Lithium-Ion Battery (LIB) Manufacturing Industry-945487 PDF
Lithium-Ion Battery (LIB) Manufacturing Industry-945487 PDF
Lithium-Ion Battery (LIB) Manufacturing Industry-945487 PDF
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Introduction
Lithium is a silver-white colored soft metal that belongs to the alkali
metal group. Lithium is the lightest element known and has strong
electrochemical potential. It is highly reactive element making it
flammable and potentially explosive when exposed to air and water and
is usually stored in mineral oil to preserve it from corrosion and
tarnish.
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Lithium-ion batteries have become the most important application of
lithium and storage technology in the areas of portable and mobile
applications (e.g. laptops, cell phones, smartphones, tablets, power
tools, medical devices electric bicycles and electric cars).
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Applications of Lithium-Ion Batteries:
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Advantages of Lithium-Ion Batteries
High Energy Density: One of the biggest advantages of a lithium-
ion battery is its high energy density. To put it straight, lithium-ion
batteries can last way longer between charges all the while
maintaining a high current output. That makes it the perfect battery
for most modern needs. As we spend more and more time on our
mobile phones, lithium-ion batteries can make sure that we are on
the go always and spend minimal time attached to a charging cord.
Low Self Discharge: Not only whilst being used, but lithium-ion
batteries have a clear advantage when not being used as well. When
kept idle, the rate of self-discharge, a common phenomenon in
batteries, is extremely low. In fact, in most cases, it is as good as
being negligent.
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No Requirement for Priming: Some rechargeable cells need to be
primed when they receive their first charge. There is no requirement
for this with lithium ion cells and batteries.
Low Maintenance: One major lithium ion battery advantage is that
they do not require and maintenance to ensure their performance.
Ni-Cad cells required a periodic discharge to ensure that they did not
exhibit the memory effect. As this does not affect lithium ion cells,
this process or other similar maintenance procedures are not
required.
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Variety of types available: There are several types of lithium ion
cell available. This advantage of lithium ion batteries can mean that
the right technology can be used for the particular application
needed. Some forms of lithium ion battery provide a high current
density and are ideal for consumer mobile electronic equipment.
Others are able to provide much higher current levels and are ideal
for power tools and electric vehicles.
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Market Outlook
Global lithium ion battery market was valued at $30,186.8 million in
2017, and is projected to reach $100,433.7 million by 2025, growing at
a CAGR of 17.1% from 2018 to 2025.
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Based on application, the lithium ion battery market is categorized into
energy, automotive, consumer, military, industrial, and medical.
Industrial sector includes mining, cranes, smart grid, and valves;
automotive sector includes buses, trains, trucks, cars, airplanes, e-
bikes, and e-scooters; and consumer sector includes smartphones,
uninterruptible power supply (UPS), mobile phones, and tablet PCs. The
automotive application category is expected to witness the fastest
growth in the market during the forecast period, owing to the
increasing penetration of electric vehicles in various countries,
including Norway, Germany, and China.
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The lithium ion battery market is highly fragmented with the presence
of large number of domestic players that occupy around 60% market
share of the overall figure. Among the different players, Panasonic
Corporation dominated the market in 2017. However, the market share
of Panasonic Corporation is expected to decrease in the coming years
due to the intensifying competition among prominent players to
acquire major portion of the market.
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Projected Market Demand for Lithium-Ion Batteries
used in Electric Vehicles from 2017 to 2030 (in
Gigawatt Hours)
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The global lithium ion battery market has been segmented by various
end-use industries including electrical & electronics, automotive, and
industrial, with others, which include medical, military, and textile
industries. The electrical & electronics end-use industry is further
segmented into smartphones, tablet/PC, UPS, and others. The
automotive end-use segment is further segmented into car, bus, truck,
scooter & bike, and train & aircraft. Crane & forklift, mining equipment,
and smart grid & renewable energy storage are considered under the
industrial end-use segment.
