Calculation Cover Sheet

Calc no 3520001 File

Project title Proj no
Client Phase/CTR
Calculation title Small Bore Fitting (SBF) Vibration Fatigue Calculation Page 1 of 3
Calculation objective
To check the integrity of cantilevered small bore fittings (SBF) against vibration fatigue and develop guidelines for Note: to create a new line
bracing of small bore fittings considered at risk of fatigue failure (i.e. address section 2.6.4 of Ref 1). within a cell, press
Alt+Enter.

Calculation method
Procedure as per section 2.2 of Ref 2.

Assumptions
1. As per section 2.3 of Ref 2.
2. Monoflange weight similar to blind flange. Monoflange direct mount instrument weight negligible. Hence same
bracing requirements shall be applied to monoflange details as to comparable blind flange details.
3. No vibration and fatigue stress expected on vessels and tanks hence bracing of small bore fittings on these details
shall not be required.
4. Monoblock valves have similar size and mass to ball valves of the same DN and Pressure Class. Hence the same
bracing requirements shall be applied to monoblock valve details as to comparable ball valve details.
5. Same bracing requirements shall be applied to thermowell details as to comparable blind flange details.
6. Linear interpolation is used to calculate minimum run pipe thickness for sizes 50 ≤ DN ≤ 500 where data is not
available in Table 2-1 of Ref 2. For sizes > DN500 minimum run pipe thicknesses are calculated using equation (8) of
Ref 4.

References
1. ( Client specification if available ) Pipe Stress Analysis for Offshore Installations.
2. ( Client specification if available ) Small Bore Fitting (SBF) Vibration Fatigue Assessment.
3. ( Client specification if available ) Static Equipment Vibration Fatigue Assessment.
4. Hamblin, M. 2003. Fatigue of Cantilevered Pipe Fittings Subjected to Vibration.
5. PD 5500 2006. Unfired Fusion Welded Pressure Vessels.
6. 3311516 Rev D Piping Material Specification.
7. 1003.0001 Rev C Corrosion Monitor Connection Standard Piping Detail.
8. 1005.0001 Rev C Hydrostatic Test Vents and Drains Standard Piping Detail.
9. 1009.0001 Rev C Pressure Connections Standard Piping Detail.
10. 1011.0001 Rev C Process Vents and Drains Standard Piping Detail.
11. 1013.0001 Rev C Sampling/Chemical Injection Points Standard Piping Detail.
12. 1015.0001 Rev C Temperature Connections Standard Piping Detail.
13. 1038.0001 Rev C Small Bore Brace for Flanged Branches Pipe Support Standard.
14. PipeData Pro V7.3 Software (for lengths and weights).

Attachments
1. Run Pipe thickness check and SBF Mass and Length check (refer to calculation index - page 3 of 3).
2. Tabulated Piping Class Schedules
3. Tablulated Minimum Allowable Run Pipe Local Wall Thickness
4. Calculation of Minimum allowable run pipe local wall thickness for sizes > DN500
5. Component Weights and Lenghts
6. Reference Tables, Figures and Equations

Dependent Calculations
None

Conclusions
All cantilevered SBF's with monoblock or ball valves shall require bracing.
All nipoflange/weldolet type cantilevered SBF's on Class ≤ 300 run pipe shall require bracing.
All nipoflange/weldolet type cantilevered SBF's on Class ≥ 600 run pipe shall require bracing for the following branch
and run pipe sizes:
DN25 Branch: ≤ DN100 Run Pipe
DN40 Branch: ≤ DN150 Run Pipe
DN50 Branch: ≤ DN300 Run Pipe

A 08-Feb-08 Approved for Design (AFD) RM PDV VG

REV DATE DESCRIPTION BY CHECK APPROVAL
 Calculation Checklist

Calc no 3520001 File

Project title Proj no
Client Phase/CTR
Calculation title Small Bore Fitting (SBF) Vibration Fatigue Calculation Page 2 of 3
Please check boxes for all applicable items checked or delete if not appropriate:
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Calculation number assigned and registered (usual format is Proj No-CAL-Discipline code-Seq No eg XXXX-CAL-E-001, but
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Reference made to text, standard or code. Check version/edition with that required for project. Actual version/edition of
standard/code used is referenced on the calculation cover sheet.
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For software based calculations, reference to software verification if available.
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If Category 3 and not previously verified, then complete full verification (using PDF-002). Retain copy of PDF-002 with
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Changes clouded.
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Notes for Completion of Calculations

1. Calculation sign-off required on cover page only. i.e. as per multi page specifications/reports. All subsequent revisions within calculation shall be
marked such that the particular area of revision can be clearly identified (e.g. use revision cloud etc.)

