Hyundai Welding Handbook (12th)
Hyundai Welding Handbook (12th)
Hyundai Welding Handbook (12th)
SMAW
SMAW [Stick Electrodes] 15
SAW
SAW [Wire/Flux Combination] 123
GMAW
GMAW [Solid Wire & Stainless MIG Wire] 193
GTAW
GTAW [TIG Rod] 251
FCAW
FCAW [Flux Cored Wire] 279
Non-FERROUS
APPENDIX 491
Index by Products
SMAW [Stick Electrodes]
Mild steels
Product AWS JIS EN Page
S-4301.I A5.1/ ASME SFA5.1 E6019 Z3211 E4319 ISO 2560-A E35 2 RA 1 2 16
S-4303.V - Z3211 E4303 ISO 2560-A E38 2 RA 1 2 18
S-4303.T - Z3211 E4303 ISO 2560-A E38 0 RA 1 2 19
S-6010.D A5.1/ ASME SFA5.1 E6010 Z3211 E4310 ISO 2560-A E38 0 C 2 1 20
S-6011.D A5.1/ ASME SFA5.1 E6011 Z3211 E4311 ISO 2560-A E38 0 C 1 1 21
S-6013.LF A5.1/ ASME SFA5.1 E6013 Z3211 E4313 ISO 2560-A E38 0 R 1 2 22
S-6013.V A5.1/ ASME SFA5.1 E6013 Z3211 E4313 ISO 2560-A E38 0 RC 1 1 24
S-6027.LF A5.1/ ASME SFA5.1 E6027 Z3211 E4327 ISO 2560-A E38 0 R 1 4 25
S-7014.F A5.1/ ASME SFA5.1 E7014 - ISO 2560-A E42 0 R 1 2 27
S-7024.F A5.1/ ASME SFA5.1 E7024 Z3211 E4924 ISO 2560-A E42 0 RR 7 4 28
S-7016.O A5.1/ ASME SFA5.1 E7016 Z3211 E4316 ISO 2560-A E42 2 B 1 2 30
S-7016.M A5.1/ ASME SFA5.1 E7016 Z3211 E4316 ISO 2560-A E42 2 B 1 2 31
S-7016.H A5.1/ ASME SFA5.1 E7016 Z3211 E4916 ISO 2560-A E42 2 B 1 2 32
S-7016.HR A5.1/ ASME SFA5.1 E7016 H4R Z3211 E4916 H5 ISO 2560-A E42 3 B 1 2 H5 33
S-7016.LF A5.1/ ASME SFA5.1 E7016 Z3211 E4916 ISO 2560-A E42 3 B 1 2 35
S-7016.G A5.1/ ASME SFA5.1 E7016 Z3211 E4916 ISO 2560-A E42 3 B 1 2 36
S-7018.G A5.1/ ASME SFA5.1 E7018 Z3211 E4918 ISO 2560-A E42 3 B 1 2 37
S-7018.GH A5.1/ ASME SFA5.1 E7018 Z3211 E4918 H5 ISO 2560-A E42 3 B 3 2 H5 38
S-7028.F A5.1/ ASME SFA5.1 E7028 Z3211 E4928 ISO 2560-A E42 2 B 7 4 40
S-7048.V A5.1/ ASME SFA5.1 E7048 Z3211 E4948 ISO 2560-A E42 3 B 3 5 42
S-8016.G A5.5/ ASME SFA5.5 E8016-G Z3211 E5516 ISO 2560-A E46 3 1Ni B 1 2 43
S-8018.G A5.5/ ASME SFA5.5 E8018-G Z3211 E5518 ISO 2560-A E46 2 1Ni B 3 2 44
S-9016.G A5.5/ ASME SFA5.5 E9016-G Z3211 E5716 ISO 2560-A E50 2 B 1 2 45
S-10016.G A5.5/ ASME SFA5.5 E10016-G Z3211 E6916-N4CM1 U 757 E55 0 B 1 2 46
S-11016.G A5.5/ ASME SFA5.5 E11016-G - 757 E62 2 Mn2NiMo B 1 2 47
S-9018.M A5.5/ ASME SFA5.5 E9018-M - 757 E50 4 B 4 2 48
S-11018.M A5.5/ ASME SFA5.5 E11018-M - 757 E62 4 B 4 2 49
Weather proof steels
Product AWS JIS EN Page
S-7018.W A5.5/ ASME SFA5.5 E7018-W1 Z3214 DA5026G ISO 2560-A E42 2 B 3 2 50
S-8018.W A5.5/ ASME SFA5.5 E8018-W2 Z3214 DA5826W ISO 2560-A E50 2 B 3 2 51
Hardfacing applications
Product AWS JIS EN Page
Stainless steels
Product AWS JIS EN Page
S-308Mo.16 A5.4/ ASME SFA5.4 E308Mo-16 Z3221 ES308Mo-16 ISO 3581-A-E 20 10 3 101
S-308LT.16 A5.4/ ASME SFA5.4 E308L-16 Z3221 ES308L-16 ISO 3581-A-E 19 9 L R 102
S-309.16N A5.4/ ASME SFA5.4 E309-16 Z3221 ES309-16 ISO 3581-A-E 23 12 R 103
S-309L.16[17] AWS A5.4/ ASME SFA5.4 E309L-16 Z3221 ES309L-16 ISO 3581-A-E 23 12 L R 104
AWS A5.4/ ASME SFA5.4 E309L-17 Z3221 ES309L-17 ISO 3581-A-E 23 12 L R
S-309Mo.16 A5.4/ ASME SFA5.4 E309Mo-16 Z3221 ES309Mo-16 ISO 3581-A-E 23 12 2 R 106
S-309MoL.16 A5.4/ ASME SFA5.4 E309LMo-16 Z3221 ES309LMo-16 ISO 3581-A-E 23 12 2 L R 107
S-310.15 A5.4/ ASME SFA5.4 E310-15 Z3221 ES310-15 ISO 3581-A-E 25 20 B 108
S-310.16 A5.4/ ASME SFA5.4 E310-16 Z3221 ES310-16 ISO 3581-A-E 25 20 R 109
S-312.16 A5.4/ ASME SFA5.4 E312-16 Z3221 ES312-16 ISO 3581-A-E 29 9 R 110
S-316.16N A5.4/ ASME SFA5.4 E316-16 Z3221 ES316-16 ISO 3581-A-E 19 12 3 R 111
S-316L.16N[17] A5.4/ ASME SFA5.4 E316L-16 Z3221 ES316L-16 ISO 3581-A-E 19 12 3 L R 112
A5.4/ ASME SFA5.4 E316L-17 Z3221 ES316L-17 ISO 3581-A-E 19 12 3 L R
S-316LT.16 A5.4/ ASME SFA5.4 E316L-16 Z3221 ES316L-16 ISO 3581-A-E 19 12 3 L R 114
S-317.16 A5.4/ ASME SFA5.4 E317-16 Z3221 ES317-16 - 115
S-347.16 A5.4/ ASME SFA5.4 E347-16 Z3221 ES347-16 ISO 3581-A-E 19 9 Nb R 116
S-2209.16 A5.4/ ASME SFA5.4 E2209-16 Z3221 ES2209-16 ISO 3581-A-E 22 9 3 N L 117
S-2594.16 A5.4/ ASME SFA5.4 E2594-16 - ISO 3581-A-E 25 9 4 N L 118
Cast iron
Product AWS JIS EN Page
S-NCI A5.15/ ASME SFA5.15 ENi-Cl Z3252 DFCNi ISO 1071 - E C Ni-Cl 1 119
S-NFC A5.15/ ASME SFA5.15 ENiFe-Cl Z3252 DFCNiFe ISO 1071 - E C NiFe-Cl 1 120
S-FCF A5.15/ ASME SFA5.15 ESt Z3252 DFCFe ISO 1071 - E Z 1 121
S-777MX × H-14 A5.17/ ASME SFA5.17 F7A0-EH14 Z3183 S502-H ISO 14174 S A AR 1 / 14171 S4 124
S-777MXT × H-14 A5.17/ ASME SFA5.17 F7A0-EH14 - ISO 14174 S A AR 1 / 14171 S4 126
(M-12K) A5.17/ ASME SFA5.17 F7A(P)Z-EM12K - ISO 14174 S A AR 1 / 14171 S2Si
S-777MXT × A-2 A5.23/ ASME SFA5.23 F8PZ-EA2-A2 - ISO 14174 S A AR 1 / 14171 S2Mo 128
(B-2) A5.23/ ASME SFA5.23 F8PZ-EB2-B2 - ISO 14174 S A AR 1 / 14171 S2CrMo1
S-777MXH × H-14 A5.17/ ASME SFA5.17 F7A(P)2-EH14 Z3183 S502-H ISO 14174 S A AB 1 / 14171 S4 130
S-777MXH × A-3 A5.23/ ASME SFA5.23 F8A4-EA3-A3 Z3183 S584-H ISO 14174 S A AB 1 / 14171 S4Mo 132
S-727 × L-8(L-12) A5.17/ ASME SFA5.17 F7A2-EL8(EL12) Z3183 S502-H ISO 14174 S A AB 1 / 14171 S1 134
S-707 × L-8 A5.17/ ASME SFA5.17 F7A4-EL8 Z3183 S502-H ISO 14174 S A AB 1 / 14171 S1 136
S-737 × H-14 A5.17/ ASME SFA5.17 F7A(P)4-EH14 Z3183 S502-H ISO 14174 S A AB 1 / 14171 S4 138
S-717 × M-12K A5.17/ ASME SFA5.17 F7A(P)6-EM12K Z3183 S502-H ISO 14174 S A AB 1 / 14171 S2Si 140
S-707T × H-14 A5.17/ ASME SFA5.17 F7A(P)6-EH14 Z3183 S502-H ISO 14174 S A AB 1 / 14171 S4 142
S-707TP × H-14 A5.17/ ASME SFA5.17 F7A(P)6-EH14 Z3183 S502-H ISO 14174 S A AB 1 / 14171 S4 144
S-787TB × H-14 A5.17/ ASME SFA5.17 F7A(P)8-EH14 Z3352 S A FB 1 ISO 14174 S A FB 1 / 14171 S4 146
Superflux55ULT × H-14 A5.17/ ASME SFA5.17 F7A(P)8-EH14 Z3183 S502-H ISO 14174 S A FB 1 / 14171 S4 148
Superflux787 × H-12K A5.17/ ASME SFA5.17 F7A(P)8-EH12K Z3183 S502-H ISO 14174 S A FB 1 / 14171 S3Si 150
Superflux787 × H-14 A5.17/ ASME SFA5.17 F7A(P)8-EH14 Z3183 S502-H ISO 14174 S A FB 1 / 14171 S4 152
S-787TT × H-12K A5.17/ ASME SFA5.17 F7A(P)8-EH12K - ISO 14174 S A AB 1 / 14171 S3Si 154
(H-14) A5.17/ ASME SFA5.17 F7A(P)8-EH14 Z3183 S502-H ISO 14174 S A AB 1 / 14171 S4
Index by Products
Superflux55LP × H-14 A5.17/ ASME SFA5.17 F7A(P)8-EH14 Z3183 S502-H ISO 14174 S A AB 1 / 14171 S4 156
Superflux800T × M-12K A5.17/ ASME SFA5.17 F7A8-EM12K - ISO 14174 S A AB 1 / 14171 S2Si 158
(A-2) A5.23/ ASME SFA5.23 F8A4-EA2-A3 - ISO 14174 S A AB 1 / 14171 S2Mo
S-800WT × M-12K A5.17/ ASME SFA5.17 F7A8-EM12K - ISO 14174 S A FB 1 / 14171 S2Si 160
Superflux600 × H-14 A5.17/ ASME SFA5.17 F7A(P)6-EH14 Z3183 S502-H ISO 14174 S A AB 1 / 14171 S4 162
(A-3) A5.23/ ASME SFA5.23 F8A(P)4-EA3-G Z3183 S584-H ISO 14174 S A AB 1 / 14171 S4Mo
S-800MX × A-G A5.23/ ASME SFA5.23 F8A0-EG-G Z3183 S502-H ISO 14174 S A AR 1 / 14171 S4 164
(A-3) A5.23/ ASME SFA5.23 F8AZ-EA3-G Z3183 S582-H ISO 14174 S A AR 1 / 14171 S4Mo
S-800P × M-12K A5.17/ ASME SFA 5.17 F7A2-EM12K Z3183 S502-H ISO 14174 S A AB 1 / 14171 S2Si 166
(H-14) A5.17/ ASME SFA 5.17 F7A(P)6-EH14 Z3183 S502-H ISO 14174 S A AB 1 / 14171 S4
S-800P × A-G A5.23/ ASME SFA5.23 F8A4-EG-G Z3183 S582-H ISO 14174 S A AB 1 / 14171 S4 168
(A-3) A5.23/ ASME SFA5.23 F8A4(P2)-EA3-G Z3183 S584-H ISO 14174 S A AB 1 / 14171 S4Mo
S-800CM × B-2 A5.23/ ASME SFA5.23 F8P2-EB2-B2 - ISO 14174 S A FB 1 / 14171 S2CrMo1 170
S-800SP × M-12K A5.17/ ASME SFA5.17 F7A4-EM12K Z3183 S502-H ISO 14174 S A AB 1 / 14171 S2Si 172
(A-2) A5.23/ ASME SFA5.23 F9TA4G-A2/F8A2-EA2-G Z3183 S582-H ISO 14174 S A AB 1 / 14171 S2Mo
S-900SP × M-12K A5.17/ ASME SFA5.17 F7A4(P2)-EM12K Z3183 S502-H ISO 14174 S A CS 1 / 14171 S2Si 174
(A-2) A5.23/ ASME SFA5.23 F9A2-EA2-G Z3183 S582-H ISO 14174 S A CS 1 / 14171 S2Mo
S-460Y × H-14 A5.23/ ASME SFA5.23 F8A8-EH14-G Z3183 S584-H ISO 14174 S A FB 1 / 14171 S4 176
S-100 × F-3 A5.23/ ASME SFA5.23 F9A(P)8-EF3-F3 - ISO 14174 S A FB 1 / 14171 S3Ni1Mo 178
(M-4) A5.23/ ASME SFA5.23 F11A(P)8-EG-M4 - ISO 14174 S A FB 1 / 14171
Stainless steel
Product AWS JIS EN Page
SM-70 A5.18/ ASME SFA5.18 ER70S-6 Z3312 YGW12 ISO 14341-A G 42 2 C 3Si1 194
ISO 14341-A G 42 4 M 3Si1
SM-70EN A5.18/ ASME SFA5.18 ER70S-6 Z3312 YGW12 ISO 14341-A G 42 2 C 4Si1 196
ISO 14341-A G 46 4 M 4Si1
SM-70G A5.18/ ASME SFA5.18 ER70S-G Z3312 YGW11 ISO 14341-A G3Si1 198
SM-70S A5.18/ ASME SFA5.18 ER70S-3 Z3312 YGW16 ISO 14341-A G2Si 200
SM-70GS A5.18/ ASME SFA5.18 ER70S-G Z3312 YGW15 ISO 14341-A G2Si 202
SM-316L A5.9/ ASME SFA5.9 ER316L Z3321 YS316L ISO 14343-A G 19 12 3L 238
SM-316LSi A5.9/ ASME SFA5.9 ER316LSi Z3321 YS316LSi ISO 14343-A G 19 12 3L Si 240
SM-347 A5.9/ ASME SFA5.9 ER347 Z3321 YS347 ISO 14343-A G 19 9 Nb 242
SM-2209 A5.9/ ASME SFA5.9 ER2209 Z3321 YS2209 ISO 14343-A G 22 9 3N L 244
SM-410 A5.9/ ASME SFA5.9 ER410 Z3321 YS410 ISO 14343-A G 13 246
SM-430LNb - Z3321 YS430LNb ISO 14343-A G 18LNb 248
ST-50G A5.18/ ASME SFA5.18 ER70S-G Z3316 YGT50 ISO 636-A-W3Si1 252
ST-50.6 A5.18/ ASME SFA5.18 ER70S-6 Z3316 YGT50 ISO 636-A-W3Si1 253
ST-50.3 A5.18/ ASME SFA5.18 ER70S-3 - ISO 636-A-W2Si 254
ST-72 A5.18/ ASME SFA5.18 ER70S-2 Z3316 YGT50 - 255
ST-1N A5.28/ ASME SFA5.28 ER80S-Ni1 - - 256
ST-80CM A5.28/ ASME SFA5.28 ER80S-G Z3317 YG1CM-A ISO 14341-B S2M3 257
Z3316 YGT1CM
Stainless steels
Product AWS JIS EN Page
ST-308 A5.9/ ASME SFA5.9 ER308 Z3321 YS308 ISO 14343-A W 19 9 259
ST-308L A5.9/ ASME SFA5.9 ER308L Z3321 YS308L ISO 14343-A W 19 9L 260
ST-309 A5.9/ ASME SFA5.9 ER309 Z3321 YS309 ISO 14343-A W 23 12 261
ST-309L A5.9/ ASME SFA5.9 ER309L Z3321 YS309L ISO 14343-A W 23 12L 262
ST-309MoL A5.9/ ASME SFA5.9 ER309LMo Z3321 YS309LMo ISO 14343-A W 23 12 2L 263
ST-310 A5.9/ ASME SFA5.9 ER310 Z3321 YS310 ISO 14343-A W 25 20 264
ST-312 A5.9/ ASME SFA5.9 ER312 Z3321 YS312 ISO 14343-A W 29 9 265
ST-316 A5.9/ ASME SFA5.9 ER316 Z3321 YS316 ISO 14343-A W 19 12 3 266
ST-316L A5.9/ ASME SFA5.9 ER316L Z3321 YS316L ISO 14343-A W 19 12 3L 267
ST-347 A5.9/ ASME SFA5.9 ER347 Z3321 YS347 ISO 14343-A W 19 9 Nb 268
SMT-2594 A5.9/ ASME SFA5.9 ER2594 - ISO 14343-A G 25 9 4 NL 269
ST-2209 A5.9/ ASME SFA5.9 ER2209 Z3321 YS2209 ISO 14343-A W 22 9 3N L 271
SMT-904L A5.9/ ASME SFA5.9 ER385 Z3321 YS385 ISO 14343-A G(W) 20 25 5 Cu L 272
ST-410 A5.9/ ASME SFA5.9 ER410 Z3321 YS410 ISO 14343-A W 13 274
SM-90B3 / ST-90B3 A5.28/ ASME SFA5.28 ER90S-B3 - - 275
ST-91B9 A5.28/ ASME SFA5.28 ER90S-B9 - ISO 21952-A W CrMo91 276
ST-92B9 A5.28/ ASME SFA5.28 ER90S-G - - 277
SF-71 A5.36/ ASME SFA5.36 E71T1-C1A0-CS1 Z3313 T49J 0 T1-1 C A-U H10 ISO 17632-A-T 42 0 P C 1 280
SF-71LF A5.36/ ASME SFA5.36 E71T1-C1A0-CS1 Z3313 T49J 0 T1-1 C A-U H10 - 282
Supercored 71 A5.36/ ASME SFA5.36 E71T1-C1A0-CS1 Z3313 T49 2 T1-1 C A H10 ISO 17632-A-T 42 2 PC 1 284
SC-71LH A5.36/ ASME SFA5.36 E71T1-C1A2-CS1 Z3313 T49 3 T1-1 C A-U H5 ISO 17632-A-T 42 2 P C 1 H5 286
Supercored 71H A5.36/ ASME SFA5.36 E71T1-C1A4-CS1 Z3313 T49 4 T1-1 C A H5 ISO 17632-A T42 4 P C 1 H5 288
SC-71HJ A5.36/ ASME SFA5.36 E71T1-C1A4-CS1 Z3313 T49 4 T1-1 C A ISO 17632-A T42 4 P C 1 H10 290
Supercored 71MAG A5.36/ ASME SFA5.36 E71T1-M21A2-CS1 Z3313 T49 3 T1-1 M A-U H10 ISO 17632-A-T 42 3 P M 1 292
SC-71LHM Cored A5.36/ ASME SFA5.36 E71T1-M21A2-CS1 Z3313 T49 3 T1-1 M A-U H5 ISO 17632-A-T 46 3 P M 1 H5 294
SF-71MC A5.36/ ASME SFA5.36 E71T1-C1A2-CS2 - ISO 17632-A-T 46 3 P M 1 296
A5.36/ ASME A5.36 E71T1-M21A2-CS2 ISO 17632-A-T 46 2 P C 1
SC-71MJ A5.36/ ASME SFA5.36 E71T1-M21A4-CS1 Z3313 T49 4 T1-1 M A-U H5 ISO 17632-A T46 4 P M 1 H5 298
SF-70MX A5.36/ ASME SFA5.36 E70T1-C1A0-CS1 Z3313 T49J 0 T15-0 C A-U H10 ISO 17632-A-T 42 0 R C 3 300
SC-70H Cored A5.36/ ASME SFA5.36 E70T1-C1A2-CS1 Z3313 T49 3 T 15-0 C A H10 ISO 17632-A-T 42 2 R C 3 302
Supercored 70MXH A5.36/ ASME SFA5.36 E70T1-C1A2-CS1 Z3313 T49J 2 T15-0 C A-U H5 ISO 17632-A-T 42 2 R C 3 H5 304
SC-70T Cored A5.36/ ASME SFA5.36 E70T15-C1A0-CS1 Z3313 T49 2 T15-1 CA ISO 17632-A-T 42 2 M C 1 306
E70T15-M21A2-CS1 Z3313 T49 3 T15-1 MA ISO 17632-A-T 46 2 M M 1 H5
SC-70Z Cored A5.36M/ ASME SFA5.36M E490T15-C1A0-G - ISO 17632-A-T 46 Z M M/C 3 308
E490T15-M21A0-G
Supercored 70NS A5.36/ ASME SFA5.36 E70T15-M21A2-CS1 Z3313 T49 3 T15-0 M A H5 ISO 17632-A-T T 42 3 M M 3 H5 310
Supercored 70B A5.36/ ASME SFA5.36 E71T5-M21A4-CS1 H4 Z3313 T49 4 T5-1 M A-U H5 ISO 17632-A-T42 4 B M 3 H5 312
Supercored 70SB A5.36/ ASME SFA5.36 E71T5-C1A2-CS1 H4 Z3313 T49 4 T5-1 M A-U H5 ISO 17632-A-T 42 3 B C 2 H5 314
SC-EG2 Cored A5.26/ASME SFA5.26 EG70T-2C Z3319 YFEG-22C - 316
SC-EG3 A5.26/ASME SFA5.26 EG82T-NM2 - - 317
Index by Products
SC-55 Cored A5.36/ ASME SFA5.36 E81T1-C1A0-G Z3313 T55 2 T1-1 C A-U H10 - 318
SC-55F Cored A5.36/ ASME SFA5.36 E80T1-C1A0-G Z3313 T55 2 T15-0 C A-N1-U H10 - 320
Supercored 81 A5.36/ ASME SFA5.36 E81T1-C1A2-Ni1 Z3313 T55 3 T1-1 C A-N2-U H10 ISO 17632-A-T 46 2 1Ni P C 1 322
SF-80MX A5.36/ ASME SFA5.36 E80T1-C1A2-G Z3313 T55 2 T15-0 C A-N2 H10 ISO 17632-A-T 46 2 1Ni R C 3 324
SC-80M A5.36/ ASME SFA5.36 E80T15-M21A4-G - ISO 17632-A T 46 4 M M 3 H5 326
SC-90M A5.36/ ASME SFA5.36 E90T15-M21A6-G - ISO 18276-A T 55 Z Z M M 1 H5 328
SC-91 A5.36M/ ASME SFA5.36M E621T1-C1A0-G Z3313 T57 2 T1-1 C A-N1 H10 ISO 17632-A T50 2 1Ni P C 1 330
SC-90 A5.36M/ ASME SFA5.36M E620T1-C1A0-G Z3313 T62 2 T15-0 C A- H10 ISO 17632-A-T50 2 R C 3 H10 332
SC-91LP A5.36/ ASME SFA5.36 E91T1-M21A4-G - ISO 17632-A-T50 4 1Ni P M 1 H5 334
SC-91P A5.36M/ ASME SFA5.36M E621T1-M21A0-G - ISO 18276-A-T55 0 Z P M 1 335
SC-91K2 Cored A5.36/ ASME SFA5.36 E81T1-C1A4-K2 Z3313 T57 4 T1-1 C A-N3 H10 ISO 17632-A T50 4 1.5Ni P C 1 336
Supercored 110 A5.36/ ASME SFA5.36 E111T1-C1A4-G H4 - - 338
SC-110M Cored A5.36/ ASME SFA5.36 E110T15-M21A6-G - ISO 18276-A-T 69 4 Mn2NiMo M M 3 340
SC-71SR A5.36/ ASME SFA5.36 E71T1-C1A6-CS2 H4 Z3313 T49 4 T1-1 C AP H5 ISO 17632-A T42 4 P C 1 H5 348
E71T1-C1P6-CS2 H4
SC-70ML A5.36/ ASME SFA5.36 E70T15-M21A4-CS1 Z3313 T49 4 T15-1 M A-U H5 ISO 17632-A-T46 4 M M 2 H5 352
SC-80MR A5.36/ ASME SFA5.36 E80T15-M21A8-G - ISO 17632-A T 46 6 1.5Ni M M H5 354
SC-81M A5.36/ ASME SFA5.36 E81T1-M21A4-Ni1 H4 - - 356
Supercored 81MAG A5.36/ ASME SFA5.36 E81T1-M21A8-Ni1 H4 - ISO 17632-A T46 6 1Ni P M 2 H5 358
E81T1-M21P5-Ni1 H4
Supercored 81-K2 A5.36/ ASME SFA5.36 E81T1-C1A8-K2 H4 Z3313 T55 6 T1-1 C A-N3 H5 ISO 17632-A T46 6 1.5Ni P C 1 H5 360
SC-460 A5.36/ ASME SFA5.36 E81T1-C1A6-K2 Z3313 T55 6 T1-1 C A-N3 H5 ISO 17632-A T46 6 1.5Ni P C 1 H5 362
SC-81LT A5.36/ ASME SFA5.36 E81T1-C1A6-K2 Z3313 T55 6 T1-1 C A-N3 H5 ISO 17632-A T46 6 1.5Ni P C 1 H5 364
SC-81Ni2 A5.36/ ASME SFA5.36 E81T1-C1A8-Ni2 Z3313 T55 6 T1-1 C A-N5 H5 ISO 17632-A T46 6 2Ni P C 1 H5 366
SC-81Ni2M A5.36/ ASME SFA5.36 E81T1-M21A8-Ni2 Z3313 T55 6 T1-1 M A-N5 H5 ISO 17632-A T46 6 2Ni P M 2 H5 368
Supercored 81-K2MAG A5.36/ ASME SFA5.36 E81T1-M21A8-K2 Z3313 T55 6 T1-1 M A-N3 H5 ISO 17632-A T46 6 1.5Ni P M 2 H5 370
SC-80K2 A5.36/ ASME SFA5.36 E80T1-C1A8-K2 H4 Z3313 T55 6 T15-0 C A-N3 H5 ISO 17632-A-T 46 6 1.5Ni R C 3 H5 372
Self-shielded
Product AWS JIS EN Page
Supershield 11 A5.36/ ASME SFA5.36 E71T11-AZ-CS3 Z3313 T49 T14-1 N A ISO 17632-A-T 42 Z Z Z N 1 381
Supershield 71GS A5.36/ ASME SFA5.36 E70TGS Z3313 T49 T14-1 N S ISO 17632-A-T 42 Z Z V N 1 382
Supershield 4 A5.36/ ASME SFA5.36 E70T4-AZ-CS3 - ISO 17632-A-T 42 Z Z W N 3 383
Supershield EG-72T A5.26/ ASME SFA5.26 EG72T-1 - - 384
Supershield EG-82T A5.26/ ASME SFA5.26 EG82T-G - - 385
Stainless steels
Product AWS JIS EN Page
Hardfacing application
Product AWS JIS EN Page
SR-133 A5.11/ ASME SFA5.11 ENiCrFe-2 Z3224 DNiCrFe-2 ISO 14172 Ni 6092 466
SR-182 A5.11/ ASME SFA5.11 ENiCrFe-3 Z3224 DNiCrFe- ISO 14172 Ni 6182 467
SR-134 A5.11/ ASME SFA5.11 ENiCrFe-4 Z3225 D9Ni-1 - 468
SR-08 A5.11/ ASME SFA5.11 ENiMo-8 - - 469
SR-625 A5.11/ ASME SFA5.11 ENiCrMo-3 Z3224 DNiCrMo-3 ISO 14172 Ni 6625(NiCr22Mo9Nb) 470
Conformances
AWS A5.1/ ASME SFA5.1 E6019 LR 3
JIS Z3211 E4319 BV 3
EN ISO 2560-A E35 2 RA 1 2 DNV 3
KR 3 GL 3
ABS 3 NK KMW3
Features Current
• Suitable for butt and fillet welding of thin and medium-thick AC or DC ±
plates (up to 20mm)
• Good crack resistance, pitting resistance
Redrying Conditoins
• Good X-ray performance
70~100°C (158~212°F) X 0.5~1hr
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
400 (16)
4.0 (5/32) √
450 (18)
4.5 (11/64) 400 (16) √
400 (16)
5.0 (3/16) √
450 (18)
6.0 (15/64) 450 (18) √
16 | H Y U N D A I W E L D I N G
S-4301.I
SMAW
0.05 0.10 0.37 0.021 0.014
SAW
0 (32) 88 (65)
AW 382 (55,500) 437 (63,500) 31.2
-20 (-4) 56 (42)
GMAW
Diameter
2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 4.5 (11/64) 5.0 (3/16) 6.0 (15/64)
mm (in)
Length 400 (16) 400 (16)
350 (14) 350 (14) 400 (16) 450 (18)
mm (in) 450 (18) 450 (18)
F & HF 50~85A 80~130A 120~180A 145~200A 170~250A 240~310A
V-up, OH 45~70A 60~110A 110~150A 120~180A 130~200A -
GTAW
FCAW
Non-FERROUS
APPENDIX
17
S-4303.V
Type : Lime-Titania
Applications
Diameter / Packaging
• General fabrication
Diameter Length Standard
• Shipbuilding packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
Features 2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
• Suitable for butt and fillet welding of thin plates
4.0 (5/32) 400 (16) √
• Good at vertical down
5.0 (3/16) 400 (16) √
• Good mechanical properties 6.0 (15/64) 450 (18) √
18 | H Y U N D A I W E L D I N G
S-4303.T
Type : Lime-Titania
SMAW
EN ISO 2560-A E38 0 RA 1 2
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
• General fabrication Current
• Automotive
AC or DC ±
SAW
• Machinery
Redrying Conditoins
Features
70~100°C (158~212°F) X 0.5~1hr
• Suitable for butt and fillet welding of thin plates
• Good restriking properties and high welding efficiency
GMAW
Diameter / Packaging
• Suitable for tack welding
Diameter Length Standard
• Good mechanical properties packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S
0.06 0.16 0.48 0.019 0.014
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F & HF 65~100A 100~140A 140~190A 200~250A 250~330A
V-up, OH 50~90A 80~130A 110~170A 140~210A -
19
S-6010.D
Type : Cellulosic
20 | H Y U N D A I W E L D I N G
S-6011.D
Type : Cellulosic
SMAW
JIS Z3211 E4311
EN ISO 2560-A E38 0 C 1 1 1G 2F 3G 4G
KR 2 (PA) (PB) (PF·PG) (PE)
ABS 2
LR 2 Current
BV 2
AC or DC +
SAW
DNV 2
GL 2
NK KMW2 Redrying Conditoins
70~100°C (158~212°F) X 0.5~1hr
Applications
GMAW
• Pipe line Diameter / Packaging
• General fabrication Diameter Length Standard
• Shipbuilding packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
Features
3.2 (1/8) 350 (14) √
GTAW
• Standard in the pipe welding industry 4.0 (5/32) 400 (16) √
• Deep penetration 5.0 (3/16) 400 (16) √
• High ductility (root pass)
• AC and DC welding
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S
0.11 0.16 0.51 0.015 0.012
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 50~75A 75~125A 90~165A 140~220A
V-up, OH 50~75A 75~125A 90~165A 140~220A
21
S-6013.LF
Type : Rutile
Conformances
AWS A5.1/ ASME SFA5.1 E6013 BV 2
JIS Z3211 E4313 DNV 2
EN ISO 2560-A E38 0 R 1 2 GL 2
KR 2 NK KMW2
ABS 2 NAKS
LR 2
Features Current
• Suitable for butt and fillet welding of thin plates AC or DC ±
• Good restriking
• Good bead appearance
Redrying Conditoins
• Easy to remove slag
70~100°C (158~212°F) X 0.5~1hr
• Smooth arc and low fume
• AC welding with low ocv
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
400 (16)
4.0 (5/32) √
450 (18)
400 (16)
5.0 (3/16) √
450 (18)
6.0 (15/64) 450 (18) √
22 | H Y U N D A I W E L D I N G
S-6013.LF
SMAW
0.05 0.23 0.35 0.022 0.017
SAW
AW 439 (63,700) 488 (70,900) 26.8 0 (32) 67 (50)
GMAW
400 (16) 400 (16)
Length mm (in) 350 (14) 350 (14) 450 (18)
450 (18) 450 (18)
F & HF 50~95A 80~130A 120~180A 160~230A 220~300A
V-up, OH 45~90A 60~120A 100~160A 120~220A -
GTAW
FCAW
Non-FERROUS
APPENDIX
23
S-6013.V
Type : Rutile-Cellulosic
Applications
Diameter / Packaging
• General fabrication
Diameter Length Standard
packet carton
Features mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
• Suitable for butt and fillet welding of thin plates 2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
• Good at vertical down
4.0 (5/32) 400 (16) √
• Good restriking
5.0 (3/16) 400 (16) √
• Good bead appearance
• Easy to remove slag
24 | H Y U N D A I W E L D I N G
S-6027.LF
Type : High recovery Rutile
Conformances
AWS A5.1/ ASME SFA5.1 E6027 LR 3,3G
SMAW
JIS Z3211 E4327 BV 3
EN ISO 2560-A E38 0 R 1 4 DNV 3
KR 3 GL 3
ABS 3 NK KMW3
SAW
Applications Welding Position
• General fabrication
1G 2F
(PA) (PB)
GMAW
Features Current
• High efficient fillet welding AC or DC +
GTAW
• Low fume
• Good welding performance in manual and gravity welding
Redrying Conditoins
70~100°C (158~212°F) X 0.5~1hr
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
4.0 (5/32) 550 (22) √
4.5 (11/64) 700 (28) √
5.0 (3/16) 700 (28) √
APPENDIX
25
S-6027.LF
26 | H Y U N D A I W E L D I N G
S-7014.F
Type : High recovery Rutile
SMAW
EN ISO 2560-A E42 0 R 1 2
KR 2, 2Y 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ABS 2Y
LR 2, 2Y Current
BV 2, 2Y
AC or DC ±
SAW
DNV 2
GL 2Y Redrying Conditoins
NK KMW52
70~100°C (158~212°F) X 0.5~1hr
Applications
GMAW
Diameter / Packaging
• General fabrication
Diameter Length Standard
packet carton
Features mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
• High welding speed 3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
• Easy horizontal fillet and groove welding
GTAW
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S
0.07 0.30 0.66 0.022 0.015
Non-FERROUS
27
S-7024.F
Type : High recovery Rutile
Conformances
AWS A5.1/ ASME SFA5.1 E7024 LR 2, 2Y, 2YG
JIS Z3211 E4924 DNV 2 (25 t)
EN ISO 2560-A E42 0 RR 7 4 NK KMW2, KMW52
ABS 2 CWB CSA W48 E4924
Features Current
• Highly efficient fillet welding AC or DC ±
• High welding speed
• Good bead appearance
Redrying Conditoins
• Easy to remove slag
70~100°C (158~212°F) X 0.5~1hr
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
3.2 (1/8) 400 (16) √
4.0 (5/32) 450 (18) √
450 (18)
4.5 (11/64) √
700 (28)
450 (18)
5.0 (3/16) √
700 (28)
450 (18)
6.0 (15/64) √
700 (28)
28 | H Y U N D A I W E L D I N G
S-7024.F
SMAW
0.08 0.42 0.82 0.022 0.014
SAW
AW 513 (74,400) 561 (81,400) 23.4 0 (32) 61 (45)
GMAW
450 (18) 450 (18) 450 (18)
Length mm (in) 400 (16) 450 (18)
700 (28) 700 (28) 700 (28)
F 100~150 140~200 180~230 200~250 260~300
GTAW
FCAW
Non-FERROUS
APPENDIX
29
S-7016.O
Type : Basic
Typical Mechanical YS
Condition
TS
Properties of All-Weld Metal EL Temp CVN-Impact Value
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
AW 511 (74,200) 597 (86,700) 31.2 -30 (-22) 82 (61)
30 | H Y U N D A I W E L D I N G
S-7016.M
Type : Basic
SMAW
JIS Z3211 E4316
EN ISO 2560-A E42 2 B 1 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
KR 3H10, 3YH10
ABS 3H10, 3Y Current
NK KMW53HH
AC or DC +
SAW
Applications
Redrying Conditoins
• Heavy steel fabrication
300~350°C (572~662°F) X
• Shipbuilding
0.5~1hr
• Pressure vessels
GMAW
Diameter / Packaging
Features
Diameter Length Standard
• Suitable for butt and fillet welding of heavy structure packet carton
mm (in) mm (in)
• Good X-ray performance 5kg(11lbs) 20kg(44lbs)
• Good mechanical properties 2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S
0.08 0.64 1.18 0.018 0.009
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 55~85 90~140 140~190 190~250 250~320
V-up, OH 50~80 80~130 110~170 160~210 -
31
S-7016.H
Type : Basic
32 | H Y U N D A I W E L D I N G
S-7016.HR
Type : Basic
Conformances
AWS A5.1/ ASME SFA5.1 E7016 H4R
SMAW
JIS Z3211 E4916 H5
EN ISO 2560-A E42 3 B 1 2 H5
SAW
• Heavy steel fabrication
• Shipbuilding
• Pressure vessels 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features
• Extra low hydrogen electrode Current
• Good mechanical properties AC or DC +
• Vacuum sealed package available (HDM ≤ 4ml/100g)
Redrying Conditoins
GTAW
300~350°C (572~662°F) X
0.5~1hr
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
APPENDIX
33
S-7016.HR
34 | H Y U N D A I W E L D I N G
S-7016.LF
Type : Basic
SMAW
JIS Z3211 E4916
EN ISO 2560-A E42 3 B 1 2 1G 2F 3G 4G
KR 3H10, 3Y H10 (PA) (PB) (PF) (PE)
ABS 3H10, 3Y
LR 3, 3YH15 Current
BV 3, 3YHH
AC or DC +
SAW
DNV 3YH10
GL 3YH10
NK KMW53HH Redrying Conditoins
300~350°C (572~662°F) X
Applications 0.5~1hr
GMAW
• Heavy steel fabrication
• Shipbuilding Diameter / Packaging
• Pressure vessels Diameter Length Standard
packet carton
mm (in) mm (in)
Features 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
• Suitable for butt and fillet welding of heavy structure √
3.2 (1/8) 350 (14)
• Good crack resistance and X-ray performance 4.0 (5/32) 400 (16) √
• Good mechanical properties 5.0 (3/16) 400 (16) √
• Low fume 6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S
0.08 0.62 1.29 0.016 0.011
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 55~85 90~130 130~180 180~240 250~310
V-up, OH 50~80 80~130 110~170 150~200 -
35
S-7016.G
Type : Basic
Applications
Current
• Heavy steel fabrication
AC or DC +
• Shipbuilding
• Pressure vessels Redrying Conditoins
300~350°C (572~662°F) X
Features
0.5~1hr
• Suitable for butt and fillet welding of heavy structure
• Good crack resistance and X-ray performance Diameter / Packaging
• Good mechanical properties
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
36 | H Y U N D A I W E L D I N G
S-7018.G
Type : Basic
SMAW
JIS Z3211 E4918
EN ISO 2560-A E42 3 B 1 2 1G 2F 3G 4G
KR 3H10, 3Y H10 (PA) (PB) (PF) (PE)
ABS 3H10, 3Y
LR 3, 3YH15
BV 3YHH Current
DNV 3YH10
AC or DC +
SAW
GL 3YH10
NK KMW53HH
NAKS Redrying Conditoins
300~350°C (572~662°F) X 0.5~1hr
Applications
GMAW
• Heavy steel fabrication Diameter / Packaging
• Shipbuilding
Diameter Length Standard / P.V.C
• Pressure vessels packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
Features 2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
• Suitable for butt and fillet welding of heavy structure
GTAW
4.0 (5/32) 400 (16) √
• Good crack resistance and X-ray performance 5.0 (3/16) 400 (16) √
• Good mechanical properties 5.5 (7/32) 450 (18) √
• Iron powder and low hydrogen type electrode (high efficiency) 6.0 (15/64) 450 (18) √
FCAW
C Si Mn P S
0.06 0.50 1.20 0.017 0.011
Typical Mechanical YS
Condition
TS
Properties of All-Weld Metal EL Temp CVN-Impact Value
Non-FERROUS
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
AW 504 (73,200) 572 (83,100) 29.8 -30 (-22) 111 (82)
37
S-7018.GH
Type : Basic
Conformances
AWS A5.1/ ASME SFA5.1 E7018 CWB CSA W48 E4918
JIS Z3211 E4918 H5
EN ISO 2560-A E42 3 B 3 2 H5
Features Current
• Low hydrogen electrode AC or DC +
• Iron powder and low hydrogen type electrode (high efficiency)
• Good mechanical properties
Redrying Conditoins
• Vacuum sealed package available (HDM ≤ 5ml/100g)
300~350°C (572~662°F) X
0.5~1hr
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √ √ √ √
3.2 (1/8) 350 (14) √ √ √ √
4.0 (5/32) 400 (16) √ √ √ √
5.0 (3/16) 400 (16) √ √ √ √
6.0 (15/64) 450 (18) √ √ √ √
38 | H Y U N D A I W E L D I N G
S-7018.GH
SMAW
0.07 0.42 1.21 0.018 0.006
SAW
AW 488 (70,800) 566 (82,100) 27.4 -30 (-22) 126 (93)
GMAW
350 (14) 350 (14) 400 (16) 400 (16)
Length mm (in) 450 (18)
- 400 (16) 450 (18) 450 (18)
F 60~90 90~140 130~190 180~240 250~300
V-up, OH 50~80 80~120 120~170 150~200 -
GTAW
FCAW
Non-FERROUS
APPENDIX
39
S-7028.F
Type : High recovery Basic
Conformances
AWS A5.1/ ASME SFA5.1 E7028 LR 3, 3Y, 3YG
JIS Z3211 E4928 BV 3, 3Y
EN ISO 2560-A E42 2 B 7 4 DNV 3 (25 t)
KR 3Y GL 3Y
ABS 3, 3Y NK KMW3, KMW53
Features Current
• Heavy iron powder type electrode AC or DC +
• High deposition rate
• Easy to remove slag
Redrying Conditoins
300~350°C (572~662°F) X
0.5~1hr
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
4.0 (5/32) 550 (22) √
550 (22)
4.5 (11/64) √
700 (28)
5.0 (3/16) 700 (28) √
5.5 (7/32) 700 (28) √
6.0 (15/64) 700 (28) √
6.4 (1/4) 700 (28) √
7.0 (9/32) 700 (28) √
40 | H Y U N D A I W E L D I N G
S-7028.F
SMAW
0.07 0.29 1.08 0.027 0.015
SAW
AW 478 (69,400) 546 (79,300) 32.0 -20 (-4) 63 (47)
GMAW
4.0 (5/32) 4.5 (11/64) 5.0 (3/16) 5.5 (7/32) 6.0 (15/64) 6.4 (1/4) 7.0 (9/32)
mm (in)
Length 550 (22)
550 (22) 700 (28) 700 (28) 700 (28) 700 (28) 700 (28)
mm (in) 700 (28)
F 150~220 170~220 190~250 220~280 260~320 270~340 330~360
GTAW
FCAW
Non-FERROUS
APPENDIX
41
S-7048.V
Type : Basic
42 | H Y U N D A I W E L D I N G
S-8016.G
Type : Basic
SMAW
JIS Z3211 E5516
EN ISO 2560-A E46 3 1Ni B 1 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ABS AWS A5.5 E8016-G
Current
Applications
AC or DC +
SAW
• Heavy steel fabrication
• Shipbuilding Redrying Conditoins
• Offshore structure
300~350°C (572~662°F) X
0.5~1hr
Features
GMAW
• Good bead appearance Diameter / Packaging
• Good crack resistance
Diameter Length Standard
• Good X-ray performance packet carton
mm (in) mm (in)
• Good mechanical properties 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
C Si Mn P S Ni
0.08 0.34 1.44 0.011 0.009 0.94
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 55~90 90~130 130~180 180~240 250~310
V-up, OH 50~80 85~120 110~170 150~200 -
43
S-8018.G
Type : Basic
Applications
Current
• Heavy steel fabrication
AC or DC +
• Shipbuilding
• Offshore structure Redrying Conditoins
300~350°C (572~662°F) X
Features
0.5~1hr
• Good bead appearance
• Good crack resistance Diameter / Packaging
• Good X-ray performance
Diameter Length Standard
• Good mechanical properties packet carton
mm (in) mm (in)
• Iron powder and low hydrogen type electrode (high efficiency) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
44 | H Y U N D A I W E L D I N G
S-9016.G
Type : Basic
SMAW
JIS Z3211 E5716
EN ISO 2560-A E50 2 B 1 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ABS AWS A5.5 E9016-G
Current
Applications
AC or DC +
SAW
• Heavy steel fabrication
• Shipbuilding Redrying Conditoins
• Offshore structure
300~350°C (572~662°F) X
0.5~1hr
Features
GMAW
• Good bead appearance Diameter / Packaging
• Good crack resistance
Diameter Length Standard
• Good X-ray performance packet carton
mm (in) mm (in)
• Good mechanical properties 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
C Si Mn P S Ni Mo
0.06 0.52 1.09 0.016 0.010 0.56 0.23
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 55~90 90~130 130~180 180~240 250~310
V-up, OH 50~80 85~120 110~170 150~200 -
45
S-10016.G
Type : Basic
Current
Applications
AC or DC +
• Heavy steel fabrication
• Pressure vessels Redrying Conditoins
• Power plant
300~350°C (572~662°F) X
0.5~1hr
Features
• Good crack resistance Diameter / Packaging
• Good X-ray performance
Diameter Length Standard
• Good mechanical properties packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
46 | H Y U N D A I W E L D I N G
S-11016.G
Type : Basic
SMAW
EN 757 E62 2 Mn2NiMo B 1 2
ABS AWS A5.5 E11016-G 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
• Heavy steel fabrication
AC or DC +
SAW
• Pressure vessels
• Power plant Redrying Conditoins
300~350°C (572~662°F) X
Features
0.5~1hr
• Good crack resistance
GMAW
• Good mechanical properties Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni Mo
0.07 0.45 1.56 0.017 0.013 0.20 2.25 0.40
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 60~90 90~130 130~180 180~240 250~310
V-up, OH 50~80 85~120 110~170 150~200 -
47
S-9018.M
Type : Basic
Applications
Current
• Heavy steel fabrication
AC or DC +
• Pressure vessels
Redrying Conditoins
Features
300~350°C (572~662°F) X
• Good crack resistance
0.5~1hr
• Good X-ray performance
• Good impact value at -50°C Diameter / Packaging
• Iron powder and low hydrogen type electrode (high efficiency)
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
48 | H Y U N D A I W E L D I N G
S-11018.M
Type : Basic
SMAW
EN 757 E62 4 B 4 2
ABS AWS A5.5 E11018-M 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
• Low alloy high tensile steels
AC or DC +
SAW
Features
Redrying Conditoins
• Iron powder and low hydrogen type electrode (high efficiency)
300~350°C (572~662°F) X
• Good crack resistance
0.5~1hr
• Good X-ray performance
GMAW
• Good impact value at -50°C Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni Mo
0.07 0.48 1.62 0.023 0.012 0.21 2.04 0.35
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 55~90 90~130 130~190 190~240 250~300
V-up, OH 50~80 80~120 120~170 150~200 -
49
S-7018.W
Type : Basic
Applications
Current
• High tensile weathering steel
AC or DC +
Features
Redrying Conditoins
• Suitable for off- and on-shore construction
300~350°C (572~662°F) X
• High resistance to corrosion caused by seawater or
0.5~1hr
combinations of oil, gas and seawater
• Contains Cu, Ni and Cr (All-weld metal) Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
50 | H Y U N D A I W E L D I N G
S-8018.W
Type : Basic
SMAW
JIS Z3214 DA5826W
EN ISO 2560-A E50 2 B 3 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
• High tensile weathering steel
AC or DC +
SAW
Features
Redrying Conditoins
• Suitable for off- and on-shore construction
300~350°C (572~662°F) X
• High resistance to corrosion caused by seawater or
0.5~1hr
combinations of oil, gas and seawater
GMAW
• Contains Cu, Ni and Cr (All-weld metal) Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni Cu
0.06 0.54 0.95 0.014 0.011 0.56 0.57 0.38
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 60~90 90~140 130~190 180~240 250~300
V-up, OH 50~80 80~120 120~170 150~200 -
51
S-7018.1
Type : Basic
52 | H Y U N D A I W E L D I N G
S-7018.1H
Type : Basic
Conformances
AWS A5.1/ ASME SFA5.1 E7018-1 H4R BV 4Y HHH
SMAW
JIS Z3211 E4918 H5 DNV 4YH5
EN ISO 2560-A E42 4 B 3 2 H5 GL 4YH5
ABS 4Y H5 CWB CSA W48 E4918-1
LR 4Y H5
SAW
Applications Welding Position
• Heavy steel fabrication
• Low temperature strength steel
• Offshore structure 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features Current
• Extra low hydrogen electrode AC or DC +
GTAW
• Good impact value at -45°C
• Vacuum sealed package available (HDM ≤ 4ml/100g)
Redrying Conditoins
300~350°C (572~662°F) X
0.5~1hr
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
APPENDIX
53
S-7018.1H
54 | H Y U N D A I W E L D I N G
S-76LTH
Type : Basic
Conformances
AWS A5.5/ ASME SFA5.5 E7016-G ABS 5Y, 5Y400 H5
SMAW
JIS Z3211 E4916-N1 AP L DNV 5Y40H5
EN ISO 2560-A E42 6 Z B H5 NV4-4L
SAW
• Low temperature strength steel
• Offshore structure
• LPG, LNG storage tank 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features Current
• Low hydrogen electrode (HDM ≤ 5ml/100g) AC or DC +
• Good impact value at -60°C
• CTOD properties at -40°C (-40°F) temperature
Redrying Conditoins
GTAW
300~350°C (572~662°F) X
0.5~1hr
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
APPENDIX
55
S-76LTH
56 | H Y U N D A I W E L D I N G
S-78LTH
Type : Basic
Conformances
AWS A5.5/ ASME SFA5.5 E7018-G
SMAW
EN ISO 2560-A E46 5 1Ni B 3 2 H5
SAW
• Offshore structure
• LPG, LNG storage tank 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
GMAW
• Low-Hydrogen electrode Current
• Iron powder and low hydrogen type electrode (high efficiency) AC or DC +
• Good impact value at -60°C
• Vacuum sealed packge available (HDM ≤ 5ml/100g)
Redrying Conditoins
350~400°C (662~752°F) X 1hr
GTAW
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
APPENDIX
57
S-78LTH
58 | H Y U N D A I W E L D I N G
S-7016.LS
Type : Basic
Conformances
AWS A5.5/ ASME SFA5.5 E7016-G H4R LR 5Y40H15
SMAW
JIS Z3211 E4916-N1 AP L BV 3, 3YHH (-60°C ≥34 J)
EN ISO 2560-A E46 6 1Ni B 1 2 DNV 5YH10
KR 3H10, 3YH10 (-60°C ≥34 J)
ABS 3H10, 3Y (-60°C ≥34 J)
SAW
H
5Applications Welding Position
• Low temperature strength steel
• Offshore structure
• LPG, LNG storage tank 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features Current
• Extra low hydrogen electrode AC or DC +
GTAW
• Good impact value at -60°C
• CTOD properties at -10°C (14°F) temperature
Redrying Conditoins
• Vacuum sealed package available (HDM ≤ 4ml/100g)
300~350°C (572~662°F) X
0.5~1hr
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
APPENDIX
59
S-7016.LS
60 | H Y U N D A I W E L D I N G
S-8016.C1
Type : Basic
SMAW
JIS Z3211 E5516-N5 AP L
EN ISO 2560-A E46 5 2Ni B 1 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
AC or DC +
SAW
• Low temperature strength steel (2.5% Ni)
• Offshore structure
Redrying Conditoins
300~350°C (572~662°F) X
Features 0.5~1hr
GMAW
• Good impact value at -60°C
Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Ni
0.06 0.52 1.03 0.012 0.006 2.38
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 55~90 90~130 130~190 190~240 250~300
V-up, OH 50~80 80~120 120~170 - -
61
S-8016.C2
Type : Basic
Applications Current
62 | H Y U N D A I W E L D I N G
S-8016.C3
Type : Basic
SMAW
JIS Z3211 E5516-N2
EN ISO 2560-A E46 4 1Ni B 1 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
AC or DC +
SAW
• Low temperature strength steel (1% Ni)
• Offshore structure
Redrying Conditoins
300~350°C (572~662°F) X
Features 0.5~1hr
GMAW
• Good impact value at -40°C
Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Ni
0.06 0.54 1.12 0.015 0.006 0.96
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 55~90 90~130 130~190 190~240 250~300
V-up, OH 50~80 80~120 120~170 - -
63
S-8018.C1
Type : Basic
Applications Current
64 | H Y U N D A I W E L D I N G
S-8018.C3
Type : Basic
SMAW
JIS Z3211 E5518-N2
EN ISO 2560-A E46 4 1Ni B 3 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
AC or DC +
SAW
• Low temperature strength steel (1% Ni)
• Offshore structure
Redrying Conditoins
300~350°C (572~662°F) X
Features 0.5~1hr
GMAW
• Good impact value at -40°C
• Iron powder and low hydrogen type electrode (high efficiency) Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Ni
0.07 0.59 1.00 0.020 0.009 0.94
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F 55~90 90~130 130~190 190~240 250~300
V-up, OH 50~80 80~120 120~170 - -
65
S-7010.A1
Type : Cellulesic
Applications Current
• Low alloy steel (0.5% Mo) DC ±
• Pipe line
Redrying Conditoins
Features 70~100°C (158~212°F) X 0.5~1hr
• Good X-ray performance
• Good mechanical properties
Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
66 | H Y U N D A I W E L D I N G
S-7016.A1
Type : Basic
SMAW
JIS Z3223 E4916-1M3
EN 1599 - E Mo B 1 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
AC, DC ±
SAW
• Low alloy steel (0.5% Mo)
• Pressure vessels
Redrying Conditoins
300~350°C (572~662°F) X
Features 0.5~1hr
GMAW
• Good mechanical properties
• Good bead appearance Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Mo
0.07 0.50 0.80 0.012 0.008 0.60
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F & HF 55~90A 90~130A 130~190A 190~240A 250~300A
V-up, OH 50~80A 80~120A 120~170A - -
67
S-7018.A1
Type : Basic
Applications Current
68 | H Y U N D A I W E L D I N G
S-8016.B1
Type : Basic
SMAW
EN 1599 - E CrMo0.5 B 1 2
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
• Low alloy steel (0.5%Cr-0.5%Mo) Current
• Pressure vessels
AC, DC ±
SAW
• Power plant
Redrying Conditoins
Features
300~350°C (572~662°F) X
• Good crack resistance
0.5~1hr
GMAW
Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Mo
0.05 0.57 0.85 0.012 0.005 0.51 0.51
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F & HF 55~90A 90~130A 130~190A 190~240A 250~300A
V-up, OH 50~80A 80~120A 120~170A - -
69
S-8016.B2
Type : Basic
Current
Applications AC, DC ±
• Low alloy steel (1.25%Cr-0.5%Mo)
• Pressure vessels Redrying Conditoins
70 | H Y U N D A I W E L D I N G
S-8018.B2
Type : Basic
SMAW
JIS Z3223 E5518-1CM
EN 1599 - E CrMo1 B 3 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ABS A5.5 E8018-B2
Current
AC, DC ±
SAW
Applications
• Low alloy steel (1.25%Cr-0.5%Mo)
Redrying Conditoins
300~350°C (572~662°F) X
Features 0.5~1hr
GMAW
• Iron powder and low hydrogen type electrode (high efficiency)
• Good mechanical properties Diameter / Packaging
• Good creep resistantance Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Mo
0.08 0.32 0.75 0.012 0.005 1.20 0.50
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F & HF 55~90A 90~130A 130~190A 190~240A 250~300A
V-up, OH 50~80A 80~120A 120~170A - -
71
S-8018.B2R
Type : Basic
Conformances
AWS A5.5/ ASME SFA5.5 E8018-B2
JIS Z3223 E5518-1CM
EN 1599 - ECrMo1 B 3 2 H5
Features Current
• Relevant elements P, Sn, As and Sb controlled AC, DC ±
(X-Factor ≤15ppm)
• Low-Hydrogen electrode (HDM ≤5ml/100g)
Redrying Conditoins
• Iron powder type electrode (high efficiency)
300~350°C (572~662°F) X
• Good impact value at low temperature
0.5~1hr
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √ √ √
3.2 (1/8) 350 (14) √ √ √
4.0 (5/32) 400 (16) √ √ √
5.0 (3/16) 400 (16) √ √ √
72 | H Y U N D A I W E L D I N G
S-8018.B2R
SMAW
0.069 0.57 0.82 0.007 0.010 1.32 0.58 0.0050 0.0020 0.0010 10.4
X-factor = (10P + 5Sb + 4Sn + As)/100 ≤ 15 (ppm)
SAW
YS TS EL Temp CVN-Impact Value
Heat Treatment
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
0 (32) 144 (106)
608 (88,200) 684 (99,200) 25.4 690°C(1274°F) X 1hr. S.R
-20 (-4) 62 (46)
0 (32) 143 (106)
606 (87,900) 661 (95,900) 27.2 690°C(1274°F) X 2hr. S.R
-20 (-4) 91 (67)
GMAW
Typical Operating Procedures
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16)
F & HF 55~90A 90~130A 130~190A 190~240A
GTAW
V-up, OH 50~80A 80~120A 120~180A -
FCAW
Non-FERROUS
APPENDIX
73
S-9016.B3
Type : Basic
Applications Current
74 | H Y U N D A I W E L D I N G
S-9018.B3
Type : Basic
SMAW
JIS Z3223 E6218-2C1M
EN 1599 - ECrMo2 B 3 2 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
KR AWS A5.5 E9018-B3
ABS AWS A5.5 E9018-B3 Current
LR AWS A5.5 E9018-B3
AC, DC ±
SAW
DNV H10
Redrying Conditoins
Applications 300~350°C (572~662°F) X
• Low alloy steel (2.25%Cr-1%Mo) 0.5~1hr
GMAW
Diameter / Packaging
Features
Diameter Length Standard
• Maximum service temperature at 600°C (1112°F) packet carton
mm (in) mm (in)
• Good mechanical properties 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
GTAW
• Good creep resistance
3.2 (1/8) 350 (14) √
• Iron powder low hydrogen type electrode (high efficiency) 4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Mo
0.08 0.64 0.83 0.020 0.011 2.11 1.0
Non-FERROUS
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F & HF 55~90A 90~130A 130~190A 190~240A 250~300A
V-up, OH 50~80A 80~120A 120~170A - -
75
S-9018.B3R
Type : Basic
Conformances
AWS A5.5/ ASME SFA5.5 E9018-B3
JIS Z3223 E6218-2C1M
EN 1599 - ECrMo2 B 3 2 H5
Features Current
• Relevant elements P, Sn, As and Sb controlled AC, DC ±
(X-Factor ≤15ppm)
• Low-Hydrogen electrode (HDM ≤5ml/100g)
Redrying Conditoins
• Iron powder type electrode (high efficiency)
300~350°C (572~662°F) X
• Good impact value at low temperature
0.5~1hr
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √ √ √
3.2 (1/8) 350 (14) √ √ √
4.0 (5/32) 400 (16) √ √ √
5.0 (3/16) 400 (16) √ √ √
76 | H Y U N D A I W E L D I N G
S-9018.B3R
SMAW
0.072 0.62 0.79 0.009 0.010 2.22 0.97 0.0060 0.0020 0.0070 13.1
X-factor = (10P + 5Sb + 4Sn + As)/100 ≤ 15 (ppm)
SAW
YS TS EL Temp CVN-Impact Value
Heat Treatment
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
0 (32) 121 (89)
632 (91,700) 721 (104,600) 23.8 690°C(1274°F) X 1hr. S.R
-20 (-4) 81 (60)
0 (32) 132 (97)
606 (87,900) 703 (102,000) 25.2 690°C(1274°F) X 2hr. S.R
-20 (-4) 105 (77)
GMAW
Typical Operating Procedures
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16)
F & HF 55~90A 90~130A 130~190A 190~240A
GTAW
V-up, OH 50~80A 80~120A 120~180A -
FCAW
Non-FERROUS
APPENDIX
77
S-8016.B5
Type : Basic
Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
78 | H Y U N D A I W E L D I N G
S-8016.B6
Type : Basic
Conformances
AWS A5.5/ ASME SFA5.5 E8016-B6
SMAW
JIS Z3223 DT2516
EN 1599 - ECrMo5 B 1 2
SAW
• Low alloy steel (5%Cr-0.5%Mo)
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features Current
• Low hydrogen type electrode AC, DC ±
• Good creep resistance at high temperature
• Good crack resistance
Redrying Conditoins
GTAW
300~350°C (572~662°F) X
0.5~1hr
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √ √ √ √
APPENDIX
79
S-8016.B6
80 | H Y U N D A I W E L D I N G
S-9015.B9
Type : Basic
Conformances
AWS A5.5/ ASME SFA5.5 E9015-B9
SMAW
JIS Z3223 E6215-9C1MV
EN 1599 - ECrMo91 B 4 2 H5
SAW
• Heat resistant steel (9%Cr-1%Mo)
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features Current
• Good creep resistance at high temperature DC ±
• Maximum service temperature at 650°C (1202°F)
• Low-Hydrogen electrode (HDM ≤5ml/100g)
Redrying Conditoins
GTAW
• Good performance with DCEP
300~350°C (572~662°F) X
0.5~1hr
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √ √ √ √
APPENDIX
81
S-9015.B9
82 | H Y U N D A I W E L D I N G
S-9016.B9
Type : Basic
Conformances
AWS A5.5/ ASME SFA5.5 E9016-B9 H4
SMAW
JIS Z3223 E6216-9C1MV
EN 1599 - ECrMo91 B 3 2 H5
SAW
• Heat resistant steel (9%Cr-1%Mo)
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features Current
• Good creep resistance at high temperature AC, DC ±
• Maximum service temperature at 650°C (1202°F)
• Low-Hydrogen electrode (HDM ≤5ml/100g)
Redrying Conditoins
GTAW
300~350°C (572~662°F) X
0.5~1hr
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √ √ √ √
APPENDIX
83
S-9016.B9
84 | H Y U N D A I W E L D I N G
S-9015(6).B92
Type : Basic
Conformances
AWS A5.5/ ASME SFA5.5 E9015(6)-G
SMAW
(E9015(6)-B9 mod.)
SAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features Current
• Designed to weld equivalent ‘type 92’ 9CrMoW steels AC, DC ±
• Low-Hydrogen electrode (HDM ≤5ml/100g)
• Maximum service temperature at 650°C (1202°F)
Redrying Conditoins
• Good creep resistance at high temperature
300~350°C (572~662°F) X
GTAW
• S-9015.B92 (DC± only)
0.5~1hr
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √ √ √ √
APPENDIX
85
S-9015(6).B92
86 | H Y U N D A I W E L D I N G
S-240A.R
Type : Rutile
SMAW
1G 2F 3G
Applications (PA) (PB) (PF)
• Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
AC or DC ±
SAW
Features
• Light abrasive resistance, impact resistance Redrying Conditoins
• Good cutting properties 100°C (212°F) X 1hr
• Stable arc
GMAW
• Easy to remove slag Diameter / Packaging
• Low spatter Diameter Length Standard
• Good bead appearance packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
0.10 0.37 0.49 0.017 0.009 0.89
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F & HF 50~85A 80~130A 130~180A 180~240A 210~280A
V-up, OH 45~70A 70~120A 120~160A - -
87
S-350A.R
Type : Rutile
88 | H Y U N D A I W E L D I N G
S-260A.B
Type : Basic
SMAW
1G 2F 3G
Applications (PA) (PB) (PF)
• Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
AC or DC ±
SAW
Features
• Light abrasive resistance, impact resistance Redrying Conditoins
• Good cutting properties 350°C (662°F) X 1hr
• Easy to remove slag
GMAW
• Low spatter Diameter / Packaging
• Good bead appearance Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
0.15 0.68 2.15 0.015 0.007 0.05
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F & HF 55~90A 90~140A 140~190A 190~240A 220~300A
V-up, OH 50~80A 80~130A 110~160A - -
89
S-350B.B
Type : Basic
90 | H Y U N D A I W E L D I N G
S-450B.B
Type : Basic
SMAW
1G 2F 3G
Applications (PA) (PB) (PF)
• Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
AC or DC ±
SAW
Features
• Mixed metal structure of austenite and martensite Redrying Conditoins
• Under-lay with low hydrogen type carbon steel electrode 350°C (662°F) X 1hr
• Preheat at more than 150°C(302°F)
GMAW
Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
C Si Mn P S Cr Mo
0.30 1.06 0.56 0.019 0.01 1.64 0.63
Diameter mm (in) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 6.0 (15/64)
Length mm (in) 350 (14) 350 (14) 400 (16) 400 (16) 450 (18)
F & HF 55~90A 90~140A 140~190A 190~240A 220~300A
V-up, OH 50~80A 80~130A 110~160A - -
91
S-500B.B
Type : Basic
92 | H Y U N D A I W E L D I N G
S-600B.B
Type : Basic
SMAW
1G 2F
Applications (PA) (PB)
• Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
AC or DC ±
SAW
Features
• Under-lay with low hydrogen type carbon steel electrode Redrying Conditoins
• Preheat at more than 150°C(302°F) 350°C (662°F) X 1hr
• Suitable for soil abrasion
GMAW
• Martensite structure (All-weld metal) Diameter / Packaging
Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
C Si Mn P S Cr Mo
0.52 1.10 1.61 0.022 0.009 3.90 1.34
93
S-700B.B
Type : Basic
94 | H Y U N D A I W E L D I N G
S-711
Type : Basic
SMAW
1G 2F
Applications (PA) (PB)
• Mills to crush clinker in cement industry
Current
• Screws in oil industry
AC or DC ±
SAW
Features Redrying Conditoins
• Good wear resistance 350°C (662°F) X 1hr
• Austenite structure containing Cr-Carbide
GMAW
• Machining impossible (As welded) Diameter / Packaging
• Preheat at more than 150°C(302°F) Diameter Length Standard
packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14)
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18)
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr
3.47 0.90 1.11 0.018 0.014 33.87
Non-FERROUS
95
S-13MN.B
Type : Basic
96 | H Y U N D A I W E L D I N G
S-308.16N
Type : Rutile
SMAW
JIS Z3221 ES308-16
EN ISO 3581-A-E 19 9 R 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
KR RD308
ABS AWS A5.4 E308-16 Current
DNV 308
AC or DC ±
SAW
Applications Redrying Conditoins
GMAW
Diameter / Packaging
Features
Diameter Length P.V.C
• Good resistance to corrosion and oxidizing environments packet carton
mm (in) mm (in)
• Easy to remove slag 2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
• Low spatter
3.2 (1/8) 350 (14) √
GTAW
• Good bead appearance 4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni
0.03 0.66 0.87 0.026 0.014 19.2 10.2
Non-FERROUS
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
97
S-308H.16
Type : Rutile
Applications Current
• Stainless steel (ASTM 304H, 304) AC or DC ±
Redrying Conditoins
Features
350°C (662°F) X 1hr
• Good creep resistance
• Service temperature up to 700°C(1292°F) Diameter / Packaging
• Easy to remove slag
Diameter Length P.V.C
• Low spatter packet carton
mm (in) mm (in)
• Good bead appearance 2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
98 | H Y U N D A I W E L D I N G
S-308L.16N[17]
Type : Rutile, Rutile-acid
Conformances
AWS A5.4/ ASME SFA5.4 E308L-16 DNV 308L
SMAW
JIS Z3221 ES308L-16 / EN ISO 3581-A-E 19 9 L R NK KD308L
EN ISO 3581-A-E 19 9 L R BV 308L
AWS A5.4 / ASME SFA5.4 E308L-17 CWB CSA W48 E308L-16
JIS Z3221 ES308L-17 / EN ISO 3581 E 19 9 L R TÜV EN ISO 3581-A - E 19 9 L R
KR RD308L CE
SAW
ABS AWS A5.4 E308L-16 DB DIN EN ISO 3581-A-E 19 9 L R
AWS A5.4 E308L-17 CCS 304L
LR 304L
GMAW
Applications Welding Position
• Stainless steel (low carbon 18%Cr-8%Ni)
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GTAW
Features Current
• Good resistance to corrosion and oxidizing environments AC or DC ±
• Easy to remove slag
FCAW
• Good bead appearance
Redrying Conditoins
• High moisture resistance (17 type)
350°C (662°F) X 1hr
Non-FERROUS
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 2.5kg(11lbs) 10kg(22lbs)
2.0 (5/64) 300 (12) √
APPENDIX
99
S-308L.16N[17]
100 | H Y U N D A I W E L D I N G
S-308Mo.16
Type : Rutile
SMAW
JIS Z3221 ES308Mo-16
EN ISO 3581-A-E 20 10 3 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
AC or DC ±
SAW
• Stainless steel (ASTM CF8M)
Redrying Conditoins
Features 350°C (662°F) X 1hr
• Easy to remove slag
GMAW
• Smooth welding Diameter / Packaging
• Low spatter Diameter Length P.V.C
packet carton
mm (in) mm (in)
2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni Mo
0.03 0.65 0.77 0.032 0.017 18.5 9.7 2.3
Non-FERROUS
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
101
S-308LT.16
Type : Basic
Current
Applications AC or DC ±
• Stainless steel (308L)
• LPG, LNG storage tank Redrying Conditoins
350°C (662°F) X 1hr
102 | H Y U N D A I W E L D I N G
S-309.16N
Type : Rutile
SMAW
JIS Z3221 ES309-16
EN ISO 3581-A-E 23 12 R 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
KR RD309
ABS AWS A5.4 E309-16 Current
DNV 309
AC or DC ±
SAW
LR SS/CMn
Redrying Conditoins
Applications 350°C (662°F) X 1hr
• Welding of dissimilar steels
GMAW
Diameter / Packaging
Diameter Length P.V.C
Features packet carton
mm (in) mm (in)
• Good resistance to heat and corrosion 2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
• Easy to remove slag
3.2 (1/8) 350 (14) √
GTAW
• Low spatter 4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni
0.03 0.79 1.10 0.025 0.016 23.4 12.5
Non-FERROUS
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
103
S-309L.16[17]
Type : Rutile, Rutile-acid
Conformances
AWS A5.4/ ASME SFA5.4 E309L-16 DNV 309L
JIS Z3221 ES309L-16 / EN ISO 3581-A-E 23 12 L R NK KD309L
AWS A5.4 / ASME SFA5.4 E309L-17 GL 4332
JIS Z3221 ES309L-17 / EN ISO 3581-A-E 23 12 L R CWB CSA W48 E309L-16
KR RD309L TÜV EN ISO 3581-A - E 23 12 L R
ABS AWS A5.4 E309L-16 CE
AWS A5.4 E309L-17 DB DIN EN ISO 3581-A-E 23 12 L R
LR SS/CMn CCS 309L
BV UP
Features Current
• Good resistance to heat and corrosion AC or DC ±
• Good crack resistance
• Easy to remove slag
Redrying Conditoins
• High moisture resistance (17 type)
350°C (662°F) X 1hr
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 2.5kg(11lbs) 10kg(22lbs)
2.0 (5/64) 300 (12) √
2.6 (3/32) 300 (12) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 350 (14) √
5.0 (3/16) 350 (14) √
104 | H Y U N D A I W E L D I N G
S-309L.16[17]
SMAW
S-309L.16 0.02 0.76 1.21 0.028 0.018 22.9 12.7
S-309L.17 0.02 0.63 1.15 0.028 0.017 23.1 12.8
SAW
TS EL
Product name
MPa(lbs/in2) (%)
S-309L.16N 563 (81,800) 43.0
S-309L.17 570 (82,800) 43.0
GMAW
Typical Operating Procedures
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
GTAW
FCAW
Non-FERROUS
APPENDIX
105
S-309Mo.16
Type : Rutile
Current
Applications AC or DC ±
• Welding of dissimilar steels (root pass)
Redrying Conditoins
350°C (662°F) X 1hr
Features
• Good resistance to heat and crack Diameter / Packaging
• Easy to remove slag Diameter Length P.V.C
• Good bead appearance packet carton
mm (in) mm (in)
2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
106 | H Y U N D A I W E L D I N G
S-309MoL.16
Type : Rutile
SMAW
JIS Z3221 ES309LMo-16
EN ISO 3581-A-E 23 12 2 L R 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
DNV 309MoL (-20°C)
TÜV EN ISO 3581-A - E 23 12 2 L R Current
CE
AC or DC ±
SAW
DB EN ISO 3581-A-E 23 12 2 L R
Redrying Conditoins
Applications 350°C (662°F) X 1hr
• Welding of dissimilar steels
GMAW
• Welding of low carbon 22%Cr-12%Ni-2.5%Mo stainless steel Diameter / Packaging
Diameter Length P.V.C
packet carton
mm (in) mm (in)
Features 2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
• Good resistance to heat and crack
3.2 (1/8) 350 (14) √
GTAW
• Easy to remove slag √
4.0 (5/32) 400 (16)
• Good bead appearance 5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni Mo
0.02 0.72 1.30 0.027 0.013 23.3 12.7 2.4
Non-FERROUS
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
107
S-310.15
Type : Basic(Lime)
Applications Current
Redrying Conditoins
Features 350°C (662°F) X 1hr
• Basic type electrode
• Good mechanical properties Diameter / Packaging
• Martensite structure (All-weld metal) Diameter Length P.V.C
packet carton
mm (in) mm (in)
2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
108 | H Y U N D A I W E L D I N G
S-310.16
Type : Rutile
SMAW
JIS Z3221 ES310-16
EN ISO 3581-A-E 25 20 R 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
AC or DC ±
SAW
• Stainless steel (25%Cr-20%Ni)
Redrying Conditoins
Features 350°C (662°F) X 1hr
• Good heat resistance
GMAW
• Good mechanical properties Diameter / Packaging
• Martensite structure (All-weld metal) Diameter Length P.V.C
• Easy to remove slag packet carton
mm (in) mm (in)
2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni
0.10 0.60 1.90 0.018 0.013 26.5 20.6
Non-FERROUS
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
109
S-312.16
Type : Basic
Applications Current
110 | H Y U N D A I W E L D I N G
S-316.16N
Type : Rutile
SMAW
JIS Z3221 ES316-16
EN ISO 3581-A-E 19 12 3 R 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
KR RD316
ABS AWS A5.4 E316-16 Current
BV UP (E316-16, -20°C)
AC or DC ±
SAW
DNV 316
Redrying Conditoins
Applications 350°C (662°F) X 1hr
• Stainless steel (18%Cr-12%Ni-2%Mo)
GMAW
Diameter / Packaging
Diameter Length P.V.C
Features packet carton
mm (in) mm (in)
• Good resistance to corrosion and oxidizing environments 2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
• Good heat resistance
3.2 (1/8) 350 (14) √
GTAW
• asy to remove slag 4.0 (5/32) 400 (16) √
• Low spatter 5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni Mo
0.03 0.77 0.9 0.03 0.029 18.7 12.3 2.5
Non-FERROUS
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
111
S-316L.16N[17]
Type : Rutile, Rutile-acid
Conformances
AWS A5.4/ ASME SFA5.4 E316L-16 BV UP (E316L-16, -20°C)
JIS Z3221 ES316L-16 / EN ISO 3581-A-E 19 12 3 L R DNV 316L
AWS A5.4 / ASME SFA5.4 E316L-17 NK KD316L
JIS Z3221 ES316L-17 / EN ISO 3581-A-E 19 12 3 L R CWB CSA W48 E316L-16
KR RD316L TÜV EN ISO 3581-A - E 19 12 3 L R
ABS AWS A5.4 E316L-16 CE
AWS A5.4 E316L-17 DB EN ISO 3581-A-E 19 12 3 L R
LR 316L CCS 316L
Features Current
• Good resistance to corrosion and oxidizing environments AC or DC ±
• Good heat resistance
• Easy to remove slag
Redrying Conditoins
• High moisture resistance (17 type)
350°C (662°F) X 1hr
Diameter / Packaging
Diameter Length Standard Vacuum P.V.C
packet carton packet carton packet carton packet carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 2.5kg(11lbs) 10kg(22lbs)
2.0 (5/64) 300 (12) √
2.6 (3/32) 300 (12) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 350 (14) √
5.0 (3/16) 350 (14) √
112 | H Y U N D A I W E L D I N G
S-316L.16N[17]
SMAW
S-316L.16N 0.02 0.75 1.10 18.5 12.7 2.5
S-316L.17 0.02 0.73 1.33 23.1 12.8 2.5
SAW
TS EL
Product name
MPa(lbs/in2) (%)
S-316L.16N 557 (80,900) 45.2
S-316L.17 560 (81,300) 48.0
GMAW
Typical Operating Procedures
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
GTAW
FCAW
Non-FERROUS
APPENDIX
113
S-316LT.16
Type : Basic
Current
Applications AC or DC ±
• Stainless steel (18%Cr-12%Ni-2%Mo)
• LPG, LNG storage tank Redrying Conditoins
350°C (662°F) X 1hr
114 | H Y U N D A I W E L D I N G
S-317.16
Type : Rutile
SMAW
JIS Z3221 ES317-16
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
• Stainless steel (317L)
AC or DC ±
SAW
Features Redrying Conditoins
• Good resistance to nitroxide and sulfide 350°C (662°F) X 1hr
• Good heat resistance
GMAW
• Easy to remove slag Diameter / Packaging
Diameter Length P.V.C
packet carton
mm (in) mm (in)
2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni Mo
0.02 0.63 1.05 0.029 0.018 18.3 12.6 3.2
Non-FERROUS
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
115
S-347.16
Type : Rutile
Applications Current
Redrying Conditoins
Features 350°C (662°F) X 1hr
• Contains stabilizing element(Nb)
• High temperature strength Diameter / Packaging
• Suitable for welding of boiler and gas turbine Diameter Length P.V.C
• Easy to remove slag packet carton
mm (in) mm (in)
2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
116 | H Y U N D A I W E L D I N G
S-2209.16
Type : Rutile
SMAW
JIS Z3221 ES2209-16
EN ISO 3581-A-E 22 9 3 N L 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
AC or DC ±
SAW
• Welding of duplex stainless steel (SAF2205, UNS S31803)
Redrying Conditoins
Features 350°C (662°F) X 1hr
• Ferritic/austenitic structure (All-weld metal)
GMAW
• Service temperature up to 250°C Diameter / Packaging
• High resistance to pitting, intergranular and stress corrosion Diameter Length P.V.C
• PREN 35 packet carton
mm (in) mm (in)
• Easy to remove slag 2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
• Good bead appearance
3.2 (1/8) 350 (14) √
GTAW
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
C Si Mn Cr Ni Mo N
0.029 0.78 1.03 23.1 9.2 3.1 0.12
Diameter mm (in) 2.0 (5/64) 2.6 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16)
Length mm (in) 300 (12) 300 (12) 350 (14) 350 (14) 350 (14)
F & HF 25~55A 50~85A 70~115A 95~145A 135~180A
V-up, OH 20~50A 45~80A 65~110A 85~135A -
117
S-2594.16
Type : Rutile
118 | H Y U N D A I W E L D I N G
S-NCI
Type : Basic
SMAW
JIS Z3252 DFCNi
EN ISO 1071 - E C Ni-Cl 1 1G 2F
(PA) (PB)
Applications Current
SAW
• Repairing and joining of cast iron AC or DC ±
GMAW
• Preheat at 150°C (302°F)
Diameter / Packaging
Diameter Length P.V.C
packet carton
mm (in) mm (in)
2.5kg(5.5lbs) 10kg(22lbs)
GTAW
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Fe Ni
1.38 0.79 0.36 0.004 0.003 0.58 98.3
Non-FERROUS
119
S-NFC
Type : Basic
Applications Current
• Welding of normal grades of cast iron AC or DC ±
120 | H Y U N D A I W E L D I N G
S-FCF
Type : Basic
SMAW
JIS Z3252 DFCFe
EN ISO 1071 - E Z 1 1G 2F
(PA) (PB)
SAW
Applications Current
• Repairing of cast iron AC or DC ±
GMAW
• Machining impossible (As welded) 350°C (662°F) X 1hr
• Easy to remove slag
• Preheat at 200~350°C (392~662°F)
Diameter / Packaging
• Stable arc and good bead appearance
Diameter Length P.V.C
packet carton
GTAW
mm (in) mm (in)
2.5kg(5.5lbs) 10kg(22lbs)
2.6 (3/32) 350 (14) √
3.2 (1/8) 350 (14) √
4.0 (5/32) 400 (16) √
5.0 (3/16) 400 (16) √
6.0 (15/64) 450 (18) √
FCAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Fe
Non-FERROUS
2.47 0.41 0.45 0.024 0.024 99.6
121
Note
SAW
Wire/Flux
Combination
S-777MX X H-14
Type : Neutral
Applications
Conformances Packages (Flux)
•AWS
Miniature
A5.17LPG
A5.17/ tanks,
/ASME
ASME spiralF7A0-EH14
SFA5.17
SFA5.17 pipes, agricultural implements
F7A(P)Z-EH14 Tin
LR Can2M,
20kg(44lbs)
2YM
JIS Z3183 S502-H PE
BV BagA2M,
20kg(44lbs)
A2YM
EN ISO 14174 S A AR 1 / EN ISO 14171 S4 DNV
DNV IIYM
KR 2M, 2YM GL 2YM
GL
Features Current
ABS 2M, 2YM
ABS NK KAW2M, KAW52M
• Excellent slag detachability in narrow groove AC, DC +
• Suitable for high speed welding and horizontal and flat fillet
Applications
welding Current
Basicity Index
• LPG
Miniature
tanks
Density LPG tanks, spiral pipes, agricultural implements
: 1.0g/cm 3 AC, DC +
0.5
• Spiral pipes
• Agricultural implements
Features Basicity Index
• Excellent slag detachability in narrow groove 0.5
•Features
Suitable for high speed welding and horizontal and flat fillet
• Easy to remove slag
welding
Packages (Flux)
• High speed
Density welding
: 1.0g/cm3
Flux Composition
Consumable Chemical Composition, wt%
Al2O3 + TiO2 SiO2 + MnO CaO + MgO
S-777MX 55 25 20
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
124 | H Y U N D A I W E L D I N G
S-777MX X H-14
SMAW
H-14 0.08 0.53 0.94 0.021 0.014 SS400 25
SAW
560 (81,000) 620 (90,000) 27 -18 (0) 48 (35) SS400 25
H-14
- 530 (76,900) - -5 (23) 72 (53) SM490 20
GMAW
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
H-14 4.0 25 1~13 570 30 40
A5.17
GTAW
Both
800 36 25
H-14 4.8 20 Single
850 37 45
pass
FCAW
Non-FERROUS
APPENDIX
125
S-777MXT X H-14(M-12K)
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A0-EH14
AWS A5.17/ ASME SFA5.17 F7A(P)Z-EM12K
EN ISO 14174 S A AR 1 / EN ISO 14171 S4[S2Si]
Applications Current
• LPG tanks AC, DC +
• Boiler(Fin tube)
Basicity Index
Features 0.5
• Easy to remove slag
• High speed welding
Packages (Flux)
• Density : 1.0g/cm3
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
Al2O3 + Fel2O3 TiO2 + MnO SiO2 + CaO
S-777MXT 55 25 15
Diameter / Packaging
• H-14 : √ • M-12K :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
126 | H Y U N D A I W E L D I N G
S-777MXT X H-14(M-12K)
SMAW
H-14 0.09 0.52 1.18 0.023 0.013 SS400 25
M-12K 0.06 0.52 0.73 0.024 0.016 SS400 25
SAW
YS TS EL
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) 0°C (32°F) -18°C (0°F)
H-14 550 (79,800) 600 (87,000) 29.8 65 (48) 41 (30) SS400 25
M-12K 510 (74,000) 560 (81,200) 28.6 42 (31) - SS400 25
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
H-14 AWS
4.0 25 1~13 570 30 40
(M-12K) A5.17
GTAW
FCAW
Non-FERROUS
APPENDIX
127
S-777MXT X A-2(B-2)
Type : Neutral
Conformances
AWS A5.23/ ASME SFA5.23 F8PZ-EA2-A2
AWS A5.23/ ASME SFA5.23 F8PZ-EB2-B2
EN ISO 14174 S A AR 1 / EN ISO 14171 S2Mo[S2CrMo1]
Applications Current
• Heat resistant steels AC, DC +
• Fin-tube
Basicity Index
Features 0.5
• Easy to remove slag
• High speed welding
Packages (Flux)
• Density : 1.0g/cm3
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
Al2O3 + Fe2O3 TiO2 + MnO SiO2 + CaO
S-777MXT 55 25 15
Diameter / Packaging
• A-2 : √ • B-2 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √
2.0 (5/64) √ √ √
2.4 (3/32) √ √
3.2 (1/8) √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √
128 | H Y U N D A I W E L D I N G
S-777MXT X A-2(B-2)
SMAW
A-2 0.05 0.68 0.75 0.020 0.010 - 0.46 SM570 25
B-2 0.05 0.68 0.75 0.020 0.010 1.06 0.44 A387-Gr11 25
SAW
YS TS EL Temp CVN-Impact Value
Wire PWHT BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
A-2 580 (84,100) 640 (92,800) 28.0 As welded - - SM570 25
B-2 630 (91,400) 720 (104,400) 20.8 As welded 0 (32) 32 (24) A387-Gr.11 25
B-2 560 (81,200) 640 (92,800) 25.0 690°CX1hr 0 (32) 45 (33) A387-Gr.11 25
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
A-2 AWS
4.0 25 1~13 570 30 40
GTAW
(B-2) A5.23
Fin tube
B-2 2.4 12 1 400 28 100
of boiler
FCAW
Non-FERROUS
APPENDIX
129
S-777MXH X H-14
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)2-EH14 BV A2T, A2YT, A3M, A3YM
JIS Z3183 S502-H DNV IIYTH10, IIIYM H10
EN ISO 14174 S A AB 1 / EN ISO 14171 S4 GL 2YT, 3YM
KR 2T, 2YT, 3M, 3YM NK KAW3M, KAW53M
ABS 2T, 2YT, 3M, 3YM KAW2T, KAW52T
LR 3M, 3YM, 2T, 2YT CWB CSA W48 F49A(P)3-EH14
Applications Current
• LPG tanks AC, DC +
• General fabrication
• Structural fabrication
Basicity Index
0.9
Features
• Easy to remove slag
Packages (Flux)
• High speed welding
Tin Can 20kg(44lbs)
• Horizontal and flat fillet welding
PE Bag 20kg(44lbs)
• Density : 1.2g/cm3
Flux Composition
Consumable Chemical Composition, wt%
Al2O3 + Fe2O3 MgO + MnO SiO2 + CaF2
S-777MXH 35 35 30
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
130 | H Y U N D A I W E L D I N G
S-777MXH X H-14
SMAW
0.07 0.30 1.37 0.028 0.021 SS400 25
H-14
0.12 0.30 1.43 0.024 0.012 SM490 20
SAW
YS TS EL Temp CVN-Impact Value
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
520 (75,500) 570 (87,700) 30 -29 (-20) 120 (88) SS400 25
H-14
- 560 (81,300) - 0 (32) 70 (52) SM490 20
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
H-14 4.0 25 1~13 570 30 40
A5.17
GTAW
Both Side
1st 800 34 25
H-14 4.8 20 Single-
2nd 850 36 25
pass
FCAW
Non-FERROUS
APPENDIX
131
S-777MXH X A-3
Type : Neutral
Conformances
AWS A5.23/ ASME SFA5.23 F8A4-EA3-A3
JIS Z3183 S584-H
EN ISO 14174 S A AB 1 / EN ISO 14171 S4Mo
Applications Current
• LPG tanks AC, DC +
• General fabrication
• Structural fabrication
Basicity Index
0.9
Features
• Easy to remove slag
Packages (Flux)
• High speed welding
Tin Can 20kg(44lbs)
• Horizontal and flat fillet welding
PE Bag 20kg(44lbs)
• Density : 1.2g/cm3
Flux Composition
Consumable Chemical Composition, wt%
Al2O3 + Fe2O3 MgO + MnO SiO2 + CaF2
S-777MXH 35 35 30
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √
2.0 (5/64) √ √
2.4 (3/32) √
3.2 (1/8) √ √ √ √
4.0 (5/32) √ √ √ √ √ √
4.8 (3/16) √ √ √
132 | H Y U N D A I W E L D I N G
S-777MXH X A-3
SMAW
A-3 0.04 0.28 1.30 0.025 0.015 0.50 SM570 25
SAW
630 (91,500) 660 (95,900) 26 -40 (-40) 40 (30) SM570 25
A-3
- 640 (93,000) - -20 (-4) 70 (52) API5L×65 17.5
GMAW
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
GTAW
(L)770 32
L(DC+):4.0 1st 110
(T)640 40
A-3 17.5
Both Side
(L)1050 32
T(AC):4.0 2nd 120 Single-pass
(T)750 42
(tandem)
FCAW
Non-FERROUS
APPENDIX
133
S-727 X L-8(L-12)
Type : Active
Conformances
AWS A5.17/ ASME SFA5.17 F7A2-EL8(EL12) LR 2TM, 2YTM
JIS Z3183 S502-H 2YMH5 (L-12)
EN ISO 14174 S A AB 1 / EN ISO 14171 S1 BV A2TM, A2YTM
KR 2TM, 2YTM DNV IIYTM
ABS 2TM, 2YTM GL 2YTM
2TM, 2YTM(Two-run tech : Max 5.0mm) (L-12) NK KAW2TM, KAW52TM
Applications Current
• Steel industry AC, DC +
• General fabrications
Basicity Index
Features 1.1
• Good resistance to porosity on rust, scales and primers
• Fillet welding of thin and medium plates Packages (Flux)
• Density : 1.2g/cm3 Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
MgO + MnO CaF2 + CaO Al2O3 + SiO2 TiO2 + FeO
S-727 20 10 50 15
Diameter / Packaging
• L-8 : √ • L-12 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √
2.0 (5/64) √ √
2.4 (3/32) √
3.2 (1/8) √
4.0 (5/32) √ √
4.8 (3/16) √ √ √ √
6.4 (1/4) √ √
134 | H Y U N D A I W E L D I N G
S-727 X L-8(L-12)
SMAW
L-8 0.08 0.35 1.45 0.030 0.020 SS400 25
SAW
480 (69,400) 560 (81,000) 30 -29 (-20) 50 (30) SS400 25
L-8
- 550 (79,900) - 0 (32) 50 (30) SM490A 28
GMAW
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
L-8 4.0 25 1~14 570 30 40
A5.17
GTAW
Both side
1st 880 34 28
L-8 4.8 20 Single
2nd 970 35 33
pass
FCAW
Non-FERROUS
APPENDIX
135
S-707 X L-8
Type : Active
Conformances
AWS A5.17/ ASME SFA5.17 F7A4-EL8 BV A3TM, A3YTM
JIS Z3183 S502-H DNV IIIYTM
EN ISO 14174 S A AB 1 / EN ISO 14171 S1 GL 3YTM
KR 3TM, 3YTM NK KAW3TM, KAW53TM
ABS 3TM, 3YTM RS 3YTM
LR 3TM, 3YTM
Applications Current
• Shipbuilding AC, DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
S-707 15 30 40 15
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √
2.0 (5/64) √ √
2.4 (3/32) √
3.2 (1/8) √
4.0 (5/32) √ √
4.8 (3/16) √ √ √ √
6.4 (1/4) √ √
136 | H Y U N D A I W E L D I N G
S-707 X L-8
SMAW
0.07 0.40 1.40 0.028 0.015 SS400 25
L-8
0.08 0.32 1.29 0.015 0.014 AH36 25
SAW
YS TS EL Temp CVN-Impact Value
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
490 (71,000) 560 (81,000) 31 -40 (-40) 70 (52) SS400 25
L-8
- 570 (82,800) - -20 (-4) 40 (30) AH36 25
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
L-8 4.0 25 1~13 570 30 40
A5.17
GTAW
Both side
1st 950 34 40
L-8 4.8 25 Single
2nd 1100 37 30
pass
FCAW
Non-FERROUS
APPENDIX
137
S-737 X H-14
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)4-EH14 ABS 3M, 3YM
JIS Z3183 S502-H LR 3M, 3YM
EN ISO 14174 S A AB 1 / EN ISO 14171 S4 DNV IIIYM
KR 3M, 3YM GL 3YM
Applications Current
• Storage tanks AC, DC +
• Pressure vessels
• Shipbuilding
Basicity Index
1.6
Features
• Good performance and bead appearance
Packages (Flux)
• Easy to remove slag
Tin Can 20kg(44lbs)
• Density : 1.1g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
138 | H Y U N D A I W E L D I N G
S-737 X H-14
SMAW
0.08 0.31 1.60 0.025 0.019 SS400 25
H-14
0.07 0.40 1.53 0.020 0.013 SM490 28
SAW
YS TS EL Temp CVN-Impact Value
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
510 (74,000) 570 (82,800) 31 -40 (-40) 110 (81) SS400 25
H-14
- 540 (78,400) - -20 (-4) 60 (44) SM490 28
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
GTAW
1 450 28 35
1st
2~4 500 26 50
H-14 3.2 28 Horizontal ML
5 450 28 35
6~8 500 26 50
FCAW
Non-FERROUS
APPENDIX
139
S-717 X M-12K
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)6-EM12K NK KAW53M
JIS Z3183 S502-H RS 3YM
EN ISO 14174 S A AB 1 / EN ISO 14171 S2Si CWB CSA W48 F49A(P)5-EM12K
KR 3M, 3YM TÜV EN ISO 14174 - S A AB 1
ABS 3M, 3YM EN ISO 14171-A - S2Si
LR 3YM CE
BV A3, A3YM DB DIN EN 760-S A AB1
DNV IIIYM DIN EN ISO 14171-A-S2Si
GL 3YM
Applications Current
• Pressure vessels AC, DC +
• Windtower
• Structural steels Basicity Index
1.9
Features
• Good performance with thick plates Packages (Flux)
• Good resistance to crack Tin Can 20kg(44lbs)
• Density : 1.1g/cm3 PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO CaO + MgO CaF2
S-717 10 30 35 10
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √
2.0 (5/64) √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
140 | H Y U N D A I W E L D I N G
S-717 X M-12K
SMAW
0.09 0.26 1.40 0.023 0.004 SS400 25
M-12K
0.08 0.54 1.47 0.025 0.018 BS4360-Gr,50D 44
SAW
YS TS EL Temp CVN-Impact Value
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
555 (80,500) 614 (89,100) 29 -51 (-60) 60 (44) SS400 25
M-12K
510 (74,000) 580 (84,200) 28 -20 (-4) 70 (52) BS4360-Gr,50D 44
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
M-12K 4.0 25 1~13 570 30 40
A5.17
GTAW
1 500 32 40
1st
2~14 600 36 50
M-12K 4.0 44 Back Gouging ML
15 500 32 40
2nd
16~23 600 36 50
FCAW
Non-FERROUS
APPENDIX
141
S-707T X H-14
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)6-EH14 BV A4YM, A3T, A3YT
JIS Z3183 S502-H DNV IVYM, IIIYT
EN ISO 14174 S A AB 1 / EN ISO 14171 S4 GL 4YM, 3YT
KR 3T, 3YT, 4YM NK KAW53T, KAW54M
ABS 4YM, 3T, 3YT RS 3T, 3YT, 4Y40T, 4Y40M H10
LR 4YM, 3T, 3YT CE
Applications Current
• Shipbuilding AC, DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + Al2O3 MgO + CaF2 + CaO MnO + FeO
S-707T 50 45 5
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
142 | H Y U N D A I W E L D I N G
S-707T X H-14
SMAW
0.10 0.37 1.54 0.020 0.012 SS400 25
H-14 0.14 0.41 1.43 0.018 0.008 EH36 20
0.11 0.29 1.52 0.018 0.009 DH36 25
SAW
YS TS EL Position of CVN-Impact Value J (ft·lbs)
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) fracture 0°C (32°F) -20°C (-4°F) -51°C (-60°F)
570 (82,800) 605 (87,900) 28.0 - - - 80 (59) SS400 25
H-14 - 570 (82,800) - BM - 50 (37) - EH36 20
- 580 (84,200) 23.0 - 70 (52) - - DH36 25
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
GTAW
AWS
H-14 4.0 25 1~13 550 30 40
A5.17
L(DC+) 1100 37
1st 100 Tandem
T(AC) 700 42
H-14 4.8 20
L(DC+) 1200 37
2nd 100 SL
T(AC) 700 42
FCAW
FAB
H-14 4.8 25 1 1150 35 20 OSW
(DC+) Non-FERROUS
APPENDIX
143
S-707TP X H-14
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)6-EH14 LR 3M, 3YM
JIS Z3183 S502-H BV A3M, A3YM
EN ISO 14174 S A AB 1 / EN ISO 14171 S4 DNV IIIYM
KR 3M, 3YM GL 3YM
ABS 3M, 3YM NK KAW3M, KAW53M
Applications Current
• Shipbuilding AC, DC +
• Machinery
• Pressure vessels
Basicity Index
1.8
Features
• Good mechanical properties with multi-layer welding
Packages (Flux)
• Good bead appearance in low speed welding with high
Tin Can 20kg(44lbs)
currents
PE Bag 20kg(44lbs)
• Density : 1.2g/cm3
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
S-707TP 20 35 30 15
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
144 | H Y U N D A I W E L D I N G
S-707TP X H-14
SMAW
0.09 0.25 1.40 0.020 0.016 SS400 25
H-14
0.11 0.29 1.60 0.022 0.014 EH36 32
SAW
YS TS EL Temp CVN-Impact Value
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
510 (74,000) 570 (82,800) 28 -51 (-60) 80 (59) SS400 25
H-14
550 (76,800) 590 (85,700) - -40 (-40) 60 (44) EH36 32
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
H-14 4.0 25 1~13 570 30 40
A5.17
GTAW
1 200 28 20 (FCAW)
2 280 32 25 (FCAW)
H-14 4.8 32 3 600 32 35 Both
4~8 700 34 40 Multi-
9~ 800 36 40 pass
FCAW
Non-FERROUS
APPENDIX
145
S-787TB X H-14
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)8-EH14 DNV VY40M H10, IIIYT (35t),
JIS Z3352 S A FB 1 VYT (20t)
EN ISO 14174 S A FB 1 / EN ISO 14171 S4 GL 6Y40M, 3YT
KR 3T, 3YT, 4Y40M (-60°C ≥41 J) NK KAWL3TM, KAW54Y40M
ABS 3T, 3YT, 5Y400M CWB CSA W48 F49A(P)6-EH14
LR 3YT, 5Y40M CE
BV A5Y40M, A3T, A3YT
Applications Current
• Offshore structure AC, DC +
• Pressure vessels
• Cryogenic applications
Basicity Index
2.4
Features
• Good impact value at low temperature
Packages (Flux)
• Good resistance to pockmark and porosity
Tin Can 20kg(44lbs)
• Density : 1.2g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
S-787TB 15 55 15 15
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
146 | H Y U N D A I W E L D I N G
S-787TB X H-14
SMAW
0.09 0.25 1.53 0.020 0.015 0.020 0.0020 SS400 25
H-14
0.06 0.12 1.12 0.012 0.005 0.021 0.0024 API-2HGr.50 80
SAW
YS TS EL Temp CVN-Impact Value
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
580 (84,200) 620 (90,000) 31 -62 (-80) 90 (66) SS400 25
H-14 -40 (-40) 90 (66)
470 (68,200) 550 (76,800) 34 API-2H Gr.50 80
-62 (-80) 70 (52)
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
H-14 4.0 25 1~13 570 30 40
GTAW
A5.17
1 220 26 55 (FCAW)
2 450 28 30
1st
3~25 600 34 30
H-14 4.0 80
Back Gouging
26 450 28 30
FCAW
2nd
27~36 600 34 30
Non-FERROUS
APPENDIX
147
Superflux55ULT X H-14
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)8-EH14 GL 6Y40H5M, 4YT
JIS Z3183 S502-H NK KAW54T, KAW54Y40MH5
EN ISO 14174 S A FB 1 / EN ISO 14171 S4 (-60°C ≥41 J)
KR 4Y40M H5 (-60°C ≥41 J) TÜV EN ISO 14174 - S A FB 1
ABS 5Y400MH5, 4YT EN ISO 14171-A - S4
LR 4YT, 4Y40M H5 RS 5YT, 4Y40T, 5Y40M H5
BV A5Y40M HHH, A4YT CE
DNV VY40MH5, IVYT / VYT (T:t≤20mm) DB DIN EN 760-S A FB1
DIN EN ISO 14171-A-S4
Applications Current
• Offshore AC, DC +
• Shipbuilding
• Cryogenic applications Basicity Index
2.5
Features
• Good impact value and CTOD at low temperature Packages (Flux)
• Low hydrogen content Tin Can 20kg(44lbs)
• Tandem, multi-electrode applicable PE Bag 20kg(44lbs)
• Density : 1.2g/cm 3
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
Superflux55ULT 20 40 20 15
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
148 | H Y U N D A I W E L D I N G
Superflux55ULT X H-14
SMAW
0.09 0.21 1.34 0.019 0.012 0.018 0.0015 SS400 25
H-14
0.08 0.26 1.40 0.020 0.009 0.020 0.0018 EH36-TM 83
SAW
YS TS EL
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) fracture -40°C (-40°F) -62°C (-80°F)
530 (76,900) 580 (84,200) 30 - - 120 (88) SS400 25
H-14
510 (74,000) 570 (82,800) 32 - 150 (110) 110 (81) EH36-TM 83
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
H-14 4.0 25 1~13 570 30 40
A5.17
GTAW
1 220 25 21 (FCAW)
2 270 30 25 (FCAW)
1st
3 550 30 35 Both Side
H-14 4.8 83 4~27 650 34 40 Multi-
Back Gouging pass
28 550 30 35
FCAW
2nd
29~51 650 34 40
Non-FERROUS
APPENDIX
149
Superflux787 X H-12K
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)8-EH12K
JIS Z3183 S502-H
EN ISO 14174 S A FB 1 / EN ISO 14171 S3Si
Applications Current
• Offshore AC, DC +
• Pressure vessels
• Pipeline
Basicity Index
2.5
Features
• Low hydrogen content
Packages (Flux)
• Tandem, multi-electrode applicable
Tin Can 20kg(44lbs)
• Good impact value at low temperature after heat treatment
PE Bag 20kg(44lbs)
• Density : 1.2g/cm3
Flux Composition
Consumable Chemical Composition, wt%
MgO + MnO CaF2 + CaO Al2O3 + SiO2
Superflux787 35 35 30
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √
2.4 (3/32) √
3.2 (1/8) √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √
150 | H Y U N D A I W E L D I N G
Superflux787 X H-12K
SMAW
H-12K 0.09 0.30 1.50 0.018 0.010 AH36 25
SAW
540 (78,400) 580 (84,200) 32.0 - -62 (-80) 101 (75) AH36 25
H-12K
450 (45,300) 520 (75,500) 33.0 620°C×1hr -62 (-80) 110 (81) AH36 25
GMAW
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
H-12K 4.0 25 1~13 570 30 40
A5.17
GTAW
FCAW
Non-FERROUS
APPENDIX
151
Superflux787 X H-14
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)8-EH14 BV A4YM
JIS Z3183 S502-H DNV IVYM
EN ISO 14174 S A FB 1 / EN ISO 14171 S4 GL 4YM
KR 4YM NK KAW54M
ABS 3M, 4YM CCS 4YM
LR 3M, 4YM
Applications Current
• Offshore AC, DC +
• Pressure vessels
• Pipeline
Basicity Index
2.5
Features
• Low hydrogen content
Packages (Flux)
• Tandem, multi-electrode applicable
Tin Can 20kg(44lbs)
• Good impact value at low temperature after heat treatment
PE Bag 20kg(44lbs)
• Density : 1.2g/cm3
Flux Composition
Consumable Chemical Composition, wt%
MgO + MnO CaF2 + CaO Al2O3 + SiO2
Superflux787 35 35 30
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
152 | H Y U N D A I W E L D I N G
Superflux787 X H-14
SMAW
0.10 0.07 1.43 0.018 0.010 SS400 25
H-14
0.06 0.13 1.37 0.016 0.007 SM490 39
SAW
YS TS EL Temp CVN-Impact Value
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
470 (68,200) 560 (81,300) 26 -62 (-80) 130 (96) SS400 25
H-14 -40 (-40) 80 (59)
- 550 (76,800) - SM490 39
-62 (-80) 50 (37)
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
H-14 4.0 25 1~13 570 30 40
GTAW
A5.17
1 500 28 35
1st
2~7 600 32 30
8 500 28 35
FCAW
2nd
9~13 600 32 30
Non-FERROUS
APPENDIX
153
S-787TT X H-12K(H-14)
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)8-EH12K
AWS A5.17/ ASME SFA5.17 F7A(P)8-EH14
JIS Z3183 S502-H
EN ISO 14174 S A AB 1 / EN ISO 14171 S3Si[S4]
Applications Current
• Shipbuilding AC, DC +
• Offshore
• Pipeline
Basicity Index
2.4
Features
• Single and multi electrode welding applicable
Packages (Flux)
• Good impact value at low temperature
Tin Can 20kg(44lbs)
• Density : 1.2g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
S-787TT 20 50 15 15
Diameter / Packaging
• H-12K : √ • H-14 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √
2.0 (5/64)
2.4 (3/32) √
3.2 (1/8) √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √
4.8 (3/16)
6.4 (1/4)
154 | H Y U N D A I W E L D I N G
S-787TT X H-12K(H-14)
SMAW
H-12K 0.10 0.31 1.33 0.019 0.007 SS400 25
H-12K 0.09 0.28 1.46 0.013 0.016 API 2H Gr.50 25.4
H-14 0.10 0.11 1.41 0.019 0.005 SS400 25
SAW
YS TS EL Position of CVN-Impact Value J (ft·lbs)
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) fracture -50°C (-58°F) -62°C (-80°F)
H-12K 510 (74,000) 590 (85,600) 26 - - 100 (74) SS400 25
H-12K - 560 (81,200) - BM 110 (81) - API 2H Gr.50 25.4
H-14 521 (75,600) 550 (79,800) 29 - - 120 (89) SS400 25
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
GTAW
H-12K AWS
4.0 25 1~13 570 30 40
(H-14) A5.17
(L)580 32
1st 1 60
(T)500 32
Both Side
L(DC+):4.0 (L)750 32
H-12K 25.4 2 50 Multi-
T(AC):4.0 (T)550 34
FCAW
2nd pass
(L)700 32
3-4 60
(T)550 34
Non-FERROUS
APPENDIX
155
Superflux55LP X H-14
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)8-EH14 LR 4Y40M H10
JIS Z3183 S502-H BV A5Y40M HH
EN ISO 14174 S A AB 1 / EN ISO 14171 S4 DNV VY40M H10
ABS 5Y400M H10 GL 6Y40M H10
Applications Current
• Shipbuilding AC, DC +
• Offshore structure
Basicity Index
Features 2.5
• Good impact value and CTOD at low temperature
• Density : 1.2g/cm3
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
Superflux55LP 20 45 20 10
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
156 | H Y U N D A I W E L D I N G
Superflux55LP X H-14
SMAW
H-14 0.10 0.15 1.45 0.020 0.005 - SS400 25
SAW
H-14 495 (71,800) 560 (81,200) 29 - - - 150 (110) SS400 25
GMAW
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
H-14 4.0 25 1~13 570 30 40
A5.17
GTAW
FCAW
Non-FERROUS
APPENDIX
157
Superflux800T X M-12K(A-2)
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A8-EM12K CE
AWS A5.23/ ASME SFA5.23 F8A4-EA2-A3 DB DIN EN 760-S A FB1
EN ISO 14174 S A AB 1 / EN ISO 14171 S2Si[S2Mo] DIN EN ISO 14171-A-S2Si (M-12K)
TÜV EN ISO 14174 - S A FB 1 / EN ISO 14171-A - S2Si DIN EN ISO 14171-A-S2Mo (A-2)
EN 756 - S2 Mo
Applications Current
• Windtower AC, DC +
• Power plant
Basicity Index
Features 2.4
• Good bead appearance
• Easy to remove slag
Packages (Flux)
• Low consumption of flux
Tin Can 20kg(44lbs)
• Density : 1.1g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO CaO + MgO CaF2
Superflux800T 10 30 40 15
Diameter / Packaging
• M-12K : √ • A-2 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √
2.0 (5/64) √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
158 | H Y U N D A I W E L D I N G
Superflux800T X M-12K(A-2)
SMAW
M-12K 0.09 0.35 1.40 0.023 0.006 - SM490 25
A-2 0.09 0.24 1.48 0.020 0.006 0.43 SM570 25
M-12K 0.10 0.35 1.40 0.020 0.007 - S355NL 45
SAW
YS TS EL Position of CVN-Impact Value J (ft·lbs) Th.
Wire BM
MPa(lbs/in2) MPa(lbs/in2) (%) fracture -40°C (-40°F) -50°C (-58°F) -60°C (-76°F) (mm)
M-12K 530 (76,700) 570 (82,700) 29 - - - 100 (74) SM490 25
A-2 630 (91,400) 660 (95,700) 24 - 70 (52) - - SM570 25
M-12K - 550 (79,800) - BM - 60 (44) - S355NL 45
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
GTAW
M-12K
4.0 25 1~13 570 30 40 A5.17/
(A-2)
A5.23
1 550 28 40 Both Side
In
M-12K 40 18 2~4 600 32 40 Multi-
Out 5 650 34 40 pass
1 600 30 40
FCAW
In
2~24 600~650 30~32 40~45 Both Side
M-12K 4.0 45 Sealing : SM-70(1.2mm) Multi-
25 650 30 40 pass
Out
26~27 650 32 35
Non-FERROUS
APPENDIX
159
S-800WT X M-12K
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A8-EM12K CE
EN ISO 14174 S A FB 1 / EN ISO 14171 S2Si CWB CSA W48 F49A(P)6-EM12K
TÜV EN ISO 14174 - S A FB 1 / EN ISO 14171-A - S2Si DB DIN EN 760-S A FB1
DIN EN ISO 14171-A-S2Si
Applications Current
• Windtower AC, DC +
• Power plant
Basicity Index
Features 2.7
• Good bead appearance
• Easy to remove slag
Packages (Flux)
• Low consumption of flux
Tin Can 20kg(44lbs)
• Density : 1.1g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO CaO + MgO CaF2
S-800WT 10 30 40 15
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √
2.0 (5/64) √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
160 | H Y U N D A I W E L D I N G
S-800WT X M-12K
SMAW
M-12K 0.090 0.20 1.45 0.020 0.010 0.008 0.0020 SM490 25
SAW
520 (75,400) 570 (82,700) 32.0 - -60 (-76) 130 (95) SM490 25
M-12K
- 550 (79,800) BM -60 (-76) 100 (74) S355NL 25
GMAW
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
M-12K 4.0 25 1~13 570 30 40
A5.17
1 320 28 70 SM-1N
GTAW
1st (L)750 28 60 Both Side
M-12K 4.8 25 (T)650 34 60 Single-
2nd (L)900 32 65 pass
(T)650 38 65 (tandem)
FCAW
Non-FERROUS
APPENDIX
161
Superflux600 X H-14(A-3)
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A(P)6-EH14
JIS Z3183 S502-H
AWS A5.23/ ASME SFA5.23 F8A(P)4-EA3-G
JIS Z3183 S584-H
EN ISO 14174 S A AB 1 / EN ISO 14171 S4[S4Mo]
Applications Current
• Structure fabrication (HSB500(SM490) and HSB600(SM570)) AC, DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
Superflux600 15 35 25 20
Diameter / Packaging
• H-14 : √ • A-3 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
162 | H Y U N D A I W E L D I N G
Superflux600 X H-14(A-3)
SMAW
H-14 0.08 0.20 1.50 0.020 0.006 - SS400 25
A-3 0.07 0.21 1.45 0.018 0.006 0.45 SM570 25
A-3 0.05 0.28 1.50 0.017 0.003 0.42 HSB600 80
SAW
YS TS EL Position of CVN-Impact Value J (ft·lbs) Th.
Wire BM
MPa(lbs/in2) MPa(lbs/in2) (%) fracture -20°C (-4°F) -40°C (-40°F) -51°C (-60°F) (mm)
H-14 516 (74,800) 558 (80,900) 31 - - - 150 (111) SS400 25
A-3 621 (90,100) 660 (95,700) 27 - - 120 (89) - SM570 25
A-3 - 632 (91,700) - B.M. 100 (74) - - HSB600 45
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
GTAW
H-14
4.0 25 1~13 570 30 40 A5.17/
(A-3)
A5.23
1 500 28 40
2~18 550~650 28~32 18~40 Both Side
A-3 4.8 80 Multi-
Back Gouging pass
FCAW
19~26 500~650 28~32 20~40
Non-FERROUS
APPENDIX
163
S-800MX X A-G(A-3)
Type : Neutral
Conformances
AWS A5.23/ ASME SFA5.23 F8A0-EG-G
JIS Z3183 S502-H
AWS A5.23/ ASME SFA5.23 F8AZ-EA3-G
JIS Z3183 S582-H
EN ISO 14174 S A AR 1 / EN ISO 14171 S4[S4Mo]
Applications Current
• Structural fabrication AC, DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO
S-800MX 40 20 35
Diameter / Packaging
• A-G : √ • A-3 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32) √
4.8 (3/16) √ √ √
164 | H Y U N D A I W E L D I N G
S-800MX X A-G(A-3)
SMAW
A-G 0.09 0.40 1.20 0.025 0.010 - SM520B
A-3 0.08 0.35 1.15 0.020 0.010 0.45 SM570
SAW
YS TS EL
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) 0°C (32°F) -18°C (0°F)
A-G 590 (85,600) 630 (91,400) 27 - 120 (89) SM520B 25
A-3 650 (94,300) 690 (100,000) 25 80 (59) - SM570 25
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
A-G AWS
4.0 25 1~13 570 30 40
(A-3) A5.23
GTAW
FCAW
Non-FERROUS
APPENDIX
165
S-800P X M-12K(H-14)
Type : Neutral
Conformances
AWS A5.17/ ASME SFA 5.17 F7A2-EM12K
JIS Z3183 S502-H
AWS A5.17/ ASME SFA 5.17 F7A(P)6-EH14
JIS Z3183 S502-H
EN ISO 14174 S A AB 1 / EN ISO 14171 S2Si[S4]
Applications Current
• Structural fabrication AC, DC +
• Pipe line
Basicity Index
Features 1.9
• Easy to remove slag
• Tandem welding applicable (H-beam)
Packages (Flux)
• Density : 1.2g/cm3
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + CaF2
S-800P 20 40 35
Diameter / Packaging
• M-12K : √ • H-14 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4)
166 | H Y U N D A I W E L D I N G
S-800P X M-12K(H-14)
SMAW
M-12K 0.08 0.47 1.06 0.024 0.012
H-14 0.10 0.29 1.56 0.022 0.011
SAW
YS TS EL
Wire
MPa(lbs/in2) MPa(lbs/in2) (%) -30°C (-22°F) -50°C (-58°F)
M-12K 460 (66,800) 540 (78,400) 32.0 80 (59) -
H-14 490 (71,100) 570 (82,800) 30.0 120 (88) 80 (59)
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
GTAW
pass
(H-14) 2nd 900 36 35
FCAW
Non-FERROUS
APPENDIX
167
S-800P X A-G(A-3)
Type : Neutral
Conformances
AWS A5.23/ ASME SFA5.23 F8A4-EG-G
JIS Z3183 S582-H
AWS A5.23/ ASME SFA5.23 F8A4(P2)-EA3-G
JIS Z3183 S584-H
EN ISO 14174 S A AB 1 / EN ISO 14171 S4[S4Mo]
Applications Current
• Pipe line AC, DC +
• Structural fabrication
Basicity Index
Features 1.9
• Easy to remove slag
• Tandem welding applicable (H-beam)
Packages (Flux)
• Density : 1.2g/cm3
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + CaF2
S-800P 20 40 35
Diameter / Packaging
• A-G : √ • A-3 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32) √
4.8 (3/16) √ √ √
168 | H Y U N D A I W E L D I N G
S-800P X A-G(A-3)
SMAW
A-G 0.09 0.30 1.57 0.019 0.008 -
A-3 0.08 0.32 1.54 0.022 0.010 0.40
SAW
YS TS EL
Wire
MPa(lbs/in2) MPa(lbs/in2) (%) -20°C (-4°F) -40°C (-40°F)
A-G 520 (75,500) 610 (88,500) 28.0 160 (118) 100 (74)
A-3 630 (91,500) 680 (98,700) 24.0 80 (59) 70 (52)
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
1 600 30 40
1st
2~4 600~650 30~32 30~35 Both Side
A-G 4.8 20 Back Gouging Multi-
GTAW
5 650 30 40 pass
2nd
6 650 32 35
(L)850 34 Both Side
1st 120
L(DC+):4.0 (T)650 40 Single-
A-3 17.5
T(AC):4.0 (L)1000 34 pass
2nd 120 (tandem)
(T)650 40
FCAW
Non-FERROUS
APPENDIX
169
S-800CM X B-2
Type : Neutral
Conformances
AWS A5.23/ ASME SFA5.23 F8P2-EB2-B2
EN ISO 14174 S A FB 1 / EN ISO 14171 S2CrMo1
Applications Current
• Heat resistant steels AC, DC +
• Boiler
Basicity Index
Features 3.2
• Good resistance to porosity on rust, scales and primers
• Density : 1.0g/cm3
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
Al2O3 + Fe2O3 CaF2 + MgO SiO2 + CaO
S-800CM 20 55 25
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
2.0 (5/64) √ √ √ √
2.4 (3/32) √ √ √ √
3.2 (1/8) √ √
4.0 (5/32) √ √ √
170 | H Y U N D A I W E L D I N G
S-800CM X B-2
SMAW
B-2 0.08 0.25 0.84 0.017 0.004 1.21 0.45 A387 Grade II 25
SAW
B-2 610 (88,500) 665 (96,400) 25.6 -29 (-20) 40 (34) A387 Grade II 25
GMAW
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
B-2 4.0 25 1~13 570 30 40
A5.23
GTAW
FCAW
Non-FERROUS
APPENDIX
171
S-800SP X M-12K(A-2)
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A4-EM12K
JIS Z3183 S502-H
AWS A5.23/ ASME SFA5.23 F9TA4G-A2 / F8A2-EA2-G
JIS Z3183 S582-H
EN ISO 14174 S A AB 1 / EN ISO 14171 S2Si[S2Mo]
Applications Current
• Pipe line AC, DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
S-800SP 20 25 30 20
Diameter / Packaging
• M-12K : √ • A-2 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √
2.0 (5/64) √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
172 | H Y U N D A I W E L D I N G
S-800SP X M-12K(A-2)
SMAW
M-12K 0.07 0.35 1.30 0.020 0.006 - SS400 25
A-2 0.09 0.27 1.20 0.018 0.007 0.39 SM570 25
A-2 0.08 0.23 1.40 0.013 0.004 0.14 API 5L X65 11.1
SAW
YS TS EL Position of CVN-Impact Value J (ft·lbs) Th.
Wire BM
MPa(lbs/in2) MPa(lbs/in2) (%) fracture -20°C (-4°F) -30°C (-22°F) -40°C (-40°F) (mm)
M-12K 505 (73,200) 587 (85,100) 28 - - - 70 (52) SS400 25
A-2 580 (84,200) 654 (94,900) 26 - - 80 (59) - SM570 25
A-2 - 590 (85,600) - BM 80 (59) 70 (52) - API 5L X65 11.1
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
GTAW
M-12K
4.0 25 1~13 570 30 40 A5.17/
(A-2)
A5.23
In (L)1050 34 Both Side
1st 200
L(DC+):4.0 side (T)620 40 Single-
A-2 11.1
T(AC):4.0 Out (L)1000 34 pass
2nd 200 (tandem)
side (T)660 40
FCAW
Non-FERROUS
APPENDIX
173
S-900SP X M-12K(A-2)
Type : Neutral
Conformances
AWS A5.17/ ASME SFA5.17 F7A4(P2)-EM12K NAKS (S-900SP×A-2)
JIS Z3183 S502-H
AWS A5.23/ ASME SFA5.23 F9A2-EA2-G
JIS Z3183 S582-H
EN ISO 14174 S A CS 1 / EN ISO 14171 S2Si[S2Mo]
Applications Current
• Pipe line AC, DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
S-900SP 15 50 25 10
Diameter / Packaging
• M-12K : √ • A-2 :
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √
2.0 (5/64) √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
174 | H Y U N D A I W E L D I N G
S-900SP X M-12K(A-2)
SMAW
M-12K 0.09 0.35 1.55 0.024 0.004 - SS400 25
A-2 0.11 0.26 1.51 0.019 0.006 0.39 SM570 25
A-2 0.08 0.23 1.54 0.013 0.004 0.15 API 5L X70 15.9
SAW
YS TS EL Position of CVN-Impact Value J (ft·lbs) Th.
Wire BM
MPa(lbs/in2) MPa(lbs/in2) (%) fracture -20°C (-4°F) -30°C (-22°F) -40°C (-40°F) (mm)
M-12K 525 (76,100) 575 (83,400) 28 - - - 70 (52) SS400 25
A-2 650 (94,300) 710 (103,000) 24 - - 60 (44) - SM570 25
A-2 - 620 (89,900) - BM 60 (44) - - API 5L X70 15.9
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
GTAW
M-12K
4.0 25 1~13 570 30 40 A5.17/
(A-2)
A5.23
In (L)980 34 Both Side
1st 100
L(DC+):4.0 side (T)800 38 Single-
A-2 15.9
T(AC):4.0 Out (L)1000 39 pass
2nd 110 (tandem)
side (T)780 40
FCAW
Non-FERROUS
APPENDIX
175
S-460Y X H-14
Type : Neutral
Conformances
AWS A5.23/ ASME SFA5.23 F8A8-EH14-G DNV VY46M(H5)
JIS Z3183 S584-H GL 6Y46MH5
EN ISO 14174 S A FB 1 / EN ISO 14171 S4 NK KAW5Y46MH5,
KR 5Y46MH5 KAW63Y47MH5
ABS 5YQ460M H5 (-20°C ≥53J)
LR 5Y46 H5
BV A5Y46M HHH
Applications Current
• Shipbuilding AC, DC +
• High strength steels (EH47)
Basicity Index
Features 2.5
• Good impact value at low temperature and high tensile
strength Packages (Flux)
• Single and multi electrode welding applicable Tin Can 20kg(44lbs)
• Density : 1.2g/cm3 PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 CaO + MgO Al2O3 + MnO CaF2
S-460Y 20 40 20 15
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
176 | H Y U N D A I W E L D I N G
S-460Y X H-14
SMAW
H-14 0.10 0.28 1.50 0.020 0.005 SM570
SAW
H-14 610 (88,500) 640 (92,800) 27.0 -60 (-76) 100 (74) SM570 25
GMAW
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
AWS
H-14 4.0 25 1~13 570 30 40
A5.23
GTAW
FCAW
Non-FERROUS
APPENDIX
177
S-100 X F-3(M-4)
Type : Neutral
Conformances
AWS A5.23/ ASME SFA5.23 F9A(P)8-EF3-F3
AWS A5.23/ ASME SFA5.23 F11A(P)8-EG-M4
EN ISO 14174 S A FB 1 / EN ISO 14171 S3Ni1Mo
Applications Current
• Shipbuilding AC, DC +
• Offshore structure
Basicity Index
Features 3.0
• Good impact value at low temperature and high tensile
strength
Packages (Flux)
• Density : 1.1g/cm3
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable Chemical Composition, wt%
Al2O3 + MnO CaF2 CaO + MgO SiO2 + TiO2
S-100 20 25 40 15
178 | H Y U N D A I W E L D I N G
S-100 X F-3(M-4)
SMAW
F-3 0.09 0.27 1.71 0.014 0.004 0.05 0.98 0.44 A516 Gr.70 25
M-4 0.08 0.28 1.55 0.015 0.008 0.48 2.26 0.47 A516 Gr.70 25
SAW
YS TS EL PWHT Temp CVN-Impact Value
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) condition °C(°F) J (ft·lbs)
660 (95,700) 709 (102,800) 25 As welded -62 (-80) 46 (34) A516 Gr.70 25
F-3
641 (93,000) 698 (101,200) 28 620°C×1hr -62 (-80) 38 (28) A516 Gr.70 25
771 (111,800) 803 (116,500) 24 As welded -62 (-80) 83 (61) A516 Gr.70 25
M-4
706 (102,400) 796 (115,400) 25 620°C×1hr -62 (-80) 41 (30) A516 Gr.70 25
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
GTAW
F-3 AWS
4.0 25 1~13 570 30 40
(M-4) A5.23
FCAW
Non-FERROUS
APPENDIX
179
S-705EF X H-14
Conformances
EN ISO 14174 S A CG-I 1 / EN ISO 14171 S4 BV A2M, A2YM
KR 2SMR, 2YSMR DNV IIYM (t≤22mm)
2SR, 2YSR (Max. thick. 25mm) GL 2YM
ABS 2, 2Y NK KAW2, KAW52-SMP
LR 2A, 2YA KAW52SP
Applications Current
• Shipbuilding (one-side welding) AC, DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO MgO + CaO CaF2 FeO
S-705EF 15 10 35 10 30
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
180 | H Y U N D A I W E L D I N G
S-705EF X H-14
SMAW
0.10 0.20 1.23 0.017 0.011 0.80 AH36 15
H-14
0.10 0.21 1.29 0.014 0.010 0.90 AH36 20
SAW
Wire BM Th.(mm)
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
430 (62,400) 560 (81,300) 23 0 (32) 60 (44) AH36 15
H-14
400 (58,000) 550 (79,800) 23 0 (32) 60 (44) AH36 20
GMAW
Typical Welding Conditions
Dia. Th. Groove Design Amp. Volt. Speed
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
GTAW
H-14 4.8 20 1 1000 36 20
FCAW
Non-FERROUS
APPENDIX
181
S-705HF X H-14
Conformances
EN ISO 14174 S A CG-I 1 / EN ISO 14171 S4 DNV IIIYM (t≤25mm)
KR 3Y-SMR (Max. thick. 25mm) GL 3YM, 3Y
3Y-SR NK KAW53-SMP
ABS 3Y (Max. thick. 25mm)
LR 3YA KAW53SP
BV A3YM (Max. thick. 25mm)
Applications Current
• Shipbuilding (one-side welding) AC, DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO MgO + CaO CaF2 FeO
S-705HF 15 8 37 10 30
Diameter / Packaging
Diameter Spool Basket Coil Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √ √ √ √ √
2.4 (3/32) √ √ √ √ √
3.2 (1/8) √ √ √ √ √ √ √ √ √
4.0 (5/32) √ √ √ √ √ √ √ √ √ √ √
4.8 (3/16) √ √ √ √ √
6.4 (1/4) √ √
182 | H Y U N D A I W E L D I N G
S-705HF X H-14
SMAW
H-14 0.103 0.26 1.44 0.014 0.006 0.021 0.028 0.0045 EH36 25
SAW
H-14 509 (73,800) 618 (89,600) 22.6 -20 (-4) 80 (59) EH36 25
GMAW
Wire Pass Remarks
(mm) (mm) (mm) (A) (V) (cm/min)
GTAW
FCAW
Non-FERROUS
APPENDIX
183
S-400HF X SC-414S, SC-423S, SC-420S, SC-420SG
Type : Neutral
Conformances Current
EN ISO 14174 S A AB 3 AC, DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO CaO + MgO CaF2
S-400HF 15 25 35 20
184 | H Y U N D A I W E L D I N G
Superflux300S X YS-308(L)
Type : Neutral
Conformances
JIS Z3324 FSS-B1/YS308(L)
SMAW
EN ISO 14174 S A AB 2
Applications Current
• 18%Cr-8%Ni stainless steel AC, DC +
SAW
Features Basicity Index
• Good resistance to crack and corrosion 2.0
• Easy to remove slag
GMAW
• Good bead appearance
Packages (Flux)
• Density : 1.2g/cm3
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
GTAW
FCAW
Non-FERROUS
APPENDIX
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO MgO + CaO CaF2
300S 30 20 40 10
185
Superflux300S X YS-308(L)
YS-308 32 JIS
4.0 20 1~10 550 50
YS-308L 30 Z3324
186 | H Y U N D A I W E L D I N G
Superflux300S X YS-309(L)
Type : Neutral
Conformances
JIS Z3324 FSS-B1/YS309(L)
SMAW
EN ISO 14174 S A AB 2
Applications Current
• 22%Cr-12%Ni stainless steel AC, DC +
SAW
Features Basicity Index
• Good resistance to crack and corrosion 2.0
• Easy to remove slag
GMAW
• Good bead appearance
Packages (Flux)
• Density : 1.2g/cm3
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
GTAW
FCAW
Non-FERROUS
APPENDIX
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO MgO + CaO CaF2
300S 30 20 40 10
187
Superflux300S X YS-309(L)
YS-309 32 JIS
4.0 20 1~10 550 50
YS-309L 30 Z3324
188 | H Y U N D A I W E L D I N G
Superflux300S X YS-316(L)
Type : Neutral
Conformances
JIS Z3324 FSS-B1/YS316(L) ABS AWS A5.9 ER316L(Wire)
SMAW
EN ISO 14174 S A AB 2 (-60°C ≥ 34 J)
BV UP (KV -60°C ≥ 27 J)
(YS-316L)
SAW
Applications Current
• 18%Cr-12%Ni-2%Mo stainless steel AC, DC +
GMAW
• Good resistance to crack and corrosion 2.0
• Easy to remove slag
• Good bead appearance
Packages (Flux)
• Density : 1.2g/cm3
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
GTAW
FCAW
Non-FERROUS
APPENDIX
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO MgO + CaO CaF2
300S 30 20 40 10
189
Superflux300S X YS-316(L)
YS-316 32 JIS
4.0 20 1~10 550 50
YS-316L 30 Z3324
190 | H Y U N D A I W E L D I N G
Superflux209 X YS-2209
Conformances Current
EN ISO 14174 S A AF 2 AC, DC +
SMAW
DNV Duplex Stainless Steel
Basicity Index
Applications 1.8
• Offshore
SAW
• Petrochemical
Packages (Flux)
• Chemical industry
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Features
GMAW
• Approximate 50:50 microstructure of austenite with a ferrite
matrix
• Density : 1.0g/cm3
GTAW
Flux Composition
FCAW
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 CaF2
Superflux209 10 40 50 Non-FERROUS
191
S-300EM X Flux for ESW
Conformances Current
EN ISO 14174 SA AF2 DC +
Flux Composition
Consumable Chemical Composition, wt%
SiO2 + TiO2 Al2O3 + MnO CaF2
S-300EM 5 30 60
192 | H Y U N D A I W E L D I N G
GMAW
Solid Wire &
Stainless Mig Wire
SM-70
Mild Steel & 490 MPa high tensile steels
Conformances
AWS A5.18 / ASME SFA5.18 ER70S-6 BV SA3, SA3YM
JIS Z3312 YGW12 DNV IIIYMS
EN ISO 14341-A G 42 2 C 3Si1 / 14341-A G 42 4 M 3Si1 GL 3YS
KR 3SG, 3YSG(C) NK KSW53G(C)
ABS 3SA, 3YSA CWB CSA W48 B-G 49A 3 C G6
LR 3YS, 3YM H15 NAKS
TÜV EN ISO 14341-A - G42 2 C1 3Si1 / G42 4 M21 3Si1 RS 3YSM
DB DIN EN ISO 14341-A-G 42 2 C1 3Si1 CE
DIN EN ISO 14341-A-G 42 4 M21 3Si1
Features Current
• All position welding by short-circuiting type transfer DC +
• Stable arc and low spatter
• Good bead appearance
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
194 | H Y U N D A I W E L D I N G
SM-70
SMAW
0.07 0.83 1.48 0.011 0.015
SAW
As welded with 100% CO2 460 (67,000) 555 (80,000) 29.3 -29 (-20) 85 (63)
As welded with 80% Ar + CO2 495 (72,000) 585 (85,000) 27.5 -29 (-20) 113 (83)
As welded with 90% Ar + CO2 495 (72,000) 590 (85,600) 26.4 -29 (-20) 101 (74)
GMAW
Typical Operating Procedures
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
5.8 (230) 18.5 150 2.9 (6.4)
GTAW
100% CO2 Gas 20 (3/4) 9.0 (350) 25 200 4.5 (9.9)
14.5 (570) 31 280 7.3 (16.1)
3.7 (145) 17.5 150 1.9 (4.2)
Mixed Gas (Ar + CO2) 20 (3/4) 6.2 (244) 24 200 3.1 (6.8)
11.2 (440) 30 280 5.6 (12.3)
1.4mm (0.052in), DC +
FCAW
8.8 (346) 29 250 6.1 (13.4)
100% CO2 Gas 20 (3/4) 12.0 (472) 34 300 8.3 (18.3)
14.6 (575) 36 340 10.1 (22.2)
6.6 (260) 28 250 4.6 (10.1)
Mixed Gas (Ar + CO2) 20 (3/4) 8.7 (343) 32 300 6.0 (13.2)
Non-FERROUS
195
SM-70EN
Mild Steel & 490 MPa high tensile steels
Conformances
AWS A5.18/ ASME SFA5.18 ER70S-6 CE
JIS Z3312 YGW12 DNV IIIY40MS
EN ISO 14341-A G 42 2 C 4Si1 GL 3Y40S
EN ISO 14341-A G 46 4 M 4Si1
TÜV EN ISO 14341-A - G42 2 C1 4Si1 / G46 4 M21 4Si1
DB DIN EN ISO 14341-A-G 42 2 C1 4Si1
DIN EN ISO 14341-A-G 46 4 M21 4Si1
Features Current
• All position welding by short-circuiting type transfer DC +
• Mixed gas
• Good bead appearance and low spatter
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
196 | H Y U N D A I W E L D I N G
SM-70EN
SMAW
0.08 0.95 1.7 0.012 0.015
SAW
As welded with 80% Ar + CO2 477 (69,000) 540 (86,000) 28.5 -29 (-20) 101 (75)
As welded with 90% Ar + CO2 492 (71,300) 585 (85,000) 27.9 -29 (-20) 100 (74)
GMAW
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
3.7 (145) 17.5 150 1.9 (4.2)
Mixed Gas (Ar + CO2) 20 (3/4) 6.2 (244) 24 200 3.1 (6.8)
GTAW
11.2 (440) 30 280 5.6 (12.3)
1.4mm (0.052in), DC +
6.6 (260) 28 250 4.6 (10.1)
Mixed Gas (Ar + CO2) 20 (3/4) 8.7 (343) 32 300 6.0 (13.2)
9.5 (374) 35 340 6.6 (14.5)
1.6mm (1/16in), DC +
FCAW
6.2 (244) 30 320 5.6 (12.3)
Mixed Gas (Ar + CO2) 20 (3/4) 6.6 (260) 34 340 6.0 (13.2)
8.2 (322) 38 390 7.4 (16.3)
Non-FERROUS
APPENDIX
197
SM-70G
Mild Steel & 490 MPa high tensile steels
Conformances
AWS A5.18/ ASME SFA5.18 ER70S-G BV SA3, 3YM
JIS Z3312 YGW11 DNV IIIYMS
EN ISO 14341-A G3Si1 GL 3YS
KR 3SG, 3YSG, 3MG, 3YMG (C1) NK KSW53G, KAW53MG(C)
ABS 3SA, 3YSA KSW3G, KSW53G(M2)
LR 3YSH15 KAW3MG, KAW53MG(M2)
Current
Features DC +
• Good performance with high current
• High deposition rate
Shielding Gas
• Deep penetration
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
198 | H Y U N D A I W E L D I N G
SM-70G
SMAW
0.05 0.82 1.5 0.011 0.010 0.18
SAW
As welded with 100% CO2 518 (75,000) 591 (86,000) 30.4 -29 (-20) 92 (68)
As welded with 80% Ar + CO2 534 (77,400) 600 (87,000) 28.6 -29 (-20) 102 (76)
As welded with 90% Ar + CO2 554 (80,300) 630 (91,400) 27.4 -29 (-20) 95 (70)
GMAW
Typical Operating Procedures
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
14.5 (570) 31 280 7.3 (16.1)
GTAW
100% CO2 Gas 20 (3/4) 17.0 (670) 34 320 8.6 (19.0)
21.0 (830) 37 350 10.6 (23.3)
11.2 (440) 30 280 5.6 (12.3)
Mixed Gas (Ar + CO2) 20 (3/4) 12.8 (503) 33 320 6.5 (14.3)
14.0 (551) 36 350 7.1 (15.7)
1.4mm (0.052in), DC +
FCAW
12.0 (472) 34 300 8.3 (18.3)
100% CO2 Gas 20 (3/4) 14.6 (575) 36 340 10.1 (22.2)
15.8 (622) 39 360 11.0 (24.2)
8.7 (343) 32 300 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 9.5 (374) 34 340 6.6 (14.5)
Non-FERROUS
199
SM-70S
Mild Steel & 490 MPa high tensile steels
Conformances
AWS A5.18/ ASME SFA5.18 ER70S-3 ABS 3SA, 3YSA
JIS Z3312 YGW16 LR 3S, 3YSH15
EN ISO 14341-A G2Si
Features Current
• All position welding by short-circuiting type transfer DC +
• Mixed gas
• Galvanized steel applicable
Shielding Gas
• Stable arc and low spatter
Ar + 20~25% CO2
• Low slag
• Good bead appearance
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
200 | H Y U N D A I W E L D I N G
SM-70S
SMAW
0.07 0.65 1.14 0.011 0.008
SAW
As welded with 80% Ar + CO2 455 (66,000) 533 (77,300) 31.2 -20 (-4) 168 (124)
As welded with 90% Ar + CO2 467 (67,700) 551 (79,800) 30.6 -20 (-4) 166 (123)
GMAW
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
3.7 (145) 17.5 150 1.9 (4.2)
Mixed Gas (Ar + CO2) 20 (3/4) 6.2 (244) 24 200 3.1 (6.8)
GTAW
11.2 (440) 30 280 5.6 (12.3)
1.4mm (0.052in), DC +
6.6 (260) 28 250 4.6 (10.1)
Mixed Gas (Ar + CO2) 20 (3/4) 8.7 (343) 32 300 6.0 (13.2)
9.5 (374) 35 340 6.6 (14.5)
1.6mm (1/16in), DC +
FCAW
6.2 (244) 30 320 5.6 (12.3)
Mixed Gas (Ar + CO2) 20 (3/4) 6.6 (260) 34 340 6.0 (13.2)
8.2 (322) 38 390 7.4 (16.3)
Non-FERROUS
APPENDIX
201
SM-70GS
Mild Steel & 490 MPa high tensile steels
Conformances
AWS A5.18/ ASME SFA5.18 ER70S-G LR 3YSH15
JIS Z3312 YGW15
EN ISO 14341-A G2Si
Features Current
• Mixed gas DC +
• Good performance high-current
• Good bead appearance
Shielding Gas
• Low slag
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
202 | H Y U N D A I W E L D I N G
SM-70GS
SMAW
0.06 0.62 1.21 0.013 0.007 0.10
SAW
As welded with 80% Ar + CO2 480 (69,600) 550 (79,700) 28.0 -20 (-4) 186 (128)
As welded with 90% Ar + CO2 515 (74,600) 556 (80,600) 27.4 -20 (-4) 173 (119)
GMAW
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
10.1 (397) 28 250 5.1 (11.2)
Mixed Gas (Ar + CO2) 20 (3/4) 11.2 (440) 30 280 5.6 (12.3)
GTAW
12.8 (503) 33 320 6.5 (14.3)
1.4mm (0.052in), DC +
8.7 (343) 32 300 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 9.5 (374) 34 340 6.6 (14.5)
10.0 (394) 35 360 6.9 (15.3)
1.6mm (1/16in), DC +
FCAW
6.6 (260) 34 340 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 8.2 (322) 38 390 7.4 (16.3)
8.6 (339) 38 400 7.8 (17.2)
Non-FERROUS
APPENDIX
203
SM-1N
High tensile steels
Conformances
AWS A5.28/ ASME SFA5.28 ER80S-Ni1
ABS AWS A5.28 ER80S-Ni1(-50)
Features Current
• Good impact value at low temperature(1% Ni) DC +
• Good performance to mechanical properties
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
204 | H Y U N D A I W E L D I N G
SM-1N
SMAW
0.08 0.62 1.15 0.011 0.01 0.93 0.08
SAW
-45 115 (85)
As welded with 80% Ar + CO2 500 (72,500) 585 (84,900) 27.8
-60 62 (45)
GMAW
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
11.2 (440) 30 280 5.6 (12.3)
Mixed Gas (Ar + CO2) 20 (3/4) 12.8 (503) 33 320 6.5 (14.3)
GTAW
14.0 (551) 36 350 7.1 (15.7)
1.4mm (0.052in), DC +
8.7 (343) 32 300 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 9.5 (374) 34 340 6.6 (14.5)
10.0 (394) 35 360 6.9 (15.3)
1.6mm (1/16in), DC +
FCAW
6.6 (260) 34 340 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 8.2 (322) 38 390 7.4 (16.3)
8.6 (339) 38 400 7.8 (17.2)
Non-FERROUS
APPENDIX
205
SM-55H
High tensile steels
Conformances
JIS Z3312 YGW18
EN ISO 14341-B S18
Features Current
• Good performance with high-current DC +
• CO2 gas
• High efficiency
Shielding Gas
• Deep penetration
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
206 | H Y U N D A I W E L D I N G
SM-55H
SMAW
0.07 0.89 1.95 0.013 0.007 0.18
SAW
As welded with 100% CO2 550 (79,800) 630 (91,500) 28 0 (32) 110 (81)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
14.5 (570) 31 280 7.3 (16.1)
100% CO2 Gas 20 (3/4) 17.0 (670) 34 320 8.6 (19.0)
21.0 (830) 37 350 10.6 (23.3)
GTAW
1.4mm (0.052in), DC +
12.0 (472) 34 300 8.3 (18.3)
100% CO2 Gas 20 (3/4) 14.6 (575) 36 340 10.1 (22.2)
15.8 (622) 39 360 11.0 (24.2)
1.6mm (1/16in), DC +
9.4 (370) 37 340 8.5 (18.7)
FCAW
100% CO2 Gas 20 (3/4) 11.7 (460) 43 390 10.6 (23.3)
12.2 (480) 44 400 11.1 (24.4)
Non-FERROUS
APPENDIX
207
SM-80G
High tensile steels
Conformances
AWS A5.28/ ASME SFA5.28 ER80S-G
JIS Z3312 G 59J A 1 U C 3M1T
EN ISO 14341-B S3M1T
ABS AWS A5.28 ER80S-G (-20°C ≥47J)
Features Current
• High deposition rate DC +
• Special alloying elements added
• Stable arc with high current
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
208 | H Y U N D A I W E L D I N G
SM-80G
SMAW
0.06 0.81 1.85 0.013 0.007 0.27 0.15
SAW
As welded with 100% CO2 571 (77,100) 645 (93,500) 26.6 -20 (-4) 117 (86)
As welded with 80% Ar + CO2 651 (94,400) 715 (103,600) 25.6 -20 (-4) 72 (53)
As welded with 90% Ar + CO2 668 (96,800) 732 (106,140) 22.8 -20 (-4) 65 (48)
GMAW
Typical Operating Procedures
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
14.5 (570) 31 280 7.3 (16.1)
GTAW
100% CO2 Gas 20 (3/4) 17.0 (670) 34 320 8.6 (19.0)
21.0 (830) 37 350 10.6 (23.3)
11.2 (440) 30 280 5.6 (12.3)
Mixed Gas (Ar + CO2) 20 (3/4) 12.8 (503) 33 320 6.5 (14.3)
14.0 (551) 36 350 7.1 (15.7)
1.4mm (0.052in), DC +
FCAW
12.0 (472) 34 300 8.3 (18.3)
100% CO2 Gas 20 (3/4) 14.6 (575) 36 340 10.1 (22.2)
15.8 (622) 39 360 11.0 (24.2)
8.7 (343) 32 300 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 9.5 (374) 34 340 6.6 (14.5)
Non-FERROUS
209
SM-100
High tensile steels
Conformances
AWS A5.28/ ASME SFA5.28 ER100S-G
Features Current
• Good TS and impact value at low temperature DC +
• Stable arc with high-current
• Low spatter
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
210 | H Y U N D A I W E L D I N G
SM-100
SMAW
0.081 0.48 1.76 0.013 0.012 0.28 1.76 0.23
SAW
-20 (-4) 114 (84)
As welded with 80% Ar + CO2 711 (103,100) 756 (109,600) 20.4
-40 (-40) 83 (61)
-20 (-4) 106 (79)
As welded with 90% Ar + CO2 724 (105,000) 766 (111,100) 18.9
-40 (-40) 78 (57)
GMAW
Typical Operating Procedures
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
GTAW
11.2 (440) 30 280 5.6 (12.3)
Mixed Gas (Ar + CO2) 20 (3/4) 12.8 (503) 33 320 6.5 (14.3)
14.0 (551) 36 350 7.1 (15.7)
1.4mm (0.052in), DC +
8.7 (343) 32 300 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 9.5 (374) 34 340 6.6 (14.5)
FCAW
10.0 (394) 35 360 6.9 (15.3)
1.6mm (1/16in), DC +
6.6 (260) 34 340 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 8.2 (322) 38 390 7.4 (16.3)
8.6 (339) 38 400 7.8 (17.2)
Non-FERROUS
APPENDIX
211
SM-110
High tensile steels
Conformances
AWS A5.28/ ASME SFA5.28 ER110S-G
Features Current
• Good TS and impact value at low temperature DC +
• Stable arc with high-current
• Low spatter
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
212 | H Y U N D A I W E L D I N G
SM-110
SMAW
0.089 0.75 1.83 0.011 0.012 0.30 1.9 0.52
SAW
-40 (-40) 82 (60)
As welded with 80% Ar + CO2 700 (103,000) 858 (124,400) 19.4
60 (-76) 69 (51)
-40 (-40) 71 (53)
As welded with 90% Ar + CO2 725 (105,100) 871 (126,300) 17.2
60 (-76) 60 (45)
GMAW
Typical Operating Procedures
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
GTAW
11.2 (440) 30 280 5.6 (12.3)
Mixed Gas (Ar + CO2) 20 (3/4) 12.8 (503) 33 320 6.5 (14.3)
14.0 (551) 36 350 7.1 (15.7)
1.4mm (0.052in), DC +
8.7 (343) 32 300 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 9.5 (374) 34 340 6.6 (14.5)
FCAW
10.0 (394) 35 360 6.9 (15.3)
1.6mm (1/16in), DC +
6.6 (260) 34 340 6.0 (13.2)
Mixed Gas (Ar + CO2) 20 (3/4) 8.2 (322) 38 390 7.4 (16.3)
8.6 (339) 38 400 7.8 (17.2)
Non-FERROUS
APPENDIX
213
SM-80CM
Heat resistance – low alloy steel
Conformances
AWS A5.28/ ASME SFA5.28 ER80S-G
JIS Z3317 YG1CM-A
EN ISO 14341-B S2M3
Current
Features DC +
• MIG welding for boiler steam pipe of Steam power generation
and 1.0~1.25%Cr-0.5%Mo heat resisting steel using for refining
Shielding Gas
oil & chemical industrial machine tool.
