Anphenol
Anphenol
Anphenol
Amphenol Tri-Start TM
Composite Tri-Start,
Qualified to MIL-DTL-38999, Rev. J
2
Amphenol® Tri-Start
shell styles and key
design features Coupling Nut
Quick Coupling
Thread
Ratchet
3
Tri-Start
test data
140 2 axes @
ambient)
.1
120
10in/sec
100
.06 in DA.
LEAKAGE dB
.01
80 3 axes @ – 55˚ C
ambient + 200˚ C*
60 G's
60 (Fail Safe: 3 axes
@ ambient
.001 30 G's)
40
NICKEL CLASS F, CLASS M
20 TYPICAL SHIELD EFFECTIVENESS DATA
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
0 .0001
1 2 3 4 5 6 7 8 9 10 5 50 HERTZ 500 5000
FREQUENCY GIGAHERTZ POWER SPECTRAL
DOUBLE AMPLITUDE
(IN) SINE VIBRATION DENSITY (G2/HZ)
RANDOM VIBRATION
CONTACT RATING
Test Current Maximum Maximum Crimp Well Data Hermetic Data
Contact Millivolt Drop MIllivolt Drop Contact Nominal Min. Well
Size Crimp Hermetic Crimp* Hermetic* Size Well Diameter Well Depth Well Diameter Depth
22D 5 3 73 85 + .004
22D .0345 ± .0010 .141 .036 – .000 .094
20 7.5 5 55 60 + .004
20 .047 ± .001 .209 .044 – .000 .125
16 13 10 49 85
+ .004
16 .067 ± .001 .209 .078 – .002 .141
12 23 17 42 85
+ .004
10 (Power) 33 NA 33 NA 12 .100 ± .002 .209 .116 .141
– .002
8 (Power) 46 NA 26 NA 10 (Power) .137 ± .002 .355 NA NA
4 80 NA 23 NA
8 .181 ± .002 .490 NA NA
0 150 NA 21 NA
4 .281 ± .002 .490 NA NA
* When using silver plated wire.
0 .453 ± .002 .585 NA NA
SERVICE RATING
Suggested Oper. Voltage
Service (Sea Level) Test Voltage Test Voltage Test Voltage Test Voltage
Rating AC (RMS) DC (Sea Level) 50,000 Ft. 70,000 Ft. 110,000 Ft.
M 400 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS
N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS
I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS
II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS
Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best position to know what peak voltage,
switching surges, transients,etc. can be expected in a particular circuit.
FINISH DATA
Non-Hermetic Shell Components
Service Class
Finish Military Proprietary
Stainless Steel Y Y
Stainless Steel with Nickel Plate N YN
5
Tri-Start
insert availability and identification
AMPHENOL TRI-START INSERT ARRANGEMENTS
Contact Size
Shell Military Service Total 22D 20 16 12 12 10 8 8††
Size/Arrg. Shell Crimp Hermetics* Rating Contacts (Coax) (Power) (Coax) (Twinax)
9-5★ A Grounded 1 1
9-35 A X P M 6 6
9-94 ■ A ✦ M 2 2
9-98 A X P I 3 3
11-2★ B ✦ I 2 2
11-5 B ✦ P I 5 5
11-35 B X P M 13 13
11-54 B X II 4 4
11-98 B X P I 6 6
11-99 B X I 7 7
13-4★ C X P I 4 4
13-8 C X P I 8 8
13-13 C I, Fiber Optic 4 2 2
13-35 C X P M 22 22
13-98 C X P I 10 10
15-4 ■ D ✦ I 4 4
15-5★ D X P II 5 5
15-15 D X P I 15 14 1
15-18 D X P I 18 18
15-19 D ✦ P I 19 19
15-35 D X P M 37 37
15-97 D X P I 12 8 4
17-2 E X M 39 38 1
17-6 E X P I 6 6
17-8★ E X P II 8 8
17-22★ E ✦ Coax 4 2 2
17-26 E X P I 26 26
17-35 E X P M 55 55
17-99 E X I 23 21 2
19-11★ F X P II 11 11
19-18 F X M 18 14 4
19-28 F X I 28 26 2
19-31 F ✦ M 15 12 1 2
19-32 F X P I 32 32
19-35 F X P M 66 66
21-11★ G X I 11 11
21-16★ G X P II 16 16
21-29 G X I 27 19 4 4
21-35 G X P M 79 79
21-39 G X P I 39 37 2
21-41 G X P I 41 41
21-75★ ✧ G X M 4 4 (See note)
21-79 G X II 19 17 2
23-6 ★■ H P M 6 6
23-14 H ✦ I 14 14
23-21★ H X P II 21 21
X Completely tooled. * Hermetic inserts - solder termination standard. (Contact Amphenol
• Majority of tooling is completed (contact Amphenol Aerospace for availabilty). Aerospace for optional PCB or eyelet termination).
✦ Not tooled for 02-R. ** Two size 16 contacts dedicated to fiber optics. Consult Amphenol
P Pin inserts only (contact Amphenol Aerospace for socket availability). Aerospace catalog 12-352 for fiber optic information.
★ Ground plane proprietary option available. Arrg. 9-5 is exclusively *** For use in MIL-STD-1760 applications (see pages 31 & 32).
ground plane type. See pg. 49 for further information on ground plane connectors. † For RG 180/U and RG 195/U cables only.
■ Not Mil-Qualified. †† Size 8 Coax and Twinax are interchangeable.
✧ 21-75 is Mil-Qualified with twinax contacts only.
Note: MS connector 21-75 is supplied with size 8 twinax.
Proprietary connector 21-75 is supplied with size 8 coax. 6
Tri-Start and Specials
insert availability and identification
TRI-START ARRANGEMENTS, CONT.
Contact Size
Shell Military Service Total 22D 20 16 12 12 10 8 8††
Size/Arrg. Shell Crimp Hermetics* Rating Contacts (Coax) (Power) (Coax) (Twinax)
23-35 H X P M 100 100
23-53 H X P I 53 53
23-54 ■ H ✦ M 53 40 9 4
23-55 H ✦ P I 55 55
25-4 J X P I 56 48 8
25-7 J ✦ Twinax 99 97 2
25-8★ J ✦ Twinax 8 8
25-11*** J ✦ N 11 2 9
25-17 ■ J ✦ M 42 36 6
25-19★ J X P I 19 19
25-20*** J ✦ N 30 10 13** 4 3
25-24★ J X P I 24 12 12
25-26 ■ J ✦ I 25 16 5 4
25-29★ J X I 29 29
25-35 J X P M 128 128
25-37★ ■ J ✦ I 37 37
25-41 J X N/Inst. 41 22 3 11 2 3
25-43 J ✦ I 43 23 20
25-46 ■ J ✦ I 46 40 4 2†
25-61 J X P I 61 61
25-90 J X I 46 40 4 2
25-F4 J ✦ M/I 66 49 13 4
SPECIAL ARRANGEMENTS
Contact Size
Shell Military Service Total Comments 22D 20 16 12 8††
Size/Arrg. Shell Crimp Hermetics* Rating Contacts (Twinax)
9-2 A X I 2 formerly Pyle 2
15-4 D X II 4 formerly Pyle 4
15-25 D X M 25 formerly Pyle 22 3
17-20 E X M 20 formerly Pyle 16 4
21-12 G X I 12 formerly Pyle 3 9
21-21 G X M/Inst. 41 improved sealing 32 9
21-99 G X M 16 formerly Pyle 5 11
25-90 J X I 46 formerly Pyle 40 4 2
25-92 J X M 101 formerly Pyle 92 9
25-97 J X M 42 formerly Pyle 26 3 13
X Completely tooled.
SPECIAL ARRANGEMENTS • Majority of tooling is completed (contact Amphenol
(insert arrangements requiring non-standard shells or larger contacts) Aerospace for availabilty).
✦ Not tooled for 02-R.
Contact Size P Pin inserts only (contact Amphenol Aerospace for
Shell Service Total 22D 20 8 4 0 socket availability).
Size/Arrg. Crimp Hermetics* Rating Contacts ★ Ground plane proprietary option available.
25-16 X M 8 6 2 Arrangement 9-5 is exclusively ground plane type.
25-155 X M 155 155 ■ Not Mil-Qualified.
* Hermetic inserts - solder termination standard.
25L-3 X II 3 1 2 (Contact Amphenol Aerospace for optional PCB or
25L-7 X II 7 7 eyelet termination).
33-3 X II 3 1 2 ** Two size 16 contacts dedicated to fiber optics.
Consult Amphenol Aerospace catalog 12-352
33-5 X II 5 5
for fiber optic information.
33-6 X II 6 2 4 *** For use in MIL-STD-1760 applications (pgs. 31 & 32).
