RX300 e 2016
RX300 e 2016
RX300 e 2016
* Based on sales results from 1967 (the year of the RY model introduction) through 2015.
HIGH
HIGH PRODUCTIVITY
QUALITY
EASY
EASY OPERATION
MAINTENANCE
1
Ring Spinning Frame
Main Specifications
Spindle gage:
70 mm 75 mm
Fiber length:
Max. 51 mm
Ring diameter:
36–53 mm
Drafting system:
3-line 2-zone
Lifting motion:
Screw shaft-type positive lifting
Function panel:
Large color graphic panel
Automatic doffer:
SCD (automatic stationary
cop doffer) with automatic
restarting mechanism,
winder link, or automatic
bobbin changer
Main Options
2
Superior Economy Achieved with New Technologies
90 Conventional model
RX300 (1,824 spindles)
(1,200 spindles)
Practical rpm area
Pneumatic motor Pneumatic motor
7.5 kW 7.7 kW
80
: Super-energy-saving motor 1800 Motor revolutions (rpm)
Rating
: High-efficiency induction motor
The super-energy-saving motor makes it possible to Pneumatic motor capacity per spindle
reduce power consumption by approximately 5% 32% reduction
3
Ring Spinning Frame
GE MH OE
The draft motor that shares part of
600 spindles 600 spindles 624 spindles Draft motor Inverter
gearing gearing gearing
the bottom-roller drive is driven by
the vector control system, so there
Feedback correction is little slip during rotation. And
Sensor Sensor Front roller rotation pulse the main control CPU conducts
feedback correction with the
Front roller rotation pulse rotation pulses from the main motor
and draft motor, so that the twists
32-bit
CPU are uniform on all sections of the
All spindles (1,824) Main motor Inverter machine.
Robust Frame Structure Ensures Precise Operation over Long Periods of Use of the Long Frame
Spring pieces made of cast iron (3 pieces used for each block [48 spindles])
Integrated right-left roller stand made from die-cast aluminum
• Stable long-term operation with extra spring piece
• Easy centering of the bottom roller
Various types of yarn such as compact yarn, fancy yarn, and siro yarn can be spun on this
long-frame machine that can accommodate up to 1,824 spindles.
4
Positive Lifting Mechanism Displays Its Worth
in Many Ways
The RX300 uses a balloon control ring that moves together with the lappet at the start of winding and then with
the ring from about 40% cop winding. Because the balloon control ring is always working effectively, balloon
form is stable and there’s less yarn breakage.
Position
(B/A) Lappet
Chase upper edge
Chase lower edge 70%
A
Balloon control ring
50%
Ideal B
position
30% Ring
0 50 100 0 40 100
Cop winding (%) Cop winding (%)
5
Ring Spinning Frame
High-precision control is achieved through a 32-bit CPU combined with our latest inverter and servo amplifier.
A high level of dependability is assured for both spindle speed and servo-lifting control.
A 12-inch color function panel equipped with a Web browser improves interface ability. Connection to an
internal or external network is possible for exchange of information or data.
Function Panel
Setting functions
• Spinning conditions • Cop formation (one-touch setting for the number of bunch windings and back windings)
• Spindle speed control (easy pattern setting function, speed control pattern graph display) • Ring plate movement
• Doffing conditions
Monitoring functions
• Production volume (shift counter) • Transition of efficiency for each shift • History of running conditions for the last 24
hours • Spindle speed, delivery speed, twists, and time to full bobbin • Inverter/servo amplifier monitor
• Troubleshooting
Management functions
• Setting condition memory function • USB flash drive • Maintenance schedule management function
Top menu Settings for traveler pre-conditioning Efficiency transition graph Troubleshooting
operating mode
6
World’s Only Fully Change-Gearless
Ring Spinning Frame (RX300E)
The RX300E e-draft model is the world’s only ring spinning frame to eliminate
all change gears. The twist and total draft gears need no replacing, and
neither do the back draft gears. All spinning conditions, including settings for
the servo motor-controlled ring rail lifting system, can be set on the function
panel.
Many types of fancy yarns can be handled such as slub, multi-count, and multi-twist
ones. High-response servo motors drive all three bottom rollers. This makes it possible
to not only slow down the front roller, but also speed up the back roller. In addition,
the supplied software makes it easy to record and manage pattern simulation and
settings data.
1) Front roller deceleration control (with change to twist) 1) Fixed number of twisted threads (2–6)
2) Back roller acceleration control (with no change to twist) 2) Fixed number of twists (1–70 twists per inch)
3) Combined control of 1 and 2 above (degree of twist 3) Any number of twists (1–70 twists per inch)
change can be adjusted)
7
Ring Spinning Frame
Key Features
Reducer
10 300
280
-5 15
N/A 260
200
Top Roller
30
45 180
160
15 46.2 2.3
N/A
60 140
0
120
Days Since
Last Grinding 70
100
Top Apron 80
12 21.6 1.1
6 60
N/A
N/A
40
18 20
0 Months Since
Last Change
20
0 10 0 10000 20000 0 28
Weight(g) Length(km)
Repaired EB RH (%) Temperature (°C)
The USTER® SENTINEL ring monitoring system, designed by our group company USTER, detects end-breaks
and uses LEDs to notify the operator, thereby improving productivity. Multifunctional management software
enables real-time monitoring of various parameters, and early detection of problems contributes to optimized
quality and cost.
8
Toyota’s New Innovation—MOSAIC® Yarn
Roving ①
Roving ②
Complete
switchover of
Front
①②
Bottom roller speed
Middle
Back
The new MOSAIC® e-draft spinning device, which is capable of spinning injection slub yarn mixed with colored
roving sliver, has the ability to produce yarns with a variety of fabric densities, yarn shapes, and slub size. This
process is accomplished by combining different types of raw cotton and roving materials. Unlike conventional
spinning technology that twists and drafts, this new technology “detaches and attaches” roving sliver. This
concept is a totally new innovation that has never been introduced in the spinning industry.
■ MOSAIC®
9
Ring Spinning Frame
S P E C I F I C AT I O N S
RX300G Dimensions MH: Middle head
PN2: Second pneumatic box
MH
1,995+13 *
1,680+13 *
PN2 OE
GE
715
2,640 495 (75G)**
L1 480 (70G)**
L2
* Machine heights increase by 70 mm when fitted with a compact yarn spinning device (EST III) or TBC (Toyota automatic bobbin changer) for 250 mm (9-inch) bobbin.
** No TBC (Toyota automatic bobbin changer) is included when using the winder link.
MH
1,995+13 *
1,705+13 *
PN2 OE
GE
650
2,640 495 (75G)**
L1 480 (70G)**
L2
* Machine heights increase by 70 mm when fitted with a compact yarn spinning device (EST III) or TBC (Toyota automatic bobbin changer) for 250 mm (9-inch) bobbin.
** No TBC (Toyota automatic bobbin changer) is included when using the winder link.
Frame Length by the Number of Spindles Design and specifications are current as of August 2016, but are subject to change without notice.
Pillar
B C
10
GLOBAL SERVICE NETWORK
Total Customer Support Based on Total Customer Service 1. Layout
Toyota proposes designs for layout and
Toyota offers a full range of services specifically tailored to individual customers—from
installation of spinning frames in the mill, and
design of the mill layout to installation and after-sales service. In addition, at the Toyota offers plans for the machinery and equipment
Textile Machinery Training Center, we offer a wide range of courses that match the most suitable for customer mill requirements.
needs of individual customers. Here, technical engineers from around the world get the
latest know-how needed for smooth operation of all Toyota textile machinery. 2. Installation
Toyota supervisors will visit the customer’s mill
and provide advice ranging from loom placement
and installation to operational guidance.
3. After-Sales Service
After delivery, Toyota will actively provide
after-sales service, including supplying the spare
parts needed for smooth machine operation.
13 12
14 11 10 2 1 15 4. Training
9 3 In response to customer requests, Toyota has set
7
8 5 4 up training courses ranging from how to use the
machines to brushing up management skills.
6 Toyota also helps train skilled experts adept in
both the hardware and software aspects of its
16
products.
Sales Department
Tel: +81-566-27-5328 Fax: +81-566-27-5301
Service Department
Tel: +81-566-27-5325 Fax: +81-566-27-5681
Coimbatore Branch
Tel: 91-422-2223183 Fax: 91-422-2220987 E-mail: [email protected]
Delhi Branch
Tel: 91-11-25537620/25513302 Fax: 91-11-25513304 E-mail: [email protected]
Mumbai Branch
Tel: 91-22-6798-8863/64 Fax: 91-22-6798-8865 E-mail: [email protected]