Power Electronics Media Tensión PDF
Power Electronics Media Tensión PDF
Power Electronics Media Tensión PDF
SOFT STARTER
VOLTAGE
VARIABLE
SPEED DRIVE
Contents
Page 14 Medium voltage product range
Page 70 Industries
Page 82 Warranty
Page 83 Contact
ABOUT US
Since our inauguration in 1987 Power Electronics´strategy of
continuous innovation in product development has realized
an extensive range of AC variable speed drives and soft
starters in low and medium voltage and utility scale solar
inverters.
+45
countries
+30 years
Financial stability and strength of product
SUSTAINABLE GROWTH
excellence and
diversification
The most complete range of
variable speed drives and soft starters
0.4kW - 6000kW
0.23kV - 13.8kV
3 year warranty:
Product and Factory independent Industrial products
Reports and Certifications
2-3
ENGINEERING
& CONSULTING
TECHNICAL
ADVICE
24/7
ENGINEERING
SERVICE
COMMI- CUSTOMER
SSIONING SOLUTION
PROJECT
MANAGEMENT
4-5
Power on Support
customer oriented strategy
Power on Support is the concept of a customer oriented strategy
implemented by Power Electronics since its origins more than 25
years ago with 24/7 after sales service available for all our customers
and end users without the need of signing an O&M contract.
ENGINEERING SUPPORT
24/7 CUSTOMER SUPPORT
24/7 ONSITE ASSISTANCE
COMMISSIONING SUPPORT
TRAINING SEMINARS
3 YEAR WARRANTY
3
TRIAL D
US
D
IV
FOR IN
ISION
CUSTOMER SUPPORT
6-7
UNITED STATES UNITED KINGDOM SPAIN
8-9
SAVING
ENERGY
FOR
THINGS
THAT
MATTER
In Power Electronics we know that the modern world is moving faster and becoming more
complicated daily and that often priorities in life change. When we design and create our
products, we not only think about numbers and graphs, we also think about our clients,
their companies and the surrounding environment.
Power Electronics understands that there are more things in life than work. We don’t want
our clients to worry about our products; we want to save their energy so that they can
invest it in the things that really matter, their families, their friends, their hobbies... We will
take care of the rest: we will set up technical seminars and courses so that our clients and
their technicians can get to know the products as well as we do, we will assist with the
commissioning because we believe in work well done, we will offer a 24h phone help line
so that you can always ask what you want to know no matter the time of day or night and
we will never let our clients down if they have a problem. We will take care of all these
things so that you can save your energy for things that really matter...
12-13
POWER ELECTRONICS / MEDIUM VOLTAGE PRODUCT RANGE
OUTDOOR
MEDIUM
VOLTAGE
VARIABLE
SPEED
DRIVE
p. 16
INDOOR
MEDIUM
VOLTAGE
VARIABLE
SPEED
DRIVE
p. 36
MEDIUM
VOLTAGE
SOFT
STARTER
p. 48
THE MOST RELIABLE
MEDIUM VOLTAGE
TECHNOLOGY IN ELECTRONIC
SOFT STARTERS AND
VARIABLE SPEED DRIVES
14-15
XMV660OUTDOOR
MV VARIABLE SPEED DRIVE
IP55 / NEMA3R
16-17
XMV660 OUTDOOR TOPOLOGY
The XMV660 OUTDOOR uses multi-step pulse width modulation (PWM) to control the series
connected LV power modules, producing a quasi-sinusoidal output voltage waveform with low
dV/dt and sinusoidal current low in THDi, without the need for bulky external filters. This topology
eliminates problematic peak voltages at the motor terminals, and other side effects such as
excessive motor heating and stray currents through to motor bearings.
The input of each power module is connected to individual secondary windings of the multi-
pulse phase shift transformer, minimising harmonic current drawn from the grid, and provides high
electric protection and improved power factor and efficiency, even at light loads.
CONTROL TRANSFORMER
CABINET CABINET
Air outlet
Phase-Shift
Input Transformer
Air intake
Power Modules Phase V
18-19
XMV660 OUTDOOR COOLING SYSTEM
The innovative filter-less “cyclone drive” cooling system delivers a constant stream of clean air
to the XMV660. At the air intake, the labyrinth sifts the larger dust particles from the air stream,
enabling the cyclone drive to eject the remaining contaminants, ensuring a constant flow of clean
air into the electronics chamber and transformer cubicle without the need to maintain cumbersome
dust filters.
AIR CLEANING
1st stage
AIR
INTAKE
SOLID
PARTICLES
AIR CLEANING
2nd stage
FILTERED AIR TO
THE TRANSFORMER FILTERED AIR TO
POWER MODULES
AIR OUTLETS
DUST
PARTICLES
DUST
PARTICLES
20-21
RUGGED DESIGN FOR OUTDOOR CONDITIONS
The XMV660 OUTDOOR delivers high performance under extreme conditions owing to its
rugged sandstorm resistant design.
The leading medium voltage technology has been integrated in a truly outdoor enclosure. A
system born to run under the most extreme conditions that are commonplace in Oil & Gas,
Power Generation and Water applications.
MINERAL PANEL
STAINLESS STEEL
POLYMERIC PAINTING
Outdoor equipment is a challenge that has been overcome by Power Electronics’ Solar Division,
and the best engineering practices have been migrated to the XMV660 OUTDOOR by featuring
the unit with:
• CAPEX (Construction and Civil Works): Multi-MW AC drives have a large foot print that
force designers and constructors to build impressive technical rooms. The civil works in remote
locations represent an important investment that the outdoor XMV660 helps to minimize.
• OPEX (HVAC): The AC drives dissipates in heat between 2% to 4% of the power converted,
this means that the HVAC systems for e-houses represents a high percentage of the electrical
operating cost of the facility. The XMV660 OUTDOOR is ready to directly exchange heat into the
surrounding environment at up to 50°C, being the smarter and the most cost-effective solution.
