Animal feed technologies

Together, we make a difference

www.andritz.com/ft
 ANDRITZ
Your partner in the animal feed
production industry
We give our customers the advanced tech­
nologies that will ensure them a competi­
tive advantage.

Feed processing technologies

ANDRITZ provides processing mac­
hines
and equipment – from raw material intake
to ­fi­nished feed bagging. Our pelleting and
extrusion plants are designed with special
attention to food safety and traceability,
ensuring that production operations con­
sider ani­mal health and welfare. In addition,
hygiene and re­gulations requirements are
in high focus.

Animal feed
Commercially produced animal feed is
undergoing continuous processing and
Together, we make a difference
quality improvement to keep up with the
ANDRITZ is one of the world’s Your experienced partner needs of the agricultural industry as well as
leading suppliers of technolo­ We have been delivering products and the continuously increasing focus on food
gies, systems, and services plant solutions for the feed industry since safety and traceability.
relating to advanced industrial the 1930s and have thereby gained exten­
equipment for the animal feed sive knowledge and insight into the increas­ Our animal feed processing technologies
industry. ing demands of the specific feed markets. appeal to both commercial feed millers pro­
We put this knowledge into all our efforts ducing for the purpose of onward sale, as
to ensure that we have satisfied customers. well as to farmers making their own feed
for their animals. Our pelleting technolo­
Advanced technologies gies enable our customers to create their
We are strongly committed to excellent own unique recipes and combinations of
performance and the quality of our pro­ ingredients – making sure that the animals
ducts, thus making us a strong partner for are given the right amount of vitamins and
our customers. Our focus is on innovation protein.
and keeping up with the technological de­
velopments. We always strive to provide
our customers with the newest technolo­ We offer
gies that will ensure: Process line solutions
Better and more efficient production Unit machines
Minimizing operation cost Technical consultancy
Maximizing energy efficiency Engineering services
Environmental protection considerations Aftermarket service and support

02
 The ANDRITZ concept

The ANDRITZ concept

Today’s demanding requirements for cost-effective, quality, and high-­
performance feeds make it obvious that producing quality feeds
­requires a high level of specialized processing technology.

ANDRITZ is a unique company with the and systems with short implementation
ability to manufacture and supply each and time and excellent performance set us apart
every machine in the feed pelleting line. from our competitors. Competence, lead­
With an in-depth knowledge of each key ing technologies, business units working
process, we can supply a compatible and together worldwide, in addition to staff com­
homogeneous solution, from raw material mitment and dynamics distinguish us from
intake to finished feed bulk loading. other suppliers. Through outstanding per­
formance, mastery of key process technolo­
Complete plant solutions gies, and engineering capabilities, ANDRITZ
Our solutions are simple and effective. We has become a globally leading supplier of
South Africa
strive to be a “one-stop” all-round supplier pelleting equipment and systems. The new feed mill makes use of the latest technology
and is more energy efficient compared to the older
for all pelleting needs. Our packages are tai­ feed mills in South Africa, and will reduce the cost of
lor-made to suit the specific requirements Experienced project managers and experts producing poultry feed due to lower labour require-
ments and efficient cost of production.
of our customers, whether it is know-how, from specialized functions ensure that the
engineering, individual process machines, expected performance will be achieved. of sales and service companies, plus a
complete processing lines, or spare parts supplementary worldwide distribution
and service availability. Being the largest supplier worldwide of network, we are confident in claiming that
equipment to the feed industry with more ANDRITZ is able to supply the optimum
Project management than a century of experience, five manu­ technology solution for any possible need
Easy-to-operate and maintainable plants facturing facilities, and a global network in animal feed plants.

03
Supplier of key machinery
and complete process plant solutions
Bulk intake system with aspiration filter
Bulk intake hopper and conveying system
with ­filter, type DFE.

Ingredients silos and hopper scales

Hopper scales for weighing of individual
consti­tuents in formula mixtures.

Live bin
For pre-mixing of feed ingredients prior to
grinding to ensure optimum hammer mill
performance and homogeneous particle
size distribution.

