H-6802-20-66855 BeneView T5 Service Manual EN PDF
H-6802-20-66855 BeneView T5 Service Manual EN PDF
H-6802-20-66855 BeneView T5 Service Manual EN PDF
Patient Monitor
Service Manual
Intellectual Property Statement
Revision History
This manual has a revision number. This revision number changes whenever the manual is
updated due to software or technical specification change. Contents of this manual are subject
to change without prior notice.
Revision number: 6.0
Release time: May 2010
© 2007-2010 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved.
I
FOR YOUR NOTES
II
Preface
Manual Purpose
This manual provides detailed information about the assembling, dissembling, testing and
troubleshooting of the equipment to support effective troubleshooting and repair. It is not
intended to be a comprehensive, in-depth explanation of the product architecture or technical
implementation. Observance of the manual is a prerequisite for proper equipment
maintenance and prevents equipment damage and personnel injury.
This manual is based on the maximum configuration; Therefore, some contents may not
apply to your monitor. If you have any question, please contact our Customer Service
Department.
Intended Audience
III
Abbreviations
Passwords
A password may be required to access different modes within the monitor. The passwords are
listed below:
User maintenance: 888888
Factory maintenance: 332888
Demo mode: 2088
IV
Contents
1
3.3 Power On Test ............................................................................................................... 3-14
3.4 Module Performance Tests............................................................................................ 3-15
3.4.1 ECG Tests......................................................................................................... 3-15
3.4.2 Resp Performance Test..................................................................................... 3-16
3.4.3 SpO2 Test.......................................................................................................... 3-16
3.4.4 NIBP Tests........................................................................................................ 3-16
3.4.5 Temp Test ......................................................................................................... 3-17
3.4.6 IBP Tests........................................................................................................... 3-17
3.4.7 C.O. Test........................................................................................................... 3-18
3.4.8 Mainstream CO2 Tests...................................................................................... 3-19
3.4.9 Sidestream and Microstream CO2 Module Tests.............................................. 3-20
3.4.10 AG Tests ......................................................................................................... 3-20
3.4.11 ICG Test ......................................................................................................... 3-20
3.4.12 BIS Test .......................................................................................................... 3-21
3.4.13 RM Test .......................................................................................................... 3-22
3.4.14 CCO/SvO2 Tests ............................................................................................ 3-23
3.5 Nurse Call Relay Performance Test .............................................................................. 3-24
3.6 Analog Output Performance Test .................................................................................. 3-24
3.7 Electrical Safety Test..................................................................................................... 3-25
3.8 Touchscreen Calibration................................................................................................ 3-25
3.9 Recorder Check............................................................................................................. 3-25
3.10 Network Print Test ...................................................................................................... 3-26
3.10.1 Equipment Connection and Setup .................................................................. 3-26
3.10.2 Print Function Test ......................................................................................... 3-26
3.11 Battery Check.............................................................................................................. 3-27
3.12 Factory Maintenance................................................................................................... 3-28
3.12.1 Accessing Factory Maintenance Menu........................................................... 3-28
3.12.2 Drawing Waves .............................................................................................. 3-28
3.12.3 Recorder ......................................................................................................... 3-28
3.12.4 Software Version ............................................................................................ 3-29
3.12.5 Monitor Information....................................................................................... 3-30
3.12.6 Calibrate NIBP ............................................................................................... 3-30
4 Troubleshooting................................................................................................................ 4-1
4.1 Introduction..................................................................................................................... 4-1
4.2 Part Replacement ............................................................................................................ 4-1
4.3 Patient Monitor Status Check.......................................................................................... 4-1
4.4 Software Version Check .................................................................................................. 4-2
4.5 Technical Alarm Check ................................................................................................... 4-2
4.6 Troubleshooting Guide.................................................................................................... 4-2
4.6.1 Power On/Off Failures ....................................................................................... 4-2
4.6.2 Display Failures ................................................................................................. 4-3
4.6.3 Module Rack Failures ........................................................................................ 4-5
4.6.4 Alarm Problems.................................................................................................. 4-7
2
4.6.5 Button and Knob Failures .................................................................................. 4-8
4.6.6 Recorder Failures ............................................................................................... 4-8
4.6.7 Output Interface Failures.................................................................................... 4-9
4.6.8 CF Card Problems ............................................................................................ 4-10
4.6.9 Power Supply Failures ..................................................................................... 4-10
4.6.10 Network Related Problems............................................................................. 4-12
4.6.11 Software Upgrade Problems........................................................................... 4-13
4.6.12 Technical Alarm Messages............................................................................. 4-13
4.6.13 M51A Self Test Information........................................................................... 4-13
3
6.3.1 12.1” LCD with Anti-glare Screen ..................................................................... 6-3
6.3.2 12.1” LCD with Touchscreen ............................................................................. 6-5
6.3.3 12.1” Screen Assembly (with anti-glare screen) ................................................ 6-6
6.3.4 12.1” Screen Assembly (with touchscreen)........................................................ 6-8
6.4 Main Unit ........................................................................................................................ 6-9
6.4.1 Main Unit Assembly .......................................................................................... 6-9
6.4.2 Battery Compartment Assembly .......................................................................6-11
6.4.3 Power Module assembly .................................................................................. 6-12
6.4.4 Interface Board Assembly ................................................................................ 6-13
6.4.5 Main Board Assembly...................................................................................... 6-16
6.4.6 Integral module rack ........................................................................................ 6-17
6.4.7 Main Support Assembly ................................................................................... 6-18
6.4.8 Rear Housing Assembly ................................................................................... 6-19
6.4.9 CF Card Assembly ........................................................................................... 6-20
6.4.10 6802 Internal Wireless AP Assembly ............................................................. 6-22
6.4.11 Recorder Assembly......................................................................................... 6-23
6.5 SMR .............................................................................................................................. 6-24
6.5.1 SMR Assembly................................................................................................. 6-24
6.5.2 SMR Inside Assembly...................................................................................... 6-25
6.6 Parameter Modules........................................................................................................ 6-26
6.6.1 MPM Module ................................................................................................... 6-26
6.6.2 C.O. Module..................................................................................................... 6-27
6.6.3 RM Module ...................................................................................................... 6-29
6.6.4 ICG Module ..................................................................................................... 6-30
6.6.5 AG Module....................................................................................................... 6-32
6.6.6 BIS Module ...................................................................................................... 6-34
6.6.7 IBP Module ...................................................................................................... 6-36
6.6.8 Mindray CO2 Module....................................................................................... 6-37
6.6.9 Oridion CO2 Module ....................................................................................... 6-39
6.6.10 CCO Module .................................................................................................. 6-40
6.7 Remote Display Box ..................................................................................................... 6-42
6.8 Wireless AP ................................................................................................................... 6-43
6.9 Replaceable Parts .......................................................................................................... 6-45
6.9.1 Main Unit ......................................................................................................... 6-45
6.9.2 SMR ................................................................................................................. 6-47
6.9.3 Parameter Modules........................................................................................... 6-48
7 Upgrade............................................................................................................................. 7-1
7.1 Introduction..................................................................................................................... 7-1
7.2 Upgrading Parameter Modules........................................................................................ 7-2
7.3 Upgrading Functional Assemblies .................................................................................. 7-4
7.3.1 Upgrading SMR ................................................................................................. 7-4
7.3.2 Upgrading Wireless Network Function.............................................................. 7-4
7.3.3 Upgrading Recorder ........................................................................................... 7-5
4
7.3.4 Upgrading Analog Output .................................................................................. 7-5
7.3.5 Upgrading CIS ................................................................................................... 7-5
7.3.6 Upgrading CF storage card function .................................................................. 7-5
7.4 Upgrading Software ........................................................................................................ 7-6
7.4.1 How to Upgrade Software.................................................................................. 7-7
5
FOR YOUR NOTES
6
1 Safety
1.1 Safety Information
DANGER
z Indicates an imminent hazard that, if not avoided, will result in death or serious
injury.
WARNING
z Indicates a potential hazard or unsafe practice that, if not avoided, could result in
death or serious injury.
CAUTION
z Indicates a potential hazard or unsafe practice that, if not avoided, could result in
minor personal injury or product/property damage.
NOTE
z Provides application tips or other useful information to ensure that you get the
most from your product.
1-1
1.1.1 DANGER
There are no dangers that refer to the product in general. Specific “Danger” statements may
be given in the respective sections of this manual.
1.1.2 Warnings
WARNING
z All installation operations, expansions, changes, modifications and repairs of this
product are conducted by authorized personnel.
z There is high voltage inside the equipment. Never disassemble the equipment
before it is disconnected from the AC power source.
z When you disassemble/reassemble a parameter module, a patient leakage current
test must be performed before it is used again for monitoring.
z The equipment must be connected to a properly installed power outlet with
protective earth contacts only. If the installation does not provide for a protective
earth conductor, disconnect it from the power line and operate it on battery power,
if possible.
z Dispose of the package material, observing the applicable waste control regulations
and keeping it out of children’s reach.
1.1.3 Cautions
CAUTION
z Make sure that no electromagnetic radiation interferes with the performance of the
equipment when preparing to carry out performance tests. Mobile phone, X-ray
equipment or MRI devices are a possible source of interference as they may emit
higher levels of electromagnetic radiation.
z Before connecting the equipment to the power line, check that the voltage and
frequency ratings of the power line are the same as those indicated on the
equipment’s label or in this manual.
z Protect the equipment from damage caused by drop, impact, strong vibration or
other mechanical force during servicing.
1-2
1.1.4 Notes
NOTE
z Refer to Operation Manual for detailed operation and other information.
Attention: Consult
accompanying documents CIS connector
(this manual).
1-3
FOR YOUR NOTES
1-4
2 Theory of Operation
2.1 Introduction
This patient monitor is designed to monitor a fixed set of physiological parameters including
ECG, heart rate (HR), respiration (Resp), temperature (Temp), SpO2, pulse rate (PR),
non-invasive blood pressure (NIBP), invasive blood pressure (IBP), cardiac output (C.O.),
carbon dioxide (CO2), oxygen (O2), anesthetic gas (AG), impedance cardiograph (ICG),
bispectral index (BIS) and respiration mechanics (RM) of single adult, pediatric and neonatal
patients
2-1
2.2 System Connections
The patient monitor can be mounted on a wall bracket or on a trolley support. The wall
bracket or trolley support can be ordered optionally. Each type of mounting bracket is
delivered with a complete set of mounting hardware and instructions. Refer to the
documentation delivered with the mounting hardware for instructions on assembling mounts.
CAUTION
z Use mounting brackets we supply or approve. If other compatible mounting
bracket is used, be sure it can be safely used on the patient monitor.
z The mounting bracket should be installed by our qualified service personnel, or
engineers who have adequate knowledge on it.
z If other mounting solution is used, the installation personnel and the customer
should verify if it can be safely used on the patient monitor, and the customer
assume the responsibility for any risk resulting from that.
2-2
2.2.2 Connectors for Peripheral Devices
On the back of the patient monitor you will find all connectors for peripheral devices.