2. Tracking of calculations that are either dependent on, or precedent to, this calculation shall be managed via registration within the calculation
register.
 Calculation Index

Calc No. 3520001 File 0

Project title 0 Proj No. 0
Client 0 Phase/CTR 0
Calculation title Small Bore Fitting (SBF) Vibration Fatigue Calculation Page Page 3 of 3
Check
Description Remarks
Run Pipe SBF Mass & Length
Piping Material Class 11428N √ √
Piping Material Class 11478N √ √
Piping Material Class 11480N √ √
Piping Material Class 13459N √ √
Piping Material Class 13466N √ √
Piping Material Class 13467N √ √
Piping Material Class 33467N √ √
Piping Material Class 61478N √ √
Piping Material Class 63459N √ √
Piping Material Class 63467N √ √
Piping Material Class 91480N √ √
Piping Material Class 93459N √ √
Piping Material Class 93467N √ √

150887890.xls.ms_office
 Spec Rev
11428N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 80 80 40 40 40 40 20 20 20 20 20 20 20 20
Actual Thk 4.55 5.08 3.91 5.49 6.02 7.11 6.35 6.35 6.35 7.92 7.92 7.92 9.53 9.53

25 80 Required Thk 6.55 6.78 7.16 7.43 7.64 7.85 7.98 8.11 8.24 8.37 8.59
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE OK OK

40 80 Required Thk 8.48 8.95 9.29 9.56 9.82 9.98 10.15 10.31 10.47 10.74
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE

50 40 Required Thk 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE

SBF Mass and Length Check

DN25 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 3
Blind Flange 15 1
Studbolts + Nuts 1
Total 1 150 5 OK
Flange WN 56 1
Total 2 56 3 OK
Ball Valve 127 5
Studbolts + Nuts 1
Total 3 214 10 OK
Total 4 120 8 OK

DN40 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 4
Blind Flange 18 2
Studbolts + Nuts 1
Total 1 150 7 OK
Flange WN 62 2
Total 2 62 5 OK
Ball Valve 166 10
Studbolts + Nuts 1
Total 3 233 17 OK
Total 4 145 15 OK

DN50 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 20 2
Studbolts + Nuts 1
Total 1 150 8 OK
Flange WN 64 3
Total 2 64 6 OK
Ball Valve 178 20
Studbolts + Nuts 1
Total 3 239 29 OK
Total 4 153 27 OK
 Spec Rev
11478N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 80 80 40 40 40 40 20 20 20 20 20 20 20 20
Actual Thk 4.55 5.08 3.91 5.49 6.02 7.11 6.35 6.35 6.35 7.92 7.92 7.92 9.53 9.53

25 80 Required Thk 6.55 6.78 7.16 7.43 7.64 7.85 7.98 8.11 8.24 8.37 8.59
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE OK OK

40 80 Required Thk 8.48 8.95 9.29 9.56 9.82 9.98 10.15 10.31 10.47 10.74
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE

50 40 Required Thk 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE

SBF Mass and Length Check

DN25 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 3
Blind Flange 15 1
Studbolts + Nuts 1
Total 1 150 5 OK
Flange WN 56 1
Total 2 56 3 OK
Ball Valve 127 5
Studbolts + Nuts 1
Total 3 214 10 OK
Total 4 120 8 OK

DN40 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 4
Blind Flange 18 2
Studbolts + Nuts 1
Total 1 150 7 OK
Flange WN 62 2
Total 2 62 5 OK
Ball Valve 166 10
Studbolts + Nuts 1
Total 3 233 17 OK
Total 4 145 15 OK

DN50 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 20 2
Studbolts + Nuts 1
Total 1 150 8 OK
Flange WN 64 3
Total 2 64 6 OK
Ball Valve 178 20
Studbolts + Nuts 1
Total 3 239 29 OK
Total 4 153 27 OK
 Spec Rev
11480N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 80 80 80 80 80 XS XS XS 40 40 40 40 19mm 19mm
Actual Thk 5.54 7.62 8.56 10.97 12.70 12.70 12.70 12.70 12.70 14.27 15.09 17.48 19.05 19.05

50 80 Required Thk 9.72 10.27 10.66 10.96 11.26 11.45 11.63 11.82 12.00 12.31 12.71 13.04
Check BRACE OK OK OK OK OK OK OK OK OK OK OK

SBF Mass and Length Check

DN50 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 20 2
Studbolts + Nuts 1
Total 1 150 8 OK
Flange WN 64 3
Total 2 64 6 OK
Ball Valve 178 20
Studbolts + Nuts 1
Total 3 239 29 OK
Total 4 153 27 OK
 Spec Rev
13459N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 40S 40S 40S 40S 40S 40S 20 20 20 20 20 20 20 20
Actual Thk 3.38 3.68 3.91 5.49 6.02 7.11 6.35 6.35 6.35 7.92 7.92 7.92 9.53 9.53

25 40S Required Thk 5.87 6.08 6.43 6.67 6.86 7.05 7.17 7.28 7.40 7.51 7.71
Check BRACE BRACE OK BRACE BRACE BRACE OK OK OK OK OK

40 40S Required Thk 7.42 7.84 8.13 8.37 8.60 8.74 8.88 9.02 9.16 9.40
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE OK OK

50 40S Required Thk 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE

SBF Mass and Length Check

DN25 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 3
Blind Flange 15 1
Studbolts + Nuts 1
Total 1 150 5 OK
Flange WN 56 1
Total 2 56 3 OK
Ball Valve 127 5
Studbolts + Nuts 1
Total 3 214 10 BRACE
Total 4 120 8 OK

DN40 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 4
Blind Flange 18 2
Studbolts + Nuts 1
Total 1 150 7 OK
Flange WN 62 2
Total 2 62 5 OK
Ball Valve 166 10
Studbolts + Nuts 1
Total 3 233 17 OK
Total 4 145 15 OK

DN50 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 20 2
Studbolts + Nuts 1
Total 1 150 8 OK
Flange WN 64 3
Total 2 64 6 OK
Ball Valve 178 20
Studbolts + Nuts 1
Total 3 239 29 OK
Total 4 153 27 OK
 Spec Rev
13466N E

