Employer Contractor: Operating Company (OC):

ESNAAD
AEGIS CONTRACTING LLC
Document Title:
Document No. EMG-LAS-MS-
Method Statement for Cable Pulling & Termination of MV
BGxxx-xx-015
Cables
Project Title: Date: Rev. No. 00

ATS/AIS/DERA/028/2013- Esnaad Main Gate Complex- Design Page 1 of 9

and Build, Site development and Buildings-Dera Security Project

Project Title

ESNAAD Main Gate Complex

Document Title

Method Statement for Cable Pulling & Termination of MV Cables

Revision and Approval History

CONTRACTOR EMPLOYER
Re Descripti
Approva
v. Date on / Prepar Reviewe Approve
Approved l Status
No. Remarks ed d d
Employer Contractor: Operating Company (OC):

ESNAAD
AEGIS CONTRACTING LLC
Document Title:
Document No. EMG-LAS-MS-
Method Statement for Cable Pulling & Termination of MV
BGxxx-xx-015
Cables
Project Title: Date: Rev. No. 00

ATS/AIS/DERA/028/2013- Esnaad Main Gate Complex- Design Page 2 of 9

and Build, Site development and Buildings-Dera Security Project

1.0 PURPOSE

2.0 SCOPE

3.0 REFERENCES

4.0 DEFINITIONS

5.0 RESPONSIBILITIES

6.0 EQUIPMENT

7.0 HEALTH AND SAFETY ARRANGEMENTS

8.0 PROCEDURE

8.3 CABLE TERMINATION & INSTALLATION

8.4 TESTING & COMMISSIONING

9.0 DOCUMENTATION
Employer Contractor: Operating Company (OC):

ESNAAD
AEGIS CONTRACTING LLC
Document Title:
Document No. EMG-LAS-MS-
Method Statement for Cable Pulling & Termination of MV
BGxxx-xx-015
Cables
Project Title: Date: Rev. No. 00

ATS/AIS/DERA/028/2013- Esnaad Main Gate Complex- Design Page 3 of 9

and Build, Site development and Buildings-Dera Security Project

1.0 PURPOSE

This method statement is applicable for laying & termination of MV Cables

for ESNAAD MAIN GATE TRUCK X-RAY COMPLEX in accordance with the
specified standards and regulations in project specifications.

2.0 SCOPE

The Scope of works includes the delivery to site, installation, pre-

commissioning, testing, commissioning and guarantee of the system as
described in the specification/contract documents and drawings.

3.0 REFERENCES

3.1 Project Contract Specifications

3.2 Approved Project Quality Plan: EMG-PQP-01 Rev.01
3.3 Approved Project HSE Plan: EMG-HSE-01 Rev.00
3.4 ESNAAD HSE Procedures
3.5 Approved AFC Drawings
3.6 Approved Materials

4.0 DEFINITIONS

: ATS Group/Advanced Integrated Systems

Employer/ Client
(ATS/AIS)

Customer : CICPA

Operating Company : ESNAAD

Contractor/Contractor : Aegis Contracting L.L.C. (Aegis).

Subcontractor/Sub- : Organization employed by Contractor for

tiers executing part of the works

Supplier : Organization used by Contractor and /or

subcontractors for supply of approved
Materials.

IR : Inspection Request
Employer Contractor: Operating Company (OC):

ESNAAD
AEGIS CONTRACTING LLC
Document Title:
Document No. EMG-LAS-MS-
Method Statement for Cable Pulling & Termination of MV
BGxxx-xx-015
Cables
Project Title: Date: Rev. No. 00

ATS/AIS/DERA/028/2013- Esnaad Main Gate Complex- Design Page 4 of 9

and Build, Site development and Buildings-Dera Security Project

HSE : Health, Safety and Environment

5.0 RESPONSIBILITIES

5.1 The Project Manager is over all responsible for implementation of

this Method Statement and to ensure that his site team of
Engineers and Foremen are aware of this Method Statement and all
resources, manpower, material and equipment are available to
carry out the work as planned and without any delay.

5.2 The Construction Manager/Site Engineer will co-ordinate with the

MEP Sub contractors and the Safety Officer, Foreman for a safe and
proper execution of works.

