Corporate Brochure
Corporate Brochure
Corporate Brochure
Since 1992
Way forward towards “Green Growth”
At EMMVEE, we thrive towards Qualitative and Quantitative Optimization in providing customers with Sustainable
Wide Ranging Solar Power Solutions. The solutions are coupled with distinct approach towards each customer.
Enabling unceasing product improvement and customer dialogue in a desire to create sustainable solar power
generation with reliable and powerful solutions.
Thank you for your interest in EMMVEE. This brochure seeks to provide an overview of EMMVEE: Our Production, Products, Components
and Services. Since EMMVEE’s inception in 1992, the company has developed various expertises in Solar Water Heating Systems, Photo-
voltaics and Toughened Glass. Thus we have created a multifaceted brochure to present all relevant details related to EMMVEE’s various
business segments and offer you a glance into our company philosophy, our areas of expertise and special features of our products. Our
-
tionships with renowned component manufacturers and greatly emphasize on innovative quality management. With the help of our 650
employees in locations across the world and various suppliers, EMMVEE is able to stand out through excellent customer service. Friendly
and accessible support team at EMMVEE assists the customers and offer solutions to all queries.
For company or any product related enquiry please contact our EMMVEE team.
Sincerely,
D. V. Manjunatha
Contents
EMMVEE is a developer and manufacturer of high performance EMMVEE Solar has already installed over 4,00,000 domestic
monocrystalline and polycrystalline photovoltaic modules, and industrial systems under the brand name ‘Solarizer’,
photovoltaic systems and solar thermal systems in Bengaluru, total capacity of around 6,00,000 m2 across India which
the Electronic City of India. We offer various solar water includes prestigious clients like ETA Properties, TTD Tirupathi,
heating systems, photovoltaic modules and solar applications Jayadeva Hospital and JSS Institutions.
since 1992 having more than 650 well trained and highly
motivated employees all over the world working in the As early as 2007, EMMVEE started manufacturing monocr ystalline
verticals of photovoltaic, solar thermal systems and glass and polycrystalline Solar PV modules which are suitable
toughening. EMMVEE is a prominent player in the field of for on-grid and off-grid applications. Today, EMMVEE has
project development and EPC (Engineering, Procurement prominent market share in the PV industry across India and
and Construction) for MW scale PV power generating plants. Europe, in countries like Germany, Italy, France and United
Kingdom.
In the year 1992, Mr. D.V. Manjunatha founded the company
EMMVEE in Bengaluru, India. Starting its activities in the EMMVEE is a competent partner, experienced in planning and
solar water heater production with sales and marketing office development of Solar PV power plants in India and Europe.
as EMMVEE Solar Systems Pvt. Ltd., has grown to be the Project Development and EPC services are offered by EMMVEE
largest manufacturer of solar water heating systems in India not merely for its own projects, but for investors too. Expert advice
and probably in Asia. Our eco-friendly products shall not and detailed planning by the EMMVEE project development team
only go a long way in helping global efforts for conserving ensures smooth and timely construction of the power plant.
the environment but also helps customers in reducing their
electricity bills thereby generating additional savings. EMMVEE EMMVEE specializes in distributing photovoltaic modules for
is continuously working on introducing new age technologies on-grid and off-grid applications as well as standard and
in both manufacturing process and management practices. customized photovoltaic systems for stand alone and roof-top
applications.
5
EMMVEE Solar Manufaturing Plant
EMMVEE utilizes the best components to reach the highest degree of efficiency and reliability. We are the first company in using a
special pattern surface glass which reflects the incident light multiple times onto the cells (light trap effect) and increases the energy yield
by 3% compared to flat glass usage in Photovoltaic module manufacturing. The Institute for Solar Energy Research Hameln in Germany
documented the energy yield gain. These glasses show a low level of contamination from dirt particles and other objects, resulting in
high yield when compared to modules with flat glass.
EMMVEE is completely transparent about its production and suppliers. All relevant information can be found on our website.
Stringent incoming goods inspection of all raw materials and a comprehensive quality management system in production
ensures a consistent high quality level. EMMVEE modules are certified with international standards: IEC61215 Ed. II, IEC61730
and IEC61701 by TÜV Rheinland (German technical inspection agency). The annual TÜV inspections and approval of our
production facilities proves our high quality standard. Hence all our modules meet European and international requirements.
EMMVEE modules and systems have been successfully connected and generate high yield to our customers worldwide.
