Me 8381 Lab Manual
Me 8381 Lab Manual
Me 8381 Lab Manual
Reg.No :
Year/Sem : II / III
BONAFIDE CERTIFICATE
NAME
BRANCH
SEMESTER/YEAR
REGISTER NUMBER
Introduction to Modeling
MANUAL DRAWING
MODELING DRAWING
UNIT I DRAWING STANDARDS & FITS AND TOLERANCES 12
Code of practice for Engineering Drawing, BIS specifications – Welding symbols,
riveted joints, keys, fasteners – Reference to hand book for the selection of
standard components like bolts, nuts, screws, keys etc. - Limits, Fits – Tolerancing
of individual dimensions – Specification of Fits – Preparation of production
drawings and reading of part and assembly drawings, basic principles of geometric
dimensioning & tolerancing.
UNIT II INTRODUCTION TO 2D DRAFTING 16
Drawing, Editing, Dimensioning, Layering, Hatching, Block, Array,
Detailing, Detailed drawing.
Bearings - Bush bearing, Plummer block
Valves – Safety and non-return valves.
UNIT III 3D GEOMETRIC MODELING AND ASSEMBLY 32
Sketcher - Datum planes – Protrusion – Holes - Part modeling – Extrusion –
Revolve – Sweep –
Loft – Blend – Fillet - Pattern – Chamfer - Round - Mirror – Section - Assembly
Couplings – Flange, Universal, Oldham’s, Muff, Gear couplings
Joints – Knuckle, Gib & cotter, strap, sleeve & cotter joints
Engine parts – Piston, connecting rod, cross-head (vertical and horizontal),
stuffing box, multi-plate clutch
Miscellaneous machine components – Screw jack, machine vice, tail stock,
chuck, vane and gear pump
Note:
25% of assembly drawings must be done manually and remaining 75% of
assembly drawings must be done by using any CAD software. The above tasks can
be performed manually and using standard commercial 2D / 3D CAD software.
INTRODUCTION TO DRAWING STANDARDS
When two parts are to be assembled, the relation resulting from the
difference between their sizes before assembly is called a fit. A fit may be defined
as the degree of tightness and looseness between two mating parts.
The important terms related to the fit are given below:
Clearance
In a fit, this is the difference between the sizes of the hole and the shaft, before
assembly, when this difference is positive. The clearance may be maximum
clearance and minimum clearance. Minimum clearance in the fit is the difference
between the maximum size of the hole and the minimum size of the shaft.
Interference
It is the difference between the sizes of the hole and the shaft before assembly,
when the difference is negative. The interference may be maximum or minimum.
Maximum interference is arithmetical difference between the minimum size of the
hole and the maximum size of the shaft before assembly. Minimum interference is
the difference between the maximum size of the hole and the minimum size of the
shaft.
Transition
It is between clearance and interference, where the tolerence zones of the holes and
shaft overlap.
So, you can see that fits depend upon the actual limits of the hole and or shaft and
can be divided into three general classes :
(i) Clearance Fit.
Aim:
To create a 3D part model by using standard CAD software Pro-E.
Hardware required:
250 GB hard disc,8 GB ram, core 2 quad processor, NVIDA graphic card,
monitor, mouse and key board.
Software required:
Pro-E Wildfire 2.0
Description of the component:
A coupling is a device used to connect two shafts together at their ends for
the purpose of transmitting power permitting some degree of misalignment or end
movement or both.
Assembly:
The shaft end is fitted to both male and female flange. Now both the male
and female flange is joined together with help of the nut and bolt.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension →
Ok
Assembly:
Assembly → Set default → Assembly according to alignment → Fully constrained
→ Ok.
PARTS OF FLANGE COUPLING
ASSEMBLY OF FLANGE COUPLING
Result:
Thus the given various part of flange coupling had been created and
assembled by using standard CAD software Pro-E.
EXP.NO: DESIGN AND ASSEMBLY OF SCREW JACK
DATE:
Aim:
To create a 3D part model by using standard CAD software Pro-E.
