Superstructure Depth Design
Superstructure Depth Design
Superstructure Depth Design
PROJECT TITLE:
UPGRADATION TO 2-LANE WITH PAVED SHOULDER OF
DEVPRAYAG (KM 300.0) TO SRIKOT (KM 338.100) SECTION OF NH-58
IN THE STATE OF UTTARANCHAL
CONTRACTOR:
RAJ SHYAMA CONSTRUCTIONS PVT. LTD.
D-33 RDC , GHAZIABAD
TITLE OF CALCULATION:
Designed By : S.S.
Note No. : L&W/17-02/MNBR/306+945/DN-02
Checked By : R.P.
Rev. No. : R0
Approved By : N.K.S.
Date : 20th July 2018
CONSULTANTS:
L&W INFRASTRUCTURES PVT. LTD.
L-206, 24, VEER SAVARKAR BLOCK,
SHAKARPUR, NEW DELHI-110092
1.Design of Deck Slab
Design of RCC Deck Slab
Basic Design Data
C/C Exp. Joint = 20 m
Girder Overhang = 0.4 m
Slab Overhang = 0m
Expansion Joint = 0.04 m
Effective span, lo = 19.16 m
Angle of skew = 0
Deck width = 14 m
Carriageway Width = 11 m
Width of Crash Barrier = 0.5 m
Width of Footpath = 0m
Width of railing = 0m
Width of kerb = 0m
No of long girder = 5
No of cross girder = 3
Spacing of main girder c/c = 3m
Spacing of cross girder c/c = 10.00 m
Thk of deck slab = 0.200 m
Thk of deck slab (at overhang in
= 0.200 m
Longitudnal direction)
Thk of wearing coat (for design) = 0.065 m
Length of cantilever (on each side) = 1m
Width of support = 0.8 m
Cantilever slab thk at fixed end (Near
= 0.2 m
Girder)
Cantilever slab thk at free end = 0.2 m
Grade of concrete = M35
Modulus of Elasticity of Concrete = 32000 MPa
Grade of reinforcement = Fe500
Clear cover = 40 mm
Unit weight of concrete = 25 kN/m3
Unit Weight of wearing course = 21.6 kN/m3
Position of Vehicle to determine Moment in Deck Slab
(a)Minimum Clearance From Kerb End
a b b b b a
c c
a b b b b a
a b b b b a
z z
a b b b b a
SF
All the above Cases are checked with Single Axle Bogie Load & Class A Loading
Based on above analysis is done for following load combinations
1 DL+SIDL+1L-CA minimum clearance from Kerb
2 DL+SIDL+2L-CA minimum clearance from Kerb
3 DL+SIDL+3L-CA minimum clearance from Kerb
4 DL+SIDL+Single Axle Bogie Load minimum clearance from Kerb
5 DL+SIDL+1L-CA equidistant from support
6 DL+SIDL+2L-CA equidistant from support
7 DL+SIDL+Single Axle Bogie Load equidistant from support
8 DL+SIDL+1L-CA at mid span
9 DL+SIDL+2L-CA at mid span
10 DL+SIDL+3L-CA at mid span
11 DL+SIDL+Single Axle Bogie Load at mid span
12 DL+SIDL+1L-CA 1 vehicle between single span
13 DL+SIDL+2L-CA 1 vehicle between single span
14 DL+SIDL+3L-CA 1 vehicle between single span
15 DL+SIDL+Single Axle Bogie Load 1 vehicle between single span
16 DL+SIDL+1L-CA load at face of support
17 DL+SIDL+2L-CA load at face of support
18 DL+SIDL+3L-CA load at face of support
19 DL+SIDL+Single Axle Bogie Load at face of support
20 DL+SIDL+CA+Single Axle Bogie Load both at minimum clearance from kerb
21 DL+SIDL+Single Angle Bogie Load minimum distance from kerb+CA @ 1.2m
22 DL+SIDL+Single Axle Bogie Load close to mid span+corresponding position of CA
23 DL+SIDL+Single Axle Bogie Load close at face of support+corresponding position of CA
24 DL+SIDL+Single Axle Bogie Load at Face of Centre Support
25 DL+SIDL+Single Axle Bogie Load at edge of 2nd Lane
Design of Section
The design is carried out for maximum bending moments at the following locations
(a) Cantilever support (hogging)
(b) Intermediate support (hogging)
(c) Mid span (sagging)
The design moments are taken from Staad Output.
