Servisní Manuál GREE en Unitary VIOLA Perfect 18-24
Servisní Manuál GREE en Unitary VIOLA Perfect 18-24
Servisní Manuál GREE en Unitary VIOLA Perfect 18-24
Service Manual
Models: GWH18RC-K3DNA3G
GWH24RD-K3DNA3G
(Refrigerant:R410A)
Table of Contents
Table of Contents
Service Manual
9. Maintenance.............................................................................................................38
9.1 Malfunction Display of Indoor Unit...................................................................................38
9.2 Procedure of Troubleshooting.........................................................................................40
9.3 Troubleshooting for Normal Malfunction..........................................................................57
10. Exploded View and Parts List...............................................................59
10.1 Indoor Unit.....................................................................................................................59
10.2 Outdoor Unit..................................................................................................................61
11. Removal Procedure........................................................................................65
11.1 Removal Procedure of Indoor Unit................................................................................65
11.2 Removal Procedure of Outdoor Unit.............................................................................70
Appendix:.........................................................................................................................81
Appendix 1: Reference Sheet of Celsius and Fahrenheit.....................................................81
Appendix 2: Configuration of Connection Pipe......................................................................81
Appendix 3: Pipe Expanding Method....................................................................................82
Appendix 4: List of Resistance for Temperature Sensor.......................................................83
Table of Contents
Service Manual
1. Summary
Indoor Unit
GWH18RC-K3DNA3G/I
GWH24RD-K3DNA3G/I
Outdoor Unit
GWH18MC-K3DNE3G/O
GWH24MD-K3DNE3G/O
Remote Controller
YAA1FB
Technical Information 1
Service Manual
2. Specifications
2.1 Specification Sheet
Model GWH18RC-K3DNA3G
Product Code CB302002902
Rated Voltage V~ 220-240
Power
Rated Frequency Hz 50
Supply
Phases 1
Power Supply Mode outdoor
Cooling Capacity W 5275(1260~6600)
Heating Capacity W 5800(1120~6800)
Cooling Power Input W 1625(380~2650)
Heating Power Input W 1760(350~2650)
Cooling Power Current A 7.2
Heating Power Current A 7.8
Rated Input W 2650
Rated Current A 11.8
Air Flow Volume(SH/H/M/L/SL) m3/h 850/780/650/550/-
Dehumidifying Volume L/h 1.80
EER W/W 3.25
COP W/W 3.30
SEER W/W 6.1
HSPF W/W /
Application Area m2 23-34
Model of indoor unit GWH18RC-K3DNA3G/I
Indoor Unit Product Code CB302N02902
Fan Type Cross-flow
Diameter Length(DXL) mm Φ98X710
Fan Motor Cooling Speed(SH/H/M/L/SL) r/min 1350/1200/1000/800/-
Fan Motor Heating Speed(SH/H/M/L/SL) r/min 1420/1250/1100/950/-
Output of Fan Motor W 20
Fan Motor RLA A 0.31
Fan Motor Capacitor μF 1.5
Evaporator Form Aluminum Fin-copper Tube
Pipe Diameter mm Φ7
Indoor Unit Row-fin Gap mm 2-1.4
Coil Length (LXDXW) mm 715X25.4X304.8
Swing Motor Model MP28VB
Output of Swing Motor W 2
Fuse A 3.15
Sound Pressure Level (SH/H/M/L/SL) dB (A) 45/43/37/33/-
Sound Power Level (SH/H/M/L/SL) dB (A) 58/53/50/45/-
Dimension (WXHXD) mm 945X298X211
Dimension of Carton Box (LXWXH) mm 1010X380X285
Dimension of Package (LXWXH) mm 1013X383X300
Net Weight kg 13
Gross Weight kg 16
2 Technical Information
Service Manual
The above data is subject to change without notice; please refer to the nameplate of the unit.
Technical Information 3
Service Manual
4 Technical Information
Service Manual
The above data is subject to change without notice; please refer to the nameplate of the unit.
Technical Information 5
Service Manual
Current (A)
6 6
5 230V 5 240V
4 4
Conditions
3 3 Indoor: DB20°C/WB15°C
2 240V 2 Outdoor: DB7°C/WB6°C
Indoor air flow: High
1 1 Pipe length: 5m
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100 110 120
Compressor speed (rps) Compressor speed (rps)
85
80 80
75 70
70
65 Conditions 60 Conditions
Indoor:DB27°C/WB19°C Indoor:DB20°C/WB15°C
60 Indoor air flow:Super High 50 Indoor air flow:Super High
55 Pipe length: 5m Pipe length: 5m
50 40
32 33 34 35 36 37 38 39 40 41 42 43 –15 –10 –5 0 5 7 10
Outdoor temp.(°C) Outdoor temp.(°C)
Cooling Heating
Cooling Heating
105 110
100 120
100
95
110
90
10090
Capacity ratio (%)
85
9080
80
80
75 70
70
70
65 Conditions 6060 Conditions
Conditions
Indoor:DB27°C/WB19°C 50 Indoor:DB20°C/WB15°C
Indoor:DB20°C/WB15°C
60 Indoor air
Indoor air flow:Super High 50 Indoor airflow:Super
flow:SuperHigh
High
40 Pipe length:
55 Pipe length: 5m Pipe length:5m5m
50 3040
32 33 34 35 36 37 38 39 40 41 42 43 –15
-20 -15 –10-10 –5
-5 00 5 5 77 1010
Outdoor temp.(°C) Outdoor
Outdoor temp.(°C)
temp.( C)
o
6 Technical Information
Service Manual
Cooling:
Heating:
Rated heating Pressure of gas pipe Inlet and outlet pipe
Compressor
condition(oC) connecting indoor and temperature of heat Fan speed of Fan speed of
Model frequency
(DB/WB) outdoor unit exchanger indoor unit outdoor unit
(Hz)
Indoor Outdoor P (MPa) T1 (oC) T2 (oC)
Instruction:
T1: Inlet and outlet pipe temperature of evaporator
T2: Inlet and outlet pipe temperature of condenser
P: Pressure at the side of big valve
Connection pipe length: 5 m.
40
Noice/dB(A)
40
30
30
20
10 20
0 20 40 60 80 100
0
low Middle High Super High
Indoor Fan Motor Rotating Speed Compressor frequency/Hz
Technical Information 7
Service Manual
W D
18K
57 694 194
Φ55 Φ55
45
38 116
24K
Φ70 Φ70
45
95 60
Models W H D
18K 945 298 211
24K 1018 315 230 Unit:mm
8 Technical Information
Service Manual
341 892
700
396 963
560 368
24K
370 920
790
427 1000
395
Unit:mm
610
Technical Information 9
Service Manual
Gas pipe
side
Valve
4-Way valve
Discharge
COOLING
HEATING
10 Technical Information
Service Manual
5. Electrical Part
5.1 Wiring Diagram
●Instruction
Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.
