FOR FINAL

ASIA CEMENT ENERGY CONSERVATION CO., LTD.

WASTE HEAT RECOVERY & POWER GENERATION PLANT
IN
PUKRANG

SPECIFICATION FOR
WASTE WATER TREATMENT SYSTEM

CLIENT:

COPY TO ORDER No.

ACEC 1 CK114008EP
PMC 1 NOTES 安徽海螺川崎工程有限公
司
ACDI 1 ANHUI CONCH KAWASAKI ENGINEERING CO., LTD.
ACITE
亚 泥 项 目 部
Design 1
REVISION PROJECT MANAGER / PROJECT ADVISOR
Project 1
Procurement R1: updated according to APPROVED
Wang Liming
Management PMC-ACK-T-408 on March 8, 2012.
QA Department 1 Resubmit with "Approved For CHECKED
Zhu Xinghua
File 1 Construction" stamp
ISSUE PREPARED
Ding Guichao

DATE DRAWING No. REVISION.

February 14, 2012 CK114008EP-J6H101 R2
( A4× 16 SHEETS COVER INC. )
A3×
 5/18/2012

安徽海螺川崎工程有限公司 ANHUI CONCH KAWASAKI ENGINEERING CO., LTD.

Asia Cement Energy Conservation Co., Ltd.
Waste Heat Recovery & Power Generation Plant in Pukrang
Specification for Waste Water Treatment System

Contents

1. Inlet Water Quality ................................................................................................................................... 2 

2. Discharge Water Quality ........................................................................................................................ 2 

3. Main Equipment Specification .............................................................................................................. 2 

4. Deviation .................................................................................................................................................... 5 

5. Drawings .................................................................................................................................................... 5 

6. Shop Inspection and Test Plan ............................................................................................................ 6 

7. Spare Parts (For Commissioning) ....................................................................................................... 6 

8. Recommends Two Years Spare Parts List ........................................................................................ 6 

CK114008EP-J6H101-R1 -1-
 5/18/2012

安徽海螺川崎工程有限公司 ANHUI CONCH KAWASAKI ENGINEERING CO., LTD.

Asia Cement Energy Conservation Co., Ltd.
Waste Heat Recovery & Power Generation Plant in Pukrang
Specification for Waste Water Treatment System

Specification for Waste Water Treatment System

1. Inlet Water Quality

1.1 Backwash water (Underground water)
1) Turbidity : 100-150
2) pH : 7.14－7.70
3) TDS : 700-1500 ppm
1.2 Backwash water (Surface water)
1) Turbidity : 100-200
2) pH : 7.67-7.80
3) TDS : 700-1500 ppm
1.3 Membrane chemical cleaning water
1) pH : 3.00～11.5
2) TDS : 3500-9000 ppm

2. Discharge Water Quality

2.1 Backwash water (Underground water)
1) Turbidity : 100-150
2) pH : 7.14－7.70
3) TDS : 700-1500 ppm
2.2 Backwash water (Surface water)
1) Turbidity : 100-200
2) pH : 7.67-7.80
3) TDS : 700-1500 ppm
2.3 Membrane chemical cleaning water
1) pH : 6.00～9.00
2) TDS : <3500ppm

3. Main Equipment Specification

3.1 1# waster water pump for waste water basin 1
1) Tag No. : 818.WP01
Submersible Sewage Pump
2) Type :
(65QW30-10-2.2)

3) Specification : Q=30t/h, H=10m, 2900 r/min

CK114008EP-J6H101-R1 -2-
 5/18/2012

安徽海螺川崎工程有限公司 ANHUI CONCH KAWASAKI ENGINEERING CO., LTD.

Asia Cement Energy Conservation Co., Ltd.
Waste Heat Recovery & Power Generation Plant in Pukrang
Specification for Waste Water Treatment System
2.2kW,IP68,F,380V,50Hz,Motor and pump
4) Motor :
integrated

5) Material : Casing: HT250,Impeller :HT250, Shaft:45

Shandong Boshan Pump Science &

6) Manufacturer :
Technology Co., Ltd.
3.2 2# waster water pump for waste water basin 2
1) Tag No. : 818.WP02
Submersible Sewage Pump
2) Type :
(65QW30-10-2.2)

3) Specification : Q=30t/h, H=10m, 2900 r/min

2.2kW,IP68,F,380V,50Hz,Motor and pump
4) Motor :
integrated

5) Material : Casing: HT250,Impeller :HT250, Shaft:45

Shandong Boshan Pump Science &

6) Manufacturer :
Technology Co., Ltd.

