Servisní Manuál GREE en Unitary VIOLA Perfect 18-24

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Change for Life

Service Manual
Models: GWH18RC-K3DNA3G
GWH24RD-K3DNA3G
(Refrigerant:R410A)

GREE ELECTRIC APPLIANCES,INC.OF ZHUHAI


Service Manual

Table of Contents

Part Ⅰ : Technical Information........................................................................1


1. Summary.......................................................................................................................1
2. Specifications...........................................................................................................2
2.1 Specification Sheet............................................................................................................2
2.2 Operation Characteristic Curve.........................................................................................6
2.3 Capacity Variation Ratio According to Temperature..........................................................6
2.4 Cooling and Heating Data Sheet in Rated Frequency......................................................7
2.5 Noise Curve.......................................................................................................................7
3. Outline Dimension Diagram.........................................................................8
3.1 Indoor Unit.........................................................................................................................8
3.2 Outdoor Unit......................................................................................................................9
4. Refrigerant System Diagram.....................................................................10
5. Electrical Part......................................................................................................... 11
5.1 Wiring Diagram................................................................................................................ 11
5.2 PCB Printed Diagram......................................................................................................14
6. Function and Control.......................................................................................16
6.1 Remote Controller Introduction ......................................................................................16
6.2 Brief Description of Modes and Functions.......................................................................20

Part Ⅱ : Installation and Maintenance ..................................................29


7. Notes for Installation and Maintenance...........................................29
8. Installation.................................................................................................................31
8.1 Installation Dimension Diagram.......................................................................................31
8.2 Installation Parts-checking .............................................................................................33
8.3 Selection of Installation Location.....................................................................................33
8.4 Electric Connection Requirement ...................................................................................33
8.5 Installation of Indoor Unit.................................................................................................33
8.6 Installation of Outdoor Unit..............................................................................................36
8.7 Vacuum Pumping and Leak Detection............................................................................37
8.8 Check after Installation and Test Operation....................................................................37

Table of Contents
Service Manual

9. Maintenance.............................................................................................................38
9.1 Malfunction Display of Indoor Unit...................................................................................38
9.2 Procedure of Troubleshooting.........................................................................................40
9.3 Troubleshooting for Normal Malfunction..........................................................................57
10. Exploded View and Parts List...............................................................59
10.1 Indoor Unit.....................................................................................................................59
10.2 Outdoor Unit..................................................................................................................61
11. Removal Procedure........................................................................................65
11.1 Removal Procedure of Indoor Unit................................................................................65
11.2 Removal Procedure of Outdoor Unit.............................................................................70

Appendix:.........................................................................................................................81
Appendix 1: Reference Sheet of Celsius and Fahrenheit.....................................................81
Appendix 2: Configuration of Connection Pipe......................................................................81
Appendix 3: Pipe Expanding Method....................................................................................82
Appendix 4: List of Resistance for Temperature Sensor.......................................................83

Table of Contents
Service Manual

Part Ⅰ : Technical Information

1. Summary
Indoor Unit

GWH18RC-K3DNA3G/I
GWH24RD-K3DNA3G/I

Outdoor Unit

GWH18MC-K3DNE3G/O

GWH24MD-K3DNE3G/O

Remote Controller

YAA1FB

Technical Information 1
Service Manual

2. Specifications
2.1 Specification Sheet

Model GWH18RC-K3DNA3G
Product Code CB302002902
Rated Voltage V~ 220-240
Power
Rated Frequency Hz 50
Supply
Phases 1
Power Supply Mode outdoor
Cooling Capacity W 5275(1260~6600)
Heating Capacity W 5800(1120~6800)
Cooling Power Input W 1625(380~2650)
Heating Power Input W 1760(350~2650)
Cooling Power Current A 7.2
Heating Power Current A 7.8
Rated Input W 2650
Rated Current A 11.8
Air Flow Volume(SH/H/M/L/SL) m3/h 850/780/650/550/-
Dehumidifying Volume L/h 1.80
EER W/W 3.25
COP W/W 3.30
SEER W/W 6.1
HSPF W/W /
Application Area m2 23-34
Model of indoor unit GWH18RC-K3DNA3G/I
Indoor Unit Product Code CB302N02902
Fan Type Cross-flow
Diameter Length(DXL) mm Φ98X710
Fan Motor Cooling Speed(SH/H/M/L/SL) r/min 1350/1200/1000/800/-
Fan Motor Heating Speed(SH/H/M/L/SL) r/min 1420/1250/1100/950/-
Output of Fan Motor W 20
Fan Motor RLA A 0.31
Fan Motor Capacitor μF 1.5
Evaporator Form Aluminum Fin-copper Tube
Pipe Diameter mm Φ7
Indoor Unit Row-fin Gap mm 2-1.4
Coil Length (LXDXW) mm 715X25.4X304.8
Swing Motor Model MP28VB
Output of Swing Motor W 2
Fuse A 3.15
Sound Pressure Level (SH/H/M/L/SL) dB (A) 45/43/37/33/-
Sound Power Level (SH/H/M/L/SL) dB (A) 58/53/50/45/-
Dimension (WXHXD) mm 945X298X211
Dimension of Carton Box (LXWXH) mm 1010X380X285
Dimension of Package (LXWXH) mm 1013X383X300
Net Weight kg 13
Gross Weight kg 16

2 Technical Information
Service Manual

Model of Outdoor Unit GWH18MC-K3DNE3G/O


Outdoor Unit Product Code CB404W03401
Compressor Manufacturer/Trademark ZHUHAI LANDA COMPRESSOR CO.,LTD
Compressor Model QXA-B141zF030A
Compressor Oil 68EP
Compressor Type Rotary
L.R.A. A 25
Compressor RLA A 7.2
Compressor Power Input W 1440
Overload Protector 1NT11L-6233 or KSD115oC or HPC115/95U1
Throttling Method Capillary
o
Operation Temp C 16~30
o
Ambient Temp (Cooling) C -15~43
o
Ambient Temp (Heating) C -20~24
Condenser Form Aluminum Fin-copper Tube
Pipe Diameter mm Φ7
Rows-fin Gap mm 2-1.4
Coil Length (LXDXW) mm 851X38.1X660
Fan Motor Speed rpm 750
Output of Fan Motor W 60
Outdoor Unit Fan Motor RLA A /
Fan Motor Capacitor μF /
Air Flow Volume of Outdoor Unit m3/h 3200
Fan Type Axial-flow
Fan Diameter mm Φ520
Defrosting Method Automatic Defrosting
Climate Type T1
Isolation I
Moisture Protection IP24
Permissible Excessive Operating Pressure for
MPa 4.3
the Discharge Side
Permissible Excessive Operating Pressure for
MPa 2.5
the Suction Side
Sound Pressure Level (H/M/L) dB (A) 56/-/-
Sound Power Level (H/M/L) dB (A) 66/-/-
Dimension (WXHXD) mm 963X700X396
Dimension of Carton Box (LXWXH) mm 1026X455X735
Dimension of Package (LXWXH) mm 1029X458X750
Net Weight kg 45
Gross Weight kg 49.5
Refrigerant R410A
Refrigerant Charge kg 1.35
Length m 5
Gas Additional Charge g/m 20
Outer Diameter Liquid Pipe mm Φ6
Connection
Outer Diameter Gas Pipe mm Φ12
Pipe
Max Distance Height m 10
Max Distance Length m 25
Note: The connection pipe applies metric diameter.

The above data is subject to change without notice; please refer to the nameplate of the unit.

Technical Information 3
Service Manual

Model GWH24RD-K3DNA3G GWH24RD-K3DNA3G


Product Code CB302003000 CB302003001
Rated Voltage V~ 220-240 220-240
Power
Rated Frequency Hz 50 50
Supply
Phases 1 1
Power Supply Mode outdoor outdoor
Cooling Capacity W 6450(2530~6800) 6450(2530~6800)
Heating Capacity W 7000(2530~7600) 7000(2530~7600)
Cooling Power Input W 2180(600~2650) 2180(600~2650)
Heating Power Input W 2220(600~2800) 2220(600~2800)
Cooling Power Current A 9.7 9.7
Heating Power Current A 9.8 9.8
Rated Input W 2800 2800
Rated Current A 12.4 12.4
Air Flow Volume(SH/H/M/L/SL) m3/h 1000/800/700/550/- 1000/800/700/550/-
Dehumidifying Volume L/h 2 2
EER W/W 2.96 2.96
COP W/W 3.15 3.15
SEER W/W 6.1 6.1
HSPF W/W / /
Application Area m2 27-42 27-42
Model of indoor unit GWH24RD-K3DNA3G/I GWH24RD-K3DNA3G/I
Indoor Unit Product Code CB302N03000 CB302N03000
Fan Type Cross-flow Cross-flow
Diameter Length(DXL) mm Φ100X765 Φ100X765
Fan Motor Cooling Speed(SH/H/M/L/SL) r/min 1350/1150/950/850/- 1350/1150/950/850/-
Fan Motor Heating Speed(SH/H/M/L/SL) r/min 1400/1200/1000/900/- 1400/1200/1000/900/-
Output of Fan Motor W 35 35
Fan Motor RLA A 0.31 0.31
Fan Motor Capacitor μF 2.5 2.5
Evaporator Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Pipe Diameter mm Φ7 Φ7
Indoor Unit Row-fin Gap mm 2-1.5 2-1.5
Coil Length (LXDXW) mm 765X25.4X342.9 765X25.4X342.9
Swing Motor Model MP35XX MP35XX
Output of Swing Motor W 2.5 2.5
Fuse A 3.15 3.15
Sound Pressure Level (SH/H/M/L/SL) dB (A) 51/47/42/39/- 51/47/42/39/-
Sound Power Level (SH/H/M/L/SL) dB (A) 61/57/52/49/- 61/57/52/49/-
Dimension (WXHXD) mm 1018X315X230 1018X315X230
Dimension of Carton Box (LXWXH) mm 1083X395X313 1083X395X313
Dimension of Package (LXWXH) mm 1086X398X328 1086X398X328
Net Weight kg 15 15
Gross Weight kg 18.5 18.5

4 Technical Information
Service Manual

Model of Outdoor Unit GWH24MD-K3DNE3G/O GWH24MD-K3DNE3G/O


Outdoor Unit Product Code CB404W03800 CB404W03801
ZHUHAI LANDA ZHUHAI LANDA
Compressor Manufacturer/Trademark
COMPRESSOR CO.,LTD COMPRESSOR CO.,LTD
Compressor Model QXA-B141zF030A QXA-B141zF030A
Compressor Oil 68EP 68EP
Compressor Type Rotary Rotary
L.R.A. A 25 25
Compressor RLA A 7.2 7.2
Compressor Power Input W 1440 1440
1NT11L-6233 or KSD115oC or 1NT11L-6233 or KSD115oC or
Overload Protector
HPC115/95U1 HPC115/95U1
Throttling Method Capillary Capillary
o
Operation Temp C 16~30 16~30
o
Ambient Temp (Cooling) C -15~43 -15~43
o
Ambient Temp (Heating) C -15~24 -20~24
Condenser Form Aluminum Fin-copper Tube Aluminum Fin-copper Tube
Pipe Diameter mm Φ7 Φ7
Rows-fin Gap mm 2-1.4 2-1.4
Coil Length (LXDXW) mm 984X38.1X748 984X38.1X748
Fan Motor Speed rpm 800 800
Output of Fan Motor W 90 90
Outdoor Unit
Fan Motor RLA A / /
Fan Motor Capacitor μF / /
3
Air Flow Volume of Outdoor Unit m /h 4000 4000
Fan Type Axial-flow Axial-flow
Fan Diameter mm Φ552 Φ552
Defrosting Method Automatic Defrosting Automatic Defrosting
Climate Type T1 T1
Isolation I I
Moisture Protection IP24 IP24
Permissible Excessive Operating Pressure for
MPa 4.3 4.3
the Discharge Side
Permissible Excessive Operating Pressure for
MPa 2.5 2.5
the Suction Side
Sound Pressure Level (H/M/L) dB (A) 58/-/- 58/-/-
Sound Power Level (H/M/L) dB (A) 68/-/- 68/-/-
Dimension (WXHXD) mm 1000X790X427 1000X790X427
Dimension of Carton Box (LXWXH) mm 1080X485X840 1080X485X840
Dimension of Package (LXWXH) mm 1083X488X855 1083X488X855
Net Weight kg 55 55
Gross Weight kg 60 60
Refrigerant R410A R410A
Refrigerant Charge kg 1.80 1.80
Length m 5 5
Gas Additional Charge g/m 50 50
Outer Diameter Liquid Pipe mm Φ6 Φ6
Connection
Outer Diameter Gas Pipe mm Φ16 Φ16
Pipe
Max Distance Height m 10 10
Max Distance Length m 25 25
Note: The connection pipe applies metric diameter.

The above data is subject to change without notice; please refer to the nameplate of the unit.

Technical Information 5
Service Manual

2.2 Operation Characteristic Curve


Cooling Heating
11 11
10 Conditions 10 220V
220V
9 Indoor: DB27°C/WB19°C 9
Outdoor: DB35°C/WB24°C
8 Indoor air flow: High 8
7 Pipe length: 5m 7 230V
Current (A)

Current (A)
6 6
5 230V 5 240V
4 4
Conditions
3 3 Indoor: DB20°C/WB15°C
2 240V 2 Outdoor: DB7°C/WB6°C
Indoor air flow: High
1 1 Pipe length: 5m
0 0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90 100 110 120
Compressor speed (rps) Compressor speed (rps)

2.3 Capacity Variation Ratio According to Temperature


Heating operation ambient temperature range is -15°C~24°C
Cooling
Cooling Heating
Heating
105 110
100
100
95
90 90
Capacity ratio (%)

Capacity ratio (%)

85
80 80
75 70
70
65 Conditions 60 Conditions
Indoor:DB27°C/WB19°C Indoor:DB20°C/WB15°C
60 Indoor air flow:Super High 50 Indoor air flow:Super High
55 Pipe length: 5m Pipe length: 5m
50 40
32 33 34 35 36 37 38 39 40 41 42 43 –15 –10 –5 0 5 7 10
Outdoor temp.(°C) Outdoor temp.(°C)

Heating operation ambient temperature range is -20°C~24°C

Cooling Heating
Cooling Heating
105 110
100 120
100
95
110
90
10090
Capacity ratio (%)

Capacity ratio (%)


Capacity ratio(%)

85
9080
80
80
75 70
70
70
65 Conditions 6060 Conditions
Conditions
Indoor:DB27°C/WB19°C 50 Indoor:DB20°C/WB15°C
Indoor:DB20°C/WB15°C
60 Indoor air
Indoor air flow:Super High 50 Indoor airflow:Super
flow:SuperHigh
High
40 Pipe length:
55 Pipe length: 5m Pipe length:5m5m
50 3040
32 33 34 35 36 37 38 39 40 41 42 43 –15
-20 -15 –10-10 –5
-5 00 5 5 77 1010
Outdoor temp.(°C) Outdoor
Outdoor temp.(°C)
temp.( C)
o

6 Technical Information
Service Manual

2.4 Cooling and Heating Data Sheet in Rated Frequency

Cooling:

Rated cooling Pressure of gas pipe Inlet and outlet pipe


Compressor
condition(oC) connecting indoor and temperature of heat Fan speed of Fan speed of
Model frequency
(DB/WB) outdoor unit exchanger indoor unit outdoor unit
(Hz)
Indoor Outdoor P (MPa) T1 (oC) T2 (oC)

18K 0.8 to 1.0 12 to 14 80 to 40 Super High High 70


27/19 35/24
24K 0.9 to 1.1 10 to 12 80 to 40 Super High High 83

Heating:
Rated heating Pressure of gas pipe Inlet and outlet pipe
Compressor
condition(oC) connecting indoor and temperature of heat Fan speed of Fan speed of
Model frequency
(DB/WB) outdoor unit exchanger indoor unit outdoor unit
(Hz)
Indoor Outdoor P (MPa) T1 (oC) T2 (oC)

18K 2.2 to 2.4 70 to 40 1 to 5 Super High High 70


20/15 7/6
24K 2.5 to 2.7 70 to 40 1 to 5 Super High High 75

Instruction:
T1: Inlet and outlet pipe temperature of evaporator
T2: Inlet and outlet pipe temperature of condenser
P: Pressure at the side of big valve
Connection pipe length: 5 m.

2.5 Noise Curve

Outdoor side noise


Indoor side noise
60
60
50 50
Noise/dB(A)

40
Noice/dB(A)

40
30
30
20
10 20
0 20 40 60 80 100
0
low Middle High Super High
Indoor Fan Motor Rotating Speed Compressor frequency/Hz

18K 24K 18K 24K

Technical Information 7
Service Manual

3. Outline Dimension Diagram


3.1 Indoor Unit

W D

18K

57 694 194

Φ55 Φ55

45

38 116

24K

144 685 189

Φ70 Φ70

45
95 60

Models W H D
18K 945 298 211
24K 1018 315 230 Unit:mm

8 Technical Information
Service Manual

3.2 Outdoor Unit


18K

341 892

700
396 963

560 368

24K

370 920

790

427 1000
395

Unit:mm

610

Technical Information 9
Service Manual

4. Refrigerant System Diagram

Indoor unit Outdoor unit

Gas pipe
side
Valve
4-Way valve

Discharge

Heat Suction Accumlator


exchanger Compressor
(evaporator)
Heat
exchanger
Liquid pipe (condenser)
side
Valve
Strainer Capillary Strainer

COOLING
HEATING

Connection pipe specification:


Liquid pipe:1/4" (6mm)
Gas pipe:1/2" (12mm)(18K)
Gas pipe:5/8" (16mm)(24K)

10 Technical Information
Service Manual

5. Electrical Part
5.1 Wiring Diagram

●Instruction

Symbol Symbol Color Symbol Symbol Color Symbol Name


WH White GN Green CAP Jumper cap
YE Yellow BN Brown COMP Compressor
RD Red BU Blue Grounding wire
YEGN Yellow/Green BK Black / /
VT Violet OG Orange / /

Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model.

