Migration Guide

Bulletin 1305 Drives to PowerFlex 40 Drives

Bulletin 1305 Drives to PowerFlex 40 Drives Migration Guide

Table of Contents
Reference Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Features and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Terminal Comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Reference Materials
For additional data and general drive information, refer to the following publications.
Title Description
PowerFlex 4 and 40 Adjustable Frequency AC Drives Technical Provides technical data for the PowerFlex 4 and 40 drives, the smallest and most
Data, publication 22-TD001 cost-effective members of the PowerFlex family of drives.

PowerFlex 40 Configured AC Drives Installation Instructions, Provides basic information on how to install and operate the PowerFlex 40 drive.
publication 23B-IN001

PowerFlex 40 Adjustable Frequency AC Drives User Manual, Provides information on how to start up, program, and troubleshoot the PowerFlex
publication 22B-UM001 40 drive.

Bulletin 1305 Adjustable Frequency AC Drives Brochure, Provides overall information on the Bulletin 1305 drive line.
publication 1305-BR001

Bulletin 1305 Adjustable Frequency AC Drives (Series A and B) Provides information on how to install, program, start up and maintain the Bulletin
User Manual, publication 1305-UM001 1305 drive (Series A and B).

Bulletin 1305 Adjustable Frequency AC Drives (Series C) User Provides information on how to install, program, start up and maintain the Bulletin
Manual, publication 1305-UM002 1305 drive (Series C).

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Bulletin 1305 Drives to PowerFlex 40 Drives Migration Guide

Product Overview
Providing users with powerful motor speed control in a
compact, space savings design, Allen-Bradley PowerFlex 40
AC drives are the smallest and most cost effective members of
the PowerFlex family of drives. Ideal for machine level speed
control, these products provide the application versatility to
meet the demands of global OEMs and end users who require
flexibility, space savings and ease of use.
Drives are available in two frame sizes that cover ratings from
0.4 to 11 kW (0.5 to 15 HP), 100 to 120 volts, 200 to 240
volts, 380 to 480 volts and 460 to 600 volts.

Product Features
• DIN Rail Mounting Design
• Feed-through Wiring Design
• Versatile Programming and Network Solutions
• Energy Savings with Speed Control and Regulation

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Bulletin 1305 Drives to PowerFlex 40 Drives Migration Guide

Features and Specifications

The marketing information and analysis provided are based upon information that is readily available.

Drive Model/Cat. No. 1305/1305-xxxx PowerFlex 40/22B-xxxxxxx

Power Ratings
120V N/A 0.5…1.5 Hp (0.4…1.1 kW)
240V, 1-phase 0.25…2.0 Hp (0.19…1.5 kW) 0.5…3 Hp (0.4…2.2 kW)
240V, 3-phase 0.5…3 Hp (0.4…2.2 kW) 0.5…10 Hp (0.4…7.5 kW)
480V 0.5…5 Hp (0.4…4.0 kW) 0.5…15 Hp (0.4…11 kW)
600V N/A 1…15 Hp (0.75…11 kW)
Normal duty overload
Continuous 100% 100%
1 minute 150% 150%
3 seconds 200% 200%
Specifications
Frequency control (max) 400 Hz 400 Hz
PWM frequency 2…8 kHz 2…16 kHz
Enclosure types IP30 (NEMA Type 1) • Open Type - IP21
• Type 1 - IP30 (with kit)
• Type 4x - IP60 (B frame only)
• Type 1/12/4/4X - IP40/54/65,
C frame heatsink out the back
Ambient temperature 0…50 °C (32…122 °F) Open -10…50 °C (14…122 °F)
Torque control
Open loop accuracy N/A N/A
Closed loop accuracy N/A N/A
Speed control
Open loop accuracy 1% - 40:1 1% across 80:1 speed range, with slip comp.
Closed loop accuracy N/A N/A
HP with DC link choke N/A 15 Hp
HP with AC line choke N/A N/A
Volt tolerance ±10% ±10%
Frequency tolerance 47…63 Hz 47…63 Hz
Compliance marks CE, UL, cUL CE, UL, cUL, C-Tick
Altitude (max) 1000 m (3281 ft) 1000 m (3281 ft)

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Features and Specifications (continued)