3.3 1# waster water pump for waste water basin 3

1) Tag No. : 818.WP03

Vertical Single Stage Centrifugal Pump

2) Type :
(50YW25-10)

3) Specification : Q=25t/h, H=10m, 1430 r/min

4) Motor : 3kW, IP54, F, 380V,50Hz,Y2-100L2-4

Motor Manufacturer : Anhui Wannan Electric Machine Co., Ltd

5) Material : Casing: HT250,Impeller :HT250, Shaft:45

Shandong Boshan Pump Science &

6) Manufacturer :
Technology Co., Ltd.

3.4 2# waster water pump for waste water basin 3

1) Tag No. : 818.WP04

Vertical Single Stage Centrifugal Pump

2) Type :
(50YW25-10)

3) Specification : Q=25t/h, H=10m, 1430 r/min

4) Motor : 3kW, IP54, F, 380V,50Hz,Y2-100L2-4

Motor Manufacturer : Anhui Wannan Electric Machine Co., Ltd

5) Material : Casing: HT250, Impeller :HT250, Shaft:45

CK114008EP-J6H101-R1 -3-
 5/18/2012

安徽海螺川崎工程有限公司 ANHUI CONCH KAWASAKI ENGINEERING CO., LTD.

Asia Cement Energy Conservation Co., Ltd.
Waste Heat Recovery & Power Generation Plant in Pukrang
Specification for Waste Water Treatment System
Shandong Boshan Pump Science &
6) Manufacturer :
Technology Co., Ltd.

3.5 Waste water basin 1

Effective volume : V-150m3

Dimension : 9450×5000×3500 ㎜

Material: : concrete structure

Quantity : 1 set

3.6 Waste water basin 2

Effective volume : V-150m3

Dimension : 9450×5000×3500mm

Material : concrete structure

Quantity : 1 set

3.7 Float level switch

Type : LPF

Contact capacity : 15A/250VAC

Material : PP

Length of cable : 5m

Quantity : 4Pcs

3.8 Waste water basin 3

3
Effective volume : V-25m

Dimension : 4200×2400×2700 ㎜

Material: : concrete structure

Quantity : 1 set

3.9 Float level switch

Type : LPF

Contact capacity : 15A/250VAC

CK114008EP-J6H101-R1 -4-
 5/18/2012

安徽海螺川崎工程有限公司 ANHUI CONCH KAWASAKI ENGINEERING CO., LTD.

Asia Cement Energy Conservation Co., Ltd.
Waste Heat Recovery & Power Generation Plant in Pukrang
Specification for Waste Water Treatment System

Material : PP

Length of cable : 3m

Quantity : 3Pcs

3.10 PH meter

Type : GPP01

Quantity : 1set

Output : 4-20mA

Measuring range : 0 -14

4. Deviation
Refer to Request for Consent to Deviation (Water Treatment System), Doc.No. CK1144008EP –J0F001-R1.

5. Drawings
5.1 Outline drawing of Submersible Sewage Pump

Refer to ANNEX 01.

5.2 Outline drawing of Vertical Single Stage Centrifugal Pump

Refer to ANNEX 02.

5.3 Performance Curve of Submersible Sewage Pump

Refer to ANNEX 03.

5.4 Performance Curve of Vertical Single Stage Centrifugal Pump

Refer to ANNEX 04.

5.5 Motors Data Sheet

Refer to ANNEX 05.

5.6 Waste water treatment diagram

Refer to ANNEX 06.

CK114008EP-J6H101-R1 -5-
 5/18/2012

安徽海螺川崎工程有限公司 ANHUI CONCH KAWASAKI ENGINEERING CO., LTD.