5.3 The Site Supervisor/General Foreman along with Foreman will

ensure that, the installation is carried out according to the
Specifications/Drawings and the Method Statement.

5.4 Lead QA/QC Engineer, in close interaction with MEP Site personnel,
will ensure that, the works are carried out as per the project
requirements. He is also responsible for the implementation of
QA/QC related to works as detailed in this procedure and for
completing Quality Documents for the Installation works.

5.5 Lead Safety Engineer will ensure implementation of all safety

procedures, Safety measures related to the nature of works being
carried out in accordance with Project HSE Plan “ EMG-HSE-01
Rev.00

6.0 EQUIPMENT

 Cable Rollers
 Cable Pulling Grip
 Hand Cable cutter
 Manual Cable Crimpers
 Hacksaw blade
 Power Tools
 Tool Box
 Measuring Tape
 Ladders / Scaffoldings/Platform
 Hand tools Hilti Drill Machine
Employer Contractor: Operating Company (OC):

ESNAAD
AEGIS CONTRACTING LLC
Document Title:
Document No. EMG-LAS-MS-
Method Statement for Cable Pulling & Termination of MV
BGxxx-xx-015
Cables
Project Title: Date: Rev. No. 00

ATS/AIS/DERA/028/2013- Esnaad Main Gate Complex- Design Page 5 of 9

and Build, Site development and Buildings-Dera Security Project

 Hilti Concrete Bit (6mm to 16 mm)

 Anchor Bolt/Screw
 Screw Driver
 Adjustable Spanner
 Hammer
 Electrician’s Knife
 Multi Meter
 1 KV / 5 KV IR Test Kit
 Continuity Tester
 Torque wrench
 VLF – Test Kit

7.0 HEALTH AND SAFETY ARRANGEMENTS

The hazards associated with the Cable Pulling & Termination of

MV Cables have documented (Ref: Job Hazard analysis Doc. No.
HSE/RA/__. Control measures as identified in the documents
will be complied with the approved Project HSE Plan.

8.0 PROCEDURE

8.1 Preparation

8.1.1 Excavation

 Permit to Work (PTW) shall be raised for the excavation clearly

mentioning the location of work, size of excavation and levels.

 Excavations area shall be surveyed and marked to the lines and

levels as shown on the drawings.

 The area of excavation will be cordoned off using safety devices.

 Ensure the working area at any confined space is free from any
Hazardous Gas by proper Gas testing using the Gas testing
instrument.

8.1.2 Materials

 Not necessary for the construction shall be removed carefully

and stored neatly for reinstating after the construction works.
Employer Contractor: Operating Company (OC):

ESNAAD
AEGIS CONTRACTING LLC
Document Title:
Document No. EMG-LAS-MS-
Method Statement for Cable Pulling & Termination of MV
BGxxx-xx-015
Cables
Project Title: Date: Rev. No. 00

ATS/AIS/DERA/028/2013- Esnaad Main Gate Complex- Design Page 6 of 9

and Build, Site development and Buildings-Dera Security Project

 The material received from the client shall be stored in

designated area of store.

 Arrangements shall be made to protect against effects of

weather and environment.

8.2 Cable Pulling

 Insulation resistance of the cables shall be checked before

laying cables.

 After the test, the end of the cable shall be sealed to prevent
the ingress of moisture.

 Location of the panels / equipment shall be identified.

 Cables shall be lubricated if bends in conduits are encountered

in a run to facilitate drawing in.

 Cables must not be bent to a radius of less than 12 times the

overall diameter of the cable.

 Rollers must be used where cables are installed in an open

trench using a pulling rope and eye; cable rollers are to be used
at frequent intervals to support the cables and must never be
more than 3 meters apart.

 The rollers are to be placed securely to prevent movement.

 The pulling rope must be equipped with a swivel and be

attached to the cable by a stocking grip with pulling eye.

 The cable drum intended for cable pulling shall be identified as

per that indicated in the drum schedule.

 The cable drums shall be un-packed and placed on a cable

roller, as required.

 Cable laying will generally start from one end of the route
length or at any suitable point, as necessary.

