08 Hoisting Winching

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Hoisting
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Hoisting & Winching

NOBLES RIG-MATE HAND WINCHES
TO AS 4991
Nobles RIG-MATE hand winches are ideal for a variety of general
purpose and industrial applications. RIG-MATE hand winches are Note: A. Noble & Son Ltd. can supply wire
made from a rugged one-piece frame and are of a lightweight, ropes as required to suit these winches or
compact and durable construction. The gears are machined for there is a 6m long webbing strap with stainless
precise tooth engagement and are manufactured from high steel hook available for the dual drive general
strength alloy steel to ensure a long and trouble free working life. purpose winch. Please advise your winch rope
RIG-MATE hand winches also have covered drum gears for extra requirements at the time of order.
safety and large hub diameters to assist in wire rope spooling and
extended winch rope life.
Nobles Rig-Mate Brake Winches
RIG-MATE brake winches can be used in general purpose pulling BRWHB270
or lifting applications. The automatic brake ensures the
suspension of the load in any position and the extra thick brake
disc, gear and pawls are fully enclosed for maximum protection.
Brake winches are finished in baked enamel paint and feature
gold passivated gears and axles for extra corrosion protection.
Nobles Rig-Mate General Purpose Winches
RIG-MATE general purpose hand winches come in two sizes and
are zinc plated for superior corrosion protection. These hand
winches are for pulling applications only and should not be used
for lifting. RIG-MATE general purpose winches make an ideal boat
trailer winch and the larger capacity winch has a dual drive to
ensure uniform torque for extra stability and power. The larger
winch has a three position pawl (forward, reverse or neutral) and
can handle a variety of trailer boats while the smaller winch has a
two position pawl (forward and reverse only) and is ideal for small
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Hoisting
craft such as jet skis and tinnies.
WARNING
• Read and understand operating instructions before using these
winches.
• Do not use the general purpose hand winches for lifting applications.
• Never lift or pull more than the rated capacities of the winches.
• Ensure wire ropes or straps are correctly secured before using these
winches.
• Never apply a load on the winch with the wire rope fully extended,
always ensure there is at least three full wraps of wire rope on the
drum at all times.
• Always ensure the winch is fastened securely to the structure and
that the structure is capable of withstanding the intended load
before operating the winch.
• Never put oil or grease on the braking mechanism of the brake BRWDD500
winch.
BRWSD200
Brake Winches General Purpose Hand Winches

Stock Code BRWHB270 BRWHB500 BRWSD200 BRWDD500
Pulling Capacity (kg’s) 540 1000 200 500
Lifting Capacity (kg’s) 270 500 Not Applicable Not Applicable
Effort Required to Lift
15 kg 22 kg Not Applicable Not Applicable
Maximum Load
Gear Ratio 4.1:1 5:1 3:1 4:1
Drive Single Single Single Dual
Hub Diameter (mm) 50 70 35 42
Handle Length (mm) 210 319 170 170
Unit Weight (kg) 3.3 7.7 2.1 2.75
6.3ø 7x19 IWRC G2070
Recommended Rope 5ø 7x19 IWRC G1770
Minimum requirement 4ø 5ø
Diameter (mm) or 6x19 FC G1570
for lifting applications
Rope Storage Cap. (m) 16 (of 5mm wire rope) 27 (of 6.3mm wire rope) 22-24 (of 4mm wire rope) 18-20 (of 5mm wire rope)
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Hoisting & Winching

MANUAL CHAIN & LEVER HOISTS
General 6. Non-vertical (sideways pulling) of the hand chain is not

recommended on Rig-Mate chain blocks.
Manual chain and lever hoists are commonly used for heavy duty
lifting and materials handling operations. Chain hoists raise and 7. Chain hoist hand chain is equipped with a safety link. When
lower loads by pulling on the hand chain or lever. Manual chain the safety link opens or deforms, stop at once and inspect
and lever hoists can be of single or double fall configurations for the cause.
depending on the capacity of the unit. 8. Confirm that the monorail beam or structure supporting the
hoist is of sufficient strength to support the load to be lifted.
9. Never walk or work under a hoisted load and never lift,
Inspection Before Use support or transport people.
10. Do not permit more than one operator to pull on the hand
WARNING chain or lever at the same time.
• Lifting equipment should be inspected before each use. 11. Lift loads correctly with proper slings and attachments. Never
lift with the point of the hook and never use the load chain
as a sling by back hooking.
The pre-use inspection for a manual hoist should include
the following: 12. Lifting a load with two chain hoists is not recommended. If
the operation is unavoidable, hoist the load with utmost care,
• Ensure that the hoist ID plate and the WLL is clearly visible. keeping the load balanced.
Load chain
13. Never run the load chain out too far. When operated beyond
1. Inspect chain for wear. the range of lift, an excessive load that can cause damage to
2. Inspect chain for gouges, nicks, arc burns, twisted & bent the hoist.
links and corrosion. 14. Chain blocks are designed for lifting loads vertically and
3. Inspect for correct reeving on multi-reeved units. should not be used for horizontal or angle hoisting.
Lift wheels & Sheave wheels 15. Extreme temperatures will reduce the durability of the hoist.
1. Inspect lift wheel for foreign material, wear, freedom of Loads should be hoisted or lowered very slowly and carefully
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Hoisting
movement and corrosion. in extreme temperatures.
2. Inspect dead end pins for wear, tightness and corrosion. 16. Never leave a load hanging unattended on a hoist.
Hooks 17. Never use the chain or hook as a ground for welding.
1. Inspect hooks for signs of opening, cracking, bending, arc 18. Use only genuine parts and chains for repairing.
burns and corrosion.
19. The hooks and load chains are made of special alloy steels
2. Hooks should swivel freely. and are precisely heat-treated. Never weld or heat-treat
3. Inspect safety latches for condition & operation. them.
4. Measure the hook throats for allowable service openings. 20. When operating a lever hoist, always maintain a firm footing
Hand chain and when necessary be secured. Operate the lever hoist
from a location that will be clear of the load at all times.
1. Inspect chain for wear. People must stay clear of the suspended load. Never use the
2. Inspect chain for twisted or gouged links and corrosion. lever hoist to lift, support or transport people and never lift
loads over or near people.
3. Inspect connecting link for signs of opening.
21. Inspect the lever hoist regularly. Never use a lever hoist
Miscellaneous when malfunctioning or when unusual performance or
1. Inspect frame and covers for distortion, cracks, gouges, damage is evident.
corrosion & other damage. 22. Never remove or obscure the nameplate on the lever hoist.
2. Inspect hangers for cracks, gouges, corrosion & other Load chains are exceptionally long wearing, but wear is
damage.
unavoidable and certain conditions will cause wear and corrosion
3. Inspect lever handle for any sign of distortion or overloading. that will lower the strength. Load chains worn beyond the
4. Check for freewheeling function. permissible limits must be replaced.
5. Ensure raise and lower selections operate correctly.
Hooks
6. Check there is an end stop fitted to the chain.
• The opening will elongate with overloads and incorrect
hooking. When the hook opening is elongated beyond
permissible limits it is dangerously deformed and must be
Care In Use replaced immediately.
1. All persons involved in the operation of a lever hoist must • Never galvanise or subject the chain, or other load bearing
read the manufacturers handbook and be completely familiar
parts to any other plating process without the express
with all operating and maintenance procedures.
approval of Nobles.
2. Never lift loads in excess of the WLL of the hoist.
3. The load chain must always mesh correctly with the load
sheave. With multi fall hoists twists can occur by turning the
WARNING
bottom hook through the load chain. • The changeover lever must be set to the "UP" position when the
4. Regularly lubricate the whole length of the load chain with lever hoist is under a load during hoisting or pulling operations.
machine or gear oil but be careful not to over lubricate as oil • In some cases with light loads (less than 2% of the WLL for
or grease on the brake discs can cause the brake to Nitchi and less than 5% of the WLL for Rig-Mate) if the
malfunction and slip. changeover lever or hub is set to the neutral position, the free-
5. Confirm that the brake is functioning properly by hoisting the wheeling system will function, and the lever hoist will not be
load 100mm and check the brake when lowering the load. able to support the load.
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HE-50A CHAIN HOIST Now woiatd
Overl ion!
TO AS 1418.2
Available from 500 kg to 2 tonne Hooks
Protect
The Nitchi HE-50A is manufactured in Japan by Nitchi Co Ltd. The extremely easy to use, large opening and deep pocketed
HE-50A chain blocks feature high quality materials and leading newly designed HE-50A hooks are made of high quality material,
edge engineering and manufacturing techniques. The robust steel drop forged and expertly heat treated for great strength and long
construction gives the HE-50A its lightweight and compact size wearing. Both top and bottom hooks on the HE-50A have two
and the advantages of convenient portability and easy installation. convex marks for checking the opening of the hooks. If the
The exceptional short headroom allows the highest possible lift to distance between the two convex marks exceeds the permissible
be obtained. limit, indicated in the manual supplied with each hoist, the hook is
Reduction Gears and Load Sheave dangerously deformed and must be replaced
at once.
The HE-50A reduction gears are made of chromium molybdenum
steel and the load sheave is made of spheroidal graphite cast iron Double-Cover Protection
and both are precision machined and heat-treated. These Chain blocks are used in all types
materials and special heat-treating processes have already proven of harsh environments. The brake
themselves to be remarkably tough and wear resistant on the system of the HE-50A is
reduction gears. protected by the hand wheel
cover and the ratchet cover.
Load Chain The double cover protection
Nitchi’s long experience in manufacturing chain hoists and load guards against rain, dust
chains have enabled them to produce new high grade alloy load and other contaminants.
chains for the HE-50A. HE-50A load chains are made of special
alloy steel, exclusively heat treated for high elongation, high Load Brake
tensile strength and high resistance against wear. The precision ratchet
type automatic
Overload Protection mechanical brake
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Nitchi overload protection is factory set to 125% of the WLL and