6
EMMVEE Photovoltaic Power Private Limited
State-of-the-art Production
EMMVEE produces high quality photovoltaic modules using the latest and best machinery. 3S and Somont
machines have a unique modular system offering higher productivity with optimised processes. Since its inception,
EMMVEE has grown into an international company with 650 employees. EMMVEE manufactures Solar PV modules in its
manufacturing facilities in Bengaluru.
The production capacity for our on-grid Solar PV module A comprehensive quality management system that is present
is 175 MW with the most modern production line in India. in every step of the production and stringent final inspections
ensure consistent high quality. Our qualified specialist staff and
The production takes place in a very clean and dust- engineers work on continual improvement to achieve optimum
free environment. Each staff member abides with the IMS production quality in addition to the automatic production
standards. The three production lines from 3S is high-tech from process.
Switzerland offering precision at the same time as speed.
After the lamination process, the module is sorted and
The Rapid TWO soldering lines reach a capacity of 1200 cells tested under standard test conditions with the Pasan flasher.
per hour. The Rapid Four was added at end of 2010, which
reached a capacity of 2400 cells per hour. The solar cells get Our off-grid modules are produced automatically on Spire
checked by the machines and are safely put into strings (up to soldering line as far as the production process does permit.
2000 mm) using the soft touch soldering technique for a perfect For smaller modules using cut cells, the manufacturing is
soldering process. The strings are then connected and laminated. carried out by trained staff with high precision in soldering.
7
Project Development and EPC
The services offered by EMMVEE are expanding. With its vast experience in the field of solar energy as a solar PV module
manufacturer, EMMVEE has completed several MW scale Solar PV projects thus becoming a prominent player in the field
of Project development and EPC (Engineering, Procurement and Construction) in India and Europe.
Project Development
Consultation, Planning and Development
EMMVEE is a competent partner, experienced in planning and development of solar power systems in India and Europe. Our expert
engineers ensure the best quality standards through attentive project development. Project development by EMMVEE includes the
complete management of the project.
This service is offered by EMMVEE not merely for its own projects, but for investors too. Expert advice and detailed
planning by the EMMVEE project development team ensures smooth and timely execution of the projects.
As an EPC company, EMMVEE provides in-house design and construction services for building the solar power plants. Our range
of services includes technical planning of system, selection of the best components and professional installation; everything
under one roof.
Our own solar module production and close ties with our
suppliers allow precise selection of every system component.
Consequently, solar power plants become more efficient and
reliable offering secured long-term profits.
8
System components professional installation ensures high level of security and safe-
Mounting system guards the system’s yield.
9
Photovoltaic Systems
EMMVEE has developed a range of standard PV Systems for
on-grid and off-grid applications. The components are inimitably
chosen to ensure highest qualitative performance of the system
with stringent quality checks. Additional to our standard portfolio,
our team of experienced engineers can develop PV systems
based upon customer specific requirements both for on-grid and
off-grid applications.
Customised PV Systems
Roof- PV Top Systems for Residential,Commercial and Industrial applications
PV Street Light Systems
Hybrid (Photovoltaic+ Wind) Systems for Telecom BTS applications
Systems PV for Indoor Lighting applications
Customised PV Systems
Roof-Top PV Systems
for Industrial applications
Emmvee Photovoltaic Power Pvt. Ltd. is accredited as channel partner under JNNSM subsidy scheme for roof top stand-alone and on-grid PV systems
from size of 1kW upto 100kW
10
Photovoltaic Modules
EMMVEE manufactures monocrystalline and polycrystalline high-performance photovoltaic modules in the power
range of 240 Wp to 320 Wp in On-grid category and 20 Wp to 150 Wp in off-grid module category. All EMMVEE
components are subjected to a continual process of optimization and stringent quality checks to assure a high level of
quality of products.
EMMVEE uses quality components, which are procured EMMVEE manufactures high-quality OEM (Original Equipment
from renowned manufacturers. The soldering process is fully Manufacturer) solar modules for its customers. This provides
automatic with state-of-the-art technology and machines from several advantages to the customer. They may determine the
3S and Somont. EMMVEE modules are protected with a 35mm performance class of the modules, the cell size and the cell
anodized aluminum frame and a 3.2mm thick front glass with a supplier. Our in-house glass toughening division EMMVEE TUF
special surface coating. The front glass is extremely transparent TM - Toughened Glass - also offers the option of selecting different
and designed in such a way that the modules optimally capture dimensions and front glasses for the solar module, which means
the sun light. creating a real unicum.
The solar cables and connector plugs are durable, resistant to The high flexibility of our production processes
high temperatures and harsh weather conditions. allows for delivery optimisation based on demands.
