RADIAL TELESCOPICS

CONTENTS
04. BENEFITS OF RADIAL
TELESCOPICS
05. UNDERSTANDING THE
TECHNOLOGY
06. KEY FEATURES
08. OPERATING WITH MOBILE
SYSTEMS
10. METHODS OF FEEDING
12. OTHER APPLICATIONS,
TRANSPORTATION &
CONTAINERISATION
13. OPTIONS
14. ABOUT US
 BENEFITS OF RADIAL TELESCOPICS

Telestack equipment has a proven record of

performance and reliability, operating in all types of
applications and climates around the world. Satisfied
customers include Cemex, La Farge, Holcim, CRH,
Anglo American, Rio Tinto, BHP Billiton, Mechel, Suek
30%
and many more. LARGER
STOCKPILE
• Stockpiling rates from 100TPH -
3000TPH* CAPACITY*
• Lengths from 25 metres (82ft) to 58
metres (190ft)
• Stockpiling capacities from 1,200 tonnes
to 200,000 tonnes at 270 degrees
• Stockpiling ‘In specification material’
reduces re-blending/ remixes process
• Telescopic stockpile approximately 30%
increased capacity when comparing
typical conical stockpile*
• Stockpile heights up to 20 metres (65ft)
• Stockpiling 0 - 300mm (12 inch down)
material
• Easily packed into containers for
shipment throughout the world
• Assembly on site 1 week, limited civils
required - no welding, electrics, hydraulics
*Based on 1.6 t/m³ density

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UNDERSTANDING THE The radial, telescopic and luffing The Telestack Radial Telescopic Con-
features of the Telestack convey- veyor has in-built technology to meet
TECHNOLOGY or range allows the operator full the specific material specifications of
control when stockpiling a range of the customer. Available in a range of
materials whilst eliminating segre- lengths and widths, the Telestack ra-
gation, degradation, contamination dial telescopic conveyor range allows
and compaction of material. for greater stockpiles of “in-spec”
material on a smaller footprint using
The innovative design allows for fully-automated PLC technology.
up to +30% larger stockpile to be
achieved of “in-spec” material on The Telestack PLC technology is
the same footprint when compared key to their products delivering
to a standard conveyor design of a high-quality product efficiently.
the same length. The conveyor The technology prevents material
moves from left to right in a radial segregation and degradation by
arc motion starting at a low luff- stockpiling windrows of material in
ing angle with the inner conveyor incremental lifts using a user friendly
retracted. When the unit completes fully programmable PLC controller
a full pass over the stockpile, the with numerous different programs
inner conveyor extends and con- available to the operator.
tinuous to radial over the stockpile.
The luffing angle automatically
increases as the stockpile height
increases.

USER FRIENDLY FULLY AUTOMATED PLC PROGRAM

RADIAL IN-LINE RADIAL

WINDROW WINDROW CONICAL

IN-LINE FLAT FULLY

CONICAL TOP DESEGREGATED

5
 TYPICAL FEATURES - RADIAL TELESCOPIC

05
04

02 03 06

07
09
01
08

Typical features of a Radial Telescopic - Aggregates specified unit. Mining specified units also available

6
01 Hydraulic raised rear section to make the machine road transportable (option)
02 Impact centre rollers at feed point for large lump size material
03 Automatic stockpiling PLC with HMI (Human Machine Interface) selection and maintenance screen
04 Lattice frame heavy duty structures designed for maximum support
05 Telescopic stinger conveyor which extends and retracts for maximum capacity and flexibility
06 Discharge position with integrated height sensors for auto-raise/ lower operation
07 Radial potential of up to 270° for maximum stockpile capacity using radial wheels
08 Hydraulic folding gull wings to allow radial function (option for road transportable unit)
09 Range of power and control options available

7
 OPERATING WITH MOBILE SYSTEMS

01

02

03

The Radial Telescopic units are fully mobile with optional

tracks and integrated genset for ultimate flexibility when
operating with mobile equipment.