Hoisting
engages instantly and

is achieved by using a special friction clutch disc hub on the lever provides uniform
hoist and a special friction clutch hand wheel on the chain hoist. performance. When
lowering, a load is
The hoist will not lift the load if the load is in excess of 125% of
under perfect control
the WLL but the brake will continue to function normally. The
at all times, this is very
hoist will resume normal operation when the load is reduced to
important where
less than 125% of the WLL.
accurate movement is
demanded for spotting
loads.
Pulling Effort
When the HE-50A was
being designed extra
attention was given to
the pulling efforts and
they have been lowered
considerably to obtain
higher productivity with
as little effort as
possible. The pulling
effort required to
release the brake is also
very light with the
HE-50A.
500 kg - 2 tonne
Standard Pulling No. of falls Load Chain Minimum Net Weight Proof Test
WLL A B
Stock Code Lift Effort of load Dia. Headroom Load
(tonnes) (kg) (mm) (mm)
(m) (kgf) chain (mm) (C) mm (tonnes)
BNH1230OLP 0.5 3 25 1 5 260 8 0.75 138 138
BNH1430OLP 1 3 27 1 6.3 300 10.5 1.5 146 159
BNH1530OLP 1.5 3 33 1 7.1 345 15 2.25 165 184
BNH1630OLP 2 3 40 1 8 380 21 3 183 214
Specifications are subject to change for improvements without notice.
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H-50A CHAIN HOIST Now woiatd
Overl ion!
TO AS 1418.2
Protect
Available in 3 tonne to 50 tonne
Like the HE-50A series of chain block the H-50A is also compact
and lightweight. The H-50A also features Nitchi’s legendary
durability and toughness. Double cover protection, load chain,
load brake, reduction gear, hooks and load sheave characteristics
are also consistent with the HE-50A series.
Two Independent pawls
Failure of a pawl is very rare, but if one pawl should fail, the
H-50A has a second backup pawl that will hold a load securely
and prevent the dangerous free falling of the load.
Overload Protection
is achieved by using a special friction clutch disc hub on the lever
hoist and a special friction clutch hand wheel on the chain hoist.
Bearing
The latest technology in bearing efficiency for chain blocks has led
The Nitchi Co to the combined use of high-grade precision needle
bearings, long wearing special hardened steel bushings and ultra
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modern carbon bushings. The bearing supported pinion shaft is a
Hoisting
totally new concept in bearing efficiency for chain blocks. The
carbon bushings and the precision needle bearings ensure a
super-smooth operation and eliminate the possibility of pinion
shaft seizures.
Safety Link
A specially processed safety link joins the endless hand chain and
is designed to open slowly if the effort on the handchain is
causing the chain block to be overloaded.
3 tonne 5 - 10 tonne 20 tonne

Standard Pulling Minimum Net Proof
Stock Code WLL Lift Effort Headroom(G) Weight Test Load Major Dimension (approx.) (mm)
(tonnes) (m) (kgf) (mm) (kg) (tonnes) A B C D E F F1 n (m)
BNH2730OLP 3.2 3 38 435 30.5 4.8 106 94 140 160 94 48 40 3
BNH2830OLP 5 3 36 575 35 7.5 91 77 200 205 94 56 47 3.1
BNH2960OLP 10 3.5 43 790 76 12.5 106 94 260 283 122 75 68 3.8
16 3.5 47 1,040 155 20 106 94 350 340 212 90 75 4
20 3.5 45x2 1,080 250 25 153 153 345 390 390 90 75 4
25 3.5 44x2 1,100 320 31.3 183 183 345 390 390 90 75 4
32 3.5 47x2 1,470 440 40 213 213 435 400 400 110 95 4.3
40 3.5 46x2 1,700 650 50 255 255 530 400 400 130 115 4.6
50 3.5 47x2 1,820 850 62.5 328 328 590 400 400 140 125 4.6
Note: Only hoists with the standard lifts are covered in the above table. Extra long lifts are available on request.
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Hoisting & Winching