37-5 X II 4 4 † For RG 180/U and RG 195/U cables only.
†† Size 8 Coax and Twinax are interchangeable.
Note: 25L-3 and 25L-7 require longer shells.
7
Tri-Start
alternate positioning
Master Key/Keyway Position A plug with a given rotation letter will mate with a receptacle with
AR° BR° CR° DR° the same rotation letter. The angles for a given connector are the
Key & keyway or or or or same whether it contains pins or sockets. Inserts are not rotated
Shell arrangement AP° BP° CP° DP° in conjunction with the master key/keyway.
Size identification letter BSC BSC BSC BSC
DP
CP
˚ ˚
BSC
BSC
8
Tri-Start
insert arrangements
10 1
5 1 CA B A E A 9 11 2 D A
46 2 B 8 13 12 3
B A B D
3 C C B
7 4
6 5
Insert Arrangement 9-5 9-35 9-94 9-98 11-2 11-5 11-35 11-54
Service Rating Grounded M M I I I M II
Number of Contacts 1 6 2 3 2 5 13 4
Contact Size 8 Twinax 22D 20 20 16 20 22D 22D
1
F C A
A A A G A
E G B A H B D A
E F B D B F B 21
H 22
B G C
D C E C K J C B
D
C C F D
D D E
Insert Arrangement 11-98 11-99 13-4 13-8 13-13 13-35 13-98 15-4
Service Rating I I I I I, Fiber Optic M I I
Number of Contacts 6 7 4 8 2 2 22 10 4
Contact Size 20 20 16 20 16 12 22D 20 12
Dedicated to
Fiber Optics
M A 1
L A L A B K
A K M B L N J A
K M N B P L B
C 31 21
E B R N C
J T U P K U V R C
J H
H P D C D
S R J T S M
D C E H D D
G E G
F G H G F
F E F E
1
A A A A
R B
E Pa S T C
G B D B U
17 B b
H N D
Z V
6 c
D F M E
F C Y W
L X
30 C E D K G F
C
11 J H
R A
17 32 A J A
10 40 R B B
4 25 P S
47 S T
P UC H B
1 53 Y K N C
N Z D T
X G C M D
V U
M W E L L E
3 55
52 L F F D K
9 K G H F
16 31 46 J H
24 39
E J G
T A T A 25 34
V f A 17 43
S U B S U B 10 51
W C 4 58
d V U B R e V C
R C
f 1 64
P c P d j W D
e W D h g
g 2
b N c X E
N Z X E b h 3 66
a Y N K M Y 63
M F S E a F 9
J Z
L G L J G 16 57
K H R M 24 50
K H 33 42
1 1
19 2
18 3
J A
L A 17 25 20 31
51
4
H K M B 16
B 5
S N
K J 15 21 79
G C 24 27 21 6
L C 26
R P 22 71
14 23 61
H D 13 7
F D 12 41
G 8 11
E
F 11 10 9
E
W A W A
V V B
U B C T A
U X S B
T X C j
j Y Y D R C
S i D T i k
k Z s Z
m E D A
h a E S t P D
r m h a
R g r n F
q n b
R g p C B U V
P c F q b N E
f c G
N d P J
e p G f e d M F
N H
M H L K H G
L J M J
K L K
A N 25 46 67
A 16 35 56 77
A M 8 86
K B P B 1 94
E B W R 2
95
F P L L X C 3 96
J C 4 97
5 98
N M K V S 6 99
D
D C T 7 100
H D U
J E
G E H 15 93
F 24 45 66 85
F G 34 55 76
24 A
S A 23 25 1 U V B
R T 22 2 T
B W
n U 21 44 26 3 n
C
27 4 X
P m p V C 20 43
45 46
S m p Y
N
k
AA BB q
W
D 42 52 5 AA q D
19 28 k
z 6
r 41 29 R z GG BB r Z
M h GG CC X E 51 53 47 j y HH CC E
y HH s 40 30 FF
Y F P s a
L g FF DD 49 48 31 i EE DD F
x EE t 39 50 7 x t b
f w u 18 38 32 h w u
N
v a Z 37 33 8 v c
K e d 17 36 34 9
g
d G
b 16 f
J c G 15 10 M e
H
H 14
13 35 12 11 L J
K
U A B
A M A B
T C
B a V
b d L N P C
H S c D
J
R q r s e
C E
w t K U V R D
Z p f W
G L K n v u
P g F
k J T S E
D m h
N G
F Y X H G F
E M H
L
K J
1
A B A
S
P B 12 2
R C
R C 13
P Z D N S 3
5 T 11 18 19 20 14
N Y 4 1 U E Y Z 25 21 4
D
M T
7 6 X
M F 10 24
3 2 E 22 15
X V L a 23
W U 17 5
9 16
L G W F 6
V
K
K H G 8
J
J H 7
59
front face of pin inserts illustrated A 25
36
48 71
82
94
U A B
R B 8 15 105 115
S T 1 T g V C
S f W
P C h D
b U e q k
c X
D 125 R r E
N 4
f V d
a d m Y
P p F
M e W E c n Z
Z 7
128 N b a G
L Y X F
14 121
G M K H
K 24 114
J H 35 58 70 81 104 L J
47 93
A
A Y B W A
X Z C
P B V t X B
W p a D
n s u
Y R U Y C
N d C V E v
e Z r AA Z
X S m b T D
n U w q F q a
M p D
m q g k c
W
t
T S p b E
c s a v x r
L k r h E z w
T h d G R n F
c
K j i u t s m d
b S H P y x G
g e k e
V U F R f J N g H
h f
J G P K M J
N L L K
H M
A W A 26 27 1 2
Z 3
a B 25 38 39 40 28 29 4
Y b V t X B
v C 24 30 5
X u c u 37 50 51 41 42 43
s Y 31
t GG HH w U C 23 36 6
W d D AA
r v Z 61 62 63 52 53 54 32
FF x T D 22 7
V
s NN JJ e E q a
EE MM PP KK y S 21 60 66 64 55
8
U r f F z E 44
LL p b 20 9
q z g G w 49 59 65 56
T DD R
33
n c F
p BB AA h H 19
35
58 57 10
CC
S n i J P m y x d G 18
48 45
11
R m k j k 47 46
N e H 17 12
P K h g f
N M L 16 34 13
M L K J 15 14
A 16
2 1 1
3 13
14 3 2 15 14
A D 15
4
B A 23 4 13
16 22 12 B D
5 24
5 12
17 21
6 25
B C 18 11 6 7 C 10 11
7 19 20
8 9 10 8 9
1 A
J A
A J B J
9 2
10
B H L
H 23 24 11 12
K B H
22 25 26 13 C M K
32
8 31 27 3
C G 21 14
N S
L M 20 30 28 15
G C
19 29 16 D G
P R
D F
7 18 17 4
F D
E F
E 6
E 5
67 46 24
79 13 A M
90 57 36 5
B L
P N e
98 1 R d
C h f K
S g c
j w u t
T v b
k n p s
D m r J
U V X Z a
3 E H
W Y
101 4
97 12 F G
89 66 23
78 56 45 35
4 1
11 5
G F
21 12
32 22
44 33 C A
D 45
57
69 58
H 82 70
B 94 83
107 95
E 119 108
130 120
A 140 131
C 149 141 B
155 150
F A A
C A
E G B E B
D C
B
D C
A
A
E
D
F B
B
NOTE: Some specials shown here
D
C
C
were formerly known as Pyle
arrangements. Consult Amphenol for
how to order information for
connectors with these inserts.
Insert Arrangement 33-6 37-5 Consult Amphenol Aerospace for
longer shell drawings.