100% Ar
• Good TS and Impact value in a high temperature after heat
Ar + 2% O2
treatment.
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
214 | H Y U N D A I W E L D I N G
SM-80CM
SMAW
0.09 0.67 1.02 1.19 0.45
SAW
0 (32) 140 (103)
As welded with 100% Ar 630 (91,500) 27
-20 (-4) 120 (88)
0 (32) 140 (103)
As welded with Ar + 2% O2 680 (98,000) 23
-20 (-4) 115 (85)
GMAW
Typical Operating Procedures
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.2mm (0.045in), DC +
GTAW
4.5 (177) 16 150 2.3 (5.1)
Ar + 2% O2 20 (3/4) 7.7 (303) 22 200 3.9 (8.6)
11.7 (460) 29 280 5.9 (13.0)
1.4mm (0.052in), DC +
7.2 (283) 30 300 5.0 (11.0)
Ar + 2% O2 20 (3/4) 8.6 (339) 32 340 6.0 (13.2)
FCAW
9.5 (374) 33 360 6.6 (14.5)
1.6mm (1/16in), DC +
7.7 (303) 32 340 7.7 (15.4)
Ar + 2% O2 20 (3/4) 10.2 (402) 36 390 9.3 (20.5)
10.8 (425) 37 400 9.8 (21.6)
Non-FERROUS
APPENDIX
215
SM-307Si
STS 304 & high Mn steels
Conformances
EN ISO 14343-A G 18 8 Mn
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16) √
216 | H Y U N D A I W E L D I N G
SM-307Si
SMAW
0.08 0.87 7.17 19.6 9.3 0.12
SAW
0 (32) 83 (63)
610 (88,600) 42 690°C × 1Hr
-20 (-4) 59 (43)
GMAW
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
GTAW
9.2 (362) 24 190 3.2 (7.1)
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
FCAW
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2)
Non-FERROUS
APPENDIX
217
SM-308
Stainless steel
Conformances
AWS A5.9/ ASME SFA5.9 ER308
JIS Z3321 YS308
EN ISO 14343-A G 19 9
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16) √
218 | H Y U N D A I W E L D I N G
SM-308
SMAW
0.04 0.41 1.65 19.9 9.8
SAW
0 (32) 100 (74)
590 (85,600) 40
-20 (-4) 50 (37)
GMAW
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
GTAW
9.2 (362) 24 190 3.2 (7.1)
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
FCAW
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2)
Non-FERROUS
APPENDIX
219
SM-308L
Low carbon 18%Cr-8%Ni steel
Conformances
AWS A5.9/ ASME SFA5.9 ER308L
JIS Z3321 YS308L
EN ISO 14343-A G 19 9L
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √ √
1.2 (0.045) √ √
1.4 (0.052) √
1.6 (1/16) √ √
220 | H Y U N D A I W E L D I N G
SM-308L
SMAW
0.02 0.35 1.60 19.9 10.1
SAW
0 (32) 90 (66)
560 (81,300) 42
-20 (-4) 50 (37)
GMAW
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
GTAW
9.2 (362) 24 190 3.2 (7.1)
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
FCAW
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2)
Non-FERROUS
APPENDIX
221
SM-308LSi
Low carbon 18%Cr-8%Ni steel
Conformances
AWS A5.9/ ASME SFA5.9 ER308LSi
JIS Z3321 YS308LSi
EN ISO 14343-A G 19 9L Si
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
• Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16) √
222 | H Y U N D A I W E L D I N G
SM-308LSi
SMAW
0.027 0.79 1.96 20.78 10.02 0.1
SAW
610 (88,500) 40.4
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
223
SM-309
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances
AWS A5.9/ ASME SFA5.9 ER309
JIS Z3321 YS309
EN ISO 14343-A G 23 12
Features Current
• Good resistance to crack and heat DC +
• High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √ √ √ √
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16) √
224 | H Y U N D A I W E L D I N G
SM-309
SMAW
0.09 0.39 1.60 23.5 12.8
SAW
660 (95,700) 36
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
225
SM-309L
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances
AWS A5.9/ ASME SFA5.9 ER309L
JIS Z3321 YS309L
EN ISO 14343-A G 23 12L
Features Current
• Good resistance to crack and heat DC +
• High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (28lbs) 15kg (33 lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √ √ √
1.4 (0.052)
1.6 (1/16) √
226 | H Y U N D A I W E L D I N G
SM-309L
SMAW
0.03 0.41 1.58 23.5 12.8
SAW
640 (92,900) 38
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
227
SM-309LSi
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances
AWS A5.9/ ASME SFA5.9 ER309LSi
JIS Z3321 YS309LSi
EN ISO 14343-A G 23 12L Si
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
• Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16) √
228 | H Y U N D A I W E L D I N G
SM-309LSi
SMAW
0.022 0.79 1.61 24.11 13.97 0.1
SAW
571 (82,800) 40.2
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
229
SM-309MoL
Dissimillar metals such as stainless steels and carbon steels
Conformances
AWS A5.9/ ASME SFA5.9 ER309LMo
JIS Z3321 YS309LMo
EN ISO 14343-A G 23 12 2L
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
• Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √
1.4 (0.052)
1.6 (1/16) √
230 | H Y U N D A I W E L D I N G
SM-309MoL
SMAW
0.01 0.35 1.8 23.2 13.7 2.5
SAW
660 (95,700) 34
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
231
SM-310
25%Cr-20%Ni STS
Conformances
AWS AWS A5.9/ ASME SFA5.9 ER310
JIS Z3321 YS310
EN ISO 14343-A G 25 20
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
• Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √
1.4 (0.052)
1.6 (1/16) √
232 | H Y U N D A I W E L D I N G
SM-310
SMAW
0.09 0.35 1.90 26.8 20.9
SAW
610 (88,500) 40
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
233
SM-312
29%Cr-9%Ni STS, joining of dissimilar-metal
Conformances
AWS A5.9/ ASME SFA5.9 ER312
JIS Z3321 YS312
EN ISO 14343-A G 25 20
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
• Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √
1.4 (0.052)
1.6 (1/16) √
234 | H Y U N D A I W E L D I N G
SM-312
SMAW
0.10 0.38 1.68 30.0 8.8
SAW
720 (104,400) 32
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
235
SM-316
18%Cr-12%Ni-2%Mo STS
Conformances
AWS A5.9/ ASME SFA5.9 ER316
JIS Z3321 YS316
EN ISO 14343-A G 19 12 3
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
• Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √
1.4 (0.052)
1.6 (1/16) √
236 | H Y U N D A I W E L D I N G
SM-316
SMAW
0.06 0.40 1.71 19.4 12.6 2.5
SAW
580 (84,200) 39
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
237
SM-316L
Low carbon 18%Cr-12%Ni-2%Mo STS
Conformances
AWS A5.9/ ASME SFA5.9 ER316L
JIS Z3321 YS316L
EN ISO 14343-A G 19 12 3L
Features Current
• Good resistance to crack and corrosion DC +
• High efficiency
• Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √ √
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16) √
238 | H Y U N D A I W E L D I N G
SM-316L
SMAW
0.02 0.39 1.69 19.5 12.8 2.5
SAW
570 (82,700) 39
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
239
SM-316LSi
Low carbon 18%Cr-12%Ni-2%Mo STS
Conformances
AWS A5.9/ ASME SFA5.9 ER316LSi
JIS Z3321 YS316LSi
EN ISO 14343-A G 19 12 3L Si
Features Current
• Good crack sensitivity DC +
• High Si content
• Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (28lbs) 15kg (33 lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √ √
0.9 (0.035) √
1.0 (0.040) √ √ √
1.2 (0.045) √
1.4 (0.052)
1.6 (1/16) √
2.0 (0.079) √
240 | H Y U N D A I W E L D I N G
SM-316LSi
SMAW
0.030 0.65 2.36 19.76 11.62 2.50
SAW
597 (86,600) 37
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
241
SM-347
18%Cr-8%Ni-Nb(STS 347) & 18%Cr-8%Ni-Ti(STS 321)
Conformances
AWS A5.9/ ASME SFA5.9 ER347
JIS Z3321 YS347
EN ISO 14343-A G 19 9 Nb
Features Current
• Good resistanc to crack DC +
• Good resistance corrosion and heat(Nb contents)
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √
1.4 (0.052)
1.6 (1/16) √
242 | H Y U N D A I W E L D I N G
SM-347
SMAW
0.05 0.43 1.66 20.0 9.6 0.7
SAW
680 (98,600) 30
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
243
SM-2209
22%Cr-5%Ni-2%Mo-0.15%N STS
Conformances
AWS A5.9/ ASME SFA5.9 ER2209
JIS Z3321 YS2209
EN ISO 14343-A G 22 9 3N L
Features Current
• Good resistance to corrosion DC +
• High resistance to chloride stress corrosion cracking(CSCC)
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √
1.4 (0.052)
1.6 (1/16) √
244 | H Y U N D A I W E L D I N G
SM-2209
SMAW
0.01 0.41 1.70 23.4 8.9 3.2
SAW
784 (113,700) 30 -20 (-4) 83 (61) 35
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
245
SM-410
13%Cr STS(STS 403, STS 410)
Conformances
AWS A5.9/ ASME SFA5.9 ER410
JIS Z3321 YS410
EN ISO 14343-A G 13
Features Current
• Good resistance to corrosion and abrasion DC +
• Good anti-abrasive property
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (28lbs) 15kg (33 lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √ √ √
1.4 (0.052)
1.6 (1/16) √
246 | H Y U N D A I W E L D I N G
SM-410
SMAW
0.10 0.38 0.34 12.0 0.17
SAW
540 (78,300) 35
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
9.2 (362) 24 190 3.2 (7.1)
GTAW
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
FCAW
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2) Non-FERROUS
APPENDIX
247
SM-430LNb
13%Cr STS(STS 403, STS 410)
Conformances
EN ISO 14343-A G 18LNb
JIS Z3321 YS430LNb
Features Current
• Good bead appearance DC +
• Soft stable arc and low spatter
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16) √
248 | H Y U N D A I W E L D I N G
SM-430LNb
SMAW
0.01 0.41 0.33 18.4 0.27 0.45
SAW
1.2 250 26 30 100% Ar or
25
1.6 300 29 35 Ar + 2% O2
GMAW
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
GTAW
9.2 (362) 24 190 3.2 (7.1)
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
FCAW
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2)
Non-FERROUS
APPENDIX
249
Note
GTAW
TIG Rod
ST-50G
Mild Steel & 490 MPa high tensile steels
Features
• Good impact value at low temperature
• Good bead appearance
• Good performance
252 | H Y U N D A I W E L D I N G
ST-50.6
Mild Steel & 490 MPa high tensile steels
SMAW
JIS Z3316 YGT50
EN ISO 636-A-W3Si1 1G 2F 3G 4G
(PA) (PB) (PF·PG) (PE)
TÜV ISO 636-A-W42 5 W3Si1
ABS AWS A5.18 ER70S-6(-30)
CWB CSA W48 B-G 49A 3 C G6
SAW
Current
CE
DC -
Applications
Shielding Gas
• Pressure vessels
GMAW
Ar
• Nuclear reactors
• Rail road car
• Shipbuilding Diameter / Packaging
• Pipeline Diameter PVC TUVE
mm (in) 5kg (11lbs)
GTAW
1.2 (0.045) √
Features 1.6 (1/16) √
• Good impact value at low temperature 2.0 (5/64) √
• Good bead appearance 2.4 (3/32) √
3.2 (1/8) √
• Good performance
FCAW
Non-FERROUS
253
ST-50.3
Mild Steel & 490 MPa high tensile steels
Applications Current
• Pressure vessels DC -
• Nuclear reactors
• Rail road car
Shielding Gas
• Shipbuilding
Ar
• Pipeline
Diameter / Packaging
Features
Diameter PVC TUVE
• Good impact value at low temperature
mm (in) 5kg (11lbs)
• Good bead appearance 1.2 (0.045) √
• Good performance 1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
3.2 (1/8) √
254 | H Y U N D A I W E L D I N G
ST-72
Mild Steel & 490 MPa high tensile steels
SMAW
JIS Z3316 YGT50
1G 2F 3G 4G
(PA) (PB) (PF·PG) (PE)
SAW
Applications Current
• Pressure vessels DC -
• Shipbuilding
Shielding Gas
GMAW
Features Ar
• Good performance in all position
• One-side welding(tube)
Diameter / Packaging
• Ar 100% gas
Diameter PVC TUVE
mm (in) 5kg (11lbs)
GTAW
1.2 (0.045) √
1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
3.2 (1/8) √
FCAW
Non-FERROUS
255
ST-1N
Mild Steel & 490 MPa high tensile steels
Applications Current
• Offshore DC -
• Power plant
• Petrochemical
Shielding Gas
• Chemical industry
Ar
Features
Diameter / Packaging
• Good impact value at low temperature (1% Ni)
Diameter PVC TUVE
• Back bead pipe applicable
mm (in) 5kg (11lbs)
• Good performance 1.2 (0.045) √
• Meets NACE Standard 1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
3.2 (1/8) √
256 | H Y U N D A I W E L D I N G
ST-80CM
Heat resistance – low alloy steel
Conformances
AWS A5.28/ ASME SFA5.28 ER80S-G
SMAW
JIS Z3317 YG1CM-A / JIS Z3316 YGT1CM
EN ISO 14341-B S2M3
SAW
• Pressure vessels
• Offshore
• Machinery 1G 2F
(PA) (PB)
• Chemical industry
GMAW
Features Current
• MIG welding for boiler steam pipe of steam power generation DC +
and 1.0~1.25%Cr-0.5%Mo heat resisting steel using for refining
oil & chemical industrial machine tool.
Shielding Gas
GTAW
• Excellent TS and impact value in a high temperature after
100% Ar
heat treatment.
Ar + 2% O2
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033) √ √ √ √ √ √
0.9 (0.035) √ √ √ √ √ √
APPENDIX
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
257
ST-80CM
258 | H Y U N D A I W E L D I N G
ST-308
Stainless steel
Conformances Current
AWS A5.9/ ASME SFA5.9 ER308 DC -
SMAW
JIS Z3321 YS308
EN ISO 14343-A W 19 9
Shielding Gas
KR RY308G
Ar
ABS AWS A5.9 ER308
DNV 308
SAW
Diameter / Packaging
Applications Diameter
mm (in) 5kg*1000
• Structural fabrication 1.0 (0.039)
• Petrochemical 1.2 (0.045) √
GMAW
• Oil and textile industries 1.6 (1/16) √
• Nuclear reactor 2.0 (5/64) √
2.4 (3/32) √
2.6 (0.10) √
3.2 (1/8) √
Features
GTAW
• Good resistance to crack and corrosion
• High efficiency
FCAW
Non-FERROUS
259
ST-308L
Low carbon 18%Cr-8%Ni steel
Conformances Current
AWS A5.9/ ASME SFA5.9 ER308L DC -
JIS Z3321 YS308L
EN ISO 14343-A W 19 9L
Shielding Gas
KR RY308L (-196°C ≥29 J)
Ar
ABS AWS A5.9 ER308L
LR 304L (-196°C)
BV UP (KV -196°C) Diameter / Packaging
DNV 308L (-196°C) Diameter
NK KY308L mm (in) 5kg*1000
CCS 304L 1.0 (0.039) √
1.2 (0.045) √
1.6 (1/16) √
Applications 2.0 (5/64) √
2.4 (3/32) √
• Structural fabrication
2.6 (0.10) √
• Petrochemical 3.2 (1/8) √
• Oil and textile industries
• Nuclear reactor
Features
• Good resistance to crack and corrosion
• High efficiency
260 | H Y U N D A I W E L D I N G
ST-309
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances Current
AWS A5.9/ ASME SFA5.9 ER309 DC -
SMAW
JIS Z3321 YS309
EN ISO 14343-A W 23 12
Shielding Gas
ABS AWS A5.9 ER309
Ar
SAW
Applications
Diameter / Packaging
• Structural fabrication
Diameter
• Petrochemical
mm (in) 5kg*1000
• Oil and textile industries 1.0 (0.039)
• Nuclear reactor 1.2 (0.045)
GMAW
1.6 (1/16) √
2.0 (5/64) √
Features 2.4 (3/32) √
• Good resistance to crack and heat 2.6 (0.10) √
3.2 (1/8) √
• High efficiency
GTAW
FCAW
Non-FERROUS
261
ST-309L
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances Current
AWS A5.9/ ASME SFA5.9 ER309L DC -
JIS Z3321 YS309L
EN ISO 14343-A W 23 12L
Shielding Gas
ABS AWS A5.9 ER309L
Ar
LR SS/CMn
BV 309L
DNV 309L Diameter / Packaging
NK KY309L Diameter
CCS 309L mm (in) 5kg*1000
1.0 (0.039)
1.2 (0.045) √
Applications 1.6 (1/16) √
• Structural fabrication 2.0 (5/64) √
2.4 (3/32) √
• Petrochemical
2.6 (0.10) √
• Oil and textile industries 3.2 (1/8) √
• Nuclear reactor
Features
• Good resistance to crack and heat
• High efficiency
262 | H Y U N D A I W E L D I N G
ST-309MoL
Dissimillar metals such as stainless steels and carbon steels
Conformances Current
AWS A5.9/ ASME SFA5.9 ER309LMo DC -
SMAW
JIS Z3321 YS309LMo
EN ISO 14343-A W 23 12 2L
Shielding Gas
Ar
Applications
SAW
• STS clad steel (316, 316L)
Diameter / Packaging
Diameter
Features mm (in) 5kg*1000
1.0 (0.039)
• Good resistance to corrosion and heat
1.2 (0.045)
GMAW
• Good arc stabillity and bead wetting 1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
2.6 (0.10) √
3.2 (1/8) √
GTAW
FCAW
Non-FERROUS
263
ST-310
25%Cr-20%Ni STS
Conformances Current
AWS A5.9/ ASME SFA5.9 ER310 DC -
JIS Z3321 YS310
EN ISO 14343-A W 25 20
Shielding Gas
Ar
Applications
• STS clad steel
Diameter / Packaging
Diameter
Features mm (in) 5kg*1000
1.0 (0.039)
• Good resistance to corrosion and heat
1.2 (0.045)
• Good arc stabillity and bead wetting 1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
2.6 (0.10) √
3.2 (1/8) √
264 | H Y U N D A I W E L D I N G
ST-312
29%Cr-9%Ni STS, joining of dissimilar-metal
Conformances Current
AWS A5.9/ ASME SFA5.9 ER312 DC -
SMAW
JIS Z3321 YS312
EN ISO 14343-A W 29 9
Shielding Gas
Ar
Applications
SAW
• Welding of dissimilar-metal STS to ferritic steel or special
Diameter / Packaging
steel
Diameter
mm (in) 5kg*1000
Features 1.0 (0.039)
1.2 (0.045)
GMAW
• Good resistance to crack and corrosion 1.6 (1/16) √
• High efficiency 2.0 (5/64) √
• Good arc stabillity and bead wetting 2.4 (3/32) √
2.6 (0.10) √
3.2 (1/8) √
GTAW
FCAW
Non-FERROUS
265
ST-316
18%Cr-12%Ni-2%Mo STS
Conformances Current
AWS A5.9/ ASME SFA5.9 ER316 DC -
JIS Z3321 YS316
EN ISO 14343-A W 19 12 3
Shielding Gas
ABS AWS A5.9 ER316
Ar
Applications
Diameter / Packaging
• Structural fabrication
Diameter
• Chemical industries
mm (in) 5kg*1000
• Nuclear reactors 1.0 (0.039)
1.2 (0.045)
1.6 (1/16) √
Features 2.0 (5/64) √
• Good resistance to crack and corrosion 2.4 (3/32) √
• High efficiency 2.6 (0.10) √
3.2 (1/8) √
• Good arc stabillity and bead wetting
266 | H Y U N D A I W E L D I N G
ST-316L
Low carbon 18%Cr-12%Ni-2%Mo STS
Conformances Current
AWS A5.9/ ASME SFA5.9 ER316L DC -
SMAW
JIS Z3321 YS316L
EN ISO 14343-A W 19 12 3L
Shielding Gas
KR RY316L (-196°C ≥29 J)
Ar
ABS AWS A5.9 ER316L
LR 316L (-196°C)
SAW
BV 316L (KV -196°C) Diameter / Packaging
DNV 316L (-196°C) Diameter
GL 4435 mm (in) 5kg*1000
NK KY316L 1.0 (0.039) √
CCS 316L 1.2 (0.045) √
GMAW
1.6 (1/16) √
CWB AWS A5.9 ER316L
2.0 (5/64) √
2.4 (3/32) √
2.6 (0.10) √
Applications 3.2 (1/8) √
• Structural fabrication
GTAW
• Chemical industries
• Nuclear reactors
Features
FCAW
• Good resistance to crack and corrosion
• High efficiency
• Good arc stabillity and bead wetting
Non-FERROUS
267
ST-347
18%Cr-8%Ni-Nb(STS 347) & 18%Cr-8%Ni-Ti(STS 321)
Conformances Current
AWS A5.9/ ASME SFA5.9 ER347 DC -
JIS Z3321 YS347
EN ISO 14343-A W 19 9 Nb
Shielding Gas
Ar
Applications
• Boiler
Diameter / Packaging
• Gas turbine
Diameter
mm (in) 5kg*1000
Features 1.0 (0.039)
1.2 (0.045)
• Good resistanc to crack 1.6 (1/16) √
• Good resistance corrosion and heat(Nb contents) 2.0 (5/64) √
2.4 (3/32) √
2.6 (0.10) √
3.2 (1/8) √
268 | H Y U N D A I W E L D I N G
SMT-2594
25%Cr-7%Ni-4.5%Mo-0.25%N Super Duplex STS
SMAW
EN ISO 14343-A G 25 9 4 NL
ABS AWS A5.9 ER2594 1G 2F 3G 4G
(PA) (PB) (PF·PG) (PE)
Applications
SAW
• Offshore & FPSO Current
• Chemical industries GMAW: DC + / GTAW: DC -
• Petrochemical
Shielding Gas
GMAW
Features Ar / Ar+ O2
• Good resistance to corrosion
• Superior pitting resistance
1.6 (1/16) √
Diameter 5kg*1000
mm (in) 1.0 (0.039) 1.2 (0.045) 1.6 (1/16) 2.0 (5/64) 2.4 (3/32) 2.6 (0.10) 3.2 (1/8)
√ √ √ √ √
269
SMT-2594
270 | H Y U N D A I W E L D I N G
ST-2209
22%Cr-5%Ni-2%Mo-0.15%N STS
Conformances Current
AWS A5.9/ ASME SFA5.9 ER2209 DC -
SMAW
JIS Z3321 YS2209
EN ISO 14343-A W 22 9 3N L
Shielding Gas
ABS AWS A5.9 ER2209(-50)
Ar
LR S31803m
DNV Duplex Stainless Steel
SAW
Diameter / Packaging
Applications Diameter
mm (in) 5kg*1000
• Offshore 1.0 (0.039)
• Petrochemical 1.2 (0.045)
GMAW
1.6 (1/16) √
2.0 (5/64) √
Features 2.4 (3/32) √
• Good resistance to corrosion 2.6 (0.10) √
3.2 (1/8) √
• High resistance to chloride stress corrosion cracking(CSCC)
GTAW
FCAW
Non-FERROUS
271
SMT-904L
20%Cr-25%Ni-4.5%Mo-1.5%Cu STS
Applications
• Offshore & FPSO Current
• Chemical industries GMAW: DC + / GTAW: DC -
• Petrochemical
Shielding Gas
Features Ar / Ar+ O2
• Good resistance to corrosion
• Preferably keep heat input below 1.5KJ/mm
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33 lbs) 20kg (44lbs) 150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
0.8 (0.033) √
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √
1.4 (0.052)
1.6 (1/16) √
Diameter 5kg*1000
mm (in) 1.0 (0.039) 1.2 (0.045) 1.6 (1/16) 2.0 (5/64) 2.4 (3/32) 2.6 (0.10) 3.2 (1/8)
√ √ √ √ √
272 | H Y U N D A I W E L D I N G
SMT-904L
SMAW
0.013 0.31 1.89 0.013 0.001 20.52 24.96 4.32 1.42
SAW
20 (68) 110 (81)
490 (71,000) 650 (94,300) 35.0
-196 (-321) 70 (52)
GMAW
Approx.
Diameter, Polarity CTWD Wire Feed Speed Voltage Melt-Off Rate
Current
Shielding Gas mm(in) m/min (in/min) (volts) kg/hr (lb/hr)
(amps)
1.0mm (0.040 in), DC +
6.0 (236) 24 140 2.1 (4.6)
15~20
100% Ar Gas 7.1 (280) 24 160 2.5 (5.5)
(0.59~0.78)
GTAW
9.2 (362) 24 190 3.2 (7.1)
5.2 (204) 26 160 1.8 (4.0)
15~20
Mixed Gas (Ar + 2% O2) 7.0 (276) 26 190 2.4 (5.3)
(0.59~0.78)
8.3 (327) 26 220 2.9 (6.4)
1.2mm (0.045 in), DC +
9.2 (362) 27 190 4.6 (10.1)
15~20
FCAW
100% Ar Gas 11.9 (469) 27 220 6.0 (13.2)
(0.59~0.78)
15.5 (610) 27 260 7.8 (17.2)
7.7 (303) 28 200 3.9 (8.6)
15~20
Mixed Gas (Ar + 2% O2) 8.6 (339) 28 230 4.3 (9.5)
(0.59~0.78)
10.1 (398) 28 260 5.1 (11.2)
Non-FERROUS
APPENDIX
273
ST-410
13%Cr STS(STS 403, STS 410)
Conformances Current
AWS A5.9/ ASME SFA5.9 ER410 DC -
JIS Z3321 YS410
EN ISO 14343-A W 13
Shielding Gas
Ar
Applications
• Hardfacing application
Diameter / Packaging
Diameter
Features mm (in) 5kg*1000
1.0 (0.039)
• Good resistance to corrosion and abrasion
1.2 (0.045)
• Good anti-abrasive property 1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
2.6 (0.10) √
3.2 (1/8) √
274 | H Y U N D A I W E L D I N G
SM-90B3 / ST-90B3
2.25%Cr- 1%Mo steels, Joining carbon steel and Cr-Mo alloys
SMAW
1G 2F 3G 4G
Applications (PA) (PB) (PF·PG) (PE)
• High pressure pipe
• Pressure vessels
SAW
Current
GMAW: DC + / GTAW: DC -
Features
• Careful control of preheat, interpass temperatures postweld
heat treatment is essential to prevent cracking Shielding Gas
GMAW
Ar
Diameter / Packaging
Diameter Spool Pac
mm (in) 10kg (22lbs) 15kg (33 lbs) 20kg (44lbs) 30kg (66lbs) 150kg (330lbs) 200kg (440lbs)
GTAW
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16)
FCAW
Diameter 5kg*1000
mm (in) 1.0 (0.039) 1.2 (0.045) 1.6 (1/16) 2.0 (5/64) 2.4 (3/32) 2.6 (0.10) 3.2 (1/8)
√ √ √ Non-FERROUS
275
ST-91B9
A213 T91(Seamless tube), A335 P91(Seamless pipe), A387 Gr91(Plate), A182/A336 F91(forging), A234 WP91
Conformances Current
AWS A5.28/ ASME SFA5.28 ER90S-B9 GTAW: DC -
EN ISO 21952-A W CrMo91
Shielding Gas
Applications Ar
• Headers
• Steam piping and turbine casings
Diameter / Packaging
Diameter
Features mm (in) 5kg*1000
1.0 (0.039)
• Good resistance to creep at high temperature
1.2 (0.045)
• Tempered martensite structure with alloy carbides in the 1.6 (1/16)
PWHT 2.0 (5/64)
2.4 (3/32) √
2.6 (0.10)
3.2 (1/8)
276 | H Y U N D A I W E L D I N G
ST-92B9
A213 T92(Seamless tube), A335 P92(Seamless pipe), A387 Gr92(Plate), A182/A336 F92(forging), A234 WP92
Conformances Current
AWS A5.28/ ASME SFA5.28 ER90S-G GTAW: DC -
SMAW
Applications Shielding Gas
• Headers Ar
• Steam piping and turbine casings
SAW
Diameter / Packaging
Features Diameter
• Good resistance to creep at high temperature mm (in) 5kg*1000
1.0 (0.039)
• Tempered martensite structure with alloy carbides in the
1.2 (0.045)
GMAW
PWHT 1.6 (1/16)
2.0 (5/64)
2.4 (3/32) √
2.6 (0.10)
3.2 (1/8)
GTAW
FCAW
Non-FERROUS
277
Note
FCAW
Flux Cored Wire
SF-71
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-C1A0-CS1 GL 2YH10S
JIS Z3313 T49J 0 T1-1 C A-U H10 NK KSW52Y40G(C)H10
EN ISO 17632-A-T 42 0 P C 1 TÜV EN ISO 17632-A - T 42 0 P C 1
KR 2SMG, 2YSMG(C)H10 CWB CSA W48 E491T-1-H8
ABS 2SA, 2YSAH10, 2Y400SA CE
LR 2S, 2YSH10 RS 2, 2YS H10
BV SA2M, SA2YM HH, A2M, A2YM HH CCS 2YSM H10
DNV IIYMS H15 CRS 2HS, 2Y H5
Features Current
• Designed for welding with 100% CO2 shielding gas DC +
• Good performance and low spatter
• Smooth and stable arc with a fast freezing slag
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
280 | H Y U N D A I W E L D I N G
SF-71
SMAW
0.04 0.49 1.29 0.010 0.009
SAW
0 (32) 86 (64)
548 (79,600) 582 (84,500) 28.0
-20 (-4) 45 (33)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 18~23 120~160 1.5 (3.3)
6.4 (250) 19~25 135~175 2.2 (4.8)
7.6 (300) 20~26 150~180 2.5 (5.5)
GTAW
8.9 (350) 23~28 175~205 3.0 (6.6)
100% CO2 25 (1) 86~88
10.2 (400) 25~30 185~220 3.5 (7.6)
11.5 (450) 26~31 220~260 3.8 (8.4)
12.8 (500) 27~32 250~290 4.4 (9.6)
15.3 (600) 28~33 280~320 5.3 (11.6)
1.4mm (0.052 in) DC+
FCAW
3.8 (150) 20~25 130~170 1.9 (4.1)
5.1 (200) 21~26 160~200 2.5 (5.5)
6.4 (250) 22~28 180~230 3.0 (6.6)
100% CO2 25 (1) 85~88
7.6 (300) 23~29 220~260 4.2 (9.2)
10.2 (400) 27~32 270~320 5.5 (12.1)
Non-FERROUS
281
SF-71LF
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-C1A0-CS1 DNV IIYMSH10
JIS Z3313 T49J 0 T1-1 C A-U H10 NK KSW52G(C)H10
ABS 2YSAH10 KAW52MG(C)
LR 2S, 2YSH10
Features Current
• Designed for welding with 100% CO2 shielding gas DC +
• Low fume
• Smooth and stable arc with a fast freezing slag
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √ √ √
1.4 (0.052) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
282 | H Y U N D A I W E L D I N G
SF-71LF
SMAW
0.03 0.50 1.35 0.009 0.011
SAW
0 (32) 90 (66)
550 (79,900) 590 (85,700) 27.0
-20 (-4) 42 (31)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 18~23 120~160 1.5 (3.3)
6.4 (250) 19~25 135~175 2.2 (4.8)
7.6 (300) 20~26 150~180 2.5 (5.5)
GTAW
8.9 (350) 23~28 175~205 3.0 (6.6)
100% CO2 25 (1) 86~88
10.2 (400) 25~30 185~220 3.5 (7.6)
11.5 (450) 26~31 220~260 3.9 (8.6)
12.8 (500) 27~32 250~290 4.3 (9.5)
15.3 (600) 28~33 280~320 5.2 (11.4)
1.4mm (0.052 in) DC+
FCAW
3.8 (150) 20~25 130~170 1.9 (4.1)
5.1 (200) 21~26 160~200 2.5 (5.5)
6.4 (250) 22~28 180~230 3.0 (6.6)
100% CO2 25 (1) 85~88
7.6 (300) 23~29 220~260 4.2 (9.2)
10.2 (400) 24~30 270~320 5.4 (11.9)
Non-FERROUS
283
Supercored 71
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-C1A0-CS1 GL 3YH10S
JIS Z3313 T49 2 T1-1 C A H10 NK KSW53Y40G(C)H10
EN ISO 17632-A-T 42 2 PC 1 TÜV EN ISO 17632-A - T 42 2 P C 1
KR 3SMG, 3YSMG(C)H10 DB DIN EN ISO 17632-A-T 42 2 P C 1
ABS 3SAH10, 3YSA CE
LR 3S, 3YSH10 RINA 3YS H10
BV SA3M, SA3YM, A3M, A3YM HH CRS 3YSH10
DNV IIIYMS H10 RS 3YSM H10
Features Current
• Designed for welding with 100% CO2 shielding gas DC +
• Good performance and low spatter
• Smooth and stable arc with a fast freezing slag
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √ √ √
1.4 (0.052) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
284 | H Y U N D A I W E L D I N G
Supercored 71
SMAW
0.03 0.51 1.26 0.010 0.011
SAW
0 (32) 110 (81)
545 (79,100) 572 (83,100) 28.0
-20 (-4) 70 (52)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 18~23 120~160 1.5 (3.3)
6.4 (250) 19~25 135~175 2.2 (4.8)
7.6 (300) 20~26 150~180 2.5 (5.5)
GTAW
8.9 (350) 23~28 175~205 3.0 (6.6)
100% CO2 25 (1) 86~88
10.2 (400) 25~30 185~220 3.5 (7.6)
11.5 (450) 26~31 220~260 3.9 (8.6)
12.8 (500) 27~32 250~290 4.3 (9.5)
15.3 (600) 28~33 280~320 5.2 (11.4)
1.4mm (0.052 in) DC+
FCAW
3.8 (150) 20~25 130~170 1.9 (4.1)
5.1 (200) 21~26 160~200 2.5 (5.5)
6.4 (250) 22~28 180~230 3.0 (6.6)
100% CO2 25 (1) 85~88
7.6 (300) 23~29 220~260 4.2 (9.2)
10.2 (400) 27~32 270~320 5.4 (11.9)
Non-FERROUS
285
SC-71LH
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-C1A2-CS1 DNV IIIYMS H5
JIS Z3313 T49 3 T1-1 C A-U H5 GL 3YH5S
EN ISO 17632-A-T 42 2 P C 1 H5 NK KSW53Y40G(C) H5
KR 3YSG(C)H5 TÜV EN ISO 17632-A-T 42 2 P C 1 H5
ABS 3YSA H5 CE
LR 3YS H5 RS 3Y40MS H5
BV SA3Y HHH
Features Current
• Designed for welding with 100% CO2 shielding gas DC +
• Good low Hydrogen level(H5) and crack resistance
• Smooth and stable arc with a fast freezing slag
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
286 | H Y U N D A I W E L D I N G
SC-71LH
SMAW
0.06 0.47 1.35 0.014 0.012
SAW
550 (79,900) 590 (85,600) 27.0 -30 (-22) 70 (52)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 18~23 120~160 1.5 (3.3)
6.4 (250) 19~25 135~175 2.2 (4.8)
7.6 (300) 20~26 150~180 2.5 (5.5)
8.9 (350) 23~28 175~205 3.0 (6.6)
100% CO2 25 (1) 86~88
GTAW
10.2 (400) 25~30 185~220 3.5 (7.6)
11.5 (450) 26~31 220~260 3.9 (8.6)
12.8 (500) 27~32 250~290 4.3 (9.5)
15.3 (600) 28~33 280~320 5.2 (11.4)
1.4mm (0.052 in) DC+
3.8 (150) 20~25 130~170 1.9 (4.1)
FCAW
5.1 (200) 21~26 160~200 2.5 (5.5)
6.4 (250) 22~28 180~230 3.0 (6.6)
100% CO2 25 (1) 86~88
7.6 (300) 23~29 220~260 4.2 (9.2)
10.2 (400) 27~32 270~320 5.4 (11.9)
12.8 (500) 28~34 300~350 6.0 (13.2)
Non-FERROUS
287
Supercored 71H
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-C1A4-CS1 NK KSW54G(C) H10
JIS Z3313 T49 4 T1-1 C A H5 KSW53G(C) H10
EN ISO 17632-A T42 4 P C 1 H5 TÜV EN ISO 17632-A - T 42 4 P C 1
KR 4YSMG(C) H10, 3SMG(C) H10 / 3YSMG(C) H10 CWB CSA W48 E491T-9J-H8
ABS 4YSA H10, 3YSA H10 CE
LR 4YS H10 DB DIN EN ISO 17632-A-T 42 4 P C 1
BV SA4YM HH, SA3YM HH CCS 3YSM H10, 4YSM H10
DNV IVYSM H5, IIIYMS H5 RINA 3YS H10
GL 4YS H10, 3YS H10 RS 4Y40SM H5, 3Y40SM H5
NAKS
Features Current
• Low temperature service steel DC +
• Designed for welding with 100% CO2 shielding gas
• Smooth and stable arc with a fast freezing slag
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
288 | H Y U N D A I W E L D I N G
Supercored 71H
SMAW
0.03 0.46 1.36 0.008 0.011 0.40
SAW
-30 (-22) 90 (66)
550 (79,900) 570 (82,800) 27.0
-40 (-40) 60 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.3 (175) 20~25 100~130 1.6 (3.5)
5.6 (220) 21~26 120~150 2.0 (4.5)
7.0 (275) 22~27 130~160 2.5 (5.5)
8.3 (325) 23~28 160~190 2.9 (6.5)
100% CO2 25 (1) 8.9 (350) 24~29 170~200 3.2 (7.0) 85~88
GTAW
10.2 (400) 25~30 200~230 3.6 (8.0)
Flat & Horizontal
11.4 (450) 26~31 210~240 4.1 (9.1)
12.1 (475) 27~32 230~260 4.3 (9.5)
13.3 (525) 28~33 250~280 4.7 (10.4)
1.4mm (0.052 in) DC+
All Position
3.8 (150) 22~27 130~160 1.8 (3.9)
FCAW
5.1 (200) 23~28 140~170 2.4 (5.2)
6.4 (250) 24~29 160~190 2.9 (6.5)
7.6 (300) 26~31 180~210 3.5 (7.8)
100% CO2 25 (1) 8.9 (350) 27~32 200~230 4.1 (9.1) 86~88
9.5 (375) 28~33 220~250 4.4 (9.8)
Flat & Horizontal
Non-FERROUS
10.8 (425) 30~35 240~270 5.0 (11.1)
12.1 (475) 31~36 260~290 5.6 (12.4)
12.7 (500) 32~37 310~340 5.9 (13.0)
1.6mm (1/16 in) DC+
All Position
3.8 (150) 21~27 180~210 2.5 (5.5)
4.4 (175) 23~28 220~250 2.9 (6.4)
5.1 (200) 24~29 260~290 3.3 (7.3)
5.7 (225) 25~31 280~300 3.7 (8.2)
APPENDIX
100% CO2 25 (1) 6.4 (250) 27~34 300~330 4.2 (9.2) 86~88
7.6 (300) 29~36 330~360 5.0 (11.0)
Flat & Horizontal
8.3 (325) 31~38 360~390 5.4 (11.9)
8.9 (350) 32~39 390~420 5.8 (12.8)
11.4 (450) 34~39 420~450 7.5 (16.5)
289
SC-71HJ
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-C1A4-CS1 LR 4Y40S H10
JIS Z3313 T49 4 T1-1 C A BV SA4Y40 HH
EN ISO 17632-A T42 4 P C 1 H10 DNV IVY40MS H10
KR 4Y40SG(C1)H10 GL 4Y40H10S
ABS 4Y400SA H10 NK KSW54Y40G(C)H10
Features Current
• Designed for welding with 100% CO2 shielding gas DC +
• Good bead appearance
• Smooth and stable arc with a fast freezing slag
Shielding Gas
• Good performance in all position
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √ √ √
1.4 (0.052) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
290 | H Y U N D A I W E L D I N G
SC-71HJ
SMAW
0.04 0.45 1.30 0.008 0.011 0.40
SAW
560 (81,300) 580 (84,200) 27.5 -40 (-40) 70 (52)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 20~25 100~130 1.6 (3.5)
5.7 (225) 21~26 120~150 2.0 (4.5)
7.0 (275) 22~27 130~160 2.5 (5.5)
8.3 (325) 23~28 160~190 2.9 (6.5)
100% CO2 25 (1) 8.9 (350) 24~29 170~200 3.2 (7.0) 85~88
GTAW
10.2 (400) 25~30 200~230 3.6 (8.0)
Flat & Horizontal
11.4 (450) 26~31 210~240 4.1 (9.1)
12.1 (475) 27~32 230~260 4.3 (9.5)
13.3 (525) 28~33 250~280 4.7 (10.4)
1.4mm (0.052 in) DC+
All Position
3.8 (150) 22~27 130~160 1.8 (3.9)
FCAW
5.1 (200) 23~28 140~170 2.4 (5.2)
6.4 (250) 24~29 160~190 2.9 (6.5)
7.6 (300) 26~31 180~210 3.5 (7.8)
100% CO2 25 (1) 8.9 (350) 27~32 200~230 4.1 (9.1) 86~88
9.5 (375) 28~33 220~250 4.4 (9.8)
Flat & Horizontal
Non-FERROUS
10.8 (425) 30~35 240~270 5.0 (11.1)
12.1 (475) 31~36 260~290 5.6 (12.4)
12.7 (500) 32~37 310~340 5.9 (13.0)
1.6mm (1/16 in) DC+
All Position
3.8 (150) 21~27 180~210 2.5 (5.5)
4.4 (175) 23~28 220~250 2.9 (6.4)
5.1 (200) 24~29 260~290 3.3 (7.3)
5.7 (225) 25~31 280~300 3.7 (8.2)
APPENDIX
100% CO2 25 (1) 6.4 (250) 27~34 300~330 4.2 (9.2) 86~88
7.6 (300) 29~36 330~360 5.0 (11.0)
Flat & Horizontal
8.3 (325) 31~38 360~390 5.4 (11.9)
8.9 (350) 32~39 390~420 5.8 (12.8)
11.4 (450) 34~39 420~450 7.5 (16.5)
291
Supercored 71MAG
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-M21A2-CS1 GL 3YH10S
JIS Z3313 T49 3 T1-1 M A-U H10 TÜV EN ISO 17632-A - T 46 3 P M 1
EN ISO 17632-A-T 42 3 P M 1 CE
ABS 3SAH10, 3YSA DB DIN EN ISO 17632-A-T 46 3 P M 1
LR 3S, 3YSH10 RINA 3YS H10
BV SA3M,SA3YM HH, A3M, A3YM CWB CSA W48 E491T-9M-H8
DNV IIIYMS H10
Features Current
• Designed for welding with 75~80% Argon/ balance CO2 DC +
shielding gas
• Good arc performance and bead appearance
Shielding Gas
• Low spatter
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.0 (0.040) √ √ √ √ √
1.2 (0.045) √ √ √ √ √
1.4 (0.052) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
292 | H Y U N D A I W E L D I N G
Supercored 71MAG
SMAW
0.04 0.54 1.25 0.011 0.012
SAW
580 (84,200) 600 (87,100) 28.0 -30 (-22) 60 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 17~22 120~160 1.5 (3.3)
6.4 (250) 18~24 135~175 2.2 (4.8)
7.6 (300) 19~25 150~180 2.5 (5.5)
8.9 (350) 22~27 175~205 3.0 (6.6)
80% Ar + 20% CO2 25 (1) 86~88
GTAW
10.2 (400) 24~29 185~220 3.5 (7.6)
11.5 (450) 25~30 220~260 3.8 (8.4)
12.8 (500) 26~31 250~290 4.4 (9.6)
15.3 (600) 27~32 280~320 5.3 (11.6)
1.4mm (0.052 in) DC+
3.8 (150) 19~24 130~170 1.9 (4.1)
FCAW
5.1 (200) 20~25 160~200 2.5 (5.5)
6.4 (250) 21~27 180~230 3.0 (6.6)
80% Ar + 20% CO2 25 (1) 86~89
7.6 (300) 22~28 220~260 4.2 (9.2)
10.2 (400) 26~31 270~320 5.5 (12.1)
12.8 (500) 27~33 300~350 6.0 (13.2)
Non-FERROUS
293
SC-71LHM Cored
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-M21A2-CS1 BV SA3Y HHH
JIS Z3313 T49 3 T1-1 M A-U H5 DNV IIIYMSH5
EN ISO 17632-A-T 46 3 P M 1 H5 GL 3YH5S
ABS 3YSA H5 TÜV EN ISO 17632-A-T 46 3 P M 1 H5
CWB CSA W48 E49 1T-9M-H4 DB EN ISO 17632-A-T 46 3 P M 1 H5
LR 3YS H5 CE
Features Current
• Designed for welding with 75~80% Argon/ balance CO2 DC +
shielding gas
• Good arc performance and fast freezing slag
Shielding Gas
• Low hydrogen level(H5) and good crack resistance
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √ √
294 | H Y U N D A I W E L D I N G
SC-71LHM Cored
SMAW
0.05 0.50 1.20 0.012 0.015
SAW
580 (84,200) 600 (87,100) 28.0 -30 (-22) 80 (59)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 17~22 120~160 1.5 (3.3)
6.4 (250) 18~24 135~175 2.2 (4.8)
7.6 (300) 19~25 150~180 2.5 (5.5)
8.9 (350) 22~27 175~205 3.0 (6.6)
80% Ar + 20% CO2 25 (1) 86~88
GTAW
10.2 (400) 24~29 185~220 3.5 (7.6)
11.5 (450) 25~30 220~260 3.8 (8.4)
12.8 (500) 26~31 250~290 4.4 (9.6)
15.3 (600) 27~32 280~320 5.3 (11.6)
1.4mm (0.052 in) DC+
3.8 (150) 19~24 130~170 1.9 (4.1)
FCAW
5.1 (200) 20~25 160~200 2.5 (5.5)
6.4 (250) 21~27 180~230 3.0 (6.6)
80% Ar + 20% CO2 25 (1) 86~88
7.6 (300) 22~28 220~260 4.2 (9.2)
10.2 (400) 26~31 270~320 5.5 (12.1)
12.8 (500) 27~33 300~350 6.0 (13.2)
Non-FERROUS
295
SF-71MC
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-C1A2-CS2 DNV IIIYMS H10
E71T1-M21A2-CS2 TÜV EN ISO 17632-A-T 46 3 P M(C) 1 H10
EN ISO 17632-A-T 46 3 P M 1 DB EN ISO 17632-A-T 46 3 P M(C) 1 H10
EN ISO 17632-A-T 46 2 P C 1 CWB CSA W48 E49 1T-1(M)
ABS 3YSA H10 /-9(M)/-12(M)-H8
LR 3YS H10 CE
BV SA3YM HH
Current
Features DC +
• Low spatter and excellent performance
• Good arc performance and fast freezing slag
Shielding Gas
• Use 100% CO2 gas or Ar-CO2 mixture(Dual gas)
100% CO2
• Better performance in V-up position
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
296 | H Y U N D A I W E L D I N G
SF-71MC
SMAW
100% CO2 0.04 0.40 1.20 0.010 0.012
SAW
100% CO2 510 (74,000) 550 (79,900) 28.0 -20 (-4) 95 (70)
75% Ar + 25% CO2 540 (78,400) 605 (87,700) 28.0 -20 (-4) 110 (81)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 17~22 120~160 1.5 (3.3)
6.4 (250) 18~24 135~175 2.2 (4.8)
7.6 (300) 19~25 150~180 2.5 (5.5)
GTAW
8.9 (350) 22~27 175~205 3.0 (6.6)
100% CO2 25 (1) 86~88
10.2 (400) 24~29 185~220 3.5 (7.6)
11.5 (450) 25~30 220~260 3.8 (8.4)
12.8 (500) 26~31 250~290 4.4 (9.6)
15.3 (600) 27~32 280~320 5.3 (11.6)
4.5 (175) 18~23 120~160 1.5 (3.3)
FCAW
6.4 (250) 19~25 135~175 2.2 (4.8)
7.6 (300) 20~26 150~180 2.5 (5.5)
8.9 (350) 23~28 175~205 3.0 (6.6)
75% Ar + 25% CO2 25 (1) 86~88
10.2 (400) 25~30 185~220 3.5 (7.6)
11.5 (450) 26~31 220~260 3.9 (8.6)
Non-FERROUS
297
SC-71MJ
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-M21A4-CS1 LR 4Y40 H5
JIS Z3313 T49 4 T1-1 M A-U H5 BV SA4Y, SA4Y40 HHH
EN ISO 17632-A T46 4 P M 1 H5 DNV IVY40MS (H5), IVYMS
ABS 4YSA, 4Y400SA H5
Features Current
• Good impact value at low temperature DC +
• Smooth and stable arc with a fast freezing slag
• Low hydrogen level(H5)
Shielding Gas
• Designed for welding with Ar-CO2 mixture
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √
1.4 (0.052) √ √
1.6 (1/16) √ √
298 | H Y U N D A I W E L D I N G
SC-71MJ
SMAW
0.06 0.30 1.10 0.012 0.011 0.42
SAW
-30 (-22) 126 (93)
545 (79,100) 583 (84,500) 25.0
-40 (-40) 80 (59)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 20~25 110~140 1.6 (3.5)
5.7 (225) 21~26 120~150 2.0 (4.5)
7.0 (275) 22~27 130~160 2.5 (5.5)
8.3 (325) 22~27 160~190 2.9 (6.5)
GTAW
80% Ar + 20% CO2 25 (1) 8.9 (350) 23~28 170~200 3.2 (7.0) 86~88
10.2 (400) 24~29 200~230 3.6 (8.0)
Flat & Horizontal
11.4 (450) 25~31 210~240 4.1 (9.1)
12.1 (475) 26~32 230~260 4.3 (9.5)
13.3 (525) 27~33 250~280 4.7 (10.4)
1.4mm (0.052 in) DC+
All Position
FCAW
3.8 (150) 22~27 120~150 1.8 (3.9)
4.4 (175) 21~26 130~160 2.1 (4.6)
5.1 (200) 22~27 160~190 2.4 (5.2)
5.7 (225) 23~28 180~210 2.7 (5.9)
80% Ar + 20% CO2 25 (1) 86~88
6.4 (250) 24~29 200~230 2.9 (6.5)
7.6 (300) 25~30 220~250 3.5 (7.8)
Non-FERROUS
Flat & Horizontal
8.9 (350) 28~32 260~290 4.1 (9.1)
11.4 (450) 29~34 310~330 5.3 (11.7)
1.6mm (1/16 in) DC+
All Position
3.8 (150) 21~26 170~200 2.5 (5.5)
4.4 (175) 22~27 180~210 2.9 (6.4)
5.1 (200) 22~28 200~230 3.3 (7.3)
5.7 (225) 24~29 230~260 3.7 (8.2)
80% Ar + 20% CO2 25 (1) 6.4 (250) 25~30 250~280 4.2 (9.2) 86~88
APPENDIX
299
SF-70MX
Type : Semi-Metal
Conformances
AWS A5.36/ ASME SFA5.36 E70T1-C1A0-CS1 GL 2YH10S
JIS Z3313 T49J 0 T15-0 C A-U H10 NK KSW2G, KSW52Y40G(C)H10
EN ISO 17632-A-T 42 0 R C 3 KAW2MG, KAW52MG(C)H10
KR 2SG, 2YSG (C1) H10, 2MG, 2YMG(C1) H10 CCS 2YSM H10
ABS 2SA, 2YSAH10, 2Y400SA CRS 2HSM, 2YHSM
LR 2S, 2YSH10 RINA 2YS H10
BV SA2YM HH CWB CSA W48 E492T-1-H8
DNV IIYMSH10
Features Current
• Designed for welding with 100% CO2 shielding gas DC +
• Good high deposition rate
• Good penetration and good arc stability
Shielding Gas
• Low spatter and soft arc
100% CO2
• Good anti-porosity
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 25kg (55lbs) 100kg (220lbs) 250kg (551lbs) 300kg (661lbs)
1.2 (0.045) √ √ √ √ √
1.4 (0.052) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
2.4 (3/32) √ √ √
300 | H Y U N D A I W E L D I N G
SF-70MX
SMAW
0.05 0.5 1.5 0.011 0.013
SAW
560 (81,300) 590 (85,700) 28 -20 (-4) 45 (33)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
11.5 (450) 24~28 200~240 4.1 (9.0) 85~87
12.6 (500) 27~29 220~260 4.5 (10.0) 87~89
100% CO2 25 (1)
14.3 (560) 29~33 240~280 5.0 (10.9) 87~89
15.4 (610) 29~33 260~300 5.4 (11.9) 89~90
GTAW
1.4mm (0.052 in) DC+
9.6 (380) 24~28 230~270 4.4 (9.8) 87~89
10.7 (420) 25~29 250~290 5.0 (11.1) 87~89
100% CO2 25 (1) 12.2 (480) 29~33 270~310 5.6 (12.4) 88~90
12.8 (500) 30~34 300~340 5.9 (13.0) 88~90
13.1 (515) 30~34 330~370 6.1 (13.4) 88~90
FCAW
1.6mm (1/16 in) DC+
6.4 (250) 26~30 250~290 3.8 (8.5) 86~88
7.6 (300) 28~32 270~310 4.5 (10.0) 87~89
100% CO2 25 (1)
8.9 (350) 30~34 300~340 5.5 (12.1) 87~89
10.2 (400) 33~37 340~380 6.3 (13.9) 89~91
Non-FERROUS
301
SC-70H Cored
Type : Semi-Metal
Conformances
AWS A5.36/ ASME SFA5.36 E70T1-C1A2-CS1 LR 3YS H10
JIS Z3313 T49 3 T 15-0 C A H10 GL 3YH10S
EN ISO 17632-A-T 42 2 R C 3 CCS 3YSM H10
ABS 3YSA H10 CWB CSA W48 E492T-9-H8
Current
Features DC +
• High deposition in the flat and horizontal positions
• Designed for welding with 100% CO2 shielding gas
Shielding Gas
• Low spatter and soft arc
100% CO2
• Good anti-porosity
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 25kg (44lbs) 100kg (220lbs) 250kg (551lbs) 300kg (661lbs)
1.2 (0.045) √ √ √ √
1.4 (0.052) √ √ √ √
1.6 (1/16) √ √ √ √
2.0 (5/64) √ √
2.4 (3/32) √ √
3.2 (1/8) √ √
302 | H Y U N D A I W E L D I N G
SC-70H Cored
SMAW
0.05 0.56 1.48 0.014 0.010
SAW
495 (71,900) 580 (84,100) 28 -30 (-22) 51 (38)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
10.2 (400) 24~28 220~240 4.7 (10.4) 89~91
100% CO2 25 (1) 12.8 (500) 28~32 230~270 5.6 (12.3) 89~91
15.3 (600) 30~34 280~320 6.3 (13.9) 90~92
1.4mm (0.052 in) DC+
GTAW
12.2 (480) 30~34 280~320 5.7 (12.6) 89~91
100% CO2 25 (1) 12.7 (500) 30~34 310~330 5.9 (13.0) 89~91
13.0 (512) 34~38 330~370 6.3 (13.9) 90~92
1.6mm (1/16 in) DC+
7.7 (300) 30~34 280~320 5.1 (11.2) 89~91
100% CO2 25 (1) 8.8 (350) 32~38 330~370 5.9 (13.0) 89~91
FCAW
10.3 (400) 34~40 380~420 6.6 (14.6) 90~92
2.0mm (5/64 in) DC+
6.4 (250) 31~35 330~370 6.0 (13.2) 89~91
100% CO2 25 (1) 7.7 (300) 32~36 380~420 7.1 (15.6) 92~93
10.0 (390) 34~38 430~470 9.8 (21.6) 92~93
Non-FERROUS
303
Supercored 70MXH
Type : Semi-Metal
Conformances
AWS A5.36/ ASME SFA5.36 E70T1-C1A2-CS1 DNV IIIYMS H5
JIS Z3313 T49J 2 T15-0 C A-U H5 GL 3YH5S
EN ISO 17632-A-T 42 2 R C 3 H5 NK KSW53G(C)H5
KR 3YSG(C)HHH, 3YMG(C)HHH KAW53MG(C)H5
ABS 3SAH5, 3YSA CCS 3YSM H5
LR 3YSH5 RINA 3YS H5
BV SA3YM, A3YM HHH
Current
Features DC +
• Designed for welding with 100% CO2 shielding gas
• High speed single or twin tandem welding
Shielding Gas
• Low hydrogen level (H5)
100% CO2
• Good anti-porosity to zinc primer
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 500kg (771lbs)
1.4 (0.052) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
304 | H Y U N D A I W E L D I N G
Supercored 70MXH
SMAW
0.05 0.55 1.65 0.013 0.010
SAW
540 (78,400) 620 (90,000) 28 -30 (-22) 50 (37)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.4mm (0.052 in) DC+
12.2 (480) 29~33 280~320 5.6 (12.4) 90~92
100% CO2 25 (1) 13.1 (515) 34~38 330~370 6.1 (13.4) 91~93
15.0 (590) 36~40 380~420 6.4 (14.1) 91~93
1.6mm (1/16 in) DC+
GTAW
7.6 (300) 31~35 280~320 4.9 (10.8) 87~89
8.9 (350) 34~38 330~370 5.5 (12.1) 90~91
100% CO2 25 (1)
10.2 (400) 36~40 380~420 6.3 (13.9) 90~91
11.8 (500) 40~44 430~470 7.7 (17.0) 91~92
FCAW
Non-FERROUS
APPENDIX
305
SC-70T Cored
Type : Metal-Cored
Conformances
AWS A5.36/ ASME SFA5.36 E70T15-C1A0-CS1 BV SA3YM HH (C1), SA3Y HHH (M21)
E70T15-M21A2-CS1 DNV IIIYMS H10 (C1), IIIYMS H5 (M21)
JIS Z3313 T49 2 T15-1 CA GL 3YH10S (C1), 3Y H5S (M21)
Z3313 T49 3 T15-1 MA TÜV EN ISO 17632-A T46 2 M M / T42 2 M C
EN ISO 17632-A-T 42 2 M C 1 DB EN ISO 17632-A T46 2 M M 1 / T42 2 M C 1
EN ISO 17632-A-T 46 2 M M 1 H5 CWB CSA W48 E49 1C-3-6M-H8
ABS 3YSA H10, 3YSA (C) CE
LR 3YS H10 (C1), 3YS H5 (M21)
Features Current
• Good weldability in thin plate and root pass welding DC +
• High productivity and automatic applications
• Minimum amount of slag & spatter
Shielding Gas
• Use 100% CO2 gas or Ar-CO2 mixture(Dual gas)
100% CO2
• All position welding
Ar + 20~25% CO2
• Good anti-porosity
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33 lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
306 | H Y U N D A I W E L D I N G
SC-70T Cored
SMAW
100% CO2 0.06 0.60 1.20 0.011 0.014
80% Ar + 20% CO2 0.07 0.65 1.45 0.010 0.011
SAW
YS TS EL Temp CVN-Impact Value
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
100% CO2 520 (75,500) 590 (85,700) 27 -20 (-4) 45 (33)
80% Ar + 20% CO2 550 ( 79,900) 620 (90,000) 27 -30 (-22) 50 (37)
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
3.4 (130) 13 - 18 80~120 1.8 (3.5) 90~92
GTAW
3.9 (148) 18 - 23 120~150 2.0 (4.2) 91~93
19-25
100% CO2 Flat & Horizontal
(3/4-1)
4.3 (171) 18~21 160~190 2.3 (4.8) 91~93
7.8 (320) 25~28 230~250 3.9 (8.3) 92~94
10.9 (390) 30~32 270~300 5.0 (11.1) 94~96
FCAW
Non-FERROUS
APPENDIX
307
SC-70Z Cored
Type : Metal-Cored
Conformances
AWS A5.36M/ ASME SFA5.36M E490T15-C1A0-G CWB CSA W48 E491T-G
E490T15-M21A0-G
EN ISO 17632-A-T 46 Z M M/C 3
Features Current
• Designed for low carbon and low alloy galvanized steel sheet DC +
• Applicable to the zinc plate steel
• Low spatter
Shielding Gas
• Good anti-porosity
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33 lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.0 (0.040) √ √ √ √ √ √
1.2 (0.045) √ √ √ √ √ √
308 | H Y U N D A I W E L D I N G
SC-70Z Cored
SMAW
0.10 0.61 1.57 0.025 0.014
SAW
580 (84,200) 640 (92,900) 25 0 (32) 105 (77)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.9 (187) 23~25 140~160 2.3 (4.9) 93~94
19-25
80% Ar + 20% CO2 6.3 (243) 24~26 190~210 2.9 (6.3) 94~96
(3/4-1)
Flat & Horizontal
GTAW
9.5 (368) 29~31 280~300 2.5 (9.2) 94~96
FCAW
Non-FERROUS
APPENDIX
309
Supercored 70NS
Type : Metal-Cored
Conformances
AWS A5.36/ ASME SFA5.36 E70T15-M21A2-CS1 GL 3YH5S
JIS Z3313 T49 3 T15-0 M A H5 TÜV EN ISO 17632-A - T 42 3 M M 3
EN ISO 17632-A-T T 42 3 M M 3 H5 CWB CSA W48 E492C-6M-H4
ABS 3SAH5, 3YSA CE
LR 3S, 3YSH5 DB DIN EN ISO17632-A-T422MM3
BV SA3M, SA3YM HHH RINA 3YS H5
DNV IIIYMS H5
Features Current
• Designed for welding with Ar + CO2 shielding gas DC +
• High deposition rates, stable arc, travel speed
• Low spatter
Shielding Gas
• Good anti-porosity
Ar + CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
310 | H Y U N D A I W E L D I N G
Supercored 70NS
SMAW
80% Ar + 20% CO2 0.038 0.66 1.63 0.012 0.005
90% Ar + 10% CO2 0.036 0.69 1.67 0.012 0.005
SAW
YS TS EL Temp CVN-Impact Value
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
80% Ar + 20% CO2 481 (69,700) 566 (82,000) 24.4 -30 (-22) 50 (37)
90% Ar + 10% CO2 492 (71,340) 564 (81,700) 24.4 -30 (-22) 49 (36)
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
Flat & Horizontal
19-25 7.3 (288) 22 - 26 190~210 3.4 (7.6)
90% Ar + 10% CO2
GTAW
(3/4-1) 9.7 (382) 23 - 27 240~260 4.5 (9.7) 90~96
12.2 (489) 24 - 30 280~310 5.9 (12.8)
1.4mm (0.052 in) DC+
Flat & Horizontal
19-25 6.7 (261) 22 - 26 250~270 3.8 (8.3)
90% Ar + 10% CO2
(3/4-1) 7.8 (307) 25 - 31 290~310 4.9 (10.4) 92~96
FCAW
9.4 (370) 28 - 32 330~350 5.5 (12.0)
1.6mm (1/16 in) DC+
Flat & Horizontal
25-32 5.6 (220) 26 - 32 290~310 4.5 (9.3)
90% Ar + 10% CO2
(1-1 1/4) 6.8 (270) 29 - 33 340~350 5.6 (12.1) 93~96
Non-FERROUS
311
Supercored 70B
Type : Basic
Conformances
AWS A5.36/ ASME SFA5.36 E71T5-M21A4-CS1 H4 DNV IIIYMS H5
JIS Z3313 T49 4 T5-1 M A-U H5 GL 3YH5S
EN ISO 17632-A-T42 4 B M 3 H5 TÜV EN ISO 17632-A-T42 4 B M 3 H5
ABS 3YSAH5 DB EN ISO 17632-A-T42 4 B M 3 H5
LR 3S, 3YSH5 CE
BV SA3YM HHH
Features Current
• Good crack resistance DC +
• Good impact value at low temperature
• Good anti-porosity
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √ √
312 | H Y U N D A I W E L D I N G
Supercored 70B
SMAW
0.06 0.43 1.33 0.011 0.013
SAW
450 (65,300) 520 (75,400) 32.0 -40 (-40) 78 (58)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 17~22 120~160 1.5 (3.3)
6.4 (250) 18~24 135~175 2.2 (4.8)
7.6 (300) 19~25 150~180 2.5 (5.5)
8.9 (350) 22~27 175~205 3.0 (6.6)
80% Ar + 20% CO2 25 (1) 86~88
GTAW
10.2 (400) 24~29 185~220 3.5 (7.6)
11.5 (450) 25~30 220~260 3.8 (8.4)
12.8 (500) 26~31 250~290 4.4 (9.6)
15.3 (600) 27~32 280~320 5.3 (11.6)
1.4mm (0.052 in) DC+
3.8 (150) 19~24 130~170 1.9 (4.1)
FCAW
5.1 (200) 20~25 160~200 2.5 (5.5)
6.4 (250) 21~27 180~230 3.0 (6.6)
80% Ar + 20% CO2 25 (1) 86~89
7.6 (300) 22~28 220~260 4.2 (9.2)
10.2 (400) 26~31 270~320 5.5 (12.1)
12.8 (500) 27~33 300~350 6.0 (13.2)
Non-FERROUS
313
Supercored 70SB
Type : Basic
Conformances
AWS A5.36/ ASME SFA5.36 E71T5-C1A2-CS1 H4 LR 3YSH5
JIS Z3313 T49 4 T5-1 M A-U H5 BV SA3YM HHH
EN ISO 17632-A-T 42 3 B C 2 H5 DNV IIIYMS H5
KR 3YSG(C1)H5 GL 3YH5S
ABS 3SA, 3YSAH5 NK KSW53G(C)H5
Features Current
• Good crack resistance DC ±
• Good impact value at low temperature
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √ √
314 | H Y U N D A I W E L D I N G
Supercored 70SB
SMAW
0.07 0.5 0.4 0.008 0.010
SAW
570 (82,800) 620 (90,000) 26 -30 (-22) 70 (52) DC (-)
500 (72,600) 550 (79,900) 31 -30 (-22) 80 (59) DC (+)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 18~23 120~160 1.5 (3.3)
6.4 (250) 19~25 135~175 2.2 (4.8)
7.6 (300) 20~26 150~180 2.5 (5.5)
GTAW
8.9 (350) 23~28 175~205 3.0 (6.6)
100% CO2 25 (1) 86~88
10.2 (400) 25~30 185~220 3.5 (7.6)
11.5 (450) 26~31 220~260 3.8 (8.4)
12.8 (500) 27~32 250~290 4.4 (9.6)
15.3 (600) 28~33 280~320 5.3 (11.6)
1.4mm (0.052 in) DC+
FCAW
3.8 (150) 20~25 130~170 1.9 (4.1)
5.1 (200) 21~26 160~200 2.5 (5.5)
6.4 (250) 22~28 180~230 3.0 (6.6)
100% CO2 25 (1) 85~89
7.6 (300) 23~29 220~260 4.2 (9.2)
10.2 (400) 27~32 270~320 5.5 (12.1)
Non-FERROUS
315
SC-EG2 Cored
Type : Metal-Cored
Features
• Electro gas arc welding process
• Hig deposition(Vertical up butt welding)
316 | H Y U N D A I W E L D I N G
SC-EG3
Type : Metal-Cored
SMAW
KR 4Y40VH5
ABS 5Y400 H5 3G
(PF)
LR 4Y40 H5
BV AV5Y40 HHH Current
DNV VY40(H5)
DC +
SAW
GL 6Y40H5V
NK KEW54Y40G(C)H5 (-60°C ≥39J) Shielding Gas
100% CO2
Applications
• Shipbuilding
GMAW
Diameter / Packaging
• LPG and LNG storage tank
Diameter Spool
mm (in) 20kg (44lbs)
Features 1.6 (1/16) √
• Electro gas arc welding process
• High deposition(vertical up butt welding)
GTAW
• Low temperature service
FCAW
0.07 0.22 1.52 0.012 0.010 1.8
317
SC-55 Cored
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-C1A0-G
JIS Z3313 T55 2 T1-1 C A-U H10
Features Current
• Designed for welding with 100% CO2 shielding gas DC +
• Good crack resistance
• Smooth and stable arc with a fast freezing slag
Shielding Gas
• All position welding
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
318 | H Y U N D A I W E L D I N G
SC-55 Cored
SMAW
0.06 0.45 1.40 0.012 0.006
SAW
560 (81,200) 610 (88,500) 28.5 -20 (-4) 80 (59)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 18~23 120~160 1.5 (3.3)
6.4 (250) 19~25 135~175 2.2 (4.8)
7.6 (300) 20~26 150~180 2.5 (5.5)
8.9 (350) 23~28 175~205 3.0 (6.6)
100% CO2 25 (1) 86~88
GTAW
10.2 (400) 25~30 185~220 3.5 (7.6)
11.5 (450) 26~31 220~260 3.9 (8.6)
12.8 (500) 27~32 250~290 4.3 (9.5)
15.3 (600) 28~33 280~320 5.2 (11.4)
1.4mm (0.052 in) DC+
3.8 (150) 20~25 130~170 1.9 (4.1)
FCAW
5.1 (200) 21~26 160~200 2.5 (5.5)
6.4 (250) 22~28 180~230 3.0 (6.6)
100% CO2 25 (1) 85~88
7.6 (300) 23~29 220~260 4.2 (9.2)
10.2 (400) 24~30 270~320 5.4 (11.9)
12.8 (500) 25~31 300~350 6.0 (13.2)
Non-FERROUS
319
SC-55F Cored
Type : Semi-Metal
Conformances
AWS A5.36/ ASME SFA5.36 E80T1-C1A0-G
JIS Z3313 T55 2 T15-0 C A-N1-U H10
Features Current
• Minimum spatter level DC +
• Easy to remove slag
• Good anti-porosity
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 250kg (551lbs) 300kg (661lbs)
1.2 (0.045) √ √ √ √ √
1.4 (0.052) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
320 | H Y U N D A I W E L D I N G
SC-55F Cored
SMAW
0.05 0.48 1.56 0.012 0.010
SAW
580 (84,200) 625 (90,600) 24.5 -20 (-4) 60 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
11.5 (450) 26 225 4.1 (9.0) 85~86
20~25 12.5 (480) 29 245 4.4 (9.7) 87~88
100% CO2
(51/64~1) 14.2 (560) 30 265 4.9 (10.8) 87~89
15.2 (610) 31 285 5.4 (11.9) 89~90
GTAW
1.4mm (0.052 in) DC+
9.6 (380) 26 255 4.4 (9.8) 87~88
10.6 (420) 27 275 5.0 (11.0) 87~88
20~25
100% CO2 12.1 (480) 31 295 5.5 (12.1) 88~89
(51/64~1)
12.7 (500) 32 325 5.8 (12.8) 88~90
13.1 (515) 32 350 6.1 (13.4) 88~90
FCAW
1.6mm (1/16 in) DC+
6.4 (250) 28 270 3.8 (8.5) 86~88
20~25 7.3 (290) 32 295 4.6 (10.1) 87~89
100% CO2
(51/64~1) 8.6 (340) 32 335 5.6 (12.3) 87~89
10.0 (390) 35 360 6.4 (14.1) 89~91
Non-FERROUS
APPENDIX
321
Supercored 81
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-C1A2-Ni1
JIS Z3313 T55 3 T1-1 C A-N2-U H10
EN ISO 17632-A-T 46 2 1Ni P C 1
Features Current
• Good arc performance and low spatter DC +
• Easy to remove slag
• Good impact value
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.0 (0.040)
1.2 (0.045) √ √ √ √
1.4 (0.052) √ √ √ √
1.6 (1/16) √ √ √ √
322 | H Y U N D A I W E L D I N G
Supercored 81
SMAW
0.03 0.35 1.25 0.011 0.012 0.95
SAW
570 (82,700) 640 (92,900) 25 -30 (-22) 90 (66)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 18~23 120~160 1.5 (3.3)