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 80S 80S 80S 80S 80S 40S 40S 40S 40S STD STD STD STD STD STD
Actual Thk 4.55 5.08 5.54 7.62 8.56 7.11 8.18 9.27 9.53 9.53 9.53 9.53 9.53 9.53 9.525

25 80S Required Thk 6.55 6.78 7.16 7.43 7.64 7.85 7.98 8.11 8.24 8.37 8.59 8.78
Check OK OK BRACE OK OK OK OK OK OK OK OK OK

40 80S Required Thk 8.48 8.95 9.29 9.56 9.82 9.98 10.15 10.31 10.47 10.74 10.97
Check OK BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE

50 80S Required Thk 9.72 10.27 10.66 10.96 11.26 11.45 11.63 11.82 12.00 12.31 12.58
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE

SBF Mass and Length Check

DN25 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 3
Blind Flange 15 1
Studbolts + Nuts 1
Total 1 150 5 OK
Flange WN 56 1
Total 2 56 3 OK
Ball Valve 127 5
Studbolts + Nuts 1
Total 3 214 10 OK
Total 4 120 8 OK

DN40 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 4
Blind Flange 18 2
Studbolts + Nuts 1
Total 1 150 7 OK
Flange WN 62 2
Total 2 62 5 OK
Ball Valve 166 10
Studbolts + Nuts 1
Total 3 233 17 OK
Total 4 145 15 OK

DN50 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 20 2
Studbolts + Nuts 1
Total 1 150 8 OK
Flange WN 64 3
Total 2 64 6 OK
Ball Valve 178 20
Studbolts + Nuts 1
Total 3 239 29 OK
Total 4 153 27 OK
 Spec Rev
13467N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 40S 40S 40S 40S 40S 40S 20 20 20 20 20 20 20 20 STD STD
Actual Thk 3.38 3.68 3.91 5.49 6.02 7.11 6.35 6.35 6.35 7.92 7.92 7.92 9.53 9.53 9.525 9.525

25 40S Required Thk 5.87 6.08 6.43 6.67 6.86 7.05 7.17 7.28 7.40 7.51 7.71 7.79 7.88
Check BRACE BRACE OK BRACE BRACE BRACE OK OK OK OK OK OK OK

40 40S Required Thk 7.42 7.84 8.13 8.37 8.60 8.74 8.88 9.02 9.16 9.40 9.50 9.60
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE OK OK OK BRACE

50 40S Required Thk 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58 10.70 10.81
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE

SBF Mass and Length Check

DN25 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 3
Blind Flange 15 1
Studbolts + Nuts 1
Total 1 150 5 OK
Flange WN 56 1
Total 2 56 3 OK
Ball Valve 127 5
Studbolts + Nuts 1
Total 3 214 10 BRACE
Total 4 120 8 OK

DN40 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 4
Blind Flange 18 2
Studbolts + Nuts 1
Total 1 150 7 OK
Flange WN 62 2
Total 2 62 5 OK
Ball Valve 166 10
Studbolts + Nuts 1
Total 3 233 17 OK
Total 4 145 15 OK

DN50 150LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 20 2
Studbolts + Nuts 1
Total 1 150 8 OK
Flange WN 64 3
Total 2 64 6 OK
Ball Valve 178 20
Studbolts + Nuts 1
Total 3 239 29 OK
Total 4 153 27 OK
 Spec Rev
33467N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 40S 40S 40S 40S 40S 40S 20 20 20 20 20 20 20 20
Actual Thk 3.38 3.68 3.91 5.49 6.02 7.11 6.35 6.35 6.35 7.92 7.92 7.92 9.53 9.53

25 40S Required Thk 5.87 6.08 6.43 6.67 6.86 7.05 7.17 7.28 7.40 7.51 7.71
Check BRACE BRACE OK BRACE BRACE BRACE OK OK OK OK OK

40 40S Required Thk 7.42 7.84 8.13 8.37 8.60 8.74 8.88 9.02 9.16 9.40
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE OK OK

50 40S Required Thk 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58
Check BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE BRACE

SBF Mass and Length Check

DN25 300LB

Length
(mm) Weight (kg) Check
Nipoflange 150 3
Blind Flange 18 1
Studbolts + Nuts 1
Total 1 150 5 OK
Flange WN 62 2
Total 2 62 4 OK
Ball Valve 166 6
Studbolts + Nuts 1
Total 3 233 12 BRACE
Total 4 145 11 BRACE

DN40 300LB

Length
(mm) Weight (kg) Check
Nipoflange 150 4
Blind Flange 21 3
Studbolts + Nuts 2
Total 1 150 9 OK
Flange WN 69 3
Total 2 69 8 OK
Ball Valve 191 12
Studbolts + Nuts 2
Total 3 246 23 OK
Total 4 165 22 BRACE

DN50 300LB

Length
(mm) Weight (kg) Check
Nipoflange 150 6
Blind Flange 23 4
Studbolts + Nuts 2
Total 1 150 12 OK
Flange WN 70 4
Total 2 70 10 OK
Ball Valve 216 25
Studbolts + Nuts 2
Total 3 258 39 OK
Total 4 178 37 BRACE
 Spec Rev
61478N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 80 80 80 80 80 80 80 80 80 80 80 80 80 80
Actual Thk 4.55 5.08 5.54 7.62 8.56 10.97 12.70 15.09 17.48 19.05 21.44 23.83 26.19 30.96

25 80 Required Thk 6.55 6.78 7.16 7.43 7.64 7.85 7.98 8.11 8.24 8.37 8.59
Check OK OK OK OK OK OK OK OK OK OK OK

