CALCULATION

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Table of Contents

Cover Sheet ......................................................................................................................................................................................... 2


Title Page ........................................................................................................................................................................................... 3
Warnings and Errors:.................................................................................................................................................................... 4
Input Echo: ......................................................................................................................................................................................... 5
XY Coordinate Calculations: ................................................................................................................................................. 11
Internal Pressure Calculations: ....................................................................................................................................... 12
Nozzle Flange MAWP: .................................................................................................................................................................... 16
Wind Load Calculation: ............................................................................................................................................................. 17
Earthquake Load Calculation:............................................................................................................................................... 18
Center of Gravity Calculation: .......................................................................................................................................... 20
Lifting Lug Calcs: Left Side ............................................................................................................................................ 21
Lifting Lug Calcs: Right Side .......................................................................................................................................... 28
Horizontal Vessel Analysis (Ope.): ................................................................................................................................ 35
Horizontal Vessel Analysis (Test): ................................................................................................................................ 46
Nozzle Summary:.............................................................................................................................................................................. 56
Nozzle Calcs.: N1 ...................................................................................................................................................................... 57
Nozzle Calcs.: N2 ...................................................................................................................................................................... 60
Nozzle Calcs.: N3 ...................................................................................................................................................................... 63
Nozzle Calcs.: N4 ...................................................................................................................................................................... 75
Nozzle Calcs.: N5 ...................................................................................................................................................................... 78
Nozzle Calcs.: N6 ...................................................................................................................................................................... 81
Nozzle Calcs.: N7 ...................................................................................................................................................................... 84
Nozzle Calcs.: N8 ...................................................................................................................................................................... 87
Nozzle Calcs.: N9 ...................................................................................................................................................................... 91
Nozzle Calcs.: M1 ...................................................................................................................................................................... 95
Nozzle Schedule: ........................................................................................................................................................................... 99
Vessel Design Summary: ........................................................................................................................................................... 101
Cover Page 2

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2017

Analysis Performed by : SPLM Licensed User

Job File : F:\FIREFIGHTING\TANK.Pvdb

Date of Analysis : Oct 4,2018 3:55pm

PV Elite 2018 SP2, June 2018


Title Page 3

Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
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Warnings and Errors: Step: 0 3:55pm Oct 4,2018

Class From To : Basic Element Checks.


==========================================================================

Class From To: Check of Additional Element Data


==========================================================================

There were no geometry errors or warnings.

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Input Echo: Step: 1 3:55pm Oct 4,2018

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 1 N/mm²


Design Internal Temperature 80.0 °C
Type of Hydrotest UG-99(b) Note [36]
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -10.0 °C
Type of Construction Welded
Special Service Air/Water/Steam
Degree of Radiography RT-3
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) Y
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 1.6001 N/mm²
User defined MAWP 1 N/mm²
User defined MAPnc 0 N/mm²

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW

Wind Design Code User Defined

Wind Profile Height mm Pressure N/m²


5000.0000 980.6247
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 1.0000
Damping Factor (Beta) for Wind (Filled) 1.0000

Seismic Design Code IBC-2015


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Seismic Load Reduction Scale Factor 0.700


Importance Factor 1.250
Table Value Fa 1.457
Table Value Fv 2.400
Short Period Acceleration value Ss 0.429
Long Period Acceleration Value Sl 0.034
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class D
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.417

Design Pressure + Static Head Y


Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Material Database Year Current w/Addenda or Code Year

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No


Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D No


Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10


Element To Node 20
Element Type Elliptical
Description Left HEad
Distance "FROM" to "TO" 50 mm
Inside Diameter 2700 mm
Element Thickness 14 mm
Internal Corrosion Allowance 1.6 mm
Nominal Thickness 16 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 1 N/mm²
Design Temperature Internal Pressure 80 °C
Design External Pressure 0 N/mm²
Design Temperature External Pressure 80 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 137.9 N/mm²
Allowable Stress, Operating 137.9 N/mm²
Allowable Stress, Hydrotest 235.81 N/mm²
Material Density 0.00775 kg/cm³
P Number Thickness 31.75 mm
Yield Stress, Operating 242.93 N/mm²
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UCS-66 Chart Curve Designation B


External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 10


Detail Type Liquid
Detail ID WATER
Dist. from "FROM" Node / Offset dist 50 mm
Height/Length of Liquid 1200 mm
Liquid Density 0.0009996 kg/cm³

--------------------------------------------------------------------

Element From Node 20


Element To Node 30
Element Type Cylinder
Description Shell
Distance "FROM" to "TO" 7800 mm
Inside Diameter 2700 mm
Element Thickness 14 mm
Internal Corrosion Allowance 1.6 mm
Nominal Thickness 14 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 1 N/mm²
Design Temperature Internal Pressure 80 °C
Design External Pressure 0 N/mm²
Design Temperature External Pressure 80 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No

Element From Node 20


Detail Type Saddle
Detail ID Lft Sdl
Dist. from "FROM" Node / Offset dist 1900 mm
Width of Saddle 250 mm
Height of Saddle at Bottom 2426 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 26 mm
Width of Wear Plate 300 mm
Thickness of Wear Plate 14 mm
Contact Angle, Wear Plate (degrees) 132.0

Element From Node 20


Detail Type Saddle
Detail ID New Sdl
Dist. from "FROM" Node / Offset dist 5900 mm
Width of Saddle 250 mm
Height of Saddle at Bottom 2426 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 26 mm
Width of Wear Plate 300 mm
Thickness of Wear Plate 14 mm
Contact Angle, Wear Plate (degrees) 132.0
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Element From Node 20


Detail Type Liquid
Detail ID WATER
Dist. from "FROM" Node / Offset dist 50 mm
Height/Length of Liquid 1200 mm
Liquid Density 0.0009996 kg/cm³

Element From Node 20


Detail Type Nozzle
Detail ID N1
Dist. from "FROM" Node / Offset dist 500 mm
Nozzle Diameter 50 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 48.795 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N2
Dist. from "FROM" Node / Offset dist 750 mm
Nozzle Diameter 25 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 19.086 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N3
Dist. from "FROM" Node / Offset dist 500 mm
Nozzle Diameter 200 mm
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 180.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 345.41 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N4
Dist. from "FROM" Node / Offset dist 4000 mm
Nozzle Diameter 25 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 19.086 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N5
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Dist. from "FROM" Node / Offset dist 7000 mm


Nozzle Diameter 25 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 19.086 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N6
Dist. from "FROM" Node / Offset dist 6000 mm
Nozzle Diameter 15 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 10.108 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID M1
Dist. from "FROM" Node / Offset dist 2500 mm
Nozzle Diameter 600 mm
Nozzle Schedule None
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 4164.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-516 70

Element From Node 20


Detail Type Nozzle
Detail ID N8
Dist. from "FROM" Node / Offset dist 500 mm
Nozzle Diameter 25 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 125.91
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 40.144 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID N9
Dist. from "FROM" Node / Offset dist 500 mm
Nozzle Diameter 25 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 54.090199
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 40.144 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
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Element From Node 20


Detail Type Nozzle
Detail ID N7
Dist. from "FROM" Node / Offset dist 5500 mm
Nozzle Diameter 25 mm
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 20.201 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

--------------------------------------------------------------------

Element From Node 30


Element To Node 40
Element Type Elliptical
Description Right Head
Distance "FROM" to "TO" 50 mm
Inside Diameter 2700 mm
Element Thickness 14 mm
Internal Corrosion Allowance 1.6 mm
Nominal Thickness 16 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 1 N/mm²
Design Temperature Internal Pressure 80 °C
Design External Pressure 0 N/mm²
Design Temperature External Pressure 80 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 30


Detail Type Liquid
Detail ID WATER
Dist. from "FROM" Node / Offset dist 50 mm
Height/Length of Liquid 1200 mm
Liquid Density 0.0009996 kg/cm³

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 11
FileName : tank
XY Coordinate Calculations: Step: 2 3:55pm Oct 4,2018

XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
----------------------------------------------------------------------
Left HEad| 50 | ... | 50 | ... |
Shell| 7850 | ... | 7800 | ... |
Right Head| 7900 | ... | 50 | ... |
----------------------------------------------------------------------

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Internal Pressure Calculations: Step: 3 3:55pm Oct 4,2018

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |


From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | N/mm² | mm | mm | mm | N/mm² |
----------------------------------------------------------------------------------
Left HEad| 1.0118 | 16 | 1.6 | 2700 | 117.22 |
Shell| 1.0118 | 14 | 1.6 | 2700 | 117.22 |
Right Head| 1.0118 | 16 | 1.6 | 2700 | 117.22 |
----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |


From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | N/mm² | N/mm² | N/mm² | mm | mm |
----------------------------------------------------------------------------------
Left HEad| 1.00006 | No Calc | No Calc | 14 | 13.2591 |
Shell| 1.00006 | No Calc | No Calc | 14 | 13.3282 |
Right Head| 1.00006 | No Calc | No Calc | 14 | 13.2591 |
----------------------------------------------------------------------------------

MAWP: 1.000 N/mm², limited by: DESIGN (user specified)

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 80 °C

Left HEad

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1


Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (1.012*2703*0.998)/(2*137.9*0.85-0.2*1.012)
= 11.6591 + 1.6000 = 13.2591 mm

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Kcor*D+0.2*t))/(2*E*t)
= (1.012*(0.998*2703+0.2*12.4))/(2*0.85*12.4)
= 129.668 N/mm²

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (1.012*1352)/(137.9*0.85-0.6*1.012)+1.6
= 13.328 mm

Straight Flange Maximum Allowable Working Pressure:


Less Operating Hydrostatic Head Pressure of 0.012 N/mm²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9 * 0.85 * 14.4 )/(1352 + 0.6 * 14.4 )
= 1.241 - 0.012 = 1.229 N/mm²
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Internal Pressure Calculations: Step: 3 3:55pm Oct 4,2018

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 2703/( 2 * 676.6 ))2)/6
= 0.998424

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.570 %

MDMT Calculations in the Head Straight Flange:

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 80 °C

Shell

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1


Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.012*1352)/(137.9*0.85-0.6*1.012)
= 11.7282 + 1.6000 = 13.3282 mm

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (1.012*(1352+0.6*12.4))/(0.85*12.4)
= 130.467 N/mm²

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.516 %

Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 80 °C

Right Head

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1


Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (1.012*2703*0.998)/(2*137.9*0.85-0.2*1.012)
= 11.6591 + 1.6000 = 13.2591 mm

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Kcor*D+0.2*t))/(2*E*t)
= (1.012*(0.998*2703+0.2*12.4))/(2*0.85*12.4)
= 129.668 N/mm²

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (1.012*1352)/(137.9*0.85-0.6*1.012)+1.6
= 13.328 mm

Straight Flange Maximum Allowable Working Pressure:


Less Operating Hydrostatic Head Pressure of 0.012 N/mm²
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Internal Pressure Calculations: Step: 3 3:55pm Oct 4,2018

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)


= (137.9 * 0.85 * 14.4 )/(1352 + 0.6 * 14.4 )
= 1.241 - 0.012 = 1.229 N/mm²

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 2703/( 2 * 676.6 ))2)/6
= 0.998424

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.570 %

MDMT Calculations in the Head Straight Flange:

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 1.300 N/mm²


Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 1.300 N/mm²
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 2.548 N/mm²
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 1.100 N/mm²
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 1.425 N/mm²
Pressure per App 27-4 = 1.30 * M.A.W.P. * Sa/S 1.300 N/mm²
User Defined Hydrostatic Test Pressure at High Point 1.600 N/mm²

Warning: A user specified test pressure was set, but the Hydrotest Test Type was not 'User Defined'.

Horizontal Test performed per: UG-99b (Note 36)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (N/mm²):

From To | Stress | Allowable | Ratio | Pressure |


------------------------------------------------------------------------
Left HEad | 208.4 | 235.8 | 0.884 | 1.63 |
Shell | 209.7 | 235.8 | 0.889 | 1.63 |
Right Head | 208.4 | 235.8 | 0.884 | 1.63 |
------------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials (N/mm²):

Description | Pad/Nozzle | Ambient | Operating | Ratio |


------------------------------------------------------------------------
N1 | Nozzle | 117.90 | 117.90 | 1.000 |
N2 | Nozzle | 117.90 | 117.90 | 1.000 |
N3 | Nozzle | 117.90 | 117.90 | 1.000 |
N3 | Pad | 137.90 | 137.90 | 1.000 |
N4 | Nozzle | 117.90 | 117.90 | 1.000 |
N5 | Nozzle | 117.90 | 117.90 | 1.000 |
N6 | Nozzle | 117.90 | 117.90 | 1.000 |
M1 | Nozzle | 137.90 | 137.90 | 1.000 |
M1 | Pad | 137.90 | 137.90 | 1.000 |
N8 | Nozzle | 117.90 | 117.90 | 1.000 |
N9 | Nozzle | 117.90 | 117.90 | 1.000 |
N7 | Nozzle | 117.90 | 117.90 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
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Internal Pressure Calculations: Step: 3 3:55pm Oct 4,2018

Stress ratios for Pressurized Vessel Elements (N/mm²):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
Left HEad | 137.90 | 137.90 | 1.000 |
Shell | 137.90 | 137.90 | 1.000 |
Right Head | 137.90 | 137.90 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Hoop Stress in Nozzle Wall during Pressure Test (N/mm²):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
N1 | 6.22 | 217.19 | 0.029 |
N2 | 5.07 | 217.19 | 0.023 |
N3 | 15.40 | 217.19 | 0.071 |
N4 | 5.07 | 217.19 | 0.023 |
N5 | 5.07 | 217.19 | 0.023 |
N6 | 4.86 | 217.19 | 0.022 |
M1 | 40.54 | 235.81 | 0.172 |
N8 | 5.07 | 217.19 | 0.023 |
N9 | 5.07 | 217.19 | 0.023 |
N7 | 5.07 | 217.19 | 0.023 |
------------------------------------------------------------------------

Elements Suitable for Internal Pressure.

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Nozzle Flange MAWP: Step: 6 3:55pm Oct 4,2018

Nozzle Flange MAWP Results:

Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |


Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
| N/mm² | N/mm² | °C | | | N/mm² |
------------------------------------------------------------------------------------------------
N1 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N2 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N3 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N4 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N5 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N6 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
M1 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N8 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N9 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
N7 | 1.8 | 2.0 | 80 | 150 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 1.830 | 1.960 N/mm² [for Core Elements] | 0.000 | 0.000 | 0.000 |

Selected Method for Derating ANSI Flange MAWP: Kellogg Method

Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

The PVP Method is based on the paper PVP 2013-97814. PV Elite uses the maximum loads
from each load category to determine ME and FE. In many cases, the computed maximum
allowable pressure will be greater than the flange rating. In these cases, the minimum of the
rating from the table and the PVP method will be used. SA-193 B8 Cl. 2 bolts or ones
with higher allowable stresses at the specified bolt size shall be used. Note that ANSI pipe
nominal sizes up to 24 inch (600mm) are addressed.

How the 50% Stress Method Works:


If the computed stress/allowable stress is < 0.5 on the pipe wall, then the allowable
pressure is the table rating from the ANSI/ASME standard. If the stress ratio is >= 0.5,
then the full equivalent pressure is subtracted from the flange rating.

The DNV Method:


minimum( table rating, 1.5 * Operating rating - equivalent pressure )

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Wind Load Calculation: Step: 7 3:55pm Oct 4,2018

Note: Using the User Defined Wind Profile ...

