Norsok Standard M-630: Edition 6, October 2013
Norsok Standard M-630: Edition 6, October 2013
Material data sheets and element data sheets for
piping
This NORSOK standard is developed with broad petroleum industry participation by interested parties in the
Norwegian petroleum industry and is owned by the Norwegian petroleum industry represented by the Norwegian
Oil and Gas Association and The Federation of Norwegian Industries. Please note that whilst every effort has been
made to ensure the accuracy of this NORSOK standard, neither the Norwegian Oil and Gas Association nor The
Federation of Norwegian Industries or any of their members will assume liability for any use thereof. Standards
Norway is responsible for the administration and publication of this NORSOK standard.
Copyrights reserved
NORSOK standard M-630 Edition 6, October 2013
Foreword 4
Introduction 4
1 Scope 6
2 Normative references 6
3 Terms, definitions and abbreviations 6
3.1 Terms and definitions 6
3.2 Abbreviations 7
4 Material data sheets (MDS) 8
4.1 General 8
4.2 Implementation of Pressure Equipment Directive (PED) 8
4.3 Compliance with ISO 15156 all parts 9
4.4 Deviations from ASME B31.3 10
4.5 Tensile testing and elongation 10
4.6 Impact test temperature 10
4.8 Referenced standards (ASTM and ISO) and corresponding MDS 14
5 Element data sheets (EDS) 17
Annex A (normative) Material data sheets (MDS) 19
Annex B (normative) Element data sheets (EDS) 134
Foreword
The NORSOK standards are developed by the Norwegian petroleum industry to ensure adequate safety,
value adding and cost effectiveness for petroleum industry developments and operations. Furthermore,
NORSOK standards are, as far as possible, intended to replace oil company specifications and serve as
references in the authorities regulations.
The NORSOK standards are normally based on recognised international standards, adding the provisions
deemed necessary to fill the broad needs of the Norwegian petroleum industry. Where relevant, NORSOK
standards will be used to provide the Norwegian industry input to the international standardisation process.
Subject to development and publication of international standards, the relevant NORSOK standard will be
withdrawn.
The NORSOK standards are developed according to the consensus principle generally applicable for most
standards work and according to established procedures defined in NORSOK A-001.
The NORSOK standards are prepared and published with support by the Norwegian Oil and Gas
Association, The Federation of Norwegian Industries, Norwegian Shipowners Association and The
Petroleum Safety Authority Norway.
NORSOK standards are administered and published by Standards Norway.
Introduction
This edition 6 of NORSOK M-630 replaces edition 5 and is an update to include the following main changes:
the material certification requirements are revised to include information of M-650 QTR no. (Dxx and
Rxx);
the requirements to microstructural examination of duplex stainless steels are modified;
the requirements for measuring ferrite content is modified (Dxx);
requirements for corrosion testing of type 22Cr duplex is added, MDS D4x;
requirement for test sketch to be established for fittings is added for MDS C23, Dxx and Rxx;
test block dimensions for castings are updated to be consistent;
the extent of radiographic testing of castings are modified;
testing at both ends of coiled sheet is added (D45, D55, R15 and R25);
requirement for documentation of all major repairs of castings is added;
a change of specific make or brand name for weld repair of castings in DSS is deleted (D46 and D56);
testing requirements of bars for use of machining of components is added (D47, D57, R17 and R27);
delivery condition of seamless pipes and tubes in DSS is changed to solution annealed followed by
accelerated cooling (D41, D48, D51 and D58);
requirement of water cooling after forging in type 25Cr duplex is modified to a recommendation (D54);
new MDS D59 and D60 for fasteners in type 25Cr duplex is added;
new MDS N04 and N05 to cover fasteners in Grade 660 and alloy 718 is added;
welded pipes in Alloy 625 with addition of filler material is added (N01);
tensile strength of products in type 6Mo is changed to 655 MPa for all thicknesses except for castings
(R1x series);
requirements are changed to obtain consistency between different material grades;
NORSOK M-650 is added as requirement to EDS for fabrication of bends in DSS and type 6Mo (NBE2);
requirement for material certification to EN 10204 Type 3.1 is added for induction heated bends (NBE2);
thickness of thermal sprayed tungsten carbide is changed to 0,10 0,20 mm (NHF2);
laser beam and electro beam welding is added as acceptable welding methods for weld overlay and hard
facing;
a number of editorial modifications are made.
NOTE: Edition 6 of this standard was reissued in April 2014 due to following corrections:
misprints, D44, D55 and D60;
incorrect implementation of agreed text for test sampling of castings C02, C12, D46, D56, N02, R16, S02, X03
and X06;
requirement for radiographic testing of pilot cast of each patern independent of the extent of testing was missed
out, ref. C02, C12, D46, D56, D59, D60, N02, R16, S02, X03 and X06;
addition of corrosion testing of WPQR for weld repair, D46;
requirement for documentation of major weld repairs to ASTM A 703 SR S20 is modified, C12, D46, D56, R16,
S02, X03 and X06;
addition of maximum hardness value for strain hardened fasteners in type 25Cr duplex, D59;misprints, R14,
R17, R24 and R27. The following two sentences were missed out: For forgings with wall thickness less than
100 mm the test specimen shall expose a cross section from surface to mid-thickness. For greater wall
thickness the specimen shall expose a cross section from surface to a depth of 50 mm.
.
Please note that the revision number of each MDS is not changed.
1 Scope
This NORSOK standard includes material requirement in a collection of MDS for use in piping systems,
selected according to NORSOK L-001.
The MDS can also be applied for components other than piping, e.g. pressure vessels, pumps, strainer, etc.
2 Normative references
The following standards include provisions and guidelines which, through reference in this text, constitute
provisions and guidelines of this NORSOK standard. Latest issue of the references shall be used unless
otherwise agreed. Other recognized standards may be used provided it can be shown that they meet the
requirements of the referenced standards.
ASME B31.3, Process Piping
ASTM standards and ISO standards listed in Table 2
EN 10204, Metallic products Types of inspection documents
EN 13480-4 Metallic industrial piping - Part 4: Fabrication and installation
NORSOK L-001, Piping and valves
NORSOK L-004, Piping fabrication, installation, flushing and testing
NORSOK L-005, Compact flanged connections.