1. AC Power Connector: used to connect an AC power source (100 to 240 VAC, 50/60Hz).
2. Equipotential Terminal: used to connect the equipotential terminal of other equipment,
eliminating potential difference between different pieces of equipment.
3. Analog Output and Defibrillator Connector: It is a Micro-D connector used to output
analog signals and defibrillator synchronization signals.
4. CIS Connector: It is used to connect a CIS and output 12V DC power supply.
5. Video Output: It is a DVI-D connector used to connect a secondary display.
6. Auxi Output Connector: It is a BNC connector used to output nurse call signals.
7. Network Connector: It is a RJ45 connector used to connect an ethernet network or a PC.
8. USB Connector: used to connect any USB-compatible peripheral device.
9. SMR Connector: It is used to connect the SMR and outputs a 12V DC.
2-3
2.3 Main Unit
Additionally, the patient monitor can also connect a satellite module rack (SMR), parameter
modules, mouse, keyboard, etc.
2-4
2.3.1 Input System
Button board
The button board, located at the lower part of the monitor’s front panel, contains 6 keys and
provides connections for the following components to the main board:
Knob
Power switch & LED board
Touchscreen control board
Alarm LED board
Inverter
Knob
The knob can be pressed, or rotated both clockwise and counter-clockwise. It is connected
with the button board.
Touchscreen
The touchscreen enables touch operations and can be calibrated. It is connected with the
touchscreen control board and main board.
2-5
2.3.2 Output System
LCD
The patient monitor adopts a high-resolution LCD. The LCD is connected with the main
board. The signals and power supply from the backlight board are transferred by the button
board.
Alarm Lamp
The patient monitor has two alarm lamps: alarm lamp and technical alarm lamp. Alarm lamp
lights either red or yellow whereas technical alarm lamp lights blue only. The alarm lamp
signals are transferred by the button board and are directly controlled by the main board
Recorder
The recorder receives data form the main board and then sends them to the thermal printhead
for printing. The recorder has a hardkey (starting/stopping recordings) and a green LED on its
front panel. It is connected with the mother board.
2-6
Module Description
Power interface Introduces a DC from the main board.
Recorder power Converts the input power into voltages that fit each module and then
module forwards them to each module.
Recorder CPU Controls the communications between modules.
Controls the communications between the main board and the recorder
Signal interface
CPU.
Receives the control signals from the CPU and then forwards them to the
Motor drive circuit
step motors
Button & LED Includes one button and one LED which are directly controlled by the
board CPU.
Speaker
The speaker provides sound for alarms, key strokes, heart beats and pulse, and allows PITCH
TONE and multi-level tone modulation. It is connected with the main board and is directly
driven by the main board.
2-7
2.3.3 Processing and Communications System
Main Board
The main board is the heart of the patient monitor. It implements a series of tasks including
input & output control, data storage and processing, display processing, system control,
communication management, printing management and alarming, etc.
The main board comprises the CPU board and mother board. The following diagram shows
interfaces to other components.
The CPU board is an essential CPU system containing the CPU, FLASH, memory, realtime
clock, EEPROM, etc. It interfaces to the mother board only, which then provides interfaces to
all other external devices.
2-8
The mother board is in charge of connections and communications with other components
and provides the following interfaces:
Name Description
LCD connector Connects the built-in display.
Video output +CIS+IO +IIC Connects the digital video interface board.
USB×2+network+RS422
Connects the USB_Hub board.
+GPIO port
Button board connector Connects the button board.
Recorder connector Connects the recorder.
CF card connector Connects the CF card assembly.
Speaker connector Connects the speaker.
Power module connector Connects the power module.
Connects the 3-slot rack communication board in the integral
Integral module rack connector
module rack.
Fan connector Connects the fan.
CPU board It is connected with the mother board through a butt socket.
Internal wireless network card
Connects the internal wireless network card.
assembly
The module rack communication board can be a 2-slot type or a 3-slot type. The 3-slot
communication board communicates the main board directly. The 2-slot communication
board is connected with and controlled by the 3-slot communication board. The 3-slot
communication board has the function of communication control. The 2-slot communication
board consists of the infrared circuit and module power circuit. The RS422 drive circuit is
located on the 3-slot communication board.
2-9
2.3.4 Power Management System
Battery
The patient monitor uses two chargeable lithium-ion batteries (11.1 V, 4500 mAh). The
battery compartment is located at the bottom of the patient monitor. The battery power is
supplied to the mother board via the battery interface board, and then to the power module.
NOTE
z AC mains must be used when the CIS is connected with the patient monitor.
Power Module
The power module is located at the back of the patient monitor. The main part of the power
module is the power board, which contains charging & power management board, voltage
drop DC transforming board and voltage rise and drop DC transforming board.
The power module converts the input power into DC power supplies and then distributes
them to each component of the patient monitor. The input power comes from either the
batteries or an AC source. The patient monitor will run power from the AC source whenever
an AC source is available. If the AC source becomes unavailable, the patient monitor will
automatically switch to the battery power. This does not affect the monitor’s operating status.
The power module protects itself and the patient monitor by switching off AC input or DC
output in case of overcurrent, short circuit and overvoltage. The power module provides 3
DC outputs:
Outputs Description
Power supply of the LCD, mother board, CPU board, DVI interface
+3.3 V
board and integral module rack.
Power supply of the DVI interface board, recorder, CF storage card
+5.0 V
board and USB_Hub board.
Power supply of the recorder, LCD inverter, integral module rack,
+12 V
parameter modules, USB_Hub board and the CIS
2-10
The following diagram shows the pins of the power socket connecting the power module and
the mother board:
2-11
2.3.5 Equipment Interface System
USB_Hub board
The USB_Hub board is connected with the mother board. It is compatible with USB1.1
connectors and supports equipment hot plug. The UART signal output by the main board is
converted into RS422 signal by the USB_HUB board. It receives 5 VDC and 12 VDC inputs
from the power module, of which the 5 VDC is supplied to the USB interface board and the
12 VDC is outputted to the SMR connector through a fuse.
2-12
DVI Interface Board
The DVI interface board is connected with the mother board. The following diagram shows
its interfaces to other components.
Interface Description
DVI connector Connects the secondary display.
CIS Connector Connects the CIS.
Micro-D connector Outputs analog signals and defibrillator synchronization signals.
CF Card Assembly
The CF assembly serves the non-volatile CF card which is used for data storage and
transferring. It is connected with the mother board.
2-13
2.4 Parameter Module
Each parameter module may consist of the module infrared communication board, module
power board, module button board, parameter board, etc.
The module infrared communication board allows a short delay when powering up the
module and adopts FPGA to enable infrared communications between the module and the
module rack. An ID is integrated into the module infrared communication board. When a
module is inserted in the module rack, the ID is automatically sent to the module rack.
Some modules have no power board. There are two kinds of module power board:
1. Isolated power board: converts the 12 V DC into a 12 V isolated DC and a 5 V isolated
DC.
2. Non-isolated power board: converts the 12 V DC into a 5 V DC
2-14
2.5 SMR
The satellite module rack (SMR) is independent of the patient monitor. It provides 8 slots for
mounting parameter modules. It has the following features:
It allows a parameter module to be plugged and unplugged with the patient monitor on.
This allows function extension and patient transfer.
It does not have its own power supply. It is run by 12 V DC supplied by the patient
monitor and then supplies power supply to each parameter module via the contact
screws.
It implements communication protocol conversions between the patient monitor and
each parameter module, provides infrared communications for parameter modules, and
is responsible for detecting infrared communications malfunction for each parameter
module.
2-15
FOR YOUR NOTES
2-16
3 Testing and Maintenance
3.1 Introduction
To ensure the patient monitor always functions normally, qualified service personnel should
perform regular inspection, maintenance and test. This chapter provides a checklist of the
testing procedures for the patient monitor with recommended test equipment and frequency.
The service personnel should perform the testing and maintenance procedures as required and
use appropriate test equipment.
The testing procedures provided in this chapter are intended to verify that the patient monitor
meets the performance specifications. If the patient monitor or a module fails to perform as
specified in any test, repairs or replacement must be done to correct the problem. If the
problem persists, contact our Customer Service Department.
CAUTION
z All tests should be performed by qualified service personnel only.
z Care should be taken to change the settings in [User Maintenance] and [Factory
Maintenance] menus to avoid loss of data.
z Service personnel should acquaint themselves with the test tools and make sure
that test tools and cables are applicable.
3-1
3.1.2 Test Report
Upon completion of the tests, the table of preventative maintenance test reports and the table
of maintenance test reports in this chapter should be kept properly.
Visual inspection
NIBP test and calibration
Microsteam and Sidestram CO2 test and calibration
AG test and calibration
Calibration
Performance Tests
ECG test Performance test 1. If the user suspects that the measurement is
incorrect.
Calibration
2. Following any repairs or replacement of
Resp / relevant module.
performance 3. At least once every two years.
test Note: At least once a year is recommended for
3-2
SpO2 test / NIBP, CO2 and AG.
Leakage test
Calibration
Temp test /
Pressure calibration
C.O. test /
Mainstream /
CO2 test
Sidestream and Leakage test
Microstream
Performance test
CO2 tests
Calibration
ICG test /
BIS test /
RM test /
CCO/SvO2 test Interconnecting
function
Output calibration
Nurse call relay / If the user suspects that the nurse call or analog
performance output does not work well.
test
Analog output /
performance
test
Electrical Safety Tests
3-3
Electrical Refer to A Electrical 1. Following any repair or replacement
safety tests Safety Inspection. 2. After the monitor drops.
3. At least once every two years.
Other Tests
Power on test 1. When first installed or reinstalled.
2. Following any maintenance or the
replacement of any main unit parts.
Touchscreen / 1. When the touchscreen appears abnormal.
calibration 2. After the touchscreen is replaced.
Recorder check / Following any repair or replacement of the
recorder.
Network print test / 1. When first installed.
2. Whenever the printer is serviced or replaced.
Battery check Functionality 1. When first installed.
test 2. Whenever a battery is replaced.
3-4
Appropriate tubing
Balloon pump
Rigid Vessel with volume 500 ± 25 ml
Reference manometer (calibrated with accuracy equal to or greater than 1 mmHg)
Monitor Manometer
Tubing
Connector for NIBP cuff
Balloon pump
Rigid vessel
2. Before inflation, the reading of the manometer should be 0. If not, turn off the balloon
pump to let the whole airway open to the atmosphere. Turn on the balloon pump after
the reading is 0.
3. Select [Main Menu]→ [Maintenance >>]→ [NIBP Accuracy Test].
4. Check the manometer values and the monitor values. Both should be 0mmHg.
5. Raise the pressure in the rigid vessel to 50 mmHg with the balloon pump. Then, wait for
10 seconds until the measured values become stable.
6. Compare the manometer values with the monitor values. The difference should be 3
mmHg. If it is greater than 3 mmHg, calibrate the monitor by referring to the NIBP
Calibration section.
7. Raise the pressure in the rigid vessel to 200 mmHg with the balloon pump. Then, wait
for 10 seconds until the measured values become stable and repeat step 6.