Note: Due to a computed wind velocity of 0.0, vortex effects could not
be computed for user defined wind pressure vs. elevation.

Wind Load Calculation:

| | Wind | Wind | Wind | Wind | Element |


From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | mm² | N/m² | N |
---------------------------------------------------------------------------
10| 20| 2426 | 3273.6 | 1639908 | 980.625 | 1608.1 |
20| 30| 2426 | 3273.6 | 25534080 | 980.625 | 25038.8 |
30| 40| 2426 | 3273.6 | 1639908 | 980.625 | 1608.1 |
---------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 18
FileName : tank
Earthquake Load Calculation: Step: 8 3:55pm Oct 4,2018

Earthquake Load Calculation:

Input Values:

Seismic Design Code IBC-2015


Seismic Load Reduction Scale Factor 0.700
Importance Factor 1.250
Table Value Fa 1.457
Table Value Fv 2.400
Short Period Acceleration value Ss 0.429
Long Period Acceleration Value Sl 0.034
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class D
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.417

Seismic Analysis Results:

Sms = Fa * Ss = 1.457 * 0.429 = 0.625


Sm1 = Fv * S1 = 2.4 * 0.034 = 0.0816
Sds = 2/3 * Sms = 2/3 * 0.625 = 0.417

Sds = Max( 0.8*Sds, SdsUser )


= Max( 0.333, 0.417 )
= 0.417

Sd1 = 2/3 * Sm1 = 2/3 * 0.0816 = 0.0544

Sd1 = Max( 0.8*Sd1, Sd1User )


= Max( 0.0435, 0.054 )
= 0.054

Check Approximate Fundamental Period from 12.8-7 [Ta]:


= Ct * hnx where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020 * ( 12.390.75)
= 0.132 seconds

The Coefficient Cu from Table 12.8-1 is : 1.700

Fundamental Period (1/Frequency) [T]:


= ( 1/Natural Frequency ) = ( 1/33 )
= 0.030

Check the Value of T which is the smaller of Cu*Ta and T:


= Minimum Value of (1.7 * 0.132, 0.0303 ) per 12.8.2
= 0.030

As the time period is < 0.06 second, use section 15.4.2.

Compute the Base Shear per equation 15.4-5, [V]:


= 0.3 * Sds * W * I
= 0.3 * 0.417 * 314394 * 1.25
= 49163.387 N

Final Base Shear, V = 34414.37 N


PV Elite 2018 SP2 Licensee: SPLM Licensed User 19
FileName : tank
Earthquake Load Calculation: Step: 8 3:55pm Oct 4,2018

Earthquake Load Calculation:

| | Earthquake | Earthquake | Element |


From| To | Height | Weight | Ope Load |
| | mm | N | N |
-------------------------------------------------
10| 20| 1350 | 62878.8 | 6882.87 |
20|Sadl| 1350 | 62878.8 | 6882.87 |
Sadl| 30| 1350 | 62878.8 | 6882.87 |
20| 30| 1350 | 62878.8 | 6882.87 |
30| 40| 1350 | 62878.8 | 6882.87 |
-------------------------------------------------

Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 20
FileName : tank
Center of Gravity Calculation: Step: 9 3:55pm Oct 4,2018

Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node

Center of Gravity of Saddles 3950.000 mm


Center of Gravity of Liquid 3972.232 mm
Center of Gravity of Nozzles 2386.690 mm

Center of Gravity of Bare Shell New and Cold 3950.000 mm


Center of Gravity of Bare Shell Corroded 3950.000 mm

Vessel CG in the Operating Condition 3941.444 mm


Vessel CG in the Fabricated (Shop/Empty) Condition 3884.795 mm
Vessel CG in the Test Condition 3937.830 mm

Rigging Analysis Results:

Total Effective Length of Vessel for this analysis 7900.00 mm


Total vessel weight (No Liquid) Twt 113322.34 N
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 169983.52 N
Elevation of the Tailing Lug (bottom) 2000.00 mm
Elevation of the Lifting Lug (top ) 5000.00 mm
Design Reaction force at the tailing lug 63188.80 N
Design Reaction force at the lifting lug 106794.70 N

CG Distance from Tailing Lug 1884.80 mm


CG Distance from the Nearer Lifting Lug 1115.20 mm

Critical Values:

| Max Stress| Elevation | Allowables |


| N/mm² | mm | N/mm² |
-----------------------------------------------------------------
Bending | 1.52 | 4730.00 | 92.59 (UG-23) |
Shear | 0.70 | 1610.00 | 96.53 (0.7*S) |

Forces and Moments at selected elevations (not all analysis points shown):

Distance Bending Moment Bending Stress Shear Force Shear Stress


mm N-mm N/mm² N N/mm²
-------------------------------------------------------------------------------
0.00 0.0 0.0 58927.6 0.5
1610.00 98587360.0 1.2 83858.6 0.7
4730.00 122801608.0 1.5 35092.1 0.3
7850.00 10114719.0 0.1 4532.9 0.0

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.0165 at elevation 4730 mm - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----

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PV Elite 2018 SP2 Licensee: SPLM Licensed User 21
FileName : tank
Lifting Lug Calcs: Left Side Step: 10 3:55pm Oct 4,2018

Lifting Lug Calculations: Lug(s) on Left End of Vessel

Input Values:

Lifting Lug Material SA-516 70


Lifting Lug Yield Stress Yield 262.01 N/mm²

Total Height of Lifting Lug w 200.0000 mm


Thickness of Lifting Lug t 14.0000 mm
Diameter of Hole in Lifting Lug dh 40.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 60.0000 mm
Height of Lug from bottom to Center of Hole h 100.0000 mm
Offset from Vessel OD to Center of Hole off 75.0000 mm
Lug Fillet Weld Size tw 8.0000 mm
Length of weld along side of Lifting Lug wl 200.0000 mm
Length of Weld along Bottom of Lifting Lug wb 14.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.50
Sling Angle from Horizontal 60.0000 deg
Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Perpendicular


Lift Orientation : Horizontal Lift

PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.

Computed Results:

Total vessel weight (No Liquid) 113322.34 N


Design Reaction force at the tailing lug 63188.80 N
Design Reaction force at the lifting lug 106794.70 N

Force Along Vessel Axis Fax 18241.04 N


Force Normal to Vessel Fn 31594.40 N
Force Tangential to Vessel Ft 0.00 N

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 9216277.000 mm4
Weld Group Centroid distance in the Long. Direction Yll 105.656 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 100.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 47996.254 mm4
Weld Group Centroid Distance in the Circ. Direction Ylc 7.000 mm

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:


PV Elite 2018 SP2 Licensee: SPLM Licensed User 22
FileName : tank
Lifting Lug Calcs: Left Side Step: 10 3:55pm Oct 4,2018

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )


= sqrt(182412+02+315942)/((2*(200+14))*5.656)
= 15.07 N/mm²

Shear Stress in the Welds due to Bending Loads [Sblf]:


= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (31594 (100 -100 ))105.7/9216277 +
(18241 * 75 * 105.7/9216277 ) +
(0 * 75 * 7/47996 )
= 15.69 N/mm²

Total Shear Stress for Combined Loads [St]:


= Ssll + Sblf
= 15.07 + 15.69
= 30.76 N/mm²

Allowable Shear Stress for Combined Loads [Sta]:


= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 262 * 1
= 104.80 N/mm²

Shear Stress in Lug above Hole [Shs]:


= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 315942 + 182412 )/1120
= 32.58 N/mm²

Allowable Shear Stress in Lug above Hole [Sas]:


= 0.4 * Yield * Occfac
= 0.4 * 262 * 1
= 104.80 N/mm²

Pin Hole Bearing Stress [Pbs]:


= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 182412 + 315942 )/( 14 * 40 )
= 65.15 N/mm²

Allowable Bearing Stress [Pba]:


= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 262 * 1, 235.8 )
= 196.51 N/mm²

Bending Stress at the Base of the Lug [Fbs]:


= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 75/(200 * 142/6) +
18241 * 75/(2002 * 14/6)
= 14.66 N/mm²

Tensile Stress at the Base of the Lug [Fa]:


= Fn / (w * t)
= 31594/(200 * 14 )
= 11.28 N/mm²

Total Combined Stress at the Base of the Lug:


= Fbs + Fa
= 14.66 + 11.28
= 25.94 N/mm²

Lug Allowable Stress for Bending and Tension:


= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 262 * 1, 196.5 )
= 172.93 N/mm²
PV Elite 2018 SP2 Licensee: SPLM Licensed User 23
FileName : tank
Lifting Lug Calcs: Left Side Step: 10 3:55pm Oct 4,2018

Required Shackle Pin Diameter [Spd]:


= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(315942 + 182412)/( Pi * 104.8 )]
= 14.8871 mm

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).

Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 2700.000 mm
Vessel Thickness Tv 14.000 mm

Design Temperature 37.78 °C

Attachment Type Type Rectangular


Parameter C11 C11 14.00 mm
Parameter C22 C22 56.00 mm

Thickness of Reinforcing Pad Tpad 14.000 mm


Pad Parameter C11P C11p 120.000 mm
Pad Parameter C22P C22p 260.000 mm

Design Internal Pressure Dp 0.000 N/mm²


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P -31594.4 N
Longitudinal Shear (SUS) Vl -18241.0 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml -1368632.2 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P -31594.4 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL -18241.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML -1368632.2 N-mm
Torsional Moment MT 0.0 N-mm
PV Elite 2018 SP2 Licensee: SPLM Licensed User 24
FileName : tank
Lifting Lug Calcs: Left Side Step: 10 3:55pm Oct 4,2018

Dimensionless Parameters used : Gamma = 48.71

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 9.558 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 9.833 (C,D)
M(PHI) / ( P ) 0.009 2C1 ! 0.246 (A,B)
M(PHI) / ( P ) 0.009 1C ! 0.265 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.008 3A ! 0.041 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.010 1A ! 0.104 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.013 3B 0.537 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.011 1B ! 0.063 (A,B,C,D)

N(x) / ( P/Rm ) 0.012 3C 9.899 (A,B)


N(x) / ( P/Rm ) 0.012 4C 9.589 (C,D)
M(x) / ( P ) 0.013 1C1 ! 0.271 (A,B)
M(x) / ( P ) 0.013 2C ! 0.237 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.008 4A ! 0.057 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.013 2A ! 0.062 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.013 4B 0.126 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.103 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N/mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 7.9| 7.9| 7.9| 7.9| 8.1| 8.1| 8.1| 8.1|
Circ. Bend. P | 59.5| -59.5| 59.5| -59.5| 64.1| -64.1| 64.1| -64.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.7| 0.7| -0.7| -0.7| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 43.3| -43.3| -43.3| 43.3| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 111.4| -94.2| 23.4| -8.9| 72.2| -56.0| 72.2| -56.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 8.2| 8.2| 8.2| 8.2| 7.9| 7.9| 7.9| 7.9|
Long. Bend. P | 65.5| -65.5| 65.5| -65.5| 57.4| -57.4| 57.4| -57.4|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.3| 0.3| -0.3| -0.3| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 51.4| -51.4| -51.4| 51.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 125.4| -108.4| 22.0| -6.2| 65.3| -49.4| 65.3| -49.4|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 5.8| 5.8| -5.8| -5.8|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 5.8| 5.8| -5.8| -5.8|
------------------------------------------------------------------------------------------------
Str. Int. | 125.4| 108.4| 23.4| 8.9| 75.5| 59.4| 75.5| 59.4|
PV Elite 2018 SP2 Licensee: SPLM Licensed User 25
FileName : tank
Lifting Lug Calcs: Left Side Step: 10 3:55pm Oct 4,2018

Dimensionless Parameters used : Gamma = 96.93


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.088 4C 15.424 (A,B)
N(PHI) / ( P/Rm ) 0.088 3C 12.815 (C,D)
M(PHI) / ( P ) 0.059 2C1 0.095 (A,B)
M(PHI) / ( P ) 0.059 1C 0.133 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.057 3A 2.566 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.061 1A 0.094 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.074 3B 10.324 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.066 1B 0.046 (A,B,C,D)

N(x) / ( P/Rm ) 0.074 3C 14.227 (A,B)


N(x) / ( P/Rm ) 0.074 4C 15.986 (C,D)
M(x) / ( P ) 0.077 1C1 0.113 (A,B)
M(x) / ( P ) 0.077 2C 0.074 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.057 4A 3.496 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.074 2A 0.051 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.074 4B 3.094 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.080 2B 0.061 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (N/mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 25.7| 25.7| 25.7| 25.7| 21.3| 21.3| 21.3| 21.3|
Circ. Bend. P | 91.4| -91.4| 91.4| -91.4| 128.2| -128.2| 128.2| -128.2|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 5.8| 5.8| -5.8| -5.8| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 21.4| -21.4| -21.4| 21.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 144.3| -81.4| 89.8| -50.2| 149.5| -106.9| 149.5| -106.9|
------------------------------------------------------------------------------------------------
Long. Memb. P | 23.7| 23.7| 23.7| 23.7| 26.6| 26.6| 26.6| 26.6|
Long. Bend. P | 109.4| -109.4| 109.4| -109.4| 71.7| -71.7| 71.7| -71.7|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 2.5| 2.5| -2.5| -2.5| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 23.5| -23.5| -23.5| 23.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 159.0| -106.6| 107.0| -64.8| 98.3| -45.1| 98.3| -45.1|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 2.5| 2.5| -2.5| -2.5|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 2.5| 2.5| -2.5| -2.5|
------------------------------------------------------------------------------------------------
Str. Int. | 159.0| 106.6| 107.0| 64.8| 149.6| 107.0| 149.6| 107.0|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:


PV Elite 2018 SP2 Licensee: SPLM Licensed User 26
FileName : tank
Lifting Lug Calcs: Left Side Step: 10 3:55pm Oct 4,2018

Vessel Stress Summation at Attachment Junction (N/mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 8.6| 8.6| 7.2| 7.2| 8.1| 8.1| 8.1| 8.1|
Circ. Q (SUS) | 102.8| -102.8| 16.1| -16.1| 64.1| -64.1| 64.1| -64.1|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 8.5| 8.5| 7.9| 7.9| 7.9| 7.9| 7.9| 7.9|
Long. Q (SUS) | 116.9| -116.9| 14.1| -14.1| 57.4| -57.4| 57.4| -57.4|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 5.8| 5.8| -5.8| -5.8|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 8.6| 8.6| 7.9| 7.9| 13.9| 13.9| 13.9| 13.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 125.4| 108.4| 23.4| 8.9| 75.5| 59.4| 75.5| 59.4|

Stress Summation Comparison (N/mm²):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 13.85 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 125.41 413.70 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (N/mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 31.5| 31.5| 19.8| 19.8| 21.3| 21.3| 21.3| 21.3|
Circ. Q (SUS) | 112.8| -112.8| 70.0| -70.0| 128.2| -128.2| 128.2| -128.2|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 26.2| 26.2| 21.1| 21.1| 26.6| 26.6| 26.6| 26.6|
Long. Q (SUS) | 132.8| -132.8| 85.9| -85.9| 71.7| -71.7| 71.7| -71.7|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 2.5| 2.5| -2.5| -2.5|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 31.5| 31.5| 21.1| 21.1| 27.6| 27.6| 27.6| 27.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 159.0| 106.6| 107.0| 64.8| 149.6| 107.0| 149.6| 107.0|

Stress Summation Comparison (N/mm²):


PV Elite 2018 SP2 Licensee: SPLM Licensed User 27
FileName : tank
Lifting Lug Calcs: Left Side Step: 10 3:55pm Oct 4,2018

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 31.48 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 159.05 413.70 | Passed |

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FileName : tank
Lifting Lug Calcs: Right Side Step: 11 3:55pm Oct 4,2018

Lifting Lug Calculations: Lug(s) on Right End of Vessel

Input Values:

Lifting Lug Material SA-516 70


Lifting Lug Yield Stress Yield 262.01 N/mm²

Total Height of Lifting Lug w 200.0000 mm


Thickness of Lifting Lug t 14.0000 mm
Diameter of Hole in Lifting Lug dh 40.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 60.0000 mm
Height of Lug from bottom to Center of Hole h 100.0000 mm
Offset from Vessel OD to Center of Hole off 75.0000 mm
Lug Fillet Weld Size tw 8.0000 mm
Length of weld along side of Lifting Lug wl 200.0000 mm
Length of Weld along Bottom of Lifting Lug wb 14.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.50
Sling Angle from Horizontal 60.0000 deg
Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Perpendicular


Lift Orientation : Horizontal Lift

PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.