General Data
Depth of Deck Slab = 0.2 m
Grade of concrete = M35
Modulus of Elasticity of Concrete = 32000 MPa
Grade of reinforcement = Fe500
Clear cover = 40 mm
Modular ratio, m = 6.25
fctm = 2.8 MPa
(a) Design, Stress & Crack Width Check for Cantilever Portion of Deck Slab
Design Moment,Mu = 36.39 kNm
Reinforcement Provided = 12 mm Ø @ 150 mm C/C
No of bars = 7
Ast provided = 792 mm2
Depth of Neutral Axis, xu = 27.33 mm
Moment of Resistance,MOR = 49.08 kNm OK
drequired = 91.4 mm
hceff = x h
min 2.5 h − d ; h − ;
3 2
εsm-εcm = σsc − k t fct,eff Τρρ,eff 1 + αe ρρ,eff 𝜎𝑠𝑐 Eq. 12.6, IRC: 112-2011
≥ 0.6
Es 𝐸𝑠
σsc is the stress in the tension reinforcement assuming a cracked section
kt = 0.5 Factor depending on load duration
fct.eff Mean value of the tensile strength of the concrete effective at the time when the cracks may first be
expected to occur fct.eff =fctm
fct.eff = 2.80 MPa
αe = 6.25
hceff = 77.00 mm
Aceff = 77000.00 mm2
ρρ,eff = 0.01
∅eq = 12.00
sr,max = 334.41
ϵsm-ϵcm = 0.00001
Wk = 0.0029 mm OK
(b) Design, Stress & Crack Width Check for Intermediate Support Portion of Deck Slab
Design Moment,Mu = 29.9 kNm
Reinforcement Provided = 12 mm Ø @ 150 mm C/C
No of bars = 7
Ast provided = 792 mm2
Depth of Neutral Axis, xu = 27.33 mm
Moment of Resistance,MOR = 49.08 kNm OK
drequired = 84.0 mm
Check for minimum Ast as per IRC 112-2011
Ast min fctm Eq. 16.1, IRC:112-2011
Ast min = max. 0.26 ൘f bt d ∶ 0.0013bt d
yk
Ast min = 224.2 mm2 OK
Ast max Ast max ≤ 0.025Ac CL. 16.5.1.1.2, IRC:112-2011
Ast max = 5000.0 mm2 OK
Stress Check
SLS Moment,M = 20.0 kNm
Ast provided = 792 mm2
Depth of Neutral Axis, xu = 34.40 mm
Transformed MOI about NA = 8.43E+07mm4
Stress in concrete
yc = 34.40 mm
σc = M*yc/INA
σc = 8.16 MPa
σc per = 16.8 MPa CL 12.2.1, IRC:112-2011
Stress in steel
ys = 119.60 mm
σs = mM*ys/INA
σs = 177.37 MPa
σs per = 400.00 MPa CL 12.2.2, IRC:112-2011
Crack Width
Stresses Corresponding to Quasi Permanent Load Case are used for Crack Width Check
Stress in concrete, σc = 1.67 MPa
Stress in steel, σs = 53.70 MPa
Wk = 0.3 mm Table 12.1, IRC: 112-2011
where, Srmax is the maximum crack spacing
c = 40 mm
K1 is the coefficient which takes account of the bond properties of the bonded reinforcement
K1 = 0.8 for deformed bars
K2 is the coefficient which takes account of the distribution of strain
K2 = 0.5 for bending
∅ = 12 mm Bar diameter
kt = 0.5 Factor depending on load duration
fct.eff = 2.80 MPa
αe = 6.25
hceff = 77.00 mm
Aceff = 77000.00 mm2
ρρ,eff = 0.01
∅eq = 12.00
sr,max = 334.41
ϵsm-ϵcm = 0.0000050
Wk = 0.0017 mm OK
(c) Design, Stress & Crack Width Check for Mid Span Moment
Design Moment,Mu = 63.2 kNm
Reinforcement Provided = 16 mm Ø @ 150 mm C/C
No of bars = 7
Ast provided = 1407 mm2
Depth of Neutral Axis, xu = 48.59 mm
Moment of Resistance,MOR = 81.79 kNm OK
drequired = 120.6 mm
