Bushing
Bushing
Bushing
1. Introduction 3
2. Scope 3
3. Construction 3-5
4. Nameplate 5
5. Application 6-9
6. Packaging and Transportation 9
7. Receiving and Initial Inspection 9
8. Cleaning 10
9. Installation 10-17
10. Commissioning 17-18
11. Maintenance 18-19
12. Storage 19
13. After Sales Service 19
14. Draw Lead Adapters 19-20
15. Technical Ordering Data 20-22
Notes 23
2
1. Introduction
This manual is protected by copyright. Imparting to any The COBA condenser bushings are constructed for oil
third party and reproduction of any kind without written circuit breaker (OCB) applications and meet or exceed
permission from Trench is strictly prohibited. all applicable dimensional, electrical and mechanical
requirements of the IEEE/ANSI Standard C57.19.00 -
Trench is not responsible for any damage or failure that 1995 and IEEE/ANSI Standard C57.19.01 – 2000,
would result from improper operation, customer Annex A.
furnished materials or failure to observe the
recommendations contained in this manual. This For typical construction details see cut view section
applies even if there is no specific instruction included figures 1.1, 1.2 and 1.3.
for the erection or operation of the particular bushing.
3.2 Active Part (Condenser)
All information contained in this manual is subject to
change without notice and does not represent a The active part of the bushing is made of an oil-
commitment on the part of Trench. impregnated insulating paper with layers of aluminum
foil positioned to ensure radial and axial homogeneity of
Based on Trench's experience and industry standard the electric field. The paper and foil are wound around
practices the highest level of reliability is achieved when either a central aluminum tube or a copper conductor.
the recommendations regarding handling, operation
and maintenance, as outlined in this manual, are
followed. 3.3 Housing
3
4
Fig. 1.1 Typical Design COTA 250 - Fig. 1.2 Typical Design COTA 150 Fig. 1.3 Typical Design COTA 250 -
COTA 1175 Draw Lead & COTA 200 Fixed Conductor COTA 1675 Fixed Conductor
Top terminal
Head housing
Insulator
Insulator
Insulator Active part
Name plate
Active part Active part
Name plate
Mounting flange
Mounting flange
Conductor
Epoxy insulator
Epoxy insulator
Bottom Terminal
Bottom terminal
3.5 Mounting Flange 4. Nameplate
The cast aluminum mounting flange on COTA and
Each COTA and COBA bushing is supplied with a
COBA 550 and above has two lifting lugs and a
nameplate incorporating the information required by
voltage tap. COTA 150…350 are equipped with a
IEEE/ANSI C57.19.00. In addition to these minimum
test tap. On COTA and COBA 250 and above, the
requirements, Trench nameplates include the voltage
porcelain insulator is secured to the mounting
class and the weight. The weight shown will be
flange using special cement and an 0-Ring gasket.
pounds. The ANSI “L” dimension shown on the
nameplate will be with and without the removable or
3.6 Inboard End Insulator “Split-Conductor”. For the layout of the nameplate
information see figure 2.
The inboard end insulator of the COTA 150, 200
and some models of the COTA 250 and 350 are an Fig. 2
explosion resistant, void free, fiberglass tube.
5
5. Application The oil level indicator on these bushings is only an
indication of the amount of oil in the bushing, not the
actual oil level. The oil level indicator has a red floater
5.1 Bushing Mounting behind the glass. In normal operation the red floater will
be at the top of indicator, indicating sufficient oil is in
5.1.1 Bushing for Vertical Mounting the bushing. If the floater is at the bottom of the
indicator this indicates a low oil volume.
