to sample from
areas where there may be any difference in airflow rates or pressure differentials. If detection
in environments conforming to these descriptions is required, other AIR-Intelligence products
should be used.
Simple designs with short sampling pipes produce the best results. Complex sampling pipe
runs should be avoided with the ASD-160H detector. The use of ‘T’ branch pipes is not
recommended. Maximum recommended sampling pipe length is 165 feet (50 meters) in STILL
AIR. In areas or applications where the external airflow rate is greater than 3 feet per second
(1 meter per second), the maximum sampling pipe length is reduced to 33 feet (10 meters).
Note: PipeCADTM pipe modeling software must be used when designing a pipe network and
verifying its performance. Refer to the PipeCAD Design, Installation and Software
Manual for complete instructions on how to design and install an air sampling pipe
network.
Always locate the sampling points in positions to which smoke may reasonably be expected to
travel. It is usually better to locate the sampling pipe directly in the airflow (for example, across
the return air register of an air conditioning unit).
Note: There is no substitute for carrying out smoke tests prior to installation of pipework to
indicate suitable sampling point location.
No more than one Air Handling Unit may be protected with one ASD-160H detector. In this
application, ensure that the sampling pipe is raised clear of high velocity air in the immediate
vicinity of the air intake grill on stand-off posts as shown in Figure 2-1.
Sampling pipe
Incorrect
Detector
Standoff posts
Correct
Direction
of smoke
Detector
AHU
equipment
cabinet
The ASD-160H is supplied with a Docking Station (as shown in Figure 1-6). This allows the
ASD-160H detector to sample from areas which may be at different air pressure from the
detector location. Typical uses are for air duct sampling and allowing the installation of the
detector in under-floor or ceiling voids or when sampling from pieces of computer related
equipment.
Sampling Pipe
False Ceiling
Exhaust Pipe
Detector
Figure 2-2. Installation of Pipework Above Ceiling with Exposed Detector (Piped Exhaust)
Sampling hole
Sampling pipe
Detector
False ceiling
Figure 2-3. Installation with Detector Mounted in Ceiling Void (No Exhaust Piping)
Installation and Configuration
Table 2-1 contains a nonexhaustive list of procedural guidelines for installation of the
AIR-Intelligence ASD-160H.
Do Don’t
Ensure that the power and signal cables are X Install detectors in damp or exposed areas.
correctly connected before powering up by use
of cable identifiers or electrical continuity
checks. Incorrect connection could damage the
detector.
Ensure that cable of an appropriate approved X Remove or connect boards when the detector is
type is used for interconnection. powered up.
Place sampling points so that the detector will X Connect internal 0 volt terminals to local earth.
be able to detect smoke at the earliest
opportunity.
Ensure that the detector exhaust is in an area X Attempt to re-use dust separator (filter)
with the same atmospheric pressure as the cartridges once removed.
sample pipes, either by placing the detector
physically in the protected area or by leading a
pipe from the detector exhaust to the protected
area.
Ensure that the environment of the protected X Attempt to adjust or alter detector settings
area is within the environmental operating other than via the user-programmable
parameters of the detector (32º to 100º F or 0º functions. Any attempts to adjust the laser
to 38º C), humidity 0 - 90%, non-condensing). potentiometer are detectable and will void the
warranty on the product.
Set the appropriate ClassiFire alarm factor for X Place the detector near high power RF sources.
the area to be detected.
Set the detector Address Switches correctly X Place the detector so close to other equipment
when used in a network. that there is insufficient room to access and
change the dust separator (filter) or access the
RS-232 connector.
Ensure the detector is properly grounded. X Use sampling pipe of less than 1 inch (27 mm)
outside diameter without a suitable 1-inch
(27-mm) pipe adapter. It is important that
there are no leaks where the pipe connects to
the detector.
The docking station is connected to the installed sampling pipework and fixed to the mounting
surface using three screws of a type appropriate to the mounting surface. Ensure that the
sampling and/or exhaust pipes are securely seated in the pipe ports before securing. If using
a piped exhaust docking station, be sure that the sampling and exhaust pipes are fitted into
the relevant ports as shown in Figure 1-6 of Chapter 1.
