Owner'S Manual: AFS-1000B Air Filtration

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24770

OWNER’S MANUAL
AFS-1000B Air Filtration

JET EQUIPMENT & TOOLS, INC. P.O. BOX 1349 253-351-6000


A WMH Company Auburn, WA 98071-1349 Fax 800-274-6840
www.jettools.com e-mail [email protected] M-708620 5/01
RTD10000188AA
This manual has been prepared for the owner and operators of a JET Air Filtration System. Its purpose,
aside from machine operation, is to promote safety through the use of accepted correct operating and
maintenance procedures. Completely read the safety and maintenance instructions before operating or
servicing the machine. To obtain maximum life and efficiency from your Air Filtration System, and to aid
in using the machine safely, read this manual thoroughly and follow instructions carefully.

Warranty & Service


The JET Group warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Repair Stations located throughout the United States can give you quick service.

In most cases, any one of these JET Group Repair Stations can authorize warranty repair, assist you in
obtaining parts, or perform routine maintenance and major repair on your JET, Performax or Powermatic
tools.

For the name of an Authorized Repair Station in your area, please call 1-800-274-6848.

More Information
Remember, the JET Group is consistently adding new products to the line. For complete, up-to-date
product information, check with your local JET Group distributor.

JET Group Warranty


The JET Group (including Performax and Powermatic brands) makes every effort to assure that its
products meet high quality and durability standards and warrants to the original retail consumer/purchaser
of our products that each product be free from defects in materials and workmanship as follow: 1 YEAR
LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does
not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-
tear, repair or alterations outside our facilities, or to a lack of maintenance.

THE JET GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, FROM
THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY
IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED. SOME STATES DO
NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU. THE JET GROUP SHALL IN NO EVENT BE LIABLE FOR
DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL,
OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES
DO NOT ALLOW THE EXLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

To take advantage of this warranty, the product or part must be returned for examination, postage
prepaid, to an Authorized Repair Station designated by our office. Proof of purchase date and an
explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we
will either repair or replace the product, or refund the purchase price if we cannot readily and quickly
provide a repair or replacement, if you are willing to accept a refund. We will return repaired product or
replacement at JET’S expense, but if it is determined there is no defect, or that the defect resulted from
causes not within the scope of JET’S warranty, then the user must bear the cost of storing and returning
the product. This warranty gives you specific legal rights; you may also have other rights which vary from
state to state.

The JET Group sells through distributors only. Members of the JET Group reserve the right to effect at
any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they
may deem necessary for any reason whatsoever.

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WARNING

1. FOR YOUR OWN SAFETY, READ 16. DISCONNECT TOOLS before servicing
INSTRUCTION MANUAL BEFORE and when filters.
OPERATING THE TOOL. Learn the tool’s 17. USE RECOMMENDED ACCESSORIES.
application and limitations as well as the The use of accessories and attachments not
specific hazards peculiar to it. recommended by manufacturer may cause
2. KEEP GUARDS IN PLACE and in working hazards or risk of injury to persons.
order. 18. AVOID ACCIDENTAL STARTING. Make
3. ALWAYS WEAR EYE PROTECTION. sure switch is in “OFF” position before
4. GROUND ALL TOOLS. If tool is equipped plugging in power cord.
with three prong plug, it should be plugged 19. NEVER STAND ON TOOL. Serious injury
into a three-hole electrical receptacle. If an could occur if the tool is tipped or if the fan
adapter is used to accommodate a two blade is accidentally contacted.
prong receptacle, the adapter lug must be 20. CHECK DAMAGED PARTS. Before further
attached to a known ground. Never remove use of the tool, a guard or other part that is
the third prong. damaged should be carefully checked to
5. KEEP WORK AREA CLEAN. Cluttered ensure that it will operate properly and
areas and benches invite accidents. perform its intended function-check for
6. DON’T USE IN DANGEROUS alignment of moving parts, binding of
ENVIRONMENT. Don’t use power tools in moving parts, breakage of parts, mounting,
damp or wet locations, or expose them to and any other conditions that may affect its
rain. Keep work area well-lighted. operation. A guard or other part that is
7. KEEP CHILDREN AND VISITORS AWAY. damaged should be properly repaired or
All children and visitors should be kept a replaced.
safe distance from work area. 21. NEVER LEAVE TOOL RUNNING
8. MAKE WORKSHOP CHILDPROOF. Use UNATTENDED. TURN POWER OFF.
padlocks, master switches, or remove Don’t leave tool until it comes to a complete
starter keys. stop.
9. DON’T FORCE TOOL. It will do the job 22. DRUGS, ALCOHOL, MEDICATION. Do not
better and be safer at the rate for which it operate tool while under the influence of
was designed. drugs, alcohol or any medication.
10. USE RIGHT TOOL. Don’t force tool or 23. MAKE SURE TOOL IS DICONNECTED
attachment to do a job for which it was not FROM POWER SUPPLY while motor is
designed. being mounted, connected or reconnected.
11. WEAR PROPER APPAREL. No loose 24. WARNING: Some dust created by power
clothing, gloves, neckties, rings, bracelets, sanding, sawing, grinding, drilling and other
or other jewelry to get caught in moving construction activities contains chemicals
parts. Nonslip footwear is recommended. known to cause cancer, birth defects or
Wear protective hair covering to contain long other reproductive harm. Some examples of
hair. these chemicals are:
12. ALWAYS USE SAFETY GLASSES. Wear • Lead from lead based paint
safety glasses (must comply with ANSI • crystalline silica from bricks and cement
Z87.1). Everyday eyeglasses only have and other masonry products, and
impact resistant lenses; they are not safety • arsenic and chromium from chemically-
glasses. Also use face or dust mask if treated lumber.
cutting operation is dusty. 25. Your risk from those exposures varies,
13. SECURE WORK. Use clamps or a vise to depending on how often you do this type of
hold work when practical. It’s safer than work. To reduce your exposure to these
using your hands and frees both hands to chemicals: work in a well ventilated area,
operate tool. and work with approved safety equipment,
14. DON’T OVERREACH. Keep proper footing such as those dust masks that are
and balance at all times. specifically designed to filter out microscopic
15. MAINTAIN TOOLS IN TOP CONDITION. particles
Keep tools sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.

