GREE Comfort - 1824 - A6G-B1G - Service - Manual PDF
GREE Comfort - 1824 - A6G-B1G - Service - Manual PDF
GREE Comfort - 1824 - A6G-B1G - Service - Manual PDF
Service Manual
Models: GWH18KG-K3DNA5G
GWH18KG-K3DNA6G
GWH18KG-K3DNA9G
GWH18KG-K3DNB2G
GWH24KG-K3DNA5G
GWH24KG-K3DNA6G
GWH24KG-K3DNA9G
GWH24KG-K3DNB2G
(Refrigerant R410A)
Table of Contents
Table of Contents
Service Manual
9. Maintenance. ...........................................................................................................35
9.1 Malfunction Display of Indoor Unit...................................................................................35
9.2 Procedure of Troubleshooting.........................................................................................37
9.3 Troubleshooting for Normal Malfunction..........................................................................54
10. Exploded View and Parts List...............................................................56
10.1 Indoor Unit.....................................................................................................................56
10.2 Outdoor Unit..................................................................................................................62
11. Removal Procedure........................................................................................66
11.1 Removal Procedure of Intdoor Unit...............................................................................66
11.2 Removal Procedure of Outdoor Unit.............................................................................72
Appendix:.........................................................................................................................84
Appendix 1: Reference Sheet of Celsius and Fahrenheit.....................................................84
Appendix 2: Configuration of Connection Pipe......................................................................84
Appendix 3: Pipe expanding method....................................................................................85
Appendix 4: List of resistance for Temperature Sensor.......................................................86
Table of Contents
Service Manual
GWH18KG-K3DNA5G/I
GWH24KG-K3DNA5G/I
GWH18KG-K3DNA6G/I
GWH24KG-K3DNA6G/I
GWH18KG-K3DNB2G/I
GWH24KG-K3DNB2G/I
GWH18KG-K3DNA9G/I
GWH24KG-K3DNA9G/I
ON/OFF
Outdoor Unit
GWH18KG-K3DNA6G/O
GWH24KG-K3DNA6G/O
Remote Controller
YB1F2(XFAN)
FAN AUTO
OPER
AIR HEALTH X-FAN
HUMIDITY
FILTER
TURBO
HOUR
ON/OFF
ON/OFF MODE
FAN
Technical Information 1
Service Manual
2. Specifications
2.1 Specification Sheet
2 Technical Information
Service Manual
The above data is subject to change without notice. Please refer to the nameplate of the unit.
Technical Information 3
Service Manual
4 Technical Information
Service Manual
The above data is subject to change without notice. Please refer to the nameplate of the unit.
Technical Information 5
Service Manual
Current (A)
6 6
5 230V 5 240V
4 4
Conditions
3 3 Indoor: DB20°C/WB15°C
2 240V 2 Outdoor: DB7°C/WB6°C
Indoor air flow: High
1 1 Pipe length: 5m
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100 110 120
Compressor speed (rps) Compressor speed (rps)
85
80 80
75 70
70
65 Conditions 60 Conditions
Indoor:DB27°C/WB19°C Indoor:DB20°C/WB15°C
60 Indoor air flow:Super High 50 Indoor air flow:Super High
55 Pipe length: 5m Pipe length: 5m
50 40
32 33 34 35 36 37 38 39 40 41 42 43 –15 –10 –5 0 5 7 10
Outdoor temp.(°C) Outdoor temp.(°C)
Cooling Heating
Cooling Heating
105 110
100 120
100
95
110
90
10090
Capacity ratio (%)
85
9080
80
80
75 70
70
70
65 Conditions 6060 Conditions
Conditions
Indoor:DB27°C/WB19°C 50 Indoor:DB20°C/WB15°C
Indoor:DB20°C/WB15°C
60 Indoor air
Indoor air flow:Super High 50 Indoor airflow:Super
flow:SuperHigh
High
40 Pipe length:
55 Pipe length: 5m Pipe length:5m5m
50 3040
32 33 34 35 36 37 38 39 40 41 42 43 –15
-20 -15 –10-10 –5
-5 00 5 5 77 1010
Outdoor temp.(°C) Outdoor
Outdoor temp.(°C)
temp.( C)
o
6 Technical Information
Service Manual
Heating:
Rated heating Pressure of gas pipe Inlet and outlet pipe
Compressor
condition(°C) connecting indoor and temperature of heat Fan speed of Fan speed of
Model frequency
(DB/WB) outdoor unit exchanger indoor unit outdoor unit
(Hz)
Indoor Outdoor P (MPa) T1 (°C) T2 (°C)
18K 75
20/15 7/6 2.2 to 2.4 70 to 35 2 to 4 Super High High
24K 78
Instruction:
T1: Inlet and outlet pipe temperature of evaporator
T2: Inlet and outlet pipe temperature of condenser
P: Pressure at the side of big valve
Connection pipe length: 5 m.
Indoor side noise when blowing Outdoor side noise when blowing
60 56
18&24K Heating
54
50 52
24K
18&24K Cooling
Noise dB(A)
50
Noise/dB(A)
40 48
46
18K
30
44
42
20
Low Middle High Super High 40
20 30 40 50 60 70 80 90
Indoor fan motor rotating speed Compressor frequency(Hz)
Technical Information 7
Service Manual
H
W D
Φ55 Φ55
H
41.3 41.3
54
54.5
120.5
149 548.5
542 103
176
18K Unit
Φ55Φ55 Φ55
Φ55
40 40
41.3 41.3
161 71 54
54.5
45 Φ55 45
Φ55
90 40 70 40
161 71
unit:mm
130 685 193
Models W H D
18K 867 305 215
24K 1008 319 221
Φ70 Φ70
45 45
90 70
8 Technical Information
Service Manual
341 892
700
396 963
560 368
24K Unit
370 920
790
427 1000
395
Unit:mm
610
Technical Information 9
Service Manual
Gas pipe
side
Valve
4-Way valve
Discharge
Heat Suction
exchanger Accumlator
Compressor
(evaporator)
Heat
exchanger
Liquid pipe (condenser)
side
Valve Strainer Electric Capillary Strainer
expand
valve
COOLING
HEATING
10 Technical Information
Service Manual
5. Electrical Part
5.1 Wiring Diagram
● Instruction
Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.
● Indoor Unit
θ θ M1
RT2 RT1
TERMINAL
TUBE ROOM PG PGF BLOCK
BU L BU
OUTDOOR UNIT
BU RD PE
M2 EVAPORATOR
AP1 COLD PLASMA
RECEIVER AND SWING GENERATOR
DISPLAY BOARD MOTOR
Technical Information 11
Service Manual
GWH18KG-K3DNA9G/I GWH24KG-K3DNA9G/I
78%(7(03 52207(03
6(1625 6(1625 )$102725
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57 57
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● Outdoor Unit
GWH18KG-K3DNA6G/O(CB146W36000) GWH24KG-K3DNA6G/O(CB146W35900)
TEMP.SENSOR
TEMP.SENSOR
TEMP.SENSOR
EXHAUST
PE BLOCK
BU
U(BU)V(YE)W(RD)
N(1) T_SENSOR OVC_COMP
BK L1
BK
2 COM_INNER
BN BU AP1
3
BN L1
BN BN PRINTED CIRCUIT BOARD
L AC_L
BU L1 4WAY OFAN
N BU
N1
XT1 MAGNETIC PE
RING
YEGN PE
L2 VT VT
L N POWER M1 PE
YEGN
YEGN
4YV PE
PE FAN MOTOR
4-WAY
VALVE
12 Technical Information
Service Manual
GWH18KG-K3DNA6G/O(CB146W36001) GWH24KG-K3DNA6G/O(CB146W35901)
TEMP.SENSOR
TEMP.SENSOR
TEMP.SENSOR
WARNING OVERLOAD PROTECTOR
OUTROOM
OUTTUBE
EXHAUST
Please don't touch any terminal SAT COMP.
when the voltage of terminal
P(DC+) and N(DC-) at AP1 is WH WH COMP PE YEGN
higher than 30V to prevent the U V W
risk of electric shock ! RT1 RT2 RT3 MAGNETIC
RING L3 L3 L3 PE
θ θ θ
20K 15K 50K BU YE RD
YEGN X1
TERMINAL WH BK BU YE RD
INDOOR UNIT
PE BLOCK
BU
U(BU) V(YE) W(RD)
N(1) T_SENSOR OVC_COMP
BK L1
BK
2 COM_INNER
BN BU AP1
3
BN L1
BN BN PRINTED CIRCUIT BOARD
L AC_L
BU L1 4WAY OFAN
N BU
N1 HEAT_B
XT1 MAGNETIC PE
RING
YEGN PE RD RD
L2 VT VT
L N POWER M1 PE
YEGN EH
YEGN
BOTTOM 4YV PE
PE FAN MOTOR
BAND 4-WAY
HEATER VALVE
These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit.