● Indoor Unit

Model:GWH18RC-K3DNA3G/I

TUBE TEMP. ROOM TEMP.


SENSOR SENSOR FAN MOTOR

θ θ M1
RT2 RT1

TERMINAL
TUBE ROOM PG PGF
BLOCK
BU L BU
CAP AP2 N N(1) OUTDOOR UNIT
BK BK
PRINTED CIRCUIT BOARD COM-OUT 2
JUMP BN L BN
L(AC-L) 3
(SWING) YEGN
DISP1 DISP2 SWING-UD
XT
HEALTH-N HEALTH-L YEGN

BU RD PE
M2 EVAPORATOR
AP1 COLD PLASMA
RECEIVER AND SWING GENERATOR
DISPLAY BOARD MOTOR

Technical Information 11
Service Manual

Model:GWH24RD-K3DNA3G/I

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● Outdoor Unit

Models:GWH18MC-K3DNE3G/O GWH24MD-K3DNE3G/O(CB404W03801)
TEMP.SENSOR

TEMP.SENSOR

TEMP.SENSOR

WARNING OVERLOAD PROTECTOR


OUTROOM
OUTTUBE

EXHAUST

Please don't touch any terminal SAT COMP.


when the voltage of terminal
P(DC+) and N(DC-) at AP1 is WH WH COMP PE YEGN
higher than 30V to prevent the U V W
risk of electric shock ! RT1 RT2 RT3 MAGNETIC
RING L3 L3 L3 PE
θ θ θ
20K 15K 50K BU YE RD
YEGN X1
TERMINAL WH BK BU YE RD
INDOOR UNIT

PE BLOCK
BU
U(BU) V(YE) W(RD)
N(1) T_SENSOR OVC_COMP
BK L1
BK
2 COM_INNER
BN BU AP1
3
BN L1
BN BN PRINTED CIRCUIT BOARD
L AC_L
BU L1 4WAY OFAN
N BU
N1 HEAT_B
XT1 MAGNETIC PE
RING
YEGN PE RD RD
L2 VT VT
L N POWER M1 PE
YEGN EH
YEGN
BOTTOM 4YV PE
PE FAN MOTOR
BAND 4-WAY
HEATER VALVE

12 Technical Information
Service Manual

Model:GWH24MD-K3DNE3G/O(CB404W03800)

TEMP.SENSOR

TEMP.SENSOR

TEMP.SENSOR
WARNING OVERLOAD PROTECTOR

OUTROOM
OUTTUBE

EXHAUST
Please don't touch any terminal SAT COMP.
when the voltage of terminal
P(DC+) and N(DC-) at AP1 is WH WH COMP PE YEGN
higher than 30V to prevent the U V W
risk of electric shock ! RT1 RT2 RT3 MAGNETIC
RING L3 PE
θ θ θ L3 L3
20K 15K 50K BU YE RD
YEGN X1
TERMINAL WH BK BU YE RD
INDOOR UNIT

PE BLOCK
BU
U(BU)V(YE)W(RD)
N(1) T_SENSOR OVC_COMP
BK L1
BK
2 COM_INNER
BN BU AP1
3
BN L1
BN BN PRINTED CIRCUIT BOARD
L AC_L
BU L1 4WAY OFAN
N BU
N1
XT1 MAGNETIC PE
RING
YEGN PE
L2 VT VT
L N POWER M1 PE
YEGN
YEGN
4YV PE
PE FAN MOTOR
4-WAY
VALVE

These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit.

Technical Information 13
Service Manual

5.2 PCB Printed Diagram


Indoor Unit
● Top view

5 6 7 8 9 10 11
No. Name
4 1 Interface of live wire
Interface of live wire for
2
outdoor control
3 Fuse
4 Interface of neutral wire
3 Interface of neutral wire for
5
health function
2
12 Control interface of PG
6
motor
1 Interface of live wire for
7
health function
Interface of indoor
8 unit and outdoor unit
communication
13 9 Auto button
10 Up & down swing
Feedback interface of
11
indoor fan
12 Jump
13 Interface of display
15 14 Ambient temperature
14
sensor interface
Indoor tube temperature
15
sensor interface

● Bottom view

14 Technical Information
Service Manual

Outdoor Unit
● Top view

1 2 3 4 5 6

No. Name
Terminal of compressor
1
overload protection
7 Terminal of temperature
2
sensor
Terminal of electronic
3
expansion valve
4 Terminal of outdoor fan
5 Terminal of 4-way valve
8 Terminal of compressor
6
9 electric heating
Terminal of chassis electric
7
heating
10
Terminal of indoor unit and
8
outdoor unit communication
9 Power supply live wire
10 Earthing wire
11 11 Power supply neutral wire

● Bottom view

Technical Information 15
Service Manual

6. Function and Control


6.1 Remote Controller Introduction
Buttons on Remote Controller

1 ON/OFF button
1 ON/OFF button
2 - button
2 - button
F 3 + button
F 3 + button
C 4 MODE button
C HOUR
4 MODE button
ONOFF
HOUR
ONOFF 5 FAN button
5 FAN button
1 21 / 2)) 6 SWING button
1 21 / 2)) 6 SWING button
2   3 7 I FEEL button
2   3 7 I FEEL button
8 / button
8 / button
9 SLEEP button
4 02'( )$1 5 9 SLEEP button
4 02'( )$1 5 10 TEMP button
6 6:,1* ,)((/ 7 10 TEMP button
6 6:,1* ,)((/ 7 11 TIMER-ON button
8  6/((3 9 11 TIMER-ON button
8  6/((3 9 12 CLOCK button
10 7(03 7,0(521 11 12 CLOCK button
10 7(03 7,0(521 11 13 TIMER-OFF button
12 &/2&. 7,0(52)) 13 13 TIMER-OFF button
12 &/2&. 7,0(52)) 13 14 TURBO button
14 785%2 /,*+7 ;)$1 16 14 TURBO button
14 785%2 /,*+7 ;)$1 16 15 LIGHT button
15 15
15 LIGHT button
16 X-FAN button
16 X-FAN button

Introduction for Icons on Display Screen


I feel Set fan speed
I feel Set fan speed
Send signal
8ć heating function Send Turbo
signal mode
8ćOperation
heating function
mode Turbo mode ventilation operation
health function
ventilation operation
Operation mode X-fan mode
health function
Auto mode
Auto mode
Cool mode X-fan mode
Cool mode Set temperature
Dry mode Set temperature
Dry mode
Fan mode Set time
Fan mode
Heat mode Set time
Heat mode TIMER ON / TIMER OFF
Clock TIMER ON / TIMER OFF
Clock mode
Sleep Child lock
Sleep mode Child lock
Light Up & down swing
Light Up & down swing
Temp. display type
Temp. display type:Indoor ambient temp.
:Set temp.
:Set temp. :Indoor ambient temp.
:Outdoor ambient temp.
:Outdoor ambient temp.

Introduction for Buttons on Remote Controller


Note:
● After putting through the power, the air conditioner will give out a sound. Operation indictor " " is ON (red indicator). After that, you
can operate the air conditioner by using remote controller.
● Under on status, pressing the button on the remote controller, the signal icon " "on the display of remote controller will blink once
and the air conditioner will give out a “de” sound, which means the signal has been sent to the air conditioner.
● Under off status, set temperature and clock icon will be displayed on the display of remote controller (If timer on, timer off and light
functions are set, the corresponding icons will be displayed on the display of remote controller at the same time); Under on status, the
display will show the corresponding set function icons.
1. ON/OFF Button
16 Technical Information
Service Manual

Press this button to turn on the unit. Press this button again to turn off the unit.
2. - Button
Press this button to decrease set temperature. Holding it down above 2 seconds rapidly decreases set temperature. In AUTO mode, set
temperature is not adjustable.
3. + Button
Press this button to increase set temperature. Holding it down above 2 seconds rapidly increases set temperature. In AUTO mode, set
temperature is not adjustable.
4. MODE Button
Each time you press this button, a mode is selected in a sequence that goes from AUTO, COOL, DRY, FAN, and HEAT*, as the following:

*Note:Only for models with heating function.

After energization, AUTO mode is defaulted. In AUTO mode, the set temperature will not be displayed on the LCD, and the unit will
automatically select the suitable operation mode in accordance with the room temperature to make indoor room comfortable.
(As for cooling only unit, it won’t have any action when it receives the signal of heating operation.)
5. FAN Button
This button is used for setting Fan Speed in the sequence that goes from AUTO, , to , then back to Auto.

6. SWING Button
Press this button to set up &down swing angle, which circularly changes as below:

This remote controller is universal. If any command , or is sent out, the unit will carry out the command as
indicates the guide louver swings as:

7. I FEEL Button
Press this button to turn on I FEEL function. The unit automatically adjust temperature according to the sensed temperature. Press this
button again to cancel I FEEL function.
8. Button
Press this button to achieve the on and off of healthy and scavenging functions in operation status. Press this button for the first
time to start scavenging function; LCD displays " ". Press the button for the second time to start healthy and scavenging functions
simultaneously; LCD displays " " and " ". Press this button for the third time to quit healthy and scavenging functions simultaneously.
Press the button for the fourth time to start healthy function; LCD display " ". Press this button again to repeat the operation above. (This
function is applicable to partial of models)
9. SLEEP Button
Press this button to go into the SLEEP operation mode. Press it again to cancel this function. This function is available in COOL, HEAT
(Only for models with heating function) or DRY mode to maintain the most comfortable temperature for you.
10. TEMP Button
Press this button can see indoor set temperature, indoor ambient temperature or outdoor ambient temperature on indoor unit’s display.
Temperature is set circularly by remote controller as below:

Technical Information 17
Service Manual

● When selecting " " by remote controller or no display, temperature indicator on indoor unit displays set temperature.
● When selecting " " by remote controller, temperature indicator on indoor unit displays indoor ambient temperature.
● When selecting " " by remote controller, temperature indicator on indoor unit displays outdoor ambient temperature.
11. TIMER-ON Button
Press this button to initiate the auto-ON timer. To cancel the auto-timer program, simply press this button again.
After press of this button, disappears and "ON" blinks. 00:00 is displayed for ON time setting. Within 5 seconds, press + or - button to
adjust the time value. Every press of either button changes the time setting by 1 minute. Holding down either button rapidly changes the
time setting by 1 minute and then 10 minutes. Within 5 Seconds after setting,press TIMER ON button to confirm.
12. CLOCK Button
Press CLOCK button,blinking. Within 5 seconds, pressing + or - button adjusts the present time. Holding down either button above 2
seconds increases or decreases the time by 1 minute every 0.5 second and then by 10 minutes every 0.5 second. During blinking after
setting, press CLOCK button again to confirm the setting, and then will be constantly displayed.
13. TIMER-OFF Button
Press this button to initiate the auto-off timer. To cancel the auto-timer program, simply press the button again. TIMER OFF setting is the
same as TIMER ON.
14. TURBO Button
Press this button to activate / deactivate the Turbo function which enables the unit to reach the preset temperature in the shortest time.
In COOL mode, the unit will blow strong cooling air at super high fan speed. In HEAT mode, the unit will blow strong heating air at super
high fan speed.
15. LIGHT Button
Press LIGHT button to turn on the display's light and press this button again to turn off the display's light. If the light is turned on, is
displayed. If the light is turned off, disappears.
16. X-FAN Button
Pressing X-FAN button in COOL or DRY mode, the icon is displayed and the indoor fan will continue operation for 10 minutes in order
to dry the indoor unit even though you have turned off the unit.
After energization, X-FAN OFF is defaulted. X-FAN is not available in AUTO, FAN or HEAT mode.
17. Combination of "+" and "-" buttons: About lock
Press "+" and "-" buttons simultaneously to lock or unlock the keypad. If the remote controller is locked, is displayed. In this case,
pressing any button, blinks three times.
18. Combination of "MODE" and "-" buttons:About switch between Fahrenheit and centigrade
At unit OFF, press "MODE" and "-" buttons simultaneously to switch between °C and °F.
19. Combination of "TEMP" and "CLOCK" buttons:About Energy-saving Function
Press "TEMP" and "CLOCK" simultaneously in COOL mode to start energy-saving function.Nixie tube on the remote controller displays
"SE". Repeat the operation to quit the function.
20. Combination of "TEMP" and "CLOCK" buttons:About 8°C Heating Function
Press "TEMP" and "CLOCK" simultaneously in HEAT mode to start 8°C Heating Function Nixie tube on the remote controller displays
" " and a selected temperature of "8°C".(46°F if Fahrenheit is adopted). Repeat the operation to quit the function.
21. About Back-lighting Function
The unit lights for 4s when energizing for the first time, and 3s for later press.
22. About HEALTH function (COLD PLASMA)
Turn on the unit, start up the fan (Breezing and X-FAN are excluded) and press HEATLTH button on remote controller to start health
function (If there is not HEALTH button on remote controller, the unit defaults health function ON.)
23. Operation guide
1. After putting through the power, press "ON/OFF" button on remote controller to turn on the air conditioner.
2. Press "MODE" button to select your required mode: AUTO, COOL, DRY, FAN,HEAT.
3. Press "+" or "-" button to set your required temperature. (Temperature can’t be adjusted under auto mode).
4. Press "FAN" button to set your required fan speed: auto, low, medium and high speed.
5. Press "SWING" button to select fan blowing angle.

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Service Manual

Replacement of Batteries in Remote Controller


1.Press the back side of remote controller marked with“ ”as shown in the fig, and then push out the cover
of battery box along the arrow direction.
2. Replace two 7# (AAA 1.5V) dry batteries, and make sure the position of “+” polar and “-“ polar are correct.
3. Reinstall the cover of battery box.

Note: battery
● During operation, point the remote control signal sender at the receiving window
on indoor unit.
reinstall
● The distance between signal sender and receiving window should be no more than
8m, and there should be no obstacles between them.
remove
● Signal may be interfered easily in the room where there is fluorescent lamp or
wireless telephone; remote controller should be close to indoor unit during operation.
● Replace new batteries of the same model when replacement is required.
● When you don’t use remote controller for a long time, please take out the batteries. Cover of battery box
● If the display on remote controller is fuzzy or there’s no display, please replace
batteries.
Emergency Operation Panel

If remote controller is lost or damaged, please use auxiliary button to turn on or turn Emergency operation
off the air conditioner. The operation in details are as below: As shown in the fig. switch
Open panel, press aux. button to turn on or turn off the air conditioner. When the air
conditioner is turned on, it will operate under auto mode.

Technical Information 19
Service Manual

6.2 Brief Description of Modes and Functions

Indoor Unit
1.Basic function of system
(1)Cooling mode
1.Under this mode, fan motor, swing will work under setting status, the temp. range is 16-30ºC(61-86 Fahrenheit scale)
2.Outdoor unit malfunction or unit stop running, indoor unit will keep original running status, malfunction displayed.
3.When0 (Tset-Tamb.), if indoor fan motor is high speed, that the fanmotorist running in middle speed, the middle speed or low speed
will be maintained;(this condition should be executed when compressor ressor statr up); the super high speed will not rotate; When
(Tamb-Tset) ≥1ºC , the fan will return to the setting fan speed.
(2)Dehumidifying mode
1.Under this mode, fan motor will run atlow speed,swing will work at setting status,setting temp. range is 16-30ºC(61-86 Fahrenheit
scale)
2.Outdoor unit malfunction or protection, unit will stop, indoor unit will keep original running status, malfunction displayed.
(3)Fan mode
Under this mode,indoor fan motor couldbe setted at high,middle,low or auto speed,compressor,outdoor unit and valve will stop to run.
Under this mode, temp. range should be 16-30ºC(61-86 Fahrenheit scale)
(4)Heating mode
1.Under this mode, temp. range should be 16-30ºC (61-86 Fahrenheit scale)
2.Working condition and procedure of heating mode: When unit turn on and enter into heating mode, indoor unit enter into anti-cool
wind mode, when unit is stop running, and indoor fan motor turns on, blowing heat will act.
3.Protection function, under heating mode, compressor will stop to run due to malfunction happened, indoor fan motor will blow surplus
heat.
4.Defrosting control: When receiving the defrost ing signal from outdoorunit, displayerwill Heating indicator on indoor display is off for 0.5s
and then on for 10s during blinking,10slater, indoor fan motor will stop to run.
5.Anti-coold wind function
6.Blow heat air function
a.If heating temp. meets the compressor stop running condition, compressors, outdoor fan motor will stop to run, the upper and lower
guide louver will rotate to horizontal position L, indoor fan motor run at setting fan speed for 60s, then the indoor fan motor will stop to
run.
b.Due to PG motor block running, the air guide board will keep the position when it stopping. (under each mode), other malfunction unit
will stop to run, the upper and lower air guide louver will rotate to horizontal position L, indoor fan unit will run at setting fan speed and
run for 60s, indoor fan unit will stop to run.
(5)Auto mode:
1.When Tamb≥26 , select the cooling mode, at this time, the setting temp. is 25ºC (77 Fahrenheit scale)
2.Cooling and heating units: Tamb≤22ºC , will run at heating mode, at this time, the setting temp. is 20 (68 Fahrenheit scale)
3. Cooling only unit: When Tamb≤22ºC , it will run at Fan mode, the setting temp. is 25ºC (77 Fahrenheit scale)
4.When 23ºC ≤Tindoor amb.≤ 25ºC ,firstly enter into auto mode and run at auto fan speed, other modes will run at auto mode, will keep the
previous running mode. (When entering into Dehumidifying mode, it will run at auto fan speed)
(6)Auto fan speed controlmode

2. Display state of indoor indicators


(1) State of indoor display board
1. When the unit is powered on, all patterns will be displayed and then only power indicator is on. When the unit is turned on with a
remote controller, the operating indicator is on and operation mode which is set currently is displayed.
2. In defrosting mode, heating indicator on indoor display is off for 0.5s and then on for 10s during blinking.
3. Set temperature is displayed on "Double 8".