To remove the front cover, unfasten the four attachment screws on the front of the unit. The
cover may then be removed.
The ASD-160H Detector is supplied with removable terminal blocks (Refer to Figure 1-3 of
Chapter 1). These may be removed from their sockets by lifting them up at right angles to the
circuit board.
Take note of the orientation of each terminal block and its function before removing it. It may
also be beneficial to mark the connection wires with suitable identification labels or colored
rings to aid in the connection process.
The power supply cable should be the shielded (screened) type and should be led through the
metal cable gland provided, leaving about 1-¼ inch (35 mm) of the cable extending from the
bottom of the cable gland. Depending on the type of cable used, it may be necessary to
increase the diameter of the cable with sleeving or insulating tape to ensure that the cable is
firmly held when the cable gland is fully tightened.
1. Remove the ASD-160H front cover and detach the power supply terminal block, located at
the top left inside the detector. (Refer to Figure 1-2 for a photograph of the ASD-160H with
the front cover removed. Refer to Figure 2-4 for a detailed photograph of the power supply
terminals.)
Note: It is important that you are aware of the orientation of the terminal block before
removing it.
2. Connect 0V and +24VDC to the “0V” and “24V” screw terminals respectively.
3. Connect the shielded (screened) wire to the ground stud on the docking station.
4. Connect a second wire from the “Earth” terminal to the docking station ground stud.
Figures 1-6 shows the location of the ground stud for both types of docking stations.
5. Connect the ground wires to the ground stud.
RS485/ APIC
SenseNET Address
Terminals Terminals
For example, in a networked system using screened cable, connect the screen wire(s) to the
“SCN” terminal, Bus A wire(s) to the “A” terminal and Bus B wire(s) to the “B” terminal.
If the detector is in the middle of a networked chain (with input and output connections), it
may be more convenient to link the common Bus A, Bus B, and screen wires to single A, B and
screen wires for linking to the terminal block.
Figure 2-6 shows the power and signal connections to the docking station for connection to a
single network cable.
Power Supply to
+24V Wire
The ASD-160H is fitted with two relays, FIRE 1 and FAULT. An add-on board is available which
repeats the basic FIRE 1 and FAULT, but also adds PRE-ALARM, AUX ALARM, and FIRE 2 relays.
This board also provides inputs which can be used to reset and to desensitize the detector by
using the Day/Night feature.
Because of the flexible nature of the ASD-160H Detector and the many possible configurations,
there are many options for interfacing the detectors to the Fire Panel. The ASD-160H Detector
provides the following methods of interfacing with fire alarm panels:
• To conventional fire alarm panels using the detector’s FIRE 1 and FAULT relay contacts
• To addressable fire alarm panels via Addressable Programmable Interface Cards (APICs)
APICs, which can be mounted inside the ASD-160H Detector, may simplify installation when
connecting to addressable signaling line circuits (SLC). The APIC used is completely dependent
on the SLC protocol, and therefore the make and model of the fire alarm panel.
APICs plug into a connector on the main PCB via a ribbon cable. Once plugged in, the SLC in
and out are connected to the main PCB addressable bus terminals and the address DIP
switches are set to the SLC address. APICs have two modes of operation: single address and
multi-address.
When the interface is set to single address mode, the card appears at a single address on the
SLC and the detector status is read from that address.
Multi-address mode is used when monitoring the status of multiple detectors with consecutive
addresses from a single SLC. Multi-address mode is normally only used in the Command
Module.
In order to identify itself to the PC Command Module or fire panel, each detector needs to have
a unique address ranging from 1 to 127. The detector address is set on the DIP switch SW1 at
the bottom left of the opened detector on the main circuit board. The switch settings are up
for 1 and down for 0, and the Detector address is set as a 7-bit binary code (switch 8 equates
to a value of 128 and so is outside the usable address range). Refer to Figure 1-2 for the
location of ASD-160H DIP switches.
The full range of available addresses and their relevant switch settings are provided in Table
2-2 for reference.