Asia Cement Energy Conservation Co., Ltd.
Waste Heat Recovery & Power Generation Plant in Pukrang
Specification for Waste Water Treatment System

6. Shop Inspection and Test Plan

Before delivery, the vendor must have the shipping release certification, which is provided when all cargo in
this contract pass the witness inspection from customer (ACK).
Inspection Method
Unit Inspection Item
Owner ACK Maker

Material certificate R R M,S

Visual inspection — SW M

Pump Dimension inspection — SW M,S

Performance Test R SW M,S

Painting inspection — SW M

Remarks:
W： Witness
M: Inspection by Maker
SW： Spot witness
S： Submit report
R： Review

7. Spare Parts (For Commissioning)

No. Name Type Quantity

1 Mechanical Sealing of Vertical Single Stage Centrifugal Pump HB10-35 1 Piece

8. Recommends Two Years Spare Parts List

No. Name Type Quantity

1 Submersible Sewage Pump 65QW30-10-2.2 1 Piece

2 Mechanical Sealing of Vertical Single Stage Centrifugal Pump HB10-35 1 Piece
Remarks:
The above list of two years spare parts comes from manufacture, and it’s not included in this contract, only for
reference.

CK114008EP-J6H101-R1 -6-
ANNEX 03

CHARACTERISTIC CURVE DATE: 2012/1/13 ǂRev˖0

NAME Submersible
: WATER JET Sewage
PUMP Pump TYPE : 65QW30-10-2.2

DESIGN POINT : 30m3/h ×10m ×2900rpm ×2.2kW TAG NO.: 818.WP01/818.WP02

30 100

27 90

24 80

21 70
Q min=10
EFFICIENC
+P

18 60

0D[LPSHOOHUž
15 50
TOTAL HEAD
12 40

9 30 ¨
5DWHGLPSHOOHUž 
0LQLPSHOOHUž
6 20

3 10

0 0
0 5 10 15 20 25 30 35 40 45 50

Q (m3/h)

4
3N:

2
6+$)732:(5

0
0 5 10 15 20 25 30 35 40 45 50

SHANDONG BOSHAN PUMP SCIENCE & TECHNOLOGY CO., LTD.

ANNEX 04

CHARACTERISTIC CURVE DATE: 2012/1/13 ǂRev˖0

NAME : Vertical
WATER Single
JETStage
PUMPCentrifugal Pump TYPE : 50YW25-10-4

DESIGN POINT : 25m3/h ×10m ×1430rpm ×3kW TAG NO.: 818.WP03/818.WP04

30 100

27 90
Q

24 80

21 70
+P

18 ()),&,(1&< 60
727$/+($'
0D[LPSHOOHUž
15 50

12 5DWHGLPSHOOHUž 40

9 30 ¨

0LQLPSHOOHUž
6 20

3 10

0 0
0 5 10 15 20 25 30 35

Q (m3/h)

4
3N:

6+$)732:(5
2

0
0 5 10 15 20 25 30 35

SHANDONG BOSHAN PUMP SCIENCE & TECHNOLOGY CO., LTD.

ANNEX 05
安徽皖南电机股份有限公司

Y2 系 列 三 相 异 步 电 动 机
Y2 SERIES THREE PHASE INDUCTION MOTOR
Frame: 63~355 Power: 0.12~315kW
Character of service: S1 Class of insulation: F

适用于：一般场所和无特殊要求的机械，如金属切削机床、泵、风机、运
输机械、搅拌机、农业机械、食品机械等。
Applications: General purpose including cutting machines, pumps, fans,
conveyors, machines tools of farm duty and food process.

特点：外型美观，噪声低、振动小，绝缘等级为 F 级，外壳防护等级为 IP54

或 IP55，综合性能与西门子 1LA5 6 系列相当。
Features: High efficiency and energy saving, low noise and little vibration.
The insulation class is F; the protective class is IP54 or IP55.

使用条件：海拔不超过 1000m。环境温度随季节变化，但最高不超过+40℃，
最低不低于-15℃。
Circumstance For Use: The altitude not exceeding 1000m above sea level.
The ambient temperature subject to seasonal variations but not
exceeding 40℃ and not less than -15℃.