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Service Manual

●Display of operation patterns and mode patterns


When the unit is powered on, all patterns will be displayed and the standby operation indicator will become red. When the unit is turned on
through a remote controller, the operation indicator is light. At the same time, operating mode patterns (mode indicators include cooling,
heating and dehumidification modes) set currently are displayed, and dynamic display patterns of wind speed are displayed. If the light
button is switched off, all display will be turned off.
●Temperature display control mode of separated air conditioner
① When user sets the remote controller at set temperature display, currently set temperature will be displayed.
② Only when remote signals are converted from other display states into indoor ambient temperature display state, the remote controller
will display indoor ambient temperature for 3 seconds and then return to set temperature display.
③ Only when remote signals are converted from other display states into outdoor ambient temperature display state, the remote controller
will display outdoor ambient temperature for 3 seconds and then return to set temperature display.
④ If the controller is lack of outdoor display functions, as the signal is received, set temperature will be displayed.
⑤ When the unit is turned off, temperature display will be compulsively set at given temperature by the controller. When the unit is turned
on, patterns as set by remote signals will be displayed.
⑥ If user does not set up temperature display state, given temperature will be displayed.
(2) Failure display of indoor unit
1. Requirements for failure display
When multiple failures appear at the same time, failure protection codes shall be displayed alternatively.
① Hardware failures shall be displayed immediately, refe rring to requirements in "Failure State Display Table";
② Operation states shall be displayed immediately, referring to requirements in "Failure State Display Table";
③ Other failures shall be displayed 200s after the compressor stops, referring to requirements in "Failure State Display Table". (Note: in the
case that the unit is switched off with the remote controller, or the compressor is switched on again, failure display waiting time (200s) shall
be cleared.)
④ Frequency limitation and reduction states shall be displayed by means of remote calling.
2. Failure display control
Indicator failure display shall be kept synchronous with Double 8 failure display, that is, during indicator blinking, failure code corresponding
to such indicator shall be displayed on Double 8.
3. Method of remote calling of failure display
Entering the failure remote calling mode: push the light button six times within 3s to call out relevant failure protection code; Quit the failure
remote calling mode: push the light button six times within 3s or call out failure display to enter it for 5 minutes and then quit.
3. Other control targets
(1) Up and down wind blow functions
When the unit is powered on, the up and down wind blow motor will turn a wind deflector anti-clockwise to Position 0 to shut down the
air outlet. When the unit is switched on and wind blow function is not preset, under the heating mode, up and down wind blades will turn
clockwise to position D; and under other modes, the up and down wind blades will turn clockwise to position L. If wind blow function is set
at the same time as the unit is switched on, the wind blades will swing between position L and D. The wind blades can be kept in seven
states: position L, position A, position B, position C, position D, swing between position L and D, stop at one position from L to D. When the
unit is turned off, the wind deflector will be closed up to position 0. Wind blow action is effective only when wind blow commands are set
and the indoor unit is running. O(0°)

Note: When the wind blades are set at position L to B, position A to C, or position B to D through
remote setting, the wind deflector will swing between position L and D. L—A—B—C—D.
(2) Buzzer
When the controller is powered on, signals from a remote controller are received, or the auto button
is pushed, a buzzer will give out prompt tone.
(3) Auto button
When the button is pushed, the unit will operate in auto mode and the indoor fan will run in auto state. When the indoor fan is running, the
wind blow motor will work. When the button is pushed again, the unit will be switched off. At the same time as the button is pushed, the
whole unit will be powered on and enter into fast test mode; when the unit is powered on and detects for continuous 20s (such time shall
not be fast tested) that the auto button is pushed, and if the unit is currently at fast test state, the unit will quit the fast test state.

Technical Information 21
Service Manual

(4) Sleep function


In this mode, the unit will automatically select appropriate sleep curve to operate according to different set temperature.
1. If sleep function is set in cooling, the system will increase set temperature automatically for operation in a certain degree.
2. If sleep function is set in heating mode, the system will decrease set temperature automatically for operation in a certain degree.
(5) Timing function
The main board integrates general timing and moment timing. Such two timing functions can be selected through a remote controller on
which different functions are arranged.
1. General timing:
Timing start: timing start can be set when the unit is off. When preset time is reached, the controller will operate in a preset mode. Timing
can be set at an interval of 0.5 hour in a scope of 0.5 - 24 hours. Timing stop: timing stop can be set when the unit is on. When preset time
is reached, the system will be turned off. Timing can be set at an interval of 0.5 hour in a scope of 0.5 - 24 hours.
2. Moment timing
Timing start: if timing start is set when the system is at operation state, the system will continue to operate; if timing start is set when
the system is at stop, as the preset time is reached, the system will start to run in preset mode. Timing stop: if timing stop is set when the
system is at stop state, the system will keep standby; if timing stop is set when the system is in operation, as the preset time is reached,
the system will stop running.
Timing change:
When the system is in timing mode, start and stop can be set through the On/Off button on the remote controller; or timing time can be
reset and the system will operate according to the latest setting. When the system is in operation and both timing start and stop are set, the
system will stay at currently set operation state. When preset timing stop time is reached, the system will stop working. When the system is
at stop state and both timing start and stop are set, the system will keep at stop state. When preset timing start time is reached, the system
will start operation. From then on, the system will operate in preset mode at a preset start time and stop at a preset stop time everyday. If
timing stop time is set as the same as timing start time, a stop command will be executed.
(6) Dry and mildew proof function
Dry and mildew proof function can be set in cooling and dehumidification modes.
(7) Control of indoor fan
Indoor fan can be set at four levels, super-high, high, middle and low, with a remote controller. When one level is set, the fan will thus
operate at such level. The fan can also be set at auto state.
(8) Power-failure memory function
What will be memorized includes modes, up and down wind blow, light, preset temperature, preset wind speed, general timing (no
memory for moment timing), and Fahrenheit /Celsius degree. When the unit is powered on again after power failure, operation continues
according to memorized content. If timing is not set by the last remote control command, the system will memorize the last remote control
command and operate in the mode specified in the last remote control command. If timing is set by the last remote control command and
power failure happens before the preset time, the system, as powered on again, will memorize the timing function set by the last remote
control command. Timing will be re-counted from the time at which the system is powered again. If timing is set by the last remote control
command and timing of start or stop is reached before power failure, the system, as powered on again, will memorize operation state
before power failure and will not perform timing action. Moment timing is out the range of memory.
(9) Locked Protection of PG Motor
When starting up the fans, if the motor has run at a lower speed continuously for a period, for preventing automatic protection of the motor,
stop running, and display the locked operation; if the machine is running at present, the code of the locked fault---H6 of double-eight digital
tubes will be displayed; if the machine is shut down at present, the information of the locked fault will not be displayed.
(10) Super Power Function
In cooling and heating modes (automatic, dehumidifying and air-supplying modes are without strong power), press the button of Super
Power, the wind speed on the remote controller is displayed as super-high air flow, and the inner fans are also turned to super-high air flow;
(11) Health Function
When the inner fans are running, the remote controller is set at the Health function at this time (if there is no Health button on the remote
controller, the Health On order is defaulted), then start the Health function device.
(12) Fault Detection of Thermo-bulb
1. Indoor Environment Thermo-bulb:
Detect the fault of thermo-bulb at any time;
2. Indoor Pipe Temperature Thermo-bulb:
During the defrosting period, the fault of the thermo-bulb will be not detected, which shall be detected in 5 minutes after defrosting is
completed; the fault of the thermo-bulb will be detected at other times;

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Service Manual

3. Protecting Treatments of Thermo-bulb:


When the thermobulb is detected to be short-circuited continuously for 5 seconds: It is regarded that the temperature detected by the
thermo-bulb is over-high (or unlimited), then the whole machine will exert corresponding safety stops according to the over-high temperature
sensed by the thermo-bulb, and display corresponding temperature safety stops and faults of the thermo-bulb simultaneously.
When the thermo-bulb is detected in open circuit continuously for 5 seconds: stop the machine in protection, directly display corresponding
faults of the thermo-bulb.
(13) Refrigerant recycling function (applicable when changing installation location or in maintenance)
1. Enter refrigerant recycling function
Within 5min after energizing (unit ON or OFF status is ok), continuously press LIGHT button for 3 times within 3s to enter refrigerant
recycling mode; Fo is displayed and refrigerant recycling function is started. At this moment, the maintenance people closes liquid valve.
After 5min, stick the thimble of maintenance valve with a tool. If there is no refrigerant spraying out, close the gas valve immediately and
then turn off the unit to remove the connection pipe.
2. Exit refrigerant recycling function
After entering refrigerant recycling mode, when receive any remote control signal or enter refrigerant recycling mode for 25min, the unit will
exit refrigerant recycling mode automatically If the unit is in standby mode before refrigerant recycling, it will be still in standby mode after
finishing refrigerant recycling; if the unit is in ON status before refrigerant recycling, it will still run in original operation mode.
(14) Compulsive Defrosting Function
1. Start up compulsory defrosting function
Under ON status, set heating mode with remote controller and adjust the temperature to 16℃ . Press “+, -, +, -, +,-” button successively
within 5s and the complete unit will enter into compulsory defrosting status. Meanwhile, heating indicator on indoor unit will ON 10s and OFF
0.5s successively. (Note: If complete unit has malfunction or stops operation due to protection, compulsory defrosting function can be started
up after malfunction or protection is resumed.
2. Exit compulsory defrosting mode
After compulsory defrosting is started up, the complete unit will exit defrosting operation according to the actual defrosting result, and the
complete unit will resume normal heating operation.
Outdoor Units
1. Input Parameter Compensation and Calibration
(1) Check the ambient temperature compensation function Indoor ambient temperature compensation function.
a. In cooling mode, the indoor ambient temperature participating in computing control = (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature
compensation)

b. In heating mode, the indoor ambient temperature participating in computing control= (Tindoor ambient temperature – ⊿ Theating indoor ambient temperature
compensation)

(2) Check effective judgment controls of parameters


Effective judgment function of the outdoor exhaust temperature thermo-bulb When conditions a and b are satisfied, the outdoor exhaust
temperature thermo-bulb is judged not to be connected into place, the mainboard of outer units will display failure of the outdoor exhaust
temperature thermo-bulb (not connected into place), stop the machine for repairing, and resume the machine by remote controls of ON/OFF.
a. Judgment of exhaust detection temperature change:
After the compressor starts up and runs for 10 minutes, if the compressor frequency f ≥ 40Hz, and the rising value Texhaust (Texhaust (after start-up
for 10 minutes) - Texhaust (before start-up)) < 2ºC , the outdoor exhaust temperature thermo-bulb can be judged not to be connected into place (judging

once when the power is on the first time).


b. Comparative judgment of exhaust detection temperature and condenser detection temperature (Tpipe temperature = Toutdoor pipe temperature in cooling
mode, Tpipe temperature = Tindoor pipe temperature in heating mode): After the compressor starts up and runs for 10 minutes, if the compressor frequency f ≥

40Hz, and Tpipe temperature ≥(Texhaust+3 ), the outdoor exhaust temperature thermobulb can be judged not to be connected into place (judging
once when power is on the first time).
2. Basic Functions
(1) Cooling Mode
1. Conditions and processes of cooling operation:
(1) If the compressor is shut down, and [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] ≤ 0.5ºC, start up the machine
for cooling, the cooling operation will start;
(2) During operations of cooling, if 0ºC ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)] < 2ºC, the cooling operation
will be still running;
(3) During operations of cooling, if 2ºC ≤ [Tsetup – (Tindoor ambient temperature – ⊿ Tcooling indoor ambient temperature compensation)], the cooling operation will
stop after reaching the temperature point.

Technical Information 23
Service Manual

2. Temperature setting range


(1) If Toutdoor ambient temperature ≥ [Tlow-temperature cooling temperature], the temperature can be set at: 16~30ºC (Cooling at room temperature);
(2) If Toutdoor ambient temperature < [Tlow-temperature cooling temperature], the temperature can be set at: 25~30ºC (Cooling at low temperature), that is, the
minimum setting temperature for outer units judgment is 25ºC .
(2) Dehumidifying Mode
1. Conditions and processes of dehumidifying operations: Same as the cooling mode;
2. The temperature setting range is: 16~30ºC ;
(3) Air-supplying Mode
1. The compressor, outdoor fans and four-way valves are switched off;
2. The temperature setting range is: 16~30ºC.
(4) Heating Mode
1. Conditions and processes of heating operations: (Tindoor ambient temperature is the actual detection temperature of indoor environment
thermo-bulb, Theating indoor ambient temperature compensation is the indoor ambient temperature compensation during heating operations)
(1) If the compressor is shut down, and [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup] ≤ 0.5ºC, start the machine to
enter into heating operations for heating;
(2) During operations of heating, if 0ºC ≤ [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup] < 2ºC, the heating operation
will be still running;
(3) During operations of heating, if 2ºC ≤ [(Tindoor ambient temperature – ⊿ Theating indoor ambient temperature compensation) –Tsetup], the heating operation will stop
after reaching the temperature point.
2. The temperature setting range in this mode is: 16~30ºC .
3. Special Functions
Defrosting Control
① Conditions for starting defrosting
After the time for defrosting is judged to be satisfied, if the temperature for defrosting is satisfied after detections for continuous 3minutes, the
defrosting operation will start.
② Conditions of finishing defrosting
The defrosting operation can exit when any of the conditions below is satisfied:
③ Toutdoor pipe temperature ≥ (Toutdoor ambient temperature – [Ttemperature 1 of finishing defrosting];
④ The continuous running time of defrosting reaches [tmax. defrosting time].
4. Control Logic
(1) Compressor Control
Start the compressor after starting cooling, heating, dehumidifying operations, and the outer fans start for 5s; When the machine is shutdown,
in safety stops and when switching to air-supplying mode, the compressor will stop immediately. In all modes: once the compressor starts up,
it will not be allowed to stop until having run for the [tmin. compressor running time] (Note: including cases of shutdown when the temperature
point is reached; except the cases requiring stopping the compressor such as fault protection, remote shutdown, mode switching etc.); In all
modes: once the compressor stops, it will be allowed be restart after 3-minute delay (Note: The indoor units have a function of power memory,
the machine can be restarted after remote shutdown and powering up again without delay).
1. Cooling mode
Start the machine to enter into cooling operation for cooling, the compressor is switched on.
2. Dehumidifying mode
Same as the cooling mode.
3. Air-supplying mode
The compressor is switched off.
4. Heating mode
(1) Start the machine to enter into heating operation for heating, the compressor is switched on.
(2) Defrosting:
a. Defrosting starts: the compressor is shut down, and restarts it after 55-second delay.
b. Defrosting ends: the compressor stops, then starts it after 55-second delay.
(2) Outer Fans Control
Notes:
Only the outer fans run for at least 80s in each air flow speed can the air flow be switched;
After the outer fans run compulsively in high speed for 80s when the machine starts up, control the air flow according to the logic.
After remote shutdown, safety stops, and when the machine stops after reaching the temperature point, as well as after the compressor stops,

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Service Manual

extend 1 minute, the outer fans will stop (During the period in the 1 minute, the air flow of outer fans can be changed according to the
outdoor ambient temperature changes); When running with force, the outdoor fans shall run in the highest air flow.
(3) 4-way valve control
1. The 4-way valve control under the modes of Cooling, dehumidification and supplying air: closing;
2. The status of 4-way valve control under the heating mode: getting power;
(1) 4-way valve power control under heating mode
a. Starts the machine under heating mode, the 4-way valve will get power immediately.
(2) 4-way valve power turn-off control under heating mode
a. When you should turn off the power or switch to other mode under heating mode, the power of 4-way valve will be cut after 2 minutes
of the compressor stopped.
b. When all kinds of protection stops, the power of 4-way valve will be cut after delaying 4 minutes.
(3) Defrosting control under heating mode:
a. Defrosting begins: The power of 4-way valve will be cut after 50s of entering into the defrosting compressor.
b. Defrosting stops: The 4-way valve will get power after 50s of exiting the defrosting compressor.
(4) Evaporator frozen-preventing protection function
At the mode of Cooling, dehumidifying:
Evaporator frozen-preventing protection function is allowed to begin after 6 min of starting the compressor.
1. Starting estimation:
After the compressor stopped working for 180s, if Tinner pipe> [Tfrozen-preventing frequency-limited temperature (the temperature of hysteresis is 2 )], the
machine is only allowed to start for operating, otherwise it should not be started, and should be stopped to treat according to the frozen-
preventing protection: Clear the trouble under the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
[Tfrozen-preventing normal speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing frequency-limited temperature], you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed:
If [Tfrozen-preventing high speed frequency-reducing temperature] ≤[Tinner pipe T frozen-preventing normal speed frequency-reducing temperature], you should adjust the compressor
frequency by reducing 8Hz/90s till the lower limit;
4. Reducing frequency at high speed:
If [Tfrozen-preventing power turn-off temperature] ≤T inner pipe [Tfrozen-preventing high speed frequency-reducing temperature] you should adjust the compressor frequency by
reducing 30Hz/90s till the lower limit;
5. Power turn-off:
If the Tinner pipe <[Tfrozen-preventing power turn-off temperature], then frozen-preventing protect to stop the machine; If T[ frozen-preventing frequency-limited
temperature] <Tinner pipe , and the compressor has stopped working for 3 minutes, the whole machine should be allowed to operate.