40 80 Required Thk 8.48 8.95 9.29 9.56 9.82 9.98 10.15 10.31 10.47 10.74
Check OK OK OK OK OK OK OK OK OK OK

50 80 Required Thk 9.72 10.27 10.66 10.96 11.26 11.45 11.63 11.82 12.00 12.31
Check BRACE OK OK OK OK OK OK OK OK OK

SBF Mass and Length Check

DN25 600LB

Length
(mm) Weight (kg) Check
Nipoflange 150 3
Blind Flange 24 2
Studbolts + Nuts 1
Total 1 150 6 OK
Flange WN 69 2
Total 2 69 5 OK
Ball Valve 216 7
Studbolts + Nuts 1
Total 3 258 14 BRACE
Total 4 177 13 BRACE

DN40 600LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 29 4
Studbolts + Nuts 2
Total 1 150 11 OK
Flange WN 77 4
Total 2 77 10 OK
Ball Valve 242 14
Studbolts + Nuts 2
Total 3 271 27 BRACE
Total 4 198 26 BRACE

DN50 600LB

Length
(mm) Weight (kg) Check
Nipoflange 150 7
Blind Flange 32 5
Studbolts + Nuts 2
Total 1 150 14 OK
Flange WN 80 6
Total 2 80 13 OK
Ball Valve 293 30
Studbolts + Nuts 2
Total 3 297 46 BRACE
Total 4 227 45 BRACE
 Spec Rev
63459N C

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 40S 40S 40S 40S 40S 40S 80S 80S 60 60 60 60 60 60
Actual Thk 3.38 3.68 3.91 5.49 6.02 7.11 12.70 12.70 14.27 15.09 16.66 19.05 20.62 24.61

25 40S Required Thk 5.87 6.08 6.43 6.67 6.86 7.05 7.17 7.28 7.40 7.51 7.71
Check BRACE BRACE OK OK OK OK OK OK OK OK OK

40 40S Required Thk 7.42 7.84 8.13 8.37 8.60 8.74 8.88 9.02 9.16 9.40
Check BRACE BRACE OK OK OK OK OK OK OK OK

50 40S Required Thk 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58
Check BRACE BRACE OK OK OK OK OK OK OK OK

SBF Mass and Length Check

DN25 600LB

Length
(mm) Weight (kg) Check
Nipoflange 150 3
Blind Flange 24 2
Studbolts + Nuts 1
Total 1 150 6 OK
Flange WN 69 2
Total 2 69 5 OK
Ball Valve 216 7
Studbolts + Nuts 1
Total 3 258 14 BRACE
Total 4 177 13 BRACE

DN40 600LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 29 4
Studbolts + Nuts 2
Total 1 150 11 OK
Flange WN 77 4
Total 2 77 10 OK
Ball Valve 242 14
Studbolts + Nuts 2
Total 3 271 27 BRACE
Total 4 198 26 BRACE

DN50 600LB

Length
(mm) Weight (kg) Check
Nipoflange 150 7
Blind Flange 32 5
Studbolts + Nuts 2
Total 1 150 14 OK
Flange WN 80 6
Total 2 80 13 OK
Ball Valve 293 30
Studbolts + Nuts 2
Total 3 297 46 BRACE
Total 4 227 45 BRACE
 Spec Rev
63467N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 40S 40S 40S 40S 40S 40S 40S 40S 40S 40 40 40 40 40 22mm 27mm
Actual Thk 3.38 3.68 3.91 5.49 6.02 7.11 8.18 9.27 9.53 11.13 12.70 14.27 15.09 17.48 22.22 26.97

25 40S Required Thk 5.87 6.08 6.43 6.67 6.86 7.05 7.17 7.28 7.40 7.51 7.71 7.95 8.16
Check BRACE BRACE OK OK OK OK OK OK OK OK OK OK OK

40 40S Required Thk 7.42 7.84 8.13 8.37 8.60 8.74 8.88 9.02 9.16 9.40 9.70 9.95
Check BRACE BRACE OK OK OK OK OK OK OK OK OK OK

50 40S Required Thk 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58 10.92 11.20
Check BRACE BRACE BRACE BRACE BRACE OK OK OK OK OK OK OK

SBF Mass and Length Check

DN25 600LB

Length
(mm) Weight (kg) Check
Nipoflange 150 3
Blind Flange 24 2
Studbolts + Nuts 1
Total 1 150 6 OK
Flange WN 69 2
Total 2 69 5 OK
Ball Valve 216 7
Studbolts + Nuts 1
Total 3 258 14 BRACE
Total 4 177 13 BRACE

DN40 600LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 29 4
Studbolts + Nuts 2
Total 1 150 11 OK
Flange WN 77 4
Total 2 77 10 OK
Ball Valve 242 14
Studbolts + Nuts 2
Total 3 271 27 BRACE
Total 4 198 26 BRACE

DN50 600LB

Length
(mm) Weight (kg) Check
Nipoflange 150 7
Blind Flange 32 5
Studbolts + Nuts 2
Total 1 150 14 OK
Flange WN 80 6
Total 2 80 13 OK
Ball Valve 293 30
Studbolts + Nuts 2
Total 3 297 46 BRACE
Total 4 227 45 BRACE
 Spec Rev
91480N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 160 160 160 160 120 120 120 120 120 120 120 120 120 120
Actual Thk 6.35 7.14 8.74 11.13 11.13 14.27 18.26 21.44 25.40 27.79 30.96 34.93 38.10 46.02