NORSOK M-601, Welding and inspection of piping
ISO 6892-1 Metallic materials -- Tensile testing -- Part 1: Method of test at room temperature
ISO 9712 Non-destructive testing -- Qualification and certification of NDT personnel
ISO 15156-2, Petroleum and natural gas industries Materials for use in H2S-containing environments
in oil and gas production Part 2: Cracking-resistant carbon and low alloy steels, and
the use of cast irons
ISO 15156-3, Petroleum and natural gas industries Materials for use in H2S-containing environments
in oil and gas production Part 3: Cracking-resistant CRAs (corrosion-resistant alloys)
and other alloys
3.1.2
should
verbal form used to indicate that among several possibilities one is recommended as particularly suitable,
without mentioning or excluding others, or that a certain course of action is preferred but not necessarily
required
3.1.3
may
verbal form used to indicate a course of action permissible within the limits of this NORSOK standard
3.1.4
can
verbal form used for statements of possibility and capability, whether material, physical or casual
3.1.5
carbon steel type 235
carbon steel with SMYS 275 MPa and not impact tested
3.1.6
carbon steel type 235LT
carbon steel with SMYS 275 MPa and impact tested at - 46 °C
3.1.7
carbon steel type 360LT
carbon steel with 300 MPa < SMYS 360 MPa and impact tested at - 46 °C
3.1.8
stainless steel type 316
austenitic stainless steel alloys with approximately 2,5 % Mo of type AISI 316
3.1.9
stainless steel type 6Mo
austenitic stainless steel alloys with 6 % Mo and PRE 40
3.1.10
stainless steel type 565
austenitic stainless steel alloys with SMYS 450 MPa and PRE 40
3.1.11
stainless steel type 22Cr duplex
ferritic/austenitic stainless steel alloys with 22 % Cr (e.g. UNS S32205 and UNS S31803)
3.1.12
stainless steel type 25Cr duplex
ferritic/austenitic stainless steel alloys with 25 % Cr and PREN 40
3.2 Abbreviations
AISI The American Iron and Steel Institute
API The American Petroleum Institute
ASTM The American Society of Testing and Materials
ASME The American Society of Mechanical Engineers
EC European Community
EDS equipment data sheet
EN European Standard
FKM fluorocarbon terpolymer
FKM GLT fluorocarbon low T terpolymer
GOST Russian standardization organization
HIC hydrogen-induced cracking
HNBR hydrogenated nitrile butadiene rubber
ISO International Organization for Standardization
MDS material data sheet
NBR nitrile butadiene rubber
NDT non destructive testing
PE polyethylene
PEEK polyether ether ketone
PED Pressure Equipment Directive
PRE pitting resistance equivalent
PREN pitting resistance equivalent number
SOHIC stress-oriented hydrogen-induced cracking
SMYS specified minimum yield strength
UNS unified numbering system
4.1 General
Materials/components manufactured in accordance with previous editions of this NORSOK standard may be
accepted. This shall be agreed with the actual project/company.
The material selection menu for product standards and material grades relevant for the piping systems is
shown in Table 1. The actual material grades to be used with respect to piping design shall be stated on the
piping class sheet in the respective project piping and valve specification.
The materials shall be delivered in accordance with the standard referred to in the MDS. In addition, the
MDS specify the selected options in the referred standard and additional requirements which shall be
added or supersede the corresponding requirements in the referred standard. Provided the MDS do not
specify any additional requirements all the requirements of the referred standard apply. The latest issue of
the referred standard shall apply unless a specific year of issue is specified by the purchaser.
The actual types of materials covered are as follows:
C - carbon steels: Type 235, Type 235LT, Type 360LT;
D - ferritic/austenitic stainless steels: Type 22Cr, Type 25Cr;
K - copper/nickel 90/10 and other copper alloys;
N - nickel base alloys;
P - polymers including fibre reinforced;
R - austenitic stainless steels: Type 6Mo, Type 565;
S - austenitic stainless steels: Type 316;
T - titanium;
X - low alloyed steels.
NOTE Welded products according to MDS C11, MDS D42, MDS D43, MDS D52, MDS D53, MDS N01, MDS R12, MDS R13,
MDS R22, MDS R23, MDS S01 and MDS T01 have acceptance classes, which give welding factors 0,8 or 1,0. The correct
class is specified on the piping class sheet. The purchase order shall specify acceptable class for each item.
All the above requirements are included in the collected MDS covering iron based alloys, i.e. C-, D-, S-, R-
and X-series, except for the following:
- carbon steels specified at MDS C01 and MDS C02 do not include impact test requirements;
- the requirement for 3rd party organization approval of welders and welding procedures and approval of
NDT operators is not included;
- the requirement for a quality-assurance system certified by a body established within the Community is
not included.
Polymer products specified by the MDS in the P-series are not classified as pressure bearing parts, except
for PE-pipe covered by MDS P41. Pipes to MDS P41 are only intended used for civil piping systems
designed to sound engineering practise within category 0.
For installation projects to the PED requirements the above listed exceptions to the PED requirements
should be considered, and added to the collected MDS as found necessary in agreement with the selected
notified body when applicable.
Carbon steel MDS C- series
- All the carbon steel grades covered by the MDS C-series have nickel content less than 1 % and are not
free-machining steels.
- The MDS specify components to be delivered in normalised, normalised and tempered, or austenitized,
quenched and tempered condition.
- Since all components are specified to be delivered in heat treated conditions, hardness testing is not
specified unless hardness is a mandatory requirement of the relevant reference standard such as A 105
and A 350.
- The recommended requirement in ISO 15156-2 regarding sensitivity to HIC and SOHIC for carbon steel
is not implemented since the sulphur content of wrought products such as plate, welded pipes,
seamless pipes, and fittings made thereof, are not specified to comply with the recommended maximum
sulphur values, but specified to be 0,025 %.