To guarantee the high quality and long life cycle of OEM
All modules are IEC 61215 Ed. 2, IEC 61730 and IEC 61701 products, EMMVEE uses only first-class components. Our
(Salt mist corrosion test - severity 6) certified and stand out due suppliers are leading companies in their sectors and have many
to their great quality, high yield, long life and attractive designs. years of experience in photovoltaics component manufacturing.
The modules have a performance tolerance of 2.5 Wp, for
example from 242.5 to 247.5 Wp in the 245 Wp performance All EMMVEE products are subjected to continuous process
class. of optimisation and very stringent quality checks in order
to ensure this high level of reliability of the product.
EMMVEE modules are designed for a maximum system
voltage of 1000 VDC and an operating temperature range Our product portfolio is structured in two main Photovoltaic
from -40 0C to +85 0C. The maximum surface load capacity modules categories: Crystal and Diamond, ranging from 240
is at 5400 Pa. The modules have passed the hail impact test to 320 Wp. Apart from this standard portfolio, customized
with ice balls of 24 mm diameter with an impact speed of modules can be designed, developed and produced.
83 km/h. For further information about the components used in
our PV modules and our module categories log into
our website www.emmvee.com.
Aluminium frame
Seal
Front glass
EVA sheet
Solar cell
Eva sheet
Back sheet
11
Solar Photovoltaic Module Components
Solar Cell
EMMVEE modules are made of monocrystalline or polycrystalline solar cells from the reputed suppliers. The cells consist
of either monocrystalline or polycrystalline silicon. The raw material used is silicon dioxide of either quartzite gravel or
crushed quartz. Since the silicon is impure in its natural state, it must be refined and purified.
The Raw Material vary in thickness and colour, the blue variant possess the best
To create monocrystalline silicon, high-purity silicon is melted. It is optical characteristics: less light is reflected back and more light
then allowed to solidify slowly in contact with a single crystal seed is absorbed. The blue variant appears darker when the coating is
dipped into the molten silicon. The seed crystal slowly rotated and thinner. Screen-printed contacts are applied to the front and rear
grows as it is withdrawn, forming a cylindrical ingot of extremely of the cell, with the front contact pattern specially designed to
pure silicon. From the ingot, silicon wafers are sliced with a square allow maximum light exposure with minimum electrical (resistive)
or psuedo-square shape having a thickness of 180 to 220 m. losses in the cell. Back printing makes the back surface field
Polycrystalline silicon involves a casting process. After the silicon an optical and electrical mirror. In the firing process, the passiva-
has been melted, it is directly cast into a mold and allowed to tion of the recombination areas within the cell takes place. The
solidify into an ingot. The cooling rate determines the final size of last step is checking and sorting the cells according to efficiency,
crystals in the ingot and the distribution of impurities. wattage and colour.
Negative electrode
N-doped silicon
Boundary layer
P-doped silicon
Positive electrode
Functioning of a crystalline solar cell Polycrystalline silicon solar cell Monocrystalline silicon solar cell
12
The Embedding Foil
Solar cells are extremely delicate when exposed to harsh weather conditions. Hence solar cells used in EMMVEE’s
modules are protected with an embedding foil or encapsulant and sealed in an hermetically sealed laminate. A front
glass specially developed for photovoltaic modules acts as an additional protector.
Serial Number
Junction Box of IP 65/67 Safety Standard
For Halogen free, UV and Ozone resistant
13
Photovoltaic Module Portfolio
On-Grid Modules
Crystal Crystal
- 60 polycrystalline solar cells with 3 bus bars - 72 polycrystalline solar cells with 3 bus bars
- Performance classes from 240 to 260 Wp - Performance classes from 290 to 310 Wp
- Efficiency of up to 16.01% - Efficiency of up to 15.89%
- Front glass 3.2 mm flat glass - Front glass 3.2 mm flat glass
- Dimensions 1,640mm (l) x 990mm (w) x 35mm (h) - Dimensions 1,970mm (l) x 990mm (w) x 35mm (h)
- Weight 17.7 kg - Weight 21 kg
Diamond Diamond
- 60 monocrystalline solar cells with 3 bus bars - 72 monocrystalline solar cells with 3 bus bars
- Performance classes from 250 to 270 Wp - Performance classes from 300 to 320 Wp
- Efficiency of up to 16.63% - Efficiency of up to 16.41%
- Front glass 3.2 mm flat glass - Front glass 3.2 mm flat glass
- Dimensions 1,640mm (l) x 990mm (w) x 35mm (h) - Dimensions 1,970mm (l) x 990mm (w) x 35mm (h)
14 - Weight 17.7 kg - Weight 21 kg
Photovoltaic Module Portfolio
Off-Grid Module
Standard PV Systems
15
Quality Management
Module manufacturers provides a 25-year performance warranty. Photovoltaic modules and its components are subjected
to multiple tests to ensure stability and long-life performance.