Technical Information 13
Service Manual
Indoor Unit
● Top view
4 5 6 7 8 9
No. Name
Interface of health function neutral
1
10 wire
2 Interface of live wire
3 Interface of neutral wire
3 4 Capacitor of fan motor
5 Fuse
2 11 6 Interface of PG motor
7 Interface of health function live wire
1 8 Auto button
12 9 Up & down swing
10 Feedback interface of PG motor
Interface of IDU and ODU
11
communication
12 Display interface
13 Jumper cap
Interface of tube temperature
14
sensor
Interface of ambient temperature
15
sensor
13
15 14
● Bottom view
14 Technical Information
Service Manual
Outdoor Unit
● Top view
1 2 3 4 5 6
No. Name
Terminal of compressor
1
overload protection
7 Terminal of temperature
2
sensor
Terminal of electronic
3
expansion valve
4 Terminal of outdoor fan
5 Terminal of 4-way valve
8 Terminal of
6
9 compressorelectric heating
Terminal of chassis electric
7
heating
10
Terminal of indoor unit and
8
outdoor unit communication
9 Power supply live wire
10 Earthing wire
11 11 Power supply neutral wire
● Bottom view
Technical Information 15
Service Manual
5 Button
1 2 6 Button
ON/OFF MODE
3
7 HEALTH SAVE Button
8 X-FAN Button
4 5
FAN
6 9 TEMP Button
7
10 TIMER Button
8 9 10
X-FAN TEMP TIMER
12 SLEEP Button
13 LIGHT Button
16 Technical Information
Service Manual
1.ON/OFF button
Press this button can turn on or turn off the air conditioner. After turning on the unit,operation indicator " " on indoor unit is ON (green
indicator. Color may be differ-ent for different models)and indoor unit gives out a sound.
2.MODE button
Press this button can select your required operation mode.
After selecting auto mode, air conditioner will operate automatically according to ambient temperature. Set temperature can’t be adjusted
and also can’t be displayed. Press "FAN" button can adjust fan speed. Press " " button can adjust swing angle.
After selecting cool mode, air conditioner operates under cool mode. Cool indicator " " on indoor unit is ON. You can press "+" or "-"
button to adjust set temperature. Press "FAN" button can adjust fan speed. Press " " button can adjus t swing angle.
After selecting dry mode, air conditioner operates under dry mode at low speed. Dry indicator " " on indoor unit is ON. Under dry mode,
fan speed can’t be adjusted. Press " " button to adjust swing angle.
After selecting fan mode, air conditioner operates only under fan mode, All mode indicators on indoor unit is OFF. Operation indicator is
ON. Press "FAN" button can adjust fan speed. Press " " button to adjust swing angle.
After selecting heat mode, air conditioner operates under heat mode. Heat indicator " " on indoor unit is ON. You can press "+" or "-"
button to adjust set temperature. Press "FAN" button to adjust fan speed. Press " " button to adjust swing angle. (Cooling only unit can’t
receive the signal for heating mode.)
Note:
For preventing cold wind, after starting up heating mode, indoor fan will blow fan afterdelaying 1-5min. (Details time is decided by indoor
ambient temperature) Temperature setting range on remote controller: 16oC~30oC(61oF~86oF) . Fan speed setting range: auto, low speed,
medium speed and high speed.
3."+" or "-" button
After each pressing of "+" or "-" button, it can increase or decrease set temperature 1oC(1oF~2oF) . Hold "+" or "-" button, 2s later, set
temperature on remote controller will change quickly. After reaching to your required time, loosen the button. Temperature indicator on
indoor unit will also change accordingly. (Temperature can’t be adjusted under auto mode)
Under TIMER ON, TIMER OFF or Clock setting, you can press "+"or "-" button to adjust time. (Refer to TIMER button for details)
4.FAN button
Pressing this button can set fan speed circularly as: auto (AUTO), low( ), medium( ), high( ).
AUTO
Note:
Under AUTO Speed,IDU fan motor will adjust the fan speed (high, medium or low speed) according to ambient temperature.
Fan speed under dry mode is low speed.
5. button
Press this button to start or stop up & down swing function.The remote controller defaults to simple swing condition.
Press "+" button and " " button at the same time at unit OFF to switch between simple swing and static swing; " " blinks for 2 seconds.
In static swing condition, pressing " " button, the swing angle of up & down louver changes as below:
no display
(horizontal louvers
stops at current
position)
If the unit is turned off during swing operation,the louver will stop at present position.
Note:
When selecting " " with remote controller, it’s auto swing. Horizontal louver of air conditioner will swing up&down automatically at the
maximum angle.
When selecting " " with remote controller, it is the fixed position swing. Horizontal louver of air conditioner will stop at
that position as shown by the icon to swing.
6. button
Press this button to start or stop left & right swing function. The remote controller defaults to simple swing condition.
Press "+" button and " " button at the same time at unit OFF to switch between simple swing and static swing; blinks for 2 seconds.
In static swing condition, pressing " " button, the swing angle of left & right louver changes as below:
no display
(horizontal
louvers stops (swing angle is
at current displayed
position) dynamically)
Technical Information 17
Service Manual
If the unit is turned off during swing operation,the louver will stop at present position.
When selecting " " with remote controller, it is the fixed position swing. Horizontal louver of air conditioner will stop at
that position as shown by the icon to swing.
When selecting "( swing angle is displayed dynamically)" it’s the circulating swing. Horizontal louver of air conditioner will swing circularly according to
the angle as shown by the icon.
Note:
There is no this function for the units. If press this key, the main unit will click, but it also runs under original status.
7.HEALTH/SAVE button
After pressing HEALTH button, remote controller will switch circularly as below: "HEALTH"→"AIR"→"AIR HEALTH"→"no display"
When selecting "HEALTH" by remote controller, HEALTH function will be started up.
When selecting "AIR" by remote controller, AIR function will be started up.
When selecting "AIT HEALTH", AIR and HEALTH function will be started up.
When there’s no display on remote controller, AIR and HEALTH function will be turned off.
AIR function is applicable for some models.
SAVE function:
Under cool mode, press SAVE button and the unit will operate under SAVE mode. Dual-8nixie tube on remote controller displays "SE".
Air conditioner will operate at auto speed. Set temperature can’t be adjusted. Press SAVE button again to exit SAVE mode. Air conditioner
turn back to original set speed and set temperature.
This function is applicable to partial of models.
8.X-FAN button
After pressing this button under cooling or dry mode, remote controller displays the character of "X-FAN" and X-FAN function is started up.
Press this button again to cancel X-FAN function. The character of "X-FAN" will disappear.
Note:
After starting up X-FAN function, when turning off the unit, indoor fan will continue to operate for a while at low speed to dry the residual
water inside the indoor unit.
When the unit operates under X-FAN mode, press "X-FAN" button can turn off X-FAN function. Indoor fan stops operation immediately.
9.TEMP button
Press this button can see indoor set temperature, indoor ambient temperature or outdoor ambient temperature on indoor unit’s display.
Temperature is set circularly by remote controller as below:
no display
When selecting " " by remote controller or no display, temperature indicator on indoor unit displays set temperature.
When selecting " " by remote controller, temperature indicator on indoor unit displays indoor ambient temperature.
When selecting " " by remote controller, temperature indicator on indoor unit displays outdoor ambient temperature.
Note:
Outdoor ambient temperature display may can’t be selected for some models. When indoor unit receives " " signal, it displays indoor
set temperature.
Only for the model whose indoor unit has dual-8 display.
10.TIMER button
At ON status, press this button once can set TIMER OFF. The character of HOUR and OFF will flash.Press "+" or "-" button within 5s
can adjust the time of TEMER ON. After each pressing of "+" or "-" button, time will increase or decrease half an hour. When holding "+"
or "-" button, 2s later, the time will change quickly until to reach to your required time. After that, press "TIMER" button to confirm it. The
character of HOUR and OFF won't flash again.
Cancel TIMER OFF: Press "TIMER" button again under TIMER OFF status.
At OFF status, press this button once can set TIMER ON. Please refer to TIMER off for detailed operation.
Cancel TIMER ON: Press "TIMER" button again under TIMER ON status.
Note:
Time setting range: 0.5-24 hours.
Time interval between two operations can’t exceed 5s. Otherwise, remote controller will exit the setting status automatically.
11.TURBO button
When pressing this button under cooling or heating mode, air conditioner will enter into quick cooling or quick heating mode. The
character of "TURBO" is displayed on remote controller. Press this button again to exit turbo function and the character of "TURBO" will be
disappeared on remote controller.
12.SLEEP button
Press this button under cooling, heating mode can start up sleep function." " icon will be displayed on remote controller. Press this button
again to cancel sleep function. " " icon on remote controller will be displayed.
13.LIGHT button
Press this button can turn off the light for indoor unit’s display. " " icon on remote controller will disappear. Press this button again to turn
on the light for indoor unit’s display. " " icon on remote controller will be displayed.