NOTE
z You can use an NIBP simulator to replace the balloon pump and the reference
manometer to perform the test.
z You can use an appropriate cylinder and a cuff instead of the rigid vessel.
3-5
NIBP Leakage Test
NOTE
z You should perform NIBP accuracy test and make sure the test result is pass prior
to NIBP leakage test.
Tools required:
NIBP cuff for adult patient
Appropriate tubing
Cylinder
Follow this procedure to perform the test:
1. Set [Patient Cat.] to [Adu].
2. Connect the NIBP cuff with the NIBP connector on the monitor.
3. Apply the cuff to the cylinder as shown below.
Cylinder
Monitor
3-6
NIBP Calibration
Tools required:
T-shape connector
Approprating tubing
Balloon pump
Metal Vessel with volume 500 ± 25 ml
Reference manometer (calibrated with accuracy equal to or greater than 1 mmHg)
All calibration results are displayed in the [Calibrate NIBP] menu. If the calibration fails,
check the test system for leakage and perform another calibration.
3-7
Microstream: The alarm message [CO2 Purging] is displayed on the screen after
certain time. Block the gas inlet for another 30s. If alarm message [CO2 FilterLine
Err] is shown, it indicates that the module does not leak.
Accuracy Test
Tools required:
A steel gas cylinder with 6±0.05% CO2 and balance gas N2
T-shape connector
Tubing
Tubing
Relief valve
Monitor
Gas cylinder
5. Open the relief valve to vent standard CO2 and make sure that there is an excess gas
flow through the T-shape connector to air..
6. Check the realtime CO2 value is within 6±0.05% in the [Calibrate CO2] menu.
Calibration
Tools required:
A steel gas cylinder with 6±0.05% CO2 and balance gas N2
T-shape connector
Tubing
3-8
Follow this procedure to perform a calibration:
1. Make sure that the sidestream or microstream CO2 module has been warmed up or
started up.
2. Check the airway for leakage and perform a leakage test as well to make sure the airway
has no leakage.
3. Select [Main Menu]→ [Maintenance >>]→ [User Maintenance >>]→ enter the
required password→ [Maintain CO2 >>]→ [Calibrate CO2 >>].
4. In the [Calibrate CO2] menu, select [Zero].
5. After the zero calibration is finished successfully, connect the equipment as follows:
Tubing
Relief valve
Monitor
Gas cylinder
6. Open the relief valve to vent standard CO2 and make sure that there is an excess gas
flow through the T-shape connector to air.
7. In the [Calibrate CO2] menu, enter the vented CO2 concentration in the [CO2] field.
8. In the [Calibrate CO2] menu, the measured CO2 concentration is displayed. After the
measured CO2 concentration becomes stable, select [Calibrate CO2] to calibrate the
CO2 module.
3.2.4 AG Tests
Leakage Test
Follow this procedure to perform the test:
1. Plug the AG module into the module rack.
2. Wait until the AG module warmup is finished and then use your hand or other objects to
completely block the gas inlet of the AG module. An alarm message [AC Airway
Occluded] will appear on the screen.
3-9
3. Block the gas inlet for another 30 s. If the alarm message does not disappear, it indicates
that the module does not leak.
Accuracy Test
Tools required:
Gas cylinder with 100% O2 and a certain standard gas (such as 6±0.05% CO2,Bal N2),
or standaerd gas mixture. Gas concentration should meet the following requirements :
AA≥1.5%, CO2≥1.5%, N2O≥40%, O2≥40%, of which AA represents an anesthetic
agent. a/c≤0.01 (a is the gas absolute concentration accuracy; c is the gas
concentration)
T-shape connector
Tubing
Tubing
Relief valve
Monitor
Gas cylinder
5. Open the relief valve and vent a standard gas and make sure that there is an excess gas
flow through the T-shape connector to air.
6. Check that the concentration of each composition meets the specification stated in the
Operator's Manual.
3-10
WARNING
z When performing AG accuracy test and AG calibration, be sure to dispose of
exhaust gas properly.
Calibration
Tools required:
Gas cylinder, with a certain standard gas or mixture gas. Gas concentration should meet
the following requirements: AA≥1.5%, CO2≥1.5%, N2O≥40%, O2≥40%, of which
AA represents an anesthetic agent. a/c≤0.01 (a is the gas absolute concentration
accuracy; c is the gas concentration).For 100% O2 calibration, a gas cylinder with 100%
O2 is used and the O2 concentration is not less than 99%.
T-shape connector
Tubing
Tubing
Relief valve
Monitor
Gas cylinder
4. Open the relief valve and vent a certain standard gas or gas mixture and make sure that
there is an excess gas flow through the T-shape connector to air.
3-11
5. In the [Calibrate AG] menu, the concentration and flowrate of each measured gas are
displayed.
If the difference between the measured gas concentration and the actual one is
tolerable, a calibration is not needed.
If the difference is great, a calibration should be performed. Select [Calibrate >>]
to enter the calibrate menu.
6. Enter the vented gas concentration. If you use only one gas for calibration, set other
gases’ concentration to 0.
7. Select [Start] to start a calibration.
8. If the calibration is finished successfully, the message [Calibration Completed!] is
displayed. If the calibration failed, the message [Calibration Failed!] is displayed.
Perform another calibration.
CAUTION
z Calibrate the O2 module, If it has been transported for long distance or if you
suspect it does not work properly.
3-12
(EUT)
Model of EUT
SN of EUT
Hardware version
Software version
Test equipment Model/No. Effective date of calibration
Visual inspection
The case, display screen, buttons, knob, SMR, modules, Yes No
power cord, wall-mount bracket and accessories have no
obvious signs of damage.
The external connecting cables are not frayed and the Yes No
connector pins are not loose and bent.
The external connectors are not loose or their pins are not Yes No
bent.
The safety labels and data plate are clearly legible. Yes No
NIBP test
The difference is within ±3 mm when 0, 50 or 200 mmHg is Yes No
set for NIBP accuracy test.
There is no leakage with NIBP, or the manual leakage test Yes No
result does not exceed 6mmHg/min.
Sidestream CO2 test
Block the gas inlet of the module or watertrap. The sidestream Yes No
CO2 flowrate is slower than 10ml/min and an alarm of CO2
Filterline Err is given. It indicates that there is no leakage.
The displayed CO2 value is within 6±0.05%. Yes No
3-13
The displayed CO2 value is within 6±0.05%. Yes No
AG test
When AG flowrate is slower than 10ml/min, an alarm of AG Yes No
Airway Occluded is given. It indicates that there is no
leakage.
The fan inside the AG module works properly. Yes No
The measurement accuracy of CO2, N2O, O2 and AA (AA Yes No
represents an anaesthetic agent) meets the product
specifications in the Operator’s Manual.
3-14
3.4 Module Performance Tests
3.4.1 ECG Tests
ECG Performance Test
Tool required:
Fluke Medsim 300B patient simulator recommended
ECG Calibration
Tool required:
Vernier caliper
If necessary, you can print out the square wave and wave scale through the recorder and then
measure the difference.
3-15
3.4.2 Resp Performance Test
Tool required:
Fluke Medsim 300B patient simulator recommended
Follow this procedure to perform the test:
1. Connect the patient simulator to the module using a non ESU-proof cable and set lead II
as the respiration lead.
2. Configure the simulator as follows: lead II as the respiration lead, base impedance line
as 1500 Ω; delta impedance as 0.5 Ω, respiration rate as 40 rpm.
3. Check the Resp wave is displayed without any distortion and the displayed Resp value is
within 40 ± 2 rpm.
NOTE
z A functional tester cannot be used to assess the accuracy of a pulse oximeter
monitor. However, it can be used to demonstrate that a particular pulse oximeter
monitor reproduces a calibration curve that has been independently demonstrated
to fulfill a particular accuracy specification.
3-16
3.4.5 Temp Test
Tool required:
Resistance box (with accuracy above 0.1Ω)
3-17
IBP Pressure Calibration
Tools required:
Medsim300B Patient simulator
Dedicated IBP adapter cable (300B, P/N 6800-J80-01) (use P/N 6800-J79-01, if the
simulator is MPS450)
3-18
3.4.8 Mainstream CO2 Tests
NOTE
z Make sure that the barometric pressure set in [Maintain CO2] of [User
Maintenance] accords with the local barometric pressure before performing
mainstream CO2 tests.
Tools required:
A steel gas cylinder with 6±0.05% CO2
A steel gas cylinder with compressed air or N2 (with standard concentration)
Two 3-way valves (power supply controlled)
Flowmeter
Power supply
Tube
3-19
Indication of numbers in the figure above
5 Adjust the power supply and turn on/off 3-way valves to ensure that that only one
cylinder is connected to Mainstream CO2 sensor via 3-way valves at one time and the
flowmeter reading is stable and within 2-5L/min.
6 Switch between the two cylinders to connect Mainstream CO2 sensor at intervals of 6
-10s and check if the displayed CO2 value is within 6±0.05%.
3.4.10 AG Tests
See section 3.2.4 AG Tests.
1. Connect the ICG simulator and the patient monitor using standard ICG cable and sensor.
2. Select [ICG setup]→ [Patient Demographics >>] and then input parameter values as
follows:
3-20
3. Switch on the simulator and set as follows: HR=60±1 bpm, VI=61±4/1000s,
TFC=32±2/kOhms. Then, start ICG monitoring.
4. After the measurement becomes stable and check that the measured results are as
follows: HR=60±2 bpm, VI=61±4/1000s, TFC=32±2/kOhms.
5. Set on the simulator as follows: HR=70±1 bpm, VI=48±4 /1000s, TFC=32±2 / kOhms,
and then start ICG monitoring. After the measurement becomes stable and check that the
measured results are as follows: HR=70±2 bpm, VI=48±4 /1000s, TFC=32±2 / kOhms.
1. Connect the BIS sensor to a healthy, wide-awake adult as directed in the Operator’s
Manual.
2. Check the EEG wave and BIS numerics displayed on the screen and make sure the BIS
value is within 80-100.
Method 2:
Tools required:
BIS simulator (with flexible cable)
1. Connect the BIS sensor with the BIS simulator and select [BIS Setup]→ [BIS Sensor
Check] to perform a cyclic impedance check.
2. After the cyclic impedance check is finished, check that the result for each electrode is
pass.
3. Check the EEG wave and BIS numeric displayed on the screen.
3-21
3.4.13 RM Test
Tool required:
Gas source
Ventilator (calibrated)
Artificial lung
Pediatric/neonate flow sensor
Monitor
Artificial lung
Ventilator
Flow sensor
3-22
3.4.14 CCO/SvO2 Tests
Interconnecting Function
Tools required:
None.
1. Connect and set the patient monitor and Vigilance monitor per the procedures in the
Operator’s Manual.
2. Set the Vigilance monitor to Demo mode.
3. Check that the CCO/SvO2 numerics displayed on the patient monitor and Vigilance
monitor are consistent.
Output Performance
Tools required:
Oscillograph
1. Connect the signal output end of the connecting cables of the CCO/SvO2 module to the
oscillograph.