 Depending on the weight and size of the drum, suitable size of

the cable rolling shaft (Spindle) shall be placed inside the
central axis of the drum.
Employer Contractor: Operating Company (OC):

ESNAAD
AEGIS CONTRACTING LLC
Document Title:
Document No. EMG-LAS-MS-
Method Statement for Cable Pulling & Termination of MV
BGxxx-xx-015
Cables
Project Title: Date: Rev. No. 00

ATS/AIS/DERA/028/2013- Esnaad Main Gate Complex- Design Page 7 of 9

and Build, Site development and Buildings-Dera Security Project

 Suitable jacks shall be placed firmly on the ground and jacked-

up to allow clearance from the ground depending on the size of
the cable drum.

 The drum shall be lifted by required equipment and placed on

the jacks.

 The cable drum will be correctly positioned and the direction of

cable pulling as indicated by arrow on the drum shall be
complied.

 The cable shall be drawn into the trench smoothly with a

minimum of stops and at an average speed of between 9-12
meters per minute, to avoid irregular movement.

8.3 Cable Termination & Installation

 Termination point inside the panels / equipment shall be

considered for suitable spare length to be left available during
pulling of cable termination.

 After cutting the cable to the required length the termination

work will be conducted as per ADDC Standard.

 Jointing and Termination will be carried out as per ADDC

standards. All jointing and termination work will be carried out
by trained technicians, experienced in such work for the
operating voltage concerned.

 Proper crimping tools shall be used compression type lugs. All

cables are to be terminated used glands of proper type and size
as per area classification.

 The gland shall be assembled strictly in accordance with

manufacturer’s instruction, particular attention being paid to
ensure good mechanical and electrical contact between parts
without excessive strain or distortion of cable.

 The entire body of the cable must enter the gland. The cable
shall be on a straight axis from a point at least six diameter
before entering the gland. Seals shall be checked for correct
size at the point of application.
Employer Contractor: Operating Company (OC):

ESNAAD
AEGIS CONTRACTING LLC
Document Title:
Document No. EMG-LAS-MS-
Method Statement for Cable Pulling & Termination of MV
BGxxx-xx-015
Cables
Project Title: Date: Rev. No. 00

ATS/AIS/DERA/028/2013- Esnaad Main Gate Complex- Design Page 8 of 9

and Build, Site development and Buildings-Dera Security Project

 Unused cable entries shall be closed with plug suitable for the
degree of protection classification.

 After completion of indoor and outdoor termination the cable is

ready for Testing.

8.4 Testing & Commissioning

 The following calibrated testing instruments will be used:

 1 KV / 5 KV IR Test Kit - 1 no.

 Multi Meter - 1 no.
 Continuity Tester - 1 no.
 Continuity Tester - 1 no.
 Torque wrench - 1 no.
 VLF - Test Kit

 Before starting the test, the corresponding Circuit Breakers at

both ends of the cables are racked out and earthed properly.

 Test will be conducted at the MV panel end. The opposite end of

the cable termination will be secured & protected. Testing
engineer will be at the end where high voltage is applied and
another Engineer to monitor at the opposite end of the cable.

 Insulation Resistance will be done first: (a) between termination

lugs; (b) Phase, Neutral and Earth termination lug; (c) conductor
to termination lug. This will be done one minute each at 5kV,
and the results are noted as per approved test report format.

Note: The cables and conductors must discharged

per test.

 The continuity test and phase sequence tests would be carried

out and results would be recorded for records and future
reference.
Employer Contractor: Operating Company (OC):

ESNAAD
AEGIS CONTRACTING LLC
Document Title:
Document No. EMG-LAS-MS-
Method Statement for Cable Pulling & Termination of MV
BGxxx-xx-015
Cables
Project Title: Date: Rev. No. 00

ATS/AIS/DERA/028/2013- Esnaad Main Gate Complex- Design Page 9 of 9

and Build, Site development and Buildings-Dera Security Project

9.0 DOCUMENTATION

9.1 Request of Inspections will be issued for all hold and witness points
as indicated on the Quality Control Plans
9.2 QC Forms will be jointly completed and signed off at the end of
Inspection.
9.3 Attachment:
 Quality Checklist - Cable Pulling & Termination of MV
Cables Inspection
 Risk Assessment