18 Technical Information
Service Manual
Operation guide
1. After putting through the power, press " ON/OFF " button on remote controller to turn on the air conditioner.
2. Press " MODE " button to select your required mode: AUTO, COOL, DRY, FAN, HEAT.
3. Press "+" or "-" button to set your required temperature. (Temperature can’t be adjusted under auto mode).
4. Press " FAN " button to set your required fan speed: auto, low, medium and high speed.
5. Press " " button to select fan blowing angle.
Technical Information 19
Service Manual
20 Technical Information
Service Manual
remote controller.
② Only when the remote control signal is switched to indoor ambient temperature display status from other display status, controller will
display the indoor ambient temperature
for 3s and then turn back to display the setting temperature.
③ When user hasnt set the temperature displaying status, it will be displayed according to the setting temperature.
(2)Malfunction Display of Indoor Unit
When multiple malfunctions occurred simultaneously, malfunction protection codes will be displayed in cycle.
3.Other Control Target
(1) Up&down swing function
After energization, up & down swing motor will firstly let the horizontal louver anticlockwise rotate to
position 0 to close air outlet.
If swing function has not been set after startup of the unit, up & down horizontal louver will clockwise
turn to position D in HEAT mode, or clockwise turn to level position L in other modes.
If setting swing function while starting up the unit, the horizontal louver will swing between L and D.
There are 7 kinds of swing status of horizontal louver: Positions L, A, B, C and D, swing between L and D
and stop at any position between L and D.
Upon turning off the unit, the horizontal louver will close at position 0. Swing function is available only when swing
function set and indoor fan is operating.
Note: If the position is set between L and B, A and C or B and D by remote controller, the horizontal louver will swing between L and D.
L----A----B----C----D
(2) Buzzer
Upon energization and operation, the buzzer will give out sound.
(3) Auto Button
After pressing this button, the unit will operate in auto mode. Indoor fan will operate at auto fan speed and swing motor will operate.
Press this button again to turn off the unit. The complete unit is energized when pressing the button and the complete unit will enter into
fast testing status. After energization, if its detected that the auto button is pressed down and the complete unit is at fast testing status,
the fast testing status will be exited.
(4) Sleep Function
This mode is only valid in cooling and heating mode. The unit will select the appropriate sleeping curve to operate according to the
different setting temperature.
During cooling mode:
① When the initial temperature is set as 16~23°C, after starting up the sleep function, the temperature will increase by1°C every one
hour.After the temperature has increased by 3°C, the unit will keep this temperature. When the unit has operated for 7 hours, the
temperature will decrease by 1°C and then the unit will operate at this temperature all the time;
② When the initial temperature is set as 24~27°C, after starting up the sleep function, the temperature will increase by1°C every one
hour.After the temperature has increased by 2°C, the unit will keep this temperature. When the unit has operated for 7 hours, the
temperature will decrease by 1°C and then the unit will operate at this temperature all the time;
③ When the initial temperature is set as 28~29°C, after starting up the sleep function, the temperature will increase by1°C every one
hour.After the temperature has increased by 1°C, the unit will keep this temperature. When the unit has operated for 7 hours, the
temperature will decrease by 1°C and then the unit will operate at this temperature all the time;
④ When the initial temperature is set as 30°C, the unit will operate at this temperature. After the unit has operate for 7hours, the
temperature will decrease by 1°C and then the unit will operate at this temperature all the time.
During Heating Mode:
① When the initial temperature is set at 16°C, the unit will operate at this temperature all the time;
② When the initial temperature is set as 17~20°C, after starting up the sleep function, the temperature will decrease by1°C every one
hour.After the temperature is decreased by 1°C, the unit will operate at this temperature;
③ When the initial temperature is set as 21~27°C, after starting up the sleep function, the temperature will decrease by1°C every one
hour.After the temperature is decreased by 2°C, the unit will operate at this temperature;
④ When the initial temperature is set as 28~30°C, after starting up the sleep function, the temperature will decrease by1°C every one
hour.
After the temperature is decreased by 3°C, the unit will operate at this temperature;
General timer and clock timer functions are compatible by equipping different functions of remote controller.
(5) Timer Function
General timer and clock timer functions are compatible by equipping different functions of remote controller.
General timer:
Timer ON
If timer ON is set during operation of the unit, the unit will continue to operate. If timer ON is set at unit OFF, upon ON time reaches the
unit will start to operate according to previous setting status.
Technical Information 21
Service Manual
Timer OFF
If timer OFF is set at unit OFF, the system will keep standby status. If timer OFF is set at unit ON, upon OFF time reaches the unit will
stop operation.
(6) Blow Function
Blow function can be set in cooling and dry mode.
(7) Indoor Fan Control
Indoor fan can be set at super-high, high, medium or low. Meanwhile, the fan will operate at super-high, high, medium and low fan
speed respectively and it can also set at auto fan speed.
(8) Memory Function
Memory content includes mode, up & down swing, light, set temperature and set fan speed, general timer (clock timer cant be
memorized), Upon power failure, the unit after power recovery will automatically start operation according to memorized content. The
unit, without timer setting before power failure, will operate according to the last setting after power recovery. The unit, with general
timer setting which has not been fulfi lled before power failure, will memorize the time setting and re-calculate the time after power
recovery. If there is timer function in the last remote controller command but setting time has reached, the system will act as timer on/off
setting before power failure. After power failure, the system memorizes the operation states before power failure without timer action.
Clock timer can not be memorized.
(9) Locked protection to PG motor
If the indoor fan motors rotational speed after startup keeps slow for a continuous period of time, the unit will stop operation and display
“H6”.
(10)Turbo Function
This function can be set in cooling or heating mode to quickly cool or heat the room(Turbo function is not available in auto, dry and fan
mode). After pressing the turbo button, indoor fan will operate at super-high fan speed.
4. Malfunction Detection for Temperature sensor
(1) Indoor ambient temperature sensor:
Malfunction of temperature sensor will be detected at any time;
(2) Indoor tube temperature sensor
Malfunction of temperature sensor wont be detected during defrosting period. It starts detecting the malfunction of temperature sensor
after defrosting is fi nished for 5 mins. Malfunction of temperature sensor will be detected at any other time.
(3) Protection of temperature sensor
1. When the temperature sensor is detected short circuit for 5s successively:
The detected temperature by the temperature sensor is too high and the complete unit will stop operation, meanwhile, the protection
and malfunction of temperature sensor will be displayed accordingly.
2. When the temperature sensor is detected open circuit for 5s successively: The unit will stop operation due to protection and the
corresponding malfunction of temperature sensor will be displayed directly.
5. Refrigerant Recovery Function (applicable when changing installation location or in maintenance)
(1) Enter refrigerant recovery function
Within 5min after energizing(unit ON or OFF status is ok),continuously press LIGHT button for 3 times within 3s to enter refrigerant
recycling mode; Fo is displayed and refrigerant recycling function is started. At this moment, the maintenance people closs liquid valve.
After 5min, stick the thimble of maintenance valve with a tool. If there is no refrigerant spraying out, close the gas valve immediately
and then turn off the unit to remove the connection pipe.
(2) Exit refrigerant recovery function
After entering refrigerant recycling mode, when receive any remote control signal or enter refrigerant recycling mode for 25min, the unit
will exit refrigerant recycling mode automatically if the unit is in standby mode before refrigerant recycling, it will be still in standby mode
after finishing refrigerant recycling; if the unit is in ON status before refrigerant recycling, it will still run in original operation mode.
6.Compulsory Defrosting Function
(1) Start up compulsory defrosting function
Under ON status, set heating mode with remote controller and adjust the temperature to 16oC. Press “+, -, +, -, +,-” button successively
within 5s and the complete unit will enter into compulsory defrosting status. Meanwhile, heating indicator on indoor unit will ON 10s and
OFF 0.5s successively. (Note: If complete unit has malfunction or stops operation due to protection, compulsory defrosting function can
be started up after malfunction or protection is resumed.
(2) Exit compulsory defrosting mode
After compulsory defrosting is started up, the complete unit will exit defrosting operation according to the actual defrosting result, and
the complete unit will resume normal heating operation.
22 Technical Information
Service Manual
Outdoor Part
1. Input Parameter Compensation and Calibration
① Check the input parameter compensation function
As the instruction feature of split unit, concerning the comfortable, in heating mode, the indoor ambient temperature of compressor
stopping time is higher than preset temperature.
② Check effective judgment controls of parameters
Effective judgment function of the outdoor exhaust temperature thermo-bulb
When conditions a and b are satisfied, the outdoor exhaust temperature thermo-bulb is judged not to be connected into place, the
mainboard of outer units will display failure of the outdoor exhaust temperature thermo-bulb (not connected into place), stop the unit for
repairing, and resume it by remote controls of ON/OFF.