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RB-5 LEVER HOIST Now woiatd
Overl ion!
TO AS 1418.2
Protect
The Nitchi RB-5 Lever Hoist features Nitchi’s legendary high Two Independent Pawls (0.8t-6.3t)
quality, compactness, durability, super-smooth operation, light Two alternately functioning independent pawls give double safety
weight and low effort. The RB-5 is Nitchi’s latest model lever hoist and make fine adjustments possible.
and it has unique WLL ratings. The ratings are higher than the
traditional lever hoist ratings of 750 kg, 1,500 kg and Single-Handed Free-Wheeling
3,000 kg. The length of the load chain can be quickly adjusted with one
Durability hand by merely switching the Change-Over lever to ‘NEUTRAL
(Free-wheeling)’.
The RB-5 is manufactured with the durable and robust
construction Nitchi products are renowned for. The durability will
ensure long use with lower maintenance and repair costs.
Compact and Lightweight
The refined well-balanced, compact, lightweight design of RB-5 is
the result of high quality materials together with the latest
technology.
Overload Protection
is achieved by using a special friction clutch disc hub on the lever
hoist and a special friction clutch hand wheel on the chain hoist.
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Hoisting
Hooks
The new large opening, deep-pocketed hooks swivel in all
directions and are made of high grade steel, drop-forged and
expertly heat-treated for extra strength.
Load Chain Guide
The super-tough forged steel load chain guides are long-wearing
and will provide increased protection against jamming of the load
chain and load sheave.
500 kg - 3.2 tonne 6.3 tonne
No. of
Stock Standard Proof Load Falls Minimum Pulling Net Dimensions (mm)
Code WLL Lift Test Chain of Headroom Effort Weight
Load Type Load G Required
(t) (m) (t) Chain (mm) (kgf) (kg) A B C D F H I n
BNPL52OLP 0.5 1 0.75 T-4 1 265 42.4 3.5 27 95 33 59 24 36 11 275
BNPL53OLP 0.8 1.5 1.2 T-5.6 1 290 26.5 5.5 52 90 38 82 24 36 13.5 235
BNPL55OLP 1.6 1.5 2.4 V-7.1 1 330 31.1 9.6 65 98 41 97 31 45 20 370
BNPL57OLP 3.2 1.5 4.8 V-9 1 430 39.2 16.3 83 102 53 124 35 52 24 370
BNPL59OLP 6.3 1.5 7.9 V-9 2 580 39.8 30.5 83 102 70 174 46 67 43 370
Approx. 2% of WLL required for effective operation.

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Hoisting & Winching

“POCKET” LEVER HOIST (250 kg)
TO AS 1418.2
With all of the features of a full sized Nitchi lever hoist the pocket
lever is a compact and powerful industrial grade lever hoist that
is designed for professional use.
The lightweight, compact and convenient design makes it easy to
fit into a pocket or toolbox.
Special Features of the Nitchi Pocket Lever Hoist
• The enclosed body will protect the vital internal components
from dust and other foreign matter.
• The long wearing plated load chain has excellent resistance to
corrosion.
• The guide handle and a section of the lever that is reinforced
with steel plates are made of special easy-to-grip lightweight
space-age resinoids.
• Easily carried to the work sites
• The Pocket lever’s lightweight and compact design makes it
possible to transport to even the most difficult to access
locations.
• No matter what operation mode is set, the brake system will
respond simultaneously when a load is applied.
• Space for moving one arm is all that is needed. The Pocket
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lever is an ideal device for materials handling in areas where
Hoisting
space is limited.
• Switch the selector device to "Lifting", "Lowering" or
"Free-wheeling" to change the operation mode.
• The load chain can be smoothly and quickly adjusted to
the necessary length with the free wheeling system.
Standard Proof Minimum Falls of Pulling effort Net

Stock Dimensions (mm)
WLL Lift Test Load Headroom G Load Required Weight
Code
(kg) (m) (kg) (mm) Chain (kg) (kg) A B D E F1 G n
BNPL51 250 1 380 235 1 32 1.9 70 22 46 25 20 235 155
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Hoisting & Winching

NOBLES RIG-MATE CHAIN HOIST
TO AS 1418.2
Nobles RIG-MATE chain hoists have been designed

and manufactured to conform to Australian Standard 1418.2
RIG-MATE chain hoists are ideal for a variety of applications
across industry.
Special features of RIG-MATE chain blocks include:
• Aluminium free construction.

• Automatic double pawl braking system.
• Lightweight robust construction.
• Low effort to lift maximum load.
• Fully forged hooks.
• Lower hooks fitted with thrust bearings.
• Strong cast steel interlocking safety catches.
• Zinc plated hand chain.
• High grade alloy load chain.
• Extra thick asbestos free friction discs.
• Double cover protection (handwheel & brake).
• Stainless steel I.D. plates.
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Hoisting
• Fully proof load tested at manufacture.
A B A B A B
D U
U U
D D
C C C
D D
D
500 kg - 2 tonne 3 - 5 tonne 10 tonne
Stock Code BRB0503 BRB1003 BRB2003 BRB3003 BRB5006 BRBBC1006

WLL (tonnes) 0.5 1 2 3 5 10
Standard Lift (m) 3 3 3 3 6 6
Proof Test Load (tonnes) 0.75 1.5 3 4.5 7.5 12.5
Effort Required (kgf) 23.6 31.5 36.7 34.7 42.2 42.2
Minimum Headroom C (mm) 270 317 414 465 636 798
No. of falls of Load Chain 1 1 1 2 2 4
Load Chain Dia. (mm) 6 6 8 8 10 10
A 131 140 161 161 186 207
Dimensions (mm)
B 127 158 187 199 253 398
Net Weight (kg) 10 12 24 27 46 83
Weight per Meter Extra Lift (kg) 1.7 1.7 2.5 3.7 5.6 9.7
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Hoisting & Winching

NOBLES RIG-MATE LEVER HOIST
TO AS 1418.2
Nobles RIG-MATE Lever Hoists have been designed

and manufactured to conform to Australian Standard 1418.2.
RIG-MATE Lever Hoists are ideal for a variety of applications
across industry.
Special features of RIG-MATE lever hoists include:
• Aluminium free construction.

