Supercritical Plant
Supercritical Plant
Supercritical Plant
DESIGN PARAMETERS
COMMISSIONING
a
Advantages (660MW) of
Bolting structure:
Entire structural is bolting type-
oFast in erection.
entire structure is bolted. Holes Structural is
oClean environment
are drilled on the columns and assembled at site
oNo Welding network required
gusset plates, and supplied with with welding
oSafety at site
matching plates.
oPainting finish is good
o( No Weld surface)
b.
No Welding work involved in
Assembly is carried Can be dismantled if required
assembly/ Erection , except
out with Welding ( For Maintenance purpose)
Walkway rail post welding
c
Material supply is tier wise Material is supplied Erection completion tier wise,
including staircases, railing, as per the erection including gratings, platforms ,
gratings etc. sequence. staircases etc.
COST COMPARISON
Description unit
When Water is heated at constant pressure above the critical pressure, its
temperature will never be constant
No distinction between the Liquid and Gas, the mass density of the two
phases remain same
No Stage where the water exist as two phases and require separation : No
Drum
The actual location of the transition from liquid to steam in a once through
super critical boiler is free to move with different condition : Sliding Pressure
Operation
For changing boiler loads and pressure, the process is able to optimize the
amount of liquid and gas regions for effective heat transfer.
SUPER CRITICAL
BOILER CYCLE WITH SH, RH & Regeneration
TEMP 1 3
540’C 568’C
600
500
Steam flow :2225 T/Hr
400 2 Steam temp : 540 ‘c
Steam Pres : 256 kg/cm2
300 RH pre : 51.6 Kg/cm2
RH Temp : 568’c
200 Feed water Temp : 291’c
100
5 4
0
ENTROPY
540°C, 255 Ksc
568°C, 47
Ksc 492°C, 260 Ksc
FUR ROOF
457°C, 49 Ksc
I/L HDR ECO HGR
O/L HDR
HRH LINE
MS LINE
411°C, 411°C,
277Ksc 275 Ksc
SEPARATOR
S
T FINAL SH
FINAL
O RH LTRH
R
DIV PANELS SH PLATEN
A SH
G
E
T VERTICAL WW
A
ECO
305°C, 49 Ksc
G N
K
JUNCTION
HDR
LPT LPT IPT
C
O HPT
N ECONOMISER
D
E
N
S
E
R
ECO I/L
FEED WATER
BWRP
290°C, 302 KSC
Heat Input
Water
Heat Input
Water
Water
Boiling process in Tubular Geometries
SIPAT SUPER CRITICAL BOILER
TYPE OF TUBE
Vertical
Spiral
Advantage
Disadvantage over Vertical water wall
Vertical Tube Furnace
The spiral design, on the other hand, utilizes fewer tubes to obtain
the desired flow per tube by wrapping them around the furnace to
create the enclosure.
This also has the benefit of passing all tubes through all heat
zones to maintain a nearly even fluid temperature at the outlet of
the lower portion of the furnace.
Because the tubes are “wrapped” around the furnace to form the
enclosure, fabrication and erection are considerably more
complicated and costly.
SPIRAL WATER WALL
ADVANTAGE
DISADVANTAGE
1732 T / Hr
PA FAN 2 No’s ( AXIAL) 11 KV / 3920 KW 884 mmwc
947 T / Hr
ID FAN 2 No’s ( AXIAL) 11 KV / 5820 KW 3020 T / Hr
TOTAL AIR 2535 T / Hr
SH OUT LET PRESSURE / TEMPERATURE / 256 Ksc / 540 C
FLOW 2225 T / Hr
RH OUTLET PRESSURE/ TEMPERATURE / 46 Ksc / 568 C
FLOW 1742 T / Hr
SEPARATOR OUT LET PRESSURE/ 277 Ksc / 412 C
TEMPERATURE
ECONOMISER INLET 304 Ksc / 270 C
MILL OPERATION 7 / 10
The Steam Pressure And Flow rate is controlled by the load directly
CONSTANT PRESSURE Vs VARIABLE PRESSURE BOILER CHARACTERSTIC
Boiler Load %
20 40 60 80 100
+1
Variable Pressure
Efficiency Change %
-1
-2
-3
-4
Benefits Of Sliding Pressure Operation ( S.P.O)
Reducing the thermal stresses on the component : Low Maintenance & Higher
Availability
Drum : (most critical thick walled component) under highest thermal stresses
LMZ (LENINGRADSKY METALLICHESKY ZAVOD)
2 CRH HPH-7
• Design LMZ
• Design CW Flow 64000 m3/hr
• Vacuum 77 mm Hg (abs) at 33 0C
89 mm Hg (abs) at 36 0C
• No. of passes 1
• Total no. of tubes 22.225 (OD)x0.71 (t) - 29920
22.225 (OD)x1.00 (t) - 2080
• Tube material ASTM A-249 TP 304
• Rated TTD 3.40C
• DT of CW 100C
Condensate Extraction Pump
• LOAD : 660MW
• BEFORE HP STOP VALVE
• STEAM PRESSURE : 247KSC
• STEAM TEMPERATURE : 5370C
• STEAM FLOW : 2023.75T/HR
• AFTER HPC
• STEAM PRESSURE : 48KSC
• STEAM PRESSURE : 298.710C
Contd..
5.Axial shift Very High (2V3) [-1.7mm, +1.2mm]
7.Lube oil tank level very Low (2V3)* Td=3sec (Arming with two
stop valves open)
8.Lub oil pressure Very Low (2V3) < 0.3 Ksc; Td =3 sec (Arming
with two stop valves open)
Contd
10.M.S. temp Very Low (2V3) < 470 deg C (arming > 512 deg
C)*
12.HRH temp Very Low (2V3) < 500deg C (arming > 535 deg
C)*
Contd…
15.Gen seal oil level of any seal oil tank Very Low (2V3)* < 0
mm;Td=15 sec (Arming with any two stop valves open)
16.All Generator seal oil pumps OFF (3V3)* Td: 9 sec (Arming
with any two stop valves open)
17.Generator Stator winding flow Very Low (2v3) < 17.3 m3/hr; Td
=120 sec (Arming with any two stop valves open)
19.Generator cooler hot gas temp. Very High(2V4) > 85 deg (Td =
300sec
Contd
20.MFT operated: (2V3)
To remove dirt ,oil ,grease etc., from Condensate ,Feed water, Drip and Extraction steam lines of HP and LP
heaters prior to putting these systems in regular service. This is to ensure flow of clean condensate and feed
water to the boiler.
The purpose of steam line blowing is to remove pipe slag, weld bead deposits and other foreign material from
the main and reheat steam systems prior to turbine operation. The cleaning is accomplished by subjecting the
piping systems to heating, blowing steam and cooling cycles in sufficient number and duration until clean steam is
obtained.
Different systems check list should be finalized with all concerned agencies
FUR DRAFT SYSTEM MS Line Welding CRH Line Welding HRH Line Welding
Completion ( 30 Pen) Completion ( 12 Pen) Completion (34 Pen)
SEC AIR SYSTEM
TG ON BARRING MS Line Hanger Erection CRH Line hangers Cold HRH Line Hangers Cold
Cold Setting Setting Setting
CEP Trial
CW SYSTEM READINESS
GATES, DAMPERS /
VALVES
TG SEAL STEAM SYSTEM
TG :
SG : (13 / 190 ) MFT CHECKING
TG CONTROL FLUID SYS
TG GOV SYSTEM
• Spiral wall Horizontal and vertical buck stay with tension strip