NO NEED OF
TECHNICAL ROOM
AND HVAC SYSTEM
OUTDOOR
XMV660
SPACE SAVING!
OUTDOOR
XMV660
NO CIVIL WORKS!
NO COOLING
SYSTEM!
Competitors - Indoor
€ XMV660 - Outdoor
100%
75%
50%
25%
CAPEX OPEX
22-23
POWER QUALITY AND EFFICIENCY
XMV660 topology meets the most stringent regulations regarding power quality (IEEE519) and
electromagnetic compatibility (EMC 2004/108/EC).
An input phase shift transformer of 18 to 54 pulses minimises the THDi level, eliminating the need
for harmonics filters.
Outstanding Power Factor PF>0.95 above 20% load, therefore no capacitor banks or active
filters are needed.
94
0.80
Efficiency (%)
92
0.75 90
0.70 88
0.65 86
0.60 84
0.55 82
10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 60 70 80 90 100
Speed (%) Load (%)
Series connected H-bridge power modules generate a quasi-sinusoidal output voltage waveform
low in dV/dt, harmonic voltage factor and negligible THDi, providing sinusoidal current to the
motor.
The multi-step topology offers low common mode voltage (CMV), coupled with the low dV/dt,
eliminates voltage peaks at the motor terminals. Therefore the XMV660 can be installed with
new and existing motors employing standard insulation, without the need for additional motor
derating or further motor protection, or to compensate for long motor cables.
Eliminating potential common mode currents (CMC) from circulating through the motor bearings
allows the use of standard bearings and lubrication techniques.
Noise induced vibrations and torque pulses on the motor shaft are non-existent owing to the
multi-step pulse width modulation (PWM) with H-bridge cascaded power modules topology.
POWER MODULE 1
POWER MODULE 2
POWER MODULE 3
THEORIC
OUTPUT VOLTAGE
24-25
SAFETY AND PROTECTION
The XMV660 integrates built-in hardware and software protections that reduce the associated
risk of medium voltage installations.
• Protects power rectifier bridge semiconductors and withstands grid transient fluctuations.
• Reduces the short circuit power and therefore the fault current in case of an unlikely internal
isolation defect.
• Boosts output voltage by compensating for grid and drive voltage drops by using an on-
site tap adjustment of the transformer. The motor will work at the rated voltage avoiding
undesired motor oversizing and overheating.
• A custom made input transformer allows the user to order a different input and output
voltage. Thus, there is no need to install further transformers or switchgear, and allows the
user to work with different rated voltage equipment within the same facilities.
The drive monitors the input, the output and each individual power module offering multiple
software and hardware protections that will protect your costly rotating assets (pump, fan,
conveyor, compressors…).
Each power module is protected by fuses that provide overcurrent protection to the rectifier
bridge.
The XMV660 can be delivered with a pre-charge system that magnetises the transformer
and charges each power module DC bus. This system limits the inrush current at the drive’s
connection.
The XMV660 can be delivered with input protection modules that avoid the need for medium
voltage protection switchgear.
Safety system, mechanical interlocks, restricted settings access with password and a warning
buzzer will warn you of undesirable settings.
XMV660 SERIES
Transformer’s and power module’s temperature are permanently monitored to detect fan
clogging or failure. Additionally the drive is available with a redundant cooling system that
maximises the availability rate.
The Redundant Power System (RPS) permits the drive to keep running at reduced capacity in
the unlikely event of a power module failure.
Multi-step topology using proven low voltage power modules ensures long service life and
maximum availability.
STANDARD MODULE
R FUSES
U
S
V
T
PE
REGENERATIVE MODULE
R FUSES
U
S
T
V
PE
26-27
STANDARD MODULE
REGENERATIVE MODULE
R FUSES
U
S
T
V
PE
The regenerative cell topology allows the XMV660 to maintain fault tolerance in both power and
ventilation elements, as well as all the benefits of our systems and control algorithms such as
Master-Slaves using fiber optics, tolerance for voltage gaps, unnecessary auto tuning, start on
the fly ....
In the unlikely event of a power module failure, the equipment can continue to operate until the
process allows the replacement of the damaged module.
28-29
MAINTENANCE FRIENDLY
The XMV660 is delivered with full frontal access to all compartments: power modules cabinet
and power transformer cabinet with the control cabinet integrated.
All of the cabinets are designed to provide an easy front access that simplifies maintenance and
supervision. The transformer cabinet can be installed out of the plant room in order to reduce
indoor heat loads.
Low voltage tests allow for a safe fully functional performance before commissioning.
An accessible front connection together with a guide frame permits power modules to be
manually changed by an operator with the aid of a trolley.
A redundant design of the power conversion stage and cooling system increases availability
rates with a reduced stock of spare parts.
Filters and gratings are easily removable from the front without opening the cabinet or
disturbing the normal operation of the application. Hence providing maximum safety to routine
maintenance tasks.
New hardware lets us increase the motor control precision, there are additional control algorithms,
also new and improved functions such as ventilation speed control, integrated control for
external bypass, more capacity for several PowerPLC customised programs, the combinations
are virtually unlimited.
Undervoltage
POWER
CUT
ADDITIONAL FUNCTIONALITIES
Thermal motor protection, motor overload prediction, motor stall, fly start, automatic restart,
etc... complete the wide control features.
30-31
EASY TO DRIVE
The user interface of the XMV660 is intuitive and user friendly. Coupled with the wide range of
Fieldbus protocols available, the XMV660 can meet any connection requirement.
LCD SCREEN
INDICATOR LED
ETHERNET PORT
GRAPHIC DISPLAY
The graphic display provides a much more intuitive
data presentation, an easy navigation through the
control parameters and allows saving thousands of
customised configurations defined by the user.
COMMUNICATIONS
The XMV660 integrates as standard Modbus RTU protocol over RS232, RS485 and USB hardware.
Optionally fibre optic and the communication protocols Profibus -DP, DeviceNet, CAN Open,
Ethernet Modbus TCP and Ethernet IP are available.