6.4 (250) 19~25 135~175 2.2 (4.8)
7.6 (300) 20~26 150~180 2.5 (5.5)
8.9 (350) 23~28 175~205 3.0 (6.6)
100% CO2 25 (1) 86~88
GTAW
10.2 (400) 25~30 185~220 3.5 (7.6)
11.5 (450) 26~31 220~260 3.8 (8.4)
12.8 (500) 27~32 250~290 4.4 (9.6)
15.3 (600) 28~33 280~320 5.3 (11.6)
1.4mm (0.052 in) DC+
3.8 (150) 20~25 130~170 1.9 (4.1)
FCAW
5.1 (200) 21~26 160~200 2.5 (5.5)
6.4 (250) 22~28 180~230 3.0 (6.6)
100% CO2 25 (1) 85~88
7.6 (300) 23~29 220~260 4.2 (9.2)
10.2 (400) 27~32 270~320 5.5 (12.1)
12.8 (500) 28~34 300~350 6.0 (13.2)
Non-FERROUS
323
SF-80MX
Type : Semi-Metal
Conformances
AWS A5.36/ ASME SFA5.36 E80T1-C1A2-G
JIS Z3313 T55 2 T15-0 C A-N2 H10
EN ISO 17632-A-T 46 2 1Ni R C 3
Features Current
• Good deposition rate DC +
• Good penetration and good arc stability
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 250kg (551lbs) 300kg (661lbs)
1.2 (0.045) √ √ √ √ √
1.4 (0.052) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
324 | H Y U N D A I W E L D I N G
SF-80MX
SMAW
0.06 0.55 1.42 0.015 0.010 1.00
SAW
590 (85,600) 630 (91,400) 24 -20 (-4) 53 (39)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
11.5 (450) 26 225 4.1 (9.0) 85~86
20~25 12.5 (480) 29 245 4.4 (9.7) 87~88
100% CO2
(51/64~1) 14.2 (560) 30 265 4.9 (10.8) 87~89
15.2 (610) 31 285 5.4 (11.9) 89~90
GTAW
1.4mm (0.052 in) DC+
9.6 (380) 26 255 4.4 (9.8) 87~88
10.6 (420) 27 275 5.0 (11.0) 87~88
20~25
100% CO2 12.1 (480) 31 295 5.5 (12.1) 88~89
(51/64~1)
12.7 (500) 32 325 5.8 (12.8) 88~90
13.1 (515) 32 350 6.1 (13.4) 88~90
FCAW
1.6mm (1/16 in) DC+
6.4 (250) 28 270 3.8 (8.5) 86~88
20~25 7.3 (290) 32 295 4.6 (10.1) 87~89
100% CO2
(51/64~1) 8.6 (340) 32 335 5.6 (12.3) 87~89
10.0 (390) 35 360 6.4 (14.1) 89~91
Non-FERROUS
APPENDIX
325
SC-80M
Type : Metal-Cored
Conformances
AWS A5.36/ ASME SFA5.36 E80T15-M21A4-G
EN ISO 17632-A T 46 4 M M 3 H5
Features Current
• High strength weathering grade steels(Corten steel) DC +
• Good anti-porosity
Shielding Gas
Ar + CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
326 | H Y U N D A I W E L D I N G
SC-80M
SMAW
0.07 0.63 1.65 0.014 0.010 0.25 0.72 0.34
SAW
610 (88,400) 658 (96,300) 24.5 -40 (-46) 60 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
Flat & Horizontal
19-25 7.8 (307) 22~26 240~260 3.5 (7.5)
90% Ar + 10% CO2
(3/4-1) 9.4 (374) 22~27 270~290 4.0 (9.2) 90~96
10.3 (405) 23~27 300~320 4.5 (10.8)
GTAW
1.4mm (0.052 in) DC+
Flat & Horizontal
19-25 7.2 (283) 24~28 280~300 4.1 (8.9)
90% Ar + 10% CO2
(3/4-1) 7.7 (303) 26~29 310~330 4.9 (10.8) 94~98
10.9 (410) 27~30 350~370 6.6 (14.2)
1.6mm (1/16 in) DC+
FCAW
Flat & Horizontal
19-25 7.3 (287) 24~28 340~360 5.5 (11.9)
90% Ar + 10% CO2
(3/4-1) 8.4 (330) 26~29 390~410 6.8 (14.8) 93~96
12.5 (492) 27~30 450~470 9.2 (20.5) Non-FERROUS
APPENDIX
327
SC-90M
Type : Metal-Cored
Conformances
AWS A5.36/ ASME SFA5.36 E90T15-M21A6-G
EN ISO 18276-A T 55 Z Z M M 1 H5
Features Current
• Low temperature DC +
• Low spatter
• Good anti-porosity
Shielding Gas
Ar + CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
328 | H Y U N D A I W E L D I N G
SC-90M
SMAW
0.07 0.54 1.35 0.012 0.010 1.17 0.18
SAW
610 (88,450) 672 (97,400) 25.5 -50 (-58) 60 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
Flat & Horizontal
19-25 9.8 (385) 25~27 240~260 3.9 (8.6)
90% Ar + 10% CO2
(3/4-1) 13.1 (515) 27~29 270~290 5.4 (11.6) 90~96
14.6 (574) 29~31 320~340 6.2 (14.2)
GTAW
1.4mm (0.052 in) DC+
Flat & Horizontal
19-25 9.7 (381) 26~28 280~300 5.2 (11.6)
90% Ar + 10% CO2
(3/4-1) 12.8 (503) 28~30 310~330 7.4 (15.9) 92~97
15.6 (614) 30~32 350~370 8.8 (19.2)
FCAW
Non-FERROUS
APPENDIX
329
SC-91
Type : Rutile
Conformances
AWS A5.36M/ ASME SFA5.36M E621T1-C1A0-G
JIS Z3313 T57 2 T1-1 C A-N1 H10
EN ISO 17632-A T50 2 1Ni P C 1
Features Current
• Smooth and stable arc with a fast freezing slag DC +
• Pre-heat recommended to avoid cold crack
• High-tensile steel (HSB 600)
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √ √
330 | H Y U N D A I W E L D I N G
SC-91
SMAW
0.06 0.55 1.20 0.013 0.013 0.85
SAW
0 (32) 100 (74)
645 (93,600) 660 (95,800) 24.0
-20 (-4) 70 (52)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 23~28 110~140 1.6 (3.5)
5.1 (200) 24~29 120~150 1.8 (4.0)
6.4 (250) 25~30 130~160 2.3 (5.0)
7.6 (300) 25~30 160~190 2.7 (6.0)
GTAW
100% CO2 25 (1) 8.9 (350) 26~31 170~200 3.2 (7.0) 86~88
9.5 (375) 26~31 190~220 3.4 (7.5)
10.8 (425) 27~32 210~240 3.8 (8.5)
Flat & Horizontal
12.1 (475) 28~33 230~260 4.9 (10.8)
12.7 (500) 29~34 240~270 5.2 (11.4)
1.4mm (0.052 in) DC+
All Position
FCAW
3.8 (150) 23~28 120~150 1.8 (3.9)
4.7 (180) 24~29 130~160 2.2 (4.8)
5.7 (225) 24~29 160~190 2.7 (5.9)
6.4 (250) 25~30 180~210 2.9 (6.5)
100% CO2 25 (1) 6.9 (275) 25~30 200~230 3.2 (7.2) 86~88
7.6 (300) 26~31 220~250 3.5 (7.8)
Non-FERROUS
Flat & Horizontal
8.5 (335) 26~31 240~270 4.0 (8.7)
9.5 (375) 27~32 260~290 4.4 (9.8)
10.2 (400) 27~34 280~310 4.7 (10.4)
1.6mm (1/16 in) DC+
All Position
3.8 (150) 24~29 170~200 2.5 (5.5)
4.4 (175) 24~30 180~210 2.9 (6.4)
5.1 (200) 25~30 200~230 3.3 (7.3)
5.7 (225) 25~31 230~260 3.7 (8.2)
APPENDIX
331
SC-90
Type : Semi-Metal
Conformances
AWS A5.36M/ ASME SFA5.36M E620T1-C1A0-G
JIS Z3313 T62 2 T15-0 C A- H10
EN ISO 17632-A-T50 2 R C 3 H10
Features Current
• High speed single welding in flat and horizontal positions DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 250kg (551lbs) 300kg (661lbs)
1.2 (0.045) √ √ √ √ √
1.4 (0.052) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
332 | H Y U N D A I W E L D I N G
SC-90
SMAW
0.08 0.55 1.75 0.014 0.014 0.32 0.12
SAW
600 (87,100) 660 (95,800) 22.5 -20 (-4) 66 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
10.4 (410) 26 200 3.5 (7.7) 85~87
20~25
100% CO2 12.7 (500) 30 250 4.7 (10.4) 87~89
(51/64~1)
15.3 (600) 33 300 6.3 (13.9) 91~93
1.4mm (0.052 in) DC+
GTAW
12.0 (470) 31 300 5.6 (12.3) 90~92
20~25
100% CO2 12.5 (490) 32 320 6.1 (13.4) 91~93
(51/64~1)
13.3 (520) 36 350 6.7 (14.8) 91~93
1.6mm (1/16 in) DC+
7.6 (300) 33 300 4.9 (10.8) 87~89
20~25
100% CO2 8.9 (350) 36 350 5.5 (12.1) 90~91
(51/64~1)
FCAW
10.2 (400) 38 400 6.3 (13.9) 90~91
Non-FERROUS
APPENDIX
333
SC-91LP
Type : Rutile
Features
Shielding Gas
• Designed for welding with Ar + 20~25% CO2 shielding gas
Ar + 20~25% CO2
• Good bead appearance
• Good performance in all positions (Orbital welding)
• Good impact value at low temperature Diameter / Packaging
Diameter Spool
5kg 15kg 20kg
mm (in)
(11lbs) (33lbs) (44lbs)
1.2 (0.045) √ √ √
334 | H Y U N D A I W E L D I N G
SC-91P
Type : Rutile
SMAW
EN ISO 18276-A-T55 0 Z P M 1
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
• Pipe Line Current
SAW
• Structural fabrication
DC +
Features
Shielding Gas
• Designed for welding with Ar + 20~25% CO2 shielding gas
Ar + 20~25% CO2
GMAW
• Good bead appearance
• Good performance in all positions (Orbital welding)
Diameter / Packaging
Diameter Spool
5kg 15kg 20kg
mm (in)
(11lbs) (33lbs) (44lbs)
GTAW
1.2 (0.045) √ √ √
FCAW
0.05 0.45 1.30 0.013 0.010 0.85 0.22
335
SC-91K2 Cored
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-C1A4-K2 ABS AWS A5.29 E91T1-K2C
JIS Z3313 T57 4 T1-1 C A-N3 H10 (-40°C ≥50 J)
EN ISO 17632-A T50 4 1.5Ni P C 1 DNV IVY50MS H5
CWB CSA W48 E621 T1-K2C-H8
Features Current
• Good impact value at low temperature DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √ √
336 | H Y U N D A I W E L D I N G
SC-91K2 Cored
SMAW
0.04 0.35 1.25 0.013 0.012 1.55 0.09
SAW
-20 (-4) 110 (81)
620 (90,000) 650 (94,500) 27.0
-40 (-40) 60 (44)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 23~28 110~140 1.6 (3.5)
5.1 (200) 24~29 120~150 1.8 (4.0)
6.4 (250) 25~30 130~160 2.3 (5.0)
7.6 (300) 25~30 160~190 2.7 (6.0)
GTAW
100% CO2 25 (1) 8.9 (350) 26~31 170~200 3.2 (7.0) 86~88
9.5 (375) 26~31 190~220 3.4 (7.5)
10.8 (425) 27~32 210~240 3.8 (8.5)
Flat & Horizontal
12.1 (475) 28~33 230~260 4.9 (10.8)
12.7 (500) 29~34 240~270 5.2 (11.4)
1.4mm (0.052 in) DC+
All Position
FCAW
3.8 (150) 23~28 120~150 1.8 (3.9)
4.7 (180) 24~29 130~160 2.2 (4.8)
5.7 (225) 24~29 160~190 2.7 (5.9)
6.4 (250) 25~30 180~210 2.9 (6.5)
100% CO2 25 (1) 6.9 (275) 25~30 200~230 3.2 (7.2) 86~88
7.6 (300) 26~31 220~250 3.5 (7.8)
Non-FERROUS
Flat & Horizontal
8.5 (335) 26~31 240~270 4.0 (8.7)
9.5 (375) 27~32 260~290 4.4 (9.8)
10.2 (400) 27~34 280~310 4.7 (10.4)
1.6mm (1/16 in) DC+
All Position
3.8 (150) 24~29 170~200 2.5 (5.5)
4.4 (175) 24~30 180~210 2.9 (6.4)
5.1 (200) 25~30 200~230 3.3 (7.3)
5.7 (225) 25~31 230~260 3.7 (8.2)
APPENDIX
337
Supercored 110
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E111T1-C1A4-G H4 KR 3Y69S(C) H5
ABS AWS A5.29 E111T1-GC-H4 (IV-40°C ≥41J)
Features Current
• Good impact value at low temperature DC +
• Pre-heat recommended
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √
338 | H Y U N D A I W E L D I N G
Supercored 110
SMAW
0.06 0.35 1.55 0.016 0.007 2.20 0.50
SAW
780 (113,000) 830 (121,000) 19.9 -40 (-40) 60 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 23~28 140 1.6 (3.5)
5.1 (200) 24~29 150 1.8 (4.0)
6.4 (250) 25~30 165 2.3 (5.0)
GTAW
7.6 (300) 25~30 190 2.7 (6.0)
100% CO2 25 (1) 8.9 (350) 26~31 205 3.2 (7.0) 86~88
9.5 (375) 26~31 225 3.4 (7.5)
10.8 (425) 27~32 245 3.8 (8.5)
Flat & Horizontal
12.1 (475) 28~33 265 4.9 (10.8)
FCAW
12.7 (500) 29~34 275 5.2 (11.4)
Non-FERROUS
APPENDIX
339
SC-110M Cored
Type : Metal-Cored
Conformances
AWS A5.36/ ASME SFA5.36 E110T15-M21A6-G
EN ISO 18276-A-T 69 4 Mn2NiMo M M 3
Features Current
• Good performance and low spatter DC +
• Smooth and stable arc with a fast freezing slag
• Pre-heat recommended
Shielding Gas
• Good anti-porosity
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √ √
340 | H Y U N D A I W E L D I N G
SC-110M Cored
SMAW
0.04 0.70 1.80 0.015 0.015 0.10 2.00 0.60
SAW
760 (110,200) 820 (119,000) 20 -51 (-60) 45 (34)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
Flat & Horizontal
19-25 9.5 (374) 26~29 230~250 3.9 (8.6)
80% Ar + 20% CO2
(3/4-1) 12.2 (480) 28~31 280~300 5.3 (11.6) 90~96
14.8 (582) 30~33 320~340 6.5 (14.2)
GTAW
FCAW
Non-FERROUS
APPENDIX
341
SF-70W
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-C1A0-G(W)
JIS Z3320 YFA-50W
Features Current
• Good weather proof DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.0 (0.040)
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √ √
342 | H Y U N D A I W E L D I N G
SF-70W
SMAW
0.04 0.45 1.05 0.017 0.011 0.5 0.35 0.4
SAW
510 (74,000) 580 (84,200) 28 0 (32) 60 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 18~23 120~160 1.6 (3.5)
6.4 (250) 19~25 135~175 2.3 (5.1)
7.6 (300) 20~26 150~180 2.6 (5.7)
8.9 (350) 23~28 175~205 3.1 (6.8)
100% CO2 25 (1) 86~88
GTAW
10.2 (400) 25~30 185~220 3.6 (7.9)
11.5 (450) 26~31 220~260 3.9 (8.6)
12.8 (500) 27~32 250~290 4.5 (9.8)
15.3 (600) 28~33 280~320 5.3 (11.6)
1.4mm (0.052 in) DC+
3.8 (150) 20~25 130~170 2.0 (4.3)
FCAW
5.1 (200) 21~26 160~200 2.5 (5.5)
6.4 (250) 22~28 180~230 3.0 (6.6)
100% CO2 25 (1) 86~88
7.6 (300) 23~29 220~260 4.2 (9.2)
10.2 (400) 27~32 270~320 5.6 (12.3)
12.8 (500) 28~34 300~350 6.1 (13.4)
Non-FERROUS
343
SF-80W
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-C1A2-W2
JIS Z3320 YFA-58W
Features Current
• Good weather proof DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.0 (0.040)
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √ √
344 | H Y U N D A I W E L D I N G
SF-80W
SMAW
0.04 0.4 0.92 0.016 0.012 0.5 0.5 0.4
SAW
530 (77,000) 610 (88,600) 26 -30 (-22) 40 (30)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
4.5 (175) 18~23 120~160 1.5 (3.3)
6.4 (250) 19~25 135~175 2.2 (4.8)
7.6 (300) 20~26 150~180 2.5 (5.5)
8.9 (350) 23~28 175~205 3.0 (6.6)
100% CO2 25 (1) 86~88
GTAW
10.2 (400) 25~30 185~220 3.5 (7.6)
11.5 (450) 26~31 220~260 3.8 (8.4)
12.8 (500) 27~32 250~290 4.4 (9.6)
15.3 (600) 28~33 280~320 5.3 (11.6)
1.4mm (0.052 in) DC+
3.8 (150) 20~25 130~170 1.9 (4.1)
FCAW
5.1 (200) 21~26 160~200 2.5 (5.5)
6.4 (250) 22~28 180~230 3.0 (6.6)
100% CO2 25 (1) 85~88
7.6 (300) 23~29 220~260 4.2 (9.2)
10.2 (400) 27~32 270~320 5.5 (12.1)
12.8 (500) 28~34 300~350 6.0 (13.2)
Non-FERROUS
345
SC-81WM
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-M21A2-W2
Features Current
• Good weldability, low spatter DC +
• Good bead appearance
• Easy to remove slag
Shielding Gas
• Corrosion resistance of weathering steels
Ar + 20~25% CO2
• Good mechanical properties
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.0 (0.040)
1.2 (0.045) √
1.4 (0.052)
1.6 (1/16) √
346 | H Y U N D A I W E L D I N G
SC-81WM
SMAW
0.04 0.38 1.04 0.005 0.004 0.54 0.55 0.43
SAW
590 (85,600) 650 (94,300) 24.9 -30 (-22) 45 (33)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 22~27 110~140 1.6 (3.5)
5.1 (200) 23~28 120~150 1.8 (4.0)
6.4 (250) 24~29 130~160 2.3 (5.0)
GTAW
7.6 (300) 24~29 160~190 2.7 (6.0)
Ar + 20~25% CO2 25 (1) 8.9 (350) 25~30 170~200 3.2 (7.0) 86~88
9.5 (375) 25~30 190~220 3.4 (7.5)
Flat & Horizontal
10.8 (425) 26~31 210~240 3.8 (8.5)
12.1 (475) 27~32 230~260 4.3 (9.5)
FCAW
12.7 (500) 28~33 240~270 4.5 (10.0)
1.6mm (1/16 in) DC+
All Position
3.8 (150) 22~27 170~200 2.5 (5.5)
4.4 (175) 23~28 180~210 2.9 (6.4)
Non-FERROUS
347
SC-71SR
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-C1A6-CS2 H4 BV SA4Y40 HHH
E71T1-C1P6-CS2 H4 DNV IVY40MSH5
JIS Z3313 T49 4 T1-1 C AP H5 GL 4Y40H5S
EN ISO 17632-A T42 4 P C 1 H5 CWB CSA W48 E491T-12J-H4
ABS 4Y400SA H5 (-45 Degree)
LR 4Y40S H5 CCS 4Y40S H5
Features Current
• Good impact value at low temperature (As Welded and DC +
PHWT)
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
348 | H Y U N D A I W E L D I N G
SC-71SR
SMAW
0.05 0.40 1.20 0.011 0.010 0.38
SAW
-30 (-22) 115 (85)
560 (81,300) 580 (84,200) 28.0 As Welded
-40 (-40) 80 (59)
-30 (-22) 84 (62) PWHT
540 (78,400) 560 (81,300) 30.0 -40 (-40) 60 (44) (620 @2hr)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 20~25 100~130 1.6 (3.5)
5.7 (225) 21~26 120~150 2.0 (4.5)
7.0 (275) 22~27 130~160 2.5 (5.5)
GTAW
8.3 (325) 23~28 160~190 2.9 (6.5)
100% CO2 25 (1) 8.9 (350) 24~29 170~200 3.2 (7.0) 86~88
10.2 (400) 25~30 200~230 3.6 (8.0)
Flat & Horizontal
11.4 (450) 26~31 210~240 4.1 (9.1)
12.1 (475) 27~32 230~260 4.3 (9.5)
13.3 (525) 28~33 250~280 4.7 (10.4)
1.4mm (0.052 in) DC+
All Position
FCAW
3.8 (150) 22~27 130~160 1.8 (3.9)
5.1 (200) 23~28 140~170 2.4 (5.2)
6.4 (250) 24~29 160~190 2.9 (6.5)
7.6 (300) 26~31 180~210 3.5 (7.8)
100% CO2 25 (1) 8.9 (350) 27~32 200~230 4.1 (9.1) 86~88
9.5 (375) 28~33 220~250 4.4 (9.8)
Non-FERROUS
Flat & Horizontal
10.8 (425) 30~35 240~270 5.0 (11.1)
12.1 (475) 31~36 260~290 5.6 (12.4)
12.7 (500) 32~37 310~340 5.9 (13.0)
APPENDIX
349
SC-71MSR
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E71T1-M21A5-CS2 DNV IVY40MSH5
E71T1-M21P5-CS2 GL 4Y40H5S
EN ISO 17632-A T46 4 P M 1 H5 TÜV EN ISO 17632-A - T46 4 P M 1 H5
ABS 4Y400SA H5 DB DIN EN ISO 17632-A-T 46 4 P M 2 H5
LR 4Y40S H5 CE
BV SA4Y40M HHH CWB CSA W48 E491T-12MJ-H8
Features Current
• Good impact value at low temperature (As Welded and DC +
PHWT)
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √
350 | H Y U N D A I W E L D I N G
SC-71MSR
SMAW
0.06 0.35 1.24 0.012 0.012 0.45
SAW
-40 (-40) 115 (85)
542 (78,600) 577 (83,600) 30.0 As Welded
-51 (-60) 85 (63)
-40 (-40) 90 (66) PWHT
523 (75,700) 552 (80,000) 33.0
-51 (-60) 70 (52) (620 @2hr)
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
GTAW
4.4 (175) 20~25 110~140 1.6 (3.5)
5.7 (225) 21~26 120~150 2.0 (4.5)
7.0 (275) 22~27 130~160 2.5 (5.5)
8.3 (325) 22~27 160~190 2.9 (6.5)
80% Ar + 20% CO2 25 (1) 8.9 (350) 23~28 170~200 3.2 (7.0) 86~88
10.2 (400) 24~29 200~230 3.6 (8.0)
FCAW
Flat & Horizontal
11.4 (450) 25~31 210~240 4.1 (9.1)
12.1 (475) 26~32 230~260 4.3 (9.5)
13.3 (525) 27~33 250~280 4.7 (10.4) Non-FERROUS
APPENDIX
351
SC-70ML
Type : Metal-Cored
Conformances
AWS A5.36/ ASME SFA5.36 E70T15-M21A4-CS1 DNV IVY40MS H5
JIS Z3313 T49 4 T15-1 M A-U H5 GL 4Y40H5S
EN ISO 17632-A-T46 4 M M 2 H5 TÜV EN ISO 17362-A - T46 4 M M 2 H5
ABS 4Y400SA H5 DB DIN EN ISO 17632-A-T 46 4 M M 2 H5
LR 4Y40S H5 CE
BV SA4Y40M HHH CWB CSA W48 E491C-6MJ-H4
Features Current
• Good impact value at low temperature DC +
• Semi-automatic and automatic applications
• Good anti-porosity
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
352 | H Y U N D A I W E L D I N G
SC-70ML
SMAW
0.05 0.57 1.56 0.013 0.010 0.42
SAW
510 (73,950) 560 (81,200) 27 -40 (-40) 70 (52)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
Flat & Horizontal
19-25 7.3 (288) 22 - 26 190~210 3.4 (7.6)
80% Ar + 20% CO2
(3/4-1) 9.7 (382) 23 - 27 240~260 4.5 (9.7) 90~96
12.2 (489) 24 - 30 280~310 5.9 (12.8)
GTAW
1.4mm (0.052 in) DC+
Flat & Horizontal
19-25 6.7 (261) 22 - 26 250~270 3.8 (8.3)
80% Ar + 20% CO2
(3/4-1) 7.8 (307) 25 - 31 290~310 4.9 (10.4) 91~96
9.4 (370) 28 - 32 330~350 5.5 (12.0)
1.6mm (1/16 in) DC+
FCAW
Flat & Horizontal
25-32 5.6 (220) 26 - 32 290~310 4.5 (9.3)
80% Ar + 20% CO2
(1-1 1/4) 6.8 (270) 29 - 33 340~350 5.6 (12.1) 92~96
7.8 (310) 31 - 34 350~370 6.7 (14.3) Non-FERROUS
APPENDIX
353
SC-80MR
Type : Metal-Cored
Conformances
AWS A5.36/ ASME SFA5.36 E80T15-M21A8-G
EN ISO 17632-A T 46 6 1.5Ni M M H5
Features Current
• Suitable for root-pass and multipass welding DC +
• Good impact value at low temperature
• Low spatter
Shielding Gas
• Good anti-porosity
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
354 | H Y U N D A I W E L D I N G
SC-80MR
SMAW
0.07 0.35 1.55 0.014 0.010 1.55
SAW
612 (88,700) 658 (95,400) 25.5 -60 (-76) 60 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
Flat & Horizontal
19-25 7.8 (307) 22~26 240~260 3.5 (7.5)
80% Ar + 20% CO2
(3/4-1) 9.4 (374) 22~27 270~290 4.0 (9.2) 90~96
10.3 (405) 23~27 300~320 4.5 (10.8)
GTAW
1.4mm (0.052 in) DC+
Flat & Horizontal
19-25 7.2 (283) 24~28 280~300 4.1 (8.9)
80% Ar + 20% CO2
(3/4-1) 7.7 (303) 26~29 310~330 4.9 (10.8) 94~98
10.9 (410) 27~30 350~370 6.6 (14.2)
FCAW
Non-FERROUS
APPENDIX
355
SC-81M
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-M21A4-Ni1 H4
Features Current
• Smooth and stable arc with a fast freezing slag DC +
• Good impact value at low temperature(@-40℃ )
• Designed for welding with Ar+CO2 mixture
Shielding Gas
Ar+20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √
1.4 (0.052) √ √
1.6 (1/16) √ √
356 | H Y U N D A I W E L D I N G
SC-81M
SMAW
0.04 0.34 1.15 0.008 0.008 0.91
SAW
550 590 26.0 -40 (-40) 96 (71)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 22~27 140 1.6 (3.5)
5.1 (200) 23~28 150 1.8 (4.0)
6.4 (250) 24~29 165 2.3 (5.0)
7.6 (300) 24~29 190 2.7 (6.0)
GTAW
80%Ar+20% CO2 25 (1) 8.9 (350) 25~30 205 3.2 (7.0) 86~88
9.5 (375) 25~30 225 3.4 (7.5)
Flat & Horizontal
10.8 (425) 26~31 245 3.8 (8.5)
12.1 (475) 27~32 265 4.3 (9.5)
12.7 (500) 28~33 275 4.5 (10.0)
1.4mm (0.052in), DC +
All Position
FCAW
3.8 (150) 22~27 150 1.8 (3.9)
4.7 (180) 23~28 165 2.2 (4.8)
5.7 (225) 23~28 190 2.7 (5.9)
6.4 (250) 24~29 215 2.9 (6.5)
80%Ar+20% CO2 25 (1) 6.9 (275) 24~29 235 3.2 (7.2) 86~88
7.6 (300) 25~30 255 3.5 (7.8)
Non-FERROUS
Flat & Horizontal
8.5 (335) 25~31 275 4.0 (8.7)
9.5 (375) 26~32 295 4.4 (9.8)
10.2 (400) 26~33 310 4.7 (10.4)
1.6mm (1/16 in) DC+
All Position
3.8 (150) 22~27 200 2.5 (5.5)
4.4 (175) 23~28 210 2.9 (6.4)
5.1 (200) 24~29 235 3.3 (7.3)
APPENDIX
357
Supercored 81MAG
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-M21A8-Ni1 H4 DNV VY40MS H5
E81T1-M21P5-Ni1 H4 RINA 5Y40S H5
EN ISO 17632-A T46 6 1Ni P M 2 H5 RS 5Y42SM H5
ABS 5Y400SA H5 TÜV EN ISO 17632-A - T 46 6 1Ni P M 2 H5
LR 5Y40S H5 DB DIN EN ISO 17632-A-T 46 6 1Ni P M 2 H5
BV SA5Y40M HHH CE
CWB AWS A5.29 E81T1-Ni1M-H4 (-46 Degree)
Features Current
• Good impact value at low temperature (as welded and PHWT) DC +
• Low hydrogen level (H4)
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √ √
358 | H Y U N D A I W E L D I N G
Supercored 81MAG
SMAW
0.05 0.28 1.20 0.008 0.012 0.93
SAW
550 (79,900) 590 (85,700) 26.0 -60 (-76) 60 (44) As welded
510 (74,100) 570 (82,800) 28.0 -40 (-40) 98 (72) PWHT (620 @2hr)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 22~27 140 1.6 (3.5)
5.1 (200) 23~28 150 1.8 (4.0)
6.4 (250) 24~29 165 2.3 (5.0)
7.6 (300) 24~29 190 2.7 (6.0)
GTAW
80% Ar + 20% CO2 25 (1) 8.9 (350) 25~30 205 3.2 (7.0) 86~88
9.5 (375) 25~30 225 3.4 (7.5)
Flat & Horizontal
10.8 (425) 26~31 245 3.8 (8.5)
12.1 (475) 27~32 265 4.3 (9.5)
12.7 (500) 28~33 275 4.5 (10.0)
1.4mm (0.052 in) DC+
All Position
FCAW
3.8 (150) 22~27 150 1.8 (3.9)
4.7 (180) 23~28 165 2.2 (4.8)
5.7 (225) 23~28 190 2.7 (5.9)
6.4 (250) 24~29 215 2.9 (6.5)
80% Ar + 20% CO2 25 (1) 6.9 (275) 24~29 235 3.2 (7.2) 86~88
7.6 (300) 25~30 255 3.5 (7.8)
Non-FERROUS
Flat & Horizontal
8.5 (335) 25~31 275 4.0 (8.7)
9.5 (375) 26~32 295 4.4 (9.8)
10.2 (400) 26~33 310 4.7 (10.4)
1.6mm (1/16 in) DC+
All Position
3.8 (150) 22~27 200 2.5 (5.5)
4.4 (175) 23~28 210 2.9 (6.4)
5.1 (200) 24~29 235 3.3 (7.3)
5.7 (225) 24~29 265 3.7 (8.2)
APPENDIX
359
Supercored 81-K2
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-C1A8-K2 H4 NK KSW54Y40G(C)H5
JIS Z3313 T55 6 T1-1 C A-N3 H5 (-60°C ≥47J, ≥34J (Butt))
EN ISO 17632-A T46 6 1.5Ni P C 1 H5 CCS 5Y40S H5
KR 4Y40SG(C1) H5 (-60°C ≥47 J) RINA 5YS H10
ABS 5Y400SA H5 RS 5Y40SM H5
LR 5Y40S H5 GL 6Y40 H5S
BV SA5Y40M HHH CE
DNV VY40MS H5, NV2-4L, 4-4L
CWB AWS A5.29 E81T1-K2C-H4 (-46 Degree)
Features Current
• Good impact value at low temperature DC +
• Smooth and stable arc with a fast freezing slag
• Low hydrogen level (H5)
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √ √ √ √
1.4 (0.052) √ √ √ √ √ √
1.6 (1/16) √ √ √ √ √ √
360 | H Y U N D A I W E L D I N G
Supercored 81-K2
SMAW
0.04 0.35 1.35 0.012 0.011 1.50
SAW
-30 (-22) 110 (81)
540 (78,400) 620 (90,000) 28.0
-60 (-76) 60 (44)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 23~28 140 1.6 (3.5)
5.1 (200) 24~29 150 1.8 (4.0)
6.4 (250) 25~30 165 2.3 (5.0)
7.6 (300) 25~30 190 2.7 (6.0)
GTAW
100% CO2 25 (1) 8.9 (350) 26~31 205 3.2 (7.0) 86~88
9.5 (375) 26~31 225 3.4 (7.5)
10.8 (425) 27~32 245 3.8 (8.5)
Flat & Horizontal
12.1 (475) 28~33 265 4.9 (10.8)
12.7 (500) 29~34 275 5.2 (11.4)
1.4mm (0.052 in) DC+
All Position
FCAW
3.8 (150) 23~28 150 1.8 (3.9)
4.7 (180) 24~29 165 2.2 (4.8)
5.7 (225) 24~29 190 2.7 (5.9)
6.4 (250) 25~30 215 2.9 (6.5)
100% CO2 25 (1) 6.9 (275) 25~30 235 3.2 (7.2) 86~88
7.6 (300) 26~31 255 3.5 (7.8)
Non-FERROUS
Flat & Horizontal
8.5 (335) 26~31 275 4.0 (8.7)
9.5 (375) 27~32 295 4.4 (9.8)
10.2 (400) 27~34 310 4.7 (10.4)
1.6mm (1/16 in) DC+
All Position
3.8 (150) 24~29 200 2.5 (5.5)
4.4 (175) 24~30 210 2.9 (6.4)
5.1 (200) 25~30 235 3.3 (7.3)
5.7 (225) 25~31 265 3.7 (8.2)
APPENDIX
361
SC-460
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-C1A6-K2 BV SA5Y46 HHH
JIS Z3313 T55 6 T1-1 C A-N3 H5 DNV VY46MS(H5)
EN ISO 17632-A T46 6 1.5Ni P C 1 H5 GL 6Y46 H5
KR 5Y46SG(C1) H5 NK KSW5Y46G(C)H5
ABS 5YQ460SA H5 KSW63Y47G(C)H5
LR 5Y46 H5 (-20°C≥53J)
Features Current
• Good impact value at low temperature service steel DC +
• Low hydrogen level (H5)
• High tensile steel (EH47 Grade)
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
362 | H Y U N D A I W E L D I N G
SC-460
SMAW
0.06 0.35 1.20 0.008 0.011 1.50
SAW
580 (84,200) 630 (91,400) 26.0 -60 (-76) 60 (44)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 23~28 120~140 1.6 (3.5)
5.1 (200) 24~29 130~150 1.8 (4.0)
6.4 (250) 25~30 140~160 2.3 (5.0)
GTAW
7.6 (300) 25~30 160~190 2.7 (6.0)
100% CO2 25 (1) 8.9 (350) 26~31 190~210 3.2 (7.0) 86~88
9.5 (375) 26~31 210~230 3.4 (7.5)
10.8 (425) 27~32 220~240 3.8 (8.5)
Flat & Horizontal
12.1 (475) 28~33 240~270 4.9 (10.8)
FCAW
12.7 (500) 29~34 250~280 5.2 (11.4)
1.4mm (0.052 in) DC+
All Position
3.8 (150) 23~28 120~150 1.8 (3.9)
4.7 (180) 24~29 150~170 2.2 (4.8)
Non-FERROUS
363
SC-81LT
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-C1A6-K2 ABS 5Y, 5Y400SA H5
JIS Z3313 T55 6 T1-1 C A-N3 H5 LR 5Y40S H5
EN ISO 17632-A T46 6 1.5Ni P C 1 H5 DNV VY40MSH5, NV4-4L
Features Current
• Good impact value at low temperature DC +
• Smooth and stable arc with a fast freezing slag
• Good CTOD value
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √
1.4 (0.052) √
364 | H Y U N D A I W E L D I N G
SC-81LT
SMAW
0.04 0.26 1.20 0.010 0.010 1.50
SAW
-40 (-40) 120 (89)
520 (75,500) 610 (88,600) 28.0
-60 (-76) 85 (63)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 23~28 120~140 1.6 (3.5)
5.1 (200) 24~29 130~150 1.8 (4.0)
GTAW
6.4 (250) 25~30 140~160 2.3 (5.0)
7.6 (300) 25~30 160~190 2.7 (6.0)
100% CO2 25 (1) 8.9 (350) 26~31 190~210 3.2 (7.0) 86~88
9.5 (375) 26~31 210~230 3.4 (7.5)
10.8 (425) 27~32 220~240 3.8 (8.5)
Flat & Horizontal
FCAW
12.1 (475) 28~33 240~270 4.9 (10.8)
12.7 (500) 29~34 250~280 5.2 (11.4)
1.4mm (0.052 in) DC+
All Position
3.8 (150) 23~28 120~150 1.8 (3.9)
Non-FERROUS
365
SC-81Ni2
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-C1A8-Ni2 BV SA5Y46 HHH
JIS Z3313 T55 6 T1-1 C A-N5 H5 DNV VY46MS(H5)
EN ISO 17632-A T46 6 2Ni P C 1 H5 GL 6Y46S H5
KR 5Y46SG(C1) H5 NK KSW63Y47G(C)H5
ABS 5YQ460SA H5
Features Current
• Good impact value at low temperature DC +
• Good CTOD value
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √
1.4 (0.052) √ √
366 | H Y U N D A I W E L D I N G
SC-81Ni2
SMAW
0.05 0.27 1.21 0.010 0.010 2.20
SAW
-40 (-40) 100 (74)
590 (85,600) 630 (91,400) 25.0
-60 (-76) 80 (59)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 23~28 110~140 1.6 (3.5)
5.1 (200) 24~29 120~150 1.8 (4.0)
GTAW
6.4 (250) 25~30 130~160 2.3 (5.0)
7.6 (300) 25~30 160~190 2.7 (6.0)
100% CO2 25 (1) 8.9 (350) 26~31 170~210 3.2 (7.0) 86~88
9.5 (375) 26~31 190~230 3.4 (7.5)
10.8 (425) 27~32 220~250 3.8 (8.5)
Flat & Horizontal
FCAW
12.1 (475) 28~33 240~270 4.9 (10.8)
12.7 (500) 29~34 250~280 5.2 (11.4)
1.4mm (0.052 in) DC+
All Position
3.8 (150) 23~28 120~150 1.8 (3.9)
Non-FERROUS
367
SC-81Ni2M
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-M21A8-Ni2 DNV VY46MS(H5)
JIS Z3313 T55 6 T1-1 M A-N5 H5 BV SA5Y46 HHH
EN ISO 17632-A T46 6 2Ni P M 2 H5
Features Current
• Good impact value at low temperature DC +
• Good CTOD value
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √
1.4 (0.052) √
368 | H Y U N D A I W E L D I N G
SC-81Ni2M
SMAW
0.05 0.24 1.15 0.010 0.010 2.25
SAW
-50 (-58) 110 (81)
580 (84,200) 620 (90,000) 24.8
-60 (-76) 90 (66)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 23~28 110~140 1.6 (3.5)
5.1 (200) 24~29 120~150 1.8 (4.0)
GTAW
6.4 (250) 25~30 130~160 2.3 (5.0)
7.6 (300) 25~30 160~190 2.7 (6.0)
80% Ar + 20% CO2 25 (1) 8.9 (350) 26~31 170~200 3.2 (7.0) 86~88
9.5 (375) 26~31 190~220 3.4 (7.5)
10.8 (425) 27~32 210~240 3.8 (8.5)
Flat & Horizontal
FCAW
12.1 (475) 28~33 230~260 4.9 (10.8)
12.7 (500) 29~34 240~270 5.2 (11.4)
Non-FERROUS
APPENDIX
369
Supercored 81-K2MAG
Type : Rutile
Conformances
AWS A5.36/ ASME SFA5.36 E81T1-M21A8-K2 DNV VY40MS H5
JIS Z3313 T55 6 T1-1 M A-N3 H5 GL 6Y40S H5
EN ISO 17632-A T46 6 1.5Ni P M 2 H5 RS 5Y42SM H5
ABS 5Y400SA H5 TÜV EN ISO 17632-A - T 46 6 1.5 Ni P M 2
LR 5Y40S H5 CE
BV SA5Y40M HHH DB DIN EN ISO 17632-A-T 46 6 1.5Ni P M 2
Features Current
• Good impact value at low temperature DC +
• Smooth arc and low spatter level
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
1.2 (0.045) √ √ √
370 | H Y U N D A I W E L D I N G
Supercored 81-K2MAG
SMAW
0.03 0.35 1.25 0.012 0.010 1.55
SAW
-30 (-22) 110 (81)
590 (85,600) 610 (88,500) 27.0
-60 (-76) 70 (52)
GMAW
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
All Position
4.4 (175) 20~25 110~140 1.6 (3.5)
5.7 (225) 21~26 120~150 2.0 (4.5)
GTAW
7.0 (275) 22~27 130~160 2.5 (5.5)
8.3 (325) 22~27 160~190 2.9 (6.5)
80% Ar + 20% CO2 25 (1) 8.9 (350) 23~28 170~200 3.2 (7.0) 86~88
10.2 (400) 24~29 200~230 3.6 (8.0)
Flat & Horizontal
11.4 (450) 25~31 210~240 4.1 (9.1)
FCAW
12.1 (475) 26~32 230~260 4.3 (9.5)
13.3 (525) 27~33 250~280 4.7 (10.4)
Non-FERROUS
APPENDIX
371
SC-80K2
Type : Semi-Metal
Conformances
AWS A5.36/ ASME SFA5.36 E80T1-C1A8-K2 H4 DNV VY40MS H5, NV4-4L
JIS Z3313 T55 6 T15-0 C A-N3 H5 GL 6Y40 H5S
EN ISO 17632-A-T 46 6 1.5Ni R C 3 H5 NK KAW54Y40MG(C),
KR RSW54Y40MG(C)HHH KSW54Y40MG(C)H5
ABS 5Y400SA H5 (-60°C≥34J)
LR 4Y40S H5 RS 5Y40S H5
BV SA5Y40 HHH
Features Current
• High speed single or twin tandem welding DC +
• H5 diffusible hydrogen levels
• Low temperature service
Shielding Gas
100% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 500kg (771lbs)
1.2 (0.045) √ √ √ √
1.4 (0.052) √ √ √ √
372 | H Y U N D A I W E L D I N G
SC-80K2
SMAW
0.06 0.43 1.45 0.011 0.008 1.57
SAW
550 (79,900) 590 (85,700) 25 -60 (-76) 53 (39)
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
1.2mm (0.045 in) DC+
10.4 (410) 26 200 3.5 (7.7) 85~87
20~25
100% CO2 12.7 (500) 30 250 4.7 (10.4) 87~89
(51/64~1)
15.3 (600) 33 300 6.3 (13.9) 91~93
1.4mm (0.052 in) DC+
GTAW
20~25 12.0 (470) 31 300 5.6 (12.3) 90~92
100% CO2
(51/64~1) 13.3 (520) 36 350 6.7 (14.8) 91~93
FCAW
Non-FERROUS
APPENDIX
373
SC-81B2
Type : Rutile
Shielding Gas
100% CO2
Features
• Stable arc and low spatter level Diameter / Packaging
Diameter Spool
mm (in) 15kg (33lbs)
1.2 (0.045) √
1.4 (0.052) √
1.6 (1/16) √
374 | H Y U N D A I W E L D I N G
SC-91B3
Type : Rutile
SMAW
EN ISO 17632-A-T CrMo2 P C 2
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
• Petrochemical industry
DC +
SAW
• Pressure vessel
Shielding Gas
100% CO2
Features
GMAW
• Stable arc and low spatter level Diameter / Packaging
Diameter Spool
mm (in) 15kg (33lbs)
1.2 (0.045) √
1.4 (0.052) √
1.6 (1/16) √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Mo
0.063 0.47 0.83 0.022 0.017 2.32 0.99
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL
PWHT
MPa(lbs/in2) MPa(lbs/in2) (%)
643 (93,300) 730 (106,000) 20.0 690±15°C X 1Hr
Non-FERROUS
375
SC-91B9
Type : Rutile
Shielding Gas
Features Ar + 20~25% CO2
• Good performance in all positions 100% CO2
• Good heat-resistance(P91 grade steel)
Diameter / Packaging
Diameter Spool
5kg 12.5kg 15kg
mm (in)
(11lbs) (27.6lbs) (33lbs)
1.2 (0.045) √ √ √
1.6 (1/16) √ √
376 | H Y U N D A I W E L D I N G
SC-80D2
Type : Metal-Cored
Conformances
AWS A5.36/ ASME SFA5.36 E80T15-M21A0-G
SMAW
JIS Z3318 YFM-G
EN ISO 17632-A-T 46 0 MnMo M M 3
SAW
• Heavy equipment
• Petrochemical industry
• Pressure vessel 1G 2F
(PA) (PB)
GMAW
Features Current
• Smooth and stable arc DC +
• Low spatter
• Good crack resistance
Shielding Gas
GTAW
• Good impact value
Ar + 20~25% CO2
• Good porosity resistance
FCAW
Non-FERROUS
APPENDIX
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √ √
377
SC-80D2
378 | H Y U N D A I W E L D I N G
Supercored 1CM
Type : Metal-Cored
Conformances
AWS A5.36/ ASME SFA5.36 E80T15-M21PZ-G(B2)
SMAW
JIS Z3318 YF1CM-G
EN ISO 17634-A-T CrMo1 M M 3
SAW
• Petrochemical industry
• Pressure vessel
1G 2F
(PA) (PB)
GMAW
Features Current
• Smooth and stable arc DC +
• Low spatter
• Good porosity resistance
Shielding Gas
GTAW
Ar + 20~25% CO2
FCAW
Non-FERROUS
APPENDIX
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √ √
379
Supercored 1CM
380 | H Y U N D A I W E L D I N G
Supershield 11
Type : Self-Shielded
SMAW
JIS Z3313 T49 T14-1 N A
EN ISO 17632-A-T 42 Z Z Z N 1 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
SAW
• General fabrication DC -
• Galvanized steel
• Civil construction Shielding Gas
No shielding gas
GMAW
Features
Diameter / Packaging
• All position self-shielded flux cored wire
Diameter Spool
• Single & multi-pass welding of thin plate mm (in) 15kg (33lbs) 20kg (44lbs)
1.0 (0.040) √ √
1.2 (0.045) √ √
1.4 (0.052) √ √
GTAW
1.6 (1/16) √ √
FCAW
0.19 0.35 0.6 0.011 0.006 1.2
381
Supershield 71GS
Type : Self-Shielded
Applications Current
• General fabrications DC -
• Galvanized steel
• Civil construction Shielding Gas
No shielding gas
AS welded
382 | H Y U N D A I W E L D I N G
Supershield 4
Type : Self-Shielded
SMAW
EN ISO 17632-A-T 42 Z Z W N 3
1G 2F
(PA) (PB)
Applications
Current
• Heavy equipment
DC +
SAW
• Machinery
Shielding Gas
Features No shielding gas
• High deposition rate
GMAW
• Good crack resistance Diameter / Packaging
• Good porosity resistance Diameter Spool Coil
mm (in) 12.5kg (28lbs) 25kg (55lbs)
2.0 (0.078 in) √ √
2.4 (0.094 in) √ √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Al
0.19 0.38 0.4 0.012 0.010 1.25
FCAW
YS TS EL
MPa(lbs/in2) MPa(lbs/in2) (%)
465 (67,400) 610 (88,400) 24
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate Efficiency
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr) (%)
2.0mm (0.078 in) DC+
5.1 (200) 29~31 260~300 1.6 (3.5)
6.1 (240) 30~32 290~330 2.3 (5.1)
No shielding gas 50 (2) 81~84
6.6 (260) 30~32 310~350 2.6 (5.7)
7.6 (300) 31~33 330~370 3.1 (6.8)
APPENDIX
383
Supershield EG-72T
Type : Self-Shielded
3G
Applications (PF)
• Storage tank
• Pressure vessels Current
DC +
Features
• Electro gas arc welding(EGW) Shielding Gas
• Vertical-up, V-groove & Square Butt joint single pass EGW
No shielding gas
process
Diameter / Packaging
Diameter Coil
mm (in) 25kg (55lbs)
2.4 (3/32) √
384 | H Y U N D A I W E L D I N G
Supershield EG-82T
Type : Self-Shielded
SMAW
3G
Applications (PF)
• Storage tank
• Pressure vessels Current
SAW
DC +
Features
• Electro gas arc welding (EGW) Shielding Gas
• Vertical- up, V-groove & Square Butt joint single pass EGW
No shielding gas
GMAW
process
• Good impact value at low-temperature
Diameter / Packaging
Diameter Coil
mm (in) 25kg (55lbs)
2.4 (3/32) √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Mo Ni
0.05 0.26 1.50 0.009 0.010 0.35 0.98
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL Temp CVN-Impact Value
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
Non-FERROUS
550 (80,000) 640 (92,900) 25 -40 (-40) 55 (41)
385
SW-410 Cored
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E410T1-1/-4
JIS Z3323 TS410-FB1
Features Current
• Weld metal of martensite stainless steel DC +
• Good hardness and anti-abrasion properties
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16) √ √
386 | H Y U N D A I W E L D I N G
SW-410 Cored
SMAW
100% CO2 0.07 0.5 0.4 0.008 0.01 12.5 0.4 0.01 0.03
80% Ar + 20% CO2 0.06 0.5 0.4 0.008 0.008 12.5 0.4 0.01 0.03
SAW
TS EL Temp CVN-Impact Value
Heat Treatment
MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
100% CO2 610 (88,500) 23 0 (32) 14 (10)
750°C X 1hr
80% Ar + 20% CO2 600 (87,000) 23 0 (32) 13 (9)
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
12.7 (500) 29~31 260 1.3 (2.86)
100% CO2 20 (0.78) 16 (628) 30~32 280 1.5 (3.30)
GTAW
16.5 (648) 31~33 300 1.8 (3.96)
1.6mm (1/16 in) DC+
7.6 (300) 31~33 300 1.7 (3.74)
80% Ar + 20% CO2 20 (0.78) 8.0 (314) 32~34 320 2.0 (4.40)
8.9 (350) 32~34 340 2.3 (5.07)
FCAW
Non-FERROUS
APPENDIX
387
SW-307NS Cored
Type : Rutile
Applications 1G 2F
(PA) (PB)
• Joining and overlay applications on 13Mn steels
• Cladding Carbon steels Current
• Welding of dissimilar steels (high Mn to carbon steel)
DC +
Features
Shielding Gas
• Flat and horizontal fillet position welding
Ar + 2% O2
• High deposition rate and efficiency
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
388 | H Y U N D A I W E L D I N G
SW-308L Cored
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E308LT1-1/-4 NK KW308LG(C)
SMAW
JIS Z3323 TS308L-FB1 TÜV EN ISO 17633-A - T 19 9 L P M21/C1 2
EN ISO 17633-A-T 19 9 L P M/C 2 CWB AWS A5.22 E308LT1-1/4
ABS AWS A5.22 E308LT1-1 (-120°C 29J) CE
LR 304L (-120°C) DB DIN EN ISO 17633-A-T 19 9 L P M/C 2
BV UP (KV -120°C) RS A-5(304L) (C1)
SAW
DNV 308L (-120°C)
GMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features Current
GTAW
• Good porosity resistance DC +
• Good performance in all positions
Shielding Gas
100% CO2
FCAW
Ar + 20~25% CO2
Non-FERROUS
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
APPENDIX
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √
389
SW-308L Cored
390 | H Y U N D A I W E L D I N G
SW-308LT
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E308LT1-1/-4 ABS AWS A5.22 E308LT1-1
SMAW
JIS Z3323 TS308L-FB1 (-196°C ≥27 J)
EN ISO 17633-A-T 19 9 L P M/C 2
SAW
• Cryogenic service such as LNG storage tank
• 18% Cr-8%Ni stainless steels
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features Current
• Good impact value at cryogenic temperatures DC +
• Good performance in all positions
Shielding Gas
GTAW
100% CO2
Ar + 20~25% CO2
FCAW
Non-FERROUS
APPENDIX
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √
391
SW-308LT
392 | H Y U N D A I W E L D I N G
SW-309L Cored
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E309LT1-1/-4 GL 4332S
SMAW
JIS Z3323 TS309L-FB1 NK KW309LG(C)
EN ISO 17633-A-T 23 12 L P M/C 2 TÜV EN ISO 17633-A - T 23 12 L P M21/C1 2
KR RW309LG (C) (-20°C ≥34J) CWB AWS A5.22 E309LT1-1/4
ABS AWS A5.22 E309LT1-1 CE
LR SS/CMn DB DIN EN ISO 17633-A-T 23 12 L P M/C2
SAW
BV 309L with KV at -20°C (-20°C ≥34J) RS A-9sp(309) (C1)
DNV 309L
GMAW
• 23.5%Cr-13%Ni stainless steels
• Dissimilar welds between carbon, low alloy steels to stainless
steels 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
• Buffer layer welding for cladding, overlays
GTAW
Features Current
• Good performance in all positions DC +
Shielding Gas
FCAW
100% CO2
Ar + 20~25% CO2
Non-FERROUS
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
APPENDIX
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √
393
SW-309L Cored
394 | H Y U N D A I W E L D I N G
SW-309LNS Cored
Type : Metal-Cored
SMAW
JIS Z3323 TS309L-MA0
EN ISO 17633-A-T 23 12 L M M 1G 2F
(PA) (PB)
Applications
Current
• Automotive mufflers
DC +
SAW
• Welding of dissimilar metals such as stainless and carbon a
low alloy steels Shielding Gas
Ar + 2% O2
Features
• Non-slag type
GMAW
• Low spatter
Diameter / Packaging
GTAW
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √
1.6 (1/16) √ √ √ √ √
FCAW
C Si Mn P S Cr Ni Mo Cu
0.025 0.5 1.8 0.02 0.01 24.0 13.0 0.13 0.12
395
SW-309MoL Cored
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E309LMoT1-1/-4 DNV 309MoL (-20°C)
JIS Z3323 TS309LMo-FB1 GL 4459S
EN ISO 17633-A-T 23 12 2 L P M/C 2 NK KW309MoLG(C)
CWB AWS A5.22 E309LMoT1-1
Features Current
• Good performance in all positions DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √
396 | H Y U N D A I W E L D I N G
SW-309MoL Cored
SMAW
100% CO2 0.03 0.60 1.40 0.02 0.01 22.3 12.3 2.3
80% Ar + 20% CO2 0.03 0.70 1.50 0.02 0.01 23.5 12.5 2.4
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
100% CO2 680 (98,600) 31 -20 (4) 45 (33) 17-20
80% Ar + 20% CO2 690 (100,050) 32 -20 (4) 50 (37) 17-20
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.0 (236) 23-26 140 2.5 (5.5)
100% CO2 20 (4/5) 9.0 (354) 27-30 180 3.6 (7.9)
GTAW
12.0 (472) 28-31 210 4.6 (10.1)
6.2 (244) 23-26 140 2.6 (5.7)
80% Ar + 20% CO2 20 (4/5) 9.1 (358) 27-30 180 3.6 (7.9)
12.0 (472) 27-30 210 4.7 (10.4)
1.6mm (1/16 in) DC+
3.8 (150) 24-27 180 2.9 (6.4)
FCAW
100% CO2 25 (1) 6.2 (244) 25-28 250 4.4 (10.1)
8.8 (346) 26-29 290 5.6 (12.3)
3.6 (142) 24-27 180 3.1 (6.8)
80% Ar + 20% CO2 25 (1) 6.3 (248) 25-28 250 4.5 (9.9)
8.7 (343) 26-29 290 5.5 (12.1)
Non-FERROUS
APPENDIX
397
SW-316L Cored
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E316LT1-1/-4 BV 316L (-60°C)
JIS Z3323 TS316L-FB1 DNV 316L
EN ISO 17633-A-T 19 12 3 L P M/C 2 GL 4435S
KR RW316LG (C) (-60°C ≥34J) NK KW316LG(C)
ABS AWS A5.22 E316LT1-1/-4 CWB AWS A5.22 E316LT1-1/-4
TÜV EN ISO 17633-A - T 19 12 3 L P M21/C1 2 CE
DB DIN EN ISO 17633-A-T 19 12 3 L P M/C 2 RS A-6(316L) (C1)
LR 316L
Features Current
• Good performance in all positions DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.4 (0.052) √ √ √
1.6 (1/16) √ √
398 | H Y U N D A I W E L D I N G
SW-316L Cored
SMAW
100% CO2 0.03 0.75 1.20 0.02 0.01 17.5 11.8 2.7
80% Ar + 20% CO2 0.03 0.80 1.30 0.02 0.01 18.0 12.0 2.8
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
100% CO2 560 (81,200) 42 -20 (4) 45 (33) 8-9
80% Ar + 20% CO2 570 (82,650) 41 -20 (4) 40 (30) 8-9
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.0 (236) 23-26 140 2.5 (5.5)
100% CO2 20 (4/5) 9.2 (362) 27-30 180 3.4 (7.5)
GTAW
12.0 (472) 28-31 210 4.5 (9.9)
6.1 (240) 23-26 140 2.6 (5.7)
80% Ar + 20% CO2 20 (4/5) 9.0 (354) 27-30 180 3.6 (7.9)
11.5 (453) 27-30 210 4.6 (10.1)
1.6mm (1/16 in) DC+
3.8 (150) 24-27 180 3.0 (6.6)
FCAW
100% CO2 25 (1) 6.5 (256) 25-28 250 4.6 (10.1)
8.9 (350) 26-29 290 5.9 (13.0)
3.7 (146) 24-27 180 3.1 (6.8)
80% Ar + 20% CO2 25 (1) 6.4 (250) 25-28 250 4.8 (10.6)
8.8 (346) 26-29 290 6.1 (13.4)
Non-FERROUS
APPENDIX
399
SW-316LT
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E316LT1-1/-4
JIS Z3323 TS316L-FB1
EN ISO 17633-A-T 19 12 3 L P M/C 2
Features Current
• Good impact value at cryogenic temperature DC +
• Good performance in all position
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √
400 | H Y U N D A I W E L D I N G
SW-316LT
SMAW
100% CO2 0.03 0.60 1.60 0.02 0.01 17.5 12.0 2.2
80% Ar + 20% CO2 0.03 0.70 1.80 0.02 0.01 17.8 12.2 2.3
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
100% CO2 540 (78,300) 40 -196 (-321) 35 (26) 4-5
80% Ar + 20% CO2 545 (79,025) 42 -196 (-321) 35 (26) 4-5
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.0 (236) 23-26 140 2.6 (5.7)
100% CO2 20 (4/5) 9.1 (358) 27-30 180 3.5 (7.7)
GTAW
12.2 (480) 28-31 210 4.6 (10.1)
6.0 (236) 23-26 140 2.6 (5.7)
80% Ar + 20% CO2 20 (4/5) 9.0 (354) 27-30 180 3.6 (7.9)
12.0 (472) 27-30 210 4.6 (10.1)
FCAW
Non-FERROUS
APPENDIX
401
SW-317L Cored
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E317LT1-1/-4
JIS Z3323 TS317L-FB1
Features Current
• Good performance in all positions DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.6 (1/16) √ √
402 | H Y U N D A I W E L D I N G
SW-317L Cored
SMAW
100% CO2 0.03 0.65 1.40 0.02 0.01 18.8 12.3 3.3
80% Ar + 20% CO2 0.03 0.70 1.50 0.02 0.01 19.0 12.3 3.4
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
100% CO2 550 (79,750) 40 -20 (4) 45 (33) 9-10
80% Ar + 20% CO2 570 (82,707) 41 -20 (4) 45 (33) 9-10
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.0 (236) 23-26 140 2.5 (5.5)
100% CO2 20 (4/5) 8.9 (350) 27-30 180 3.4 (7.5)
GTAW
12.0 (472) 28-31 210 4.5 (9.9)
6.0 (236) 23-26 140 2.6 (5.7)
80% Ar + 20% CO2 20 (4/5) 9.0 (354) 27-30 180 3.5 (7.7)
11.5 (453) 27-30 210 4.5 (9.9)
1.6mm (1/16 in) DC+
3.8 (150) 24-27 180 3.1 (6.8)
FCAW
100% CO2 25 (1) 6.5 (256) 25-28 250 4.6 (10.1)
8.9 (350) 26-29 290 6.0 (13.2)
3.7 (146) 24-27 180 3.2 (7.1)
80% Ar + 20% CO2 25 (1) 6.4 (250) 25-28 250 4.8 (10.6)
9.0 (354) 26-29 290 6.2 (13.7)
Non-FERROUS
APPENDIX
403
SW-347 Cored
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E347T1-1/-4
JIS Z3323 TS347-FB1
EN ISO 17633-A-T 19 9 Nb P M/C 2
Features Current
• Good performance in all positions DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
1.2 (0.045) √ √ √
1.6 (1/16) √ √
404 | H Y U N D A I W E L D I N G
SW-347 Cored
SMAW
100% CO2 0.04 0.60 1.40 0.02 0.01 19.3 9.9 0.40
80% Ar + 20% CO2 0.04 0.60 1.50 0.02 0.01 19.5 10.0 0.40
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
100% CO2 610 (88,450) 38 -20 (4) 50 (37) 8-10
80% Ar + 20% CO2 620 (89,900) 37 -20 (4) 55 (41) 8-10
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.5 (256) 23-26 140 2.6 (5.7)
100% CO2 20 (4/5) 9.2 (362) 27-30 180 3.7 (8.2)
GTAW
12.5 (492) 28-31 210 4.8 (10.6)
6.2 (244) 23-26 140 2.7 (6.0)
80% Ar + 20% CO2 20 (4/5) 9.0 (354) 27-30 180 3.7 (8.2)
12.0 (472) 27-30 210 4.9 (10.8)
1.6mm (1/16 in) DC+
3.8 (150) 24-27 180 3.2 (7.1)
FCAW
100% CO2 25 (1) 6.5 (256) 25-28 250 4.5 (9.9)
9.0 (354) 26-29 290 5.6 (12.3)
3.7 (146) 24-27 180 3.3 (7.3)
80% Ar + 20% CO2 25 (1) 6.4 (252) 25-28 250 4.8 (10.6)
8.9 (350) 26-29 290 5.9 (13.0)
Non-FERROUS
APPENDIX
405
SW-308HBF
Type : Rutile
Shielding Gas
Features
100% CO2 / Ar+20~25% CO2
•Designed for welding with 100% CO2 or Ar+15~25%CO2
shielding gas
C
O
2Diameter / Packaging
• Excellent all position weldability
Diameter Length mm(in)
• Smooth and stable arc with a fast freezing slag 12.5kg 15kg
mm (in)
(28lbs) (33lbs)
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16)
406 | H Y U N D A I W E L D I N G
SW-309HBF
Type : Rutile
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
• Welding of dissimilar metals such as stainless steel and P(E)Current
DC +
SAW
carbon steel or stainless steel and low alloy
Shielding Gas
Features
100% CO2 / Ar+20~25% CO2
•Designed for welding with 100% CO2 or Ar+15~25%CO2
GMAW
shielding gas
C
O
2Diameter / Packaging
• Excellent all position weldability
Diameter Length mm(in)
• Smooth and stable arc with a fast freezing slag 12.5kg 15kg
mm (in)
(28lbs) (33lbs)
1.2 (0.045) √ √
1.4 (0.052)
GTAW
1.6 (1/16)
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL Temp CVN-Impact Value
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
- 595 39 -60 (-76) 50 (37)
Non-FERROUS
407
SW-316HBF
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E316HT1-1-/4
Features Current
• Designed for welding with 100% CO2 or Ar+15~25%CO2 DC +
shielding gas
• Excellent all position weldability
Shielding Gas
• Smooth and stable arc with a fast freezing slag
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16)
408 | H Y U N D A I W E L D I N G
SW-316HBF
SMAW
0.054 0.80 1.25 0.018 0.008 17.8 12.5 2.51 0.01 0.5
SAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
GMAW
6.0 (236) 23~26 140 2.5 (5.5)
100% CO2 20 (4/5) 9.2 (362) 27~30 180 3.4 (7.5)
12.0 (472) 28~31 210 4.5 (9.9)
6.1 (240) 23~26 140 2.6 (5.7)
80% Ar + 20% CO2 20 (4/5) 9.0 (354) 27~30 180 3.6 (7.9)
11.5 (453) 27~30 210 4.6 (10.1)
GTAW
FCAW
Non-FERROUS
APPENDIX
409
SW-410NiMo Cored
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E410NiMoT1-1/-4
JIS Z3323 TS410NiMo-FB1
EN ISO 17633-A-T 13 4 P M/C 2
Features Current
• Good performance in all positions DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √
1.6 (1/16) √ √
410 | H Y U N D A I W E L D I N G
SW-410NiMo Cored
SMAW
100% CO2 0.04 0.65 0.45 0.02 0.01 11.5 4.3 0.45
80% Ar + 20% CO2 0.04 0.70 0.50 0.02 0.01 11.5 4.5 0.50
SAW
TS EL Temp CVN-Impact Value Hardness
PWHT
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) (HRc)
As weld : 37 600°C,
100% CO2 890 (129,050) 17 0 (32) 40 (30)
PWHT : 26 1hr, AC
As weld : 37 600°C,
80% Ar + 20% CO2 900 (130,500) 17 0 (32) 40 (30)
PWHT : 27 1hr, AC
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
GTAW
6.2 (244) 23-26 140 2.5 (5.5)
100% CO2 20 (4/5) 9.0 (354) 27-30 180 3.6 (7.9)
12.5 (492) 28-31 210 4.7 (10.4)
6.2 (244) 23-26 140 2.6 (5.7)
80% Ar + 20% CO2 20 (4/5) 9.0 (354) 27-30 180 3.5 (7.7)
12.0 (472) 27-30 210 4.8 (10.6)
FCAW
1.6mm (1/16 in) DC+
3.6 (142) 24-27 180 2.9 (6.4)
100% CO2 25 (1) 6.5 (256) 25-28 250 4.6 (10.1)
8.8 (346) 26-29 290 5.6 (12.3)
3.7 (146) 24-27 180 3.0 (6.6)
Non-FERROUS
80% Ar + 20% CO2 25 (1) 6.6 (260) 25-28 250 4.6 (10.1)
8.9 (350) 26-29 290 5.8 (12.8)
APPENDIX
411
SW-2209 Cored
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E2209T1-1/-4 BV UP (KV -20°C ≥41 J)
JIS Z3323 TS2209-FB1 DNV Duplex Stainless Steel
EN ISO 17633-A-T 22 9 3 N L M/C 2 RS AF-8dup (M21)
Features Current
• Good performance in all positions DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
1.2 (0.045) √ √ √
1.6 (1/16) √ √
412 | H Y U N D A I W E L D I N G
SW-2209 Cored
SMAW
100% CO2 0.03 0.70 1.00 0.02 0.01 23.2 8.4 3.3 0.10 36
80% Ar + 20% CO2 0.03 0.80 1.10 0.02 0.01 23.5 8.5 3.3 0.10 36
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
-20 (4) 50 (37)
100% CO2 820 (118,900) 26 50-55
-50 (-58) 30 (22)
-20 (4) 55 (41)
80% Ar + 20% CO2 840 (121,800) 25 50-55
-50 (-58) 30 (22)
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
GTAW
6.5 (256) 23-26 140 2.6 (5.7)
100% CO2 20 (4/5) 9.8 (386) 27-30 180 3.8 (8.4)
12.5 (492) 28-31 210 4.9 (10.8)
6.5 (256) 23-26 140 2.8 (6.2)
80% Ar + 20% CO2 20 (4/5) 9.5 (374) 27-30 180 4.0 (8.8)
12.0 (472) 27-30 210 5.0 (11.0)
FCAW
1.6mm (1/16 in) DC+
3.6 (142) 24-27 180 3.0 (6.6)
100% CO2 25 (1) 6.5 (256) 25-28 250 4.5 (9.9)
9.0 (354) 26-29 290 5.3 (11.7)
3.5 (138) 24-27 180 3.2 (7.1)
Non-FERROUS
80% Ar + 20% CO2 25 (1) 6.4 (252) 25-28 250 4.8 (10.6)
8.9 (350) 26-29 290 5.5 (12.10)
APPENDIX
413
Supercored 308L
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E308LT0-1/-4 CE
JIS Z3323 TS308L-FB0
EN ISO 17633-A-T 19 9 L R M/C 3
TÜV EN ISO 17633-A - T 19 9 L R M21/C1 3
DB DIN EN ISO 17633-A-T 19 9 L R M/C 3
Features Current
• Flat and horizontal fillet position welding DC +
• High deposition rate and efficiency
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.6 (1/16) √ √
414 | H Y U N D A I W E L D I N G
Supercored 308L
SMAW
100% CO2 0.03 0.50 1.50 0.02 0.01 19.0 9.5 0.05
80% Ar + 20% CO2 0.03 0.60 1.60 0.02 0.01 19.5 9.6 0.05
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
100% CO2 550 (79,750) 44 -20 (4) 50 (37) 7-10
80% Ar + 20% CO2 570 (82,650) 43 -20 (4) 55 (41) 7-10
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.2 (244) 23-26 140 2.7 (6.0)
100% CO2 20 (4/5) 9.0 (354) 27-30 180 3.9 (8.6)
GTAW
12.0 (472) 28-31 210 5.0 (11.0)
6.2 (244) 23-26 140 2.8 (6.2)
80% Ar + 20% CO2 20 (4/5) 9.0 (354) 27-30 180 4.0 (8.8)
12.0 (472) 27-30 210 5.1 (11.2)
1.6mm (1/16 in) DC+
3.7 (146) 24-27 180 3.0 (6.6)
FCAW
100% CO2 25 (1) 6.4 (250) 25-28 250 4.8 (10.6)
8.9 (350) 26-29 290 6.3 (13.9)
3.7 (146) 24-27 180 3.1 (6.8)
80% Ar + 20% CO2 25 (1) 6.4 (250) 25-28 250 5.0 (11.0)
8.9 (350) 26-29 290 6.5 (14.3)
Non-FERROUS
APPENDIX
415
Supercored 309L
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E309LT0-1/-4 CE
JIS Z3323 TS309L-FB0 LR SS/CMn
EN ISO 17633-A-T 23 12 L R M/C 3 BV 309L
TÜV EN ISO 17633-A - T 23 12 L R M21/C1 3 DNV 309L (-20°C)
DB DIN EN ISO 17633-A-T 23 12 L R M/C 3 GL 4332S
Features Current
• Flat and horizontal fillet position welding DC +
• High deposition rate and efficiency
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.6 (1/16) √ √
416 | H Y U N D A I W E L D I N G
Supercored 309L
SMAW
100% CO2 0.033 0.50 1.61 0.020 0.006 22.5 12.37 0.12 0.12
80% Ar + 20% CO2 0.030 0.60 1.66 0.015 0.007 22.6 12.45 0.12 0.15
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
100% CO2 570 (82,650) 35 -20 (4) 45 (33) 18-20
80% Ar + 20% CO2 580 (84,100) 34 -20 (4) 40 (30) 18-20
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.2 (244) 23-26 140 2.6 (5.7)
100% CO2 20 (4/5) 9.0 (354) 27-30 180 3.8 (8.4)
GTAW
12.0 (472) 28-31 210 5.0 (11.0)
6.2 (244) 23-26 140 2.8 (6.2)
80% Ar + 20% CO2 20 (4/5) 9.5 (374) 27-30 180 4.1 (9.0)
12.0 (472) 27-30 210 5.2 (11.5)
1.6mm (1/16 in) DC+
3.7 (146) 24-27 180 3.3 (7.3)
FCAW
100% CO2 25 (1) 6.4 (250) 25-28 250 5.2 (11.5)
8.9 (350) 26-29 290 6.6 (14.6)
3.7 (146) 24-27 180 3.4 (7.5)
80% Ar + 20% CO2 25 (1) 6.4 (250) 25-28 250 5.4 (11.9)
8.9 (350) 26-29 290 6.8 (15.0)
Non-FERROUS
APPENDIX
417
Supercored 309MoL
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E309LMoT0-1/-4 BV 309LMo
JIS Z3323 TS309LMo-FB0 DNV 309MoL (-20°C)
EN ISO 17633-A-T 23 12 2 L R M/C 3 GL 4459S
LR SS/CMn
Features Current
• Flat and horizontal fillet position welding DC +
• High deposition rate and efficiency
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.6 (1/16) √ √
418 | H Y U N D A I W E L D I N G
Supercored 309MoL
SMAW
100% CO2 0.03 0.50 1.10 0.02 0.01 22.0 12.2 2.2
80% Ar + 20% CO2 0.03 0.60 1.20 0.02 0.01 22.5 12.5 2.3
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
100% CO2 680 (98,600) 35 -20 (4) 50 (37) 17-20
80% Ar + 20% CO2 690 (100,050) 32 -20 (4) 55 (40) 17-20
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.2 (244) 23-26 140 2.6 (5.7)
100% CO2 20 (4/5) 9.1 (358) 27-30 180 3.9 (8.6)
