Mds
Mds
Mds
Norwegian petroleum industry and is owned by the Norwegian petroleum industry represented by The Norwegian
Oil Industry Association (OLF) and The Federation of Norwegian Industry. Please note that whilst every effort has
been made to ensure the accuracy of this NORSOK standard, neither OLF nor The Federation of Norwegian
Industry or any of their members will assume liability for any use thereof. Standards Norway is responsible for the
administration and publication of this NORSOK standard.
Standards Norway Telephone: + 47 67 83 86 00
Strandveien 18, P.O. Box 242 Fax: + 47 67 83 86 01
N-1326 Lysaker Email: [email protected]
NORWAY Website: www.standard.no/petroleum
Copyrights reserved
Foreword
The NORSOK standards are developed by the Norwegian petroleum industry to ensure adequate
safety,
value adding and cost effectiveness for petroleum industry developments and operations.
Furthermore,
NORSOK standards are, as far as possible, intended to replace oil company specifications and serve
as
references in the authorities regulations.
The NORSOK standards are normally based on recognised international standards, adding the
provisions
deemed necessary to fill the broad needs of the Norwegian petroleum industry. Where relevant,
NORSOK
standards will be used to provide the Norwegian industry input to the international standardisation
process.
Subject to development and publication of international standards, the relevant NORSOK standard will
be
withdrawn.
The NORSOK standards are developed according to the consensus principle generally applicable for
most
standards work and according to established procedures defined in NORSOK A-001.
The NORSOK standards are prepared and published with support by The Norwegian Oil Industry
Association
(OLF), The Federation of Norwegian Industry, Norwegian Shipowners Association and The Petroleum
Safety
Authority Norway.
NORSOK standards are administered and published by Standards Norway.
Introduction
This edition of NORSOK M-630 replaces edition 4 and is an update to include the following main
changes:
the material certification requirements are revised to implement changes in EN 10204 and
information to
be stated at the material certificates;
the specific requirements related to approval of welders and welding procedures by a 3rd party
organization recognized by an EC member state are deleted;
include MDS R21 to MDS R25 and MDS R27 established for high alloyed austenitic stainless steel
grades
(typical UNS S34565);
include MDS N03, MDS S03, MDS X07 and MDS X08 for fasteners in alloy 625, stainless steel
type 316
and low alloy steel;
include MDS P41 established for pipes in polyethylene;
MDS C21 is split in MDS C21 for forgings to ASTM A 694 F52 and MDS C23 for fittings to ASTM A
860
WPHY 52;
more specific requirements for location of test specimens for flanges for materials requiring impact
or
corrosion testing;
size of test samples for casting is modified for materials requiring impact or corrosion testing;
include MDS for bolt and nut in low alloyed steel, Type 316 and alloy 625;
flanges to ASTM A 105 shall be delivered in normalized condition for all pressure classes;
for components in carbon steels delivered in quenched and tempered condition and with thickness
larger
than 19,0 mm the minimum tempering temperature shall be 620 C;
forged carbon steel to MDS C21, requirement of maximum V+Nb _ 0,07 is deleted;
all MDSs are collected in Annex A;
a new Annex B is prepared and includes EDS related to cold bending, hot induction bending, weld
overlay,
hard facing, material selection for valve trim and bolt material and metallic seal rings. These EDSs
were
previously included in NORSOK L-001.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 5 of 133
1 Scope
This NORSOK standard includes material requirement in a collection of MDSs for use in piping
systems,
selected according to NORSOK L-001.
The MDSs can also be applied for components other than piping, e.g. pressure vessels, pumps,
strainer, etc.
The following standards include provisions and guidelines which, through reference in this text,
constitute
provisions and guidelines of this NORSOK standard. Latest issue of the references shall be used
unless
otherwise agreed. Other recognized standards may be used provided it can be shown that they meet
the
requirements of the referenced standards.
3.1.1
shall
verbal form used to indicate requirements strictly to be followed in order to conform to this NORSOK
standard
and from which no deviation is permitted, unless accepted by all involved parties
3.1.2
should
verbal form used to indicate that among several possibilities one is recommended as particularly
suitable,
without mentioning or excluding others, or that a certain course of action is preferred but not
necessarily
required
3.1.3
may
verbal form used to indicate a course of action permissible within the limits of this NORSOK standard
3.1.4
can
verbal form used for statements of possibility and capability, whether material, physical or casual
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 6 of 133
3.1.5
carbon steel type 235
carbon steel with SMYS _ 275 MPa and not impact tested
3.1.6
carbon steel type 235LT
carbon steel with SMYS _ 275 MPa and impact tested at - 46 C
3.1.7
carbon steel type 360LT
carbon steel with 300 MPa < SMYS _ 360 MPa and impact tested at - 46 C
3.1.8
stainless steel type 316
austenitic stainless steel alloys with approximately 2,5 % Mo of type AISI 316
3.1.9
stainless steel type 6Mo
austenitic stainless steel alloys with 6 % Mo and PRE _ 40
3.1.10
stainless steel type 565
austenitic stainless steel alloys with SMYS 450 MPa and PRE _ 40
3.1.11
stainless steel type 22Cr duplex
ferritic/austenitic stainless steel alloys with 22 % Cr (e.g. UNS S32205 and UNS S31803)
3.1.12
stainless steel type 25Cr duplex
ferritic/austenitic stainless steel alloys with 25 % Cr and PREN _ 40
NOTE Often referred to as "super duplex".
3.2 Abbreviations
The PED specific requirements for materials to be used for pressure equipment classified to PED
category III
are related to the following:
no less than 14 % elongation and no less than 27 J absorbed energy measured on Charpy V-notch
at the
lowest scheduled operating temperature;
approval of welders and welding procedures by a 3rd party organization recognized by an EC
member
state;
approval of NDT operators by a 3rd party organization recognized by an EC member state.
certification of specific product control;
the material manufacturer shall have an appropriate quality-assurance system, certified by a
competent
body established within the Community and having undergone a specific assessment for materials.
All the above requirements are included in the collected MDS covering iron based alloys, i.e. C-, D-,
S-, Rand
X-series, except for the following:
carbon steels specified at MDS C01 and MDS C02 do not include impact test requirements;
the requirement for 3rd party organization approval of welders and welding procedures and approval
of
NDT operators is not included;
the requirement for a quality-assurance system certified by a body established within the
Community is not
included.
Polymer products specified by the MDS in the P-serie are not classified as pressure bearing parts,
except for
PE-pipe covered by MDS P41. Pipes to MDS P41 are only intended used for civil piping systems
designed to
sound engineering practise within category 0.
For installation projects to the PED requirements the above listed exceptions to the PED requirements
should
be considered, and added to the collected MDS as found necessary in agreement with the selected
notified
body when applicable.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 8 of 133
The specified requirements of ISO 15156-2 and ISO 15156-3 are included in the relevant MDS as
defined
below:
Carbon steel MDS C- series
- All the carbon steel grades covered by the MDS C-series have nickel content less than 1 %.
- The MDS specify components to be delivered in normalised, normalised and tempered, or
austenitized,
quenched and tempered condition.
- Since all components are specified to be delivered in heat treated conditions, hardness testing is not
specified unless hardness is a mandatory requirement of the relevant reference standard such as A
105
and A 350.
- The recommended requirement in ISO 15156-2 regarding sensitivity to HIC and SOHIC for carbon
steel
is not implemented since the sulfur content of wrought products such as plate, welded pipes,
seamless
pipes, and fittings made thereof, are not specified to comply with the recommended maximum sulfur
values, but specified to be _ 0,025 %.
Austenitic stainless steels and nickel base alloys MDS N-, R- and S-series
- The MDS specify all components to be manufactured and certified in solution heat treated condition
except for welded pipes in Type 6Mo with wall thickness less than 7,11 mm, which are to be made
from
solution annealed plates and delivered in welded condition.
- No hardness measurement is specified since all components are specified to be certified in solution
annealed condition.
Ferritic/austenitic stainless steels MDS D-series
- The MDS specifies all components to be manufactured and certified in solution heat treated
condition.
- The ferrite content is specified to be in the range 35 % to 55 % for base material and 35 % to 65 %
for
weld metal in welded products.
- The microstructure shall be free from inter metallic phases and precipitates.
Low alloyed steels MDS X- series
- All the low alloyed steels grades covered by the MDS C-series have all nickel content less than 1 %.
- The MDS specifies components to be delivered in normalised or austenitized and quenched and
tempered conditions.
- Hardness measurements are specified and maximum hardness values are included in all the
relevant
MDS in compliance with ISO 15156-2, except for MDS X04 for which sour service requirement are not
complied with.
Type 235 a
A 106 Grade B API 5L Grade B
A 672
CC60, CC70
Class 12, 22
A 234 Grade WPB A 105 A 516 Grade 60/70 A 216 Grade WCB
Carbon steel
Type 235LT
impact tested
A 333 Grade 6 A 671 Grade
CC60, CC70
Class 12/22
A 420 Grade WPL
6
A 350 Grade LF2 A 516 Grade 60/70 A 352 Grade LCC
Carbon steel
Type 360LT
impact tested d
API 5L Grade X52 A 860 Grade
WPHY 52
A 694 Grade F52
Stainless steel
Type 316
A 312 Grade TP
316
A 312 Grade
TP316 A 358
Grade 316
Class 1/3/4/5
A 403 Grade WP
316 Class S/W/WX
A 182 Grade F316 A 240 Grade 316 A 351 Grade CF8M
or CF3M
A 479 UNS
S31600
A 269 Grade 316
Stainless steel
Type 22Cr Duplex
A 790
UNS S32205
A 928
UNS S31803
UNS S32205
Class 1/3/5
A 815
UNS S31803
UNS S32205
Class S/W/WX
A 182
Grade F51
Grade F60
A 240
UNS S31803
UNS S32205
A 995
UNS Grade 4
(J92205)
A 479
UNS S31803
UNS S32205
A 789
UNS S31803
UNS S32205
Stainless steel
Type 25Cr Duplex
A 790
UNS S32550
UNS S32750
UNS S32760
A 928
UNS S32550
UNS S32750
UNS S32760
Class 1/3/5
A 815
UNS S32550
UNS S32750
UNS S32760
Class S/W/WX
A 182
F53/F55/F61
A 240
UNS S32550
UNS S32750
UNS S32760
A 995
A5 (UNS J93404)
A6 (UNS J93380)
A 479
UNS S32550
UNS S32750
UNS S32760
A 789
UNS S32550
UNS S32750
UNS S32760
Stainless steel
Type 6Mo b
A 312
UNS S31254
UNS N08367
UNS N08926
A 358
UNS S31254
UNS N08367
UNS N08926
Class 1/3/5
A 403
WP S31254
UNS N08367
UNS N08926
Class S/W/WX
A 182 Grade F44
UNS N08367
UNS N08926
A 240
UNS S31254
UNS N08367
UNS N08926
A 351
CK-3MCuN
CN-3MN
A 479
UNS S31254
UNS N08367
UNS N08926
A 269
UNS S31254
UNS N08367
UNS N08926
Stainless steel
Type 565
A 312
UNS S34565
A 358
UNS S34565
A 403
UNS S34565
A 182 Grade F49 A 240
UNS S34565
A 479
UNS S34565
Cu/Ni 90/10 and
other copper
alloys
B 466
UNS C70600
B 467
UNS C70600
UNS C70600 UNS C70600 B 171
UNS C70600
B 148
UNS C95800
Nickel alloy B 705
UNS N06625
B 705
UNS N06625
B 366
UNS N06625
B 564
UNS N06625
B 443
UNS N06625
A 494
CW-6MC and
CX2MW
B 446
UNS N06625
B 444
UNS N06625
Titanium
Grade 2 c
B 861
Grade 2
B 862
Grade 2
B 363 Grade
WPT2 / WPT2W
B 381
Grade F2
B 265
Grade 2
B 367
Grade C2
B 348
Grade 2
B 338
Grade 2
Annex A
(normative)
Material data sheets (MDSs)
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 15 of 133
4. CHEMICAL
COMPOSITION
All products: C _ 0.20 %, S _ 0.025 %, P _ 0.030 %,
CE(IIW) = C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15 0.43.
5. MECHANICAL
PROPERTIES
All products: Elongation, A > 20%.
6. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
component.
7. NON DESTRUCTIVE
TESTING
Pipes to ISO 3183: RT of weld seam or RT at ends and US/Eddy Current of the remaining weld.
Fittings to A 234: UT is not acceptable as replacement of RT.
All products: NDT operators shall be certified in accordance with EN 473 or equivalent.
8. REPAIR OF
DEFECTS
Weld repair of base material is not acceptable.
9. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
the following information:
- Heat treatment condition
S5
Page 1 of 3
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. MANUFACTURING Fittings and forgings: During heat treatment components shall be placed in such a way
as to
ensure free circulation around each component during the heat treatment process including
possible quenching operation.
Valves:
Valves with nominal size NPS 4 and smaller may be machined from solid forgings in the
terminology of ASTM A 788 on the following conditions:
- Purchasers acceptance shall be obtained in each case.
- The forging shall be tested and certified according to this MDS.
- When bar or block forgings with reference thickness 100 mm or greater is used, tensile and
impact specimens shall be taken in both longitudinal and transverse direction. Acceptance
criteria shall be the same in both directions. All destructive test specimens shall be taken
from the centre of the bar/block.
- 100 % magnetic particle testing, ASTM A 961 supplementary requirement S55, shall apply to
all finished products, ref. Item 8 below.