2. Basic Functions
(1) Cooling Mode
① Conditions and processes of cooling operation:
a) If the compressor is stop, and [Tpreset – (Tindoor ambient – ΔTcooling indoor ambient temperature compensation)] ≤ 0.5°C, start up the unit for cooling, and start
to cooling operation;
b) During operations of cooling, if 0°C ≤ [Tpreset – (Tindoor ambient –ΔTcooling indoor ambient temperature compensation)] < 2°C, the cooling operation will be still
running;
c) During operations of cooling, if 2°C ≤ [Tpreset – (Tindoor ambient –ΔTcooling indoor ambient temperature compensation)], the cooling operation will stop after
reaching to the temperature point.
② Temperature setting range
a) If Toutdoor ambient ≥ [Tlow-temperature cooling], the temperature can be set at: 16~30°C (Cooling at room temperature);
b) If Toutdoor ambient < [Tlow-temperature cooling], the temperature can be set at: 25~30°C (Cooling at low temperature), that is, the minimum setting
temperature for outdoor unit judgment is 25°C.
(2) Dry Mode
① Conditions and processes of dry operations: Same as the cooling mode;
② The temperature setting range is: 16~30°C;
(3) Fan Mode
1. The compressor, outdoor fan and four-way valve are switched off;
② The temperature setting range is: 16~30°C.
(4) Heating Mode
① Conditions and processes of heating operations: (Tindoor ambient is the actual detection temperature of indoor environment thermo-bulb,
ΔTheating indoor ambient temperature compensation is the indoor ambient temperature compensation during heating operations)
a) If the compressor is stop, and [(Tindoor ambient –ΔTheating indoor ambient temperature compensation) –Tpreset] ≤ 0.5°C, start the machine to enter into heating
operations for heating;
b) During operations of heating, if 0°C ≤ [(Tindoor ambient –ΔTheating indoor ambient temperature compensation) –Tpreset] < 2°C, the heating operation will be still
running;
c) During operations of heating, if 2°C ≤ [(Tindoor ambient –ΔTheating indoor ambient temperature compensation) –Tpreset], the heating operation will stop after
reaching the temperature point.
② The temperature setting range in this mode is: 16~30°C.
(5) Defrosting Control
① After the time for defrosting is judged to be satisfied, if the temperature for defrosting is satisfied after detections for continuous
3minutes, the defrosting operation will start.
② Start to defrost: Compressor stops and starts up 55S later;
③ Defrosting fi nish: Compressor stops and starts up 55S later;
④ Conditions of fi nishing defrosting
The defrosting operation can exit when any of the conditions below is satisfied:
a) Toutdoor pipe≥ 12°C;
b) Toutdoor ambient<-5°C, and the Toutdoor pipe≥ 6°C last more than 80S;
c) The continuous running time of defrosting reaches to 8min.
(6) Compressor Control
Technical Information 23
Service Manual
① The frequency of compressor will be controlled with the relationship of ambient temperature and preset temperature and changing
speed of ambient temperature;
② Start the compressor after starting cooling, heating, dry operations, and the outdoor fan start for 5s;
③ When the unit is off, in safety stops and switching to fan mode, the compressor will stop immediately;
④ In all modes: once the compressor starts up, it will not be allowed to stop until having run for the [Tmin. Compressor running time] (Note:
including cases of shutdown when the temperature point is reached; except the cases requiring stopping the compressor such as fault
protection,remote shutdown, mode switching etc.);
⑤ In all modes: once the compressor stops, it will be allowed be restart after 3-minute delay (Note: The indoor units have a function of
power memory, the machine can be restarted after remote shutdown and powering up again without delay).
(7) Outdoor Fan Control
① When the unit is off by remote control, in safety stops and stop after reaching to the temperature point.
② In fan mode: The outdoor fan stops;
③ Start to defrost: Outdoor fan will stop after compressor stops for 50S;
④ Defrosting fi nish: Outdoor fan will start up when the compressor is stopping.
(8) 4-way valve control
① The 4-way valve control under the modes of Cooling, dehumidifi cation and fan: closing;
② When the unit is on in heating mode, the 4-way valve is energized;
③ When the unit is on in heating mode and heating mode shift to other modes, the 4-way valve will be de-energized after compressor
stops for 2min;
④ After protection stops, the 4-way valve will be de-energized after 4min;
⑤ Start to defrost: The power of 4-way valve will be de-energized after the compressor stops;
⑥ Defrosting finish: The 4-way valve will be energized after the compressor stops.
(9)Freeze prevention protection
① Under cooling or drying mode, if it detected that Tindoor tube <0°C for 3 min successively, the unit will stop operation due to freeze
prevention protection. If 6°C<Tindoorr tube, and compressor has stopped for 3min, the complete unit can be allowed to resume
operation;
② Under cooling or drying mode, if Tindoor tube<6°C, the operation frequency of compressor may decrease or the operation frequency
of compressor may stop increasing,
③ If the unit stops operation due to freeze prevention protection for 6 times successively, the unit cant resume operation automatically
and error code will be displayed successively. Only press ON/OFF button can resume the operation. During operation process, if
compressor operates for more than 10min, times of stop operation due to freeze prevention protection will be cleared.
Malfunction and malfunction times will be cleared immediately when turning off the unit or switch to fan/heating mode.
(10)Overload protection function
① Overload protection function under cooling or drying mode, if 65°C≤Toutdoor tube, the unit stops operation due to overload protection
under cooling; if Toutdoor tube<55°C, and compressor has stopped for 3mins, the complete unit can then be allowed to resume
operation;
② under cooling or drying mode, if 55°C≤Toutdoor tube, operation frequency of compressor will decrease or operation frequency of
compressor will stop increasing;
③ Overload protection function under heating mode, if 64°C≤Tindoor tube, the unit will stop operation due to overload protection under
heating, If Tindoor tube<54°C, and compressor has stopped for 3min, the complete unit can then be allowed to resume operation;
④ Under heating mode, if 54°C≤Tindoor tube, operation frequency of compressor will decrease or operation frequency of compressor
will stop increasing;
⑤ If the unit stops operation due to overload protection for 6 times successively, the unit cant resume operation automatically and error
code will be displayed successively. Only press ON/OFF button can resume the operation. During operation process, if compressor
operates for more than 10min, times of stop operation due to overload protection will be cleared. Malfunction and malfunction times will
be cleared immediately when turning off the unit, under fan mode or switching to heating mode.
(11)Discharge temperature protection function of compressor
① If 115°C≤Tdischarge, the unit stops operation due to discharge protection; if Tdischarge<97°C, and compressor has stopped for
3min,the complete unit can then be allowed to resume operation;
② If 97°C≤Tdischarge, operation frequency of compressor will decrease or operation frequency of compressor will stop increasing;
③ If the unit stops operation due to discharge temperature protection of compressor for 6 times successively, the unit cant resume
24 Technical Information
Service Manual
operation automatically and error code will be displayed successively. Only press ON/OFF button can resume the operation. During
operation process, if compressor operates for more than 10min, times of stop operation due to discharge protection will be cleared.
Malfunction and malfunction times will be cleared immediately when turning off the unit, or switching to fan mode.
(12)Current protection function
① If 12A ≤ I AC current, operation frequency of compressor will decrease or operation frequency of compressor will stop increasing;
② If 17 A ≤ I AC current, the unit stops operation due to overcurrent protection. When compressor has stopped operation for 3min, the
complete unit can then be allowed to resume operation.
③ If the unit stops operation due to overcurrent protection for 6 times successively, the unit cant resume operation automatically.
Only press ON/OFF button can resume the operation. During operation process, if compressor operates for more than 10min, times
of stop operation due to overcurrent protection will be cleared.
(13)Voltage-dropping protection
During operation, if the voltage is decreasing quickly, the unit may stop operation and alarm voltage-dropping malfunction. 3 mins
later, the unit will be restarted up automatically.
(14)Communication malfunction
If it hasnt received the correct signal from indoor unit for 3min successively, the unit will stop operation due to communication
malfunction; If communication malfunction is resumed and compressor has stopped for 3min, the complete unit can then be allowed to
resume operation.
(15)IPM module protection
After compressor is turned on, if it causes overcurrent to IPM modular, or control voltage is too low due to some abnormal causes, IP
will generate modular protection signal. Main chip will detect the modular protection signal as soon as the unit is turned on. Once
modular protection signal is detected, the unit will stop operation immediately due to protection. If modular protection is resumed and
compressor has stopped for 3min, the complete unit can then be allowed to resume operation.
If the unit stops operation due to modular protection for 3 times successively, the unit cant resume operation automatically, except
pressing ON/OFF button. If compressor has operates for more than 10 min successively, the stop operation times due to modular
protection will be cleared.
(16)Modular overheating protection
① If 80°C≤Tmodular, operation frequency of compressor will decrease or operation frequency of compressor will stop increasing;
② If 95°C≤Tmodular, the unit will stop operation due to protection; if Tmodular<87°C, and compressor has stopped for 3min, the
complete unit can then be resume operation;
③ If the unit stops operation due to modular overheating protection for 6 times successively, the unit cant resume operation
automatically. Only press ON/OFF button can resume the operation. During operation process, if compressor operates for more
than 10min, times of stop operation due to modular overheating protection will be cleared. Malfunction times will be cleared immediately
when turning off the unit, or switching to fan mode.