Computed Results:

Total vessel weight (No Liquid) 113322.34 N


Design Reaction force at the tailing lug 63188.80 N
Design Reaction force at the lifting lug 106794.70 N

Force Along Vessel Axis Fax 30828.97 N


Force Normal to Vessel Fn 53397.35 N
Force Tangential to Vessel Ft 0.00 N

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 9216277.000 mm4
Weld Group Centroid distance in the Long. Direction Yll 105.656 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 100.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 47996.254 mm4
Weld Group Centroid Distance in the Circ. Direction Ylc 7.000 mm

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:


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FileName : tank
Lifting Lug Calcs: Right Side Step: 11 3:55pm Oct 4,2018

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )


= sqrt(308292+02+533972)/((2*(200+14))*5.656)
= 25.47 N/mm²

Shear Stress in the Welds due to Bending Loads [Sblf]:


= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (53397 (100 -100 ))105.7/9216277 +
(30829 * 75 * 105.7/9216277 ) +
(0 * 75 * 7/47996 )
= 26.51 N/mm²

Total Shear Stress for Combined Loads [St]:


= Ssll + Sblf
= 25.47 + 26.51
= 51.98 N/mm²

Allowable Shear Stress for Combined Loads [Sta]:


= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 262 * 1
= 104.80 N/mm²

Shear Stress in Lug above Hole [Shs]:


= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 533972 + 308292 )/1120
= 55.06 N/mm²

Allowable Shear Stress in Lug above Hole [Sas]:


= 0.4 * Yield * Occfac
= 0.4 * 262 * 1
= 104.80 N/mm²

Pin Hole Bearing Stress [Pbs]:


= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 308292 + 533972 )/( 14 * 40 )
= 110.11 N/mm²

Allowable Bearing Stress [Pba]:


= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 262 * 1, 235.8 )
= 196.51 N/mm²

Bending Stress at the Base of the Lug [Fbs]:


= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 75/(200 * 142/6) +
30829 * 75/(2002 * 14/6)
= 24.78 N/mm²

Tensile Stress at the Base of the Lug [Fa]:


= Fn / (w * t)
= 53397/(200 * 14 )
= 19.07 N/mm²

Total Combined Stress at the Base of the Lug:


= Fbs + Fa
= 24.78 + 19.07
= 43.85 N/mm²

Lug Allowable Stress for Bending and Tension:


= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 262 * 1, 196.5 )
= 172.93 N/mm²
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FileName : tank
Lifting Lug Calcs: Right Side Step: 11 3:55pm Oct 4,2018

Required Shackle Pin Diameter [Spd]:


= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(533972 + 308292)/( Pi * 104.8 )]
= 19.3537 mm

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).

Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 2700.000 mm
Vessel Thickness Tv 14.000 mm

Design Temperature 37.78 °C

Attachment Type Type Rectangular


Parameter C11 C11 14.00 mm
Parameter C22 C22 56.00 mm

Thickness of Reinforcing Pad Tpad 14.000 mm


Pad Parameter C11P C11p 120.000 mm
Pad Parameter C22P C22p 260.000 mm

Design Internal Pressure Dp 0.000 N/mm²


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P -53397.4 N
Longitudinal Shear (SUS) Vl -30829.0 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml -2313110.5 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P -53397.4 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL -30829.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML -2313110.5 N-mm
Torsional Moment MT 0.0 N-mm
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Lifting Lug Calcs: Right Side Step: 11 3:55pm Oct 4,2018

Dimensionless Parameters used : Gamma = 48.71

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.015 4C 9.558 (A,B)
N(PHI) / ( P/Rm ) 0.015 3C 9.833 (C,D)
M(PHI) / ( P ) 0.009 2C1 ! 0.246 (A,B)
M(PHI) / ( P ) 0.009 1C ! 0.265 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.008 3A ! 0.041 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.010 1A ! 0.104 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.013 3B 0.537 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.011 1B ! 0.063 (A,B,C,D)

N(x) / ( P/Rm ) 0.012 3C 9.899 (A,B)


N(x) / ( P/Rm ) 0.012 4C 9.589 (C,D)
M(x) / ( P ) 0.013 1C1 ! 0.271 (A,B)
M(x) / ( P ) 0.013 2C ! 0.237 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.008 4A ! 0.057 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.013 2A ! 0.062 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.013 4B 0.126 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.015 2B ! 0.103 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N/mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 13.4| 13.4| 13.4| 13.4| 13.7| 13.7| 13.7| 13.7|
Circ. Bend. P | 100.5| -100.5| 100.5| -100.5| 108.3| -108.3| 108.3| -108.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 1.1| 1.1| -1.1| -1.1| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 73.3| -73.3| -73.3| 73.3| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 188.3| -159.3| 39.5| -15.0| 122.1| -94.6| 122.1| -94.6|
------------------------------------------------------------------------------------------------
Long. Memb. P | 13.8| 13.8| 13.8| 13.8| 13.4| 13.4| 13.4| 13.4|
Long. Bend. P | 110.7| -110.7| 110.7| -110.7| 97.0| -97.0| 97.0| -97.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.5| 0.5| -0.5| -0.5| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 86.9| -86.9| -86.9| 86.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 211.9| -183.3| 37.1| -10.4| 110.4| -83.6| 110.4| -83.6|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 9.8| 9.8| -9.8| -9.8|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 9.8| 9.8| -9.8| -9.8|
------------------------------------------------------------------------------------------------
Str. Int. | 211.9| 183.3| 39.5| 15.0| 127.7| 100.3| 127.7| 100.3|
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FileName : tank
Lifting Lug Calcs: Right Side Step: 11 3:55pm Oct 4,2018

Dimensionless Parameters used : Gamma = 96.93


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.088 4C 15.424 (A,B)
N(PHI) / ( P/Rm ) 0.088 3C 12.815 (C,D)
M(PHI) / ( P ) 0.059 2C1 0.095 (A,B)
M(PHI) / ( P ) 0.059 1C 0.133 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.057 3A 2.566 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.061 1A 0.094 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.074 3B 10.324 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.066 1B 0.046 (A,B,C,D)

N(x) / ( P/Rm ) 0.074 3C 14.227 (A,B)


N(x) / ( P/Rm ) 0.074 4C 15.986 (C,D)
M(x) / ( P ) 0.077 1C1 0.113 (A,B)
M(x) / ( P ) 0.077 2C 0.074 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.057 4A 3.496 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.074 2A 0.051 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.074 4B 3.094 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.080 2B 0.061 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (N/mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 43.4| 43.4| 43.4| 43.4| 36.0| 36.0| 36.0| 36.0|
Circ. Bend. P | 154.5| -154.5| 154.5| -154.5| 216.7| -216.7| 216.7| -216.7|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 9.9| 9.9| -9.9| -9.9| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 36.2| -36.2| -36.2| 36.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 243.9| -137.5| 151.8| -84.8| 252.7| -180.6| 252.7| -180.6|
------------------------------------------------------------------------------------------------
Long. Memb. P | 40.0| 40.0| 40.0| 40.0| 44.9| 44.9| 44.9| 44.9|
Long. Bend. P | 184.8| -184.8| 184.8| -184.8| 121.2| -121.2| 121.2| -121.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 4.3| 4.3| -4.3| -4.3| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 39.7| -39.7| -39.7| 39.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 268.8| -180.2| 180.8| -109.4| 166.1| -76.3| 166.1| -76.3|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 4.2| 4.2| -4.2| -4.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 4.2| 4.2| -4.2| -4.2|
------------------------------------------------------------------------------------------------
Str. Int. | 268.8| 180.2| 180.8| 109.4| 252.9| 180.8| 252.9| 180.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:


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Lifting Lug Calcs: Right Side Step: 11 3:55pm Oct 4,2018

Vessel Stress Summation at Attachment Junction (N/mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 14.5| 14.5| 12.2| 12.2| 13.7| 13.7| 13.7| 13.7|
Circ. Q (SUS) | 173.8| -173.8| 27.2| -27.2| 108.3| -108.3| 108.3| -108.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 14.3| 14.3| 13.4| 13.4| 13.4| 13.4| 13.4| 13.4|
Long. Q (SUS) | 197.6| -197.6| 23.8| -23.8| 97.0| -97.0| 97.0| -97.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 9.8| 9.8| -9.8| -9.8|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 14.5| 14.5| 13.4| 13.4| 23.4| 23.4| 23.4| 23.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 211.9| 183.3| 39.5| 15.0| 127.7| 100.3| 127.7| 100.3|

Stress Summation Comparison (N/mm²):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 23.41 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 211.95 413.70 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (N/mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 53.2| 53.2| 33.5| 33.5| 36.0| 36.0| 36.0| 36.0|
Circ. Q (SUS) | 190.7| -190.7| 118.3| -118.3| 216.7| -216.7| 216.7| -216.7|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 44.3| 44.3| 35.7| 35.7| 44.9| 44.9| 44.9| 44.9|
Long. Q (SUS) | 224.5| -224.5| 145.1| -145.1| 121.2| -121.2| 121.2| -121.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 4.2| 4.2| -4.2| -4.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 53.2| 53.2| 35.7| 35.7| 46.6| 46.6| 46.6| 46.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 268.8| 180.2| 180.8| 109.4| 252.9| 180.8| 252.9| 180.8|

Stress Summation Comparison (N/mm²):


PV Elite 2018 SP2 Licensee: SPLM Licensed User 34
FileName : tank
Lifting Lug Calcs: Right Side Step: 11 3:55pm Oct 4,2018

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 53.21 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 268.80 413.70 | Passed |

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FileName : tank
Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle


(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Operating Case

Note:
Wear Pad Width (300.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 250 + 1.56*sqrt( 1358 * 12.4 ), 2 * 1900 )
= 452.4200 mm

Input and Calculated Values:

Vessel Mean Radius Rm 1357.80 mm


Stiffened Vessel Length per 4.15.6 L 7900.00 mm
Distance from Saddle to Vessel tangent a 1900.00 mm

Saddle Width b 250.00 mm


Saddle Bearing Angle theta 120.00 degrees

Inside Depth of Head h2 676.60 mm

Shell Allowable Stress used in Calculation 137.90 N/mm²


Head Allowable Stress used in Calculation 137.90 N/mm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Operating Case 203458.61 N

Horizontal Vessel Analysis Results: Actual | Allowable |


N/mm² | N/mm² |
----------------------------------------------------------------
Long. Stress at Top of Midspan 54.89 | 137.90 |
Long. Stress at Bottom of Midspan 54.62 | 137.90 |
Long. Stress at Top of Saddles 68.74 | 137.90 |
Long. Stress at Bottom of Saddles 47.00 | 137.90 |
----------------------------------------------------------------
Tangential Shear in Shell 6.59 | 110.32 |
Circ. Stress at Horn of Saddle 153.32 | 172.38 |
Circ. Compressive Stress in Shell 2.76 | 137.90 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3 * ( 28255/2 + 0 ) * 2426/2352
= 43720.0 N

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:


= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 6878, 15787, 0 ) * 2426/4000
= 9574.8 N

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:


= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 34414, 15787, 0 ) * 2426/4000
= 20872.3 N
PV Elite 2018 SP2 Licensee: SPLM Licensed User 36
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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

Saddle Reaction Force due to Earthquake Ft [Fst]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3 * ( 34414/2 + 0 ) * 2426/2352
= 53250.7 N

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 150208 + Max( 9575, 43720, 20872, 53251 )
= 203458.6 N

Summary of Loads at the base of this Saddle:


Vertical Load (including saddle weight) 211120.33 N
Transverse Shear Load Saddle 17207.19 N
Longitudinal Shear Load Saddle 34414.37 N

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:


= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -203459*1900[1-(1-1900/7900+(1358²-676.6²)/
(2*1900*7900))/(1+(4*676.6)/(3*7900))]
= -107090704.0 N-mm

Moment per Equation 4.15.4 [M2]:


= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 203459*7900/4(1+2(1358²-676.6²)/(7900²))/(1+(4*676.6)/
(3*7900))-4*1900/7900
= -9911842.0 N-mm

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:


= P * Rm/(2t) - M2/(pi*Rm²t)
= 1 * 1358/(2*12.4 ) - -9911842/(pi*1358²*12.4 )
= 54.89 N/mm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1 * 1358/(2 * 12.4 ) + -9911842/(pi * 1358² * 12.4 )
= 54.62 N/mm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:


= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1*1358/(2*12.4)--107090704/(0.107*pi*1358²*12.4)
= 68.74 N/mm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:


= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 1*1358/(2*12.4)+-107090704/(0.192*pi*1358²*12.4)
= 47.00 N/mm²

Maximum Shear Force in the Saddle (4.15.5) [T]:


= Q(L-2a)/(L+(4*h2/3))
= 203459 ( 7900 - 2 * 1900 )/(7900 + ( 4 * 676.6/3))
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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

= 94770.2 N

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:


= K2 * T / ( Rm * t )
= 1.171 * 94770/( 1358 * 12.4 )
= 6.59 N/mm²

Decay Length (4.15.22) [x1,x2]:


= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1358 * 12.4 )
= 101.210 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:


= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 203459 * 0.1/( 12.4 * ( 250 + 101.2 + 101.2 ) )
= -2.76 N/mm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:


= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -203459/(4*12.4 *(250 +101.2 +101.2 )) -
12 * 0.0529 * 203459 * 1358/(7900 * 12.4²)
= -153.32 N/mm²

Effective reinforcing plate width (4.15.1) [B1]:


= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 250 + 1.56 * sqrt( 1358 * 12.4 ), 2 * 1900 )
= 452.42 mm

Free Un-Restrained Thermal Expansion between the Saddles [Exp]:


= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.00000197 * 4000 * ( 79.99 - 21.11 )
= 2.820 mm

Results for Vessel Ribs, Web and Base:


Baseplate Length Bplen 2500.0000 mm
Baseplate Thickness Bpthk 14.0000 mm
Baseplate Width Bpwid 310.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 14.0000 mm
Web Location Webloc Center

Moment of Inertia of Saddle - Lateral Direction

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 502. | 12. | 6. | 6224. | 38590. | 0.319E+06 |
Wearplate 300. | 14. | 19. | 4200. | 81480. | 0.165E+07 |
Web 14. | 1034. | 543. | 14476. | 7866256. | 0.556E+10 |
BasePlate 310. | 14. | 1067. | 4340. | 4632514. | 0.494E+10 |
Totals ... | ... | ... | 29240. | 12618841. | 0.105E+11 |