3. CHEMICAL
COMPOSITION
All products: C _ 0.20 %; S _ 0.025 %; P _ 0.025 %;
CE(IIW) = C + Mn/6 + (Cr+Mo+V)/5 + (Cu+Ni)/15 0.43.
Seamless pipes to A 333: Cr 0.40, Ni 0.40, Mo 0.15, Cu 0.40, (Nb+V+Ti) 0.10.
4. IMPACT TESTING Charpy V-notch testing at - 46C is required for the thickness > 6 mm. For flanges apply
the
thickness at the weld neck. The minimum absorbed energy for full size specimens shall be 27 J
average and 20 J single. Reduction factors for sub-size specimens shall be: 7.5mm - 5/6 and 5
mm - 2/3.
5. EXTENT OF TESTING Fittings to A 420: ASTM A 960 supplementary requirement S51 shall apply.
Impact testing shall be carried out to the same extent as tensile testing.
Pipes to A 671: Supplementary requirement S14 shall apply.
Supplementary requirement S2 shall apply to the same extent as for tensile
testing.
Forgings to A 350:One set of tensile and impact testing shall be carried out for each heat and
heat treatment load. A test lot shall not exceed 2000 kg for forgings with as
forged weight 50 kg, and 5000 kg for forgings with as forged weight > 50
kg.
ASTM A 516
WPL6
CC60, CC70
6
LF2
60, 70
t _ 19 mm: Class 12
t > 19 mm: Class 22, 32, 42
Class 1
S51, S53, S59, S69
S2, S7, S14
S2, S7, S14
S6, S55
S5
Page 2 of 3
6. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
For products forged by the closed die method, the test specimen shall be obtained from a
sacrificial product.
For products forged by the open die or by the ring
rolling method, the test specimen shall be
obtained from a sacrificial forging or from an
integral prolongation. For flanges the thickness of
the prolongation shall minimum be equal to the
hub thickness (TH) as shown in fig. 1.
Integrated test blocks shall be used for
components manufactured by HIP.
Test location flanges: The basic test location is
mid-thickness of hub (TH) in a distance TB/2 or
minimum 50 mm from weld end, see fig. 1,
position 1.
If test specimens cannot be extracted from
position 1 test specimens shall be extracted from
flange body position 2.
When prolongations are used test specimens
shall be taken in a distance TB/2 or minimum
50mm from the second heat treated surface.
Test location other forgings and HIP products: For forgings having maximum section thickness,
T 50 mm, the test specimen shall be taken at mid thickness and its mid length shall be at
least 50 mm from any second surface or at equal distance from the second surfaces.
For forgings having maximum section thickness, T > 50 mm, the test specimens shall be taken
at least T from the nearest surface and mid-length of test specimens at least T or 100 mm,
whichever is less, from any second surface. For all forgings sketches shall be established
showing type, and size of test samples and location for extraction of test specimens.
NOTE: For closed die forged components and flanges exceeding 80 kg it is recognized that alternative test
may be used. Such alternative test sampling shall be qualified and shall comprise comparative testing of
sacrificial forgings and the proposed alternative test sample.
7. NON DESTRUCTIVE
TESTING
All products: NDT operators shall be certified in accordance with EN 473 or equivalent.
Fittings to A 420: Ultrasonic testing is not acceptable as replacement of radiographic testing.
ASTM A 960 supplementary requirement, S53 and S69, magnetic particle
testing, shall apply to 10 % of all fittings (same test lot as defined for
mechanical testing) for nominal thickness < 12.7 mm and 100 % of all
fittings for nominal thickness 12.7 mm. The testing shall be carried out
after calibration.
The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 6.
Forgings to A 350: ASTM A 961 supplementary requirement S55, magnetic particle testing,
shall apply to 10 % of all forgings (same test lot as defined for mechanical
testing) with NPS > 2. The testing shall be carried out after final machining.
The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 6.
and the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall
include the following information:
- Heat treatment condition (For QT condition, austenitisation and tempering temperature and
quenching medium shall be stated.)
During any PWHT the test block shall be tack welded onto the casting.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 21 of 133
impact specimens shall be taken in both longitudinal and transverse direction. Acceptance
criteria shall be the same in both directions. All destructive test specimens shall be taken
from the centre of the bar/block.
- 100 % magnetic particle testing, A 961 SR S55, shall apply to all finished products.
4. CHEMICAL
COMPOSITION
C _ 0.20 %; Mn = 0.90 - 1.60 %; Si = 0.10-0.35 %; S _ 0.025 %; P _ 0.035 %; Ti _ _0.05 %; Nb _
0.04 %; Al _ 0.06 %; N _ 0.015 %; V+Nb+Ti _ 0.10 %; CE = C+Mn/6+(Cr+Mo+V)/5+(Cu+Ni)/15
_ 0.43.
5. IMPACT TESTING Charpy V-notch testing according to ASTM A 370 at - 46 C is required for the thickness
6
mm. The minimum absorbed energy for full size specimen shall be 40 J average and 30 J
single. Reduction factors for sub-size specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.
6. EXTENT OF
TESTING
A test lot shall not exceed 2000 kg for forgings with as forged weight 50 kg, and 5000 kg for
forgings with as forged weight > 50 kg.
NOTE: For closed die forged components and flanges exceeding 80 kg it is recognized that alternative test
may be used. Such alternative test sampling shall be qualified and shall comprise comparative testing of
sacrificial forgings and the proposed alternative test sample.
8. NON DESTRUCTIVE
TESTING
Supplementary requirement A 961 S55, magnetic particle testing, shall apply to 10 % of all
forgings per lot, The testing shall be carried out after final machining.
The acceptance criteria shall be to ASME VIII Div. 1, Appendix 6.
NDT operators shall be certified in accordance with EN 473 or equivalent.
9. REPAIR OF
DEFECTS
Weld repair of base material is not acceptable.
10. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
11. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001
and the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall
include the following information:
- Heat treatment condition (For QT condition, austenitisation and tempering temperature and
quenching medium shall be stated.)
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. STEEL MAKING Fine grain treatment shall be carried out.
3. HEAT TREATMENT For pipes delivered in quenched and tempered condition and with thickness > 19.0 mm
the
minimum tempering temperature shall be minimum 620 C.
4. CHEMICAL
COMPOSITION
C _ 0.16 %; Ti _ 0.04 %; Nb _ 0.05 %; Al _ 0.06 %; N _ 0.015 %; V+Nb+Ti _ 0.10 %;
5. IMPACT TESTING Charpy V-notch testing according to ASTM A 370 at - 46 C is required for the thickness
6
mm. The minimum absorbed energy for full size specimens shall be 40 J average and 30 J
single. Reduction factors for sub-size specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.
6. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
component.
7. NON DESTRUCTIVE
TESTING
100% ultrasonic surface testing (UT) with notch calibration on N5 notch shall be carried out.
Electro magnetic testing shall not be used in lieu of UT. Acceptance criteria for surface
examination by ultrasonic method shall be:
- Defects, with depths exceeding 5% of the nominal wall thickness or 1.5mm, whichever is
the less, are not acceptable.
- Cracks or linear defects are not acceptable regardless of dimensions.
NOTE: Pipes shall be subject to rejection if acceptable surface imperfection are not scattered, but appear
over a large area in excess of what is considered a workmanlike finish.
2 HEAT TREATMENT For products delivered in quenched and tempered condition the minimum tempering
temperature shall be minimum 620 C.
Components shall be placed in such a way as to ensure free circulation around each
component during the heat treatment process including quenching.
3. CHEMICAL
COMPOSITION
V+Nb+Ti _ 0.10 %
4. WELDING Welding shall be carried out by qualified welders according to qualified procedures approved by
a 3rd party organization.
The WPQ shall be qualified in accordance with ASME IX or ISO 15614-1.
5. HARDNESS
TESTING
Hardness test shall be made for each test lot.
6. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
component.
The impact test specimens shall be taken from mid-thickness position.
Sketches shall be established showing location for extraction of test specimens.
7. NON DESTRUCTIVE
TESTING
Supplementary requirement S53 and S69, magnetic particle testing, shall apply to 10% of all
fittings (same test lot as defined for mechanical testing) for nominal thickness < 12.7 mm and
100 % of all fittings for nominal thickness _ 12.7 mm. The testing shall be carried out after
calibration of dimensions.
NDT operators shall be certified in accordance with EN 473 or equivalent.
8. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
9. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Manufacturer of the starting material for the finished product shall be stated on the
certificate.
- Heat treatment conditions (For QT condition, austentisation and tempering temperature and
quenching medium shall be stated.)
UNS S32205
Class 1, 3 and 5 S3
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. QUALIFICATION Manufacturers and the manufacturing process used for manufacturing of product to this
MDS
shall be qualified in accordance with NORSOK standard M-650.
3. STEEL MAKING The steel melt shall be refined with AOD or equivalent.
4. MANUFACTURING
PROCESS
The manufacturing of products according to this MDS shall be carried out according to the M-650
qualified Manufacturing Procedure.
5. HEAT TREATMENT The pipes shall be solution annealed followed by water quenching.
Pipes shall be placed in such a way as to ensure free circulation of air and water around each
pipe during the heat treatment process including quenching.
6. CHEMICAL
COMPOSITION
UNS S31803: N = 0.14 - 0.20 %
7. TENSILE TESTING Base material properties: Rp0.2 450 MPa; Rm 620 MPa; A 25 %.
8. IMPACT TESTING Charpy V-notch testing according to ASTM A 370 at - 46 C is required for the thickness
6 mm.
The minimum absorbed energy shall be 45 J average and 35 J single. Two sets, each 3
specimen, shall be carried out with notch located in base material and weld metal, respectively.
Reduction factors for sub-size specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.
9. MICROGRAPHIC
EXAMINATION
The micrographic examination shall cover the near surfaces and mid-thickness region of the pipe
including the weld zone. The ferrite content shall be determined according to ASTM E 562 or
equivalent and shall be within 35-55 % for base material and 35-65 % for weld metal. The
microstructure, as examined at minimum 400 X magnification on a suitably etched specimen,
shall be free from intermetallic phases and precipitates.
10. EXTENT OF
TESTING
Tensile test, impact test, hardness test and microstructure examination shall be carried out for
each lot. The lot is defined as follows:
- For batch furnace a lot is defined as maximum 60 m of pipe of the same heat, size and heat
treatment charge.
- For continuous heat treatment furnace the lot definition in the ASTM standard shall apply.
11. WELDING The PQR/WPQR shall be qualified in accordance with ASME IX or ISO 15614-1 and shall include
the same examinations as for the production testing. The qualification shall be carried out on the
same material grade (UNS number) as used in production. Change of specific make (brand
name) of welding consumables requires requalification.
12. NON DESTRUCTIVE
TESTING
Supplementary requirement S3, penetrant testing, according to ASME V Article 6 shall apply to
the weld area of 10 % of the pipes (same test lot as defined for mechanical testing) delivered.
The testing shall be carried out after calibration and pickling. Acceptance criteria shall be to
ASME VIII, Div. 1 Appendix 8.
NDT operators shall be qualified in accordance with EN 473 or equivalent.
13. REPAIR OF
DEFECTS
Weld repair of base material is not acceptable. For repair of welds the same requirements to
PQR/WPQR shall apply as for production welding.
14. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
15. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Manufacturer of the starting material for the finished product.
- Melting and refining practice.
- Heat treatment condition (Solution annealing temperature and holding time shall be stated.)
WPS.
10. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
Test sampling shall be made from an actual fitting or from a prolongation thereof.
Sketches shall be established showing location for extraction of test specimens.
11. WELDING The PQR/WPQR shall be qualified in accordance with ASME IX or ISO 15614-1 and shall
include the same examinations as for the production testing. The qualification shall be carried
out on the same material grade (UNS number) as used in production. Change of specific make
of welding consumables requires requalification.
12. NON DESTRUCTIVE
TESTING
Supplementary requirement S7, liquid penetrant testing, shall apply to 10 % of seamless (from
the test lot as defined above) and 100 % of welded fittings above NPS 2. The testing shall be
carried out after calibration and pickling. For welded fittings the testing shall cover the weld
only. The acceptance criteria shall be ASME VIII, Div. 1, Appendix 8.
NDT operators shall be certified in accordance with EN 473 or equivalent.
13. SURFACE FINISH White pickled. Machined surfaces do not require pickling.
14. REPAIR OF
DEFECTS
Weld repair of base material is not acceptable. For repair of welds the same requirements to
PQR/WPQR shall apply as for production welding.
15. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
11. NON
DESTRUCTIVE
TESTING
ASTM A 961 supplementary requirement S56, penetrant testing, shall apply to 10 % of forgings
(from the lot as defined for mechanical testing) above NPS 2. The testing shall be carried out
after final machining. Non-machined surfaces shall be pickled prior to the testing.
The acceptance criteria shall be ASME VIII, Div. 1, Appendix 8.
NDT operators shall be certified in accordance with EN 473 or equivalent.
12. SURFACE FINISH Finished products shall be white pickled. Machined surfaces do not require pickling.
13. REPAIR OF
DEFECTS
Weld repair is not acceptable.
14. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
15. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Manufacturer of the starting material for the finished product.
- Steel melting and refining practice.
- Heat treatment condition. (Solution annealing temperature and holding time shall be stated.)
12. REPAIR OF
DEFECTS
Weld repair is not acceptable.
13. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
14. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Steel manufacturer, melting and refining practice.
- Heat treatment condition (Solution annealing temperature and holding time shall be stated.)
within the cross hatched area and in a distance of T/4 from the ends. When thickness T of test
block is _ 50mm the longitudinal axis of test specimens shall be located in the centre of test
blocks.
During any PWHT the test block shall be tack welded onto the casting.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 34 of 133
Page 2 of 2
11. NON
DESTRUCTIVE
TESTING
NDT operators shall be certified in accordance with EN 473 or equivalent.
Liquid penetrant testing: Supplementary requirement S6 shall apply to all surfaces (including
internal surfaces) of all castings. The testing shall be carried out after final machining. Nonmachined
surfaces shall be pickled prior to the testing. The acceptance criteria shall be to ASME
VIII, Div. 1, Appendix 7.
Radiographic testing (RT):
- Castings shall be tested in accordance with ASME VIII div.1 appendix 7.
- The number of castings to be tested per lot shall be according to table below.
Extent of RT based on pressure class and nominal size:
Pressure Class: _ 150 300 600 900 1500 2500
10% _ 10 _ 10 _ Extent 2 _ 2 _ 2 _ 2
of RT
100% Not
applicable
Not
applicable
_ 20 _ 16 _ 6 _ 6
- Pilot cast of each pattern shall be 100% RT.
- Castings shall be tested in the critical areas as defined by ASME B16.34, abrupt changes in
sections and at the junctions of risers, gates or feeders to the casting.
- When spot examination (10%) is specified, minimum one casting in any order shall be tested.
If one test fails, two more components shall be tested, and if any of these two fail all
items represented shall be tested.
12. SURFACE FINISH White pickled. Machined surfaces do not require pickling.
13. REPAIR OF
DEFECTS
ASTM A 703 supplementary requirement S20 shall apply.
Post weld heat treatment (PWHT) is required after all weld repairs. For minor weld repairs, as
defined by ASTM A995, the PWHT may be excluded provided the welding procedure qualification
shows that all specified properties, as specified in this MDS, can be fulfilled.
The repair welding procedure shall be qualified in accordance with ASTM A 488 or ISO 11970
and this MDS. The repair welding procedure qualification shall include the following:
- Qualified on a cast plate of the same grade (UNS-number) which shall be welded;
- Change of specific make of filler metal (brand name) requires re-qualification;
- Examination of microstructure of base material and weld zone. The ferrite content shall be 35
% to 55 % for the base material and 35 % to 65 % for the weld metal;
- Charpy V-notch testing as specified above, with two sets each 3 specimens, with notch
located in weld metal and fusion line, respectively.
14. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
15. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Steel manufacturer, melting and refining practice;
- Heat treatment condition. (Solution annealing temperature and holding time shall be stated.)
- For bars having section thickness, T 50 mm, the test specimens shall be taken in
longitudinal direction at mid thickness and its mid length shall be at least 50 mm from any
second surface.
- For bars having section thickness, T > 50mm, the test specimen shall be taken in longitudinal
direction at least T from the nearest surface and at least T or 100 mm, whichever is less,
from any second surface.
11. SURFACE FINISH Finished products shall be white pickled. Machined surfaces do not require pickling.
12. REPAIR OF
DEFECTS
Weld repair is not acceptable.
13. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
14. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Steel manufacturer, melting and refining practice.
- Heat treatment condition (Solution annealing temperature and holding time shall be stated.)
10. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
11. SURFACE FINISH White pickled or bright annealed.
12. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
13. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Steel manufacturer.
- Steel melting practice and refining method.
- Heat treatment condition (Solution annealing temperature and quenching medium shall be
stated.)
EXAMINATION
The micrographic examination shall cover the near surfaces and mid-thickness region of the pipe.
The ferrite content shall be determined according to ASTM E 562 or equivalent and shall be
within 35-55 %. The microstructure, as examined at minimum 400 X magnification on a suitably
etched specimen, and shall be free from intermetallic phases and precipitates.
11. EXTENT OF
TESTING
Charpy V-notch impact, microstructure, hardness, corrosion and tensile testing shall be carried
out for each lot as defined in the referred standard.
12. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
13. SURFACE FINISH White pickled.
14. REPAIR OF
DEFECTS
Weld repair is not acceptable.
15. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
16. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be accordance with EN 10 204 Type 3.1, and shall include the
following information:
- Steel producer, melting practice and refining method.
- Heat treatment condition (Solution annealing temperature and holding time shall be stated.)
9. IMPACT TESTING Charpy V-notch testing according to ASTM A 370 at - 46 C is required for thickness 6
mm. The
minimum absorbed energy shall be 45 J average / 35 J single. Two sets, each 3 specimens, shall
be carried out with notch located in base material and weld meat, respectively. Reduction factors
for sub-size specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.
10. CORROSION TEST Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be
50 C
and the exposure time 24 hours. The test shall expose the external and internal surfaces and a
cross section surface including weld zone in full wall thickness. Cut edges shall be prepared
according to ASTM G48. The whole specimen shall be pickled before being weighed and tested.
Pickling may be performed for 5 minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification
- The weight loss shall be less than 4.0 g/m2
11. MICROGRAPHIC
EXAMINATION
The micrographic examination shall cover the near surfaces and mid-thickness region of the pipe
including the weld and heat affected zone. The ferrite content shall be determined according to
ASTM E 562 or equivalent and shall be within 35-55 % for base material and 35-65% for weld
metal. The microstructure, as examined at minimum 400 X magnification on a suitably etched
specimen, shall be free from intermetallic phases and precipitates.
12. EXTENT OF
TESTING
Tensile, impact, hardness, corrosion and microstructure examination shall be carried out for each
lot. The lot is defined as follows:
- For batch furnace a lot is defined as maximum 60 m of pipe of the same heat, size and heat
treatment charge.
- For continuous heat treatment furnace the lot definition in the ASTM standard applies.
13. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
14. WELDING The PQR/WPQR shall be qualified in accordance with ASME IX or ISO 15614-1 and shall include
the same examinations as for the production testing. The qualification shall be carried out on the
same material grade (UNS number) as used in production. Change of specific make (brand
name) of welding consumables requires requalification.
The minimum absorbed energy shall be 45 J average / 35 J single. Reduction factors for sub-size
specimens shall be: 7.5 mm -5/6 and 5 mm -2/3. The notch location and number of specimen
shall be:
Seamless fittings: One set, (3 specimens).
Welded fittings: Two sets, (each 3 specimens) one located in base material and one in weld
metal.
9. CORROSION TEST Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be
50 C
and the exposure time 24 hours. The test shall expose the external and internal surfaces and a
cross section including weld zone (if relevant) in full wall thickness. Cut edges shall be prepared
according to ASTM G 48. The whole specimen shall be pickled before being weighed and tested.
Pickling may be performed for 5 minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
- The weight loss shall be less than 4.0 g/m2.
10. MICROGRAPHIC
EXAMINATION
The micrographic examination shall cover the near surfaces and mid-thickness region. For
welded fittings both the weld and the base material is required examined. The ferrite content shall
be determined according to ASTM E 562 or equivalent and shall be within 35-55 % for base
material and 35-65 % for weld metal. The microstructure, as examined at minimum 400 X
magnification on a suitably etched specimen, shall be free from intermetallic phases and
precipitates.
11. EXTENT OF
TESTING
Tensile testing, impact testing, hardness testing, corrosion testing and microstructure
examination shall be carried out for each heat and heat treatment load within a wall thickness
range of 5 mm and welded with the same WPS.
12. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
Test sampling shall be made from an actual fitting or from a prolongation thereof.
Sketches shall be established showing location for extraction of test specimens.
13. WELDING The PQR/WPQR shall be qualified in accordance with ASME IX or ISO 15614-1 and shall include
the same examinations as for the production testing. The qualification shall be carried out on the
Page 2 of 3
11. EXTENT OF
TESTING
One set of impact, tensile, hardness, corrosion testing and microstructure examination shall be
carried out for each heat and heat treatment load. The testing shall be carried out on the component
with heaviest wall thickness within the load. A test lot shall not exceed 2000 kg for forgings with as
forged weight 50 kg, and 5000 kg for forgings with as forged weight 50 kg.
12. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
For products forged by the closed die method, the test specimen shall be obtained from a sacrificial
product A).
For products forged by the open die or by the ring
rolling method, the test specimen shall be
obtained from a sacrificial forging or from an
integral prolongation. For flanges the thickness of
the prolongation shall minimum be equal to the
hub thickness (TH) as shown in fig. 1. When
prolongations are used test specimens shall be
taken in a distance TB/2 or minimum 50mm from
the end.
Test location flanges: The basic test location is
mid-thickness of hub (TH) in a distance TB/2 or
minimum 50 mm from weld end, see fig. 1,
position 1.
If full size test specimens cannot be extracted
from position 1 test specimens shall be extracted
from flange body position 2.
Test location other forgings: For forgings having
maximum section thickness, T 50 mm, the test
specimen shall be taken at mid thickness and its
mid length shall be at least 50 mm from any
second surface or at equal distance from the second surfaces.
For forgings having maximum section thickness, T > 50 mm, the test specimens shall be taken at
least T from the nearest surface and mid-length of test specimens at least T or 100 mm,
whichever is less, from any second surface. For all forgings sketches shall be established showing
type, and size of test samples and location for extraction of test specimens.
NOTE:
A) For closed die forged components and flanges exceeding 80 kg it is recognized that alternative test may be
used. Such alternative test sampling shall be qualified and shall comprise comparative testing of sacrificial
forgings and the proposed alternative test sample.
13. NON
DESTRUCTIVE
TESTING
ASTM A 961 supplementary requirement of S56, penetrant testing, shall apply to 10 % of forgings
(from the lot as defined for mechanical testing) above NPS 2. The testing shall be carried out after
final machining and pickling. Non-machined surfaces shall be pickled prior to the testing.
The acceptance criteria shall be ASME VIII, Div. 1, Appendix 8.
NDT operators shall be certified in accordance with EN 473 or equivalent.
14. SURFACE FINISH Finished products shall be white pickled, including machined surfaces.
15. REPAIR OF
DEFECTS
Weld repair is not acceptable.
16. MARKING
The component shall be marked to ensure full traceability to melt and heat treatment lot.
Page 3 of 3
17. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and the
system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204, Type 3.1, and shall include the
following information:
- Manufacturer of the starting material for the finished product, melting and refining practice.
- Heat treatment conditions. (Solution annealing temperature and holding time shall be stated.)
EXAMINATION
The micrographic examination shall cover the near surfaces and mid-thickness region. The ferrite
content shall be determined according to ASTM E 562 or equivalent and shall be within 35 -55 %.
The microstructure, as examined at minimum 400 X magnification on a suitably etched specimen,
shall be free from intermetallic phases and precipitates.
10. CORROSION TEST Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be
50 C and
the exposure time 24 hours. The test shall expose both surfaces and a cross section in full wall
thickness. Cut edges shall be prepared according to ASTM G 48. The whole specimen shall be
pickled before being weighed and tested. Pickling may be performed for 5 minutes at 60 C in a
solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
- The weight loss shall be less than 4.0 g/m2.
11. EXTENT OF
TESTING
Test samples for impact testing, microstructure, hardness, corrosion and tensile testing shall be
carried out for each heat and heat treatment lot.
12. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
Tensile test specimen shall be sampled in transverse direction in accordance with ASTM E 8.
Impact specimens shall be taken from mid-thickness position in transverse direction.
13. SURFACE FINISH White pickled.
14. REPAIR OF
DEFECTS
Repair welding is not acceptable.
15. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
16. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Steel manufacturer, melting practice and refining method.
- Heat treatment condition (Solution annealing temperature and holding time shall be stated.)
TREATMENT
According to Grade 5A (UNS J93404) or 6A (UNS J93380).
Components shall be placed in such a way as to ensure free circulation around each component
during the heat treatment process including quenching.
6. CHEMICAL
COMPOSITION
PREN = % Cr + 3.3 % Mo + 16 % N 40.0. S 0.025 and P 0.030
7. TENSILE
TESTING
Rp0.2 450 MPa; Rm 700 MPa; A 18 %.
8. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at - 46 C. The minimum
absorbed
energy shall satisfy 45 J average / 35 J single.
9. MICROGRAPHIC
EXAMINATION
The micrographic examination shall be carried out at the same area as location of specimens for
mechanical tests and near surfaces. The area shall be minimum 10 x 10 mm. On WPQs the weld,
HAZ and base material shall be examined. The ferrite content shall be determined according to ASTM
E 562 or equivalent and shall be within 35 - 55 %. The microstructure, as examined at minimum 200 X
magnification on a suitably etched specimen, shall be free from intermetallic phases and precipitates.
10. CORROSION
TEST
Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 C and the
exposure time 24 hours. The corrosion test specimen shall be at the same location as those for
mechanical testing. Cut edges shall be prepared according to ASTM G 48. The whole specimen shall
be pickled before being weighed and tested. Pickling may be performed for 5 minutes at 60 C in a
solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20X magnification.
- The weight loss shall be less than 4.0 g/m2.
11. EXTENT OF
TESTING
A full set of mechanical and corrosion tests and microstructure examinations shall be made for each
heat and heat treatment charge including any PWHT. A test lot shall not exceed 5 000 kg.
12. TEST
SAMPLING
Samples for mechanical testing shall realistically reflect the properties in the actual components.
Thickness of the test block shall be equal to the thickness of the actual components. For flanged
components the largest flange thickness is the ruling section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in figures 1
and 2 for integral and gated test blocks, respectively. The test specimens shall be taken within the
cross hatched area and in a distance of T/4 from the ends. When thickness "T" of test block is _ 50
mm the longitudinal axis of test specimens shall be located in the centre of test blocks.
During any PWHT the test block shall be tack welded onto the casting.
TESTING
NDT operators shall be certified in accordance with EN 473 or equivalent.
Liquid penetrant testing:
Supplementary requirement S6 shall apply to all surfaces (including internal surfaces) of all castings.
The testing shall be carried out after final machining and pickling. The acceptance criteria shall be
ASME VIII, Div. 1, Appendix 7.
Radiographic testing (RT):
- Castings shall be tested in accordance with ASME VIII div.1 Appendix 7.
- The number of casting to be tested per lot shall be according to table below.
Extent of RT based on pressure class and nominal size:
Pressure Class: _ 150 300 600 900 1500 2500
10% _ 10 _ 10 _ Extent of 2 _ 2 _ 2 _ 2
RT
100
%
Not
applicable
Not
applicable
_ 20 _ 16 _ 6 _ 6
- Pilot cast of each pattern shall be 100% RT.
- Castings shall be tested in the critical areas as defined by ANSI B16.34, abrupt changes in
sections and at the junctions of risers, gates or feeders to the casting.
- When spot examination (10%) is specified, minimum one casting in any order shall be examined. If
one test fail two more components shall be tested, and if any of these two fails all items shall be
tested.
14. SURFACE
FINISH
White pickled shall be carried out after any blasting and shall include finished machined surfaces.
17. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and the
system shall have undergone a specific assessment for the relevant materials.
The material certification shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Steel manufacturer.
- Steel melting practice and refining method.
- Heat treatment condition. (Solution annealing temperature and holding time shall be stated.)
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard. This
MDS is based on the mechanical properties of UNS S32760.
2. QUALIFICATION Manufacturers and the manufacturing process used for manufacturing of product to this
MDS
shall be qualified in accordance with NORSOK Standard M-650.
3. MANUFACTURING
PROCESS
The manufacturing of products according to this MDS shall be carried out according to the M-650
qualified manufacturing procedure.
4. STEEL MAKING The steel melt shall be refined with AOD or equivalent.
5. HEAT TREATMENT The tubes shall be solution annealed followed by accelerated cooling.
6. CHEMICAL
COMPOSITION
PREN = % Cr + 3.3 % Mo + 16 % N 40.0.
7. TENSILE TESTING Rp0.2 550 MPa; Rm 750 MPa; A 25 %.
8. IMPACT TESTING Charpy V-notch testing (3 specimens) according to ASTM A 370 at - 46 C is required for
the
thickness 6 mm. The minimum absorbed energy shall be 45 J average and 35 J single.
Reduction factors for sub-size specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.
9. CORROSION TEST Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be
50 C
and the exposure time 24 hours. The test shall expose the external and internal surfaces and a
cross section surface in full wall thickness. Cut edges shall be prepared according to ASTM G 48.
The whole specimen shall be pickled before being weighed and tested. Pickling may be
performed for 5 minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
- The weight loss shall be less than 4.0 g/m2.
10. MICROGRAPHIC
EXAMINATION
The micrographic examination shall cover the near surfaces and mid-thickness of the tube.
The ferrite content shall be determined according to ASTM E 562 or equivalent and shall be
within 35 - 55 %. The microstructure, as examined at minimum 400 X magnification on a suitably
etched specimen, shall be free from intermetallic phases and precipitates.
11. EXTENT OF
TESTING
Microstructure, hardness, tensile testing, impact testing and corrosion testing shall be carried out
for each lot as defined in the referred standard.
12. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
13. SURFACE FINISH White pickled or bright annealed.
14. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
15. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Steel manufacturer.
- Steel melting practice and refining method.
- Heat treatment condition (Solution annealing temperature and quenching medium shall be
stated.)
ASTM B 151
ASTM B 171
UNS C70600
UNS C70600
UNS C70600
UNS C70600
UNS C70600
UNS C76000
-
1.SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2.DESIGN AND
DIMENSIONAL
STANDARDS
The following EEMUA standards for: 90/10 Copper/Nickel Piping for Offshore Applications shall
be used:
- EEMUA Publication No. 144: Tubes, Seamless and Welded.
COMPOSITION
Pb < 0.02 %.
3. HEAT TREATMENT Heat treatment shall be carried out at the discretion of the manufacturer, e.g. approx. 700
C for 6
hours.
4. EXTENT OF
TESTING
One tensile test shall be carried out for each lot as defined by the in B 148.
5. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual
components.
6. NON
DESTRUCTIVE
TESTING
NDT operators shall be qualified in accordance with EN 473 or equivalent.
Liquid penetration testing:
100 % on all accessible surfaces of all castings shall be tested. The testing shall be carried out
after final machining. The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.
Radiographic testing (RT):
- Castings shall be tested in accordance with ASME VIII div.1 Appendix 7.
- The number of casting to be tested per lot shall be according to table below.
Extent of RT based on pressure class and nominal size:
Pressure Class: _ 150 300
Extent of 10% _ 10 _ 10
RT
100% Not applicable Not applicable
- Pilot cast of each pattern shall be 100% radiographic examined (RT).
- Castings shall be tested in the critical areas as defined by ANSI B16.34, abrupt changes in
sections and at the junctions of risers, gates or feeders to the casting.
- When spot examination (10%) is specified, minimum one casting in any order shall be
examined.
- If one test fail two more components shall be tested, and if any of these two fails all items shall
be tested.
7. WELD REPAIR The repair welding procedure shall be qualified in accordance with ASME IX and this MDS.
- A cast plate of the same material grade shall be used.
- A macro test shall be carried out.
- Repairs by peening and impregnation are prohibited.
- Change of filler metal brand names requires requalification.
8. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
the following information:
- Heat treatment condition (annealing temperature)
ASTM B 366
ASTM B 705
ASTM B 564
ASTM B 443
ASTM B 446
ASTM B 444
UNS N06625 Grade 1
UNS N06625
UNS N06625
UNS N06625 Grade 1
UNS N06625 Grade 1
UNS N06625 Grade 1
Class 1
S3
S5.3
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. HEAT TREATMENT Annealed.
3. MACHINING OF
VALVES FROM
FORGING
Valves with nominal size NPS 4 and smaller may be machined from solid forgings in compliance
with the terminology of ASTM A 788 on the following conditions:
- Purchasers acceptance shall be obtained in each case.
- Supplementary requirement S5.3 shall apply to all finished products, ref. Item 5 below.
4. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
component.
5. NON DESTRUCTIVE
TESTING
Fittings to B 366: Supplementary requirement S3, liquid penetrant testing, shall apply to the weld
area at 10 % of seamless (from the same lot as defined for mechanical testing) and 100 % of
welded fittings above NPS2. For welded fittings the testing shall cover the weld only.
Forgings to B 564: Supplementary requirement S5.3, liquid penetrant testing, shall be performed
at 10 % of forgings above NPS 2 (of same lot as defined for mechanical testing).
6. SURFACE FINISH White pickled. Shall be carried out after any blasting and shall include finished machined
surfaces.
7. REPAIR OF
DEFECTS
Weld repair of base material is not acceptable.
8. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
9. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and include the
following information:
- Heat treatment condition. (Solution annealing and annealing temperature shall be stated.)
During any PWHT the test block shall be tack welded onto the casting.
NORSOK standard M-630 Edition 5, September 2010
Page 2 of 2
9. NON DESTRUCTIVE
TESTING
NDT operators shall be qualified in accordance with EN 473 or equivalent.
Liquid penetrant testing, S3:
- S3 shall apply to all accessible surfaces (including internal surface) of all castings.
- The testing shall be carried out after final machining and pickling.
- The acceptance criteria shall be ASME VIII, Div.1, Appendix 7.
Radiographic testing (RT):
- Castings shall be RT in accordance with ASME VIII div.1 appendix 7.
- The number of castings to be tested per lot shall be according to table below.
- Pilot cast of each pattern shall be 100% RT.
- Castings shall be tested in the critical areas as defined by ANSI B16.34, abrupt changes in
sections and at the junctions of risers, gates or feeders to the casting.
- When spot examination (10%) is specified, minimum one casting in any order shall be
examined.
- If one test fails two more components shall be tested, and if any of these two fail all items
shall be tested.
Extent of RT based on pressure class and nominal outside diameter:
Pressure Class: 150 300 600 900 1500 2500
10% _ 10 _ 10 _ Extent of 2 _ 2 _ 2 _ 2
RT
100% Not
applicable
Not
applicable
_ 20 _ 16 _ 6 _ 6
10. SURFACE FINISH White pickled. Shall be carried out after any blasting and shall include finished machined
surfaces.
11. REPAIR OF
DEFECTS
Repair welding shall be carried out in accordance with ASTM A 488.
The repair welding procedure shall be qualified in accordance with ASTM A 488 or ISO 11970
and this MDS.
- A cast plate of the same material grade (UNS number), which shall be used.
- A macro and corrosion test as specified above shall be carried out.
- Change of specific make of filler metal (brand name) requires requalification.
- All casting with major repairs shall be given a solution heat treatment after welding.
12. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
13. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
1. SCOPE This MDS specifies the technical requirements for the HNBR O-ring material.
2. PURCHASE
INFORMATION
The purchase order shall contain the following information: Product type, size, grade designation
and/or referenced drawing.
3. CHEMICAL
COMPOSITION
36 40% acrylonitrile content (ACN)
4. QUALIFICATION TEST
REQUIREMENTS
The material shall be rapid pressure reduction resistant (ED resistant) and satisfy the following
minimum requirements. The qualification shall be repeated if there are changes in the production
route, manufacturing procedures, specified composition or properties of the product which
exceeds the limits defined from qualification testing (each manufacturer and seal type shall be
qualified).
ED-test:
Qualification test requirements: O-ring cross section diameter 5,33 mm, 20% compression, text
fixture, 70 85% groove fill, test medium 3% CO2 in Methane, test temperature 100 C, 72 hours
initial soak at full pressure, followed by 5 cycles of:
- 200 bar (24h)
- Depressurisation: 20-40 bar/min.
- 1 hour rest time
- Re-pressurisation
- Leakage test
No leakage shall occur in a leakage test at room temperature and service pressure following the
5 decompression cycles. Further, no cracks shall be longer than 80 % of the sample thickness,
based on dissection, after the leakage test.
Mechanical properties:
- Hardness ASTM D 2240 90 5 Shore A
- Tensile strength ASTM D 412/1414 min. 20 MPa
- Elongation at break ASTM D 412/1414 min. 100%
- Compression set ASTM D 395 max. 25% (after 24 hours at 150C)
- Documentation of tensile strength and elongation at break at 150 C.
Physical properties:
- Specific gravity ASTM D 792 1,2 1,3 g/cm3
5. DIMENSIONS According to ISO 3601-1 and -3.
6. PRODUCTION TEST
REQUIREMENTS
The production testing shall be performed according to the requirements in ISO 10423, quality
level PSL 3, and satisfy requirement for hardness as stated above and for the other parameters
as stated in ISO 10423.
7. MARKING &
PACKAGING
Seals shall be supplied in sealed airtight bags. Markings on the bags shall clearly indicate batch
number, and such markings shall ensure traceability through the producers QC system to raw
materials, formulation and manufacturing details.
8. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and
the system shall have undergone a specific assessment for the relevant materials.
Inspection certificate shall be to the requirements in ISO 10423, quality level PSL 3.
NOTES 1) Short time exposure down to -46C is acceptable.
2) Materials properties in actual application to be documented, at combined dimensioning loads
(mechanical, temperature, service).
3) Mechanical properties are reduced by increasing temperature and may be degraded by service.
GLT)
compound number,
batch number,
cure/mold date and
shelf-life expiration date.
GLT)
1. SCOPE This MDS specifies the technical requirements for the NBR O-ring material.
2. PURCHASE
INFORMATION
The purchase order shall contain the following information: Product type, size, grade designation
and/or referenced drawing.
3. CHEMICAL
COMPOSITION
36 40% acrylonitrile content (ACN)
4. QUALIFICATION
TEST
REQUIREMENTS
The material shall be tested for oil resistance and satisfy the following minimum requirements.
The qualification shall be repeated if there are changes in the production route, manufacturing
procedures, specified composition or properties of the product which exceeds the limits defined
from qualification testing (each manufacturer and seal type shall be qualified):
Oil resistance test
Qualification test requirements: O-ring cross section diameter 5.33 mm, 20% compression, test
fixtures, 70 85% groove fill, test medium 10% toluene/ 90% iso-octane/ ASTM oil no. 3, test
temperature 70C, 72 hours soak time. The test vessel shall be pressurised with nitrogen to 50
bars. No leakage shall occur in a leakage test at room temperature and service pressure
following the exposure time. Further, the volume change shall be within + 25%/ -5%.
Mechanical properties
- Hardness ASTM D 2240 70 5 Shore A
- Tensile strength ASTM D 412/1414 min. 15 MPa
- Elongation at break ASTM D 412/1414 min. 350%
- Compression set ASTM D 395 max. 25% (after 24 hours at 150C)
- Documentation of tensile strength and elongation at break at 100 C.
Physical properties
- Specific gravity ASTM D 792 1.2 1.3 g/cm3
5. DIMENSIONS According to ISO 3601-1 and -3.
6. PRODUCTION
TEST
REQUIREMENTS
The production testing shall be performed according to the requirements in ISO 10423, quality
level PSL 3, and satisfy requirement for hardness as stated above and for the other parameters
as stated in ISO 10423.
7. MARKING &
PACKAGING
Seals shall be supplied in sealed airtight bags. Markings on the bags shall clearly indicate batch
number, and such markings shall ensure traceability through the producers QC-system to raw
materials, formulation and manufacturing details.
8. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and
the system shall have undergone a specific assessment for the relevant materials.
Inspection certificate shall be to the requirements in ISO 10423, quality level PSL 3.
NOTES 1) Only short time exposure below - 20C and/or above 100 C is acceptable.
2) Not to be used for gas systems. Only to be used as a seal material based on specific assessment and in
special cases with benign environment.
3) Mechanical properties are reduced by increasing temperature.
Test standard
ASTM D 638
ASTM D 638
ASTM D 695
ASTM D 648
ASTM D 256
ASTM D 638
ASTM D 792
ASTM D 3418
ASTM D 570
ASTM D 638
ASTM D 638
Virgin
95 MPa
> 3000MPa
> 110 MPa
150 C
> 70 J/m
> 55 %
1.3 - 1.4 g/cm3
340 C
0.15 %
Manufacturer
requirements
Glass filled
> 150 MPa
> 3500MPa
> 150 MPa
300 C
> 70 J/m
>2%
1.4 - 1.6 g/cm3
340 C
0.15 %
Manufacturer
requirements
5. DIMENSIONS According to manufacturers written specification.
6. PRODUCTION TEST
REQUIREMENTS
The production testing shall be performed according to the requirements in ISO 10423, quality
level PSL3, and satisfy requirement for hardness as stated above and for the other parameters
as stated in ISO 10423.
7. MARKING &
PACKAGING
Components shall be supplied in suitable packaging as to protect the items from physical
damage prior to installation. Markings on the packaging shall clearly indicate material batch
number, and such markings shall ensure traceability through the manufacturers QC-system to
raw materials, formulation and manufacturing details.
8. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and
the system shall have undergone a specific assessment for the relevant materials.
Inspection certificate shall be to the requirements in ISO 10423, quality level PSL3.
TEMPERATURE
RANGE
-150 C to 200 C
1. SCOPE This MDS specifies the technical requirements for the PTFE material.
2. PURCHASE
INFORMATION
The purchase order shall contain the following information: Product type, size, grade designation
and/or referenced drawing.
3. CHEMICAL
COMPOSITION
Carbon and fluorine, polymeric di-fluoromethane with necessary fillers, stabilisers and process aids.
Also with graphite, glass or carbon fibre fillers. The lip-seal must be energised internally by a metallic
spring (UNS R30003) or similar.
The material shall satisfy the following minimum requirements. The qualification shall be repeated if
there are changes in the production route, manufacturing procedures, specified composition or
properties of the product which exceeds the limits defined from qualification testing:
4. QUALIFICATION
TEST
REQUIREMENTS
Mechanical properties
- Tensile strength
- Hardness
- Compressive strength, 1%
- Compressive modulus
- HDT @ 1,81 MPa
- Impact strength (notched)
- Ultimate elongation
Physical properties
- Specific gravity
- Melting point
- Water absorption (24 hrs)
Properties at elevated T
The following properties shall
be documented at 150 C and
200 C:
- Tensile strength
- Ultimate elongation
Test standard
ASTM D 638
ASTM D 785
ASTM D 695
ASTM D 695
ASTM D 648
ASTM D 256
ASTM D 638
ASTM D 792
ASTM D 3418
ASTM D 570
ASTM D 638
ASTM D 638
Virgin
> 25 MPa
50-60 Shore D
> 4 MPa
> 400 MPa
54 C
> 145 J/m
> 220 %
2.0-2.2 g/cm3
325 C
0.01 %
Manufacturer
requirements
25 % Glass
> 15 MPa
50-60 Shore D
> 6 MPa
> 600 MPa
110 C
> 130 J/m
> 180 %
2.0-2.3 g/cm3
325 C
0.02 %
Manufacturer
requirements
25 % Graphite
> 15 MPa
60-70 Shore D
> 6 MPa
> 600 MPa
95 C
> 140 J/m
> 75 %
1.9-2.1 g/cm3
325 C
0.01 %
Manufacturer
requirements
5. DIMENSIONS According to manufacturers written specification.
6. PRODUCTION
TEST
REQUIREMENTS
The production testing shall be performed according to the requirements in ISO 10423, quality level
PSL 3, and satisfy requirement for hardness as stated above and for the other parameters as stated
in ISO 10423.
7. MARKING &
PACKAGING
Components shall be supplied in suitable packaging as to protect the items from physical damage
prior to installation. Markings on the packaging shall clearly indicate material batch number, and
such markings shall ensure traceability through the manufacturers QC system to raw materials,
formulation and manufacturing details.
8. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the
system shall have undergone a specific assessment for the relevant materials.
Inspection certificate shall be to the requirements in ISO 10423, quality level PSL 3.
Page 1 of 2
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements which
shall be added or supersede the corresponding requirements in the referred standard.
2. MANUFACTURING Pipes and fittings shall be made from black polymer compounds. Pipes shall be made by
extrusion.
Fittings shall be made by moulding or by welding/ fusion methods of piping materials.
Recycled material shall not be used.
For potable water service the polyethylene material used shall comply with National Health
Authorities requirements (SIFF).
3. MATERIAL
PROPERTIES
Material designation: PE 100
Required material properties at room temperature:
Minimum required strength: 10.0 N/mm2 (long term)
Min. yield strength 6.3 N/mm2
Design Coefficient: 1.6
E- module 800 900 N/mm2 (short time 100 sec)
200 N/mm2 (long time 50 - 100 years)
Design lifetime Min. 50 years
Deformation Max. 9 % (short term)-(NS 3420)
Max. 15 % after 50 years
Chemical Resistance shall be documented in accordance with ISO 4433.
The material proposed to have documented properties as defined in EN 12201-1 tables 1 and 2.
Further, the material shall satisfy the applicable requirements in EN 12201-2 tables 1, 2 and 3.
4. TESTING Each batch of raw material shall be tested and comply with in EN 12201-1 table 1. Nominated
values shall be established, as required, by compound producer. A statistical number of
manufactured pipes and fittings shall be tested and documented to satisfy the requirements in EN
12201-1 table 2, EN 12201- 2 tables 1, 2, and 3, and in EN 12201-3 table 4 and 6.
The extent of the different tests shall be presented to Purchaser for approval.
Test total extent shall be included in manufacturers quality plan.
Additional tests required for PE- pipe/fitting production:
Test 1: Determination of longitudinal reversion
Test to be performed in accordance with EN 743, Method A.
Frequency: Start and end of production for each diameter
The test shall be to the following parameters:
Fluid temperature: 110 C
Submerged time : 30 minutes
Test piece length: 30 cm
Acceptance criteria: Max. 3% change in length, and no visual imperfections, incl. defects,
cracks, dents, or blisters.
9. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1.
system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Steel manufacturer;
- Steel melting and refining practice;
- Heat treatment condition. (Solution annealing temperature and holding time shall be stated.)
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. QUALIFICATION Manufacturers and the manufacturing process used for manufacturing of product to this
MDS
shall be qualified in accordance with NORSOK Standard M-650.
3. STEEL MAKING Steel melt shall be refined with AOD or equivalent.
4. MANUFACTURING
PROCESS
The manufacturing of products according to this MDS shall be carried out according to the M-650
qualified manufacturing procedure.
The Hot Isostatic Pressed (HIP) process is an acceptable alternative manufacturing process.
4. HEAT TREATMENT The fittings shall be solution annealed followed by water quenching.
Fittings shall be placed in such a way as to ensure free circulation of air and water around each
fitting during the heat treatment process including quenching.
Fittings machined directly from solution annealed forging or bar-stock need not be resolution
annealed provided tested and certified in accordance with MDS R14 or R17.
5. TENSILE TESTING RP0,2 300 MPa, RM 650 - 820 MPa, A 35 %.
6. CORROSION
TESTING
Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 C
and the exposure time 24 hours. The test shall expose the external and internal surfaces and a
cross section including weld zone (if relevant) in full wall thickness. Cut edges shall be prepared
according to ASTM G 48. The whole specimen shall be pickled before being weighed and tested.
Pickling may be performed for 5 minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
- The weight loss shall be less than 4,0 g/m2.
7. EXTENT OF
TESTING
Tensile and corrosion testing shall be performed for each heat, heat treatment load with a wall
thickness range of 5 mm and welded with the same WPS.
8. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
Test sampling shall be made from an actual fitting or from a prolongation thereof.
Sketches shall be established showing location for extraction of test specimens.
9. WELDING The welding procedure shall be qualified in accordance with ASME IX or ISO 15614-1 and this
MDS:
- A matching consumable with enhanced Mo or Cr content compared to the base material shall
be used. The S content shall not exceed 0,015 %.
- The PQR/WPQR shall be corrosion tested as specified above.
The qualification shall be carried out on the same material grade (UNS number) as used in
production. Change of specific make (brand name) of welding consumables requires
requalification.
10. NON
DESTRUCTIVE
TESTING
Penetrant testing, shall apply to 10 % of seamless fittings (from the test lot as defined above) and
100 % of welded fittings above NPS 2. For welded fittings the testing shall cover the weld only.
The weld of each examined fitting shall be ground flush in a length of 100 mm prior to penetrant
testing. The testing shall be carried out after calibration and pickling. The acceptance criteria
shall be to ASME VIII, Div. 1, Appendix 8.
NDT operators shall be qualified in accordance with EN 473 or equivalent.
11. SURFACE FINISH White pickled.
12. REPAIR OF
DEFECTS
Weld repair of base material is not acceptable. For repair of welds the same requirement to
2. QUALIFICATION Manufacturers and the manufacturing process used for manufacturing of product to this
MDS
shall be qualified in accordance with NORSOK Standard M-650.
3. STEEL MAKING The steel melt shall be refined with AOD or equivalent.
4. MANUFACTURING
PROCESS
The manufacturing of products according to this MDS shall be carried out according to the M-650
qualified manufacturing procedure.
The Hot Isostatic Pressed (HIP) process is an acceptable alternative to forging.
Valves with nominal size NPS 4 and smaller may be machined from solid forgings in compliance
with the terminology of ASTM A788 on the following conditions:
- Purchasers acceptance shall be obtained in each case.
- The forging shall be tested and certified according to this MDS.
- When bar or block forgings with reference thickness 100 mm or greater is used, all destructive
5. HEAT TREATMENT The forgings shall be solution annealed followed by water quenching.
Components shall be placed in such a way as to ensure free circulation of air and water around
each component during the heat treatment process including quenching.
6. TENSILE TESTING RP0,2 300 MPa, RM 650 MPa, A 35 %.
7. CORROSION
TESTING
One set of tensile test and corrosion test shall be carried out for each heat and heat
treatment load. The testing shall be carried out on the component with heaviest wall thickness
within the load. A test lot shall not exceed 2000 kg for forgings with as forged weight 50
kg, and 5000 kg for forgings with as forged weight > 50 kg.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 73 of 133
10. NON
DESTRUCTIVE
TESTING
4. STEEL MAKING The steel melt shall be refined with AOD or equivalent.
5. HEAT TREATMENT The plates shall be solution annealed followed by water quenching.
6. TENSILE TESTING RP0,2 310 MPa, RM 655 MPa, A 35 %.
7. CORROSION
TESTING
Tensile, hardness and corrosion testing shall be carried out for each heat, nominal thickness
and heat treatment load. For heat treatment in continuous furnace a heat treatment load is
defined as all plates heat treated continuously in the same furnace, of the same heat and nominal
thickness.
9. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
4. STEEL MAKING The steel melt shall be refined with AOD or equivalent process. Remelting of AOD or
equivalent
steel in an electric furnace is acceptable. Use of internal scrap is not acceptable.
5. HEAT TREATMENT Solution annealed at temperature _ 1225 C.
Components shall be placed in such a way as to ensure free circulation of air and water around
each component during the heat treatment process including quenching.
6. CHEMICAL
COMPOSITION
P _ 0.030 %
7. CORROSION
TESTING
Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 C and
the exposure time 24 hours. The corrosion test specimen shall be at the same location as those
for mechanical testing. Cut edges shall be prepared according to ASTM G 48. The whole
specimen shall be pickled before being weighed and tested. Pickling may be performed for 5
minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
During any PWHT the test block shall be tack welded onto the casting.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 76 of 133
One tensile test and corrosion test shall be carried out for each heat and heat treatment
load.
9. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
10. SURFACE FINISH Finished product shall be white pickled.
11. REPAIR OF
DEFECTS
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following:
- Steel manufacturer;
- Steel melting and refining practice;
- Heat treatment condition. (Solution annealing temperature and holding time shall be stated.)
to ASTM G 48. The whole specimen shall be pickled before being weighed and tested. Pickling
may be performed for 5 minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
- The weight loss shall be less than 4,0 g/m2.
7. EXTENT OF
TESTING
Corrosion testing shall be carried out to the same extent as stated for mechanical tests in the
referred standard.
8. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
9. REPAIR OF
DEFECTS
Weld repair is not acceptable.
10. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
11. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and the
system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include the
following:
- Steel manufacturer.
- Steel melting and refining practice;
- Heat treatment condition (Solution annealing temperature and holding time shall be stated.)
13. REPAIR OF
DEFECTS
Weld repair of base material is not acceptable. For repair of welds the same requirements to
WPQR as for production welding shall apply.
14. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
- No pitting at 20 X magnification.
- The weight loss shall be less than 4,0 g/m.
8. EXTENT OF
TESTING
Tensile and corrosion testing shall be performed for each heat, heat treatment load with a wall
thickness range of 5 mm and welded with the same WPS.
9. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
Test sampling shall be made from an actual fitting or from a prolongation thereof.
Sketches shall be established showing location for extraction of test specimens.
10. WELDING The welding procedure shall be qualified in accordance with ASME IX or ISO 15614-1 and this
MDS:
- All welding shall be done with ERNiCrMo-7 type consumables with C _ 0,03 % and S _ 0,015
%.
- The WPQR shall be corrosion tested as specified above.
- The qualification shall be carried out on the same material grade as used in production.
- Change of specific make (brand name) of welding consumables requires requalification.
11. NON
DESTRUCTIVE
TESTING
Penetrant testing, shall apply to 10 % of seamless fittings (from the test lot as defined above) and
100 % of welded fittings above NPS 2. For welded fittings the testing shall cover the weld only. The
weld of each examined fitting shall be ground flush in a length of 100 mm prior to penetrant testing.
The testing shall be carried out after calibration and pickling.
The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 8.
NDT operators shall be qualified in accordance with EN 473 or equivalent.
12. SURFACE FINISH White pickled.
13. REPAIR OF
DEFECTS
Weld repair of base material is not acceptable. For repair of welds the same requirement to WPQR
shall apply as for production testing.
14. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
Page 2 of 2
9. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
For products forged by the closed die method, the test specimen shall be obtained from a
sacrificial product.
NOTE: For closed die forged components and flanges exceeding 80 kg it is recognized that alternative test may
be used. Such alternative test sampling shall be qualified and shall comprise comparative testing of sacrificial
forgings and the proposed alternative test sample.
10. NON
DESTRUCTIVE
TESTING
Supplementary requirement ASTM A 961 S56, penetrant testing, shall apply to 10 % of all forgings
(from the lot as defined for mechanical testing) above NPS 2. The testing shall be carried out after
final machining and pickling.
The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 8.
11. SURFACE FINISH White pickled including machined surfaces.
12. REPAIR OF
DEFECTS
Weld repair is not acceptable.
13. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
14. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be in accordance with EN 10204 Type 3.1, and shall include the
following information:
- Manufacturer of the starting material for the finished product.
- Steel melting and refining practice.
- Heat treatment conditions. (Solution annealing temperature and holding time shall be stated.)
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements which
shall be added or supersede the corresponding requirements in the referred standard.
2. QUALIFICATION Manufacturers and the manufacturing process used for manufacturing of product to this
MDS shall
be qualified in accordance with NORSOK Standard M-650.
3. MANUFACTURING
PROCESS
The manufacturing of products according to this MDS shall be carried out according to the M-650
qualified manufacturing procedure.
4. STEEL MAKING The steel melt shall be refined with AOD or equivalent.
5. HEAT TREATMENT The plates shall be solution annealed followed by water quenching.
6. CORROSION
TESTING
Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 C and
the exposure time 24 hours. The test shall expose the external and internal surfaces and a cross
section surface in full wall thickness. Cut edges shall be prepared according to ASTM G 48. The
whole specimen shall be pickled before being weighed and tested. Pickling may be performed for 5
minutes at 60 C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
- The weight loss shall be less than 4,0 g/m2.
7. EXTENT OF
TESTING
Tensile, hardness and corrosion testing shall be carried out for each heat, nominal thickness and
heat treatment load. For heat treatment in continuous furnace a heat treatment load is defined as
all plates heat treated continuously in the same furnace, of the same heat and nominal thickness.
8. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
Tensile test specimens shall be sampled in transverse direction in accordance with ASTM E 8.
9. SURFACE FINISH White pickled.
10. REPAIR OF
DEFECTS
Weld repair is not acceptable.
11. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
12. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1 and shall include the
following information:
- Steel manufacturer;
- Steel melting and refining practice;
- Heat treatment condition. (Solution annealing temperature and holding time shall be stated.)
2. QUALIFICATION Manufacturers and the manufacturing process used for manufacturing of product to this
MDS shall
be qualified in accordance with NORSOK Standard M-650.
3. STEEL MAKING The steel melt shall be refined with AOD or equivalent.
4. MANUFACTURING
PROCESS
The manufacturing of products according to this MDS shall be carried out according to the M-650
qualified manufacturing procedure.
The Hot Isostatic Pressed (HIP) process is an acceptable alternative to forging.
5. HEAT TREATMENT Solution annealing followed by water quenching.
Bars shall be placed in such a way as to ensure free circulation of air and water around each bar
during the heat treatment process including quenching.
6. TENSILE TESTING RP0,2 415 MPa, RM 795 MPa, A5 35 %.
7. CORROSION
TESTING
Corrosion test according to ASTM G 48 Method A is required. Test temperature shall be 50 C and
the exposure time 24 hours. The corrosion test specimens shall be at the same location as those
for mechanical testing. Cut edges shall be prepared according to ASTM G 48. The whole specimen
shall be pickled before being weighed and tested. Pickling may be performed for 5 minutes at 60
C in a solution of 20 % HNO3 + 5 % HF.
The acceptance criteria are:
- No pitting at 20 X magnification.
- The weight loss shall be less than 4,0 g/m2.
8. EXTENT OF
TESTING
One tensile test and corrosion test shall be carried out for each heat and heat treatment load.
9. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
components.
10. SURFACE FINISH Finished product shall be white pickled. Machined surfaces do not require pickling.
11. REPAIR OF
DEFECTS
Weld repair is not acceptable
12. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
13. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1 and shall include the
following information:
- Steel manufacturer;
- Steel melting and refining practice;
- Heat treatment condition. (Solution annealing temperature and holding time shall be stated.)
Bars
ASTM A 403
ASTM A 358
ASTM A 312
ASTM A 182
ASTM A 240
ASTM A 269
ASTM A 479
WP316
316
TP316
F316
316
316
316
W/S/WX
Class 1, 3, 4 or 5
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements which
shall be added or supersede the corresponding requirements in the referred standard.
2. MANUFACTURING
PROCESS
Fittings and forgings: During heat treatment components shall be placed in such a way as to
ensure free circulation around each component during the heat treatment
process including possible quenching operation.
Valves: Valves with nominal size NPS 4 and smaller may be machined from solid forgings in the
terminology of ASTM A788 on the following conditions:
- Purchasers acceptance shall be obtained in each case.
- Supplementary requirement S56 shall apply to all finished products, ref. Item 6
below.
3. CHEMICAL
COMPOSITION
All products: C _ 0.035 %
Welded pipes and plates to A 240: S 0.015 %
4. TENSILE TESTING Grade 316L with Rp0.2 205 MPa, RM 515 MPa and A > 35% is acceptable.
5. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
component.
6. NON DESTRUCTIVE
TESTING
Welded tubes to A 269: Non-destructive electric testing is required.
2. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the
system shall have undergone a specific assessment for the relevant materials.
- The material certificates shall be in accordance with EN 10204 Type 3.1.
ASTM B 862
ASTM B 363
ASTM B 381
ASTM B 265
ASTM B 348
ASTM B 338
2
2
WPT2/WPT2W
F2
2
2
2
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. CHEMICAL
COMPOSITION
Alternatively: Chemical composition according to GOST VT 1-0 is acceptable.
3. HEAT TREATMENT Wrought fittings to B 363, Forgings to B 381, Plates to B 265 and Bars to B
348:
- Annealed condition if not the tensile properties in the referred standard can be achieved in
as formed condition.
4. EXTENT OF
TESTING
Fittings to B 363: Tensile test shall be carried out for each heat, heat treatment load,
type and size.
Products to B 381/B 348: Tensile test specimen shall be taken from each lot. A lot is defined as
all products of the same heat and heat treatment load with a
maximum deviation from the test block thickness of 10 mm.
5. TEST SAMPLING All products: Samples for production testing shall realistically reflect the properties
in the actual component.
6. WELDING Welded pipes to B 862: Welding procedures shall be qualified in accordance with ASME IX.
7. Manufacture Valves to B381: Valves with nominal size NPS 4 and smaller may be machined from solid
forgings in the terminology of ASTM B381 on the following conditions:
- Purchasers acceptance shall be obtained in each case.
- Supplementary requirement S56 shall apply to all finished products, ref. Item 12 below.
8. REPAIR Repair welding of forgings is not permitted.
9. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1 and shall include
the following information:
- Manufacturer of the starting material for the finished product
6. EXTENT OF
TESTING
Tensile testing is required for each heat and HIP batch or heat treatment load.
7. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual
components.
Samples for production testing shall be cut from the gating system of the casting. For castings with
weight 150 kg and above the test blocks shall be integrally cast with the casting.
Size of the test block shall be 140 mm in length and 80 mm in height with thickness (T):
- T = 22 mm for t _ 30 mm.
- T = 50 mm for 30 < t _ 60mm
- T = 75 mm for t > 60 mm
NOTE: t = section (shell) thickness of castings. For flanged components the largest flange thickness is the
ruling thickness.
Test samples shall accompany the castings through HIP and any heat treatment, chemical
cleaning process or any other operation that may alter metallurgical or mechanical properties.
Page 2 of 2
8. NON
DESTRUCTIVE
TESTING
NDT operators shall be qualified in accordance with EN 473 or equivalent.
Liquid penetrant testing:
- Supplementary requirement S2 shall apply to all surfaces (including internal surfaces) of all
castings.
- The testing shall be carried out after final machining.
- Non-machined surfaces shall be pickled prior to the testing.
- The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.
Radiographic testing (RT):
- Castings shall be tested in accordance with ASME VIII div.1 Appendix 7.
- The number of casting to be tested per lot shall be according to table below.
Extent of RT based on pressure class and nominal size:
Pressure Class: _ 150 300
Extent of 10% _ 10 _ 10
RT
100% Not applicable Not applicable
- Pilot cast of each pattern shall be 100% RT.
- Castings shall be tested in the critical areas as defined by ANSI B16.34, abrupt changes in
sections and at the junctions of risers, gates or feeders to the casting.
- When spot examination (10%) is specified, minimum one casting in any order shall be
examined. If one test fails two more components shall be tested, and if any of these two fail all
items shall be tested.
9. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
10. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1 and shall include the
following information:
- Name of HIP manufacture.
- HIP parameters (e.g. temperature, time at temperature and pressure).
- If HIP is replaced by radiography.
- If heat treated according to sect. 3, the heat treatment conditions shall be stated.
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
2. HEAT TREATMENT Fittings and pipes shall be delivered in the liquid quenched and tempered condition. The
tempering temperature shall be minimum 650 C.
3. MANUFACTURING
PROCESS
Only seamless fittings are acceptable.
4. CHEMICAL
COMPOSITION
The steel shall be produced by open-hearth, basic oxygen, electric-furnace, or vacuum-induction
melting (VIM). The steel shall be fully killed.
S 0.015 %; P 0.025 %
5. TENSILE TESTING Minimum yield strength: Reh 415 MPa
Minimum tensile strength: Rm 620 MPa
Minimum elongation: A 18 %
Minimum red. of area: Z 35 %
6. IMPACT TESTING Charpy V-notch impact testing shall be carried out according to ASTM A 370 for
thicknesses t > 6
mm. Full sized Charpy V-notch specimens shall be used wherever possible. The test specimen
shall be taken in the transverse to the major material flow direction, and the notch shall be
perpendicular to the surface. The test temperature shall be - 30 C. The minimum absorbed
energy for full size specimens shall be 42 J average and 30 J single. Reduction factors for sub
size specimens shall be: 7.5 mm - 5/6 and 5 mm - 2/3.
7. HARDNESS
TESTING
Maximum hardness shall readings shall not exceed 250 Hv10, 237 HB or 22 HRC.
8. EXTENT OF
TESTING
One set of tensile and impact test shall be carried out for each lot. A lot is defined as all products
of the same type, nominal size and wall thickness, produced from the same heat and heat
treatment load. For pipes heat treated in continuous furnace the maximum lot size shall be 60 m.
9. TEST SAMPLING Samples for production testing shall realistically reflect the properties in the actual
component.
Supplementary requirement S2 shall apply.
10. NON
DESTRUCTIVE
TESTING
Pipes: All pipes shall be 100% ultrasonically tested with a notch calibration on N5 in
accordance with ISO 3183. Acceptance criteria for surface examination by ultrasonic
method shall be:
- Defects, with depths exceeding 5% of the nominal wall thickness or 1.5mm,
whichever is the lesser, are not acceptable.
- Cracks or linear defects are not acceptable regardless of dimensions.
Fittings: 100 % magnetic particle testing in accordance with ASME VIII, div. 1, Appendix 6.
11. REPAIR OF
DEFECTS
Weld repair is not acceptable.
12. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
13. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
the following information:
- Heat treatment condition (For QT condition, austenitisation and tempering temperature and
quenching medium shall be stated.)
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements
which shall be added or supersede the corresponding requirements in the referred standard.
NOTE: Not suitable for sour service applications with the specified tensile properties.
During any PWHT the test block shall be tack welded onto the casting.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 98 of 133
Page 2 of 2
6. NON DESTRUCTIVE
TESTING
NDT operators shall be qualified in accordance with EN 473 or equivalent.
Magnetic particle testing: Supplementary requirement S4 shall apply to all accessible surfaces of
all castings. The examination shall be carried out after machining.
The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 7.
Radiographic testing testing (RT), S5:
- Castings shall be tested in accordance with ASME VIII div.1 Appendix 7.
- The number of casting to be tested per lot shall be according to table below.
Extent of RT based on pressure class and nominal size:
Pressure Class: _ 150 300 600 900 1500 2500
10% _ 10 _ 10 _ Extent 2 _ 2 _ 2 _ 2
of RT
100% Not
applicable
Not
applicable
_ 20 _ 16 _ 6 _ 6
- Pilot cast of each pattern shall be 100% RT.
- Castings shall be tested in the critical areas as defined by ANSI B16.34, abrupt changes in
sections and at the junctions of risers, gates or feeders to the casting.
- When spot examination (10%) is specified, minimum one casting in any order shall be
examined. If one test fails two more components shall be tested, and if any of these two fail
all items shall be tested.
7. REPAIR OF DEFECTS All weld repairs shall be post weld heat treated. The repair welding procedure
qualification shall
include the following:
- qualification on a cast plate of the same grade;
- one set of impact test (3 specimens) shall be taken from both weld metal and fusion line.
8. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
9. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
the following information:
- Heat treatment condition (For QT condition, austenitisation and tempering temperature and
quenching medium shall be stated.)
per batch or continuous run to ensure that forgings are within the hardness limits 237 HB or 22
HRC.
7. EXTENT OF
TESTING
One set of tensile and impact test shall be carried out for each melt, section thickness according
to API 6A, PSL 3, and heat treatment load. A test lot shall not exceed 2000 kg.
9. DIMENSIONAL
TOLERANCES
Flanges to MSS SP-44 shall have a maximum wall thickness under tolerance of 0.3 mm for the
hub at the welding end.
10. NON
DESTRUCTIVE
TESTING
NDT shall be carried out after final heat treatment:
- 100 % MT according to ASME VIII, Div.1, App.6, shall be carried out.
- 100 % UT according to ASTM A 388, shall be carried out. The acceptance criteria shall be
according to the recording level of ASTM A 388.
11. REPAIR OF
DEFECTS
Weld repair is not acceptable.
12. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
13. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
the following information:
- Heat treatment condition (For QT condition, austenitisation and tempering temperature and
quenching medium shall be stated.)
NOTE: For closed die forged components and flanges exceeding 80 kg it is recognized that alternative
test may be used. Such alternative test sampling shall be qualified and shall comprise comparative
testing of sacrificial forgings and the proposed alternative test sample.
Page 2 of 2
7. DIMENSIONAL
TOLERANCES
Flanges to MSS SP-44 shall have a maximum wall thickness under tolerance of 0.3 mm for
the hub at the welding end.
8. NON DESTRUCTIVE
TESTING
Supplementary Requirement, S4, Magnetic Particle testing, shall apply to all forgings.
The acceptance criteria shall be to ASME VIII, Div. 1, Appendix 6.
9. REPAIR OF
DEFECTS
Weld repair of base material is not acceptable.
10. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
11. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001
and the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall
include the following information:
- Heat treatment condition (For QT condition, austenitisation and tempering temperature
and quenching medium shall be stated.)
TYPE OF MATERIAL: High Strength Low Alloy Steel for application down to -46
C
PRODUCT STANDARD GRADE ACCEPT. CLASS SUPPL. REQ.
Castings ASTM A 487 Grade 2 Class B and C S4
Page 1 of 2
1. SCOPE This MDS specifies the selected options in the referred standard and additional requirements which
shall be added or supersede the corresponding requirements in the referred standard.
2. CHEMICAL
COMPOSITION
C 0,14 %; Si 0,50 %; Mn _ 1,60 %; Cr 0,20 %; Ni = 0,90-1,10 % and Mo = 0.15-0-25.
3. IMPACT TESTING Charpy V-notch testing is required according to ASTM A 370 at -46 C. The notch shall be
perpendicular to the surface. The minimum absorbed energy shall be 42 J average and 30 J single
value.
4. HARDNESS
TESTING
Except when only one forging is produced, a minimum of two castings shall be hardness tested per
batch or continuous run to ensure that forgings are within the hardness limits 237 HB or 22 HRC.
5. EXTENT OF
TESTING
One set of tensile and impact test is required for each melt and heat treatment load. A test lot shall
not exceed 5000 kg.
6. TEST SAMPLING Samples for mechanical testing shall realistically reflect the properties in the actual
components.
For castings with weight 250 kg or more the test block shall be integrally cast or gated onto the
castings and shall not be removed from the castings until after the final quality heat treatment.
Thickness of the test block shall be equal to the thickness of the actual components up to a
maximum thickness of 100 mm. For flanged components the largest flange thickness is the ruling
section.
Dimensions of test blocks and location of test specimens within the test blocks are shown in figures
1 and 2 for integral and gated test blocks respectively. The test specimens shall be taken within the
cross hatched area and in a distance of T/4 from the ends.
During any PWHT the test block shall be tack welded onto the casting.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 104 of 133
100% Not
applicable
Not
applicable
_ 20 _ 16 _ 6 _ 6
- Pilot cast of each pattern shall be 100% RT
- Castings shall be tested in the critical areas as defined by ANSI B16.34, abrupt changes in
sections and at the junctions of risers, gates or feeders to the casting.
- When spot examination (10%) is specified, minimum one casting in any order shall be
examined. If one test fails two more components shall be tested, and if any of these two fail all
items shall be tested.
8. REPAIR OF
DEFECTS
All weld repairs shall be post weld heat treated. The repair welding procedure qualification shall
include the following:
- qualification on a cast plate of the same grade;
- one set of impact test (3 specimens) shall be taken from both weld metal and fusion line.
9. MARKING The component shall be marked to ensure full traceability to melt and heat treatment lot.
10. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO
9001 and
the system shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
the following information:
- Heat treatment condition (For QT condition, austenitisation and tempering temperature and
quenching medium shall be stated.)
2. IMPACT TESTING Nuts to A 194: Supplementary requirement S3 low temperature requirements shall apply.
3. DIMENSIONS Stud length
Stud bolt length shall be according to ANSI B16.5 or NORSOK L-005. Stud bolts greater than 1
inch diameter shall be one diameter longer to allow for the use of hydraulic tensioning equipment.
Studs
Prior to hot dip galvanizing threading shall be in accordance with ANSI B1.1, class 2A fit for
diameters 1 inch and smaller (UNC series) and 8 pitch thread series for 1 1/8 inch and larger.
Nuts
Nut threads shall be oversized to fit studs/bolts dependent of specified coating.
Nuts shall be ANSI heavy HEX-series, double chamfered. Dimensions shall conform to ANSI
B18.2.2.
4. SURFACE
PROTECTION
All studs, bolts, nuts and washers shall be hot dipped galvanized according to ASTM A 153 or ISO
10684.
The zinc coating on threads shall not be subjected to cutting, rolling or finishing tool operation.
Nuts may be tapped after galvanizing.
5. CERTIFICATION The material manufacturer shall have a quality system certified in accordance with ISO 9001
and
the system shall have undergone a specific assessment for the relevant materials.
Supplementary requirement S5 shall apply for nuts to A 194.
The material certificate shall be issued in accordance with EN 10204 Type 3.1, and shall include
the heat treatment condition.
Annex B
(normative)
2. GENERAL
All base material shall comply with the specified Material Data Sheet of NORSOK M-630.
All bending shall be performed in accordance with a written and qualified procedure.
The equipment and processes shall be qualified and maintained to ensure that the material properties
fulfil
the requirements for piping fabrication. Use of manufacture of flange connections with flaring this shall
be
agreed.
3. COLD BENDING
The longitudinal weld of welded pipes should be located in a sector 40 from the neutral plan.
3.3 Welding
No welding shall be performed in the plastically deformed zone nor closer than 2 times WT, minimum
30 mm,
to this zone.
All cold forming shall be performed in accordance with a written procedure detailing:
- Material
- Diameter
- Wall thickness
- Type of forming equipment
- Relevant forming parameters
- Post forming heat treatment if applicable
- Visual inspection and NDT of bends and flares, including acceptance criteria
- Dimensional control, including acceptance criteria
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 110 of 133
The qualification bend shall be subjected to 100 % visual inspection and 100 % MT/PT as applicable.
For
bends made from welded pipes the weld area shall be subjected to 100 % RT after bending. NDT
methods
and acceptance criteria shall be as per the pipe MDS.
The dimensional tolerances of the qualification bend shall be controlled (before and after bending) as
per
section 7 of this document.
The qualification dossier shall contain:
- Record of bending method and parameters
- Record of bending radius and angle
- Test reports
- NDE reports
- Material certificate for pipe material
The bending procedure essential variables and changes requiring requalification are defined in Table
2.
Table 2 Essential variables and essential change for bend procedure
qualification.
Variable Essential change
The extent of NDT for cold formed products shall be 100% visual inspection and 10% surface testing
by the
MT or PT methods for carbon steel and stainless steel grades, respectively.
For MT and PT the acceptance criteria shall be in accordance with ASME VIII, Div.1, Appendix 6 and
8
respectively.
If defect indications are revealed the NDT extent shall be increased to 100 % until the reasons for the
defect
indications are concluded and necessary corrections in the forming process are made.
5. PRODUCTION TESTING
Production testing shall be performed to demonstrate that the requirements listed under Section 3.5
above
are fulfilled. The testing frequency shall be agreed with each Project and/or Company.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 112 of 133
If a stress relieving heat treatment is carried out in accordance with the specified temperatures of
ASME
B31.3 no additional testing is required except for surface hardness measurements.
If the cold formed bends have to be given a full new heat treatment, e.g. normalising, quench and
temper or
solution anneal, the material properties shall be documented by testing in accordance with the
applicable
MDS, ref. table 1. The heat treatment procedure shall be qualified to M-650 when specified by the
MDS. The
lot definition, extent of testing, test location, acceptance criteria, etc. shall be in accordance with the
relevant
MDS for wrought fittings.
7. DIMENSIONAL CONTROL
The out-of-roundness, waves at bends, wall thickness and other dimensional requirements of the
bend shall
be checked before and after bending.
The pipe wall thickness requirements shall comply with ASME B31.3.
The out-of-roundness and waves at bends tolerances shall comply with EN 13480-4.
The angle and straightness tolerances shall comply with NORSOK Standard L-004.
8. CERTIFICATION
The material certificate shall be issued in accordance with EN 10 204 Type 3.1.
2. GENERAL
Mother pipes shall comply with NORSOK M-630 and the applicable Material Data Sheet (MDS) or as
agreed.
Mother pipes clad with a CRA internal layer shall comply with an agreed specification.
The induction bending process of pipe shall be performed according to requirements given by ISO
15590-1
PSL2 and the additional requirements in this EDS.
Hot forming by induction heating, bending and quenching down to room temperature by water spray
does not
require a new quality heat treatment provided the process is successfully qualified and tested as
required by
this EDS.
At no time, prior to or during bending, shall the pipe contact low melting temperature materials such as
zinc,
copper, brass or aluminium.
3. ESSENTIAL VARIABLES
For all steels and Nickel based alloys the essential variables of the MPS qualification shall be in
accordance
with ISO 15990-1 except that the modifications specified in Table 1 shall apply, additionally, any
change of
the clad welding procedure shall be an essential variable.
Table 1 Essential variables
Essential variable Maximum permissible variations
Bend radius, R For all radii: Qualifies all larger radii, but no less
Forming velocity 2,5 mm/min or 10 %, whichever is the greatest
Dimensional control and tolerances shall be in accordance with ISO 15590-1 for all type of materials.
If full heat treatment, involving an austenitization and tempering or solution annealing process, is
applied
after the induction bending operation, the bend shall be destructively tested in compliance with the
mother
pipe specification. If the mother pipe is delivered in as welded condition the extent of destructive
testing shall
include the same test as specified for the weld procedure qualification by the mother pipe
specification.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 114 of 133
Table 2 Additional testing to ISO 15590-1 of MPS qualification test for stainless
steels, nickel alloys and clad
pipea
e The cladding thickness shall be verified by destructive testing at the extrados location. The cladding thickness
shall be
minimum of 3 mm after bending.
f For clad pipe bends the MPS qualification shall repeat the mechanical testing from the clad WPQR, i.e. side
bend and
hardness tests, ref. ISO 10423 PSL3.
g For all bends, independent of material type, the bend body shall be visual and surface inspected according to
ISO
15590-1.
h The cladding of carbon or low-alloyed steel shall be 100% inspected with LP and bond line integrity with UT per
API
6A/ISO 10423 PSL 3.
5. DELIVERY CONDITION
The surface condition of bends in carbon and low alloyed steel shall be as agreed.
All bends in stainless steel, nickel base alloys and internal clad layer of clad carbon steel/low alloyed
steel
shall be delivered in white pickled and passivated condition.
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 115 of 133
This document specifies acceptable bolting materials for body/bonnet bolting for valves in different
body/bonnet materials.
3.2 Hardness
Hardness shall be tested and the maximum hardness shall not exceed 35HRC or 328 HB.
All low alloyed steel bolts, nuts and washers shall be hot dipped galvanized according to ASTM A 153
or ISO
10684.
The zinc coating on threads shall not be subjected to cutting, rolling or finishing tool operation.
Nuts may be tapped after galvanizing.
For valves that are required to comply with ASME B16.34, rules of par. 6.4, shall apply. Otherwise,
allowable
stress shall be evaluated according to ASME VIII div. 1 or 2.
3.5 Certification
The material manufacturer shall have a quality system certified in accordance with ISO 9001 and the
system
shall have undergone a specific assessment for the relevant materials.
The material certificate shall be issued in accordance with EN 10204 as follows:
- Studs Grade B7/B7M: Type 2.2
- Nuts Grade 2H/2HM: Type 2.2
- Studs Grade L7: Type 3.1
- Nuts Grade 4, 7, 7M: Type 3.1
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 118 of 133
This document specifies requirements to hardfacing by overlay welding to components for use within
pressure containing equipment.
2. GENERAL
Welding procedures shall be qualified according to ASME IX and according to this EDS (NHF1).
3. WELDING CONSUMABLES
For general and hydrocarbon service the welding consumables shall be of type Alloy 6 (Stellite 6 or
equivalent).
For seawater service welding consumables such as Triballoy 800, Ultimet or alloy with equivalent
corrosion
resistance should be used.
4. MANUFACTURE
The hard facing shall be made by overlay welding using PTAW (plasma transferred arc) or GTAW (gas
tungsten inert gas).
5. HEAT TREATMENT
Heat treatment after hardfacing shall be carried out, as necessary, to meet specified properties.
Components
to be exposed to H2S containing environment shall be heat treated as required in ISO 15156.
The temperature of the components shall be checked during welding, e.g. with contact pyrometer at
the start
and end of each string. For type 22 and 25Cr duplex the component temperature shall not exceed
350C.
The thickness of final hardfacing shall be minimum 1.6 mm after final machining. The deposit
thickness shall
be measured.
out with maximum 0,5 mm distance between the indentations from fusion line, through HAZ into the
unaffected base material. The hardness for HAZ and unaffected base material shall not exceed the
maximum values specified in ISO 15156 (all parts) and for type 22 and 25Cr duplex stainless steels
the
hardness shall not exceed 350 Hv10 or 35 HRC.
6.2.2 Metallographic examination
Metallographic examination shall be carried out on the qualification testing for the following materials:
type
22Cr duplex, type 25Cr duplex, type 6Mo and Alloy 625. For type 22 and 25Cr duplex the ferrite
content in the
heat affected zone shall be determined in accordance with ASTM E 562 and shall be in the range of
30 % to
70 %.
6.2.3 Macrosection
The macrosection for the qualification shall show no cracking and complete fusion between base
material
and hardfacing.
6.2.4 Impact testing
The qualification testing shall include Charpy V-notch impact testing for materials that require impact
testing
by the applicable ASTM standard or MDS. The test conditions and acceptance criteria shall be as
stated in
the ASTM standard or MDS (the MDS requirements prevail). One set of impact testing shall be carried
out
with specimens located in the base material 2 mm below the fusion line between the hardfacing and
base
material. The notch shall be perpendicular to the hard faced surface.
7. NDT
All deposited surfaces shall, after final machining, be penetrant tested in accordance with ASME VIII,
div. 1,
app. 8. The acceptance criteria shall be in accordance with ASME Section VIII Div. 1 Appendix 8,
except on
sealing surfaces where no indiction is acceptable. (Design drawing should define actual sealing
surface
area.)
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 120 of 133
This document specifies requirements to build-up hardfacing coating by thermal spraying of tungsten
carbide
on components for use within pressure containing equipment.
2. PROCESS
The process shall be of type high Velocity Oxygen Fuel (HVOF) or equivalent process.
NOTE: Typical proprietary equipment considered acceptable for use is TAFA/Praxair JP 5000/8000, Metco Diamond Jet and
Miller Top
Gun.
2.3 Pre-treatment
The components shall be cleaned for removal of oil by a cleaning agent (acetone or similar) before grit
blasting with aluminium oxide. The surface roughness before spraying shall be minimum Ra = 4.
The components shall be at a temperature minimum 10 C above dew point and be immediately grit
blasted
in warm condition. Any dust or particles shall be removed before spraying.
2.5 Sealing
All coated surfaces shall be sealed. The type of sealer shall be specified in the procedure.
2.6 Finishing
All coated parts shall be ground and lapped to a mirror like finish and maximum roughness of R a =
0.15 m.
The thermal spray procedure shall be supported with a qualification test and the following essential
variables
shall apply to each procedure:
NORSOK standard M-630 Edition 5, September 2010
NORSOK standard Page 121 of 133
The bonding strength shall be tested in accordance with ASTM C 633 or ISO 4624. Not less than 3
specimens of a type shall be tested.
Acceptance criteria: Minimum bond strength shall be 60 MPa.
4. PRODUCTION TESTING
Production testing shall be carried out on regular basis as minimum twice per week and on every new
batch
of powder or on changing grade of powder. The test shall be similar to a procedure qualification test,
but on a
plate less in size and the applicable testing shall consist of hardness and porosity test, ref. clause 3.3
and 3.4
above.
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2. WELDING
Overlay welding shall be made by process 131 (MIG), 141 (TIG) or 72 (electroslag) welding
processes. The
process 72 (electroslag) is not acceptable for overlay welding of sealing surfaces.
Using the 131 and 141 welding processes two layers of weld metal shall be deposited, while only one
layer is
acceptable for the electro slag weld process.
The weld consumable for the weld overlay deposit shall comply with UNS N06625 (AWS ERNiCrMo 3)
unless agreed otherwise.
Thickness of the overlay deposit for corrosion protection after final machining shall be minimum 3 mm
or as
required on applicable design drawing.
Deposit thickness shall be measured at minimum three locations for each component or as agreed.
For
components with complicated geometry the manufacturer shall establish a procedure for this purpose.
4. HEAT TREATMENT
Heat treatment after overlay welding shall be carried out, as necessary, to meet specified properties.
Items
designed for sour service shall be heat treated as required in the ISO 15156.
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All deposited surfaces shall, after final machining, be 100 % penetrant tested in accordance ASME
VIII,
Div.1, App. 8.
The acceptance criteria shall be in accordance with ASME Section VIII, Appendix 8, except on sealing
surfaces where no indication is acceptable. (Design drawings should define actual sealing surface
area.)
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This document specifies requirements to massive tungsten carbide for use within pressure containing
equipment such as valves.
NOTE: Other designations used instead of tungsten carbide materials are cermets, hard metals, TC, WC or cemented carbide.
The
tungsten carbide materials consist of tungsten carbide grains sintered together in a metallic matrix (binder), and combine a high
hardness level with fair fracture toughness. Their properties are influenced by a number of factors:
- Type of binder (alloy content)
- Amount of binder
- Carbide grain size
- Fabrication method (sintering / sintering and subsequent HIP/ sinterHIP).
Tungsten carbide materials are especially suitable for severe erosive service, with high sand concentrations and high flow
velocity, e.g.
choke trim components.
The material for production choke trim components as cage, sleeve or plug and liner shall fulfill the
following
requirements:
a) The amount of binder in the cemented tungsten carbide (WC) shall be in the range of 5 7 %.
b) The binder shall be of Co or Ni base. Co base materials shall be alloyed with Cr and Ni or Cr, Ni
and
Mo to be corrosion resistant in well stream service. Ni base materials shall be alloyed with Cr or Cr
and
Mo.
c) The WC-grain size shall be of type F (fine grained) according to ISO 4499/ASTM B390.
d) The material shall be produced by sintering with a subsequent hot isostatic pressing (HIP) or
produced
by a combined sinter/HIP process.
e) The minimum hardness shall be 1900 Hv30, measured by the Vickers method. (ISO 3878 and ISO
6507)
f) The fracture toughness shall be minimum K1c = 9.5 (MPa .m1/2) measured by the Palmqvist (Vickers
indentation crack length) method at high magnification (minimum 500 X).
g) The Transversal Rupture Strength (TRS) shall be sufficient for the design and design pressure and
for
bi-directional flow
h) NDT fluorescent dye penetrant testing shall be performed on each component to confirm that
the
material is free from surface cracks.
i) The tungsten carbide grade shall be erosion tested according to ASTM G76 and subject to
evaluation
by Company.
j) Depending on results of the above additional qualification and testing might be required.
Tungsten carbide materials not satisfying these requirements may be accepted for other applications
after
evaluation of erosion and corrosion potential, the hardness level of the material and the fracture
toughness.
Pure Co binder tungsten carbide grades shall not to be used during multiphase duty (corrosive
environment
i.e. fluid containing water), due to the poor corrosion resistance of the Co binder.
The material requirements given for production chokes shall also apply for massive tungsten carbide
materials to be used in raw seawater injection. However, the grade composition should be evaluated
in each
case due to the corrosivity of the oxygen rich seawater. System temperature shall also be taken into
consideration.
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The manufacturer shall establish detailed manufacturing procedure to ensure that the above
requirements
are fulfilled. The manufacturing procedures shall include tolerances on all essential variables.
4. CERAMIC MATERIALS
Ceramic materials might also be used provided documentation of satisfactory properties in line with
the
criteria stated for massive tungsten carbide. The ceramic material shall be subject to acceptance by
Purchaser.
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This Element Data Sheet (EDS) specifies acceptable material selection for metallic seal ring for
ASME/MSS
SP 44 type flanges, compact flange to NORSOK L-005 and mechanical joint connections dependent
of the
selected flange/hub material.
2. MATERIALS SELECTION
The materials selection for seal rings used in ASME/API RTJ flange, compact flange and mechanical
joint
connections in oil and gas service are specified in Table 1.
Table 1 Material selections for metallic seal rings for flange and mechanical
joint connections in oil
and gas service.
Type Flange/hub material of connections
Compact flange, L-005 Mechanical joint ASME/API RTJ flange
AISI 41401 AISI 41401 Carbon steel
Alloy 630 Alloy 630
Soft iron
Type 316 Alloy 6302, 3, 4 Alloy 6302, 3, 4
Type 6Mo Type 25Cr3, 4 Type 25Cr3, 4
Type 22Cr duplex Alloy 6302, 3 Type 22/25Cr
Type 25Cr duplex Type 25Cr4 Type 25Cr4
Alloy 625 Alloy 625 or 725 Alloy 625 or 725
UNS S316005
Notes:
1. Alternatively, low steels with another chemistry may be applied. Minimum tensile strength requirement is specified by
NORSOK
L-005.
2. Alternative material to Alloy 630 is Type 22/25Cr duplex or nickel base alloy such as Alloy 718.
3. Seal rings in Type 22/25Cr duplex and Alloy 630 are only applicable for design temperature equal to or above -46 C and
-101 C,
respectively.
4. Alternatively, high alloyed Nickel base alloys may be used, e.g. Alloy 625 and Alloy 725.
5. Seal ring for flanges/hubs in Type 22/25Cr duplex and 6Mo in service where traces of oxygen may be present, e.g. produced
water, jetting water, injection water etc. must be galvanic compatible with flange material. Type 6Mo should be used.
Selection of the ring material shall address the desired level of corrosion resistance, as well as any
environmental limits imposed by ISO 15156 (all parts), if applicable.
The seal ring in the ASME/API RTJ and mechanical joints are exposed to both the internal and
external
environment and shall therefore have the same or better corrosion resistance than the flange/hub
material to
both these environments.
The seal ring in a compact flange design may not be directly exposed to the internal or the external
environment under normal operation, however, all seal rings shall have the same or better corrosion
resistance than the flange/hub material to both these environments.
For connections to be installed subsea, the seal ring shall be corrosion resistant to ambient seawater
and
with PREN = % Cr + 3.3 % Mo + 16 % N _ 40, e.g. Type 25Cr duplex and Alloy 625 or 725.
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The seal rings for the ASME ring type joint shall deform during make-up. The seal ring material shall
therefore be in a softer material than the flange material to ensure that the deformation is taken in the
ring
and not in the flange ring groove.
All rings made in soft iron and UNS S31600 shall be delivered with a maximum hardness of 160 HB.
Material certificates to EN 10 204 Type 2.2 is required. The certificate shall as minimum include the
following:
- Material and dimensional reference standard
- Chemical composition
- Hardness
This EDS specifies acceptable trim materials for use in carbon steel valves, the corresponding
standards and
the general requirements to trim material. Where a MDS is referred to, the requirements on the MDS
shall
apply.
4. Stainless steel type 13-4 and type 17-4 are prone to corrosion when exposed to marine atmosphere.
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Samples for mechanical testing shall realistically reflect the properties in the actual components.
Material to this EDS shall satisfy all requirements in ISO 15156 (all parts) for H 2S containing
environments.
Repair welding of forgings are prohibited. Repair welding of castings shall be carried out to qualified
welding
procedures qualified on a cast plate of the same material grade which shall be welded.
All castings shall be 100% liquid penetrant tested in accordance with ASME VIII, Div.1, App. 7, after
machining.
The material manufacturer shall have a quality system certified in accordance with ISO 9001 and the
system
shall have undergone a specific assessment for the relevant materials.
Material certificates to EN 10 204 Type 3.1 is required.
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Title: Trim materials for valves with body/bonnet in SS Type 316 Page 1 of 2
1. SCOPE
This EDS specifies acceptable trim materials for use in Type 316 valves, the corresponding standards
and
the general requirements to trim material. Where a material data sheet (MDS) is referred to, the
requirements
on the MDS shall apply.