DS-Chalwyn-Spark Arrestors 0118 Rev1 PDF
DS-Chalwyn-Spark Arrestors 0118 Rev1 PDF
DS-Chalwyn-Spark Arrestors 0118 Rev1 PDF
Overview
Chalwyn Spark Arrestors help mitigate the
risk of fire from the ignition of flammable materials
caused by spark emission from diesel engine
exhaust. They are a basic but key safety
feature for both hazardous area and lower
risk diesel engine applications such as Secondary - SSE
4 kW (5 hp) - 123 kW (165 hp)
forestry or agriculture where a stray spark
may cause ignition of combustible material.
Operating Principle
Chalwyn spark arrestors are the quenching type impacted against internal spark arrestor
as defined in BS EN 1834-1:2000 clause 5.10.2. surfaces. This cools them and breaks them down
In this cyclonic design the glowing particles emitted before eventual safe discharge to atmosphere.
from a diesel engine exhaust are spun and repeatedly
Approvals
Spark arrestor types SSL and SSE have been type user shall ensure that the spark arrestor is suitable
tested and meet the spark arresting performance for its intended purpose (undertake a spark test if
specified for diesel engine exhaust spark arrestors necessary) and shall be included in the temperature
for use in zone 1 and zone 2 hazardous areas as assessment of the completed engine prior to com-
defined by the ATEX Directive. Types SSL and SSE missioning, in accordance with the following stanards
are marked: appropriate to the particular application.
GD
EN 1834 - 1 : 2000 clause 5.3
Important Note: In order to fully comply with the EN 1834 - 2 : 2000 clause 5.2
requirements of the ATEX Directive, the installer/ EN 1834 - 3 : 2000 clause 5.1
Product Range
Type SSE
• Compact spark arrestors designed for ‘end of line’ • Can be mounted vertically or horizontally
permanent or temporary installation • Slotted inlet and outlet pipe for clamping to
• ATEX approved for Zones 1 and 2 hazardous area exhaust pipe (plain outlet pipe with OD same as
applications (see IMPORTANT NOTE under inlet pipe ID)
Approvals above) • Many standard sizes available from stock
• Sizes to suit engine ratings from 4 kw (5hp) to • Single fixing clamp supplied
123 kw (165 hp)
• Manufactured in 316 grade stainless steel
Type SSL
Type SSN
Installation
Fit the spark arrestor into the diesel engine exhaust IMPORTANT: Early mechanical failure will occur if
pipe at any convenient position. Guard as necessary the spark arrestor is not supported and installed cor-
to avoid any hazard arising from contact with the hot rectly. SSL and SSN ranges must always be supported
surface. at both ends. SSE can be mounted vertically using
only the inlet pipe clamp if required.
Ensure correct gas flow direction as indicated by the
arrow on the spark arrestor. Use a proprietary exhaust gas sealant as necessary to
make certain all joints in the exhaust system are gas
Provide adequate support for the spark arrestor and tight.
associated exhaust pipe-work. Support brackets up to
360mm (14”) diameter are available from Chalwyn. Check that under the full range of operating condi-
Use flexible sections where required to avoid exces- tions the spark arrestor surface temperature does not
sive stresses. exceed any maximum specified for the application.
Selection
The limiting engine ratings shown in the table for arrestor meets all requirements of the intended ap-
each spark arrestor type should not be exceeded. plication. If in doubt please check with your local
Where a diesel engine exhaust system also includes Chalwyn Sales Office (see page 8).
other features with significant flow restriction (e.g.,
flame traps, restrictive silencers, etc.), or the engine Note that when selecting a “clamp on” pipe arrange-
manufacturer specifies an unusually low back pres- ment, the tabulated data relates to the internal bore
sure limit, or where specific noise reduction levels are of the spark arrestor pipe stubs.
specified, the installer/user must ensure the spark
SSE0261H 44.5 13/4 11-26 15-35 369 127 145 80 2.5 5.5
SSE0262A 50.8 2
SSE0382A 50.8 2
15-37 20-50 393 152 165 85 3 6.6
SSE0382D 57.2 21/4
SSE0532A 50.8 2
SSE0532D 57.2 21/4 22-52 30-70 434 177 200 85 4 8.8
SSE0532F 63.5 21/2
SSE0682A 50.8 2
SSE0683A 76.2 3
Note: Outlet diameter E matches the inlet diameter shown on the table above.
Type SSL
Type SSN
mm in kW hp mm mm mm mm kg lb
SSN0321F 38 1½
10-32 13-43 455 92 270 92 1.75 4
SSN0321H 45 13/4
SSN0402A 51 2
SSN0402C 55 23/16 23 - 40 30-54 545 125 365 90 3.2 7
SSN0402D 57 2¼
SSN0802A 51 2
SSN0802C 55 23/16
SSN0802D 57 2¼
SSN0802E 60 23/8 30 -80 40-107 658 150 440 90 4.5 9
SSN0802F 64 2½
SSN0802H 70 2¾
SSN0803A 76 3
SSN1303A 76 3
SSN1303F 89 3½ 55 - 130 74-174 696 175 475 110 5.7 12.5
SSN1304A 102 4
SSN1803F 89 3½
SSN1804A 102 4 75 - 180 100-241 885 205 650 117 8.7 19
SSN1804F 114 4½
SSN2104A 102 4
SSN2104F 114 4½ 100 -210 134-281 1020 235 795 113 11.8 26
SSN2105A 127 5
SSN3105A 127 5
SSN3105F 145 5½ 145 - 310 194-415 1157 270 930 113 13.8 30
SSN3106A 152 6
SSN3755A 127 5
SSN3755F 140 5½
150 - 375 200-503 1270 300 1030 90 15.5 34
SSN3756A 152 6
SSN3756F 165 6½
SSN5206A 152 6
SSN5206F 165 6½
240 - 520 322-697 1533 360 1275 90 18.4 40
SSN5207A 178 7
SSN5208A 203 8
SSN7508A 203 8
400 - 750 536-1005 1760 500 1580 90 20.6 45
SSN75010A 254 10
Maintenance
Daily: Examine the spark arrestor for any sign of Six monthly (or 1500 hours operation,
gas leakage, cracks or significant areas of damage, ie whichever is sooner): Examine the exhaust
dents of more than a few millimetres in depth. discharge in darkness whilst repeatedly loading
and accelerating the engine. If any sparks are
Three monthly (or 1000 hours operation, which- observed, the spark arrestor is not suitable for
ever is sooner): Remove spark arrestor. Tap with a further use. Note: ensure adequate ventilation if this
soft mallet to loosen any internal deposits and shake check is carried out in an enclosed area.
out. Also by shaking check for any loose internal
baffles. Note: The engine must not be put back into service
until any problems identified by the above checks are
rectified.
Accessories
UBC body support brackets are available for most SSE and SSL
models. Please contact Chalwyn for model nmbers.
www.chalwyn.com