3 400 1 PDF
3 400 1 PDF
3 400 1 PDF
Easy Installation
No O-rings, external sealing,
or waterproofing kits required.
Thermal Shock Dunk Test Rated
IP69K Rated with Integral Connectors
Series E coils with leadwires,
and with New Dual Leadwires
Deutsch DT and Metri-Pack®
Models with Deutsch DT and
connectors have passed what
Metri-Pack® connectors as well as the
is known in the construction,
new dual leadwire models are rated for
agricultural and mobile equipment
IP69K. DIN and dual spade connections
markets as the “Thermal Shock
are rated for IP65. (See page 3.400.2
Dunk Test.” (See page 3.400.2
for a description of ratings.)
for a description of this test.)
Field Retrofit-able
In most cases, Series E
coils can be used to
Fully Encapsulated replace existing coils
Windings on HydraForce valves
Coils are fully encapsulated for already in operation.
zero leak paths when ordered
with integral connector options.
Shock Resistant
Integral grommet for
Deutsch DT connectors
New Series E Coil increases durability
design illustrated
under conditions of
high random shock.
Rugged Metal Shell
The rugged external metal shell
provides exceptional protection High Temperature Operation
against physical damage, ensuring Class N 200°C (392°F) rated magnet
durability under harsh operating wire and insulation materials allow
conditions. It is salt spray rated for high temperature operation and en-
1000 hours per ASTM B117 sure long life under demanding condi-
specifications. tions. Continuous-duty operation up to
100°C and 115% of nominal voltage.
NOTE: Some coils, including those manufactured prior to 1-1-04, may differ slightly in construction from this illustration. See page 3.400.17
3.400.1 ®
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HYDRAFORCE.com 3.400.2
COILS AND ELECTRONIC CONTROLS
1.) Extended Thermal Shock Immersion Test – IP67 4.) Vibration Test
Ref. Exceeds IP67 per standard EN60529 This accelerated test
simulates random vibration
that the coil will encounter
when used on heavy-duty
equipment.
Functional performance is
monitored under the following
vibration levels shown in the
table below for 72 hours in each
of the three perpendicular axes.
The coil is then checked for
impaired function, loose parts
and fatigue cracks induced by
the test.
The purpose of this test is to try to induce cracks in the Vibration Test Profile:
encapsulation of the coil.
Measured Accelerated
The coil is heated for two hours at an ambient temperature
Frequenc y PSD Acceleration Test PSD
of 105°C (±5°C), then immediately immersed in a solution
(Hz) (G 2/Hz) Factor (G 2/Hz)
of water, detergent and salt at a temperature of 0° to 5°C for
two hours. The coils is then visually inspected for cracks and 20 0.422 x2 0.844
water penetration. This process is repeated ten times. 25 0.781 x2 1.562
76 0.174 x2 0.348
137 0.00283 x 7.2 0.020374
2.) Salt Spray Test DIN 50 021 Level 1
216 0.00073 x 7.2 0.005256
(Ref: Standard ASTM B117)
261 0.00119 x 7.2 0.008568
This accelerated test is
designed to simulate the 320 0.00042 x 7.2 0.003024
corrosive environment that 399 0.0000415 x 7.2 0.000298
the coil will encounter during
626 0.0000265 x 7.2 0.0001908
the life of the vehicle.
The coil is subjected to a 712 0.000452 x 7.2 0.0032544
continuous salt spray as per 799 0.0000491 x 7.2 0.00035352
ASTN B117 for a period of 20 966 0.00117 x 7.2 0.008424
hours. The coil is then rinsed
and dried. 1424 0.00000965 x 7.2 0.00006948
1597 0.00012 x 7.2 0.000864
1996 0.0000154 x 7.2 0.0001108
3.) Inorganic Dust Test
ANSI/ASAE EP455 Section 5.3
This tests for the effects of
dust on the coil.
The coil is placed in a dust
chamber containing the equiva-
lent of air cleaner fine dust.
Sufficient air movement is
provided to maintain a minimum
0.88g per cubic meter with the
coil positioned in its normal
mounting position. The test is
run for a minimum of 24 hours.
3.400.3 ®
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HYDRAFORCE.com 3.400.4
COILS AND ELECTRONIC CONTROLS
ON – OFF
ON
In this test the coil is immersed while powered on. This accelerated test simulates temperature cycling
The coil is immersed in 1 meter of water at an ambient to induce cracks or separation between components
temperature of 25°C (±5°C) for 120 hours while powered of the coil.
according to the chart below. Impaired function as a result Coils are installed in an environmental chamber set to 85°C
of this test is cause for rejection. and 133% of nominal voltage is applied for 1 hour. After
1 hour, the power is immediately switched off and back on
TEST VOLTAGE within 2 seconds. 133% of nominal voltage is then applied for
Percent of Nominal for 24-Hour Period a period of 5 minutes. After 5 minutes, power is immediately
140 switched off and then back on within 2 seconds. This
130 133% 133% 5-minute cycle is repeated for a total of 168 hours (power is
120 turned off and on within 2 minutes every 5 minutes). Cracks
110 113% 113% in the encapsulation, separation in components, or impaired
% of NOMINAL VOLTAGE
100
function are cause for rejection.