Check for minimum Ast as per IRC 112-2011
fctm
Ast min Ast min = max. 0.26 ൘f bt d ∶ 0.0013bt d Eq. 16.1, IRC:112-2011
yk
14.000
Barrier
Barrier
Crash
Crash
12.000
Clear carriageway
Longitudinal Girders
1.000 1.000
3.000 3.000
Longitudinal girder:
0.250
1.500 1.000 1.500 1.432
0.500
0.100
0.500
0.250
2
Weight of wearing course = 1.43 kN/m
Weight of crash barrier = 10.00 kN/m
Weight of railing = 5.00 kN/m
2
Shuttering load intensity = 5.00 kN/m
2. Sectional properties
-Used for assigning properties of grid members in STAAD grillage model
A) Internal longitudinal girder @ midspan:
3.000 = beff Effective width calculation-
1 0.2 [Cl. 7.6.1.2, IRC-112:2011]
0.800 2 0.000 beff = ∑beff,i + bw ≤ b
3 0.150 beff,i = 0.2bi + 0.1l0 ≤ 0.2l0
bi = 1.375 m
l0 = 19.160 m
4
0.250 .'. beff,i = 2.191 m
1.500 1.000 .'. beff = 3.000 m
Ec,deck = 32000 MPa
Ec,girder = 32000 MPa
5
0.100
0.500
6 0.250
Fig. 2.1
Sectional properties (Composite section)-
Sr. No Portion A ybott Aybott ycent Ay2cent. Io Io + Ay2cent
1 Deck slab 0.600 1.6 0.960 0.397 0.0947 0.0020 0.0967
2 Top rectangular portion 0.000 1.500 0.000 0.297 0.0000 0.0000 0.0000
3 Trapezoidal portion (top) 0.079 1.438 0.113 0.235 0.0044 0.0001 0.0045
4 Web of girder 0.250 0.850 0.213 0.353 0.0311 0.0208 0.0519
5 Trapezoidal portion (bottom) 0.038 0.294 0.011 0.908 0.0309 0.0000 0.0310
6 Bottom rectangular portion 0.125 0.125 0.016 1.078 0.1452 0.0007 0.1458
Composite section ∑ 1.091 1.312 0.3299
2
Area = 1.091 m
CG dist. from bottom fibre, = 1.203 m
4
MI @ major axis, Iz = 0.3299 m
3
Ztop = 0.6634 m
3
Zbott. = 0.2743 m
2
Area = 0.491 m
CG dist. from bottom fibre, = 0.717 m
4
MI @ major axis, Iz = 0.1175 m
3
Ztop = 0.1502 m
3
Zbott. = 0.1638 m
B) Internal longitudinal girder @ endspan:
Effective width calculation-
3.000 = Eff. width
0.2 [Cl. 7.6.1.2, IRC-112:2011]
1
0.800 2 0.000 beff = ∑beff,i + bw ≤ b
3 0.068 beff,i = 0.2bi + 0.1l0 ≤ 0.2l0
bi = 1.250 m
l0 = 19.16 m
1.500 .'. beff,i = 2.166 m
4 .'. beff = 3.000 m
1.432
0.500 Ec,deck = 32000 MPa
Ec,girder = 32000 MPa
Fig. 2.2
2
Area = 1.360 m
CG dist. from bottom fibre, = 1.130 m
4
MI @ major axis, Iz = 0.3847 m
3
Ztop = 0.6754 m
3
Zbott. = 0.3403 m
Sectional properties (Girder only)-
Sr. No Portion A ybott Aybott ycent Ay2cent. Io Io + Ay2cent
2 Top rectangular portion 0.000 1.500 0.000 0.740 0.0000 0.0000 0.0000
3 Trapezoidal portion (top) 0.044 1.469 0.065 0.709 0.0223 0.0000 0.0223
4 Web of girder 0.716 0.716 0.513 0.044 0.0014 0.1223 0.1237
Girder only ∑ 0.760 0.578 0.1460
2
Area = 0.760 m
CG dist. from bottom fibre, = 0.760 m
4
MI @ major axis, Iz = 0.14596 m
3
Ztop = 0.1972 m
3
Zbott. = 0.1921 m
0.300
0.375
0.500
2
Area = 0.991 m
CG dist. from bottom fibre, = 1.163 m
4
MI @ major axis, Iz = 0.3122 m
Sectional properties for the girder only would remain same as in case of internal girder.