2. Make the monitor to perform an ECG calibration. Check that the ECG waves displayed
on the oscillograph are consistent with the ECG calibration waves displayed on the
monitor screen.
3. Select [CCO Setup]→ [Signal Output Setup >>] and then select [Simulated High
Value] from the pop-up menu. Check that the amplitude of electrical level at the signal
output port of MAP, CVP and SpO2 are 5±0.25V, 5±0.25V and 10±0.5V respectively.
3-23
3.5 Nurse Call Relay Performance Test
Tools required:
Multimeter
1. Connect the nurse call cable to the Nurse Call Connector of the patient monitor.
2. Enter Demo mode. Then, select [Main Menu]→ [Maintenance >>]→ [User
Maintenance >>]→ enter the required password→ [Others >>]→ [Auxiliary
Output]→ [Nurse Call].
3. In the [Others >>] menu, select [Nurse Call Setup >>] and then select all options of
[Alm Lev] and [Alarm Cat.] and set [Contact Type] to [Normally Open]
4. In [Nurse Call Setup >>] setup menu, set [Signal Type] to [Pulse]. Make the monitor
to generate an alarm and check that the output are pulses of 1s width and the relay
contacts are close (can be measured with a multimeter) when there is an alarm.
5. In [Nurse Call Setup >>] setup menu, set [Signal Type] to [Continuous].Make the
monitor to generate an alarm and check that the output is continuous high level and the
relay contacts are close (can be measured with a multimeter) when there is an alarm.
3-24
3.7 Electrical Safety Test
See A Electrical Safety Inspection for electrical safety tests.
1. Select the [Cal. Screen] QuickKey or select [Main Menu]→ [Maintenance >>]→
[User Maintenance >>]→ enter the required password→ [Cal. Touchscreen].
1. Print ECG waveforms. The recorder should print correctly and the printout should be
clear.
2. Set the recorder to some problems such as out of paper, etc. the patient monitor should
give corresponding prompt messages. After the problem is removed, the recorder should
be able to work correctly.
3. Switch automatic alarm recording for each parameter ON and then set each parameter’s
limit outside set alarm limits. Corresponding alarm recordings should be triggered when
parameter alarms occur.
3-25
3.10 Network Print Test
Note
z HP LaserJet 1505n or 2035n laser printer is recommended for BeneView series of
patient monitors.
Tools required:
Hub and network cable
BeneView Network
monitor printer
Cable Cable
HUB
3-26
3.11 Battery Check
Tools required:
None.
Function Test
1. If the patient monitor is installed with batteries, remove the batteries first.
2. Verify that the patient monitor works correctly when running powered form an AC
source.
3. Insert two batteries per the procedures provided in the Operator’s Manual.
4. Remove the AC power cord and verify that the patient monitor still works correctly.
5. For T5 only: Remove one battery and verify that the patient monitor continues to work
correctly. Verify that the patient monitor can also work independently from another
battery.
Performance Test
Perform the test by referring to the Battery chapter in the Operator’s Manual and verify the
operating time of the battery meets the product specification.
3-27
3.12 Factory Maintenance
3.12.1 Accessing Factory Maintenance Menu
To access the factory maintenance menu, select [Main Menu]→ [Maintenance >>] →
[Factory Maintenance]and then enter the required password.
3.12.3 Recorder
To enable/disable the recorder, select [Recorder] and toggle between [On] and [Off].
CAUTION
z The recorder is disabled if [Recorder] is switched off in the [Factory Maintenance]
menu.
3-28
3.12.4 Software Version
Selecting [Software Version] will show software version information. The [Software
Version] menu is as follows:
3-29
3.12.5 Monitor Information
Selecting [Monitor Information] will show the status of the patient monitor. Monitor
information is displayed as follows:
3-30
Maintenance and Test Report
(See the above sections for detailed test procedures and contents)
Customer name
Customer address
Servicing person
Servicing company
Equipment under test (EUT)
Model of EUT
SN of EUT
Hardware version
Software version
Test equipment Model/No. Effective date of calibration
3-31
value is within 80±1 bpm.
ECG Lead Off alarm behaves correctly. Yes No
Paced signals are detected and pace pulse marks are displayed Yes No
when [Paced] is set to [Yes]
The difference between the amplitude of the ECG calibration Yes No
square wave and that of the wave scale is not greater than 5%.
Resp test
The Resp wave is not distorted and the Resp value is within Yes No
40±2 rpm.
SpO2 test
Measure SpO2 on a healthy person’s finger and a Pleth wave and Yes No
PR value are displayed. The displayed SpO2 value is within
95%-100%
NIBP test
The difference is within ±3 mm when 0, 50 or 200 mmHg is set Yes No
for NIBP accuracy test.
There is no leakage with NIBP, or the manual leakage test result Yes No
does not exceed 6mmHg/min.
Temp test
The value displayed for each Temp channel of the monitor is Yes No
within 37±0.1ºC.
IBP test
The static pressure value displayed for each IBP channel is Yes No
within 200±2 mmHg.
The ART and LV waves for each IBP channel are displayed Yes No
correctly.
C.O. test
The TB value displayed on the monitor is within 37±0.1ºC. Yes No
The displayed C.O. value is within 5±0.25L/min. Yes No
Mainstream CO2 test
The mainstream CO2 is zeroed successfully and the waveform Yes No
baseline recovers to zero.
CO2 Apnea alarm behaves correctly. Yes No
The displayed CO2 value is within 6±0.05%. Yes No
Sidestream CO2 test
Block the gas inlet of the module or watertrap. The sidestream Yes No
CO2 flowrate is slower than 10ml/min and an alarm of CO2
Filterline Err is given. It indicates that there is no leakage.
3-32
The displayed CO2 value is within 6±0.05%. Yes No
Miscrostream CO2 test
Block the gas inlet of the module or watertrap. An alarm of CO2 Yes No
Filterline Err is given. It indicates that there is no leakage.
The displayed CO2 value is within 6±0.05% Yes No
AG test
When AG flowrate is slower than 10ml/min, an alarm of AG Yes No
Airway Occluded is given. It indicates that there is no leakage.
The fan inside the AG module works properly. Yes No
The measurement accuracy of CO2, N2O, O2 and AA (AA Yes No
represents an anaesthetic agent) meets the product specifications
in the Operator’s Manual.
ICG test
The measured results are as follows: HR=60±2 bpm, Yes No
VI=61±4/1000s, TFC=32±2/kOhms.
The measured results are as follows: HR=70±2 bpm, VI=48±4 Yes No
/1000s, TFC=32±2 / kOhms.
BIS test (you can select either method to perform the test)
Method 1: The BIS value measured on healthy, wide-awake Yes No
adult is within 80-100.
Method 2: Connect to the BIS simulator to perform a cyclic Yes No
impedance check. The EEG wave and BIS numeric are displayed
on the monitor.
RM test
The displayed TV is within 500±50ml and RR is within Yes No
20±1rpm.
CCO/SvO2 test
The CCO/SvO2 numerics displayed on the patient monitor and Yes No
Vigilance monitor are consistent.
The waves (at the ECG signal output port) displayed on the Yes No
oscillograph are consistent with the ECG calibration waves
displayed on the monitor screen.
The amplitude of electrical level at the signal output port of Yes No
MAP, CVP and SpO2 are 5±0.25V, 5±0.25V and 10±0.5V
respectively.
Nurse call relay performance test
The relay contacts are close when an alarm occurs. Yes No
Analog output performance test
3-33
The waves displayed on the oscillograph are identical with those Yes No
displayed on the monitor.
Electrical safety tests
Touchscreen calibration
The touchscreen is calibrated successfully. Yes No
Recorder check
The recorder can print ECG waves correctly and the printout is Yes No
clear.
Set the recorder to some problems such as out of paper, paper Yes No
jam, etc. the monitor gives corresponding prompt messages.
After the problem is removed, the recorder is able to work
correctly.
Automatic alarm recording for each parameter functions Yes No
correctly when parameter alarms occur.
Network print test
The network printer can print out ECG reports correctly. Yes No
Battery check
The monitor can operates correctly from battery power when an Yes No
AC power failure accidentally occurs.
T5 patient monitor can operate independently on a single battery. Yes No
The operating time of the battery meets the product Yes No
specification.
3-34
4 Troubleshooting
4.1 Introduction
In this chapter, patient monitor problems are listed along with possible causes and
recommended corrective actions. Refer to the tables to check the patient monitor, identify and
eliminate the troubles.
The troubles we list here are frequently arisen difficulties and the actions we recommend can
correct most problems, but not all of them. For more information on troubleshooting, contact
our Customer Service Department.
Printed circuit boards (PCBs), major parts and components in the patient monitor are
replaceable. Once you isolate a PCB you suspect defective, follow the instructions in Repair
and Disassembly to replace the PCB with a known good one and check that the trouble
disappears or the patient monitor passes all performance tests. If the trouble remains,
exchange the replacement PCB with the original suspicious PCB and continue
troubleshooting as directed in this chapter. Defective PCB can be sent to us for repair.
Some troubleshooting tasks may require you to identify the hardware version and status of
your patient monitor.
1. To view the information on system start time, self check, etc., select [Main Menu]→
[Maintenance >>]→[Monitor Information >>].
2. You can also view the information on the monitor’s current status by selecting [Main
Menu]→[Maintenance>>]→[Factory Maintenance>>]→enter the required password
→[Monitor Information >>].
4-1
4.4 Software Version Check
Some troubleshooting tasks may require you to identify the configuration and software
version of your patient monitor.
1. To view information on the system configuration and system software version, Select
[Main Menu]→[Maintenance>>]→[Software Version>>].
2. You can also view the information on system software version and module software
version by selecting [Main Menu]→[Maintenance>>]→[Factory Maintenance>>]→
enter the required password →[Software Version>>].
Before troubleshooting the patient monitor, check for technical alarm message. If an alarm
message is presented, eliminate the technical alarm first. For detailed information on
technical alarm message, possible cause and corrective action, refer to the patient monitor’s
Operation Manual.
4-2
4.6.2 Display Failures
4-3
Cables defective or 1. Check that the cables from the touchscreen to the
poorly connected. touchscreen control board, the touchscreen control
board to the button board, and the button board to
the mother board are correctly connected.
2. Check that the cables and connectors are properly
connected
Touchscreen control Replace the touchscreen control board
board defective
Button board defective. Replace the button board.
Touchscreen defective. Replace the touchscreen
Mother board defective Replace the mother board
Touch position Touchscreen not Calibrate the touchscreen
invalid calibrated
4-4
4.6.3 Module Rack Failures
SMR
Extension Cable 1. Check that the cable between SMR and main unit
SMR cannot defective or poorly is properly connected
identify connected 2. Check that the connecting cables and connectors
parameter are not damaged.
modules 3. Check that contact screws on SMR are tightly
screwed and properly contact the SMR.
Defective parameter Replace the suspicious parameter module with a
module known good module. Check if the patient monitor
identifies the replacement module. If yes, it means
that the original one is defective.
Wrong communication Upgrade the program of the module or SMR.
board software revision
Module (in some slots) Replace the Nios II module.
not recognized Replace the 8-slot module rack communication
board.