Austenitic stainless steels and nickel base alloys MDS N-, R- and S-series
- The MDS specify all components to be manufactured and certified in solution heat treated condition
except for welded pipes in Type 6Mo with wall thickness less than 7,11 mm, which are to be made from
solution annealed plates and delivered in welded condition.
- No hardness measurement is specified since all components are specified to be certified in solution
annealed condition.
- The MDS specify components to be delivered in normalised, or austenitized and, quenched and
tempered conditions.
- Hardness measurements are specified and maximum hardness values are included in all the relevant
MDS in compliance with ISO 15156-2, except for MDS X04 for which sour service requirements are not
complied with.
- NORSOK have of practical reasons limited the thickness for requiring impact testing to 6 mm;
- if sub-size Charpy V-notch impact test specimens are used the test temperature is not reduced;
- eddy current examination is accepted as replacement for spot radiography of longitudinal welds in
stainless steel pipes for wall thickness less than 4,0 mm;
- thin walled (thickness up to 7,11 mm) longitudinal welded pipes in Type 6Mo is accepted in as welded
condition provided the plate material used is solution annealed.
In general, the MDS have supplementary requirements beyond the ASTM standard to ensure a safe use of
the material grades.
Tensile testing shall in general be carried out in accordance with ASTM A 370 as specified the referenced
product standards in the respective MDS. However, testing in accordance with ISO 6892-1 is also
acceptable. The elongation shall be measured and reported in accordance with the selected tensile test
standard ASTM A 370 or ISO 6892-1. For specimens to ASTM A 370 the gauge length shall be 50mm as far
as practical possible. For specimens to ISO 6892-1, test specimens with proportional gauge length shall be
used. Since these standards have different gauge length the specified minimum required elongation A
shall apply as relevant for each applicable standard.
The microstructure shall be examined and shall be free from detrimental intermetallic phases and
precipitations at 400 to 500 X magnification. Any presence of intermetallic phases and/or precipitates
shall be reported.
In case intermetallic phases and/or precipitations are detected, the acceptance of product shall be
based upon the corrosion and Charpy V-notch test results.
The current approach is therefore that the microstructure shall be free from detrimental intermetallic phases
at 400 or 500 X magnification (200 X for castings), but if present, the acceptance the products represented
shall be based upon the corrosion and Charpy V-notch test results. The findings from the microstructure
examination will in those cases become informative.
As a consequence of this change in quality control testing corrosion test in accordance with ASTM G 48 is
introduced as new test to type 22Cr duplex, ref. MDS D41 to D48. The test temperature is specified to be
25 °C and the test conditions the same as for type 25Cr duplex.
Carbon steel A 106 Grade B API 5L Grade B A 234 Grade WPB A 105 A 516 Grade A 216 Grade WCB
a 60/70
Type 235 A 672
CC60, CC70
Class 12, 22
Carbon steel A 333 Grade 6 A 671 Grade A 420 A 350 Grade LF2 A 516 Grade A 352 Grade LCC
CC60, CC70 Grade WPL 6 60/70
Type 235LT
impact tested Class 12/22
Carbon steel API 5L Grade X52 A 860 Grade A 694 Grade F52
WPHY 52
Type 360LT
d
impact tested
Stainless steel A 312 Grade TP A 312 Grade A 403 Grade WP A 182 Grade F316 A 240 Grade 316 A 351 Grade A 479 UNS A 269 Grade 316
316 TP316 A 358 316 Class CF8M or CF3M S31600
Type 316 S/W/WX
A 320 Grade B8M
Grade 316
Class 1/3/4/5 A 194 Grade 8M
Stainless steel A 790 A 928 A 815 A 182 A 240 A 995 A 479 A 789
Type 22Cr UNS S31803 UNS S31803 UNS S31803 Grade F51 UNS S31803 UNS Grade 4 UNS S31803 UNS S31803
Duplex UNS S32205 (J92205)
UNS S32205 UNS S32205 Grade F60 UNS S32205 UNS S32205 UNS S32205
Class 1/3/5 Class S/W/WX
Stainless steel A 790 A 928 A 815 A 182 A 240 A 995 A 479 A 789
Type 25Cr UNS S32550 UNS S32550 UNS S32550 F53/F55/F57/F61 UNS S32550 A5 (UNS J93404) UNS S32550 UNS S32550
Duplex
UNS S32750 UNS S32750 UNS S32750 UNS S32750 A6 (UNS J93380) UNS S32750 UNS S32750
UNS S32760 UNS S32760 UNS S32760 UNS S32760 UNS S32760 UNS S32760
UNS S39274 Class 1/3/5 Class S/W/WX A 1082 UNS S39274
UNS S32750
UNS S32760
NORSOK standard M-630 Edition 6, October 2013
Type of materials Pipes seamless Pipes welded Fittings Forgings Plate Castings Bars/Fasteners Tubes
Stainless steel A 312 A 358 A 403 A 182 Grade F44 A 240 A 351 A 479 A 269
b
Type 6Mo UNS S31254 UNS S31254 WP S31254 UNS N08367 UNS S31254 CK-3MCuN UNS S31254 UNS S31254
UNS N08367 UNS N08367 UNS N08367 UNS N08926 UNS N08367 CN-3MN UNS N08367 UNS N08367
UNS N08926 UNS N08926 UNS N08926 UNS N08926 UNS N08926 UNS N08926
Class 1/3/5 Class S/W/WX
Stainless steel A 312 A 358 A 403 A 182 Grade F49 A 240 A 479
Type 565 UNS S34565 UNS S34565 UNS S34565 UNS S34565 UNS S34565
Cu/Ni 90/10 and B 466 B 467 UNS C70600 UNS C70600 B 171 B 148
other copper
UNS C70600 UNS C70600 UNS C70600 UNS C95800
alloys
Nickel alloy B 705 B 705 B 366 B 564 B 443 A 494 B 446 B 444
UNS N06625 UNS N06625 UNS N06625 UNS N06625 UNS N06625 CW-6MC and UNS N06625 UNS N06625
CX2MW
A 453 Grade 660
A 1014 UNS
N07718
Titanium B 861 B 862 B 363 Grade B 381 B 265 B 367 B 348 B 338
Grade 2 c Grade 2 Grade 2 WPT2 / WPT2W Grade F2 Grade 2 Grade C2 Grade 2 Grade 2
High strength AISI 4130 A 234 AISI 4130 A 788 A 487 A 320 Grade B7,
low alloyed steel AISI 4140 B7M, L7, L7M
Gr 2B/2C
API 6A 60K A 194 Grade 2H,
(AISI 4130) 2HM, 4, 7 and 7M
A 182 F22
a
Type 235 should be used in piping systems with minimum design temperature above or equal to -29 C in accordance with ASME B31.3, Table 323.2.2A.