● Indoor Unit
Model:GWH18RC-K3DNA3G/I
θ θ M1
RT2 RT1
TERMINAL
TUBE ROOM PG PGF
BLOCK
BU L BU
CAP AP2 N N(1) OUTDOOR UNIT
BK BK
PRINTED CIRCUIT BOARD COM-OUT 2
JUMP BN L BN
L(AC-L) 3
(SWING) YEGN
DISP1 DISP2 SWING-UD
XT
HEALTH-N HEALTH-L YEGN
BU RD PE
M2 EVAPORATOR
AP1 COLD PLASMA
RECEIVER AND SWING GENERATOR
DISPLAY BOARD MOTOR
Technical Information 11
Service Manual
Model:GWH24RD-K3DNA3G/I
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6(1625 6(1625 )$102725
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● Outdoor Unit
Models:GWH18MC-K3DNE3G/O GWH24MD-K3DNE3G/O(CB404W03801)
TEMP.SENSOR
TEMP.SENSOR
TEMP.SENSOR
EXHAUST
PE BLOCK
BU
U(BU) V(YE) W(RD)
N(1) T_SENSOR OVC_COMP
BK L1
BK
2 COM_INNER
BN BU AP1
3
BN L1
BN BN PRINTED CIRCUIT BOARD
L AC_L
BU L1 4WAY OFAN
N BU
N1 HEAT_B
XT1 MAGNETIC PE
RING
YEGN PE RD RD
L2 VT VT
L N POWER M1 PE
YEGN EH
YEGN
BOTTOM 4YV PE
PE FAN MOTOR
BAND 4-WAY
HEATER VALVE
12 Technical Information
Service Manual
Model:GWH24MD-K3DNE3G/O(CB404W03800)
TEMP.SENSOR
TEMP.SENSOR
TEMP.SENSOR
WARNING OVERLOAD PROTECTOR
OUTROOM
OUTTUBE
EXHAUST
Please don't touch any terminal SAT COMP.
when the voltage of terminal
P(DC+) and N(DC-) at AP1 is WH WH COMP PE YEGN
higher than 30V to prevent the U V W
risk of electric shock ! RT1 RT2 RT3 MAGNETIC
RING L3 PE
θ θ θ L3 L3
20K 15K 50K BU YE RD
YEGN X1
TERMINAL WH BK BU YE RD
INDOOR UNIT
PE BLOCK
BU
U(BU)V(YE)W(RD)
N(1) T_SENSOR OVC_COMP
BK L1
BK
2 COM_INNER
BN BU AP1
3
BN L1
BN BN PRINTED CIRCUIT BOARD
L AC_L
BU L1 4WAY OFAN
N BU
N1
XT1 MAGNETIC PE
RING
YEGN PE
L2 VT VT
L N POWER M1 PE
YEGN
YEGN
4YV PE
PE FAN MOTOR
4-WAY
VALVE
These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit.
Technical Information 13
Service Manual
5 6 7 8 9 10 11
No. Name
4 1 Interface of live wire
Interface of live wire for
2
outdoor control
3 Fuse
4 Interface of neutral wire
3 Interface of neutral wire for
5
health function
2
12 Control interface of PG
6
motor
1 Interface of live wire for
7
health function
Interface of indoor
8 unit and outdoor unit
communication
13 9 Auto button
10 Up & down swing
Feedback interface of
11
indoor fan
12 Jump
13 Interface of display
15 14 Ambient temperature
14
sensor interface
Indoor tube temperature
15
sensor interface
● Bottom view
14 Technical Information
Service Manual
Outdoor Unit
● Top view
1 2 3 4 5 6
No. Name
Terminal of compressor
1
overload protection
7 Terminal of temperature
2
sensor
Terminal of electronic
3
expansion valve
4 Terminal of outdoor fan
5 Terminal of 4-way valve
8 Terminal of compressor
6
9 electric heating
Terminal of chassis electric
7
heating
10
Terminal of indoor unit and
8
outdoor unit communication
9 Power supply live wire
10 Earthing wire
11 11 Power supply neutral wire
● Bottom view
Technical Information 15
Service Manual
1 ON/OFF button
1 ON/OFF button
2 - button
2 - button
F 3 + button
F 3 + button
C 4 MODE button
C HOUR
4 MODE button
ONOFF
HOUR
ONOFF 5 FAN button
5 FAN button
1 21 / 2)) 6 SWING button
1 21 / 2)) 6 SWING button
2 3 7 I FEEL button
2 3 7 I FEEL button
8 / button
8 / button
9 SLEEP button
4 02'( )$1 5 9 SLEEP button
4 02'( )$1 5 10 TEMP button
6 6:,1* ,)((/ 7 10 TEMP button
6 6:,1* ,)((/ 7 11 TIMER-ON button
8 6/((3 9 11 TIMER-ON button
8 6/((3 9 12 CLOCK button
10 7(03 7,0(521 11 12 CLOCK button
10 7(03 7,0(521 11 13 TIMER-OFF button
12 &/2&. 7,0(52)) 13 13 TIMER-OFF button
12 &/2&. 7,0(52)) 13 14 TURBO button
14 785%2 /,*+7 ;)$1 16 14 TURBO button
14 785%2 /,*+7 ;)$1 16 15 LIGHT button
15 15
15 LIGHT button
16 X-FAN button
16 X-FAN button
Press this button to turn on the unit. Press this button again to turn off the unit.
2. - Button
Press this button to decrease set temperature. Holding it down above 2 seconds rapidly decreases set temperature. In AUTO mode, set
temperature is not adjustable.
3. + Button
Press this button to increase set temperature. Holding it down above 2 seconds rapidly increases set temperature. In AUTO mode, set
temperature is not adjustable.
4. MODE Button
Each time you press this button, a mode is selected in a sequence that goes from AUTO, COOL, DRY, FAN, and HEAT*, as the following:
After energization, AUTO mode is defaulted. In AUTO mode, the set temperature will not be displayed on the LCD, and the unit will
automatically select the suitable operation mode in accordance with the room temperature to make indoor room comfortable.
(As for cooling only unit, it won’t have any action when it receives the signal of heating operation.)
5. FAN Button
This button is used for setting Fan Speed in the sequence that goes from AUTO, , to , then back to Auto.
6. SWING Button
Press this button to set up &down swing angle, which circularly changes as below:
This remote controller is universal. If any command , or is sent out, the unit will carry out the command as
indicates the guide louver swings as:
7. I FEEL Button
Press this button to turn on I FEEL function. The unit automatically adjust temperature according to the sensed temperature. Press this
button again to cancel I FEEL function.
8. Button
Press this button to achieve the on and off of healthy and scavenging functions in operation status. Press this button for the first
time to start scavenging function; LCD displays " ". Press the button for the second time to start healthy and scavenging functions
simultaneously; LCD displays " " and " ". Press this button for the third time to quit healthy and scavenging functions simultaneously.
Press the button for the fourth time to start healthy function; LCD display " ". Press this button again to repeat the operation above. (This
function is applicable to partial of models)
9. SLEEP Button
Press this button to go into the SLEEP operation mode. Press it again to cancel this function. This function is available in COOL, HEAT
(Only for models with heating function) or DRY mode to maintain the most comfortable temperature for you.
10. TEMP Button
Press this button can see indoor set temperature, indoor ambient temperature or outdoor ambient temperature on indoor unit’s display.
Temperature is set circularly by remote controller as below:
Technical Information 17
Service Manual
● When selecting " " by remote controller or no display, temperature indicator on indoor unit displays set temperature.
● When selecting " " by remote controller, temperature indicator on indoor unit displays indoor ambient temperature.
● When selecting " " by remote controller, temperature indicator on indoor unit displays outdoor ambient temperature.
11. TIMER-ON Button
Press this button to initiate the auto-ON timer. To cancel the auto-timer program, simply press this button again.