One of the most important Technical Inspection Associations is The module will qualify and receive the certificate according to
the Technische Überwachungsverein (TÜV). Die TÜV Rheinland IEC 61215 if it has passed all tests and does not display any
Group is a leading provider of technical services worldwide. All visual damages or a Reduction in performance levels. The TÜV
EMMVEE products are TÜV Rheinland tested and certified. test mark is not only the sign of quality for crystalline PV modules,
but also the basis for financial funding or feed-in-tariffs in many
IEC 61215. The standards are a combination of measurements which stands for photovoltaic module safety qualification –
Part 1: Requirements for construction and Part 2: Requirements
and tests for withstanding manifold environmental stresses.
for testing. The IEC 61730 describes the requirements for
photovoltaic (PV) modules in order to provide safe electrical and
The objective of the test sequence IEC61215 is to determine the
mechanical operation during their expected lifetime. Specific
electrical and thermal characteristics of the module, and to show
topics are provided to assess the prevention of electrical shock,
that the module is capable of withstanding prolonged exposure
fire hazards, and personal injury due to mechanical and
under harsh climate conditions. There are three groups of stress
environmental stresses. Additionally modules have also received
testing: UV, outdoor and mechanical. UV-test and outdoor
the certification according to IEC 61701 (Resistance against
measuring determines the negative impact of sunlight while the
Saltwater Mist Corrosion).
mechanical tests measure the impact of hail, snow and wind loads.
Environmental chambers simulate extreme weather conditions.
A market entry in the United Kingdom requires MCS accreditation
First, the module has to resist 1000 hours of humidity heat-tests at
(Microgeneration Certification Scheme). The independent scheme
85 0C and 85% humidity. Then, under the humidity frost-test the
certifies microgeneration products and installers in accordance
module has to endure ten sudden drops in temperature ranging from
with consistent standards through institutions such as British
+85 0C to -40 0C at a humidity level of 85%.
Board of Agrément on the basis of the IEC standards, as well
as inspection of production facilities and manufacturing process.
Visual Check, Performance testing Under standard test conditions, electrical isolation test
Overview of the testing procedures for the certification according to IEC 61215 Ed.2
Source: TUV Rheinland
*Hotspot test was performed as per IEC 61215 ED.3 (Draft) i.e. More Severe when compared to IEC 61215 Ed. 2 Hotspot Test.
16
EMMVEE’s Quality Control Every batch is examined for the quality of its laminate using
EMMVEE’s Manufacturing Facility and Business Process is delamination trials and laminate control checks.
The tightness of the soldering joints between the cell and cell
certified with Quality Management System ISO 9001:2008,
connector is inspected 3 times a day and checked after every
Environmental Management System ISO 14001:2004, Oc- change in production process parameters.
cupational Health and Safety Management System OHSAS To ensure accurate performance measuring under standard
18001:2007 certified by DNV. test conditions (flasher-test) we use calibrated and TÜV certified
reference modules.
ments. First, the raw materials are registered using a detailed The final electrical inspection includes testing for high-voltage
technical documentation process and then stored in accordance grounding, performance measuring under standard test conditions
with the manufacturers’ storage and handling guides. EMMVEE (flasher-test) and the determination of the dark I-V curve. A visual
does not use materials which do not fulfil its quality standards or inspector inspects serial number and product label, examines the
which have exceeded their shelf life. module surface for possible bubbles, bumps or finger prints and
checks all clamps and cables inside the junction box.
Methods of Production Quality Management
In order to ensure highest production quality, at the following
Product and Performance Warranty
production process parameters are looked:
Our modules come with a 5 year product warranty (As per
The soldering temperature of the cell connectors is constant EMMVEE warranty terms). We warranty yield of minimum 90%
with a maximum deviation of 2 0C. of the output power identified within the first 10 years and of
Camera-detector systems to locate even the smallest fractures, minimum 80% within the first 25 years.
damages and misalignment of busbars.
17
Pull test for the cell connectors during quality control at EMMVEE production facility
in Bengaluru, India
18
Tips and Tricks for Mounting and Maintenance
This section provides an overview of the various applications of EMMVEE modules. Working on a PV system requires
specialized knowledge and should only be attempted by qualified professionals. An up-to-date version of the installation
manual can be found at www.emmvee.com. Failure to follow these instructions may result in bodily injury or damage to
property.