• Automatic double pawl braking system.
• Lightweight robust construction.
• Low effort to lift maximum load.
• Fully forged hooks.
• Strong cast steel interlocking safety catches.
• High grade alloy load chain.
• Extra thick asbestos free friction discs.
• High profile lever wheel for ease of handling.
• Freewheeling device for easy lower hook positioning.
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Hoisting
750 kg - 3 tonne 6 tonne
Stock Code BRL075015 BRL150015 BRL300015 BRL600015

WLL (tonnes) 0.75 1.5 3 6
Standard Lift (m) 1.5 1.5 1.5 1.5
Proof Test Load (tonnes) 1.10 2.25 3.75 9
Pulling Effort Required (N) 140 240 320 340
Minimum Headroom H (mm) 320 380 480 600
No. of falls of Load Chain 1 1 1 2
Load Chain Dia. (mm) 6 8 10 10
Length of Lever Handles (mm) 285 370 410 410
A 155 180 215 215
B 95 105 130 130
Dimensions (mm) C 135 155 200 200
D 30 136 40 50
L 285 370 410 410
Net Weight (kg) 7.7 11.8 21 32
Weight per Meter Extra Lift (kg) 0.8 1.4 2.2 4.4
Approx. 5% of WLL required for effective operation.
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Hoisting & Winching

NOBLES RIG-MATE GIRDER CLAMP
Inspection Before Use Care In Use
WARNING WARNING
• Girder clamps should be inspected before each use. • Girder clamps should always be used in line with good lifting and
rigging practice and as per the manufacturers recommendations.
• Incorrect Girder clamp use could result in a dangerous situation
The pre-use check for girder clamps should include that could cause property damage, serious injury or death.
the following:
1. Ensure the WLL and identification plate are in place and are
clearly legible. 1. Never lift loads in excess of the WLL of the clamp.
2. Inspect the clamp for any signs of distortion, cracking, and 2. Ensure the beam, monorail or structure that the clamp is
excessive wear and corrosion. Particular attention should be attaching to is of sufficient WLL or strength to handle the
paid to the threads and the clamp should wind open and intended loading.
closed easily and without interference. Grease or machine oil
can be applied to the thread if lubrication is required. 3. Ensure the flange width of the beam that the clamp will be
attaching to is within the stipulated grip range of the clamp.
3. Check the hinge points for free movement.
4. Do not use girder clamps on girder widths that are not within
4. Check the suspension shackle for any signs of distortion or the clamps stipulated grip range.
excessive wear. The shackle should swivel freely.
5. Ensure that the clamp is securely fitted to the beam and that
the centreline of the lifting point is aligned with the centre
web of the beam.
Check body for 6. If two clamps are to be used in a dual lift situation a spreader
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bar will be required. The load must be lifted slowly and care
Hoisting
deformation, cracks
and corrosion must be taken to ensure that a full load in excess of the WLL
of a single clamp is not put on any one clamp. A careful,
equal lift should ensure the load is shared equally between
Check thread both clamps.
for corrosion and
free movement 7. If a clamp is to be used to suspend a sheave block, the
additional loading caused by the downward pull must be
considered when selecting the WLL.
Check hinge 8. Select clamps which are compatible with the dimensions of
points for free the beam and which are in excess of the WLL of the beam.
movement
9. Never stand underneath a suspended load or lift a load
Check
over people.
marking of WLL
WARNING
Check suspension shackle for • Rig-Mate Girder Clamps are designed predominantly for vertical
deformation, cracks and corrosion lifts. In-plane side pulls are allowable at a reduced WLL.
Consult the Instruction Manual that is provided with each
new unit for details.
• Never side pull the clamp out of plane.
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Hoisting & Winching

NOBLES RIG-MATE GIRDER CLAMP
TO AS 4991
The Nobles RIG-MATE Girder Clamp is a useful maintenance

tool that enables a simple fast, portable and secure means of
attaching a lifting point to a beam.
Special features of RIG-MATE girder clamps include:
• Bottom eye for ease of attaching a chain or lever hoist.

• Bottom eye swivels for sideways lifting
(up to 45˚ with 50% deration).
• Zinc passivated screw axle to prevent corrosion.
H
A
D
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Hoisting
F
G
K
E
H
C
Stock Code BRCG010230 BRCG020230 BRCG030320 BRCG050320 BRCG100320

WLL (tonnes) 1 2 3 5 10
Proof Test Load (kN) 12.5 25 37.5 63 125
Beam Flange Range (mm) 75-230 75-230 80-320 80-320 90-320
Max. A 240 240 330 330 330
Min. B 192 192 243 243 259
Max. B 367 367 491 491 501
C 94 102 132 142 180
Dimensions (mm) D 4 6 8 10 12
E 218 218 258 258 293
Max. F 155 155 223 223 235
Min. F 103 103 157 157 175
Min. G 20 20 47 47 56
H 30 30 45 45 64
K 45 45 63 63 95
Net weight (kg) 4.2 5.1 10.4 12.2 18.8
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NOBLES RIG-MATE GIRDER TROLLEYS
Inspection Before Use Assembly instructions for new trolleys
1. Measure the width of the girder.
WARNING
2. Check that the girder width is within the trolleys adjustable
• Girder trolleys should be inspected before each use. range. Never use a trolley on a beam outside of its range of
adjustment.
The pre use check for trolleys should include the following: 3. Check that the width and trolley wheel shape is compatible
with the girder.
1. Ensure the WLL and identification plate are attached and are
clearly visible and legible. 4. Assemble the required number of spacer washers equally
inside the trolley side plates so that the dimension between
2. Check the trolley over for any signs of distortion, cracking in
trolley wheel flanges is 3 – 6mm greater than the girder
welds and excessive wear or corrosion.
flange width. Assemble remaining spacer washers equally
3. The side plates should be checked to ensure there is no outside the trolley side plates and fit nuts to the hanger pin.
distortion. Nuts should be done up snug tight. Ensure there is always at
least one washer both inside and outside of the hanger
4. The wheels should be checked to ensure they are running plates.
freely and there is no sticking or unusual noise that could be
the result of failed bearings or could indicate the bearings are 5. Ensure that the trolley centre line is aligned with the centre of
in poor condition. the beam web.
5. The hanger bar should be checked for any signs of distortion 6. Where applicable check that the operating height of the hand
or worn threads. The threads should be in good condition. chain is compatible with the beam height.
6. Ensure there is a lock nut in place on either end of the load 7. After installation trial operate the trolley without the load
bar and that the nuts are tightened securely. along the length of the beam. Ensure that the trolley runs
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smoothly along the beam. Do not use a trolley that sticks,