After press of this button, disappears and "ON" blinks. 00:00 is displayed for ON time setting. Within 5 seconds, press + or - button to
adjust the time value. Every press of either button changes the time setting by 1 minute. Holding down either button rapidly changes the
time setting by 1 minute and then 10 minutes. Within 5 Seconds after setting,press TIMER ON button to confirm.
12. CLOCK Button
Press CLOCK button,blinking. Within 5 seconds, pressing + or - button adjusts the present time. Holding down either button above 2
seconds increases or decreases the time by 1 minute every 0.5 second and then by 10 minutes every 0.5 second. During blinking after
setting, press CLOCK button again to confirm the setting, and then will be constantly displayed.
13. TIMER-OFF Button
Press this button to initiate the auto-off timer. To cancel the auto-timer program, simply press the button again. TIMER OFF setting is the
same as TIMER ON.
14. TURBO Button
Press this button to activate / deactivate the Turbo function which enables the unit to reach the preset temperature in the shortest time.
In COOL mode, the unit will blow strong cooling air at super high fan speed. In HEAT mode, the unit will blow strong heating air at super
high fan speed.
15. LIGHT Button
Press LIGHT button to turn on the display's light and press this button again to turn off the display's light. If the light is turned on, is
displayed. If the light is turned off, disappears.
16. X-FAN Button
Pressing X-FAN button in COOL or DRY mode, the icon is displayed and the indoor fan will continue operation for 10 minutes in order
to dry the indoor unit even though you have turned off the unit.
After energization, X-FAN OFF is defaulted. X-FAN is not available in AUTO, FAN or HEAT mode.
17. Combination of "+" and "-" buttons: About lock
Press "+" and "-" buttons simultaneously to lock or unlock the keypad. If the remote controller is locked, is displayed. In this case,
pressing any button, blinks three times.
18. Combination of "MODE" and "-" buttons:About switch between Fahrenheit and centigrade
At unit OFF, press "MODE" and "-" buttons simultaneously to switch between °C and °F.
19. Combination of "TEMP" and "CLOCK" buttons:About Energy-saving Function
Press "TEMP" and "CLOCK" simultaneously in COOL mode to start energy-saving function.Nixie tube on the remote controller displays
"SE". Repeat the operation to quit the function.
20. Combination of "TEMP" and "CLOCK" buttons:About 8°C Heating Function
Press "TEMP" and "CLOCK" simultaneously in HEAT mode to start 8°C Heating Function Nixie tube on the remote controller displays
" " and a selected temperature of "8°C".(46°F if Fahrenheit is adopted). Repeat the operation to quit the function.
21. About Back-lighting Function
The unit lights for 4s when energizing for the first time, and 3s for later press.
22. About HEALTH function (COLD PLASMA)
Turn on the unit, start up the fan (Breezing and X-FAN are excluded) and press HEATLTH button on remote controller to start health
function (If there is not HEALTH button on remote controller, the unit defaults health function ON.)
23. Operation guide
1. After putting through the power, press "ON/OFF" button on remote controller to turn on the air conditioner.
2. Press "MODE" button to select your required mode: AUTO, COOL, DRY, FAN,HEAT.
3. Press "+" or "-" button to set your required temperature. (Temperature can’t be adjusted under auto mode).
4. Press "FAN" button to set your required fan speed: auto, low, medium and high speed.
5. Press "SWING" button to select fan blowing angle.
18 Technical Information
Service Manual
Note: battery
● During operation, point the remote control signal sender at the receiving window
on indoor unit.
reinstall
● The distance between signal sender and receiving window should be no more than
8m, and there should be no obstacles between them.
remove
● Signal may be interfered easily in the room where there is fluorescent lamp or
wireless telephone; remote controller should be close to indoor unit during operation.
● Replace new batteries of the same model when replacement is required.
● When you don’t use remote controller for a long time, please take out the batteries. Cover of battery box
● If the display on remote controller is fuzzy or there’s no display, please replace
batteries.
Emergency Operation Panel
If remote controller is lost or damaged, please use auxiliary button to turn on or turn Emergency operation
off the air conditioner. The operation in details are as below: As shown in the fig. switch
Open panel, press aux. button to turn on or turn off the air conditioner. When the air
conditioner is turned on, it will operate under auto mode.
Technical Information 19
Service Manual
Indoor Unit
1.Basic function of system
(1)Cooling mode
1.Under this mode, fan motor, swing will work under setting status, the temp. range is 16-30ºC(61-86 Fahrenheit scale)
2.Outdoor unit malfunction or unit stop running, indoor unit will keep original running status, malfunction displayed.
3.When0 (Tset-Tamb.), if indoor fan motor is high speed, that the fanmotorist running in middle speed, the middle speed or low speed
will be maintained;(this condition should be executed when compressor ressor statr up); the super high speed will not rotate; When
(Tamb-Tset) ≥1ºC , the fan will return to the setting fan speed.
(2)Dehumidifying mode
1.Under this mode, fan motor will run atlow speed,swing will work at setting status,setting temp. range is 16-30ºC(61-86 Fahrenheit
scale)
2.Outdoor unit malfunction or protection, unit will stop, indoor unit will keep original running status, malfunction displayed.
(3)Fan mode
Under this mode,indoor fan motor couldbe setted at high,middle,low or auto speed,compressor,outdoor unit and valve will stop to run.
Under this mode, temp. range should be 16-30ºC(61-86 Fahrenheit scale)
(4)Heating mode
1.Under this mode, temp. range should be 16-30ºC (61-86 Fahrenheit scale)
2.Working condition and procedure of heating mode: When unit turn on and enter into heating mode, indoor unit enter into anti-cool
wind mode, when unit is stop running, and indoor fan motor turns on, blowing heat will act.
3.Protection function, under heating mode, compressor will stop to run due to malfunction happened, indoor fan motor will blow surplus
heat.
4.Defrosting control: When receiving the defrost ing signal from outdoorunit, displayerwill Heating indicator on indoor display is off for 0.5s
and then on for 10s during blinking,10slater, indoor fan motor will stop to run.
5.Anti-coold wind function
6.Blow heat air function
a.If heating temp. meets the compressor stop running condition, compressors, outdoor fan motor will stop to run, the upper and lower
guide louver will rotate to horizontal position L, indoor fan motor run at setting fan speed for 60s, then the indoor fan motor will stop to
run.
b.Due to PG motor block running, the air guide board will keep the position when it stopping. (under each mode), other malfunction unit
will stop to run, the upper and lower air guide louver will rotate to horizontal position L, indoor fan unit will run at setting fan speed and
run for 60s, indoor fan unit will stop to run.
(5)Auto mode:
1.When Tamb≥26 , select the cooling mode, at this time, the setting temp. is 25ºC (77 Fahrenheit scale)
2.Cooling and heating units: Tamb≤22ºC , will run at heating mode, at this time, the setting temp. is 20 (68 Fahrenheit scale)
3. Cooling only unit: When Tamb≤22ºC , it will run at Fan mode, the setting temp. is 25ºC (77 Fahrenheit scale)
4.When 23ºC ≤Tindoor amb.≤ 25ºC ,firstly enter into auto mode and run at auto fan speed, other modes will run at auto mode, will keep the
previous running mode. (When entering into Dehumidifying mode, it will run at auto fan speed)
(6)Auto fan speed controlmode
20 Technical Information
Service Manual
Note: When the wind blades are set at position L to B, position A to C, or position B to D through
remote setting, the wind deflector will swing between position L and D. L—A—B—C—D.