Trench COTA bushings that are designed for vertical
mounting is very simple to apply. The only consideration It is important to consider the location of the oil level
is the inclination of mounting from vertical and indicator when applying these bushings on new or
orientation of the oil level indicator. re-manufactured transformers. For proper location of
the oil level indicator for vertical or horizontal application
All COTA and COBA bushings designed for vertical see figure 3, A and B.
mounting may be inclined up to 40° from vertical. When
inclined, the oil level indicator must be orientated facing It is sometimes desirable to incline vertically mounted
out, allowing easy viewing of the oil level from the bushings. For these applications the following
ground. guidelines are offered to maintain proper oil level
indication:
Mounting at inclinations greater than 40° from vertical
may be allowed only after consultation with Trench. In •W
ith the oil level indicator facing down the maximum
most cases of allowed mounting greater than 40° from angle of inclination from vertical is 12º.
vertical the oil level indicator will be required to face the
ground. In this position the oil level indicator will not •W
ith the oil level indicator at its highest point (bushing
provide true oil level indication. Trench will provide turned 90º) the maximum angle of inclination from
special instructions for reading the oil level of the vertical is 18º.
bushing when inclined greater than 40° from vertical.
The heads of these bushings are rectangle and the
5.1.2 Bushing for Vertical or orientation of the bushing can affect the phase to phase
Horizontal Mounting spacing in air. Consideration of this fact must be taken
into account when applying these bushings.
Trench COTA bushings that are designed for vertical
and horizontal mounting, are very simple to apply. The Contact Trench if you have any questions on the
only items that need to be considered are the location application of these bushings designed for vertical or
of oil level indication and the orientation of the head. horizontal mounting.
6
5.2 Current Path Options Oil Condition
Oil Mineral
A key item to consider when applying bushings is the Water <15 PPM
current path options. Trench COTA bushings offer two Particles Max. 39,630 per gallon
current path options, draw lead or fixed conductor.
Size 59 to 2362 µ inch
Oil Strength >70 kV per 0.1 inch
5.2.1 Draw lead
The following figure provides recommendations for
5.2.1.1 Draw lead cable(s) application applying the insulated draw lead conductor to the
Trench COTA bushings.
Current path via the transformer’s copper cable(s) to a
silver-plated copper cable terminal through multi spring Fig. 4.2
contacts to the copper alloy top terminal. For selection
of the appropriate draw lead cable terminal refer to
section 5 or contact Trench.
When the 3,000 amp “Split-Conductor” is applied the 5.2.2.1 Terminals and Shields
weight of the conductor as well as the winding leads
may make it difficult to allow vertical lift of the The following figures 5.1-5.4 show some of the many
conductor. For this reason the location of the split may different terminals and shields that are available from
need to be changed from the location indicated above. Trench for COTA bushings.
Please consult Trench on your specific requirement.
It is recommended that when selecting a “Split- Fig. 5.1 Two Hole Spade
Conductor” application for new or re-manufactured
transformers that the Trench holding tool be supplied
with the transformer. It will make installation easier and
safer for the transformer.
8
Fig. 5.3 Thread Stud
7. R
eceiving and
Initial Inspection
As a general rule, every bushing should be unpacked in
a dry place (shop). Once unpacked, the bushing should
be kept in a dry room and protected from atmospheric
influence.
•V
isual inspection of insulator for chips cracks or other
visible damage.
•C
heck for extensive oil traces. Small traces of oil on
the inboard end are insignificant; they occur during
factory tests prior to shipping or after factory testing
of the transformer.
9
8. Cleaning two passes should be made with dry clean rags.
When a compressed air-bottle is available, all grooves,
comers, drillings and other cavities should be blown off
Before mounting the bushing it should be thoroughly
thoroughly.
cleaned.
A visual control should make sure that all residues of
8.1 Cleaning medium and accessories oil, cleanser and cleaning accessories have been
removed. Including the central tube of draw lead
The following cleaning medium may be used for wiping bushings.
oil remaining on the surface of the bushing:
The following areas of the bushing must receive a CAUTION: The bushing shall not be subjected to
thorough cleaning: radial rotation in the crate or after removal. The oil
level indicator shall always be facing downward. The
• The outdoor insulator bushing should be suspended with its head up. The
• The inboard insulator and metal ground sleeve if so maximum permissible inclination with the head
equipped downward is 15º as shown in figure 6.1.