Power supply failure 1. Check if the voltage between two contact screws
in any slot reaches 12V DC. If yes and the
parameter module functions properly and the PCB
assembly in SRM might fail.
2. If there is no 12 VDC power sent to the SMR,
check whether the power voltage output to the
USB_Hub board by the power module reaches 12V.
If yes, the fuse of the USB interface board might
blow. Replace the USB_Hub board.
Cable defective or 1. Check that the cable between SMR interface
poorly connected board and communication board is properly
connected.
2. Check that connecting cables and connectors are
not damaged.
Nios II module loose or 1. Check that Nios II module is correctly plug ed
failure 2. If the symptom persists, replace the Nios II
module.
SMR interface board Replace the SMR interface board.
failure
4-5
SMR communication Replace the SMR communication board.
board failure
USB_Hub board failure Replace the USB_Hub board.
Mother board failure Replace the mother board.
Integral module rack
Integral module Module failure Replace parameter module. If a new module is
rack cannot identified, the original one is defective.
identify Cable defective or 1. Check that the cables from 3-slot module rack
parameter poorly connected communication board to MPM module rack
modules communication board, module rack to mother board
are properly connected.
2. Check that connecting cables and connectors are
not damaged.
Wrong communication Upgrade the program of the module or Integral
board software revision module rack.
Module (in some slots) Replace the corresponding module rack
unrecognized communication board.
Power supply to integral 1. Check if voltage between two contact screws in
module rack abnormal any slot reaches 12VDC. If yes and the parameter
module functions, PCB assembly in the SMR might
fail.
2. If there is no 12V sent to the integrated module
rack, check that power module output voltage to
mother board reaches 12V DC. If yes, mother board
might fail.
3-slot or MPM module Replace the 3-slot or MPM module rack
rack communication communication board.
board failure
Nios II module failure Replace the Nios II module.
Mother board failure Replace the mother board.
4-6
4.6.4 Alarm Problems
4-7
4.6.5 Button and Knob Failures
Symptoms Possible Cause Corrective Action
Buttons do not Cable defective or 1. Check that cable between button board and
work poorly connected mother board is properly connected.
2. Check that connecting cables and connectors are
not damaged.
Button board failure Replace button board.
Knob does not Cable defective or 1. Check that cables from knob to button board, and
work poorly connected button board to mother board are properly connected
2. Check that connecting cables and connectors are
undamaged.
Knob failure Replace the knob encoder.
Button board failure Replace the button board
4-8
4.6.7 Output Interface Failures
4-9
4.6.8 CF Card Problems
4-10
Cable defective or 1. Check that cable between battery interface
poorly connected board and power module is correctly
connected.
2. Check that cables and connectors are not
damaged.
Power board failure Replace power board
No +3.3 V output 1. Power supply 1. Turn off the patient monitor then restart it.
protected 2. If the problem remains, disconnect the AC
No +5.0 V output 2. Power board failure mains for 5 s and reconnect it, then restart the
patient monitor.
NOTE
z When the power module has a failure, it may cause problems to other components,
e.g. the monitor suddenly breaks down during start-up, as the power module may
have a power supply protection. In this case, troubleshoot the power module per
the procedure described in the table above.
z Components of the main unit, SMR and parameter modules are powered by the
power module. In the event that a component malfunctions, check if the operating
voltage is correct. Refer to 2 Theory of Operation for the operating voltage and
measurement points of each component.
4-11
4.6.10 Network Related Problems
4-12
4.6.11 Software Upgrade Problems
4-13
FOR YOUR NOTES
4-14
5 Repair and Disassembly
5.1 Tools
During disassembly and replacing, the following tools may be required:
Phillips screwdrivers
Small flat-bladed screwdrivers
Contact spanner
Tweezers
Sharp nose pliers
Sleeve
WARNING
z Before disassembling the monitor, be sure to eliminate the static charges first.
When disassembling the parts labeled with static-sensitive symbols, make sure you
are wearing electrostatic discharge protection such as antistatic wristband or
gloves to avoid damaging the equipment.
z Put the cables or wires in place when reassemble the monitor to avoid short circuit.
z When assembling the monitor, be sure to select proper screws. If an unfit screw is
tightened by force, the monitor may be damaged and the screw or the part may fall
off during use to cause unpredictable damage or human injury.
z Be sure to follow the correct sequence to disassembly the monitor. Otherwise, the
monitor may be damaged permanently.
z Be sure to disconnect all the cables before disassembling any parts. Be sure not to
damage any cables or connectors.
z Be sure to place the monitor face up when disassembling it. Otherwise, the screen
or the knob may be scratched or damaged.
5-1
5.3 Disassembling Procedure
5.3.1 Removing the Recorder
1. Open the recorder door and unscrew the two M3×6 screws.
2. Pull the two clips in the directions as indicated and meanwhile pull out the recorder.
NOTE
z Be sure not to damage the connecting cables or connectors when pulling out the
recorder.
5-2
3. Unscrew the M3×6 screw and unplug the recorder grounding cable and the cable
between the recorder and the mother board.
4. Pull the two clips backwards and remove the recorder driving board.
5-3
5. Pull the press bar upwards about 1 mm and then unplug the flexible cable. Remove the
cable that connects the driving board and the button board. Unscrew the PT2×6 screw
and remove the drive board’s grounding cable. Then take out the recorder driving board.
6. Unscrew the two PT2×6 screws and take out recorder’s button board.
5-4
7. Unscrew the PT2×6 screw. Prize the thermal printhead a little using a small flat-bladed
screwdriver to remove the printhead.
5-5
5.3.2 Separating the Front and Rear Housing
1. Remove the hook and than unscrew the four M3×12 screws, one of which can be seen
only when the battery door is openned.
5-6
NOTE
z Exercise care when pulling the front housing out. Be sure not to damage the cables
and connectors.
z Avoid pressing the knob on the table.
2. Separate the front and rear housing and unplug the connecting cable between button
board and main board as well as the cable between the LCD and the main board.
5-7
5.3.3 Removing the Power Switch & LED Board
1. Unplug the connecting cable between power switch & LED board and the button board.
Unscrew the two M3×6 screws and remove the power switch & LED board.
Disconnect the cable that connects the knob encoder and the button board. Then unscrew the
two M3×6 screws and take out the knob encoder.
5-8
5.3.5 Removing the Button Board
1. Disconnect the cables from the button board to the alarm LED board, backlight board
and touchscreen control board.
2. Remove the grounding spring and then unscrew the three PT3×8 screws and take out
the button board.
NOTE
z Do not forget the grounding spring when reassembling..
5-9
5.3.6 Removing the Touchscreen Control Board
1. Unplug the cables respectively from the touchscreen and button board to the touchscreen
control board. Then, unscrew the two M3×6 screws and remove the touchscreen
control board.
5-10
2. Unplug the cables respectively from the button board and the LCD to the backlight
board. Then, unscrew the two M3×6 screws to remove the inverter.
CAUTION
z Do not touch the LCD.
z Disassemble the LCD in an environment as dust-free as possible.
1. Unscrew the eight M3×6 screws and remove the LCD with care. Do not touch the LCD
surface and prevent it from being contaminated by dust.
5-11
Do not touch the
LCD surface
2. Unscrew the four M3×6 screws underneath the screen cover and then remove the LCD.
5-12
Heat conducting glue
5-13
5.3.12 Removing the Integral Module Rack
1. Disconnect the cable that connects the integral module rack and the mother board.
Unscrew the five M3×8 screws and remove the integral module rack.
5-14
2. Disconnect the cable that connects the MPM module rack communication board and the
3-slot module rack communication board. Release the two snaps and unplug the NiosII
module on the 3-slot module rack.
NiosII module
3. Unscrew the eight M3×6 screws and then remove the 3-slot module rack
communication board and MPM module rack communication board.
NOTE
z Do not forget the grounding spring when reassembling..
5-15
3-slot module rack MPM module rack
communication board communication board
4. Unscrew the hex nut assy using the sleeve. Then separate the washer, spring and contact
screw from each other.
Washer
Leaf
5-16
5.3.13 Removing the CF Card Assembly
1. Unplug the cable that connects the CF card assembly and the mother board. Then,
unscrew the two M3×6 screws and remove the CF card assembly.
2. Unscrew the two M3×6 screws and remove the CF card assembly with the shield.
NOTE
z When reassembling the CF card assembly, be sure to install the CF card door first.
5-17
5.3.14 Removing the wireless AP assembly
5.3.14.1 Removing the internal wireless AP
1. Disconnect the wireless AP cable. Then unscrew the two M3×6 screws to remove the
wireless AP assembly.
5-18
5.3.14.2 Removing the external wireless AP
1. Disconnect the network cable and the power cord
2. Press the leaf on the fix board with forceps; push the AP and installation board upwards.
Then remove the AP and installation board.
Installation board
3. Unscrew the two M3×8 screws and take out the fix board.
5-19
5.3.15 Removing the Main Board
Unplug all the cables on the mother board. The numbers beside the connectors indicates what
device is connected with the connector.
J4 Button board J17 speaker
J5 Recorder J19 LCD
J6 DVI interface board J9 Wireless AP
J7 Battery interface board J23 Fan
3-slot module rack
J10 CF card board J25
communication board
J12 power board J18、J26 USB_Hub board
5-20
2. Unscrew the 4 M3×6 screws and take out the main board assembly.
Ring
NOTE
z Since the main board assembly is connected with the power module via a butt
socket and the CPU radiator may be adhered to it, the main board assembly should
be removed with force. Take care not to damage the butt socket.
3. Unscrew the 4 M2.5×6 screws on the CPU board and vertically separate the CPU board
and the mother board. Take care not to damage the butt socket.
5-21
Butt socket to
power module
CPU board
Button cell
5-22
5.3.17 Removing the Power Module Assembly
1. Unscrew the four M3×12 screws and remove the power module assembly.
2. Unscrew the three M3×12 screws and remove the power supply cover.
5-23
3. Lift the power board with a small flat screwdriver. Then, turn it over.
4. Unplug the cable between the AC input filter and the power board, then remove the
power board.
Equipotential Pillar
NOTE
z Since the power board may be adhered to the insulator, be careful not to damage
the parts, connectors and cables on the power board when prizing it.
5-24
5.3.18 Removing the Main Support
1. Unscrew the five M3×6 screws and disassemble the main support.
Note
z Be sure to remove the power module first before removing the main support.
5-25
2. Open the interface board cover and unscrew the four M3×6 screws, then, unplug the
interface board assembly.
3. Unplug the cables on the interface board. Then unscrew the two M3×6 screws and
remove the USB_Hub board.
5-26
4. Tear the insulating pad off the interface board. Unscrew the two M3×6 screws on the
DVI interface board. Than unscrew the two screws beside the DVI socket , the two
screws beside micro-D socket and the two M2.5×6 screws.
NOTE
z Be careful not to damage the insulation between the DVI interface board and the
USB_Hub board. If it is damaged, stick a new one.