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Electrical Requirements

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified
electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The
conductor, with insulation having an outer surface that is green with or without yellow stripes, is the
equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely
understood, or if in doubt as to whether the tool is properly grounded.

Use only three wire extension cords that have three-prong grounding plugs and three-pole receptacles
that accept the tool’s plug.*

Repair or replace a damaged or worn cord immediately.

This tool is intended for use on a circuit that has an outlet that looks the one illustrated in Figure A below.
The tool has a grounding plug that looks like the grounding plug as illustrated in Figure A below. A
temporary adapter, which locks like the adapter as illustrated in Figures B below, may be used to connect
this plug to a two-pole receptacle, as shown in Figure B if a properly grounded outlet is not available.**
The temporary adapter should only be used until a properly grounded outlet can be installed by a
qualified electrician. The green colored rigid ear or tab, extending from the adapter, must be connected
to a permanent ground such as a properly grounded outlet box.

* Canadian electrical codes require extension cords to be certified SJT type or better.
** Use of an adapter in Canada is not acceptable.

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Specifications AFS-1000B

Stock Number................................................................................................................................ 708620


Outer Filter .................................................................................................................................5 Microns
Inner Filter ................................................................................................................................... 1 Micron
Overall Dimensions (LxWxH/in)............................................................................. 30-1/4 x 24-1/8 x 12-1/8
Sound Rating @ 3ft .......................................................................................................High Speed 69 dB
................................................................................................................................ Medium Speed 67 dB
...................................................................................................................................... Low Speed 62 dB
Air Flow ................................................................................................................. High Speed 1044 CFM
........................................................................................................................... Medium Speed 702 CFM
................................................................................................................................. Low Speed 556 CFM
Motor...........................................................................................................1/5 HP, 115V, 60Hz, 1 Ph, 6P
Net Weight.......................................................................................................................................54 lbs.
Shipping Weight...............................................................................................................................61 lbs.

Table of Contents Page

Warranty.................................................................................................................................................. 2
Warnings ................................................................................................................................................. 3
Electrical Requirements ........................................................................................................................... 4
Specifications .......................................................................................................................................... 5
Table of Contents .................................................................................................................................... 5
For Your Own Safety ............................................................................................................................... 5
Contents of Shipping Carton .................................................................................................................... 6
Tools Required for Assembly ................................................................................................................... 6
Assembly..............................................................................................................................................6-7
Controls and Features ..........................................................................................................................7-8
Changing Filters....................................................................................................................................... 8
Breakdown .............................................................................................................................................. 9
Parts List ............................................................................................................................................... 10

FOR YOUR OWN SAFETY

1. Read and understand instruction manual before installing or operating air cleaner.

2. To reduce the risk of injury disconnect the air cleaner from the power source (unplug) before servicing
or changing filters.