• The interior of the central tube of draw lead bushings
• The bottom terminal connection surface
Draw Lead bushings may require that the “Split-
• The inside area of the voltage tap or test tap
Conductor” be installed prior to being installed into the
• The gasket surface of the mounting flange
transformer. In this case the bushing should be
• The gasket surface of the bolted top terminal on draw
positioned horizontally outside of the crate, with the oil
lead bushings
level indicator facing downward, as shown in figure 6.1.
• The oil level indicator sight glass
The maximum rotation tolerance is +30º, as shown in
Detail A. No additional radial rotation is permitted.
The insulator and metallic parts are to be wiped with
the specified rags with the indicated cleanser. Grooves, The “Split-Conductor” must be reassembled prior to
corners and drillings or any other cavities are to be being installed into the bushing. Once assembled
rinsed with the washing bottle or the recommended carefully insert the “Split-Conductor” into the bushing
brush or paint brush. from the bottom following the instruction detailed later
in this section.
Remaining residues, possible lint or hairs should be
wiped off by a final cleaning. To place the bushing in the vertical position:
The insulator and the metallic parts should be For COTA 150 and COTA 350 bushings, which are not
eventually wiped with a clean silk-paper. heavy, this is possible with only one sling. Attach the
sling under the uppermost shed around the insulator.
A rag soaked with the available cleaning medium
As you lift the bushing, hold the lower end with one
should be attached to one end of the wire or cord and
hand so that the bushing does not touch the ground
the other end drawn through the central tube of the
while it is moving to the vertical position. For putting
bushing (draw lead bushings only). Pull the rag, one
COTA 550 and above bushings to the vertical position,
direction only, through the tube several times. The last
one crane and one hoist is necessary because the
bushings are very heavy.
10
Fig. 6.1
The basic procedure with crane and hoist is as follows Lift the bushing high enough to ensure that it will not
(see figure 6.2): touch the ground when it is moving to the vertical
position. Actuate the hoist until the bushing is
Attach one end of each sling to each of the two lifting positioned vertically. Check the oil level as described in
lugs on the mounting flange. Attach the free ends to section 11.1 "checking the oil level".
the bottom of the hoist. Attach the hoist to the crane
hook. Adjust the hoist to ensure that the crane's If the bushing is to be installed vertically (no inclination),
boom will be long enough to let down the bushing to no further adjustments are necessary. It can be moved
the vertical position. to the transformer for installation.
Attach two guide slings around the outdoor insulator If the bushing is to be installed at an inclination (≤ 40º),
between the head and the uppermost shed. the following considerations must be done.
Attach two more long slings to the crane hook. Draw If the oil level indication over the entire operating
the free ends of the slings through the guide slings temperature range is desired, the oil level indicator
and then attach them to the lifting lugs on the must face to the side.
mounting flange using shackles.
Other installation positions with the oil level indicator
Adjust the suspension equipment to ensure that the facing down are acceptable under certain conditions.
bushing will remain in the horizontal position with the Such installations may allow only minimum oil level
oil level indicator facing downward during lifting. If the monitoring. Installation positions in which the oil level
bushing is inclined during lifting, the head must be in indicator faces up are never permitted. To install the
the highest position. bushing at an inclination (≤ 40º) with the oil level
indicator facing to the side, the following procedures
must be followed (see figure 6.3):
11
Fig. 6.2
For bushings COTA 150 through COTA 350, the The bushing can now be moved to the transformer for
inclination can be adjusted by hand because the installation.
bushings are not heavy. It is not necessary to change
the slings after lifting. For bushings COTA 550 and Bushings designed for horizontal mounting require the
above the following points must be followed: following installation procedures.
•P
osition the bushing vertically in a frame or in a cavity •B
ushing must be in a vertical position for a minimum
with its mounting flange resting on a soft surface. 4 hours then gradually tilted to the horizontal position
before mounting in the transformer. Care should be
•R
emove the shackle connection, which were taken with the sight glass location.
positioned downward if the bushing is inclined.