性能数据 Performance Data 380V 50Hz

额定 堵转转矩 堵转电流 最大转矩
型 号 功 率 电流 转 速 效 率 功率因数
额定转矩 额定电流 额定转矩
Eff. Power
Type kW Current r/min % Factor
Locked Rotor Torque Locked Rotor Current Breakdown Torque
A Rated Torque Rated Current Rated Torque
同步转速 3000r/min
Y2-63M1-2 0.18 0.53 2720 65.0 0.80 2.2 5.5 2.2
Y2-63M2-2 0.25 0.69 2720 68.0 0.81 2.2 5.5 2.2
Y2-71M1-2 0.37 0.99 2740 70.0 0.81 2.2 6.1 2.2
Y2-71M2-2 0.55 1.4 2740 73.0 0.82 2.2 6.1 2.3
Y2-80M1-2 0.75 1.8 2845 75.0 0.83 2.2 6.1 2.3
Y2-80M2-2 1.1 2.6 2845 77.0 0.84 2.2 7.0 2.3
Y2-90S-2 1.5 3.4 2840 79.0 0.84 2.2 7.0 2.3
Y2-90L-2 2.2 4.9 2840 81.0 0.85 2.2 7.0 2.3
Y2-100L-2 3 6.3 2860 83.0 0.87 2.2 7.5 2.3
Y2-112M-2 4 8.1 2880 85.0 0.88 2.2 7.5 2.3
Y2-132S1-2 5.5 11.0 2900 86.0 0.88 2.2 7.5 2.3
Y2-132S2-2 7.5 14.9 2900 87.0 0.88 2.2 7.5 2.3
Y2-160M1-2 11 21.3 2930 88.4 0.89 2.2 7.5 2.3
Y2-160M2-2 15 28.7 2930 89.4 0.89 2.2 7.5 2.3
Y2-160L-2 18.5 34.7 2930 90.0 0.90 2.2 7.5 2.3
ANNEX 05
安徽皖南电机股份有限公司

额定 堵转转矩 堵转电流 最大转矩

效 率 功率因数
型 号 功 率 电流 转 速 额定转矩 额定电流 额定转矩
Eff. Power Locked Rotor Torque Locked Rotor Current Breakdown Torque
Type kW Current r/min
% Factor Rated Torque Rated Current Rated Torque
A
同步转速 3000r/min
Y2-180M-2 22 41.0 2940 90.5 0.90 2.0 7.5 2.3
Y2-200L1-2 30 55.4 2950 91.4 0.90 2.0 7.5 2.3
Y2-200L2-2 37 67.9 2950 92.0 0.90 2.0 7.5 2.3
Y2-225M-2 45 82.1 2960 92.5 0.90 2.0 7.5 2.3
Y2-250M-2 55 99.8 2965 93.0 0.90 2.0 7.5 2.3
Y2-280S-2 75 135 2970 93.6 0.90 2.0 7.5 2.3
Y2-280M-2 90 160 2970 93.9 0.91 2.0 7.5 2.3
Y2-315S-2 110 195 2975 94.0 0.91 1.8 7.1 2.2
Y2-315M-2 132 233 2975 94.5 0.91 1.8 7.1 2.2
Y2-315L1-2 160 279 2975 94.6 0.92 1.8 7.1 2.2
Y2-315L2-2 200 348 2975 94.8 0.92 1.8 7.1 2.2
Y2-355M-2 250 433 2980 95.3 0.92 1.6 7.1 2.2
Y2-355L-2 315 544 2980 95.6 0.92 1.6 7.1 2.2
同步转速 1500r/min
Y2-63M1-4 0.12 0.44 1310 57.0 0.72 2.1 4.4 2.2
Y2-63M2-4 0.18 0.62 1310 60.0 0.73 2.1 4.4 2.2
Y2-71M1-4 0.25 0.79 1330 65.0 0.74 2.1 5.2 2.2
Y2-71M2-4 0.37 1.12 1330 67.0 0.75 2.1 5.2 2.2
Y2-80M1-4 0.55 1.6 1390 71.0 0.75 2.4 5.2 2.3
Y2-80M2-4 0.75 2.0 1390 73.0 0.76 2.3 6.0 2.3
Y2-90S-4 1.1 2.9 1390 76.2 0.77 2.3 6.0 2.3
Y2-90L-4 1.5 3.7 1390 78.5 0.79 2.3 6.0 2.3
Y2-100L1-4 2.2 5.1 1410 81.0 0.81 2.3 7.0 2.3
Y2-100L2-4 3 6.7 1410 82.6 0.82 2.3 7.0 2.3
Y2-112M-4 4 8.8 1440 84.2 0.82 2.3 7.0 2.3
Y2-132S-4 5.5 11.7 1440 85.7 0.83 2.3 7.0 2.3
Y2-132M-4 7.5 15.6 1440 87.0 0.84 2.3 7.0 2.3
Y2-160M-4 11 22.5 1460 88.4 0.84 2.2 7.0 2.3
Y2-160L-4 15 30.0 1460 89.4 0.85 2.2 7.5 2.3
Y2-180M-4 18.5 36.1 1470 90.5 0.86 2.2 7.5 2.3
Y2-180L-4 22 42.7 1470 91.0 0.86 2.2 7.5 2.3
Y2-200L-4 30 57.6 1470 92.0 0.86 2.2 7.2 2.3
Y2-225S-4 37 69.9 1475 92.5 0.87 2.2 7.2 2.3
Y2-225M-4 45 84.7 1475 92.8 0.87 2.2 7.2 2.3
Y2-250M-4 55 103 1480 93.0 0.87 2.2 7.2 2.3
Y2-280S-4 75 140 1480 93.8 0.87 2.2 7.2 2.3