6. If the frozen-preventing protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you
should press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds
the t evaporator frozen-preventing protection times zero clearing time , the times of frozen-preventing power turn-off should be cleared to
recount. The mode of stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be
resumed, mode transferring will not clear it).
(5) Overload protection function
Overload protection function at the mode of Cooling and dehumidifying
1. Starting estimation:
After the compressor stopped working for 180s, if Touter pipe <[TCooling overload frequency-limited temperature] (the temperature of hysteresis is 2ºC ), the
machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the overload protection: Clear
the trouble at the mode of power turn-off / heating, and the protection times are not counted.
2. Frequency limited
If [TCooling overload frequency-limited temperature] ≤[Touter pipe T Cooling overload frequency reducing temperature at normal speed], you should limit the frequency raising of
compressor.
3. Reducing frequency at normal speed and power turn-off:
If [TCooling overload frequency reducing temperature at high speed] ≤Touter pipe< [TCooling overload power turn-off temperature] , you should adjust the compressor frequency
by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [TCooling overload frequency reducing temperature at normal speed]≤Touter
pipe, then Cooling overload protects machine stopping;

Technical Information 25
Service Manual

4. Reducing frequency at high speed and stop machine:


If [TCooling overload frequency reducing temperature at high speed]≤Touter pipe [TCooling overload power turn-off temperature], you should adjust the compressor frequency
by reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if [TCooling overload frequency reducing temperature at normal speed] ≤[T
outer pipe], then Cooling overload protects machine stopping;

5. Power turn-off:
If the [TCooling overload power turn-off temperature] ≤Touter pipe, then Cooling overload protects machine stopping; If [Touter pipe]<[TCooling overload frequency-
limited temperature]and the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.

6. If the Cooling overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you
should press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor
exceeds the t overload protection times zero clearing time , the times of overload protection power turn-off should be cleared to
recount. The mode of stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be
resumed, transferring mode will not clear it).
Overload protection function at the mode of heating
Starting estimation :
After the compressor stopped working for 180s, if Tinner pipe<Theating overload frequency-limited temperature (the temperature of hysteresis is 2 ), the
machine is allowed to start, otherwise it should not be started, and should be stopped to treat according to the overload protection:
Clear the trouble at the mode of power turn-off / heating, and the protection times are not counted.
1. Frequency limited
If [Theating overload frequency-limited temperature]≤Tinner pipe <[Theating overload frequency reducing temperature at normal speed] , you should limit the frequency raising of
compressor.
2. Reducing frequency at normal speed and stopping machine:
If T[heating overload frequency reducing temperature at normal speed]≤Tinner pipe<[Theating overload frequency reducing temperature at high speed], you should adjust the
compressor frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if T heating overload frequency
reducing temperature at normal speed ≤T inner pipe, then overload protects machine stopping;
3. Reducing frequency at high speed and power turn-off:
If [Theating overload frequency reducing temperature at high speed]≤Tinner pipe<[Theating overload power turn-off temperature], you should adjust the compressor frequency
by reducing 30Hz/90s till the lower limit; After it was running 90s at the lower limit, if Theating overload frequency reducing temperature at normal speed ≤Touter pipe,
then Cooling overload protects machine stopping;
4. Power turn-off:
If the [Theating overload power turn-off temperature]≤Tinner pipe, then overload protects machine stopping; If Tinner pipe<T heating overload frequency-limited temperature and
the compressor has been stopped working for 3 minutes, the machine should be allowed to operate.
5. If the overload protection power turn-off continuously occurs for six times, it should not be resumed automatically, and you should
press the ON/OFF button to resume if the fault keeps on. During the process of running, if the running time of compressor exceeds the t
overload protection times zero clearing time , the times of overload protection power turn-off should be cleared to recount. The mode of
stopping the machine or transferring to supply air will clear the trouble times immediately (if the trouble can not be resumed, transferring
mode will not clear it). Protective function for discharge temperature of compressor
1. Starting estimation:
After the compressor stopped working for 180s, if TDischarge <TDischarge limited temperature (the temperature of hysteresis is 2ºC ), the machine
is allowed to start, otherwise it should not be started, and should be stopped to treat according to the discharge temperature:
The machine should be stopped or transferred to supply air, the trouble should be cleared immediately, and the protection times are not
counted.
2. Frequency limited
If [TLimited frequency temperature during discharging] ≤TDischarge<[Tfrequency reducing temperature at normal speed during discharging] , you should limit the frequency raising
of compressor.
3. Reducing frequency at normal speed and stopping machine:
If [Tfrequency reducing temperature at normal speed during discharging] ≤TDischarge<[Tfrequency reducing temperature at high speed during discharging], you should adjust the
compressor frequency by reducing 8Hz/90s till the lower limit; After it was running 90s at the lower limit, if [Tfrequency reducing temperature at normal
speed during discharging] ≤TDischarge, you should discharge to protect machine stopping;

26 Technical Information
Service Manual

4. Reducing frequency at high speed and power turn-off:


If [Tfrequency reducing temperature at high speed of module]≤TModule<[TPower turn-off temperature of module] you should adjust the compressor frequency by reducing 30Hz/90s
till the lower limit; After it was running 90s at the lower limit, if [Tfrequency reducing temperature at normal speed of module] ≤TModule, you should stop the machine
for module overheating protection;
5. Power turn-off:
If the [TPower turn-off temperature of module] ≤TModule, you should stop the machine for module overheating protection; If TModule<[TLimited frequency temperature of module]
and the compressor has been stopped for 3 minutes, the machine should be allowed to operate.
If protection continuously occurs for six times, it should not be resumed automatically, and you should press the ON/OFF button to resume.
During the process of running, if the running time of compressor exceeds the [tProtection times clearing of module] , the discharge protection is cleared
to recount. Stopped or transferred to supply air mode will clear the trouble times immediately (if the trouble can not be resumed, mode
transferring also will not clear it).
(10)Compressor overloads protection
If you measure the compressor overload switch action in 3s, the compressor should be stopped for overloading. The machine should be
allowed to operate after overload protection was measured to resume. If the overloading protection continuously occurs for three times, it
should not be resumed automatically, and you should press the ON/OFF button to resume. The protection times of compressor is allowed
to clear after the compressor run [tProtection times clearing of compressor overloading] 30 minutes.
(11)Phase current overcurrent protection of compressor
During the running process of compressor, you could measure the phase current of the compressor, and control it according to the following
steps:
1. Frequency limited
If [ILimited frequency phase current]≤[IPhase current T frequency reducing phase current] , you should limit the frequency raising of compressor.
2. Reducing Frequency
If [IFrequency Reducing Phase Current]≤IPhase Current<[IPower Turn-Off Phase Current], the compressor shall continue to reduce frequency till the lowest frequency limit
or out of the condition of reducing frequency;
3. Power turn-off
If [IPhase Current]≥[IPower Turn-Off Phase Current], the compressor phase current shall stop working for overcurrent protection; if [IPhase Current]≤[IFrequency Reducing
Phase Current], and the compressor have stopped working for 3 min, the machine shall be allowed to operate;

4. If the overcurrent protection of compressor phase current continuously occurs for six times, it should not be resumed automatically, and
you should press the ON/OFF button to resume. During the process of running, if the running time of compressor exceeds the [tClearing Time of
Compressor Phase Current Times] , the overcurrent protection is cleared to recount.

(12) Starting-up Failure Protection for Compressor


Stop the compressor after its starting-up fails, restart it after 20s if the fault doesn’t shows, and if they are all failing for the successive start
3 times, it shall be reported as Starting-up Failure, and then restart up it after 3 min. When it still not be able to operate through carry out
the above process for 5 times, it is available if press ON/OFF. And the compressor should be cleared the times after it run 2 min.
(13) Out-of-Step Protection for Compressor
The out-of-step protection signal should be detected immediately after starting-up compressor, and once find the out-of-step protection
signal, the out-of-step protection shall be stopped; if it can run for lasting power turn-off 3 min, the machine shall be allowed to operate. If
it still can’t run automatically when the out-of-step protection for compressor happens to stop working for 6 times in succession, it needs to
press ON/OFF to operate. And if the running time is more than 10 min, the power turn-off times for out-of-step protection shall be cleared
and recounted.
(14) Voltage Abnormity Protection for DC Bus
To detect voltage abnormity protection for dc bus after completing the pre-charge:
1.Over-High Voltage Protection for DC Bus:
If it found the DCbus voltage UDC>[UDC Jiekuangchun Protection], turn off PFC and stop the compressor at once, and it shall show the DC over-high
voltage failure; it should clear out the failure when the voltage dropped to UDC<[UDC Jiekuangchun Recovery] and the compressor stopped for 3 min.
2.Over-Low Voltage Protection for DC Bus:
If it found the DC bus voltage UDC<[UDC Wantuochun Protection], turn off PFC and stop the compressor at once, and it shall show the DC over-low
voltage; and it should clear out the failure when the voltage raised to UDC>[UDC Wantuochun Recovery] and the compressor stopped for 3 min.

Technical Information 27
Service Manual

3.To detect voltage abnormity protect for DC bus when getting electricity:
If it found the DC bus voltage UDC>[UDC-Over-High Voltage], turn off the relay at once, and shows voltage abnormity failure for DC Bus. And the
failure can’t recover except to break off and get the electricity.
(15)Abnormity Protection for Four-way Valve
Under the model of heating operation in good condition: the compressor is detected [TInner Tube<(TInner Ring-T Abnormity Temperature Difference For Four-Way Valve
Reversion)], during the running, it should be regarded as four-way valve reversion abnormity. And then it can run if stop the reversion abnormity

protection for four-way valve 3 min; and if it still can’t run when the reversion abnormity protection for four-way valve happens to stop
working for 3 times in succession, it is available if presses ON/OFF.
Attention: the protection shall be shielded during the testing mode and defrosting process, and it shall be cleared out the failure and its
times immediately when turning off or delivering wind / cooling / dehumidifying mode conversed (the inverted mode don’t clear out the
failure when it can’t recover to operate).
(16) PFC Protection
1. After start up the PFC, it should detect the protection signal of PFC immediately; under the condition of PFC protection, it should turn off
the PFC and compressor at one time;
2. It shows the failure is cleared out if PFC Protection stopped working 3 min and recovers to run automatically;
3. If it still can’t run when it occurs PFC protection for 3 times in succession, it is available if presses ON/OFF; and clear the PFC Protection
times when start up PFC for 10min.
(17) Failure Detection for Sensor
1. Outdoor Ambient Sensor: detect the failure of sensor at all times.
2. Outdoor Tube Sensor: You should not detect the failure of outdoor tube sensor within 10 minutes heating operation compressor except
the defrosting, and you could detect it at other time.
3. Outdoor Exhaust Sensor:
(a) The compressor only detect the sensor failure after it start up 3 min in normal mode;
(b) It should detect the exhaust sensor failure immediately in the testing mode.
4. Module Temperature Sensor:
(a) Short-Circuit Detection: the compressor should be detected immediately when the module temperature sensor occurs short-circuits;
(b) Open-Circuit Detection: the compressor should be detected on open-circuit when it runs 3min (it needn’t 30s avoiding the module over-
heated).
(c) Detect the sensor failure at all times in the testing mode.
5. Disposal for Sensor Protection
(1) When the short-circuit of sensor is detected within 30s, It is regarded as the temperature of sensor over-high (or infinitely high), and now
according to the over-high sensor, the machine should carry out the corresponding protection to stop working, and show the corresponding
temperature shutdown protection and sensor failure at the same time (for example: the compressor stops immediately when the outdoor
tube sensor short-circuit, and the machine shall show the overload protection and outdoor tube sensor failure).
(2) When the open-circuit of sensor is detected within 30s, The protection shall be stopped and it shall show the corresponding sensor
failure.
6. Electric Heating Function of Chassis
(1) When Toutdoor amb.≤0ºC , the electric heating of chassis will operate;
(2) When Toutdoor amb.>2ºC , the electric heating of chassis will stop operation;
(3)When 0ºC<Toutdoor amb.≤2ºC , the electric heating of chassis will keep original status.
7. Electric Heating Function of Compressor
(1) When Toutdoor amb.≤-5ºC, compressor stops operation, while the electric heating of compressor starts operation;
(2) When Toutdoor amb.>-2ºC, the electric heating of compressor stops operation;
(3) When -5ºC<Toutdoor amb.≤-2ºC, the electric heating of compressor will keep original status.

28 Technical Information
Service Manual

Part Ⅱ : Installation and Maintenance


7. Notes for Installation and Maintenance
Safety Precautions: 10. If the power cord or connection wire is not long enough,
please get the specialized power cord or connection wire
Important! from the manufacture or distributor. Prohibit prolong the wire
by yourself.
Please read the safety precautions carefully before 11. For the air conditioner without plug, an air switch must
installation and maintenance. be installed in the circuit. The air switch should be all-pole
The following contents are very important for installation parting and the contact parting distance should be more than
and maintenance. 3mm.
12. Make sure all wires and pipes are connected properly and
Please follow the instructions below. the valves are opened before energizing.
13. Check if there is electric leakage on the unit body. If yes,
●The installation or maintenance must accord with the please eliminate the electric leakage.
instructions. 14. Replace the fuse with a new one of the same specification
●Comply with all national electrical codes and local if it is burnt down; don’t replace it with a cooper wire or
electrical codes. conducting wire.
●Pay attention to the warnings and cautions in this 15. If the unit is to be installed in a humid place, the circuit
manual. breaker must be installed.
●All installation and maintenance shall be performed by
distributor or qualified person.
●All electric work must be performed by a licensed Installation Safety Precautions:
technician according to local regulations and the
instructions given in this manual. 1. Select the installation location according to the require-
●Be caution during installation and maintenance. Prohibit ment of this manual.(See the requirements in installation
incorrect operation to prevent electric shock, casualty and part)
other accidents. 2. Handle unit transportation with care; the unit should not
be carried by only one person if it is more than 20kg.
3. When installing the indoor unit and outdoor unit, a suffi-

Warnings
cient fixing bolt must be installed; make sure the installation
support is firm.
4. Ware safety belt if the height of working is above 2m.
5. Use equipped components or appointed components dur-
ing installation.
Electrical Safety Precautions: 6. Make sure no foreign objects are left in the unit after fin-
ishing installation.
1. Cut off the power supply of air conditioner before
checking and maintenance. Refrigerant Safety Precautions:
2. The air condition must apply specialized circuit and
prohibit share the same circuit with other appliances. 1. Avoid contact between refrigerant and fire as it generates
3. The air conditioner should be installed in suitable poisonous gas; Prohibit prolong the connection pipe by
location and ensure the power plug is touchable. welding.
4. Make sure each wiring terminal is connected firmly 2. Apply specified refrigerant only. Never have it mixed with
during installation and maintenance. any other refrigerant. Never have air remain in the refrigerant
5. Have the unit adequately grounded. The grounding line as it may lead to rupture or other hazards.
wire can’t be used for other purposes. 3. Make sure no refrigerant gas is leaking out when
6. Must apply protective accessories such as protective installation is completed.
boards, cable-cross loop and wire clip. 4. If there is refrigerant leakage, please take sufficient
7. The live wire, neutral wire and grounding wire of measure to minimize the density of refrigerant.
power supply must be corresponding to the live wire, 5. Never touch the refrigerant piping or compressor without
neutral wire and grounding wire of the air conditioner. wearing glove to avoid scald or frostbite.
8. The power cord and power connection wires can’t be
pressed by hard objects. Improper installation may lead to fire hazard, explosion,
9. If power cord or connection wire is broken, it must be electric shock or injury.
replaced by a qualified person.