Site Selection the sum of individual voltages. If modules are connected parallel,
Photovoltaic modules can be roof mounted on a flat or the total current is equal to the sum of individual currents. Ensure
sloping roof or ground mounted free-standing. Please ensure that that the open circuit voltage multiplied by the number of modules
the roof construction is suitable for a PV system installation. Avoid in series is not higher than the maximum system voltage at the
obstructions such as trees, buildings and antennas or soiling lowest temperature. The modules connected in series should have
and bird droppings since even small and partial shading of the the same amperage and if they are to be connected in parallel
modules will reduce the system output. The module should be they should have the same voltage. EMMVEE modules delivered
facing true south in northern latitudes and true north in southern are sorted in a range of 2.5 Wp, e.g. 242.5 to 247.5 Wp
latitudes for best power production. The ideal inclination for in the performance class 245 Wp. Solar modules connected in
Central Europe is at 300 mm. The ideal inclination is steeper series which do not have identical properties or which experience
for installations in Northern Europe and flatter for installations in different conditions from one another will cause mismatch losses.
Southern Europe. The minimum inclination should be 150 mm to It will lower the output of the entire PV module down to 1%. To
result in a higher flow speed of rainwater and flush off dirt and reduce mismatch losses to approx. 0.2% it is crucial to sort all
dust particles. modules according to similar MPP amperage using the results
from the flash test.
Mechanical Installation
Modules can be mounted in either a horizontal or vertical Maintenance and Cleaning
orientation. When installing vertically, the module clamp of the Solar power plants, require less maintenance compared to the
junction box has to point downward. The support module other power plants. But they have to be monitored and
mounting structure, clamps, nuts and bolts must comply with all inspected for performance, damages and cleaning. The inverter
customary norms. EMMVEE recommends leaving a space of 20 functioning should be checked on a daily basis to guarantee
mm between two modules considering linear thermal expansion flawless performance. We deem it advisable to record the
of the module frames. Provide adequate ventilation under a PV systems’ output in a log. In view of the tilt angle of the PV
module for cooling (100 mm minimum air space between modules ( 15 ), normal rainfall is sufficient to keep the module
module and mounting surface) and to allow any condensation glass surface clean. Snow usually slides of the module. Cleaning
or moisture to dissipate. The roof installation of solar modules of the surface is recommended once at the end of the winter
may affect the fire proofing of the house construction. season and trequent in the summer season. Do not use high
Install the fireman’s switch in the immediate vicinity of the pressure chemicals to clean the module. Under no circumstances
PV module in the DC current line. EMMVEE solar modules can should dirt be scraped or rubbed off the modules, as this can
be mounted on the rails using pre-drilled mounting holes which cause micro scratches on the surface of the modules and reduce
are located at the back of the module frame or by using module the transparency of the module glass. In order to ensure proper
clamps. Refer our manual for further information on mounting operation, please check all wiring connections, condition of the
and installation. Site-specific loads such as wind and snow need insulation and mechanical connections once every year and
to be taken into consideration to ensure that the weight loading report any problems immediately. All cleaning and maintenance
is not exceeded. operations are to be done by a trained personnel.
Note: Please leave a space between the modules of 150 mm every 3 to 5 meters to allow access of fire fighting personnel in the event of a building fire.
19
Example of installation which must be avoided:
Performance loss due to shading in the morning
hours and contamination of bird droppings.
The REACH-regulation requests manufacturers and importers trying to adapt all products to the RoHS-conformity and already
of chemical substances to register the substances they use at almost exclusively uses components that correspond to the RoHS-
the European Chemicals Agency. According to chemical guideline. Notably, the EMMVEE photovoltaic modules do not
regulations photovoltaic modules fall into the product category. have any cadmium content.
Product substances must be registered, if these substances
are in accordance with the regulation, released while using A large proportion of the components used in photovoltaic
the product. This is not the case for crystalline photovoltaic modules is recyclable. A conventional silicon module,
modules. Therefore, the substances in the modules do not have corresponding to its weight consist of 71% of glass, 11% of
to be registered. aluminium and 12% of EVA foil. The silicon solar cells comprise a
receptacle account of 5% to 1% of the total weight. Notably the
The RoHS-guideline stipulates that the use of lead, mercury, glass and aluminium frame have a high yield and can almost be
cadmium, hexavalent chrome, polybrominated biphenyl (PBB) 100% recyclable. The wafer material of the silicon solar cells can
and polybrominated diphenylether (PBDE) in certain electrical be retrieved as a raw material and can be reused to produce PV
and electronic products is prohibited. However, EMMVEE is modules. In addition small amounts of copper are accrued.