Fig. 2.4
Sectional properties -
Sr. No Portion A ybott Aybott ycent Ay2cent. Io Io + Ay2cent
1 Deck slab (overhang) 0.130 1.25 0.163 0.384 0.0192 0.0017 0.0209
2 Deck slab 0.045 1.35 0.060 0.484 0.0105 0.0001 0.0106
3 Web of girder 0.508 0.725 0.368 0.141 0.0101 0.0889 0.0990
Composite section ∑ 0.682 0.591 0.1305
Area = 0.682 m2
CG dist. from bottom fibre, = 0.866 m
MI @ major axis, Iz = 0.1305 m4
3
Ztop = 0.2235 m
3
Zbott. = 0.1507 m
1.0795 = beff
F) Intermediate transverse girder 1 0.2
beff = ∑beff,i + bw ≤ b
beff,i = 0.2bi + 0.1l0 ≤ 0.2l0
l0 = 3.000 m
2
bi = 0.449 m 1.250
beff,i = 0.390 m 0.300
beff = 1.080 m
Sectional properties -
Sr. No Portion A ybott Aybott ycent Ay2cent. Io Io + Ay2cent
1 Deck slab 0.216 1.35 0.291 0.460 0.0457 0.0007 0.0464
2 Web of girder 0.375 0.625 0.234 0.265 0.0263 0.0488 0.0751
Composite section ∑ 0.591 0.526 0.1216
2
Area = 0.591 m
CG dist. from bottom fibre, = 0.890 m
4
MI @ major axis, Iz = 0.1216 m
3
Ztop = 0.2170 m
3
Zbott. = 0.1366 m
Grillage Properties:
A Ix (or J) Iy Iz Nos.
Longitudinal
bw
(L/4 or 3L/4)
Layer
Bar dia. CG (from bott.) Nos.
1st 32 66 5
2nd 32 114 3
3rd 32 162 0
4th 32 210 0
5th 32 258 0
6th 32 306 0
7th 32 354 0
(L/8) L/2 (3L/8 or 5L/8) (L/4 or 3L/4)
2
Ast [mm ] 6434.0 9651.0 8042.5 6434.0
Eff. cover (c') [mm] 84 102 90 84
Eff. depth (d) [mm] 1616 1598 1610 1616
Sectional properties:
Outer Girder Inner Girder
L/8 L/2 3L/8 or 5L/8 L/4 or 3L/4 L/8 or 7L/8 L/2 3L/8 or 5L/8 L/4 or 3L/4
bf [mm]= 2500 2500 2500 2500 3000 3000 3000 3000
bw [mm]= 250 250 250 250 250 250 250 250
Df [mm]= 200 200 200 200 200 200 200 200
d [mm]= 1616 1598 1610 1616 1616 1598 1610 1616
Eff. area 1218227.3 940250.0 946250.0 949250.0 1318227.3 1040250.0 1046250.0 1049250.0
-Calculation of Mur for T-beam section is done by trial and error method
Case I: xu ≤ Df
Mur = 0.362fckbfxu (d-0.416xu)
Mu = Mur -by equating this, xu is obtained
Ccf = 0.362fckbfxu -compressive force in concrete
Ast,reqd. = -area of steel required
σst = Ccf / Ast,prvd. -actual stress in steel
For members with vertical shear r/f- [As per Cl. 10.3.3.2 , IRC:112-2011]
VRd,s = (Asw/s) z fywd cotθ
𝑓𝑐𝑑
VRd,max ≤ 𝛼𝑐𝑤 𝑏𝑤 𝑧ν1
𝑐𝑜𝑡𝜃 + 𝑡𝑎𝑛𝜃
d = 1610 mm
bw = 250 mm
fcd = 15.6 MPa
fywd = 0.87fywk = 435 MPa
θ = 24 °
z = 0.9d = 1449.0 mm
αcw = 1 -for no axial force
ν1 = 0.53 -Ref. Pg. 87 (bottom line) & Eq. 10.6 , IRC:112-2011
2
Asw = 157.1 mm
s = 200 mm -provided spacing
VRd,s = 1111.9 kN
VRd,max= 1120 kN
Note: Value of θ is selected by comparing VRd,max with Vu and stirrups are provided so that VRd,s ≥ Vu
[As per Cl. 10.3.3.1, (4) , IRC:112-2011]
UDL on girder:
UDL due to deck slab = 12.5 kN/m
UDL due to self weight = 12.3 kN/m 1.00
.'. Total load on the girder, wtot. = 24.8 kN/m 1.500 0.25
Maxm. r/f in section, Ast,lim. = 6279.4 mm2 -limiting steel in the c/s
Moment of resistance, Mur = 2838.8 kN-m
> Mu
SAFE
10. Check for temperature stresses:
Thermal expansion coeff., α = 12 x10-6 /°C
Elasticity modulus, Ec = 32000 MPa
1700 1431.8
4
500
150
17.8 deg
1B 4.0 deg
50
4A 150
1.1 deg
2.1 deg
Temperature gradient in bottom portion of girder [Temp. Rise Case]
Stress table:
y (m) yθ t ( °C) αt fc = Ec (ε0 - yθ - αt)
0.000 0.00000 17.8 0.0002136 -3.42 C