ON
1 2 3 4 5 6 7 8
Addresses chosen for detectors do not have to be consecutive or in a given order so long as
they are all different. Table 2-2 provides the address table for detectors.
Up to 127 detectors may be linked in a single SenseNET bus, supporting a total length of wire
between adjacent detectors of up to 3/4 mile (1.2 km).
Figure 2-8 shows an example of two AIR-Intelligence Detectors linked into a 127-detector bus
with a Command Module and a number of ASD-640 Detectors. Note that whereas the ASD-640
Detectors have two input/output buses (1A/1B and 2A/2B), the ASD-160H Detector has only
a single such bus (A/B). Therefore, each bus terminal has an input and an output wire,
compared with a single wire in each terminal in the ASD-640.
It is easy to join the input and output wires for each bus and screen connection together
and to solder or crimp a single wire or connecting ferrule to each wire pair so that they
are easier to fit into the screw terminals. If this is performed, it is recommended that bare
wire joints be insulated to prevent possible shorting of the data bus, which will cause a
drop-out of data on the SenseNET bus.
In the example shown in Figure 2-8, there could be a total length of RS485 cable of up to
3/4 mile (1.2 km) between the Command Module and detector 3, since these are all on a
single bus. However, detector 3 is an ASD-640 Detector which has a second
communications bus (RS485 bus 2) and an RS485 repeater. This allows a further total of
3/4 mile (1.2 km) of cable until the next ASD-640 in the RS485 loop.
In the example shown in Figure 2-8, if detectors 4-126 (not shown) are all of the ASD-
160H type, then the total length of wiring between detectors 3 and 127 would be limited
to 3/4 mile. However, each additional ASD-640 Detector wired up using both RS485 buses
would allow an additional 3/4 mile of cabling to be added to the RS485 loop.
Once the power and signal connections are made, slide the detector body up into the docking
station and fasten it into position using the M4 pan head screws provided. Slot the power and
signal terminal blocks into the relevant sockets on the detector PCB (which will only click fully
home in the correct orientation). Lastly, replace the detector cover using the four M3 pan head
screws provided. Refer to Figure 2-9.
Note: The detector is designed solely for operation with the front cover securely fitted using
all four mounting screws.
Removing the detector is the reverse of the installation process, leaving the pipework and
wiring connections installed in the docking station (as shown in Figure 2-9).
Docking Station
Attachment
Screws (x 2)
Cover
Mounting
Screws (x 4)
Refer to Section 2-18 of this manual for instructions on how to connect a PC to a ASD-160H
Detector.
In both the Remote Configuration and SenseNET programs, the tabbed Functions settings
window contains all of the available programmable functions.
For details about these functions, refer to the appropriate manuals provided separately:
• Remote Configuration Software User’s Guide
• SenseNET Software User’s Guide
To change one of the programmable functions, go to the relevant tab, make the change, and
then select <OK> to save the changes to the detector’s internal firmware.
2-18 CONNECTING TO A PC
To connect a single stand-alone detector to a PC, connect the PC‘s serial port directly to the
detector‘s 9-way RS232 port. Connections for this cable are shown in Figure 2-10.
2 3
3 2
5 5
7 8
8 7
Figure 2-11 shows the RS232 cable connection from a ASD-160H Detector to a PC.
CHAPTER 3
COMMISSIONING
3-1 INTRODUCTION
This chapter covers the commissioning procedures for the AIR-IntelligenceTM ASD-160H.
Commissioning strategy initially depends upon the environment in which the detector is
installed. For instance, the test for a computer room (in a relatively clean environment) would
be very different from, say, a flour mill, with a high level of airborne particulate content.
(2) NFPA-72
Commissioning should be performed after all construction has been completed and cleaned of
any lingering post-construction dirt. If ambient monitoring conditions are recorded before the
installation is cleaned up, they may not accurately reflect actual normal operating conditions
that need to be used as reference data for follow-up maintenance procedures and tests.
The following brief checklist allows quick setup of the detector. This procedure will be adequate
for most standard installations.
1. Before powering up the detector, visually check all cabling to ensure correct connection. If
wire identification is not immediately clear (e.g., by use of different colored wires or wire
identification sleeves), an electrical check should be made.