25 160 Required Thk 7.21 7.47 7.89 8.19 8.42 8.65 8.79 8.94 9.08 9.22 9.46
Check OK OK OK OK OK OK OK OK OK OK OK

40 160 Required Thk 9.56 10.09 10.48 10.78 11.07 11.25 11.44 11.62 11.80 12.11
Check OK OK OK OK OK OK OK OK OK OK

50 160 Required Thk 11.49 12.14 12.60 12.96 13.31 13.53 13.75 13.97 14.19 14.56
Check BRACE OK OK OK OK OK OK OK OK OK

SBF Mass and Length Check

DN25 900LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 35 4
Studbolts + Nuts 3
Total 1 150 12 OK
Flange WN 80 4
Total 2 80 11 OK
Ball Valve 254 12
Studbolts + Nuts 3
Total 3 277 27 BRACE
Total 4 207 26 BRACE

DN40 900LB

Length
(mm) Weight (kg) Check
Nipoflange 150 8
Blind Flange 39 6
Studbolts + Nuts 5
Total 1 150 19 OK
Flange WN 89 6
Total 2 89 17 OK
Ball Valve 305 18
Studbolts + Nuts 5
Total 3 303 42 BRACE
Total 4 242 40 BRACE

DN50 900LB

Length
(mm) Weight (kg) Check
Nipoflange 150 12
Blind Flange 45 12
Studbolts + Nuts 7
Total 1 150 31 OK
Flange WN 108 12
Total 2 108 31 OK
Ball Valve 369 55
Studbolts + Nuts 7
Total 3 335 93 BRACE
Total 4 293 93 BRACE
 Spec Rev
93459N C

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 40S 40S 40S 40S 80S 80S 100 100 100 100 100 100 100 100
Actual Thk 3.38 3.68 3.91 5.49 8.56 10.97 15.09 18.26 21.44 23.83 26.19 29.36 32.54 38.89

25 40S Required Thk 5.87 6.08 6.43 6.67 6.86 7.05 7.17 7.28 7.40 7.51 7.71
Check BRACE OK OK OK OK OK OK OK OK OK OK

40 40S Required Thk 7.42 7.84 8.13 8.37 8.60 8.74 8.88 9.02 9.16 9.40
Check OK OK OK OK OK OK OK OK OK OK

50 40S Required Thk 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58
Check OK OK OK OK OK OK OK OK OK OK

SBF Mass and Length Check

DN25 900LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 35 4
Studbolts + Nuts 3
Total 1 150 12 OK
Flange WN 80 4
Total 2 80 11 OK
Ball Valve 254 12
Studbolts + Nuts 3
Total 3 277 27 BRACE
Total 4 207 26 BRACE

DN40 900LB

Length
(mm) Weight (kg) Check
Nipoflange 150 8
Blind Flange 39 6
Studbolts + Nuts 5
Total 1 150 19 OK
Flange WN 89 6
Total 2 89 17 OK
Ball Valve 305 18
Studbolts + Nuts 5
Total 3 303 42 BRACE
Total 4 242 40 BRACE

DN50 900LB

Length
(mm) Weight (kg) Check
Nipoflange 150 12
Blind Flange 45 12
Studbolts + Nuts 7
Total 1 150 31 OK
Flange WN 108 12
Total 2 108 31 OK
Ball Valve 369 55
Studbolts + Nuts 7
Total 3 335 93 BRACE
Total 4 293 93 BRACE
 Spec Rev
93467N D

Run Pipe Thickness Check

SBF RP
DN Sch DN 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
Sch 40S 40S 40S 40S 40S 40S 80S 80S 60 60 80 80 80 80 33mm 35mm 38mm
Actual Thk 3.38 3.68 3.91 5.49 6.02 7.11 12.70 12.70 14.27 15.09 21.44 23.83 26.19 30.96 33.32 34.92 38.1

25 40S Required Thk 5.87 6.08 6.43 6.67 6.86 7.05 7.17 7.28 7.40 7.51 7.71 7.95 8.03 8.16
Check BRACE BRACE OK OK OK OK OK OK OK OK OK OK OK OK

40 40S Required Thk 7.42 7.84 8.13 8.37 8.60 8.74 8.88 9.02 9.16 9.40 9.70 9.79 9.95
Check BRACE BRACE OK OK OK OK OK OK OK OK OK OK OK

50 40S Required Thk 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58 10.92 11.02 11.20
Check BRACE BRACE OK OK OK OK OK OK OK OK OK OK OK

SBF Mass and Length Check

DN25 900LB

Length
(mm) Weight (kg) Check
Nipoflange 150 5
Blind Flange 35 4
Studbolts + Nuts 3
Total 1 150 12 OK
Flange WN 80 4
Total 2 80 11 OK
Ball Valve 254 12
Studbolts + Nuts 3
Total 3 277 27 BRACE
Total 4 207 26 BRACE

DN40 900LB

Length
(mm) Weight (kg) Check
Nipoflange 150 8
Blind Flange 39 6
Studbolts + Nuts 5
Total 1 150 19 OK
Flange WN 89 6
Total 2 89 17 OK
Ball Valve 305 18
Studbolts + Nuts 5
Total 3 303 42 BRACE
Total 4 242 40 BRACE

DN50 900LB

Length
(mm) Weight (kg) Check
Nipoflange 150 12
Blind Flange 45 12
Studbolts + Nuts 7
Total 1 150 31 OK
Flange WN 108 12
Total 2 108 31 OK
Ball Valve 369 55
Studbolts + Nuts 7
Total 3 335 93 BRACE
Total 4 293 93 BRACE
Tabulated Piping Schedules for Pipe Classes