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Some of the key players operating in the global lithium ion battery
market include Automotive Energy Supply Corporation, Panasonic
Corporation, Samsung SDI Co. Ltd., LG Chem Power (LGCPI), LITEC Co.,
Ltd., A123 Systems, LLC., Toshiba Corporation, Hitachi Chemical Co.,
Ltd., China BAK Battery Co. Ltd., and GS Yuasa International Ltd. The
other players in the market (not included in the report) include Tesla,
Johnson Controls International Plc., Saft Batteries, and BYD Company
Ltd.
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India Lithium-Ion Battery Market:
The Indian automobile sector is one of the most prominent sectors of
the country, accounting for nearly 7.1% of the national GDP. However,
India has set itself an ambitious target of having only electric vehicles
(EV) by 2030, which is expected to increase the demand for lithium-ion
batteries in India, significantly. The high cost, associated with batteries
that are used in the electric vehicles, is considered to be critical for
India's ambitious target. The India lithium-ion battery market is
expected to grow at a robust CAGR of 29.26% during the forecast
period, 2018-2023.
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Lithium-ion Battery Market: Size and Demand
Forecast in USD Billion, by Application, India, 2017-
2023
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Increase in disposable income has led to rise in demand for electronic
devices such as smartphones and tablets fueling the growth of lithium-
Ion batteries in the India. Moreover, rise in government initiative to
reduce pollution level are the major factors driving the Indian lithium-
ion battery market. Growth in automotive sector has led to surge in
demand for electric vehicles which has also supplemented the growth of
lithium-Ion batteries. However, high cost and risk of fire in electronic
devices may hinder the market growth in the coming years. Growth in
automobile industry and growing trend of electronic devices among
youth consumers would increase the demand for lithium-Ion batteries
in the near future.
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The India lithium-ion battery market has been segmented on the basis
of material type and industry vertical. By material type, the market is
further segmented into cathode, electrolytic solution, anode, and other
materials includes (binders, separators, and others). By industry
vertical, the market is bifurcated into electronics (UPS, smart phones,
laptops/tablets, and others), automotive (car, buses, and trucks,
scooters and bikes, train and aircraft), industrial (mining equipment,
construction equipment, smart grid), and other industry verticals.
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Machinery Photographs
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Automatic Line Change
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Project at a Glance
PROJECT AT A
GLANCE (` in lacs)
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Project at a Glance
Yea Annualised Book Debt Divid Retained Payo Probab P/E Yield
r Valu end Earnings ut le Ratio Price/
e Marke Book
t Price Value
Per No.of
EPS CEPS Per Share Share Per Share Times
` ` ` ` ` % ` % ` %
1- 18.4 100.
2 8.43 9.79 3 24.00 0.00 00 8.43 0.00 8.43 1.00 0.00
2- 29.1 100.
3 10.76 11.96 9 18.00 0.00 00 10.76 0.00 10.76 1.00 0.00
3- 42.6 100.
4 13.42 14.47 1 12.00 0.00 00 13.42 0.00 13.42 1.00 0.00
58.6 100.
4-5 16.04 16.97 5 6.00 0.00 00 16.04 0.00 16.04 1.00 0.00
77.2 100.
5-6 18.59 19.40 4 0.00 0.00 00 18.59 0.00 18.59 1.00 0.00
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Project at a Glance
Yea D. S. C. R. Debt Equit Total Retur Profitability Ratio Assets Curre
r /- y as- Net n on Turno nt
Depos Equit Wort Net ver Ratio
its y h Wort Ratio
Debt h
Indivi Cumul Over GPM PBT PAT Net P/V
dual ative all Contr Ratio
ibutio
n
(Number of
(Number of times) times) % % % % % %
Initi
al 3.00 3.00
1- 1039. 3.41
2 1.41 1.41 1.30 1.30 10.17 2.55% 1.16% 0.74% 21 % 5.50 1.11
2- 1212. 3.41
3 1.69 1.54 0.62 0.62 7.07 2.62% 1.28% 0.82% 31 % 5.61 1.12
3- 1385. 3.41
4 2.07 1.71 2.08 0.28 0.28 5.34 2.67% 1.40% 0.89% 49 % 5.58 1.15
1558. 3.41
4-5 2.53 1.88 0.10 0.10 4.24 2.70% 1.49% 0.95% 67 % 5.53 1.18
1731. 3.41
5-6 3.08 2.08 0.00 0.00 3.49 2.72% 1.56% 0.99% 86 % 5.44 1.23
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Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 53.07%
Total BEP (% of Installed Capacity) 54.34%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 33.59%
2 Years 3
Payback Period of the Project is ( In Years ) Months
Fixed Assets Coverage Ratio ( No. of times ) 128.915
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Major Queries/Questions Answered in the Report?