Ensure all wiring connections are checked prior to powering up the detector. Incorrect
CAUTION wiring of the detector will cause permanent damage to the detector.
2. Connect the detector to a PC and set the detector address on the DIP Switches and APIC
board (if applicable). Refer to Sections 2-14 and 2-16 for more information.
3. Power up the detector.
4. Ensure all detectors in the network area are clear of Troubles and Alarms (if applicable).
5. Launch either the Remote Configuration Software or SenseNETTM on the computer, enter
the access code, and select the Function Settings window.
6. Verify that the time and date are correct in the Time and date tab.
7. Set an appropriate alarm factor, as shown in Table 3-1, for the protected environment in
the Alarm levels and delays tab. The detector will automatically perform a FastLearnTM
for the new alarm factor (takes approximately 15 minutes). The OK indicator on the front
panel will begin to flash. If using Day/Night switching, check that Day Start and Night
Start settings reflect site operations.
Alarm Probability of
Sensitivity Suggested Protected Area
Factor Nuisance Alarm
8. While the detector is still in FastLearn mode, place a checkmark next to the Demo mode
command at the bottom of the Alarm levels and delays screen. The detector will enter
Demo mode (where it estimates its final sensitivity) immediately after the FastLearn cycle
has finished.
Note: Checking the Demo mode box only puts the detector into Demo mode while the
detector is performing a FastLearn. It has no effect at any other time.
9. While the detector is still in FastLearn mode, place a checkmark next to the Demo mode
command at the bottom of the Alarm levels and delays screen. The detector will enter
Demo mode (where it estimates its final sensitivity) immediately after the FastLearn cycle
has finished.
Note: Checking the Demo mode box only puts the detector into Demo mode while the
detector is performing a FastLearn. It has no effect at any other time.
10. Verify that the FastLearn has concluded (the OK indicator has stopped flashing). With the
detector in demo mode, perform any necessary smoke tests, ensuring that the detector
reacts appropriately, and let the smoke fully dissipate.
11. Perform another FastLearn, this time NOT putting the detector into demo mode. Do this
by placing a checkmark next to the FastLearn Enable command in the Alarm levels and
delays screen. The OK indicator on the front panel will begin to flash.
12. The detector will generate no alarms during the 15 minute FastLearn period and, after this,
the detector will operate at a reduced sensitivity for 24 hours while ClassiFire® learns and
acclimates to the protected environment and sets up appropriate day and night sensitivity
settings.
13. If desired, exit the Remote Configuration or SenseNET software, power down the PC and
remove it from the detector serial port.
The detector will operate at a reduced sensitivity for 24 hours. ClassiFire will set up the
appropriate day and night sensitivity settings. All air handling units, thermostats, and other
systems that can have an effect on the operating environment should be turned on to simulate
normal operating conditions as closely as possible. After one week of monitoring time,
download the detector event log to a PC from the RS232 port using a serial cable. Review the
event log for any unexpected messages. Investigate and correct any condition that cannot be
accounted for.
All sample hole suction pressures should be measured and recorded on the checklist. Measured
suction pressures less than 0.5 inches of water are not acceptable.
Use the following method to measure sampling point suction pressures (as illustrated in
Figure 3-1):
1. Attach a flexible hose onto the suction side of the magnehelic pressure gauge.
2. Place the hose against the sampling hole and hold in place.
3. Hold the gauge in the plane in which it was calibrated and read the suction pressure from
the gauge.
CEILING TILE
SAMPLE POINT
HOSE
INCHES OF WATER
MAGNEHELIC
PRESSURE
GAUGE
Maximum transport time verification test is the measure of the amount of time it takes for the
detector to respond to smoke that enters the pipe at the sampling point furthest from the
detector. The results of this test and the calculated maximum transport time from PipeCAD
must be recorded on the checklist. Measured transport time less than the calculated time is
acceptable.
Follow these steps to measure the maximum transport time of the system:
The gross smoke test is a measurement of the amount of time elapsing from the activation of
the smoke generating medium, until Pre-Alarm and FIRE 1 is reached. This test should be
repeated at least three times with consistent results. Recommended smoke generating
medium is aerosol-simulated smoke or wire burner.