I/O SIGNALS
DI: There are 9 programmable and 5 preassigned digital inputs optically isolated and 1 motor
PTC input built-in. 3 digital inputs can be programmed to select up to 7 different speed or
torque references or they can be programmed individually to set remote commands such as
start, stop, reverse, set acceleration and deceleration ramps, speed limit, alternative control,
pulse flow meter, ...
AI/AO: There are 3 inputs and 3 programmable analogue outputs. They are optically and
galvanically isolated. External sensors or potentiometers are easily programmable as a voltage
or current analogue signal in engineering units (%, l/s, m3/s ,l/m, m3/m, l/h, m3/h, m/s, m/m, m/h,
Bar, kPa, Psi, m, °C, °F, °K, Hz, rpm). Additionally if the sensor is damaged or with noise coupling
problems, the drive is able to filter, detect the failure and stop the application.
Many more options available. Consult Power Electronics with your requirements.
Not only can you monitor both drive and motor, you can also remotely control and commission
multiple drives. Use the tool to copy and save the XMV660 parameters remotely to speed up the
commissioning or configuration, saving time and money.
POWERPLC
PowerPLC is the tool that allows our Applications Engineers to customise and enhance the
XMV660 performance for the customer´s application, implementing multiple functions without
additional hardware.
Multiple motor control, automatic pump and crusher unclogging, compressor regulation, cranes
control, petrol pump softstart, paper and cable rolling control, biogas digesters & mixers,
accumulators, calendar functions, and much more... The user establishes the limits for the
XMV660.
32-33
XMV660outdoor
TECHNICAL CHARACTERISTICS
NOTES [1] Other configurations, consult Power Electronics. [2] Harmonics are below the limits defined in IEEE519 for all ISC/IL.
X66 1000 A 66 5 3 H
XMV66O Cells Degree of
Active Power Output voltage Overload Grid voltage
Series Max. Amps protection
Low
X66 0150 150kW A 120 23 2.3kV 2 120% 1 UL NEMA1 X
voltage
… … B 200 30 3kV 5 150% 3 UL NEMA3R A 2.3kV
Starting
1000 1000kW C 300 33 3.3kV B 4 IEC IP41 B 3kV
Model
Under
1100 1100kW D 450 38 3.8kV … 5 IEC IP54 C 3.3kV
request
1200 1200kW E 630 41 4.1kV … Under request D 3.8kV
… … F 900 60 6kV E 4.1kV
9000 9000kW G 1250 63 6.3kV F 6kV
10M0 10000kW H 1500 66 6.6kV G 6.3kV
12M5 12500kW Regenerative 69 6.9kV H 6.6kV
24M5 24500kW R 120 10 10kV I 6.9kV
… Under request S 200 11 11kV J 10kV
T 300 13 13.8kV K 11kV
Under
U 450 … L 13.8kV
request
V 630 M 15kV
Under
W 900 …
request
X 1250
Y 1500
Under NOTES Check the rated current of the motor nameplate and indicate the short
… circuit current to guarantee the compatibility with the selected drive.
request
NOTES [1] HP standard motor rated power (cos φ • Eff = 0.8, 4.16kV)
[2] kW standard motor rated power (cos φ • Eff = 0.8, 6.6kV)
2.3kV, 3kV, 3.3kV, 6kV, 10kV, 11kV, and 13.8kV Standard Ratings available under request.
34-35
XMV660INDOOR
MV VARIABLE SPEED DRIVE
• HIGH EFFICIENCY AND POWER FACTOR AT • OUTPUT VOLTAGE BOOST TRANSFORMER TAP
PARTIAL LOADS ADJUSTMENT
• REDUNDANCY
• LOW HARMONICS - IEEE 519 COMPLIANCE
• RUGGED AND MAINTENANCE FRIENDLY DESIGN
36-37
XMV660 - TOPOLOGY
Input busbar
M M
Surge arresters
3
N CURRENT SENSORS
3 POWER
2 MODULES
3
2
3
2
3 POWER
2 MODULES
3
2
3
2
MEASURING VOLTAGE 3 POWER
Phase-shift input
AND CURRENT MODULES
2
3
transformer
2
3
ISOLATOR FUSE
2
3 POWER
SURGE MODULES
2
ARRESTERS
3
2
3
2
GND
Output
MEASURING VOLTAGE
busbars
U V W
Pushbuttons &
Local control
TRANSFORMER
CABINET
38-39
XMV660indoor
TECHNICAL CHARACTERISTICS
40-41
CUSTOMISED
SOLUTIONS
High value medium voltage projects often
require customer specific solutions. Our
team of highly experienced engineers are
available to modify our standard products to
suit your specific demands to ensure you get
the product you need.
Documentation:
• Electrical and dimensional drawings.
• ITP reports
Input and output protection cells • Witness Factory Aceptance Test (FAT)
• Synchronous or Asynchronous bypass cell with fully • ….
controlled contactors, VCBs and earthing switches.
• Input protection cell featured with Automatic circuit breaker,
fuses, withdraw-able contactor, on-load disconnector with or
without fuses, Earthing switch, Motor protection relay.
• Commutation cells.
• Cell with Soft-load system.