Optimill hammer mill

1500/1800 rpm grinder in a variety of sizes
for low-fat raw materials and high capaci­
ties. Capacity range: 0.5-60 t/h.

Multimill hammer mill

3000/3600 rpm hammer mill with small
hammer-to-screen clearance. Screen per­ Premix-/micro-weig
Raw material intake Weighing Grinding
forations as small as 0.75 mm (1/32"). and mixing
Capacity: 0.5-25 TPH. Raw material intake Weighing Grinding Premix/micro-we

Roller mill
Roller mills in 1, 2, or 3 layers with easily
adjustable and efficient size reduction of
grains to provide narrow particle size dis­
tribution.
Bulk intake system Ingredients silos Hammer mill Aspiration filters Weighing unit

Aspiration filters
Fully automatic, continuously operating bag with ­addition of high amounts of liquids. including first-in-first-out solutions for un­
filters cleaned by compressed air. A variety Capacity: 0.5-40 t/h. Batches: 0.1-6 t. matched feed hygiene.
of filters ­support any need for process air fil­
tration throughout the entire pelleting plant. Ribbon mixer Feed expander
Ribbon mixer for standard dry mixing pel­ Mechanical/thermal super-conditioning
Premix and micro-ingredients leting operations. Capacity: 1.5-60 t/h. and stabilization of feed mixture. Capacity:
weighing unit Batches: 1-8 t. up to 80 t/h.
Micro-ingredients weighing unit for
weighing/­
metering of premix and micro- Conditioner Pellet mill
ingredients in formula mixtures. CM series for pre-conditioning with ad­ Pellet mill design with focus on high per­
dition of liquids and steam, providing op­ formance, reliability, feed hygiene, ease of
Paddle mixer timum mixing and retention time. CRT se­ maintenance, controllability, and low en­
Paddle mixer for dry mixing in connection ries for controlled temperature and time, ergy consumption. Complete range of belt-

04
ghing Conditioning and pelleting Cooling Sifting and coating Finished feed silo/packing

eighing and mixing Conditioning and pelleting Cooling Sifting and coating Finished feed silo/packing

Optimix Feed expander Pellet mill Cooler Crumbler Micro-fluid addition Process automation

driven and gear-driven models available, Micro-fluid addition integrated automation solutions provides
matching any possible feed plant prefer­ MFS micro-fluid system for accurate addi­ full traceability of ingredients and process
ence. Capacity: up to 100 t/h. tion of liquid enzymes, vitamins, aromatics, parameters.
and ­pigments, for stand-alone use or use in
Cooler combination with oil/fat coating.
Vertical coolers in several models, suitable
for the exact types of feed from any feed Process automation
mill. Capacity: 0.5-60 t/h. Automation systems are available as basic
control systems or as fully automatic sys­
Crumbler tems for control of each process machine
Crumbler for controlled particle size reduc­ or of complete process lines. The system
tion with optional automatic feeding and ensures cost-effective processing and con­
with roll adjustment. Capacity: 3-40 t/h. sistent feed quality. The plant design with

05
Efficient pelleting technology
Industrially produced feed is undergoing a continuous quality improvement process to
keep pace with the needs of the agricultural industry. ANDRITZ pellet mills represent
state-of-the-art technology, ensuring high-quality feed at minimum operating costs.

ANDRITZ offers a close co-operation Formula management

based on: After a formula has been entered in the
State-of-the-art technologies advanced process control system, the
Complete product range to fulfil complete process – from intake of ingre­
every need for process lines dients to finished product – then begins.
High performance The operator can follow the entire process
Superior product quality on-screen. The continuous data logging
PC-based automation and system ensures full process and product
The Optimill consists of a
process monitoring traceability, and the automation equipment hammer mill for raw material
grinding of normal to coarse
includes preventive maintenance systems. structuredfeed products, such
Customized solutions as cattle, pig and poultry feeds.

Products from ANDRITZ ensure high

process consistency and flexibility. With
multiple design features and modular sys­
tems as a starting point, our engineers are
capable at any time of designing a solution
that meets all demands for high production
capacity and quality.