There are a number of commercially available aerosol smoke sprays or “canned smoke.” Please
refer to your supplier for a recommended product. When using canned smoke, introduce only
enough smoke into the protected area that will cause a FIRE 1 condition. This may require a
number of practice sprays. Follow the manufacturer’s instructions.
Oil-based canisters that are used to test point detectors are not suitable for testing
aspirating systems, as the particulate is heavy and tends to drop out in the pipe, never
CAUTION actually reaching the detector. Also, the oily residue that is left behind may affect the
functionality of the detector.
The wire burner test is considered the most representative test of incipient fire hazard
detection in telecommunications or computer room environments. The test is performed by
applying a voltage to a piece of PVC-insulated cable. Smoke is produced from the overheated
PVC insulation by evaporation and condensation of the plasticizer. As the wire becomes hotter,
hydrogen chloride (HCl) gas is emitted from the insulation. The by-products of overheated PVC
insulation can be detected by the AIR-Intelligence ASD-160H.
The following test is considered unlikely to produce hydrochloric acid vapor. This test may be
undertaken in underfloor spaces or ceiling voids.
1. Connect a 6.5-foot (2-meter) length of wire to a 6 VAC source of at least 16 Amps rating
per wire for a period of 3 minutes.
2. The system should respond within 120 seconds of cessation of energization. After this
period, very little smoke is given off.
Note: The wire is subject to cooling if positioned in direct contact with air flows and may need
to be shielded.
Note: The wire cross-section should be American Wire Gauge (AWG) 10 with the following
diameter and area:
This test may be undertaken in underfloor spaces or ceiling voids where rapid airflow may
render Test 1 unsuitable.
1. Connect a 3.25-foot (1-meter) length of wire to a 6 VAC source of at least 16 Amps rating
per wire for a period of 1 minute.
2. The system should respond within 120 seconds of cessation of energization. After this
period, most of the insulation should be burned off.
Note: The wire cross-section should be American Wire Gauge (AWG) 10 with the following
diameter and area:
CHAPTER 4
TROUBLESHOOTING
This chapter provides some possible solutions if a problem should occur with your
AIR-Intelligence™ ASD-160H. If the problem is not addressed in this chapter or, if after
performing the suggested actions, the problem persists, contact Technical Support at (866)
287-2531.
Note: Consult either:
• Remote Configuration User’s Guide; or
• SenseNETTM Software User’s Guide
• Check that the ClassiFire® alarm factor setting is appropriate for the
normal working environment of the protected area.
• Check that the detector is not in Demo mode. This can be ascertained by
viewing the event log and checking that the entry Demo mode has a
higher log entry number than the most recent FastLearnTM start and
FastLearn end entries. NOTE: Remember that the log entries are
Nuisance Alarms in reverse order, with the most recent entries appearing first. If
Occur Too Often
the log shows that Demo mode was invoked during the last FastLearn
period, start a new FastLearn and allow it to complete its 24-hour cycle.
• From the event log, check that 24 hours have elapsed since the last
FastLearn end entry.
• Check that day-night switchover times are appropriately set to reflect
active and non-active periods.
• Check that detector is not Isolated or in FastLearn (if Isolated, the Fault
light will be lit; if in FastLearn, the OK light will flash).
• Check that the detector sampling points are in the smoke stream.
Elevated Smoke
• Check that sampling pipes are firmly and cleanly seated in their ports and
Levels Do Not
Generate Alarms
undamaged.
• Check that the correct ClassiFire alarm setting has been set.
• Check that the detector has either had a 24-hour learning period or that
it has been placed in Demo Mode.
Check that the dust separator (filter) cartridge does not require changing
(refer to Section 5-3.8 in Chapter 5 for details) and that the air plenum
chamber is clean. The chamber may become clogged when, for example,
Low Mean Output
heavy building activity has occurred near the sampling pipes. If so, the
chamber may require factory service. The detector is not designed to
handle large quantities of coarse debris and dust.
