algas

microfilters
– for all your water
treatment needs

C e L L W o o d
m a C H I n e r Y
fibre recovery, water re-use
and effluent treatment
A WORLD OF EXPERIENCE
The Algas Microfilter concept has been supplied world-wide for over 30 years, with many hundreds of installations,
mainly to the pulp and paper industry. Originally the filters were designed for the recovery of fibre from white water and
producing a filtrate of sufficient quality for re-use.
Today the need to save and re-use more water is ever increasing, the flexible concept of the Algas Microfilter has
allowed Algas to success­fully launch into other areas of water treatment.

HANDLES MOST OF YOUR WATER TOTALLY FLEXIBLE - FOR A

TREATMENT NEEDS, BY: WIDE RANGE OF APPLICATIONS
Algas Microfilters have basically the same design for
• Recovering fibre & raw materials
all applications, ranging from:
• Reducing water consumption by increasing the quality
and quantity of treated water for safe re-use • River water treatment
• Saving a lot of energy by replacing cold fresh water • Fibre recovery - using the clear filtrate to replace
with warm treated water fresh water.
• Retaining power, energy and heat with the recycled • Improving “clear” water from existing savealls, disc filter,
water DAF etc. to a SUPER CLEAR quality
• Reducing effluent discharge flows
• Treating filtrate from screw presses, saving water, fibre
• Meeting discharge standards and fractionating out fines & filler when appropriate
• Separate treatment of DIP Sludge
• Increasing capacity of existing effluent systems or just
Algas Microfilters for primary effluent treatment
• Treating black liquor
• Pre-Thickening of bio sludge
• Microfiltration after final bio treatment for water re-use
or discharge, meeting current limits

No sedimentation basins – just compact

Algas Microfilters for primary effluent treatment.
More “Super Clear” filtrate from
existing savealls
Good quality filtrate has always been a feature of the Algas Microfilter performance. Existing savealls often cannot
provide a water quality which satisfies today’s needs and demands. Using Algas filters to further treat clear and
sometimes cloudy water from existing savealls, provides an opportunity to produce a SUPER CLEAR quality in
increased quantities. A fast and simple installation of an Algas Microfilter can give a dramatic reduction in raw water
consumption. This will also mean a corresponding reduction in the size of the waste water plant, and in some cases,
final discharge costs.

In future mill projects, effective

water conservation will be one
deciding factor for project go-ahead.

An Algas Microfilter polishing

the clear filtrate coming from
a disc filter

Financial returns from your investments in water

Savings: The possibilities are there.
Check for yourself:

Fibre savings in tonnes per year : l/min × mg/l × 0,000490

+ Power retained from fibre savings above : kWh × t/yr x cost
+ Reduced costs from waste water treatment : l/min × t/yr × cost
+ Transport costs to dump for sludge : t/yr × cost
+ Tax paid for sludge dumped : t/yr × cost
++ Chemicals, power, maintenance :+++

Example: 4,000 l/min @ 1,000 mg/l = 1,960 t/yr × USD 150/t =

USD 294.000 FIBRE SAVED

PLUS – Savings in power, energy, heat, chemicals, transport and tax.

This is a bottom line profit!

In addition to this you get a very good clarity filtrate for safe re-use!
This is what you can achieve with an established, reliable good quality product.
We will show you how. From these savings it must be profitable to buy the best.
The Algas Microfilter operating principle

The Algas Microfilter is designed to operate as an On reaching the top of the drum the deposits are
independent and continuous cleaning process. The water released by air or water sprays, into the internal recovery
to be cleaned enters the inlet box at one end of the filter trough. This is followed by self-cleaning showers to clean
and passes into the open end of the corrugated drum. the cloths prior to the next filtering cycle.
Easily changeable filter segments mounted on the drum Algas Microfilters can be supplied with an Auto Control
can be fitted with filter cloths in a range of mesh sizes system to provide optimal performance, or controlled by
down to 10 micron, depending on the application. Inside the mill DCS syste
the slowly rotating drum the suspended solids build up a
mat on the filter cloth, further improving the filtration
efficiency of the medium.

precoat pulp or flocculant

inlet water

inspection air or inspection

covers water covers
knock off
showers showers
cleaning
both sides
of filter cloth

cloudy filter
filtrate drum

recovered
solids
trough

spray
water
pump
clarified
water
recovered solids
IN THE PROCESS

FIBRE RECOVERY
Algas Microfilters have saved millions of tonnes
of fibre over the years and continue saving more.