20
EMMVEE Solar Systems Private Limited
State-of-the-art Production
EMMVEE is continuously working on introducing new technologies in both manufacturing process and management
practices. EMMVEE is the pioneer, specialist and the only manufacturer of glass enamel coated tanks of sizes ranging
from 100 to 3000 liters for solar water heating systems in India. The additional layer of glass enamel on the steel layer
not only increases the strength and the lifetime of the tank but also ensures resistivity against corrosion and guarantees a
highly hygienic water quality for a long time.
EMMVEE Solar Systems Pvt. Ltd., an ISO 9001:2008 & and probably in Asia. EMMVEE’s 1,20,000 sq. ft. state-of-the-art
14001:2004 and 18001:2008 certified company was production is in operation since June 2009 on a 21 acre plot at
established in the year 1992 in Bengaluru, India and is a Dabaspet, near Bengaluru.
manufacturer of solar thermal products such as solar water heaters
(widely known as Solarizer), solar dryers and solar pool heating
Flat Plate Collector
systems.
EMMVEE has a semi-automated production centre for
manufacturing solar collectors. An online quality monitoring
EMMVEE Solar Systems Pvt. Ltd., has grown to be the
process at each stage of the production ensures the highest
largest manufacturer of Solar Water Heating Systems in India
quality of the collector.
Tank dried by using hot air and fired at 870 0C to ensure proper
The in-house manufacturing of the tanks is done using bonding of the enamel with base material.
sophisticated machineries like auto controlled hydraulic press,
auto linear and circumferential welding machineries along with These tanks are further subjected to leak and pressure test after
online quality procedures. Each tank is subjected to leak test and fixing the gasket, backup heater and anode.
pressure test before it proceeds to the enamel coating section.
Insulation
Enamel coating Enamel coated tanks are insulated with a high density insulation
The tanks which pass the quality tests are then subjected to material to prevent heat loss. Uniform thickness of the insulation
enamel coating. Here, the tank’s inner surface is chemically material is maintained by using auto controlled machines and
washed and rinsed with water through a 7 stage process. The fixtures.
tank is then dried using hot air. Once the inside of the tank
thoroughly dries, enamel is flooded inside the tank and it is Final quality inspection and documentation
rotated to achieve uniform coating thickness. A thin layer of Before packing, these insulated tanks are subjected to a final
enamel is also coated on the outer surface of the tank to prevent quality inspection.
corrosion. On completion of the flooding process, tank is again 21
Absorber assembly and laser welding
When the sun rises to a certain level, its energy, which falls on the absorber fins and tubes, begins heating the water contained therein.
The heated water being lighter than the cold water rises and via the top header pipe (point D) of the absorber, flows into the top of the
solar tank through point E. The more cold water from the solar flows into the absorber tubes, gets heated and rises to the top, and so
on. This process is called as ‘Thermosyphon Process’. This process continues until the temperature of the water in the solar tank and
the absorber equalizes. Now the solar tank is full of hot water.
Further when the hot water is drawn from the solar tank
outlet (point F) to the utilities point, cold water enters
into the solar tank and takes its place at point A, thus
lowering the overall temperature of the hot temperature
between the water in the solar tank and the absorber
tubes, the thermosyphon process starts once again, as
explained earlier.
22
Enamel Coating Plant
Types of Solar Hot Water Systems
Pressurised System Heat Exchanger System
The basic working principle of solar water heating remains the This type of Solar water heating system is used when the original
same. A pressure pump is used to pump cold water from the cold water (from the source) contains chemical contents and is
source into the Solar tank. therefore hard water.
This type of water heating system is used when Thermal fluid (Distilled water) is filled through make-up tank to
The level of the overhead tank (The original cold water the outer tank shell. In turn, this fluid gets circulated through the
source) is at low level. solar fins and tubes and goes back into the top of the outer tank.
High pressure hot water flow is required for various uses This fluid acts as a heat transfer media and prevents clogging of
like shower panels, jet shower, telephone shower. the copper tubes due to chemical contents in the original water
The number of hot water points are more than normal. source.
The inner tank gets filled with cold water from the original cold
System for Multi-Storied Buildings
water source. Since the inner tank is immersed within the outer
The solar water heating system installed for multi-storied buildings,
tank, the heat gets transferred to the inner tank through the
process industries, apartment complexes, hospitals, hotels works
conducted and convection method and the water in the inner
on the same basic principle, but is specifically designed to meet
tank gets heated up and available for hot water utility.
rigorous requirement of such conditions.