There are many reasons why particle densities may vary, and the
ClassiFire system is designed to automatically compensate for this in
Detector Sensitivity
order to reduce the likelihood of nuisance alarms due to normal variations
Varies Over Time
in background smoke density. Within limits set by the ClassiFire alarm
factor, this is a normal part of the detector‘s operation.
• These occur when the airflow rate into the detector exceeds the pre-
programmed parameters. As the detector ‘learns‘ the flow setup from the
initial installation, this usually means that there has been some change
in conditions. A Flow high fault may indicate that a sampling pipe is
damaged, and a Flow low fault may indicate that the pipe has been
Flow Fault Errors blocked, e.g., by nearby building operations.
• If the detector input is sampled from one area and the exhaust is in
another area with different pressure (e.g., the detector is in a roof space
and sampling from an enclosed room), this may lead to flow faults. In
this case, it would be necessary to lead a pipe from the exhaust to the
protected area to ensure nominal flow.
• Check that the pipe is not blocked.
“Low Flow” Error • If the pipe is unused, check that the flow sensor for this pipe has been
Message disabled.
• Check that the low flow fault threshold is not set too high.
• Check that the pipe is seated in the inlet and is not broken or cracked.
• Check that installed pipework is fitted with endcaps. PipeCADTM pipe
“High Flow” Error
modeling software prompts for the use of appropriate endcaps. Open
Message
bore pipes are not recommended.
• Check that the high flow fault threshold is not set too low.
CHAPTER 5
MAINTENANCE
5-1 INTRODUCTION
This chapter contains maintenance instructions for the AIR-IntelligenceTM ASD-160H system.
These procedures should be performed on a scheduled basis. In the event that system
problems are found during routine maintenance, refer to Chapter 4 of this manual,
“Troubleshooting.” Failure to properly maintain the system may affect the functioning of the
system.
The visual check must be performed at least every six months. This check is to insure pipe
network integrity.
To perform the visual check, observe the entire piping network and check for abnormalities in
the pipes including any breaks, blockages, crimps, etc.
The battery backup used in the power supply to power the detector must be tested at least
every six months.
A battery status check is best accomplished by running the load with the batteries for about
one hour. While the load is still on, measure the individual battery voltages. If any battery
reads 1.5 volts or more below its rated voltage, that battery should be replaced.
Generally, if one of a series set of batteries is low, the others will soon fail. Therefore, it is
advisable to replace all the batteries of a series set when one requires replacement.
Any battery that has been in service for 36 months or more must be replaced.
CAUTION
The gross smoke test is a Go/No-Go test which ensures that the detector responds to smoke.
This test must be performed at system commissioning and at least every year thereafter.
To perform this test, smoke must be introduced into the last sampling hole in each branch of
the pipe network and the proper response must be verified by the detector. Smoke from a punk
or cotton wick may be used. Aerosol test smoke may also be used.
Note: For cleanroom applications, consult with supplier for gross smoke test methods.
Oil-based canisters that are used to test point detectors are not suitable for
testing aspirating systems as the particulate is heavy and tends to drop out in
CAUTION the pipe, never actually reaching the detector. Also, the oily residue that is left
behind may affect the functionality of the detector.
The sampling hole airflow verification test ensures the pipe network is drawing air from the
protected area. This test must be done at commissioning and within one year after installation
and at least every year thereafter.
To perform this test, the suction pressure of the last sampling hole in each pipe branch must
be checked. (Refer to Section 3-5 in Chapter 3 of this manual for test details.) Suction
pressures should be compared to the original measurements. If any differences are noted, the
cause of the deviation must be determined.
The maximum transport time of the pipe network must be measured and compared to the
recorded transport time at commissioning. (Refer to Section 3-6 in Chapter 3 of this manual
for test details.) The transport time verification test must be done at commissioning and at
least every year thereafter.
The detector sensitivity test must be performed within one year of installation and at least
every alternate year thereafter.
Example:
• Year-one check
• Year-three check
• If years one and three are OK, go to five-year interval.
The detector employs a self-monitoring, automatically adjusting calibration for the system. The
inspection only requires a periodic visual inspection for a detector fault indication and
performing the detector sensitivity test function.