GTAW
12.0 (472) 28-31 210 5.0 (11.0)
6.2 (244) 23-26 140 2.8 (6.2)
80% Ar + 20% CO2 20 (4/5) 9.2 (362) 27-30 180 4.0 (8.8)
12.0 (472) 27-30 210 5.1 (11.2)
1.6mm (1/16 in) DC+
3.7 (146) 24-27 180 3.3 (7.3)
FCAW
100% CO2 25 (1) 6.4 (250) 25-28 250 5.3 (11.7)
9.0 (354) 26-29 290 6.6 (14.6)
3.6 (142) 24-27 180 3.2 (7.1)
80% Ar + 20% CO2 25 (1) 6.4 (250) 25-28 250 5.5 (12.1)
9.0 (354) 26-29 290 6.7 (14.8)
Non-FERROUS
APPENDIX
419
Supercored 316L
Type : Rutile
Conformances
AWS A5.22/ ASME SFA5.22 E316LT0-1/-4 CE
JIS Z3323 TS316L-FB0 LR 316L
EN ISO 17633-A-T 19 12 3 L R M/C 3 BV 316L
TÜV EN ISO 17633-A - T 19 12 3 L R M21/C1 3 DNV 316L (-20°C)
DB DIN EN ISO 17633-A-T 19 12 3 L R M/C 3 GL 4435S
Features Current
• Flat and horizontal fillet position welding DC +
• High deposition rate and efficiency
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √
1.0 (0.040) √ √ √
1.2 (0.045) √ √ √
1.6 (1/16) √ √
420 | H Y U N D A I W E L D I N G
Supercored 316L
SMAW
100% CO2 0.03 0.50 1.50 0.02 0.01 17.8 11.8 2.7
80% Ar + 20% CO2 0.03 0.60 1.60 0.02 0.01 18.0 12.0 2.8
SAW
TS EL Temp CVN-Impact Value Ferrite
MPa(lbs/in2) (%) °C(°F) J (ft·lbs) Number
100% CO2 550 (79,750) 40 -20 (4) 50 (37) 8-10
80% Ar + 20% CO2 560 (81,200) 39 -20 (4) 45 (33) 8-10
GMAW
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.0 (236) 23-26 140 2.7 (5.9)
100% CO2 20 (4/5) 9.2 (362) 27-30 180 3.6 (7.9)
GTAW
12.0 (472) 28-31 210 4.7 (10.4)
6.1 (240) 23-26 140 2.7 (5.9)
80% Ar + 20% CO2 20 (4/5) 9.0 (354) 27-30 180 3.7 (8.2)
11.5 (453) 27-30 210 4.8 (10.6)
1.6mm (1/16 in) DC+
3.8 (150) 24-27 180 3.4 (7.5)
FCAW
100% CO2 25 (1) 6.5 (256) 25-28 250 4.9 (10.8)
8.9 (350) 26-29 290 6.3 (13.9)
3.7 (146) 24-27 180 3.5 (7.7)
80% Ar + 20% CO2 25 (1) 6.4 (250) 25-28 250 5.0 (11.0)
8.8 (346) 26-29 290 6.4 (14.1)
Non-FERROUS
APPENDIX
421
SF-409Ti
Type : Metal-Cored
Features
Shielding Gas
• Good corrosion resistance
Ar + 2% O2
• Low spatter
• Non-slag type
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
0.9 (0.035) √ √ √ √ √
1.0 (0.040) √ √ √ √ √
1.2 (0.045) √ √ √ √ √
1.4 (0.052) √ √ √ √ √
422 | H Y U N D A I W E L D I N G
SF-430
Type : Metal-Cored
SMAW
JIS Z3323 TS430-MA0
1G 2F
(PA) (PB)
Applications
• Stainless steels 409 and 430 Type Current
• Automotive mufflers
DC +
SAW
Features
Shielding Gas
• Good corrosion resistance
Ar + 2% O2
• Low spatter
• Non-slag type
GMAW
Diameter / Packaging
Diameter Spool Pac
GTAW
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √
FCAW
Typical Mechanical Properties of All-Weld Metal
TS EL
Heat treatment
MPa(lbs/in2) (%)
Non-FERROUS
423
SF-430Nb
Type : Metal-Cored
Features
• Good corrosion resistance Shielding Gas
• Low spatter Ar + 2% O2
• Non-slag type
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √
424 | H Y U N D A I W E L D I N G
SF-436
Type : Metal-Cored
SMAW
Applications 1G 2F
• Stainless steels 409, 430 and 436 Type (PA) (PB)
• Automotive mufflers
Current
SAW
Features DC +
• Good corrosion resistance
• Low spatter Shielding Gas
• Non-slag type
Ar + 2% O2
GMAW
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni Mo Cu Ti
0.03 0.4 0.5 0.008 0.006 16.8 0.04 0.78 0.02 0.5
FCAW
Typical Mechanical Properties of All-Weld Metal
TS EL
Heat treatment
MPa(lbs/in2) (%)
Non-FERROUS
770°C x 4hr FC to 600°C
500 (72,600) 35
AC to RT
425
SC-439Ti Cored
Type : Metal-Cored
Applications 1G 2F
• Stainless steels 409, 430, 436, 439 Type (PA) (PB)
• Automotive mufflers
Current
Features DC +
• Good corrosion resistance
• Low spatter Shielding Gas
• Non-slag type
Ar + 2% O2
Diameter / Packaging
Diameter Spool Pac
mm (in) 5kg (11lbs) 12.5kg (27.6lbs) 15kg (33lbs) 250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
1.2 (0.045) √ √ √ √ √
426 | H Y U N D A I W E L D I N G
Supershield CrC
Cr-Carbide Type
Conformances
SMAW
Applications Welding Position
• Cement roll mill, bucket teeth and lips, crusher and coke
hammers, wear plate
1G
SAW
(PA)
Features Current
GMAW
• Open arc type hardfacing wire DC +
• Cr-Carbide type
Welding Process
Open Arc
GTAW
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Spool Coil Pac
mm (in) 12.5kg (27.6lbs) 15kg (33lbs) 25kg (55lbs) 150kg (330lbs) 250kg (551lbs) 350kg (771lbs)
1.2 (0.045) √
APPENDIX
1.6 (1/16) √
2.4 (3/32) √ √ √
2.8 (7/64) √ √ √
3.2 (1/8)
427
Supershield CrC
428 | H Y U N D A I W E L D I N G
Supershield CrCW
Cr-Carbide Type
Conformances
SMAW
Applications Welding Position
• Wear plate, conveyor screws, bucket teeth
1G
SAW
(PA)
Features Current
GMAW
• Open arc type hardfacing wire DC +
• Cr-Carbide type
Welding Process
Open Arc
GTAW
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Spool Coil Pac
mm (in) 12.5kg (27.6lbs) 15kg (33lbs) 25kg (55lbs) 150kg (330lbs) 250kg (551lbs) 350kg (771lbs)
1.2 (0.045) √
APPENDIX
1.6 (1/16) √
2.4 (3/32) √ √ √
2.8 (7/64) √ √ √
3.2 (1/8)
429
Supershield CrCW
430 | H Y U N D A I W E L D I N G
Supershield CrCH
Cr-Carbide Type
SMAW
Applications 1G
• Wear plate, conveyor screws, bucket teeth (PA)
Features Current
SAW
• Open arc type hardfacing wire DC +
• Cr-Carbide type
Welding Process
Open Arc
GMAW
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
GTAW
2.8 (7/64) √ √ √
FCAW
Typical Mechanical Properties of All-Weld Metal
Rockwell Hardness(HRc)
Non-FERROUS
1 Layer 2 Layers 4 Layers
On Mild Steel (2.8mm) 55~59 60~62 62~65
431
Supershield CrCNb5
Cr-Carbide+Nb-Carbide Type
Applications 1G
• Cement roll mill, bucket teeth and lips, crusher and coke (PA)
hammers, wear plate
Current
Features DC +
• Open arc type hardfacing wire
• Cr-Carbide + Nb-Carbide type Welding Process
Open Arc
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
2.4 (3/32) √ √ √
432 | H Y U N D A I W E L D I N G
Supershield CrCNb
Cr-Carbide+Nb-Carbide Type
Conformances
SMAW
Applications Welding Position
• Cement roll mill, bucket teeth and lips, crusher and coke
hammers, wear plate
1G
SAW
(PA)
Features Current
GMAW
• Open arc type hardfacing wire DC +
• Cr-Carbide + Nb-Carbide type
Welding Process
Open Arc
GTAW
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Spool Coil Pac
mm (in) 12.5kg (27.6lbs) 15kg (33lbs) 25kg (55lbs) 150kg (330lbs) 250kg (551lbs) 350kg (771lbs)
1.2 (0.045)
APPENDIX
1.6 (1/16) √
2.4 (3/32)
2.8 (7/64) √ √ √
3.2 (1/8)
433
Supershield CrCNb
434 | H Y U N D A I W E L D I N G
Supershield CrCMo
Cr-Carbide Type
SMAW
Applications 1G
• Cement roll mill, bucket teeth and lips, crusher and coke (PA)
hammers, wear plate
Current
DC +
SAW
Features
• Open arc type hardfacing wire Welding Process
• Cr-Carbide + Mo-Carbide type Open Arc
GMAW
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
2.4 (3/32) √ √ √
2.8 (7/64) √ √ √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Mo
As welded with 2.4/2.8mm wires 5.2 1.7 0.4 0.011 0.003 27.5 1.2
FCAW
Typical Mechanical Properties of All-Weld Metal
Rockwell Hardness(HRc)
1 Layer 2 Layers 4 Layers
Non-FERROUS
2.4mm - - 62~65
On Mild Steel
2.8mm - - 63~67
435
Supershield CrCV1
Cr-Carbide Type
Applications 1G
• Cement roll mill, bucket teeth and lips, crusher and coke (PA)
hammers, wear plate
Current
DC +
Features
• Open arc type hardfacing wire Welding Process
• Cr-Carbide + V-Carbide type Open Arc
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
3.2 (1/8) √ √ √
436 | H Y U N D A I W E L D I N G
Supershield CrCB
Cr-Carbide Type
SMAW
Applications 1G
• Cement roll mill, bucket teeth and lips, crusher and coke (PA)
hammers, wear plate
Current
DC +
SAW
Features
• Open arc type hardfacing wire Welding Process
• Cr-Carbide + B-Carbide type Open Arc
GMAW
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
2.4 (3/32) √ √ √
3.2 (1/8) √ √ √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ti B
As welded with 2.4/3.2mm wires 4.5 0.6 1.4 0.011 0.002 26.0 0.1 0.3
FCAW
Typical Mechanical Properties of All-Weld Metal
Rockwell Hardness(HRc)
1 Layer 2 Layers 4 Layers
Non-FERROUS
2.4mm - - 63~65
On Mild Steel
3.2mm - - 64~67
437
Supershield AP-O
High Mn/Cr Type
Conformances
1G
(PA)
Features Current
• Open arc type hardfacing wire(buffer layer) DC +
• High-Mn/Cr type
Welding Process
Open Arc
Diameter / Packaging
Diameter Spool Coil Pac
mm (in) 12.5kg (27.6lbs) 15kg (33lbs) 25kg (55lbs) 150kg (330lbs) 250kg (551lbs) 350kg (771lbs)
1.2 (0.045)
1.6 (1/16) √
2.4 (3/32) √ √ √
2.8 (7/64) √ √ √
3.2 (1/8)
438 | H Y U N D A I W E L D I N G
Supershield AP-O
SMAW
As welded with 1.6/2.4/2.8mm wire 0.4 0.4 16.0 13.0
SAW
On Mild Steel (1.6/2.4/2.8mm) 15~20 40~50
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.6mm (1/16 in) DC+
4.9 (192) 26 240 3.4 (7.5)
Open Arc 25 (1) 7.3 (287) 29 280 4.5 (9.9)
11.2 (440) 30 330 5.4 (11.9)
2.8mm (7/64in), DC+
GTAW
2.9 (114) 27 330 5.0 (11.0)
Open Arc 25 (1) 3.3 (130) 29 360 5.7 (12.5)
3.8 (149) 30 400 6.5 (14.3)
FCAW
Non-FERROUS
APPENDIX
439
Supershield 16Mn-O
High Mn Type
Conformances
1G
(PA)
Features Current
• Open arc type hardfacing wire(buffer layer) DC +
• High-Mn type
Welding Process
Open Arc
Diameter / Packaging
Diameter Spool Coil Pac
mm (in) 12.5kg (27.6lbs) 15kg (33lbs) 25kg (55lbs) 150kg (330lbs) 250kg (551lbs) 350kg (771lbs)
1.2 (0.045)
1.6 (1/16)
2.4 (3/32) √ √ √
2.8 (7/64) √ √ √
3.2 (1/8)
440 | H Y U N D A I W E L D I N G
Supershield 16Mn-O
SMAW
As welded with 1.6/2.4/2.8mm wire 0.5 0.5 17.0 3.5
SAW
On Mild Steel (1.6/2.4/2.8mm) 15~20 40~50
GMAW
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
2.4mm (3/32 in) DC+
3.6 (144) 26 310 4.3 (9.4)
Open Arc 25 (1) 4.7 (185) 28 360 6.1 (13.4)
6.1 (242) 30 410 8.4 (18.5)
2.8mm (7/64in), DC+
GTAW
2.9 (114) 27 330 5.2 (11.4)
Open Arc 25 (1) 3.3 (130) 29 360 5.8 (12.7)
3.8 (149) 30 400 6.8 (14.9)
FCAW
Non-FERROUS
APPENDIX
441
Supershield 309L-O
Conformances Welding Position
Applications 1G
• Crusher rolls and hammers, cone mills (PA)
Features Current
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
2.8 (7/64) √ √ √
442 | H Y U N D A I W E L D I N G
SC-BU Cored
Low Alloy Type
Conformances
SMAW
Applications Welding Position
• Crain wheels, pulleys
1G
SAW
(PA)
Features Current
GMAW
• Open arc type hardfacing wire(build-up) DC +
• Low alloy type
Welding Process
Open Arc
GTAW
FCAW
Non-FERROUS
Diameter / Packaging
Diameter Spool Coil Pac
mm (in) 12.5kg (27.6lbs) 15kg (33lbs) 25kg (55lbs) 150kg (330lbs) 250kg (551lbs) 350kg (771lbs)
1.2 (0.045)
APPENDIX
1.6 (1/16)
2.4 (3/32) √ √ √
2.8 (7/64) √ √ √
3.2 (1/8)
443
SC-BU Cored
444 | H Y U N D A I W E L D I N G
Supershield 430-O
Ferritic STS Type
SMAW
Applications 1G
• Continuous casting rolls, steel mill rolls (PA)
Features Current
SAW
• Open arc type hardfacing wire(build-up) DC +
• Ferritic stainless steel type
Welding Process
Open Arc
GMAW
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
GTAW
2.4 (3/32) √ √ √
2.8 (7/64) √ √ √
FCAW
As welded with 2.4/2.8mm wire 0.05 0.7 0.9 17.0
445
Supershield 410NiMo-O
Martentic STS Type
Applications 1G
• Continuous casting rolls, steel mill rolls (PA)
Features Current
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
2.4 (3/32) √ √ √
2.8 (7/64) √ √ √
446 | H Y U N D A I W E L D I N G
SC-410NiMoS
Martentic STS Type
SMAW
Applications 1G
• Continuous casting rolls, steel mill rolls (PA)
Features Current
SAW
• Submerged arc type hardfacing wire DC +
• Martensitic stainless steel type
Welding Process
SAW(with S-717/S-400HF flux)
GMAW
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
GTAW
3.2 (1/8) √ √ √
FCAW
As welded with 3.2mm wire 0.05 0.7 1.7 13.0 4.5 0.5
447
SC-414S
Martentic STS Type
Applications 1G
• Continuous casting rolls, steel mill rolls (PA)
Features Current
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
2.4 (3/32) √ √ √
3.2 (1/8) √ √ √
448 | H Y U N D A I W E L D I N G
SC-420S
Martentic STS Type
SMAW
Applications 1G
• Continuous casting rolls, steel mill rolls (PA)
Features Current
SAW
• Submerged arc type hardfacing wire DC +
• Martensitic stainless steel type
Welding Process
SAW(with S-717/S-400HF flux)
GMAW
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
GTAW
2.8 (7/64) √ √ √
3.2 (1/8) √ √ √
FCAW
As welded with 2.8/3.2mm wire 0.3 0.6 1.8 12.5 0.5 1.6 0.15 0.3 1.3
449
SC-420SG
Martentic STS Type
Applications 1G
• Continuous casting rolls, steel mill rolls (PA)
Current
Features DC +
• Submerged arc type hardfacing wire
• Martensitic stainless steel type Welding Process
SAW(with S-717/S-400HF flux)
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
1.6 (1/16) √ √ √
2.4 (3/32) √
3.2 (1/8) √ √ √
450 | H Y U N D A I W E L D I N G
SC-423S
Ferritic STS Type
SMAW
Applications 1G
• Continuous casting rolls, steel mill rolls (PA)
Features Current
SAW
• Submerged arc type hardfacing wire(build-up) DC +
• Ferritic stainless steel type
Welding Process
SAW(with S-717/S-400HF flux)
GMAW
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
GTAW
3.2 (1/8) √ √ √
FCAW
As welded with 3.2mm wire 0.06 0.4 1.4 17.0 2.4 1.1 0.2 0.3
451
SC-430S
Ferritic STS Type
Applications 1G
• Continuous casting rolls, steel mill rolls (PA)
Features Current
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
3.2 (1/8) √ √ √
452 | H Y U N D A I W E L D I N G
SC-30S
Low / Middle Alloy Type
SMAW
Applications 1G
• Crane wheels, rod wheels, tractor roller (PA)
Features Current
SAW
• Submerged arc type hardfacing wire DC +
• Low/Middle alloy type
Welding Process
SAW(with S-717/S-400HF flux)
GMAW
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
GTAW
3.2 (1/8) √ √ √
FCAW
As welded with 3.2mm wire 0.15 0.2 1.5 1.6 0.3
453
SC-45S
Low / Middle Alloy Type
Applications 1G
• Crane wheels, rod wheels, tractor roller (PA)
Features Current
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
3.2 (1/8) √ √ √
454 | H Y U N D A I W E L D I N G
SC-55S
Middle Alloy Type
SMAW
Applications 1G
• Crane wheels, rod wheels, tractor roller (PA)
Features Current
SAW
• Submerged arc type hardfacing wire DC +
• Low/Middle alloy type
Welding Process
SAW(with S-717/S-400HF flux)
GMAW
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
GTAW
3.2 (1/8) √ √ √
FCAW
As welded with 3.2mm wire 0.3 0.5 1.5 6.0 1.5 1.5
455
SC-A4S
Low Alloy Type
1G
Applications (PA)
• High strength steel, creep resisting steel
Current
DC +
Features
• Submerged arc type hardfacing wire Welding Process
• Low alloy type SAW(with S-717/S-400HF flux)
Diameter / Packaging
Diameter Coil Pac
25kg 150kg 250kg
mm (in)
(55lbs) (330lbs) (551lbs)
2.4 (3/32) √ √ √
456 | H Y U N D A I W E L D I N G
SC-42H
For Hard-facing
SMAW
Applications 1G 2F
• Crain wheels, gear, shaft etc. (PA) (PB)
Features Current
SAW
• Flat and horizontal fillet position welding DC +
• Suitable for metal to metal wear and abrasion parts
Shielding Gas
100% CO2 / FCAW process
GMAW
Diameter / Packaging
Diameter Spool
mm (in) 15kg (33lbs)
1.6 (1/16) √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn Cr Mo V Nb Co
FCAW
0.1 0.5 1.5 4.9 2.5 0.35 0.35 1.0
457
SC-250H
For Hard-facing
Diameter / Packaging
Diameter Spool
mm (in) 15kg (33lbs)
1.2 (0.045) √
1.6 (1/16) √
458 | H Y U N D A I W E L D I N G
SC-350H
For Hard-facing
SMAW
1G 2F
Applications (PA) (PB)
• Spindle, gear, shaft etc.
Current
DC +
SAW
Features
• Flat and horizontal fillet position welding Shielding Gas
• Suitable for metal to metal wear parts 100% CO2 / FCAW process
GMAW
Diameter / Packaging
Diameter Spool
mm (in) 15kg (33lbs)
1.2 (0.045) √
1.6 (1/16) √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Mo Others
0.10 0.6 1.6 0.015 0.006 1.2 0.3 -
FCAW
Hardness (Hv)
350~400
Non-FERROUS
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
9.8 (385) 25-27 230 4.1 (9.0)
100% CO2 20 (4/5) 12.5 (492) 27-29 260 5.2 (11.4)
14.2 (559) 29-31 300 6.0 (13.2)
APPENDIX
459
SC-450H
For Hard-facing
Diameter / Packaging
Diameter Spool
mm (in) 15kg (33lbs)
1.2 (0.045) √
1.4 (0.052) √
1.6 (1/16) √
460 | H Y U N D A I W E L D I N G
SC-600H
For Hard-facing
SMAW
1G 2F
Applications (PA) (PB)
• Rollers, shear blades, screw conveyer etc.
Current
DC +
SAW
Features
• Flat and horizontal fillet position welding Shielding Gas
• Suitable for abrasion parts 100% CO2 / FCAW process
GMAW
Diameter / Packaging
Diameter Spool
mm (in) 15kg (33lbs)
1.2 (0.045) √
1.4 (0.052) √
1.6 (1/16) √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn Cr Mo V W Others
0.35 0.5 0.7 4.2 0.6 - - -
FCAW
Hardness (Hv)
620~680
Non-FERROUS
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
9.8 (385) 25-27 230 4.4 (9.7)
100% CO2 20 (4/5) 12.5 (492) 27-29 260 5.3 (11.6)
14.2 (559) 29-31 300 6.1 (13.4)
APPENDIX
461
SC-600HM
For Hard-facing
Diameter / Packaging
Diameter Spool
mm (in) 15kg (33lbs)
1.2 (0.045) √
1.6 (1/16) √
462 | H Y U N D A I W E L D I N G
SC-700H
For Hard-facing
SMAW
1G 2F
Applications (PA) (PB)
• Rollers, shear blades, screw conveyer etc.
Current
DC +
SAW
Features
• Flat and horizontal fillet position welding Shielding Gas
• Suitable for abrasion parts 100% CO2 / FCAW process
GMAW
Diameter / Packaging
Diameter Spool
mm (in) 15kg (33lbs)
1.2 (0.045) √
1.4 (0.052) √
1.6 (1/16) √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn Cr Mo V W Others
0.7 0.6 1.3 5.2 - - 0.4 -
FCAW
Hardness (Hv)
700~720
Non-FERROUS
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
9.8 (385) 25-27 230 4.4 (9.7)
100% CO2 20 (4/5) 12.5 (492) 27-29 260 5.4 (11.9)
14.2 (559) 29-31 300 6.3 (13.8)
APPENDIX
463
Note
Non-FERROUS
Non-Ferrous Metal
Welding Consumables
SR-133
Conformances Welding Position
AWS A5.11/ ASME SFA5.11 ENiCrFe-2
JIS Z3224 DNiCrFe-2
EN ISO 14172 Ni 6092 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
• Inconel 600, 601, Incoloy 800 and 800HT DC +
• Dissimillar welding of stainless steels and low-alloy steels &
Nickel-alloy steel(Inconel, Incoloy, Monel alloys)
Diameter / Packaging
• Overlay cladding on simillar chemical composition steels
Diameter Length mm(in)
mm (in) 350 (14)
Features 2.6 (3/32)
3.2 (1/8) √
• High impact toughness at low temperature 4.0 (5/32) √
• Good Arc & slag stability and hot cracking resistance 5.0 (3/16) √
• Good productivity
466 | H Y U N D A I W E L D I N G
SR-182
Conformances Welding Position
AWS A5.11/ ASME SFA5.11 ENiCrFe-3
SMAW
JIS Z3224 DNiCrFe-
EN ISO 14172 Ni 6182 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
SAW
Applications Current
• Inconel 600, 601 and stainless steels & low-alloy steel & DC +
nickel-alloy steel.
• Ni-Cr-Fe alloy clad steels
Diameter / Packaging
GMAW
Diameter Length mm(in)
Features mm (in) 300 (12) 350 (14)
2.6 (3/32) √
• Good crack resistance
3.2 (1/8) √
• Good arc stability and good slag removal 4.0 (5/32) √
• Good bead appearance 5.0 (3/16) √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
FCAW
C Si Mn P S Cr Ti Nb+Ta Fe Ni
0.06 0.46 6.5 0.011 0.010 16.3 0.07 1.8 5.2 72.0
467
SR-134
Conformances Welding Position
AWS A5.11/ ASME SFA5.11 ENiCrFe-4
JIS Z3225 D9Ni-1
KOGAS 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications Current
• 9%Ni steel for cryogenic storage tanks for LNG AC
• Liquified nitrogen tanks
Diameter / Packaging
Features Diameter Length mm(in)
• Good strength and toughness at cryogenic temperatures mm (in) 350 (14)
2.6 (3/32)
• Meets specifications of API and NV for the welding of 9%Ni
3.2 (1/8) √
steel With AC 4.0 (5/32) √
5.0 (3/16) √
468 | H Y U N D A I W E L D I N G
SR-08
Conformances Welding Position
AWS A5.11/ ASME SFA5.11 ENiMo-8
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
SAW
Applications Current
• Repair welding and tack welding of 9%Ni steel AC
• LNG Storage tanks
Diameter / Packaging
GMAW
Features Diameter Length mm(in)
• Good impact toughness at extra low temperature mm (in) 350 (14)
2.6 (3/32)
3.2 (1/8) √
4.0 (5/32) √
5.0 (3/16)
GTAW
Typical Chemical Composition of All-Weld Metal (%)
FCAW
C Si Mn P S Cr Ni Mo W Fe
0.03 0.25 0.3 0.002 0.001 2.6 67.0 18.5 3.1 6.0
469
SR-625
Conformances Welding Position
AWS A5.11/ ASME SFA5.11 ENiCrMo-3
JIS Z3224 DNiCrMo-3
EN ISO 14172 Ni 6625(NiCr22Mo9Nb) 1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ABS AWS A5.11 ERNiCrMo-3
Applications Current
• Inconel 601 + 625, steel and Nickel alloys Hardfacing of steel DC +, AC
• 9% Nickel steel
• LNG storage tank manufactures and desulfurizations
Diameter / Packaging
• Heat exchanger Building of chemical carrier
Diameter Length mm(in)
mm (in) 300 (12) 350 (14)
Features 2.6 (3/32) √
3.2 (1/8) √
• Good corrosion resistance to Crevice and Pitting, SCC 4.0 (5/32) √
• Good Tensile Strength at High Temperature 5.0 (3/16) √
• Good Impact value at Cryogenic temperature
470 | H Y U N D A I W E L D I N G
Superflux300 X SA-625
Conformances Welding Position
SMAW
Applications Current
• Furnace equipments DC +
SAW
• Petrochemical plants
• Power generation plants
Diameter / Packaging
Diameter Spool
Features mm (in) 25kg (55lbs)
2.0 (5/64) √
GMAW
• Bonded type flux, High basicity flux
2.4 (3/32) √
• Good arc stability and slag removal 3.2 (1/8) √
• Good bead apperance and weldability 4.0 (5/32) √
GTAW
Typical Chemical Composition of All-Weld Metal (%)
FCAW
C Si Mn P S Cr Ni Mo Nb+Ta
0.02 0.58 0.27 0.011 0.005 20.8 65.5 8.6 3.3
471
SMT-625
Conformances
AWS A5.14/ ASME SFA5.14 ERNiCrMo-3 DNV -MS
JIS Z3334 SNi6625(NiCr22Mo9Nb) NV 1.5Ni, 9Ni
EN ISO 18274 Ni 6625 (NiCr22Mo9Nb) KR L92S
ABS AWS A5.14 ERNiCrMo-3 (-196°C ≥34 J) NK KSWL92
GL NiCr21Mo9Nb BV AWS A5.14 ERNiCrMo-3
LR 9Ni H15
Diameter / Packaging
Diameter MIG TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
0.9 (0.035) √
1.0 (0.040) √
1.2 (0.045) √
1.4 (0.052) √
1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
3.2 (1/8) √
472 | H Y U N D A I W E L D I N G
SMT-625
SMAW
0.02 0.05 0.03 0.012 0.001 22.0 64.6 8.7 3.6
SAW
- 770 (117,000) 40.0 -196 (-321) 100 (74)
GMAW
Shielding Gas (volts) (amps)
1.2mm (0.045 in) DC+
Ar, Ar + He 28 140
2.4mm (3/32 in) DC-
Ar 12 110
GTAW
FCAW
Non-FERROUS
APPENDIX
473
SW-625
Conformances Welding Position
AWS A5.34/ ASME SFA5.34 ENiCrMo3T1-4
EN ISO 12153 T Ni 6625 P M 2
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
• Joining nickel-chromium-molybdenum alloys cladding steel
with nickel- chromium-molybdenum weld metal LNG storage Current
• LNG storage tank manufactures DC +
• Desulfurizations
• Heat exchangers
Shielding Gas
Ar + 20% CO2
Features
• Good corrosion resistance to crevice and pitting, SCC
Diameter / Packaging
• Good Tensile strength at high temperature
Diameter Spool
• Good impact value at cryogenic temperature
mm (in) 12.5kg (27.6lbs)
1.2 (0.045) √
474 | H Y U N D A I W E L D I N G
SW-82 Cored
Conformances Welding Position
AWS A5.34/ ASME SFA5.34 ENiCr3T1-1/-4
SMAW
EN ISO 12153 T Ni 6082 P M/C 2
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
• Dissimilar welding(stainless steel, heat resisting steel) P(E)Current
DC +
SAW
Features Shielding Gas
• Designed for welding with 100% CO2 or Ar+15~25% CO2 100% CO2 / Ar+20~25% CO2
GMAW
shielding gas
• Excellent all position weldability C
O
2Diameter / Packaging
• Smooth and stable arc with a fast freezing slag Diameter Length mm(in)
12.5kg 15kg
mm (in)
(28lbs) (33lbs)
1.2 (0.045) √ √
1.4 (0.052)
GTAW
1.6 (1/16)
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL Temp CVN-Impact Value
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
Non-FERROUS
- 665 42.8 -196 (-321) 100 (74)
Typical Operating Procedures
Diameter, Polarity CTWD Wire Feed Speed Voltage Approx. Current Deposition Rate
Shielding Gas mm (in) m/min (in/min) (volts) (amps) kg/hr (lb/hr)
1.2mm (0.045 in) DC+
6.0 (236) 23~26 140 2.5 (5.5)
100% CO2 20 (4/5) 9.2 (362) 27~30 180 3.4 (7.5)
APPENDIX
475
SW-182 Cored
Conformances Welding Position
AWS A5.34/ ASME SFA5.34 ENiCrFe3T1-1/-4
EN ISO 12153 T Ni 6182 P M/C 2
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
• Dissimilar welding(stainless steel, heat resisting steel) P(E)Current
DC +
• Designed for welding with 100% CO2 or Ar+15~25% CO2 100% CO2 / Ar+20~25% CO2
shielding gas
• Excellent all position weldability C
O
2Diameter / Packaging
• Smooth and stable arc with a fast freezing slag Diameter Length mm(in)
12.5kg 15kg
mm (in)
(28lbs) (33lbs)
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16)
476 | H Y U N D A I W E L D I N G
SMT-08
Conformances Welding Position
AWS A5.14/ ASME SFA5.14 ERNiMo-8
SMAW
JIS Z3334 SNi1008(NiMo19WCr)
KOGAS
Current
Applications GTAW: DC-(Auto TIG)
SAW
• LNG storage tanks
• Oxygen, nitrogen and LNG carriers
Shielding Gas
Ar
Features
GMAW
• For the automatic welding processes for a LNG storage
Diameter / Packaging
tank with a methode of GTAW for vertical joints of side
Diameter MIG TIG
plates(ASTM A333,A334,A353,A553)
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
• Impact toughness at extra low temperature 1.2 (0.045) √
2.0 (5/64) √
GTAW
2.4 (3/32) √
3.2 (1/8) √
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL Temp CVN-Impact Value
Non-FERROUS
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
- 725 (105,000) 38.0 -196 (-321) 150 (111)
477
SMT-825
Conformances Welding Position
AWS A5.14/ ASME SFA5.14 ERNiFeCr-1
JIS Z3334 SNi8065(NiFe30Cr21Mo3)
Current
EN ISO 18274 S Ni 8065
GMAW: DC+(Pulse), GTAW: DC-
Diameter / Packaging
Features Diameter MIG TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
• Good resistance of corrosion in sulfuric acid and phosphoric
1.0 (0.040) √
acid environment 1.2 (0.045) √
1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
3.2 (1/8) √
478 | H Y U N D A I W E L D I N G
SM-455 / ST-455
Conformances Welding Position
AWS A5.14/ ASME SFA5.14 ERNiCrMo-7
SMAW
JIS Z3334 SNi6455(NiCr16Mo16Ti)
Current
GMAW: DC+(Pulse), GTAW: DC-
Applications
• Vessel engines Shielding Gas
SAW
• Heat exchangers Ar, Ar + He
• Offshore oil equipments
• Petrochemical plants Diameter / Packaging
• Suitable for Hastelloy C4,C276
Diameter MIG TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
GMAW
1.0 (0.040) √
Features
1.2 (0.045) √
• Ni based solid filler wire. 1.4 (0.052) √
• Highly corrosive resistance in reductive, especially in 1.6 (1/16) √
oxidation cinditions 2.0 (5/64) √
2.4 (3/32) √
GTAW
3.2 (1/8) √
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL Temp CVN-Impact Value
Non-FERROUS
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
- 700 (102,000) 40.0
479
SMT-22
Conformances Welding Position
AWS A5.14/ ASME SFA5.14 ERNiCrMo-10
JIS Z 3324 S Ni6022(NiCr21Mo13Fe4W3)
Current
EN ISO 18274 S Ni 6022
GMAW: DC+(Pulse), GTAW: DC-
Diameter / Packaging
Features Diameter MIG TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
• Good resistance to pitting and crevice corrosion
1.0 (0.040) √
1.2 (0.045) √
2.0 (5/64) √
2.4 (3/32) √
3.2 (1/8) √
480 | H Y U N D A I W E L D I N G
SM-82 / ST-82
Conformances Welding Position
AWS A5.14/ ASME SFA5.14 ERNiCr-3
SMAW
JIS Z3334 SNi6082(NiCr20Mn3Nb)
Current
EN ISO 18274 S Ni 6082
GMAW: DC+(Pulse), GTAW: DC-
SAW
• LNG and LPG storage plant, Boilers of the thermal power Ar, Ar + He
stations
• Ni-based alloys and high temperature alloys Diameter / Packaging
Diameter MIG TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
GMAW
Features
1.0 (0.040) √
• Good corrosion-resistant and heat-resistant 1.2 (0.045) √
• Excellnet strength and toughness 1.4 (0.052) √
• No preheat is required 1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
GTAW
3.2 (1/8) √
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL Temp CVN-Impact Value
Non-FERROUS
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
- 660 (96,000) 35.0 -196 (-321) 80 (59)
481
SM-276 / ST-276
Conformances Welding Position
AWS A5.14/ ASME SFA5.14 ERNiCrMo-4
JIS Z3334 SNi6276(NiCr15Mo16Fe6W4)
Current
EN ISO 18274 S Ni 6276
GMAW: DC+(Pulse), GTAW: DC-
482 | H Y U N D A I W E L D I N G
SM-400 / ST-400
Conformances Welding Position
AWS A5.14/ ASME SFA5.14 ERNiCu-7
SMAW
JIS Z3334 SNi4060(NiCu30Mn3Ti)
Current
EN ISO 18274 S Ni 4060
GMAW: DC+(Pulse), GTAW: DC-
SAW
• Heat exchanger Ar, Ar + He
• Piping and Vessels
• Salt purification Diameter / Packaging
Diameter MIG TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
GMAW
Features
1.0 (0.040) √
• No Preheat required, maximum interpass temperature 150°C 1.2 (0.045) √
and no PWHT required 1.4 (0.052) √
1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
GTAW
3.2 (1/8) √
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL Temp CVN-Impact Value
Non-FERROUS
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
- 530 (77,000) 45.0 - -
483
SM-718 / ST-718
Conformances Welding Position
AWS A5.14/ ASME SFA5.14 ERNiFeCr-2
JIS Z3334 SNi7718(NiCr19Fe19Nb5Mo3)
Current
EN ISO 18274 S Ni 7718
GMAW: DC+(Pulse), GTAW: DC-
484 | H Y U N D A I W E L D I N G
SM-60 / ST-60
Conformances Welding Position
AWS A5.14/ ASME SFA5.14 ERNi-1
SMAW
JIS Z3334 SNi2061(NiTi3)
Current
EN ISO 18274 S Ni 2061
GMAW: DC+(Pulse), GTAW: DC-
SAW
• Salt Production line Ar, Ar + He
• Cast irons to give soft low strength deposit
• Dissimilar welding and buffer layers Diameter / Packaging
Diameter MIG TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
GMAW
Features
1.0 (0.040) √
• Heavy multipass deposits or highly restrained joints may 1.2 (0.045) √
require preheatup to 150°C 1.4 (0.052) √
1.6 (1/16) √
2.0 (5/64) √
2.4 (3/32) √
GTAW
3.2 (1/8) √
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL Temp CVN-Impact Value
Non-FERROUS
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
480 (70,000) 30.0 - -
485
SMT-7030
Conformances Welding Position
AWS A5.7/ ASME SFA5.7 ERCuNi
JIS Z3341 YCuNi-3
Current
ABS AWS A5.7 ERCuNi
GMAW: DC+(Pulse), GTAW: DC-
Diameter / Packaging
Features Diameter MIG TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
• No preheat & PWHT required, maximum interpass
1.0 (0.040) √
temperature 150°C 1.2 (0.045) √
• Contamination of the weld zone with foreign material, 1.4 (0.052) √
particularly any source of lead, tin or zinc must be scrupulosly 1.6 (1/16) √
avoided to prevent weld metal cracking 2.0 (5/64) √
2.4 (3/32) √
3.2 (1/8) √
486 | H Y U N D A I W E L D I N G
SM-9010 / ST-9010
Conformances Welding Position
JIS Z3341 YCuNi-1
SMAW
KR KS D7044 YCuNi-1
Current
GMAW: DC+(Pulse), GTAW: DC-
Applications
• Desalination plant Shielding Gas
SAW
• Offshore applications for ship building in the chemical Ar, Ar + He
industry
Diameter / Packaging
Features Diameter MIG TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
GMAW
• No preheat & PWHT required, maximum interpass
1.0 (0.040) √
temperature 150°C 1.2 (0.045) √
• Contamination of the weld zone with foreign material, 1.4 (0.052) √
particularly any source of lead, tin or zinc must be scrupulosly 1.6 (1/16) √
avoided to prevent weld metal cracking 2.0 (5/64) √
2.4 (3/32) √
GTAW
3.2 (1/8) √
FCAW
Typical Mechanical Properties of All-Weld Metal
YS TS EL Temp CVN-Impact Value
Non-FERROUS
MPa(lbs/in2) MPa(lbs/in2) (%) °C(°F) J (ft·lbs)
- 380 (55,000) 36.0
487
Superflux300 X SA-82
Conformances Welding Position
Applications Current
• Structures in extremely low temperature environment DC +
• Boilers of steam power plants
Diameter / Packaging
Features Diameter Spool
• Dry the flux at 250~300°C for 60 minutes before use. mm (in) 25kg (55lbs)
2.0 (5/64) √
• Keep the welding current and heat input as low as possible to
2.4 (3/32) √
prevent HAZ from falling corrosion resistance. 3.2 (1/8) √
• No preheat required and maximum interpass of 250°C.
• When welding superaustenitic alloys, the interpass
temperature should be controlled to a maximum of 100°C
488 | H Y U N D A I W E L D I N G
S-Ni2 X SA-08
Conformances Welding Position
SMAW
Applications Current
• LNG storage tanks DC +
SAW
• Liquid nitrogen storage tanks
Diameter / Packaging
Features Diameter Spool
• Dry the flux at 300~350°C for 60 minutes before use mm (in) 25kg (55lbs)
2.0 (5/64)
GMAW
2.4 (3/32) √
3.2 (1/8)
GTAW
Typical Chemical Composition of All-Weld Metal (%)
C Si Mn P S Cr Ni Mo W Al
0.04 0.2 0.5 0.001 0.001 2.0 66.0 19.0 2.5 0.2
489
SW-625 Cored
Conformances Welding Position
AWS A5.34/ ASME SFA5.34 ENiCrMo3T1-1/-4
EN ISO 12153 T Ni 6625 P M/C 2
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
• Joining nickel-chromium-molybdenum alloys P(E)Current
• Cladding steel with nickel-chromium-molybdenum weld DC +
metal
• LNG storage tank manufacture, desulfurization Shielding Gas
100% CO2 / Ar+20~25% CO2
Features
• Designed for welding with 100% CO2 or Ar+15~25% CO2
C
O
2Diameter / Packaging
shielding gas
Diameter Length mm(in)
• Excellent all position weldability 12.5kg 15kg
mm (in)
• Smooth and stable arc with a fast freezing slag (28lbs) (33lbs)
1.2 (0.045) √ √
1.4 (0.052)
1.6 (1/16)
490 | H Y U N D A I W E L D I N G
APPENDIX
Welding symbol • 492
The Description of Welded Joint Category • 505
The calculation method of welding materials demand • 510
The essentials of welding work • 514
Storage and handling instructions • 556
Welding Standard Code • 562
AWS Classification System • 563
EN Classification System • 588
Standards of welding consumables • 594
Reference Material • 598
Approvals • 614
Recommendation on HYUNDAI WELDING consumable • 628
Industries • 631
HYUNDAI BALL PAC • 640
PAK Series • 642
HYUNDAI Standard Packing • 646
Warning for Safety in Welding • 656
Welding symbol
1 Indicated position
• The case that the weld zone is opposite direction of the arrow
• The case that the weld zone is the same direction of the arrow
2 Welding symbol
492 | H Y U N D A I W E L D I N G
I Type Groove Welding Symbol
SMAW
Weld zone Real shape The mark of floor plan
Arrow side
SAW
The opposite side of arrow
Both side
GMAW
Root gap 2mm
GTAW
Root gap 2mm
Both side
Groove depth
Arrow side 6mm
The opposite side of arrow 9mm
APPENDIX
Groove angle
Arrow side 60°
The opposite side of arrow 90°
Root gap 3mm
493
Welding symbol
V Type Groove Welding Symbol angle 90°, 4side symmetry
Arrow side
Both side
Arrow side
Groove depth 16mm
Groove angle 60°
Opposite side of arrow
Groove depth 9mm
Groove angle 45°
Root gap 2mm
494 | H Y U N D A I W E L D I N G
U Type Groove Welding Symbol Half circle and straight line (1/2 length of half circle)
SMAW
Weld zone Real shape The mark of floor plan
Arrow side
SAW
The opposite side of arrow
GMAW
Groove depth 27mm
GTAW
Root radius 6mm
Root gap 2mm
FCAW
Both side
Non-FERROUS
495
Welding symbol
(Bevel) Type Groove A vertical line across with other line, 45° angle between
Symbol
Welding two lines, same height
Weld zone Real shape The mark of floor plan
Arrow side
Arrow side
496 | H Y U N D A I W E L D I N G
Both side J Type
Symbol
Groove Welding
SMAW
Weld zone Real shape The mark of floor plan
Both side
SAW
Groove depth 27mm
Groove angle 35°
Root radius 13mm
Root gap 3mm
GMAW
Flare V and Flare X Type Flare V type is that 2 quarter circles face back together
Symbol
Groove Welding Flare X type is that 2 half circles face back together
Arrow side
GTAW
The opposite side of arrow
FCAW
Non-FERROUS
Both side
APPENDIX
497
Welding symbol
Flare V and Flare K Type Flare V type : a vertical line with a quarter circle
Symbol
Groove Welding Flare K type : a vertical line with a half circle
Weld zone Real shape The mark of floor plan
Arrow side
Both side
Arrow side
Both side
498 | H Y U N D A I W E L D I N G
right-angled isosceles triangle, one horizontal line from
Fillet Welding Symbol
the median point of the perpendicular line
SMAW
Weld zone Real shape The mark of floor plan
SAW
The length of welding: 500mm
GMAW
The length of both side of legs:
6mm
GTAW
Different length of
both side of legs
FCAW
Arrow side
Non-FERROUS
Both side
499
Welding symbol
Fillet Welding Symbol Parallel Zigzag
Arrow side
Groove
type
Circle
Arrow side
type
500 | H Y U N D A I W E L D I N G
an upside-down isosceles trapezoid, the length of lower
Flux Welding Symbol
base is 1/2 of the upper one
SMAW
Weld zone Real shape The mark of floor plan
SAW
Hole diameter : 22mm
Circle Weld pitch : 100mm
type Groove angle : 60c°
Weld length : 6mm
GMAW
Hole diameter : 22mm
Groove Weld pitch : 50mm
type Groove angle : 0c°
Weld length : 6mm
GTAW
the height of arc is 1/2 of radius, in case of built up
Bead or Built Up Welding Symbol
welding, put two of them in a row
Arrow side
FCAW
Non-FERROUS
welds : 6mm
Width 50mm
Length : 300mm
501
Welding symbol
Circular-Patch Circular-Patch
Fillet Welding Symbol Field Welding • ⊙
Welding Field Welding
Weld zone Real shape The mark of floor plan
In case of circular-patch
sequantial fillet welding
502 | H Y U N D A I W E L D I N G
The Welding Surface
Symbol Convex Concave Flatness
Phenomenon
SMAW
Weld zone Real shape The mark of floor plan
SAW
In the case that the surface of
butt welding and fillet welding
are flat
GMAW
In the case that the surface of
fillet welding is concave
GTAW
Finishing Method Symbol Chipping C Grinding G Cutting M
FCAW
the butt weld zone
Non-FERROUS
503
Welding symbol
Combination use of symbol
Arrow side
504 | H Y U N D A I W E L D I N G
The Description of Welded Joint Category
Picture 1 Joint shape
SMAW
Butt Joint T Joint Lap Joint
Scarf Joint
SAW
Edge Joint
Corner Joint
GMAW
Picture 2 Groove shape
GTAW
Double Bevel Groove J-Groove Double J-Groove U-Groove
Double U-Groove
Flare Bevel Double Flare Flare V-Groove Double Flare
Groove Bevel Groove V-Groove
Root gap
Groove angle Bevel angle
Groove angle
APPENDIX
505
The Description of Welded Joint Category
Picture 4 Joint shape
Up-set welding
Plug welding Slot welding
Actual throat
Actual throat thickness
Leg Concave thickness Convex Convex
degree Theoretical degree degree
thickness
Leg
Actual or theoretical Theoretical
throat thickness thickness
506 | H Y U N D A I W E L D I N G
Picture 6 The definition of welding term
SMAW
Surface strengthening welding
SAW
Full penetration
GMAW
Backing welding Back welding
GTAW
Root
Groove face edges Root edges Groove & Root face
FCAW
(A) The definition of groove face, root edges and groove & root face
Non-FERROUS
507
The Description of Welded Joint Category
Picture 8 The definition of welding term
e
e
fac
fac
ing
face toe surface
ing
ld
eld
We
W
Welding toe
Welding face
Welding face and toe
Surface
reinforcement
Root
D: Nugget size reinforcement
Welding bead Welding Welding
direction direction
Layer
Penetration depth
a: size a: size
a × b: size
508 | H Y U N D A I W E L D I N G
Picture 10 Weld defects
SMAW
Undercut
Overlap Overlap
HAZ
SAW
Bead and crack
Toe crack
GMAW
Under fill Concave root surface
Under fill
GTAW
FCAW
Non-FERROUS
APPENDIX
509
The calculation method of welding materials demand
1 Calculation method of materials demand
The weight of deposited weld metal(WD) = (A+B)×L×ρ ...... (1) Attention:
The weight of deposited weld metal(WD) = W×η ................. (2) A: cross selection of groove(cm²)
B: cross selection of built-up(cm²)
According to (1) and (2), the welding materials demand L: welding length(cm)
could be calculated with the following equation. ρ : the proportion of deposited weld
(A+B)×ρ metal
W(gr) = ×L
η η : deposition efficiency( % )
100
The materials demand could be calculated on the supposition that the following statement (including
deposition efficiency, build-up amount and the proportion). Moreover, please beware that there
could be a little difference between the calculation result and actual demand.
• Deposition efficiency
Submerged Arc Welding 99%
Gas Metal Arc Welding(98%Ar/2%O2) 98%
Gas Metal Arc Welding(75%Ar/25%CO2) 96%
Gas Metal Arc Welding(CO2) 93%
Metal Cored Wires 93%
Gas Shielded Flux Cored Wires 85%
Self Shielded Flux Cored Wires 82%
Shielded Metal Arc Welding 55%(except 50mm at Holded area)
510 | H Y U N D A I W E L D I N G
2 The demand of standard joint and welding materials
The following is the calculation of mild steel flux cored wire demand per 1m of welding length
SMAW
(1) In case of Fillet welding
SAW
The amount of CO2 flux cored wire for the fillet welding
Leg length Demand quantity Leg length Demand quantity
Note
(mm) (kg/m) (mm) (kg/m)
GMAW
4 0.089 10 0.554
5 0.139 11 0.670
The following is the equation
6 0.199 12 0.798 W(gr/m) = 5.54 2
7 0.271 13 0.936 W(gr/m) = 5.54 2
[ : Leg length(mm)]
8 0.355 14 1.086
GTAW
9 0.449 15 1.247
FCAW
50° 0.466
60° 0.577
70° 0.700
θ
{(b×t)+(t-c)2 tan } × 1.2×ρ
Non-FERROUS
W= 2 ×L
η
In case of CO2 flux cored wire:
θ
W(gr/m) = 11.08 { bt + (t-c)2 tan }
2
(The unit of b, c, t is mm)
APPENDIX
Reference:
θ
1) In case of coated electrode W(gr/m) = 17.13 { bt + (t-c)2 tan }
2
θ
2) In case of CO2 solid wire W(gr/m) = 10.13 { bt + (t-c)2 tan }
2
511
The calculation method of welding materials demand
3 The demand quantity of welding rod when V-type Butt welding (Kg/m)
512 | H Y U N D A I W E L D I N G
In Case of Coated Electrodes In Case of CO2 Flux Cored Wire
SMAW
Plate Plate
Thickness c(mm) Thickness c(mm)
(mm) (θ °) 0 1 2 3 4 (mm) (θ °) 0 1 2 3 4
b(mm) b(mm)
0 2.56 2.30 2.05 1.82 1.60 0 1.66 1.49 1.33 1.17 1.03
1 2.89 2.62 2.38 2.14 1.92 1 1.87 1.70 1.54 1.38 1.24
2 3.21 2.95 2.70 2.47 2.25 2 2.08 1.91 1.75 1.60 1.45
SAW
45 3 3.54 3.27 3.03 2.80 2.57 45 3 2.29 2.12 1.96 1.81 1.66
4 3.86 3.60 3.35 3.12 2.90 4 2.50 2.33 2.17 2.02 1.87
5 4.19 3.93 3.68 3.44 3.22 5 2.71 2.54 2.38 2.23 2.08
6 4.51 4.25 4.00 3.77 3.55 6 2.92 2.75 2.59 2.44 2.30
GMAW
19 19
0 3.57 3.20 2.86 2.53 2.22 0 2.31 2.07 1.33 1.17 1.03
1 3.89 3.53 3.18 2.86 2.55 1 2.52 2.38 1.54 1.38 1.24
2 4.22 3.85 3.51 3.18 2.87 2 2.73 2.49 1.75 1.60 1.45
60 3 4.54 4.18 3.83 3.51 3.20 60 3 2.94 2.70 1.96 1.81 1.66
4 4.87 4.50 4.16 3.83 3.53 4 3.15 3.55 2.17 2.02 1.87
GTAW
5 5.20 4.83 4.48 4.16 3.85 5 3.36 3.12 2.38 2.23 2.08
6 5.52 5.16 4.81 4.48 4.18 6 3.57 3.33 2.59 2.44 2.30
0 3.43 3.13 2.84 2.56 2.30 0 2.22 2.02 1.83 1.66 1.49
1 3.81 3.50 3.21 2.94 2.67 1 2.46 2.27 2.08 1.90 1.73
FCAW
2 4.19 3.88 3.59 3.31 3.05 2 2.71 2.51 2.32 2.14 1.97
45 3 4.56 4.26 3.97 3.69 3.43 45 3 2.95 2.75 2.57 2.39 2.22
4 4.94 4.63 4.34 4.07 3.81 4 3.20 3.00 2.81 2.63 2.46
5 5.32 5.01 4.72 4.44 4.18 5 3.44 3.24 3.05 2.84 2.71
Non-FERROUS
6 5.69 5.39 5.10 4.82 4.56 6 3.68 3.29 3.30 3.12 2.95
22 22
0 4.78 4.36 3.95 3.57 3.20 0 3.09 2.82 2.56 2.31 2.07
1 5.16 4.74 4.33 3.94 3.58 1 3.34 3.06 2.80 2.56 2.32
2 5.54 5.11 4.71 4.32 3.96 2 3.58 3.31 3.04 2.80 2.56
60 3 5.91 5.49 5.08 4.70 4.33 60 3 3.83 3.55 3.29 3.04 2.80
APPENDIX
4 6.29 5.87 5.46 5.08 4.71 4 4.07 3.79 3.53 3.28 3.05
5 6.67 6.24 5.84 5.45 5.09 5 4.31 4.04 3.78 3.53 3.29
6 7.05 6.62 6.21 5.83 5.46 6 4.56 4.28 4.02 3.77 3.53
513
1 The essentials of welding work with mild steel electrode
Section
Arc state Spray type A little stable Rough spray type Stable Short maintain Spray type Spray type
Mild steel electrode
Weld
Deep Normal Deep Normal A little deep Normal A little deep
penetration
A lot, totally A little, partially A lot, easily Naturally A lot, totally
Slag state Totally covered Totally covered
covered covered desquamate desquamate covered
514 | H Y U N D A I W E L D I N G
Bead
Beautiful Beautiful Normal Beautiful Normal Beautiful Beautiful
appearance
Weldability
Fillet state A little concave A little concave Flat A little convex A little concave A little concave A little concave
Internal
Superb Good Good Normal Superb Normal Good
organization
Spatter A lot Normal A lot A little Normal A little Normal
the main purpose Use in mild Suitable for Suitable for Appropriate Having good High efficiency, contains a lot of iron
of use steel and every position every position, to thin plate mechanical property among the coating material.
generally use in including especially welding with among the mild steel Easily arcing and few or no short
every welding flat position, appropriate every position electrodes. circuit during the welding.
including especially to vertical Not only appropriate E4327 has good deposited metallic
construction, appropriate to and overhead to alloy steel, hard nature.
shipbuilding, etc fillet welding position which carbon steel and In the case of flat fillet, nonexpert
which has short needs x-ray high sulfur but also could also manage to weld uniformly
vertical leg examination. to malleable cast and completely
Moreover it iron, spring steel,
could be use for plating welding and
pipe, galvanized enameling.
steel sheet and Please take notice of
low alloy steel its drying
The essentials of welding work
2 The comparison of crack resistance
The crack resistance of deposited metal is the core element when choosing a welding electrode.
SMAW
the following is the comparison picture of coating material’s basicity
low-hydrogen
type
SAW
crack resistance
illmenite type
GMAW
high celluulose type
acidic alkaline
According to the picture, low-hydrogen type has the highest crack resistance and it is followed by
GTAW
illmenite, high iron oxide, high celluulose, high titanium oxide type. it means that work efficiency is
improving if the coating material is more acidic type however on the contrary the crack resistance
is declining.
FCAW
≤ 10: high crack resistance
20: cracking point
≥ 30: low crack resistance Non-FERROUS
APPENDIX
515
The essentials of welding work
High tensile and weatherproof steel electrodes
516 | H Y U N D A I W E L D I N G
3 Heat input
The following equation is the calculation of heat input.
SMAW
welding current(A) × arc voltage(V) × 60
Heat input(J/cm) =
welding speed(cm/min)
The welding heat input influences the cooling speed and Pass sequence. The bigger heat input
makes not only the cooling speed slower but also makes the bigger bead grain so that the bead
itself becomes thicker. The strength of weld metal would fall, yield strength and the impact value of
SAW
weld metal would decline. Therefore, you have to be careful of too much heat input.
On the contrast, the smaller heat input makes the cooling speed faster. it causes the hardening of
weld metal and parent metal. In result, the crack would appear on the weld zone.
In conclusion, in order to prevent the crack and doing a better welding, it is necessary to select the
proper limit of heat input.
GMAW
The example of welding heat input (KJ/cm)
Plate Thickness (mm)
6~12 13~25 26~38 39~50
Steel Grade
HT-50, HT-55 under 30 10~50 10~50 15~60
GTAW
HT-60 under 30 10~45 10~45 15~55
HT-70, HT-80 under25 10~40 10~40 15~45
HT-100 under 25 10~35 10~35 15~40
Attention: If the plate thickness is thinner, the upper limit has to be smaller than the indicated
FCAW
4 General precautions
1) Keep the groove clean and choose the shape that less welding strain occurs
2) Over 50mm tack welding is needed and remove the tack weld when you do the regular welding
Non-FERROUS
3) In order to prevent the blowhole, back step process is needed when starting arc.
4) Choose the welding method and welding process which can reduce residual stress and
distortion.
5) Try to avoid the arc strike at the base metal. In unavoidable case. the repair welding must be
needed to avoid crack.
6) You have to be careful especially during the humid weather in the summer that the weld crack
APPENDIX
easily occurs due to the increase of the hydrogen amount in the deposited metal.
7) When doing annealing for stress relief, the heating temperature has to be lower than the
annealing temperature of the base metal.
517
The essentials of welding work
High tensile and weatherproof steel electrodes
Mn Si Ni Cr Mo V
Carbon equivalent (Ceq, %) = C + + + + + +
6 24 40 5 4 14
6 The relationship between preheat temperature and weld crack index of steel
of Steel Mo : 0 ~ 0.70
V : 0 ~ 0.12
Ti : 0 ~ 0.05
Nb : 0 ~ 0.04
B : 0 ~ 0.005
Diffusion hydrogen amount H :
1.0 ~ 5.0cc/100g
Plate thickness t : 19 ~ 50mm
Intensity of restraint K :
500 ~ 3300Kg/mm·mm
Heat input : 17 ~ 33KJ/cm
518 | H Y U N D A I W E L D I N G
Weld crack rate(Pc):
Si Mn Cu Ni Cr Mo V t H
Pc = C + + + + + + + + 5B + + + (%)
SMAW
30 20 20 60 20 15 10 600 60
The relationship between the Pc and the preheat temperature(t=16~50mm)
Weld crack sensitivity(Pcm):
Si Mn Cu Ni Cr Mo V
Pcm(%) = C + + + + + + + + 5B
30 20 20 60 20 15 10
Crack sensitivity quotient(Pw):
SAW
H t H K
Pw = Pcm + + = Pcm + +
60 600 60 40,000
H : Diffusion hydrogen amount m /100g
t : Plate thickness mm
K : Intensity of restraint Kg/mm·mm
GMAW
GTAW
FCAW
Non-FERROUS
APPENDIX
519
The essentials of welding work
Low alloy heat resisting steel and low temp. steel electrode
2 The welding work with low alloy heat resisting steel electrode
The welding work of heat resisting steel electrode is essentially similar to high tensile steel
electrode. However, it needs higher preheat and also post weld heat treatment after the welding
work because of the hardening due to high content of Cr and Mo.
1) Preheating
The following is the welding preheat temperature in general.
You have to maintain a proper preheat temperature not only during the welding work but also until
the beginning of the post weld heat treatment(PWHT). if the cooling is needed before the PWHT,
you need to remove the hydrogen in advance.
1% Cr-0.3% Mo
1% Cr-0.5% Mo 150 ~ 300
1.2% Cr-0.5% Mo
2.25% Cr-1% Mo
3% Cr-1% Mo 200 ~ 350
5% Cr-0.5% Mo
Attention: You must obey the following terms when doing a hydrogen elimination
520 | H Y U N D A I W E L D I N G
Heating Temperature (°C) Heating Hour (hr)
250 1 ~ 24
SMAW
300 1 ~ 20
350 1 ~ 16
2) PWHT
A heat resisting steel has high self-hardening property, so the change of heat-affected zone is not
SAW
sufficient enough by preheating and moreover because of its poor ductility and unstable matrix,
PWHT is needed to get rid of residual stress so that it could avoid the welding crack. The following
table indicates general terms of PWHT.
You need to be careful when heating long hour with extremely thick materials because there is a
possibility of decreasing solidity due to the growing of ferrite particle. Maintaining temperature of
GMAW
middle welding PHWT has to be 30~60° lower than the final welding PHWT. Furthermore, the steel
type which the annealing crack is easily occurs, you have to do grinding work before the PHWT.
Terms of PWHT
The Plate Thickness which Maintaining Maintaining Heating,
GTAW
Steel Type could skip The Heat Treatment Temperature Temperature Cooling Speed
(mm) (°C) (hr) (°C X hr)
Mn-Mo(Ni) under 38 590 ~ 650
0.5% Mo Over 400°C
under 16 600 ~ 650
0.5% Cr - 0.5% Mo (1) Heating under 220
1% Cr - 0.3% Mo × 25/t must not
FCAW
t/25
1% Cr - 0.5% Mo under 13 620 ~ 720 over 220°C/hr
minimum 1hour
1.25% Cr - 0.3% Mo (2) Cooling under 270
2.25% Cr - 1% Mo × 25/t must not
- 680 ~ 730 over 220°C/hr
3% Cr - 1% Mo
Non-FERROUS
521
The essentials of welding work
Surface hardening
Surface hardening welding is to deposit the special purpose alloy on the defected parent metal
surface which is caused by abrasion, corrosion, thermal resistance and when you doing a the
welding work you have to satisfy the following conditions.
1) Investigate the wear condition of parent metal
2) Choose the right electrode for the wear part
3) Choose the proper welding method.
1) Grinding wear
(1) The wear caused by the scratch and remaining fine soil on the surface due to the nonmetallic
particle stress.
(2) The wear that the steel surface is cut under the stress of nonmetallic particle and rich soil or
hardened swelling
(3) The wear that the steel surface is dug deeply due to impact and high tension.
(4) The wear caused by the exercising fluidic particle.
(5) The wear caused by the friction between steel and non-steel
2) Adhesive wear
Adhesive wear is the wear due to two different steel’s friction that the harden steel burst the soft one.
3) Impact wear
The wear that a high impact makes a crack on the surface of the steel.
