Primary Air Fan (Clearance Antara Bearing Dan Upper Casing Bearing)

PT.
INDONESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS

INTEGRATED MANAGEMENT SYSTEM Tanggal
Revisi
SIMPLE INSPECTION PLTU BARRU #2
Halaman
MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING PR
Work Order No. : Tag No. (KKS) : Work Instr. No.

Priority : Unit : PLTU #2 Reference Doc.
Maintenance type : SI Location : BARRU Other Ref. Doc.
TOOL : Lead wire, outside micrometer
UNIT : mm
VIEW WITH DIRECTION
Primary Air Fan (Clearance antara bearing dan upper casing bearing)
Tap gap
The gap between main bearing and

support should be 0.03 - 0.06 mm ran
Bearing middle section t

gap adjustable paper
position
POSISI PENGAMBILAN LEFT CENTER RIGHT

DE (SISI GEARBOX) 0.05 0.05 0.06
NDE (SISI FAN) 0.03 0.04 0.04
REMARK: Clearance upper bearing masih dalam batas toleransi
Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :

Date : 25/08/2016 Signature : Date : 25/08/2016 Signature : Date : 25/08/2016
HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN.P

PT. INDONESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS
Revisi
Halaman
MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING SECON

UNIT : mm
VIEW WITH DIRECTION
Secondary Air Fan (Clearance antara bearing dan upper casing bearing)
Tap gap


position

NDE (SISI FAN) 0.06 0.05 0.05


Revisi
Halaman
MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING INDUCE

UNIT : mm
VIEW WITH DIRECTION
Induced Draft Fan B (Clearance antara bearing dan upper casing bearing)
Tap gap


position
NDE (SISI FAN) 0.06 0.06 0.06



Revisi
Halaman
MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING COAL DISTR

UNIT : mm
VIEW WITH DIRECTION
Coal Distribution Air Fan (Clearance antara bearing dan upper casing bearing)
Tap gap


position
DE (SISI GEARBOX) 0.04 0.055 0.05
NDE (SISI FAN) 0.06 0.06 0.05



No Doc IMS : IK_UBH
Tanggal : 22 April 2013
Revisi : 00
Halaman : 1/1
ARANCE BEARING DAN UPPER CASING PRIMARY AIR FAN
:
:
:
Tap gap

support should be 0.03 - 0.06 mm range
Bearing middle section tap

position
RIGHT AVERAGE
0.06 0.05
0.04 0.04
toleransi
Technician UJH
Date : 25/08/2016 Signature :
No Doc IMS : IK_UBH
Revisi : 00
Halaman : 1/1
ANCE BEARING DAN UPPER CASING SECONDARY AIR FAN #2
:
:
:
Tap gap


position
RIGHT AVERAGE
0.05 0.05
0.05 0.05
toleransi
Technician UJH
No Doc IMS : IK_UBH
Revisi : 00
Halaman : 1/1
NCE BEARING DAN UPPER CASING INDUCE DRAFT AIR FAN #2
:
:
:
Tap gap


position
RIGHT AVERAGE
0.06 0.06
0.06 0.06
toleransi
Technician UJH
No Doc IMS : IK_UBH
Revisi : 00
Halaman : 1/1
NCE BEARING DAN UPPER CASING COAL DISTRIBUTION AIR FAN #2
:
:
:
ra bearing dan upper casing bearing)
Tap gap


position
RIGHT AVERAGE
0.05 0.048
0.05 0.06
toleransi
Technician UJH
PT. INDONESIA POWER UNIT JASA PEMELIHARAAN
INTEGRATED MANAGEMENT SYSTEM
MECHANICAL JOB SOOT BLOWER (LONG)
Work Order No. : Tag No. (KKS) : Work Instr. N

Priority : Unit : PLTU #2 Reference D
Maintenance type : SI Location : BOILER Other Ref. D
REPORT TEST SOOT BLOWER LONG
NAMA LINGKUP DOKUMENTASI

NO.
SOOT BLOWER PEKERJAAN PEKERJAAN
1 SOOT BLOWER LONG *Pemeriksaan visual lance tube
No.1 berikut Nozelnya
* Inspeksi Popet Valve berikut
Lapping disc popet & partnya
* Ganti SW gasket popet valve
* Ganti Oil pelumas gear box
* Cleaning dan Regreasing
Gear rack dan naple roll
* Penggantian Gland Packing
* Test soot blower

NO.2 berikut Nozelnya
* Test soot blower

* Test soot blower

* Test soot blower

Date : Signature : Date : 16 September 2016 Signature : Date :
HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN

MECHANICAL JOB SOOT BLOWER (SHORT)

REPORT TEST SOOT BLOWER SHORT

NO.
DAMPER PEKERJAAN PEKERJAAN
1 SOOT BLOWER SHORT * Pemeriksaan visual Feed tube
Lapping disc popet & painting
* Greasing gear pinion screw
*Penggantian Lock & ring stem vlv
* Reasembly
* Pengetesan SB system

* Reasembly

* Reasembly

* Reasembly

HAKIM LUCKY BRATTA TRI ARDIANTO HARIS SRI PA



NO.
* Reasembly

* Reasembly

* Reasembly
* Reasembly




NO.
* Reasembly

* Reasembly

* Reasembly
* Reasembly




NO.
* Reasembly

* Reasembly

* Reasembly

* Reasembly
KET : 1. Soot Blower short No. 5A , 6A, 3B Motor 380 V Rusak/ tidak ada ganti
( khusus no. 6A motor 380 V kosong )
2. Gear pinion Soot blower Short No. 6A tidak ada dari sebelum Simple Inspeksi /OH
3. Limit Swich Puss bottom Soot blower Short No. 6A rusak
4. Kondisi Feed tube Soot Short No. 5A , 6A , 6B , 8B Macet total ( Sekarang kondisi


NESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS : IK_UBH
TEGRATED MANAGEMENT SYSTEM Tanggal : 22 April 2013
Revisi : 00
PLE INSPECTION PLTU BARRU #2
Halaman : 1/1
SOOT BLOWER (LONG)
Work Instr. N :
Reference D :
Other Ref. D :
SOOT BLOWER LONG
DOKUMENTASI
HASIL TEST / KETERANGAN
PEKERJAAN
* Ganti SW gasket
* Ganti Gland Packing
( OK )
* Ganti SW gasket
( OK )
* Ganti SW gasket
( OK )
* Ganti SW gasket
( OK )
Inspected by : Technician UJH

Signature :
BAYU FIRMAN.P
Revisi : 00
Halaman : 1/1
SOOT BLOWER (SHORT)
Work Instr. N :
Reference D :
Other Ref. D :
SOOT BLOWER SHORT

DOKUMENTASI
PEKERJAAN
* Ganti SW gasket
* Ganti gear pinion baru
* Feed tube bengkok
Diluruskan dgn burner
( OK )
* Ganti SW gasket
* Ganti lock /Ring Stem
( OK )
* Ganti SW gasket
( OK )
* Ganti SW gasket
( OK )

Signature :
HARIS SRI PAMBUDI

Revisi : 00
Halaman : 1/1
SOOT BLOWER (SHORT)
Work Instr. N :
Reference D :
Other Ref. D :
SOOT BLOWER SHORT

DOKUMENTASI
PEKERJAAN
* Ganti SW gasket
* Motor 380 V Rusak
( tidak ada pengganti )
( OK )
* Ganti SW gasket
* Motor 380 V Rusak
( OK )
* Ganti SW gasket
( OK )
* Ganti SW gasket
( OK )

Signature :
HARIS SRI PAMBUDI

Revisi : 00
Halaman : 1/1
SOOT BLOWER (SHORT)
Work Instr. N :
Reference D :
Other Ref. D :
SOOT BLOWER SHORT

DOKUMENTASI
PEKERJAAN
* Ganti SW gasket
( OK )
* Ganti SW gasket
( OK )
* Ganti SW gasket
* Motor 380 V Rusak
( OK )
* Ganti SW gasket
( OK )

Signature :
HARIS SRI PAMBUDI

Revisi : 00
Halaman : 1/1
SOOT BLOWER (SHORT)
Work Instr. N :
Reference D :
Other Ref. D :
SOOT BLOWER SHORT

DOKUMENTASI
PEKERJAAN
* Ganti SW gasket
( OK )
* Ganti SW gasket
* Ganti gear pinion
( OK )
* Ganti SW gasket
( OK )
* Ganti SW gasket
* Ganti gear pinion
( OK )
tidak ada dari sebelum Simple Inspeksi /OH # 2
, 6A , 6B , 8B Macet total ( Sekarang kondisi normal )

Signature :
HARIS SRI PAMBUDI

Primary Air Fan (Clearance Antara Bearing Dan Upper Casing Bearing)

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PT.

INDONESIA POWER UNIT JASA PEMELIHARAAN No Doc IMS

MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING PR

Work Order No. : Tag No. (KKS) : Work Instr. No.

TOOL : Lead wire, outside micrometer

VIEW WITH DIRECTION

The gap between main bearing and

Bearing middle section t

POSISI PENGAMBILAN LEFT CENTER RIGHT

NDE (SISI FAN) 0.03 0.04 0.04

REMARK: Clearance upper bearing masih dalam batas toleransi

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :

HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN.P

MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING SECON

Work Order No. : Tag No. (KKS) : Work Instr. No.

TOOL : Lead wire, outside micrometer

VIEW WITH DIRECTION

The gap between main bearing and

Bearing middle section t

POSISI PENGAMBILAN LEFT CENTER RIGHT

DE (SISI GEARBOX) 0.04 0.05 0.05

REMARK: Clearance upper bearing masih dalam batas toleransi

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :

HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN.P

MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING INDUCE

Work Order No. : Tag No. (KKS) : Work Instr. No.

TOOL : Lead wire, outside micrometer

VIEW WITH DIRECTION

The gap between main bearing and

Bearing middle section t

POSISI PENGAMBILAN LEFT CENTER RIGHT

DE (SISI GEARBOX) 0.06 0.06 0.06

NDE (SISI FAN) 0.06 0.06 0.06

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :

HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN.P

MECHANICAL JOB CLEARANCE BEARING DAN UPPER CASING COAL DISTR

Work Order No. : Tag No. (KKS) : Work Instr. No.

TOOL : Lead wire, outside micrometer

VIEW WITH DIRECTION

The gap between main bearing and

Bearing middle section t

POSISI PENGAMBILAN LEFT CENTER RIGHT

DE (SISI GEARBOX) 0.04 0.055 0.05

NDE (SISI FAN) 0.06 0.06 0.05

Accepted by : UJP PLTU BARRU Approved by : P. L UJH / QC Inspected by :

HAKIM LUCKY BRATTA TRI ARDIANTO BAYU FIRMAN.P

ARANCE BEARING DAN UPPER CASING PRIMARY AIR FAN

The gap between main bearing and

Bearing middle section tap

ANCE BEARING DAN UPPER CASING SECONDARY AIR FAN #2

The gap between main bearing and

Bearing middle section tap

NCE BEARING DAN UPPER CASING INDUCE DRAFT AIR FAN #2

The gap between main bearing and

Bearing middle section tap

NCE BEARING DAN UPPER CASING COAL DISTRIBUTION AIR FAN #2

ra bearing dan upper casing bearing)

The gap between main bearing and