Service Rating II II
Number of Contacts 2 4 4
Contact Size 8 4 0
D
.909 MAX
23.09 MAX
(CTV)
VIEW D
A1
RED FOR SIZE 8 TWINAX ONLY,
BAND† RELATIVE TO –A– BACK PANEL
T Z (TV)
MOUNTING
4 PLACES BLUE Z 1(CTV) 1.037 MAX
TT .005 M
BAND†† –A– 26.34 MAX
4 PLACES .13 M (TV)
1.240 MAX
31.50 MAX
1.084 MAX
27.53 MAX A2
† Red band indicates fully mated (CTV)
FRONT PANEL
†† Blue band indicates rear release contact retention system MOUNTING
Inches
MS B Thread M M1 A1 Dia. A2 Dia. AA LL
Shell Class 2A L L1 +.000 +.000 T Z Z1 Back Front Max. +.006 LL1 TT
Shell Size 0.1P-0.3L-TS Max. Max. –.005 –.005 R1 R2 S +.008 Max. Max Panel Panel Panel –.000 ±.005 +.008
Size Code (Plated) (TV) (CTV) (TV) (CTV) Max. –.006 (TV) (CTV) Mount Mount Thickness (TV) (CTV) –.006
9 A .6250 .469 .514 .820 .775 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .913 .216
11 B .7500 .469 .514 .820 .775 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .913 .194
13 C .8750 .469 .514 .820 .775 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .913 .194
15 D 1.0000 .469 .514 .820 .775 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .913 .173
17 E 1.1875 .469 .514 .820 .775 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .913 .194
19 F 1.2500 .469 .514 .820 .775 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .913 .194
21 G 1.3750 .500 .545 .790 .745 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .911 .194
23 H 1.5000 .500 .545 .790 .745 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .911 .242
25 J 1.6250 .500 .545 .790 .745 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .911 .242
Millimeters
MS M M1 A1 Dia. A2 Dia. LL
Shell L L1 +.00 +.00 T V Z Z1 Back Front +.15 LL1 TT
Shell Size Max. Max. –.13 –.13 R1 R2 S +.20 Thread Max. Max. Panel Panel AA –.00 ±.13 +.20
Size Code (TV) (CTV) (TV) (CTV) Max –.13 Metric (TV) (CTV) Mount Mount Max. (TV) (CTV) –.13
9 A 11.91 13.06 20.83 19.69 18.26 15.09 24.1 3.25 M12X1-6g 3.89 5.03 16.66 13.11 5.94 22.99 23.19 5.49
11 B 11.91 13.06 20.83 19.69 20.62 18.26 26.5 3.25 M15X1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.19 4.93
13 C 11.91 13.06 20.83 19.69 23.01 20.62 28.9 3.25 M18X1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.19 4.93
15 D 11.91 13.06 20.83 19.69 24.61 23.01 31.3 3.25 M22X1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.19 4.39
17 E 11.91 13.06 20.83 19.69 26.97 24.61 33.7 3.25 M25X1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.19 4.93
19 F 11.91 13.06 20.83 19.69 29.36 26.97 36.9 3.25 M28X1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.19 4.93
21 G 12.70 13.84 20.07 18.92 31.75 29.36 40.1 3.25 M31X1-6g 4.65 5.79 36.12 32.16 5.18 22.99 23.14 4.93
23 H 12.70 13.84 20.07 18.92 34.93 31.75 43.3 3.91 M34X1-6g 4.65 5.79 39.29 34.93 5.18 22.99 23.14 6.15
25 J 12.70 13.84 20.07 18.92 38.10 34.93 46.4 3.91 M37X1-6g 4.65 5.79 42.47 37.69 5.18 22.99 23.14 6.15
All dimensions for reference only Designates true position dimensioning
16
TVP02R – crimp, metal
CTVP02R – crimp, composite
box mounting receptacle Part number reference.
See how to order, pages 43-46
to complete.
TVP02RW-XX-XXX
TVPS02RK-XX-XXX
TVPS02RF-XX-XXX
TVPS02RS-XX-XXX
CTVP02RW-XX-XXX
S
2 PLACES CTVPS02RF-XX-XXX
R1 L (TV)
2 PLACES BLUE L1 (CTV)
BAND††
PANEL HOLE
R2 Z (TV)
Z 1(CTV) DIMENSIONS
2 PLACES RED
BAND†
A1
BACK PANEL
B MOUNTING
T THREAD AA
4 PLACES
TT .005 M M (TV)
4 PLACES .13 M M 1 (CTV)
LL (TV)
LL1 (CTV)
Millimeters
MS M M1 A1 A2 LL
Shell L L1 +.00 +.00 T Z Z1 Back Front +.15 LL1 TT
Shell Size Max. Max. –.13 –.13 R1 R2 S +.20 Max. Max. Panel Panel AA –.00 ±.13 +.20
Size Code (TV) (CTV) (TV) (CTV) Max –.13 (TV) (CTV) Mount Mount Max. (TV) (CTV) –.13
9 A 5.21 6.35 20.83 19.69 18.26 15.09 24.1 3.25 3.89 5.03 16.66 13.11 5.94 22.99 23.19 5.49
11 B 5.21 6.35 20.83 19.69 20.62 18.26 26.5 3.25 3.89 5.03 20.22 15.88 5.94 22.99 23.19 4.93
13 C 5.21 6.35 20.83 19.69 23.01 20.62 28.9 3.25 3.89 5.03 23.42 19.05 5.94 22.99 23.19 4.93
15 D 5.21 6.35 20.83 19.69 24.61 23.01 31.3 3.25 3.89 5.03 26.59 23.01 5.94 22.99 23.19 4.39
17 E 5.21 6.35 20.83 19.69 26.97 24.61 33.7 3.25 3.89 5.03 30.96 25.81 5.94 22.99 23.19 4.93
19 F 5.21 6.35 20.83 19.69 29.36 26.97 36.9 3.25 3.89 5.03 32.94 28.98 5.94 22.99 23.19 4.93
21 G 5.97 7.11 20.07 18.92 31.75 29.36 40.1 3.25 4.65 5.79 36.12 32.16 5.18 22.99 23.14 4.93
23 H 5.97 7.11 20.07 18.92 34.92 31.75 43.3 3.91 4.65 5.79 39.29 34.93 5.18 22.99 23.14 6.15
25 J 5.97 7.11 20.07 18.92 38.10 34.92 46.4 3.91 4.65 5.79 42.47 37.69 5.18 22.99 23.14 6.15
All dimensions for reference only Designates true position dimensioning
17
TV06R (D38999/26) – crimp, metal
CTV06R (D38999/26) – crimp, composite
straight plug Part number reference.
See how to order, pages 43-46
to complete.
TV06RW-XX-XXX
TVS06RK-XX-XXX
TVS06RF-XX-XXX
METAL TVS06RS-XX-XXX
CTV06RW-XX-XXX
1.234 MAX
31.34 MAX
CTVS06RF-XX-XXX
D38999/26
1.220 MAX VIEW D
31.00 MAX B THREAD
Q FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
1.656 MAX
D 42.06 MAX
V THREAD
BLUE BAND†
.359 MAX
9.12 MAX .591 +.003
–.000
15.01 +.08 –A–
–.00 VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
1.797 MAX
COMPOSITE 45.64 MAX
1.234 MAX
31.34 MAX
B THREAD
Q
V THREAD
BLUE BAND†
.359 MAX
9.12 MAX .591 +.003
–.000 –A–
15.01 +.08
–.00
18
TV26/MTV26 – crimp, metal
CLUTCH-LOK® straight plug for high vibration
and harsh environment applications Part number reference.
See how to order, pages 43, 44
to complete.
TV26RK-XX-XXX
TV26RS-XX-XXX
The latest in MIL-DTL-38999, Series III Connector Technology is the CLUTCH-LOK. Designed For parts with MS Stamping
for high vibration and harsh environments such as aircraft gas turbine engines, it is also an use MTV26( ) part number as
ideal choice for demanding applications such as aircraft, space and military ground vehicles. follow:
The unique clutch design of the Amphenol CLUTCH-LOK means that you don’t have to MTV26RK-XX-XXX
MTV26RS-XX-XXX
compromise the need for quick, smooth mating of plugs and receptacles in order to get
increased uncoupling torque.
The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specifica-
tion requirements - it also has proven to actually tighten itself under vibration. This is a
powerful advantage over the traditionally high vibration application connectors. The CLUTCH-
LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating
torque is difficult to apply and complete coupling is not verifiable by inspection.
CLUTCH-LOK features and benefits:
• High degree of differential torque
• Infinite free coupling and positive metal-to-metal bottoming with each mating
• No settling back to the next ratchet tooth
• Available with stainless steel shells and Class K firewall inserts
• All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion
resistance and contact protection with recessed pins
• Enhanced connector performance at affordable prices
• Completely intermateable with all existing MIL-DTL-38999 Series III connectors
• Fully QPL’d
1.234 MAX
31.34 MAX
V THREAD
BLUE BAND†
.359 MAX
9.12 MAX .591 +.003
–.000
15.01 +.08 –A–
–.00
19
TV07R (D38999/24) – crimp, metal
CTV07R (D38999/24) – crimp, composite
jam nut receptacle Part number reference.
See how to order, pages 43-46
to complete.