42-43
CONFIGURATION TABLE - XMV660
X66 1000 A 66 5 4 H
XMV66O Cells Degree of
Active Power Output voltage Overload Grid voltage
Series Max. Amps protection
Low
X66 0150 150kW A 120 23 2.3kV 2 120% 1 UL NEMA1 X
voltage
… … B 200 30 3kV 5 150% 3 UL NEMA3R A 2.3kV
Starting
1000 1000kW C 300 33 3.3kV B 4 IEC IP41 B 3kV
Model
Under
1100 1100kW D 450 38 3.8kV … 5 IEC IP54 C 3.3kV
request
1200 1200kW E 630 41 4.1kV … Under request D 3.8kV
DIMENSIONS - XMV660
H
h
W D
Rated Current
Width Depth Height Height Height RC[1] Weight
50°C 40°C W (mm) D (mm) h (mm) H (mm) H (mm) (kg)[2]
Heavy duty Normal duty
< 120A <140A 2700 1200 2320 2650 2800 4900
121A – 200A 141A-240A 4020 1425 2320 2650 2800 6900
4.16kV
201A – 300A 241A-360A 4390 1425 2370 2790 2930 10600
> 300A >360 Under request
< 120A <140A 3420 1200 2320 2650 2800 5500
121A – 200A 141A-240A 4580 1425 2320 2650 2800 7400
6.6kV
201A – 300A 241A-360A 5685 1425 2370 2790 2900 11000
> 300A >360 Under request
X66R 300 3 4 IA F O
XMV660
Degree of
Protection Rated current [1] Rated voltage Configuration Earth switch and Fuses Cables access
protection
module
X66R 045 45A 1 3.6kV 1 NEMA1 CL Fixed line contactor O - O Bottom
Top input
050 50A 2 4,76kV 3 NEMA3R CX Withdrawable line contactor F Fuses T
bottom output
Line contactor and
055 55A 3 7.2kV 4 IEC IP44 XX E Earth U Top both
withdrawable bypass
-- --- 4 8.25 kV 5 IEC IP54 IX Withdrawable VCB G F+E S Side
Under On/Off/Earth
120 120A 5 12kV … SI On/Off/Earth input & output I B Bus bars
request input & output
On/Off/Earth input
200 200A 6 15kV IA Automatic circuit breaker M … Under request
& output
300 300A 7 17.5kV SE Disconnector and Earth … Under request
Under
450 450A … BP Line contactor and bypass
request
630 630A … Under request
900 900A
K00 1000A
K25 1250A
K50 1500A
2K0 2000A
Under NOTES [1] Check the rated current of the motor nameplate and indicate the short circuit
…
request current to guarantee the compatibility with the selected protection module.
DIMENSIONS
CONFIGURATION WIDTH DEPTH HEIGHT
W (mm) D (mm) H (mm)
H
Frame 1 715 1200/1425 2320/2370
Frame 2 900 1200/1425 2320/2370
Frame 3 995 1200/1425 2320/2370
W D
NOTES [1] Check the rated current of the motor nameplate and indicate
the short circuit current to guarantee the compatibility with the
selected drive.
[2] Consult availability with Power Electronics.
44-45
STANDARD RATINGS - XMV660
NOTE Request your quote by filling the Ordering info template; please consult Power Electronics with your additional demands.
Variable speeds drives over 400A and 7.2kV will be engineered under request, consult availability.
The VS65 series have been designed and tested under the
most demanding environments, together with an easy to use
robust interface unit which allows the user to configure the
ultimate motor control and safety protection, taking care of
your valuable rotating assets. The VS65 is compartmentalised
in 4 independent arc-resistant sections that cleverly isolate the
medium voltage parts from the low voltage control sections.
Fiber optic communications between the control board and
the power stage offering the maximum safety and immunity
levels.
48-49
SCR POWER STAGE
VS65 - TOPOLOGY The power stage consists of high voltage anti-parallel pairs
of SCR, which are connected in series depending on the
rated voltage. Available from 2,3kV to 13.8kV. Our heavy duty
design has a maximum overload capacity of 500% In.
The input and output bus bars are tailor made to be ready Located above the power stage is the trigger circuit. This
to plug in to your mains. Top and bottom and either cable or board communicated through fibre optic to the main control
copper bus bar connection options are available. board that precisely sends the triggering pulses to perform
a soft start. A fibre optic communication offers maximum
The VS65 integrates built-in as standard two MV vacuum safety, total immunity to noise and fast communication rates.
contactors (line and bypass). The START command initialises
the starting sequence by enabling the line contactor, and
then the pre-configured soft start is performed. Once the
motor reaches the designated point, the bypass contactor is
enabled and the line contactor is opened.
LV USER
INTERCONNECTION
AND INTERFACE
The user has easy frontal and safe
access to the terminal strip (I/O
signals) where the centralised
control signals will be connected.
TRIGGER
CIRCUIT
SCR STACKS
MV TRANSFORMER
FOR AUXILIARY
POWER SUPPLY
INPUT
INPUT
OVERVOLTAGE
PROTECTION (OPTIONAL)
EARTHING
SWITCH[1]
MV FUSES[1] MEASSURING
EARTHING VOLTAGE
SWITCH TRANSFORMER
(OPTIONAL)
BYPASS
CONTACTOR
BYPASS
LINE CIRCUIT
CONTACTOR BREAKER
SCR POWER
SCR POWER
STACK HIGHEST
STACK
OPERATION
EARTHING
SWITCH
MEASSURING
CURRENT
SAFETY WITH
INTERNAL ARC
(OPTIONAL) TRANSFORMER
APPROVED
MEASSURING CURRENT
TRANSFORMER
MOTOR
[1]
Optional
MOTOR
EXPLOSION
RELEASE DUCTS
LINE VACUUM
CONTACTOR
BYPASS VACUUM
CONTACTOR
OUTPUT BUSBAR
INPUT BUSBAR
50-51
Maximum safety
The VS65 has been designed under the stringent IEC and EN standards and regulations,
hence minimising the inherent risk of medium voltage equipment.
• Pre start low voltage test by using a LV motor allows a safely fully functional
performance test including: plant control integration, enabling bypass and
line contactors, I/O settings and thyristor firing.
• BIL rating up to 50kV for safety and reliability. Clearance and creapage
distances oversizing offers maximum safety.
• Factory tested at full current and optionally specific witness testing available.
52-53
Maximum
motor care and
soft starter protection
The VS65 soft starter includes built-in as standard the ultimate motor and soft starter
protections, features that allow it to act as a motor protection relay.