b
The grades UNS N08367 and N08926 are considered equivalent to UNS S31254. The grade CN-3 MN is considered equivalent to CK-3MCuN.
c
GOST VT-1-0 is considered equivalent to Grade 2.
d
For those products no standard and material grade is stated the piping classes of NORSOK L-001 specify use of the standard and material grade listed for carbon steel Type 235LT.
NORSOK standard M-630 Edition 6, October 2013
MDS No. Rev. No. Standard and grade (see NOTE) Products
Carbon steel type 235
C01 5 A 106 Grade B Seamless pipes
ISO 3183 Grade L245 (API 5L-04 Grade B) Welded pipes
A 672 Grade CC60, CC70 Welded pipes
A 234 Grade WPB Wrought fittings
A 105 Forgings
A 516 Grade 60, 70 Plates
C02 5 A 216 Grade WCB Castings
A 420 Grade WPL 6 Wrought fittings
A 350 Grade LF2 Forgings
A 516 Grade 60, 70 Plates
C12 5 A 352 Grade LCC Castings
MDS No. Rev. No. Standard and grade (see NOTE) Products
D54 5 A 182 Grade F61 (UNS S32550) Forgings and HIP prod.
Grade F53 (UNS S32750)
Grade F57 (UNS S39277)
Grade F55 (UNS S32760)
D55 5 A 240 UNS S32550, S32750 and S32760 Plates
D56 5 A 995 Grade 6A (UNS J93380), Castings
Grade 5A (UNS J93404)
D57 5 A 479 UNS S32550, S32750 and S32760 Bars
D58 5 A 789 UNS S32550, S32750, S32760 and UNS Tubes
S39274
D59 2 A 1082 UNS S32750, S32760 Studs, bolts, nuts
D60 2 A 1082 UNS S32750, S32760 Studs, bolts, nuts
Copper/nickel 90/10
K01 3 B 466 UNS C70600 Seamless pipes and
tubes
B 467 UNS C70600 Welded pipes
B 151 UNS C70600 Rod and bar
B 171 UNS C70600 Plates and sheets
UNS C70600 Fittings
UNS C70600 Flanges
Polymers
P11 3 Hydrogenated nitrile (HNBR) O-ring
P12 3 Fluorocarbon terpolymer (FKM) O-ring
P13 3 Fluorocarbon low T terpolymer (FKM GLT) O-ring
MDS No. Rev. No. Standard and grade (see NOTE) Products
P14 3 Nitrile (NBR) O-ring
P21 3 PEEK (Poly-ether-ether-ketone) Back-up rings and seal
inserts
P22 3 PTFE (Poly-tetra-fluoro-ethylene) Lip seals, back-up rings
and seal inserts
P41 1 Polyethylene piping Pipes, fittings, flanges,
and welded products
Austenitic stainless steel type 565
R21 2 A 312 UNS S34565 Seamless pipes
R22 2 A 358 UNS S34565 Welded pipes
R23 2 A 403 UNS S34565 Wrought fittings
R24 2 A 182 Grade F49 Forgings
R25 2 A 240 UNS S34565 Plates
R27 2 A 479 UNS S34565 Bars
MDS No. Rev. No. Standard and grade (see NOTE) Products
B 348 Grade 2 Bars
B 338 Grade 2 Tubes
T02 5 B 367 Grade C2 Castings
5 Element data sheets (EDS)
The EDS are established to specify requirements for
- cold forming,
- hot induction bending of pipe,
- thermal spray coatings,
- weld overlay applications,
- solid tungsten carbide material,
- body/bonnet bolting for valves,
- material selection of valve trim parts for valves with carbon and stainless steel bodies,
- metallic seal rings.
All EDS established to specify the requirements defined in connection with fabrication of valves and piping
systems are listed in Table 3 and are collected in Annex B.
These EDS are reference to by valve data sheets and piping classes enclosed by
NORSOK Standard L-001. However, these documents may be specified and used in other connections as
found applicable by responsible designer.
Annex A
(normative)
Material data sheets (MDS)
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. CHEMICAL C 0,22 % and CE(IIW) = C + Mn/6 + (Cr + Mo + V)/5 + (Cu + Ni)/15 0,43
COMPOSITION
3. EXTENT OF One set of tensile test is required for each melt and heat treatment load.
TESTING
4. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components.
For castings with weight 250 kg or more the test blocks shall be integrally cast or gated onto the
casting and shall accompany the castings through all heat treatment operations.
5. NON DESTRUCTIVE NDT operators shall be certified in accordance with ISO 9712 or equivalent.
TESTING Magnetic particle testing:
- All accessible surfaces (including internal surfaces) of all castings shall be examined with
Magnetic Particle (MT). Surface examination of steel castings shall be in accordance with
ASME VIII Div. 1 Appendix 7. The testing shall be carried out after final machining. Non-
machined surfaces shall be pickled prior to the testing.
Radiographic testing (RT):
- Method of radiography and acceptance criteria shall be in accordance with ASME VIII Div. 1
Appendix 7.
- Extent of RT of valve castings shall be according to table.
(Nb + V + Ti) 0,10.
4. IMPACT TESTING Charpy V-notch testing at - 46 °C is required for the thickness > 6 mm. For flanges apply the
thickness at the weld neck. The minimum absorbed energy for full size specimens shall be 27 J
average and 20 J single. Reduction factors for sub-size specimens shall be: 7,5 mm - 5/6 and
5 mm - 2/3.
For flanges test specimens shall be taken in axial direction to the bore of the flange, see fig. 1,
position 1.