5-27
5.4 Removing the SMR Assembly
1. First remove the 4 screw covers and then unscrew the 4 M3×8 screws.
Right-side
Left-side board
2. Pull the left- and right-side boards outwards. Be sure to place the rubber ring in position
when reassembling the right-side board.
5-28
3. From the left side, remove the cable that connects the SMR interface board and the SMR
communication board. Then take out the SMR from its housing.
SMR Housing
4. Release the two clips and take out the SMR interface board. Be sure not to damage the
snap slot on the left side.
5. Remove the LED indicator, the light conductor and the cable that connects the SMR
communication board and the LED board.
5-29
6. Release the clips and take out the Nios II module. Then unscrew the six M3×6 screws
and remove the SMR communication board.
5-30
7. Use a socket wrench to unscrew the hexagon nut and countersunk external toothed lock
washer assembly which can be further separated into the washer, springlet and contact
screw.
5-31
5.5 Disassembling Modules
WARNING
z For a reassembled module, a patient leakage current test must be performed
before it is used again for patient monitoring.
z Make sure the monitor is off before disassembling the modules.
The monitor supports three types of modules, single-slot modules, 2-slot modules and 3-slot
modules. The following part describes two typical disassembling procedures.
1. Unscrew the two contact screws andф3 spring washers on the back of the module with
a dedicated contact spanner.
Contact screw
5-32
2. Unlock the snap close by pressing it down about 1 mm with a flat screwdriver. At same
time, push the snap plate forward with your thumb until the snap close separate from its
counterpart. Lift the snap plate with the flat screwdriver and remove it from the ICG
module. In case the snap close relocks the snap plate when the end of the snap plate
reaches the snap close, push the snap plate forward softly with the flat screwdriver.
Snap plate
3. Unscrew the M3×6 screw. Then, press down, in turn, the two clips that engage the front
panel. At same time, separate the front panel from the module’s outer housing.
5-33
4. Remove the front panel carefully to avoid damaging the cables. The ICG module has an
inner housing and an outer housing. Press the two clips on the inner housing about 1mm
inwards to separate the inner and outer housing. Then, take off the outer housing.
5. The inner housing consists of a left and a right side cover. Release the three clips as
shown in the figure below to separate the two side covers.
5-34
6. Take out the non-isolated power board and disconnect all the cables from it.
7. Take out the infrared communication board and disconnect all the cables from it.
8. Disconnect all the cables from the PCBA and remove the front panel with cables on it.
5-35
5.5.2 Disassembling CO2 Module
1. Remove the four contact screws on the back and the two snap plates at the bottom and
then unscrew the two M3×6 screws by referring to the procedure as described in 5.5.1
Disassembling the ICG Module.
2. Remove the module’s front panel by referring to the procedure as described in 5.5.1
Disassembling the ICG Module. Then, press the two clips on the inner housing about
1mm inwards to separate the inner and outer housing. Then, take off the outer housing.
5-36
3. Hold the inner housing with both hands. Press the snap side with your thumb and push
the other side with the index finger and the middle finger to separate the inner housing
into two halves.
5-37
4. Remove the module infrared communication backboard and disconnect all the cables
from it.
5-38
5. Disconnect the cables from the button board and unscrew the PT3×8 screw. Then
release the two clips and take out the button board. After that, disconnect the cable to the
fan and remove the button board.
5-39
6. Unscrew the two screws on the front panel. Disconnect the tubing between the watertrap
assembly and CO2 parameter board. Disconnect the cable between the watertrap and
CO2 parameter board. Then take out the watertrap connecter assembly.
5-40
7. Disconnect the tubing between the CO2 parameter board and the front panel. Then
release the four clips and remove the CO2 parameter board.
NOTE
z When reinstalling, do not fold the tubings.
5-41
FOR YOUR NOTES
5-42
6 Parts
6.1 Introduction
This chapter contains the exploded views and parts lists of the main unit, satellite module
rack and the parameter modules of the patient monitor. It helps the engineers to identify the
parts during disassembling the patient monitor and replacing the parts.
Remark: In the following tables, the P/N with the mark * is the specified P/N for DPM6
Standard configuration model.
6-1
6.2 Main Unit
6-2
6.3 Front housing Assembly
Exploded View
Parts List
6-3
7 6802-30-66812 Button board 1
8 M04-003105--- Tapping screw PT3×8 1
9 M04-004012--- Crosshead screw M3X6 13
6802-30-66901 or
10 12.1" LCD assembly (anti-glare screen) 1
6802-30-66772(optional)
11 0000-10-10789 Optical Encoder 16 steps 5VDC Dip6 1
12 042-000693-00 Encoder mounting board 1
13 6802-20-66729 Heat conductor for the LED cover 1
14 M04-051003--- Crosshead tapping screw PT2X6 1
15 6802-30-66682 LED board 2
16 6802-20-66690 Light conduction block 2 1
17 6802-20-66689 Light conduction block 1 1
18 6802-20-66688 Alarm LED cover 1
19 M6T-040001--- Clamp spring.1707P 1
6-4
6.3.2 12.1” LCD with Touchscreen
Exploded View
Parts List
6-5
9 M04-004012--- Crosshead screw M3X6 13
6802-30-66902 or
10 12.1" LCD assembly (touchscreen) 1
6802-30-66773(optional)
11 0000-10-10789 Optical Encoder 16 steps 5VDC Dip6 1
12 042-000693-00 Encoder mounting board 1
13 6802-20-66729 Heat conductor for the LED cover 1
14 M04-051003--- Crosshead tapping screw PT2X6 2
15 6802-30-66682 LED board 1
16 6802-20-66690 Light conduction block 2 1
17 6802-20-66689 Light conduction block 1 1
18 6802-20-66688 Alarm LED cover 1
19 M6T-040001--- Clamp spring.1707P 1
6-6
Parts List
6-7
6.3.4 12.1” Screen Assembly (with touchscreen)
Exploded View
Parts List
6-8
12 M04-004015--- Crosshead screw with washer M3X8 4
13 6802-20-66795 Screen cover 1
14 6802-20-66696 Touchscreen strip 1 1
15 6802-20-66697 Touchscreen strip 2 2
16 0000-10-10799 Touchscreen, 12.1” 1
17 6802-20-66801 Touchscreen water-proof strip 1
18 6802-20-66739 Touchscreen strip 4 2
19 6802-20-66738 Touchscreen strip 3 2
Exploded View
6-9
Parts List
6-10
6.4.2 Battery Compartment Assembly
Exploded View
Parts List
6-11
6.4.3 Power Module assembly
Exploded View
Parts List
6-12
6.4.4 Interface Board Assembly
Parts List
6-13
6.4.4.2 Interface Board Assembly(6812-30-66994)
Part List
6-14
6.4.4.3 Interface Board Assembly(115-003230-00)
Part List
6-15
6.4.5 Main Board Assembly
Exploded View
Parts List
6-16
6.4.6 Integral module rack
Exploded View
Parts List
6-17
6.4.7 Main Support Assembly
Exploded View
Parts List
6-18
6.4.8 Rear Housing Assembly
Exploded View
Parts List
6-19
6.4.9 CF Card Assembly
Parts List
6-20
CF Card Slot Cover Kit(6812-30-66995)
Parts List
6-21
6.4.10 6802 Internal Wireless AP Assembly
Exploded View
Parts List
6-22
6.4.11 Recorder Assembly
Exploded View
Parts List
6-23
6.5 SMR
Exploded View
Parts List
6-24
6.5.2 SMR Inside Assembly
Exploded View
Parts List
6-25
6.6 Parameter Modules
Exploded View
Parts List
6-26
8 6800-20-50275 2-slot module inner housing, right side 1
9 M51A-30-80924 NIBP&MPM analog assembly 1
10 M51A-30-80870 MPM front housing assembly 1
11 M04-005005--- Crosshead screw M3×6 2
12 6800-20-50274 2-slot module inner housing, left side 1
13 M04-011002--- M3 nut with spring washer 2
14 6800-20-50292 Fixer 2
15 6800-20-50870 Cushion 2
Exploded View
6-27
Parts List
6-28
6.6.3 RM Module
Exploded View
Parts List
6-29
13 6800-30-50812 RM module infrared communication board 1
14 M04A-30-58452 RM module PCB assembly 1
15 6800-20-50270 Single-slot module inner housing, right side 1
16 M04-005005--- Crosshead screw M3×6 1
17 6800-30-50152 RM module infrared detecting board 1
18 6800-20-50394 Snap close 1
19 6800-20-50286 Locking device 1
20 6800-30-50489 RM connector assembly 1
Exploded View
6-30
Parts List
6-31
6.6.5 AG Module
Exploded View
Parts List
6-32
6 6800-20-50394 latch 1
7 6800-21-50310 Bisx connecter cable 1
8 6800-20-50164 Module fan and cable 1
9 6800-20-50540 Module fan cushion 4
10 6800-20-50289 Fan pressing plate 1
11 M04-051003--- Crosshead tapping screw PT2X6 6
12 9200-21-10605 AG module box 1
13 6800-20-50290 Aluminium support rack 1
14 9200-10-10529 AG module 1
Volume measuring fixing washer (mold
15 3001-10-06985 3
WSR-3149)
16 M04-011002--- M3 nut with spring washer 4
17 6800-30-50097 Module infrared communication backboard 2
18 6800-20-50292 Fixer 4
19 6800-20-50278 spanner 2
20 6800-20-50293 screw 4
21 M04-000104--- Spring washer 4
22 6800-20-50279 Infrared light filter 2
23 6800-20-50277 AG module rear housing 1
24 6800-20-50340 Waterproof seal 03 1
25 M04-006512--- Crosshead screw M4×6 2
26 6800-20-50291 O2 module mount 1
27 M04-004012--- Crosshead screw M3×6 8
28 9200-10-10531 O2 module 1
29 6800-20-50281 Infrared communication backboard support rack 1
30 6800-30-50092 Isolating power board 1
31 M04-000405--- Crosshead screw M3×8 8
32 6800-20-50699 AG module insulating pad 4
33 M04-003105--- Tapping screw PT3×8 1
34 6800-30-50118 AG/CO2 button board 1
35 6800-20-50283 Double module button pressing plate 1
36 6800-20-50285 Double module silicone button 1
37 9200-10-10591 AG watertrap rack 1
38 9200-10-10560 AG watertrap connector (with screw/60-13510-00) 1
6-33
6.6.6 BIS Module
Exploded View
6-34
Parts List
6-35
6.6.7 IBP Module
Exploded View
Parts List
6-36
14 6800-20-50268 Single-slot module rear housing 1
15 6800-20-50338 Waterproof seal 01 1
16 6800-30-50097 Module infrared communication backboard 1
17 6800-20-50270 Single-slot module inner housing, right side 1
18 M04-003105--- Tapping screw PT3×8 1
19 6800-30-50114 Button board for Single-slot module 1
20 6800-20-50282 Key pad fixture for single-slot module 1
21 6800-20-50284 Key pad for single-slot module 1
Exploded View
6-37
Parts List
6-38
6.6.9 Oridion CO2 Module
Exploded View
Parts List
6-39
15 6800-20-50278 Snap plate 1
16 6800-20-50338 Waterproof seal 01 1
17 6800-20-50292 Fixer 2
Oridion CO2 module infrared communication
18 6800-30-50806 1
board
19 M04-011002--- M3 nut with spring washer 2
20 6800-20-50270 Single-slot module inner housing, right side 1
21 9201-30-35959 microstream CO2 module connector 1
22 M04-005005--- Crosshead screw M3×6 1
23 M04-003105--- Tapping screw PT3×8 2
24 6800-20-50286 Locking device 1
25 9201-20-36010 Torsion spring washer 1
26 6800-20-50394 Snap close 1
27 9201-20-35961 Torsion spring for microstream CO2 connector 1
6-40
Parts List
6-41
6.7 Remote Display Box
Exploded View
Part List
6-42
15 6800-20-50164 Module fan and cable 1
16 M04-004012--- Cross pan head screw with washer M3X6 10
MCF547x CPU module (basic
17 6800-30-50058 1
configuration/lead-free process)
18 M04-051045--- Cross pan head screw M2.5X6 4
19 M12A-20-75105 CIS box cushion 4
20 M04-000505--- Cross pan head screw M3X20 4
6.8 Wireless AP
Exploded View
Part List
6-43
4 9201-20-36109 Wireless network card spacer 2
9201-20-36009-51 or Wireless network card installation board (ASUS)
5 9201-20-35917-51(configured Wireless network card installation board 1
with Dlink AP) (DLINK)
6 9201-20-36110 Overlay of wireless network card fixed board 1
0000-10-10777 or Wireless AP 54Mbps mini-type (ASUS)
7 1
0000-10-11296 Wireless AP 2.4GHz 54Mbps(DLINK)
6-44
6.9 Replaceable Parts
To replace the parts, please refer to 5 Repair and Disassembly and the exploded views above.