01 TS stockpiling from mobile crushing & screening

operation
02 TS stockpiling from mobile crushing & screening
operation
03 TS with optional tracks and integrated generator
stockpiling from mobile crusher

8
 OPERATING WITH FIXED SYSTEMS/
TRIPPER CONVEYOR SYSTEMS
01 02

The Radial Telescopic units can easily integrate into a fixed plant system to ensure a quality finished
product and large stockpile capacity reducing dust segregation, degradation, contamination and com-
paction of the material.

03

04

01 TS Radial Telescopic stockpiling aggregates from fixed plant

02 TS stockpiling in a coal fired Powerstation
03 TS Radial Telescopic fed from cement plant
04 TS stockpiling from fixed crushing & screening operation over reclaim tunnel

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 METHODS OF FEEDING

ELIMINATE/ REDUCE SEGREGATION, DEGRADATION,

CONTAMINATION AND COMPACTION.

• Proven best method of stockpiling in the industry for maintaining material quality
• Provides a higher quality product at a lower stockpiiling cost per tonne
• Fully automated operation for reduced labour

MOBILE HOPPER FEEDERS

01 02

TITAN BULK RECEPTION UNITS

03

10
04

05 06

LINK CONVEYORS

07

08

09

01 TS Radial Telescopic being fed from Tracked Hopper Feeder stockpiling in a stockyard from wheel loader
02 TS Radial Telescopic automatically stockpiling from a wheeled Mobile Hopper fed from Wheel Loader
03 Truck feeding direct to Titan which feeds TS Radial Telescopic in Heap Leaching application
04 Wheel loader feeds direct to Titan which feeds TS Radial Telescopic
05 Truck feeding direct to Titan which feeds TS Radial Telescopic stockpiling inside warehouse
06 Discharge grab feeds direct to Titan which feeds TS Radial Telescopic stockpiling in open stockyard
07 Static Link Conveyors feeding Mobile Radial Telescopic Stacker
08 Tracked Mobile Link Conveyors feeding a tracked Radial Telescopic in Heap Leaching Application
09 Wheeled Mobile Link Conveyor feeding Radial Telescopic in mobile crushing & screening operation

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 OTHER APPLICATIONS
RADIAL TELESCOPIC LOADING A RANGE OF MATERIALS INTO BAYS/ FRONT OF JETTY

01

01 02

RADIAL TELESCOPIC USED AS MOBILE LINK CONVEYORS

01 Radial Telescopic stockpiling differing grades of material into bays

02 Stockpiling over the top of a railway line in a port
03 Mobile Radial Telescopic as a variable length link conveyor
04 TS Radial Telescopic variable length Link Conveyor between Mobile Plant

TRANSPORTATION & CONTAINERISATION

The ease of transport of these units makes it very easy and cost
efficient for transporting globally. The equipment can be easily
packed into 40ft containers and shipped directly to site. As all the
units are fully assembled and tested in the factory before dispatch,
they are easily built on site in less than 1 x week. The sections are
bolted together (no welding), electrics are plug and socket with
an integrated hydraulic powerpack which eliminates any possible
issues during installation. Some of the units can be road mobile for
easy ‘site to site’ transport. (Depends on local road regulations)

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 OPTIONS

01 Automatic PLC Stockpiling

Program
02 All function radio remote control
03 Integrated Gen-set into
undercarriage
04 Tracked dolly unit for site
01 02 03 movement
05 Towed wheel bogie for site
movement
06 Outer and Inner Dust covers /
discharge chutes
07 Dust suppression water spray
bars
08 Gull Wing/ Push down axle
09 Low tail for reduced feed-in
04 05 06 height
10 Dual Access walkways for
maintenance
11 Emergency rope break system
12 Specialised paint colour and
finish

07 08 09

10 11 12

Radial Stockpile capacity Radial Stockpile capacity Discharge Height

TPH @ 1.6 t/m³ density Total length
Range (120 degrees) (270 degrees) (180 Degrees)
(Metric) (fully extended)