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5. What is the structure of the Lithium-Ion Battery
(LIB) Manufacturing Business and who are the
key/major players ?
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9. Who are the Suppliers and Manufacturers of Plant
& Machinery for setting up Lithium-Ion Battery
(LIB) Manufacturing plant ?
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13. What is the total size of land required for setting up
Lithium-Ion Battery (LIB) Manufacturing plant ?
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18. What are the Personnel (Manpower)
Requirements for setting up Lithium-Ion Battery
(LIB) Manufacturing Business?
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23. What are the Profitability Ratios of Lithium-Ion
Battery (LIB) Manufacturing Project?
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27. What are the Market Opportunities for setting
up Lithium-Ion Battery (LIB) Manufacturing
plant?
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Table of Contents
of the
Project Report
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1. PROJECT LOCATION
1.1. DISTRICT PROFILE & GEOTECHNICAL SITE CHARACTERIZATION
1.1.1. General
1.1.2. Physical Characteristics
1.1.3. Climate and Rainfall
1.1.4. Map
1.1.5. Economy and Industry
1.1.6. Transport
2. INTRODUCTION
6. B.I.S SPECIFICATIONS
7. MARKET SURVEY
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7.1. INDIA LITHIUM-ION BATTERY MARKET
7.2. DECREASING COST OF LITHIUM-ION BATTERIES
7.3. RENEWABLE-BASED ENERGY STORAGE
7.4. FROST PERSPECTIVES ELECTRIC VEHICLES & LITHIUM ION BATTERY MARKET,
INDIA, 2017
7.5. INDIA LITHIUM-ION BATTERIES MARKET TO GROW AT OVER 35% CAGR TILL 2020
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13. ASSEMBLING PROCESS OF LITHIUM ION BATTERY
13.1. BATTERY CELL
13.2. BATTERY PACKAGING
13.3. BATTERY MANAGEMENT SYSTEM
13.4. COOLING SYSTEM
13.5. TESTING
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18.3. MICRO-TIG OR PULSED ARC WELDING (PAW)
18.4. ULTRASONIC WEDGE BONDING
18.5. MICRO-CLINCHING
18.6. SOLDERING
18.7. LASER WELDING
18.8. MAGNETIC PULSE WELDING (MPW)/ELECTROMAGNETIC PULSE
TECHNOLOGY (EMPT)
18.9. MECHANICAL ASSEMBLY
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Project Financials
• Project at a Glance Annexure
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
• Annexure 3 :: Assessment of Working Capital requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-process
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
• Annexure 7 :: Break-Even Analysis
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
• Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/
Items
• Annexure 14 :: Product wise Domestic Sales
Realisation
size, market potential of the product and reasons for investing in the
product
• This report helps you market and place the product correctly by
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• This report helps you understand the viability of the project by
decisions
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Our Approach:
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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Lithium-Ion Battery (LIB).” provides an insight
into Lithium-Ion Battery (LIB) market in India with focus on uses and
applications, Manufacturing Process, Process Flow Sheets, Plant Layout
and Project Financials of Lithium-Ion Battery (LIB) project. The report
assesses the market sizing and growth of the Indian Lithium-Ion
Battery (LIB) Industry. While expanding a current business or while
venturing into new business, entrepreneurs are often faced with the
dilemma of zeroing in on a suitable product/line. And before
diversifying/venturing into any product, they wish to study the
following aspects of the identified product:
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
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