•T
here are two considerations to be made when
•R
emove both slings connecting the bushing to the positioning horizontally mounted bushings on the
hoist. A single sling through both lifting lugs and transformer. First is to maintain the functionality of the
around the body of the mounting flange will be used oil level indicator. Second is the ability to visually see
to attach the bushing to the hoist. the oil level indicator from the ground. Take these
considerations into account before applying slings.
•N
ow lift the bushing carefully. Set the desired
inclination by adjusting the hoist. •W
hen these bushings are mounted horizontally on
the transformer sidewall the oil level indicator should
be positioned so that the indicator is located at the
highest point on the side of the bushing head.
12
Fig. 6.3
•W
hen these bushings are mounting vertically on the The transformer and bushing mounting flange should
transformer cover the oil level indicator should be be clean and free of foreign material with the gasket
orientated so that the indicator can be viewed from in place before the bushing is set. After the bushing
the ground. has been set in place on the mounting flange install all
the washers and bolts until finger tight. Then tighten
•A
ttach the sling between the two lowest sheds of the the bolts a fraction of a turn at a time, working
outdoor insulator. As you lift the bushing, hold the progressively in a crisscross (star) pattern until all bolts
inboard end with one hand to balance the bushing. are uniformly tight.
Now install the bushing into the transformer. Be
careful not to drag or bang the inboard end on the
mounting flange while it is moved into the transformer
Typical Torque Values
sidewall.
Bolt Size Foot pounds Newton meters
9.2 Bolting to the transformer 1/2” – 13 threads 35 47
5/8” – 11 threads 65 88
The following instructions are only valid when the 3/4” – 10 threads 100 135
gasket between the bushing and the transformer-
1” – 8 threads 260 352
mounting flange is a 0-Ring. For flat gaskets, the
instructions are valid if the mounting flange is equipped 1 1/8” – 8 threads 260 352
with a mechanical gasket stop. For all other
arrangements, the torque requirement depends on the
type of gasket system used. Trench takes no Trench recommends washers when bolting the bushing
responsibility for damage caused by over torque in to the transformer.
other arrangements.
13
9.3 External electrical connections
CAUTION: Do not attempt to rotate the top
External connections to the bushing must be sufficiently terminal. The top terminal itself is not threaded to
slack or flexible to avoid putting a mechanical strain on the draw lead cable terminal or the top of the
the bushing parts. Terminal connectors should be of “Split-Conductor”.
ample size to minimize bushing overheating during
possible overloads. For the procedure to reassemble the top terminal after
draw lead cable or “Split-Conductor” installation, see
Ridged buss connection to bushings is not sections 9.4.2.
recommended in areas of seismic concern and
because of transformer tank flexing during vacuum 9.4.2 Draw lead cable connection
filling operations.
COTA draw lead bushings are designed with a hollow
9.4 Connection to transformer tube through which the flexible draw lead cable(s) can
be pulled. The cable is considered a component of the
9.4.1 Top terminal assembly transformer and is not supplied as part of the bushing.
The typical top end of a COTA draw lead bushing is For new transformers there are two ways to connect a
shown in figure 7. If the bushing is applied with draw draw lead cable terminal to the transformer cable,
lead cable(s) or a “Split-Conductor” the top terminal has crimping or brazing. Trench makes no endorsement on
to be removed. If the bushing is equipped with a “Split- which method used. It is entirely up to the transformer
Conductor” and is replacing a bottom connected manufacturer and their customer. However, brazing the
bushing there is no need to remove the top terminal. cable to the terminal requires special care to avoid
effecting the silver-plating that provides the high current
To remove the top terminal the procedure is as follows: interface between the draw lead cable terminal and the
multiple spring contacts in the bolted top terminal.
Remove the four fixing screws. The terminal can be
pulled off axially using a force of approximately 44 lb.
(200 N).
CAUTION: When brazing, the temperature at the
current interface should not exceed 650º C.
The bolts, cone spring washers and the 0-Ring gasket
must be stored in a safe place.
If lifting off the top terminal is difficult, use two of the The selection of the draw lead cable terminal for the
bolts removed and thread them into the two threaded specific connection method and size cable is covered
holes as shown in figure 7. By tightening the bolts by the technical ordering data in section 5.
into these holes the top terminal will become lose and
further removal by hand will be possible.