Spec Rev CA 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
11428N D 1.5 80 80 40 40 40 40 20 20 20 20 20 20 20 20
11478N D 1.5 80 80 40 40 40 40 20 20 20 20 20 20 20 20
11480N D 1.5 80 80 80 80 80 XS XS XS 40 40 40 40 19mm 19mm
13459N D 0 40S 40S 40S 40S 40S 40S 20 20 20 20 20 20 20 20
13466N E 0 80S 80S 80S 80S 80S 40S 40S 40S 40S STD STD STD STD STD STD
13467N D 0 40S 40S 40S 40S 40S 40S 20 20 20 20 20 20 20 20 STD STD
33467N D 0 40S 40S 40S 40S 40S 40S 20 20 20 20 20 20 20 20
61478N D 1.5 80 80 80 80 80 80 80 80 80 80 80 80 80 80
63459N C 0 40S 40S 40S 40S 40S 40S 80S 80S 60 60 60 60 60 60
63467N D 0 40S 40S 40S 40S 40S 40S 40S 40S 40S 40 40 40 40 40 22mm 27mm
91480N D 3 160 160 160 160 120 120 120 120 120 120 120 120 120 120
93459N C 0 40S 40S 40S 40S 80S 80S 100 100 100 100 100 100 100 100
93467N D 0 40S 40S 40S 40S 40S 40S 80S 80S 60 60 80 80 80 80 33mm 35mm 38mm

150887890.xls.ms_office Page 17 of 26
Tabulated Piping Wall Thicknesses

(Dimensions of Seamless and Welded Steel Pipes as per ANSI B36.10M-2004 & ANSI B36.19M-1985)

Carbon, Alloy and Stainless Steel

PIPE SIZE PIPE SCHEDULE

Nom.pipe Nom.pipe
OD 5S 10S 10 20 30 40S STD 40 60 XS 80S 80 100 120 140 160 XXS 19mm 22mm 27mm 33mm 35mm 38mm
size size

mm inch mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm
15 1/2" 21.30 1.65 2.11 NA NA NA 2.77 2.77 2.77 NA 3.73 3.73 3.73 NA NA NA 4.78 7.47
20 3/4" 26.70 1.65 2.11 NA NA NA 2.87 2.87 2.87 NA 3.91 3.91 3.91 NA NA NA 5.56 7.82

25 1" 33.40 1.65 2.77 NA NA NA 3.38 3.38 3.38 NA 4.55 4.55 4.55 NA NA NA 6.35 9.09
32 1 1/4" 42.20 1.65 2.77 NA NA NA 3.56 3.56 3.56 NA 4.85 4.85 4.85 NA NA NA 6.35 9.70
40 1 1/2" 48.30 1.65 2.77 NA NA NA 3.68 3.68 3.68 NA 5.08 5.08 5.08 NA NA NA 7.14 10.15

50 2" 60.30 1.65 2.77 NA NA NA 3.91 3.91 3.91 NA 5.54 5.54 5.54 NA NA NA 8.74 11.07
65 2 1/2" 73.00 2.11 3.05 NA NA NA 5.16 5.16 5.16 NA 7.01 7.01 7.01 NA NA NA 9.53 14.02

80 3" 88.90 2.11 3.05 NA NA NA 5.49 5.49 5.49 NA 7.62 7.62 7.62 NA NA NA 11.13 15.24
90 3 1/2" 101.60 2.11 3.05 NA NA NA 5.74 5.74 5.74 NA 8.08 8.08 8.08 NA NA NA NA NA
100 4" 114.30 2.11 3.05 NA NA NA 6.02 6.02 6.02 NA 8.56 8.56 8.56 NA 11.13 NA 13.49 17.12

125 5" 141.30 2.77 3.40 NA NA NA 6.55 6.55 6.55 NA 9.53 9.53 9.53 NA 12.70 NA 15.88 19.05
150 6" 168.30 2.77 3.40 NA NA NA 7.11 7.11 7.11 NA 10.97 10.97 10.97 NA 14.27 NA 18.26 21.95
200 8" 219.10 2.77 3.76 NA 6.35 7.04 8.18 8.18 8.18 10.31 12.70 12.70 12.70 15.09 18.26 20.62 23.01 22.23

250 10" 273.10 3.40 4.19 NA 6.35 7.80 9.27 9.27 9.27 12.70 12.70 12.70 15.09 18.26 21.44 25.40 28.58 25.40
300 12" 323.90 3.96 4.57 NA 6.35 8.38 9.53 9.53 10.31 14.27 12.70 12.70 17.48 21.44 25.40 28.58 33.32 25.40

350 14" 355.60 3.96 4.78 6.35 7.92 9.53 9.53 9.53 11.13 15.09 12.70 12.70 19.05 23.83 27.79 31.75 35.71 NA
400 16" 406.40 4.19 4.78 6.35 7.92 9.53 9.53 9.53 12.70 16.66 12.70 12.70 21.44 26.19 30.96 36.53 40.49 NA
450 18" 457.00 4.19 4.78 6.35 7.92 11.13 9.53 9.53 14.27 19.05 12.70 12.70 23.83 29.36 34.93 39.67 45.24 NA