From 200 Tonnes/Hr

(220 Tons/Hr) 25m (82ft) 10,530 Tonnes 20,930 Tonnes
25 metre 9.3m (30ft 6”)
up to 500 Tonnes/Hr (11,610 Tons) (23,070 Tons)
(550 Tons/Hr)

500 Tonnes/Hr (550 Tons/

32 metre 32m (105ft) 20,975 Tonnes 42,105 Tonnes 10.5m (34ft 1”)
Hr) (23,120 Tons) (46,415 Tons)
From 500 Tonnes/Hr
(550 Tons/Hr) 42m (140ft) 45,345 Tonnes 91,785 Tonnes 13.6m (44ft 3”)
42 metre
up to 1000 Tonnes/Hr (49,985 Tons) (101,175 Tons)
(1100 Tons/Hr)
From 1200 Tonnes/Hr
42 metre (1320 Tons/Hr) 42m (140ft) 50,390 Tonnes 101,455 Tonnes 14.6m (47ft 8 “)
up to 3000 Tonnes/Hr (55,545 Tons) (111,835 Tons)
(3300 Tons/Hr)
From 500 Tonnes/Hr
50 metre (550 Tons) 51m (170ft) 81,890 Tonnes 166,145 Tonnes
17.5m (56ft 11”)
up to 3000 Tonnes/Hr (90,270 Tons) (183,145 Tons)
(3300 Tons/Hr)

Up to 3000 Tonnes/Hr 115,050 Tonnes 234,365 Tonnes

58m (190ft) 19.6m (63ft 7”)
58 metre (3300 Tons/Hr) (126,820 Tons) (258,345 Tons)

*Other Lengths, TPH, etc are available on request.

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 ABOUT US

Telestack specialise in the com- Aggregates and Mining and Telestack suppliers who are best positioned to
plete design, manufacture, installa- Ports and Inland Terminals. These support our global Clients.
tion and commissioning of mobile specialist divisions truly understand
bulk material handling systems. their trade and our Clients benefit
We have a global proven record from our experience. There is also a QUALITY
in a range of applications includ- wealth of reference sites in a range
ing quarry and mining industries, of applications across the globe Quality has always been at the core
ports & inland terminals, stockyard that demonstrates this experience of the Telestack brand and they have
management, power stations, rail first-hand and an exceptionally high always been renowned throughout
yards, steel mills, cement kilns and returning custom rate – well above the industry for the high quality of
many other bulk material handling industry standard! Our customers their machines. As a UKAS accred-
industries. Our mobile solutions range in size, nature and require- ited company, ((ISO 9001 (Quality
offer significant operating cost ments but we are steadfast in the Management), ISO 14001 (Environ-
savings compared to tradition- conviction that the customer at the mental Management), OHSAS 18001
al methods of material handling heart of our business – without them (Health & Safety Management)), the
(wheel loaders, haul trucks, static we cease to exist! Telestack Integrated Management
conveyors), as well as providing System (IMS) ensures that any-
Environmental, Health and Safety Telestack products can handle all thing which has an effect on overall
and other benefits. Other signif- free flowing bulk materials including business performance is monitored,
icant benefits include reduced ores, coal, aggregates, fertilizers, actioned and improved as a natural
planning requirements due to prod- grains, woodchips, pellets and many part of their business culture. Com-
uct mobility and the flexibility to more bulk materials! plimented by the Investors in People
move Telestack mobile equipment Working from their modern head- Award, Telestack take quality seri-
around the site or from site to site. quarters in the N. Ireland, Telestack ously at every stage from the people
offer a complete in-house design, that they employ, to their supplier of
manufacture and assembly of all components to the internal process-
EXPERIENCE units. All Telestack units are fully built es that they use on a daily basis.
and tested prior to dispatch. All elec-
The Telestack team have 30 years tric/ hydraulics and operating func- There is an advanced lean manu-
international experience designing, tions are tested and recorded and facturing program in place and as
manufacturing, installing and sup- comprehensive quality checks are well as an advanced in-house safety
porting equipment. We offer the right recorded prior to dispatch (in strict program for all employees. We have
solution for the customer and cus- accordance with ISO guidelines). made significant investment in our fa-
tomise the design to suit your specif- Any issues are identified, resolved cilities and can now boast one of the
ic requirements. Our long-standing and re-tested before they leave our most technically advanced blasting/
Sales and Application Specialists premises. painting facilities in the world.
are involved at every stage of the pro-
cess and our Project Management Extensive investment has been made In addition Telestack equipment
department ensures that the unit is to ensure our global supply chain can be designed for the onerous
built to the agreed specification and is responsive to our needs and the demands of mining applications
within the agreed timeframe. needs of our customer. We source and we are an approved supplier
Our company has naturally matured components that meet our high of equipment that meets Western
into two distinct divisions: Telestack expectations and trade only with Australian Mining Structural Stand-