CAUTION: Once the draw lead cable terminal has
been attached and before it is installed in the
Fig. 7
bushing it must be protected from damage to the
contact surface. If it becomes damaged it will have
to be replaced
14
When the bushing is installed on the transformer, the
optional (Standard on COTA 1050 and above) air CAUTION: Once the lower end of the “Split-
escaping screw (7.4 ft. lb./10 Nm) located on the top Conductor” has been attached to the winding lead and
terminal can be used for the air release while oil filling before it is installed in the bushing the split joint must
the transformer. This option is recommended when be protected from damage to the contact surface. If it
bushings are installed on transformers with conservator becomes damaged it will have to be replaced.
type oil preservation systems.
First remove the top terminal. Carefully slide the top of •P repare the bushing for installation by removing the
the “Split-Conductor” into the bottom of the bushing top terminal and retaining pin with locking device,
until the upper end extends beyond the central tube. then place a cord or wire through the central tube of
Care should be taken not to scratch the “Split- the bushing.
Conductor” or the central tube of the bushing during • Locate the upper part of the “Split-Conductor”, which
installation. should be located in the crate with the bushing or it
may have been installed in the bushing during
Next install the retaining pin with locking device and transport. At the top end of the upper part of the
re-install the top terminal. The locking pin rests on the “Split-Conductor” you will find a 5/16” - 18 UNC
top of the central tube, not through the hole used for tapped hole. Install an eye bolt into the hole for
draw lead. This allows the “Split-Conductor” to rotate attachment of the cord or wire from the bushing.
for easy alignment inside the transformer. Then install
the bushing in the transformer and make the
connection to the bottom of the bushings in the same CAUTION: Care must be taken to protect the
manner as a COTA bushing with a fixed conductor. contact surfaces at both ends of upper part of the
“Split-Conductor”. If it becomes damaged it will have
The other method is to separate the “Split-Conductor” to be replaced
at the joint, take the lower end with the bottom terminal
and make the connection to the transformer active part
winding lead. Then re-connect the upper part of the •R
emove the hardware from the bushing flange
“Split-Conductor” as shown in figure 7.0 when ready to shipping cover and lift the cover 6” (150 mm). The
install the bushing. Use only the screws and washers lower end of the “Split-Conductor” will be attached to
provided with the Split-Conductor. the underside of the shipping cover. The lower end of
the “Split-Conductor” will weigh between 5.7 and 7.5
kg (12.5 and 16.5 lb.) and will be connected to the
transformer winding lead, adding additional weight.
15
Fig. 8 Split Conductor Assembly
•W
ith the shipping cover lifted install the Trench •A
ssemble the upper part of the “Split-Conductor”
holding tool (or steel rod) using the small through hole using the hardware used the secure the shipping
located 1/2” (12.5 mm) below the joint of the “Split- cover. Torque the cap screws to 17 ft. lb. (23 Nm).
Conductor”.
•A
ttach the cord or wire, which exits the lower end of
•W
ith the lower end of the “Split-Conductor” the bushing, to the lifting eye previously installed to
supported remove the hardware that attaches the the top of the Split-Conductor.
shipping cover to the “Split-Conductor”. This will be
the same hardware that will be used to assemble the
upper part of the “Split-Conductor”. An 8 mm or CAUTION: When handling the bushing in a horizontal
5/16” Allen wrench can be used to remove the cap position make sure that the oil level indicator is
screws. always facing down to prevent the gas in the head
from entering the condenser part of the bushing.
CAUTION: if the steel rod is used care must be taken
not to drop any hardware into the transformer tank.
16
•B
egin to install the bushing over the “Split-Conductor” 9.6 Fixed conductor installation
while pulling on the cord or wire. As the bushing is
being lowered over the “Split-Conductor” align the oil Bottom connected bushings with a fixed conductor are
level indicator to the desired final position. designed for highest current ratings. They carry the
current through the center conductor that is not
•A
s the bushing lower end approaches the Trench removable. It is not necessary to remove the top
holding tool (or steel rod) remove the holding tool (or terminal on such bushings. The connection to the
steel rod). At this point the full weight of the “Split- winding leads depends on the design of the
Conductor”, between 11.2 and 17.5 kg (24.6 and transformer.