500 20" 508.00 4.78 5.54 6.35 9.53 12.70 9.53 9.53 15.09 20.62 12.70 12.70 26.19 32.54 38.10 44.45 50.01 NA
550 22" 559.00 4.78 5.54 6.35 9.53 12.70 NA 9.53 NA 22.23 12.70 NA 28.58 34.93 41.28 47.63 53.98 NA

600 24" 610.00 5.54 6.35 6.35 9.53 14.27 9.53 9.53 17.48 24.61 12.70 12.70 30.96 38.89 46.02 52.37 59.54 NA
650 26" 660.00 NA NA 7.92 12.70 NA NA 9.53 NA NA 12.70 NA NA NA NA NA NA NA
700 28" 711.00 NA NA 7.92 12.70 15.88 NA 9.53 NA NA 12.70 NA NA NA NA NA NA NA

750 30" 762.00 6.35 7.92 7.92 12.70 15.88 NA 9.53 NA NA 12.70 NA NA NA NA NA NA NA 19.05 22.22 33.32
800 32" 813.00 NA NA 7.92 12.70 15.88 NA 9.53 17.48 NA 12.70 NA NA NA NA NA NA NA 34.92
850 34" 864.00 NA NA 7.92 12.70 15.88 NA 9.53 17.48 NA 12.70 NA NA NA NA NA NA NA
900 36" 914.00 NA NA 7.92 12.70 15.88 NA 9.53 19.05 NA 12.70 NA NA NA NA NA NA NA 19.05 26.97 38.1

150887890.xls.ms_office Page 18 of 26
Minimum allowable run pipe local wall thickness

SBF RP
DN Sch t 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900
25 40 3.38 5.56 5.87 6.08 6.43 6.67 6.86 7.05 7.17 7.28 7.40 7.51 7.71 7.79 7.88 7.95 8.03 8.16
25 80 4.55 6.20 6.55 6.78 7.16 7.43 7.64 7.85 7.98 8.11 8.24 8.37 8.59 8.68 8.78 8.86 8.94 9.09
25 160 6.35 6.82 7.21 7.47 7.89 8.19 8.42 8.65 8.79 8.94 9.08 9.22 9.46 9.57 9.67 9.76 9.85 10.02
40 40 3.68 6.78 7.16 7.42 7.84 8.13 8.37 8.60 8.74 8.88 9.02 9.16 9.40 9.50 9.60 9.70 9.79 9.95
40 80 5.08 7.75 8.19 8.48 8.95 9.29 9.56 9.82 9.98 10.15 10.31 10.47 10.74 10.86 10.97 11.08 11.18 11.37
40 160 7.14 8.73 9.23 9.56 10.09 10.48 10.78 11.07 11.25 11.44 11.62 11.80 12.11 12.24 12.37 12.49 12.61 12.82
50 40 3.91 6.68 8.35 8.82 9.16 9.42 9.68 9.84 10.00 10.15 10.31 10.58 10.70 10.81 10.92 11.02 11.20
50 80 5.54 7.78 9.72 10.27 10.66 10.96 11.26 11.45 11.63 11.82 12.00 12.31 12.45 12.58 12.71 12.82 13.04
50 160 8.74 9.19 11.49 12.14 12.60 12.96 13.31 13.53 13.75 13.97 14.19 14.56 14.72 14.87 15.02 15.16 15.41

Notes:
1. Values for DN50, DN100, DN150, DN200, DN300 and DN500 have been taken from Table 2-1 of W1000SM3130748 - "Small Bore Fitting (SBF)
Vibration Fatigue Assessment".
2. Values for DN80, DN250, DN350, DN400 and DN450 have been interpolated and are shown in red.
3. Values for 600 ≤ DN ≤ 900 have been calculated using equation (8) in Hamblin (2003) and are shown in blue - refer to subsequent calculation
sheet for details.
Calculation of Minimum allowable run pipe local wall thickness for sizes > DN500 (as per Hamblin 2003)

SBF RP
50 50 50 100 100 100 150 150 150 200 200 200 300 300 300 500 500 500
DN OD2 Sch t1
t2 OD3 ar m L2 t2 OD3 ar m L2 t2 OD3 ar m L2 t2 OD3 ar m L2 t2 OD3 ar m L2 t2 OD3 ar m L2
25 33.4 40 3.38 5.56 60.30 30937 6.08 114.30 30892 6.43 168.30 30967 6.67 219.10 30936 7.05 323.90 30949 7.51 508.00 30933
25 33.4 80 4.55 6.20 60.30 37446 6.78 114.30 37393 7.16 168.30 37389 7.43 219.10 37376 7.85 323.90 37365 8.37 508.00 37407
25 33.4 160 6.35 6.82 60.30 44254 7.47 114.30 44317 7.89 168.30 44325 8.19 219.10 44333 8.65 323.90 44293 9.22 508.00 44318
40 48.3 40 3.68 6.78 60.30 76017 7.42 114.30 76014 7.84 168.30 76076 8.13 219.10 75956 8.60 323.90 76096 9.16 508.00 76040
40 48.3 80 5.08 7.75 60.30 96094 8.48 114.30 96058 8.95 168.30 95949 9.29 219.10 95960 9.82 323.90 96015 10.47 508.00 96115
40 48.3 160 7.14 8.73 60.30 118395 9.56 114.30 118517 10.09 168.30 118385 10.48 219.10 118532 11.07 323.90 118452 11.80 508.00 118527
50 60.3 40 3.91 8.35 114.30 130259 8.82 168.30 130297 9.16 219.10 130436 9.68 323.90 130450 10.31 508.00 130347
50 60.3 80 5.54 9.72 114.30 170001 10.27 168.30 170135 10.66 219.10 170150 11.26 323.90 170032 12.00 508.00 170077
50 60.3 160 8.74 11.49 114.30 227925 12.14 168.30 228099 12.60 219.10 228088 13.31 323.90 227953 14.19 508.00 228162