(17)Overload protection of compressor
① If it detected that overload switch of compressor breaks for 3s successively, the system will stop operation due to protection;
② If it detected overload protection is resumed, and compressor has stopped for 3min, the complete unit can then be allowed to
resume operation;
③ If it detected that the unit stops operation due to overload protection of compressor for 3 times successively, the unit cant resume
operation automatically, except pressing ON/OFF button. After compressor operates for 30min, overload protection times of compressor
will be cleared.
Technical Information 25
Service Manual
Warnings
cient fixing bolt must be installed; make sure the installation
support is firm.
4. Ware safety belt if the height of working is above 2m.
5. Use equipped components or appointed components dur-
ing installation.
Electrical Safety Precautions: 6. Make sure no foreign objects are left in the unit after fin-
ishing installation.
1. Cut off the power supply of air conditioner before
checking and maintenance. Refrigerant Safety Precautions:
2. The air condition must apply specialized circuit and
prohibit share the same circuit with other appliances. 1. Avoid contact between refrigerant and fire as it generates
3. The air conditioner should be installed in suitable poisonous gas; Prohibit prolong the connection pipe by
location and ensure the power plug is touchable. welding.
4. Make sure each wiring terminal is connected firmly 2. Apply specified refrigerant only. Never have it mixed with
during installation and maintenance. any other refrigerant. Never have air remain in the refrigerant
5. Have the unit adequately grounded. The grounding line as it may lead to rupture or other hazards.
wire can’t be used for other purposes. 3. Make sure no refrigerant gas is leaking out when
6. Must apply protective accessories such as protective installation is completed.
boards, cable-cross loop and wire clip. 4. If there is refrigerant leakage, please take sufficient
7. The live wire, neutral wire and grounding wire of measure to minimize the density of refrigerant.
power supply must be corresponding to the live wire, 5. Never touch the refrigerant piping or compressor without
neutral wire and grounding wire of the air conditioner. wearing glove to avoid scald or frostbite.
8. The power cord and power connection wires can’t be
pressed by hard objects. Improper installation may lead to fire hazard, explosion,
9. If power cord or connection wire is broken, it must be electric shock or injury.
replaced by a qualified person.
10. Pipe pliers, pipe cutter 11. Pipe expander, pipe bender 12. Soldering appliance, refrigerant container
8. Installation
8.1 Installation Dimension Diagram
At least 15cm
At least 250cm
m
uc
0c
str
30
ob
st
he
lea
ot
At
et
ac
Sp
n
tio
tr uc
obs
o the
Sp et
ac ac cm
et Sp t 30
ot leas
he At
At wa
lea ll
st
30
cm
Drainage pipe
tio
uc
str cm
ob 00 Sp
he st
2 ac
t ot a et
ce t le At ot
he
S pa A lea
st ob
50 str
cm uc
tio
n
Installation procedures
Start installation
Finish installation
Note: this flow is only for reference; please find the more detailed installation steps in this section.
in the holes.
Left Right
(3) Fix the wall-mounting frame on the wall with tapping screws
(ST4.2X25TA) and then check if the frame is firmly installed by
pulling
Wall the frame. If the plastic expansion particleWallis loose,
Mark in the middle of it Level meter
please drill
Spaceanother fixing hole nearby. Space Cut off Fig.4
to the to the
3. installwallwall-mounting frame wall
the hole
above the position of piping hole
(1) Choose according direction toabove
the
150mm 150mm
of outlet pipe. The position of piping hole should be a little 5. Connect the Pipe of Indoor Unit
Right
Left the wall-mounted frame.(As show in Fig.1)
lowerΦ55mm
than Φ55mm
(1) Aim the pipe joint at the corresponding bellmouth.(As show
Rear piping hole Rear piping hole in Fig.5)
(2) Pretightening the union nut with hand.
Wall Wall (3) Adjust the torque force by referring to the following sheet.
Mark in the middle of it Level meter
Space Space Place the open-end wrench on the pipe joint and place the
to the to the torque wrench on the union nut. Tighten the union nut with
wall wall
above above torque wrench.(As show in Fig.6)
150mm 150mm (4) Wrap the indoor pipe and joint of connection pipe with
Left Right insulating pipe, and then wrap it with tape.(As show in Fig.7)
Φ55 or Φ70mm Φ55 or Φ70mm
Rear piping hole Fig.1 Rear piping hole
Open-end
wrench
Union nut
(2) Open a piping hole with the diameter of Φ55mm(70mm) Pipe joint Union nut Pipe
Torque wrench Pipe
on the selected outlet pipe position.In order to drain smoothly,
slant the piping hole on the wall slightly downward to the
outdoor side with the gradient of 5-10°.(As show in Fig.2) Fig.5 Indoor pipe Fig.6
Indoor Outdoor
Tape
Outlet Drain hose
pipe Fig.9
Fig.8
Left Rear left
Note:
Note:
(1) All wires of indoor unit and outdoor unit should be
(1) Add insulating pipe in the indoor drain hose in order to connected by a professional.
prevent condensation. (2) If the length of power connection wire is insufficient, please
(2) The plastic expansion particles are not provided. contact the supplier for a new one. Avoid extending the wire by
(As show in Fig.10) yourself.
Drain hose
(3) For the air conditioner with plug, the plug should be
reachable after finishing installation.
(4) For the air conditioner without plug, an air switch must be
Insulating pipe
installed in the line. The air switch should be all-pole parting
and the contact parting distance should be more than 3mm.
Fig.10
8. Bind up Pipe
7. connect wire of indoor unit (1) Bind up the connection pipe, power cord and drain hose
(1) Open the panel, remove the screw on the wiring cover and with the band.(As show in Fig.14)
then take down the cover.(As show in Fig.11) (2) Reserve a certain length of drain hose and power cord
for installation when binding them. When binding to a certain
Panel Screw degree, separate the indoor power and then separate the drain
hose.(As show in Fig.15)
(3) Bind them evenly.
(4) The liquid pipe and gas pipe should be bound separately at
the end.
Fig.11
Wiring cover
(2) Make the power connection wire go through the cable-cross Indoor and
outdoor power cord
hole at the back of indoor unit and then pull it out from the front Indoor unit Gas
pipe
side.(As show in Fig.12)
Fig.14 Liquid
Cable-cross Band pipe
hole Drain hose
2 3
blue black brown yellow- Note:
green
2 3 (1) The power cord and control wire can't be crossed or
blue black brown yellow-
winding.
green (2) The drain hose should be bound at the bottom.
Connect to outdoor unit
9. Hang the Indoor Unit
Connect to outdoor unit
(1) Put the bound pipes in the wall pipe and then make them
pass through the wall hole.
Fig.13 (2) Hang the indoor unit on the wall-mounting frame.
(3) Stuff the gap between pipes and wall hole with sealing gum.
Note: The wiring connect is for reference only, (4) Fix the wall pipe.(As show in Fig.16)
please
Note: The wiringrefer to the
connect actual
is for one.only,
reference (5) Check if the indoor unit is installed firmly and closed to the
please refer to the actual one. wall.(As show in Fig.17)
(4) Put wiring cover back and then tighten the screw.
(5) Close the panel.
2. Leakage Detection
The drain hos
can't raise (1) With leakage detector:
upwards
Check if there is leakage with leakage detector.
(2) With soap water:
Wall
If leakage detector is not available, please use soap water for
leakage detection. Apply soap water at the suspected position
Fig.25 and keep the soap water for more than 3min. If there are air
Fig.24 U-shaped curve
bubbles coming out of this position, there's a leakage.
Note: Drain hose
(1) The through-wall height of drain hose shouldn't be higher 8.8 Check after Installation and Test
than the outlet pipe hole of indoor unit.(As show in Fig.25) operation
(2) Slant the drain hose slightly downwards. The drain hose 1. Check after Installation
can't be curved, raised and fluctuant, etc.(As show in Fig.26) Check according to the following requirement after finishing
(3) The water outlet can't be placed in water in order to drain installation.
smoothly.(As show in Fig.27) NO. Items to be checked Possible malfunction
Has the unit been The unit may drop, shake or
1
installed firmly? emit noise.
Have you done the It may cause insufficient cooling
2
The drain hose can't be fluctuant refrigerant leakage test? (heating) capacity.
Is heat insulation of It may cause condensation and
3
pipeline sufficient? water dripping.
The water outlet
can't be placed It may cause condensation and
The drain hose in water
4 Is water drained well?
can't be fluctuant water dripping.
The water
outlet can't be Is the voltage of power
fluctuant Fig.27
supply according to the It may cause malfunction or
5
voltage marked on the damage the parts.
Fig.26
nameplate?
Is electric wiring and
It may cause malfunction or
8.7 Vacuum Pumping and Leak 6 pipeline installed
damage the parts.
correctly?