TV07RW-XX-XXX
TVS07RK-XX-XXX
TVS07RF-XX-XXX
TVS07RS-XX-XXX
C PANEL THICKNESS BLUE BAND ††
.062 MIN .125 MAX CTV07RW-XX-XXX
T• 1.57 MIN 3.18 MAX .378 MAX VIEW D
9.60 MAX CTVS07RF-XX-XXX
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A– D38999/24
.794 MAX
20.17 MAX PANEL HOLE
D DIMENSIONS
A•
D1
V THREAD
RED
B THREAD D2
BAND †
.091 MAX VIEW D
H 2.31 MAX FOR SIZE 8 TWINAX ONLY,
–A– RELATIVE TO –A–
K REF
S SHELL SIZES 9/11 – .940 MAX JAM NUT
2 PLACES .871 22.12 23.88 MAX D-HOLE
SHELL SIZES 13/25 – MOUNTING
.878 22.30
1.280 MAX
32.51 MAX
Millimeters
MS
Shell A• D1 D2 H Hex T• V
Shell Size +.00 C +.25 +.00 +.43 S +.25 Thread
Size Code –.25 Max. –.00 –.25 –.41 ±.25 –.00 Metric
9 A 16.99 30.45 17.78 17.02 22.23 26.97 17.70 M12X1-6g
11 B 19.53 35.20 20.96 19.59 25.40 31.75 20.88 M15X1-6g
13 C 24.26 38.38 25.65 24.26 30.18 34.93 25.58 M18X1-6g
15 D 27.53 41.55 28.83 27.56 33.32 38.10 28.80 M22X1-6g
17 E 30.68 44.73 32.01 30.73 36.53 41.28 31.98 M25X1-6g
19 F 33.86 49.50 35.18 33.91 39.67 46.02 35.15 M28X1-6g
21 G 37.06 52.65 38.35 37.08 42.80 49.23 38.28 M31X1-6g
23 H 40.01 55.85 41.53 40.26 46.02 52.37 41.50 M34X1-6g
25 J 43.41 59.00 44.70 43.43 50.80 55.58 44.68 M37X1-6g
All dimensions for reference only • D shaped panel cut-out dimensions
NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max.
20
TV01R – crimp, metal
CTV01R – crimp, composite
line receptacle Part number reference.
See how to order, 43-45 to
complete.
TV01RW-XX-XXX
TVS01RF-XX-XXX
VIEW D CTV01RW-XX-XXX
FOR SIZE 8 COAXIAL ONLY, CTVS01RF-XX-XXX
RELATIVE TO –A–
.861 MAX
21.87 MAX
LL (TV) (TV)
GG (TV) LL1 (CTV) .280 MIN FULL THD
GG 1 (CTV) 7.11 MIN FULL THD
B M (TV)
THREAD M 1 (CTV) V THREAD
D
.909 MAX
23.09 MAX
(CTV)
VIEW D
FOR SIZE 8 TWINAX ONLY,
RED RELATIVE TO –A–
BAND † Z (TV)
S (TV) 1.037 MAX
BLUE Z 1(CTV) L (TV)
S1 (CTV) 26.34 MAX
BAND †† L1 (CTV) (TV)
2 PLACES –A–
1.240MAX
31.50 MAX
1.084 MAX
27.53 MAX
(CTV)
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system Inches
MS M M1 LL
Shell B Thread +.000 +.000 L L1 S S1 Z Z1 GG GG1 +.006 LL1
Shell Size 0.1P-0.3L-TS-2A –.005 –.005 Max. Max. ±.010 ±.010 Max. Max. ±.010 ±.010 –.000 ±.005
Size Code (Plated) (TV) (CTV) (TV) (CTV) (TV) (CTV) (TV) (CTV) (TV) (CTV) (TV) (CTV)
9 A .6250 .820 .775 .469 .514 .675 .635 .153 .198 .812 .699 .905 .913
11 B .7500 .820 .775 .469 .514 .800 .765 .153 .198 .905 .875 .905 .913
13 C .8750 .820 .775 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .913
15 D 1.0000 .820 .775 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .913
17 E 1.1875 .820 .775 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .913
19 F 1.2500 .820 .775 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .913
21 G 1.3750 .790 .745 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .911
23 H 1.5000 .790 .745 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .911
25 J 1.6250 .790 .745 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .911
Millimeters
MS M M1 LL
Shell +.00 +.00 L L1 S S1 V Z Z1 GG GG1 +.15 LL1
Shell Size –.13 –.13 Max Max ±.25 ±.25 Thread Max Max ±.25 ±.25 –.00 ±.13
Size Coded (TV) (CTV) (TV) (CTV) (TV) (CTV) Metric (TV) (CTV) (TV) (CTV) (TV) (CTV)
9 A 20.83 19.69 11.91 13.06 17.15 16.13 M12X1-6g 3.89 5.03 20.62 17.75 22.99 23.19
11 B 20.83 19.69 11.91 13.06 20.32 19.43 M15X1-6g 3.89 5.03 22.99 22.22 22.99 23.19
13 C 20.83 19.69 11.91 13.06 23.50 22.47 M18X1-6g 3.89 5.03 27.76 25.57 22.99 23.19
15 D 20.83 19.69 11.91 13.06 26.67 27.94 M22X1-6g 3.89 5.03 30.96 28.95 22.99 23.19
17 E 20.83 19.69 11.91 13.06 31.45 30.40 M25X1-6g 3.89 5.03 34.93 31.21 22.99 23.19
19 F 20.83 19.69 11.91 13.06 33.02 32.00 M28X1-6g 3.89 5.03 37.31 35.05 22.99 23.19
21 G 20.07 18.92 12.70 13.84 36.20 35.18 M31X1-6g 4.65 5.79 41.28 37.92 22.99 23.14
23 H 20.07 18.92 12.70 13.84 39.37 38.35 M34X1-6g 4.65 5.79 44.45 41.30 22.99 23.14
25 J 20.07 18.92 12.70 13.84 42.55 41.53 M37X1-6g 4.65 5.79 47.63 45.13 22.99 23.14
21
TV09R – crimp, metal
flange mounting plug
Part number reference.
See how to order, page 43 to
complete.
TV09RW-XX-XXX
TVS09RF-XX-XXX
.190 +.010
G R
–.000 VIEW D
4.82 +.26 FOR SIZE 8 COAXIAL ONLY,
BLUE
–.00
BAND † RELATIVE TO –A–
1.656 MAX
42.06 MAX
Q R GG
B
THREAD VIEW D
3.59 MAX .591 +.003 .138-32UNC-2B FOR SIZE 8 TWINAX ONLY,
9.12 MAX –.000 HELICAL COIL RELATIVE TO –A–
15.01+.08 –A–
.005 M 1.797 MAX
–.00
.13 M 45.64 MAX
Millimeters
MS Q GG
Shell Shell Size G Dia. R Dia.
Size Code ±1.52 Max ±.13
9** A 28.09 21.82 26.37 46.69
11 B 28.09 24.62 28.32 49.48
13** C 28.09 28.98 31.50 53.95
15 D 28.09 32.16 33.71 57.10
17 E 28.09 35.33 35.99 60.33
19 F 34.44 38.10 39.55 63.37
21 G 34.44 41.28 41.25 65.23
23 H 34.44 44.45 43.51 69.16
25 J 34.44 47.63 45.75 72.34
22
TVPS02Y (D38999/21) – hermetic, metal
box mounting receptacle
Part number reference.
See how to order, pages 43, 44
to complete.
TVPS02Y-XX-XXX
TVPS02YN-XX-XXX
D38999/21
S
2 PLACES
R1 .913 +.011
2 PLACES –.000
23.19 +.28
R2 –.00 .093 +.006
2 PLACES
–.000
2.36 +.15
–.00
B THREAD
T .250 MAX
4 PLACES RED 6.35 MAX
TT .005 M BAND †
4 PLACES
.13 M
Millimeters
MS T TT
Shell Shell Size R1 R2 S +.20 +.20
Size Code ±.25 –.15 –.15
9 A 18.26 15.09 23.83 3.25 5.49
11 B 20.62 18.26 26.19 3.25 4.93
13 C 23.01 20.62 28.58 3.25 4.93
15 D 24.61 23.01 30.96 3.25 4.39
17 E 26.97 24.61 33.32 3.25 4.93
19 F 29.36 26.97 36.53 3.25 4.93
21 G 31.75 29.36 39.67 3.25 4.93
23 H 34.93 31.75 42.88 3.91 6.15
25 J 38.10 34.93 46.02 3.91 6.15
All dimensions for reference only Designates true position dimensioning
23
TVS07Y (D38999/23) – hermetic, metal
jam nut receptacle
Part number reference.
See how to order, pages 43, 44
to complete.