14
 ards (AS 4324.1), guarding (AS1755) uptime of the product. Additionally team are focused on ensuring you
and electrics (AS3000). We have also we also have a network of Dealers, receive the correct part the first time,
designed structures to operate safely Agents and Partners across the on time, every time!
in earthquake zones throughout the globe that are hand-picked for their
world. Our electrical design team expertise in the material handling To support the Telestack units in the
can also design/specify to meet local field, and who are there to assist you field, we have a product helpdesk
electrical standards. on our behalf! that is manned by our Engineers
who understand and have personally
ASSEMBLY/ INSTALLATION AFTERSALES worked with Telestack units. If equip-
ment in the field does experience
Site assembly can be less that one The Telestack after-sales department issues, the Telestack support desk is
week with limited civil construction work continuously to put the custom- committed to get the unit up and run-
needed on site. Our service engi- er at the heart of their department ning as quickly as possible. We act
neers can be arranged for dry and/ and they aim to solve problems with urgency and are responsive to
or wet commissioning of units on-site quickly to ensure the safe and effi- the business needs of our customer!
and on-site training can be provided. cient operation of Telestack equip-
Engineers can also support your ment in the field. Our parts packages
equipment in the field as part of our are tailored to suit the equipment, the
Field Service Programme to ensure application and the location and our

Telestack has successfully • Port of Panama City (USA) • Nibulon • Glencore Xstrata
established a reputation • Port of Vostochny (Russia) • BHP Billiton • Severstal
as a supplier of choice with • Port of Alexandria (Egypt) • Holcim • Eurovia
• Port of Gangavaram (India) • Ural Kili • LKAB
many blue chip companies
• Port of Brisbane (Australia) • Norilsk Nickel • FLSmidth

around the world including:
• Port of Coquimbo (Chile) • La Farge • Anglo American
• Port of Belfast (N.Ireland) • Rusal • Codelco
• Port of Dhamra (India) • Tarmac • JSW

• Port of Kembla (Australia) • Fortescue • Ennstone Breedon
• Port of Barranquilla (Colombia) • Oldendorff • Imerys
• Port of Ust Luga (Russia) • Tata Steel • CRH

• Port of Imbituba (Brazil) • Van Oord • Suek
• Port of Kakinada (India) • Fomento • Jindal Steel
• Port of Buchanan (Liberia) • Thyssen Krupp • Arcelor Mittal

• Port of Jaigarh (India) • La Farge • Electrosteel
• Riga Commercial Port • Larsen + Toubro • Peter Hambro
• Krishnapatnam Port • Glencore Xstrata • Rio Tinto
• Premier Periclase • Heidelberg Cement • Qube
• Cemex • Martin Marietta

• Mechel • Vulcan
 Telestack Limited
Bankmore Way East
Omagh, Co. Tyrone
Northern Ireland
BT79 0NZ

+44 (0) 28 8225 1100

[email protected]
www.telestack.com

THE
POWER
TO MOVE
MATERIALS