Installation and Maintenance 29


Service Manual

Main Tools for Installation and Maintenance


1. Level meter, measuring tape 2. Screw driver 3. Impact drill, drill head, electric drill

4. Electroprobe 5. Universal meter 6. Torque wrench, open-end wrench, inner


hexagon spanner

7. Electronic leakage detector 8. Vacuum pump 9. Pressure meter

10. Pipe pliers, pipe cutter 11. Pipe expander, pipe bender 12. Soldering appliance, refrigerant container

30 Installation and Maintenance


Service Manual

8. Installation
8.1 Installation Dimension Diagram

Space to the ceiling

At least 15cm

Space to the wall


Space to the wall
At least 15cm
At least 15cm
n

Space to the floor


tio

At least 250cm
m
uc

0c
str

30
ob

st
he

lea
ot

At
et
ac
Sp

Space to the obstruction


At least 50cm

n
tio
tr uc
obs
o the
Sp et
ac ac cm
et Sp t 30
ot leas
he At
At wa
lea ll
st
30
cm

Drainage pipe
tio
uc
str cm
ob 00 Sp
he st
2 ac
t ot a et
ce t le At ot
he
S pa A lea
st ob
50 str
cm uc
tio
n

Installation and Maintenance 31


Service Manual

Installation procedures

Start installation

Preparation before installation

Read the requirements select installation Prepare tools


for electric connection location

Select indoor unit Select outdoor unit


installation location installation location

Install wall-mounting Install the support of outdoor unit


frame, drill wall holes (select it according to the actual situation)

Connect pipes of indoor Fix outdoor unit


unit and drainage pipe

Connect wires of indoor unit Install drainage joint of outdoor unit


(only for cooling and heating unit)

Bind up pipes and


hang the indoor unit

Make the bound pipes pass


through the wall hole and then
connect outdoor unit

Connect pipes of outdoor unit

Connect wires of outdoor unit

Neaten the pipes

Vacuum pumping and leakage detection

Check after installation and test operation

Finish installation

Note: this flow is only for reference; please find the more detailed installation steps in this section.

32 Installation and Maintenance


Service Manual

8.2 Installation Parts-checking


8.4 Electric Connection Requirement
No. Name No. Name 1. Safety Precaution
1 Indoor unit 8 Sealing gum (1) Must follow the electric safety regulations when installing
2 Outdoor unit 9 Wrapping tape the unit.
Support of outdoor (2) According to the local safety regulations, use qualified
3 Connection pipe 10
unit power supply circuit and air switch.
4 Drainage pipe 11 Fixing screw
(3) Make sure the power supply matches with the requirement
Wall-mounting Drainage plug(cooling
5 12 of air conditioner. Unstable power supply or incorrect wiring
frame and heating unit)
may result in electric shock,fire hazard or malfunction. Please
Connecting Owner’s manual,
6 13 install proper power supply cables before using the air
cable(power cord) remote controller
conditioner.
7 Wall pipe
Note: Air-conditioner Air switch capacity
1.Please contact the local agent for installation. 18K/24K 16A
2.Don't use unqualified power cord.

(4) Properly connect the live wire, neutral wire and grounding
8.3 Selection of Installation Location wire of power socket.
(5) Be sure to cut off the power supply before proceeding any
1. Basic Requirement:
work related to electricity and safety.
Installing the unit in the following places may cause
(6) Do not put through the power before finishing installation.
malfunction. If it is unavoidable, please consult the local dealer:
(7) For appliances with type Y attachment,the instructions
(1) The place with strong heat sources, vapors, flammable or
shall contain the substance of thefollowing.If the supply cord is
explosive gas, or volatile objects spread in the air.
damaged,it must be replaced by the manufacturer,its service
(2) The place with high-frequency devices (such as welding
agent or similarly qualified persons in order to avoid a hazard.
machine, medical equipment).
(8) The temperature of refrigerant circuit will be high, please
(3) The place near coast area.
keep the interconnection cable away from the copper tube.
(4) The place with oil or fumes in the air.
(5) The place with sulfureted gas. 2. Grounding Requirement:
(6) Other places with special circumstances. (1) The air conditioner is first class electric appliance. It must
2. Indoor Unit: be properly grounding with specialized grounding device
(1) There should be no obstruction near air inlet and air outlet. by a professional. Please make sure it is always grounded
(2) Select a location where the condensation water can be effectively, otherwise it may cause electric shock.
dispersed easily and won't affect other people. (2) The yellow-green wire in air conditioner is grounding wire,
(3) Select a location which is convenient to connect the which can't be used for other purposes.
outdoor unit and near the power socket. (3) The grounding resistance should comply with national
(4) Select a location which is out of reach for children. electric safety regulations.
(5) The location should be able to withstand the weight of (4) The appliance must be positioned so that the plug is
indoor unit and won't increase noise and vibration. accessible.
(6) The appliance must be installed 2.5m above floor. (5) An all-pole disconnection switch having a contact separation
(7) Don't install the indoor unit right above the electric of at least 3mm in all poles should be connected in fixed wiring.
appliance. (6) Including an air switch with suitable capacity, please note
(8) The appliance shall not be installed in the laundry. the following table. Air switch should be included magnet
buckle and heating buckle function, it can protect the circuit-
short and overload. (Caution: please do not use the fuse only
3. Outdoor Unit:
for protect the circuit)
(1) Select a location where the noise and outflow air emitted by
the outdoor unit will not affect neighborhood.
(2) The location should be well ventilated and dry, in which the 8.5 Installation of Indoor Unit
outdoor unit won't be exposed directly to sunlight or strong
1. Choosing Installation Iocation
wind.
Recommend the installation location to the client and then
(3) The location should be able to withstand the weight of
confirm it with the client.
outdoor unit.
(4) Make sure that the installation follows the requirement of 2. Install Wall-mounting Frame
installation dimension diagram. (1) Hang the wall-mounting frame on the wall; adjust it in
(5) Select a location which is out of reach for children and far horizontal position with the level meter and then point out the
away from animals or plants.If it is unavoidable, please add screw fixing holes on the wall.
fence for safety purpose. (2) Drill the screw fixing holes on the wall with impact drill (the
specification of drill head should be the same as the plastic
expansion particle) and then fill the plastic expansion particles

Installation and Maintenance 33


Service Manual

in the holes. 5. Connect the Pipe of Indoor Unit


(3) Fix the wall-mounting frame on the wall with tapping screws (1) Aim the pipe joint at the corresponding bellmouth.(As show
(ST4.2X25TA) and then check if the frame is firmly installed by in Fig.5)
pulling the frame. If the plastic expansion particle is loose, (2) Pretightening the union nut with hand.
please drill another fixing hole nearby. (3) Adjust the torque force by referring to the following sheet.
3. Install Wall-mounting Frame Place the open-end wrench on the pipe joint and place the
(1) Choose the position of piping hole according to the direction torque wrench on the union nut. Tighten the union nut with
of outlet pipe. The position of piping hole should be a little torque wrench.(As show in Fig.6)
lower than the wall-mounted frame.(As show in Fig.1) (4) Wrap the indoor pipe and joint of connection pipe with
insulating pipe, and then wrap it with tape.(As show in Fig.7)
Wall Wall
Mark in the middle of it Level meter
Space Space
to the to the Open-end
wall wall wrench
above above
Union nut
150mm 150mm
Pipe joint Union nut Pipe
Torque wrench Pipe
Left Right
Φ55/70mm Φ55/70mm
Rear piping hole Fig.1 Rear piping hole Fig.5 Indoor pipe Fig.6

(2) Open a piping hole with the diameter of Φ55mm or Φ70mm


on the selected outlet pipe position.In order to drain smoothly,
slant the piping hole on the wall slightly downward to the
outdoor side with the gradient of 5-10°.(As show in Fig.2) Insulating pipe Fig.7
Indoor Outdoor
Refer to the following table for wrench moment of force:

Hex nut diameter(mm) Tightening torque(N.m)


Φ55mm or Φ70mm
5-10° Φ6 15~20
Φ9.52 30~40
Fig.2 Φ12 45~55
Φ16 60~65
Note: Φ19 70~75
(1) Pay attention to dust prevention and take relevant safety
measures when opening the hole. 6. Install Drain Hose
(2) The plastic expansion particles are not provided and should (1) Connect the drain hose to the outlet pipe of indoor unit.(As
be bought locally. show in Fig.8)
(2) Bind the joint with tape.(As show in Fig.9)
4. Outlet Pipe
(1) The pipe can be led out in the direction of right, rear right,
left or rear left.(As show in Fig.3) Drain hose
(2) When selecting leading out the pipe from left or right, please Outlet pipe
cut off the corresponding hole on the bottom case.(As show in
Fig.4)
Tape
Outlet Drain hose
pipe Fig.9
Fig.8

Note:

Left Rear left (1) Add insulating pipe in the indoor drain hose in order to
Rear right
prevent condensation.
Fig.3 Right (2) The plastic expansion particles are not provided.
(As show in Fig.10)

Left Right Drain hose

Cut off
Insulating pipe
the hole Fig.10
Fig.4

34 Installation and Maintenance


Service Manual

7. Connect Wire of Indoor Unit 8. Bind up Pipe


(1) Open the panel, remove the screw on the wiring cover and (1) Bind up the connection pipe, power cord and drain hose
then take down the cover.(As show in Fig.11) with the band.(As show in Fig.14)
(2) Reserve a certain length of drain hose and power cord
Panel Screw
for installation when binding them. When binding to a certain
degree, separate the indoor power and then separate the drain
hose.(As show in Fig.15)
(3) Bind them evenly.
Fig.11 (4) The liquid pipe and gas pipe should be bound separately at
Wiring cover
the end.
(2) Make the power connection wire go through the cable-cross
hole at the back of indoor unit and then pull it out from the front
side.(As show in Fig.12) Indoor and
outdoor power cord
Indoor unit Gas
pipe

Cable-cross
hole
Liquid
Fig.14 Band pipe
Drain hose
Power connection
wire
Fig.12
Connection pipe Drain hose
Band
(3) Remove the wire clip; connect the power connection wire
to the wiring terminal according to the color; tighten the screw
and then fix the power connection wire with wire clip.(As show
in Fig.13)
Fig.15
Indoor power cord
2 3
blue 2 3
black brown yellow-
green
Note:
blue black brown yellow-
green
(1) The power cord and control wire can't be crossed or
winding.
(2) The drain hose should be bound at the bottom.
Connect to outdoor unit
Connect to outdoor unit
9. Hang the Indoor Unit
(1) Put the bound pipes in the wall pipe and then make them
pass through the wall hole.
(2) Hang the indoor unit on the wall-mounting frame.
(3) Stuff the gap between pipes and wall hole with sealing gum.
Note:
Note: TheThe wiringconnect
wiring connect is for
forreference
referenceonly,
only,
please refer to the actual one. (4) Fix the wall pipe. (As show in Fig.16)
please refer to the actual one. (5) Check if the indoor unit is installed firmly and closed to the
wall.(As show in Fig.17)

Fig.13

(4) Put wiring cover back and then tighten the screw. Indoor Outdoor
(5) Close the panel. Wall pipe Fig.17
Sealing gum
Note: Upper hook
(1) All wires of indoor unit and outdoor unit should be
connected by a professional.
(2) If the length of power connection wire is insufficient, please
contact the supplier for a new one. Avoid extending the wire by
Fig.16
yourself. Lower hook of
wall-mounting frame
(3) For the air conditioner with plug, the plug should be
reachable after finishing installation.
Note:
(4) For the air conditioner without plug, an air switch must be
Do not bend the drain hose too excessively in order to prevent
installed in the line. The air switch should be all-pole parting
blocking.
and the contact parting distance should be more than 3mm.

Installation and Maintenance 35


Service Manual
Refer to the following table for wrench moment of force:
8.6 Installation of Outdoor Unit Hex nut diameter(mm) Tightening torque(N.m)
1. Fix the Support of Outdoor Unit(Select it according to Φ6 15~20
the actual installation situation) Φ9.52 30~40
(1) Select installation location according to the house structure. Φ12 45~55
(2) Fix the support of outdoor unit on the selected location with Φ16 60~65
expansion screws. Φ19 70~75
Note:
5. Connect Outdoor Electric Wire
(1) Take sufficient protective measures when installing the (1) Remove the wire clip; connect the power connection wire
outdoor unit. and power cord to the wiring terminal according to the color; fix
(2) Make sure the support can withstand at least four times the them with screws.(As show in Fig.23)
unit weight.
(3) The outdoor unit should be installed at least 3cm above the
floor in order to install drain joint.(As show in Fig.18)
(4) For the unit with cooling capacity of 2300W~5000W, 6
expansion screws are needed; for the unit with cooling capacity Handle N(1) 2 3 L N yellow-
green
of 6000W~8000W, 8 expansion screws are needed; for the blue black brown brown blue
N
unit with cooling capacity of 10000W~16000W, 10 expansion L
screws are needed. POWER
yellow-
green

Connect to indoor unit

Note: the wiring connect is for reference only,


Drain vent Chassis please refer to the actual one.
Outdoor drain joint
Drain hose Fig.23
At least 3cm above the floor
Fig.18 Fig.19
2. Install Drain Joint(Only for cooling and heating unit) (2) Fix the power connection wire with wire clip.
(1) Connect the outdoor drain joint into the hole on the chassis. Note:
(2) Connect the drain hose into the drain vent.
(1) After tightening the screw, pull the power cord slightly to
(As show in Fig.19)
check if it is firm.
3. Fix Outdoor Unit (2) Never cut the power connection wire to prolong or shorten
(1) Place the outdoor unit on the support. the distance.
(2) Fix the foot holes of outdoor unit with bolts.
(As show in Fig.20)
6. Neaten the Pipes
Foot holes
(1) The pipes should be placed along the wall, bent reasonably
Handle and hidden possibly. Min. semidiameter of bending the pipe is
10cm.
(2) If the outdoor unit is higher than the wall hole, you must set
Valve cover a U-shaped curve in the pipe before pipe goes into the room,
Foot holes in order to prevent rain from getting into the room.(As show in
Fig.24)
Fig.20 Fig.21
The drain hos
4. Connect Indoor and Outdoor Pipes can't raise
(1) Remove the screw on the right handle and valve cover of upwards

outdoor unit and then remove the handleand valve cover.(As


show in Fig.21)
Wall
(2) Remove the screw cap of valve and aim the pipe joint at the
bellmouth of pipe.(As show in Fig.22) Fig.25
Liquid pipe Pipe joint Fig.24
U-shaped curve
Liquid gas pipe
valve
Drain hose
Union nut Note:
gas valve
(1) The through-wall height of drain hose shouldn't be higher
Fig.22
than the outlet pipe hole of indoor unit.(As show in Fig.25)
(3) Pretightening the union nut with hand. (2) Slant the drain hose slightly downwards. The drain hose
(4) Tighten the union nut with torque wrench . can't be curved, raised and fluctuant, etc.(As show in Fig.26)

36 Installation and Maintenance


Service Manual

(3) The water outlet can't be placed in water in order to drain


8.8 Check after Installation and Test
smoothly.(As show in Fig.27)
Operation
1. Check after Installation
Check according to the following requirement after finishing
installation.
The drain hose can't be fluctuant

NO. Items to be checked Possible malfunction


Has the unit been The unit may drop, shake or
The water outlet 1
can't be placed installed firmly? emit noise.
The drain hose
can't be fluctuant
in water Have you done the It may cause insufficient cooling
The water 2
outlet can't be refrigerant leakage test? (heating) capacity.
fluctuant Fig.27
Is heat insulation of It may cause condensation and
3
pipeline sufficient? water dripping.
Fig.26
It may cause condensation and
4 Is water drained well?
water dripping.
Is the voltage of power
8.7 Vacuum Pumping and Leak supply according to the It may cause malfunction or
5
Detection voltage marked on the damage the parts.
nameplate?
1. Use Vacuum Pump Is electric wiring and
It may cause malfunction or
(1) Remove the valve caps on the liquid valve and gas valve 6 pipeline installed
damage the parts.
and the nut of refrigerant charging vent. correctly?
(2) Connect the charging hose of piezometer to the refrigerant Is the unit grounded
7 It may cause electric leakage.
charging vent of gas valve and then connect the other charging securely?
hose to the vacuum pump. Does the power cord It may cause malfunction or
8
(3) Open the piezometer completely and operate for 10-15min follow the specification? damage the parts.
to check if the pressure of piezometer remains in -0.1MPa. Is there any obstruction It may cause insufficient cooling
9
(4) Close the vacuum pump and maintain this status for 1-2min in air inlet and air outlet? (heating).
to check if the pressure of piezometer remains in -0.1MPa. If The dust and
the pressure decreases, there may be leakage. sundries caused It may cause malfunction or
10
(5) Remove the piezometer, open the valve core of liquid valve during installation are damaging the parts.
and gas valve completely with inner hexagon spanner. removed?
(6) Tighten the screw caps of valves and refrigerant charging The gas valve and liquid
It may cause insufficient cooling
vent. (As show in Fig.28) 11 valve of connection pipe
(heating) capacity.
are open completely?

Liquid valve Piezometer 2. Test Operation


Lo Hi
(1) Preparation of test operation
Gas valve
● The client approves the air conditioner installation.
Refrigerant charging Valve cap ● Specify the important notes for air conditioner to the client.
vent
(2) Method of test operation
Nut of refrigerant ● Put through the power, press ON/OFF button on the remote
Charging vent controller to start operation.
Vacuum pump ● Press MODE button to select AUTO, COOL, DRY, FAN and
HEAT to check whether the operation is normal or not.
Inner hexagon ● If the ambient temperature is lower than 16℃ , the air
spanner
conditioner can’t start cooling.