Drive Model/Cat. No. 1305/1305-xxxx PowerFlex 40/22B-xxxxxxx
Hardware
EMC filtering External - 3-phase Internal - 1-phase 230V only, External - 3-phase
Heatsink out the back No Yes, all frame sizes
Zero stacking No Yes
Internal DB transistor HP Yes (2) 0.4…11 kW (0.5…15 Hp)
Internal DB resistor option HP No No
Encoder input standard N/A N/A
Additional feedback options N/A N/A
Number of simultaneous communication 2 1
supports in drive
Removable MOV to ground No Yes
Safe-off No No
Short circuit rating (max) 200,000 A 100,000 A
Inputs/Outputs
Standard discrete inputs Seven 5V DC sink Seven 24V sink/source
(Start, Stop, For/Rev, Jog, (three for Start/Stop/Reverse, four for fully
and three Presets) programmable)
Discrete outputs One Form A Relay, one Open Collector (Sink): One Form C Relay, two optos
24V DC
Analog inputs Two analog (one 4-20 mA, one 0…10V DC) One bipolar (±10V or 4-20 mA), one unipolar (4-
20 mA)
Analog outputs One (0…10V DC) One (0…10 V or 4-20 mA)
Optional I/O voltage No No
PTC input No No
Pulse input No No
Pulse output No No
Encoder input No No
Encoder output No No
Input timer/counter functions No Yes
Output timer/counter functions No No
Additional inputs/outputs No No
Input/Output Specifications
Digital input scan time (1) N/A 2.5 ms
Analog input scan time (1) N/A 2.5 ms
Analog output scan time (1) N/A 2.5 ms
Analog input resolution 10 bit 10 bit
Analog output resolution 8 bit 10 bit
(1) Not through-put time.
(2) Except for 200…230V, 0.37…0.75 kW (200…230V, 0.5… Hp).

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Bulletin 1305 Drives to PowerFlex 40 Drives Migration Guide

Features and Specifications (continued)

Drive Model/Cat. No. 1305/1305-xxxx PowerFlex 40/22B-xxxxxxx
HIM Information
Local LCD Yes No
Remote LCD Yes Yes
Local LED No Yes (1)
Hand-held No Yes
CopyCat function Yes Yes
Languages 6 7 (2)
Auto/manual function No No (3)
Features
Motor control type V/Hz V/Hz and sensorless vector
Flying start No Yes
Bus regulator Yes Yes
S-curve Yes Yes
Drive overload protection Yes Yes
Advanced diagnostics No No
Input phase loss No No
User sets No No
Preset speeds 7 8
Process control loop No PID
Fast flux up No No
Fast brake to stop No No
Flux braking No No
Feedback loss switchover No No
Battery back-up No No
Multi-motor parameters No No
Application Features
SynchLink No No
Motion controller No No
Inertia adaption No No
Speed profiles No Step Logic
Position control No Basic, using digital input
P-jump (traverse function) No No
Lifting application No No
Winder application No No
Electronic gearing/line shaft No No
(1) Includes pot and control keys.
(2) Language capability is available only with remote HIM.
(3) Auto/manual function is available through remote HIM.

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Dimensions
Bulletin 1305 Drives PowerFlex 40 Drives
B C
B C

A
A

Bulletin 1305 Drives

Motor Rating Dimensions mm (in.)
Input Rating (VAC) Hp (1-Phase) Hp (3-Phase) A B C (4)
200-230 0.25, 0.5 0.5, 0.75 195 (7.68) 120 (4.72) 122 (4.80)
200-230 0.75 1 195 (7.68) 120 (4.72) 140 (5.51)
200-230 1 2 195 (7.68) 170 (6.69) 179 (7.05)
380-460 — 0.5…3 195 (7.68) 170 (6.69) 179 (7.05)
200-230 2 3 195 (7.68) 210 (8.27) 179 (7.05)
380-460 — 5 195 (7.68) 210 (8.27) 179 (7.05)

PowerFlex 40 Drives (1)

Motor Rating Dimensions mm (in.)
Input Rating (VAC) Hp (1-Phase) Hp (3-Phase) A B C
100-120, 0.5, 1 — 180 (7.09) 100 (3.94) 136 (5.35)
200-240
200-240, — 0.5, 1.0 180 (7.09) 100 (3.94) 136 (5.35)
380-480
100-120 1.5 — 180 (7.09) 100 (3.94) 136 (5.35)
200-240 (2) 0.5, 1, 2 — 180 (7.09) 100 (3.94) 136 (5.35)
200-240 (3) 3 — 260 (10.24) 130 (5.12) 180 (7.09)
200-240, — 2, 3, 5 180 (7.09) 100 (3.94) 136 (5.35)
380-480,
460-600
200-240, — 7.5, 10 260 (10.24) 130 (5.12) 180 (7.09)
380-480,
460-600
380-480, — 15 260 (10.24) 130 (5.12) 180 (7.09)
460-600

(1) Dimensions shown for a PowerFlex drive with an IP20, NEMA/UL Type Open enclosure. See the PowerFlex 40 Adjustable Frequency AC Drives User
Manual, publication 22B-UM001, for drive dimensions with other enclosure types.
(2) These single-phase motors have integral “S Type” EMC filter.
(3) Single-phase 3 Hp motor can be ordered with or without integral “S Type” EMC filter.
(4) Dimensions shown are for a drive depth without pot. Add 5.1 mm (0.2 in.) to each number in this column for drive depth with pot.

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Bulletin 1305 Drives to PowerFlex 40 Drives Migration Guide

Terminal Comparison
Bulletin 1305 Drive Power Terminal Block Designations

GRD GRD L1 L2 L3 +DC BRK T1 T2 T3

R S T (-DC) U V W

Terminal Number Terminal Number

Bulletin 1305 PowerFlex 40 Bulletin 1305 PowerFlex 40
Terminal Description Drive Drive Terminal Description Drive Drive
AC input line - R (L1) R (L1) R (L1) Brake resistor BR/DC- BR-
AC input line - S (L2) S (L2) S (L2) DC- bus DC- DC-
AC input line - T (L3) T (L3) T (L3) DC+ bus DC+ DC+
Motor - U (T1) U (T1) U (T1) DC bus inductor connection N/A P1 (1)
Motor - V (T2) V (T2) V (T2) DC bus inductor connection N/A P2 (1)
Motor - W (T3) W (T3) W (T3) Motor ground PE PE
Brake resistor DC+ BR+ Drive ground PE PE

(1) C frame size only.