5. EXTENT OF Fittings to A 420: ASTM A 960 supplementary requirement S51 shall apply.
TESTING Impact testing shall be carried out to the same extent as tensile testing.
Pipes to A 671: Supplementary requirement S14 shall apply.
Supplementary requirement S2 shall apply to the same extent as for tensile
testing.
Forgings to A 350:One set of tensile and impact testing shall be carried out for each heat and
heat treatment load. A test lot shall not exceed 2000 kg for forgings with as
forged weight 50 kg, and 5000 kg for forgings with as forged weight > 50 kg.
8. MICROGRAPHIC General
EXAMINATION The test specimen shall be taken from the cross hatched area shown in Fig. 1 and 2. The
specimen shall be polished and etched in 20 % NaOH etching solution or another etching agent
qualified by the M-650 qualification program.
Intermetallic phases and nitride precipitates
The microstructure shall be examined and shall be free from detrimental intermetallic phases
and precipitations at 200 X magnification Any presence of intermetallic phases and/or
precipitates shall be reported.
In case intermetallic phases and/or precipitations are detected the acceptance of product shall
be based upon the corrosion and Charpy V-notch test results.
Ferrite content
The ferrite content shall be determined by point counting according to ASTM E 562 or by image
analysis according to ASTM E 1245. The relative accuracy shall be less than 20 %.
The ferrite content shall be within 35 - 55 %.
9. CORROSION TEST Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 25 C
and the exposure time 24 hours. The corrosion test specimen shall be taken from the same
location as the mechanical test specimens. Cut edges shall be prepared according to ASTM
G 48. The complete specimen shall be pickled before weighed and tested. Pickling may be
performed for 5 minutes at 60 ºC in a solution of 20 % HNO 3 + 5 % HF.
The acceptance criteria are:
No pitting 20 X magnification.
The weight loss shall be less than 4,0 g/m 2.
10. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components.
Test blocks shall be integral or gated with the casting(s) they represent. During any reheat
treatment the test block shall be tack welded onto the casting and shall accompany the castings
through all heat treatment operations.
Thickness of the test block shall be equal to the thickest part of the casting represented. For
flanged components the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in
figures 1 and 2 for integral and gated test blocks, respectively. The test specimens shall be
taken within the cross hatched area and in a distance of T/4 from the ends. When thickness T of
test block is 50 mm the longitudinal axis of test specimens shall be located in the centre of test
blocks.
11. EXTENT OF A full set of tensile, impact, corrosion and microstructure examinations shall be made for each
TESTING heat and heat treatment load including any PWHT. A test lot shall not exceed 5000 kg.
12. NON NDT operators shall be certified in accordance with ISO 9712 or equivalent.
DESTRUCTIVE Liquid penetrant testing:
TESTING
- All accessible surfaces (including internal surfaces) of all castings shall be examined with
liquid penetrant (PT). Surface examination of steel castings shall be in accordance with
ASME VIII Div. 1 Appendix 7. The testing shall be carried out after final machining. Non-
machined surfaces shall be pickled prior to the testing.
Radiographic testing (RT):
- Method of radiography and acceptance criteria shall be in accordance with ASME VIII Div. 1
Appendix 7.
- Extent of RT of valve castings shall be according to table below.
Extent of RT based on pressure class and valve size:
Pressure Class: 150 300 600 900 1500 2500
Extent 10 % 10 10 2 2 2 2
of RT
100 % Not Not 20 16 6 6
applicable applicable
- Independent of the extent specified in table above the pilot cast of each pattern shall be
100 % volumetrically RT.
- Valve castings shall be examined in the areas as defined by ASME B16.34 for special class
valves and other critical areas as defined by designer. In addition castings shall be
examined at abrupt changes in sections and at the junctions of risers, gates or feeders to
the castings. When random examination (10 %) is specified, minimum one casting of each
pattern in any purchase order with the foundry shall be examined. If defect outside
acceptance criteria is detected, two more castings shall be tested, and if any of these two
fails all items represented shall be tested.
- Other type of castings: Each casting shall be examined unless agreed otherwise. Testing
shall be at abrupt changes in sections and at the junctions of risers, gates or feeders to the
castings and other critical areas as defined by designer. Sketches of the areas to be tested
shall be established and agreed.
13. SURFACE FINISH White pickled. Machined surfaces do not require pickling.
16. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- NORSOK M-650 Manufacturing Summary identification or QTR no. used;
- steel melting and refining practice;
- heat treatment condition, solution annealing temperature, holding time and quench medium
shall be stated.
7. TENSILE TESTING Rp0.2 450 MPa; Rm 700 MPa; A 18 %.
8. MICROGRAPHIC General
EXAMINATION The test specimen shall be taken from the cross hatched area shown in Fig. 1 and 2. The
specimen shall be polished and etched in 20 % NaOH etching solution or another etching agent
qualified by the M-650 qualification program.
Intermetallic phases and nitride precipitates
The microstructure shall be examined shall be free from detrimental intermetallic phases and
precipitations at 200 X magnification. Any presence of intermetallic phases and/or precipitates
shall be reported.
In case intermetallic phases and/or precipitations are detected the acceptance of product shall
be based upon the corrosion and Charpy V-notch test results.
Ferrite content
The ferrite content shall be determined by point counting according to ASTM E 562 or by image
analysis according to ASTM E 1245. The relative accuracy shall be less than 20 %.
The ferrite content shall be within 35 - 55 %.
9. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 46 C. The minimum absorbed
energy shall be 45 J average / 35 J single.
10. CORROSION TEST Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 C
and the exposure time 24 hours. The corrosion test specimen shall be taken from the same
location as the mechanical test specimens. Cut edges shall be prepared according to ASTM
G 48. The complete specimen shall be pickled before being weighed and tested. Pickling may
be performed for 5 minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
2
- The weight loss shall be less than 4,0 g/m .
11. EXTENT OF A full set of mechanical and corrosion tests and microstructure examinations shall be made for
TESTING each heat and heat treatment charge including any PWHT. A test lot shall not exceed 5000 kg.
12. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components.