TVS07Y-XX-XXX
TVS07YN-XX-XXX
D38999/23
C
PANEL THICKNESS
PANEL HOLE
T• .062 MIN .125 MAX DIMENSIONS
1.57 MIN 3.18 MAX L
D1
A• KK D2
JAM NUT
B THREAD RED D-HOLE
BAND † MOUNTING
.200 MAX
H 5.08 MAX
S K REF
2 PLACES SHELL SIZES 9/11 – .871 22.12
SHELL SIZES 13/25 – .878 22.30
Millimeters
MS A• D1 D2 H Hex T• KK
Shell Shell Size +.00 C +.25 +.00 +.43 L S +.25 +.28
Size Code –.25 Max –.00 –.25 –.41 Max ±.25 –.00 –.00
9 A 16.99 30.45 17.78 17.02 22.23 9.07 26.97 17.70 16.31
11 B 19.53 35.20 20.96 19.59 25.40 9.07 31.75 20.88 19.46
13 C 24.26 38.38 25.65 24.26 30.18 9.07 34.93 25.58 22.66
15 D 27.53 41.55 28.83 27.56 33.32 9.07 38.10 28.80 25.86
17 E 30.68 44.73 32.01 30.73 36.53 9.07 41.28 31.98 29.01
19 F 33.86 49.50 35.18 33.91 39.67 9.68 46.02 35.15 32.21
21 G 37.06 52.65 38.35 37.08 42.80 9.68 49.23 38.28 35.36
23 H 40.01 55.85 41.53 40.26 46.02 9.68 52.37 41.50 38.56
25 J 43.41 59.00 44.70 43.43 50.80 9.68 55.58 44.68 41.71
24
TVSIY (D38999/25) – hermetic, metal
solder mounting receptacle
Part number reference.
See how to order, pages 43, 44
to complete.
TVSIY-XX-XXX
TVSIYN-XX-XXX
D38999/25
L
M
.031+.006
–.005
.79 +.15
–.13
KK
B THREAD
GG .375 MAX
9.53 MAX
RED BAND †
Millimeters
GG KK
MS L M Dia. Dia.
Shell Shell Size +.28 +.15 +.28 +.03
Size Code –.00 –.13 –.25 –.13
9 A 20.47 3.18 19.05 17.07
11 B 20.47 3.18 21.44 19.84
13 C 20.47 3.18 24.61 23.01
15 D 20.47 3.18 27.79 26.19
17 E 20.47 3.18 30.94 29.36
19 F 20.47 3.18 33.32 31.75
21 G 20.47 3.18 36.53 34.93
23 H 21.29 3.96 39.70 38.10
25 J 21.29 3.96 42.88 41.28
25
TVSIY (D38999/27) – hermetic, metal
weld mounting receptacle
Part number reference.
See how to order, pages 43, 44
to complete.
TVSIY-XX-XXX
TVSIYN-XX-XXX
D38999/27
L
GG
M
.375 MAX
9.53 MAX
B THREAD
RED BAND †
Millimeters
GG
MS L M Dia.
Shell Shell Size +.28 +.15 +.25
Size Code –.00 –.13 –.00
9 A 20.47 3.18 24.71
11 B 20.47 3.18 27.81
13 C 20.47 3.18 31.01
15 D 20.47 3.18 34.21
17 E 20.47 3.18 36.42
19 F 20.47 3.18 40.11
21 G 20.47 3.18 43.71
23 H 21.29 3.96 47.90
25 J 21.29 3.96 50.11
26
TV Breakaway Fail Safe Connectors
quick-disconnect with an axial pull of lanyard
The Tri-Start Breakaway Fail Safe connector features which provide EMI/EMP
shielding in excess of MIL-DTL-38999 Series III requirements:
• Solid metal-to-metal coupling
• EMI grounding fingers
• Conductive finishes
Contact Amphenol Aerospace for more information on breakaway, quick- Special configuration Fail Safe used on
disconnect connectors. Other Amphenol cylindrical families (MIL-DTL-38999 space telescope application. Lanyard is
Series I & II, MIL-C-26482, MIL-C-83723) also offer breakaway quick-disconnect replaced by a swivel ring for remote disconnect
connectors. and “wing arms” have been added for manual
27 actuation accessibility by gloved astronauts.
D38999/29 & D38999/30
TV Breakaway Fail Safe – crimp, metal
lanyard release plug Part number reference.
See how to order, pages 29, 30
to complete.
D38999/29 (Pins Only)
D38999/30 (Sockets Only)
88-5565XX-XX
91-5565XX-XX
.374 MAX
9.50 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING THREAD RELEASE
.359 MAX
9.12 MAX
D
B
LANYARD
PULLED TAUT
AGAINST A
.500 ±.031
12.70 ±.79
DIA MANDREL
BLUE BAND †
1.781 MAX
V THREAD 45.24 MAX
METRIC 2.375 MAX
60.33 MAX
LANYARD LENGTH
(See Lanyard Length Table)
Millimeters
MS D Max V
Shell Shell Size B Accessory Thread
Size Code Max Dia. Metric
11 B 46.89 28.17 M15X1.0-6g
13 C 50.09 31.75 M18X1.0-6g
15 D 52.81 34.93 M22X1.0-6g
17 E 56.01 38.10 M25X1.0-6g
19 F 58.45 41.28 M28X1.0-6g
21 G 62.79 44.45 M31X1.0-6g
23 H 65.89 47.63 M34X1.0-6g
25 J 68.71 50.08 M37X1.0-6g
28
TABLE I
D38999/29 & D38999/30 INSERT ARRANGEMENT CODE
Basic MIL-DTL-38999
TV Breakaway Fail Safe Part
Number
Insert
Arrangement
88/91-556508 11-2
lanyard release plug 06
07
11-35
11-98
10 13-4
insert availability, how to order 11
13
13-8
13-98
14 13-35
INSERT AVAILABILITY 18 15-5
Contact Size 23 15-15
Insert Service Total 22D 20 16 12 12 8 8 22 15-18
Arrangement Rating Contacts Coax Coax* Twinax 19 15-19
11-2 I 2 2 20 15-35
11-35 M 13 13 27 17-6
11-98 I 6 6 28 17-8
13-4 I 4 4 29 17-26
13-8 I 8 8 30 17-35
13-35 M 22 22 31 17-99
37 19-11
13-98 I 10 10
39 19-32
15-5 II 5 5
40 19-35
15-15 I 15 14 1
47 21-11
15-18 I 18 18 48 21-16
15-19 I 19 19 49 21-35
15-35 M 37 37 50 21-41
15-97 I 12 8 4 51 21-39
17-6 I 6 6 57 23-21
17-8 II 8 8 58 23-35
17-26 I 26 26 59 23-53
61 23-54
17-35 M 55 55
60 23-55
17-99 I 23 21 2
66 25-19
19-11 II 11 11
74 25-20
19-32 I 32 32 67 25-29
19-35 M 66 66 68 25-35
21-11 I 11 11 69 25-43
21-16 II 16 16 70 25-61
21-35 M 79 79 71 25-4
21-39 I 39 37 2 72 25-24
21-41 I 41 41 TABLE II
23-21 II 21 21 LANYARD LENGTH CODES
23-35 M 100 100
Lanyard Lanyard Lanyard Length
23-53 I 53 53 Length (in.) Length (mm) Code For
23-54 M 53 40 9 4 ± .236 ± .599 Part Number
23-55 I 55 55 4.016 102 A
25-4 I 56 48 8 4.528 115 B
25-19 I 19 19 5.000 127 C
25-20 N 30 10 13 4 3 5.512 140 D
6.024 153 E
25-24 I 24 12 12
6.535 166 F
25-29 I 29 29
7.008 178 G
25-35 M 128 128
7.520 191 H
25-43 I 43 23 20 7.992 203 I
25-46 I 46 40 4 2* 8.503 216 J
25-61 I 61 61 9.016 229 K
* For RG 180/U and RG 195/U cables only.
9.528 242 L
Tri-Start Lanyard Separation Forces (Check Amphenol, Sidney, NY for other 10.000 254 M
Shell Straight Pull 15 Degree Pull cable applications. 10.512 267 N
Size (lbs. max.) (lbs. max.) For availability of other insert arrange- 11.024 280 P
11 ments consult Amphenol, Sidney, NY. 11.535 293 R
13 45 55 For accessories for lanyard release plugs
12.008 305 S
see page 33.
15 12.520 318 T
17 13.031 331 U
19 14.016 356 V
21 90 100 15.000 381 W
23 29 16.024 407 X
25
17.008 432 Y
18.031 458 Z
D38999/29 & D38999/30
TV Breakaway Fail Safe
lanyard release plug – how to order, cont.
HOW TO ORDER - BY MILITARY PART NUMBER HOW TO ORDER - BY PROPRIETARY PART NUMBER
FAIL SAFE D38999/29 & D38999/30 FAIL SAFE 88-5565( ) & 91-5565( )
Ordering procedure for example part number Ordering procedure for example part number 88-556529-EP is
D38999/29FB35EN is shown below: shown below:
D38999/ 29 F B 35 E N 88 – 5565 29 – E P
30
D38999/31 for MIL-STD-1760
TV Breakaway Fail Safe – crimp, metal
lanyard release plug PIN CONTACTS ONLY,
Part number reference.