Value C1 = Sumof(Ay)/Sumof(A) = 432. mm


Value I = Sumof(Io) - C1*Sumof(Ay) = 0.507E+10 mm4
Value As = Sumof(A) - Ashell = 0.230E+05 mm²

K1 = (1+cos(beta)-0.5*sin(beta)² )/(pi-beta+sin(beta)*cos(beta)) = 0.2035

Fh = K1 * Q = 0.204 * 203459 = 41408 N

Tension Stress, St = ( Fh/As ) = 1.7993 N/mm²


Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 N/mm²
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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

Saddle Splitting Dimension [d]:


= B - R * sin( theta )/ theta
= 2426 - 1352 * sin( 1.047 )/1.047
= 1308.236 mm

Bending Moment, M = Fh * d = 54193704.0000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 4.6157 N/mm²


Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 N/mm²

Minimum Thickness of Baseplate per Moss:


= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))½
= ( 3(203459 + 7662 )310/( 4 * 2500 * 165.5 ))½
= 10.893 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Distance between Ribs [e]:


= Web Length / ( Nribs - 1 )
= 2390/( 5 - 1 )
= 597.384 mm

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 597.4 * 310/2
= 92594.570 mm²

Axial Load [P]:


= Ap * Bp
= 92595 * 0.263
= 24308.596 N

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 3304 + 4182
= 7485.689 mm²

Compressive Stress [Sc]:


= P/Ar
= 24309/7486
= 3.248 N/mm²

Check of Outside Ribs:


Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 250.0 | ... | 3500.0 | ... | 0.182E+08 |

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * rl / 2
= 34414/( 2 * 2500 ) * 597.4 * 1722/2
= 3542038.500 N-mm

Compressive Allowable, KL/R < Cc ( 34.9 < 126.1 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 34.9 )²/(2 * 126.1² )) * 248.2/
( 5/3+3*(34.9 )/(8* 126.1 )-( 34.9³)/(8*126.1³)
= 135.034 N/mm²

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * Distance Side/I )/Sba
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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

= 3.248/135 + ( 3542038 * 125/18229164 )/165.5


= 0.171

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 236.0 | 0.0 | 3304.0 | 0.0 | 0.182E+08 |
Web 597.4 | 14.0 | 0.0 | 8363.4 | 0.0 | 0.137E+06 |
Values ... | ... | ... | 11667.4 | ... | 0.184E+08 |

Compressive Allowable, KL/R < Cc ( 26.02 < 126.1 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 26.02 )²/(2 * 126.1² )) * 248.2/
( 5/3+3*(26.02 )/(8* 126.1 )-( 26.02³)/(8*126.1³)
= 139.380 N/mm²

AISC Unity Check of Inside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * Distance Center/I )/Sba
= 4.001/139.4 + ( 4246661 * 125/18362546 )/165.5
= 0.203

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 8


Total Number of Bolts in Tension/Baseplate Nbt 4
Bolt Material Specification SA-325
Bolt Allowable Stress Stba 139.28 N/mm²
Bolt Corrosion Allowance Bca 0.8 mm
Distance from Bolts to Edge Edgedis 50.0 mm
Nominal Bolt Diameter Bnd 24.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 114.46 N/mm²
Area Available in a Single Bolt BltArea 265.3333 mm²
Saddle Load QO (Weight) QO 157869.6 N
Saddle Load QL (Wind/Seismic contribution) QL 20872.3 N
Maximum Transverse Force Ft 17207.2 N
Maximum Longitudinal Force Fl 34414.4 N
Saddle Bolted to Steel Foundation No

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:


= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:


= Fl / (Stba * Nbolts)
= 34414/(139.3 * 8 )
= 30.8888 mm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:


= B * Ft + Sum of X Moments
= 2426 * 17207 + 0
= 41761556.00 N-mm

Eccentricity (e):
= Rmom / QO
= 41761556/157870
= 264.42 mm < Bplen/6 --> No Uplift in Transverse direction
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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

Bolt Area due to Transverse Load [Bltareart]:


= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:


= max[Bltarearl, Bltarears, Bltareart]
= max[0, 30.89, 0 ]
= 30.8888 mm²

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle


(per ASME Sec. VIII Div. 2 based on the Zick method.)

Note:
Wear Pad Width (300.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 250 + 1.56*sqrt( 1358 * 12.4 ), 2 * 1900 )
= 452.4200 mm

Input and Calculated Values:

Vessel Mean Radius Rm 1357.80 mm


Stiffened Vessel Length per 4.15.6 L 7900.00 mm
Distance from Saddle to Vessel tangent a 1900.00 mm

Saddle Width b 250.00 mm


Saddle Bearing Angle theta 120.00 degrees

Inside Depth of Head h2 676.60 mm

Shell Allowable Stress used in Calculation 137.90 N/mm²


Head Allowable Stress used in Calculation 137.90 N/mm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Operating Case 202113.61 N

Horizontal Vessel Analysis Results: Actual | Allowable |


N/mm² | N/mm² |
----------------------------------------------------------------
Long. Stress at Top of Midspan 54.89 | 137.90 |
Long. Stress at Bottom of Midspan 54.62 | 137.90 |
Long. Stress at Top of Saddles 68.64 | 137.90 |
Long. Stress at Bottom of Saddles 47.05 | 137.90 |
----------------------------------------------------------------
Tangential Shear in Shell 6.55 | 110.32 |
Circ. Stress at Horn of Saddle 152.30 | 172.38 |
Circ. Compressive Stress in Shell 2.74 | 137.90 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3 * ( 28255/2 + 0 ) * 2426/2352
= 43720.0 N

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:


= max( Fl, Friction Load, Sum of X Forces) * B / Ls
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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

= max( 6878, 15652, 0 ) * 2426/4000


= 9493.2 N

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:


= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 34414, 15652, 0 ) * 2426/4000
= 20872.3 N

Saddle Reaction Force due to Earthquake Ft [Fst]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3 * ( 34414/2 + 0 ) * 2426/2352
= 53250.7 N

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 148863 + Max( 9493, 43720, 20872, 53251 )
= 202113.6 N

Summary of Loads at the base of this Saddle:


Vertical Load (including saddle weight) 209775.33 N
Transverse Shear Load Saddle 17207.19 N
Longitudinal Shear Load Saddle 34414.37 N

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:


= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -202114*1900[1-(1-1900/7900+(1358²-676.6²)/
(2*1900*7900))/(1+(4*676.6)/(3*7900))]
= -106382760.0 N-mm

Moment per Equation 4.15.4 [M2]:


= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 202114*7900/4(1+2(1358²-676.6²)/(7900²))/(1+(4*676.6)/
(3*7900))-4*1900/7900
= -9846318.0 N-mm

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:


= P * Rm/(2t) - M2/(pi*Rm²t)
= 1 * 1358/(2*12.4 ) - -9846318/(pi*1358²*12.4 )
= 54.89 N/mm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1 * 1358/(2 * 12.4 ) + -9846318/(pi * 1358² * 12.4 )
= 54.62 N/mm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:


= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1*1358/(2*12.4)--106382760/(0.107*pi*1358²*12.4)
= 68.64 N/mm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:


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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)


= 1*1358/(2*12.4)+-106382760/(0.192*pi*1358²*12.4)
= 47.05 N/mm²

Maximum Shear Force in the Saddle (4.15.5) [T]:


= Q(L-2a)/(L+(4*h2/3))
= 202114 ( 7900 - 2 * 1900 )/(7900 + ( 4 * 676.6/3))
= 94143.7 N

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:


= K2 * T / ( Rm * t )
= 1.171 * 94144/( 1358 * 12.4 )
= 6.55 N/mm²

Decay Length (4.15.22) [x1,x2]:


= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1358 * 12.4 )
= 101.210 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:


= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 202114 * 0.1/( 12.4 * ( 250 + 101.2 + 101.2 ) )
= -2.74 N/mm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:


= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -202114/(4*12.4 *(250 +101.2 +101.2 )) -
12 * 0.0529 * 202114 * 1358/(7900 * 12.4²)
= -152.30 N/mm²

Effective reinforcing plate width (4.15.1) [B1]:


= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 250 + 1.56 * sqrt( 1358 * 12.4 ), 2 * 1900 )
= 452.42 mm

Results for Vessel Ribs, Web and Base

Baseplate Length Bplen 2500.0000 mm


Baseplate Thickness Bpthk 14.0000 mm
Baseplate Width Bpwid 310.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 14.0000 mm
Web Location Webloc Center

Moment of Inertia of Saddle - Lateral Direction

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 502. | 12. | 6. | 6224. | 38590. | 0.319E+06 |
Wearplate 300. | 14. | 19. | 4200. | 81480. | 0.165E+07 |
Web 14. | 1034. | 543. | 14476. | 7866256. | 0.556E+10 |
BasePlate 310. | 14. | 1067. | 4340. | 4632514. | 0.494E+10 |
Totals ... | ... | ... | 29240. | 12618841. | 0.105E+11 |

Value C1 = Sumof(Ay)/Sumof(A) = 432. mm


Value I = Sumof(Io) - C1*Sumof(Ay) = 0.507E+10 mm4
Value As = Sumof(A) - Ashell = 0.230E+05 mm²

K1 = (1+cos(beta)-0.5*sin(beta)² )/(pi-beta+sin(beta)*cos(beta)) = 0.2035

Fh = K1 * Q = 0.204 * 202114 = 41134 N


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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

Tension Stress, St = ( Fh/As ) = 1.7874 N/mm²


Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 N/mm²

Saddle Splitting Dimension [d]:


= B - R * sin( theta )/ theta
= 2426 - 1352 * sin( 1.047 )/1.047
= 1308.236 mm

Bending Moment, M = Fh * d = 53835444.0000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 4.5852 N/mm²


Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 N/mm²

Minimum Thickness of Baseplate per Moss:


= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))½
= ( 3(202114 + 7662 )310/( 4 * 2500 * 165.5 ))½
= 10.858 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Distance between Ribs [e]:


= Web Length / ( Nribs - 1 )
= 2390/( 5 - 1 )
= 597.384 mm

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 597.4 * 310/2
= 92594.570 mm²

Axial Load [P]:


= Ap * Bp
= 92595 * 0.261
= 24147.900 N

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 3304 + 4182
= 7485.689 mm²

Compressive Stress [Sc]:


= P/Ar
= 24148/7486
= 3.226 N/mm²

Check of Outside Ribs:


Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 250.0 | ... | 3500.0 | ... | 0.182E+08 |

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * rl / 2
= 34414/( 2 * 2500 ) * 597.4 * 1722/2
= 3542038.500 N-mm

Compressive Allowable, KL/R < Cc ( 34.9 < 126.1 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 34.9 )²/(2 * 126.1² )) * 248.2/
( 5/3+3*(34.9 )/(8* 126.1 )-( 34.9³)/(8*126.1³)
= 135.034 N/mm²
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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * Distance Side/I )/Sba
= 3.226/135 + ( 3542038 * 125/18229164 )/165.5
= 0.171

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 236.0 | 0.0 | 3304.0 | 0.0 | 0.182E+08 |
Web 597.4 | 14.0 | 0.0 | 8363.4 | 0.0 | 0.137E+06 |
Values ... | ... | ... | 11667.4 | ... | 0.184E+08 |

Compressive Allowable, KL/R < Cc ( 26.02 < 126.1 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 26.02 )²/(2 * 126.1² )) * 248.2/
( 5/3+3*(26.02 )/(8* 126.1 )-( 26.02³)/(8*126.1³)
= 139.380 N/mm²

AISC Unity Check of Inside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * Distance Center/I )/Sba
= 3.975/139.4 + ( 4246661 * 125/18362546 )/165.5
= 0.203

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 8


Total Number of Bolts in Tension/Baseplate Nbt 4
Bolt Material Specification SA-325
Bolt Allowable Stress Stba 139.28 N/mm²
Bolt Corrosion Allowance Bca 0.8 mm
Distance from Bolts to Edge Edgedis 50.0 mm
Nominal Bolt Diameter Bnd 24.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 114.46 N/mm²
Area Available in a Single Bolt BltArea 265.3333 mm²
Saddle Load QO (Weight) QO 156524.6 N
Saddle Load QL (Wind/Seismic contribution) QL 20872.3 N
Maximum Transverse Force Ft 17207.2 N
Maximum Longitudinal Force Fl 34414.4 N
Saddle Bolted to Steel Foundation No

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:


= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:


= Fl / (Stba * Nbolts)
= 34414/(139.3 * 8 )
= 30.8888 mm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:


= B * Ft + Sum of X Moments
= 2426 * 17207 + 0
= 41761556.00 N-mm

Eccentricity (e):
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Horizontal Vessel Analysis (Ope.): Step: 12 3:55pm Oct 4,2018

= Rmom / QO
= 41761556/156525
= 266.70 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:


= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:


= max[Bltarearl, Bltarears, Bltareart]
= max[0, 30.89, 0 ]
= 30.8888 mm²

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


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Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

ASME Horizontal Vessel Analysis: Stresses for the Left Saddle


(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Test Case

Note:
Wear Pad Width (300.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 250 + 1.56*sqrt( 1358 * 12.4 ), 2 * 1900 )
= 452.4200 mm

Input and Calculated Values:

Vessel Mean Radius Rm 1357.80 mm


Stiffened Vessel Length per 4.15.6 L 7900.00 mm
Distance from Saddle to Vessel tangent a 1900.00 mm

Saddle Width b 250.00 mm


Saddle Bearing Angle theta 120.00 degrees

Inside Depth of Head h2 676.60 mm

Shell Allowable Stress used in Calculation 235.81 N/mm²


Head Allowable Stress used in Calculation 235.81 N/mm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Test Case, no Ext. Forces 312204.69 N

Horizontal Vessel Analysis Results: Actual | Allowable |


N/mm² | N/mm² |
----------------------------------------------------------------
Long. Stress at Top of Midspan 88.55 | 235.81 |
Long. Stress at Bottom of Midspan 88.12 | 235.81 |
Long. Stress at Top of Saddles 109.79 | 235.81 |
Long. Stress at Bottom of Saddles 76.44 | 235.81 |
----------------------------------------------------------------
Tangential Shear in Shell 10.11 | 188.65 |
Circ. Stress at Horn of Saddle 235.27 | 353.71 |
Circ. Compressive Stress in Shell 4.23 | 235.81 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3 * ( 9324/2 + 0 ) * 2426/2352
= 14427.6 N

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:


= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 2270, 0, 0 ) * 2426/4000
= 1376.6 N

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 297777 + Max( 1377, 14428, 0, 0 )
= 312204.7 N
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FileName : tank
Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

Summary of Loads at the base of this Saddle:


Vertical Load (including saddle weight) 319866.41 N
Transverse Shear Load Saddle 4662.07 N
Longitudinal Shear Load Saddle 2269.69 N

Hydrostatic Test Pressure at center of Vessel: 1.613 N/mm²

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:


= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -312205*1900[1-(1-1900/7900+(1358²-676.6²)/
(2*1900*7900))/(1+(4*676.6)/(3*7900))]
= -164329344.0 N-mm

Moment per Equation 4.15.4 [M2]:


= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 312205*7900/4(1+2(1358²-676.6²)/(7900²))/(1+(4*676.6)/
(3*7900))-4*1900/7900
= -15209598.0 N-mm

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:


= P * Rm/(2t) - M2/(pi*Rm²t)
= 1.613 * 1358/(2*12.4 ) - -15209598/(pi*1358²*12.4 )
= 88.55 N/mm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1.613 * 1358/(2 * 12.4 ) + -15209598/(pi * 1358² * 12.4 )
= 88.12 N/mm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:


= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1.613*1358/(2*12.4)--164329344/(0.107*pi*1358²*12.4)
= 109.79 N/mm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:


= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 1.613*1358/(2*12.4)+-164329344/(0.192*pi*1358²*12.4)
= 76.44 N/mm²

Maximum Shear Force in the Saddle (4.15.5) [T]:


= Q(L-2a)/(L+(4*h2/3))
= 312205 ( 7900 - 2 * 1900 )/(7900 + ( 4 * 676.6/3))
= 145423.7 N

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:


= K2 * T / ( Rm * t )
= 1.171 * 145424/( 1358 * 12.4 )
= 10.11 N/mm²

Decay Length (4.15.22) [x1,x2]:


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Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1358 * 12.4 )
= 101.210 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:


= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 312205 * 0.1/( 12.4 * ( 250 + 101.2 + 101.2 ) )
= -4.23 N/mm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:


= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -312205/(4*12.4 *(250 +101.2 +101.2 )) -
12 * 0.0529 * 312205 * 1358/(7900 * 12.4²)
= -235.27 N/mm²

Effective reinforcing plate width (4.15.1) [B1]:


= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 250 + 1.56 * sqrt( 1358 * 12.4 ), 2 * 1900 )
= 452.42 mm

Results for Vessel Ribs, Web and Base:


Baseplate Length Bplen 2500.0000 mm
Baseplate Thickness Bpthk 14.0000 mm
Baseplate Width Bpwid 310.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 14.0000 mm
Web Location Webloc Center

Moment of Inertia of Saddle - Lateral Direction

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 502. | 12. | 6. | 6224. | 38590. | 0.319E+06 |
Wearplate 300. | 14. | 19. | 4200. | 81480. | 0.165E+07 |
Web 14. | 1034. | 543. | 14476. | 7866256. | 0.556E+10 |
BasePlate 310. | 14. | 1067. | 4340. | 4632514. | 0.494E+10 |
Totals ... | ... | ... | 29240. | 12618841. | 0.105E+11 |

Value C1 = Sumof(Ay)/Sumof(A) = 432. mm


Value I = Sumof(Io) - C1*Sumof(Ay) = 0.507E+10 mm4
Value As = Sumof(A) - Ashell = 0.230E+05 mm²

K1 = (1+cos(beta)-0.5*sin(beta)² )/(pi-beta+sin(beta)*cos(beta)) = 0.2035

Fh = K1 * Q = 0.204 * 312205 = 63540 N

Tension Stress, St = ( Fh/As ) = 2.7609 N/mm²


Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 N/mm²

Saddle Splitting Dimension [d]:


= B - R * sin( theta )/ theta
= 2426 - 1352 * sin( 1.047 )/1.047
= 1308.236 mm

Bending Moment, M = Fh * d = 83159560.0000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 7.0828 N/mm²


Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 N/mm²

Minimum Thickness of Baseplate per Moss:


= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))½
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FileName : tank
Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

= ( 3(312205 + 7662 )310/( 4 * 2500 * 165.5 ))½


= 13.408 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Distance between Ribs [e]:


= Web Length / ( Nribs - 1 )
= 2390/( 5 - 1 )
= 597.384 mm

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 597.4 * 310/2
= 92594.570 mm²

Axial Load [P]:


= Ap * Bp
= 92595 * 0.403
= 37301.242 N

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 3304 + 4182
= 7485.689 mm²

Compressive Stress [Sc]:


= P/Ar
= 37301/7486
= 4.983 N/mm²

Check of Outside Ribs:


Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 250.0 | ... | 3500.0 | ... | 0.182E+08 |

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * rl / 2
= 2270/( 2 * 2500 ) * 597.4 * 1722/2
= 233603.781 N-mm

Compressive Allowable, KL/R < Cc ( 34.9 < 126.1 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 34.9 )²/(2 * 126.1² )) * 248.2/
( 5/3+3*(34.9 )/(8* 126.1 )-( 34.9³)/(8*126.1³)
= 135.034 N/mm²

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * Distance Side/I )/Sba
= 4.983/135 + ( 233604 * 125/18229164 )/165.5
= 0.047

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 236.0 | 0.0 | 3304.0 | 0.0 | 0.182E+08 |
Web 597.4 | 14.0 | 0.0 | 8363.4 | 0.0 | 0.137E+06 |
Values ... | ... | ... | 11667.4 | ... | 0.184E+08 |

Compressive Allowable, KL/R < Cc ( 26.02 < 126.1 ) per AISC E2-1 [Sca]:
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Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 26.02 )²/(2 * 126.1² )) * 248.2/
( 5/3+3*(26.02 )/(8* 126.1 )-( 26.02³)/(8*126.1³)
= 139.380 N/mm²

AISC Unity Check of Inside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * Distance Center/I )/Sba
= 6.14/139.4 + ( 280075 * 125/18362546 )/165.5
= 0.056

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 8


Total Number of Bolts in Tension/Baseplate Nbt 4
Bolt Material Specification SA-325
Bolt Allowable Stress Stba 139.28 N/mm²
Bolt Corrosion Allowance Bca 0.8 mm
Distance from Bolts to Edge Edgedis 50.0 mm
Nominal Bolt Diameter Bnd 24.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 114.46 N/mm²
Area Available in a Single Bolt BltArea 265.3333 mm²
Saddle Load QO (Weight) QO 305438.8 N
Saddle Load QL (Wind/Seismic contribution) QL 1376.6 N
Maximum Transverse Force Ft 4662.1 N
Maximum Longitudinal Force Fl 2269.7 N
Saddle Bolted to Steel Foundation No

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:


= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:


= Fl / (Stba * Nbolts)
= 2270/(139.3 * 8 )
= 2.0372 mm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:


= B * Ft + Sum of X Moments
= 2426 * 4662 + 0
= 11314761.00 N-mm

Eccentricity (e):
= Rmom / QO
= 11314761/305439
= 37.03 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:


= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:


= max[Bltarearl, Bltarears, Bltareart]
= max[0, 2.037, 0 ]
= 2.0372 mm²

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle


(per ASME Sec. VIII Div. 2 based on the Zick method.)
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Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

Note:
Wear Pad Width (300.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 250 + 1.56*sqrt( 1358 * 12.4 ), 2 * 1900 )
= 452.4200 mm

Input and Calculated Values:

Vessel Mean Radius Rm 1357.80 mm


Stiffened Vessel Length per 4.15.6 L 7900.00 mm
Distance from Saddle to Vessel tangent a 1900.00 mm

Saddle Width b 250.00 mm


Saddle Bearing Angle theta 120.00 degrees

Inside Depth of Head h2 676.60 mm

Shell Allowable Stress used in Calculation 235.81 N/mm²


Head Allowable Stress used in Calculation 235.81 N/mm²
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00

Saddle Force Q, Test Case, no Ext. Forces 308510.16 N

Horizontal Vessel Analysis Results: Actual | Allowable |


N/mm² | N/mm² |
----------------------------------------------------------------
Long. Stress at Top of Midspan 88.54 | 235.81 |
Long. Stress at Bottom of Midspan 88.12 | 235.81 |
Long. Stress at Top of Saddles 109.53 | 235.81 |
Long. Stress at Bottom of Saddles 76.58 | 235.81 |
----------------------------------------------------------------
Tangential Shear in Shell 9.99 | 188.65 |
Circ. Stress at Horn of Saddle 232.48 | 353.71 |
Circ. Compressive Stress in Shell 4.18 | 235.81 |
----------------------------------------------------------------

Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:


= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3 * ( 9324/2 + 0 ) * 2426/2352
= 14427.6 N

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:


= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 2270, 0, 0 ) * 2426/4000
= 1376.6 N

Load Combination Results for Q + Wind or Seismic [Q]:


= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 294083 + Max( 1377, 14428, 0, 0 )
= 308510.2 N

Summary of Loads at the base of this Saddle:


Vertical Load (including saddle weight) 316171.88 N
Transverse Shear Load Saddle 4662.07 N
Longitudinal Shear Load Saddle 2269.69 N
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FileName : tank
Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

Hydrostatic Test Pressure at center of Vessel: 1.613 N/mm²

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:


= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -308510*1900[1-(1-1900/7900+(1358²-676.6²)/
(2*1900*7900))/(1+(4*676.6)/(3*7900))]
= -162384720.0 N-mm

Moment per Equation 4.15.4 [M2]:


= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 308510*7900/4(1+2(1358²-676.6²)/(7900²))/(1+(4*676.6)/
(3*7900))-4*1900/7900
= -15029611.0 N-mm

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:


= P * Rm/(2t) - M2/(pi*Rm²t)
= 1.613 * 1358/(2*12.4 ) - -15029611/(pi*1358²*12.4 )
= 88.54 N/mm²

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:


= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1.613 * 1358/(2 * 12.4 ) + -15029611/(pi * 1358² * 12.4 )
= 88.12 N/mm²

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:


= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1.613*1358/(2*12.4)--162384720/(0.107*pi*1358²*12.4)
= 109.53 N/mm²

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:


= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 1.613*1358/(2*12.4)+-162384720/(0.192*pi*1358²*12.4)
= 76.58 N/mm²

Maximum Shear Force in the Saddle (4.15.5) [T]:


= Q(L-2a)/(L+(4*h2/3))
= 308510 ( 7900 - 2 * 1900 )/(7900 + ( 4 * 676.6/3))
= 143702.8 N

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:


= K2 * T / ( Rm * t )
= 1.171 * 143703/( 1358 * 12.4 )
= 9.99 N/mm²

Decay Length (4.15.22) [x1,x2]:


= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1358 * 12.4 )
= 101.210 mm

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:


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FileName : tank
Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 308510 * 0.1/( 12.4 * ( 250 + 101.2 + 101.2 ) )
= -4.18 N/mm²

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:


= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t²)
= -308510/(4*12.4 *(250 +101.2 +101.2 )) -
12 * 0.0529 * 308510 * 1358/(7900 * 12.4²)
= -232.48 N/mm²

Effective reinforcing plate width (4.15.1) [B1]:


= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 250 + 1.56 * sqrt( 1358 * 12.4 ), 2 * 1900 )
= 452.42 mm

Results for Vessel Ribs, Web and Base

Baseplate Length Bplen 2500.0000 mm


Baseplate Thickness Bpthk 14.0000 mm
Baseplate Width Bpwid 310.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 14.0000 mm
Web Location Webloc Center

Moment of Inertia of Saddle - Lateral Direction

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 502. | 12. | 6. | 6224. | 38590. | 0.319E+06 |
Wearplate 300. | 14. | 19. | 4200. | 81480. | 0.165E+07 |
Web 14. | 1034. | 543. | 14476. | 7866256. | 0.556E+10 |
BasePlate 310. | 14. | 1067. | 4340. | 4632514. | 0.494E+10 |
Totals ... | ... | ... | 29240. | 12618841. | 0.105E+11 |

Value C1 = Sumof(Ay)/Sumof(A) = 432. mm


Value I = Sumof(Io) - C1*Sumof(Ay) = 0.507E+10 mm4
Value As = Sumof(A) - Ashell = 0.230E+05 mm²

K1 = (1+cos(beta)-0.5*sin(beta)² )/(pi-beta+sin(beta)*cos(beta)) = 0.2035

Fh = K1 * Q = 0.204 * 308510 = 62789 N

Tension Stress, St = ( Fh/As ) = 2.7283 N/mm²


Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 N/mm²

Saddle Splitting Dimension [d]:


= B - R * sin( theta )/ theta
= 2426 - 1352 * sin( 1.047 )/1.047
= 1308.236 mm

Bending Moment, M = Fh * d = 82175472.0000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 6.9990 N/mm²


Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 N/mm²

Minimum Thickness of Baseplate per Moss:


= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress ))½
= ( 3(308510 + 7662 )310/( 4 * 2500 * 165.5 ))½
= 13.331 mm

Calculation of Axial Load, Intermediate Values and Compressive Stress:


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Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

Distance between Ribs [e]:


= Web Length / ( Nribs - 1 )
= 2390/( 5 - 1 )
= 597.384 mm

Baseplate Pressure Area [Ap]:


= e * Bpwid / 2
= 597.4 * 310/2
= 92594.570 mm²

Axial Load [P]:


= Ap * Bp
= 92595 * 0.398
= 36859.828 N

Area of the Rib and Web [Ar]:


= Rib Area + Web Area
= 3304 + 4182
= 7485.689 mm²

Compressive Stress [Sc]:


= P/Ar
= 36860/7486
= 4.924 N/mm²

Check of Outside Ribs:


Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 250.0 | ... | 3500.0 | ... | 0.182E+08 |

Bending Moment [Rm]:


= Fl /( 2 * Bplen ) * e * rl / 2
= 2270/( 2 * 2500 ) * 597.4 * 1722/2
= 233603.781 N-mm

Compressive Allowable, KL/R < Cc ( 34.9 < 126.1 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 34.9 )²/(2 * 126.1² )) * 248.2/
( 5/3+3*(34.9 )/(8* 126.1 )-( 34.9³)/(8*126.1³)
= 135.034 N/mm²

AISC Unity Check of Outside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * Distance Side/I )/Sba
= 4.924/135 + ( 233604 * 125/18229164 )/165.5
= 0.046

Check of Inside Ribs:

Inertia of Saddle, Inner Ribs - Axial Direction


B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 236.0 | 0.0 | 3304.0 | 0.0 | 0.182E+08 |
Web 597.4 | 14.0 | 0.0 | 8363.4 | 0.0 | 0.137E+06 |
Values ... | ... | ... | 11667.4 | ... | 0.184E+08 |

Compressive Allowable, KL/R < Cc ( 26.02 < 126.1 ) per AISC E2-1 [Sca]:
= (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 26.02 )²/(2 * 126.1² )) * 248.2/
( 5/3+3*(26.02 )/(8* 126.1 )-( 26.02³)/(8*126.1³)
= 139.380 N/mm²
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FileName : tank
Horizontal Vessel Analysis (Test): Step: 13 3:55pm Oct 4,2018

AISC Unity Check of Inside Ribs ( must be <= 1 )


= Sc/Sca + ( Rm * Distance Center/I )/Sba
= 6.067/139.4 + ( 280075 * 125/18362546 )/165.5
= 0.055

Input Data for Base Plate Bolting Calculations:

Total Number of Bolts per BasePlate Nbolts 8


Total Number of Bolts in Tension/Baseplate Nbt 4
Bolt Material Specification SA-325
Bolt Allowable Stress Stba 139.28 N/mm²
Bolt Corrosion Allowance Bca 0.8 mm
Distance from Bolts to Edge Edgedis 50.0 mm
Nominal Bolt Diameter Bnd 24.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 114.46 N/mm²
Area Available in a Single Bolt BltArea 265.3333 mm²
Saddle Load QO (Weight) QO 301744.2 N
Saddle Load QL (Wind/Seismic contribution) QL 1376.6 N
Maximum Transverse Force Ft 4662.1 N
Maximum Longitudinal Force Fl 2269.7 N
Saddle Bolted to Steel Foundation No

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:


= 0.0 (QO > QL --> No Uplift in Longitudinal direction)

Bolt Area due to Shear Load [Bltarears]:


= Fl / (Stba * Nbolts)
= 2270/(139.3 * 8 )
= 2.0372 mm²

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:


= B * Ft + Sum of X Moments
= 2426 * 4662 + 0
= 11314761.00 N-mm

Eccentricity (e):
= Rmom / QO
= 11314761/301744
= 37.48 mm < Bplen/6 --> No Uplift in Transverse direction

Bolt Area due to Transverse Load [Bltareart]:


= 0 (No Uplift)

Required Area of a Single Bolt [Bltarear]:


= max[Bltarearl, Bltarears, Bltareart]
= max[0, 2.037, 0 ]
= 2.0372 mm²

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


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Nozzle Summary: Step: 25 3:55pm Oct 4,2018

Nozzle Calculation Summary:

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |


| N/mm² | | N/mm² | | mm | Path | Stresses |
----------------------------------------------------------------------------------------------
N1 | ... | ... | ... | OK | 5.02 | OK | No Calc[*] |
N2 | ... | ... | ... | OK | 4.55 | OK | No Calc[*] |
N3 | ... | ... | ... | OK | 8.76 | OK | Passed |
N4 | ... | ... | ... | OK | 4.55 | OK | No Calc[*] |
N5 | ... | ... | ... | OK | 4.55 | OK | No Calc[*] |
N6 | ... | ... | ... | OK | 4.01 | OK | No Calc[*] |
M1 | ... | ... | ... | ... | | OK | Passed |
N8 | ... | ... | ... | OK | 4.55 | OK | No Calc[*] |
N8 | ... | ... | ... | OK | 4.55 | OK | No Calc[*] |
N9 | ... | ... | ... | OK | 4.55 | OK | No Calc[*] |
N9 | ... | ... | ... | OK | 4.55 | OK | No Calc[*] |
N7 | ... | ... | ... | OK | 4.55 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------

MAWP Summary:
Minimum MAWP Nozzles : 0.000 Nozzle : N7

[*] - This was a small opening and the areas were not computed.