OPTIONAL
• Input automatic circuit breaker, fuses, on-load disconnector or contactor
• Grounding switch
• Instantaneous ground fault detection
• Stator and bearing RTD protection
• Power factor protection
• Automatic circuit breaker, fuses and contactor status indicator
• Over and under frequency protection
12
11
2
1 3
10 9 8 7
6 4
5
• Heavy duty SCR design (125% continuous, 500% 5s and 50°C) and high
inverse peak voltage without reactors (chokes).
• IP44 and optional IP54 degree of protection. No dust filters that is suitable
for humid and polluted environments.
• Line and bypass vacuum contactors isolate the power stage in running
mode against mains disturbances.
• Copper busbars that can withstand from 40kA to 80kA short circuit
currents.
SCRs Inverse
Rated voltage SCR pairs in series
Peak Voltage
2.3kV 1 6.500V
3.3kV/4.16kV 2 13.000V
5kV/5.5kV/6kV/6.6kV 3 18.000V
10kV 4 26.000V
11kV 5 32.500V
13.8kV 6 39.000V
TOTALLY SEALED
AND CONFORMALLY
COATED ELECTRONICS
56-57
Multiple features
A high investment in the development of control software has lead to the
most accurate, powerful and flexible performance.
6 x In 6 x In
STARTING MODES 5 x In
5 x In
Current
Current
4 x In 4 x In Start Time
Current limit
Current limit
3 x In
l
tro
3 x In
onC
ue
2 x In 2 x In
orq
Input current at
cT
Rated Voltage 1 x In
mi
7 x In 1 x In
na
Dy
Input current (A)
6 x In
5 x In Rotor Speed (% Full Speed) Rotor Speed (% Full Speed)
Start Ramp Time Heavy Load
4 x In Current limit Medium Load
Light Load
CURRENT LIMIT STARTING DYNAMIC TORQUE CONTROL
3 x In
2 x In
1 x In Bypass connection
Initial Torque 7 x In Full Voltage Current
7 x In
6 x In Torque pulse
6 x In
Rotor speed (% Full Speed) 5 x In
5 x In
Current
Current limit
Current
4 x In
VOLTAGE RAMP 4 x In
3 x In 3 x In
STOP MODES
Rotor speed
Rotor speed
GET THE MOST The VS65 soft starter offers a double independent setting of the start
and stop parameters, which permits the soft starter to shift performance
OF YOUR according to the conditions: loaded or unloaded, raw material conditions,
APPLICATION static pressure, temperature variations, blocked shaft, etc… the VS65 control
WITH THE allows the advanced users to adjust: torque pulse duration, break away
torque and time, current limit, stop time, level and time of the overload and
DUAL SETTING underload protections, i2t overload curve, nº start per hour, minimum speed
FUNCTION and water hammer control algorithm.
58-59
Intuitive control
The VS65 integrates an intuitive and dust resistant interface that includes backlit alphanumeric
display with membrane key pad, status lights and pushbuttons that allow the user an easy
operation and visualisation under the most demanding conditions.
ON
RUN
FAULT
Status line
Control line
Motor start
COMMUNICATIONS
Modbus-RTU over serial communication (RS232/RS485) built-in as standard,
optionally communications gateways are available: Ethernet TCP/IP, Profibus-
DP and DeviceNet.
60-61
VS65
TECHNICAL CHARACTERISTICS
62-63
CUSTOMISED
SOLUTIONS
High value medium voltage projects often
require customer specific solutions. Our team
of highly experienced engineers are available
to modify our standard products to suit your
specific demands to ensure you get the product
you need.
64-65
CONFIGURATION TABLE - VS65 SOFT STARTER MODULE
V65 200 4 4 CL F 3 0
VS65 Rated output Rated input Degree of Earth switch +
Configuration Isolation Power cable access
Series current [1] voltage protection Fuses
Fixed -
V65 045 45A 2 2.3kV 1 NEMA1 CL O O 1 3.6kV O Bottom
Line contactor
Top input
3kV Withdrawable -
050 50A 3 3 NEMA3R CX F Fuses 2 4,76kV T bottom
3.3kV Line contactor/ Fixed bypass
output
Line contactor and On/Off/
055 50A 4 4.1kV 4 IEC IP41 XX S 3 7.2kV U Top both
withdrawable bypass Earth
5kV Fixed -
... ... 5 5 IEC IP54 IA E Earth 4 8.25 kV S Side
5.5KV Line circuit breaker
6kV
Under Withdrawable -
120 120A 6 6.3kV … IX G F+E 5 12kV B Bus bars
request Line circuit breaker
6.6kV
10kV Under
200 200A 8 … Under request H F+S 6 15kV …
11kV request
13.2kV Under
300 300A 9 … 7 17.5kV
13.8kV request
Under Under
450 450A … …
request request
630 630A
900 900A
K00 1000A
NOTES Check the rated current of the motor nameplate and indicate the short
K25 1250A circuit current to guarantee the compatibility with the selected soft
starter.
Under
…
request Consult configuration availabilities with Power Electronics.
VS65
DIMENSIONS
VOLTAGE CONFIGURATION WIDTH DEPTH HEIGHT
W (mm) D (mm) H (mm)
CL, CL_F, CL_E 1050 1550 2300
<4.16kV
CL_S, CL_FS, CL_FE 1050 1820 2300
CL, CL_F 1050 1550 2300
5kV-6.6kV
CL_E, CL_S 1050 1820 2300
NOTE Units In<300A. Other voltages and configurations consult Power Electronics.
