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    Improvement in Performance Characteristics of Disc Brake Rotor by Design & Analysis

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    Shaikh Shahraukh
    This document is a project report for improving the performance of disc brake rotors through design and analysis. It includes an introduction outlining the objectives, need and scope of the project. It also includes sections on brake system classification, disc brake design, material selection for brake discs, and the use of computer-aided engineering software for analysis. The overall aim of the project is to evaluate disc brake rotor performance under severe braking conditions to assist in design optimization.

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    Improvement in Performance Characteristics of Disc Brake Rotor by Design & Analysis

    Uploaded by

    Shaikh Shahraukh
    18 views7 pages
    This document is a project report for improving the performance of disc brake rotors through design and analysis. It includes an introduction outlining the objectives, need and scope of the project. It also includes sections on brake system classification, disc brake design, material selection for brake discs, and the use of computer-aided engineering software for analysis. The overall aim of the project is to evaluate disc brake rotor performance under severe braking conditions to assist in design optimization.

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    This document is a project report for improving the performance of disc brake rotors through design and analysis. It includes an introduction outlining the objectives, need and scope of the project. It also includes sections on brake system classification, disc brake design, material selection for brake discs, and the use of computer-aided engineering software for analysis. The overall aim of the project is to evaluate disc brake rotor performance under severe braking conditions to assist in design optimization.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    18 views7 pages

    Improvement in Performance Characteristics of Disc Brake Rotor by Design & Analysis

    Uploaded by

    Shaikh Shahraukh
    This document is a project report for improving the performance of disc brake rotors through design and analysis. It includes an introduction outlining the objectives, need and scope of the project. It also includes sections on brake system classification, disc brake design, material selection for brake discs, and the use of computer-aided engineering software for analysis. The overall aim of the project is to evaluate disc brake rotor performance under severe braking conditions to assist in design optimization.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 7

    “Improvement in performance characteristics of disc

    brake rotor by design & analysis”

    M.E. PROJECT REPORT

    Phase - I

    By

    SHAIKH SHAHRUKH

    Guided by

    PROF. P.N.BORSE

    DEPARTMENT OF

    MECHANICAL ENGINEERING,

    SHRI. GULABRAO DEOKAR COLLEGE OF ENGINEERING, JALGAON. 425002

    i
    SHRI. GULABRAO DEOKAR COLLEGE OF ENGINEERING,
    JALGAON
    Department of Mechanical Engineering

    CERTIFICATE

    This is to certify that the project entitled, “Improvement in performance characteristics of


    disc brake rotor by design & analysis”, which is being submitted by Shaikh Shahrukh is a
    bonafide work completed in partial fulfilment for award of Masters of Engineering (Mechanical
    General) Degree of north Maharashtra University , Jalgaon.

    Place: Jalgaon
    Date:

    (Mr.P.N.BORSE) (Mr. R.Y.PATIL)

    GUIDE H.O.D.

    Dr.A.J. PATIL

    (Principal)

    ii
    ACKNOWLEDGEMENT

    It is indeed a great pleasure & sense of fulfilment for us to present a project Phase - I report on,
    “Improvement in performance characteristics of disc brake rotor by design & analysis”
    I regret ourselves to be the most fortunate to get an opportunity to work under the versatile &
    kind guidance of Prof. P.N.BORSE
    I acknowledge a deep sense of gratitude for their constant inspiration & helpful criticism. I also
    thank our principal Dr. A.J.patil, H.O.D. Mr. R.Y.Patil & all staff members for providing
    necessary input at the right time.
    Last but not least, no words enough to express heartiest gratitude to our beloved parents for their
    assistance building up our carrier.
    Thanking in anticipation all the readers.

    Shaikh Shahrukh

    iii
    CONTENTS

    Chapter
    Title Page No
    No.
    Certificate I
    Declaration Ii
    Acknowledgement Iii
    List of Figures V
    Abstract Vi
    1 Introduction 1
    1.1 Objective 2
    1.2 Need 2
    1.3 Scope 2
    2 Design Methodology 3
    3 Literature Review 5
    4 Braking System 7
    4.1 Classification of brakes 8
    5 Disc Brake 12
    6 Design Calculations 16
    7 Material Studied For Brake Disc. 20
    8 Computer Aided Engineering (CAE) 24
    9 References 29

    iv
    LIST OF FIGURES

    Figure No. Title Page No.

    1.1 Brake Assembly 1


    2.1 Flow Chart Design 3
    5.1 Brake Pads 12
    5.2 Master Cylinder 13
    5.3 Caliper 14
    8.1 Computer Aided Manufacturing Procedure 24

    v
    Abstract

    The disc brake is a device for slowing or stopping the rotation of a wheel. Repetitive braking of the
    vehicle leads to heat generation during each braking event. Thermal and Structural Analysis of the Rotor
    Disc of Disk Brake is aimed at evaluating the performance of disc brake rotor of a car under severe
    braking conditions and there by assist in disc rotor design and analysis. Disc brake model is created in
    CATIA v5 and analysis is done using ANSYS workbench 16.2. The main purpose of this study is to analysis
    the thermo mechanical behavior of the dry contact of the brake disc during the braking phase. The
    coupled thermal-structural analysis is used to determine the deformation and the Von Misses stress
    established in the disc for the both solid and ventilated disc with two different materials to enhance
    performance of the rotor disc. A comparison between all materials taken is tabulated and according to
    that results best suitable design, material and rotor disc is suggested based on the performance,
    strength and rigidity criteria.

    vi
    vii

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