Test blocks shall be integral or gated with the casting(s) they represent and shall accompany the
castings through all heat treatment operations.
During any reheat treatment the test block shall be tack welded onto the casting.
Thickness of the test block shall be equal to the thickest part of the casting represented. For
flanged components the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in
figures 1 and 2 for integral and gated test blocks, respectively. The test specimens shall be
taken within the cross hatched area and in a distance of T/4 from the ends. When thickness T of
test block is 50 mm the longitudinal axis of test specimens shall be located in the centre of test
blocks.
13. NON NDT operators shall be certified in accordance with ISO 9712 or equivalent.
DESTRUCTIVE Liquid penetrant testing:
TESTING
- All accessible surfaces (including internal surfaces) of all castings shall be examined with
liquid penetrant (PT). Surface examination of steel castings shall be in accordance with
ASME VIII, Div. 1, Appendix 7. The testing shall be carried out after final machining. Non-
machined surfaces shall be pickled prior to the testing.
Radiographic testing (RT):
- Method of radiography and acceptance criteria shall be in accordance with ASME VIII,
Div. 1, Appendix 7.
- Extent of RT of valve castings shall be according to table below.
Extent of RT based on pressure class and nominal size:
Pressure Class: 150 300 600 900 1500 2500
Extent of 10 % 10 10 2 2 2 2
RT
100% Not Not 20 16 6 6
applicable applicable
surfaces.
15. REPAIR OF All major repairs as defined by A 995 shall be documented.
DEFECTS Post weld heat treatment (PWHT) is required after all weld repairs. For minor weld repairs, as
defined by ASTM A 995, the PWHT may be excluded provided the welding procedure
qualification shows that all specified properties, as specified in this MDS, can be fulfilled.
The repair welding procedure shall be qualified in accordance with ASTM A 488 or ISO 11970
and this MDS. The repair welding procedure qualification shall include the following:
- A cast plate of the same grade (UNS number), which shall be welded.
- Change of specific make of filler metal (brand names) requires requalification for SMAW and
FCAW processes.
- Examination of microstructure of base material and weld zone. The ferrite content shall be
35 - 55 % for the base material and 35 - 65 % for the weld metal.
- Charpy V-notch testing as specified above, with two sets (each 3 specimens), with notch
located in weld metal and fusion line, respectively.
- Corrosion test as specified above. The specimen shall include weld zone.
16. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
17. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the system shall have undergone a specific assessment for the relevant materials.
The material certification shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- NORSOK M-650 Manufacturing Summary identification or QTR no. used;
- steel melting practice and refining method;
- heat treatment condition, solution annealing temperature, holding time and quench medium
shall be stated.
6. CORROSION Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 C
TESTING and the exposure time 24 hours. The corrosion test specimen shall be at the same location as
those for mechanical testing. Cut edges shall be prepared according to ASTM G 48. The
complete specimen shall be pickled before being weighed and tested. Pickling may be
performed for 5 minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
2
- The weight loss shall be less than 4,0 g/m .
7. EXTENT OF Tensile test and corrosion test shall be made for each melt and heat treatment load. A test lot
TESTING shall not exceed 5000 kg.
8. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components.
Test blocks shall be integral or gated with the casting(s) they represent and shall accompany the
castings through all heat treatment operations.
Thickness of the test block shall be equal to the thickest part of the casting represented. For
flanged components the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in
figures 1 and 2 for integral and gated test blocks respectively. The test specimens shall be taken
within the cross hatched area and in a distance of T/4 from the ends.
During any PWHT the test block shall be tack welded onto the casting.
Pressure Class: 150 300 600 900 1500 2500
Extent 10 % 10 10 2 2 2 2
of RT 100 % Not Not 20 16 6 6
applicable applicable
- Independent of the extent specified in table above the pilot cast of each pattern shall be
100 % volumetrically RT.
- Valve castings shall be examined in the areas as defined by ASME B16.34 for special class
valves and other critical areas as defined by designer. In addition castings shall be
examined at abrupt changes in sections and at the junctions of risers, gates or feeders to
the castings. When random examination (10 %) is specified, minimum one casting of each
pattern in any purchase order with the foundry shall be examined. If defect outside
acceptance criteria is detected, two more castings shall be tested, and if any of these two
fails all items represented shall be tested.
- Other type of castings: Each casting shall be examined unless agreed otherwise. Testing
shall be at abrupt changes in sections and at the junctions of risers, gates or feeders to the
castings and other critical areas as defined by designer. Sketches of the areas to be tested
shall be established and agreed.
10. SURFACE FINISH White pickled. Shall be carried out after any blasting and shall include finished machined
surfaces.
11. REPAIR OF All major repairs shall be documented according to ASTM A 703 SR S20.
DEFECTS Repair welding shall be carried out in accordance with ASTM A 488.
The repair welding procedure shall be qualified in accordance with ASTM A 488 or ISO 11970
and this MDS.
- A cast plate of the same material grade (UNS number), which shall be used.
- A macro and corrosion test as specified above shall be carried out.
- Change of specific make of filler metal (brand name) requires requalification.
- All casting with major repairs shall be given a solution heat treatment after welding.
12. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
7. CORROSION Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 C
TESTING and the exposure time 24 hours. The corrosion test specimen shall be at the same location as
those for mechanical testing. Cut edges shall be prepared according to ASTM G 48. The
complete specimen shall be pickled before being weighed and tested. Pickling may be
performed for 5 minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
2
- The weight loss shall be less than 4,0 g/m .
8. EXTENT OF Tensile test and corrosion test shall be made for each melt and heat treatment load including
TESTING any PWHT. A test lot shall not exceed 5000 kg.
9. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components.
Test blocks shall be integral or gated with the casting(s) they represent and shall accompany the
castings through all heat treatment operations.
Thickness of the test block shall be equal to the thickest part of the casting represented. For
flanged components the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in
figures 1 and 2 for integral and gated test blocks respectively. The test specimens shall be taken
within the cross hatched area and in a distance of T/4 from the ends.
During any PWHT the test block shall be tack welded onto the casting.