(2) Buzzer
When the controller is powered on, signals from a remote controller are received, or the auto button
is pushed, a buzzer will give out prompt tone.
(3) Auto button
When the button is pushed, the unit will operate in auto mode and the indoor fan will run in auto state. When the indoor fan is running, the
wind blow motor will work. When the button is pushed again, the unit will be switched off. At the same time as the button is pushed, the
whole unit will be powered on and enter into fast test mode; when the unit is powered on and detects for continuous 20s (such time shall
not be fast tested) that the auto button is pushed, and if the unit is currently at fast test state, the unit will quit the fast test state.
Technical Information 21
Service Manual
22 Technical Information
Service Manual
b. In heating mode, the indoor ambient temperature participating in computing control= (Tindoor ambient temperature – ⊿ Theating indoor ambient temperature
compensation)
40Hz, and Tpipe temperature ≥(Texhaust+3 ), the outdoor exhaust temperature thermobulb can be judged not to be connected into place (judging
once when power is on the first time).
2. Basic Functions
(1) Cooling Mode
1. Conditions and processes of cooling operation:
(1) If the compressor is shut down, and [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] ≤ 0.5ºC, start up the machine
for cooling, the cooling operation will start;
(2) During operations of cooling, if 0ºC ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] < 2ºC, the cooling operation
will be still running;
(3) During operations of cooling, if 2ºC ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)], the cooling operation will
stop after reaching the temperature point.
Technical Information 23
Service Manual
24 Technical Information
Service Manual
extend 1 minute, the outer fans will stop (During the period in the 1 minute, the air flow of outer fans can be changed according to the
outdoor ambient temperature changes); When running with force, the outdoor fans shall run in the highest air flow.
(3) 4-way valve control
1. The 4-way valve control under the modes of Cooling, dehumidification and supplying air: closing;
2. The status of 4-way valve control under the heating mode: getting power;
(1) 4-way valve power control under heating mode
a. Starts the machine under heating mode, the 4-way valve will get power immediately.
(2) 4-way valve power turn-off control under heating mode
a. When you should turn off the power or switch to other mode under heating mode, the power of 4-way valve will be cut after 2 minutes
of the compressor stopped.
b. When all kinds of protection stops, the power of 4-way valve will be cut after delaying 4 minutes.
(3) Defrosting control under heating mode:
a. Defrosting begins: The power of 4-way valve will be cut after 50s of entering into the defrosting compressor.
b. Defrosting stops: The 4-way valve will get power after 50s of exiting the defrosting compressor.
(4) Evaporator frozen-preventing protection function
At the mode of Cooling, dehumidifying:
Evaporator frozen-preventing protection function is allowed to begin after 6 min of starting the compressor.
1. Starting estimation:
After the compressor stopped working for 180s, if Tinner pipe> [Tfrozen-preventing frequency-limited temperature (the temperature of hysteresis is 2 )], the
machine is only allowed to start for operating, otherwise it should not be started, and should be stopped to treat according to the frozen-
preventing protection: Clear the trouble under the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
[Tfrozen-preventing normal speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing frequency-limited temperature], you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed:
If [Tfrozen-preventing high speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing normal speed frequency-reducing temperature], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit;
4. Reducing frequency at high speed:
If [Tfrozen-preventing power turn-off temperature] ≤T inner pipe [Tfrozen-preventing high speed frequency-reducing temperature] you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit;
5. Power turn-off:
If the Tinner pipe <[Tfrozen-preventing power turn-off temperature], then frozen-preventing protect to stop the machine; If T[ frozen-preventing frequency-limited
temperature] <Tinner pipe , and the compressor has stopped working for 3 minutes, the whole machine should be allowed to operate.
6. If the frozen-preventing protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you
should press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds
the t evaporator frozen-preventing protection times zero clearing time , the times of frozen-preventing power turn-off should be cleared to
recount. The mode of stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be
resumed, mode transferring will not clear it).
(5) Overload protection function
Overload protection function at the mode of Cooling and dehumidifying
1. Starting estimation:
After the compressor stopped working for 180s, if Touter pipe <[TCooling overload frequency-limited temperature] (the temperature of hysteresis is 2ºC ), the
machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the overload protection: Clear
the trouble at the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
If [TCooling overload frequency-limited temperature] ≤[Touter pipe T Cooling overload frequency reducing temperature at normal speed], you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed and power turn-off:
If [TCooling overload frequency reducing temperature at high speed] ≤Touter pipe< [TCooling overload power turn-off temperature] , you should adjust the compressor frequency
by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [TCooling overload frequency reducing temperature at normal speed]≤Touter
pipe, then Cooling overload protects machine stopping;
Technical Information 25
Service Manual
5. Power turn-off:
If the [TCooling overload power turn-off temperature] ≤Touter pipe, then Cooling overload protects machine stopping; If [Touter pipe]<[TCooling overload frequency-
limited temperature]and the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.
6. If the Cooling overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you
should press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor
exceeds the t overload protection times zero clearing time , the times of overload protection power turn-off should be cleared to
recount. The mode of stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be
resumed, transferring mode will not clear it).
Overload protection function at the mode of heating
Starting estimation :
After the compressor stopped working for 180s, if Tinner pipe<Theating overload frequency-limited temperature (the temperature of hysteresis is 2 ), the
machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the overload protection:
Clear the trouble at the mode of power turn-off / heating, and the protection times are not counted.
1. Frequency limited
If [Theating overload frequency-limited temperature]≤Tinner pipe <[Theating overload frequency reducing temperature at normal speed] , you should limit the frequency raising of
compressor.
2. Reducing frequency at normal speed and stopping machine:
If T[heating overload frequency reducing temperature at normal speed]≤Tinner pipe<[Theating overload frequency reducing temperature at high speed], you should adjust the
compressor frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if T heating overload frequency
reducing temperature at normal speed ≤T inner pipe, then overload protects machine stopping;
3. Reducing frequency at high speed and power turn-off:
If [Theating overload frequency reducing temperature at high speed]≤Tinner pipe<[Theating overload power turn-off temperature], you should adjust the compressor frequency
by reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if Theating overload frequency reducing temperature at normal speed ≤Touter pipe,
then Cooling overload protects machine stopping;
4. Power turn-off:
If the [Theating overload power turn-off temperature]≤Tinner pipe, then overload protects machine stopping; If Tinner pipe<T heating overload frequency-limited temperature and
the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.
5. If the overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should
press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t
overload protection times zero clearing time , the times of overload protection power turn-off should be cleared to recount. The mode of
stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed, transferring
mode will not clear it). Protective function for discharge temperature of compressor
1. Starting estimation:
After the compressor stopped working for 180s, if TDischarge <TDischarge limited temperature (the temperature of hysteresis is 2ºC ), the machine
is allowed to start, otherwise it should not be started, and should be stopped to treat according to the discharge temperature:
The machine should be stopped or transferred to supply air, the trouble should be cleared immediately, and the protection times are not
counted.
2. Frequency limited
If [TLimited frequency temperature during discharging] ≤TDischarge<[Tfrequency reducing temperature at normal speed during discharging] , you should limit the frequency raising
of compressor.