See how to order, page 32 to
complete.
SHELL SIZE 25 ONLY D38999/31
88-555875/76 Type 6
.374 MAX 91-555875/76
.100 MAX 9.50 MAX
2.54 MAX OUTER SLEEVE MOVEMENT 88-558518/19
OUTER SLEEVE MOVEMENT .359 MAX Type 2
DURING UNMATING
9.12 MAX
91-558518/19
DURING UNMATING .359 MAX THREAD RELEASE
THREAD RELEASE 9.12 MAX T3W-16B25-XXXX Type 1
31
D38999/31 for MIL-STD-1760
TV Breakaway Fail Safe
for Stores Management applications
lanyard release plug – how to order
HOW TO ORDER - BY MILITARY PART NUMBER
FAIL SAFE D38999/31
Ordering procedure for example part number D38999/31WE20PN1 is
shown below:
D38999/ 31 W E 20 P N 1
D38999/DOD Number
Prefix
Specification
Sheet Number
Service Class
Lanyard Length Code
Insert Arrangement
Contact Style
Polarizing Position
Type Number
Backshells are offered for use with Breakaway Fail Safe Connectors
in three heights.
Dummy Contacts
• Available in size 12 and size 8
• Provide a cost effective alternative for sealing
unused contact cavities
• Size 8 part number: T3-4008-59P
• Size 12 part number: T3-4012-59P
Wire Combs
• Available for the 25-20 insert pattern to help to
stabilize and prevent contact side loading
• Amphenol part number: 21-33626-XXX
33
Tri-Start – accessories
receptacle protection cap
.797 MAX
A 20.24 MAX
.167 +.010
–.005
B 4.24 +.25
–.13
6.000 APPROX
.578 MAX 152.40 APPROX
A 14.68 MAX
*10-552943-XXX
.797 MAX
20.24 MAX
*10-553310-XXX A
D
*10-553970-XXX
6.000 APPROX
B 152.40 APPROX
*10-553120-XXX
3.500 APPROX
88.90 APPROX
Millimeters
10-No MS B D Dia.
Finish Suffix Shell Shell Size Dia. +.25
Size Code Max –.00
Olive drab, cadmium,
nickel base -XX9 9 A 22.23 17.86
Electroless nickel -XXG 11 B 25.40 21.44
13 C 28.58 25.81
15 D 31.75 28.98
Consult Amphenol Aerospace for availability
of stainless steel protection caps. 17 E 36.53 32.16
19 F 38.10 35.33
21 G 41.28 38.51
23 H 44.45 41.68
All dimensions for reference only.
For MS protection caps, see page 40. 25 J 47.63 44.86
34
Tri-Start - accessories
plug protection cap
1.166 MAX
B 29.62 MAX
.167 +.010
–.005
4.24 +.25
*10-552944-XXX N –.13
5.000 APPROX
127.00 APPROX
1.166 MAX
B 29.62 MAX
*10-553998-XXX N
5.000 APPROX
127.00 APPROX
Millimeters
10-No MS D Dia. N
Finish Suffix Shell Shell Size +.25 Dia.
Size Code –.00 Max
Olive drab, cadmium, -XX9
nickel base 9 A 13.11 22.73
Electroless nickel -XXG 11 B 16.28 25.40
13 C 19.46 29.74
15 D 22.63 32.99
Consult Amphenol Aerospace for availability
of stainless steel protection caps. 17 E 25.81 36.47
19 F 28.98 39.19
21 G 32.16 42.42
23 H 34.11 45.39
All dimensions for reference only.
For MS protection caps, see page 40. 25 J 38.51 48.62
35
Tri-Start – accessories
dummy receptacle
Part number reference.
See note below to complete.
* 10-553974-XXX
S
2 PLACES
R1
2 PLACES
M
R2
W
2 PLACES
B THREAD
T
4 PLACES
TT .005 M
4 PLACES .13 M
Millimeters
MS M T TT
Shell Shell Size +.51 R1 R2 S +.20 W +.20
Size Code –.00 ±.25 –.15 ±.25 –.15
9 A 20.88 18.26 15.09 23.83 3.25 2.49 5.49
11 B 20.88 20.62 18.26 26.19 3.25 2.49 4.93
13 C 20.88 23.01 20.62 28.58 3.25 2.49 4.93
15 D 20.88 24.61 23.01 30.96 3.25 2.49 4.93
17 E 20.88 26.97 24.61 33.32 3.25 2.49 4.93
19 F 20.88 29.36 26.97 36.53 3.25 2.49 4.93
21 G 20.09 31.75 29.36 39.67 3.25 3.18 4.93
23 H 20.09 34.93 31.75 42.88 3.91 3.18 6.15
25 J 20.09 38.10 34.93 46.02 3.91 3.18 6.15
36
Tri-Start – accessories
cable clamps (metal and composite)
Straight Style
*10-552681-XXX metal coupling FF KK
*10-576995-XX composite coupling
V THREAD
F1 .270 +.010
F2 –.020
6.86 +.25
–.51
U
KK
V THREAD
90 Degree Elbow Style
F1
*10-552682-XXX metal coupling LL F2
.270 +.010
*10-576996-XX composite coupling –.020
6.86 +.25
–.51
FF VIEW AT A
MS F1 F2 V FF KK
Shell Shell Size Min. Dia. Max. Dia. L U Thread Dia. Dia. LL
Size Code Cable Cable Max. Max. Metric Max. Max. Max.
9 A 2.39 5.16 36.35 16.66 M12X1-6H 8.81 15.98 25.78
11 B 3.58 6.35 36.35 17.48 M15X1-6H 10.01 19.20 26.97
13 C 4.37 8.20 36.35 19.05 M18X1-6H 11.86 22.43 28.58
15 D 5.16 10.72 36.35 21.82 M22X1-6H 14.38 25.68 33.73
17 E 5.94 12.70 36.35 23.80 M25X1-6H 16.36 28.91 35.36
19 F 6.73 14.27 36.35 25.40 M28X1-6H 17.93 32.13 36.91
21 G 7.54 15.88 37.90 26.97 M31X1-6H 19.53 35.38 40.87
23 H 8.83 17.86 37.90 28.98 M34X1-6H 21.51 37.80 42.06
25 J 9.12 19.43 37.90 30.56 M37X1-6H 23.09 41.05 43.66
All dimensions for reference only.
37
Tri-Start – accessories
universal “header assembly” for flex print or
PC board mounting
Mounts to all MIL-DTL-38999 and
MIL-C-26482 Connectors
38
Tri-Start – accessories
universal “header assembly” for flex print or
PC board mounting, cont.
The drawing below shows the standard universal adapter for use with MIL-DTL-38999 and MIL-C-26482 connectors.
Consult Amphenol Aerospace, Sidney NY for drawings of headers for ARINC configurations.
S
R1
VISUAL
INDICATOR NOTCH R2 T G
FOR TOP CL OF
INSERT PATTERN SIZE 22
(SIZE & CONFIGURATION CONTACT VIEW
OPTIONAL)
.020 ± .001
TT
F RADIUS
B
PCB STICKOUT
(SEE SUFFIX CHART BELOW)
Assembly Shell F G S T R1 R2 TT
Part Number Size Radius ± .005 ± .005 + .008 TP† TP† + .008 SIZE 16 AND 20
CONTACT VIEW
– .006 – .006
21-904008-XX( ) 8/9 .094 .938 .128 .719 .594 .216 B
PCB STICKOUT
21-904010-XX( ) 10/11 .094 1.031 .128 .812 .719 .194 .050
(SEE SUFFIX CHART BELOW)
21-904012-XX( ) 12/13 .094 1.125 .128 .906 .812 .194
21-904014-XX( ) 14/15 .125 1.219 .128 .969 .906 .173 .040 ± .001 (SIZE 20)
.0625 ± .0010 (SIZE 16)
21-904016-XX( ) 16/17 .125 1.312 .128 1.062 .969 .194
21-904018-XX( ) 18/19 .125 1.438 .128 1.156 1.062 .194
21-904020-XX( ) 20/21 .125 1.562 .128 1.250 1.156 .194
21-904022-XX( ) 22/23 .125 1.688 .154 1.375 1.250 .242
21-904024-XX( ) 24/25 .125 1.812 .154 1.500 1.375 .242
G
See Suffix Chart Assemblies containing Size 22 contacts only: .175
Assemblies containing Size16 or 20 contacts: .195 NOTE:
Size 22 accepts .018 to .022 dia. PCB tails.
† TP designates true position dimensioning. Size 16 accepts .048 to .064 dia. PCB tails.
Size 20 accepts .037 to .043 dia. PCB tails.