90
80
70 75%
60
50
40
30
20
12.) Jump Start
10
0
0 2 4 6 8 10 12 14 16 18 20 22 24
TIME (Hours)
220% of
Nominal
Voltage
3.400.5 ®
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13.) High Pressure Cleaning – IP69K 14.) Combined Operating Voltage, Humidity
Ref. Standard DIN 40 050, part 9 and Temperature (continued)
% of NOMINAL VOLTAGE
100
90
80
70
60
50
40
30
20
10
14.) Combined Operating Voltage, Humidity 0
and Temperature 0 1 2 3 4 5 6
TIME (Hours)
OPERATING TEMPERATURE
90
80
70
60 70°C Max.
50
ON – OFF
TEMPERATURE (°C)
40
30
20
10
0
-10
-20
This test simulates the combined effects of some of the -30 -40°C Min.
previous tests. -40
-50
The coil is simultaneously subjected to the voltage, tempera- 0 1 2 3 4 5 6
ture and humidity profiles shown in the graphs below. The TIME (Hours)
cycle is repeated for a total of 600 hours (25 days). The coils
are inspected every 20 cycles for cracks in the encapsulation,
separation of components, or impaired function as a result of OPERATING HUMIDITY
80
this test. Any induced flaws will result in rejection.
70
70%
60
% RELATIVE HUMIDITY
50
40
30 25%
20
10
0
0 1 2 3 4 5 6
TIME (Hours)
®
HYDRAFORCE.com 3.400.6
Blue rectangles are links to other catalog pages or files.
COILS AND ELECTRONIC CONTROLS
1.43 1.43
36.3 2.92 36.3 2.92
74.2 74.2
INCH INCH
MILLIMETRE MILLIMETRE
EY ER
IP69K Rated 08-Size Coil IP69K Rated 08-Size Coil
Thermal Shock Dunk Test Rated Coil Thermal Shock Dunk Test Rated Coil
Metri-Pack® 150 Connector Deutsch DT04-2P Connector
Mating Connector: Delphi Packard No. 12052641; HF Part No. 6110119 Mating Connector: Deutsch No. DT06-2S — HF Part No. 4001417
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
AMBIENT TEMPERATURE (C)
3.400.7
®
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1.41 DIA.
35.8
1.43
36.3
2.92
74.2
INCH
MILLIMETRE
EL
IP69K Rated 08-Size Coil
Thermal Shock Dunk Test Rated Coil
Coil 08_EL STP Files
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
AMBIENT TEMPERATURE (C)
3.400.8
®
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COILS AND ELECTRONIC CONTROLS Blue rectangles are links to other catalog pages or files.
1.14
29.0
1.41 DIA.
35.8 1.41 DIA. 0.21
35.8 5.31
1.44
36.6 2.92
74.2
2.92
74.2
1.11
28.1
1.43
INCH INCH
36.3
MILLIMETRE MILLIMETRE
EJ EG
IP67 Rated 08-Size Coil IP65 Rated 08-Size Coil; DIN 43650 Connector
Amp Jr. Timer Connector IP67 rated if used with sealed mating connector and gasket
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
AMBIENT TEMPERATURE (C)
3.400.9
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1.96 1.96
49.9 49.9
3.98 3.98
101.1 101.1
INCH INCH
MILLIMETRE MILLIMETRE
EY ER
IP69K Rated 10-Size Coil IP69K Rated 10-Size Coil
Thermal Shock Dunk Test Rated Coil Thermal Shock Dunk Test Rated Coil
Metri-Pack® 150 Connector Deutsch DT04-2P Connector
Mating Connector: Delphi Packard No. 12052641; HF Part No. 6110119 Mating Connector: Deutsch No. DT06-2S; HF Part No. 4001417
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
AMBIENT TEMPERATURE (C)
3.400.10
®
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COILS AND ELECTRONIC CONTROLS Blue rectangles are links to other catalog pages or files.
1.84 DIA.
46.7
1.96
49.9
3.98
101.1
INCH
MILLIMETRE
EL
IP69K Rated 10-Size Coil — Thermal Shock Dunk Test Rated Coil
Coil 10_EL STP Files
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
AMBIENT TEMPERATURE (C)
3.400.11
®
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1.14
29.0
1.84 DIA.
46.7
1.84 DIA. 0.75
46.7 19.1
1.96
49.9
3.98
101.1 3.98
1.10 101.1
27.9
1.96
INCH INCH 49.9
MILLIMETRE MILLIMETRE
EJ EG
IP67 Rated 10-Size Coil IP65 Rated 10-Size Coil; DIN 43650 Connector
Amp Jr. Timer Connector IP67 rated if used with sealed mating connector and gasket
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
AMBIENT TEMPERATURE (C)
3.400.12
®
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COILS AND ELECTRONIC CONTROLS Blue rectangles are links to other catalog pages or files.