Extent 10 % 10 10 2 2 2 2
of RT
100 % Not Not 20 16 6 6
applicable applicable
- Independent of the extent specified in table above the pilot cast of each pattern shall be
100 % volumetrically RT.
- Valve castings shall be examined in the areas as defined by ASME B16.34 for special class
valves and other critical areas as defined by valve designer. In addition castings shall be
examined at abrupt changes in sections and at the junctions of risers, gates or feeders to
the castings. When random examination (10 %) is specified, minimum one casting of each
pattern including feeder and riser system in any purchase order with the foundry shall be
examined. If defect outside acceptance criteria is detected, two more castings shall be
tested, and if any of these two fails all items represented shall be tested.
- Other type of castings: Each casting shall be examined unless agreed otherwise. Testing
shall be at abrupt changes in sections and at the junctions of risers, gates or feeders to the
castings and other critical areas as defined by designer. Sketches of the areas to be tested
shall be established and agreed.
11. SURFACE FINISH White pickled. Shall be carried out after any blasting and shall include finished machined
surfaces.
12. REPAIR OF All major repairs as defined by A 351 shall be documented.
DEFECTS Post weld heat treatment (PWHT) is required after all weld repairs. For weld repairs, less than
defined by ASTM A 351, the PWHT may be excluded provided the welding procedure
qualification shows that all specified properties, as specified in this MDS, can be fulfilled.
Repair welding shall be carried out with Ni-based consumable with enhanced Mo or Cr content
compared to the base material. The S content shall not exceed 0,015 %. Welding consumables
with matching chemical composition are acceptable provided solution annealing heat treatment
after welding.
The repair welding procedure shall be qualified in accordance with ASTM A 488 and this MDS.
The repair welding procedure qualification shall include the following:
- A cast plate shall be used for the test welding.
- A macro and corrosion test as specified above shall be carried out.
- Change specific make of filler metal (brand name) requires requalification.
All casting with major repairs shall be given a solution heat treatment after welding.
liquid penetrant (PT). Surface examination of steel castings shall be in accordance with
ASME VIII Div. 1 Appendix 7. The testing shall be carried out after final machining. Non-
machined surfaces shall be pickled prior to the testing.
Radiographic testing (RT):
- Method of radiography and acceptance criteria shall be in accordance with ASME VIII Div. 1
Appendix 7.
- Extent of RT of valve castings shall be according to table below.
Extent of RT based on pressure class and nominal size:
Pressure Class: 150 300 600 900 1500 2500
Extent 10 % 10 10 2 2 2 2
of RT
100 % Not Not 20 16 6 6
applicable applicable
- Independent of the extent specified in table above the pilot cast of each pattern shall be
100 % volumetrically RT.
- Valve castings shall be examined in the areas as defined by ASME B16.34 for special class
valves and other critical areas as defined by valve designer. In addition castings shall be
examined at abrupt changes in sections and at the junctions of risers, gates or feeders to the
castings. When random examination (10 %) is specified, minimum one casting of each pattern
including feeder and riser system in any purchase order with the foundry shall be examined. If
defect outside acceptance criteria is detected, two more castings shall be tested, and if any of
these two fails all items represented shall be tested.
- Other type of castings: Each casting shall be examined unless agreed otherwise. Testing
shall be at abrupt changes in sections and at the junctions of risers, gates or feeders to the
castings and other critical areas as defined by designer. Sketches of the areas to be tested
shall be established and agreed.
5. REPAIR OF All major repairs as defined by A 351 shall be documented.
DEFECTS The repair welding procedure shall be qualified in accordance with A 488 or ISO 11970 and this
MDS.
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. QUALIFICATION Manufacturers of product to this MDS shall be qualified in accordance with NORSOK Standard
M-650.
3. MANUFACTURING The manufacturing of products according to this MDS shall be carried out according to the M-
PROCESS 650 qualified manufacturing procedure.
4. HOT ISOSTATIC All castings shall be subject to Hot Isostatic Pressing (HIP).
PRESSING All castings, which due to size limitations cannot be HIP, shall be heat treated and radiographed.
Heat treatment is also required for all weld repairs carried out after HIP.
5. -CASE For castings manufactured to this MDS -case in the casting surface shall be completely
removed at the foundry from following locations:
- All surfaces, which shall be machined.
- All weld bevels including an area of 20 mm on each side of the bevel.
- All highly stressed areas including areas prone to fatigue.
Otherwise the acceptance of -case shall be agreed between the foundry and the customer at
order placement.
Procedure for removal of -case shall be established.
NOTE: Alpha-case (TiO) is a very hard and brittle surface layer, which is formed as a result of reaction
between the molten titanium and some type of mould binders, e.g. periclase.
The thickness of the alpha-case is dependent on the cooling rate during solidification. The heavier the
casting wall, the thicker the alpha-case layer.
The alpha case makes machining difficult, may cause cracking during welding and shallow micro cracks
may appear during liquid penetrant examination.
6. EXTENT OF Tensile testing is required for each heat and HIP batch or heat treatment load.
TESTING
7. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components.
Samples for production testing shall be cut from the gating system of the casting. For castings
with weight 150 kg and above the test blocks shall be integrally cast with the casting.
Size of the test block shall be 140 mm in length and 80 mm in height with thickness (T):
- T = 22 mm for t 30 mm.
- T = 50 mm for 30 < t 60 mm
- T = 75 mm for t > 60 mm
NOTE: t = section (shell) thickness of castings. For flanged components the largest flange thickness is the
ruling thickness.
Test samples shall accompany the castings through HIP and any heat treatment, chemical
cleaning process or any other operation that may alter metallurgical or mechanical properties.
8. NON DESTRUCTIVE NDT operators shall be qualified in accordance with ISO 9712 or equivalent.
TESTING Liquid penetrant testing:
- All accessible surfaces (including internal surfaces) of all castings shall be examined with
liquid penetrant (PT). Surface examination of steel castings shall be in accordance with
ASME VIII, Div. 1, Appendix 7.
Radiographic testing (RT):
- Method of radiography and acceptance criteria shall be in accordance with ASME VIII,
Div. 1, Appendix 7.
- Extent of RT for valve castings shall be according to table below.
Extent of RT based on pressure class and nominal size:
Pressure Class: 150 300
Extent of RT 10 % 10 10
- Valve castings shall be examined in the areas as defined by ASME B16.34 for special class
valves and other critical areas as defined by valve designer. In addition castings shall be
examined at abrupt changes in sections and at the junctions of risers, gates or feeders to
the castings. When random examination (10 %) is specified, minimum one casting of each
pattern including feeder and riser system in any purchase order with the foundry shall be
examined. If defect outside acceptance criteria is detected, two more castings shall be
tested, and if any of these two fails all items represented shall be tested.
- Other type of castings: Each casting shall be examined unless agreed otherwise. Testing
shall be at abrupt changes in sections and at the junctions of risers, gates or feeders to the
castings and other critical areas as defined by designer. Sketches of the areas to be tested
shall be established and agreed.
9. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
10. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1 and shall include
the following information:
- NORSOK M-650 Manufacturing Summary identification or QTR no. used.
- Name of HIP manufacturer.
- HIP parameters (e.g. temperature, time at temperature and pressure).
- If HIP is replaced by radiography.
- If heat treated, ref. Section 4, the heat treatment conditions shall be stated.
flanged components the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in
figures 1 and 2 for integral and gated test blocks respectively. The test specimens shall be taken
within the cross hatched area and in a distance of T/4 from the ends.
During any PWHT the test block shall be tack welded onto the casting.
100 % Not Not 20 16 6 6
applicable applicable
- Independent of the extent specified in table above the pilot cast of each pattern shall be
100 % volumetrically RT.
- Valve castings shall be examined in the areas as defined by ASME B16.34 for special class
valves and other critical areas as defined by designer. In addition castings shall be
examined at abrupt changes in sections and at the junctions of risers, gates or feeders to
the castings. When random examination (10 %) is specified, minimum one casting of each
pattern including feeder and riser system in any purchase order with the foundry shall be
examined. If defect outside acceptance criteria is detected, two more castings shall be
tested, and if any of these two fails all items represented shall be tested.
- Other type of castings: Each casting shall be examined unless agreed otherwise. Testing
shall be at abrupt changes in sections and at the junctions of risers, gates or feeders to the
castings and other critical areas as defined by designer. Sketches of the areas to be tested
shall be established and agreed.
7. REPAIR OF All repairs exceeding the size defined by A 487 Section 9.41 and/or 9.4.2 shall be documented.
DEFECTS All weld repairs shall be postweld heat treated. The repair welding procedure qualification shall
include the following:
- qualification on a cast plate of the same grade;
- one set of impact test (3 specimens) shall be taken from both weld metal and fusion line.
8. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
9. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
the following information:
- heat treatment condition, for QT condition, austenitisation and tempering temperature and
quenching medium shall be stated.
Page 1 of 2
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. CHEMICAL C 0,14 %; Si 0,50 %; Mn 1,60 %; Cr 0,20 %; Ni = 0,90-1,10 % ; Mo = 0,15-0,25 %
COMPOSITION
3. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 46 °C. The notch shall be
perpendicular to the surface. The minimum absorbed energy shall be 42 J average and 30 J
single value.
4. HARDNESS Except when only one forging is produced, a minimum of two castings shall be hardness tested
TESTING per batch or continuous run to ensure that forgings are within the hardness limits 237 HB or
22 HRC.
5. EXTENT OF One set of tensile and impact test is required for each melt and heat treatment load. A test lot
TESTING shall not exceed 5000 kg.
6. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual components.
Test blocks shall be integral or gated with the casting(s) they represent and shall accompany the
castings through all heat treatment operations.
Thickness of the test block shall be equal to the thickest part of the casting represented. For
flanged components the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in
figures 1 and 2 for integral and gated test blocks respectively. The test specimens shall be taken
within the cross hatched area and in a distance of T/4 from the ends.
During any PWHT the test block shall be tack welded onto the casting.
Page 2 of 2
º
7. NON DESTRUCTIVE NDT operators shall be qualified in accordance with EN 473 or equivalent.
TESTING Magnetic particle testing:
- All accessible surfaces (including internal surfaces) of all castings shall be examined with
Magnetic Particle (MT). Surface examination of steel castings shall be in accordance with
ASME VIII, Div. 1, Appendix 7. The testing shall be carried out after final machining. Non-
machined surfaces shall be pickled prior to the testing.
Radiographic testing (RT):
- Method of radiography and acceptance criteria shall be in accordance with ASME VIII,
Div. 1, Appendix 7.
- Extent of RT of valve castings shall be according to table below.
Extent of RT based on pressure class and valve size:
Pressure Class: 150 300 600 900 1500 2500
Extent 10 % 10 10 2 2 2 2
of RT
100 % Not Not 20 16 6 6
applicable applicable
- Independent of the extent specified in table above the pilot cast of each pattern shall be
100 % volumetrically RT.
- Valve castings shall be examined in the areas as defined by ASME B16.34 and critical
areas as defined by designer for special class valves. In addition castings shall be
examined at abrupt changes in sections and at the junctions of risers, gates or feeders to
the castings. When random examination (10 %) is specified, minimum one casting of each
pattern including feeder and riser system in any purchase order with the foundry shall be
examined. If defect outside acceptance criteria is detected, two more castings shall be
tested, and if any of these two fails all items represented shall be tested.
- Other type of castings: Each casting shall be examined unless agreed otherwise. Testing
shall be at abrupt changes in sections and at the junctions of risers, gates or feeders to the
castings and other critical areas as defined by designer. Sketches of the areas to be tested
shall be established and agreed.
8. REPAIR OF All repairs exceeding the size defined by A 487 Section 9.4.1 and/or 9.4.2 shall be documented.
DEFECTS All weld repairs shall be postweld heat treated. The repair welding procedure qualification shall
include the following:
- qualification on a cast plate of the same grade;
- one set of impact test (3 specimens) shall be taken from both weld metal and fusion line.
9. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
10. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
the following information:
- heat treatment condition, for QT condition, austenitisation and tempering temperature and
quenching medium shall be stated.