Detection Is the unit grounded
7 It may cause electric leakage.
1. Use Vacuum Pump securely?
(1) Remove the valve caps on the liquid valve and gas valve Does the power cord It may cause malfunction or
8
and the nut of refrigerant charging vent. follow the specification? damage the parts.
(2) Connect the charging hose of piezometer to the refrigerant Is there any obstruction It may cause insufficient cooling
9
charging vent of gas valve and then connect the other charging in air inlet and air outlet? (heating).
hose to the vacuum pump. The dust and
(3) Open the piezometer completely and operate for 10-15min sundries caused It may cause malfunction or
10
to check if the pressure of piezometer remains in -0.1MPa. during installation are damaging the parts.
(4) Close the vacuum pump and maintain this status for 1-2min removed?
to check if the pressure of piezometer remains in -0.1MPa. If The gas valve and liquid
It may cause insufficient cooling
the pressure decreases, there may be leakage. 11 valve of connection pipe
(heating) capacity.
(5) Remove the piezometer, open the valve core of liquid valve are open completely?
and gas valve completely with inner hexagon spanner.
(6) Tighten the screw caps of valves and refrigerant charging 2. Test Operation
vent.(As show in Fig.28) (1) Preparation of test operation
Liquid valve
● The client approves the air conditioner installation.
Piezometer
● Specify the important notes for air conditioner to the client.
Lo Hi
Gas valve
(2) Method of test operation
Refrigerant charging Valve cap
● Put through the power, press ON/OFF button on the remote
vent
controller to start operation.
Nut of refrigerant
Charging vent
● Press MODE button to select AUTO, COOL, DRY, FAN and
HEAT to check whether the operation is normal or not.
Vacuum pump
● If the ambient temperature is lower than 16℃ , the air
Inner hexagon conditioner can’t start cooling.
spanner
Close
Open
Fig.28
9. Maintenance
9.1 Malfunction Display of Indoor Unit
1. Malfunction display requirement
When there are several malfunctions, they will be displayed circularly.
2. Malfunction display method
(1) Hardware malfunction: immediate display; refer to “malfunction display table”;
(2) Operation state: immediate display; refer to “malfunction display table”;
(3) Other malfunctions: it is displayed after the compressor stops for 200s; refer to “malfunction display table”.
Note: when the compressor is restarted, the malfunction display delay time (200s) is cleared.
(4) When the unit is under limit frequency or frequency drop state, the display can be controlled via remote controller.
3. Display control via remote controller
Enter display control: press light button successively for 6 times within 3s to display the corresponding malfunction code;
Exit display control: pressing light button successively for 6 times within 3s or after display is shown for 5min, the display will terminate.
Display under test state
Dual 8 nixie tube display: minimum cooling (heating)-P0; middle cooling (heating)-P3
Nominal cooling (heating) –P1; maximum cooling (heating) –P2;
Note: Please refer to service manual for the troubleshooting procedure for outdoor unit.
●Discharging method
(1) remove the inverter cover(Outdoor Unit)
Inverter cover
P.C.board
(Soldered surface)
(2)As shown below,connect the discharge resistance(approx.100Ω20W)or plug of the sold ering iron to voltage between + - terminals of
the electrolytic capacitor on PC Board for 30s, and then peformedischarging.
NOTE:
A large-capacity electrolytic capacitor is used in the outdoor unit controller(inverter).Therefore,if the power supply is turned
off,charge(charging voltage DC280V to 380V)remains and disc harging takes a lot of time.. After turning off the power source,if touching
the charging section before discharging, an electrical shock may be caused. Discharge the electrol ytic capacitor completely by using
soldering iron,etc.
No
No Is malfunction
eliminated
No
No Is malfunction Yes
eliminated
Replace it with a
temperature sensor with
the same model
Yes
No Is malfunction
eliminated
Yes
End
No Is malfunction Yes
eliminated
Yes
No Is malfunction Yes
eliminated
No Is malfunction Yes
eliminated
Yes
Is the motor started up
No
Measure the voltage of this foot to
neutral wire on the mainboard Replace PG motor
No
No Is malfunction Yes
eliminated
End
Start
No Appearance of the
Is there jumper cap on the mainboard?
jumper cap
No Is malfunction
eliminated
No Is malfunction Yes
eliminated
Is malfunction Yes
eliminated
Yes
No
End
(4) Malfunction of Zero-crossing Inspection Circuit Malfunction of the IDU Fan Motor (U8)
Main detection points:
● Instant energization afte de-energization while the capacitordischarges slowly?
● The zero-cross detectioncircuit of the mainboard is defined abnormal?
Malfunction diagnosis process:
Start
Yes
End
Troubleshooting for E6
malfunction
Yes No
Match correctly
Main board matches with display according to Is malfunction Yes
board? Main board of IDU No product
matches with that of ODU? eliminated?
specification.
Yes No
No No
Yes
Yes
End
Outdoot Unit
(1) Malfunction of Desynchronizing of Compressor (H7)
Main check point:
Whether the system pressure is too high?
Whether the electronic expansion valve can work normally?
Whether the radiation for the unit is in good condition?
Check flow chart: Desynchronizing malfunction
occurs after de-energizing
and turning on the unit
Yes
Yes
No Yes
Yes Is malfunction eliminated?
Yes No Yes
Is malfunction eliminated?
Yes No Yes
Is malfunction eliminated?
Yes
Is malfunction eliminated?
No
Replace compressor
End
Desynchronizing malfunction
occurs during operation process
No Check whether
Whether the outdoor fan can the fan terminal is Replace fan capacitor
operate normally? connected well
Yes
Yes
Yes
Charge refrigerant
Whether refrigerant is Yes
according to service
superfluous?
manual
No
Yes
Is malfunction eliminated?
No
Replace compressor
End
No
No Yes
Is malfunction eliminated?
No Yes
Is malfunction eliminated?
Yes
End
(3) Malfunction of Overload Protection of Compressor (H3) and Discharge High-temperature Protection of Compressor (E4)
Main check point:
Whether the electronic expansion valve is connected well and whether it’s damaged?
Whether the refrigerant is leaking?
Whether the overload protector is damaged?
Start
Check flow chart:
Yes
Yes
Connect wire
Whether wire connection wire electronic No correctly according
expansion valve is in good condition? to circuit diagram
Yes
Check the coil of electronic
Replace overload
expansion valve. If it’s
protector
damaged, please replace it.
Yes
Is malfunction eliminated?
No
Yes
Is malfunction eliminated?
No
End
Remark:
Detection method for electronic expansion valve: There are 5 wires for the coil of electronic expansion valve and one of them are
common port (the left or the right wire) .The resistance for other terminals are all most the same (about 100Ω). You can measure
those resistance values to judge whether the electronic expansion valve is damaged or not.
Installation and Maintenance 45
Service Manual
No
Yes
Yes
End
Check whether outdoor and indoor tube No Replace the tube temperature
temperature sensors are normal? sensor
Yes
No
Yes
Whether radiation inside or Improve the radiation
outdoor the unit is good? environment for the unit
No
Yes
Replace fan capacitor
(unavailable for DC fan)
Replace main board of
outdoor unit
Replace outdoor
fan
End
Remark:
When overload protection occurs under cooling mode, it’s because the main board detected the outdoor tube temperature sensor
exceeds limited temperature and then the unit stops operation. Please check outdoor tube temperature sensor;
When overload protection occurs under heating mode, it’s because the main board detected the indoor tube temperature sensor
exceeds limited temperature and then the unit stops operation. Please check indoor tube temperature sensor;
Please check:
1.Whether the heat exchangers for indoor unit and
outdoor unit are dirty? Whether the heater exchangers
are covered by other objects?
2.Whether indoor fan and outdoor fan operate normally? Whether there’re above Yes
3.Whether system pressure is too high? circumstances?
4.Whether voltage is too high due to superfluous
refrigerant?
No
Yes
Connect compressor wires
Measure the resistance according to correct wiring
beween two phases of three method
phases of compressor
No
Is resistance value normal?
Yes
Yes
Is resistance value more than
500MΩ?
No
Replace compressor
Yes
Is malfunction eliminated?
No
End
Start
No
End
Communication malfunction
Yes
End
Yes
Yes
No Is malfunction eliminated?
Yes
No Whether the refrigerant volume
is superfluous?
Yes
Yes
Is malfunction eliminated?
No
Yes
Is malfunction eliminated?