WATER RE-USE RAW WATER

After recovering the fibre, the clarified water from CLEANING sludge
our Micro­filters can be directly re-used without
further treatment, as the particle size of any
solids in the filtrate is «microscopic». sludge

POWER AND HEAT

Savings can be considerable.

Other treatment methods cannot

ensure fibre free clear water. fresh
water

sludge/ash

STOCK
clear filtrate
PREPARATION

recovered fibre
sludge/ash
Clear water secondary circuit for re-use

WHITE WATER 1
PRIMARY CIRCUIT thickening
filtrate
WIDER
SECONDARY
PAPER CIRCUIT
WHITE MACHINE
WATER 2
sludge/ash

ash/cloudy filtrate

EXISTING
SAVEALL

super clear ash/cloudy filtrate waste water

from mill
clear water
excess clear filter WASTE WATER
TREATMENT
the waste water treatment

“5% OF THE SPACE – 100% EFFECTIvE” We can separate the good fi bre for re-use from
Considered impossible earlier, primary effl uent treatment unwanted fi nes and fi llers. In addition the controlled low
using only Algas Micro fi lters is now fi rmly established. level of solids passing to the following bio-treatment plant
Using only minutes in treatment time, there is no chance will enable the plant to operate at best effi ciency.
of further fi bre degradation. This means, when
appropriate, fi bre and water can be returned to the
process for re-use.

Using Algas Microfilter with biological treatment

1. PRIMARY TREATMENT 2. PRE-THICKENING 3. POLISHING AFTER BIO

with Algas Microfi ilter means water of bio-sludge up to 10–12% using sedimentation with Algas Microfi lters
to bio plant will have low solids of Algas Microfi ilter, helps the effi ciency ensures best water quality for either
minimal particle size, allowing the of the following main thickening plant re-use back in the mill and/or safe
following bio plant to operate at best and reduces chemical usage. fi nal discharge.
effi ciency also reducing the quantity
of bio sludge.

MiLL

effl uent
for re-use in mill

from mill
cloudy fi ltrate
for re-use

for re-use

1 PriMArY
eFFLUenT

fi ltrate

to press
for disposal

BiO PLAnT
BiO-sLUdGe
3 clear
2 THiCKeninG
fi ltrate
POLiCe
FiLTer
clear
water biosludge 5%
consistency
to river sludge
Compare Advantages
Algas offers a number of advantages over
traditional water treatment systems:

• More clear filtrate available for safe re-use • Easy installation

• High fibre recovery efficiency • No drop leg required
• Fast, easy and low maintenance • Small space requirement
• Self cleaning • Flexible concept
• Simple automatic operation • Fast payback time

Easy replacement of segments for cloth changing. Testfilters are available. See for yourself.

M I C R O F I L T E R

Filter dimensions
Model Lenght Width Height Model Lenght Width Height

AMF 4 2000 1600 1500 AMF 70 W/SF 6900 2800 3100

AMF 8 2700 1600 1500 AMF 75 HP 5800 2800 3100
AMF 12 3500 1600 1500 AMF 85 W/SF 8700 2800 3100
AMF15 W/SF 3800 2800 3100 AMF 100 W/SF 9900 2800 3100
AMF 25 HP 3800 2800 3100 AMF 105 HP 6900 2800 3100
AMF 30 W/SF 4800 2800 3100 AMF 125 HP 8700 2800 3100
AMF 45 HP 4800 2800 3100 AMF 155 HP 9900 2800 3100
AMF 50 W/SF 5800 2800 3100 AMF 180 HP 10900 2800 3100

NOTE: The capacity of the Algas Microfilter is dependent on several process parameters such as type of production,
type of water to be treated, flow, fibre content, fillers and other materials, pH-values, temperature and required cleaning
effect. We have that experience.
The Algas Microfilter is a trade mark of Algas A/S and has patents pending

CONTACTS

Algas Fluid Technology Systems A/S ALGAS GmbH

Strandgaten 13–15 Am Langen Graben 15
P.O. Box 534, N-1503 Moss, Norway 52353 Düren, Germany
Tel. +47-69 254034 Tel. +49-2421 941749
Fax: +47-69 250293 Fax +49-2421 941750
E-mail: [email protected] E-mail: [email protected]
www.algas.no www.algas.de
KSR REV.8 (ENG) 2012-02

Cellwood Machinery AB • Box 65 • 57121 Nässjö, Sweden • Tel +46 380 76000 • Fax +46 380 14123
Visiting Address • Storgatan 53 • 57132 Nässjö, Sweden • E-mail [email protected] • www.cellwood.se

— a member of the Cellwood Group —