Hoisting
7. The lifting eye should be checked for any signs of distortion,

elongation or excessive wear. slips or has any other form of malfunction.
8. If the trolley is a geared trolley check the hand chain and 8. Confirm end stops are fitted to the beam. The end stops
hand wheel for wear and to ensure they are in suitable should contact the trolley body not the wheels.
condition and are functioning correctly. Particular attention
should be paid to the split link in the hand chain to ensure Care In Use
there is no distortion.
WARNING
• Girder trolleys should always be used in line with good lifting and
rigging practice and as per the manufacturers recommendations.
• Incorrect Girder trolley use could result in a dangerous situation
that could cause property damage, serious injury or death.
Check trolley
Check
wheels are the 1. Check the trolley and the girder on which it is to run have
marking
of WLL correct profile adequate WLL for the load intended to be lifted and carried.
for the beam
2. It is highly recommended that the trolley be used only on
Check body for girders that have been designed, tested and certified as a
deformation monorail beam.
Check nuts At least one spacer
are secure 3. Ensure that the trolley wheel profile is suitable for the beam
washer either side on which it is to be used. The wheels should sit evenly on the
of the side plate beam with the load being spread equally across all four
wheels.
4. Loads should be lifted and moved slowly and carefully on
push trolleys to avoid shock loading.
Ensure centre of axle is aligned
with centreweb of beam 5. Loads should not be pushed along the beam in a fast,
dangerous or irresponsible manner. Loads pushed too quickly
along the beam can result in the trolley coming to a sudden
stop on an end stop resulting in dangerous load swing. This
places undue stress on the end stop, beam, structure, trolley,
associated lifting equipment and the load.
WARNING 6. Hand chains on geared trolleys should be of suitable height to
enable comfortable use. Care should be taken to avoid
• Push and Geared trolleys are designed for vertical lifting only.
geared trolley hand chains becoming tangled or caught on
• Do not subject trolleys to side loading. surrounding structures or other items.
172
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NOBLES RIG-MATE GIRDER TROLLEYS
TO AS 1418.2
Nobles range of RIG-MATE Girder Trolleys are designed to run Special features of RIG-MATE girder trolleys include:
along R.S.J’s or universal beams to provide a means of moving
loads. RIG-MATE girder trolleys are available in push and gear • Wide beam width adjustment.
configurations. The trolleys are adjustable to suit a variety of • Durable axle, spacerwashers and lock nuts.
beam flange widths.
• Push type girder trolleys are generally suited to lesser loads
(up to 2 tonne) and lower suspension levels. • Single hanger pin design.
• Gear type girder trolleys are generally suited to heavier • Zinc plated handchain on gear trolleys.
loads, higher suspension levels or high use applications.
• Anti-drop plates.
Loads suspended from push type girder trolleys are moved,
simply by pushing the load along the beam. Geared type • Fully proof load tested at manufacture.
trolleys use a hand chain to drive the trolley along the beam.
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A B B A
F F F F
C C E
H H
RIG-MATE Push Trolleys

I Beam Minimum
WLL Net Weight A B C H F
Stock Code Width Radius Curve
(tonnes) (kg) (mm) (mm) (mm) (mm) (mm)
(mm) (m)
BRTP005152 0.5 64-152 8.6 0.9 264 216 195 110 3
BRTP010203 1 64-203 15.4 1.0 335 260 239 136 3
BRTP020203 2 88-203 23 1.1 353 300 285 161 3
BRTP030203 3 102-203 40 1.3 371 345 336 185 3
BRTP050203 5 114-203 50 1.4 393 390 393 220 3
RIG-MATE Gear Trolleys

Minimum
WLL I Beam Width Hand Chain Net Weight A B C H F E min
Stock Code Radius Curve
(tonnes) (mm) Fall (m) (kg's) (mm) (mm) (mm) (mm) (mm) (mm)
(m)
BRTG030203 3 102-203 3 1.3 46 430 345 336 185 3 35
BRTG050203 5 114-203 3 1.4 57 444 390 393 220 3 37
BRTG100203 10 125-203 3 1.7 103 489 470 500 280 3 45
Longer fall handchain is available on request, please refer to A. Noble & Son Ltd.
173
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NOBLES RIG-MATE CREEPER WINCH
General Care In Use
Creeper winches are designed for pulling, lifting or lowering
loads. They use a wire rope that is levered through the machine. WARNING
Creeper winches are versatile machines and can be utilised in
many applications. • Creeper winches should always be used in line with good lifting
and rigging practice and as per the manufacturers
recommendations.
Principle of Operation
Most creeper winches work by the same general principle, • Incorrect Creeper winch use could result in a dangerous situation
that could cause property damage, serious injury or death.
regardless of size or capacity. They utilise two sets of jaws that
open and close in turn enabling the rope to be pulled through by • Rig-Mate Creeper winches should only be operated with the
one set of jaws while the other set of jaws hold the wire rope in manufacturers recommended rope or an approved equivalent.
position and stop it slipping backwards under load. The ropes are specifically designed to suit the jaws in the creeper
winch and are non-standard diameters.
The creeper winch principle is similar to a person pulling on a rope. • Rig-Mate creeper winches will not operate safely or efficiently
One hand holds the rope while to the other hand pulls in turn. if the manufacturers rope is not used.
WARNING 1. Always read and ensure you understand the owners manual
and safety instructions before operating the winch.
• If the winch is to be used for a lifting application an approved 2. Never lift or pull a load in excess of the winch capacity.
lifting hook must be fitted to the wire rope. The hook must be
fitted with a bearing that is capable of swivelling with the 3. Conduct minor operational test before use if possible.
rated lifting capacity of the winch applied. 4. Only shear pins supplied by the manufacturer should be used.
• Nobles creeper winches come standard with alloy eye hooks Never mix and match shear pins from other brands of creeper
that are rated for and suitable in pulling or winching winches or replace pins with any other material. Shear pins
applications only. Please refer to Nobles if the winch is to be are designed to fail to prevent the operating lever from being
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used in a lifting application. subjected to excessive overloading.

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5. Always use the genuine wire rope as recommended by the

manufacturer or an approved equivalent. Do not mix and
Inspection Before Use match wire ropes from other brands of creeper winches.
Wipe the wire rope clean before using in the winch.
WARNING 6. Ensure that the winch is well lubricated. For lubrication
instructions refer to the manufacturers operating manual.
• Creeper winches should be inspected before each use.
7. Do not use kinked rope, as this will cause the winch to
malfunction. If the rope is kinked it should be replaced before
The pre-use inspection for Rig-Mate creeper winches the winch is used.
should include the following: 8. Ensure all slings and accessories used to lift or pull the load
Winch Body and anchor the winch are of sufficient strength and are
suitable for the purpose. All slings and accessories used with
1. Check that the winch has its identification plate displaying creeper winches should be rated and comply to Australian
the WLL. Standards.
2. Ensure the shear pins are intact and located correctly in the 9. The wire rope should be handled with care and should be
lower section of the operating levers. Spare shear pins are reeled and unreeled in a straight line to prevent loops or
provided with new units at the time of purchase. kinks occurring. The wire rope should always be reeled up
after use.
3. Check operation of the forward and reverse operating levers.
They should operate smoothly and without sticking. 10. The wire rope should be lubricated from time to time with an
approved wire rope lubricant.
4. Generally check the winch for any signs of wear, damage,
11. The winch and the rope should be stored in a clean, dry and
abuse, corrosion, cracking or distortion. Check also that all
airy environment where it will be free from contamination.
nuts and bolts are secure.
12. Use only the hand lever provided with the winch and do not
5. Check the handle for signs of distortion and that it is the use extension or cheeter bars to gain more leverage. If the
correct size and type for the model winch. winch cannot be operated with the correct handle then it is
6. Check the anchor point for wear, distortion, cracks and being overloaded.
corrosion. 13. Ensure there is no deflection in the rope when under load.
If the rope needs to be deflected or the capacity doubled to
Wire Rope two falls then only an approved sheave or snatch block should
1. Check the tapered end of the wire rope. be used. The snatch block should be of adequate WLL and the
sheave should be of suitable diameter and grooving.
2. Check the wire rope for any signs of excessive wear, 14. The creeper winch wire rope should not be allowed to rotate
corrosion and kinking. under load. This could result in the wire rope unlaying.
3. Check the ferrule for any signs of cracking, distortion or
other damage.
4. Check the hook to ensure the safety catch is intact and that
there is no deformation, excessive wear or corrosion.
174
Hoisting & Winching