522 | H Y U N D A I W E L D I N G
HV max Crack Prevention Measures
under 200 Unnecessary
SMAW
Preheat and pwht needed (about 100°c)
200~250
Preheat needed for thick plate, wide area welding and in winter season
250~325 Preheat for over 150°c, 650 × 1hr, stress relief
over 325 Preheat for over 250°c, right after welding 650 × 1hr, stress relief
SAW
Component Name Steel Type JIC symbol Carbon Equivalent (%)
Truck roller 0.50~0.55C Carbon steel S50C 0.65~0.75
S 45 C 0.50~0.70
Truck link 0.50~0.55C Carbon steel S Cr 4 0.65~0.75
SCM 3 0.70~0.80
GMAW
High mn steel SCMnH -
Tipper teeth
Medium ni-cr-mo carbon steel S Cr 4 0.65~0.75
Cast carbon steel SC 49 0.35~0.40
Low mn cast steel SCA 2 0.50~0.55
Dredger cutter knife
Medium carbon steel S 45 C 0.55~0.65
Medium ni-cr-mo carbon steel SNCM 9 0.80~0.90
GTAW
Cast carbon steel SC 46 0.35~0.40
Low mn cast steel SCA 51 0.65~0.75
Dredger pump casing
Medium carbon steel - 0.65~
Medium carbon ni-cr-mo steel - -
Jaw crusher High mn steel SCMnH -
Medium carbon steel S40C 0.40~0.65
Medium carbon ni-cr-mo steel SN CM1 0.70~0.80
FCAW
Gear
Cr-mo steel SCM4 0.50~1.00
Cast steel - -
Medium carbon steel - 0.50~0.90
High carbon steel - 0.80~1.50
Roller
High carbon cr-mo steel - 1.40~2.50
Non-FERROUS
Cast iron - -
Carbon tool steel SK 3 1.0~1.2
Dies steel SK D 6 -
Punch for cold forging
High-speed steel SKD -
Superhard alloy - -
Cast carbon steel 0.35~0.40
SC 46
Valve Stainless steel -
APPENDIX
SCS 14
Copper alloy -
Attention: The following equation is the calculation of the carbon equivalent
1 1 1 1 1
Carbon equivalent (Ceq, %) = C + Si + Mn + Cr + Mo + Ni
24 6 5 4 15
523
The essentials of welding work
Surface hardening
Bulldozer Idler
Medium carbon
S-7016·M D4316 S-260A·B DF2A-300-B Preheat:
steel
S-7016·H D5016 S-350B·B DF2A-400-B ≥200°C
Low alloy steel
Bulldozer Sprocket
„ „ „ „ „ „
Preheat,
Medium carbon S-7016·M D4316 S-600A·B DF2B-600-B
Bulldozer Shoe PWHT:
steel S-7016·H D5016 S-700B·B DF2C-600-B
≥200°C
Manganese
steel
S-700B·B DF3C-600-B
High - - -
S-13MN·B DFMA-250-B
manganese
steel
S-700B·B DF3C-600-B
Bulldozer Link S-7016·M D4316
High carbon S-13MN·B DFMA-250-B
steel Preheat,
Cast steel PWHT:
Medium carbon ≥200°C
steel (final layer)
S-7016·H D5016 DF3C-600-B
S-700B·B
524 | H Y U N D A I W E L D I N G
SMAW
Component Electrode
Name and Materials Under Laying Over Laying Note
Shape Name Standard(JIC) Name Standard(JIC)
SAW
Edge S-700B·B DF3C-600-B
Carbon tool S-7016·M D4316 Preheat:
steel S-7016·H D5016 ≥200°C
S-13MN·B
(When an
DFMA-250-B
object contains
GMAW
many rocks)
S-600B·B DF2B-600-B
Bulldozer End-Bit
S-700B·B DF3C-600-B
Carbon tool S-7016·M D4316 Preheat:
steel S-7016·H D5016 ≥200°C
GTAW
S-13MN·B
(When an
DFMA-250-B
object contains
many rocks)
Bulldozer Trunnion
FCAW
S-7016·M D4316
S-7016·H D5016 S-260A·B DF2A-300-B Preheat:
Silicon steel
S-8016·G D5316 S-240A·R DF2A-250-R ≥150°C
S-9016·G D5816 Non-FERROUS
Bulldozer Shank
Tip
S-13MN·B
Preheat,
High carbon S-7016·M D4316 (When an
DFMA-250-B PWHT:
steel S-7016·H D5016 object contains
APPENDIX
≥200°C
many rocks)
525
The essentials of welding work
Surface hardening
Component Electrode
Name and Materials Under Laying Over Laying Note
Shape Name Standard(JIC) Name Standard(JIC)
Bulldozer Roller
S-7016·M D4316
S-260A·B DF2A-300-B
Medium carbon S-7016·H D5016 Preheat:
S-600B·B DF2B-600-B
steel S-8016·G D5316 70~150°C
S-700B·B DF3C-600-B
S-9016·G D5816
Shovel Roller
S-7016·M D4316
Medium carbon S-260A·B DF2A-300-B
S-7016·H D5016 Preheat:
steel S-600B·B DF2B-600-B
S-8016·G D5316 70~150°C
Low alloy steel S-700B·B DF3C-600-B
S-9016·G D5816
Shovel Sprocket
Medium carbon
„ „ „ „ Preheat:
steel
100~150°C
Low alloy steel
Shovel Idler
Medium carbon
„ „ „ „ Preheat:
steel
100~150°C
Low alloy steel
526 | H Y U N D A I W E L D I N G
Component Electrode
Name and Materials Under Laying Over Laying Note
SMAW
Shape Name Standard(JIC) Name Standard(JIC)
Pinion Gear
SAW
GMAW
S-600B·B DF2B-600-B
Bucket
S-700B·B DF3C-600-B
Cast carbon „
- -
steel
S-13MN·B
(When an
DFMA-250-B
object contains
GTAW
many rocks)
S-13MN·B DFMA-250-B
Bucket Tooth
S-350B·B DF2A-400-B
High
FCAW
S-316·16N D316 „
manganese
S-13MN·B DFHE-200B
steel
(fore-end)
DF3C-600-B
S-700B·B
Non-FERROUS
Pin
527
The essentials of welding work
Surface hardening
2) Dredge part
Component Electrode
Name and Materials Under Laying Over Laying Note
Shape Name Standard(JIC) Name Standard(JIC)
Cast carbon
Pump Casing S-7016·M D4316 S-600B·B DF2B-600-B
steel
Preheat:
100~150°C
Low
manganese S-7016·H D5016 S-700B·B DF3C-600-B
Cast steel
Cast carbon
Pump Impeller S-7016·M D4316 S-600B·B DF2B-600-B
steel
Preheat:
100~150°C
Low
manganese S-7016·H D5016 S-700B·B DF3C-600-B
Cast steel
Cast carbon
Cutter Knife S-7016·M D4316 S-600B·B DF2B-600-B
steel
Preheat:
100~150°C
Low
manganese S-7016·H D5016 S-700B·B DF3C-600-B
Cast steel
Preheat:
70~150°C
Cast carbon
S-7016·H D5016 S-700B·B DF3C-600-B
steel
528 | H Y U N D A I W E L D I N G
3) Mining machinery part
Component Electrode
SMAW
Name and Materials Under Laying Over Laying Note
Shape Name Standard(JIC) Name Standard(JIC)
SAW
manganese -
steel S-8016·G D5316 S-600B·B DF2B-600-B
GMAW
S-7016·M D4316 S-13MN·B DFMA-250-B
Cone Crusher Liner
GTAW
S-9016·G D5816 S-700B·B DF3C-600-B
FCAW
„ „ „ „ -
Non-FERROUS
Cone Crusher
Mantle
„ „ „ „ -
APPENDIX
529
The essentials of welding work
Surface hardening
Component Electrode
Name and Materials Under Laying Over Laying Note
Shape Name Standard(JIC) Name Standard(JIC)
High Water
manganese cooling
steel welding
S-13MN·B DFHE-200B
Mild steel
Screw Conveyer S-600B·B DF2B-600-B
Low alloy steel
Preheat:
- -
100~150°C
S-700B·B DF3C-600-B
S-700B·B DF3C-600-B
530 | H Y U N D A I W E L D I N G
Component Electrode
SMAW
Name and Materials Under Laying Over Laying Note
Shape Name Standard(JIC) Name Standard(JIC)
Crank Shaft
Preheat:
SAW
Low alloy steel - - S-260A·B DF2A-300-B
100~150°C
GMAW
Coupling S-7016·M D4316 S-260A·B DF2A-300-B
GTAW
S-7016·H D5016 S-240A·R DF2A-250-R
Roller
FCAW
„ „ „ „ „
Non-FERROUS
High
Mn-Rail Crossing manganese S-308·16N D308-16 S-13MN·B DFMA-250-B
steel
-
APPENDIX
(when
connecting) D308
S-308·16N DF2A-250-R
S-240A·R
531
The essentials of welding work
Stainless steel
1 Notes on Usage
2) welding current
When the welding current exceeds occurs a phenomenon in a honeycomb form at the late when
welding, becoming the cause of each welding defects (undercuts, intergranular corrosion).
Also in the case of DC welding it should lowered the current 10 to 15 percent more than the AC
case.
532 | H Y U N D A I W E L D I N G
2 Stainless steel weld metal composition and organization
The Organization is use to obtain the ferrite amount of the austenite stainless steel weld metal.
SMAW
In addition the organization besides stainless steel weld metal from steel to high-alloy steel weld
metal with a wide range of organizations from across the chemical composition can be used to
estimate. For example, carbon steel and stainless steel joints for Victim welded austenitic stainless
steel or carbon steel materials when welding stainless steel welding materials, etc. If you want to
foster the organization of the weld metal has been used to estimate.
SAW
Schaeffler Organization
Ni Equivalent weight = %Ni + 30 × %C + 0.5 × %Mn
GMAW
ag
nt
(A) Austenite
rce
pe
te
rri
Fe
GTAW
(M) Martensite
(F) Ferrite
533
The essentials of welding work
Stainless steel
Austenite
e
ntag
rce
pe
ite
Ferr
Austenite
Martensite
Martensite + Ferrite
Note: In case of using this organization chart, it is recommendable to calculate the amount of
nitrogen by analysis tests. Unless, please use the nitrogen content at 0.03% approximately.
WRC Organization
Ni Equivalent weight = %Ni + 35 × %C + 20 × %N + 0.25 × %Cu
Note: In the table the A, AF FA, F refers the solidification mode, A for austenite(Y) phase, AF
for Y definition + ferrite process(ℓ), FA for ℓprimary crstal+peritectic/process, F for ℓ
single phaseiron solification.
534 | H Y U N D A I W E L D I N G
3 Intergranular corrosion
During 18% Cr-8% Ni welding the chronium carbide is deposited in the austenite boundaries
SMAW
(deposition temperature area 550~750°C) near the boundary of Cr concentration is diluted, Cr
content necessary to ensure corrosion resistance is less than 11.7% and occurs first the corrosion.
As a way to prevent this:
1) In case that the carbon contents less than retained the chromium carbide precipitation is hard,
therefore it is recommendable the use of low carbon stainless welding rod(308L, 316L, ...)
SAW
2) Because the titanium, niobium has stronger affinity with carbon in 850~930°C than the chrome
TiC, NbC are formed to prevent loss of Cr. Therefore it is recommendable the usage of stainless
welding rods(309Cb, 347) with such stable elements(Ti, Nb)
3) In order to avoid 550~750°C temperature area(Chromim carbide precipitation) it is recommendable
to quick cooling after low-current welding or normal welding.
GMAW
more than 70%
carbides
Cr contents(%)
GTAW
18%
11.7%
boundary
FCAW
4 The role of ferrite in the weld metal
To prevent the cracking of solidification of the weld metal it is preferable to choose eld metal ferrite
in the range of 5-8%
Non-FERROUS
As the reason
1) The Ferrite elements and impurities harmful elements (P, S, Si, Nb, O)’s solid solubility is higher
than autenite and due to the presence of ferrite during solidification of low melting point is less
preventive, the solidification range is narrowed making it hard to crack.
2) The presence of ferrite lows thermal expansion the contraction stresses are reduced making
difficult to cracks.
APPENDIX
535
The essentials of welding work
Stainless steel
536 | H Y U N D A I W E L D I N G
The essentials of welding work
Mains of cast iron
Arc welding of cast iron to 500~600°C of the base metal is heated to high temperatures without
doing warm-up or local low-temperature hot- welding process for welding cold welding preheating
SMAW
is carried out.
SAW
2) It is good that the welding has weaving with continuos welding performance.
3) After welding is usually maintained at 600°C for one hour and the slowly cooled.
GMAW
It is good to use welding rod with alloy core of pure Ni-Fe, Ni-Cu, etc.
1) It must remove from the base part of the material all contaminants such as oil, rust, sand paint,
etc.
2) If possible use one path welding rod and not weaving in low current when welding
3) Avoid the continuos welding making a short bead, symmetrical method, and with headstone
GTAW
method to stress relief.
4) Each bead innings carried the blood stress and residual stress in the weld with plan reduction.
5) Much more good results are obtained with a 100~200°C preheating.
FCAW
Non-FERROUS
APPENDIX
537
The essentials of welding work
Submerged arc
Re-used Flux
300~350°C X hr
Holding
150°C
Welding
538 | H Y U N D A I W E L D I N G
Caution
1) It is appropriate redry the flux after took it out of its package spray it into the drawer with approx.
SMAW
50mm of scatter space. The redrying time may vary depending on the flux weight, therefore
review the redrying method before the performance.
2) Redried fluxes that are not used immediately it is recommendable to keep it at a maintaining
temperature of 150±25°C.
3) When Redry the flux separate it by the dry condition and maintenance condition, and by drying
SAW
the moisture content of the flux can be managed to a minimum.
GMAW
Wire mm 2.4 3.2 4.0 4.8 6.4 7.9
diameter inch 3/32 1/8 5/32 3/16 1/4 5/16
GTAW
L-12 Blue A5.17 EL12 0.09 0.02 0.5 -
M-12K Red A5.17 EM12K 0.10 0.20 1.0 -
H-14 Orange A5.17 EH14 0.12 0.03 2.01 -
H-14L Purple A5.23 EG 0.05 0.02 1.98 -
A-3 Green A5.23 EA3 0.08 0.01 1.82 0.47
A-G Black A5.23 EG 0.12 0.03 1.90 -
redrying the flux to obtain a good welding quality. When repeat the scale, slag, contaminants,
etc. The change of particle size distribution of the mixture and bead appearance may occur
supplemented by a new flux to use.
2) Improvement in the rust, oil, contaminants, moisture, etc can be the cause of defectcs in the pit,
blow hole, etc, therefore remove it.
3) If the improve angle, Root spacing are not accurate the burn through, incomplete penetration,
APPENDIX
and such as women and the overs and shorts may cause the degree of improvement than other
welding methods should be accurate, improved angle : ± 5°, the root gap : up to 0.8mm, the root
surface : ± 1mm.
539
The essentials of welding work
Submerged arc
3) Pre-heating
(1) Preheat a large structure even in the case of the redemption of the weld is carried out in
order to reduce shrinkage stress.
540 | H Y U N D A I W E L D I N G
(2) Excessive weld metal and HAZ hardenability, ductility to prevent lack of critical temperature
on the cooling rate of the law is carried out in order to delay.
SMAW
(3) Under the fires bead (Underbead crack) to prevent cold cracking as the weld metal and the
base metal near the hydrogen is released from the cooling rate for gatgi plenty of time to
delay the warm-up to one conducted, in addition to prevent cracking of the weld Oil, water,
removal of organic matter and the rate of hydrogen volcanoes occur quickly to prevent the
blow hole is deungmok few.
SAW
Caution
1) Maintain a constant weld preheat temperature to prevent the occurrence of aggregation of the
water and avoiding partial preheat and preheat improvement on the whole part.
2) Avoid welding preheat improve and improve surface if the thickness of the base metal on both
GMAW
sides is more than five times the width of the water in the preheat portion of weld improvement
which clumping should eb prevented.
3) Excessive preheat may cause deformation(Distortion) of welded joints, as well as the cause
of base metal impurity elements (C, P, S, etc.) rather than by increasing the dilution of clotting,
which can cause cracking of the matrix, depending on the thickness, and carbon equivalent
GTAW
must be selected with proper temperature.
FCAW
1. Flux moisture 1. Redrying the flux for 1 hour between 300~350°C
2. Use of contaminated flux 2. Removement of foreign material and use of new flux
3. Foreign material presence in the welding 3. Presence of foreign material in the welds (Brushing,
Pock Mark (rust, paint, scale, etc.) Grinding, Fire, etc)
4. Excessive flux spray height 4. Maintain the spray height to avoid arc direct exposure
Non-FERROUS
(Blow hole, 4. Maintain the spray height to avoid arc direct exposure
Pin hole) 4. Low sprayed height of flux (Arc exposure) 5. Grafting work and slag removal
5. Grafting defects 6. Low the welding speed
6. Excessive welding speed
541
The essentials of welding work
Submerged arc
1. Inappropriate selection of flux and wire 1. Selection of appropriate steel wire and flux
2. When the C and S of steel are high 2. Reduction of welding current and rate
Crack 3. When the bound of welds are severe 3. Adapted to withstand stresses of appropriate welding
(Transverse 4. When the ambient temperature of welding conditions
crack, place is low 4. Welding pre and post heat
Longitudinal 5. Excessive penetration of the bead width 5. Aplication of low speed and low current
crack) 6. Flux at 300~350°C for 1hour redrying
6. Flux moisture
7. When the welds improve grooves are 7. Welds should greatly improve the angle of the groove
inadequate
1. Leading slag by bad selection of welding 1. In a place without slope I must weld from low to high
direction slope
2. Leading slag by over slow welding speed 2. Increase welding speed
Slag 3. Inadequate aim location of the wire 3. In terms of improving the wire spacing to wire
inclusion 4. Bead shape of conductive layer defects diameter
5. Insufficient slag removement of conductive 4. Modify the weld bead shape by grinding
layer when multi layer welding 5. Slag removal on conductive layer
6. Fire penetration 6. Deep penetration by increasing the welding current
1. Level of improvement of welded joints 1. Improve the level of geometric resolution (if is groove
shape improvement’s root surface, the interval between
2. Over low of welding current roots)
3. Improper welding polarity 2. Increase welding current
4. Excessive welding voltage 3. Apply the welding polarity to DC+
Lack of 5. Excessive welding speed 4. Low the welding voltage
penetration
6. Inadequate aim location of wire 5. Low the welding speed
7. Inadequate wire diameter 6. Control of wire aim positioning
8. Defects on selecting welding direction 7. Apply thin wire
8. In a place without slope I must weld from low to high
slope
542 | H Y U N D A I W E L D I N G
6 Tips for welding according to the improved forms
SMAW
1) S-717, S-787TB, S-707TP, S-777MX, Superflux 787, S-777MXH apply (multilayer welding)
Improvement Thickness Wire diameter Stacking Current Voltage Speed
Electrode Polarity
shape (mm) (mm) sequence (A) (V) (cm/min)
SAW
4.0 - 1 electrode Back gouging
Root DC+ 450~500 26~28 30~40
2nd
Foster DC+ 500~600 28~30 30~50
Root L(DC+) 450~500 26~28 30~40
GMAW
1st L(DC+) 600~700 30~32
Foster 60~80
T(AC) 500~600 32~36
4.0
| - 2 electrode Back gouging
4.0
Root L(DC+) 450~500 26~28 30~40
≥20 2nd L(DC+) 600~700 30~32
Foster 60~80
T(AC) 500~600 32~36
GTAW
Root L(DC+) 450~500 26~28 30~40
1st L(DC+) 600~700 30~32
Foster
T1(AC) 500~600 32~36 70~90
4.0
T2(AC) 400~500 34~36
|
FCAW
4.0 - 3 electrode Back gouging
|
Root L(DC+) 450~500 26~28 30~40
4.0
L(DC+) 600~700 30~32
2nd
Foster T1(AC) 500~600 32~36 70~90
Non-FERROUS
543
The essentials of welding work
Submerged arc
6 500 34 60 600 36 60
8 550 34 55 650 36 55
4.0
10 650 34 50 750 36 50
12 700 34 50 800 36 50
14 700 34 35 800 36 55
16 750 34 35 825 36 55
4.8
18 800 34 30 850 36 50
20 850 34 30 875 36 45
22 800 34 30 900 35 40
25 4.8 825 34 35 825 36 40
28 850 34 30 950 36 35
6 500 30 60~70
7 4.0 600 32 60~70
8 700 32 60~70
9 650 34 50~60
10 700 34 50~60
4.8
12 750 34 40~50
14 800 34 30~40
544 | H Y U N D A I W E L D I N G
The essentials of welding work
One side welding
1 SSB Process
SMAW
1) Overview
One side automatic welding process, is made of double-sided adhesive tape a special structure
that can be easily be manageable the backing material attached to the S-22, and the surface of the
weld bead, forming and welding process is at the same time as housing and omitting.
S-22 is as shown in the figure below the cambium of fiberglass tape and one side bead layer height
SAW
of special solid flux, refractory layer to prevent absorption of the asbestos and embedded in Heat
Shrink Films the material position movement(turn-over) is limited simplifying the application to the
automatic welding points.
GMAW
Wire
Metal-Powder Double-sided adhesive tape
Flag
Slag Heat shrinkage film
2.5
Glass fiber tape
GTAW
S-22 4.0 Asbestos
2.5 Card board pad
Magnet
56
2) Characteristics
(1) S-22 is not absorbed so it does not need to be redry.
FCAW
(2) S-22 is easy to handle as it is lighter.
(3) Improved mounting side is that in the surface the double sided adhesive is possible, therefore
the removal is more simple.
Non-FERROUS
(4) Have full flexibility and the improve side doest not fit well so it twists or the difference of
thickness adaptability is large and the defects due to the backing material defections.
(5) 300mm extent because the curvature of the surface of the material applied to the inflexibility
is also available.
APPENDIX
545
The essentials of welding work
One side welding
3) Use
(1) The automatic welding as material applicable, the both side automatic welding is a bit
difficult, therefore applies the backing material S-22 to improve efficiency.
(2) In particular, the upper deck for shipbuilding, bottom and side members inside and dock
locations are suitable for welding.
(3) Relatively heavy plate steel and plate welding structure applied to one side automatic welding
to weld cost reduction and efficiency improvement.
4) Welding material
Force applied Flux Wire Iron Backing article
1 860 34 38
20 x 20 4.8 13 Standard 2 830 33 35
3 720 34 35
14 x 16 4.8 14 M 1 960 34 23
16 x 20 4.8 14 S 1 960 34 23
546 | H Y U N D A I W E L D I N G
The essentials of welding work
Dioxide carbon gas
1 Welding conditions
Carbon dioxide gas arc welding wire range of welding conditions are shown in Figure 1. That’s
SMAW
kind of appropriate welding conditions for welding of steel sheet thickness, etc. and for improving
the shape changes. In addition, carbon dioxide gas arc welding process changes drastically the
weld bead shape and performance on the conditions, so it is required to set the welding conditions
carefully. The effects of the welding conditions are shown in Figure 2.
SAW
Voltage(V)
GMAW
Current(A)
Draw 1. Appropriate welding conditions of the wire
• When the torch angle is inclined at the opposite side • When wire diameter is large
GTAW
- Bead widens - Unstable arc
- Height of excess metal gets higher - Lower penetration
- Penetration deeper
• Carbon dioxide
• When welding speed is fast - Porosity might occur when the flow
- Narrow bead width and lower penetration gets smaller or the wind gets stronger.
- Height of excess metal gets lower and undercut occurs
• Base metal surface
FCAW
• When the distance between the base metal - Porosity might occur when there are
and the tip is longer oil, rust, and dirt.
- Current is reduced
• Arc length (voltage) becomes longer
- Lower penetration
- Bead widens and penetration and
• When the distance between the base metal height of excess metal get lower
Non-FERROUS
547
The essentials of welding work
Dioxide carbon gas
welding welding
direction direction
welding direction
548 | H Y U N D A I W E L D I N G
2 Weld preparation
1) Improving the processing
SMAW
In the case of semi-automatic welding the results depends on the improve preparation, so the
precision is high obtaining a clean improving process.
2) Grafting
Grafting dimensions of the bead, as shown in Figure 5 at the
SAW
minimum possible. The end point, in order to prevent the
defects the welding must be performed .with the same material
and same thickness. Draw 5. How to temp-welding
GMAW
The attached to the improve side it must keep, paint, moisture, excessive rust should be removed.
3 Wire storage
Wire wound on plastic spool should not re-dry. The surface of the wire is cover with copper and a
GTAW
special material, therefore the wire is hard to rust or absorb humidity, However if the wire stays a
long time in a humid place the rust might appear, so please store the wire in a dry place if it is not in
use for a long time.
4 Adjustment of welding
FCAW
Carbon dioxide gas regulator, welding power source and wire feeding device, if there is a flaw in
welding adversely affect the results, so please adjust the necessary.
Non-FERROUS
5 General Precautions
1) Type of shielding gas
Protect the purity of the gas, in particular the water content in the weld, as well as cause a blow
hole can cause hydrogen embrittlement of the following (1) to (3) above, please be aware of the
selection.
APPENDIX
549
The essentials of welding work
Dioxide carbon gas
4) Nozzle altitude
High or Low if the altitude of the nozzle is not constant the spatter might attached and the supply
of the CO2 could be unstable producing the cause of a Blow hole or a Pit. Therefore remain
constant the altitude of the nozzle.
550 | H Y U N D A I W E L D I N G
The essentials of welding work
Flux cored wire
1 Storage
1) It must be stored in a dried and well ventilated place
SMAW
• humidity: under 60%
• temperature under 30°C
2) The floor has to be flat and when storing on the Pallet it must be under 2 stages
3) Welding materials have to be store on the Pallet which at least 10cm away from the wall and floor
4) Avoid the easy contact of sea breeze, SO2 gas, etc.
SAW
2 Transportation
Cover it with humid proof on snow, rain or high humidity days. also the packaging might suffer
damage, so handle it with precaution.
GMAW
3 Precautions when using
1) Before using maintain it in its original package
2) After use, the remaining should be packed in plastic bags in order to protect from any kind of
humidity and storage in a dry place as mentioned in section (1).
GTAW
FCAW
Non-FERROUS
APPENDIX
551
The essentials of welding work
Stainless wire
1) Welding power
Applying the characteristics of the DC voltage, use DC(+) when welding.
2) Shielding gas
The shielding gas usually uses the CO2 or for better workability uses Ar + 20% CO2 gas mixture
3) The distance between the tip and the base material (Stick-out)
0.9mm wire 15mm before and after and remain for 1.2~1.5mm wire 15~20mm
4) Windproof
When the wind speed around the arc exceed the 1m/sec it easily produce a blow hole, Arc
1m/sec exceed the wind speed near the blow hole is easy to occur, and the inhalation of
atmospheric nitrogen, the amount of ferrite in the weld metal is easier to decrease the risk of hot
cracking occurs please make the appropriate windproof.
5) Welding fume
Because the amount of welding fume is more than the solid wire, please make sure that the
ventilation is enough
552 | H Y U N D A I W E L D I N G
The essentials of welding work
Inert gas arc
1 Overview
For inert gas welding protection there is the Ar, Ar + O2, Ar + CO2 and is classified widely by TIG,
SMAW
MIG welding methods. The TIG welding method is the using of Ar in the arc produced between
the active Tungten and the base material. This method is each class of each strong class specially
stainless sheet(3mm or less) welding using in the root pass of the pipe side welding and in
marageing weldings, etc.
SAW
Because the flux current and the slag does not have any residual the work is more easy, and able
to obtain a beautiful bead exterior, also because of the inert gas welding is performed it can obtain
a clean weld metal.
MIG welding is the using of Ar, Ar + 2~5% O2, Ar + 5~70% CO2 as a protective gas to the arc
GMAW
produced between the core and the base material depending on the application. This welding
method is widely applicable and usually used on mild steel, high strength steel, low alloy steels,
stainless steels welding.
Specially compared to other welding methods the current density is 6 times than mild steels,
GTAW
and because is 2 times higher than TIG welding the speed is extremely fast and efficient welding
method.
Depending the core melted state is classified in short circuit transition, intrusive transition, and
spray transition and in case of use 100% Ar protection gas the volume gets larger and the spray
FCAW
transition becomes difficult, therefore it may content the oxygen 2~5% so the arc can stabilize, and
facilitate the spray transition.
Non-FERROUS
The vague beam surrounding the cone in the central part is produced mainly by the argon gas light
emitted and the ion gas urged between the base material surface and the electrode(+) makes the
clean application.
553
The essentials of welding work
Inert gas arc
The melting rate of the covered arc is determined by the arc current independent from the arc
voltage and the MIG welding is influenced by the arc voltage.
When the current gets at the same the arc voltage increases making the melting rate slow and
when the electrode feed rate gets constant the arc length gets shorter returning to its original size,
this effect its call the MIG arc attributes.
Difference to the flare groove welding, the MIG welding has arc voltage attributes, rising attributes,
therefore the welding machine has to beb practically suitable with the proper constant voltage
characteristics or rising characteristics.
2) Clean application
Another characteristic of the reverse polarity welding is the clean effect(Plate cleaning action,
surface cleaning action). Generally the accelerated gas ion with shocking on the base material
surface produces the oxide substrates destruction as it knows, the cleaning application removes
the metal oxide of the base material as the Sand Blastraw cleaning. For that, aluminium,
magnesium, and others strong oxide metals or metals that has a high level melting the welding
554 | H Y U N D A I W E L D I N G
is always possible. This cleaning application as an inert gas when using He gas the He ion is too
lighter than when using Ar gas, therefore it is unable to get effectiveness. On the other side in the
SMAW
reverse the polarity is heated and melted mixing with the welding metal, also the arc get unstable
and because the control of the welding gets hard so instead of aluminium or magnesium or the
alloy welding they normally use in welding the following explained AC welding.
3) AC welding
SAW
The AC welding has the characteristics of the DC and reverse polarity welding, therefore can
be used evenly. Simplifying, does not matter that the electrode diameter is smaller relatively, as
using the Ar gas the oxide layer applies and the penetration is a bit wider and deep.
GMAW
4 Shielding gas type and Applicable base material and welding position
GTAW
Mild steel, High strength steel, Low
Spray Arc Argon + 2~5% Oxygen 90° degree
alloy steel and stainless steel
Horizontal fillet
Lower
Mild steel, High strength steel, and
Argon + 5~20% Carbon dioxide 90° degree
Low alloy steel
Horizontal fillet
FCAW
Mild steel, Low alloy high strength
Argon + 30~70% Carbon dioxide All positions
steel and stainless steel
Lower
Helium + Argon + Carbon dioxide High strength steel, stainless steel,
Short Arc 90° degree
(ex. 60%-35%-5%) Nickel alloy steel
Non-FERROUS
Horizontal fillet
Lower
Helium + Argon + Carbon dioxide High strength steel, stainless steel,
90° degree
(ex. 60%-35%-5%) Nickel alloy steel
Horizontal fillet
Pulse Arc
Lower
Argon Nickel alloy(Inconel), Stainless steel 90° degree
Horizontal fillet
555
Storage and handling instructions
SMAW
556 | H Y U N D A I W E L D I N G
3 The re-drying and temperature maintenance of shielded metal arc welding electrode
Re-drying and temperature maintenance of welding electrode (AWS A5.1-91 Appendix Table A2)
SMAW
AWS Classification Re-drying Temperature Maintenance
E6010,E6011 - -
E6012, E6013, E6019, E6022, E6020, 120~150°C
12~24°C
E6027, E7014, E7024, E7027 1 hour
E7015, E7016, E7018, E7028, 260~427°C
30~140°C
E7048, E7018M 1 to 2 hours
SAW
Re-drying condition of welding electrode
Covering Limited moisture Dry Temp. Dry Time
Steel type Product name
material type absorption ratio (%) (°C) (min.)
Ilmenite S-4301.I 2.5
Lime titania S-4303.V, S-4303.T 2.0
GMAW
Mild Steel High cellulose S-6010.D, S-6011.D 5.0 70~100 30~60
High oxidized titania S-6013.LF, S-6013.V, S-7014.F, S-7024.F 3.0
Iron oxidized steel S-6027.LF 2.0
S-7016.H, S-7016.LF, S-7016.M,
0.5 300~350 30~60
S-7016.G, S-7016.O, S-7048.V
Low hydrogen
High Tensile S-7016.HR, S-8016.G, S-9016.G,
0.5 350~400 60
Steel S-10016.G, S-11016.G
GTAW
Iron powder S-7018.G, S-7018.1, S-7028.F, S-8018.G,
0.5 300~350 60
low hydrogen S-9018.M, S-11018.M, S-7018.W, S-8018.G
Weather Iron powder
S-7018.W, S-8018.W 0.5 350~400 60
Proof Steel low hydrogen
Low- S-7016.LS, S-76LTH, S-8016.C1,
Low hydrogen
temperature S-8016.C2, S-8016.C3
0.5 350~400 60
Service Iron powder S-7018.1, S-7018.1H, S-78LTH,
FCAW
Steel low hydrogen S-8018.C1, S-8018.C3
High cellulose S-7010.A1 5.0 70~100 30~60
S-7016.A1, S-8016.B1, S-8016.B2, S-9016.B3,
Low Alloy,
Low hydrogen S-8016.B5, S-8016.B6, S-9015.B9, S-9016.B9,
Heat Resist
S-9015.B92, S-9016.B92 0.5 350~400 60
Steel
Non-FERROUS
557
Storage and handling instructions
SAW
Hyundai has set the following guidelines for handling to avoid these incidents:
1) Unopened cans/bags must be stored under warm and dry conditions. It is important that these
conditions are maintained continuously.
2) Unopened cans/bags should not be exposed to direct moisture such as rain or snow.
3) Dry the flux at 300~350°C(572~662°F) for 60minutes before use.
4) Remaining flux from opened cans/bags or flux hopper should be stored at a temperature of
150±25°C.
If the fluxes have become wet, it could be possible to return the fluxes to their original state by
redrying.
2 Redrying
When handled and stored according to the directions given earlier, redrying of the flux can restore
its original condition with regard to moisture content should the flux pick up moisture due to
unfavorable handling and storage.
1st 1 hour -
558 | H Y U N D A I W E L D I N G
3 Recycling
Oil and moisture must be removed from the compressed air used in the recycling system. Foreign
SMAW
materials such as mill scale, dross etc. should be removed by a suitable method e. g. sieving and
magnetic separation. Non consumed flux, collected from the weld, shall be cleaned from slag, mill
scale, and dross etc.
SAW
4 Re-drying condition of welding flux
GMAW
S-707, S-707T, S-717,
S-727, S-737, S-707TP,
S-705EF, S-705HF, S-777MX,
S-777MXH, S-777MXT,
S-800MX, Superflux 800T,
GTAW
S-800WT, S-800SP, S-900SP,
FCAW
Superflux 300S,
Superflux 787, S-Ni2,
Superflux 600,
Superflux 800, S-800P, S-100
Non-FERROUS
APPENDIX
559
Storage and handling instructions
FCW
1 FCW storage
To prevent contamination on the surface of the FCW wire the spool must be covered and in case of
rough handling crack may occur in the surface.
In case of long period storage after openning the package pay attention that any crack may occur
in the surface of the wire, in case of re-use try to keep any oil, grease substance from the wire
surface in order to avoid absorption.
2) Re-drying
Generally because the wire surface and interior of the FCW absorbs the metal powder it may
cause porosity in the weld metal, which can be prevented by re-drying the welding material.
The re-drying time is determined depending the package specifications. Re-drying at 150°C for
at least 5 hours those products in coil, wire basket or mesonite spool, 50°C for at least 48 hours
those in plastic spool. Always retire the plastic bag in re-drying process.
560 | H Y U N D A I W E L D I N G
3) Cautions
(1) The welder has to recollect the necessary amount of welding material for use to avoid
SMAW
maximum exposure.
(2) When finished the welding work the FCW must be protected from moisture.
(3) In case of using the FCW as welding material in welding work after rested 4 hours or more
please comply one of the following methods to prevent moisture absorption.
SAW
• Remove the FCW from the feeding device and keep it in a plastic bag.
• Remove the FCW from the feeding device and store it in a dryer oven at 30±10°C, 60% max.
humdity.
• It is not necessary remove the FCW from the feeding device 4 hours prior to performing again
weld-work (In case of rain of high humidity 1 hour or less).
GMAW
GTAW
FCAW
Non-FERROUS
APPENDIX
561
Welding Standard Code
Classification Code Standard Name
Global Standard ISO International Organization for Standardization
KS Korean Industrial Standards
JIS Japanese Industrial Standards
ANSI American National Standards Institute
BS British Standards
National Standard DIN Deutsch Industrie Normen
NF Normes Francaises
UNI Ente Nazionale Italiano di Unificazione
DOCT The National standards of Soviet Union
(GOST)
562 | H Y U N D A I W E L D I N G
AWS Classification System
SMAW
1 AWS A 5.1
Specification for carbon steel electrodes for Shielded Metal Arc Welding
SMAW
E XX YY - 1 HZ R
① ② ③ ④ ⑤ ⑥
① Designates an electrode
SAW
② Designates the minimum tensile strength (ksi) - See Table 2
③ Designates the welding position, the type of covering, and the kind of welding current
- See Table 1
④ Designates that the electrode meets the requirements for improved toughness
⑤ Designates that the electrode meets the requirements of the diffusible hydrogen test
GMAW
- See Table 4
⑥ Designates that the electrode meet the requirements of the absorbed moisture test - See Table 3
GTAW
Type of Covering Welding Position Type Current
A 5.1 A 5.1M
E6010 E4310 High cellulose sodium F, V, OH, H DCEP
E6011 E4311 High cellulose potassium F, V, OH, H AC or DCEP
E6012 E4312 High titania sodium F, V, OH, H AC or DCEN
E6013 E4313 High titania potassium F, V, OH, H AC, DCEP, or DCEN
E6018 E4318 Low-hydrogen potassium, iron powder F, V, OH, H AC or DCEP
FCAW
E6019 E4319 Iron oxide titania potassium F, V, OH, H AC, DCEP, or DCEN
AC or DCEN
E6020 E4320 High iron oxide H-Fillet, F
AC, DCEP, or DCEN
E6022 E4322 High iron oxide F, H-Fillet AC or DCEN
AC or DCEN
E6027 E4327 High iron oxide, iron powder H-Fillet, F
Non-FERROUS
AC or DCEN
E7027 E4927 High iron oxide, iron powder H-Fillet, F
AC, DCEP, or DCEN
E7028 E4928 Low-hydrogen potassium, iron powder H-Fillet AC or DCEP
E7048 E4948 Low-hydrogen potassium, iron powder F, OH, H, V-down AC or DCEP
563
AWS Classification System
SMAW
564 | H Y U N D A I W E L D I N G
table 4 Diffuible Hydrogen Limits for Weld Metal
AWS Classification Diffuible Hydrogen Content,
SMAW
Diffuible Hydrogen Designator
A 5.1 A 5.1M Average mL/100g Deposited Metal, Max.
E7018M E4918M None 4
E6018 E4318
E7015 E4915
H16 16
E7016 E4916
H8 8
E7018 E4918
H4 4
E7028 E4928
SAW
E7048 E4948
2 AWS A 5.4
table 1 Chemical Compostion Requirements for Undiluted Weld Metal
GMAW
Weight Percentb
AWS
Cb(Nb)
Classification Ca Cr Ni Mo Mn Si P S N Cu
plus Ta
E209-XX e 0.06 2.50-24.0 9.5-12.0 1.5-3.0 - 4.0-7.0 1.00 0.04 0.03 0.10-0.30 0.75
E219-XX 0.06 19.0-21.5 5.5-7.0 0.75 - 8.0-10.0 1.00 0.04 0.03 0.10-0.30 0.75
E240-XX 0.06 17.0-19.0 4.0-6.0 0.75 - 10.5-13.5 1.00 0.04 0.03 0.10-0.30 0.75
GTAW
E307-XX 0.04-0.14 18.0-21.5 9.0-10.7 0.5-1.5 - 3.30-4.75 1.00 0.04 0.03 - 0.75
E308-XX 0.08 18.0-21.0 9.0-11.0 0.75 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E308H-XX 0.04-0.08 18.0-21.0 9.0-11.0 0.75 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E308L-XX 0.04 18.0-21.0 9.0-11.0 0.75 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E308Mo-XX 0.08 18.0-21.0 9.0-12.0 2.0-3.0 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E308MoL-XX 0.04 18.0-21.0 9.0-12.0 2.0-3.0 - 0.5-2.5 1.00 0.04 0.03 - 0.75
FCAW
E309-XX 0.15 22.0-25.0 12.0-14.0 0.75 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E309L-XX 0.04 22.0-25.0 12.0-14.0 0.75 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E309Cb-XX 0.12 22.0-25.0 12.0-14.0 0.75 0.70-1.00 0.5-2.5 1.00 0.04 0.03 - 0.75
E309Mo-XX 0.12 22.0-25.0 12.0-14.0 2.0-3.0 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E309LMo-XX 0.04 22.0-25.0 12.0-14.0 2.0-3.0 - 0.5-2.5 1.00 0.04 0.03 - 0.75
Non-FERROUS
E310-XX 0.08-0.20 25.0-28.0 20.0-22.5 0.75 - 1.0-2.5 0.75 0.03 0.03 - 0.75
E310H-XX 0.35-0.45 25.0-28.0 20.0-22.5 0.75 - 1.0-2.5 0.75 0.03 0.03 - 0.75
E310Cb-XX 0.12 25.0-28.0 20.0-22.0 0.75 0.70-1.00 1.0-2.5 0.75 0.03 0.03 - 0.75
E310Mo-XX 0.12 25.0-28.0 20.0-22.0 2.0-3.0 - 1.0-2.5 0.75 0.03 0.03 - 0.75
E312-XX 0.15 28.0-32.0 8.0-10.5 0.75 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E316-XX 0.08 17.0-20.0 11.0-14.0 2.0-3.0 - 0.5-2.5 1.00 0.04 0.03 - 0.75
APPENDIX
E316H-XX 0.04-0.08 17.0-20.0 11.0-14.0 2.0-3.0 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E316L-XX 0.04 17.0-20.0 11.0-14.0 2.0-3.0 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E317-XX 0.08 18.0-21.0 12.0-14.0 3.0-4.0 - 0.5-2.5 1.00 0.04 0.03 - 0.75
E317L-XX 0.04 18.0-21.0 12.0-14.0 3.0-4.0 - 0.5-2.5 1.00 0.04 0.03 - 0.75
565
AWS Classification System
SMAW
6 C,min
E318-XX 0.08 17.0-20.0 11.0-14.0 2.0-3.0 0.5-2.5 1.00 0.04 0.03 - 0.75
to 1.00 max.
8 C,min
E320LR-XX 0.07 19.0-21.0 32.0-36.0 2.0-3.0 0.5-2.5 1.00 0.04 0.03 - 3.0-4.0
to 1.00 max.
8 C,min
E320-XX 0.03 19.0-21.0 32.0-36.0 2.0-3.0 1.5-2.5 0.30 0.020 0.015 - 3.0-4.0
to 0.40 max.
E330-XX 0.18-0.25 14.0-17.0 33.0-37.0 0.75 - 1.0-2.5 1.00 0.04 0.03 - 0.75
E330H-XX 0.35-0.45 14.0-17.0 33.0-37.0 0.75 - 1.0-2.5 1.00 0.04 0.03 - 0.75
6 C ,min
E347-XX 0.08 18.0-21.0 9.0-11.0 0.75 0.5-2.5 1.00 0.04 0.03 - 0.75
to 1.00 max
0.35-
E349-XX 0.13 18.0-21.0 8.0-10.0 0.75-1.20 0.5-2.5 1.00 0.04 0.03 - 0.75
0.65
E383-XX 0.03 26.5-29.0 30.0-33.0 3.2-4.2 - 0.5-2.5 0.90 0.02 0.02 - 0.6-1.5
E385-XX 0.03 19.5-21.5 24.0-26.0 4.2-5.2 - 1.0-2.5 0.90 0.03 0.02 - 1.2-2.0
E410-XX 0.12 11.0-13.5 0.7 0.75 - 1.0 0.90 0.04 0.03 - 0.75
0.40-
E410NiMo-XX 0.06 11.0-12.5 4.0-5.0 - 1.0 0.90 0.04 0.03 - 0.75
0.70
E430-XX 0.10 15.0-18.0 0.6 0.75 - 1.0 0.90 0.04 0.03 - 0.75
0.45-
E502-XX 0.10 4.0-6.0 0.4 - 1.0 0.90 0.04 0.03 - 0.75
0.65
16.00- 3.25-
E630-XX 0.05 4.5-5.0 0.75 0.15-0.30 0.25-0.75 0.75 0.04 0.03 -
16.75 4.00
E16-8 2-XX 0.10 14.5-16.5 7.5-9.5 1.0-2.0 - 0.5-2.5 0.60 0.03 0.03 - 0.75
0.45-
E7Cr-XX 0.10 6.0-8.0 0.4 - 1.0 0.90 0.04 0.03 - 0.75
0.65
E2209-XX 0.04 21.5-23.5 8.5-10.5 2.5-3.5 - 0.5-2.0 0.90 0.04 0.03 0.08-0.20 0.75
E2553-XX 0.06 24.0-27.0 6.5-8.5 2.9-3.9 - 0.5-1.5 1.0 0.04 0.03 0.10-0.25 1.5-2.5
Notes:
a. Analysis shall be made for the elements for which specific values are shown in the table. If
however, the presence of other elements is indicated in the course of routine analysis, further
analysis shall be made to determine that the total these other elements, except iron, is not
present in excess of 0.50 percent.
b. Single values are maximum percentages.
c. Classification suffix-XX may be - 15, -16, -17, -25 or -26
d. Vanadium shall be 0.10 to 0.30 percent
e. Titanium shall be 0.15 percent max.
f. Tungsten shall be from 1.25 to 1.75 percent.
566 | H Y U N D A I W E L D I N G
table 2 Mechanical Property Requirement of All-Weld Metal for Covered Electrodes
Tensile strength. mi.
SMAW
AWS Classification Elongation min. Percent Heat Treatment
ksi MPa
E209-XX 100 690 15 none
E219-XX 90 620 15 none
E240-XX 100 690 15 none
E307-XX 85 590 30 none
E308-XX 80 550 35 none
E308H-XX 80 550 35 none
SAW
E308L-XX 75 520 35 none
E308Mo-XX 80 550 35 none
E309-XX 80 550 35 none
E309L-XX 75 520 30 none
E309Cb-XX 80 550 30 none
E309Mo-XX 80 550 30 none
GMAW
E309MoL-XX 75 520 30 none
E310-XX 80 550 30 none
E310H-XX 90 620 10 none
E310Cb-XX 80 550 25 none
E310Mo-XX 80 550 30 none
E312-XX 95 660 22 none
E316-XX 75 520 30 none
GTAW
E316H-XX 75 520 30 none
E316L-XX 70 490 30 none
E317-XX 80 550 30 none
E317L-XX 75 520 30 none
E318-XX 80 550 25 none
E320-XX 80 550 30 none
FCAW
E320LR-XX 75 520 30 none
E330-XX 75 520 25 none
E330H-XX 90 620 10 none
E347-XX 75 520 30 none
E349-XX 100 690 25 none
E383-XX 75 520 30 none
Non-FERROUS
567
AWS Classification System
SMAW
Notes:
a. Heat to 1350 to 1400°F(730 to 760°C), hold for one hour, furnace cool at rate of 100°F(60°C)per hour
to 600°F(315°C) and air cool to ambient.
b. Heat to 1550 to 1600°F(840 to 870°C), hold for two hour, furnace cool at rate not exceeding
100°F(55°C)per hour to 1100°F(595°C) and air cool to ambient.
c. Heat to 1100 to 1150°F(595 to 620°C), hold for one hour, and air cool to ambient.
d. Heat to 1400 to 1450°F(760 to 790°C), hold for two hour, furnace cool at rate not exceeding
100°F(55°C)per hour to 1100°F(595°C) and air cool to ambient.
e. Heat to 1875 to 1925°F(1025 to 1050°C), hold for one hour, and air cool to ambient, and than
precipitation harden at 1135 to 1165°F(610 to 630°C), hold for four hours, and air cool to ambient.
3 AWS A 5.5
table 1 Composition Requirements of Coveredelectrodes for Low Alloy Steels
Electrode Chemical Composition, Percent
Classification C Mn P S Si Ni Cr Mo V
Carbon-Molybdenum Steel Electrodes
E7010-A1 0.60 0.40
E7011-A1 0.60 0.40
E7015-A1 0.90 0.60
E7016-A1 0.12 0.90 0.03 0.03 0.60 … … 0.40 to 0.65 …
E7018-A1 0.90 0.80
E7020-A1 0.60 0.40
E7027-A1 1.00 0.40
Chromium-Molybdenum Steel Electrodes
E8016-B1 0.60
0.05 to 0.12 0.90 0.03 0.03 … 0.40 to 0.65 0.40 to 0.65 …
E8018-B1 0.80
E7016-B2L 0.05 0.90 0.03 0.03 0.60 … 1.00 to 1.50 0.40 to 0.65 …
568 | H Y U N D A I W E L D I N G
Nickel Steel Electrodes
E8016-C1 0.60
SMAW
0.12 1.25 0.03 0.03 2.00 to 2.75 … … …
E8018-C1 0.80
E8016-C2 0.60
0.12 1.25 0.03 0.03 3.00 to 3.75 … … …
E8018-C2 0.80
E8016-C3
0.12 0.04 to 1.25 0.03 0.03 0.80 0.80 to 1.10 0.15 0.35 0.05
E8018-C3
Manganese-Molybdenum Steel Electrodes
SAW
E8018-D1 0.12 1.00 to 1.75 0.03 0.03 0.80 … … 0.25 to 0.45 …
E10015-D2 0.60
E10016-D2 0.15 1.65 to 2.00 0.03 0.03 0.60 … … 0.25 to 0.45 …
E10018-D2 0.80
Other Low-Alloy Steel Electrodes
GMAW
EXX10-G
EXX11-G
EXX13-G
EXX15-G … 1.00min … … 0.80min 0.50min. 0.30min. 0.20min. 0.10min.
EXX16-G
EXX18-G
GTAW
E7020-G
E9018-M 0.10 0.60 to 1.25 0.030 0.030 0.80 1.40 to 1.80 0.15 0.35 0.05
E10018-M 0.10 0.75 to 1.70 0.030 0.030 0.60 1.40 to 2.10 0.35 0.25 to 0.50 0.05
E11018-M 0.10 1.30 to 1.80 0.030 0.030 0.60 1.25 to 2.50 0.40 0.25 to 0.50 0.05
E12018-M 0.10 1.30 to 2.25 0.030 0.030 0.60 1.75 to 2.25 0.30 to 1.50 0.30 to 0.55 0.05
Note: Single values shown are Maximum percentage except where otherwise specified
FCAW
Non-FERROUS
APPENDIX
569
AWS Classification System
SMAW
table 2 Mechanical Property Requirements of All Weld Metal for Covered Electrodes for Low Alloy
Steels
Tensile Strength Yield Strength at 0.2 Elogation 2 inch,
AWS Classification
min. psi Percent offset, psi min, Percent
E7010-X 22
E7011-X 22
E7015-X 25
70,000 57,000
E7016-X 22
E7018-X 22
E7020-X 22
E7027-X 22
E8010-X 19
E8011-X 19
E8013-X 80,000 67,000 16
E8015-X 19
E8016-X 19
E8018-X 19
E8016-C3
80,000 68,000 to 80,000 24
E8018-C3
E9010-X 17
E9011-X 17
E9013-X 14
90,000 77,000
E9015-X 17
E9016-X 17
E9018-X 17
E9018-M 90,000 78,000 to 110,000 24
E10010-X 16
E10011-X 16
E10013-X 13
100,000 87,000
E10015-X 16
E10016-X 16
E10018-X 16
E10018-M 100,000 88,000 to 90,000 20
E11051-X
E11016-X 110,000 97,000 15
E11018-X
E11081-M 110,000 98,000 to 110,000 20
E12015-X
E12016-X 120,000 107,000 14
E12018-X
E12018-M
120,000 108,000 to 120,000 18
E12018-M1
570 | H Y U N D A I W E L D I N G
table 3 Impact-Property Requirements of Covered Electrodes for Low Alloy Steels
AWS Classification Minimum V-Notch Impact Requirement
SMAW
E8018-NM
20 ft·lb at -40°Fb
E8016-C3
(27J at -40°C)
E8018-C3
E8016-D3
E8018-D3
E8015-D1
20 ft·lb at -60°Fb
E8018-D1
SAW
(27J at -51°C)
E10015-D2
E10016-D2
E10018-D2
E7018-W1 20 ft·lb at 0°Fb
E8018-W2 (27J at -18°C)
E9018-M
GMAW
E10018-M 20 ft·lb at -60°Fb
E11018-M (27J at -51°C)
E12018-M
50 ft·lb at 0°Fb
E12018-M1
(68J at -18°C)
E8016-C1 20 ft·lb at -75°Fb
GTAW
E8018-C1 (27J at -59°C)
E7015-C1L
E7016-C1L
20 ft·lb at -100°Fb
E7018-C1L
(27J at -73°C)
E8016-C2
E8018-C2
FCAW
E7015-C2L
20 ft·lb at -150°Fb
E7016-C2L
(27J at -101°C)
E7018-C2L
All other classifications Not required Non-FERROUS
a. The extremely lowest value obtained together with the extremely highest value shall be
disregarded for this test. Two of the three remaining values shall be greater than the specified 20
ft·lb energy level; one of the three may be lower but shall not be less than 15 ft·lb. The computed
average value of the three remaining values shall be equal to, or greater than, the 20 ft·lb energy
level
b. As-welded impact properties.
APPENDIX
c. Stress-relieved properties.
571
AWS Classification System
SAW
1 AWS A 5.17
Specification for carbon steel electrodes and fluxes for Submerged Arc Welding
F S X X X – ECXXX – HX
① ② ③ ④ ⑤ ⑥ ⑦
572 | H Y U N D A I W E L D I N G
table 2 A5.17 Tensition Test Requirements
Flux-Electrode Classifications Tensile Strength, psi Yield Strength, psi Elongations, %
SMAW
F6XX-EXXX 60 000-80 000 48 000 22
F7XX-EXXX 70 000-95 000 58 000 22
SAW
2 -20
4 -40
20 ft·lbf
5 -50
6 -60
8 -80
Z No impact requirements
GMAW
table 4 Difussible Hydrogen Requirements
AWS Flux-Electrode Combination Optional Supplemental Diffusible Average Diffusible Hydrogen Maximum
Classification Hydrogen Designation (mL/100g Deposited Metal)
All H16 16.0
All H8 8.0
All H4 4.0
GTAW
All H2 2.0
2 AWS A 5.23
Specification for low alloy steel electrodes and fluxes for Submerged Arc Welding
FCAW
F X X X - E C XXX N - XN
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ Non-FERROUS
① Indicates flux
② Indicates the minimum tensile strength (in increments of 10,000 psi [69Mpa] of weld metal
with the flux and some specific classification of electrode deposited according to the welding
conditions specified herein ,Two digits are used for weld metal of 100,000 psi(690 Mpa) tensile
strength and higher – See Table. 7 AWS A5. 23 - 97
③ Designates the condition of heat treatment in which the test were conducted: “A” for as-welded
APPENDIX
and “P” for postweld heat treated. The time and temperature of the PWHT are specified herein
④ Indicates the lowest temperature at which the impact strenght of the weld metal referred to
above meets or exceeds 20 ft·lb(27J)
573
AWS Classification System
SAW
⑤ Indicates electrode
⑥ Indicates composite electrode, Omission of the “C” indicates solid electrode
⑦ Classification of the electrode used in depositing the weld metal referred to above – See Table 1
⑧ The “N” is used only when footnote C to Tables 1 and 2 apply – See Appendix A 2,2 for
explanation
⑨ Indicates the chemical composition of the weld metal. One or more letters or digits are used
– See Table 2
Example
F9P0 - EB3 - B3 is a complete designation. It refers to a flux that will produce weld metal which,
in the postweld heat - treated condition, will have a tensile strenghth no lower than 90,000
psi and Chary V - notch impact strength of at least 20ft lb at 0°F when deposited with an EB3
electrode under the conditions called for in this specification/ The composition of the weld metal
will be B3 (see Table 2)
574 | H Y U N D A I W E L D I N G
EF3 0.10/0.18 1.70/2.40 0.30 0.025 0.025 - 0.70/1.10 0.40/0.65 0.35 - - - -
EF4 0.16/0.23 0.60/0.90 0.15/0.35 0.035 0.025 0.10/0.60 0.10/0.80 0.15/0.30 0.35 - - - -
SMAW
EF5 0.10/0.17 1.70/2.20 0.20 0.010 0.010 0.25/0.50 2.30/2.80 0.45/0.65 0.50 - - - - Other low
EF6 0.07/0.15 1.45/1.90 0.10/0.30 0.015 0.015 0.20/0.55 1.75/2.25 0.40/0.65 0.25 - - - - alloy steel
EM2 0.10 1.25/1.80 0.20/0.60 0.010 0.010 0.30 1.40/2.10 0.25/0.55 0.25 0.05 0.10 0.10 0.10
EM3 0.10 1.40/1.80 0.20/0.60 0.010 0.010 0.55 1.90/2.60 0.25/0.65 0.25 0.04 0.10 0.10 0.10
EM4 0.10 1.40/1.80 0.20/0.60 0.010 0.010 0.60 2.00/2.80 0.30/0.65 0.25 0.03 0.10 0.10 0.10
EW 0.12 0.35/0.65 0.20/0.35 0.040 0.030 0.50/0.80 0.40/0.80 - 0.30/0.80 - - - -
SAW
EG - - - - - - - - - - - - -
GMAW
A1 0.12 1.00 0.80 0.040 0.030 - - 0.40/0.65 0.35 -
A2 0.12 1.40 0.80 0.040 0.030 - - 0.40/0.65 0.35 - C-Mo
A3 0.15 2.10 0.80 0.040 0.030 - - 0.40/0.65 0.35 - steel
A4 0.15 1.60 0.80 0.040 0.030 - - 0.40/0.65 0.35 -
GTAW
B3 0.15 1.20 0.80 0.040 0.030 2.00/2.50 - 0.90/1.20 0.35 -
Cr-Mo
B4 0.12 1.20 0.80 0.040 0.030 1.75/2.25 - 0.40/0.65 0.35 -
steel
B5 0.18 1.20 0.80 0.040 0.030 0.45/0.65 - 0.90/1.20 0.35 -
B6 0.12 1.20 0.80 0.040 0.030 0.45/6.00 - 0.40/0.65 0.35 -
B6H 0.10/0.25 1.20 0.80 0.040 0.030 0.45/6.00 - 0.40/0.65 0.35 -
Ni1 0.12 1.60 0.80 0.030 0.030 0.15 0.75/1.10 0.35 0.35 0.05Ti
FCAW
Ni2 0.12 1.60 0.80 0.030 0.030 - 2.00/2.90 - 0.35 -
Ni steel
Ni3 0.12 1.60 0.80 0.030 0.030 0.15 2.80/3.80 - 0.35 -
Ni4 0.14 1.60 0.80 0.030 0.030 - 1.40/2.10 0.35 0.35 -
F3 0.17 1.25/2.25 0.80 0.040 0.030 - 0.70/1.10 0.40/0.65 0.35 - Other low
F4 0.17 1.60 0.80 0.040 0.030 0.60 0.40/0.80 0.25 0.35 0.03Ti alloy steel
F5 0.17 1.20/1.80 0.80 0.030 0.030 0.65 2.00/2.80 0.30/0.80 0.50 -
F6 0.14 0.80/1.85 0.80 0.030 0.030 0.65 1.50/2.25 0.60 0.40 -
M1 0.10 0.60/1.60 0.80 0.040 0.030 0.15 1.25/2.00 0.35 0.30 0.03Ti
M2 0.10 0.90/1.80 0.80 0.040 0.030 0.35 1.40/2.10 0.25/0.65 0.30 0.03Ti
APPENDIX
M3 0.10 1.30/2.25 0.80 0.030 0.030 0.65 1.80/2.60 0.20/0.70 0.35 0.03Ti
M4 0.10 0.50/1.60 0.80 0.040 0.030 0.80 2.00/2.80 0.30/0.80 0.30 0.03Ti
W 0.12 0.50/1.60 0.80 0.040 0.030 0.45/0.70 0.40/0.80 - 0.30/0.75 -
G - - - - - - - - - -
575
AWS Classification System
SAW
576 | H Y U N D A I W E L D I N G
AWS Classification System
GMAW
1 AWS A 5.18
Specification for carbon steel electrodes and rods for gas shielded arc welding
SMAW
E (ER) XX C(S) - X Y HZ
① ② ③ ④ ⑤ ⑥
① Designates use as either an electrode or rod (ER), or use only as an electrode (E)
SAW
② Designates the minimum tensile strength
③ Indicates whether the filler metal is solid (S) or composite (C).
④ Indicates the chemical composition of a solid electrode or the chemical composition of the weld
metal produced by a composite electrode. The use of the “GS” suffix designates filler metals
intended for single pass applications only.
GMAW
⑤ Indicates the type of shielding gas used for classification of composite electrodes.
⑥ Optional supplemental diffusible hydrogen designator.
table 1 Chemical composition requirements for solid electrodes and rods : refer to Table as below
AWS Classifications UNS Weight Percent
GTAW
A5.18 A5.18M Number C Mn Si S P Ni Cr Mo V Cu Ti Zr Al
0.90 to 0.45 to 0.05 to 0.02 to 0.05 to
ER70S-2 ER48S-2 K10726 0.07 0.025 0.035 0.15 0.15 0.15 0.03 0.50
1.40 0.70 0.15 0.12 0.15
0.06 to 0.90 to 0.45 to
ER70S-3 ER48S-3 K11022 0.025 0.035 0.15 0.15 0.15 0.03 0.50 - - -
0.15 1.40 0.75
0.06 to 1.00 to 0.65 to
ER70S-4 ER48S-4 K11132 0.025 0.035 0.15 0.15 0.15 0.03 0.50 - - -
0.15 1.50 0.85
FCAW
0.06 to 1.40 to 0.80 to
ER70S-6 ER48S-6 K11140 0.025 0.035 0.15 0.15 0.15 0.03 0.50 - - -
0.15 1.85 1.15
0.07 to 1.5 0to 0.505 to
ER70S-7 ER48S-7 K11125 0.025 0.035 0.15 0.15 0.15 0.03 0.50 - - -
0.15 2.00 0.85
ER70S-G ER48S-G - Not specified
Non-FERROUS
table 2 Chemical composition requirements for weld metal from composite electrodes
AWS Classifications UNS Weight Percent
Shielding Gas
A5.18 A5.18M Number C Mn Si S P Ni Cr Mo V Cu
Multiple Pass Classifications
E70C-3X E-48C-3X W07703 75~80% Ar/Balance CO2 or CO2 0.12 1.75 0.90 0.03 0.03 0.50 0.20 0.30 0.08 0.50
APPENDIX
E70C-6X E-48C-6X W07706 75~80% Ar/Balance CO2 or CO2 0.12 1.75 0.90 0.03 0.03 0.50 0.20 0.30 0.08 0.50
E70C-G(X) E-48C-G(X) - f Not specified
Single Pass Classifications
E70C-GS(X) E-48C-GS(X) - f Not specified
577
AWS Classification System
GMAW
578 | H Y U N D A I W E L D I N G
2 AWS A 5.28
Specification for low-alloy steel electrodes and rods for gas shielded arc welding
SMAW
E(ER) XX X – X HZ
① ② ③ ④ ⑤
① Designates use as either electrode or rod (ER), or use only as an electrode (E)
SAW
② Tensile strength designator
③ Indicates whether the filler metal is solid (S) or composite stranded or metal cored (C)
④ Indicates the chemical composition of a solid electrode or the chemical composition of the weld
metal produced by a composite electrode
⑤ Optional supplemental diffusible hydrogen designator
GMAW
table 1 Chemical composition requirements for solid electrodes and rods
AWS Classifications Weight Percent
UNS Other
A5.28 A5.28M Number C Mn Si P S Ni Cr Mo V Ti Zr Al Cu Elements
Total
GTAW
Carbon-Molybdenum Steel Eelectrodes and Rods
0.30- 0.40-
ER70S-A1 ER49S-A1 K11235 0.12 1.30 0.025 0.025 0.20 - - - - - 0.35 0.50
0.70 0.65
Chromium-Molybdenum Steel Electrodes and Rods
007- 0.40- 0.40- 1.20- 0.40-
ER80S-B2 ER55S-B2 K20900 0.025 0.025 0.20 - - - - 0.35 0.50
0.12 0.70 0.70 1.50 0.65
FCAW
0.40- 0.40- 1.20- 0.40-
ER70S-B2L ER49S-B2L K20500 0.05 0.025 0.025 0.20 - - - - 0.35 0.50
0.70 0.70 1.50 0.65
007- 0.40- 0.40- 2.30- 0.90-
ER90S-B3 ER62S-B3 K30960 0.025 0.025 0.20 - - - - 0.35 0.50
0.12 0.70 0.70 2.70 1.20
0.40- 0.40- 2.30- 0.90-
ER80S-B3L ER55S-B3L K30560 0.05 0.025 0.025 0.20 - - - - 0.35 0.50
0.70 0.70 2.70 1.20
Non-FERROUS
ER80S-Ni1 ER55S-Ni1 K11260 0.12 1.25 0.025 0.025 0.15 0.35 0.05 - - - 0.35 0.50
0.80 1.10
0.40- 2.00-
ER80S-Ni2 ER55S-Ni2 K21240 0.12 1.25 0.025 0.025 - - - - - - 0.35 0.50
0.80 2.75
0.40- 3.00-
ER80S-Ni3 ER55S-Ni3 K31240 0.12 1.25 0.025 0.025 - - - - - - 0.35 0.50
0.80 3.75
579
AWS Classification System
GMAW
table 2 Chemical composition requirements for weld metal from composite electrodes
AWS Classifications Weight Percent
UNS Other
A5.28 A5.28M Number C Mn Si P S Ni Cr Mo V Ti Zr Al Cu Elements
Total
Chromium-Molybdenum Weld Metal
0.05- 0.40- 0.25- 1.00- 0.40-
E80C-B2 E55C-B2 W52030 0.025 0.030 0.20 0.03 - - - - 0.50
0.12 1.00 0.60 1.50 0.65
0.40- 0.25- 1.00- 0.40-
E70C-B2L E49C-B2L W52130 0.05 0.025 0.030 0.20 0.03 - - - 0.35 0.50
1.00 0.60 1.50 0.65
0.05- 0.40- 0.25- 2.00- 0.90-
E90C-B3 E62C-B3 W53030 0.025 0.030 0.20 0.03 - - - 0.35 0.50
0.12 1.00 0.60 2.50 1.20
0.40- 0.25- 2.00- 0.90-
E80C-B3L E55C-B3L W53130 0.05 0.025 0.030 0.20 0.03 - - - 0.35 0.50
1.00 0.60 2.50 1.20
0.40- 0.25- 4.50- 0.45-
E80C-B6 E55C-B6 0.10 0.025 0.025 0.60 0.03 - - - 0.35 0.50
1.00 0.60 6.00 0.65
0.40- 0.25- 8.00- 0.80-
E80C-B8 E55C-B8 0.10 0.025 0.025 0.20 0.03 - - - 0.35 0.50
1.00 0.60 10.50 1.20
0.08- 8.00- 0.85- 0.15-
E80C-B9 E55C-B9 1.20 0.50 0.020 0.015 0.80 - - 0.04 0.20 0.50
0.13 10.50 1.20 0.30
Nickel Steel Electrodes and Rods
0.80-
E80C-Ni1 E55C-Ni1 W21030 0.12 1.50 0.90 0.025 0.030 - 0.30 0.03 - - - 0.35 0.50
1.10
1.75-
E70C-Ni2 E49C-Ni2 W22030 0.08 1.25 0.90 0.025 0.030 - - 0.03 - - - 0.35 0.50
2.75
1.75-
E80C-Ni2 E55C-Ni2 W22030 0.12 1.50 0.90 0.025 0.030 - - 0.03 - - - 0.35 0.50
2.75
2.75-
E80C-Ni3 E55C-Ni3 W23030 0.12 1.50 0.90 0.025 0.030 - - 0.03 - - - 0.35 0.50
3.75
580 | H Y U N D A I W E L D I N G
Manganese-Molybdenum Steel Electrodes and Rods
1.00- 0.40-
SMAW
E90C-D2 E62C-D2 W19230 0.12 0.90 0.025 0.030 - - 0.03 - - - 0.35 0.50
1.90 0.60
Other Low-Alloy Steel Electrodes and Rods
0.75- 0.50- 0.25-
E90C-K3 E62C-K3 0.15 0.80 0.025 0.025 0.15 0.03 - - - 0.35 0.50
2.25 2.50 0.65
0.75- 0.50- 0.25-
E100C-K3 E69C-K3 0.15 0.80 0.025 0.025 0.15 0.03 - - - 0.35 0.50
2.25 2.50 0.65
0.75- 0.50- 0.25-
SAW
E110C-K3 E76C-K3 0.15 0.80 0.025 0.025 0.15 0.03 - - - 0.35 0.50
2.25 2.50 0.65
0.75- 0.50- 0.15- 0.25-
E110C-K4 E76C-K4 0.15 0.80 0.025 0.025 0.03 - - - 0.35 0.50
2.25 2.50 0.65 0.65
0.75- 0.50- 0.15- 0.25-
E120C-K4 E83C-K4 0.15 0.80 0.025 0.025 0.03 - - - 0.35 0.50
2.25 2.50 0.65 0.65
0.50- 0.35- 0.40- 0.45- 0.30-
E80C-W2 E55C-W2 0.12 0.025 0.030 - 0.03 - - - 0.50
1.30 0.80 0.80 0.70 0.75
GMAW
EXXC-G EXXC-G - Not specified
GTAW
A5.28 A5.28M psi Mpa psi Mpa (minimium)
ER70S-B2L ER49S-B2L
ER70C-B2L E49C-B2L 75,000 515 58,000 400 19
ER70S-A1 ER49S-A1
ER80S-B2 ER55S-B2
80,000 550 68,000 470 19
E80C-B2 E55C-B2
FCAW
ER80S-B3L ER55S-B3L
Argon/1~5% O2 80,000 550 68,000 470 17
E80C-B3L E55S-B3L
(Classes SG-AO-1
ER90S-B3 ER62S-B3 thru SG-AO-5)
90,000 620 78,000 540 17
E90C-B3 E62C-B3
Non-FERROUS
PWHT
ER80S-B6 ER55S-B6 80,000 550 68,000 470 17
E80C-B6 E55C-B6 80,000 550 68,000 470 17
ER80S-B8 ER55S-B8 80,000 550 68,000 470 17
E80C-B8 E55C-B8 80,000 550 68,000 470 17
Argon/5% CO2
ER90S-B9 ER62S-B9
(Class SG-AC-5)
APPENDIX
581
AWS Classification System
GMAW
ER80S-Ni1 ER55S-Ni1
80,000 550 68,000 470 24 As-Welded
E80C-Ni1 E55C-Ni1 Argon/1~5% O2
(Classes SG-AO-1
ER80S-Ni2 ER55S-Ni2 thru SG-AO-5)
E80C-Ni2 E55C-Ni2
80,000 550 68,000 470 24 PWHT
ER80S-Ni3 ER55S-Ni3
E80C-Ni3 E55C-Ni3
ER80S-D2 ER55S-D2 CO2 (Classes SG-C) 80,000 550 68,000 470 17 As-Welded
Argon/1~5% O2
ER90S-D2 ER62S-D2
(Classes SG-AO-1 90,000 620 78,000 540 17 As-Welded
E90C-D2 E62C-D2
thru SG-AO-5)
ER70S-G
(d) 70,000 480 (e) (e) (e) (e)
E70C-G
ER80S-G
(d) 80,000 550 (e) (e) (e) (e)
E80C-G
ER90S-G
(d) 90,000 620 (e) (e) (e) (e)
E90C-G
ER100S-G
(d) 100,000 690 (e) (e) (e) (e)
E100C-G
ER110S-G
(d) 110,000 760 (e) (e) (e) (e)
E110C-G
ER120S-G
(d) 120,000 830 (e) (e) (e) (e)
E120C-G
582 | H Y U N D A I W E L D I N G
table 4 Impact test requirements
AWS Classification Average Impact Energy Absorbera,b (minimium) Testing
SMAW
A5.28 A5.28M A5.28 A5.28M Condition
ER70S-A1 ER49S-A1
ER70S-B2L ER49S-B2L
E70C-B2L E49C-B2L
ER80S-B2 ER55S-B2
E80C-B2 E55C-B2
SAW
ER80S-B3L ER55S-B3L
E80C-B3L E55S-B3L
ER90S-B3 ER62S-B3 Not Required Not Required -
E90C-B3 E62C-B3
ER80S-B6 ER55S-B6
GMAW
E80C-B6 E55C-B6
ER80S-B8 ER55S-B8
E80C-B8 E55C-B8
ER90S-B9 ER62S-B9
E90C-B9 E62C-B9
ER80S-Ni1 ER55S-Ni1
20ft·lbf at -50°F 27 J at -45°C As-Welded
GTAW
E80C-Ni1 E55C-Ni1
E70C-Ni2 E49C-Ni2
ER80S-Ni2 ER55S-Ni2 20ft·lbf at -80°F 27 J at -60°C PWHTb
E80C-Ni2 E55C-Ni2
ER80S-Ni3 ER55S-Ni3
20ft·lbf at -100°F 27 J at -75°C PWHTb
E80C-Ni3 E55C-Ni3
FCAW
ER80S-D2 ER55S-D2
ER90S-D2 ER62S-D2 20ft·lbf at -20°F 27 J at -30°C As-Welded
E90C-D2 E62C-D2
ER100S-1 ER69S-1
Non-FERROUS
E120C-K4 E83C-K4
E80C-W2 E55C-W2 20ft·lbf at -20°F 27 J at -30°C As-Welded
ERXXS-G ERXXS-G As agreed between As agreed between -
EXXC-G EXXC-G supplier and purchasers supplier and purchasers -
583
AWS Classification System
FCAW
1 AWS A 5.20
Specification for carbon steel electrodes for Flux Cored Arc Welding
E X X T – X X - J X HX
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
① Designates an electrode
② Tensile strength designator
③ Welding position designator (“0” is for flat and horizontal position only, “1” is for all positions)
④ This designator indentifies the electrode as a flux cored electrode
⑤ Usability designator
⑥ Shielding gas designator
⑦ The letter “J” designates that the electrodes meet the requirements for improved toughness
(27J at -40ºC)
⑧ The letter “D” or “Q” when present in this position indicates that the weld metal will meet
supplemental mechanical property requirements with welding done using low heat input and
high heat input – See Table 2, 3
⑨ Optional supplemental diffusible hydrogen designator – See Table 1
table 2 Procedure requirements for “D” and “Q” optional supplemental designators
Optional Procedure Heat Preheat Interpass Heat Input Required Average
Supplemental Input (Fast or Slow Temperature Temperature Requirement for Heat Input for
Designator Cooling Rate) °F(°C) °F(°C) Any Single Pass All Passes
For electrode dimaters < 3/32 in. [2.4mm]
33 kJ/in. 30 + 2, -5 kJ/in.
