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    Procedure For Repairing Damaged Conductor & Outer Jacketing of Cables by Wraparound Heat Shrinkable Sleeves

    Uploaded by

    Mohammed Nouzal
    This document provides work procedures for repairing damaged cables using heat shrinkable sleeves. It describes the tools, materials, and steps required to clean and prepare the cable, center the sleeve over the damaged area, slide a metal channel over the sleeve, shrink the sleeve using a torch to conform tightly around the cable, and post-heat the sleeve. The summary focuses on the key steps and materials used in cable repair.

    Copyright:

    © All Rights Reserved
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    Procedure For Repairing Damaged Conductor & Outer Jacketing of Cables by Wraparound Heat Shrinkable Sleeves

    Uploaded by

    Mohammed Nouzal
    98 views8 pages
    This document provides work procedures for repairing damaged cables using heat shrinkable sleeves. It describes the tools, materials, and steps required to clean and prepare the cable, center the sleeve over the damaged area, slide a metal channel over the sleeve, shrink the sleeve using a torch to conform tightly around the cable, and post-heat the sleeve. The summary focuses on the key steps and materials used in cable repair.

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    Original Title

    damage procedure

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    This document provides work procedures for repairing damaged cables using heat shrinkable sleeves. It describes the tools, materials, and steps required to clean and prepare the cable, center the sleeve over the damaged area, slide a metal channel over the sleeve, shrink the sleeve using a torch to conform tightly around the cable, and post-heat the sleeve. The summary focuses on the key steps and materials used in cable repair.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    98 views8 pages

    Procedure For Repairing Damaged Conductor & Outer Jacketing of Cables by Wraparound Heat Shrinkable Sleeves

    Uploaded by

    Mohammed Nouzal
    This document provides work procedures for repairing damaged cables using heat shrinkable sleeves. It describes the tools, materials, and steps required to clean and prepare the cable, center the sleeve over the damaged area, slide a metal channel over the sleeve, shrink the sleeve using a torch to conform tightly around the cable, and post-heat the sleeve. The summary focuses on the key steps and materials used in cable repair.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 8

    NING-XIA

    PB- 3 & 5

    Document Title:
    Document No. SEPCO-
    WORK PROCEDURE FOR REPAIR OF ELE-NX-00114321
    DAMAGED CABLES
    Project Title: Rev. No. 01
    Date:
    JIGCC POWER BLOCK PROJECT
    (PACKAGE 4) 08 March
    Page 1 of 5
    SEPCO ELCTRIC POWER CONSTRUCTION 2020
    COPORATION

    PROJECT TITLE
    JIGCC POWER BLOCK PROJECT (PACKAGE4)
    SEPCO ELCTRIC POWER CONSTRUCTION COPORATION

    Document Title

    Procedure for Repairing Damaged


    Conductor & Outer Jacketing of
    Cables by Wraparound Heat
    Shrinkable Sleeves
    NING-XIA
    PB- 3 & 5

    Document Title:
    Document No. SEPCO-
    WORK PROCEDURE FOR REPAIR OF ELE-NX-00114321
    DAMAGED CABLES
    Project Title: Rev. No. 01
    Date:
    JIGCC POWER BLOCK PROJECT
    (PACKAGE 4) 08 March
    Page 2 of 5
    SEPCO ELCTRIC POWER CONSTRUCTION 2020
    COPORATION

    Revision and Approval History


    Approved by
    Checked by Reviewed by （chief Engr.） Status
    No. REV Remarks Prepared
    (PCD&HSE） (QA/QCD)

    SCOPE OF WORK:
    This Method Statement describes the procedure for repairing the
    damaged outer jacketing of cables using jointer lug and wrap
    around heat shrinkable sleeves.

    TOOLS
     Cable preparation tools.
     Cable manufacturer approved solvent
    NING-XIA
    PB- 3 & 5

    Document Title:
    Document No. SEPCO-
    WORK PROCEDURE FOR REPAIR OF ELE-NX-00114321
    DAMAGED CABLES
    Project Title: Rev. No. 01
    Date:
    JIGCC POWER BLOCK PROJECT
    (PACKAGE 4) 08 March
    Page 3 of 5
    SEPCO ELCTRIC POWER CONSTRUCTION 2020
    COPORATION

     Clean, lint free clothes


     Burning Torch (Heat gun)
     Electrician’s tape
     Installation tools

    REFRENCE:
    NING-XIA
    PB- 3 & 5

    Document Title:
    Document No. SEPCO-
    WORK PROCEDURE FOR REPAIR OF ELE-NX-00114321
    DAMAGED CABLES
    Project Title: Rev. No. 01
    Date:
    JIGCC POWER BLOCK PROJECT
    (PACKAGE 4) 08 March
    Page 4 of 5
    SEPCO ELCTRIC POWER CONSTRUCTION 2020
    COPORATION

    MATERIALS REQUIRED:

     The wrap around heat shrinkable cable sleeves used shall be as per
    approved material submittal.
     Thinned copper cable lug(jointer)