38.5 lb.), will be supported by the cord or wire. The
“Split-Conductor” must not be allowed to drop into
the transformer tank. 10. Commissioning
•C
ontinue lowering the bushing, while pulling on the 10.1 General check
cord or wire until the bushing rests on the mounting
flange. With the “Split-Conductor” still supported by The following procedures must be completed before
the cord or wire install the retaining pin with locking placing the bushing under voltage:
device through to small hole near the top of the
“Split-Conductor”. •C
heck the oil level (see section 11.1, "Checking the
oil level").
•S
ecure the bushing to the mounting flange and install
the top terminal to the head using the four screws •W
ait at least 24 hours after the bushing has been
and washers provided. Torque to 15 ft. lb. (20 Nm). placed in the vertical position before applying voltage.
•P
ower factor and bushing capacitance measurements
CAUTION: For “Split-Conductor” applications, the can be made for comparison with subsequent field
retaining pin does not pass through the measurements.
corresponding hole in the central tube of the
bushing. The retaining pin with locking device will 10.2 Test tap
rest on top of the central tube, supporting the “Split-
Conductor” during service. Bushings for insulation class of 69 kV and lower are
provided with a test tap. The test tap shown in figure
9.0 is located just above the mounting flange and
After the bushing has been installed in the transformer, provides measuring power factor and capacitance of
the optional air escape plug (7.4 ft. lb./10 Nm) located the bushing. In order to connect to the test tap, remove
on the top terminal can be used for air release while the threaded cap and connect the lead of the power
filling the transformer. factor with the measuring equipment. After the
measurement has been completed, re-assembling the
If the “Split-Conductor” is delivered installed in the sealing cap (torque = 15 ft. lb./20 Nm). This will ground
bushing and it is to be removed, the following should the test tap for proper operation of the bushing.
be done:
With the bushing in a horizontal position with the oil CAUTION: There is a high voltage output if the test
level indicator facing down, remove the top terminal. tap is not grounded. Always keep it grounded with
With the top terminal removed, remove the retaining pin either an over-measuring circuit, sealing cap or
and carefully pull the ”Split-Conductor” from the bottom grounding link.
of the bushing. Caution must be used in removing the
“Split-Conductor”, as it can be heavy and as long as
the bushing. Care must also be taken not to scratch The test tap can withstand a power frequency voltage
the “Split-Conductor” or the central tube of the test of 2 kV. Many bushing users measure the power
bushing. factor and the capacitance of the bushing as a field
test. For more information on this practice, refer to
section 11, "Maintenance".
17
Fig. 9 COTA 150…COTA 350 Test tap Fig. 10 COTA 550 and above Voltage Tap
After the measurement has been completed, 11.2 PF and capacitance measurement
re-assemble of the sealing cap (torque = 30 ft. lb./40
Nm) This will ground the voltage tap for proper Field measurements of power factor and capacitance
operation of the bushing. can differ from measurements made under the
controlled conditions in the factory. The bushing power
factor and capacitance should be measured at the time
CAUTION: There is a high voltage output if the of commissioning and these values should be used as
voltage tap is not grounded. Always keep it a base to compare future measurements.
grounded with either an over-measuring circuit,
sealing cap or grounding link. Please contact Trench should:
18
factory shipping crate is not available the bushing must
CAUTION: These measurements may only be be stored upright in a suitable support frame. The
performed when the bushing is not in operation. preferred storage location is indoors, however, if indoor
Removing or replacing these caps under voltage is storage is not available, the bushing may be stored
strictly prohibited: Dangerous high voltage! outdoors for short periods of time. If stored outdoors, it
is highly recommended to enclose the inboard end of
The test or voltage tap sealing cap must be screwed on the bushing in protective plastic to prevent
tightly during operation with the following torque values: contamination of this side of the bushing.