No
Replace compressor
End
Start
No No
Is the supply voltage too low Yes Adjust the supply voltage to maintain it Is malfunction Yes
with overload? within normal range eliminated
No No
Is the indoor / outdoor Yes Clean the indoor and outdoor heat Is malfunction Yes
heat exchanger dirty,or are the air inlet exchangers and remove the blockage eliminated
and outlet blocked? of air inlet and outlet
No
No
The fan is abnormal? Fan Yes Check the motor and reinstall the Is malfunction Yes
speed is too low or fan doesn’t rotate motor to have the fan run normally eliminated
No No
Yes No
No No
No
End
13
37 38 39
12 14
FAN AUTO
OPER
AIR HEALTH X-FAN
HUMIDITY
FILTER
TURBO
HOUR
ON/OFF
ON/OFF MODE
FAN
15
11
X-FAN TEMP TIMER
16
10
9 17
8
18
7
6 19
5
20
4
21
3
1
22
23
24
25
26
27 28
29
31
30
32
36
33 35
34
Part Code
Description GWH18KG-K3DNA6G/I GWH18KG-K3DNB2G/I
NO. Qty
(Cold Plasma) (Cold Plasma)
Product Code CB146N36000 CB409N02500
1 Front Panel 20012495S 20012731P 1
2 Filter Sub-Assy 11122104 11122104 2
3 Screw Cover 242520041 242520041 1
4 Front Case Assy 20012497 20012497 1
5 Guide Louver 10512140 10512140 1
6 Air Louver 10512160 10512160 2
7 Helicoid tongue 26112232 26112232 1
8 Left Axile Bush 10512037 10512037 1
9 Rear Case assy 22202154 22202154 1
10 Rubber Plug (Water Tray) 76712012 76712012 1
11 Ring of Bearing 26152022 26152022 1
12 O-Gasket sub-assy of Bearing 7651205102 7651205102 1
13 Evaporator Support 24212119 24212119 1
14 Cold Plasma Generator 1114001602 1114001602 1
15 Evaporator Assy 01002320 01002320 1
16 Wall Mounting Frame 01252484 01252484 1
17 Cross Flow Fan 10352036 10352036 1
18 Motor Press Plate 26112231 26112231 1
19 Fan Motor 15012146 15012146 1
20 Connecting pipe clamp 2611216401 2611216401 1
21 Drainage hose 0523001407 0523001407 1
22 SteppingMotor 15012086 15012086 1
23 Crank 10582070 10582070 1
24 Electric Box Assy 10000201021 10000201021 1
25 Electric Box 20112103 20112103 1
26 Axile Bush 10542036 10542036 1
27 Indicator Light Cover 22242084 22242084 1
28 Indicator shield cover 22242083 22242083 1
29 Terminal Board 42011233 42011233 1
30 Jumper 4202300115 4202300115 1
31 Electric Box Cover2 20122142 20122142 1
32 Main Board 30138000408 30138000408 1
33 Display Board 30568112 30568112 1
34 Shield Cover of Electric box Cover 01592088 01592088 1
35 Electric Box Cover 20122123 20122123 1
36 Shield cover of Electric Box 01592087 01592087 1
37 Power Cord / / /
38 Connecting Cable 4002052317 4002052317 0
39 Remote Controller 305100611 305100611 1
Above data is subject to change without notice.
Part Code
Description GWH18KG-K3DNA5G/I
NO. GWH18KG-K3DNA9G/I Qty
(Cold Plasma)
Product Code CB146N37300 CB146N37400
1 Front Panel 20012553S 20012473S 1
2 Filter Sub-Assy 11122104 11122104 2
3 Screw Cover 242520041 242520041 1
4 Front Case Assy 20012497 20012497 1
5 Guide Louver 10512140 10512140 1
6 Air Louver 10512160 10512160 2
7 Helicoid tongue 26112232 26112232 1
8 Left Axile Bush 10512037 10512037 1
9 Rear Case assy 22202154 22202154 1
10 Rubber Plug (Water Tray) 76712012 76712012 1
11 Ring of Bearing 26152022 26152022 1
12 O-Gasket sub-assy of Bearing 7651205102 7651205102 1
13 Evaporator Support 24212119 24212119 1
14 Cold Plasma Generator / 1114001602 1
15 Evaporator Assy 01002320 01002320 1
16 Wall Mounting Frame 01252484 01252484 1
17 Cross Flow Fan 10352036 10352036 1
18 Motor Press Plate 26112231 26112231 1
19 Fan Motor 15012146 15012146 1
20 Connecting pipe clamp 2611216401 2611216401 1
21 Drainage hose 0523001407 0523001407 1
22 SteppingMotor 15012086 15012086 1
23 Crank 10582070 10582070 1
24 Electric Box Assy 10000202329 10000201021 1
25 Electric Box 20112103 20112103 1
26 Axile Bush 10542036 10542036 1
27 Indicator Light Cover 22242084 22242084 1
28 Indicator shield cover 22242083 22242083 1
29 Terminal Board 42011233 42011233 1
30 Jumper 4202300115 4202300115 1
31 Electric Box Cover2 20122142 20122142 1
32 Main Board 30138000413 30138000408 1
33 Display Board 30568112 30568112 1
34 Shield Cover of Electric box Cover 01592088 01592088 1
35 Electric Box Cover 20122123 20122123 1
36 Shield cover of Electric Box 01592087 01592087 1
37 Power Cord / / /
38 Connecting Cable 4002052317 4002052317 0
39 Remote Controller 305100611 305100611 1
13 14
38
35 36 37
12
11
10
FAN AUTO
OPER
AIR HEALTH X-FAN
15
HUMIDITY
FILTER
TURBO
HOUR
ON/OFF
ON/OFF MODE
FAN
16
7 17
6 18
5
4
19
3
20
21
2
22
1 23
24
25 34
26
27
33
32
30
29 31
28
Part Code
Description GWH24KG-K3DNA6G/I GWH24KG-K3DNB2G/I
NO. Qty
(Cold Plasma) (Cold Plasma)
Product Code CB146N35900 CB409N02600
1 Front Panel 20012502S 20012739S 1
2 Filter Sub-Assy 11122091 11122091 2
3 Screw Cover 24252016 24252016 3
4 Front Case Assy 20012514 20012514 1
5 Air Louver 10512139 10512139 3
6 Helicoid tongue 26112229 26112229 1
7 Left Axile Bush 10512037 10512037 1
8 Rear Case assy 00000100023 00000100023 1
9 Rubber Plug (Water Tray) 76712012 76712012 1
10 Ring of Bearing 26152025 26152025 1
11 O-Gasket of Cross Fan Bearing 76512203 76512203 1
12 Cross Flow Fan 10352030 10352030 1
13 Evaporator Support 24212139 24212139 1
14 Evaporator Assy 01100100032 01100100032 1
15 Wall Mounting Frame 01252032 01252032 1
16 Motor Press Plate 26112330 26112330 1
17 Fan Motor 15012098 15012098 1
18 Pipe Clamp 26112188 2611218801 1
19 Drainage hose 0523001405 0523001405 1
20 Step Motor 1521300101 1521300101 1
21 Crank 10582070 10582070 1
22 Guide Louver 10512138 10512138 1
23 Axile Bush 10542036 10542036 2
24 Electric Box 20112103 20112103 1
25 Terminal Board 42011233 42011233 1
26 Main Board 30138000409 30138000409 1
27 Electric Box Cover2 20112081 20112081 1
28 Shield Cover of Electric box Cover 01592088 01592088 1
29 Electric Box Cover 20122123 20122123 1
30 Indicator shield cover 22242083 22242083 1
31 Indicator Light Cover 22242084 22242084 1
32 Display Board 30568112 30568112 1
33 Shield cover of Electric Box 01592087 01592087 1
34 Electric Box Assy 10000200732 10000200732 1
35 Power Cord / / /
36 Connecting Cable 4002052317 4002052317 0
37 Remote Controller 305100611 305100611 1
38 Cold Plasma Generator 1114001602 1114001602 1
Part Code
Description GWH24KG-K3DNA5G/I
NO. GWH24KG-K3DNA9G/I Qty
(Cold Plasma)
Product Code CB146N37200 CB146N37700
1 Front Panel 20012546S 20012461S 1
2 Filter Sub-Assy 11122091 11122091 2
3 Screw Cover 24252016 24252016 3
4 Front Case Assy 20012514 20012514 1
5 Air Louver 10512139 10512139 3
6 Helicoid tongue 26112229 26112229 1
7 Left Axile Bush 10512037 10512037 1
8 Rear Case assy 00000100023 00000100023 1
9 Rubber Plug (Water Tray) 76712012 76712012 1
10 Ring of Bearing 26152025 26152025 1
11 O-Gasket of Cross Fan Bearing 76512203 76512203 1
12 Cross Flow Fan 10352030 10352030 1
13 Evaporator Support 24212139 24212139 1
14 Evaporator Assy 01100100032 01100100032 1
15 Wall Mounting Frame 01252032 01252032 1
16 Motor Press Plate 26112330 26112330 1
17 Fan Motor 15012098 15012098 1
18 Pipe Clamp 26112188 26112188 1
19 Drainage hose 0523001405 0523001405 1
20 Step Motor 1521300101 1521300101 1
21 Crank 10582070 10582070 1
22 Guide Louver 10512138 10512138 1
23 Axile Bush 10542036 10542036 2
24 Electric Box 20112103 20112103 1
25 Terminal Board 42011233 42011233 1
26 Main Board 30138000405 30138000409 1
27 Electric Box Cover2 20112081 20112081 1
28 Shield Cover of Electric box Cover 01592088 01592088 1