3. Reducing frequency at normal speed and stopping machine:
If [Tfrequency reducing temperature at normal speed during discharging] ≤TDischarge<[Tfrequency reducing temperature at high speed during discharging], you should adjust the
compressor frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [Tfrequency reducing temperature at normal
speed during discharging] ≤TDischarge, you should discharge to protect machine stopping;
26 Technical Information
Service Manual
4. If the overcurrent protection of compressor phase current continuously occurs for six times, it should not be resumed automatically, and
you should press the ON/OFF button to resume. During the process of running, if the running time of compressor exceeds the [tClearing Time of
Compressor Phase Current Times] , the overcurrent protection is cleared to recount.
Technical Information 27
Service Manual
3.To detect voltage abnormity protect for DC bus when getting electricity:
If it found the DC bus voltage UDC>[UDC-Over-High Voltage], turn off the relay at once, and shows voltage abnormity failure for DC Bus. And the
failure can’t recover except to break off and get the electricity.
(15)Abnormity Protection for Four-way Valve
Under the model of heating operation in good condition: the compressor is detected [TInner Tube<(TInner Ring-T Abnormity Temperature Difference For Four-Way Valve
Reversion)], during the running, it should be regarded as four-way valve reversion abnormity. And then it can run if stop the reversion abnormity
protection for four-way valve 3 min; and if it still can’t run when the reversion abnormity protection for four-way valve happens to stop
working for 3 times in succession, it is available if presses ON/OFF.
Attention: the protection shall be shielded during the testing mode and defrosting process, and it shall be cleared out the failure and its
times immediately when turning off or delivering wind / cooling / dehumidifying mode conversed (the inverted mode don’t clear out the
failure when it can’t recover to operate).
(16) PFC Protection
1. After start up the PFC, it should detect the protection signal of PFC immediately; under the condition of PFC protection, it should turn off
the PFC and compressor at one time;
2. It shows the failure is cleared out if PFC Protection stopped working 3 min and recovers to run automatically;
3. If it still can’t run when it occurs PFC protection for 3 times in succession, it is available if presses ON/OFF; and clear the PFC Protection
times when start up PFC for 10min.
(17) Failure Detection for Sensor
1. Outdoor Ambient Sensor: detect the failure of sensor at all times.
2. Outdoor Tube Sensor: You should not detect the failure of outdoor tube sensor within 10 minutes heating operation compressor except
the defrosting, and you could detect it at other time.
3. Outdoor Exhaust Sensor:
(a) The compressor only detect the sensor failure after it start up 3 min in normal mode;
(b) It should detect the exhaust sensor failure immediately in the testing mode.
4. Module Temperature Sensor:
(a) Short-Circuit Detection: the compressor should be detected immediately when the module temperature sensor occurs short-circuits;
(b) Open-Circuit Detection: the compressor should be detected on open-circuit when it runs 3min (it needn’t 30s avoiding the module over-
heated).
(c) Detect the sensor failure at all times in the testing mode.
5. Disposal for Sensor Protection
(1) When the short-circuit of sensor is detected within 30s, It is regarded as the temperature of sensor over-high (or infinitely high), and now
according to the over-high sensor, the machine should carry out the corresponding protection to stop working, and show the corresponding
temperature shutdown protection and sensor failure at the same time (for example: the compressor stops immediately when the outdoor
tube sensor short-circuit, and the machine shall show the overload protection and outdoor tube sensor failure).
(2) When the open-circuit of sensor is detected within 30s, The protection shall be stopped and it shall show the corresponding sensor
failure.
6. Electric Heating Function of Chassis
(1) When Toutdoor amb.≤0ºC , the electric heating of chassis will operate;
(2) When Toutdoor amb.>2ºC , the electric heating of chassis will stop operation;
(3)When 0ºC<Toutdoor amb.≤2ºC , the electric heating of chassis will keep original status.
7. Electric Heating Function of Compressor
(1) When Toutdoor amb.≤-5ºC, compressor stops operation, while the electric heating of compressor starts operation;
(2) When Toutdoor amb.>-2ºC, the electric heating of compressor stops operation;
(3) When -5ºC<Toutdoor amb.≤-2ºC, the electric heating of compressor will keep original status.
28 Technical Information
Service Manual
Warnings
cient fixing bolt must be installed; make sure the installation
support is firm.
4. Ware safety belt if the height of working is above 2m.
5. Use equipped components or appointed components dur-
ing installation.
Electrical Safety Precautions: 6. Make sure no foreign objects are left in the unit after fin-
ishing installation.
1. Cut off the power supply of air conditioner before
checking and maintenance. Refrigerant Safety Precautions:
2. The air condition must apply specialized circuit and
prohibit share the same circuit with other appliances. 1. Avoid contact between refrigerant and fire as it generates
3. The air conditioner should be installed in suitable poisonous gas; Prohibit prolong the connection pipe by
location and ensure the power plug is touchable. welding.
4. Make sure each wiring terminal is connected firmly 2. Apply specified refrigerant only. Never have it mixed with
during installation and maintenance. any other refrigerant. Never have air remain in the refrigerant
5. Have the unit adequately grounded. The grounding line as it may lead to rupture or other hazards.
wire can’t be used for other purposes. 3. Make sure no refrigerant gas is leaking out when
6. Must apply protective accessories such as protective installation is completed.
boards, cable-cross loop and wire clip. 4. If there is refrigerant leakage, please take sufficient
7. The live wire, neutral wire and grounding wire of measure to minimize the density of refrigerant.
power supply must be corresponding to the live wire, 5. Never touch the refrigerant piping or compressor without
neutral wire and grounding wire of the air conditioner. wearing glove to avoid scald or frostbite.
8. The power cord and power connection wires can’t be
pressed by hard objects. Improper installation may lead to fire hazard, explosion,
9. If power cord or connection wire is broken, it must be electric shock or injury.
replaced by a qualified person.
10. Pipe pliers, pipe cutter 11. Pipe expander, pipe bender 12. Soldering appliance, refrigerant container
8. Installation
8.1 Installation Dimension Diagram
At least 15cm
At least 250cm
m
uc
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30
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Drainage pipe
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Installation procedures
Start installation
Finish installation
Note: this flow is only for reference; please find the more detailed installation steps in this section.
(4) Properly connect the live wire, neutral wire and grounding
8.3 Selection of Installation Location wire of power socket.
(5) Be sure to cut off the power supply before proceeding any
1. Basic Requirement:
work related to electricity and safety.
Installing the unit in the following places may cause
(6) Do not put through the power before finishing installation.
malfunction. If it is unavoidable, please consult the local dealer:
(7) For appliances with type Y attachment,the instructions
(1) The place with strong heat sources, vapors, flammable or
shall contain the substance of thefollowing.If the supply cord is
explosive gas, or volatile objects spread in the air.
damaged,it must be replaced by the manufacturer,its service
(2) The place with high-frequency devices (such as welding
agent or similarly qualified persons in order to avoid a hazard.
machine, medical equipment).
(8) The temperature of refrigerant circuit will be high, please
(3) The place near coast area.
keep the interconnection cable away from the copper tube.
(4) The place with oil or fumes in the air.
(5) The place with sulfureted gas. 2. Grounding Requirement:
(6) Other places with special circumstances. (1) The air conditioner is first class electric appliance. It must
2. Indoor Unit: be properly grounding with specialized grounding device
(1) There should be no obstruction near air inlet and air outlet. by a professional. Please make sure it is always grounded
(2) Select a location where the condensation water can be effectively, otherwise it may cause electric shock.
dispersed easily and won't affect other people. (2) The yellow-green wire in air conditioner is grounding wire,
(3) Select a location which is convenient to connect the which can't be used for other purposes.
outdoor unit and near the power socket. (3) The grounding resistance should comply with national
(4) Select a location which is out of reach for children. electric safety regulations.