If the self-monitoring feature of the system senses that the operation of the detector head is
outside its normal range, a trouble condition will be generated.
The exterior of the detector should be cleaned as necessary. Clean the detector with a damp
(not wet) cloth.
Do not use solvents to clean the detector. Use of solvents may cause damage to the
CAUTION detector.
The only part that may require field replacement during servicing is the dust separator (filter)
cartridge. Its condition can be checked using the Dust Separator test in the Diagnostics
menu of the Remote Configuration or SenseNET software, which gives a percentage reading of
dust separator (filter) efficiency. When this level drops to 80%, the detector will signal a
Separator renew fault indicating that the dust separator (filter) cartridge needs to be
replaced.
Consult either:
• Remote Configuration User’s Guide; or
• SenseNETTM Software User’s Guide
If, due to the environment of the area being protected, the dust in the dust separator
(filter) will expose maintenance personnel to health hazards, it is recommended that
WARNING suitable masks and protective clothing be worn when changing filters. Maintenance work
should be performed in compliance with OSHA if applicable.
Note: Used dust separator (filter) cartridges are not intended for re-use and should be
discarded.
Dust Separator
(Filter) Cartridge
5-4 DIAGNOSTICS
Both the Remote Configuration and SenseNET software include a diagnostic function which
carries out a number of checks to verify the correct functioning of up to 127 detectors on a
loop. These tests should be performed as part of a routine maintenance program.
A status bar will provide details about the tests being carried out. When the diagnostics are
complete, the Status indicator for the selected detector in the main Diagnostics window of
the software will either change from “Untested” to “OK” (if no problems are found) or will detail
any fault found.
Consult either:
• Remote Configuration Software User’s Guide; or
• SenseNET Software User’s Guide
CHAPTER 6
PARTS LIST
Refer to Table 6-1 below for descriptions and part numbers for the
AIR-Intelligence™ ASD-160H.:
M T
terminal block
magnehelic pressure gauge, 3-3 power supply, 2-6
maintenance terminal blocks, 2-6
battery status check, 5-1 FAULT relay contacts, 1-5
cleaning the detector, 5-2 FIRE relay contacts, 1-5
detector sensitivity test, 5-2 transport time verification test, 3-3, 5-2
established intervals, 5-1 troubleshooting
gross smoke test, 5-1 flow fault errors, 4-2
overview of recommended, 5-1 flow high fault, 4-2
replacing the dust separator (filter) cartridge, flow low fault, 4-2
5-3 low mean output, 4-1
software diagnostics, 5-4 nuisance alarms, 4-1
suction pressure verification test, 5-2 particle density variations, 4-2
transport time verification test, 5-2 troubleshooting guide, 4-1
visual check, 5-1
mounting
docking station, 2-6
N
National Fire Protection Association, 1-iii, 1-v, 2-1,
3-1, 5-1
P
parts list, 6-1
pipe length
maximum allowable, 1-3, 2-2
Pre-Alarm relay, 2-8
pre-commissioning, 3-1
programmable functions, 2-14
R
relay card, 2-1, 2-8
RS232
cable connections to PC, 2-16
serial cable to RS485 converter interface, 1-1
serial cable,use of, 1-1
serial port location, 1-4
S
sampling points, 2-2, 2-5, 3-3
separator renew fault, 5-3
software
PipeCAD, 1-iv, 2-2, 3-3, 4-2
Remote Configuration, 1-1, 2-14, 3-1, 5-4
remote configuration, 5-3
AIR-Intelligence
These instructions do not purport to cover all the details or variations in the equipment
400 Main Street
described, nor do they provide for every possible contingency to be met in connection with
Ashland, MA 01721 USA installation, operation and maintenance. All specifications subject to change without no-
Customer Service: (508) 881-2000 tice. Should further information be desired or should particular problems arise which are
Technical Support: (866) 287-2531 not covered sufficiently for the purchaser’s purposes, the matter should be referred to
Website: www.air-intelligence.com Kidde-Fenwal, Inc., Ashland, Massachusetts.