NOBLES RIG-MATE CREEPER WINCH
TO AS 1418.2
The Nobles RIG-MATE Creeper Winch is designed to be

lightweight and extremely durable. RIG-MATE creeper winches are
very versatile, can be used at any angle and are not restricted in
rope length. Nobles can make up non-standard rope lengths as
required. The winch functions by the simultaneous use of two
jaws. One jaw locks on the rope while the other pulls in turn.
RIG-MATE creeper winches can be used in a variety of
applications including construction and 4WD recovery.
Special features of RIG-MATE creeper winches include:
• Safety shear pins to prevent overloading.

• Aluminium body ensures light weight,
durability and corrosion resistance.
• All winches are fully proof load tested
at manufacture.
• Dual rated for pulling of lifting applications.
• Low operating effort.
• Appropriate swivel hooks are available
if the winch is used in a lifting application.
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L
B L
B1
Stock Code BRCW0800 BRCW1600 BRCW3200

Item Model N-800 N-1600 N-3200
Lifting WLL (tonnes) 0.8 1.6 3.2
Rated Pulling Capacity (tonnes) 1.25 2.5 5.0
Rated forward travel (mm) >= 52 >=55 >=28
Efficient length of forward handle (mm) 825 1200 1200
Drive step 1 1 2
Rope diameter (mm) 8 11 16
Standard length of rope * (m) 20 20 20
Net weight (kg) 6 12 23
Rated forward handpower (N) <=284 <=441 <=441
Max. overall size LxB(B1)xH (mm) 428 x 64 x 235 545 x 97 x 286 660 x 116 x 350
* Nobles can manufacture any wire rope length required.
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POWER CHAIN HOISTS
General Care In Use

Nobles are a leading stockist of Ingersoll Rand LCA and ARO air
hoists and are the exclusive Australian agent for Nitchi electric WARNING
chain hoists. Power chain hoists are available in varying capacities
and configurations. Air and electric hoists have uniquie features • Danger exists when heavy loads are transported, particularly
and benefits and the choice of hoist is usually application specific. when equipment is not being used properly or is poorly
The guidelines listed below should always be read in conjunction maintained. Because accidents and serious injury could result,
with the manufacturers safe use and maintenance instructions. special safety precautions apply to the operation, maintenance
and inspection of power chain hoists.
Regular Inspection 1. Always read and ensure you understand the owners manual
and safety instructions before operating the hoist.
WARNING 2. Never lift more than capacity shown on the hoist
identification plate.
• Air and electric hoists should be inspected regularly.
3. Always check that the hook safety catches work properly and
replace missing or broken safety catches.
The regular pre-use check for power hoists is as follows:
4. Never operate a hoist if it is damaged or malfunctioning.
1. Ensure the identification plate is attached and that the WLL
is clearly displayed. 5. Never use a twisted, kinked, damaged or stretched load
chain.
2. Examine the side covers of the hoist for any denting or
damage. Distortion of side covers can lead to sealing 6. Never use a hoist with a modified or deformed hook.
problems. It is essential that hoist seals are maintained for a 7. Never use a hoist in an explosive atmosphere unless it is
long life and trouble free operation particularly in electric properly prepared for the purpose.
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hoists that are exposed to the weather.

Hoisting
8. Never use a hoist for lifting, supporting or transporting

3. The associated push, electric or air powered trolley should people.
also be checked to ensure it is in good working order and
condition. 9. Never lift or transport loads over or near people.
4. All connections, leads and hoses should be checked to ensure 10. Never support a load on the tip of the hook. Always make
that they are in good order. sure that the load is properly seated in the hook.
5. The load chain should be checked for any signs of excessive 11. Never swing a suspended load.
wear or corrosion. The load chain should also be checked for
elongation, distortion and cracking.
6. The load chain should be lubricated at regular intervals.
7. Upper and lower hooks should be checked for any signs of
distortion, excessive wear, corrosion or opening. The safety
catches should be in place and be operating correctly.
8. Limit switches (if fitted) should be examined.
9. Check the operation of the hoist and that it responds
correctly to all controls. Listen for any unusual noises,
flashing or smoke that could be a sign of impending motor
failure. During the operational test also check that the
braking mechanism is functioning correctly by doing a 10cm
trial lift and lower.
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NITCHI EC-4 WITH LOAD INDICATION
TO AS 1418.2
Stock Code: BNE9460TLI

The Nitchi EC-4 Electric Chain Hoist is now available with load
indication on hook suspended or electric trolley hoists. The
standard system provides clear indication of the load the hoist is
currently lifting and a secondary lighting system to advise when
the hoist is getting close to its maximum WLL.
Features of the load indication system:

• Stainless steel load cell
• 57mm LED display, IP 65 rated with external 4-20ma output
• BHPB FRCP-10 compliant
• LED load indication lights
1. Green constant to 85% of WLL
2. Amber flashes between 85% and 95% of WLL
3. Red flashes in excess of 95% of WLL
Set points for load indication lights can be adjusted as required.
Further options available include:

Motion cut off of electrical up circuit so the hoist cannot lift in
excess of a set percentage of the WLL. This can be set as
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Hoisting
required. A limit in the area of 110% is practical so as to allow for
proof load testing. The motion cut will stop the hoist from lifting
but will allow the hoist to lower the load as the down circuit is not
affected.
Data Logging Unit can be added to the hoist. The Data Logging
Unit controls the electrical circuits of the hoist and the display and
can be plugged into a PC or laptop to enable control of the hoist
with computer software. Alternatively the data can be logged to a
memory card for transfer to a computer to analyse hoist operation
and usage data. The data logging unit can also control multiple
hoists if required and when fitted with a tri-colour display the load
on each hoist and a sum total of the load on both hoists can be
displayed.
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ECT-4 ELECTRIC CHAIN HOIST
TO AS 1418.2
The efficient economical hoist you can rely on. Simple Two Speed Operation
Nitchi ECT-4 Electric hoists feature: The 4 to 1 speed ratio of the Model ECT-4 is ideal for a large
variety of applications and the slow speed works accurately when
Heavy Duty Motor spotting the load to a desired position. By utilising the fast speed
The Class ‘B’ insulation of the high performance motors is capable the load can be quickly and efficiently handled. The slow and fast
of coping with most materials handling applications. speeds are both completely at your command with the dual-stage
push button pendant control. For slow press the buttons half
Wear Resisting Load Sheave down, and the fast speed can be obtained by completely
The special load sheaves engage precisely with the load chains depressing the buttons.
and are specially thermo-refined to make them long-wearing.
Durable Brake
First Stage Helical Gearing The solenoid brake system responds instantly and will safely
The precision helical gears in the first stage of the reduction gear support the load if power failure occurs. This brake system has
system largely reduce gear tooth impact and operating vibrations. proven to be extremely long wearing and will keep servicing
This is one of the main reasons for the quiet, long, dependable costs down.
life of the ECT-4 Series. Short Head Room
Easy Cable Couplings – NEW!! The ingeniously designed compact construction allows the highest
possible lift to be obtained.
The new Easy Cable Coupling system makes it possible to easily
and quickly attach, detach or replace the pendant and cables.
Push Button Switch
The strong, lightweight push button switch responds immediately
to a light touch of the button.
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Chain Bucket
Each hoist is supplied with a chain bucket as standard equipment.
Space Age Materials – NEW!!
The remarkably durable, lightweight resinoid centre-frame and
cover provide tight fits that notably improve dust and moisture
protection and assist to lower operating noises. The bodies have
IP 54 and the pendants have IP 64 ratings.
Steel Construction
The main frame consists of two rugged steel plates that provide
maximum protection against dynamic loads.
Ultra-Tough Load Chains
The NITCHI case-hardened load chains are made from special
alloy steel and are given super-tough, carbonized hard surfaces
that resist abrasion several times longer than conventional
through-hardened load chains. The soft core section gives the
load chain the elasticity which is essential for material lifting
equipment. Every link of load chain is tested and a record of each
chain production lot is kept on record at the Nich factory.
Forged Steel Hooks
The top and bottom hooks on all capacities are made of drop-
forged steel that is heat-treated for greater strength. Every
bottom hook is equipped with a thrust bearing for smooth rotation
and has a safety latch as standard equipment.
Over Lifting and Over Lowering
The over lifting and over lowering limit switch system is one of
the most important safety devices on an electric chain hoist.
A. Buffer Springs located on both ends of the load chain.
B. Limit Lever which positively activates the limit switch system
when the hoists are over lifted or over lowered.
C. Limit Switch that instantly stops the hoist when over lifting
or over lowering.
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ECT-4 ELECTRIC CHAIN HOIST
ECT-4 500 kg & 1 tonne ECT-4 2 tonne
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Stock WLL Lift Lifting Speed Motor Output Rating Load Chain Cable Length Min. Net Dimensions
Code (t) Height (m/min) (kW) @ 50Hz (min) Head Weight (mm)
(m) Room (kg)
Slow Fast Slow Fast (mm) No. of Power Pendant G A B D E F1 P Q
falls (m) S (m) (mm)
BNE8560 0.5 6 2.2 8.6 0.23 0.9 30 6.3 1 5 5.6 660 44 245 245 137 149 20 660 195
BNE8760 1 6 1.4 5.6 0.27 1.1 30 7.1 1 5 5.6 570 58 255 255 150 168 25 710 200
BNE8960 2 6 0.7 2.8 0.27 1.1 30 7.1 2 5 5.6 755 70 255 255 191 127 30 890 240
ECE-4 Model
Model EC-4 electric chain hoists are also available direct-coupled
to motorised trolleys with mechanical joining devices. All of the
trolleys are adjustable and will suit a variety of beam widths.
Trolleys for wide and narrow beams are also available.
ECE-4 Single speed

Electric Chain Hoist with
WARNING Motorised Trolley
• Nitchi EC-4 series electric chain hoists are not to be used for
lifting, supporting, or transporting people, or lifting or supporting
loads over people.
179
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MH-5 ELECTRIC CHAIN HOIST
TO AS 1418.2
The hoist for Heavy Duty industrial applications

The Model MH-5 Series is a premium quality electric chain hoist
that is designed especially to fulfil the most arduous demands of
industry. A multitude of special heavy-duty features are built
into the MH-5 Series for extra efficiency, dependability,
durability and safety.
Heavy Duty Motor
The special heavy duty, high performance motors of Model MH-5
(1-speed) have 30 minute ratings and Class B insulation for severe
use in heavy duty applications.
Electromagnetic Brake
This powered brake system responds instantly and supplies
dependable positive braking power. An extremely long service life
has been achieved with the use of non-asbestos brake linings.
Steel Construction
The main frame consists of two rugged steel side plates that will
provide maximum protection against dynamic loads. Castings that
are able to crack or break have not been employed in the main
frame.
Over-Hoisting & Over-Lowering Protection
This powered brake system responds instantly and supplies
dependable positive braking power. An extremely long service life
has been achieved with the use of non-asbestos brake linings.
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Ultra-Tough Load Chains

Nitchi case-hardened load chains are made from special alloy steel
and are given super-tough, carbonized hard surfaces that resist
abrasion several times longer than conventional through-hardened
load chains. The soft core section gives the load chain the elasticity
which is essential for material lifting equipment. Every link of load
chain is tested and a record of each chain production lot is kept on
record at the Nich factory.
Forged Steel Hooks
The top and bottom hooks on all capacities swivel to all directions
and are made of drop-forged steel that is heat-treated for greater
strength. Every bottom hook is equipped with a thrust bearing for
smooth rotation and has a safety latch as standard equipment.
Oil Bath Lubrication
As in all types of high quality machinery, the Nitchi Series uses the
oil bath lubrication system. The continuous bath of oil lubricates the
reduction gear system and also acts as a coolant for the mechanical
brake.
Antiphase Protection Relays
This relay prevents damage to the hoist caused by misconnections
(negative phase connections) of the power source wires.
First Stage Helical Gearing
The first stage helical gearing provides a dependable, longer and
quieter life by reducing gear tooth impact and vibration to a
minimum. The reduction gears are exclusively designed for extra
durability and are made of special alloy steel that is expertly and
precisely heat-treated for maximum strength.
Mechanical Brake
The very reliable mechanical brake works in cooperation with the
electromagnetic brake and holds suspended loads at any point.
Push Button Switch
The strong, lightweight push button switch on MH-5 hoists is
rainproof and responds immediately at the touch of the button.
WARNING
• Nitchi MH-5 series electric chain hoists are not to be used for
loads over people.
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MH-5 ELECTRIC CHAIN HOIST
TO AS 1418.2
Heavy-Duty Industrial Hoist MH-5 Series Short Headroom