3. If ceiling mounted, bottom of air cleaner must be at least 7 feet above the floor.

4. If ceiling mounted, mounts must be anchored to building structure which will support a minimum of at
least 100 pounds. Never mount to surfaces such as dry wall or false ceiling grids, etc.

5. To reduce the risk of electrical shock, do not expose air cleaner to water or rain.

6. Never duct a machine directly into the air cleaner.

7. To avoid a potentially dangerous situation, do not use this equipment to filter volatile fumes or smoke.
This air cleaner is designed and intended for the filtration of air borne wood dust only. It is neither
designed or intended for any other purpose whatsoever.

8. Failure to comply may result in serious injury and / or property damage.

The specifications in this manual are given as general information and are not binding. JET Equipment
& Tools reserves the right to effect, at any time and without prior notice, changes or alterations to parts,
fittings, and accessory equipment deemed necessary for any reason whatsoever.

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Contents of Shipping Carton

1. Air Filtration Unit


1. Remote Control
2. AAA Batteries
4. Eye Bolts & Nuts
4. Mounting Brackets
8. Hex Cap Screws
8. Lock Washers
4. Foam Pads
1. Velcro Pad
1. Manual and Warranty Card

Tools Required for Assembly

• No. 2 Cross Point Screwdriver


• 10mm Wrench

• The air filtration unit does not require much


assembly. You should take into
consideration how and where you will place
this unit.

• It can be mounted horizontally and vertically.


The unit can also be hung from the ceiling.

• This unit will work best if it is located away


from corners, and heating/cooling vents.

• If using on sawhorses the air filtration unit


should be clamped in place.

• This unit is specifically designed to circulate


and filter non-metallic dust, which is
generated throughout the work area.

Assembly

CAUTION!
Mounts must be anchored to building
structure, which will support a minimum of
at least 100 pounds. Never mount to
surfaces such as dry wall or false ceiling
grids, etc.

1. Remove all packing from inside of the


unit by removing the outer filter and
inner filters.

2. The air filtration unit can be hung from the


ceiling. Remove four screws from the
cabinet top (A, Fig. 1).

3. Hang the unit using four eyebolts (B, Fig. 1),


and four hex nuts (C, Fig. 1) provided.

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4. The lock nut needs to be threaded almost all
the way up the eyebolt. Screw the eye bolt
into the hole and tighten lock nut against the
cabinet top. You will need to hold the
eyebolt so it does not spin while tightening
the lock nut.

5. Repeat steps for remaining three eyebolts.

Note: Make sure chain and ceiling hooks are


properly rated for hanging this unit. Hang unit
with a seven-foot clearance from the floor.

CAUTION!
Mounts must be anchored to building
structure, which will support a minimum of
at least 100 pounds. Never mount to
surfaces such as dry wall or false ceiling
grids, etc.

1. Four brackets can also be used for mounting


to the ceiling, or wall.

2. Place one end of bracket underneath the lip


of the cabinet.

3. Attach the bracket (A, Fig. 2) with two hex


cap screws (B, Fig. 2) and two lock washers
(C, Fig. 2).

4. Repeat steps for remaining three brackets.

5. Peel off the paper backing, on the foam


pads, and stick to the bottom side of the
machine’s four corners.

Controls and Features

Remote Control:

Time button (A, Fig. 3) controls the three


different settings.

2H will light up on the back of the unit with one


press of the time button. The air filtration
system will operate for 2 hours then shut off.

4H will light up on the back of the unit by


pressing the time button twice. The air filtration
system will operate for 4 hours then shut off.

8H will light up on the back of the unit by


pressing the time button three times. The air
filtration system will operate for 8 hours then
shut off.

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Speed button (B, Fig. 3) controls the three
different settings, Low, Medium and High. There
is also a manual button (A, Fig. 4) on the
backside of this unit which controls the speed.

On/Off button (C, Fig. 3) turns the unit on and


off. There is also a manual on/off button (B, Fig.
4) on the backside of the unit. Pressing this
button will turn the machine on Low.

Fuse switch (C, Fig. 4) will pop out in the case


of overload. Wait 3-5 minutes and push the fuse
in.

Changing the Filters

WARNING
To reduce the risk of injury disconnect the
air cleaner from the power source (unplug)
before servicing or changing filters. Failure
to comply may cause serious injury!

There are two filters that need to be


changed. The outer filter can easily be removed
by disengaging the two clips (A, Fig. 5).

Now you can simply pull the filter out, or use


a screwdriver to pop the filter out.