Above part numbers include standard 500 cycle finish designation - gold plating over suitable ** For use with M17/M176-00002 cable.
underplate in accordance with MIL-C-39029. For other finish variations, consult Sidney, NY. † Optional design - see slash sheet MS39029.
*For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 For other contact options available for use in Tri-Start connectors,
and 16 coax contacts available for use in Tri-Start connectors, see catalog 12-130 or consult (wire wrap, thermocouple, fiber optic) consult Amphenol. Wire wrap
Amphenol, Sidney, NY data given on next page.
SEALING PLUGS * To complete order number, replace X with applicable letter as follows:
R - designates eyelet type
Contact Proprietary Military N - designates washer type
Size No. No. MS metal protection caps are supplied with service class W which designates
corrosion resistant olive drab cadmium plate aluminum.
8 (Coax) 10-482099-8 N/A Consult Amphenol, Sidney, NY for more detailed information on ordering MS
8 (Twinax) T3-4008-59P N/A Metal protection caps.
8 (Power) 10-405996-81 MS27488-8-1
10 (Power) 10-576225 N/A
12 10-405996-121 MS27488-12-1
16 10-405996-161 MS27488-16-1
20 10-405996-201 MS27488-20-1
22D 10-405996-221 MS27488-22-1
4 10-405996-41 MS27488-4-1
0 10-405996-01 MS27488-0-1
40
Tri-Start
contacts – printed circuit board, wire wrap
SOCKETS PINS
Contact Stickout Max/Min Contact Stickout Max/Min
(See Illustration below) (See Illustration below)
PCB D38999/24 PCB D38999/24
Socket Tail D38999/20 D38999/26 TV07 Pin Tail D38999/20 D38999/26 TV07
Contacts Size Dia TVP00 TV06 Metal Composite Contacts Size Dia TVP00 TV06 Metal Composite
10-497623-15 22D .019 .291 .316 .285 .242 10-407552-15 22M .019 .335 .360 .329 .286
.226 .251 .222 .182 .280 .305 .279 .236
10-497623-25 22D .019 .868 .893 .862 .819 10-407552-55 22M .019 .224 .249 .218 .175
.803 .828 .802 .759 .169 .194 .168 .125
10-497623-35 22D .019 .348 .373 .342 .299 10-407552-85 22M .019 .060 .085 .054 .011
.283 .308 .282 .239 .010 .035 .009 NS
10-497623-45 22D .019 .208 .233 .202 .159 10-407552-95 22M .019 NS NS NS NS
.143 .168 .142 .099
10-497623-75 22D .019 .146 .171 .140 .097 10-407552-115 22M .019 .002 .023 NS NS
.081 .106 .080 .037 NS NS
10-497623-105 22D .019 .028 .053 .022 .021 10-497640-15 20 .019 .348 .373 .342 .299
NS .000 NS NS .298 .323 .297 .254
10-497623-145 22D .019 .609 .634 .603 .560 10-497640-25 20 .019 .213 .238 .207 .164
.539 .564 .538 .495 .163 .188 .162 .119
10-497623-155 22D .019 .423 .448 .417 .374 10-497640-45 20 .019 NS NS NS NS
.358 .383 .357 .314
10-497643-15 20 .019 .348 .373 .342 .299 10-497640-65 20 .019 .138 .163 .132 .089
.294 .319 .293 .250 .088 .113 .087 .044
10-497643-25 20 .019 .213 .238 .207 .164 10-497596-15 20 .025 .058 .083 .052 .009
.159 .184 .158 .115 .012 .037 .011 NS
10-497643-35 20 .019 .555 .580 .549 .506 10-497596-25 20 .025 .148 .173 .142 .099
.501 .526 .500 .457 .102 .127 .101 .058
10-497643-45 20 .019 .138 .163 .132 .089 10-497596-35 20 .025 .229 .254 .223 .180
.084 .109 .083 .040 .183 .208 .182 .139
10-497650-15 16 .040 .255 .280 .249 .206 10-497596-55 20 .025 .346 .371 .340 .297
.201 .226 .200 .157 .300 .325 .299 .256
Wire Wrap Tail 10-497695-15 16 .040 .255 .280 .249 .206
Contacts Square .205 .230 .204 .161
10-497577-15 22D .025 .155 .180 .149 .106 10-497630-25 16 .062 .348 .373 .342 .299
.090 .115 .089 .046 .298 .323 .297 .254
10-497577-25 22D .025 .002 .027 NS NS 10-497630-35 16 .062 .060 .085 .054 .011
NS NS NS NS .010 .035 .009 NS
10-897577-35 22D .025 .201 .226 .195 .152 10-497630-45 16 .062 .108 .133 .102 .059
.136 .161 .135 .092 .062 .087 .061 .018
10-497577-55 22D .025 .566 .591 .560 .517 10-597502-15 12 .081 .228 .252 .222 .179
.501 .526 .500 .457 .178 .203 .177 .134
10-497621-15 20 .025 .151 .176 .145 .102 Wire Wrap Tail
.101 .126 .100 .057 Contacts Square
10-497621-25 20 .025 .605 .630 .599 .556 10-407572-15 22D .025 .014 .498 .008 NS
.555 .580 .554 .511 NS .007 NS NS
10-497621-35 20 .025 .308 .333 .302 .259 10-407572-35 22D .025 .155 .180 .149 .106
.258 .283 .257 .214 .105 .130 .104 .061
10-407572-45 22D .025 .255 .280 .249 .206
All dimensions for reference only. .205 .230 .204 .161
CONTACT Consult Sidney, NY for specific contact 10-407572-75 22D .025 .521 .546 .515 .472
STICK OUT MAX/MIN contour stickout data. .475 .500 .474 .431
NS designates No Stickout.
10-407584-25 20 .025 .605 .630 .599 .556
See also catalog 12-170, Amphenol
.559 .584 .558 .515
Cylindrical Connectors for PCB 10-407584-35 20 .025 .308 .333 .302 .259
Applications. This catalog provides the .262 .287 .261 .218
most commonly used insert pattern
PCB Socket and pin part numbers include finish designation - gold plating over
pin-out drawings which have been
suitable underplate in accordance with MIL-C-39029. For other finish variations,
tooled for the purpose of attaching
consult Amphenol, Sidney, NY.
cylindrical connectors to printed circuit
Note: 22M and 22D contacts are interchangeable.
boards.
For other contact options available for use in Tri-Start connectors (thermocouple,
fiber optic), consult Amphenol, Sidney, NY.
41
Tri-Start
application tools
The following data includes information pertaining to the appli- used as specified in the installation instructions (L-624 and L-
cation tools which have been established for crimping, inserting, 844) covering the TV, CTV and MS series connectors, will pro-
and removing contacts incorporated in the TV, CTV and MIL- vide reliable crimped wire to contact terminations. There is a
DTL-38999 Series III connectors. For additional information on possibility of additional crimping tools other than those included
coax, twinax and triax contact tools see catalog 12-130. being available at present or in the future for this specific appli-
All crimping tools included are the “full cycling” type and when cation.
CRIMPING TOOLS
Contact Crimping Turret Die Contact Crimping Turret Die
Size/Type Tool or Positioner Size/Type Tool or Positioner
12 Pin and Socket M22520/1-01 M22520/1-04 8 Coaxial Inner M22520/2-01 M22520/2-31
16 Pin and Socket M22520/1-01 M22520/1-04 Pin and Socket
M22520/7-01 M22520/7-04 M22520/5-01 M22520/5-05
20 Pin and Socket M22520/1-01 M22520/1-04 Die Closure B
M22520/2-01 M22520/2-10 8 Coaxial Outer Pin M22520/5-01 M22520/5-41
M22520/7-01 M22520/7-08 and Socket Die Closure B
22D Pin M22520/2-01 M22520/2-09 M22520/10-01 M22520/10-07
M22520/7-01 M22520/7-07 Die Closure B
22D Socket M22520/2-01 M22520/2-07 16 Coaxial Inner M22520/2-01 M22520/2-35
M22520/7-01 M22520/7-05 Pin and Socket
8 Twinax Center M22520/2-01 M22520/2-37 16 Coaxial Outer M22520/4-01 M22520/4-02
Pin and Socket Pin and Socket
8 Twinax Intermediate M22520/5-01 M22520/5-200 12 Coaxial Inner M22520/2-01 M22520/2-34
Outer Pin & Socket Pin and Socket
Where 2 or 3 tools are listed for a contact size, only one tool and its die or 12 Coaxial Outer M22520/31-01 M22520/31-02
positioner are required to crimp the contact. Pin and Socket
The above crimping tools and positioners are available from the approved tool 10 (Power) TP201423 1716P-1
manufacturer.