Low 70° ± 25°F 200° ± 25°F [1.3 kJ/mm] maximum [1.2 + 0.1, -0.2 kJ/mm]
D
(Fast cooling rate) [20° ± 15°C] [90° ± 15°C] For electrode dimaters < 3/32 in. [2.4mm]
44 kJ/in. 40 + 2, -5 kJ/in.
[1.7 kJ/mm] minimum [1.6 + 0.1, -0.2 kJ/mm]
584 | H Y U N D A I W E L D I N G
High 300° ± 25°F 500° ± 50°F 75 kJ/in. 80 + 5, -2 kJ/in.
(Slow cooling rate) [150° ± 15°C] [260° ± 25°C] [3.0 kj/mm] minimum [3.1 + 0.2, -0.1 kJ/mm]
SMAW
Low 70° ± 25°F 150°F max. 33 kJ/in. 30 + 2, -5 kJ/in.
Q
(Fast cooling rate) [20° ± 15°C] [65°C max.] [1.3 kj/mm] minimum [1.2 + 0.1, -0.2 kJ/mm]
High 300° ± 25°F 300° ± 25°F 60 kJ/in. 70 + 5, -2 kJ/in.
(Slow cooling rate) [150° ± 15°C] [150° ± 15°C] [2.4 kJ/mm] minimum [2.8 + 0.2, -0.1 kJ/mm]
table 3 Mechanical property requirements for “D” and “Q” optional supplemental designators
SAW
Optional Supplemental Minimium Charpy V-Notch
Tensile Test Requirements
Designator Requirements
58 ksi[400 MPa] min. yield strength 70 ksi[490
D MPpa] min. tensile strength 22% min. elongation 40 ft·lbf at +70°F [54J at +20°C]
in 2 in. [50 mm]
58 to 80 ksi[400-550 MPa] yield strength for high
GMAW
heat input, slow cooling rate test 90 ksi[620 MPa]
Q max. yield strength for low heat input, fast cooling 20 ft·lbf at -20°F [27J at -30°C]
rate test 22% min. elongation in 2 in. [50mm]
(see Note c)
GTAW
2 AWS A 5.29
Specification for low-alloy steel electrodes for Flux Cored Arc Welding
E X X T X – X X - J HX
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
FCAW
① Designates an electrode
② Tensile strength designator – See Table 1
③ Welding position designator (“0” is for flat and horizontal position only, “1” is for all positions)
Non-FERROUS
(27J at -40ºC)
⑨ Optional supplemental diffusible hydrogen designator – See Table 3
585
AWS Classification System
FCAW
The weld deposit comoposition, condition of test (AW or PWHT) and Charpy V-Notch impact
properties are as agreed upon between the supplier and purchaser. Requirements for the
EXXTX-G,-GC,-GM
tension test, positionality, slag system and shielding gas, if any, conform to those indicatied by
the digits used.
The slag system, shielding gas, if any, consition of test (AW or PWHT) and Charpy V-Notch
impact properties are as agreed upon between the supplier and purchaser. Requirements for
EXXTX-X
the tension test, positionality and weld deposit composition conform to those indicatied by the
digits used.
The slag system, shielding, if any, consition of test (AW or PWHT) and Charpy V-Notch impact
properties and weld deposit composition are as agreed upon between the supplier and
EXXTG-G
purchaser. Requirements for the tension test and positionality conform to those indicatied by
the digits used.
586 | H Y U N D A I W E L D I N G
table 2 Weld metal chemical conposition requirements for classification to AWS A5.29/A5.29M (cont’d)
Weld Metal UNS Weight Percent
SMAW
Designation Number C Mn P S Si Ni Cr Mo V Al Cu Other
Other Low-Alloy Steel Electrodes
0.80~ 0.80~ 0.20~
K1 W2113X 0.15 0.030 0.030 0.80 0.15 0.05 - - -
1.40 1.10 0.65
0.50~ 1.00~
K2 W2123X 0.15 0.030 0.030 0.80 0.15 0.35 0.05 1.8 - -
1.75 2.00
SAW
0.75~ 1.25~ 0.25~
K3 W2133X 0.15 0.030 0.030 0.80 0.15 0.05 - - -
2.25 2.60 0.65
1.20~ 1.75~ 0.20~ 0.20~
K4 W2233X 0.15 0.030 0.030 0.80 0.03 - - -
2.25 2.60 0.60 0.65
0.10~ 0.60~ 0.75~ 0.20~ 0.15~
GMAW
K5 W2162X 0.030 0.030 0.80 0.05 - - -
0.25 1.60 2.00 0.70 0.55
0.50~ 0.40~
K6 W2104X 0.15 0.030 0.030 0.80 0.20 0.15 0.05 1.8 - -
1.50 1.00
1.00~ 2.00~
K7 W2205X 0.15 0.030 0.030 0.80 - - - - - -
1.75 2.75
GTAW
1.00~ 0.50~
K8 W2143X 0.15 0.030 0.030 0.40 0.20 0.20 0.05 1.8 - -
2.00 1.50
0.50~ 1.30~
K9 W2323O 0.07 0.015 0.015 0.60 0.20 0.50 0.05 - 0.06 -
1.50 3.75
0.50~ 0.35~ 0.40~ 0.45~ 0.30~
W2 W2013X 0.12 0.030 0.030 - - - -
1.30 0.80 0.80 0.70 0.75
FCAW
G - - 0.50 0.030 0.030 1.00 0.50 0.30 0.20 0.10 1.8 - -
587
EN Classification System
1 EN 10204 : Metallic products – Type of inspection documents
General
1. This document specifies the different types of inspection documents supplied to the purchaser,
in accordance with the requirements of the order, for the delivery of all metallic products e.g.
plates, sheets, bars, forgings, castings, whatever their method of production
2. This document may also apply to non-metallic products
3. This document is used in conjunction with the product specifications which specify the technical
delivery conditions of the products.
588 | H Y U N D A I W E L D I N G
④ Chemical composition of all-weld metal – See Table 3
⑤ Type of electrode covering – See table 1
SMAW
⑥ Nominal electrode efficiency and type of current
⑦ Welding position – See Table 2
⑧ Hydrogen content – See Table 6
table 1 table 2
SAW
Symbol Type of covering Symbol Welding position
A Acid covering 1 PA, PB, PC, PD, PE, PF & PG
C Cellulosic covering 2 PA, PB, PC, PD, PE & PF
B Basic covering 3 PA & PB
R Rutile covering 4 PA
5 PA, PB & PG
…
GMAW
PA = Flat position
table 3 PB = Horizontal vertical position
Chemical composition PC = Horizontal position
Symbol
Mn Mo Ni PD = Horizontal overhead position
No Symbol 2.0 - -
PE = Overhead position
GTAW
Mo 1.4 0.3~0.6 -
PF = Vertical up position
MnMo 1.4~2.0 0.3~0.6 -
1Ni 1.4 - 0.6~1.2 PG = Vertical down position
table 4
Symbol Minimum Yield strength (MPa) Tensile Strength (MPa) Minimum Elongation (%)
FCAW
35 355 440~570 22
38 380 470~600 20
42 420 500~640 20
46 460 530~680 20
50 500 560~720 18
Non-FERROUS
table 5 table 6
Symbol Test temperature (ºC) Symbol Hydrogen content (ml/100g)
0 0 H5 5
2 -20 H10 10
3 -30 H15 15
APPENDIX
4 -40
5 -50
…
589
EN Classification System
3 EN ISO 17632 : 2008
Welding consumables – Tubular cored electrodes for gas shielded and non-gas shielded metal arc
welding of non-alloy and fine grain steels – classification
table 1
Composition Chemical composition (%)
Designation C Mn Si P S Cr Ni Mo V Nb Al Cu
No Symbol - 2.0 - - - 0.2 0.5 0.2 0.08 0.05 2.0 0.3
Mo - 1.4 - - - 0.2 0.5 0.3~0.6 0.08 0.05 2.0 0.3
MnMo - 1.4~2.0 - - - 0.2 0.5 0.3~0.6 0.08 0.05 2.0 0.3
1Ni - 1.4 0.80 - - 0.2 0.6~1.2 0.2 0.08 0.05 2.0 0.3
1.5Ni - 1.6 - - - 0.2 1.2~1.8 0.2 0.08 0.05 2.0 0.3
2Ni - 1.4 - - - 0.2 1.8~2.6 0.2 0.08 0.05 2.0 0.3
3Ni - 1.4 - - - 0.2 2.6~3.8 0.2 0.08 0.05 2.0 0.3
…
table 2
Symbol Minimum Yield strength (MPa) Tensile Strength (MPa) Minimum Elongation (%)
35 355 440~570 22
38 380 470~600 20
42 420 500~640 20
46 460 530~680 20
50 500 560~720 18
590 | H Y U N D A I W E L D I N G
table 3 table 4
Symbol Test temperature (ºC) Symbol Welding position
SMAW
0 0 1 PA, PB, PC, PD, PE, PF & PG
2 -20 2 PA, PB, PC, PD, PE & PF
3 -30 3 PA & PB
4 -40 4 PA
5 -50 5 PA, PB & PG
…
PA = Flat position
SAW
PB = Horizontal vertical position
table 5 PC = Horizontal position
PD = Horizontal overhead position
Symbol Hydrogen content (ml/100g)
PE = Overhead position
H5 5
PF = Vertical up position
H10 10
PG = Vertical down position
GMAW
H15 15
table 6
Symbol Characteristics Type of weld
R Rutile, Slow freezing slag Single, multiple pass
P Rutile, Fast freezing slag Single, multiple pass
GTAW
B Basic Single, multiple pass
M Metal powder Single, multiple pass
…
FCAW
Non-FERROUS
APPENDIX
591
EN Classification System
4 EN ISO 14341 : 2011
Welding consumables – Wire electrodes and weld deposits for gas shielded metal arc welding of
non alloy and fine grain steels – Classification
① Designates a wire electrode and/or deposit produced by gas shielded metal arc welding
② Strength and elongation – See Table 2
③ Impact properties – See Table 3
④ Shielding gas
⑤ Chemical composition of the wire electrode – See Table 1
table 1
Composition Chemical composition (%)
Designation C Si Mn P S Ni Cr Mo V Cu Al Ti+Zr
2Si 0.06~0.14 0.50~0.80 0.90~1.30 0.025 0.025 0.15 0.15 0.15 0.03 0.35 0.02 0.15
3Si1 0.06~0.14 0.70~1.00 1.30~1.60 0.025 0.025 0.15 0.15 0.15 0.03 0.35 0.02 0.15
3Si2 0.06~0.14 1.00~1.30 1.30~1.60 0.025 0.025 0.15 0.15 0.15 0.03 0.35 0.02 0.15
4Si1 0.06~0.14 0.80~1.20 1.60~1.90 0.025 0.025 0.15 0.15 0.15 0.03 0.35 0.02 0.15
2Ti 0.04~0.14 0.40~0.80 0.90~1.40 0.025 0.025 0.15 0.15 0.15 0.03 0.35 0.05~0.20 0.05~0.25
2Al 0.08~0.14 0.30~0.50 0.90~1.30 0.025 0.025 0.15 0.15 0.15 0.03 0.35 0.35~0.75 0.15
3Ni1 0.06~0.14 0.50~0.90 1.00~1.60 0.020 0.020 0.80~1.50 0.15 0.15 0.03 0.35 0.02 0.15
…
table 2 table 3
Minimum Yield strength Tensile Strength Minimum Elongation Symbol Test temperature (ºC)
Symbol
(MPa) (MPa) (%) 0 0
35 355 440~570 22 2 -20
38 380 470~600 20 3 -30
42 420 500~640 20 4 -40
46 460 530~680 20 5 -50
50 500 560~720 18
…
592 | H Y U N D A I W E L D I N G
5 EN ISO 14171 : 2011
Welding consumables – Solid wire electrodes, tubular cored electrodes and electrode/flux
SMAW
Combinations for submerged arc welding of non alloy and fine grain steels - Classification
ISO 14717 – A – S 46 3 AB S2
① ② ③ ④ ⑤
SAW
① Electrode/flux combination for submerged arc welding
② Indicates the tensile properties – See Table 2
③ Indicates the impact properties – See Table 3
④ Type of welding flux (Refer to EN 14174)
⑤ Chemical composition of the wire electrode – See Table 1
GMAW
table 1
Composition Chemical composition (%)
Designation C Si Mn P S Mo Ni Cr Cu
S1 0.05~0.15 0.15 0.35~0.60 0.025 0.025 0.15 0.15 0.15 0.30
GTAW
S2 0.07~0.15 0.15 0.80~1.30 0.025 0.025 0.15 0.15 0.15 0.30
S3 0.07~0.15 0.15 1.30~1.75 0.025 0.025 0.15 0.15 0.15 0.30
S4 0.07~0.15 0.15 1.75~2.25 0.025 0.025 0.15 0.15 0.15 0.30
S1Si1 0.07~0.15 0.15~0.40 0.35~0.60 0.025 0.025 0.15 0.15 0.15 0.30
S2Si1 0.07~0.15 0.15~0.40 0.80~1.30 0.025 0.025 0.15 0.15 0.15 0.30
S2Si2 0.07~0.15 0.40~0.60 0.80~1.30 0.025 0.025 0.15 0.15 0.15 0.30
FCAW
…
table 2 table 3
Minimum Yield strength Tensile Strength Minimum Elongation Symbol Test temperature (ºC)
Symbol
(MPa) (MPa) (%) 0 0
Non-FERROUS
APPENDIX
593
Standards of welding consumables
Classification Society
1 Flux covered arc welding rods for mild and high tensile steel
Yield point Tensile strength EL Impact value Hydrogen contents
Approvals Steel type
(N/mm2) (N/mm2) (%) Grade °C J (ml/100gr)
RMW1 20
Mild steel ≥305 400~560 ≥22 RMW2 0 ≥47(≥34) Glycerin method
RMW3 -20 ≤0.10H
YP32,38 RMW52 0 ≤0.05HH
KR ≥375 490~660 ≥22 ≥47(≥34)
High tensile steel RMW53 -20 Mercury method
RMW61 0 ≤0.15H
YP50 ≥490 ≥20 ≥47(≥34) 0.08HH
570~730 RMW62 -20
High tensile steel RMW63 -30
1 20 ≥47(≥34) Glycerin method
Mild steel ≥305 400~655 2 0 ≤0.10H
or ≥61
3 -20 or -10 ≤0.05H
ABS
1Y 20 or 0 Mercury method
YP32,38 ≥54(≥34) ≤0.16H
≥370 490~655 2Y 0 or -20
High tensile steel or ≥27 ≤0.08HH
3Y -20 or -40
1 20
Mild steel ≥305 400~560 2 0 Glycerin method
3 -20 ≥0.1H
LR ≥47(≥34)
Mercury method
YP32,38 ≥375 2Y 0 ≥0.15H
460~660
High tensile steel 3Y -20
1 20 Glycerin method
Mild steel ≥305 400~560 2 0 ≤0.1H
3 -20 ≤0.05HH
BV ≥47(≥34) Mercury method
YP32,38 2Y 0 ≤0.15H
≥375 490~660 0.08HH
High tensile steel 3Y -20
≤0.05HH
1 20
Mild steel ≥305 400~560 2 0
3 -20 Glycerin method
≥47(≥34) ≤0.1H15
2Y 0 ≤0.05H10
YP32,38 ≥375 3Y -20
DNV 490~660 Mercury method
High tensile steel 4Y -40 ≤0.15H15
5Y -60 ≤0.10H10
2Y40 0 ≤0.05H5
YP40 ≥400 ≥47(≥41)
510~690 3Y40 -20
High tensile steel 4Y40 -40
KMW1 20
Mild steel ≥305 400~560 ≥22 KMW2 0
KMW3 -20 Glycerin method
≥47(≥34) ≤0.1H15
KMW52 0 ≤0.05H10
YP32,38 ≥375
NK 490~660 KMW53 -20
High tensile steel Mercury method
KMW54 -40 ≤0.15H15
KMW52Y40 0 ≤0.10HH10
YP40 ≥400 ≥47(≥41)
510~690 KMW53Y40 -20
High tensile steel KMW54Y40 -40
Remark: ( ) value in impact value blank appears regulated value for butt welding
594 | H Y U N D A I W E L D I N G
2 Mild steel and high-tensile steel arc welding material
Yield point Tensile strength EL Impact value
SMAW
Approvals Steel type
(N/mm2) (N/mm2) (%) Grade °C J
RMW1 20
Mild steel ≥305 400~560 RMW2 0
≥22 RMW3 -20
KR YP32,38 ≥375 RMW52 0 ≥47(≥34)
490~660
High tensile steel RMW53 -20
RMW61 0
YP50
SAW
≥490 570~730 ≥20 RMW62 -20
High tensile steel RMW63 -30
1 20 ≥47(≥34)
Mild steel ≥305 400~655 2 0 or ≥61
3 -20 or -10
ABS
1Y 20 or 0 ≥54(≥34)
YP32,38 ≥370 490~655 2Y 0 or -20
High tensile steel or ≥27
3Y -20 or -40
GMAW
1 20
Mild steel ≥305 400~560 2 0
3 -20
LR ≥47(≥34)
1Y 20
YP32,38 ≥375 460~660 2Y 0
High tensile steel 3Y -20
1 20
≥305
GTAW
Mild steel 400~560 2 0
3 -20
BV ≥47(≥34)
1Y 20
YP32,38 ≥375 490~660 2Y 0
High tensile steel 3Y -20
≥22 I 20
Mild steel ≥305 400~560 II 0
III -20
FCAW
IY 20 ≥47(≥34)
IIY 0
YP32,38 ≥375
DNV 490~660 IIIY -20
High tensile steel IVY -40
VY -60
IIY40 0
YP40
Non-FERROUS
595
Standards of welding consumables
Classification Society
596 | H Y U N D A I W E L D I N G
4 Low Temperature Arc Electrode, Gas Shield Arc Welding Materials and Sub Merged Arc Welding Material
Yield point Tensile strength EL Impact value
SMAW
Approvals Steel type
(N/mm2) (N/mm2) (%) Grade °C J
RMWL1
≥305 400~560 RSWL1 -40
RAWL1
≥22
RMWL2 ≥34
≥345 440~610 RSWL2 (≥27)
RAWL2
-60
SAW
RMWL3
KR 490~660 ≥21 RSWL3
RAWL3
≥375
RMWL91
≥590 RSWL91
RAWL91
≥25 -196 ≥27
RMWL92
≥410 ≥660 RSWL92
GMAW
RAWL92
≥460 ≥22 1 1/2Ni -80
≥420 3 1/2Ni -100
LR ≥375 ≥34
≥500 ≥25 5Ni -120
≥600 9Ni -196
-55 ≥41
≥305 400~560 5/V
GTAW
Low temperature -60 ≥34
≥22
steel -55 ≥41
≥375 490~660 5Y/VY
-60 ≥34
DNV
≥275 ≥420 NV1.5NI -95
≥345 ≥440 NV3.5Ni -115
≥25 ≥34
≥390 ≥570 NV5NI -140
FCAW
≥490 ≥640 NV9Ni -196
KMWL1
≥305 400~560 KSWL1 -40
KAWL1
≥22
KMWL2 ≥34
≥345 440~610 KSWL2 (≥27)
Non-FERROUS
KAWL2
-60
KMWL3
NK 490~660 ≥21 KSWL3
KAWL3
≥375
RMWL91
≥590 RSWL91 -196
RAWL91
≥25 ≥27
RMWL92
≥410 ≥660 RSWL92 -196
APPENDIX
RAWL92
Remark: ( ) value in impact value blank appears RAWL(KAWL) case 1,2,3
597
Reference Material
1 Hardness conversion table
Vickers Brinell hardness Tensile Strength
Rockwell Hardness Shore
Hardness 10mm Ball 3,000kg load (kgf/mm²)
Hardness
(DPH) Standard Ball Tungsten Carbide Ball B scale C scale (approx)
940 - - - 68.0 97 -
920 - - - 67.5 96 -
900 - - - 67.0 95 -
880 - 767 - 66.4 93 -
860 - 757 - 65.9 92 -
840 - 745 - 65.3 91 -
820 - 733 - 64.7 90 -
800 - 722 - 64.0 88 -
780 - 710 - 63.5 87 -
760 - 698 - 62.6 86 -
740 - 684 - 61.8 84 -
720 - 670 - 61.0 83 -
700 - 656 - 60.1 81 -
690 - 647 - 59.7 - -
680 - 638 - 59.2 80 -
670 - 630 - 58.8 - 227
660 - 620 - 58.3 79 224
650 - 611 - 57.8 - 220
640 - 601 - 57.3 77 217
630 - 591 - 56.8 - 213
620 - 582 - 56.3 75 210
610 - 573 - 55.7 - 206
600 - 564 - 55.2 74 203
590 - 554 - 54.7 - 199
580 - 545 - 54.1 72 196
570 - 535 - 53.6 - 192
560 - 525 - 53.0 71 189
550 505 517 - 52.3 - 185
540 496 507 - 51.7 69 182
530 488 497 - 51.1 - 178
520 480 488 - 50.5 67 175
510 473 479 - 49.8 - 171
500 465 471 - 49.0 66 168
490 456 460 - 48.4 - 164
480 448 452 - 47.7 64 161
470 441 442 - 46.9 - 157
460 433 433 - 46.1 62 154
450 425 425 - 45.3 - 150
440 415 415 - 44.5 59 147
430 405 405 - 43.6 - 143
420 397 397 - 42.7 57 140
598 | H Y U N D A I W E L D I N G
Vickers Brinell hardness Tensile Strength
SMAW
Rockwell Hardness Shore
Hardness 10mm Ball 3,000kg load (kgf/mm²)
Hardness
(DPH) Standard Ball Tungsten Carbide Ball B scale C scale (approx)
410 388 388 - 41.8 - 137
400 379 379 - 40.8 55 133
390 369 369 - 39.8 - 130
380 360 360 (110.0) 38.8 52 126
370 350 350 - 37.7 - 123
SAW
360 341 341 (109.0) 36.5 50 119
350 331 331 - 35.5 - 116
340 322 322 (108.0) 34.4 47 113
330 313 313 - 33.3 - 109
320 303 303 (107.0) 32.2 45 106
310 294 294 - 31.0 - 102
GMAW
300 284 284 (105.5) 29.8 42 99
295 280 280 - 29.2 - 97.8
290 275 275 (104.5) 28.5 41 95.2
285 270 270 - 27.8 - 94.1
280 265 266 (103.5) 27.1 40 92.0
275 261 261 - 26.4 - 90.6
270 256 256 (102.0) 25.6 38 88.6
265 252 252 - 24.8 - 87.2
GTAW
260 247 248 (101.2) 24.0 37 85.1
255 243 243 - 23.1 - 83.7
250 238 238 99.5 22.2 36 81.0
245 233 233 - 21.3 - 80.1
240 228 228 98.1 20.3 34 78.0
230 219 219 96.7 (18.0) 33 74.5
220 209 209 95.0 (15.7) 32 71.0
FCAW
210 200 200 93.6 (13.4) 30 68.2
190 181 181 89.5 (8.5) 28 61.8
180 171 171 87.1 (6.0) 26 59.0
170 162 162 85.0 (0.3) 25 55.5
160 152 152 81.7 (0.0) 24 52.7
Non-FERROUS
85 81 81 41.0 - - -
599
Reference Material
2 Stress conversion table (1)
(lbs/in2 → kgf/mm2)
lbs/in2 0.000 1.000 2.000 3.000 4.000 5.000 6.000 7.000 8.000 9.000
Kgf/mm2 Kgf/mm2 Kgf/mm2 Kgf/mm2 Kgf/mm2 Kgf/mm2 Kgf/mm2 Kgf/mm2 Kgf/mm2 Kgf/mm2 Kgf/mm2
0.000 0.000 0.703 1.406 2.109 2.812 3.515 4.218 4.922 5.625 6.328
10,000 7.031 7.734 8.437 9.140 9.843 10.546 11.249 11.952 12.665 13.359
20,000 14.063 14.765 15.468 16.171 16.874 17.577 18.280 18.983 19.686 20.398
30,000 21.092 21.796 22.499 23.202 23.905 24.608 25.311 26.014 26.717 27.420
40,000 28.123 28.826 29.529 30.233 30.936 31.639 32.342 33.045 33.748 34.451
50,000 35.154 35.857 36.560 37.263 37.966 38.669 39.373 40.076 40.779 41.482
60,000 42.185 42.888 43.591 44.294 44.997 45.700 46.403 47.106 47.810 48.513
70,000 49,216 49.919 50.622 51.325 52.028 52.731 53.434 54.137 54,840 55.543
80,000 56.247 56.950 57.653 58.356 59.059 59.762 60.465 61.618 61.871 62.574
90,000 63.277 63.980 64.683 65.387 66.909 66.793 67.496 68,199 68.902 69.605
100,000 70.308 71.011 71.714 72.417 73.120 73.824 74.527 75.230 75.933 76.635
110,000 77.339 78.012 78.745 79.448 80.151 80.854 81.557 82.261 82.964 83.667
120,000 84.370 85.073 85.776 86.497 87.182 87.885 88.588 89.291 89.994 90.698
130,000 91.401 92.104 92.807 93.510 94.213 94.916 95.619 96.322 97.025 97.728
140.000 98.431 99.134 99.838 100.541 101.244 101.947 102.650 103.353 104.056 104.759
150,000 105.462 106.165 106.868 107.571 108.275 108.978 109.681 110.384 111.087 111.790
160,000 112.493 113.196 113.899 114.502 115.305 116.008 116.712 117.415 118.118 118.821
170,000 119.524 120.227 120.930 121.633 122.336 123.039 123.742 124.445 125.148 125.852
180,000 123.555 127.258 127.961 128.664 129.367 130.773 130.070 131.476 132.179 132.882
190,000 133.585 134.289 134.992 135.695 136.398 137.101 137.804 138.507 13.210 139.913
200,000 140.161 141.319 142.022 142.726 143.429 144.132 144.835 145.538 146.241 146.944
210,000 147.647 148.350 149.058 149.756 150.459 151.866 151.866 152.569 153.272 153.975
220,000 154.678 155.381 156.084 156.787 157.490 158.193 158.896 159.599 160.303 161.006
230,000 161.709 162.412 163.115 163.818 164.521 165.224 165.927 166.630 167.333 168.036
240,000 168.740 169.443 170.146 170.849 170.552 172.255 172.958 173.661 174.364 175.067
250,000 175.770 176.473 177.177 177.880 178.583 179.286 179.989 180.692 181.395 182.098
lbs/in2 100 200 300 400 500 600 700 800 900
Kgf/mm2 0.0703 0.1406 0.2109 0.2812 0.3512 0.4218 0.4918 0.5625 0.6328
600 | H Y U N D A I W E L D I N G
3 Stress conversion table (2)
(kgf/mm2 → MPa) / Conversion Factor: 1kgf/mm2 = 9.80665MPa
SMAW
MPa
Kgf/mm2 Kgf/mm2
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
- 0.9807 1.9613 2.9420 3.9227 4.9033 5.8840 6.8647 7.8453 8.826 -
1 9.8067 10.787 11.768 12.749 13.729 14.710 15.691 16.671 17.652 18.633 1
2 19.613 20.594 21.575 22.555 23.536 24.517 25.497 26.478 27.459 28.439 2
3 29.420 30.401 31.381 32.362 33.343 34.323 35.304 36.285 37.265 38.246 3
4 39.227 40.207 41.188 42.169 43.149 44.130 45.111 46.091 47.072 48.053 4
5 49.033 50.014 50.995 51.975 52.956 53.937 54.917 55.898 56.879 57.859 5
SAW
6 58.840 59.821 60.801 61.763 62.763 63.743 64.724 65.705 66.685 67.666 6
7 68.647 69.627 70.608 71.589 72.569 73.550 74.531 75.511 76.492 77.473 7
8 78.453 79.434 80.415 81.395 82.376 83.357 84.337 85.318 86.299 87.279 8
9 88.260 89.241 90.221 91.202 92.138 93.163 94.144 95.125 96.105 97.086 9
10 98.067 99.047 100.03 101.01 101.99 102.97 103.95 104.63 105.91 106.89 10
11 107.87 108.85 109.83 110.82 111.80 112.78 113.76 114.74 115.72 116.70 11
12 117.68 118.66 119.64 120.62 121.60 122.58 123.56 124.54 125.53 126.51 12
13 127.49 128.47 129.45 130.43 131.41 132.39 133.37 134.35 135.33 136.31 13
GMAW
14 137.29 138.27 139.25 140.24 141.22 142.20 143.18 144.16 145.14 146.12 14
15 147.10 148.08 149.06 150.04 151.02 152.00 152.98 135.96 154.95 155.93 15
16 156.91 157.89 158.87 159.85 160.83 161.81 162.79 163.77 164.75 165.73 16
17 166.71 167.69 168.67 169.66 170.64 171.62 172.60 173.58 174.56 175.54 17
18 176.52 177.50 178.48 179.46 180.44 181.42 182.40 183.38 184.37 185.35 18
19 186.33 187.31 188.29 189.27 190.25 191.23 192.21 193.19 194.17 195.15 19
20 196.13 197.11 198.09 199.07 200.06 201.04 202.02 203.00 203.98 204.96 20
21 205.94 206.92 207.90 208.88 209.96 210.84 211.82 212.80 213.78 214.77 21
GTAW
22 215.75 216.73 217.71 218.69 219.69 220.65 221.63 222.61 223.59 224.57 22
23 225.55 226.53 227.51 228.49 229.48 230.46 231.44 232.42 233.40 234.77 23
24 235.36 236.34 237.32 238.30 239.28 240.26 241.24 242.22 243.20 244.19 24
25 245.17 246.15 247.13 248.11 249.09 250.07 251.05 252.03 253.01 253.99 25
26 254.97 255.95 256.93 257.91 258.90 259.88 260.86 261.84 262.82 263.80 26
27 264.78 265.76 266.74 267.72 268.70 269.68 270.66 271.64 272.62 273.61 27
28 274.59 275.59 276.55 277.53 278.51 279.49 280.47 281.45 282.43 283.41 28
29 284.39 285.39 286.35 287.33 288.32 289.30 290.28 291.28 292.24 293.22 29
FCAW
30 294.20 295.18 296.16 297.14 298.12 299.10 300.08 301.06 302.04 303.03 30
31 304.01 304.99 305.97 306.95 307.93 308.91 309.89 310.87 311.85 312.83 31
32 313.81 314.79 315.77 316.75 317.74 318.72 319.70 320.68 321.66 322.64 32
33 323.62 324.60 325.58 326.56 327.54 328.52 329.50 330.48 331.46 332.45 33
34 333.63 334.41 335.39 336.37 337.35 338.33 339.31 340.29 341.27 342.25 34
35 343.23 344.21 345.19 346.17 347.16 348.14 349.12 350.10 351.08 352.06 35
36 353.04 354.02 355.00 355.98 356.96 357.94 358.92 359.90 360.88 361.87 36
Non-FERROUS
37 362.85 363.83 364.81 365.79 366.77 367.75 368.73 369.71 370.69 370.67 37
38 372.65 373.63 374.61 375.59 376.58 377.56 378.54 379.52 380.50 381.48 38
39 382.46 383.44 384.42 385.40 386.38 387.36 388.34 389.32 390.30 391.29 39
40 392.27 393.25 394.23 395.21 396.19 397.17 398.15 399.13 400.11 401.09 40
41 402.07 403.05 404.03 405.01 406.00 406.98 407.96 408.94 409.92 410.90 41
42 411.88 412.86 413.84 414.82 415.80 416.78 417.76 418.74 419.72 420.71 42
43 421.69 422.67 423.65 424.63 425.61 426.59 427.57 428.55 429.53 430.51 43
44 431.49 432.47 433.45 434.43 435.42 436.40 437.38 438..55 439.34 440.32 44
45 441.30 442.28 443.26 444.24 445.22 446.20 447.18 448.16 449.14 450.13 45
APPENDIX
46 451.11 452.09 453.07 454.05 455.03 456.01 456.99 457.97 458.95 459.93 46
47 460.91 461.89 462.87 463.85 464.84 465.82 466.80 467.97 468.76 469.74 47
48 470.72 471.70 472.68 473.66 474.64 475.62 476.60 477.58 478.56 479.55 48
49 480.53 481.54 482.49 483.47 484.45 485.43 486.41 487.39 488.37 489.35 49
601
Reference Material
602 | H Y U N D A I W E L D I N G
4 Stress conversion table (3)
(MPa → kgf/mm2) / Conversion Factor: 1MPa = 0.10197kgf/mm2
SMAW
Kgf/mm2
MPa MPa
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
- - 0.1020 0.2039 0.3059 0.4079 0.5099 0.6118 0.7138 0.8158 0.9177
10 1.0197 1.1217 1.12237 1.3256 1.3276 1.5296 1.6315 1.7335 1.8355 1.9375 10
20 2.0394 2.1417 2.2434 2.3453 2.4473 2.5493 2.6543 2.7532 2.8552 2.9572 20
30 3.0591 3.1611 3.2631 3.3651 3.4670 3.5690 3.6710 3.7729 3.8749 3.9769 30
40 4.0789 4.1808 4.2828 4.3848 4.4868 4.5887 4.6907 4.7927 4.8946 4.9966 40
50 5.0936 5.2006 5.3025 5.4045 5.5065 5.6084 5.7104 5.8124 5.9144 6.0163 50
SAW
60 6.1183 6.2203 6.3222 6.4242 6.5262 6.6282 6.7301 6.8321 6.9341 7.0363 60
70 7.1380 7.2400 7.3420 7.4439 7.5499 7.6479 7.7498 7.8518 7.9538 8.0558 70
80 8.1577 8.2597 8.3617 8.4636 8.5656 8.6676 8.7696 8.8715 8.9735 9.0755 80
90 9.1774 9.2794 9.3814 9.4834 9.5853 9.6873 9.7893 9.8912 9.9932 10.095 90
100 10.197 10.290 10.401 10.503 10.605 10.707 10.809 10.911 11.013 11.115 100
110 11.217 11.319 11.421 11.523 11.625 11.727 11.829 11.931 12.033 12.135 110
120 12.237 12.399 12.441 12.543 12.644 12.764 12.848 12.950 13.052 13.154 120
130 13.256 13.358 13.460 13.562 13.644 13.766 13.868 13.970 14.072 14.174 130
GMAW
140 14.276 14.378 14.480 14.582 14.674 14.786 14.888 14.990 15.092 15.194 140
150 15.296 15.398 15.500 15.602 15.704 15.806 15.908 16.010 16.112 16.213 150
160 16.315 16.417 16.519 16.621 16.723 16.825 16.927 17.029 17.131 17.233 160
170 17.335 17.437 17.539 17.641 17.743 17.845 17.947 18.049 18.151 18.253 170
180 18.355 18.457 18.559 18.661 18.763 18.865 18.967 19.069 19.171 19.273 180
190 19.375 19.477 19.579 19.681 19.782 19.884 19.986 20.088 20.190 20.292 190
200 20.394 20.496 20.598 20.700 20.802 20.904 21.006 21.108 21.210 21.312 200
210 21.44 21.516 21.618 21.720 21.822 21.924 22.026 22.128 22.230 22.332 210
GTAW
220 22.434 22.536 22.638 22.740 22.842 22.944 23.046 23.148 23.250 23.352 220
230 23.453 23.555 23.657 23.759 23.861 23.963 24.065 24.167 24.269 24.371 230
240 24.473 24.575 24.677 24.779 24.881 24.983 25.085 25.187 25.289 25.391 240
250 25.493 25.595 25.697 25.799 25.901 26.003 26.015 26.207 26.309 26.411 250
260 26.513 26.614 26.717 26.899 26.921 27.022 27.124 27.223 27.328 27.430 260
270 27.532 27.634 27.736 27.838 27.940 27.042 28.144 28.246 28.348 28.450 270
280 28.552 28.654 28.756 28.858 28.960 29.062 29.164 29.266 29.368 29.470 280
290 29.572 29.674 29.776 29.878 29.980 30.082 30.184 30.286 30.388 30.490 290
FCAW
300 30.591 30.693 30.795 30.897 30.999 31.101 31.203 31.305 31.407 31.509 300
310 31.611 31.713 31.815 31.917 32.019 32.121 32.223 32.325 32.427 32.529 310
320 32.631 32.733 32.835 32.937 33.039 33.141 33.243 33.345 33.447 33.549 320
330 33.651 33.753 33.855 33.957 33.059 34.160 34.262 34.364 34.466 34.568 330
340 34.670 34.772 34.874 34.976 34.078 35.180 35.282 35.384 35.486 35.588 340
350 35.690 35.792 35.894 35.996 36.098 36.200 36.302 36.404 36.406 36.608 350
360 36.710 36.812 36.914 37.016 37.118 37220 37.322 37.424 37.526 37.628 360
Non-FERROUS
370 37.729 37.831 37.933 38.035 38.137 38.239 38.341 38.443 38.545 38.647 370
380 38.749 38.851 38.953 39.055 39.157 39.259 39.361 39.463 39.565 39.667 380
390 39.769 39.871 39.973 40.075 40.177 40.279 40.381 40.483 40.585 40.687 390
400 40.789 40.891 40.993 41.095 41.197 41.299 41.400 41.502 41.604 41.706 400
410 41.808 41.910 42.012 42.114 42.216 42.318 42.420 42.522 42.624 42.726 410
420 42.848 42.930 43.032 43.134 43.236 43.338 43.440 43.542 43.644 43.746 420
430 43.848 44.950 44.052 44.154 44.256 44.358 44.460 44.562 44.664 44.766 430
440 44.868 44.969 45.071 45.173 45.275 45.377 45.479 45.581 45.683 45.785 440
450 45.88 45.989 46.091 46.193 46.295 46.397 46.499 46.601 46.703 46.805 450
APPENDIX
460 46.907 47.009 47.111 47.213 47.315 47.417 47.519 47.621 47.723 47.825 460
470 47.927 48.029 48.131 48.233 48.335 48.437 48.538 48.640 48.742 48.844 470
480 48.946 49.048 49.150 49.253 49.354 49.456 49.558 49.660 49.762 49.864 480
490 49.966 50.068 50.170 50.272 50.374 50.476 50.578 50.680 50.782 50.884 490
603
Reference Material
604 | H Y U N D A I W E L D I N G
5 Impact value conversion table (1)
(ft·lbs → kgf·m) / Conversion Factor: 1ft·lbs = 0.138255kgf·m
SMAW
ft·lbs 0 1 2 3 4 5 6 7 8 9 ft·lbs
Kgm Kgm Kgm Kgm Kgm Kgm Kgm Kgm Kgm Kgm Kgm
0 0.000 0.138 0.276 0.415 0.553 0.691 0.830 0.968 1.106 1.244 0
10 1.383 1.521 1.659 1.797 1.936 2.074 2.212 2.350 2.489 2.627 10
20 2.765 2.903 3.042 3.180 3.318 3.456 3.595 3.733 3.871 4.009 20
SAW
30 4.148 4.286 4.424 4.562 4.701 4.839 4.977 5.116 5.254 5.392 30
40 5.530 5.667 5.807 5.945 6.083 6.222 6.360 6.498 6.636 6.774 40
50 6.913 7.051 7.189 7.328 7.466 7.604 7.742 7.881 8.019 8.157 50
60 8.295 8.434 8.572 8.710 8.848 8.987 9.125 9.263 9.401 9.540 60
GMAW
70 9.678 9.816 9.955 10.093 10.231 10.369 10.508 10.646 10.784 10.922 70
80 11.061 11.199 11.337 11.475 11.614 11.752 11.890 12.028 12.167 12.305 80
90 12.443 12.581 12.720 12.858 12.996 13.134 13.273 13.411 13.549 13.687 90
100 13.826 13.964 14.105 14.540 14.379 14.517 14.655 14.794 14.932 15.070 100
110 15.208 15.347 15.482 15.623 15.761 15.900 16.038 16.176 16.314 16.453 110
120 16.591 16.729 16.867 17.006 17.144 17.282 17.420 17.559 17.697 17.835 120
GTAW
FCAW
Non-FERROUS
APPENDIX
605
Reference Material
6 Impact value conversion table (2)
(kgf·m → N·m or J) / Conversion Factor: 1kgf·m = 9.80665N·m(or J)
N·m(or Joule)
kgf·m
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
- 0.9807 1.9613 2.9420 3.9227 4.9033 5.8840 6.8647 7.8453 8.8260
1 9.8066 10.787 11.768 12.749 13.729 14.710 15.691 16.671 17.652 18.633
2 19.613 20.594 21.575 22.555 23.343 24.517 25.497 26.478 27.652 28.439
3 29.420 30.401 31.381 32.362 33.343 34.323 35.304 36.285 37.265 38.246
4 39.229 40.207 41.188 42.169 43.149 44.130 45.111 46.091 47.072 48.053
5 49.033 50.014 50.995 51.975 52.956 53.937 54.917 55.898 56.879 57.859
6 58.844 59.821 60.801 61.728 62.763 63.743 64.724 65.705 66.685 67.666
7 68.647 69.627 70.608 71.589 72.569 73.550 74.531 75.511 76.492 77.473
8 78.453 78.434 80.415 81.395 82.376 83.357 84.337 85.318 86.299 87.279
9 88.260 89.241 90.221 91.202 92.183 93.163 94.144 95.125 96.105 97.086
10 98.066 99.047 100.03 101.01 101.99 102.97 103.95 104.93 105.91 106.89
11 107.87 108.85 109.83 110.82 111.80 112.78 113.76 114.74 115.72 116.70
12 117.68 118.66 119.64 120.62 121.60 122.58 123.56 124.54 125.53 126.51
13 127.49 128.47 129.45 130.43 131.41 132.39 133.37 134.35 135.33 136.31
14 137.29 138.27 139.25 140.24 141.22 142.20 143.18 144.16 145.14 146.12
15 147.10 148.08 149.06 150.04 151.02 152.00 152.98 153.96 154.95 155.93
16 156.91 157.89 158.87 156.85 160.83 161.81 162.72 163.77 164.75 165.73
17 166.71 167.69 168.67 169.66 170.64 171.62 172.60 173.58 174.56 175.54
18 176.52 177.50 178.48 179.46 180.44 181.42 182.40 183.38 184.37 185.35
19 186.33 187.31 188.29 189.27 190.25 191.23 192.21 193.19 194.17 195.15
20 196.13 197.11 198.09 199.07 200.06 201.04 202.02 203.00 203.98 204.96
21 205.94 206.92 207.90 208.88 209.86 210.84 211.82 212.80 213.78 214.77
22 215.75 216.73 217.71 218.69 219.67 220.65 221.63 222.61 223.59 224.57
23 225.55 226.53 227.51 228.49 229.48 230.46 231.44 232.42 233.40 234.38
24 235.36 236.34 237.32 238.30 239.28 240.26 241.24 242.22 243.20 244.19
25 245.17 246.15 247.13 248.11 249.09 250.07 251.05 252.03 253.01 253.99
26 254.97 255.57 256.55 257.53 258.89 259.49 260.47 261.45 262.43 263.80
27 264.78 265.76 266.74 267.72 268.70 269.68 270.66 271.64 272.62 273.61
28 274.59 275.57 276.55 277.53 278.51 279.49 280.49 281.45 282.43 283.41
29 284.39 285.37 286.35 287.33 288.32 289.30 290.28 291.26 292.24 293.22
30 294.20 295.18 296.16 297.14 298.12 299.10 300.08 301.06 302.04 303.03
31 304.01 304.99 305.97 306.95 307.93 308.91 309.89 310.87 311.85 312.83
32 313.81 314.79 315.77 316.75 317.74 318.72 319.70 320.68 321.66 322.64
33 323.62 324.60 325.58 326.56 327.54 328.52 329.50 330.48 331.46 332.45
34 333.43 334.41 335.39 336.37 337.35 338.33 339.31 340.29 341.27 342.25
35 343.32 344.21 345.19 346.17 347.16 348.14 349.12 350.10 350.88 351.87
36 353.04 351.02 355.00 355.98 356.96 357.94 358.92 359.90 360.88 361.87
37 362.85 363.83 364.81 365.79 366.77 367.75 368.73 369.71 370.69 371.67
38 372.35 373.63 374.61 375.59 376.58 377.56 378.54 379.52 380.50 381.48
39 382.46 383.44 384.42 385..40 386.38 387.36 388.34 389.32 390.30 391.29
40 392.27 393.25 394.23 395.21 396.19 397.17 398.15 399.13 400.11 401.09
41 402.07 403.05 404.03 405.01 406.00 406.98 407.96 408.94 409.92 410.90
42 411.88 412.86 413.84 414.82 415.80 416.78 417.76 418.74 419.72 420.71
43 421.69 422.67 423.69 424.63 425.61 426.59 427.57 428.55 429.53 430.51
44 431.49 432.47 433.45 434.43 435.42 436.40 437.38 438..36 439.34 440.32
45 441.30 442.28 443.26 444.24 445.22 446.20 447.18 448.13 449.14 450.13
46 451.11 452.09 453.07 454.05 455.03 456.01 456.99 457.97 458.95 459.93
47 460.91 461.89 462.87 463.85 464.83 465.82 466.80 467.78 468.76 469.74
48 470.72 471.70 472.68 473.66 474.64 475.62 476.60 477.58 478.56 479.55
49 480.53 481.51 482.49 483.47 484.45 485.43 468.41 467.39 488.37 487.35
606 | H Y U N D A I W E L D I N G
(kgf·m → N·m or J) / Conversion Factor: 1kgf·m = 9.80665N·m(or J)
SMAW
N·m(or Joule)
kgf·m
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
50 490.33 491.31 492.29 493.27 494.26 495.24 496.22 497.20 498.18 499.16
51 500.14 501.12 502.10 503.27 504.06 505.04 506.02 507.99 507.98 508.97
52 509.95 510.93 511.91 512.89 513.87 514.85 515.83 516.82 517.79 518.77
53 519.75 520.73 521.71 522.69 523.68 524.66 525.64 526.32 527.64 528.58
54 529.56 530.54 531.52 532.50 533.48 534.46 535.44 536.45 537.64 538.39
55 539.37 540.35 541.33 542.31 543.48 534.46 535.44 536.42 537.64 538.39
SAW
56 549.17 550.15 551.13 552.11 553.10 544.27 555.03 556.06 557.02 558.00
57 558.98 559.96 560.94 561.92 562.90 563.88 564.86 565.84 566.82 567.81
58 568.79 569.77 570.75 571.73 572.71 573.69 574.67 575.65 576.63 577.61
59 578.59 579.57 580.55 581.53 582.52 583.50 584.48 585.46 586.44 587.42
60 588.40 589.38 590.36 591.34 592.32 593.30 594.28 595.26 596.24 597.22
61 598.21 599.19 600.17 601.15 602.13 603.11 604.09 605.07 606.05 607.03
62 608.01 608.99 609.97 610.95 611.93 612.92 613.90 614.88 615.86 616.84
63 617.81 618.80 619.78 620.76 621.74 622.72 623.70 624.68 625.66 626.64
GMAW
64 627.63 628.61 629.59 630.57 631.55 632.53 633.51 634.49 635.47 636.45
65 637.43 638.41 639.39 640.37 641.35 642.34 643.32 644.30 645.28 646.26
66 647.24 648.22 649.20 650.18 651.16 652.14 653.12 654.10 655.08 656.06
67 657.05 658.03 659.01 659.99 660.97 661.95 662.93 663.91 664.89 665.87
68 666.85 667.83 668.81 669.99 670.77 671.76 672.74 673.72 674.70 675.68
69 676.66 677.64 678.62 679.60 680.58 681.56 682.54 683.52 684.50 685.48
70 686.47 687.45 688.43 689.41 690.39 691.37 692.35 693.33 694.31 695.29
71 696.27 697.25 698.23 699.21 700.19 701.18 702.16 703.14 704.12 705.10
GTAW
72 706.08 707.06 708.04 709.02 710.00 710.98 711.96 712.94 713.92 714.90
73 715.89 716.87 717.85 718.83 719.81 720.79 721.77 722.75 723.73 724.71
74 725.69 726.67 727.65 728.63 729.61 730.60 731.58 732.56 733.54 734.52
75 735.50 736.48 737.46 738.44 739.42 740.40 741.38 742.36 743.34 744.32
76 745.31 746.29 747.27 748.25 749.23 750.21 751.19 752.17 753.15 754.13
77 755.11 756.09 757.07 758.05 759.03 760.02 761.00 761.98 762.96 763.94
78 764.92 765.90 766.88 767.86 768.84 769.82 770.80 771.78 772.76 773.74
78 774.73 775.71 776.69 777.67 778.65 779.63 780.61 781.59 782.57 783.55
FCAW
80 784.53 785.51 786.49 787.47 788.45 789.44 790.42 791.40 792.38 793.36
81 794.34 795.32 796.30 797.28 798.26 799.24 800.22 801.20 802.18 803.16
82 804.15 805.13 806.11 807.09 808.07 809.05 810.03 811.01 811.99 812.97
83 813.95 814.93 815.91 816.89 817.87 818.86 819.84 820.82 821.80 822.78
84 823.76 824.74 825.72 826.70 827.68 828.66 829.64 830.62 831.60 832.58
85 833.56 834.74 835.53 836.70 837.68 838.66 839.64 840.62 841.60 842.58
86 843.37 844.35 845.72 846.51 847.49 848.47 849.45 850.43 851.41 852.39
Non-FERROUS
87 853.18 854.16 855.14 856.12 857.10 858.08 859.06 860.04 861.02 862.00
88 862.99 863.97 864.95 865.93 866.91 867.89 868.87 869.85 870.83 871.81
89 872.79 873.77 874.75 875.73 876.71 877.70 878.68 879.66 880.64 881.62
90 882.60 883.58 884.56 885.54 886.85 887.50 888.48 889.46 890.44 891.23
91 892.41 893.39 894.37 895.35 896.33 897.31 898.28 899.27 900.25 901.23
92 902.21 903.19 904.17 905.15 906.13 907.12 908.10 909.08 910.06 911.04
93 912.02 913.00 913.98 914.96 915.94 916.92 917.90 918.88 919.86 920.84
94 921.83 922.81 923.79 924.77 925.75 926.73 927.71 928.69 929.67 930.65
95 931.63 932.61 933.59 934.57 935.55 936.54 937.54 938.50 939.48 940.46
APPENDIX
96 941.44 942.42 943.40 944.38 945.36 946.34 947.32 948.30 949.28 950.26
97 951.25 952.23 953.21 954.19 955.17 956.15 957.13 958.11 959.09 960.07
98 961.05 962.03 963.01 963.99 964.97 965.96 966.94 967.92 968.90 969.88
99 970.86 971.84 972.82 973.80 974.72 975.76 976.74 977.72 978.70 979.68
100 980.66
607
Reference Material
7 Temperature conversion table
0~45 46~91 92~450 460~910
°C °F °C °F °C °F °C °F
-17.8 0 32 7.7 46 114.8 33.3 92 197.6 238 460 860
-17.2 1 33.8 8.2 47 116.8 33.8 93 199.4 243 470 878
-16.7 2 35.6 8.8 48 118.8 34.4 94 201.2 249 480 896
-16.1 3 37.4 9.3 49 120.2 34.8 95 203.0 254 490 914
-15.6 4 39.2 9.9 50 122.0 35.5 96 204.8 260 500 932
-15.0 5 41.0 10.4 51 123.8 36.1 97 206.6 265 510 950
-14.4 6 42.8 11.1 52 125.8 36.6 98 208.4 271 520 968
-13.9 7 44.6 11.5 53 127.4 37.1 99 210.2 276 530 986
-13.3 8 46.4 12.1 54 129.2 37.7 100 212.0 282 540 1004
-12.8 9 48.2 12.6 55 131.0 38 100 212 288 550 1022
-12.2 10 50.0 13.2 56 132.8 43 110 230 293 560 1040
-11.7 11 51.8 13.7 57 134.6 49 120 248 299 570 1058
-11.1 12 53.6 14.3 58 136.4 54 130 266 304 580 1076
-10.6 13 55.4 14.8 59 138.4 60 140 284 310 590 1094
-10.0 14 57.2 15.6 60 140.0 65 150 302 315 600 1112
-9.4 15 59.0 16.0 61 141.8 71 160 320 321 610 1130
-8.9 16 60.8 16.6 62 143.6 76 170 338 326 620 1148
-8.3 17 62.6 17.1 63 145.4 83 180 356 332 630 1166
-7.7 18 64.4 17.7 64 147.2 88 190 374 338 640 1184
-7.2 19 66.2 18.2 65 149.0 93 200 392 343 650 1202
-6.7 20 68.0 18.8 66 150.8 99 210 410 349 660 1220
-6.1 21 69.8 19.3 67 152.6 100 212 413 354 670 1238
-5.6 22 71.6 19.9 68 154.4 104 220 428 360 680 1256
-5.0 23 73.4 20.4 69 156.2 110 230 446 365 690 1274
-4.4 24 75.2 21.0 70 158.0 115 240 464 371 700 1292
-3.9 25 77.0 21.5 71 159.8 121 250 482 376 710 1310
-3.3 26 78.8 22.2 72 161.6 127 260 500 382 720 1328
-2.8 27 80.6 22.7 73 163.4 132 270 518 387 730 1346
-2.2 28 82.4 23.3 74 165.2 138 280 536 393 740 1364
-1.7 29 84.2 23.8 75 167.0 143 290 554 399 750 1382
-1.1 30 86.0 24.4 76 168.8 149 300 572 404 760 1400
-0.6 31 87.8 25.0 77 170.6 154 310 590 410 770 1418
0 32 89.6 25.5 78 172.4 160 320 608 415 780 1436
0.6 33 91.4 26.2 79 174.2 165 330 626 421 790 1454
1.1 34 93.2 26.8 80 176.0 171 340 644 426 800 1472
1.7 35 95.0 27.3 81 177.8 177 350 662 432 810 1490
2.2 36 96.8 27.7 82 179.6 182 360 680 438 820 1508
3.3 38 100.4 28.8 84 183.2 193 380 716 449 840 1544
3.9 39 102.2 29.3 85 185.0 199 390 734 454 850 1562
4.4 40 104.0 29.9 86 186.8 204 400 752 460 860 1580
5.0 41 105.8 30.4 87 188.6 210 410 770 465 870 1598
5.6 42 107.6 31.0 88 190.4 215 420 788 471 880 1616
6.1 43 109.3 31.5 89 192.2 221 430 806 476 890 1634
6.7 44 111.2 32.1 90 194.0 226 440 824 482 900 1652
7.2 45 113.0 32.6 91 195.8 232 450 842 487 910 1670
608 | H Y U N D A I W E L D I N G
920~1370 1380~1830 1840~2290 2300~2750
SMAW
°C °F °C °F °C °F °C °F
493 920 1688 748 1380 2516 1003 1840 3344 1260 2300 4172
498 930 1706 752 1390 2534 1008 1850 3362 1266 2310 4190
504 940 1724 760 1400 2552 1014 1860 3380 1271 2320 4208
510 950 1742 765 1410 2570 1019 1870 3398 1277 2330 4244
520 970 1778 776 1430 2606 1030 1890 3434 1288 2350 4262
526 980 1796 782 1440 2624 1036 1900 3452 1293 2360 4280
SAW
532 990 1814 787 1450 2642 1041 1910 3470 1299 2370 4298
538 1000 1832 793 1460 2660 1047 1920 3488 1304 2380 4316
543 1010 1850 798 1470 2678 1052 1930 3506 1310 2390 4334
549 1020 1868 804 1480 2696 1058 1940 3524 1316 2400 4552
555 1030 1886 809 1490 2714 1063 1950 3542 1321 2410 4370
560 1040 1904 815 1500 2732 1069 1960 3560 1327 2420 4388
565 1050 1922 820 1510 2750 1074 1970 3578 1332 2430 4406
GMAW
571 1060 1940 827 1520 2768 1080 1980 3596 1338 2440 4424
576 1070 1958 831 1530 2786 1085 1990 3614 1343 2450 4442
582 1080 1976 838 1540 2804 1093 2000 3632 1349 2460 4460
587 1090 1994 842 1550 2822 1099 2010 3650 1354 2470 4478
593 1100 2012 849 1560 2840 1104 2020 3668 1360 2480 4496
604 1120 2048 860 1580 2876 1116 2040 3704 1371 2500 4532
609 1130 2066 864 1590 2894 1124 2050 3722 1377 2510 4550
GTAW
616 1140 2084 871 1600 2912 1127 2060 3740 1382 2520 4568
620 1150 2102 876 1610 2930 1132 2070 3758 1388 2530 4586
626 1160 2120 882 1620 2948 1138 2080 3776 1393 2540 4604
631 1170 2138 887 1630 2966 1143 2090 3794 1399 2550 4622
637 1180 2156 893 1640 2984 1149 2100 3812 1404 2560 4640
642 1190 2174 898 1650 3002 1154 2110 3830 1410 2570 4658
648 1200 2192 904 1660 3020 1160 2120 3848 1416 2580 4676
FCAW
653 1210 2210 909 1670 3038 1166 2130 3866 1421 2590 4694
659 1220 2228 915 1680 3056 1171 2140 3884 1427 2600 4712
664 1230 2246 920 1690 3074 1177 2150 3902 1432 2610 4730
670 1240 2264 926 1700 3092 1182 2160 3920 1438 2620 4748
675 1250 2282 934 1710 3110 1188 2170 3938 1443 2630 4766
682 1260 2300 937 1720 3128 1193 2180 3956 1449 2640 4784
Non-FERROUS
686 1270 2318 942 1730 3146 1199 2190 3974 1454 2650 4802
692 1280 2336 948 1740 3164 1204 2200 3992 1460 2660 4820
697 1290 2354 953 1750 3182 1210 2210 4010 1466 2670 4838
704 1300 2372 959 1760 3200 1216 2220 4028 1471 2680 4856
708 1310 2390 964 1770 3218 1221 2230 4046 1477 2690 4874
715 1320 2408 970 1780 3236 1227 2240 4064 1482 2700 4892
719 1330 2426 975 1790 3255 1232 2250 4082 1488 2710 4910
APPENDIX
726 1340 2444 981 1800 3272 1238 2260 4100 1493 2720 4928
734 1350 2462 986 1810 3290 1243 2270 4118 1499 2730 4946
737 1360 2480 992 1820 3308 1249 2280 4136 1504 2740 4964
741 1370 2498 997 1830 3326 1254 2290 4154 1510 2750 4982
609
Reference Material
8 Unit conversion table of inch and milimeter
Conversion Factor: 1inch = 25.4mm
Inch mm Inch mm
1/64 0.015625 0.3937 33/64 0.515625 13.0969
1/32 0.03125 0.7938 17/32 0.53125 13.4938
3/64 0.046875 1.1906 35/65 0.546875 13.8906
1/16 0.0625 1.5875 9/16 0.5625 14.2875
5/64 0.078125 1.9844 37/64 0.578125 14.6844
3/32 0.09375 2.3812 19/32 0.59375 15.0821
7/64 0.109375 2.7781 39/64 0.607375 15.4781
1/8 0.125 3.175 5/8 0.625 15.875
9/64 0.140625 3.5719 41/64 0.640625 16.2719
5/32 0.15625 3.9688 23/32 0.65625 16.6688
11/64 0.171875 4.3656 43/64 0.671875 17.656
3/16 0.1875 4.7625 11/16 0.6875 17.4625
13/64 0.203125 5.1554 45/64 0.703125 17.8554
7/32 0.21875 5.5562 23/32 0.71875 18.2562
15/64 0.234375 5.9531 47/64 0.734375 18.6531
1/4 0.25 6.35 3/4 0.75 19.05
17/6 0.265625 6.7459 49/64 0.785625 19.4469
9/32 0.28125 7.1438 25/32 0.75125 19.8438
19/64 0.296875 7.5406 51/64 0.796895 20.2406
5/16 0.3125 7.9375 13/16 0.8125 20.6375
21/64 0.328125 8.3344 53/64 0.828125 21.0344
11/32 0.34375 8.7312 27/32 0.74375 21.4312
23/64 0.359375 9.1281 55/64 0.859375 21.8241
3/8 0.375 9.525 7/8 0.875 22.225
25/64 0.390625 9.9219 57/64 0.890625 22.6219
13/32 0.40625 10.3188 29/32 0.90625 23.0188
27/64 0.421875 10.7156 59/64 0.921875 23.4156
7/16 0.4375 11.112 15/16 0.9375 23.8125
29/64 0.453125 11.5094 61/64 0.953125 24.2094
15/32 0.46875 11.9062 31/32 0.96875 24.6082
31/64 0.484375 12.3031 63/64 0.984375 25.0031
1/2 0.5 12.7 1 1 25.4
610 | H Y U N D A I W E L D I N G
Length
Meter Inch Feet Yard Mile
SMAW
0.30303 11.9305 0.994211 0.331403 0.000188
1.81818 71.5832 5.96527 1.98842 0.001129
3927.27 154619 12884.9 4294.99 2.44033
1 39.3707 3.28089 1.09363 0.000621
0.025399 1 0.08333 0.027777 0.000015
0.030494 12 1 0.333333 0.00189
SAW
0.914383 36 3 1 0.00568
1609.31 63360 5280 1760 1
Weight
Gram Kilogram Ounce Pound Long Ton Short Ton
GMAW
3750 5.75 132.28 8.2672 0.00375 0.004133
600 0.6 21.1647 1.32279 0.0006 0.000661
1 0.001 0.03527 0.0022 0.000001 0.000001
1000 1 35.273 2.20459 0.001 0.001102
28.3495 0.02835 1 0.0525 0.000028 0.000031
GTAW
453.592 0.45359 16 1 0.00045 0.0005
1016047 36 35840 2240 1 1.12
907178 63360 32000 2000 0.892857 1
FCAW
Non-FERROUS
APPENDIX
611
Reference Material
9 Steel plate weight table
1.2 0.0172 0.8752 1.930 15.8 34.74 28.0 61.76 43.8 86.50
1.4 0.0551 1.021 2.251 18.4 40.52 32.7 72.03 51.1 112.6
1.6 0.0630 1.167 2.573 21.0 46.31 37.3 82.34 58.4 128.7
1.8 0.0709 1.313 2.895 23.6 52.11 42.0 92.64 65.7 144.8
2.3 0.0906 1.677 3.697 30.2 66.55 53.7 118.3 83.9 184.9
2.6 0.1024 1.896 4.180 34.1 75.24 60.7 133.8 94.8 209.0
2.9 0.1142 2.115 4.663 38.1 83.93 67.7 142.2 106 233.2
3.2 0.1260 2.334 5.146 42.0 92.63 74.7 164.7 117 257.3
3.5 0.1378 2.553 5.628 46.0 101.3 81.7 180.1 128 281.4
4.5 0.1772 3.282 8.040 65.6 144.7 117 257.3 182 402.0
5.5 0.2165 4.011 8.843 72.2 159.2 128 283.0 201 442.2
6.5 0.2559 4.740 10.45 85.3 188.1 152 334.4 237 522.5
612 | H Y U N D A I W E L D I N G
SMAW
Thickness Weight Weight/plate
SAW
15 0.5906 10.94 24.12 197 434.2 350 771.8 547 1206
GMAW
25 0.9843 18.23 40.19 328 723.4 583 1286 912 2010
GTAW
40 1.5348 29.17 64.31 525 1158 933 2058 1459 3216
1/32 0.7938 0.5789 1.276 10.4 22.97 18.5 40.83 28.9 63.8
FCAW
1/16 1.5875 1.158 2.553 20.8 45.95 37.1 81.70 57.9 127.7
3/32 2.3813 1.737 3.829* 31.3 68.92 55.6 122.5 86.9 191.5
1/8 3.1750 2.316 5.106 41.7 91.91 74.1 163.5 116 255.3
Non-FERROUS
5/32 3.9688 2.894 6.380 52.1 114.8 92.6 204.2 145 319.0
3/16 4.7625 3.473 7.657 62.5 137.8 111 245.0 174 382.9
7/32 5.5563 4.052 8.933 72.9 160.8 130 285.9 203 446.7
1/4 6.3500 4.631 10.21 83.4 183.8 148 326.7 232 510.5
9/32 7.1438 5.210 11.49 93.8 206.8 167 367.7 261 574.5
APPENDIX
613
Approvals
Classification Welding Register of shipping & size(mm)
Brand Name KS AWS Position KR ABS LR
All 3 3 3
S-4301.I E4301 E6019 F 2.6~6.0 2.6~6.0 2.6~6.0
All 3 3 3
S-4303.V E4303 F, H-Fil 2.6~6.0 2.6~6.0 2.6~6.0
All 2 2 2
S-6010.D E6010 F, H-Fil 2.6~6.0 2.6~6.0 2.6~6.0
All 2 2 2
S-6011.D E4311 E6011 F, H-Fil 2.6~6.0 2.6~6.0 2.6~6.0
All 2 2 2
S-6013.LF E4313 E6013 F, H-Fil 2.6~6.0 2.6~6.0 2.6~6.0
All 2 2 2
S-6013.V E4313 E6013 V-down 2.6~5.0 2.6~5.0 2.6~5.0
3 3 3, 3G
S-6027.LF E4327 E6027 F, H-Fil 4.0~8.0 4.0~8.0 4.0~8.0
All 3H10, 3YH10 3H10, 3Y 3, 3YH15
S-7016.H E5016 E7016 F 2.6~6.0 2.6~6.0 2.6~6.0
3H10, 3Y H10 3H10, 3Y 3, 3YH15
S-7016.LF E5016 E7016 All 2.6~6.0 2.6~6.0 2.6~6.0
S-7016.LS All 3H10, 3YH10 (-60°C) 3H10, 3Y (-60°C) 5Y40H15
DL5016-6AP1 E7016-G F, H-Fil 2.6~6.0 2.6~6.0 2.6~6.0
S-76LTH 5Y, 5Y400 H5
DL5016-6AP1 E7016-G All 2.6~5.0
All 3H10, 3YH10 3H10, 3Y
S-7016.M E4316 E7016 F 2.6~6.0 2.6~6.0
3H10, 3YH10 3H10, 3Y 3, 3YH15
S-7016.O E4316 E7016 All 3.2~5.0 2.6~5.0 2.6~5.0
All 3H10, 3Y H10 3H10, 3Y 3, 3YH15
S-7018.G E5016 E7018 F 2.6~6.0 2.6~6.0 2.6~6.0
3H10, 3Y 3, 3YH15
S-7018.1 E5016 E7018-1 All 2.6~5.0 2.6~5.0
4YH5 4YH5
S-7018.1H E5016 E7018-1 All 2.6~5.0 2.6~5.0
All 2, 2Y 2Y 2, 2Y
S-7014.F E4313 E7014 F, H-Fil 2.6~6.0 2.6~6.0 2.6~6.0
2 2, 2Y, 2YG
S-7024.F E4324 E7024 F, H-Fil 3.2~7.0 3.2~6.0
3Y 3, 3Y 3, 3Y, 3YG
S-7028.F E5026 E7028 F, H-Fil 3.2~7.0 3.2~7.0 4.0~7.0
All, F, H-Fil 3H10, 3YH10 3H10, 3Y 3, 3YH15
S-7048.V E5026 E7048 V-down 3.2~6.0 3.2~6.0 3.2~6.0
All AWS A5.5 E7010-A1 2Y
S-7010.A1 E7010-A1 F, H-Fil 2.6~6.0 2.6~6.0
All AWS A5.5 E8016-B2
S-8016.B2 E8016-B2 F, H-Fil 2.6~6.0
All AWS A5.5 E8018-B2
S-8018.B2 E8018-B2 F, H-Fil 2.6~6.0
All AWS A5.5 E9018-B3 AWS A5.5 E9018-B3 AWS A5.5 E9018-B3
S-9018.B3 E9018-B2 F, H-Fil 3.2~6.0 3.2~6.0 3.2~6.0
AWS A5.5 E8016-G
S-8016.G E5316 E8016-G All 2.6~6.0
614 | H Y U N D A I W E L D I N G
Register of shipping & size(mm)
BV DNV GL NK TÜV DB
SMAW
3 3 3 KMW3
2.6~6.0 2.6~6.0 2.6~6.0 2.6~6.0
3 3 3 KMW3
2.6~6.0 2.6~6.0 2.6~6.0 2.6~6.0
2 2 2 KMW2
2.6~6.0 2.6~6.0 2.6~6.0 2.6~6.0
2 2 2 KMW2
2.6~6.0 2.6~6.0 2.6~6.0 2.6~6.0
SAW
2 2 2 KMW2
2.6~6.0 2.6~6.0 2.6~6.0 2.6~6.0
KMW2 EN ISO 2560-A
2.6~5.0 E 38 0 RC 1 1
3 3 3 KMW3
4.0~8.0 4.0~8.0 4.0~8.0 4.0~8.0
3YHH 3YH10 3YH10 KMW53HH
GMAW
2.6~6.0 2.6~6.0 2.6~6.0 2.6~6.0
3, 3YHH 3YH10 3YH10 KMW53HH
2.6~6.0 2.6~6.0 2.6~6.0 2.6~6.0
3, 3YHH (-60°C) 5YH10
2.6~6.0 2.6~6.0
5Y40H5, NV4-4L
2.6~5.0
KMW53HH
GTAW
2.6~6.0
3YH10 KMW53HH
2.6~5.0 3.2~5.0
3YHH 3YH10 3YH10 KMW53HH EN ISO 2560-A
2.6~6.0 2.6~6.0 2.6~6.0 2.6~6.0 E 42 3 B 1 2 H5
3Y HH 3YH10 3YH10
2.6~5.0 2.6~5.0 2.6~5.0
FCAW
4Y HHH 4YH5 4YH5
2.6~5.0 2.6~5.0 2.6~5.0
2, 2Y 2 2Y KMW52
2.6~6.0 2.6~6.0 2.6~6.0 2.6~6.0
2 (25 t) KMW2, KMW52
3.2~7.0 3.2~6.0
Non-FERROUS
615
Approvals
Classification Welding Register of shipping & size(mm)
Brand Name KS AWS Position KR ABS LR
AWS A5.5 E9016-G
S-9016.G E5816 E9016-G All 2.6~6.0
AWS A5.5 E10016-G
S-10016.G E7016 E10016-G All 2.6~6.0
AWS A5.5 E11016-G
S-11016.G E8016 E11016-G All 2.6~6.0
AWS A5.5 E9018-M
S-9018.M E9018-M All 2.6~5.0
All AWS A5.5 E11018-M
S-11018.M E11018-M F, H-Fil 2.6~6.0