Such installations have multiple hot water outlets at different levels Forced Circulation System
of the building. It is important that all outlets should dispense hot If the capacity of hot water requirement is more than
water as soon as the taps are opened, and also minimize the 4000 upto 100000 LPD, the water requires additional
wastage of cold water. force to push the hot water collected in the solar collector.
To achieve this, a special device called the Electronic Control The DTC (Differential Temperature Controller) senses the inlet and
Unit is installed within the hot water plumbing lines. During the outlet temperature of the water. If the thermal difference is more
process of heating, if the temperature of the water goes below than 10 0C, the DTC switches on the pump and the hot water in
30 0C, the Electronic Control Unit (auto temperature controller) the collector is forced to flow into the storage tank.
switches on the pump immediately. The pump then pumps out This system requires continuous supply of electricity for the motor
the cold water accumulated within the tube and fins, thereby to operate.
allowing immediate flow of water.
Differential Temperature
Controller (I - O = 10 0C)
SWH Tank
Collectors SWH Tank
Pump
Sensor 2
Auto Tempreature
Control
Pump
Sensor
Collectors
No No
(AV)
No
No
24
Glass Enamel Tank
EMMVEE is the pioneer and the only manufacturer of glass enamel
coated tanks of sizes from 100 to 3000 liters for solar water heating
systems in India.
The production facility for glass enamel coating tanks is fully automated
and first of its kind in India. With highly skilled and trained manpower
and many years of know-how in process of different capacities and size of
tanks, our glass enamel tank production reaches the best performance and
efficiency. Our fully automated manufacturing process is using equipments
from Germany.
As shown in the cross-section of the tank, an additional layer of glass
enamel on the steel layer increases the overall performance of the system
Air Vent
Distilled
Water Tank
Bottom Header
Collectors Jacketed Type - Heat Exchanger System
References
Reference 1
Location Solar Park, Bronkow, Germany
Commissioning 2012
Performance 11.4 MWp
Module type EMMVEE Diamond (225-250 Wp)
Installer Emmvee Photovoltaics GmbH
Reference 2
Customer Emmvee Energy - 1
Location Hindupur, Andhra Pradesh, India
Commissioning 2013
Installed Capacity 10.9 MW
Module type EMMVEE Diamond (240-250Wp)
Installer Emmvee Photovoltaic Power Private Limited
Reference 3
Customer Nidhi Solar Park
Location Hindupur, Andhra Pradesh, India
Commissioning 2013
Installed Capacity 5 MWp
Module type EMMVEE Crystal (250wp)
Installer Emmvee Photovoltaic Power Private Limited
Reference 4
Customer MLR, Bambino Foods
Location Hyderabad
Commissioning 2013
Installed Capacity 2 MWp
Module type EMMVEE Diamond (250 Wp)
Installer Emmvee Photovoltaic Power Private Limited
27
Reference 5
Customer Cochin International Airport Ltd
Location Cochin, Kerala
Commissioning 2013
Installed Capacity 1 MW
Module type EMMVEE Diamond (250 Wp)
Installer Emmvee Photovoltaics Power Private Limited
Reference 6
Customer Emmvee Energy Park - 1
Location Beechiganipalle, Andhra Pradesh
Commissioning 2014
Installed Capacity 10.5 MWp
Module type EMMVEE Crystal (250-260 Wp)
Installer Emmvee Photovoltaics Power Private Limited
Reference 7
Customer Emmvee Energy Private Limited
Location Regode, Telangana
Commissioning 2015
Installed Capacity 11 MW
Module type EMMVEE Crystal (295-310 Wp)
Installer Emmvee Photovoltaics Power Private Limited
Reference 8
Customer Emmvee Energy Private Limited
Location Jogipet, Telangana
Commissioning 2015
Installed Capacity 11 MWp
Module Type EMMVEE Crystal (295-310 Wp)
Installer Emmvee Photovoltaics Power Private Limited
Reference 9
Customer Emmvee Energy Private Limited
Location Manepalli, Anantapur, Andhra Pradesh
Commissioning 2015
Installed Capacity 7 MWp
Module Type EMMVEE Crystal (295-310 Wp)
Installer Emmvee Photovoltaics Power Private Limited
28
Roof-top Projects
Reference 1
Location Doberschutz, Sachsen, Germany
Commissioning 2011
Installed Capacity 1.4 MWp
Module Type EMMVEE Diamond (190-230 Wp)
Installer Emmvee Photovoltaics GmbH
Reference 2
Customer DNRE
Location Kohima, Nagaland
Commissioning 2012
Installed Capacity 500 kWp
Module Type EMMVEE Crystal (230-240 Wp)
Installer Emmvee Photovoltaics GmbH
Reference 3
Customer Mayura Steels Pvt. Ltd.