0.2 0.00002 3.2 0.0000384 1.53 T
1.550 0.00016 0 0.0000000 -1.65 C
*fc,All loads : Stress in the top-most concrete fibre due to combination of DL + SIDL + Vehicular LL (already computed in Sec. 7. T-
beam Limit State of serviceability )
+
fc,Temp. : Stress in top-most concrete fibre due to temperature variation across depth
fc,all = 0.48fck = 16.8 MPa -allowable stress in concrete under rare combination
As per Cl. 12.2.1; IRC:112-2011
10B. Temperature fall case
2500
1 200 250
2 800 0 250
3 68
1700
1432
4
500 250
250
10.6 deg
1 200 200
2.7 deg
2 50
0.7 deg
2A 0
0 0.7 deg
3 68.2
68 0.5 deg
4A 181.8 181.8
4C
250
6.6 deg
Temperature gradient in top portion of girder [Temp. Fall Case]
Stress table:
y (m) yθ t ( °C) αt fc = Ec (ε0 - yθ - αt)
0.000 0.00000 10.6 0.0001272 -2.05 T
0.2 0.00001 2.7 0.0000322 0.71 C
1.700 0.00007 6.6 0.0000792 -2.85 T
*fc,All loads : Stress in the top-most concrete fibre due to combination of DL + SIDL + Vehicular LL (already computed in Sec. 7. T-
beam Limit State of serviceability )
+
fc,Temp. : Stress in top-most concrete fibre due to temperature variation across depth
fc,all = 0.48fck = 16.8 MPa -allowable stress in concrete under rare combination
As per Cl. 12.2.1; IRC:112-2011
11. End cross girder- Design:
-Design has been presented for both service and jacking condition
-The jack used is hydraulic and thus the reaction provided by jack is equal at all supported locations
-In jacking condition analysis, reactions from I-beam due to LL & SIDL are applied as point loads
P1 P2 P5
P3
F F F F F F
Bending moments
MA MB MP2 MC MD MP3 ME MF MP4 MG MH MP5
-449.4 -763.3 -672.6 -1007.4 -1593.2 -915.2 -1136.8 -1051.9 -733.275 -844.5 -566.5 -137.6
Shear forces
VA VB VP2 VC VD VP3 VE VF VP4 VG VH
561.8 224.2 -113.4 418.5 80.9 -256.7 277.0 -60.6 -398.2 139.0 -198.6
NOTE: The above analysis is based on the assumption that all the hydraulic jack give equal reaction force. Bending
Moments are calculated for the same case.
d = 1388
bw = 350
fcd = 15.6 MPa
fywd = 0.87fywk = 435 MPa
θ = 21.80
z = 0.9d = 1249
αcw = 1.0 -for no axial force
ν1 = 0.6 (1-fck/310) = 0.53 -As per Eq. 10.6 , IRC:112-2011
Bar dia, φ = 12
Asw = 226.2 mm2 -area of shear stirrups
s = 200 mm -spacing of stirrups
VRd,s = 1536.0 kN
VRd,max = 1254.0 kN
ρw = 0.00085
leff
= 2.2 m -effective length of cross-girder
D= 1450 mm -overall depth of cross-girder
leff / D= 1.545 -to be designed as normal beam
-For the case of intermediate cross girder, point of contraflexure is non-existent. Hence, l eff. Is total length of the cross
girder
Design-
Clear cover = 40 mm
b = 300 mm
d = 1384 mm -effective depth of the section
fck = 35 MPa
fy = 500 MPa
Check for flexure:
𝑀𝑢 𝑝𝑟𝑒𝑞𝑑 𝑓𝑦 𝑝𝑟𝑒𝑞𝑑
= 1−
0.87𝑓𝑦 𝑏𝑑2 100 𝑓𝑐𝑘 100
preqd. = 0.55 %
-for sagging moment (bottom steel)
Ast,reqd. = 2273.4 mm2
preqd. = 0.22 %
-for hogging moment (top steel)
Ast,reqd. = 38.4 mm2
Provided steel:
Ast,top = 3 nos 25 φ
= 1472.6 mm2
Ast,bott. = 5 nos 32 φ
= 4021.2 mm2
SECTION B-B
D D
A A
SECTION C-C
NOTES:-
LEGEND:-
DETAIL X DETAIL W
SECTION C-C
SECTION D-D
REINFORMENT SCHEDULE
SECTION E-E
LEGEND
A B C D
X X
A B C D
@200 c/c
@200 c/c
E L L
8Q
T MESH TYPE-'C'
(SCALE- 1:25)