Hardware required:
250 GB hard disc,8 GB ram, core 2 quad processor, NVIDA graphic card,
monitor, mouse and key board.
Software required:
Pro-E Wildfire 2.0
Description of the component:
A screw jack is used to raise heavy loads through a small vertical distance. In
automobile industries, it is used to raise the vehicles for repair works. The nut is a
separate piece press fitted into the hole of the body.
Assembly:
The cut is fitted on the top of the screw spindle. The nut arrangement is kept in
between the screw spindle and the body.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → Given dimension → Ok
Revolve → Sketch plane → Sketches → Centerlines → Sketch to dimension →
Ok
Assembly:
Assembly → Set default → Assembly according to alignment → Fully constrained
→ Ok
PARTS OF SCREW JACK
ASSEMBLY OF SCREW JACK
Result:
Thus the given various part of screw jack had been created and assembled by using
standard CAD software Pro-E.
EXP.NO: DESIGN AND ASSEMBLY OF UNIVERSAL COUPLING
DATE:
Aim:
To create a 3D part model by using standard CAD software Pro-E.
Hardware required:
250 GB hard disc,8 GB ram, core 2 quad processor, NVIDA graphic card,
monitor, mouse and key board.
Software required:
Pro-E Wildfire 2.0
Description of the component:
Universal coupling is used to connect two shafts having intersecting axes. The
angle between the two shafts is less than 30˚. It consists of two forks, centre
blocks, pins.
Assembly:
The centre block is inserted into one of the forks. A collar is assembled on the
other ends of the pin and locked by means of a cotter, the centre block such that the
two fork ends are at right angles to each other.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → Given dimension → Ok
Revolve → Sketch plane → Sketches → Centerline → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → Fully constrained
→ Ok.
PARTS OF UNIVERSAL COUPLING
ASSEMBLY OF UNIVERSAL COUPLING
Result:
Thus the given various part of universal coupling had been created and
assembled by using standard CAD software Pro-E.
EXP.NO: DESIGN AND ASSEMBLY OF KNUCKLE JOINT
DATE:
Aim:
To create a 3D part model by using standard CAD software Pro-E.
Hardware required:
250 GB hard disc,8 GB ram, core 2 quad processor, NVIDA graphic card,
monitor, mouse and key board.
Software required:
Pro-E Wildfire 2.0
Description of the component:
A knuckle joint is a mechanical joint used to connect two rods which are
under a tensile load, when there is a requirement of small amount of flexibility, or
angular moment is necessary.
Assembly:
The knuckle joint assembly consists of following major components...
1.Single eye. 2. Double eye or fork 3.Knuckle pin.
Commands used:
Part diagram:
Extrude → Sketch → Sketch to dimension → Ok
Hole → Sketch → Given dimension → Ok
Revolve → Sketch plane → Sketches → Centerline → Sketch to dimension → Ok
Assembly:
Assembly → Set default → Assembly according to alignment → Fully constrained
→ Ok.
PARTS OF KNUCKLE JOINT
==
Thus the given various part of Plummer block has been done by manual
drawings.
EXP.NO: ASSEMBLY DRAWING OF STUFFING BOX
DATE:
Thus the given various part of Stuffing box has been done by manual
drawings.
EXP.NO: ASSEMBLY DRAWING OF LATHE TAILSTOCK
DATE:
Aim: To create a 3D part model by using standard drawings
Thus the given various part of lathe tailstock has been done by manual
drawings.
EXP.NO: ASSEMBLY DRAWING OF GIB & COTTER JOINT
DATE:
Aim: To create a 3D part model by using standard drawings
Thus the given various part of Gib & cotter joint has been done by manual
drawings.
EXP.NO: ASSEMBLY DRAWING OF MUFF COUPLING
DATE:
Aim: To create a 3D part model by using standard drawings
Thus the given various part of Muff coupling has been done by manual
drawings.