PowerFlex 40 Drive Power Terminal Block Designations

B Frame C Frame
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1

DC- DC+ BR+ BR- DC- DC+ BR+ BR-

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Terminal Comparison (continued)

Bulletin 1305 Drive Control Terminal Block Designations

0...10V DC Output
0...10V DC Input

Output #2
Output #1

Shield
Sink
Common
Common

Common
Common
Wiper or

4-20 mA

Reverse
Source

Enable
Start

SW2

SW3
SW1
Stop

Jog
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Common
Connect to drive
at TB2 only.

Terminal Number Terminal Number

Bulletin 1305 PowerFlex 40 Bulletin 1305 PowerFlex 40
Terminal Description Drive Drive Terminal Description Drive Drive
Analog input 1 Comm. 3 14 Digital/relay output 2 (NO) 19 (3) 17 (opto)
Analog input 1 (±) 2 (1) 13 Digital/relay output 3 (NO) — 18 (opto)
Shield — 19 Digital inputs 1…3 Comm. — 4
Analog input 2 Comm. 3 — Digital input 1 6 (start) 2
Analog input 2 (±) 4 15 Digital input 2 8 (stop) 1
Analog output 1 (-) 3 14 Digital input 3 11 (enable) (4)

Analog output 1 (+) 5 (1) 16 Digital inputs 4…6 Comm. — 4

+10V reference 1 12 Digital input 4 13 (reverse) 3
Reference common 3 14 Digital input 5 14 (jog) 8
Digital/relay output 1 (NO) 9 (2) R1 Digital input 6 16 (preset 1) 5
Digital/relay output 1 Comm. 10 (2) R1 Digital input 7 17 (preset 2) 6
Digital/relay output 1 (NC) — R3 Digital input 8 18 (preset 3) —
Digital/relay output 2 Comm. 20 (3) —

(1) 0…10V DC.

(2) C form.
(3) Sink output.
(4) Programmable.

PowerFlex 40 Drive Control Terminal Block Designations

Direction/Run REV

0...10V (or ±10V)

Analog Common
Digital Common
Start/Run FWD

Relay Common
Analog Output
Digital Input 2

4-20 mA Input
Digital Input 1

Digital Input 3

Opto Common
Digital Input 4

Opto Output 1

Opto Output 2

RS 485 Shield

Relay NO

Relay NC
+24V DC

+10V DC

RS 485
Input
Stop

1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 R1 R2 R3

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Bulletin 1305 Drives to PowerFlex 40 Drives Migration Guide

Communications
Product Model Number Allen Bradley 1305 PowerFlex 40
DF1 Yes Yes (with SCM adapter)
AS-i No No
BACnet No Yes
CAN / Euromap No No
CANopen No No
CC-Link No No
ControlNet Yes Yes
Data Highway No No
DeviceNet Yes Yes
Ethernet or TCP/IP No No
EtherNet/IP Yes Yes
FIP I/O No No
Foundation Fieldbus No No
Interbus No No
LonWorks No Yes
Metasys N2 Yes, 3rd Party No
Modbus ASCII Yes, 3rd Party No
Modbus Plus Yes, 3rd Party No
Modbus RTU Yes, 3rd Party Yes (Standard)
Modbus TCP/IP No No
PROFIBUS DP Yes, 3rd Party Yes
PROFINET No No
Remote I/O Yes No
SELMA 2 No No
SERCOS No No
Siemens P1 No No
Uni-Telway No No
USB Yes (with USB converter) Yes (with USB converter)
USS (Siemens proprietary) No No

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Software
Software Feature DriveTools SP/DriveExplorer
Software Versions Full version Yes
“Lite” version Yes (freeware)
Pocket PC version Yes
Palm version No
Connectivity Serial point-to-point Yes
Serial multi-drop Yes
Ethernet direct Yes
ControlNet Yes
DeviceNet Yes
Profibus DP No
Bluetooth Yes
WiFi Yes
Other/proprietary Yes
Select Features Offline capability Yes
Setup wizards Yes
Diagram views Yes
User-created views Yes
I/O terminal configuration No
Control Yes
Oscilloscope/graph Yes
Project management No
Flash Yes
File conversion tool Yes
On-line help Yes
Multi-language English only

Rockwell Automation Publication PFLEX-AP006A-EN-P - December 2010 11

Allen-Bradley, PowerFlex, DPI, Compact I/O, SCANport and RSLogix are either trademarks or registered trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

www.rockwellautomation.com

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Publication PFLEX-AP006A-EN-P - December 2010 12 PN-XXXXX

Supersedes Publication XXXX-X.X.X - Month Year Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.