Close
Fig.28 Open

2. Leakage Detection
(1) With leakage detector:
Check if there is leakage with leakage detector.
(2) With soap water:
If leakage detector is not available, please use soap water for
leakage detection. Apply soap water at the suspected position
and keep the soap water for more than 3min. If there are air
bubbles coming out of this position, there's a leakage.

Installation and Maintenance 37


Service Manual

9. Maintenance
9.1 Malfunction Display of Indoor Unit
1. Malfunction display requirement
When there are several malfunctions, they will be displayed circularly.
2. Malfunction display method
(1) Hardware malfunction: immediate display; refer to “malfunction display table”;
(2) Operation state: immediate display; refer to “malfunction display table”;
(3) Other malfunctions: it is displayed after the compressor stops for 200s; refer to “malfunction display table”.
Note: when the compressor is restarted, the malfunction display delay time (200s) is cleared.
(4) When the unit is under limit frequency or frequency drop state, the display can be controlled via remote controller.
3. Display control via remote controller
Enter display control: press light button successively for 6 times within 3s to display the corresponding malfunction code;
Exit display control: pressing light button successively for 6 times within 3s or after display is shown for 5min, the display will terminate.
4. Display under test state
Dual 8 nixie tube display: minimum cooling (heating)-P0; middle cooling (heating)-P3
Nominal cooling (heating) –P1; maximum cooling (heating) –P2;

●Error Code List

Malfunction Name Dual-8 Nixie Tube


Malfunction of jumper cap C5
No feedback from indoor unit's motor H6
Circuit malfunction of zero crossing detection U8
Indoor ambient temperature sensor is open/short-circuited F1
Indoor evaporator temperature sensor is open/short-circuited F2
Module temperature sensor is open/short-circuited P7
Outdoor ambient temperature sensor is open/short-circuited F3
Outdoor condenser tube temperature sensor is open/short-circuited F4
Outdoor discharge temperature sensor is open/short-circuited F5
Communication malfunction between indoor and outdoor units E6
Malfunction of phase current circuit detection for compressor U1
Module temperature protection P8
Charging malfunction of capacitor PU
Overload protection of compressor H3
Freon recovery mode Fo
Failure start-up of compressor LC
Discharge high-temperature protection of compressor E4
Overload protection E8
Overcurrent protection of the complete unit E5
Overcurrent protection of phase current P5
Desynchronizing of compressor H7
Module current protection (IPM protection) H5
Low voltage protection of DC bus bar PL
High voltage protection of DC bus bar PH
PFC protection HC
Limit/decrease frequency due to current protection of the complete unit F8
Limit/decrease frequency due to module current protection (phase current) En
Limit/decrease frequency due to discharge F9
Limit/decrease frequency due to freeze protection FH
Limit/decrease frequency due to overload F6
Limit/decrease frequency due to module temperature protection EU
Cold air prevention protection E9
Freeze protection E2
Malfunction of ODU DC fan L3

Note: Please refer to service manual for the troubleshooting procedure for outdoor unit.

38 Installation and Maintenance


Service Manual

●Discharging method
(1) remove the inverter cover(Outdoor Unit)

Inverter cover

P.C.board
(Soldered surface)

(2)As shown below,connect the discharge resistance(approx.100Ω20W)or plug of the sold ering iron to voltage between + - terminals of
the electrolytic capacitor on PC Board for 30s, and then peformedischarging.

NOTE:
A large-capacity electrolytic capacitor is used in the outdoor unit controller(inverter).Therefore,if the power supply is turned
off,charge(charging voltage DC280V to 380V)remains and disc harging takes a lot of time.. After turning off the power source,if touching
the charging section before discharging, an electrical shock may be caused. Discharge the electrol ytic capacitor completely by using
soldering iron,etc.

Installation and Maintenance 39


Service Manual

9.2 Procedure of Troubleshooting


Indoot Unit
(1) Malfunction of Temperature Sensor F1, F2
Main detection points:
● Is the wiring terminal between the temperature sensor and the controller loosened or poorly contacted?
● Is there short circuit due to trip-over of the parts?
● Is the temperature sensor broken?
● Is mainboard broken?
Check flow chart:
Start

Is the wiring terminal between the


temperature sensor and the controller Yes
loosened or poorly contacted?

Insert the temperature


sensor tightly

No
No Is malfunction
eliminated

Is there short circuit due to trip- Yes


over of the parts

Make the parts upright

No

No Is malfunction Yes
eliminated

Is the temperature sensor normal No Yes


according to the resistance table?

Replace it with a
temperature sensor with
the same model

Yes

No Is malfunction
eliminated

Replace the mainboard with


the same model.

Yes

End

40 Installation and Maintenance


Service Manual

(2) Malfunction of Blocked Protection of IDU Fan Motor H6


Main detection points:
● SmoothlyIs the control terminal of PG motor connected tightly?
● SmoothlyIs the feedback interface of PG motor connected tightly?
● The fan motor can't operate?
● The motor is broken?
● Detectioncircuit of the mainboard is defined abnormal?
Check flow chart:
Start

While power is off stir the blade


No
with a tool to see whether the
blade rotates smoothly
Tighten the screw; reassemble the blade, motor
and shaft bearing rubber base sub-assy to make
sure there is no foreign object between them
Yes

No Is malfunction Yes
eliminated

Check if the connection of PG No


motor feedback terminal is firm
Insert the control terminal
of PG motor tightly

Yes
No Is malfunction Yes
eliminated

Check if the connection of PG No


motor control terminal is firm

Reinstall the blade


and motor correctly
Yes

No Is malfunction Yes
eliminated

Turn on the unit again; measure


whether the output voltage on Yes
control terminal for PG motor is Yes
more than 50V within 1 min after
the louvers are opened

Yes Is the motor started up

No
Measure the voltage of this foot to
neutral wire on the mainboard Replace PG motor
No

No Is malfunction Yes
eliminated

Replace the mainboard


with the same model

End

Installation and Maintenance 41


Service Manual

(3) Malfunction of Protection of Jumper Cap C5


Main detection points:
● Is there jumper cap on the mainboard?
● Is the jumper cap inserted correctly and tightly?
● The jumper is broken?
● The motor is broken?
● Detection circuit of the mainboard is defined abnormal?
Check flow chart:

Start

No Appearance of the
Is there jumper cap on the mainboard?
jumper cap

Assemble the jumper


cap with the same model
Yes

No Is malfunction
eliminated

Is the jumper cap inserted correctly No


and tightly?

Insert the jumper


cap tightly
Yes

No Is malfunction Yes
eliminated

Replace the jumper cap with


the same model

Is malfunction Yes
eliminated

Yes
No

Replace the mainboard


with the same model

End

42 Installation and Maintenance


Service Manual

(4) Malfunction of Zero-crossing Inspection Circuit Malfunction of the IDU Fan Motor U8
Main detection points:
● Instant energization afte de-energization while the capacitordischarges slowly?
● The zero-cross detectioncircuit of the mainboard is defined abnormal?
Check flow chart:

Start

Turn power off for


1minute,the turn
back on

The unit returns to normal.


U8 is still No Conclusion:U8 is displayed due to
displayed power off/on while the
capacitor discharges slowly.

Yes

The zero-cross detection circuit


of the mainboard is defined
abnormal.Replace the mainboard
with the same model

End

Installation and Maintenance 43


Service Manual

(5) Communication malfunction (E6)

Troubleshooting for E6
malfunction

Disconnect power and check if


the connection wire of indoor
and outdoor units and the
built-in wire of electric box are
correctly connected.

Connect the wire


properly according Is malfunction
Correct connection? No to the wiring eliminated?
diagram.

Yes No

Match correctly
Main board matches with display according to Is malfunction Yes
board? Main board of IDU No product
matches with that of ODU? eliminated?
specification.

Yes No

Connection of communication Replace the Is malfunction


Yes Yes
wire is damaged or not? connection wire. eliminated?

No No

Replace the main


board of IDU.

Yes

Is malfunction Replace the main


No board of ODU.
eliminated?

Yes

End

44 Installation and Maintenance


Service Manual

Outdoot Unit
(1) Malfunction of Desynchronizing of Compressor (H7)
Main check point:
Whether the system pressure is too high?
Whether the electronic expansion valve can work normally?
Whether the radiation for the unit is in good condition?
Check flow chart: Desynchronizing malfunction
occurs after de-energizing
and turning on the unit

Yes

Whether stop time for No


compressor is more than 3min?

Yes

Whether valve of outdoor unit is No


opened? Open the valve

No Yes
Yes Is malfunction eliminated?

Whether wire connection for No


compressor is correct? Connect wire correctly

Yes No Yes
Is malfunction eliminated?

Whether electronic expansion No Replace electronic


valve is damaged? expansion valve

Yes No Yes
Is malfunction eliminated?

Replace main board of


outdoor unit

Yes
Is malfunction eliminated?

No

Replace compressor

End

Installation and Maintenance 45


Service Manual

Desynchronizing malfunction
occurs during operation process

No Check whether
Whether the outdoor fan can the fan terminal is Replace fan capacitor
operate normally? connected well

Yes

Improve the radiation


Whether the radiation for the No circumstances for the
unit is in good condition? unit (such as clean heat
Replace outdoor fan
exchanger, improve
ventilation, etc)

Yes

No Turn on the unit again


Whether the input voltage is
after the power voltage
normal?
is resumed

Yes

Charge refrigerant
Whether refrigerant is Yes
according to service
superfluous?
manual

No

Replace main board of outdoor


unit

Yes
Is malfunction eliminated?

No

Replace compressor

End

46 Installation and Maintenance


Service Manual

(2) Malfunction of Temperature Sensor (F3/F4/F5)


Main check point:
Whether the temperature sensor is damaged?
Whether the terminal of temperature sensor is loose or not connected?
Whether the main board is damaged?
Check flow chart:

Start the troubleshooting for


temperature sensor

Check the connection between


Yes
temperature sensor and wiring
terminal is loose or in poor connection

Insert the temperature


sensor well

No
No Yes
Is malfunction eliminated?

Check whether the temperature sensor No Replace the


is normal according to the Resistance temperature sensor
Value Table for Temperature Sensor?

No Yes
Is malfunction eliminated?
Yes

Replace the controller

End

Installation and Maintenance 47


Service Manual

(3) Malfunction of Overload Protection of Compressor (H3) and Discharge High-temperature Protection of Compressor (E4)
Main check point:
Whether the electronic expansion valve is connected well and whether it’s damaged?
Whether the refrigerant is leaking?
Whether the overload protector is damaged?
Start
Check flow chart:

Whether the overload protector is No


connected?

Yes

Measure the resistance between both


No ends of overload protector under
ambient temperature. Whether the
resistance <1KΩ?

Yes

Connect wire
Whether wire connection wire electronic No correctly according
expansion valve is in good condition? to circuit diagram

Yes
Check the coil of electronic
Replace overload
expansion valve. If it’s
protector
damaged, please replace it.

Yes
Is malfunction eliminated?

No

If the refrigerant is leaking,


please add refrigerant
according to Service Manual.

Yes
Is malfunction eliminated?

No

Replace main board of


outdoor unit

End

Remark:
Detection method for electronic expansion valve: There are 5 wires for the coil of electronic expansion valve and one of them are
common port (the left or the right wire) .The resistance for other terminals are all most the same (about 100Ω). You can measure
those resistance values to judge whether the electronic expansion valve is damaged or not.

48 Installation and Maintenance


Service Manual

(4) Charging Malfunction of Capacitor (PU)


Main check point:
Whether input power is normal?
Main board is damaged.
Check flow chart:

Energize and turn on the unit;


wait for 1 min

Measure the voltage at


both ends of big electrolytic
capacitor with the DC notch of
universal meter

There is malfunction for the


Is the voltage more than Yes
detection circuit on main
100V? board of outdoor unit

No

Check the input power and


No Check whether the input
resume the power supply
normal voltage is within the normal
range?

Yes

No Replace main board of


Is malfunction eliinated?
outdoor unit

Yes

End

Installation and Maintenance 49


Service Manual

(5) Malfunction of Overload Protection (E8)


Main check point:
Whether the tube temperature sensor is normal?
Whether the outdoor ambient temperature is within the normal range?
Whether indoor fan and outdoor fan can operate normally?
Whether radiation environment inside or outside the unit is good?
Check flow chart:
Start

Check whether outdoor and indoor tube No Replace the tube temperature
temperature sensors are normal? sensor

Yes

Whether outdoor ambient Yes Normal protection. Please


temperature is more than 53oC? improve the ambient temperature

No

Yes
Whether radiation inside or Improve the radiation
outdoor the unit is good? environment for the unit

No

No Check whether the fan


Whether outdoor fan terminal is connected well.
operates normally? Whether the fan is damaged

Yes
Replace fan capacitor
(unavailable for DC fan)
Replace main board of
outdoor unit

Replace outdoor
fan

End

Remark:
When overload protection occurs under cooling mode, it’s because the main board detected the outdoor tube temperature sensor
exceeds limited temperature and then the unit stops operation. Please check outdoor tube temperature sensor;
When overload protection occurs under heating mode, it’s because the main board detected the indoor tube temperature sensor
exceeds limited temperature and then the unit stops operation. Please check indoor tube temperature sensor;

50 Installation and Maintenance


Service Manual

(6) Malfunction of IPM Protection (H5)


Main check point:
Whether input voltage is within the normal range?
Whether wires of compressor are connected reliably, tightly or correctly?
Whether the resistance of compressor coil is normal? Whether the insulation between compressor coil and copper
pipe is in good condition?
Whether the unit is overloading? Whether the radiation for the unit is in good condition?
Whether the volume of charged refrigerant is proper?
Check flow chart:
Energize and
turn on the unit

Please check:
1.Whether the heat exchangers for indoor unit and
outdoor unit are dirty? Whether the heater exchangers
are covered by other objects?
2.Whether indoor fan and outdoor fan operate normally? Whether there’re above Yes
3.Whether system pressure is too high? circumstances?
4.Whether voltage is too high due to superfluous
refrigerant?

No

Modify it according to Service


Whether compressor wires Manual and then energize
No and turn on the unit
are connected correctly?

Yes
Connect compressor wires
Measure the resistance according to correct wiring
beween two phases of three method
phases of compressor

No
Is resistance value normal?

Yes

Measure the resistance


between three-phase of
compressor and copper pipe

Yes
Is resistance value more than
500MΩ?

No

Replace compressor

Yes
Is malfunction eliminated?

No

Replace main board of


outdoor unit

End

Installation and Maintenance 51


Service Manual

(7) Malfunction of PFC Protection (HC)


Main check point:
Whether power supply is normal?
Check flow chart:

Start

Check whether power supply is


normal

Yes Turn on the unit again


Is power abnormal? after the power is
resumed

No

Replace main board of


outdoor unit

End

52 Installation and Maintenance


Service Manual

(8) Malfunction of Communication (E6)


Main check point:
Check whether connection wires between indoor unit and outdoor unit and wiring inside the unit are connected well?
Check the main board of indoor unit or main board of outdoor unit is damaged?
Check flow chart:

Communication malfunction

De-energize the unit and then


check whether connection wires
between indoor unit and outdoor
unit and wiring inside the electric
box are correct

No Connect wire correctly Yes


Are wires are connected correctly? Is malfunction eliminated?
according to circuit
diagram
No
Yes

Replace main board of indoor unit

No Replace main board


Is malfunction eliminated?
of outdoor unit

Yes

End

Installation and Maintenance 53


Service Manual

(9) Malfunction of Failure Start-up of Compressor (LC)


Main check point:
Whether the compressor wires are connected correctly?
Whether the stop time for compressor is enough?
Whether compressor is damaged?
Whether the refrigerant-charging volume is superfluous?
Check flow chart:
Energize and turn
on the unit

Whether the stop time for


No
compressor is more than 3min?

Yes

Whether compressor wires are No Connect compressor wires


connected correctly? according to wiring diagram

Yes
No Is malfunction eliminated?

Yes
No Whether the refrigerant volume
is superfluous?

Yes

Please charge the refrigerant


according to Service Manual

Yes
Is malfunction eliminated?

No

The stop time for unit is not


enough; high pressure and Replace main board of
low pressure of system are outdoor unit
unbalanced; please wait for
3min and then restart up the unit

Yes
Is malfunction eliminated?

No

Replace compressor

End

54 Installation and Maintenance


Service Manual

(10) Malfunction of Overcurrent Protection E5


Main detection points:
● Is the supply voltage unstable with big fluctuation?
● Is the supply voltage too low with overload?
● Hardware trouble?
Check flow chart:

Start

Yes Normal fluctuation should be within 10 % Is malfunction Yes


Is the supply voltage unstable
with big fluctuation? of the rated voltage on the nameplate eliminated

No No

Is the supply voltage too low Yes Adjust the supply voltage to maintain it Is malfunction Yes
with overload? within normal range eliminated

No No

Is the indoor / outdoor Yes Clean the indoor and outdoor heat Is malfunction Yes
heat exchanger dirty,or are the air inlet exchangers and remove the blockage eliminated
and outlet blocked? of air inlet and outlet

No
No

The fan is abnormal? Fan Yes Check the motor and reinstall the Is malfunction Yes
speed is too low or fan doesn’t rotate motor to have the fan run normally eliminated

No No

Measure the current of live wire on


the main board with a clamp ampere No Replace the mainboard with the same Yes
Is malfunction
meter. Is the current higher than the model eliminated
value of the overcurrent protection?