SBF RP
600 600 650 650 700 700 750 750 800 800 900 900
DN OD2 Sch t1
OD3 t2 OD3 t2 OD3 t2 OD3 t2 OD3 t2 OD3 t2
25 33.4 40 3.38 610.00 7.71 660.00 7.79 711.00 7.88 762.00 7.95 813.00 8.03 914.00 8.16
25 33.4 80 4.55 610.00 8.59 660.00 8.68 711.00 8.78 762.00 8.86 813.00 8.94 914.00 9.09
25 33.4 160 6.35 610.00 9.46 660.00 9.57 711.00 9.67 762.00 9.76 813.00 9.85 914.00 10.02
40 48.3 40 3.68 610.00 9.40 660.00 9.50 711.00 9.60 762.00 9.70 813.00 9.79 914.00 9.95
40 48.3 80 5.08 610.00 10.74 660.00 10.86 711.00 10.97 762.00 11.08 813.00 11.18 914.00 11.37
40 48.3 160 7.14 610.00 12.11 660.00 12.24 711.00 12.37 762.00 12.49 813.00 12.61 914.00 12.82
50 60.3 40 3.91 610.00 10.58 660.00 10.70 711.00 10.81 762.00 10.92 813.00 11.02 914.00 11.20
50 60.3 80 5.54 610.00 12.31 660.00 12.45 711.00 12.58 762.00 12.71 813.00 12.82 914.00 13.04
50 60.3 160 8.74 610.00 14.56 660.00 14.72 711.00 14.87 762.00 15.02 813.00 15.16 914.00 15.41

σø = 43

ar m L2 = σø t21.7527 OD21.4946 / 1.932 OD30.2473 (Nmm) (1)

t2 = ( 1.932 ar m L2 OD30.2473 / σø OD21.4946 )1/1.7527 (mm) (2)

σø = maximum allowable fatigue strength (MPa)

2
ar = resultant acceleration at SBF centre of mass (m/s )
m = mass of lumped SBF mass (kg)
L2 = length from run pipe outlet weld to SBF centre of mass (mm)
OD3 = outside diameter of run pipe (mm)
t2 = wall thickness of run pipe (mm)
OD2 = outside diameter of branch outlet (mm)

Notes:
1. Values for ar m L2 for 50 ≤ DN ≤ 500 have been calculated using equation (1) and are shown in red.
2. Values for t2 for 600 ≤ DN ≤ 900 have been calculated using equation (2) and are shown in blue.
Component Weights Only (kg) Component Lengths Only (mm)

Ball Valve - Full Bore - Flanged Ball Valve - Full Bore - Flanged
150lb 300lb 600lb 900lb 1500lb 2500lb 150lb 300lb 600lb 900lb 1500lb 2500lb
25 5 6 7 12 12 27 25 127 166 216 254 254 -
40 10 12 14 18 18 45 40 166 191 242 305 305 -
50 20 25 30 55 55 95 50 178 216 293 369 369 451

Flange Weldneck Flange Weldneck

150lb 300lb 600lb 900lb 1500lb 2500lb 150lb 300lb 600lb 900lb 1500lb 2500lb
25 1 2 2 4 4 6 25 56 62 69 80 80 96
40 2 3 4 6 6 12 40 62 69 77 89 89 118
50 3 4 6 12 12 19 50 64 70 80 108 108 134

Nipoflange Nipoflange
150lb 300lb 600lb 900lb 1500lb 2500lb 150lb 300lb 600lb 900lb 1500lb 2500lb
25 3 3 3 5 5 6 25 150 150 150 150 150 150
40 4 4 5 8 8 12 40 150 150 150 150 150 150
50 5 6 7 12 12 20 50 150 150 150 150 150 165

Blind Flange (RF) Blind Flange (RF)

150lb 300lb 600lb 900lb 1500lb 2500lb 150lb 300lb 600lb 900lb 1500lb 2500lb
25 1 1 2 4 4 5 25 15 18 24 35 35 42
40 2 3 4 6 6 11 40 18 21 29 39 39 51
50 2 4 5 12 12 18 50 20 23 32 45 45 58

Bolt Set
150lb 300lb 600lb 900lb 1500lb 2500lb
25 1 1 1 3 3 4
40 1 2 2 5 5 7
50 1 2 2 7 7 11

NOTES: REFERENCE SOURCE OF WEIGHTS AND LENGTHS:

1. All weights are in kg. All lengths are in mm. Ball Valve Weights - TK
2. All ball valve weights include lever. Ball Valve Lengths / Flanges / Bolts / Blinds - PipeData PRO
Nipoflanges - Promat BD
Reference 1 - from W1000SM3130748 "Small Bore Fitting (SBF) Vibration Fatigue Assessment"
Reference 2 - from W1000SM3130748 "Small Bore Fitting (SBF) Vibration Fatigue Assessment"
Reference 3 - from W1000SM3130748 "Small Bore Fitting (SBF) Vibration Fatigue Assessment"
Reference 4 - from W1000SM3130748 "Small Bore Fitting (SBF) Vibration Fatigue Assessment"
Reference 5 - from Hamblin (2003) "Vibration Fatigue of Cantilevered Small Bore Pipe Fittings"