NOTE
z Here we list most replaceable parts. If you need more parts, please contact our
Customer Service Department.
6-45
6802-20-66650 Flat cable connecting the LCD and the mother board 1
Cable connecting the alarm LED board and the button
6802-20-66670 1
board
Cable connecting the power switch & LED board and
6802-20-66671 1
button board
Cable between the touchscreen control board and the
6802-20-66672 1
button board
6802-30-66890 DPM6 service kit of anti-glare screen front housing 1
6802-30-66891 DPM6 service kit of touchscreen front housing 1
6812-30-66986 DPM6(6812) service kit of anti-glare screen front housing 1
6812-30-66987 DPM6(6812) service kit of touchscreen front housing 1
Main unit
6006-20-39435 Recorder cover 1
6802-20-66665 Cable connecting the recorder and the mother board 1
6802-20-66666 Cable connecting the CF card and the mother board 1
6802-20-66684 Cable connecting the button board and the mother board 1
043-000059-00 or Interface board cover (new cover)
*6812-20-67000-51 Interface board cover (basic) 1
or 043-000472-00 Interface board cover
6802-20-66717 Main support 1
6802-20-66718 Recorder fixing plate 1
6802-30-66763 Battery compartment assembly 1
6802-30-66653 Battery interface board 1
Cable connecting the Integral module rack and the mother
6802-20-66799 1
board
6802-30-66767 or
*6812-30-66993 or Master control board assembly 1
115-003231-00
6802-30-66769 or
*6812-30-66994 or Interface assembly 1
115-003230-00
115-001906-00 or 6802 CF card assembly (211 driving board)
1
*6812-30-66995 CF card slot cover kit
6802-30-66768 Fan assembly 1
6802-20-66668 Speaker and cables 1
TR6F-30-67306 TR6F recorder 1
6802-30-66770 Power module assembly 1
6-46
6802-30-66651 Power board 1
6800-30-50073 MPM module rack communication board 1
6800-30-50075 NiosII module 1
Cable connecting the main unit and the infrared
6802-20-66669 1
communication board
051-000244-00 6802 3-slot module rack communication board 1
6800-20-50198-51 Key pad 1
6802-30-66766 Rear housing assembly 1
Cable connecting the main board and the DIV interface
6800-20-50672 1
board
6800-20-50673 Cable connecting the main board and the USB_Hub board 1
Cable connecting the DVI interface board and the mother
6802-20-66664 1
board
6802-20-66675 Cable connecting USB_Hub board and the mother board 1
6802-30-66659 or USB Hub board
*6812-30-66999 or 6812 network interface board 1
051-000020-00 USB interface board (no analog output)
6802-30-66657 or DVI interface board or
051-000019-00 or DVI interface board (can support IABP) or 1
051-000019-01 DVI interface board (standard configuration)
6.9.2 SMR
6-47
6.9.3 Parameter Modules
6-48
6800-30-50130 Masimo SpO2 flexible cable kit
6800-20-50662 Air pump cable
6800-20-50663 Fast-release valve cable
6800-20-50664 Slow-release valve cable
6800-20-50674 Cable from ICG module to infrared communication board
6800-20-50683 Mindray CO2 infrared communication cable
6800-20-50306 AG module cable
6800-20-50309 ICG module communication cable
6800-21-50310 BIS interface cable
6800-21-50311 CO interface cable
6800-21-50312 IBP interface cable
6800-21-50313 Mainstream CO2 interface cable
6800-20-50315 ICG power cord
6800-20-50316 RM infrared detection board cable
6800-20-50160 Module button board cable
040-000125-00 Patient Interface Cable (BIS module service part)
040-000674-00 For service only, BISx Kit (186-0199-MR)
040-000675-00 For service only, BISx4 Kit (186-1030-MR)
040-000676-00 For service only, BISx Host Cable (186-0201-MR)
6-49
FOR YOUR NOTES
6-50
7 Upgrade
7.1 Introduction
You can upgrade parameter modules, functional assemblies and software by connecting the
patient monitor to a PC running the System Update Tool.
NOTE
z If you have to disassemble the patient monitor for software upgrade, be sure to
eliminate the static charges before disassembling the equipment. When
disassembling the part labeled with a ESD warning symbol, make sure you are
wearing electrostatic discharge protection such as antistatic wristband or gloves to
avoid damaging the equipment.
z Properly connect and route the cables and wires when reassembling the equipment
to avoid short circuit.
z Select appropriate screws to assemble the equipment. If unfit screws are tightened
by force, the equipment may be damaged and the screws or part may fall off
during use, causing unpredictable equipment damage or human injury.
z Follow correct sequence to disassembly the equipment. Otherwise, the equipment
may be damaged permanently.
z Disconnect all the cables before disassembling any parts. Be careful not to damage
any cables or connectors.
z Properly place removed screws and disassembled parts, preventing them from
being lost or contaminated.
7-1
7.2 Upgrading Parameter Modules
You can upgrade the following parameter modules:
Parameter
PN Description Remark
module
MPM Main unit of MPM-1 module (Mindray
801-6800-00060-00 /
module SpO2, 3/5-lead ECG)
Main unit of MPM-2 module (Masimo
801-6800-00062-00 /
SpO2, 3/5-lead ECG)
Main unit of MPM-3 module (Nellcor
801-6800-00064-00 /
SpO2, 3/5-lead ECG)
Main unit of MPM-4 module (Mindray
801-6800-00065-00 /
SpO2, 12-lead ECG)
Main unit of MPM-5 module (Masimo
801-6800-00067-00 /
SpO2, 12-lead ECG)
Main unit of MPM-6 module (Nellcor
801-6800-00069-00 /
SpO2, 12-lead ECG)
Main unit of MPM-7 module (Mindray
801-6800-00070-00 /
SpO2, 3/5-lead ECG, without IBP)
Main unit of MPM-8 module (Masimo
801-6800-00072-00 /
SpO2, 3/5-lead ECG, without IBP)
Main unit of MPM-9 module (Nellcor
801-6800-00074-00 /
SpO2, 3/5-lead ECG, without IBP)
Main unit of MPM-10 module (Mindray
801-6800-00075-00 /
SpO2, 12-lead ECG, without IBP)
Main unit of MPM-11 module (Masimo
801-6800-00077-00 /
SpO2, 12-lead ECG, without IBP)
Main unit of MPM-12 module (Nellcor
801-6800-00079-00 /
SpO2, 12-lead ECG, without IBP)
IBP module IBP module upgrade package (without
6800-30-50850 /
accessories)
C.O. module CO module upgrade package (without
6800-30-50849 /
accessories)
7-2
CO2 module M02B CO2 module upgrade package
6800-30-50139 (for adult and pediatric patients, with Sidestream
accessories)
M02B CO2 module upgrade package
6800-30-50141 (for neonatal patient, with Sidestream
accessories)
Oridion CO2 module upgrade
6800-30-50820 Microstream
package (with accessories)
Capnostat CO2 module upgrade
6800-30-50852 Mainstream
package (with accessories)
AG module AG module upgrade package (with
6800-30-50841 /
O2, BIS, and accessories
AG module upgrade package (with
6800-30-50842 /
O2 and accessories
AG module upgrade package (without
6800-30-50843 /
O2, with BIS and accessories
AG module upgrade package (without
6800-30-50844 /
O2, with accessories
ICG module ICG module upgrade package (with
6800-30-50854 /
accessories)
BIS module BIS module upgrade package (for
6800-30-50427 /
pediatric patients, with accessories)
BIS module upgrade package (with
6800-30-50880 /
accessories)
RM module RM module upgrade package (with
6800-30-50853 /
accessories)
CCO/SvO2
801-6800-00104-00 CCO/SvO2 module upgrade package /
module
You can plug and unplug parameter modules during patient monitoring.
Refer to the Operator’s Manual for the use of parameter modules.
7-3
7.3 Upgrading Functional Assemblies
You can upgrade the following functional assemblies:
Functional
PN Description Remark
assembly
Internal AP,
6802 wireless network
801-6802-00030-00 for standard- configured
upgrade kit
patient monitor
Wireless Internal AP,
network 6802 wireless network
801-6802-00031-00 for fully configured
upgrade kit
patient monitor
Analog
801-6802-00006-00 DVI interface board (FRU) /
output
For fully configured
801-6802-00035-00 CIS kit (InfoNode-OR)
patient monitor
CIS
For standard- configured
801-6802-00032-00 CIS kit (InfoNode-OR)
patient monitor
The patient monitor can be connected to network through wireless AP. Authorized personnel
are required to connect and set up the wireless network, and then carry out the performance
test.
7-4
7.3.3 Upgrading Recorder
Refer to corresponding section to install the recorder in your patient monitor.
Refer to the Operator’s Manual for the use of recorder.
NOTE
z When upgrading wireless network, analog output and CIS function for a patient
monitor with standard configuration, you have to replace old PCBAs in the patient
monitor with corresponding PCBAs included in the upgrade kit and remove the
covers of related connectors.
7-5
7.4 Upgrading Software
You can upgrade the software with the System Update Tool (PN: 6800-30-50771) through
network.. This tool can directly run on a PC. Through network or by connecting the patient
monitor to a PC via a crossover network cable, you can upgrade the following programs:
7-6
M25P16 software for M51A
M51A-30-80956 module DSP board, Mortara /
algorithm
Software upgrade is taken in the sequence of BIOS program → system software package
(including system software, language library, and BMP resource files) → FPGA package
(including mother board FPGA software and audio data files)→module rack FPGA package
→ MPM module software.