Yes No

Is there blockage inside the system? Yes Flush the heat exchangers with high
(Filth blockage, ice plug, greasy Is malfunction Yes
blockage, the cut off valve hasn’t been pressure nitrogen eliminated
opened completely)

No No

Is the compressor running abnormally? Yes Is malfunction Yes


Is there abnormal sound or oil leakage; Replace the compressor
eliminated
Is the temperature of the shell too high,
etc.?

No

Replace the mainboard


with the same model

End

Installation and Maintenance 55


Service Manual

(9) Other Malfunction


1.IPM module temperature sensor is open-circuited (P7)
Hardware of main board is damaged. Please replace main board.

2.Overheating protection of IPM module (P8)


① Poor radiation because the module radiator is dirty;
② IPM module is damaged;
③ Malfunction of outdoor fan, etc;

3.Detection circuit malfunctions of phase-current of compressor (U1)


Hardware of main board is damaged. Please replace main board.

4.DC busbar voltage is too high (PH)


① Input voltage is too high or unstable;
② Hardware of main board is damaged;

5.DC busbar voltage is too low (PL)


① Input voltage is too low or unstable;
② Hardware of main board is damaged;

6.Malfunction of ODU DC fan (L3)


① The wire terminal of outdoor fan motor is loosed, fix the terminal.
② Motor damaged, replace the motor.
③ Fan motor module on mainboard is damaged, replace the main board AP1

56 Installation and Maintenance


Service Manual

9.3 Troubleshooting for Normal Malfunction


1. Air Conditioner Can't be Started Up
Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting
Confirm whether it's due to power failure. If yes,
No power supply, or poor After energization, operation indicator isn’t bright wait for power recovery. If not, check power
connection for power plug and the buzzer can't give out sound supply circuit and make sure the power plug is
connected well.
Wrong wire connection between
Check the circuit according to circuit diagram
indoor unit and outdoor unit, Under normal power supply circumstances,
and connect wires correctly. Make sure all
or poor connection for wiring operation indicator isn't bright after energization
wiring terminals are connected firmly
terminals
Make sure the air conditioner is grounded
reliably
Make sure wires of air conditioner is connected
After energization, room circuit breaker trips off at
Electric leakage for air conditioner correctly
once
Check the wiring inside air conditioner. Check
whether the insulation layer of power cord is
damaged; if yes, place the power cord.
Model selection for air switch is
After energization, air switch trips off Select proper air switch
improper
After energization, operation indicator is bright,
Replace batteries for remote controller
Malfunction of remote controller while no display on remote controller or buttons
Repair or replace remote controller
have no action.

2. Poor Cooling (Heating) for Air Conditioner

Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting


Set temperature is improper Observe the set temperature on remote controller Adjust the set temperature
Rotation speed of the IDU fan
Small wind blow Set the fan speed at high or medium
motor is set too low
Filter of indoor unit is blocked Check the filter to see it's blocked Clean the filter
Check whether the installation postion is proper
Installation position for indoor unit Adjust the installation position, and install the
according to installation requirement for air
and outdoor unit is improper rainproof and sunproof for outdoor unit
conditioner
Discharged air temperature during cooling is
higher than normal discharged wind temperature;
Discharged air temperature during heating is Find out the leakage causes and deal with it.
Refrigerant is leaking
lower than normal discharged wind temperature; Add refrigerant.
Unit's pressure is much lower than regulated
range
Malfunction of 4-way valve Blow cold wind during heating Replace the 4-way valve
Discharged air temperature during cooling is
higher than normal discharged wind temperature;
Discharged air temperature during heating is
Malfunction of capillary lower than normal discharged wind temperature; Replace the capillary
Unit't pressure is much lower than regulated
range. If refrigerant isn’t leaking, part of capillary
is blocked
Flow volume of valve is The pressure of valves is much lower than that
Open the valve completely
insufficient stated in the specification
Refer to point 3 of maintenance method for
Malfunction of horizontal louver Horizontal louver can’t swing
details
Refer to troubleshooting for H6 for maintenance
Malfunction of the IDU fan motor The IDU fan motor can’t operate
method in details
Refer to point 4 of maintenance method for
Malfunction of the ODU fan motor The ODU fan motor can't operate
details
Refer to point 5 of maintenance method for
Malfunction of compressor Compressor can't operate
details

3. Horizontal Louver Can't Swing


Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting
Connect wires according to wiring diagram to
Wrong wire connection, or poor Check the wiring status according to circuit
make sure all wiring terminals are connected
connection diagram
firmly
Stepping motor is damaged Stepping motor can't operate Repair or replace stepping motor
Others are all normal, while horizontal louver
Main board is damaged Replace the main board with the same model
can't operate

Installation and Maintenance 57


Service Manual

4. Air Conditioner is Leaking


Possible causes Discriminating method (air conditioner status) Troubleshooting
Eliminate the foreign objects inside the drain
Drain pipe is blocked Water leaking from indoor unit
pipe
Drain pipe is broken Water leaking from drain pipe Replace drain pipe
Water leaking from the pipe connection place of
Wrapping is not tight Wrap it again and bundle it tightly
indoor unit

5. Abnormal Sound and Vibration

Possible causes Discriminating method (air conditioner status) Troubleshooting


When turn on or turn off the unit,
the panel and other parts will Normal phenomenon. Abnormal sound will
There's the sound of "PAPA"
expand and there's abnormal disappear after a few minutes.
sound
When turn on or turn off the unit,
there's abnormal sound due Normal phenomenon. Abnormal sound will
Water-running sound can be heard
to flow of refrigerant inside air disappear after a few minutes.
conditioner
Foreign objects inside the indoor Remove foreign objects. Adjust all parts'
unit or there're parts touching There's abnormal sound fro indoor unit position of indoor unit, tighten screws and stick
together inside the indoor unit damping plaster between connected parts
Foreign objects inside the outdoor Remove foreign objects. Adjust all parts'
unit or there're parts touching There's abnormal sound fro outdoor unit position of outdoor unit, tighten screws and
together inside the outdoor unit stick damping plaster between connected parts
Short circuit inside the magnetic During heating, the way valve has abnormal
Replace magnetic coil
coil electromagnetic sound
Adjust the support foot mat of compressor,
Abnormal shake of compressor Outdoor unit gives out abnormal sound
tighten the bolts
If add too much refrigerant during maintenance,
Abnormal sound inside the
Abnormal sound inside the compressor please reduce refrigerant properly. Replace
compressor
compressor for other circumstances.

58 Installation and Maintenance


Service Manual

10. Exploded View and Parts List


10.1 Indoor Unit

39
13 14

34
12

11
10

8 15
7
16
6
17
5
18
4
3 19

2
20
1 21
22

24 23

26

33
27

32
28
30 31
29

Installation and Maintenance 59


Service Manual

Part Code
Description
NO. GWH18RC-K3DNA3G/I GWH24RD-K3DNA3G/I Qty
Product Code CB302N02902 CB302N03000
1 Front Panel Sub-Assy 20012760 20012871 1
2 Filter Sub-Assy 1112208901 11122091 2
3 Screw Cover 24252016 24252016 3
4 Front Case Sub-assy 20012667 2001297402 1
5 Air Louver 1 1051211602 1051215901 1
6 Helicoid Tongue 2611223802 2611218702 1
7 Left Axile Bush 10512037 10512037 1
8 Rear Case Assy 22202193 20022555 1
9 Rubber Plug (Water Tray) 76712012 76712012 1
10 Ring of Bearing 26152022 26152025 1
11 O-Gasket sub-assy of Bearing 7651205102 7651205102 1
12 Cross Flow Fan 10352019 10352045 1
13 Evaporator Support 24212133 24212139 1
14 Evaporator Assy 01002575 01100100032 1
15 Wall Mounting Frame 01252218 01252032 1
16 Motor Press Plate 26112494 26112330 1
17 Fan Motor 15012146 15012098 1
18 Connecting pipe clamp 2611216402 2611218801 1
19 Drainage hose 05230014 0523001405 1
20 Stepping Motor 15012086 1521300101 1
21 Crank 10582070 10582070 1
22 Display Board 30565121 30565125 1
23 Guide Louver 10512205 10512208 1
24 Axile Bush 10542036 10542036 1
25 Electric Box 2011210801 2011210801 1
26 Terminal Board 42011233 42011233 1
27 Electric Box Cover2 20122142 20122142 1
28 Main Board 30138000974 30138000973 1
29 Shield Cover of Electric Box 01592092 01592092 1
30 Electric Box Cover1 20122154 20122154 1
31 Jumper 4202300121 4202300124 1
32 Capacitor CBB611A 3301074712 3301074703 1
33 Electric Box Assy 10000202984 10000203031 1
34 Connecting Cable 4002052317 4002052317 0
35 Temperature Sensor 390000453 390000453 1
36 Ambient Temperature Sensor 390000591 390000591 1
37 Remote Controller 30510125 30510125 1
38 Power Cord / / /
39 Cold Plasma Generator 1114001602 1114001602 1
Above data is subject to change without notice.

60 Installation and Maintenance


Service Manual

10.2 Outdoor Unit

GWH18MC-K3DNE3G/O

35

34 27 26 25 24 23 22 21 20 19 18
33
32

31
30

29
17
28 16

15

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Installation and Maintenance 61


Service Manual

Part Code
Description
NO. GWH18MC-K3DNE3G/O Qty
Product Code CB404W03401
1 Front Grill 22413025 1
2 Front Panel 01535013P 1
3 Electrical Heater (Chassis) 765100045 1
4 Drainage Connecter 06123401 1
5 Chassis Sub-assy 02803270P 1
6 Drainage hole Cap 06813401 1
7 Compressor and fittings 00105249G 1
8 Magnet Coil 4300040045 1
9 4-Way Valve Assy 03073203 1
10 Cut off Valve Assy 1/2 07133774 1
11 Cut off Valve Sub-Assy 07133204 1
12 Valve support assy 01715010P 1
13 Right Side Plate 0130509402P 1
14 Valve cover 22245002 1
15 Handle 26233053 1
16 Wiring Clamp 26115004 1
17 Rear Grill 01473043 1
18 Condenser Assy 01163865 1
19 Reactor / /
20 Clapboard Assy 01233153 1
21 Coping 01255005P 1
22 Supporting Board(Condenser) 01795010 1
23 Motor Support Sub-Assy 01705036 1
24 Fan Motor 1501506402 1
25 Axial Flow Fan 10335008 1
26 Left Side Plate 01305093P 1
27 left handle 26233053 1
28 Electric Box Assy 10000100111 1
29 Wire Clamp 71010003 1
30 Terminal Board 420101943 1
31 Electric Box 20113027 1
32 Radiator 49010252 1
33 Main Board 30138000415 1
34 Insulated Board (Cover of Electric Box) 20113003 1
35 Temperature Sensor 3900030901 1

Above data is subject to change without notice.

62 Installation and Maintenance


Service Manual

GWH24MD-K3DNE3G/O

37

36
29 28 27 26 25 24 23 22 21
35
34
33
32
31
30
20

19

18

17

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Installation and Maintenance 63


Service Manual

Part Code
Description
NO. GWH24MD-K3DNE3G/O Qty
Product Code CB404W03801
1 Front Grill 22413026 1
2 Cabinet 01435004P 1
3 Left Handle 26233053 1
4 Front Side Plate 01305086P 1
5 Drainage Connecter 06123401 1
6 Chassis Sub-assy 0280325501P 1
7 Drainage hole Cap 06813401 1
8 Gas-liquid Separator Assy 07225017 1
9 Compressor and Fittings 00105249G 1
10 Magnet Coil 4300040045 1
11 4-Way Valve Assy 03073144 1
12 Valve Support Sub-Assy 0171501201P 1
13 Cut off Valve Sub-Assy 07135072 1
14 Cut off Valve 07133157 1
15 Baffle(Valve Support) 01365435P 1
16 Right Side Plate 0130504401P 1
17 Valve Cover 22245003 1
18 Big Handle 26235001 1
19 Wiring Clamp 26115004 1
20 Rear Grill 01475013 1
21 Condenser Assy 01163917 1
22 Electrical Heater (Chassis) 7651000411 1
23 Clapboard Assy 01233164 1
24 Condenser Support Plate 01175092 1
25 Coping 01255006P 1
26 Motor Support Sub-Assy 01705025 1
27 Fan Motor 1501403402 1
28 Axial Flow Fan 10335014 1
29 Left Side Plate 01305043P 1
30 Electric Box Assy 10000100103 1
31 Wire Clamp 71010003 1
32 Terminal Board 420101943 1
33 Electric Box 20113027 1
34 Radiator 49010252 1
35 Main Board 30138000420 1
36 Insulated Board (Cover of Electric Box) 20113003 1
37 Temperature Sensor 3900030901 1

Above data is subject to change without notice.

64 Installation and Maintenance


Service Manual

11. Removal Procedure


Warning: Be sure to wait for a minimum of 20 minutes
after turning off all power supplies and discharge the
refrigerant completely before removal.
11.1 Removal Procedure of Indoor Unit

Steps Procedure

1. Remove filter

panel

a Open the panel.

b Loosen the clasp shown in the fig and then pull


the left filter and right filer outwards to remove
them.

clasp

left filter and right filer

2. Remove panel

a Remove two screws fixing display and then


remove it.

display

screws

Installation and Maintenance 65


Service Manual

Steps Procedure

b Separate the panel rotation shaft from the


groove fixing the front panel and then removes
the front panel.

panel rotation

groove

3. Remove horizontal louver

Push out the axile bush on horizontal louver.


Bend the horizontal louver with hand and then
separate the horizontal louver from the horizontal louver
crankshaft of step motor to remove it.
location of step motor
axile bush

4. Remove electric box cover

Remove the screws on the electric box cover


to remove the electric box cover.

screw electric box cover

5. Remove front case sub-assy screws

a Remove the screws fixing front case. front case sub-assy

Note:
1.Open the screw caps before removing the
screws around the air outlet.
2.The quantity of screws fixing the front case
sub-assy is different for different models.

screw caps

66 Installation and Maintenance


Service Manual

Steps Procedure

left clasp middle clasp right clasp

b Loosen the clasps at left, middle and right sides


of front case. Life the front case sub-assy
upwards to remove it.

front case sub-assy

6. Remove vertical louver

Loosen the connection clasps between vertical bottom


louver and bottom case to remove vertical case
louver.

vertical louver
clasps

electric box
7. Remove electric box assy

a Loosen the connection clasps between shield


cover of electric box sub-assy and electric box,
and then remove the shield cover of electric
box sub-assy.

shield cover of electric box sub-assy


clasps

b Cut off the tieline which binding the temperature


sensor and grounding wire on the evaporator,
and then pull out the indoor tube temperature
sensor from the evaporator. temperature sensor
Remove the screws at the connection place
between grounding wire and evaporator. grounding wire
Pull out the wiring terminal of motor and wiring
terminal of step motor from the mainboard. evaporator

Note: wiring
1.Location of tube temperature sensor and terminal
tieline on the evaporator is different for different of motor
models. Location of
2.When pulling out the wiring terminal, pay grounding
attention to loose the clasp and don’t pull it so wire screw
wiring terminal
hard. of step motor

Installation and Maintenance 67


Service Manual

Steps Procedure

electric box

c Remove the screw fixing electric box assy and


then remove the electric box assy.

8. Remove evaporator assy


pipe clamp

a At the back of the unit, remove the screw fixing


connection pipe clamp and then remove the
connection pipe clamp.

screw

evaporator

b Remove 3 screws fixing evaporator assy.

screws

connection pipe
c Adjust the position of connection pipe on
evaporator slightly and then lift the evaporator
upwards to remove it.

68 Installation and Maintenance


Service Manual

Steps Procedure

9. Remove stepping motor

Remove the screw fixing step motor and then


remove the step motor.

screws

10. Remove motor and cross flow blade


motor clamp

a Remove the screws fixing motor clamp and


then remove the motor clamp.

cross flow screws

b Remove the screws at the connection place of


cross flow blade and motor; lift the motor and
cross flow blade upwards to remove them.

motor

screw

holder sub-assy

c Remove the bearing holder sub-assy. bottom case

Installation and Maintenance 69


Service Manual

11.2 Removal Procedure of Outdoor Unit

Model:GWH18MC-K3DNE3G/O

Steps Procedure
1. Remove top panel

a Twist off the screws used for fixing the handle and
valve cover, pull the handle and valve cover up
ward to remove it.

handle

valve

top panel

b Remove the 3 screws connecting the top


panel with the front panel and the right side
plate, and then remove the top panel.

2. Remove grille , panel and rear grill

top panel
a Remove the 2 screws connecting the grille
and the panel, and then remove the grille.

70 Installation and Maintenance


Service Manual

b Remove the 5 screws connecting the panel


with the chassis and the motor support,
and then remove the panel.
Remove the 6 screws connecing the left side
plate and right side plate and then remove
rear grill

rear grill

panel

3. Remove left side plate and right side plate

right side plate

a Remove the screws connecting the right


side plate with the chassis, the valve
support and the electric box, and then
remove the right side plate assy.

b Remove the screws connecting the left


side plate and the chassis, and then left side plate
remove the left side plate assy.