V65R 300 3 4 IA F O
VS65
Degree of
Protection Rated current [1]
Rated voltage Configuration Earth switch and Fuses Cables access
protection
module
V65R 045 45A 1 3.6kV 4 IEC IP44 CL Fixed line contactor O - O Bottom
Top input
050 50A 2 4,76kV 5 IEC IP54 CX Withdrawable line contactor F Fuses T
bottom output
Under Line contactor and
055 55A 3 7.2kV … XX E Earth U Top both
request withdrawable bypass
-- --- 4 8.25 kV IX Withdrawable VCB G F+E S Side
On/Off/Earth input
120 120A 5 12kV SI On/Off/Earth input & output I B Bus bars
& output
On/Off/Earth input
200 200A 6 15kV IA Automatic circuit breaker M … Under request
& output
300 300A 7 17.5kV SE Disconnector and Earth … Under request
Under Reactive power capacitors
450 450A … PF
request + Fuses + Contactor + Choke
630 630A BP Line contactor and bypass
900 900A … Under request
K00 1000A
K25 1250A
K50 1500A
2K0 2000A
Under NOTES [1] Check the rated current of the motor nameplate and indicate the short circuit
…
request
current to guarantee the compatibility with the selected protection module.
VS65R
DIMENSIONS
CONFIGURATION WIDTH DEPTH HEIGHT
W (mm) D (mm) H (mm)
<7.2kV 900 1550/1820 2300
66-67
STANDARD RATINGS - VS65 SOFT STARTER MODULE
68-69
POWER ELECTRONICS / MEDIUM VOLTAGE
FOR ALL
MEDIUM
VOLTAGE
INDUSTRIAL
APPLICATIONS
70-71
POWER ELECTRONICS / INDUSTRIES
The design and the construction of the XMV660 variable speed drive make it the ideal product for Oil & Gas
pipelines, Gas Processing, LNG transportation, Refining and Petrochemical applications. Pumps, Compressors,
Blowers and Cooling Fans are safely controlled by the XMV660 up to 15kV mains voltage with an input THD
value lower than the 5% limit of IEEE-519 regulation. Fast installation allows quick start up. Safety systems,
mechanical interlocks, password restricted settings access will protect your investment and personnel. Built-in
web server easily connects the drive to the SCADA System.
For isolated sites, the XMV660 is available in the exclusive outdoor version. Customisation capability within
the cubicle arrangement allows the XMV660 to comply with your specific requirements and facilitate ease of
integration into the plant lay-out.
The VS65 soft starter ensures frequent trouble free motor startup eliminating inrush current and damaging
torque surges. Applications like seawater injection pumps, gas compressors, hot oil and emergency fire pumps
take advantage of the unique features of the VS65, including standard IP44 cabinet, easy programming and
debugging, full accessibility to components for quick maintenance increasing efficiency and reducing system’s
downtimes.
Maximum safety and reliability is offered through an explosion proof cabinet, resistant to internal short-circuit,
and oversized internal clearance distances.
72-73
POWER ELECTRONICS / INDUSTRIES
WATER
VS65 and XMV660 provide reliability and outstanding features aiming to optimise and increase safety in water
applications. Well proven features in low voltage applications offer a wide number of possibilities in those high power
applications that are driving the water life cycle.
XMV660 variable speed drive provides ideal features for the water, pump and irrigation sector.
• Accurate direct and reverse action of the PID control regulation of pressure, flow, level.
• Water hammer control to prevent catastrophic pipes or valves breakdowns.
• Power module and cooling redundancy increase plant’s availability.
• Conformal coating on PCBs with military and aerospace technology.
• Multi-step topology by using 700V power modules that leads into a very low dV/dt, THDi and HVF. No motor
cable length limitation, no dV/dt filters and no power derating on medium voltage motors.
• Direct programming in engineering units (l/s, m3/s, %, °C, ...). Compatible with pulse measurement of the flow.
Visualisation of working time per pump and number of starts.
• Operation in manual or automatic mode is up to you. Several Pump duty cycling modes for homogeneous
ageing. Redundant mater-slave systems.
• Under-pressure and Over-pressure compensation, pipe filling function, sleep and wake functionality for extra
energy saving depending on pressure and flow, out of service motor monitoring, head or pressure compensation
depending on flow rate.
• Pump safety protections: clogging detection, cavitation with reset activation time, minimum pressure
detection, over-pressure control, zero-flow detection...
VS65 soft starter provides ideal features for water supply protecting your installation.
Facility: El Realito reservoir- water supply San Luis de Facility: Irrigation community Canal Segarra Garrigues Facility: Desalination plant Bajo Almanzora
Potosí and Guanajuato – CONAGUA Location: Lleida (Spain) Location: Almeria (Spain)
Location: San Luis de la Paz (Mexico) Capacity: 70.150 ha Capacity: 20 hm3/year
Capacity: 86.400 m3/day
Facility: Tuaspring desalination plant Facility: Water system Mexico DF Facility: EDAR Galindo Waste water treatment
Location: Singapore Location: Mexico Location: Sestao, Spain
Capacity: 318,500m3 a day Capacity: 350.000m3/day
74-75
POWER ELECTRONICS / INDUSTRIES
MINING
& CEMENT
Copper, gold, aluminium, iron, uranium and coal, leading mining companies already trust the VS65 and the XMV660
by Power Electronics due to the product reliability, performance and quality. Our unique mechanical and hardware
design works perfectly in adverse situations and demanding applications. Altitude, dust, pollution, moisture or
hazardous environments are easy challenges for the VS65 and the XMV660 series.
XMV660 variable speed drive offer the perfect solution for the requirements of the cement, mining and minerals
industries.
• PMC-OLTQ (Power Motor Control-Open Loop Torque Control) over fiber optics communications provides unique
master-slave performance in the most demanding applications, and guaranties a perfect torque distribution.
• Automatic jaw crusher or mill unclogging and conveyor unblocking.
• Precise and high starting torque features dedicated to heavy loaded lifting systems.
• Fast commissioning and rapid control response due to motor or belt parameter variation.
• High power factor and low THDi due to the in-line phase shift transformer from 18 to 54 pulses.
• Multi-step topology by using 700V power modules that leads to low dV/dt, THDi and HVF. No motor cable length
limitation, no dV/dt filters or motor derating required.
VS65 soft starter extensive experience and innovation helps mining and cement companies around the world to
improve plant performance and production.
• Motor shaft unlocking by using either the torque pulse function or the direct on-line start.
• Accurate start and stop due to the dynamic torque control and the current limit functions, that reduce motor wear.