With the draw lead adapter installed you can now install 2. Style Number
the new Trench COTA bushing following the instructions
in this manual. The style number is made up seven sets of numbers
and/or letters that will provide specific information about
Before installing the retaining pin in the Trench draw the specific bushing.
lead terminal again determine the amount of slack in
the draw lead cable. It should be the same as when
checked before the old bushing was removed. If there COTA __ __ __ - __ __ __ __ - __ __ - __ __ __ - __ __
is more than 2 inches (50 mm) of additional slack or if it Set 1 2 3 4 5 6 7
takes a large amount of force to pull the terminal to the
top of the bushing during the last few inches, it is
recommended to stop and contact Trench. Applying The first set of numbers states the BIL (Basic Insulation
too much force in pulling up the draw lead cable may Level) of the bushing. The table for Code 1 lists the
damage the transformer. standard BIL available.
20
The next letter designates the mounting flange CODE 2, Maximum Current Ratings
configuration. The IEEE/ANSI Standards dictate the ODE
C DESCRIPTION
mounting flange arrangements for most bushings,
H014 1,400 A, 250….1175
however, there are a number of exceptions that must
be considered when applying bushings as H015 1,500 A, 150…200
replacements. The table for Code 4 will provide specific H016 1,600 A, 900…1300
letter code designations for each available mounting H020 2,000 A, 250…350
flange configuration by bushing style. H030 3,000 A, 150…200
F020 2,000 A, 150…2050
The next letter designates the outdoor insulator material F023 2,350 A, 200
and color. There are 3 options available for the outdoor
F027 2,700 A, 150
insulator and are listed in the table for Code 5.
F030 3,000 A, 150…2050
The next number designates the outdoor insulator’s F050 5,000 A, 150…900
creep distance in accordance with the four F075 7,500 A, 150…200
contamination levels as described in the IEEE Guide for F100 10,000 A, 150
Application of Power Apparatus Bushings, C57.19.100. F125 12,500 A, 150
The table for Code 6 list the 4 options.
CODE 3, CT Pocket Length
The last set of numbers is the Trench factory code ODE
C DESCRIPTION
designation that determines a specific bushing’s
10 10” CT Pocket (Special)
compatibility with other bushings within the same
rating. 16 16.5 “ CT Pocket (Special)
21 21” CT Pocket (Std. 150…350)
3. Options 23 23” CT Pocket (Std. 550….2050)
26 26.75” CT Pocket (Special)
The last sets of letters are the Option Codes. The 27 27” CT Pocket (Special)
option codes are the accessories that are added to a
basic bushing to suit the specific requirement or CODE 4, Mounting Flange Configuration
application. These option codes will appear on the
CODE kV Class Amps Flange
bushing nameplate as part of the serial number and will
appear on the bushing outline drawing. The specific A 25 1,500 7¼” – 4 HOLE
outline drawing number will appear on the bushing A 34.5 1,500 7¼” – 4 HOLE
nameplate. There are presently 4 sets of options B 25 3,000 7¼” – 4 HOLE
available for Trench bushings. B 34.5 3,000 7¼” – 4 HOLE
C 25 3,000 8¼” – 4 HOLE
CODE 1, Basic Insulation Levels C 34.5 3,000 8¼” – 4 HOLE
D 25 3,000 9¼” – 6 HOLE
ODE
C DESCRIPTION
D 34.5 3,000 9¼” – 6 HOLE