All RD308 AWS A5.4 E308-16
S-308.16N E308.16 E308-16 F, H-Fil 2.4~5.0 2.4~5.0
All RD308L AWS A5.4 E308L-16 304L
S-308L.16N E308L.16 E308L-16 F, H-Fil 2.4~5.0 2.4~5.0 2.4~5.0
S-308LT.16 E308L.16 E308L-16 All AWS A5.4 E308L-16 (-196°C)
2.0~4.0
All AWS A5.4 E308L-17
S-308L.17 E308L-17 F, H-Fil 2.0~5.0
All RD309 AWS A5.4 E309-16 SS/CMn
S-309.16N E309.16 E309-16 F, H-Fil 2.4~5.0 2.4~5.0 2.4~5.0
All RD309L AWS A5.4 E309L-16 SS/CMn
S-309L.16 E309L.16 E309L-16 F, H-Fil 2.0~5.0 2.0~5.0 2.0~5.0
All AWS A5.4 E309L-17
S-309L.17 E309L-17 F, H-Fil 2.0~5.0
All AWS A5.4 E309Mo-16
S-309Mo.16 E309Mo.16 E309Mo-16 F, H-Fil 2.4~5.0
All
S-309MoL.16 E309MoL.16 E309LMo-16 F, H-Fil
All RD316 AWS A5.4 E316-16
S-316.16N E316.16 E316-16 F, H-Fil 2.6~5.0 2.4~5.0
All RD316L AWS A5.4 E316L-16 316L
S-316L.16N E316L.16 E316L-16 F, H-Fil 2.4~5.0 2.4~5.0 2.4~5.0
S-316LT.16 E316L.16 E316L-16 All AWS A5.4 E316L-16 (-196°C)
2.0~4.0
All AWS A5.4 E316L-17
S-316L.17 E316L-17 F, H-Fil 2.0~5.0
AWS A5.11 ERNiCrMo-3
SR-625 ENiCrMo-3 All 3.2~4.0
ST-2209/ AWS A5.9 ER2209 (-50) S31803m
ER2209 All
I1 0.8~3.2 1.6~3.2
ST-308/ RY308G AWS A5.9 ER308
Y308 ER308 All
I1 0.8~3.2 0.8~3.2
ST-308L/ RY308L (-196°C) AWS A5.9 ER308L 304L (-196°C)
Y308L ER308L All
I1 0.8~3.2 0.8~3.2 0.8~3.2
ST-309/ AWS A5.9 ER309
Y309 ER309 All
I1 0.8~3.2
ST-309L/ AWS A5.9 ER309L SS/CMn
Y309L ER309L All
I1 0.8~3.2 0.8~3.2
ST-316/ AWS A5.9 ER316
Y316 ER316 All
I1 0.8~3.2
616 | H Y U N D A I W E L D I N G
Register of shipping & size(mm)
BV DNV GL NK TÜV DB
SMAW
SAW
308
2.4~5.0
308L 308L KD308L EN ISO 3581-A DIN EN ISO 3581-A
2.0~5.0 2.4~5.0 2.4~5.0 E 19 9 L R E 19 9 L R
GMAW
309
2.4~5.0
UP (E309L-16) 309L 4332 KD309L EN ISO 3581-A DIN EN ISO 3581-A
2.0~5.0 2.0~5.0 2.0~5.0 2.0~5.0 E 23 12 L R E 23 12 L R
GTAW
309MoL (-20°C) EN ISO 3581-A DIN EN ISO 3581-A
2.6~5.0 E 23 12 2 L R E 23 12 2 L R
UP (E316-16, -20°C) 316
2.0~5.0 2.4~5.0
FCAW
UP (E316L-16, -20°C) 316L KD316L EN ISO 3581-A DIN EN ISO 3581-A
2.0~5.0 2.4~5.0 2.0~5.0 E 19 12 3 L R E 19 12 3 L R
Non-FERROUS
617
Approvals
Classification Welding Register of shipping & size(mm)
Brand Name KS AWS Position KR ABS LR
ST-316L/ RY316L (-196°C) AWS A5.9 ER316L 316L (-196°C)
Y316L ER316L All
I1 0.8~3.2 0.8~3.2 0.8~3.2
SM-309/ AWS A5.9 ER309
Y309 ER309 F
I1 0.8~3.2
SM-316L/ AWS A5.9 ER316L
Y316L ER316L F
I1 0.8~3.2
AWS A5.9 ER2594
SMT-2594 ER2594 All 1.0~3.2
SMT-625/ L92S AWS A5.14 ERNiCrMo-3 (-196°C) 9Ni H15
ERNiCrMo-3 All
I1 T:1.0~1.6 M:1.0~3.2 1.0~3.2 1.0~3.2 1.0~3.2
SMT-7030/ AWS A5.7 ERCuNi
ERCuNi All
I1 1.0~3.2
ST-9010/ KS D7044 YCuNi-1
YCuNi-1 All
I1 1.6~3.2
ST-50G/ 3YSG AWS A5.18 ER70S-G 3, 3Y H15
YGT50 ER70S-G All
I1 1.2~3.2 1.2~3.2 1.2~3.2
ST-50.3/ AWS A5.18 ER70S-3 (-50°C)
ER70S-3 All
I1 0.8~3.2
ST-50.6/ AWS A5.18 ER70S-6 (-30°C)
YGT50 ER70S-6 All
I1 1.6~3.2
ST-1N ER80S-Ni1 All AWS A5.28 ER80S-Ni1 (-50°C)
1.6~3.2
SM-70/ All 3SG, 3YSG(C) 3SA, 3YSA 3S, 3YS H15
YGW12 ER70S-6
C1 (Except OH) 0.8~1.6 0.8~1.6 0.8~1.6
SM-70/ YGW12 ER70S-6 F, H-Fil 3YSG(M2), 3YMG(M2) 3SA, 3YSA 3YS, 3YM H15
M21 0.8~1.6 0.8~1.6 0.8~1.6
SM-70EN/ All
YGW12 ER70S-6
C1 V-down
SM-70EN/ All
YGW12 ER70S-6
M21 V-down
SM-70G/ 3SG, 3YSG, 3MG, 3SA, 3YSA 3YS H15
YGW11 ER70S-G F, H-Fil 3YMG
C1 (C1) 0.8~1.6 0.8~1.6 0.8~1.6
SM-70G/ 3SA, 3YSA
YGW11 ER70S-G F, H-Fil
M21 0.8~1.6
SM-70GS/ 3YS H15
YGW15 ER70S-G All
M21 0.8~1.6
SM-70S/ 3SA, 3YSA 3S, 3YS H15
YGW16 ER70S-3 All
C1 0.8~1.6 0.8~1.6
SM-70S/ 3SA, 3YSA 3S, 3YS H15
YGW16 ER70S-3 All
M21 0.8~1.6 0.8~1.6
SM-80G/ AWS A5.28 ER80S-G (-20°C)
YGW21 ER80S-G All
C1 1.0~1.6
SM-70 Copper Free/ 3SA, 3YSA
YGW12 ER70S-6 All
C1 0.8~1.6
SM-70 Copper Free/ 3SA, 3YSA
YGW12 ER70S-6 All
M21 0.8~1.6
SM-70G Copper Free/ 3SA, 3YSA
YGW11 ER70S-G F
C1 0.8~1.6
SM-70G Copper Free/ 3SA, 3YSA
YGW11 ER70S-G F
M21 0.8~1.6
618 | H Y U N D A I W E L D I N G
Register of shipping & size(mm)
BV DNV GL NK TÜV DB
SMAW
316L (KV -196°C) 316L (-196°C) 4435 KY316L
0.8~3.2 0.8~3.2 0.8~3.2 0.8~3.2
SAW
AWS A5.14 ERNiCrMo-3 MS NV 1.5Ni, 9Ni NiCr21Mo9Nb KSWL92
1.0~3.2 1.0~3.2 1.0~3.2 1.0~3.2
GMAW
1.2~3.2 1.2~3.2 1.2~3.2 1.2~3.2
EN ISO 636-A - W 42 5
W3Si1
SA3, SA3YM IIIYMS 3YS KSW53G(C) EN ISO 14341-A DIN EN ISO 14341-A
GTAW
0.8~1.6 0.8~1.6 0.8~1.6 0.8~1.6 G42 2 C1 3Si1 G 42 2 C1 3Si1
SA3YM IIIYMS 3YS KSW53G, KAW53MG (M2) EN ISO 14341-A DIN EN ISO 14341-A
0.8~1.6 0.8~1.6 0.8~1.6 0.8~1.6 G42 3 M21 3Si1 G 42 3 M21 3Si1
IIIY40MS 3Y40S EN ISO 14341-A DIN EN ISO 14341-A
0.8~1.6 0.8~1.6 G42 2 C1 4Si1 G 42 2 C1 4Si1
IIIY40MS 3Y40S EN ISO 14341-A DIN EN ISO 14341-A
0.8~1.6 0.8~1.6 G46 4 M21 4Si1 G 46 4 M21 4Si1
FCAW
SA3, 3YM IIIYMS 3YS KSW53G,
0.8~1.6 0.8~1.6 0.8~1.6 KAW53MG(C) 0.8~1.6
IIIYMS KSW3G, KSW53G(M2)
0.8~1.6 KAW3MG, KAW53MG(M2) 0.8~1.6
Non-FERROUS
APPENDIX
619
Approvals
Classification Welding Register of shipping & size(mm)
Brand Name KS AWS Position KR ABS LR
SC-EG2 Cored/ 3V, 3YV 3, 3YH10 3, 3Y
EG70T-2 V
CBM600/C1 1.6 1.6 1.6
SC-EG2 Cored/ 3YV 3Y
EG70T-2C V-Up
WS-600/C1 1.6 1.6
SC-EG3/ 4Y40VH5 5Y400 H5 4Y40 H5
EG82T-NM2 V-up
BS-SG/C1 1.6 1.6 1.6
SC-460/ E81T1- All 5Y46SG(C1) H5 5YQ460SA H5 5Y46 H5
YFL-C506R
C1 C1A6-K2 V-down 1.2~1.4 1.2~1.4 1.2~1.4
SC-70ML/ E70T15- F, V 4Y400SA H5 4Y40S H5
YFW-A50DM
M21 M21A4-CS1 H-Fil 1.2~1.6 1.2~1.6
SC-70H Cored/ YFW-C502M E70T1- 3YSA H10 3YS H10
F
C1 C1A2-CS1 1.6~2.4 1.6~2.4
SC-70T Cored/ YFW-C50DM E70T15- 3YSAH10, 3YSA 3YS H10
All
C1 C1A0-CS1 1.2 1.2
SC-70T Cored/ YFW-C50DM E70T15- 3YS H5
All
M21 M21A2-CS1 1.2~1.6
SC-71HJ/ E71T1- All 4Y40SG(C1)H10 4Y400SA H10 4Y40S H10
YFW-C504R
C1 C1A4-CS1 V-down 1.2~1.4 1.2~1.4 1.2~1.4
SC-71LH/ E71T1- All 3YSG(C)H5 3YSA H5 3YS H5
YFW-C502R
C1 C1A2-CS1 V-down 1.2~1.6 1.2~1.6 1.2~1.6
SC-71LHM Cored/ E71T1- All 3YSA H5 3YS H5
M21 M21A2-CS1 V-down 1.2~1.6 1.2~1.6
E71T1- All 4YSA, 4Y400SA H5 4Y40 H5
SC-71MJ M21A4-CS1 V-down 1.2~1.6 1.2~1.6
SC-71MSR/ E71T1- All 4Y400SA H5 4Y40S H5
M21 M21A5-CS2 V-down 1.2 1.2
SC-71SR/ E71T1- All 4Y400SA H5 4Y40S H5
YFL-C503R C1A6-CS2
C1 H4 V-down 1.2~1.6 1.2~1.6
SC-81LT/ E81T1- All 5Y, 5Y400SAH5 5Y40S H5
C1 C1A6-K2 V-down 1.2 1.2
SC-80MR/ E80T15- All
M21 M21A8-G
SC-80K2/ E80T1- RSW54Y40MG(C)HHH 5Y400SA H5 4Y40S H5
H-F
C1 C1A8-K2 H4 1.2~1.4 1.2~1.4 1.2~1.4
2 X SC-80K2/ E80T1- H-F RSW54Y40MG(C)HHH 5Y400SA H5 4Y40M H5
C1 C1A8-K2 H4 1.2~1.4 1.2~1.4 1.2~1.4
SC-81Ni2/ E81T1- All 5Y46SG(C1) H5 5YQ460SA H5
C1 C1A8-Ni2 V-down 1.2~1.4 1.2~1.4
SC-81Ni2M/ E81T1- All
M21 M21A8-Ni2 V-down
SC-81SR/ E81T1- All 5Y400SA H5 5Y40S H5, 5Y40srS
C1 C1A8-K2 V-down 1.2 1.2
SC-81SR/ E81T1- All 5Y40S H5, 5Y40srS
WS-601/C1 C1P8-K2 V-down 1.2
SC-91K2 Cored/ E81T1- All AWS A5.29 E91T1-K2C
C1 C1A4-K2 V-down (-40°C) 1.2
SF-70MX/ E70T1- 2SG, 2YSG (C1) H10 2SA, 2YSAH10, 2Y400SA 2S, 2YS H10
YFW-C50DM C1A0-CS1 F, H-Fil
C1 2MG, 2YMG(C1) H10 1.2~1.6 1.2~1.6 1.2~1.6
SF-71/ E71T1- All 2SMG, 2YSMG(C)H10 2SA, 2YSAH10, 2Y400SA 2S, 2YS H10
YFW-C50DR C1A0-CS1
C1 V-down 1.2~1.6 1.2~1.6 1.2~1.6
620 | H Y U N D A I W E L D I N G
Register of shipping & size(mm)
BV DNV GL NK TÜV DB
SMAW
AV3, AV3Y IIY (-20°C) 3YV KEW53
1.6 1.6 1.6 1.6
IIIY 3YV KEW53G(C)
1.6 1.6 1.6
AV5Y40 HHH VY40(H5) NV2-4L, NV4-4L 6Y40H5V KEW54Y40G(C)H5 (-60°C)
1.6 1.6 1.6 1.6
SA5Y46 HHH VY46MS(H5) 6Y46H5 KSW5Y46G(C)H5,
1.2~1.4 1.2~1.4 1.2~1.4 KSW63Y47G(C)H5 (-20°C) 1.2~1.4
SAW
SA4Y40M HHH IVY40MS H5 4Y40H5S EN ISO 17362-A DIN EN ISO 17632-A
1.2~1.6 1.2~1.6 1.2~1.6 T46 4 M M 2 H5 T 46 4 M M 2 H5
3YH10S
1.6~2.4
SA3YM HH IIIYMS H10 3YH10S EN ISO 17632-A DIN EN ISO 17632-A
1.2 1.2 1.2 T46 2 M M / T42 2 M C T 42 2 M C 1
SA3Y HHH IIIYMS H5 3YH5S EN ISO 17632-A DIN EN ISO 17632-A
GMAW
1.2~1.6 1.2~1.6 1.2~1.6 T46 2 M M / T42 2 M C T 46 2 M M 1
SA4Y40 HH IVY40MS H10 4Y40H10S KSW54Y40G(C)H10
1.2~1.4 1.2~1.4 1.2~1.4 1.2~1.4
SA3Y HHH IIIYMS H5 3YH5S KSW53Y40G(C) H5 EN ISO 17632-A
1.2~1.6 1.2~1.6 1.2~1.6 1.2~1.6 T42 2 P C 1 H5
SA3Y HHH IIIYMSH5 3YH5S EN ISO 17632-A DIN EN ISO 17632-A
1.2~1.6 1.2~1.6 1.2~1.6 T46 3 P M 1 H5 T 46 3 P M 1 H5
SA4Y, SA4Y40 HHHIVY40MS (H5), IVYMS
GTAW
1.2~1.6 1.2~1.6
SA4Y40M HHH IVY40MSH5 4Y40H5S EN ISO 17632-A DIN EN ISO 17632-A
1.2 1.2 1.2 T46 4 P M 1 H5 T 46 4 P M 2 H5
SA4Y40 HHH IVY40MSH5 4Y40H5S
1.2~1.6 1.2~1.6 1.2~1.6
VY40MSH5 NV4-4L
1.2~1.4
FCAW
6Y40H5S
1.2~1.4
SA5Y40 HHH VY40MS H5, 6Y40H5S KAW54Y40MG(C),
1.2~1.4 NV4-4L 1.2~1.4 1.2~1.4 KSW54Y40MG(C)H5 (-60°C) 1.2~1.4
SA5Y40 HHH VY40MS H5, 6Y40H5S KAW54Y40MG(C)H5
1.2~1.4 NV4-4L 1.2~1.4 1.2~1.4 (-60°C) 1.2~1.4
Non-FERROUS
IVY50MS H5
APPENDIX
1.2
SA2YM HH IIYMSH10 2YH10S KSW2G, KSW52Y40G(C)H10
1.2~1.6 1.2~1.6 1.2~1.6 KAW2MG, KAW52MG(C)H10 1.2~1.6
SA2M, SA2YM HH IIYMS H15 2YH10S KSW52Y40G(C)H10 EN ISO 17632-A
A2M, A2YM HH 1.2~1.6 1.2~1.6 1.2~1.6 1.2~1.6 T 42 0 P C 1
621
Approvals
Classification Welding Register of shipping & size(mm)
Brand Name KS AWS Position KR ABS LR
SF-71/CBM8061/ 2YS H10
F, V
C1 1.2~1.4
SF-71/WS-601/ F, V
C1
SF-71LF/ E71T1- All 2YSAH10 2S, 2YS H10
YFW-C50DR C1A0-CS1
C1 V-down 1.2~1.6 1.2~1.6
SF-71LF/CBM8061/ 2S, 2YS H10
F, V
C1 1.2~1.6
SF-71MC/ E71T1- All 3YSA H10 3YS H10
C1 C1A2-CS2 V-down 1.2~1.6 1.2~1.6
SF-71MC/ E71T1- All 3YSA H10 (75%Ar+25%CO2) 3YS H10
M21 M21A2-CS2 V-down 1.2~1.6 1.2~1.6
Supercored 70B/ YFW-A502B E71T5- 3YSAH5 3S, 3YS H5
M21 All
M21A4-CS1 H4 1.0~2.0 1.0~2.0
Supercored 70B/ 3S, 3YS
F, V
CBM8061/M21 1.0~2.0
Supercored 70SB/ YFW-C502B E71T5- 3YSG(C1)H5 3SA, 3YSAH5 3YSH5
F, V
C1 C1A2-CS1 H4 1.2~1.6 1.2~1.6 1.2~1.6
Supercored 70SB/ 3YSH5
F, V
CBM8061/C1 1.2~1.6
Supercored 70NS/ YFW-A50DM E70T15- 3SAH5, 3YSA 3S, 3YSH5
F, H-Fil
M21 M21A2-CS1 0.9~1.6 0.9~1.6
Supercored 70MXH/ YFW-C50DM E70T1- 3YSG(C)HHH, 3SAH5, 3YSA 3YSH5
F, H-Fil
C1 C1A2-CS1 3YMG(C)HHH 1.4~2.0 1.4~2.0 1.4~2.0
2 X Suppercored YFW-C50DM E70T1- 3YMG(C) HHH 3SAH5, 3YSA 3YMH5
F, H-Fil
70MXH/C1 C1A2-CS1 1.4~2.0 1.4~2.0 1.4~2.0
Supercored 110/ E111T1- All 3Y69S(C) H5 AWS A5.29 E111T1-
C1 C1A4-G H4 V-down 1.2 GC-H4 (IV-40°C) 1.2
Supercored 71/ YFW-C502DR E71T1- All 3SMG, 3YSMG(C) 3SAH10, 3YSA 3S, 3YSH10
C1 C1A0-CS1 V-down H10 0.9~1.6 0.9~1.6 0.9~1.6
Supercored 71/ All 3S, 3YS
CBM8061/C1 V-down 0.9~1.6
E71T1- All 4YSMG(C) H10 4YSAH10 4YSH10
YFW-C502R C1A4-CS1
Supercored 71H/ V-down 1.2~1.4 1.2~1.4 1.2~1.4
C1 E71T1- All 3YSMG(C) H10 3SAH10
YFW-C502R C1A4-CS1 V-down 1.6 1.6
Supercored 71Hi/ E71T1- 4YSAH5
All
C1 C1A4-CS1 1.2~1.4
Supercored 71MAG/ YFW-A502R E71T1- All 3SAH10, 3YSA 3S, 3YSH10
M21 M21A2-CS1 V-down 1.2~1.6 1.2~1.6
Supercored 71MAG/ All 3YS
CBM8061/M21 V-down 1.2~1.4
Supercored 81MAG/ E81T1- All 5Y400SA H5 5Y40S H5
M21 M21A8-Ni1 H4 V-down 1.2 1.2
Supercored 81-K2/ YFL-C506R E81T1- All 4Y40SG(C1) H5 5Y400SA H5 5Y40S H5
C1 C1A8-K2 H4 V-down (-60°C ) 1.2~1.6 1.2~1.6 1.2~1.6
Supercored 81-K2 MAG/ YFL-A506R E81T1- All 5Y400SA H5 5Y40S H5
M21 M21A8-K2 V-down 1.2 1.2
SW-2209 Cored/ E2209T1-4 All
M21
622 | H Y U N D A I W E L D I N G
Register of shipping & size(mm)
BV DNV GL NK TÜV DB
SMAW
EN ISO 17632-A
T 42 0 P C 1
KSW52Y40G (C) EN ISO 17632-A
1.2~1.4 T 42 0 P C 1
IIYMSH10 KSW52G(C)H10,
1.2~1.6 KAW52MG(C) 1.2~1.6
SAW
SA3YM HH IIIYMS H10 EN ISO 17632-A DIN EN ISO 17632-A
1.2~1.6 1.2~1.6 T42 2 P C 1 H10 T 46 2 P C 1 H10
SA3YM HH IIIYMS H10 EN ISO 17632-A DIN EN ISO 17632-A
1.2~1.6 1.2~1.6 T46 3 P M 1 H10 T 46 3 P M 1 H10
SA3YM HHH IIIYMS H5 3YH5S EN ISO 17632-A DIN EN ISO 17632-A
1.0~2.0 1.0~2.0 1.0~2.0 T 42 4 B M 3 H5 T 42 4 B M 3 H5
EN ISO 17632-A DIN EN ISO 17632-A
GMAW
T 42 4 B M 3 H5 T 42 4 B M 3 H5
SA3YM HHH IIIYMS H5 3YH5S KSW53G(C)H5
1.2~1.6 1.2~1.6 1.2~1.6 1.2~1.6
GTAW
HHH 1.4~2.0 1.4~2.0 1.4~2.0 KAW53MG(C)H5 1.4~2.0
SA3YM, A3YM IIIYMS H5 3YH5S KAW53MG(C)
HHH 1.4~2.0 1.4~2.0 1.4~2.0 1.4~2.0
SA3M, SA3YM, A3M, IIIYMS H10 3YH10S KSW53Y40G(C)H10 EN ISO 17632-A DIN EN ISO 17632-A
A3YM HH 0.9~1.6 0.9~1.6 0.9~1.6 0.9~1.6 T 42 2 P C 1 T 42 2 P C 1
FCAW
EN ISO 17632-A DIN EN ISO 17632-A
T 42 2 P C 1 T 42 2 P C 1
SA4YM HH IVYSM H5 4YS H10 KSW54G(C) H10 EN ISO 17632-A DIN EN ISO 17632-A
1.2~1.4 1.2~1.4 1.2~1.4 1.2~1.4 T 42 2 P C 1 T 42 2 P C 1
SA3YM HH IIIYMS H5 3YS H10 KSW53G(C) H10 EN ISO 17632-A DIN EN ISO 17632-A
1.6 1.6 1.6 1.6 T 42 2 P C 1 T 42 2 P C 1
Non-FERROUS
623
Approvals
Classification Welding Register of shipping & size(mm)
Brand Name KS AWS Position KR ABS LR
SW-308L Cored/ TS308L-FB1 E308LT1-1 AWS A5.22 E308LT1-1 304L (-120°C)
All
C1 (-120°C) 1.2~1.6 1.2~1.6
SW-308LT/ AWS A5.22 E308LT1-1
TS308L-FB1 E308LT1-1 All
C1 (-196°C) 1.2
SW-308LT/ AWS A5.22 E308LT1-4
TS308L-FB1 E308LT1-4 All
M21 (-196°C) 1.2
SW-309L Cored/ TS309L-FB1 E309LT1-1 RW309LG (C) AWS A5.22 E309LT1-1 SS/CMn
All
C1 (-20°C) 1.2~1.6 1.2~1.6 1.2~1.6
SW-309MoL Cored/ E309LMoT1-1 All
C1
SW-309MoL Cored/ E309LMoT1-4 All
M21
SW-316L Cored/ TS316L-FB1 E316LT1-1 RW316LG (C) AWS A5.22 E316LT1-1 316L
All
C1 (-60°C) 1.2~1.6 0.9~1.6 1.2~1.6
SW-316L Cored/ TS316L-FB1 E316LT1-4 AWS A5.22 E316LT1-4
All
M21 0.9~1.6
Supercored 309L/ Down- SS/CMn
E309LT0-4
M21 hand 0.9~1.6
Supercored Down- SS/CMn
E309LMoT0-4
309MoL/M21 hand 0.9~1.6
Supercored 316L/ Down- 316L
E316LT0-4
M21 hand 0.9~1.6
A-3/S-787TB F L3T H10 Max. thick. 28mm 5YT H10 Max. thick. 28mm 4YT H10 (-60°C)
(-60°C) 3.2~4.8 3.2~4.8 3.2~4.8
5YT H10 Max. thick. 28mm 4YT H10 (-60°C)
2 X A-3/S-787TB F
3.2~4.8 3.2~4.8
5YT H10 Max. thick. 24mm 4YT H10 (-60°C)
A-3/Superflux55LP F
3.2~4.8 3.2~4.8
A-3/Superflux55ULT F 5YT Max. thick. 1 Wire ≤ 20mm, 5YT Max. thick. 1 Wire ≤ 20mm,
2 Wire ≤ 25mm 3.2~4.8 2 Wire ≤ 25mm 3.2~4.8
4YM H5, AWS A5.17 F7A8-EH12K
H-12K/Superflux787 F7A8-EH12K F AWS A5.17 F7P8-EH12K 1.2~6.4
5Y46MH5 5YQ460M H5 5Y46 H5
H-14/S-460Y F8P8-EH14 F 1.2~6.4 1.2~6.4 1.2~6.4
H-14/S-705EF/ 2SMR, 2YSMR 2, 2Y 2A, 2YA
F
IRN/S-22 2.0~6.4 2.0~6.4 2.0~6.4
H-14/S-705EF/ 2SR, 2YSR Max. thick. 25mm 2, 2Y 2A, 2YA Max. thick. 25mm
F
CW/CBM-G22 2.0~6.4 2.0~6.4 2.0~6.4
H-14/S-705EF/ 2YSR 2Y
F
CW/SAW-10 2.0~6.4 2.0~6.4
H-14/S-705HF/ 3Y-SMR Max. thick. 25mm 3Y 3YA
F
CW/CBM-G22 2.0~6.4 2.0~6.4 2.0~6.4
H-14/S-705HF/ 3Y-SR 3Y 3YA
F
IRN/BS-3W 2.0~6.4 2.0~6.4 2.0~6.4
2 X H-14/S-705HF/ 3Y-SR 3Y 3YA
F
IRN/BS-3W 2.0~6.4 2.0~6.4 2.0~6.4
F7A6-EH14 3T, 3YT, 4YM 4YM, 3T, 3YT 4YM, 3T, 3YT
H-14/S-707T S502-H F
F7P6-EH14 1.2~6.4 1.2~6.4 1.2~6.4
F7A6-EH14 3T, 3YT, 4YM 4YM, 3T, 3YT 4YM, 3T, 3YT
2 X H-14/S-707T S502-H F
F7P6-EH14 1.2~6.4 1.2~6.4 1.2~6.4
624 | H Y U N D A I W E L D I N G
Register of shipping & size(mm)
BV DNV GL NK TÜV DB
SMAW
UP (KV -120°C) 308L (-120°C) KW308LG(C) EN ISO 17633-A DIN EN ISO 17633-A
1.2~1.6 1.2~1.6 1.2~1.6 T 19 9 L P M21/C1 2 T 19 9 L P M/C 2
309L with KV at 309L 4332S KW309LG(C) EN ISO 17633-A DIN EN ISO 17633-A
-20°C 1.2~1.6 1.2~1.6 1.2~1.6 1.2~1.6 T 23 12 L P M21/C1 2 T 23 12 L P M/C 2
SAW
309MoL (-20°C) 4459S KW309MoLG(C)
1.2~1.6 1.2~1.6 1.2~1.6
309MoL (-20°C)
1.2~1.6
316L (-60°C) 316L 4435S KW316LG(C) EN ISO 17633-A DIN EN ISO 17633-A
1.2~1.6 1.2~1.6 0.9~1.6 1.2~1.6 T 19 12 3 L P M21/C1 2 T 19 12 3 L P M/C 2
EN ISO 17633-A DIN EN ISO 17633-A
GMAW
T 19 12 3 L P M21/C1 2 T 19 12 3 L P M/C 2
309L 309L (-20°C) 4332S EN ISO 17633-A DIN EN ISO 17633-A
0.9~1.6 0.9~1.6 0.9~1.6 T 23 12 L R M21/C1 3 T 23 12 L R M/C 3
309LMo 309MoL (-20°C) 4459S
0.9~1.6 0.9~1.6 0.9~1.6
316L 316L (-20°C) 4435S EN ISO 17633-A DIN EN ISO 17633-A
0.9~1.6 0.9~1.6 0.9~1.6 T 19 12 3 L R M21/C1 3 T 19 12 3 L R M/C 3
A5YT HH thick. 28mm VYT H10 (T:t≤28mm) KAWL3TH10
GTAW
DIN EN 760-S A FB1
3.2~4.8 NV4-4L 3.2~4.8 Max. 28mm
A5YT HH thick. 28mm VYT H10 (T:t≤28mm) KAWL3TH10 DIN EN 760-S A FB1
3.2~4.8 NV4-4L 3.2~4.8 Max. 28mm
A5YT HH VYT H10 (T:t≤24mm) 6YT H10
3.2~4.8 NV4-4L 3.2~4.8 3.2~4.8
A5YT Max. thick. 1 Wire ≤ 20mm, VYT Max. thick. 1 Wire ≤ 20mm, 2 Wire EN ISO 14174 - S A FB 1 DIN EN 760-S A FB1
2 Wire ≤ 25mm 3.2~4.8 ≤ 25mm Also for NV4-4L 3.2~4.8
FCAW
A5Y46M HHH VY46M(H5) 6Y46MH5 KAW5Y46MH5, KAW63Y47MH5 EN ISO 14171-A DIN EN ISO 14171-A
1.2~6.4 1.2~6.4 1.2~6.4 (-20°C) 1.2~6.4 S4 S4
A2M, A2YM IIYM t≤22mm 2YM KAW2, KAW52-SMP EN ISO 14171-A DIN EN ISO 14171-A
2.0~6.4 2.0~6.4 2.0~6.4 2.0~6.4 S4 S4
Non-FERROUS
A2M, A2YM IIYM t≤25mm 2YM KAW52SP EN ISO 14171-A DIN EN ISO 14171-A
2.0~6.4 2.0~6.4 2.0~6.4 2.0~6.4 S4 S4
IIY t≤25mm 2YM KAW52SP EN ISO 14171-A DIN EN ISO 14171-A
2.0~6.4 2.0~6.4 2.0~6.4 S4 S4
A3YM IIIYM t≤25mm 3YM KAW53-SMP EN ISO 14171-A DIN EN ISO 14171-A
2.0~6.4 2.0~6.4 2.0~6.4 Max. thick. 25mm 2.0~6.4 S4 S4
A3YM IIIYM 3Y KAW53SP EN ISO 14171-A DIN EN ISO 14171-A
2.0~6.4 2.0~6.4 2.0~6.4 Max. thick. 25mm 2.0~6.4 S4 S4
A3YM IIIYM 3Y KAW53SP EN ISO 14171-A DIN EN ISO 14171-A
APPENDIX
625
Approvals
Classification Welding Register of shipping & size(mm)
Brand Name KS AWS Position KR ABS LR
H-14/S-707T/ 3YSR Max. thick. 28mm 3Y Max. thick. 28mm 3Y Max. thick. 28mm
F
CW/CBM-G22 2.0~6.4 2.0~6.4 2.0~6.4
F7A6-EH14 3M, 3YM 3M, 3YM 3M, 3YM
H-14/S-707TP S502-H F
F7P6-EH14 2.0~6.4 2.0~6.4 2.0~6.4
F7A4-EH14 3M, 3YM 3M, 3YM 3M, 3YM
H-14/S-737 S502-H F
F7P4-EH14 2.0~6.4 2.0~6.4 2.0~6.4
2M, 2YM 2M, 2YM 2M, 2YM
H-14/S-777MX S502-H F7A0-EH14 F 1.6~6.4 1.6~6.4 1.6~6.4
2M, 2YM 2M, 2YM
2 X H-14/S-777MX F7A0-EH14 F 1.6~6.4 1.6~6.4
F7A2-EH14 2T, 2YT, 3M, 3YM 2T, 2YT, 3M, 3YM 3M, 3YM, 2T, 2YT
H-14/S-777MXH S502-H F
F7P2-EH14 1.2~6.4 1.2~6.4 1.2~6.4
F7A2-EH14 3YM 3M, 3YM
2 X H-14/S-777MXH S502-H F
F7P2-EH14 1.2~3.2 1.2~3.2
F7A8-EH14 3T, 3YT, 4Y40M 3T, 3YT, 5Y400M 3YT, 5Y40M
H-14/S-787TB S502-H F
F7P8-EH14 (-60°C) 1.2~6.4 1.2~6.4 1.2~6.4
F7A8-EH14 3T, 3YT, 5Y400M 3YT, 5Y40M
2 X H-14/S-787TB S502-H F
F7P8-EH14 1.2~6.4 1.2~6.4
H-14/ F7A8-EH14 4Y40M H5 (-60°C) 5Y400MH5, 4YT 4YT, 4Y40M H5
S502-H F
Superflux55ULT F7P8-EH14 1.2~6.4 1.2~6.4 1.2~6.4
2 X H-14/ F7A8-EH14 4YT 5Y400MH5, 4YT 4YT, 4Y40M H5
S502-H F
Superflux55ULT F7P8-EH14 1.2~6.4 1.2~6.4 1.2~6.4
H-14/Superflux55ULT/ 4YM 4YM, 4YsrM
F
CW 1.2~6.4 1.2~6.4
5Y400M H10 4Y40M H10
H-14/Superflux55LP F7A8-EH14 F 1.2~6.4 1.2~6.4
F7A8-EH14 4YM 3M, 4YM 3M, 4YM
H-14/Superflux787 S502-H F
F7P8-EH14 1.2~6.4 1.6~6.4 1.6~6.4
3M, 4YM
H-14L/Superflux787 S502-H F7A8-EG-G F 1.6~6.4
3TM, 3YTM 3TM, 3YTM 3TM, 3YTM
L-8/S-707 S502-H F7A4-EL8 F 1.6~6.4 1.6~6.4 1.6~6.4
3TM, 3YTM
2 X L-8/S-707 F7A4-EL8 F 1.6~6.4
L-8/S-707/ 2SMR, 2YSMR 2, 2Y 2A, 2YA
F
IRN/S-22 2.4~6.4 2.4~6.4 2.4~6.4
L-8/S-707/ 2YSR 2Y 2YA
F
CW/CBM-G22 2.0~6.4 2.0~6.4 2.0~6.4
2TM, 2YTM 2TM, 2YTM 2TM, 2YTM
L-8/S-727 S502-H F7A2-EL8 F 2.4~6.4 2.4~6.4 2.4~6.4
2TM, 2YTM 2YMH5
L-12/S-727 S502-H F7A2-EL12 F
(Two-run tech : Max 5.0mm) 1.6~6.4 1.6~6.4
F7A6-EM12K 3M, 3YM 3M, 3YM 3YM
M-12K/S-717 S502-H F
F7P6-EM12K 2.4~6.4 2.4~6.4 2.4~6.4
YS-2209/ F
Superflux209
YS-316L/ AWS A5.9 ER316L(Wire)
F
Superflux300S (-60°C) 1.6~5.0
626 | H Y U N D A I W E L D I N G
Register of shipping & size(mm)
BV DNV GL NK TÜV DB
SMAW
A3YU IIIYM T≤28mm 3Y KAW53SP EN ISO 14171-A DIN EN ISO 14171-A
2.0~6.4 2.0~6.4 2.0~6.4 Max. thick. 28mm 2.0~6.4 S4 S4
A3M, A3YM IIIYM 3YM KAW3M, KAW53M EN ISO 14171-A DIN EN ISO 14171-A
2.0~6.4 2.0~6.4 2.0~6.4 2.0~6.4 S4 S4
IIIYM 3YM EN ISO 14171-A DIN EN ISO 14171-A
2.0~6.4 2.0~6.4 S4 S4
A2M, A2YM IIYM 2YM KAW2M, KAW52M EN ISO 14171-A DIN EN ISO 14171-A
1.6~6.4 1.6~6.4 1.6~6.4 1.6~6.4 S4 S4
SAW
A2M, A2YM IIYM 2YM KAW2M, KAW52M EN ISO 14171-A DIN EN ISO 14171-A
1.6~6.4 1.6~6.4 1.6~6.4 1.6~6.4 S4 S4
A2T, A2YT, A3M, IIYTH10, IIIYM 2YT, 3YM KAW3M, KAW53M EN ISO 14171-A DIN EN ISO 14171-A
A3YM 1.2~6.4 H10 1.2~6.4 1.2~6.4 KAW2T, KAW52T 1.2~6.4 S4 S4
A3YM 3YM EN ISO 14171-A DIN EN ISO 14171-A
1.2~3.2 1.2~3.2 S4 S4
A5Y40M, A3T, VY40M H10, NV4-4L 6Y40M, 3YT KAWL3TM, EN ISO 14171-A DIN EN ISO 14171-A S4
GMAW
A3YT 1.2~6.4 IIIYT (35t), VYT (20t) 1.2~5.0 1.2~6.4 KAW54Y40M 1.2~6.4 S4 DIN EN 760-S A FB1
VY40M H10, NV4-4L 6Y40M, 3YT EN ISO 14171-A DIN EN ISO 14171-A S4
IIIYT (35t), VYT (20t) 1.2~5.0 1.2~6.4 S4 DIN EN 760-S A FB1
A5Y40M HHH, VY40MH5, IVYT, VYT 6Y40H5M, 4YT KAW54T, KAW54Y40MH5 EN ISO 14171-A DIN EN ISO 14171-A
A4YT 1.2~6.4 (T:t≤20mm) 1.2~6.4 1.2~6.4 (-60°C) 1.2~6.4 S4 S4
A5Y40M HHH, VY40MH5, IVYT, VYT 6Y40H5M, 4YT KAW54T, KAW54Y40M EN ISO 14171-A DIN EN ISO 14171-A
A4YT 1.2~6.4 (T:t≤25mm) 1.2~6.4 1.2~6.4 (-60°C) 1.2~6.4 S4 S4
A4YM IVYM 4YM EN ISO 14171-A DIN EN ISO 14171-A
GTAW
1.2~6.4 1.2~6.4 1.2~6.4 S4 S4
A5Y40M HH VY40M H10 6Y40M H10 EN ISO 14171-A DIN EN ISO 14171-A
1.2~6.4 NV4-4L 1.2~6.4 1.2~6.4 S4 S4
A4YM IVYM 4YM KAW54M EN ISO 14171-A DIN EN ISO 14171-A
1.2~6.4 1.6~6.4 1.2~6.4 1.2~6.4 S4 S4
EN ISO 14171-A DIN EN ISO 14171-A
S4 S4
FCAW
A3TM, A3YTM IIIYTM 3YTM KAW3TM, KAW53TM
2.4~6.4 2.4~6.4 2.4~6.4 2.4~6.4
A3, A3YM IIIYM 3YM KAW53M EN ISO 14171-A S2Si DIN EN ISO 14171-A S2Si
2.0~6.4 2.0~6.4 2.0~6.4 2.0~6.4 EN ISO 14174 - S A AB 1 DIN EN 760-S A AB1
Duplex Stainless
APPENDIX
Steel 2.4~3.2
UP (KV -60°C)
1.6~5.0
627
Recommendation on HYUNDAI WELDING consumable
1 Flux cored wire
Above stated are just lists of reference, please ask the detail to our institute of technology.
628 | H Y U N D A I W E L D I N G
2 Covered electrode
SMAW
S-4301.I, S-4303.V, S-6010.D, S-6011.D, S-4303.T,
40kgf/mm2(390N/mm2)
S-6013.LF, S-6013.V, S-7014.F, S-6027.LF
S-7016.H, S-7016.HR, S-7016.LF, S-7016.M,
Mild steel and Needed tensile S-7016.G, S-7016.O, S-7016.LS, S-76LTH,
50kgf/mm2(490N/mm2)
high tensile strength at S-7018.G, S-7018.1, S-7018.1H, S-7028.F,
steel minimum S-7014.F, S-7024.F, S-7028.F, S-7048.V
60kgf/mm2(590N/mm2) S-8016.G, S-9016.G, S-8018.G, S-9018.M
SAW
70kgf/mm2(690N/mm2) S-10016.G, S-10018.D2
75kgf/mm (740N/mm )
2 2 S-11016.G, S-11018.M
0.5Mo S7010.A1, S-7016.A1, S-7018.A1
0.5Cr-0.5Mo S-8016.B1
GMAW
1.25Cr-0.5Mo S-8016.B2, S-8018.B2, S-8018.B2R
Steel sheet for Chemical
high resistance composition of 0.5Cr-1.0Mo S-8016.B5
and high needed basic 2.25Cr-1.0Mo S-9016.B3, S-9018.B3, S-9018.B3R
temperature material
5.0Cr-0.5Mo S-8016.B6
9.0Cr-1.0Mo S-9015.B9, S-9016.B9
GTAW
9.0Cr-0.5Mo-1.5W S-9015.B92, S-9016.B92
-45°C Charpy-V S-7018.1,S-7018.1H, S-8016.C3, S-8018.C3
Steel sheet Needed
-51°C Charpy-V S-9018.M, S-11018.M
at low temperature
temperature (°C) S-7016.LS, S-76LTH, S-8016.C1, S-8016.C2,
-60°C Charpy-V
S-8018.C1
FCAW
Weather Needed tensile 50kgf/mm2(490N/mm2) S-7018.W
resistant steel strength 60kgf/mm (590N/mm )
2 2 S-8018.W
Brinell hardness(H.B) 240 S-240A.R, S-260A.B, S-13MN.B
Brinell hardness(H.B) 350 S-350A.R, S-350B.B
Non-FERROUS
Alloy steel
Steel for 9%Ni ENiCrFe-4 type SR-134
Special alloy Ni alloy type SR-182, SR-133, SR-625
Above stated are just lists of reference, please ask the detail to our institute of technology.
629
Recommendation on HYUNDAI WELDING consumable
3 Saw wire and flux
Above stated are just lists of reference, please ask the detail to our institute of technology.
630 | H Y U N D A I W E L D I N G
Industries
1 Automotive
Hyundai Welding material advantages, features and development for automotive industry
SMAW
• Production and supply of products to comply with customer's enviromments and application
• Excellent wire feeding for automated robotic welding and premium solid wire for maximizing
welding performance
• Development of high quality wire for GA grade steel to get the excellent porosity performance and
low slag generation.
SAW
1) Featured products
SM-70 MIG/MAG wire
Chassis frames SM-70S MIG/MAG wire
GMAW
SC-70Z Metal cored wire(GA steel)
SW-309LNS Cored Metal cored wire(Stainless steel)
Exhaust pipe
SF-409Ti Metal cored wire(Stainless steel)
2) Other products
GTAW
Stick electrodes
Flux cored wire SF-430Nb
Metal cored wire SF-430, SF-436, SC-439Ti Cored
SAW Wire & Flux
MIG/MAG wire SM-430LNb, SM-70EN
FCAW
TIG wire ST-430LNb
Ni-Alloy
Others Non-FERROUS
APPENDIX
631
Industries
2 Heavy Equipment
Hyundai Welding material advantages, features and development for heavy equipment industry
• Premiun quality assurance designed for high ampere automatic welding
• Maximize productivity with developed PAK feeding system
• Wide range of wires in accodance with the recent trend of high tensile strength steel
1) Featured products
SM-70G MIG/MAG wire
Construction equipment SM-70EN MIG/MAG wire
SM-80G MIG/MAG wire
SM-100 MIG/MAG wire
Industrial equipment
SM-110 MIG/MAG wire
2) Other products
Stick electrodes
Flux cored wire Supercored 70NS
Metal cored wire SC-70ML, SC-80CM, SC-90M
SAW Wire & Flux
MIG/MAG wire SM-70, SM-70G, SM-70GS, SM-55H, SM-80G
TIG wire
Ni-Alloy
Others
3) Equipment
Featured products HD AUTO+ SERIES
Other products HIEGW SERIES
632 | H Y U N D A I W E L D I N G
3 Shipbuilding
Hyundai Welding material advantages, features and development for shipbuilding industry
SMAW
• Good performance and less spatter in all position welding with stable arc
• Excellent crack and defective resistance in extreme situation and construction.
• Eco-friendly Low Fume material development to meet customer requirement
1) Featured products
SAW
SW-316L Cored Flux cored wire(Stainless steel)
Chemical tankers
SW-309MoL Cored Flux cored wire(Stainless steel)
Supercored 81-K2 Flux cored wire
LPG Tankers SC-80K2 Semi-metal cored wire
GMAW
SC-71Ni2 Flux cored wire
SF-71 Flux cored wire
SC-71LH Flux cored wire
Container vessels
SF-70MX Semi-metal cored wire
Supercored 71 Flux cored wire
GTAW
2) Other products
S-7018.1H, S-76LTH, S-308L.16N, S-316L.16N, S-7016.H, S-7016.HR, S-7016.LS, S-7018.1,
Stick electrodes
S-7018.G, S-7018.GH, S-309L.16, S-309MoL.16, S-317L.16
Flux cored wire SC-71HJ
FCAW
Supercored 71H, Supercored 71MAG, SC-71MJ, SC-71SR, SC-71MSR, SF-71MC,
Metal cored wire SC-71LHM, Supercored 70MXH, SF-80MX, SC-91K2, Supercored 110,
Supercored 81K2MAG, Supercored 70NS, SC-70ML, SC-80M, SC-90M, SC-110M
Superflux55ULT × H-14, S-707 × L-8, S-707T × H-14, S-787TB × H-14, S-705EF × H-14,
SAW Wire & Flux
S-705HF × H-14, S-460Y × H-14
Non-FERROUS
3) Equipment
APPENDIX
633
Industries
4 Offshore structures
Hyundai Welding material advantages, features and development for Offshore structures industry
• High impact toughness at cryogenic(-196°C) and CTOD toughness
• Diffusible hydrogen level control and cracking improvement by Seamless wire
1) Featured products
ST-1N TIG wire
SMT-625 MIG/TIG wire
YS-2209 & Superflux209 SAW Wire & Flux(Duplex)
SW-625 Flux cored wire(Ni- alloy)
Offshore platform
Supercored 81-K2 Flux cored wire
Jack up Rig
Drillship SC-81LT Flux cored wire
Submersible
SC-81Ni2 Flux cored wire
LNG Vessels & FPSO
SC-81Ni2M Flux cored wire
SL-81LT Seamelss Flux cored wire
SL-81Ni2 Seamelss Flux cored wire
SL-81Ni2M Seamelss Flux cored wire
2) Other products
S-7018.1H, S-76LTH, S-308LT.16, S-316LT.16, S-7018.1, S-7016.LS, S-8016.C1, S-8016.C2,
Stick electrodes
S-8016.C3, S-308L.16N, S-309L.16, S-316L.16N, S-309MoL.16, S-317L.16
Metal cored wire SC-70ML, Supercored 70NS, SC-80M, SC-90M, SC-110M
SAW Wire & Flux Superflux55ULT × H-14, Superflux787 × H-14, S-460Y × H-14
MIG/MAG wire SM-80G, SM-80CM, SM-100, SM-110
TIG wire ST-50.6, ST-50G, ST-80B2, ST-308L, ST-309L, ST-316L
Ni-Alloy SMT-686
Others
3) Equipment
Featured products HD AUTO+ SERIES
PONY SERIES, PHANTOM SERIES, ZEUS SERIES, HERA SERIES, LIBERO 600M,
Other products
NEO SAW SERIES
634 | H Y U N D A I W E L D I N G
5 Energy & Power Plants
Hyundai Welding material advantages, features and development for energy and power plant
SMAW
• Development of heat resistance comsumables designed for various heat treatment
• Improvement for crack resistance by controlling of X-Factor, diffusible hydrogen content
1) Featured products
B-2 & S-800CM SAW Wire & Flux
Thermal & Hydroelectic
ST-91B9 TIG Wire
SAW
generation
S-9018.B3R Stick electrodes
M-12K & Superflux800T SAW Wire & Flux
Wind power M-12K & S-717 SAW Wire & Flux
Supercored 81-K2MAG Flux cored wire
SF-71MSR Flux cored wire
Nuclear Power S-7016.H Stick electrodes
GMAW
S-308L.16 Stick electrodes(Stainless steel)
H-12K & Superflux787 SAW Wire & Flux
Other alternative power
SC-80D2 Metal cored wire
YSB-309LNb & S-300EM SAW wire & flux(Stainless steel)
Petro-Chemical plants SA-625 & Superflux300 SAW wire & flux(Ni-alloy)
SR-625 Stick electrodes(Ni-alloy)
GTAW
S-Ni-2 & SA-08 SAW wire & flux(Ni-alloy)
LNG storage Tank SR-134 Stick electrodes(Ni-alloy)
SR-08 Stick electrodes(Ni-alloy)
2) Other products
S-8018.B2R, S-9018.B3R, S-9015.B92, S-9016.B92, S-9015.B9, S-308L.16N, S-309L.16,
FCAW
S-316L.16N, S-347.16, S-8018.G, S-9016.G, S-10016.G, S-11016.G, S-9018.M, S-11018.M,
Stick electrodes
S-7016.A1, S-7018.A1, S-8016.B1, S-8016.B2, S-8018.B2, S-9016.B3, S-9018.B3,
S-8016.B5, S-310.16, S-310.15, S-309MoL.16, S-312.16, S-317L.16, S-7018.W, S-8018.W
Flux cored wire SC-81A1
Metal cored wire SC-81B2, SC-91B3, Supercored 70NS, SC-70ML, Supershield EG-72T, Supershield EG-82T
Non-FERROUS
3) Equipment
Featured products PONY SERIES, HD AUTO+ SERIES
ZEUS SERIES, HERA SERIES, BETA SERIES, LIBERO 600M, PHANTOM SERIES,
Other products
ALPHA SERIES
635
Industries
6 Steel Fabrication
Hyundai Welding material advantages, features and development for steel fabrication
• Good performance and less spatter in all position welding with stable arc
• Excellent anti-porosity against rusty and primed plate
• Excellent crack-resistance for high tensile TMCP plate
• Development products of different processes due to high strength trend
1) Featured products
SF-70MX Semi-metal cored wire
General steel structure
SF-71 Flux cored wire
SC-91 Flux cored wire
2) Other products
S-6013.LF, S-7016.H, S-7016.HR, S-7018.G, S-7024.F, S-7018.1H, S-7018.1, S-308L.16N,
S-309L.16, S-316L.16N, S-4301.I, S-4303.V, S-4303.T, S-6010.D, S-6011.D, S-6013.V,
Stick electrodes S-6027.LF, S-7014.F, S-7018.GH, S-7028.F, S-7048.V, S-8016.G, S-8018.G, S-9016.G,
S-10016.G, S-11016.G, S-9018.M, S-11018.M, S-7018.W, S-8018.W, S-308Mo.16,
S-309MoL.16, S-312.16, S-317.16
Flux cored wire Supercored 70NS
SC-70ML, SC-70T Cored, SC-80D2, Supershield 11, SC-80M, SC-90M, SC-55 Cored,
Metal cored wire
SC-55F Cored, Supercored 81, SC-91, SC-90, SC-81K2, SC-91K2, SC-80CM, SC-90M
SAW Wire & Flux Superflux600 × H-14(A-3), S-777MX × H-14, S-777MXH × H-14(A-3), S-777MXT × H-14
SM-70, SM-70G, SM-70S, SM-70EN, SM-70GS, SM-55H, SM-80G, SM-80CM, SM-100,
MIG/MAG wire
SM-110, SM-55H, SM-80G, SM-80CM, SM-100, SM-110
TIG wire
Ni-Alloy
Others
3) Equipment
Featured products PONY SERIES, HD AUTO+ SERIES
Other products PONY SERIES, PHANTOM SERIES, ZEUS SERIES, HERA SERIES, HYPLA SERIES
636 | H Y U N D A I W E L D I N G
7 Pipe industry
Hyundai Welding material advantages, features and development for pipe industry
SMAW
• Strength moisture-proof with the control of hydrogen content and vaccum packing
• Development of pipe welding material to satisfy customer's requirement
• High product quality in accordance with customer's reference
1) Featured products
SAW
A-2 & S-800SP SAW wire & Flux
M-12K & S-800SP SAW wire & Flux
Pipe mill A-2 & S-900SP SAW wire & Flux
M-12K & S-900SP SAW wire & Flux
GMAW
SC-71MSR Flux cored wire
Supercored 81MAG Flux cored wire
Pipeline installation
SC-91P Flux cored wire
2) Other products
GTAW
Stick electrodes S-6010.D, S-6011.D, S-7016.O, S-308L.16N, S-309L.16, S-316L.16N, S-347.16
Flux cored wire SF-71MC
Metal cored wire SC-71SR, SC-70T Cored
Superflux787 × H-12K, S-777MX × H-14, S-777MXT × H-14, S-800SP × M-12K(A-2),
SAW Wire & Flux
S-900SP × M-12K(A-2), S-787TT × H-14(H-12K), S-787TB × H-14
FCAW
MIG/MAG wire SM-80CM, SM-308L, SM-309L, SM-316L
TIG wire ST-80B2, ST-308L, ST-309L, ST-316L
Ni-Alloy
Others
Non-FERROUS
3) Equipment
Featured products HD AUTO+ 600P, PIPEMATIC SYSTEM
Other products LIBERO 600M
APPENDIX
637
Industries
8 Process industry
Hyundai Welding material advantages, features and development for precess industry
• Quality assurance through applying Inactive flux
• Excellent mechanical properties in weld metal under the condition of various heat treatment
environments
1) Featured products
Supershield CrC Flux cored wire
Food & Beverage
Supershield CrCNb Flux cored wire
H-12K & Superflux787 SAW wire & flux
M-12K & S-717 SAW wire & flux
H-14 & S-777MX SAW wire & flux
SC-81B2 Flux cored wire
Pressure vessels
SC-91B3 Flux cored wire
SC-91B9 Flux cored wire
SC-80D2 Metal cored wire
Supercored 1CM Flux cored wire
2) Other products
Stick electrodes
Flux cored wire
Metal cored wire
SAW Wire & Flux
MIG/MAG wire SM-55H, SM-80G, SM-100, SM-110
TIG wire ST-50G, ST-50.6, ST-50.3, ST-80.B2, ST-50G, ST-50.6, ST-50.3, ST-80.B2
Ni-Alloy
Others
3) Equipment
Featured products
Other products BETA SERIES, ALPHA SERIES
638 | H Y U N D A I W E L D I N G
9 Repair & Maintenance
Hyundai Welding material advantages, features and development for repair & maintenance industry
SMAW
• Maximize wear resistance and impact resistance by forming compound carbide
• Providing high temperature wear resistance specially designed for continous casting rolls
• Providing different kinds of welding material with Open-Arc, SAW, Gas Shield, etc method.
1) Featured products
SAW
SC-414S Flux cored wire
SC-423S Flux cored wire
Continuous casting rolls SC-420S Flux cored wire
S-717 SAW flux
GMAW
S-400HF SAW flux
Supershield CRC Flux cored wire
Mining & other
Supershield CRCW Flux cored wire
equipment
SC-600HM Flux cored wire
GTAW
2) Other products
Stick electrodes
Flux cored wire Supershield 430-O
Metal cored wire Supershield 410NiMo-O
SAW Wire & Flux
FCAW
MIG/MAG wire
TIG wire
Ni-Alloy
Others
Non-FERROUS
3) Equipment
Featured products
Other products HIEGW SERIES
APPENDIX
639
HYUNDAI BALL PAC
FCW/Solid Wire
HYUNDAI BALL PAC is a new and improved version of our original Pail Pack. Our patented ‘marble’
system, acts as a ‘non-static’ resistance on top of the wire, The marbles add weight on the wire
to ensure that only one strand, at a time, is picked up. With the shape and weight of the ‘marbles’,
the wire pulls up and out of the Ball Pac consistently and without the nomal static resistance found
with other systems. Our wire is pulled out with minimum resistance and seamless feedability is the
end result.
Hyundai hard wires are ‘pre-tensioned’ before being put into the Ball Pac. Meaning, our wire has
little to no cast and helix when coming out of the Ball Pac and the ‘straightness’ of the wire will give
more accurate and consistent starts and weld tracking. This is most ideal for robotic applications.
As the wire has no cast, you can decrease the tip diameter by one size(“Except in the case of
.052”). This will ensure that the wire is in constant contact with the tip (better current transfer) and
will increase the accuracy of the weld.
Another major factor in the quality and consistency of Hyundai hard wire is the method of
coppercoating the wire. Hyundai Welding is one of the few companies in the world, who are
currently using the Electronic Coating process. With this State-of-the-Art coating process, the user
will experience the following benefits
1) Better Feedability : due to the ‘even’ coating of copper, feedability is more consistent. Resulting
in lower feed resistance.
2) Copper Flaking : since wire is coated electronically, the adherence of the copper on the wire is
100% as the coating is evenly applied thus, rendering ‘copper-flaking’ obsolete. No more clogged
or damaged liners.
3) Current Transfer : the current transfer will be more consistent due to the ‘evenness’ of the
copper coating
4) Less Fume : with the even and consistent copper caoting, there are less fums than conventional
chemically-coated wires on the market today.
1 Characteristics of Product
1) Excellent feeding.
Minimizing friction as it posesses a device developed for the prevention of twisted and tangled
wire, thus, resulting in a smooth feeding action and stable arc, which facilitates welding.
2) Makes good tracking on a welding seam.
Wire is set to be elastically twisted in the pail, so wire is pulled out straight, without rotation of
the pail.
640 | H Y U N D A I W E L D I N G
3) Improved welding efficiency.
The large-packaged wire can save time in change wire, which is effective, particularly, for
SMAW
robotic and other automatic welding.
4) Pressure device system, deformation in “stacked”state with anti-tangling pressure device
system, deformation of the wound wire is greatly minimized or, as in most cases, has now
become obsolete.
SAW
2 Type of Product
Classification
Solid Wire/FCW
Packing Weight
50kg(110lbs), 100kg(220lbs)
150kg(330lbs), 200kg(440lbs) 0.9ø(.035in), 1.0ø(.039in)
GMAW
250kg(551lbs), 300kg(661lbs) 1.2ø(.045in), 1.4ø(.052in)
350kg(772lbs), 400kg(882lbs) 1.6ø(1/16in)
420kg(926lbs), 500kg(1,102lbs)
3 Size of Feeder
GTAW
Drum
510 Type 660 Type
Classification
Outer dia. mm(in) 510(20.1) 660(26)
CAP
Height mm(in) 300(11.8) 500(19.7)
Outer dia. mm(in) 11(0.43) 11(0.43)
FLEXIBLE CABLE
Length(m) 1,2,3,4,5 1,2,3,4,5
FCAW
CABLE FIXER FLEXIBLE CABLE FIXING
4 Caution
Non-FERROUS
641
PAK Series
HYUNDAI BALL PAC is a new and improved version of our original Pail
pack. Our patented ‘marble’ system, acts as a ‘non-static’ resistance on
top of the wire. The marble add weight on the wire to ensure that only one
strand, at a time, is picked up. With the shape and weight of the ‘marbles’,
the wire pulls up and out of the Ball Pac consistently and without the normal
static resistance found with other drum systems. Our wire is pulled out with
minimum resistance and seamless feedability is the end result.
Easy to check the remaining wire as no drum is installed inside the pak.
Designed as a pressing plate by step method which minimizes the wire
feeding resistance, also adopted a practical design to prevent tangling during
wire feeding. Likewise by removing the drum and using a light-weighted
pressing plate, the light weighted pak could be launched. Therefore it is easy
to carry and handle. It will be more likely to find out its convenience with
advantages as this item made the best use of our ball pak type, which our
company feels proud of.
The newly developed RING PAK can effectively prevent wire from any
tangling in spite of insufficient winding quality. In a feedability comparison test
with previous models, it shows predominant feedability and weldability. As a
result of minimized resistance in feedings, it guarantees Superior feedability,
Excellent seam tracking, consistent penetration and the straight in bead
appearance.
642 | H Y U N D A I W E L D I N G
SMAW SAW GMAW GTAW FCAW Non-FERROUS APPENDIX
643
644 | H Y U N D A I W E L D I N G
SMAW SAW GMAW GTAW FCAW Non-FERROUS APPENDIX
645
HYUNDAI Standard Packing
1 Covered Electrodes
1) For Carbon Steels, High Tensile Steels, Low Alloy Steels, Hardfacing
5kg packet (4EA) / 20kg carton (50EA)/ 1,000kg wooden pallet
Standard Size
20kg 1,000kg
5kg
A
d
a
c f B
e
b
C D
Packet Size(mm) Carton Size(mm) Pallet Size(mm)
a 78 d 82 ≤ 450 > 450
b 40~65 e 180~275 A 400 400
c 304~554 f 312~562 B 130, 160 130, 160
C 1,150 1,130
= Electrode length D 930 980
a
d A
c
e B
f
b
C D
Packet Size(mm) Carton Size(mm) Pallet Size(mm)
300mm 350mm 300mm 350mm 300mm 350mm
a 79 73 d 86 80 A 860 800
b 79 73 e 335 310 B 130,160 130,160
c 340 390 f 360 410 C 1,070 1,210
= Electrode length D 1,010 950
646 | H Y U N D A I W E L D I N G
4) Vaccum packing
1.5kg alumimum vaccum packet (10EA) / 15kg Corton Box
SMAW
b c
SAW
a e
d
GMAW
e 420 470 520
2 TIG Wire
5kg PVC tube (200EA) / 1,000kg wooden Pallet
GTAW
1,000kg
b c
a
A
FCAW
Tube Size(mm) Pallet Size(mm) B
a 48 A 280
b 31 B 130, 160 D
C
c 1,010 C 1,070
Non-FERROUS
D 1,070
APPENDIX
647
HYUNDAI Standard Packing
3 Compound Flux (for Covered Electrodes, Submerged Arc Fluxes)
500kg / 1,000kg
Bag Size(mm)
500kg 1,000kg
A 600 700
B 800 930
C 800 930
D 210 230
E 160 160
F 400 400
Bag Material: PP Cloth Lami
4 Spool
1) MIG Solid Wire
(1) 15kg Plastic spool / (60EA) / 900kg wooden Pallet
(2) 15kg Plastic spool / (72EA) /1,080kg wooden Pallet
(3) 20kg Plastic spool / (60EA) /1,200kg wooden Pallet
3) FCW
(1) 5kg Plastic spool / (200EA) / 1,000kg wooden Pallet
5kg
Box Size(mm)
a 64
b 210
c 215
648 | H Y U N D A I W E L D I N G
(2) 12.5kg Plastic spool / (60EA) / 750kg wooden Pallet
(3) 15kg Plastic spool / (60EA) / 900kg wooden Pallet
SMAW
(4) 15kg Plastic spool / (72EA) / 1,080kg wooden Pallet
(5) 20kg Plastic spool / (60EA) / 1,200kg wooden Pallet
SAW
Box Size(mm)
a 110
b 270~280
c 270~280
GMAW
900kg / 1,200kg
Pallet Size(mm) A
12.5kg/20kg spool 15kg spool 5kg spool
A 550 550~660 640
GTAW
B
B 130, 160 130, 160 130, 160
C 1,200 1,130 1,130
C D
D 900 850 850
FCAW
5 Pail Pack
1) 510 type / wooden pallet
a
Non-FERROUS
b 810 B 130
B
C 1,070
D 550 C
649
HYUNDAI Standard Packing
2) 570 type / wooden pallet
650 | H Y U N D A I W E L D I N G
6 Submerged Wire & Flux
1) Submerged Wire
SMAW
25kg coil / (48EA) / 1,200kg wooden pallet
1,200kg
D
c Pallet Size(mm)
SAW
A
Box Size(mm) A 640
a 80 a B 130, 160
b 430 C 1,320 B
b
c 430 D 860
C
GMAW
2) Submerged Wire Coil
Coil Size(mm)
75kg Coil Type
A B C
25kg 305/315 410/420 75/100
30kg 305 400 95
GTAW
75kg 630 740 90/100
C
100kg 630 760 90/100
150kg 630 790 90
300kg 630 820 210
500kg 630 910 210 A
1,000kg 630 1,140 210 B
FCAW
100kg Coil Type 150kg Coil Type 300kg Coil Type
Non-FERROUS
651
HYUNDAI Standard Packing
3) Submerged Wire Coil (25kg Basket packing)
25kg coil / (48EA) / 1,200kg wooden pallet
1,200kg
D
c Pallet Size(mm)
A
Box Size(mm) A 840
a 105 a B 130, 160
b 430 C 1,320 B
b
c 430 D 860
C
4) Submerged Flux
20kg Tin Can / (40EA) / 800kg wooden pallet
c A
b
Can Size(mm) Pallet Size(mm)
B
a 375 A 750
b 235 B 130
c 235 C 1,170 C D
D 930
a
b A
Paper bag Size Pallet Size(mm)
(mm) A 650
a 75 B 160 D
b 415 C 1,210 B
c 650 D 970 C
652 | H Y U N D A I W E L D I N G
20kg PE Bag (40EA) / 800kg wooden pallet
SMAW
c
a
b A
SAW
a 70 A 560
D
b 365 B 160 B
c 655 C 1,210
C
D 970
GMAW
5) Plastic spool
Spool Size(mm)
Material A B C USAGE
HIPS 55 52 199~200 FCW / Solid Wire 5kg
HIPS 72 52 203~204 FCW 6.8 kg
GTAW
HIPS 100~102 52~53 279~280 FCW 12.5kg
HIPS 100~102 52~53 269~270 FCW 15kg / Solid Wire 15~20kg
HIPS 100~102 52~53 279~280 FCW 20kg
HIPS : HIGH IMPACT POLYSTYREN
FCAW
Spool Design
Non-FERROUS
APPENDIX
653
HYUNDAI Standard Packing
※ Basket Spool
Spool Size(mm)
A B C D E F G H I USAGE
298~300 180~182 98 55 13 180 220 97 18 15kg / Solid wire 15~20kg
413~419 297~303 103 - - - - - - Submerged Wire 25kg
Core Type
Spool Size(mm)
A B C USAGE
298~300 - 99~100 FCW 15kg / Solid wire 15~20kg
654 | H Y U N D A I W E L D I N G
7 Length of Wire
Description Diameter Weight(kg) Length(m)
SMAW
0.8 20 5,470
0.9 20 4,285
1.0 20 3,445
Solid Wire
1.2 20 2,370
1.4 20 1,730
1.6 20 1,320
SAW
1.2 15 2,080
FCW 1.4 15 1,520
1.6 15 1,155
2.0 25 1,045
2.4 25 720
3.2 25 400
GMAW
Submerged Wire 4.0 25 255
4.8 25 175
5.0 25 165
6.4 25 100
GTAW
FCAW
Non-FERROUS
APPENDIX
655
Warning for Safety in Welding
WARNING • Be sure to follow the safety practices stated in the following in order to
protect welders, operators and accompanied workers from a serious
accident resulting in injury or death.
• Be sure to follow the safety practices stated in the following when you use welding consumables.
• Be sure to follow the safety practices stated in the instruction manual when you use welding equipment.
WARNING
• Electric shock can kill.
• Do not touch live electrical parts.(A covered electrode held with an electrode holder and a wire in welding
are electrically live.)
• Wear dry, insulated gloves. Do not wear teared and wet gloves.
• Use an electric shock preventing device(open-circuit-voltage-reducing device)when welders or operators
work in confined or high-level spaces. Use also a lifeline when a welder or an operator conducts welding at
a high-level area.
• Follow the safaty practices stated in the instruction of the welding manchine before you use.
Do not use a welding manchine case or cover of which is removed. Welding cables must be a size adequate
for the capacity expected. Welding cables must be maintained, and a damaged cable must be repaired or
replaced one.
WARNING • Fumes and gases generated in welding can be dangerous to your health.
• Welding in confined spaces can be dangerous for suffocation because
of oxygen deficient atmospheres.
• Keep your head out of the source of gases to prevent from directly breathing high density fumes or gases.
• Use local exhaust ventilation, or wear respirators in order to prevent you from breathing fumes and toxic
gases which cause toxication, poor health and suffocation by oxygen deficient atmospheres.
• Use general ventilation for welding in the workshop. Particularly in welding in confined spaces, be sure to
use adequate ventilation, or wear respirators at the presence of a trained supervisor.
• Do not weld where operations of degreasing, cleaning, spraying, and painting are present nearby.
Welding work close to these operations may cause a generation of harmful gases.
• Use adequate ventilation or respirators with special attention in welding plated and coated steel.
• Use respirators, eye safety glasses and safety leather gloves when handling welding fluxes in order to
prevent you from the flux dust.
WARNING
• Arc rays can injure eyes and burn skin.
• Wear hand shields with an adequate grade of shade in welding and supervising the welding work.
• Select the correct grade shade for filter lenses and filter and filter plates suitable for exact welding work by
referring to the standard of JIS T8141.
656 | H Y U N D A I W E L D I N G
• Wear protectors suitable for preventing contact with arc rays, such as safety leather gloves for welding,
long sleeve shirts, foot covers, leather aprons, etc.
SMAW
• Use, as needed shade curtains for welding by surrounding the welding areas in order to prevent
accompanied workers from the arc rays.
WARNING
• The tips of the welding wires and filler wires can injure eyes, face, etc.
SAW
• Do not lose your hole on the wire when taking off the tip of the wire.
• Do not point the welding torch towards your face when checking the wire feeding condition.
WARNING
• Falling down and dropping welding consumables can injure you.
GMAW
• Wear safety shoes, and pay your attention not to drop welding consumables on your body when you carry
and handle them. Keep your posture correct not to cause a crick in your back while handling them.
• Pile up welding consumables so that falling down and dropping cannot take place while storing and carrying
them.
WARNING
GTAW
• Fire and explosion can take place.
• Never weld in areas adjacent to highly inflammable materials. Remove consumables so that spatter cannot
ignite them. If combusibles cannot be removed, cover them with a noninflammable material.
• Do not weld a vessel or PiPe which contains combustibles or being sealed.
FCAW
• Do not Put a hot weldment close to combusibles right after welding finished.
• When welding ceiling, floors, walls, etc, remove combustibles at the other side of them.
• Any part of welding wire, with exception of wire extended at the tip of the torch, must be free from touching
on the electical circuit of the base metal side.
• Fasten the cable joints and seal them in a insulation tape. The cable for the base metal side should be
Non-FERROUS
WARNING
• Flying spatters and slags can injure eyes and cause burn skins.
• High temperature heat in welding can cause burn skins.
APPENDIX
• Wear safety glasses, safety leather gloves for welding, long sleeve shirts, foot covers, leather aprons,etc.
• Do not touch weldments while hot.
657
658 | H Y U N D A I W E L D I N G
659
660 | H Y U N D A I W E L D I N G
Note
Note
1ST EDITION 1989. 9.
2ND EDITION 1998. 11.
3RD EDITION 1999. 1.
4TH EDITION 2001. 8.
5TH EDITION 2003. 2.
6TH EDITION 2004. 9.
7TH EDITION 2005. 8.
8TH EDITION 2006. 12.
9TH EDITION 2008. 1.
10TH EDITION 2009. 1.
11TH EDITION 2010. 4.
12TH EDITION 2011. 6.
13TH EDITION 2013. 5.
13TH EDITION(REVISED) 2013. 8.
14TH EDITION 2014. 7.
14TH EDITION(REVISED) 2016. 2.
Overseas Offices
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