The inner filter (A, Fig. 6) can now be pulled


out of the unit. The inner filter can be blown out
with air, or washed out.

The filters should be replaced depending on


the amount of usage and the environment of
your shop. Clogged filters will reduce the
amount of air circulation. There is an arrow
indicating the air flow direction on the outer filter.
Make sure the filter is inserted facing the proper
direction.

Replacement Filters

708733 inner filter


708731 electrostatic filter
708734 charcoal filter
708732 washable electrostatic filter

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Parts Breakdown

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Parts List for the AFS-1000B Air Filtration

Index Part
No. No. Description Size Qty.

1..........708731......................................Filter...................................................... ................................... 1
2..........708733......................................Filter Bag .............................................. ................................... 1
4..........AB001008 .................................Door Clip Set......................................... ................................... 2
5..........AB001108W ..............................Air Box .................................................. ................................... 1
6..........SJ069300..................................Pan Head Bolt....................................... M6x12 ........................ 6
7..........OO1033 ....................................Switch Wire w/Terminal ......................... ................................... 1
8..........NH050800.................................Nut ........................................................ M5 .............................. 2
9..........WE050000 ................................Star Washer .......................................... M5 .............................. 2
10 ........OO1022W .................................Switch Plate .......................................... ................................... 1
............AB001022W ..............................Switch Plate Set (assembly not shown) . .....................................
11 ........SP059300 .................................Pan Head Bolt....................................... M5x12 ........................ 1
12 ........IC001015 ..................................Electric Wire.......................................... ................................... 1
13 ........998623......................................Strain Relief .......................................... ................................... 1
14 ........330075......................................5A Thermos Switch ............................... ................................... 1
15 ........10042........................................Nut ........................................................ M6 .............................. 4
16 ........330006......................................Sleeve................................................... ................................... 4
17 ........330005......................................Spacer .................................................. ................................... 4
20 ........WF061310 ................................Flat Washer........................................... M6 .............................. 6
21 ........ST049200 .................................Tapping Screw ...................................... M4x8 .......................... 2
22 ........SR089400 .................................Hex Socket Bolt..................................... M8x16 ........................ 1
23 ........OO1055 ....................................Fan Blade ............................................. ................................... 1
24 ........OO1056 ....................................Fan Housing.......................................... ................................... 1
25 ........OO1057 ....................................Motor .................................................... ................................... 1
............CA001000B...............................Capacitor (not shown) ........................... ................................... 1
26 ........NF050800 .................................Nut ........................................................ M5 .............................. 4
28 ........708711......................................Remote Control ..................................... ................................... 1
29 ........330004......................................Flange................................................... ................................... 1
30 ........330043......................................PC Board .............................................. ................................... 1
31 ........OO1023 ....................................Eye Bolt ................................................ ................................... 4
32 ........NH061000.................................Nut ........................................................ M6 .............................. 4
33 ........SN490200 .................................Counter Sunk Bolt ................................. 1/8”x1/4” ..................... 3
34 ........SP049100 .................................Pan Head Bolt....................................... M4x6 .......................... 4
35 ........OO1029 ....................................Concave Handle.................................... ................................... 2
36 ........SR060600 .................................Hex Socket Bolt..................................... M6x30 ........................ 4
37 ........WF061620 ................................Washer ................................................. M6x16 ........................ 8
38 ........LM000513 .................................I.D. Label .............................................. ................................... 1
39 ........LM000344 .................................Remote Label........................................ ................................... 1
40 ........990638......................................Wiring Nut ............................................. P2............................... 1
41 ........SF069200 .................................Rivet Nut ............................................... M6x8 .......................... 4
42 ........330074......................................Pad ....................................................... ................................... 4
43 ........WS060000 ................................Spring Washer ...................................... M6 .............................. 6
44 ........OO1027 ....................................Hanger Plate ......................................... ................................... 4
45 ........SH069200 .................................Hex Head Bolt....................................... M6x8 .......................... 8
46 ........WS060000 ................................Spring Washer ...................................... M6 .............................. 8
............OO1045 ....................................Color Stripe (not shown) ........................ ................................... 1
............AH001103 .................................Hardware Kit (not shown) ...................... ................................... 1
............LM000280 .................................JET Air Filtration I.D. Label (not shown: side of cabinet) ............ 2
............LM000210 .................................Warning Label....................................... ................................... 1

Replacement Filters:
............708733............................. Inner Filter
............708731............................. Electrostatic Filter
............708734............................. Charcoal Filter
............708732............................. Washable Electrostatic Filter

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