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles

From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |


| | mm | deg | mm |
------------------------------------------------------------------------------
20 | N1 | 550.000 | 0.000 | 92.100 |
20 | N2 | 800.000 | 0.000 | 58.201 |
20 | N3 | 550.000 | 180.000 | 393.750 |
20 | N4 | 4050.000 | 0.000 | 58.201 |
20 | N5 | 7050.000 | 0.000 | 58.201 |
20 | N6 | 6050.000 | 0.000 | 46.136 |
20 | M1 | 2550.000 | 90.000 | 1206.400 |
20 | N8 | 550.000 | 125.910 | 58.201 |
20 | N9 | 550.000 | 54.090 | 58.201 |
20 | N7 | 5550.000 | 0.000 | 58.201 |

The nozzle spacing is computed by the following:


= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.


No interference violations have been detected !

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 57
FileName : tank
Nozzle Calcs.: N1 Nozl: 11 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: N1 From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 550.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm²
Allowable Stress At Ambient Sna 117.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 50.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Slip on

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type UW-16.1(c)

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 58
FileName : tank
Nozzle Calcs.: N1 Nozl: 11 3:55pm Oct 4,2018

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N1

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 42.850 mm.


Actual Thickness Used in Calculation 8.738 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1*1352)/(137.9*1-0.6*1)
= 9.8447 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1*23.02)/(117.9*1-0.6*1)
= 0.1963 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 92.0996 mm
Parallel to Vessel Wall, opening length d 46.0498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 17.8440 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N1.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.7963 mm
Wall Thickness per UG16(b), tr16b = 4.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.4447 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.4447 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm
Wall Thickness per table UG-45 tb3 = 5.0200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 5.02, max( 11.44, 4.1 ) ]
= 5.0200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


PV Elite 2018 SP2 Licensee: SPLM Licensed User 59
FileName : tank
Nozzle Calcs.: N1 Nozl: 11 3:55pm Oct 4,2018

= max( ta, tb )
= max( 1.796, 5.02 )
= 5.0200 mm

Available Nozzle Neck Thickness = 0.875 * 8.738 = 7.645 mm --> OK

Weld Size Calculations, Description: N1

Intermediate Calc. for nozzle/shell Welds Tmin 7.1376 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.9963 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm

The Drop for this Nozzle is : 0.3370 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 164.3370 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 60
FileName : tank
Nozzle Calcs.: N2 Nozl: 12 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: N2 From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 800.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm²
Allowable Stress At Ambient Sna 117.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 25.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Slip on

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type UW-16.1(c)

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 61
FileName : tank
Nozzle Calcs.: N2 Nozl: 12 3:55pm Oct 4,2018

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N2

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 20.701 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1*1352)/(137.9*1-0.6*1)
= 9.8447 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1*11.95)/(117.9*1-0.6*1)
= 0.1019 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 58.2010 mm
Parallel to Vessel Wall Rn+tn+t 29.1005 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.8750 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N2.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.7019 mm
Wall Thickness per UG16(b), tr16b = 4.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.4447 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.4447 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm
Wall Thickness per table UG-45 tb3 = 4.5464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.546, max( 11.44, 4.1 ) ]
= 4.5464 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


PV Elite 2018 SP2 Licensee: SPLM Licensed User 62
FileName : tank
Nozzle Calcs.: N2 Nozl: 12 3:55pm Oct 4,2018

= max( ta, tb )
= max( 1.702, 4.546 )
= 4.5464 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Weld Size Calculations, Description: N2

Intermediate Calc. for nozzle/shell Welds Tmin 4.7500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.3250 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm

The Drop for this Nozzle is : 0.1033 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 164.1033 mm

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PV Elite 2018 SP2 Licensee: SPLM Licensed User 63
FileName : tank
Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: N3 From : 20

Pressure for Reinforcement Calculations P 1.0118 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 550.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm²
Allowable Stress At Ambient Sna 117.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 180.00 deg
Diameter 200.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 80

Flange Material SA-105


Flange Type Slip on

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 137.90 N/mm²
Pad Allowable Stress At Ambient Spa 137.90 N/mm²
Diameter of Pad along vessel surface Dp 339.0750 mm
Thickness of Pad te 14.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 14.0000 mm
Reinforcing Pad Width 60.0000 mm
ASME Code Weld Type UW-16.1(c)

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.


PV Elite 2018 SP2 Licensee: SPLM Licensed User 64
FileName : tank
Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

Nozzle Sketch (may not represent actual weld type/configuration)

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: N3

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 193.675 mm.


Actual Thickness Used in Calculation 12.700 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.012*1352)/(137.9*1-0.6*1.012)
= 9.9610 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.012*98.44)/(117.9*1-0.6*1.012)
= 0.8491 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 393.7500 mm
Parallel to Vessel Wall, opening length d 196.8750 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.0000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.855, 1 )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 65
FileName : tank
Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 1993.141| NA| NA|
Area in Shell A1 | 472.323| NA| NA|
Area in Nozzle Wall A2 | 543.398| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 185.500| NA| NA|
Area in Element A5 | 1260.000| NA| NA|
TOTAL AREA AVAILABLE Atot | 2461.222| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 294.4959 14.0000 mm
Based on given Pad Diameter: 339.0750 8.7991 mm
Based on Shell or Nozzle Thickness: 302.2161 12.7000 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (196.9*9.961*1+2*11.1*9.961*1*(1-0.855))
= 1993.141 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 196.9 ( 1 * 12.4 - 1 * 9.961 ) - 2 * 11.1
( 1 * 12.4 - 1 * 9.961 ) * ( 1 - 0.855 )
= 472.323 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31 ) * ( 11.1 - 0.849 ) * 0.855
= 543.398 mm²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10² * 0.855 + (0 )² * 0.855 + 10² * 1
= 185.500 mm²

Area Available in Element, also see UG-37(h) [A5]:


= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 339.1 - 219.1 )14 * 1 * 0.75
= 1260.000 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 2.4491 mm
Wall Thickness per UG16(b), tr16b = 4.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.5610 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.5610 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm
Wall Thickness per table UG-45 tb3 = 8.7600 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.76, max( 11.56, 4.1 ) ]
= 8.7600 mm
PV Elite 2018 SP2 Licensee: SPLM Licensed User 66
FileName : tank
Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 2.449, 8.76 )
= 8.7600 mm

Available Nozzle Neck Thickness = 0.875 * 12.700 = 11.113 mm --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 12.3, Allowable : 117.9 N/mm² Passed
Expansion : 1.2, Allowable : 282.5 N/mm² Passed
Occasional : 5.2, Allowable : 156.8 N/mm² Passed
Shear : 5.6, Allowable : 82.5 N/mm² Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

Weld Size Calculations, Description: N3

Intermediate Calc. for nozzle/shell Welds Tmin 11.1000 mm


Intermediate Calc. for pad/shell Welds TminPad 12.4000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 6.2000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm

The Drop for this Nozzle is : 4.4512 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 168.4512 mm

Input Echo, WRC297 Item 1, Description: N3 :

Diameter Basis for Cylindrical Shell ID


Shell Corrosion Allowance 1.6000 mm
Shell Diameter 2700.000 mm
Shell Thickness 14.0000 mm
Shell Stress Concentration Factor 1.000

Diameter Basis for Nozzle ID


Nozzle Corrosion Allowance 1.6000 mm
Nozzle Diameter 193.675 mm
Nozzle Thickness 12.7000 mm
Nozzle Stress Concentration Factor 1.000

Diameter of Reinforcing Pad 339.075 mm


Thickness of Reinforcing Pad 14.0000 mm

Note: External Forces and Moments in WRC 107 Convention:


This loads are assumed to be SUStained loads.

Design Internal Pressure Dp 1.01 N/mm²


Radial Load P -3800.37 N
Circumferential Shear Vc 2519.35 N
Longitudinal Shear Vl 3720.31 N
Circumferential Moment Mc -0.168E+07 N-mm
Longitudinal Moment Ml 0.256E+07 N-mm
Torsional Moment Mt 0.292E+07 N-mm

Include Axial Pressure Thrust No


Include Pressure Stress Indices per Div. 2 No
Local Loads applied at end of Nozzle/Attachment Yes
PV Elite 2018 SP2 Licensee: SPLM Licensed User 67
FileName : tank
Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

Revised Moments including Shear Forces times Nozzle Length:


Circumferential Moment Mc -0.130E+07 N-mm
Longitudinal Moment Ml 0.312E+07 N-mm

Stress Computations at the Edge of the Nozzle:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 219.075 + 2 * 1.65 * sqrt( 1364.8( 14.0 - 1.6 ) )
= 648.373 mm

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 2729.600 mm


Nozzle Outside Diameter (d) = 219.075 mm
Vessel Thickness used (T) = 26.400 mm
Nozzle Thickness used (t) = 11.100 mm
T / t = 2.378
d / t = 19.736
Lambda = [(d/D)* (D/T)1/2] = 0.816

Nr/P = 0.114
Mr/P = 0.136
M0/P = 0.100
N0/P = 0.201
MrD/Mc = 0.206
NrDL/Mc = 0.150
M0d/Mc = 0.175
N0DL/Mc = 0.124
MrD/Ml = 0.173
NrDL/Ml = 0.132
M0D/Ml = 0.142
N0DL/Ml = 0.182

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 3 -3 3 -3
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -3 -3 3 3
Outplane Bending (ML) -17 17 17 -17
Normal Pressure Stress 51 52 51 52
----------------------- -------- -------- -------- --------
Outplane Stress Summary 34 63 76 36

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 4 -4 4 -4
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -2 -2 2 2
Inplane Bending (ML) -21 21 21 -21
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FileName : tank
Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

Inplane Pressure Stress 25 25 25 25


----------------------- -------- -------- -------- --------
Inplane Stress Summary 6 40 54 3

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 1 1 1 1
----------------------- -------- -------- -------- --------
Shear Stress Summary 1 1 1 1

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(N/mm² )------------
Two * Max Shear Stress 34 63 76 36

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 3 -3 3 -3
Outplane Membrane (Mc) 1 1 -1 -1
Outplane Bending (Mc) 8 -8 -8 8
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 25 25 25 25
----------------------- -------- -------- -------- --------
Outplane Stress Summary 39 15 20 31

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Inplane Membrane (P ) 0 0 0 0
Inplane Bending (P ) 4 -4 4 -4
Inplane Membrane (Mc) 1 1 -1 -1
Inplane Bending (Mc) 10 -10 -10 10
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 51 52 51 52
----------------------- -------- -------- -------- --------
Inplane Stress Summary 68 39 44 57

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 1 1 1 1
----------------------- -------- -------- -------- --------
Shear Stress Summary 1 1 1 1
PV Elite 2018 SP2 Licensee: SPLM Licensed User 69
FileName : tank
Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(N/mm² )------------
Two * Max Shear Stress 68 39 44 57

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses in the Top Top Bottom Bottom
hoop direction) Outside Inside Outside Inside
-----------(N/mm² )------------
Hoop Membrane (P ) 1 1 1 1
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 0 0 0 0
Hoop Bending (Mc) 0 0 0 0
Hoop Membrane (ML) -3 -3 3 3
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
----------------------- -------- -------- -------- --------
Hoop Stress Summary 7 8 15 16

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
pipe cross-section) Outside Inside Outside Inside
-----------(N/mm² )------------
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 -14 14 -14
Axial Membrane (Mc) 0 0 0 0
Axial Bending (Mc) 0 0 0 0
Axial Membrane (ML) -8 -8 8 8
Axial Bending (ML) -74 74 74 -74
Axial Pressure Stress 5 5 5 5
----------------------- -------- -------- -------- --------
Axial Stress Summary -63 56 103 -74

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress) Outside Inside Outside Inside
-----------(N/mm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 3 3 3 3
----------------------- -------- -------- -------- --------
Shear Stress Summary 4 4 2 2

Nozzle Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Outside Inside Outside Inside
-----------(N/mm² )------------
Two * Max Shear Stress 71 57 103 91

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses in the Left Left Right Right
hoop direction) Outside Inside Outside Inside
-----------(N/mm² )------------
Hoop Membrane (P ) 1 1 1 1
Hoop Bending (P ) 0 0 0 0
Hoop Membrane (Mc) 1 1 -1 -1
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Hoop Bending (Mc) 0 0 0 0


Hoop Membrane (ML) 0 0 0 0
Hoop Bending (ML) 0 0 0 0
Hoop Pressure Stress 10 11 10 11
----------------------- -------- -------- -------- --------
Hoop Stress Summary 12 13 10 11

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
pipe cross-section) Outside Inside Outside Inside
-----------(N/mm² )------------
Axial Membrane (P ) 0 0 0 0
Axial Bending (P ) 14 -14 14 -14
Axial Membrane (Mc) 3 3 -3 -3
Axial Bending (Mc) 37 -37 -37 37
Axial Membrane (ML) 0 0 0 0
Axial Bending (ML) 0 0 0 0
Axial Pressure Stress 5 5 5 5
----------------------- -------- -------- -------- --------
Axial Stress Summary 61 -43 -21 25

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress) Outside Inside Outside Inside
-----------(N/mm² )------------
Shear due to (Vc) 0 0 0 0
Shear due to (Vl) 0 0 0 0
Shear due to Torsion 3 3 3 3
----------------------- -------- -------- -------- --------
Shear Stress Summary 2 2 4 4

Nozzle Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Outside Inside Outside Inside
-----------(N/mm² )------------
Two * Max Shear Stress 61 56 32 26

Stress Computations at the Edge of the Reinforcing Pad:

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 219.075 + 2 * 1.65 * sqrt( 1357.8( 14.0 - 1.6 ) )
= 647.271 mm

WRC 297 Curve Access Parameters:

Vessel Mean Diameter (D) = 2715.600 mm


Nozzle Outside Diameter (d) = 339.075 mm
Vessel Thickness used (T) = 12.400 mm
Nozzle Thickness used (t) = 71.100 mm
T / t = 0.174
d / t = 10.000
Lambda = [(d/D)* (D/T)1/2] = 1.848

Note: Re-pad thickness is added to nozzle thickness to simulate the Re-pad.