    Heat shrinkable cable sleeve


     The sleeve is made from modified cross-linked polyolefin, with a hot-
    melt adhesive liner on the inner side of the sleeve.
     Upon heating, the sleeve shrinks and the adhesive melts, creating a
    water-tight bond between the sleeve and the cable.
     Wraparound Cable Repair Sleeves meet ANSI C119.1 requirements.
    NING-XIA
    PB- 3 & 5

    Document Title:
    Document No. SEPCO-
    WORK PROCEDURE FOR REPAIR OF ELE-NX-00114321
    DAMAGED CABLES
    Project Title: Rev. No. 01
    Date:
    JIGCC POWER BLOCK PROJECT
    (PACKAGE 4) 08 March
    Page 5 of 5
    SEPCO ELCTRIC POWER CONSTRUCTION 2020
    COPORATION

     A corrosion proof metal channel is used to close the sleeve during


    installation.
     Install heat-shrinkable cable accessories with a “clean burning”
    torch– a propane fuel torch that does not deposit soot or
    contaminants on the product

    Cable Sheath Repairing / Installation Instruction


     Product selection: Depending on the cable diameter and the
    maximum length of damaged area, the required size of sleeve is
    selected from the manufacturer catalogue.

    Cleaning the cable:


     Using an approved solvent, clean and degrease the damaged area and
    the cable on either side of the damage as shown. Remove any sharp
    points from the area to be covered with the sleeve.
    COPPER COMPRESSION CONNECTOR
    INSTALLATION
     Use a connector marked for the wire size and wire material to be
    used.
     Never use a copper connector on aluminum wire.

     Strip wire insulation to approximate length shown on tool chart.


    NING-XIA
    PB- 3 & 5

    Document Title:
    Document No. SEPCO-
    WORK PROCEDURE FOR REPAIR OF ELE-NX-00114321
    DAMAGED CABLES
    Project Title: Rev. No. 01
    Date:
    JIGCC POWER BLOCK PROJECT
    (PACKAGE 4) 08 March
    Page 6 of 5
    SEPCO ELCTRIC POWER CONSTRUCTION 2020
    COPORATION

     Do not nick or ring the conductor strands.

     Clean the wire.

     Insert stripped wire into connector until the wire stops

     Using installation tooling shown on other side, insert connector in die


    and crimp between color bands or knurl markings.
     After crimping, inspect for sharp edges, flash or burrs and remove if
    present
    Center sleeve; mark cable:
     Center sleeve over damaged area. Mark cable as shown. Remove the
    release paper from the sleeve.

    Slide channel over the rails:


     But the rails together and slide the channel over the rails. Center
    sleeve between marks. Note: Channel must extend beyond the sleeve
    edge as shown

    Shrink sleeve:
     Preheat the metal channel area for approximately 15 seconds.
    Continue shrinking at the center (1), working torch with a smooth
    NING-XIA
    PB- 3 & 5

    Document Title:
    Document No. SEPCO-
    WORK PROCEDURE FOR REPAIR OF ELE-NX-00114321
    DAMAGED CABLES
    Project Title: Rev. No. 01
    Date:
    JIGCC POWER BLOCK PROJECT
    (PACKAGE 4) 08 March
    Page 7 of 5
    SEPCO ELCTRIC POWER CONSTRUCTION 2020
    COPORATION

    brushing motion around the sleeve. After the center portion shrinks,
    work torch as before toward one end (2), then to the opposite end (3)
    as shown in the figure.
     When using the torch adjust regulator and torch as required to
    provide an overall 12- inch bushy flame. Use the yellow tip for
    shrinking

    Post-heat Sleeve:
     Post-heat the entire length, concentrating on the metal channel area,
    until the sleeve conforms tightly to the cable, without wrinkles, and
    adhesive flows from each end. This completes the installation. Discard
    black cloth tape and sealant. Note: Allow to cool before moving or
    placing in service

    INSPECTION & TESTING


     All cables after repair shall be tested for continuity and Insulation
    resistance as required.
     Results of Inspection & testing shall be recorded on the Inspection
    requests & test reports.
    NING-XIA
    PB- 3 & 5

    Document Title:
    Document No. SEPCO-
    WORK PROCEDURE FOR REPAIR OF ELE-NX-00114321
    DAMAGED CABLES
    Project Title: Rev. No. 01
    Date:
    JIGCC POWER BLOCK PROJECT
    (PACKAGE 4) 08 March
    Page 8 of 5
    SEPCO ELCTRIC POWER CONSTRUCTION 2020
    COPORATION

    SAFETY REQUIREMENTS:

     Adequate safe access to the Installation area is provided

     Workmen shall wear all appropriate safety personnel protective


    equipment such as helmet, coverall clothing, and safety shoes, goggles
    & gloves, wherever required.

     When using gas torches, follow the safety precautions from the torch
    manufacturer or standard, safe work practices

     Torches and accessory equipment should be checked for leaks before


    using

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