INSERTION TOOLS
Plastic Tools Metal Tools
Use with Angle Type Straight Type
Contact MS MS Proprietary Proprietary
Size Part Number Color Part Number Part Number Part Number Color
10 (Power M81969/14-05* Gray / (White) M81969/8-11 † † Green
12 M81969/14-04* Yellow / (White) M81969/8-09 11-8674-12 11-8794-12 Yellow
16 M81969/14-03* Blue / (White) M81969/8-07 11-8674-16 11-8794-16 Blue
20 M81969/14-10* Red / (Orange) M81969/8-05 11-8674-20 11-8794-20 Red
22D M81969/14-01* Green / (White) M81969/8-01 11-8674-24 11-8794-24 Black
8 Coaxial None Required
8 Twinax None M81969/46-06** None Red
REMOVAL TOOLS
Plastic Tools Metal Tools
For Unwired Angle Type
Use with Contacts Straight Type
Contact MS Proprietary MS Proprietary Proprietary
Size Part Number Color Part Number Part Number Part Number Part Number Color
10 (Power) M81969/14-05* (Gray) / White † M81969/8-12 † † Green / White
12 M81969/14-04* (Yellow) / White 11-10050-11 M81969/8-10 11-8675-12 11-8795-12 Yellow / White
16 M81969/14-03* (Blue) / White 11-10050-10 M81969/8-08 11-8675-16 11-8795-16 Blue / White
20 M81969/14-10* (Orange) / Red 11-10050-9 M81969/8-06 11-8675-20 11-8795-20 Red / Orange
22D M81969/14-01* (Green) / White 11-10050-7 M81969/8-02 11-8675-24 11-8795-24 Green / White
8 Coaxial M81969/14-12 Green None None 11-9170 DRK264-8†† N/A
8 Twinax M81969/14-12 Green None M81969/46-12** 11-9170 N/A N/A
The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters exceed those
specified, the plastic tools must be used.
* Double end insertion/removal tool. † To be determined.
** Twinax insertion tools are available only in a straight type, metal version. †† Contact Daniels Manufacturing Co.
42 for availability.
Tri-Start
how to order – (Amphenol® TV, metal)
how to order – (Amphenol® TV26 CLUTCH-LOK®)
Proprietary Part Number
Amphenol® Tri-Start Connectors (metal) can be ordered by coded part number.
Ordering procedure is illustrated by part number TVPS00RF-9-35PB( ) as shown below:
Connector Type
Shell Style
Service Class
Shell Size
Insert Arrangement
Contact Type
Alternate Positions
Special Variations
D38999/ 20 F A 35 P B
Connector Type
Shell Style
Service Class
Shell Size
Insert Arrangement
Contact Type
Alternate Positions
CTVPS 00 RF – 9 – 35 P B
Connector Type
Shell Style
Service Class
Shell Size
Insert Arrangement
Contact Type
Alternate Positions
45
Tri-Start
how to order – (D38999, CTV military, composite)
D38999/ 20 J G 35 P N
Connector Type
Shell Style
Service Class
Shell Size
Insert Arrangement
Contact Type
Alternate Positions
46
Tri-Start
weight comparisons (composite vs. metal)
Depending on the shell style, shell size and contact count, weight savings can range
from 17% to 40% compared to standard aluminum product.
47
Tri-Start – specials
fiber optics, filter protection, PCB applications
FIBER OPTIC
Amphenol multi-channel fiber optic connectors offer a precision optic
interconnect system within the high performance MIL-DTL-38999
Series III connector. The metal-to-metal feature of the Tri-Start
connector provides protection from damage in severe environmental
and physical conditions. Optical performance is optimized utilizing the
ceramic alignment features
employed by the termini. Insertion
losses are typically .8dB and can
range from .5 to 1.5 dB, depending
on test conditions.
Multi-Channel
Ask for publication 12-352 for
Fiber Optic Connectors
complete information on Fiber
Optic Connectors.
TRI-START CONNECTORS
WITH PC TAIL CONTACTS
Printed circuit tail twinax contacts
are currently supplied in 8, 12 and
16 coax type, 8, 10 and 12 twinax
type, and 8 triax socket type. These
provide a cost effective packaging
solution for limited space applica-
tions where connectors are
attached to printed circuit boards.
Ask for catalog 12-170, Amphenol
Cylindrical Connectors for PCB
Applications and catalog 12-130,
Amphenol High Frequency Contacts Flex Termination Assemblies PC Tail Contacts
for Multi-pin Connectors. 48
Tri-Start – specials
coax, twinax and triax contacts,
ground plane connectors, press fit connectors
Amphenol MIL-DTL-38999 Series III connectors are the most
commonly used connectors for incorporation of shielded contacts
along with traditional crimp contacts and also with contacts for data
bus, LAN and coax/triax/twinax transmission lines with conductive
inserts that ground the outer conductor of the coax, triax, twinax
contact to the shell. These connectors are sold “less contacts”. They
will accommodate size 8 coax, triax or twinax contacts or size 12 and
16 coax contacts.
The insert availability chart on pages 6 and 7 indicates the patterns
that are available in a ground plane version, (see those designated Concentric Twinax Contacts
with a star symbol), and consult how to order pages for ordering Qualified to M39029/90 and /91
procedures.
49
Tri-Start – specials
quadrax and differential twinax contacts
Quadrax contacts are also available in ARINC 600 Rectangular connectors. See photo
on right; consult Amphenol Aerospace for further information.
Also available are Quadrax and Twinax Transition Adapters which provide a method of
launching from the high speed connectors to PCB boards.
Consult Amphenol Aerospace, Sidney NY for ordering information for MIL-DTL-38999
Series III connectors with quadrax and differential twinax contacts. Below is a chart
that provides contact part numbers available, but not limited to, the cables listed. All
contacts are available kitted with or installed into specially modified MIL-DTL-38999
Quadrax Contact for use in
connectors. Consult Amphenol for cables not listed. ARINC 600 Connectors
CONTACT PART NUMBERS AND APPLICABLE CABLES
FOR USE IN D38999 CONNECTORS
Description Part Number Cable Part Number Impedance
Quadrax Socket 21-33385-21 Draka Fileca F-4703-3 100 Ohm
21-33385-31 Tensolite 26473/02006X-4(LD) 150 Ohm
21-33385-51 Tensolite NF24Q100 100 Ohm
21-33385-61 Tensolite NF22Q100 or Thermax 956-5 100 Ohm
21-33385-61 Tensolite 24450/03089X-4(LD) 110 Ohm
21-33385-71 Tensolite NF26Q100 100 Ohm
21-33385-91 JSFY02 110 Ohm
21-33397-21 PCB (1.035 length) 100 Ohm
21-33397-31 PCB (.866 length 100 Ohm
Quadrax Pin 21-33384-21 Draka Fileca F-4703-3 100 Ohm
21-33384-31 Tensolite 26473/02006X-4(LD) 150 Ohm
21-33384-51 Tensolite NF24Q100 100 Ohm
21-33384-61 Tensolite NF22Q100 or Thermax 956-5 100 Ohm
21-33384-61 Tensolite 24450/03089X-4(LD) 110 Ohm
21-33384-71 Tensolite NF26Q100 100 Ohm
21-33384-91 JSFY02 110 Ohm
21-33398-21 PCB (1.035 length) 100 Ohm
21-33398-31 PCB (.866 length) 100 Ohm
21-33425-1 Right Angle Special 100 Ohm
Differential Twinax Socket 21-33388-21 Tensolite 24463/9P025X-2(LD) 100 Ohm
21-33388-31 Tensolite 26483/03071X-2(LD) 100 Ohm
21-33835-1 PCB (1.035 length)
Differential Twinax Pin 21-33387-21 Tensolite 24463/9P025X-2(LD) 100 Ohm
21-33387-31 Tensolite 26483/03071X-2(LD) 100 Ohm
21-33834-1 PCB (1.035 length)
50
Tri-Start – specials
deep reach and stand-off shells, connectors with
integral strain reliefs, ESD protection, RJ Field
OTHER SPECIALS WITHIN THE
TRI-START FAMILY OF CONNECTORS:
• Deep Reach Shells – for increased panel
thicknesses.
RJ FIELD CONNECTORS
Amphenol Socapex offers the RJF TV within the
MIL-DTL-38999 connector shell for Ethernet
connection. The RJ Field is designed for use
where it is necessary to go beyond the pro-
tected office environment of most Ethernet
applications, to the harsher environments of
industrial and even mil-aero applications. Allows
use of Ethernet Class D/Cat. 5e connection for
10 BaseT, 100 BaseTX, or 1000 Base T
networks.
Consult Amphenol Socapex for further informa-
tion.
RJF TV Connectors for Ethernet Connection
51