150 25 kV, 150 kV BIL
A 35.5 5,000 14 ¼” – 9 HOLE
200 34.5 kV, 200 kV BIL A 46 2,000 8¼” – 4 HOLE
250 46 kV, 250 kV BIL A 46 3,000 9¼” – 6 HOLE
350 69 kV, 350 kV BIL A 69 2,000 9¼” – 6 HOLE
550 115 kV, 550 kV BIL A 69 3,000 10 ¼” – 6 HOLE
650 138 kV, 650 kV BIL E 69 3,000 10.88” – 6 HOLE
750 161 kV, 750 kV BIL A 115 3,000 13¼” – 6 HOLE
900 230 kV, 900 kV BIL A 115 3,000 13¼” – 6 HOLE
1050 345 kV, 1050 kV BIL A 138 3,000 14¼” – 6 HOLE
A 138 3,000 14¼” – 6 HOLE
1175 345 kV, 1175 kV BIL
A 161 3,000 15¾” – 8 HOLE
1300 345 kV, 1300 kV BIL
A 230 5,000 21” – 12 HOLE
1550 500 kV, 1550 kV BIL A 345 3,000 21” – 12 HOLE
1675 500 kV, 1675 kV BIL A 500 3,000 25” – 12 HOLE
1800 500 or 765 kV, 1800 kV BIL F 500 3,000 31” – 16 HOLE
2050 756 kV, 2050 kV BIL A 765 2,000 35” – 16 HOLE
21
CODE 5, Outdoor Insulator OPTION CODE 9, Bottom Terminal
CODE DESCRIPTION when Ordering Code 10 = P, Plate (Breaker)
G #70 Gray Porcelain CODE DESCRIPTION
B Brown Porcelain D IEEE/ANSI FIG. 3.4
C #70 Gray Silicone Rubber E IEEE/ANSI FIG. 3.5
F IEEE/ANSI FIG, 3.6
CODE 6, Minimum Insulator Creep Distance Z Special Plate
CODE DESCRIPTION
1 28mm/kV* (optional) OPTION CODE 9, Bottom Terminal
2 35mm/kV* (optional) when Ordering Code 10 = S, Spade
3 44mm/kV* (standard) CODE DESCRIPTION
4 54mm/kV* (optional)
Y 2 Hole Spade
X 4 Hole Spade
OPTION CODE 8, Top Terminal Plating Z Special Spade
CODE DESCRIPTION
A Silver Plated OPTION CODE 10
T Tin Plated CODE DESCRIPTION
N No Plating P Bottom Terminal is a Plate
R Crimp Type Draw Lead Terminal
OPTION CODE 9, Draw Lead Terminal S Bottom Terminal is a Spade
when Ordering Code 10 = R, Crimp Type T Bottom Terminal is a Threaded Stud
CODE DESCRIPTION CABLE SIZE mm_ W Braze Type Draw Lead Terminal
H ID = 0.433" 1/0 50 Z Special
J ID = 0.500" 2/0 70
K ID = 0.625" 4/0 95
L ID = 0.720" 300 KCMIL 150 OPTION CODE 11 & 12 (For future use)
N ID = 0.830" 400 KCMIL 185
O ID = 0.925" 535 KCMIL 395 Code Z indicates something special is required. If a
Z Special Specify specific requirement is not covered by the above codes
the letter Z can be used in the option code. The
required special option or accessory must be fully
OPTION CODE 9, Draw Lead Terminal
detailed and be reviewed by Trench before an order is
when Ordering code 10 = W, Braze Type
accepted. If a Z option code does not appear in a
CODE DESCRIPTION specific option code table there can not be a special
M 0.315" Pilot Hole requirement for the option or accessory.
P Spade
If a bushing is ordered with or without a draw lead
Z Special Size
terminal, option codes 9 and 10 will not appear on the
outline drawing. The draw lead terminal option codes
OPTION CODE 9, Bottom Terminal will appear on the order acknowledgment if ordered
when Ordering Code 10 = T, threads with the bushing.
CODE DESCRIPTION
If a bushing is ordered with a draw lead adapter then
X 1 1/2" - 12 UNF Threads codes 9 and 10 will be Z. The Z will not appear on the
K 2" - 12 UNF Threads outline drawing for that bushing.
L 3" - 12 UNF Threads
Z Special Threads A special paint color on the bushing head would appear
as a Z in ordering code 11 and then be assigned a
specific option code for the color.
22
Notes
23
Trench Facilities
www.trenchgroup.com
Bulletin E8322.72
Subject to change without notice (07.2007)
Printed in Canada.