For example, to upgrade BIOS program from version 2.0 to 3.0 or greater,
1. Run the System Update Tool, version 3.0.
2. Download the BIOS upgrade program (110-000296-00). Create a system package using
the BIOS upgrade program and download it to the patient monitor. Turn off the patient
monitor after you finish downloading the package.
3. Select BIOS package version 3.0 or greater, and then select the “Start” button on the
System Update Tool screen. Turn on the patient monitor by pressing the power switch
(you are not allowed to press other buttons at same time). Thus you can upgrade the
BIOS program to version 3.0.
It should be noted that the patient monitor shows a blank screen for about 20 seconds when
you turn on the patient monitor for the first time after successful software upgrade. This is
because the new BIOS program is restoring the master boot from backup BIOS program.
7-7
7.4.1.3 Upgrading FPGA Program
If your FPGA program is version 1.0, first you have to upgrade it to version 2.0 using the
System Update Tool version 1.4, and then upgrade it to the latest version using the System
Update Tool version 2.0 or greater.
Because two display memory models are available for the mother board, there are two mother
board FGPA programs. The two FGPA programs can be created into one package to upgrade
the FPGA programs for mother boards equipped with different display memories.
The audio data file shall be upgraded at same time when FPGA program is upgraded.
For details, refer to the help and instructions included in the System Update Tool, or consult
your service personnel.
CAUTION
z Disconnect the patient monitor from patient and make sure important data are
saved before upgrade.
z Do not shut down or power off the equipment when upgrading the BIOS program
and FPGA program. Otherwise, the equipment may break down.
z Program upgrade should be performed by qualified service personnel only.
NOTE
z After upgrading the BIOS program, you have to upgrade system program and
other programs to ensure compatibility.
z Make sure the version of the upgrade package is you desired one. If you want to
obtain the latest upgrade package, contact Mindray Customer Service Department.
z To upgrade the MPM module from Mindray ECG algorithm to Mortara ECG
algorithm, you have to send the MPM module to manufacture.
7-8
A Electrical Safety Inspection
The following electrical safety tests are recommended as part of a comprehensive preventive
maintenance program. They are a proven means of detecting abnormalities that, if undetected,
could prove dangerous to either the patient or the operator. Additional tests may be required
according to local regulations.
All tests can be performed using commercially available safety analyzer test equipment.
These procedures assume the use of a 601PROXL International Safety Analyzer or equivalent
safety analyzer. Other popular testers complying with IEC 60601-1 used in Europe such as
Fluke, Metron, or Gerb may require modifications to the procedure. Follow the instructions
of the analyzer manufacturer.
The consistent use of a safety analyzer as a routine step in closing a repair or upgrade is
emphasized as a mandatory step if an approved agency status is to be maintained. The safety
analyzer also proves to be an excellent troubleshooting tool to detect abnormalities of line
voltage and grounding, as well as total current loads.
A-1
A.1 Power Cord Plug
The Power Plug
Contextual Inspection
A-2
A.3 Device Labeling
Check the labels provided by the manufacturer or the healthcare facility are present and
legible.
Preparation
1. First select the test current that will be used for performing the Protective Earth
Resistance test by pressing AMPERES (SOFT KEY 3).
2. Connect the test lead(s) between the RED input jack and the GREEN input jack.
3. Press CAL LEADS. The 601PRO will measure the lead resistance, and if less than 0.150
Ohms, it will store the reading and subtract it from all earth resistance readings taken at
the calibrated current.
If the calibration fails, the previously stored readings will be used until a passing calibration
has occurred.:
WARNING
z During Earth Resistance testing, the DUT must be plugged into the 601PRO
front outlet. If the DUT fails Earth Resistance, discontinue tests and label the
device defective.
A-3
To Perform the Test
1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet.
2. Attach the 601PRO RED input lead to the device’s Protective Earth terminal or an
exposed metal area.
3. Press shortcut key 3. The Protective Earth Resistance test is displayed.
4. Press SOFT KEY 3 to select a test current (1AMP, 10AMP, or 25AMP). The selected
test current is displayed in the upper right corner of the display.
5. Press START TEST to start the test. The test current is applied while resistance and
current readings are taken. This takes approximately 5 seconds.
6. Press the print data key at any time to generate a printout of the latest measurement(s).
NOTE
z When "Over" is displayed for Ohms, this signifies that a valid measurement was
not obtained because either an open connection was detected or that the
measurement was not within range. Readings greater than 9.999 Ohms will be
displayed as Over.
In Case of Failure
Once it reaches the limitation, stop using and inform the Customer Service Engineer for
analysis and disposal.
LIMITS
ALL COUNTRIES R = 0.2Ω Maximum
A-4
A.5 Earth Leakage Test
Run an Earth Leakage test on the device being tested before performing any other leakage
tests.
Earth Leakage Current, leakage current measured through DUT outlet Earth
Earth Leakage Current AP-EARTH (ALL Applied Parts connected to Earth), leakage
current measured through DUT outlet Earth
There is no need to attach a test lead; the 601PRO automatically connects the measuring
device internally.
SOFT KEY 1 toggles the DUT outlet Polarity from Normal to Off to Reverse.
SOFT KEY 2 toggles the DUT outlet from Earth to No Earth.
SOFT KEY 3 toggles the DUT outlet from L2 to No L2.
SOFT KEY 4 toggles the AP to Earth to No AP to Earth.
4. Press the print data key at any time to generate a printout of the latest measurement.
A-5
In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
USA: 300 μA Normal Condition
1000 μA Single Fault Condition
OTHER COUNTRIES: 500 μA Normal Condition
1000 μA Single Fault Condition
Preparation
Perform a calibration from the Mains on Applied Part menu.
A-6
WARNING
z If all of the applied parts correspond to the instrument type, the applied parts
will be tied together and one reading will be taken. If any of the applied parts
differ from the instrument type, all applied parts will be tested individually,
based on the type of applied part. This applies to Auto and Step modes only.
4. Press APPLIED PART (SOFT KEY 4) at any time to select the desired applied part
leakage current.
5. Modify the configuration of the front panel outlet by pressing the appropriate SOFT
KEY on the 601PRO.
6. Press the print data key at any time to generate a printout of the latest measurement.
NOTE
z If the current test standard being used does not include Patient Leakage DC
readings, or the DC option is not enabled, then DC readings will not be available
through the APPLIED PART SOFT KEY selections. Refer to Chapter 8,
Standards and Principles.
In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
A-7
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
USA:
For ECG Input and ECG Input and other applied parts
OTHER COUNTRIES:
For ECG Input (Defibrillator proof)
A-8
The following outlet conditions apply when performing the Mains on Applied Part test.
Normal Polarity;
Reversed Polarity
Preparation
To perform a calibration from the Mains on Applied Part test, press CAL (SOFT KEY 2).
1. Disconnect ALL patient leads, test leads, and DUT outlet connections.
2. Press CAL to begin calibration, as shown:
If the calibration fails, the previously stored readings will be used until a passing
calibration has occurred. Also, the esc/stop key has no effect during calibration.
3. When the calibration is finished, the Mains on Applied Part test will reappear.
WARNING
z A 2-beep-per-second signal indicates high voltage present at the applied part
terminals while a calibration is being performed.
z High voltage is present at applied part terminals while measurements are being
taken.
A-9
5. Select the desired outlet configuration and applied part to test using the appropriate
SOFT KEYS:
6. Press START TEST (SOFT KEY 1) to begin the test.
7. Press the print data key to generate a printout of the latest measurement.
NOTE
z If all of the applied parts correspond to the instrument type, the applied parts
will be tied together and one reading will be taken. If any of the applied parts
differ from the instrument type, all applied parts will be tested individually,
based on the type of applied part. This applies to Auto and Step modes only.
In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
USA
For ECG Input and ECG Input and other applied parts
50μA
A-10
OTHER COUNTRIES:
For ECG Input
50μA
For ECG Input and other applied parts
5000μA
Preparation
1. From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO
front panel outlet, and turn on the device.
2. Attach the patient leads to the 601PRO ECG jacks.
3. Define the Lead Types from the View Settings Option (refer to: Lead Type Definitions
in Section 5 of this chapter).
4. Press shortcut key 8. The Patient Auxiliary Current test is displayed, and the test begins
immediately. Display values are continuously updated until another test is selected.
NOTE
z If the current test standard being used does not include Patient Auxiliary
Current DC readings, or the DC option is not enabled, then DC readings will not
be available through the APPLIED PART SOFT KEY selections.
A-11
In Case of Failure
Check any broken of the enclosure. Replace any defective part.
Inspect wiring for bad crimps, poor connections, or damage.
Test the wall outlet; verify it is grounded and is free of other wiring abnormalities.
Notify the user or owner to correct any deviations. As a work around, check the other
outlets to see if they could be used instead.
Change another probe to confirm if the fail is caused by console.
Inspect wiring for bad crimps, poor connections, or damage.
If the leakage current measurement tests fail on a new unit and if situation can not be
corrected, submit a Safety Failure Report to document the system problem. Remove unit
from operation.
If all else fails, stop using and inform the Customer Service Engineer for analysis and
disposal.
LIMITS
USA
For ECG Input and ECG Input and other applied part
10μA Normal Condition
50μA Single Fault Condition
OTHER COUNTRIES:
For ECG Input
10μA Normal Condition
50μA Single Fault Condition
For ECG Input
100μA Normal Condition
500μA Single Fault Condition
A-12
ELECTRICAL SAFETY INSPECTION FORM
American version
Overall assessment:
□ Scheduled inspection Test item: 1, 2, 3, 9
□ Unopened repair type Test item: 1, 2, 3, 9
□ Opened repair type, not modify the Test item: 1, 2, 3, 4, 5, 9
power part including transformer or
patient circuit board
□ Opened repair type, modify the power Test item: 1, 2, 3, 4, 5, 6, 7, 8, 9
part including transformer or patient
circuit board
Location Technician
Equipment Control Number
Manufacturer Model SN
Measurement equipment /SN Date of Calibration
INSPECTION AND TESTING Pass/Fail Comments
1 Power Cord Plug
2 Device Enclosure and Accessories
3 Device Labeling
4 Protective Earth Resistance Ω Max 0.2 Ω
Earth Leakage — — Max
5 Normal condition(NC) μA NC:300μA
Single Fault condition(SFC) μA SFC:1000μA
Patient Leakage Current — — Max
6* Normal condition(NC) μA NC:10μA,
Single Fault condition(SFC) μA SFC: 50μA
Mains on Applied Part
7* Max 50μA
Leakage
Patient Auxiliary Current — — Max
8* Normal condition(NC) NC:10μA,
Single Fault condition(SFC) SFC: 50μA
Note: The test items marked “*” are needed only for incoming inspections and after repairs or
modifications that may have affected lead leakage [NFPA 99 (2005)8.5.2.1.3].
Deficiency / Note: