Stickies
Stickies
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Article in IPPTA: Quarterly Journal of Indian Pulp and Paper Technical Association · April 2011
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Sandeep Tripathi
AVANTHA CENTRE FOR INDUSTRIAL RESEARCH AND DEVELOPMENT
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This paper presents a broad overview of the various methods used to reduce the stickies from the conventional
recycling process operations to the development of enzymatic solutions especially designed to minimize the
stickies. It covers different mechanical, physio-chemical technologies, chemical treatments (passivation, fixation,
dispersion) and enzyme based solutions for the removal of stickies/reduction of their detrimental impacts in the
deinking process. Recent development on recycle compatible adhesives is also discussed in thes paper.
Introduction Depending on the handling of the and thus the conditions in the pulper
While producing papers using recycled reject, stickies are either purged out are very important for the
fibres, mills very often face a problem of the system or recirculated back. The performance of the subsequent unit
of organic deposits which originate true exit points are usually the pulper processes.
from adhesives, ink binders and coating rejects, dewatering screen, cleaner,
binders on various equipment of the flotation and internal water treatment Screening
paper machine (wire, press, drying rejects, and wastewater. The efficiency of the removal of
cylinder, converting and calendaring stickies has increased with progress in
section). These detrimental Pulping screening technologies, which have
contaminants involved in deposit Pulping is not a removal step by itself. occurred over several years. Contoured
formation are often termed as stickies. N e v e r t h e l e s s , p u l p i n g l a rg e l y fine slot screens (with slots down to
Stickies able to pass a sieve of 100 or influences the removal of stickies and 0.15 mm and sometimes 0.10 mm)
150 μm (depending on standard) are other containments in the following remove most adhesive particles.
called micro-stickies, whereas the steps. Thus, the pulping step has to meet Unfortunately, some of them, mainly
particles retained on the screen are with contradictory requirements: to due to their small size and shape, still
called macro-stickies. Dissolved and reach a good defibering, to achieve a can go through the slots and
colloidal stickies are called secondary good ink detachment and at the same contaminate the accepted pulp. In this
stickies. There are standard methods for time to avoid the fragmentation of respect, it is assumed by Heise et al.
measuring macro-stickies, but a containments such as stickies. This is 2000 that 5 to 30% of primary stickies
standard method measuring the total why the old low consistency pulpers may pass through the screening slots.
amount of stickies is scanty. Many with high speed rotors and deflakers Thus, there is need of improvement in
problems are associated with these have been replaced by medium screening which includes design of new
deposits e.g. paper break, presence of consistency pulpers and their auxiliary equipment or new screening process.
spots, holes, dirt counts and reduction equipment in deinking plants. Drum
in drying efficiency due to felt pulpers have also been introduced in Cleaning
clogging. This phenomenon leads to order to keep contaminants in large The stickies removal efficiency of
frequent stoppage of the machine for pieces. Due to the absence of rotor, the cleaners depends on the density of the
cleaning of the clogged equipment. drum pulper does not have any cutting particles to be removed. Unfortunately
action and some contaminants, like a lot of stickies have a density close to 1
Control Of Stickies bookbinders, remain intact and are and are not removed effectively by
The control of stickies may be roughly rejected by the associated rotary screen. cleaning.
divided into two strategies; removal of To meet these requirements, a complete
stickies to the maximum extent and process has been proposed in order to Flotation
prevention of the remaining stickies to improve the removal of stickies in a Flotation appears to be an interesting
deposit. Removal of stickies is usually deinking plant; recovered paper is way to remove residual stickies from
the primary goal, and deposit control pulped at low temperature, without the pulp. However, recent works
is performed to minimize the chemical and fine screening and carried out in laboratory (Julien et al.
detrimental effects of the stickies that cleaning stages are implemented 1998) and in mill (Heise et al. 2000)
can't be removed. immediately after the pulping stage. show that the efficiency of flotation to
Removal of stickies may happen After thickening, hot dispersion with remove stickies depends on various
anywhere where there is a reject stream. chemicals, is then used for ink parameters such as the shape, size and
detachment before its removal in a surface properties of stickies, and also
second loop. on the hydrodynamic parameters.
Thapar Centre for Industrial Research Deinking chemistry is important for The main advantage of flotation
and Development, stickies removal in a deinking mill. (compared to screening in particular) is
Paper Mill Campus, P.O. Yamuna The stickies are detached from their its potential to remove small stickies
Nagar-135001 (Haryana) substrate in the pulper for the first time, (micro-stickies) from the pulp
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