Understanding Gas Turbine Performance
Understanding Gas Turbine Performance
Understanding Gas Turbine Performance
GAS TURBINE
PERFORMANCE ©
ABSTRACT
This paper is a primer presenting an explanation of typical gas turbine and GTG
package rating methods and why and how they are corrected, so that an accurate
real-life picture of the performance envelope of a unit can be determined for the
examiner's evaluation.
TABLE OF CONTENTS
1.0 WHAT ARE ISO and NEMA RATINGS ? .............................................. 1
1.1 ISO Ratings .................................................................................................... 1
1.2 NEMA Ratings .............................................................................................. 2
1.3 GTW Ratings ................................................................................................. 2
Some specific aero-derivative engines do not follow these rules of thumb at the
lower ambient temperatures.
d) Fuel Oil Pumps and Fuel Oil Systems - Gas turbines which include fuel oil
systems may have the system main high-pressure pumps either shaft-driven
or more frequently, electric motor-driven.
Again, if the main fuel oil pump is driven from the gas turbine or a gearbox,
the manufacturer will generally account for the parasitic loss when he
calculates his generator performance, and it will have no further effect on the
parasitic losses of the installation.
If the main fuel oil pump is electric motor driven via an auxiliary
transformer, the parasitic loss needs to be deducted from the gross power
output of the generator.
A fuel oil system will also generally include forwarding pumps to move fuel
from the main storage tanks to a daytank, and a boost pump moving the fuel
from the daytank to the inlet of the main high-pressure pump, plus
frequently, tanker off-loading pumps. The power consumption for these
devices should be included when calculating net power output.
Some fuel oil systems may require heating due to elevated pour points or
high levels of paraffin. Most heavy fuel oil systems will require heating and
large fuel treatment systems to make the fuel suitable for combustion. The
e) Lube Oil Cooling Systems - Oil coolers are used to reject the heat collected
by the lubricating oil system(s). These coolers can be either water-cooled via
shell and tube heat exchangers, or air-cooled via electric motor driven fans
driving a stream of air across finned coils, hence the general term "fin-fan
cooler", or a combination of both.
Shell and tube systems generally require a water/glycol pumping system and
a heat sink (which can be either a fin-fan cooler or perhaps a condensate
system in a plant with a steam system).
In either case, the parasitic losses for the fans and/or pumps need to be
deducted from the gross power output of the generator when calculating the
net power output.
i) Controls - The parasitic loss for the controls will be one of the smaller
powerplant parasitic loads, and should be based on the normal continuous
steady state operating load from the control power supply system. In the case
of co-generation or combined cycle projects where the control systems for
the steam side may be integrated with that for the gas turbine, it will be
rather difficult to split the parasitic load for attribution to the gas turbine and
the steam system.
The resultant 50,395 - 237 = 50,158 kW will be the value that the GTG packager
will typically show as the "Net Power Output" of his package.
The other auxiliary losses associated with the operation of this powerplant include:
a) 526 kW - for the gas turbine's fuel gas compressors.
b) 313 kW - for building services (via MCC-1).
c) 195 kW - for essential services (via MCC-2).
d) 18 kW - in auxiliary transformer losses.
e) 148 kW - in main step-up transformer losses.
1,200 kW
The resultant 50,158 - 1,200 = 48,958 kW will be "Net Plant Power Output", and
is about 97.1 % of the GTG package's initial gross power output of 50,395 kW.
50
Example 1A - LM6000
Pure ISO rating on natural gas
vs.
45
Sea Level
Output - MW
ISO
35
40 50 60 70 80
45
Example 1B – Frame 6B
Pure ISO rating on natural gas
vs.
Output - MW
35
40 50 60 70 80
10in
Simple Cycle - 4 in. H2O exhaust loss
14in
Unfired HRSG - 10 in. H2O exh. loss
44 Fired HRSG - 14 in. H2O exhaust loss
500 ft AMSL
Natural gas – Unabated combustion
42 Temperature units are in deg F
30 35 40 45 50
43
Example 2B – Frame 6B
Site ratings at various ambients with 4in
varying exhaust loss 42
10in
Output - MW
46
vs.
No.2
44
No. 2 Fuel Oil (Distillate)
500 ft AMSL
42
Temperature units in deg F
Simple cycle – 4 inch H2O exhaust loss
40
20 30 40 50 60
Example 3B – Frame 6B 42
Unabated combustion systems
Gas
Natural Gas
vs. 41
No.2
No. 2 Fuel Oil (Distillate)
Output - MW
vs. 40
Heavy Fuel Oil
Heavy
500 ft AMSL 39
Temperature units in deg F
Simple cycle – 4 inch H2O exhaust loss
38
40 45 50 55 60
50 Example 4A – LM6000
Dry Unabated
48 vs.
Steam
Unabated
Steam Injection
Water
vs.
Output - MW
46
Water Injection
DLN
44
vs.
DLN
42
500 ft AMSL
Temperature units in deg F
40 Simple cycle – 4 inch H2O exhaust loss
30 35 40 45 50
Example 4B – Frame 6B 45
Dry Unabated
vs.
Steam
Steam Injection
43
vs.
Output - MW
Water
Water Injection Unabated
vs.
DLN 41
DLN
500 ft AMSL
Temperature units in deg F
Simple cycle – 4 inch H2O exhaust loss 39
30 35 40 45 50
55
Example 5A – LM6000
Degraged
Degraded
500 ft AMSL
35
Temperature units in deg F
Natural gas – Unabated combustion
Simple cycle – 4 inch H2O exhaust loss
25
0 20 40 60 80 100
Example 5B – Frame 6B 50
New and Clean - Expected
vs.
Degraded at various ambients 45
Output - MW
35
30
0 20 40 60 80 100
50
Example 6A – LM6000
48
New and Clean - Expected
vs.
Guaranteed
Output - MW
46
500 ft AMSL
44 Temperature units in deg F
Natural gas – Unabated combustion
Clean Simple cycle – 4 inch H2O exhaust loss
42
Guaranteed
40
45 50 55 60 65
45
Example 6B – Frame 6B
New and Clean - Expected
vs. 43
Guaranteed
Output - MW
41
500 ft AMSL
Clean
Temperature units in deg F
39
Natural gas – Unabated combustion Guaranteed
Simple cycle – 4 inch H2O exhaust loss
37
35
45 50 55 60 65
50 Example 7A – LM6000
Gross Power Output
48 vs.
Net Power Output
Gross
vs.
Output - MW
46
Net Power Output after Transformer Loss
44
(Utility)
Utility
500 ft AMSL
42 Natural gas – Unabated combustion
Temperature units in deg F
40 Simple cycle – 4 inch H2O exhaust loss
30 35 40 45 50
45
Example 7B – Frame 6B
Gross Power Output
vs. 43
vs. 41
Net
Power Output after Transformer Loss Utility
(Utility) 39
500 ft AMSL 37
Natural gas – Unabated combustion
Temperature units in deg F
35
Simple cycle – 4 inch H2O exhaust loss
30 35 40 45 50