COOLING SYSTEM 2. Install the lock bolt lock washer and washer through the slot in the idler pulley bracket, Install the bott in the threaded boss below the right bank water pump outlet ort (see Figure §.25-64). 8. Position the V-belts on the idler pulley. 4, Refer to Jacket Water Pump Drive Belt Tension Adjustment and adjust the water pump drive belts. JACKET WATER PUMP JACKET WATER PUMP REMOVAL, 1, Refer to Crankcase Water Inlet Pipe Removal, Water Pump inlet Elbow Removal, and Water Bypass Tube Removal, and remove these components. 2, Remove capscrew, lock washer, washer, bracket and spacer, from the upper gear cover flange (see Figure §.25-65). 3. Remove nut, capscrew, lock washer and bracket from the water drain pipe. 4, Remove the pipe plugs from the left and right bank water bypass elbows. Figure 5.25.65. Water Drain Petcock - Front Right A WARNING The water pump weighs approximately 105 Ibs. (48 kg). Use a suitable lifting device and exercise caution during removal or installation to avoid ‘severe personal injury or death. 65. Install an eye bolt §/16 inch threads, in the threaded hole at the base of the upper center boss (see Figure 5.25-66). Attach a suitable lifting device to the eye bot Figure 5.25-66. Lifting The Jacket Water Pump 6. Remove ten nuts and lock washers from the water pump and carefully remove the pump using a suitable Iifing device, 7. Remove the water pump cover gasket and water pump cover from the gear cover. 8. Remove the water pump cover to gear cover gasket from the gear cover (see Figure 5.25-67). Loe Figure 6.25-67. Water Pump Cover And Cover Gasket 9. Remove the drain cock, pipe coupling, two pipe nipples, and elbow from the bottom of the water pump. FORM 6246 Firs EdlionCOOLING SYSTEM INNER GREASE SEAL. RETAINING Booy ‘THIN NUT, ‘WATER PUMP ‘SEAL ASSEMBLY JACKET WATER PUMP DISASSEMBLY A WARNING ‘The water pump weighs approximately 105 Ibs. (48 kg). Use a suitable lifting device and exercise caution during removal or installation to avoid ‘severe personal injury or death. 1. Remove the water drain petcock from the pipe nipple assembly. Remove the air bleed petoock from the water pump housing. 2. Using an air impact wrench, loosen the thin nut on the pulley end of the water pump shaft (see Figure 6.2568). I necessary, thread two hardened Figure 5.25.68. VHP Water Pump Assembly capscrews into the impeller puller holes (3/8-16 inch threads) and use a bar to keep the shatt from turing. 3. Loosen the thin nut on the impeller side. Use the pulley puller holes (3/8-16 inch threads) to hold the shaft if necessary. 4, Remove the thin nut and flat washer on both the pulley and impeller ends of the shaft 5. Turn the pump over, impeller side up. 6. Remove the impeller from the shaft. The two threaded holes in the impeller (3/8~16 inch threads) may be used with a T-type gear puller and air impact wrench, if necessary. FORM 6216 Fist CationCOOLING SYSTEM ‘Always wear proper eye protection when removing ‘the spring. Slippage may propel the spring with ‘enough force to cause severe personal injury or death. 7. Remove the spring from the shatt. Remove the brass retainer/carbon seal assembly. Use a small puller tool if necessary. Discard the seal assembly. 8. Remove the ceramic seal and rubber seat from the countetbore. Discard the seal and seat. 9. Tum the water pump over, pulley side up. 10. Remove the pulley from the water pump shaft. The ‘two threaded holes in the pulley (3/8-16 inch threads) ‘may be used with a T-type gear puller and air impact wrench, if necessary. 11, Remove the outer grease seal from the water pump housing. Discard the seal ‘Always wear proper eye protection when removing the retaining ring. Slippage may propel the ring with enough force to cause severe personal injury or death. Use the correct retaining ring pliers. Verity ‘that the tips of the pliers are not excessively worn o damaged. 12, Remove the retaining ring from the groove in the water pump housing, 13. Place the pump in an arbor press, impeller side up. Press on the impeller side of the shaft to remove the bearing and shaft assembly. 14, Remove the inner grease seal from the water pump housing. Discard the seal. JACKET WATER PUMP CLEANING AND INSPECTION 1. Inspect the pulley sheave groove sidewalls for excessive wear. Replace the pulley if the groove walls are dished out or if the sheaves are bent, chipped or pitted. A WARNING Always wear insulated gloves when handling heated parts. Use of bare hands will result in burns. Disregarding this information could result in severe Personal injury or death. 2. Remove the pulley hub wear sleeve, Briefly heat the ‘sleeve around its circumference using a propane torch. Expansion of the sieeve will cause itto slip offthe pulley hub. 3, Inspect the water pump housing for cracks or corrosion. Look for signs of cavitation where the impeller vanes pass the volute just inside the water ump housing. Replace the housing if necessary. ‘Compressed air can pierce the skin and cause ‘severe personal injury or death. Never use your hand to check for leaks or to determine air flow rates. Wear safety glasses to shield your eyes from flying dirt and debris. 4, Hot tank the water pump housing and pulley to remove old gasket material, grease and dirt. Blow dry the parts with moisture free compressed air. FORM 6246 First Eaton