Y2-280M-4 90 167 1480 94.2 0.87 2.2 7.2 2.3

ANNEX 05
安徽皖南电机股份有限公司

外形及安装尺寸 Dimensions mm

B3

B5

B35

机座 极数 安装尺寸 Mounting Dimension 外形尺寸 Overall Dimension

Frame poles A B C D E F G H M N P R S T K AB AC AD HD HF L
63M 2.4 100 80 40 11 23 4 8.5 63 115 95 140 0 10 3 7 135 130 70 180 130 230
71M 2.4.6 112 90 45 14 30 5 11 71 130 110 160 0 10 3.5 7 150 145 80 195 145 255
80M 2.4.6.8 125 100 50 19 40 6 15.5 80 165 130 200 0 12 3.5 10 165 175 145 220 185 295
90S 2.4.6.8 140 100 56 24 50 8 20 90 165 130 200 0 12 3.5 10 180 195 155 250 195 320
90L 2.4.6.8 140 125 56 24 50 8 20 90 165 130 200 0 12 3.5 10 180 195 155 250 195 345
100L 2.4.6.8 160 140 63 28 60 8 24 100 215 180 250 0 15 4 12 205 215 180 270 245 385
112M 2.4.6.8 190 140 70 28 60 8 24 112 215 180 250 0 15 4 12 230 240 190 300 265 400
132S 2.4.6.8 216 140 89 38 80 10 33 132 265 230 300 0 15 4 12 270 275 210 345 315 470
132M 2.4.6.8 216 178 89 38 80 10 33 132 265 230 300 0 15 4 12 270 275 210 345 315 510
160M 2.4.6.8 254 210 108 42 110 12 37 160 300 250 350 0 19 5 15 320 330 255 420 385 615
160L 2.4.6.8 254 254 108 42 110 12 37 160 300 250 350 0 19 5 15 320 330 255 420 385 670
180M 2.4.6.8 279 241 121 48 110 14 42.5 180 300 250 350 0 19 5 15 355 380 280 455 430 700
180L 2.4.6.8 279 279 121 48 110 14 42.5 180 300 250 350 0 19 5 15 355 380 280 455 430 740
200L 2.4.6.8 318 305 133 55 110 16 49 200 350 300 400 0 19 5 19 395 420 305 505 480 770
225S 4.8 356 286 149 60 140 18 53 225 400 350 450 0 19 5 19 435 470 335 560 535 815
2 55 110 16 49 820
225M 356 311 149 225 400 350 450 0 19 5 19 435 470 335 560 535
4.6.8 60 140 18 53 845
2 60 53
250M 406 349 168 140 18 250 500 450 550 0 19 5 24 490 510 370 615 595 910
4.6.8 65 58
ANNEX 06
ANNEX 06