(5) The location should be able to withstand the weight of (4) The appliance must be positioned so that the plug is
indoor unit and won't increase noise and vibration. accessible.
(6) The appliance must be installed 2.5m above floor. (5) An all-pole disconnection switch having a contact separation
(7) Don't install the indoor unit right above the electric of at least 3mm in all poles should be connected in fixed wiring.
appliance. (6) Including an air switch with suitable capacity, please note
(8) The appliance shall not be installed in the laundry. the following table. Air switch should be included magnet
buckle and heating buckle function, it can protect the circuit-
short and overload. (Caution: please do not use the fuse only
3. Outdoor Unit:
for protect the circuit)
(1) Select a location where the noise and outflow air emitted by
the outdoor unit will not affect neighborhood.
(2) The location should be well ventilated and dry, in which the 8.5 Installation of Indoor Unit
outdoor unit won't be exposed directly to sunlight or strong
1. Choosing Installation Iocation
wind.
Recommend the installation location to the client and then
(3) The location should be able to withstand the weight of
confirm it with the client.
outdoor unit.
(4) Make sure that the installation follows the requirement of 2. Install Wall-mounting Frame
installation dimension diagram. (1) Hang the wall-mounting frame on the wall; adjust it in
(5) Select a location which is out of reach for children and far horizontal position with the level meter and then point out the
away from animals or plants.If it is unavoidable, please add screw fixing holes on the wall.
fence for safety purpose. (2) Drill the screw fixing holes on the wall with impact drill (the
specification of drill head should be the same as the plastic
expansion particle) and then fill the plastic expansion particles
Note:
Left Rear left (1) Add insulating pipe in the indoor drain hose in order to
Rear right
prevent condensation.
Fig.3 Right (2) The plastic expansion particles are not provided.
(As show in Fig.10)
Cut off
Insulating pipe
the hole Fig.10
Fig.4
Cable-cross
hole
Liquid
Fig.14 Band pipe
Drain hose
Power connection
wire
Fig.12
Connection pipe Drain hose
Band
(3) Remove the wire clip; connect the power connection wire
to the wiring terminal according to the color; tighten the screw
and then fix the power connection wire with wire clip.(As show
in Fig.13)
Fig.15
Indoor power cord
2 3
blue 2 3
black brown yellow-
green
Note:
blue black brown yellow-
green
(1) The power cord and control wire can't be crossed or
winding.
(2) The drain hose should be bound at the bottom.
Connect to outdoor unit
Connect to outdoor unit
9. Hang the Indoor Unit
(1) Put the bound pipes in the wall pipe and then make them
pass through the wall hole.
(2) Hang the indoor unit on the wall-mounting frame.
(3) Stuff the gap between pipes and wall hole with sealing gum.
Note:
Note: TheThe wiringconnect
wiring connect is for
forreference
referenceonly,
only,
please refer to the actual one. (4) Fix the wall pipe. (As show in Fig.16)
please refer to the actual one. (5) Check if the indoor unit is installed firmly and closed to the
wall.(As show in Fig.17)
Fig.13
(4) Put wiring cover back and then tighten the screw. Indoor Outdoor
(5) Close the panel. Wall pipe Fig.17
Sealing gum
Note: Upper hook
(1) All wires of indoor unit and outdoor unit should be
connected by a professional.
(2) If the length of power connection wire is insufficient, please
contact the supplier for a new one. Avoid extending the wire by
Fig.16
yourself. Lower hook of
wall-mounting frame
(3) For the air conditioner with plug, the plug should be
reachable after finishing installation.
Note:
(4) For the air conditioner without plug, an air switch must be
Do not bend the drain hose too excessively in order to prevent
installed in the line. The air switch should be all-pole parting
blocking.
and the contact parting distance should be more than 3mm.
Close
Fig.28 Open
2. Leakage Detection
(1) With leakage detector:
Check if there is leakage with leakage detector.
(2) With soap water:
If leakage detector is not available, please use soap water for
leakage detection. Apply soap water at the suspected position
and keep the soap water for more than 3min. If there are air
bubbles coming out of this position, there's a leakage.
9. Maintenance
9.1 Malfunction Display of Indoor Unit
1. Malfunction display requirement
When there are several malfunctions, they will be displayed circularly.
2. Malfunction display method
(1) Hardware malfunction: immediate display; refer to “malfunction display table”;
(2) Operation state: immediate display; refer to “malfunction display table”;
(3) Other malfunctions: it is displayed after the compressor stops for 200s; refer to “malfunction display table”.
Note: when the compressor is restarted, the malfunction display delay time (200s) is cleared.
(4) When the unit is under limit frequency or frequency drop state, the display can be controlled via remote controller.
3. Display control via remote controller
Enter display control: press light button successively for 6 times within 3s to display the corresponding malfunction code;
Exit display control: pressing light button successively for 6 times within 3s or after display is shown for 5min, the display will terminate.
4. Display under test state
Dual 8 nixie tube display: minimum cooling (heating)-P0; middle cooling (heating)-P3
Nominal cooling (heating) –P1; maximum cooling (heating) –P2;
Note: Please refer to service manual for the troubleshooting procedure for outdoor unit.
●Discharging method
(1) remove the inverter cover(Outdoor Unit)
Inverter cover
P.C.board
(Soldered surface)
(2)As shown below,connect the discharge resistance(approx.100Ω20W)or plug of the sold ering iron to voltage between + - terminals of
the electrolytic capacitor on PC Board for 30s, and then peformedischarging.
NOTE:
A large-capacity electrolytic capacitor is used in the outdoor unit controller(inverter).Therefore,if the power supply is turned
off,charge(charging voltage DC280V to 380V)remains and disc harging takes a lot of time.. After turning off the power source,if touching
the charging section before discharging, an electrical shock may be caused. Discharge the electrol ytic capacitor completely by using
soldering iron,etc.
No
No Is malfunction
eliminated
No
No Is malfunction Yes
eliminated
Replace it with a
temperature sensor with
the same model
Yes
No Is malfunction
eliminated
Yes
End
No Is malfunction Yes
eliminated
Yes
No Is malfunction Yes
eliminated
No Is malfunction Yes
eliminated
No
Measure the voltage of this foot to
neutral wire on the mainboard Replace PG motor
No
No Is malfunction Yes
eliminated
End
Start
No Appearance of the
Is there jumper cap on the mainboard?
jumper cap
No Is malfunction
eliminated
No Is malfunction Yes
eliminated
Is malfunction Yes
eliminated
Yes
No
End
(4) Malfunction of Zero-crossing Inspection Circuit Malfunction of the IDU Fan Motor U8
Main detection points:
● Instant energization afte de-energization while the capacitordischarges slowly?
● The zero-cross detectioncircuit of the mainboard is defined abnormal?
Check flow chart:
Start
Yes
End
Troubleshooting for E6
malfunction
Yes No
Match correctly
Main board matches with display according to Is malfunction Yes
board? Main board of IDU No product
matches with that of ODU? eliminated?
specification.
Yes No
No No
Yes
Yes
End
Outdoot Unit
(1) Malfunction of Desynchronizing of Compressor (H7)
Main check point:
Whether the system pressure is too high?