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Service Manual

4. Remove fan motor

a Remove the nuts fixing the blade and then axial flow blade
remove the axial flow blade.

motor support
b Remove the 4 tapping screws fixing the
motor; disconnect the leading wire insert of
the motor and then remove the motor.
Remove the 2 tapping screws fixing the
motor support and then pull the motor
support upwards to remove it.

motor

5. Remove electric box


electric box

Remove the screws fixing the electric box


sub-assy; loosen the wire bundle; pull out
the wiring terminals and then pull the
electric box upwards to remove it.

72 Installation and Maintenance


Service Manual

6.Remove soundproof sponge

Since the piping ports on the soundproof sponge are


torn easily, remove the soundproof sponge carefully

soundproof sponge

7. Remove Isolation sheet

Remove the 3 screws fixing the isolation sheet


and then remove the Isolation sheet.

Isolation sheet

8. Remov e 4-way valv e assy

Discharge the refrigerant completely;unsolder


the pipelines connecting the compressor and
the condenser assy,and then remove the 4-way 4-way valve assy
valve assy.

Installation and Maintenance 73


Service Manual

9. Remov e compressor

Remove the 3 foot nuts fixing the compressor


and then remove the compressor.
compressor

10.Remove condenser sub-assy

capillary sub-assy
support
a Remove the screws connecting the support
(condenser) and condenser assy,and then
remove the support(condenser).

condenser sub-assy
b Remove the chassis sub-assy and condenser
sub-assy.

chassis sub-assy

74 Installation and Maintenance


Service Manual

Model:GWH24MD-K3DNE3G/O

Steps Procedure
1. Remove top panel

handle

a Twist off the screws used for fixing the handle and
valve cover, pull the handle and valve cover up
ward to remove it.
valve cover

top panel

b Remove the 3 screws connecting the top


panel with the front panel and the right side
plate, and then remove the top panel.

2. Remove grille,front side plate and panel.

a Remove the 2 screws connecting the grille


grille
and the panel, and then remove the grille.

b Remove the 1 screw connecting the front side


plate and the panel,and then remove the front
side plate.

front side plate

Installation and Maintenance 75


Service Manual

c Remove the 5 screws connecting the panel


with the chassis and the motor support,
and then remove the panel.

panel

3. Remove right side plate and left side plate

right side plate

a Remove the screws connecting the right


side plate with the chassis, the valve
support and the electric box, and then
remove the right side plate assy.

left side plate

b Remove the screws connecting the left


side plate and the chassis, and then
remove the left side plate assy.

76 Installation and Maintenance


Service Manual

4. Remove fan motor and axial flow blade

Remove the nuts fixing the blade and then axial flow blade
a
remove the axial flow blade.

fan motor fixing frame

b Remove the 4 tapping screws fixing the


motor; disconnect the leading wire insert of
the motor and then remove the motor.
Remove the 2 tapping screws fixing the
motor support and then pull the motor
support upwards to remove it.

fan motor

5. Remove electric box electric box

Remove the screws fixing the electric box


sub-assy; loosen the wire bundle; pull out
the wiring terminals and then pull the
electric box upwards to remove it.

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Service Manual

6.Remove soundproof sponge and 4-way valv e assy

Since the piping ports on the soundproof sponge are


a
torn easily, remove the soundproof sponge carefully

4-way valv e assy

b Discharge the refrigerant completely;unsolder


the pipelines connecting the compressor and
the condenser assy,and then remove the 4-way
valve assy.

connection Pipe

7. Remove Isolation sheet

Remove the 3 screws fixing the isolation sheet


and then remove the Isolation sheet.

Isolation sheet

78 Installation and Maintenance


Service Manual

8. Remove Cut off Valve and Valve Support

Remove the 2 bolts fixing the valve subassemblies.


Unsolder the welding joint connecting the gas valve
and the return air pipe. Remove the gas valve.
(Note: When unsoldering the soldering joint, wrap the
gas valve with wet cloth completely to avoid damage
to the valve caused by high temperature.)
Unsolder the welding joint connecting the liquid valve
cut off Valve
and the connecting pipe.Remove the liquid valve.
Remove screws fixing valve support and then remove
the valve support; remove the screw fixing the valve support
condenser and then pull the condenser upwards to
remove it.

9. Remove compressor
compressor

Remove the 3 foot nuts fixing the compressor


and then remove the compressor.

10.Remove support

Remove the screws connecting the support support


and condenser assy,and thenremove the support.

Installation and Maintenance 79


Service Manual

condenser sub-assy
11.Remove condenser sub-assy

Remove the chassis sub-assy and condenser


sub-assy.

chassis sub-assy

80 Installation and Maintenance


Service Manual

Appendix:
Appendix 1: Reference Sheet of Celsius and Fahrenheit
Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32
Set temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(oC) Celsius(oC) Celsius(oC)
temperature (oF) temperature (oF) temperature (oF)
(oF) (oF) (oF)
61 60.8 16 69/70 69.8 21 78/79 78.8 26
62/63 62.6 17 71/72 71.6 22 80/81 80.6 27
64/65 64.4 18 73/74 73.4 23 82/83 82.4 28
66/67 66.2 19 75/76 75.2 24 84/85 84.2 29
68 68 20 77 77 25 86 86 30
Ambient temperature
Fahrenheit Fahrenheit Fahrenheit
display Fahrenheit display Fahrenheit display Fahrenheit
Celsius(oC) Celsius(oC) Celsius(oC)
temperature (oF) temperature (oF) temperature (oF)
(oF) (oF) (oF)
32/33 32 0 55/56 55.4 13 79/80 78.8 26
34/35 33.8 1 57/58 57.2 14 81 80.6 27
36 35.6 2 59/60 59 15 82/83 82.4 28
37/38 37.4 3 61/62 60.8 16 84/85 84.2 29
39/40 39.2 4 63 62.6 17 86/87 86 30
41/42 41 5 64/65 64.4 18 88/89 87.8 31
43/44 42.8 6 66/67 66.2 19 90 89.6 32
45 44.6 7 68/69 68 20 91/92 91.4 33
46/47 46.4 8 70/71 69.8 21 93/94 93.2 34
48/49 48.2 9 72 71.6 22 95/96 95 35
50/51 50 10 73/74 73.4 23 97/98 96.8 36
52/53 51.8 11 75/76 75.2 24 99 98.6 37
54 53.6 12 77/78 77 25

Appendix 2: Configuration of Connection Pipe


1.Standard length of connection pipe Max length of Max height
Cooling capacity
connection pipe difference
● 5m, 7.5m, 8m.
5000 Btu/h(1465 W) 15 m 5m
2.Min. length of connection pipe is 3m.
7000 Btu/h(2051 W) 15 m 5m
3.Max. length of connection pipe and max. high difference.
9000 Btu/h(2637 W) 15 m 10 m
4.The additional refrigerant oil and refrigerant charging required after 12000 Btu/h(3516 W) 20 m 10 m
prolonging connection pipe 18000 Btu/h(5274 W) 25 m 10 m
● After the length of connection pipe is prolonged for 10m at the basis 24000 Btu/h(7032 W) 25 m 10 m
of standard length, you should add 5ml of refrigerant oil for each 28000 Btu/h(8204 W) 30 m 10 m
additional 5m of connection pipe. 36000 Btu/h(10548 W) 30 m 20 m
● The calculation method of additional refrigerant charging amount (on 42000 Btu/h(12306 W) 30 m 20 m
the basis of liquid pipe): 48000 Btu/h(14064 W) 30 m 20 m
● When the length of connection pipe is above 5m, add refrigerant according to the prolonged length of liquid pipe. The additional
refrigerant charging amount per meter is different according to the diameter of liquid pipe. See the following sheet.
● Additional refrigerant charging amount = prolonged length of liquid pipe X additional refrigerant charging amount per meter
Additional refrigerant charging amount for R22, R407C, R410A and R134a
Diameter of connection pipe Outdoor unit throttle
Liquid pipe(mm) Gas pipe(mm) Cooling only(g/m) Cooling and heating(g/m)
Ф6 Ф9.5 or Ф12 15 20
Ф6 or Ф9.5 Ф16 or Ф19 15 20
Ф12 Ф19 or Ф22.2 30 120
Ф16 Ф25.4 or Ф31.8 60 120
Ф19 / 250 250
Ф22.2 / 350 350

Installation and Maintenance 81


Service Manual

Appendix 3: Pipe Expanding Method


Pipe
Note:

Improper pipe expanding is the main cause of refrigerant leakage.Please Pipe cutter
expand the pipe according to the following steps:
Leaning Uneven Burr
A:Cut the pip
● Confirm the pipe length according to the distance of indoor unit and outdoor unit.
● Cut the required pipe with pipe cutter.

B:Remove the burrs Pipe

● Remove the burrs with shaper and prevent the burrs from getting into the pipe. Shaper

Downwards
C:Put on suitable insulating pipe

D:Put on the union nut Union pipe


● Remove the union nut on the indoor connection pipe and outdoor valve; install
the union nut on the pipe. Pipe

E:Expand the port


● Expand the port with expander.
Hard
Note: mold
Expander
● "A" is different according to the diameter, please refer to the sheet below:
A(mm) Pipe
Outer diameter(mm)
Max Min
Ф6 - 6.35 (1/4") 1.3 0.7
Ф9.52 (3/8”) 1.6 1.0
Ф12 - 12.70 (1/2”) 1.8 1.0
Ф16 - 15.88 (5/8”) 2.4 2.2

Smooth surface
F:Inspection
● Check the quality of expanding port. If there is any blemish, expand the
Improper expanding
port again according to the steps above.

leaning damaged crack uneven


surface thickness
The length is equal

82 Installation and Maintenance


Service Manual

Appendix 4: List of Resistance for Temperature Sensor

Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor (15K)

Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ)


-19 138.1 20 18.75 59 3.848 98 1.071
-18 128.6 21 17.93 60 3.711 99 1.039
-17 121.6 22 17.14 61 3.579 100 1.009
-16 115 23 16.39 62 3.454 101 0.98
-15 108.7 24 15.68 63 3.333 102 0.952
-14 102.9 25 15 64 3.217 103 0.925
-13 97.4 26 14.36 65 3.105 104 0.898
-12 92.22 27 13.74 66 2.998 105 0.873
-11 87.35 28 13.16 67 2.896 106 0.848
-10 82.75 29 12.6 68 2.797 107 0.825
-9 78.43 30 12.07 69 2.702 108 0.802
-8 74.35 31 11.57 70 2.611 109 0.779
-7 70.5 32 11.09 71 2.523 110 0.758
-6 66.88 33 10.63 72 2.439 111 0.737
-5 63.46 34 10.2 73 2.358 112 0.717
-4 60.23 35 9.779 74 2.28 113 0.697
-3 57.18 36 9.382 75 2.206 114 0.678
-2 54.31 37 9.003 76 2.133 115 0.66
-1 51.59 38 8.642 77 2.064 116 0.642
0 49.02 39 8.297 78 1.997 117 0.625
1 46.6 40 7.967 79 1.933 118 0.608
2 44.31 41 7.653 80 1.871 119 0.592
3 42.14 42 7.352 81 1.811 120 0.577
4 40.09 43 7.065 82 1.754 121 0.561
5 38.15 44 6.791 83 1.699 122 0.547
6 36.32 45 6.529 84 1.645 123 0.532
7 34.58 46 6.278 85 1.594 124 0.519
8 32.94 47 6.038 86 1.544 125 0.505
9 31.38 48 5.809 87 1.497 126 0.492
10 29.9 49 5.589 88 1.451 127 0.48
11 28.51 50 5.379 89 1.408 128 0.467
12 27.18 51 5.197 90 1.363 129 0.456
13 25.92 52 4.986 91 1.322 130 0.444
14 24.73 53 4.802 92 1.282 131 0.433
15 23.6 54 4.625 93 1.244 132 0.422
16 22.53 55 4.456 94 1.207 133 0.412
17 21.51 56 4.294 95 1.171 134 0.401
18 20.54 57 4.139 96 1.136 135 0.391
19 19.63 58 3.99 97 1.103 136 0.382

Installation and Maintenance 83


Service Manual

Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K)

Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ)


-19 181.4 20 25.01 59 5.13 98 1.427
-18 171.4 21 23.9 60 4.948 99 1.386
-17 162.1 22 22.85 61 4.773 100 1.346
-16 153.3 23 21.85 62 4.605 101 1.307
-15 145 24 20.9 63 4.443 102 1.269
-14 137.2 25 20 64 4.289 103 1.233
-13 129.9 26 19.14 65 4.14 104 1.198
-12 123 27 18.13 66 3.998 105 1.164
-11 116.5 28 17.55 67 3.861 106 1.131
-10 110.3 29 16.8 68 3.729 107 1.099
-9 104.6 30 16.1 69 3.603 108 1.069
-8 99.13 31 15.43 70 3.481 109 1.039
-7 94 32 14.79 71 3.364 110 1.01
-6 89.17 33 14.18 72 3.252 111 0.983
-5 84.61 34 13.59 73 3.144 112 0.956
-4 80.31 35 13.04 74 3.04 113 0.93
-3 76.24 36 12.51 75 2.94 114 0.904
-2 72.41 37 12 76 2.844 115 0.88
-1 68.79 38 11.52 77 2.752 116 0.856
0 65.37 39 11.06 78 2.663 117 0.833
1 62.13 40 10.62 79 2.577 118 0.811
2 59.08 41 10.2 80 2.495 119 0.77
3 56.19 42 9.803 81 2.415 120 0.769
4 53.46 43 9.42 82 2.339 121 0.746
5 50.87 44 9.054 83 2.265 122 0.729
6 48.42 45 8.705 84 2.194 123 0.71
7 46.11 46 8.37 85 2.125 124 0.692
8 43.92 47 8.051 86 2.059 125 0.674
9 41.84 48 7.745 87 1.996 126 0.658
10 39.87 49 7.453 88 1.934 127 0.64
11 38.01 50 7.173 89 1.875 128 0.623
12 36.24 51 6.905 90 1.818 129 0.607
13 34.57 52 6.648 91 1.736 130 0.592
14 32.98 53 6.403 92 1.71 131 0.577
15 31.47 54 6.167 93 1.658 132 0.563
16 30.04 55 5.942 94 1.609 133 0.549
17 28.68 56 5.726 95 1.561 134 0.535
18 27.39 57 5.519 96 1.515 135 0.521
19 26.17 58 5.32 97 1.47 136 0.509

84 Installation and Maintenance


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Resistance Table of Discharge Temperature Sensor for Outdoor (50K)

Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ) Temp(oC) Resistance(kΩ)


-29 853.5 10 98 49 18.34 88 4.75
-28 799.8 11 93.42 50 17.65 89 4.61
-27 750 12 89.07 51 16.99 90 4.47
-26 703.8 13 84.95 52 16.36 91 4.33
-25 660.8 14 81.05 53 15.75 92 4.20
-24 620.8 15 77.35 54 15.17 93 4.08
-23 580.6 16 73.83 55 14.62 94 3.96
-22 548.9 17 70.5 56 14.09 95 3.84
-21 516.6 18 67.34 57 13.58 96 3.73
-20 486.5 19 64.33 58 13.09 97 3.62
-19 458.3 20 61.48 59 12.62 98 3.51
-18 432 21 58.77 60 12.17 99 3.41
-17 407.4 22 56.19 61 11.74 100 3.32
-16 384.5 23 53.74 62 11.32 101 3.22
-15 362.9 24 51.41 63 10.93 102 3.13
-14 342.8 25 49.19 64 10.54 103 3.04
-13 323.9 26 47.08 65 10.18 104 2.96
-12 306.2 27 45.07 66 9.83 105 2.87
-11 289.6 28 43.16 67 9.49 106 2.79
-10 274 29 41.34 68 9.17 107 2.72
-9 259.3 30 39.61 69 8.85 108 2.64
-8 245.6 31 37.96 70 8.56 109 2.57
-7 232.6 32 36.38 71 8.27 110 2.50
-6 220.5 33 34.88 72 7.99 111 2.43
-5 209 34 33.45 73 7.73 112 2.37
-4 198.3 35 32.09 74 7.47 113 2.30
-3 199.1 36 30.79 75 7.22 114 2.24
-2 178.5 37 29.54 76 7.00 115 2.18
-1 169.5 38 28.36 77 6.76 116 2.12
0 161 39 27.23 78 6.54 117 2.07
1 153 40 26.15 79 6.33 118 2.02
2 145.4 41 25.11 80 6.13 119 1.96
3 138.3 42 24.13 81 5.93 120 1.91
4 131.5 43 23.19 82 5.75 121 1.86
5 125.1 44 22.29 83 5.57 122 1.82
6 119.1 45 21.43 84 5.39 123 1.77
7 113.4 46 20.6 85 5.22 124 1.73
8 108 47 19.81 86 5.06 125 1.68
9 102.8 48 19.06 87 4.90 126 1.64

Installation and Maintenance 85


JF00302502

GREE ELECTRIC APPLIANCES,INC.OF ZHUHAI


Add: West Jinji Rd, Qianshan, Zhuhai, Guangdong, China 519070
Tel: (+86-756) 8522218 Fax: (+86-756) 8669426
Email: [email protected] Http://www.gree.com

HONG KONG GREE ELECTRIC APPLIANCES SALES LIMITED


Add: Unit 2612,26/F.,Miramar Tower 132 Nathan Road,TST,Kowloon,HK
Tel: (852) 31658898 Fax: (852) 31651029

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