Nr/P = 0.078
Mr/P = 0.155
M0/P = 0.045
N0/P = 0.076
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Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

MrD/Mc = 0.293
NrDL/Mc = 0.094
M0d/Mc = 0.090
N0DL/Mc = 0.071
MrD/Ml = 0.118
NrDL/Ml = 0.097
M0D/Ml = 0.037
N0DL/Ml = 0.098

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses Normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 6 -6 6 -6
Outplane Membrane (Mc) 0 0 0 0
Outplane Bending (Mc) 0 0 0 0
Outplane Membrane (ML) -5 -5 5 5
Outplane Bending (ML) -13 13 13 -13
Normal Pressure Stress 109 110 109 110
----------------------- -------- -------- -------- --------
Outplane Stress Summary 99 113 137 98

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stresses parallel to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 22 -22 22 -22
Inplane Membrane (Mc) 0 0 0 0
Inplane Bending (Mc) 0 0 0 0
Inplane Membrane (ML) -5 -5 5 5
Inplane Bending (ML) -42 42 42 -42
Inplane Pressure Stress 54 54 54 54
----------------------- -------- -------- -------- --------
Inplane Stress Summary 31 70 127 -2

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Shear stress normal to Top Top Bottom Bottom
longitudinal plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Outplane Shear (Mt) 1 1 1 1
----------------------- -------- -------- -------- --------
Shear Stress Summary 1 1 0 0

Vessel Stresses
LONGITUDINAL PLANE Au Al Bu Bl
(Stress Intensities Top Top Bottom Bottom
Outside Inside Outside Inside
-----------(N/mm² )------------
Two * Max Shear Stress 99 113 137 101

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses Normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(N/mm² )------------
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FileName : tank
Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

Outplane Membrane (P ) 1 1 1 1
Outplane Bending (P ) 6 -6 6 -6
Outplane Membrane (Mc) 1 1 -1 -1
Outplane Bending (Mc) 13 -13 -13 13
Outplane Membrane (ML) 0 0 0 0
Outplane Bending (ML) 0 0 0 0
Normal Pressure Stress 54 54 54 54
----------------------- -------- -------- -------- --------
Outplane Stress Summary 78 38 48 61

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stresses parallel to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Inplane Membrane (P ) 1 1 1 1
Inplane Bending (P ) 22 -22 22 -22
Inplane Membrane (Mc) 2 2 -2 -2
Inplane Bending (Mc) 43 -43 -43 43
Inplane Membrane (ML) 0 0 0 0
Inplane Bending (ML) 0 0 0 0
Inplane Pressure Stress 109 110 109 110
----------------------- -------- -------- -------- --------
Inplane Stress Summary 180 48 88 131

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Shear stress normal to Left Left Right Right
circumferential plane) Outside Inside Outside Inside
-----------(N/mm² )------------
Outplane Shear (Vc) 0 0 0 0
Outplane Shear (Vl) 0 0 0 0
Torsional Shear (Mt) 1 1 1 1
----------------------- -------- -------- -------- --------
Shear Stress Summary 0 0 1 1

Vessel Stresses
CIRCUMFERENTIAL PLANE Cu Cl Du Dl
(Stress Intensities Left Left Right Right
Outside Inside Outside Inside
-----------(N/mm² )------------
Two * Max Shear Stress 180 48 88 131

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Vessel-Nozzle Junction

Type of | Stress Values at |


Stress Int. | (N/mm² ) |
Location | Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) | 51 52 51 52 51 52 51 52|
Circ. Pl (SUS) | -2 -2 4 4 1 1 -1 -1|
Circ. Q (SUS) | -14 14 20 -20 14 -14 -6 6|
-------------------------------------------------------------------------
Long. Pm (SUS) | 25 25 25 25 25 25 25 25|
Long. Pl (SUS) | -2 -2 2 2 2 2 0 0|
Long. Q (SUS) | -17 17 25 -25 11 -11 -5 5|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
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Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

Shear Q (SUS) | 1 1 1 1 1 1 1 1|
Pm (SUS) | 51.0 52.0 51.0 52.0 51.0 52.0 51.0 52.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) | 49.0 50.0 55.0 56.0 52.0 53.0 50.0 51.0|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 35.0 64.0 75.0 36.0 66.0 39.0 44.0 57.0|

Stress Summation Comparison

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | N/mm² | |
-------------------------------------------------------------------------
Pm (SUS) | 52.00 137.90 | Passed |
Pm+Pl (SUS) | 56.00 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 75.04 413.70 | Passed |

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Vessel Stress Summation at Reinforcing Pad Edge

Type of | Stress Values at |


Stress Int. | (N/mm² ) |
Location | Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) | 109 110 109 110 109 110 109 110|
Circ. Pl (SUS) | -4 -4 6 6 3 3 -1 -1|
Circ. Q (SUS) | -7 7 19 -19 65 -65 -21 21|
-------------------------------------------------------------------------
Long. Pm (SUS) | 54 54 54 54 54 54 54 54|
Long. Pl (SUS) | -4 -4 6 6 2 2 0 0|
Long. Q (SUS) | -20 20 64 -64 19 -19 -7 7|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 1 1 1 1 1 1 1 1|
Pm (SUS) | 109.0 110.0 109.0 110.0 109.0 110.0 109.0 110.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) | 105.0 106.0 115.0 116.0 112.0 113.0 108.0 109.0|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 98.0 113.0 134.1 101.0 177.0 48.1 87.0 130.0|

Stress Summation Comparison

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | N/mm² | |
-------------------------------------------------------------------------
Pm (SUS) | 110.00 137.90 | Passed |
Pm+Pl (SUS) | 116.00 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 177.01 413.70 | Passed |

WRC 297 Stress Summations per ASME Sec. VIII Div. 2:

Nozzle Stress Summation at Vessel-Nozzle Junction

Type of | Stress Values at |


Stress Int. | (N/mm² ) |
Location | Au Al Bu Bl Cu Cl Du Dl |
-------------------------------------------------------------------------
Circ. Pm (SUS) | 10 11 10 11 10 11 10 11|
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FileName : tank
Nozzle Calcs.: N3 Nozl: 13 3:55pm Oct 4,2018

Circ. Pl (SUS) | -2 -2 4 4 2 2 0 0|
Circ. Q (SUS) | 0 0 0 0 0 0 0 0|
-------------------------------------------------------------------------
Long. Pm (SUS) | 5 5 5 5 5 5 5 5|
Long. Pl (SUS) | -8 -8 8 8 3 3 -3 -3|
Long. Q (SUS) | -60 60 88 -88 51 -51 -23 23|
-------------------------------------------------------------------------
Shear Pm (SUS) | 0 0 0 0 0 0 0 0|
Shear Pl (SUS) | 0 0 0 0 0 0 0 0|
Shear Q (SUS) | 3 3 3 3 3 3 3 3|
Pm (SUS) | 10.0 11.0 10.0 11.0 10.0 11.0 10.0 11.0|
-------------------------------------------------------------------------
Pm+Pl (SUS) | 11.0 12.0 14.0 15.0 12.0 13.0 10.0 11.0|
-------------------------------------------------------------------------
Pm+Pl+Q (Total)| 71.3 57.2 101.1 90.2 59.2 56.3 31.6 25.6|

Stress Summation Comparison

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | N/mm² | |
-------------------------------------------------------------------------
Pm (SUS) | 11.00 117.90 | Passed |
Pm+Pl (SUS) | 15.00 176.86 | Passed |
Pm+Pl+Q (TOTAL)| 101.10 353.71 | Passed |

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PV Elite 2018 SP2 Licensee: SPLM Licensed User 75
FileName : tank
Nozzle Calcs.: N4 Nozl: 14 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: N4 From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 4050.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm²
Allowable Stress At Ambient Sna 117.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 25.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Slip on

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type UW-16.1(c)

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 76
FileName : tank
Nozzle Calcs.: N4 Nozl: 14 3:55pm Oct 4,2018

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N4

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 20.701 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1*1352)/(137.9*1-0.6*1)
= 9.8447 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1*11.95)/(117.9*1-0.6*1)
= 0.1019 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 58.2010 mm
Parallel to Vessel Wall Rn+tn+t 29.1005 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.8750 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N4.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.7019 mm
Wall Thickness per UG16(b), tr16b = 4.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.4447 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.4447 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm
Wall Thickness per table UG-45 tb3 = 4.5464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.546, max( 11.44, 4.1 ) ]
= 4.5464 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


PV Elite 2018 SP2 Licensee: SPLM Licensed User 77
FileName : tank
Nozzle Calcs.: N4 Nozl: 14 3:55pm Oct 4,2018

= max( ta, tb )
= max( 1.702, 4.546 )
= 4.5464 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Weld Size Calculations, Description: N4

Intermediate Calc. for nozzle/shell Welds Tmin 4.7500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.3250 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

The Drop for this Nozzle is : 0.1033 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 164.1033 mm

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PV Elite 2018 SP2 Licensee: SPLM Licensed User 78
FileName : tank
Nozzle Calcs.: N5 Nozl: 15 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: N5 From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 7050.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm²
Allowable Stress At Ambient Sna 117.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 25.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Slip on

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type UW-16.1(c)

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 79
FileName : tank
Nozzle Calcs.: N5 Nozl: 15 3:55pm Oct 4,2018

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N5

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 20.701 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1*1352)/(137.9*1-0.6*1)
= 9.8447 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1*11.95)/(117.9*1-0.6*1)
= 0.1019 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 58.2010 mm
Parallel to Vessel Wall Rn+tn+t 29.1005 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.8750 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N5.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.7019 mm
Wall Thickness per UG16(b), tr16b = 4.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.4447 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.4447 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm
Wall Thickness per table UG-45 tb3 = 4.5464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.546, max( 11.44, 4.1 ) ]
= 4.5464 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


PV Elite 2018 SP2 Licensee: SPLM Licensed User 80
FileName : tank
Nozzle Calcs.: N5 Nozl: 15 3:55pm Oct 4,2018

= max( ta, tb )
= max( 1.702, 4.546 )
= 4.5464 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Weld Size Calculations, Description: N5

Intermediate Calc. for nozzle/shell Welds Tmin 4.7500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.3250 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

The Drop for this Nozzle is : 0.1033 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 164.1033 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 81
FileName : tank
Nozzle Calcs.: N6 Nozl: 16 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: N6 From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 6050.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm²
Allowable Stress At Ambient Sna 117.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 15.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Threaded

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type UW-16.1(c)

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 82
FileName : tank
Nozzle Calcs.: N6 Nozl: 16 3:55pm Oct 4,2018

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N6

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 11.836 mm.


Actual Thickness Used in Calculation 4.750 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1*1352)/(137.9*1-0.6*1)
= 9.8447 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1*7.518)/(117.9*1-0.6*1)
= 0.0641 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 46.1360 mm
Parallel to Vessel Wall Rn+tn+t 23.0680 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 7.8745 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N6.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.6641 mm
Wall Thickness per UG16(b), tr16b = 4.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.4447 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.4447 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm
Wall Thickness per table UG-45 tb3 = 4.0130 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.013, max( 11.44, 4.1 ) ]
= 4.0130 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


PV Elite 2018 SP2 Licensee: SPLM Licensed User 83
FileName : tank
Nozzle Calcs.: N6 Nozl: 16 3:55pm Oct 4,2018

= max( ta, tb )
= max( 1.664, 4.013 )
= 4.0130 mm

Available Nozzle Neck Thickness = 0.875 * 4.750 = 4.156 mm --> OK

Weld Size Calculations, Description: N6

Intermediate Calc. for nozzle/shell Welds Tmin 3.1498 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 2.2049 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

The Drop for this Nozzle is : 0.0421 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 164.0422 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 84
FileName : tank
Nozzle Calcs.: N7 Nozl: 20 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: N7 From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 5550.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm²
Allowable Stress At Ambient Sna 117.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 0.00 deg
Diameter 25.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Slip on

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type UW-16.1(c)

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 85
FileName : tank
Nozzle Calcs.: N7 Nozl: 20 3:55pm Oct 4,2018

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: N7

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 20.701 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1*1352)/(137.9*1-0.6*1)
= 9.8447 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1*11.95)/(117.9*1-0.6*1)
= 0.1019 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 58.2010 mm
Parallel to Vessel Wall Rn+tn+t 29.1005 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.8750 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N7.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.7019 mm
Wall Thickness per UG16(b), tr16b = 4.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.4447 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.4447 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm
Wall Thickness per table UG-45 tb3 = 4.5464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.546, max( 11.44, 4.1 ) ]
= 4.5464 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


PV Elite 2018 SP2 Licensee: SPLM Licensed User 86
FileName : tank
Nozzle Calcs.: N7 Nozl: 20 3:55pm Oct 4,2018

= max( ta, tb )
= max( 1.702, 4.546 )
= 4.5464 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Weld Size Calculations, Description: N7

Intermediate Calc. for nozzle/shell Welds Tmin 4.7500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.3250 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

The Drop for this Nozzle is : 0.1033 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 164.1033 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 87
FileName : tank
Nozzle Calcs.: N8 Nozl: 18 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: N8 From : 20

Pressure for Reinforcement Calculations P 1.0063 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Cylinder/Cone Centerline L1 800.0000 mm

Distance from Bottom/Left Tangent 550.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm²
Allowable Stress At Ambient Sna 117.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 125.91 deg
Diameter 25.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Slip on

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 395.0150 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type UW-16.1(c)

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 88
FileName : tank
Nozzle Calcs.: N8 Nozl: 18 3:55pm Oct 4,2018

Insert/Set-in Nozzle No Pad, no Inside projection

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

Reinforcement CALCULATION, Description: N8

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 20.701 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.006*1352)/(137.9*1-0.6*1.006)
= 9.9069 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.006*11.95)/(117.9*1-0.6*1.006)
= 0.1025 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 63.8965 mm
Parallel to Vessel Wall Rn+tn+t 31.9483 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.8750 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N8.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

Weld Size Calculations, Description: N8

Intermediate Calc. for nozzle/shell Welds Tmin 4.7500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.3250 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Note : Checking Nozzle in plane parallel to the vessel axis.