2.45 2.45
62.3 62.3
INCH INCH
MILLIMETRE MILLIMETRE
EY ER
IP69K Rated 70-Size Coil IP69K Rated 70-Size Coil
Thermal Shock Dunk Test Rated Coil Thermal Shock Dunk Test Rated Coil
Metri-Pack® 150 Connector Deutsch DT04-2P Connector
Mating Connector: Delphi Packard No. 12052641 Mating Connector: Deutsch No. DT06-2S
HF Part No. 6110119 HF Part No. 4001417
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
AMBIENT TEMPERATURE (C)
3.400.13
®
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1.40 1.46
35.6 37.1
1.53 1.53
38.9 38.9
INCH INCH
MILLIMETRE MILLIMETRE
EY ER
IP69K Rated 08-Size Coil IP69K Rated 08-Size Coil
Thermal Shock Dunk Test Rated Coil Thermal Shock Dunk Test Rated Coil
Metri-Pack® 150 Connector Deutsch DT04-2P Connector
Mating Connector: Delphi Packard No. 12052641 Mating Connector: Deutsch No. DT06-2S
HF Part No. 6110119 HF Part No. 4001417
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
AMBIENT TEMPERATURE (C)
®
HYDRAFORCE.com 3.400.14
Blue rectangles are links to other catalog pages or files.
COILS AND ELECTRONIC CONTROLS
INCH
MILLIMETRE
2.19 2.19 2.19
55.6 55.6 55.6
Coil 12_EY STP Files Coil 12_ER STP Files Coil 12_EG STP Files
EY ER EG
IP69K Rated 12-Size Coil IP69K Rated 12-Size Coil IP65 Rated 12-Size Coil
Thermal Shock Dunk Test Rated Thermal Shock Dunk Test Rated DIN 43650 Connector
Metri-Pack® 150 Connector Deutsch DT04-2P Connector Can be IP67 rated if used with
Mating Connector: Mating Connector: sealed mating connector
Delphi Packard No. 12052641 Deutsch No. DT06-2S — HF Part No. 4001417 and gasket
HF Part No. 6110119
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70
AMBIENT TEMPERATURE (°C)
3.400.15
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HYDRAFORCE
Approx.
Lead Length:
INCH 16.34
2.19 2.19 2.19
MILLIMETRE 415
55.6 55.6 55.6
ES EW EL
IP65 Rated 12-Size Coil IP65 Rated 12-Size Coil IP65 Rated 12-Size Coil
Dual Spades SAE J858a Dual 18 Gauge Leads Dual Leads – 18 Gauge
with Weather-Pack® Connector
Coil 12_ES STP Files Mating Connector: Delphi Packard No. 12015792 Coil 12_EL STP Files
100
Operating Range
90
80
70
60
50
-40 -30 -20 -10 0 10 20 30 40 50 60 70
AMBIENT TEMPERATURE (°C)
3.400.16
®
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COILS AND ELECTRONIC CONTROLS
08-Size Original Design New Design 10-Size Original Design New Design
E-Coils Manuf. before 1-1-04 Manuf. after 1-1-04 E-Coils Manuf. before 1-1-04 Manuf. after 1-1-04
Code EY Code EY
Metri-Pack® 150 Metri-Pack® 150
Connector Connector
Top view shown Top view shown
w/o retaining nut 1.41 1.41 w/o retaining nut
DIA. DIA. 1.84 1.84
35.8 DIA. DIA.
35.8 46.7 46.7
Code ER Code ER
Deutsch DT04-2P Deutsch DT04-2P
Connector Connector
Top view shown Top view shown
w/o retaining nut 1.41 1.41 w/o retaining nut 1.84 1.84
DIA. DIA. DIA. DIA.
35.8 35.8 46.7 46.7
SERIES E COIL NUT & SPACER CROSS REF. FOR SPxx-47 & SVxx-47 DUAL SOLENOID VALVES
For SP08-47 Retaining Nut and Retaining Nut and For SP10-47 Retaining Nut and Retaining Nut and
& SV08-47 Spacer for Original Spacer for New & SV10-47 Spacer for Original Spacer for New
E-Coil Design E-Coil Design E-Coil Design E-Coil Design
Series Valves Series Valve
Manuf. before 1-1-04 Manuf. after 1-1-04 Manuf. before 1-1-04 Manuf. after 1-1-04
Part Number: Nut: 4528150 Nut: 4528180 Part Number: Nut: 4527160 Nut: 4527540
Part Number: Spacer: 4514810 Spacer: 4534720 Part Number: Spacer: 4514130 Spacer: 4539700
3.400.17
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SF08-21
TS08-20
SV08-21
TS80-30
SV08-21P/K
TS98-30
SV08-23
TS98-31
SV08-23P/K Nut: 4514800 Nut: 7004410 Nut: 4514800 Nut: 7004410
®
HYDRAFORCE.com 3.400.18