• Continuous thermal and electronic protection assures the integrity of your costly rotating assets.
• Constantly monitoring the motor and the application’s duty cycle will help you follow performance trends and
take remedial action before potential failures occur.
• Maximum efficiency and SCR protection due to the activation of the bypass vacuum contactor.
• Natural convection cooling without dust filters, 50°C operation without the need for fan replacement.
• Rugged and user friendly operator interface designed for the most demanding environments.
METALS
The Medium Voltage VS65 Soft Starters and XMV660 drives are designed for high reliability, the modular arrangement
increases system availability, reduces spare parts inventory, and results in less downtime. The precise and rapid
responses of the motor controllers are necessary features for demanding applications such as multiple motors
controlled by electronic line shafting. Additionally, high torque at low speed, high overload capacity and torque
distribution control make them suitable for the most demanding applications. The Steel & Metallurgy industries have a
wide range of applications such as materials handling, material processing, many types of pumps, fans & compressors,
where the VS65 and XMV660 provides time and energy saving, precision and accuracy of process control and full
motor protection.
• In metallurgy applications pumps and fans are essential for the process, such as descaling pumps, induced
draft and forced draft fans. Moreover, regulation of the rolling mills requires another magnitude of precision in
the control of torque and speed in the high voltage, high power motors.
• The XMV660 variable speed drive Power Motor Control (PMC) and the Advanced Vector Control (AVC)
algorithms provides high performance process control, multiple drives synchronization and 4-quadrant
operations.
• On applications such as a hammer mill the VS65 soft starter generates the right amount of torque to give
linear acceleration with minimal starting current, even to this type of heavy load that has high breakaway torque.
Choice of Spin or Ramp stop enables the VS65 to match the motor stop function to the application’s needs.
• The VS65 soft starter can be customised to include additional controls and pushbuttons, additional protection
modules and special RAL colours, cables in/out, etc. in order to fit the requirement of harsh working environment.
Plant: Chhattisgarh, Jindal Steel and Power Limited Plant: Hyundai Steel
Location: Raigarh, India Location: Korea
Capacity: 10M tons/year Capacity: 24M tons/year
78-79
POWER ELECTRONICS / INDUSTRIES
POWER GENERATION
The severe requirements of industry, together with our experiences in the solar sector where competitiveness, high
availability and harsh environmental conditions are the norm, have compelled us to develop the most robust and cost
effective drives and soft starters for the power generation market. Power Electronics supply drives into hydroelectric
and thermal generation plants (geothermal, gas, coal and biomass) controlling many critical machines within the
process. Power Electronics is a world leader in providing drives into gigawatt range solar thermal power plants.
• The XMV660 variable speed drive is the perfect solution for new installations and renovation of existing
systems. It does not require special motors and works seamlessly with existing motors.
• In older systems in coal power plants, the boiler fans were typically controlled by inefficient dampers where
the fan motor is run continuously at fixed speed, regardless of boiler load demand. Combustion rates were
controlled by an air damper system located at each boiler to control airflow.
• The XMV660 medium voltage drive allows the motors and boiler fans to run as needed, to directly match
the required airflow rate, thus optimizing the boiler control and coal combustion, and reducing energy costs.
Replacement of the air damper system directly with a variable speed drive also provides smooth system starting
and stopping eliminating inrush current and spikes, while protecting the integrity of the electric motors.
• The VS65 soft starter provides high resolution control during the starting phase of large medium voltage
motors in order to minimize high inrush currents and high starting torque shocks.
• Controlling the starting characteristics of a pumps in many hydroelectric and thermal plants (geothermal, gas,
coal and biomass) enables customers to save money by reducing the peak DOL start-up current and reduce the
shock loading on the system.
• The VS65 medium soft starter offers 5 different starting methods for optimal motor control and a specific
function to reduce the effect of “hammering” often associated with DOL starting of large pumps. This makes
the whole system more reliable and reduces production downtimes due to mechanical problems to pump
system components.
80-81
Warranty
Power Electronics (the Seller) warrants that their INDUSTRIAL Products are free of faults
and defects for a period of 3 years, valid from the date of delivery to the Buyer. It shall be
understood that a product is free of faults and defects when its condition and performance is
in compliance with its specification.
The warranty shall not extend to any Products whose defects are due to (i) careless
or improper use, (ii) failure to observe the Seller’s instructions regarding the transport,
installation, functioning, maintenance and the storage of the Products, (iii) repairs or
modifications made by the Buyer or third party without prior written authorization of the
Seller, (iv) negligence during the implementation of authorized repairs or modifications, (v)
if serial numbers are modified or illegible, (vi) anomalies caused by, or connected to, the
elements coupled directly by the Buyer or by the final customer, (vii) accidents or events that
place the Product outside its storage and operational specification, viii) continued use of the
Products after identification of a fault or defect.
The warranty excludes components that must be replaced periodically such as fuses, lamps
& air filters or consumable materials subject to normal wear and tear.
The warranty excludes external parts that are not manufactured by the Seller under the brand
of Power Electronics.
The Seller undertakes to replace or to repair, himself, at their discretion, any Product or its
part that demonstrates a fault or defect, which is in conformance with the aforementioned
terms of the warranty. Reasonable costs associated with the disassembly/assembly, transport
and customs of equipment will also be undertaken by the Seller except in cases of approved
intervention by the Buyer and/or their representative where cost allocation has been
previously agreed.
In case of fault or defect, the Buyer shall notify the Seller in writing by using the following
contact email: [email protected], of the presence of any fault or defect within
15 days of the fault or defect event. The serial number of the defective product plus a brief
description of the fault must be included in the email. Failure to notify the Seller of fault or
defect within this time period may result in the warranty becoming invalid.
In the event of replacement of defective Product or part thereof, the property of the Product
or part shall be transferred to the Seller.