Whether the electronic expansion valve can work normally?
Whether the radiation for the unit is in good condition?
Check flow chart: Desynchronizing malfunction
occurs after de-energizing
and turning on the unit
Yes
Yes
No Yes
Yes Is malfunction eliminated?
Yes No Yes
Is malfunction eliminated?
Yes No Yes
Is malfunction eliminated?
Yes
Is malfunction eliminated?
No
Replace compressor
End
Desynchronizing malfunction
occurs during operation process
No Check whether
Whether the outdoor fan can the fan terminal is Replace fan capacitor
operate normally? connected well
Yes
Yes
Yes
Charge refrigerant
Whether refrigerant is Yes
according to service
superfluous?
manual
No
Yes
Is malfunction eliminated?
No
Replace compressor
End
No
No Yes
Is malfunction eliminated?
No Yes
Is malfunction eliminated?
Yes
End
(3) Malfunction of Overload Protection of Compressor (H3) and Discharge High-temperature Protection of Compressor (E4)
Main check point:
Whether the electronic expansion valve is connected well and whether it’s damaged?
Whether the refrigerant is leaking?
Whether the overload protector is damaged?
Start
Check flow chart:
Yes
Yes
Connect wire
Whether wire connection wire electronic No correctly according
expansion valve is in good condition? to circuit diagram
Yes
Check the coil of electronic
Replace overload
expansion valve. If it’s
protector
damaged, please replace it.
Yes
Is malfunction eliminated?
No
Yes
Is malfunction eliminated?
No
End
Remark:
Detection method for electronic expansion valve: There are 5 wires for the coil of electronic expansion valve and one of them are
common port (the left or the right wire) .The resistance for other terminals are all most the same (about 100Ω). You can measure
those resistance values to judge whether the electronic expansion valve is damaged or not.
No
Yes
Yes
End
Check whether outdoor and indoor tube No Replace the tube temperature
temperature sensors are normal? sensor
Yes
No
Yes
Whether radiation inside or Improve the radiation
outdoor the unit is good? environment for the unit
No
Yes
Replace fan capacitor
(unavailable for DC fan)
Replace main board of
outdoor unit
Replace outdoor
fan
End
Remark:
When overload protection occurs under cooling mode, it’s because the main board detected the outdoor tube temperature sensor
exceeds limited temperature and then the unit stops operation. Please check outdoor tube temperature sensor;
When overload protection occurs under heating mode, it’s because the main board detected the indoor tube temperature sensor
exceeds limited temperature and then the unit stops operation. Please check indoor tube temperature sensor;
Please check:
1.Whether the heat exchangers for indoor unit and
outdoor unit are dirty? Whether the heater exchangers
are covered by other objects?
2.Whether indoor fan and outdoor fan operate normally? Whether there’re above Yes
3.Whether system pressure is too high? circumstances?
4.Whether voltage is too high due to superfluous
refrigerant?
No
Yes
Connect compressor wires
Measure the resistance according to correct wiring
beween two phases of three method
phases of compressor
No
Is resistance value normal?
Yes
Yes
Is resistance value more than
500MΩ?
No
Replace compressor
Yes
Is malfunction eliminated?
No
End
Start
No
End
Communication malfunction
Yes
End
Yes
Yes
No Is malfunction eliminated?
Yes
No Whether the refrigerant volume
is superfluous?
Yes
Yes
Is malfunction eliminated?
No
Yes
Is malfunction eliminated?
No
Replace compressor
End
Start
No No
Is the supply voltage too low Yes Adjust the supply voltage to maintain it Is malfunction Yes
with overload? within normal range eliminated
No No
Is the indoor / outdoor Yes Clean the indoor and outdoor heat Is malfunction Yes
heat exchanger dirty,or are the air inlet exchangers and remove the blockage eliminated
and outlet blocked? of air inlet and outlet
No
No
The fan is abnormal? Fan Yes Check the motor and reinstall the Is malfunction Yes
speed is too low or fan doesn’t rotate motor to have the fan run normally eliminated
No No
Yes No
Is there blockage inside the system? Yes Flush the heat exchangers with high
(Filth blockage, ice plug, greasy Is malfunction Yes
blockage, the cut off valve hasn’t been pressure nitrogen eliminated
opened completely)
No No
No
End
39
13 14
34
12
11
10
8 15
7
16
6
17
5
18
4
3 19
2
20
1 21
22
24 23
26
33
27
32
28
30 31
29
Part Code
Description
NO. GWH18RC-K3DNA3G/I GWH24RD-K3DNA3G/I Qty
Product Code CB302N02902 CB302N03000
1 Front Panel Sub-Assy 20012760 20012871 1
2 Filter Sub-Assy 1112208901 11122091 2
3 Screw Cover 24252016 24252016 3
4 Front Case Sub-assy 20012667 2001297402 1
5 Air Louver 1 1051211602 1051215901 1
6 Helicoid Tongue 2611223802 2611218702 1
7 Left Axile Bush 10512037 10512037 1
8 Rear Case Assy 22202193 20022555 1
9 Rubber Plug (Water Tray) 76712012 76712012 1
10 Ring of Bearing 26152022 26152025 1
11 O-Gasket sub-assy of Bearing 7651205102 7651205102 1
12 Cross Flow Fan 10352019 10352045 1
13 Evaporator Support 24212133 24212139 1
14 Evaporator Assy 01002575 01100100032 1
15 Wall Mounting Frame 01252218 01252032 1
16 Motor Press Plate 26112494 26112330 1
17 Fan Motor 15012146 15012098 1
18 Connecting pipe clamp 2611216402 2611218801 1
19 Drainage hose 05230014 0523001405 1
20 Stepping Motor 15012086 1521300101 1
21 Crank 10582070 10582070 1
22 Display Board 30565121 30565125 1
23 Guide Louver 10512205 10512208 1
24 Axile Bush 10542036 10542036 1
25 Electric Box 2011210801 2011210801 1
26 Terminal Board 42011233 42011233 1
27 Electric Box Cover2 20122142 20122142 1
28 Main Board 30138000974 30138000973 1
29 Shield Cover of Electric Box 01592092 01592092 1
30 Electric Box Cover1 20122154 20122154 1
31 Jumper 4202300121 4202300124 1
32 Capacitor CBB611A 3301074712 3301074703 1
33 Electric Box Assy 10000202984 10000203031 1
34 Connecting Cable 4002052317 4002052317 0
35 Temperature Sensor 390000453 390000453 1
36 Ambient Temperature Sensor 390000591 390000591 1
37 Remote Controller 30510125 30510125 1
38 Power Cord / / /
39 Cold Plasma Generator 1114001602 1114001602 1
Above data is subject to change without notice.