Reinforcement CALCULATION, Description: N8


PV Elite 2018 SP2 Licensee: SPLM Licensed User 89
FileName : tank
Nozzle Calcs.: N8 Nozl: 18 3:55pm Oct 4,2018

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 20.701 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.006*1352)/(137.9*1-0.6*1.006)
= 9.9069 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.006*11.95)/(117.9*1-0.6*1.006)
= 0.1025 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 58.2010 mm
Parallel to Vessel Wall Rn+tn+t 29.1005 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.8750 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N8.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.7025 mm
Wall Thickness per UG16(b), tr16b = 4.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.5069 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.5069 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm
Wall Thickness per table UG-45 tb3 = 4.5464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.546, max( 11.51, 4.1 ) ]
= 4.5464 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.703, 4.546 )
= 4.5464 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Weld Size Calculations, Description: N8

Intermediate Calc. for nozzle/shell Welds Tmin 4.7500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.3250 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

The Drop for this Nozzle is : 12.4862 mm


PV Elite 2018 SP2 Licensee: SPLM Licensed User 90
FileName : tank
Nozzle Calcs.: N8 Nozl: 18 3:55pm Oct 4,2018

The Cut Length for this Nozzle is, Drop + Ho + H + T : 424.8336 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 91
FileName : tank
Nozzle Calcs.: N9 Nozl: 19 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: N9 From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Cylinder/Cone Centerline L1 800.0000 mm

Distance from Bottom/Left Tangent 550.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 117.90 N/mm²
Allowable Stress At Ambient Sna 117.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 54.09 deg
Diameter 25.0000 mm

Size and Thickness Basis Nominal


Nominal Thickness tn 160

Flange Material SA-105


Flange Type Slip on

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 395.0150 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
ASME Code Weld Type UW-16.1(c)

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 92
FileName : tank
Nozzle Calcs.: N9 Nozl: 19 3:55pm Oct 4,2018

Insert/Set-in Nozzle No Pad, no Inside projection

Note : Checking Nozzle 90 degrees to the Longitudinal axis.

Reinforcement CALCULATION, Description: N9

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 20.701 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1*1352)/(137.9*1-0.6*1)
= 9.8447 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1*11.95)/(117.9*1-0.6*1)
= 0.1019 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 63.8969 mm
Parallel to Vessel Wall Rn+tn+t 31.9485 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.8750 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N9.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

Weld Size Calculations, Description: N9

Intermediate Calc. for nozzle/shell Welds Tmin 4.7500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.3250 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

Note : Checking Nozzle in plane parallel to the vessel axis.

Reinforcement CALCULATION, Description: N9


PV Elite 2018 SP2 Licensee: SPLM Licensed User 93
FileName : tank
Nozzle Calcs.: N9 Nozl: 19 3:55pm Oct 4,2018

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 20.701 mm.


Actual Thickness Used in Calculation 6.350 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1*1352)/(137.9*1-0.6*1)
= 9.8447 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1*11.95)/(117.9*1-0.6*1)
= 0.1019 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 58.2010 mm
Parallel to Vessel Wall Rn+tn+t 29.1005 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 11.8750 mm

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: N9.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 1.7019 mm
Wall Thickness per UG16(b), tr16b = 4.1000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.4447 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.4447 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.1000 mm
Wall Thickness per table UG-45 tb3 = 4.5464 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 4.546, max( 11.44, 4.1 ) ]
= 4.5464 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 1.702, 4.546 )
= 4.5464 mm

Available Nozzle Neck Thickness = 0.875 * 6.350 = 5.556 mm --> OK

Weld Size Calculations, Description: N9

Intermediate Calc. for nozzle/shell Welds Tmin 4.7500 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 3.3250 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm

The Drop for this Nozzle is : 12.4862 mm


PV Elite 2018 SP2 Licensee: SPLM Licensed User 94
FileName : tank
Nozzle Calcs.: N9 Nozl: 19 3:55pm Oct 4,2018

The Cut Length for this Nozzle is, Drop + Ho + H + T : 424.8336 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 95
FileName : tank
Nozzle Calcs.: M1 Nozl: 17 3:55pm Oct 4,2018

INPUT VALUES, Nozzle Description: M1 From : 20

Pressure for Reinforcement Calculations P 1.0001 N/mm²


Temperature for Internal Pressure Temp 80 °C

Shell Material SA-516 70


Shell Allowable Stress at Temperature Sv 137.90 N/mm²
Shell Allowable Stress At Ambient Sva 137.90 N/mm²

Inside Diameter of Cylindrical Shell D 2700.00 mm


Shell Finished (Minimum) Thickness t 14.0000 mm
Shell Internal Corrosion Allowance c 1.6000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2550.00 mm

User Entered Minimum Design Metal Temperature -10.00 °C

Type of Element Connected to the Shell : Nozzle

Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 137.90 N/mm²
Allowable Stress At Ambient Sna 137.90 N/mm²

Diameter Basis (for tr calc only) ID


Layout Angle 90.00 deg
Diameter 600.0000 mm

Size and Thickness Basis Actual


Actual Thickness tn 14.0000 mm

Flange Material SA-105


Flange Type Slip on

Corrosion Allowance can 1.6000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 250.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 14.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 137.90 N/mm²
Pad Allowable Stress At Ambient Spa 137.90 N/mm²
Diameter of Pad along vessel surface Dp 1028.0000 mm
Thickness of Pad te 14.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 14.0000 mm
Reinforcing Pad Width 200.0000 mm
ASME Code Weld Type UW-16.1(c)
This is a Manway or Access Opening.

Class of attached Flange 150


Grade of attached Flange GR 1.1

The Pressure Design option was Design Pressure + static head.


PV Elite 2018 SP2 Licensee: SPLM Licensed User 96
FileName : tank
Nozzle Calcs.: M1 Nozl: 17 3:55pm Oct 4,2018

Nozzle Sketch (may not represent actual weld type/configuration)

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: M1

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 600.000 mm.


Actual Thickness Used in Calculation 14.000 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1*1352)/(137.9*1-0.6*1)
= 9.8447 mm

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]


= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1*301.6)/(137.9*1-0.6*1)
= 2.1968 mm

UG-40, Limits of Reinforcement : [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 1206.4000 mm
Parallel to Vessel Wall, opening length d 603.2000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.0000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (mm²)


PV Elite 2018 SP2 Licensee: SPLM Licensed User 97
FileName : tank
Nozzle Calcs.: M1 Nozl: 17 3:55pm Oct 4,2018

AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 5938.330| NA| NA|
Area in Shell A1 | 1541.350| NA| NA|
Area in Nozzle Wall A2 | 632.600| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 200.000| NA| NA|
Area in Element A5 | 4200.001| NA| NA|
TOTAL AREA AVAILABLE Atot | 6573.951| NA| NA|

The Internal Pressure Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 967.4648 14.0000 mm
Based on given Pad Diameter: 1028.0000 11.8813 mm
Based on Shell or Nozzle Thickness: 967.4648 14.0000 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (603.2*9.845*1+2*12.4*9.845*1*(1-1))
= 5938.330 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 603.2 ( 1 * 12.4 - 1 * 9.845 ) - 2 * 12.4
( 1 * 12.4 - 1 * 9.845 ) * ( 1 - 1 )
= 1541.350 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31 ) * ( 12.4 - 2.197 ) * 1
= 632.600 mm²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10² * 1 + (0 )² * 1 + 10² * 1
= 200.000 mm²

Area Available in Element, also see UG-37(h) [A5]:


= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 1028 - 628 )14 * 1 * 0.75
= 4200.001 mm²

Weld Size Calculations, Description: M1

Intermediate Calc. for nozzle/shell Welds Tmin 12.4000 mm


Intermediate Calc. for pad/shell Welds TminPad 12.4000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 6.2000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm

The Drop for this Nozzle is : 37.0248 mm


PV Elite 2018 SP2 Licensee: SPLM Licensed User 98
FileName : tank
Nozzle Calcs.: M1 Nozl: 17 3:55pm Oct 4,2018

The Cut Length for this Nozzle is, Drop + Ho + H + T : 301.0248 mm

Percent Elongation Calculations:


% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 2.280 %

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 99
FileName : tank
Nozzle Schedule: Step: 24 3:55pm Oct 4,2018

Nozzle Schedule:

Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut | Flg |


Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length | Class |
Description Size | Type | | mm | mm | mm mm | mm | |
----------------------------------------------------------------------------------------------------
N6 | 15 mm | 160 |Thrded| 21.3 | 4.7 | ... | ... | 164 | 150 |
N2 | 25 mm | 160 |SlipOn| 33.4 | 6.3 | ... | ... | 164 | 150 |
N4 | 25 mm | 160 |SlipOn| 33.4 | 6.3 | ... | ... | 164 | 150 |
N5 | 25 mm | 160 |SlipOn| 33.4 | 6.3 | ... | ... | 164 | 150 |
N8 | 25 mm | 160 |SlipOn| 33.4 | 6.3 | ... | ... | 424 | 150 |
N9 | 25 mm | 160 |SlipOn| 33.4 | 6.3 | ... | ... | 424 | 150 |
N7 | 25 mm | 160 |SlipOn| 33.4 | 6.3 | ... | ... | 164 | 150 |
N1 | 50 mm | 160 |SlipOn| 60.3 | 8.7 | ... | ... | 164 | 150 |
N3 | 200 mm | 80 |SlipOn| 219.1 | 12.7 | 339.08 | 14.00 | 168 | 150 |
M1 | 600 mm | Actual |SlipOn| 628.0 | 14.0 | 1028.00 | 14.00 | 301 | 150 |

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +


In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must


be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |


Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
N6 | SA-106 B | 14.000 | 10.000 | ... | ... | ... |
N2 | SA-106 B | 14.000 | 6.000 | ... | ... | ... |
N4 | SA-106 B | 14.000 | 10.000 | ... | ... | ... |
N5 | SA-106 B | 14.000 | 10.000 | ... | ... | ... |
N8 | SA-106 B | 14.000 | 10.000 | ... | ... | ... |
N9 | SA-106 B | 14.000 | 10.000 | ... | ... | ... |
N7 | SA-106 B | 14.000 | 10.000 | ... | ... | ... |
N1 | SA-106 B | 14.000 | 8.000 | ... | ... | ... |
N3 | SA-106 B | 14.000 | 10.000 | 10.000 | 14.000 | ... |
M1 | SA-516 70 | 14.000 | 10.000 | 10.000 | 14.000 | ... |

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |


Description | From Datum | Angle | Outside | Inside | Component |
| mm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
N6 | 6000.000 | 0.0 | 150.00 | 0.00 | Shell |
N2 | 750.000 | 0.0 | 150.00 | 0.00 | Shell |
N4 | 4000.000 | 0.0 | 150.00 | 0.00 | Shell |
N5 | 7000.000 | 0.0 | 150.00 | 0.00 | Shell |
N8 | 500.000 | 125.9 | 395.02 | 0.00 | Shell |
N9 | 500.000 | 54.1 | 395.02 | 0.00 | Shell |
N7 | 5500.000 | 0.0 | 150.00 | 0.00 | Shell |
PV Elite 2018 SP2 Licensee: SPLM Licensed User 100
FileName : tank
Nozzle Schedule: Step: 24 3:55pm Oct 4,2018

N1 | 500.000 | 0.0 | 150.00 | 0.00 | Shell |


N3 | 500.000 | 180.0 | 150.00 | 0.00 | Shell |
M1 | 2500.000 | 90.0 | 250.00 | 0.00 | Shell |

Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:

Nozzle to Flange Fillet Weld Leg dimension [xmin]:


= min( 1.4 * tn, Hub Thickness )

The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.

Nominal or Actual | Schd | Flg | Noz. | Wall | Hub | Throat | xmin |


Description Size | or FVC | Type | O/Dia | Thk | Thk | Thk | Thk |
| Type | | mm | mm | mm | mm | mm |
---------------------------------------------------------------------------------------------
N2 25 mm | 160 |SlipOn| 33.4 | 4.8 | 7.4 | 4.7 | 6.6 |
N4 25 mm | 160 |SlipOn| 33.4 | 4.8 | 7.4 | 4.7 | 6.6 |
N5 25 mm | 160 |SlipOn| 33.4 | 4.8 | 7.4 | 4.7 | 6.6 |
N8 25 mm | 160 |SlipOn| 33.4 | 4.8 | 7.4 | 4.7 | 6.6 |
N9 25 mm | 160 |SlipOn| 33.4 | 4.8 | 7.4 | 4.7 | 6.6 |
N7 25 mm | 160 |SlipOn| 33.4 | 4.8 | 7.4 | 4.7 | 6.6 |
N1 50 mm | 160 |SlipOn| 60.3 | 7.1 | 7.9 | 5.5 | 7.9 |
N3 200 mm | 80 |SlipOn| 219.1 | 11.1 | 11.9 | 8.4 | 11.9 |
M1 600 mm | Actua |SlipOn| 628.0 | 12.4 | 23.7 | 12.2 | 17.4 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018


PV Elite 2018 SP2 Licensee: SPLM Licensed User 101
FileName : tank
Vessel Design Summary: Step: 26 3:55pm Oct 4,2018

ASME Code, Section VIII Division 1, 2017

Diameter Spec : 2700.000 mm ID


Vessel Design Length, Tangent to Tangent 7900.00 mm

Specified Datum Line Distance 50.00 mm

Shell Material SA-516 70


Nozzle Material SA-106 B
Nozzle Material SA-516 70
Re-Pad Material SA-516 70

Internal Design Temperature 80 °C


Internal Design Pressure 1.000 N/mm²

External Design Temperature 80 °C

Wind Design Code User Defined


Earthquake Design Code IBC-2015

Element Pressures and MAWP (N/mm²):

Element Description | Design Pres. | External | M.A.W.P | Corrosion | Str. Flange |


| + Stat. head | Pressure | | Allowance | Governing |
---------------------------------------------------------------------------------------------
Left HEad | 1.012 | 0.00No Calc| 07 | 1.6000 | No |
Shell | 1.012 | 0.00No Calc| 07 | 1.6000 | N/A |
Right Head | 1.012 | 0.00No Calc| 07 | 1.6000 | No |

Liquid Level: 1200.00 mm Dens.: 0.001 kg/cm³ Sp. Gr.: 1.000

Element Types and Properties:

Element "To" Elev Length Element Thk R e q d T h k Joint Eff


Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 0.0 50.0 16.0 13.3 4.1 0.85 0.85
Cylinder 7800.0 7800.0 14.0 13.3 No Calc 0.85 0.85
Ellipse 7850.0 50.0 16.0 13.3 4.1 0.85 0.85

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Saddle Parameters:
Saddle Width 250.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 2426.000 mm
Wear Pad Width 300.000 mm
Wear Pad Thickness 14.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 1900.000 mm

Baseplate Length 2500.000 mm


Baseplate Thickness 14.000 mm
Baseplate Width 310.000 mm
Number of Ribs (including outside ribs) 5
Rib Thickness 14.000 mm
Web Thickness 14.000 mm
Height of Center Web 1034.000 mm
Number of Bolts in Baseplate 8
PV Elite 2018 SP2 Licensee: SPLM Licensed User 102
FileName : tank
Vessel Design Summary: Step: 26 3:55pm Oct 4,2018

Baseplate Sketch

|------------------- 2500.000 mm --------------------|


------------------------------------------------------ ---
| |
| | 310.000 mm
| |
------------------------------------------------------ ---
Baseplate Plan View

------------------------------------------------------ ---
| | 14.000 mm
------------------------------------------------------ ---
Baseplate Side View

Summary of Maximum Saddle Loads, Operating Case :


Maximum Vertical Saddle Load 211120.33 N
Maximum Transverse Saddle Shear Load 17207.19 N
Maximum Longitudinal Saddle Shear Load 34414.37 N

Summary of Maximum Saddle Loads, Hydrotest Case :


Maximum Vertical Saddle Load 319866.41 N
Maximum Transverse Saddle Shear Load 4662.07 N
Maximum Longitudinal Saddle Shear Load 2269.69 N

Weights:
Fabricated - Bare W/O Removable Internals 11556.4 kg
Shop Test - Fabricated + Water ( Full ) 61919.6 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 11556.4 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 11556.4 kg
Empty - Fab. + Intls. + Details + Wghts. 11556.4 kg
Operating - Empty + Operating Liquid (No CA) 33111.9 kg
Field Test - Empty Weight + Water (Full) 60994.6 kg

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

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