The Seller shall bear no liability for damages to property or third persons, even as manufacturer
of the Products, other than that expressly provided by virtue of applicable mandatory law
provisions. In any case, the Seller shall not be liable for indirect or consequential damages of
whatsoever nature as, by way of example, production losses or unearned profits.
The Seller shall, at their discretion, forfeit all warranty rights of the Buyer if the total sum of
the contract and payment has not been reached in accordance with the agreed conditions
of the contract.
No other warranties, express or implied, are made with respect to the Products including,
but not limited to, any implied warranty of merchantability or fitness for a particular purpose.
In any case, the Buyer’s right to damages shall be limited to a maximum amount equal to no
more than the price obtained by the Seller of the faulty or defective Products.
These conditions shall apply to any repaired or replacement products. Not withstanding the
above, the replacement of a Product does not imply an extension of the term of warranty
outside that of the original term.
INTERNATIONAL SUBSIDIARIES
Power Electronics Australia Pty Ltd - Unit 4, 1378 Lytton Road, Hemmant Qld 4174 - Brisbane
AUSTRALIA Tel. (+61) 7 3386 1993 • Email: [email protected]
P.E. Brazil Ltda - Domo Business - Rua José Versolato, 111 - Conjunto 1509 – Torre B - Centro
BRAZIL São Bernardo do Campo - SP - Brasil CEP 09750-730
Tel. (+55) 11 5891 9612 - Tel. (+55) 11 5891 9762 Email: [email protected]
Alonso de Córdova nº 5870, Oficina 210-211 - Las Condes - Santiago de Chile
CHILE Tel. (+56) 2 3223 8916 - Email: [email protected]
• Power Electronics Beijing - Room 606, Yiheng Building - No 28 East Road, Beisanhuan - 100013, Chaoyang District,
BEIJING - R.P. CHINA - Tel. (+86 10) 6437 9197 - Fax (+86 10) 6437 9181
CHINA • Power Electronics Asia Ltd - 20/F Winbase Centre - 208 Queen’s Road Central - Hong Kong
Email: [email protected]
Terminal Terrestre de Carga, Autopista vía Medellín, km. 3.5 Costado Sur, Bodega 60, Sector Cota. Bogotá.
COLOMBIA Mobile +57 322 3464855, PBX +57 1 8985278
Power Electronics France SARL - Bibiliotèque Nationale 2 - 104 Avenue de France - 75013 Paris, France
FRANCE Telf. +33(0)1 46 46 10 34 Ext. 1034 Email: [email protected]
Power Electronics Solar GmbH - DNeuseser Strasse 15 - 90455 Nürnberg
GERMANY Tel. (+49) 911 99 43 99 0 - Fax (+49) 911 99 43 99 8 • Email: [email protected]
Power Electronics India - Nº5, Cunningham Crescent, 1st floor. Bangalore- 560052
INDIA Tel./Fax : +91 80 6569 0489 • Email: [email protected]
Power Electronics Italia Srl. - Centro Direzionale Colleoni - Via Paracelso 16 - 20864 Agrate Brianza – Monza
ITALY Tel. (+39) 039 9050899 • Email: [email protected]
Power Electronics Japan KK - 2-7-5, Toranomon, Minato-ku, Tokyo, Japan 105-0001 Burex Toranomon Building 3rd Floor
JAPAN Tel. 03-6206-1145 • Fax 03-6206-1175 • Email: [email protected]
P.E. Asia HQ Co - Room #305, SK Hub Primo Building - 953-1 Dokok-dong, Gangnam-gu - 135-270 - Seoul
KOREA Tel. (+82) 2 3462 4656 - Fax (+82) 2 3462 4657 • Email: [email protected]
P. E. Internacional Mexico S de RL - Calz. Jinetes #197 - Las Arboledas Atizapan de Zaragoza - 52950, Mexico
MEXICO Tel. (+52) 55 5390 8818 • Tel. (+52) 55 5390 8363 • Email: [email protected]
Power Electronics - Ekoakua • Geea sarl , N°184 Bloc Hay EL.Massira Aït Melloul •CP 80150 • Agadir
MOROCCO Tel: + 212 5 28 24 04 57 • Mob: (+34) 628 11 76 72 • Email: [email protected]
P.E. New Zealand Ltd - 14B Opawa Road, Waltham - Christchurch 8023 P.O. Box 1269 Christchurch 8140
NEW ZEALAND Tel. (+64 3) 379 98 26 - Fax.(+64 3) 379 98 27 • Email: [email protected]
Power Electronics South Africa Pty Ltd · Central Office Park Unit 5 · 257 Jean Avenue · Centurion 0157
SOUTH AFRICA Tel. (+34) 96 136 65 57 · Fax (+34) 96 131 82 01 • Email: [email protected]
Stora Varvsgatan 13a, 211 75 Malmö
SWEDEN Tel. 040-35 86 00 Fax 040-93 23 01 • Email: [email protected]
Şerifali Mah. Edep Sok. No:30 Ümraniye • Istanbul
TURKEY Tel: 0 216 824 00 00 Pbx · Fax: 0 216 824 01 01 • Email: [email protected]
Power Electronics España S.L. DMCC Branch - P.O. Box 487282, 33rd Floor, HDS Business Centre, Plot M1
UAE Jumeirah Lakes Tower, Dubai, U.A.E. - Tel. +971 4 364 1200 Email: [email protected]
Power Electronics UK Pty Ltd · Wells House, 80 Upper Street, Islington · London, N1 0NU · 147080 Islington 5
UNITED KINGDOM Tel. (+44) 149 437 00 29 • Email: [email protected]
Power Electronics USA Inc. • 4777 N 44th Ave • Phoenix, Arizona 85031
UNITED STATES Tel. 602-354-4890 • Email: [email protected]
power-electronics.com
82-83
GCA03EI POWER ELECTRONICS reserves the right to modify whole or part of the content of this brochure at any time and without prior notice. May 2017.
MEDIUM ELECTRONIC
SOFT STARTER
VOLTAGE
VARIABLE
SPEED DRIVE