CM series for pre-conditioning

with addition of liquids and steam,
providing optimum mixing and
retention time.

06
 Service and support

Aftermarket
After-sales service and support
Our excellent aftermarket service and support is what sets us apart from our
competitors. Our cooperation with our customers does not end with the sale
– or the machine installation. The good customer relationship is extended
through important after-sales service and support.

Our services specialists is unmatched – backed by the

Our highly skilled and motivated employees full knowledge and technical support that
stand ready to help you with: only the equipment manufacturer can pro­
After-sales services, support, and vide.
­follow-ups
Spare and wear parts, maintenance, Benefits
and repairs There are several benefits to be gained
Process optimization from ­continuous upgrades, optimizations,
Training of plant operators and services on your e
­ quipment:
Maximum production
Field services Process knowledge and experience
We offer our customers excellent field ser­ Reliability and cost efficiency
vices, where our service technicians come Reduced life cycle costs
to you and your plant for assistance. The Short and effective shutdowns
depth and experience of our field service Improved energy efficiency

07
Where to find us
Global supplier – local presence
ANDRITZ is truly a global organization
– but also with local presence. We are
represented all over the world. The global
market for feed technologies is served from
five main locations:
Esbjerg, Denmark
Sanshui, Guangdong Province, China
Geldrop, Netherlands
Muncy, PA, USA
Humenné, Slovakia

In addition, we operate from several strate­

gic regional sales, engineering, and service
locations in China, Vietnam, India, Australia,
Mexico, Venezuela, Brazil, Chile, France,
the UK, and Germany – and are also repre­
sented locally by agents and distributors in
many other markets.

CONTACT

AUSTRALIA GERMANY USA

ANDRITZ Feed & Biofuel ANDRITZ Feed & Biofuel ANDRITZ Feed & Biofuel
Australia Germany USA
Division of ANDRITZ Pty. Ltd. Division of ANDRITZ GmbH Division of ANDRITZ Inc.
Phone: +61 3 8773 4888 Phone: +49 2104 9197 0 Phone: +1 570 546 1253
[email protected] [email protected] [email protected]

BRAZIL INDIA VENEZUELA

ANDRITZ Feed & Biofuel ANDRITZ Feed & Biofuel India ANDRITZ Feed & Biofuel
Phone: +55 47 3387 9146 Rep. Office of ANDRITZ Venezuela
[email protected] Feed & Biofuel A/S Rep. office of ANDRITZ
Phone: + 91 87544 15287 Feed & Biofuel A/S
CHILE [email protected] Phone: +58 241 8422515
ANDRITZ Feed & Biofuel [email protected]
Chile Ltd. MEXICO
Phone: +56 2 24624608 ANDRITZ Feed & Biofuel VIETNAM
[email protected] Mexico ANDRITZ Feed & Biofuel
Division of ANDRITZ HYDRO Vietnam
CHINA S.A. de C.V. Rep. office of ANDRITZ
ANDRITZ Feed & Biofuel Phone: +52 229 178 38 45 Feed & Biofuel A/S
China [email protected] Phone: +84 8 6253 9434
Phone: +86 21 5774 5781 [email protected]
[email protected] NETHERLANDS
ANDRITZ Feed & Biofuel B.V.
FRANCE Phone: +31 40 2627777
ANDRITZ Feed & Biofuel [email protected] ANDRITZ Feed & Biofuel A/S
France Glentevej 5–7
Division of ANDRITZ S.A.S. UK 6705 Esbjerg, Denmark
Phone: +33 24 75 06 364 ANDRITZ Feed & Biofuel Ltd. Phone: +45 72 160 300
[email protected] Phone: +44 1482 825119 [email protected]
[email protected] www.andritz.com/ft

All data, information, statements, photographs, and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or form part of any sales contracts of
ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2017. All rights reserved. No part of this copyrighted work may be reproduced, modified or
distributed in any form or by any means, or stored in any database or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for
I 0317

any purpose is a violation of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria. 1290 GB