Location Kolhapur, Maharashtra
Commissioning 2012
Installed Capacity 100 kWp
Module Type EMMVEE Crystal (240 Wp)
Installer Emmvee Photovoltaics Power Private Limited
Reference 4
Customer Directorate of Hospital & Medical Education
Location Borgang, Mizoram
Commissioning 2013
Installed Capacity 100 kWp
Module Type EMMVEE Crystal (230 Wp)
Installer Emmvee Photovoltaics Power Private Limited
29
Reference 5
Customer NBCC
Location Gandhidham, Gujarat
Commissioning 2013
200 kWp System
Installed Capacity
24W LED Street Light System (1000 nos)
Module Type EMMVEE Crystal (100 Wp and 280 Wp)
Installer Emmvee Photovoltaics Power Private Limited
Reference 6
Customer Vyline Glass Works Limited
Location Bharuch, Gujarat
Commissioning 2014
Installed Capacity 302 kWp
Module Type EMMVEE Crystal (240 Wp)
Installer Emmvee Photovoltaics Power Private Limited
Reference 7
Customer High Court
Location Bengaluru, Karnataka
Commissioning 2014
Installed Capacity 200 kWp
Module Type EMMVEE Crystal (250 Wp)
Installer Emmvee Photovoltaics Power Private Limited
Reference 8
Customer BESCOM
Location Bengaluru, Karnataka
Commissioning 2014
Installed Capacity 50 kWp
Module Type EMMVEE Crystal (310 Wp)
Installer Emmvee Photovoltaics Power Private Limited
30
Photovoltaic Modules
Reference 1
Location Etoges, Champagne 51 (France)
Commissioning 2010
Installed Capacity 117.03 kWp
Module Type EMMVEE Diamond (235 Wp)
Installer Capthelios
Reference 2
Customer Ratshausen,Wuerttemberg (Germany)
Commissioning 2010
Installed Capacity 456.56 kWp
Module Type EMMVEE Diamond (230-235 Wp)
Installer Heinrich Trick Baukonzept GmbH
Reference 3
Customer C & S Electric
Location Nandha Village, Bhiwani, Haryana, India
Commissioning 2011
Installed Capcity 1MWp
Module Type EMMVEE Crystal (230 Wp)
Installer C & S Electric
Reference 4
Location Wolfshain, Germany
Commissioning 2012
Installed Capacity 2.6 MWp
Module Type EMMVEE Diamond (230 Wp)
Installer Emmvee Photovoltaics GmbH
32
Our Projects
Domestic 200 LPD, Spring & Ultra in Villas
33
Projects
Comercial & Institutions
2500 LPD
D.V. Manjunatha
Managing Director
Phone: +91 80 4323 3536
[email protected]
Srinath T.
Director - Technical & Marketing
Phone: + 91 80 4323 3344
[email protected]
Emmvee Photovoltaic Power Private Limited Emmvee Solar Systems Private Limited
Sales Contacts Sales Contacts
EMMVEE Photovoltaic Power Private Limited EMMVEE Solar Systems Private Limited
Corporate Office and Manufacturing Plant Corporate Office
#13/1, International Airport Road #13/1, International Airport Road
Bettahalasur Post Bettahalasur Post
Bengaluru – 562 157, India Bengaluru – 562 157, India
Phone: +91 80 4323 3511 Phone: +91 80 4323 3333
[email protected] [email protected]
Manufacturing Plant
Survey No. 66 - 70/3, Pemmanahalli Village
Sompura Hobli, Dobaspet, Nelamangala
Bengaluru - 562 111, India
Phone: +91 80 4323 3411
[email protected]
For all other enquiries:
[email protected] www.emmvee.com
Emmvee Photovoltaic Power Private Limited Emmvee Solar Systems Private Limited
Corporate Office Corporate Office
#13/1, International Airport Road #13/1, International Airport Road
Bettahalasur Post Bettahalasur Post
Bengaluru – 562 157, India Bengaluru – 562 157, India
Phone: +91 80 4323 3511 Phone: +91 80 4323 3511
[email protected] [email protected]
www.emmvee.com