GWH18MC-K3DNE3G/O
35
34 27 26 25 24 23 22 21 20 19 18
33
32
31
30
29
17
28 16
15
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Part Code
Description
NO. GWH18MC-K3DNE3G/O Qty
Product Code CB404W03401
1 Front Grill 22413025 1
2 Front Panel 01535013P 1
3 Electrical Heater (Chassis) 765100045 1
4 Drainage Connecter 06123401 1
5 Chassis Sub-assy 02803270P 1
6 Drainage hole Cap 06813401 1
7 Compressor and fittings 00105249G 1
8 Magnet Coil 4300040045 1
9 4-Way Valve Assy 03073203 1
10 Cut off Valve Assy 1/2 07133774 1
11 Cut off Valve Sub-Assy 07133204 1
12 Valve support assy 01715010P 1
13 Right Side Plate 0130509402P 1
14 Valve cover 22245002 1
15 Handle 26233053 1
16 Wiring Clamp 26115004 1
17 Rear Grill 01473043 1
18 Condenser Assy 01163865 1
19 Reactor / /
20 Clapboard Assy 01233153 1
21 Coping 01255005P 1
22 Supporting Board(Condenser) 01795010 1
23 Motor Support Sub-Assy 01705036 1
24 Fan Motor 1501506402 1
25 Axial Flow Fan 10335008 1
26 Left Side Plate 01305093P 1
27 left handle 26233053 1
28 Electric Box Assy 10000100111 1
29 Wire Clamp 71010003 1
30 Terminal Board 420101943 1
31 Electric Box 20113027 1
32 Radiator 49010252 1
33 Main Board 30138000415 1
34 Insulated Board (Cover of Electric Box) 20113003 1
35 Temperature Sensor 3900030901 1
GWH24MD-K3DNE3G/O
37
36
29 28 27 26 25 24 23 22 21
35
34
33
32
31
30
20
19
18
17
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Part Code
Description
NO. GWH24MD-K3DNE3G/O Qty
Product Code CB404W03801
1 Front Grill 22413026 1
2 Cabinet 01435004P 1
3 Left Handle 26233053 1
4 Front Side Plate 01305086P 1
5 Drainage Connecter 06123401 1
6 Chassis Sub-assy 0280325501P 1
7 Drainage hole Cap 06813401 1
8 Gas-liquid Separator Assy 07225017 1
9 Compressor and Fittings 00105249G 1
10 Magnet Coil 4300040045 1
11 4-Way Valve Assy 03073144 1
12 Valve Support Sub-Assy 0171501201P 1
13 Cut off Valve Sub-Assy 07135072 1
14 Cut off Valve 07133157 1
15 Baffle(Valve Support) 01365435P 1
16 Right Side Plate 0130504401P 1
17 Valve Cover 22245003 1
18 Big Handle 26235001 1
19 Wiring Clamp 26115004 1
20 Rear Grill 01475013 1
21 Condenser Assy 01163917 1
22 Electrical Heater (Chassis) 7651000411 1
23 Clapboard Assy 01233164 1
24 Condenser Support Plate 01175092 1
25 Coping 01255006P 1
26 Motor Support Sub-Assy 01705025 1
27 Fan Motor 1501403402 1
28 Axial Flow Fan 10335014 1
29 Left Side Plate 01305043P 1
30 Electric Box Assy 10000100103 1
31 Wire Clamp 71010003 1
32 Terminal Board 420101943 1
33 Electric Box 20113027 1
34 Radiator 49010252 1
35 Main Board 30138000420 1
36 Insulated Board (Cover of Electric Box) 20113003 1
37 Temperature Sensor 3900030901 1
Steps Procedure
1. Remove filter
panel
clasp
2. Remove panel
display
screws
Steps Procedure
panel rotation
groove
Note:
1.Open the screw caps before removing the
screws around the air outlet.
2.The quantity of screws fixing the front case
sub-assy is different for different models.
screw caps
Steps Procedure
vertical louver
clasps
electric box
7. Remove electric box assy
Note: wiring
1.Location of tube temperature sensor and terminal
tieline on the evaporator is different for different of motor
models. Location of
2.When pulling out the wiring terminal, pay grounding
attention to loose the clasp and don’t pull it so wire screw
wiring terminal
hard. of step motor
Steps Procedure
electric box
screw
evaporator
screws
connection pipe
c Adjust the position of connection pipe on
evaporator slightly and then lift the evaporator
upwards to remove it.
Steps Procedure
screws
motor
screw
holder sub-assy
Model:GWH18MC-K3DNE3G/O
Steps Procedure
1. Remove top panel
a Twist off the screws used for fixing the handle and
valve cover, pull the handle and valve cover up
ward to remove it.
handle
valve
top panel
top panel
a Remove the 2 screws connecting the grille
and the panel, and then remove the grille.
rear grill
panel
a Remove the nuts fixing the blade and then axial flow blade
remove the axial flow blade.
motor support
b Remove the 4 tapping screws fixing the
motor; disconnect the leading wire insert of
the motor and then remove the motor.
Remove the 2 tapping screws fixing the
motor support and then pull the motor
support upwards to remove it.
motor
soundproof sponge
Isolation sheet
9. Remov e compressor
capillary sub-assy
support
a Remove the screws connecting the support
(condenser) and condenser assy,and then
remove the support(condenser).
condenser sub-assy
b Remove the chassis sub-assy and condenser
sub-assy.
chassis sub-assy
Model:GWH24MD-K3DNE3G/O
Steps Procedure
1. Remove top panel
handle
a Twist off the screws used for fixing the handle and
valve cover, pull the handle and valve cover up
ward to remove it.
valve cover
top panel
panel
Remove the nuts fixing the blade and then axial flow blade
a
remove the axial flow blade.
fan motor
connection Pipe
Isolation sheet
9. Remove compressor
compressor
10.Remove support
condenser sub-assy
11.Remove condenser sub-assy
chassis sub-assy
Appendix:
Appendix 1: Reference Sheet of Celsius and Fahrenheit
Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32
Set temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(oC) Celsius(oC) Celsius(oC)
temperature (oF) temperature (oF) temperature (oF)
(oF) (oF) (oF)
61 60.8 16 69/70 69.8 21 78/79 78.8 26
62/63 62.6 17 71/72 71.6 22 80/81 80.6 27
64/65 64.4 18 73/74 73.4 23 82/83 82.4 28
66/67 66.2 19 75/76 75.2 24 84/85 84.2 29
68 68 20 77 77 25 86 86 30
Ambient temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(oC) Celsius(oC) Celsius(oC)
temperature (oF) temperature (oF) temperature (oF)
(oF) (oF) (oF)
32/33 32 0 55/56 55.4 13 79/80 78.8 26
34/35 33.8 1 57/58 57.2 14 81 80.6 27
36 35.6 2 59/60 59 15 82/83 82.4 28
37/38 37.4 3 61/62 60.8 16 84/85 84.2 29
39/40 39.2 4 63 62.6 17 86/87 86 30
41/42 41 5 64/65 64.4 18 88/89 87.8 31
43/44 42.8 6 66/67 66.2 19 90 89.6 32
45 44.6 7 68/69 68 20 91/92 91.4 33
46/47 46.4 8 70/71 69.8 21 93/94 93.2 34
48/49 48.2 9 72 71.6 22 95/96 95 35
50/51 50 10 73/74 73.4 23 97/98 96.8 36
52/53 51.8 11 75/76 75.2 24 99 98.6 37
54 53.6 12 77/78 77 25
Improper pipe expanding is the main cause of refrigerant leakage.Please Pipe cutter
expand the pipe according to the following steps:
Leaning Uneven Burr
A:Cut the pip
● Confirm the pipe length according to the distance of indoor unit and outdoor unit.
● Cut the required pipe with pipe cutter.
● Remove the burrs with shaper and prevent the burrs from getting into the pipe. Shaper
Downwards
C:Put on suitable insulating pipe
Smooth surface
F:Inspection
● Check the quality of expanding port. If there is any blemish, expand the
Improper expanding
port again according to the steps above.
Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor (15K)
Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K)