29 Electric Box Cover 20122123 20122123 1
30 Indicator shield cover 22242083 22242083 1
31 Indicator Light Cover 22242084 22242084 1
32 Display Board 30568112 30568112 1
33 Shield cover of Electric Box 01592087 01592087 1
34 Electric Box Assy 10000202330 10000200732 1
35 Power Cord / / /
36 Connecting Cable 4002052317 4002052317 0
37 Remote Controller 305100611 305100611 1
38 Cold Plasma Generator / 1114001602 1
GWH18KG-K3DNA6G/O
20 19 18 17
21
22
32
31 23 16
30
15
24
29
14
28 25
27
26
13
12
11
10
1 2 3 4 5 6 7 8 9
Part Code
Description
NO. GWH18KG-K3DNA6G/O GWH18KG-K3DNA6G/O Qty
Product Code CB146W36000 CB146W36001
1 Front Grill 22413025 22413025 1
2 Front Panel 01535013P 01535013P 1
3 Chassis Sub-assy 02803207P 02803323P 1
4 Drainage Connecter 06123401 06123401 1
5 Compressor and Fittings 00105249G 00105249G 1
6 4-Way Valve Assy 03073158 03073158 1
7 Capillary Sub-assy 03163307 03163307 1
8 Right Side Plate 0130509402P 0130509402P 1
9 Valve Support Assy 01715010P 01715010P 1
10 Valve Cover 22245002 22245002 1
11 Cut off Valve 0713506703 0713506703 1
12 Cut off Valve 0713506803 0713506803 1
13 Handle 26235254 26235254 1
14 Magnet Coil 4300040045 4300040045 1
15 Wiring Clamp 26115004 26115004 1
16 Temperature Sensor 3900030901 3900030901 1
17 Rear Grill 01473043 01473043 1
18 Condenser Assy 01163935 01163935 1
19 Clapboard Assy 01233153 01233153 1
20 Coping 01255005P 01255005P 1
21 Supporting Board(Condenser) 01795010 01795010 1
22 Motor Support Sub-Assy 01705036 01705036 1
23 Left Side Plate 01305093P 01305093P 1
24 Left Handle 26233053 26233053 1
25 Fan Motor 1501506402 1501506402 1
26 Axial Flow Fan 10335008 10335008 1
27 Electric Box Assy 10000100093 10000100094 1
28 Wire Clamp 71010003 71010003 1
29 Terminal Board 420101943 420101943 1
30 Electric Box 20113027 20113027 1
31 Radiator 49010252 49010252 1
32 Main Board 30138000421 30138000424 1
GWH24KG-K3DNA6G/O
37
36
29 28 27 26 25 24 23 22 21
35
34
33
32
31
30 20
19
18
17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Part Code
Description
NO. GWH24KG-K3DNA6G/O GWH24KG-K3DNA6G/O Qty
Product Code CB146W35900 CB146W35901
1 Front Grill 22413026 22413026 1
2 Cabinet 01435004P 01435004P 1
3 Left Handle 26233053 26233053 2
4 Front Side Plate 01305086P 01305086P 1
5 Drainage Connecter 06123401 06123401 1
6 Chassis Sub-assy 02803255P 0280325501P 1
7 Drainage hole Cap 06813401 06813401 3
8 Gas-liquid Separator Assy 07225017 07225017 1
9 Compressor and Fittings 00105249G 00105249G 1
10 Magnet Coil 4300040045 4300040045 1
11 4-Way Valve Assy 03073144 03073144 1
12 Valve Support Sub-Assy 0171501201P 0171501201P 1
13 Cut off Valve Sub-Assy 07135072 07135072 1
14 Cut off Valve 07133157 07133157 1
15 Baffle(Valve Support) 01365435P 01365435P 1
16 Right Side Plate 0130504401P 0130504401P 1
17 Valve Cover 22245003 22245003 1
18 Big Handle 26235001 26235001 1
19 Wiring Clamp 26115004 26115004 1
20 Rear Grill 01475013 01475013 1
21 Condenser Assy 01163917 01163917 1
22 Reactor / / /
23 Clapboard Assy 01233164 01233164 1
24 Condenser Support Plate 01175092 01175092 1
25 Coping 01255006P 01255006P 1
26 Motor Support Sub-Assy 01705025 01705025 1
27 Fan Motor 1501403402 1501403402 1
28 Axial Flow Fan 10335014 10335014 1
29 Left Side Plate 01305043P 01305043P 1
30 Electric Box Assy 10000100104 10000100103 1
31 Wire Clamp 71010003 71010003 1
32 Terminal Board 420101943 420101943 1
33 Electric Box 20113027 20113027 1
34 Radiator 49010252 49010252 1
35 Main Board 30138000401 30138000420 1
36 Insulated Board (Cover of Electric Box) 20113003 20113003 1
37 Temperature Sensor 3900030901 3900030901 1
Hooks
Front pane
Remove a service
cover mounting screw.
Open service cover
upward.
screws
5. Removal of front grille assembly
b Remove Temperature
Heat exchanger thermistor
Sensor; Disconnect the
connection wires.
Twist off the earthing screw
fixing the evaporator;
Pull out the all the wiring
terminals Terminal
board
Connecting
wires
Auxiliary piping
Screw
a Twist off the screws used for fixing the handle and
valve cover, pull the handle and valve cover up
ward to remove it.
handle
valve
top panel
top panel
a Remove the 2 screws connecting the grille
and the panel, and then remove the grille.
Steps Procedure
rear grill
panel
Steps Procedure
4. Remove fan motor
a Remove the nuts fixing the blade and then axial flow blade
remove the axial flow blade.
motor support
b Remove the 4 tapping screws fixing the
motor; disconnect the leading wire insert of
the motor and then remove the motor.
Remove the 2 tapping screws fixing the
motor support and then pull the motor
support upwards to remove it.
motor
Steps Procedure
soundproof sponge
Isolation sheet
Steps Procedure
9. Remov e compressor
capillary sub-assy
support
a Remove the screws connecting the support
(condenser) and condenser assy,and then
remove the support(condenser).
condenser sub-assy
b Remove the chassis sub-assy and condenser
sub-assy.
chassis sub-assy
Steps Procedure
condenser sub-assy
chassis sub-assy
GWH24KG-K3DNA6G/O
Steps Procedure
handle and
1 Twist off the screws used for fixing the handle and
valve cover, pull the handle and valve cover up
ward to remove it.
valve cover
top panel
Steps Procedure
panel
Steps Procedure
Remove the nuts fixing the blade and then axial flow blade
1
remove the axial flow blade.
fan motor
Steps Procedure
Connection Pipe
Isolation sheet
Steps Procedure
9. Remove compressor
compressor
10.Remove support
Steps Procedure
condenser sub-assy
11.Remove condenser sub-assy
chassis sub-assy
Appendix:
Appendix 1: Reference Sheet of Celsius and Fahrenheit
Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32
Set temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(oC) Celsius(oC) Celsius(oC)
temperature (oF) temperature (oF) temperature (oF)
(oF) (oF) (oF)
61 60.8 16 69/70 69.8 21 78/79 78.8 26
62/63 62.6 17 71/72 71.6 22 80/81 80.6 27
64/65 64.4 18 73/74 73.4 23 82/83 82.4 28
66/67 66.2 19 75/76 75.2 24 84/85 84.2 29
68 68 20 77 77 25 86 86 30
Ambient temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(oC) Celsius(oC) Celsius(oC)
temperature (oF) temperature (oF) temperature (oF)
(oF) (oF) (oF)
32/33 32 0 55/56 55.4 13 79/80 78.8 26
34/35 33.8 1 57/58 57.2 14 81 80.6 27
36 35.6 2 59/60 59 15 82/83 82.4 28
37/38 37.4 3 61/62 60.8 16 84/85 84.2 29
39/40 39.2 4 63 62.6 17 86/87 86 30
41/42 41 5 64/65 64.4 18 88/89 87.8 31
43/44 42.8 6 66/67 66.2 19 90 89.6 32
45 44.6 7 68/69 68 20 91/92 91.4 33
46/47 46.4 8 70/71 69.8 21 93/94 93.2 34
48/49 48.2 9 72 71.6 22 95/96 95 35
50/51 50 10 73/74 73.4 23 97/98 96.8 36
52/53 51.8 11 75/76 75.2 24 99 98.6 37
54 53.6 12 77/78 77 25
Improper pipe expanding is the main cause of refrigerant leakage.Please Pipe cutter
expand the pipe according to the following steps:
Leaning Uneven Burr
A:Cut the pip
● Confirm the pipe length according to the distance of indoor unit and outdoor unit.
● Cut the required pipe with pipe cutter.
● Remove the burrs with shaper and prevent the burrs from getting into the pipe. Shaper
Downwards
C:Put on suitable insulating pipe
Smooth surface
F:Inspection
● Check the quality of expanding port. If there is any blemish, expand the
Improper expanding
port again according to the steps above.
Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor (15K)
Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K)