Nitchi offers a wide range of MH-5 electric chain hoists with The ingeniously designed compact construction of the MH-5
standard capacities ranging from 0.5 tonne to 50 tonne WLL. makes it extremely compact and allows the highest possible lift
They are available in a variety of configurations to cope with to be obtained.
nearly all material handling requirements. The MH-5 series
24-Volt Control
can be used independently as a suspended type electric chain
The low 24-Volt control protects the operator from harmful
hoist or as an electric chain hoist directly coupled to a push or
electrical shocks.
motorised trolley. The lifting speed can be selected between
single speed and 2 speed whichever most adequately fulfils your Easy Servicing
requirements for increasing productivity. Nobles stock the MH-5 The robust pressed steel design simplifies the maintenance and
in 3 and 5 tonne capacities. the replacement of components.
Increased Durability Overload Protection is available as an option
Durability is one of the main features Nitchi is able to boast This is a special device for additional safety to operators, hoists
about. The MH-5 Series is designed and made to the Grade M4 and the load. When a load that is greater than the setting of the
and M5 durability standards of the Japanese Industrial Standard overload protection is applied, the hoist will stop automatically
and complies with AS 1418.2.
and prevent the load from being hoisted.
Heavy Duty Rating
A high duty rating is essential for fulfilling the demanding work NN Case Hardened Chain
cycles that are required for production in industry. The 40% ED This is a series of NITCHI case hardened chains with a special
rating of Model MH-5 (single speed) is sufficient for almost all non-electrolytic nickel plating that is fused into the material of the
heavy duty industrial applications. chains. This special plating does not affect the original features of
the chains and will not peal off like conventional surface plated
Dual Braking System chains. The NN casehardened chains have outstanding
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Two completely independent brakes not only reduce the possibility characteristics in resisting corrosion.
of brake failure, but also increase the braking surface and
contribute to the dissipation of heat generated by repeated braking.
MH-5 3 tonne MH-5 5 tonne

MH- 5 Electric Chain Hoist
Hoisting Speed Hoist Motor 3-Phase
Stock Load Chain Test Min. *Net

Lift (m/min) Output (kW) Ins Rating % ED
Code WLL Class Load Head- weight Grade Dimensions (mm)
room
Dia No. of
(tonne) (m) 50Hz 50Hz (min) (mm) falls (tonne) (mm) (kg) A B D E F *P *Q S (m)
BNE3760 3 6 4.4 2.5 B 30 40 11.2 1 3.75 765 102 M4 335 335 195 127 36 880 235 3.8
BNE3860 5 6 2.6 2.5 B 30 40 11.2 2 6.25 925 130 M4 335 335 247 93 43 960 290 3.8
Notes:
a. 4-core coloured cords with rubber-covered power source cable is supplied, without plug
b. A chain collecting bucket is supplied with each hoist as standard attachment.
* Weights are approximate and are based on 6 metre height of lift.
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PORTABLE ELECTRIC HOISTS
Pacific Porta Hoists are compact, portable 240 volt single phase
Electric Chain Hoists. Being lightweight, Porta Hoists conveniently Model PPH080 PPH125 PPH240 PPH500
fit in their own durable travel case making them the ideal portable Rated Capacity kg 80 125 250 500
solution for safely lifting, lowering and handling loads up to
500kg. Height of lift m 6 6 6 6
Features Pendant Length m 5 5 5 5
Power Supply volt 240 240 240 240

• Four models available ranging from 80kg - 500kg
Duty Rating %ED 30 30 30 30
• IP54 protection rating
IP Rating 54 54 54 54
• 18 volt DC control voltage for safe operation
Chain Size mm 4 x 12 4 x 12 4 x 12 4 x 12
• Overload protection clutch prevents damage caused
by overloading Hoisting Speed m/min low 0 - 4.8 0 - 3.2 0 - 3.2 0 - 1.6
• IP65 pendant with dual speed and variable low speed control high 18 12.5 12.5 6.3
including emergency stop Weight kg 17.5 17.5 17.5 21.5
• Standard 6m height of lift with 5m pendant control, No. of falls 1 1 1 2
chain bucket and 3m power cord
• Upper and lower electrical limit switches
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WARNING
• Pacific Porta series electric chain hoists are not to be used for
loads over people.
PPH240
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COMPACT ELECTRIC WIRE ROPE HOISTS
A B
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Hoisting
Designed for use on building sites and multi-story units.
Model CWS-80 CWS-160 CWS-230
Compact electric rope hoists are also suitable for a wide range
of applications in warehouses, storage areas, factories, etc. Rated Capacity kg 80 160 230
Stock Code BWCWS080 BWCWS160 BWCWS230
Features
Motor kw 0.8 1.2 1.3
• Lightweight and compact design allowing for easy installation
Power Supply 240 Volt 1Ø 50 Hz
• Automatic upper limit switch, when rope disc touches the limit
arm, hoisting is automatically stopped Lifting Height m 35 40 24
Wire Rope Ømmxm 3.3 x 36 4 x 41 5 x 25
• Lower overwind limit switch
Net Weight kg 9 14 15
• Dynamic and mechanical brake providing instant and safe
braking Dimensions A 200 244 244
• Convenient 240 volt power supply B 168 182 182
• Sensor arm automatically stops motor if the wire rope is C Ø55 Ø55 Ø60
under-wound
Head Room H 605 640 640
• Supplied with 5m power lead and industry plug and 10m
heavy duty IP65 waterproof pendant control
Optional Attachments
• Wire rope with 360 weighted hook with safety latch
Code Description
• Optional mounting arm CRH-0710
CRH0710 Swivel Arm Assembly
• Optional push trolley mount CRH-0720
CRH0720 Trolley Mount Bracket
WARNING
• Compact series electric chain hoists are not to be used for lifting,
supporting, or transporting people, or lifting or supporting loads
over people.
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CLK SERIES AIR HOIST
TO AS 1418.2
125kg to 500kg lifting capacity

The CLK Series is the smart choice for:
• Durability that delivers more uptime - With a FEM/ISO
mechanism classification of 1Am/M4 (ASME HST-5 rating of
A5), CLK Series hoists are duty-rated to go an incredible 800
full-load hours between overhauls.
• Lifting speed and precision control for enhanced ease of use -
Lifting speed of 13.1m/min for the 125 kg models and
9.8m/min for the 250 kg models is the best in its class.
Enhanced load positioning capabilities and an outstanding
combination of motor control and brake release make this
hoist ideal for precision applications.
• Best-in-the-industry quiet operation enhances safety and
decreases operator fatigue - Sound levels of just 75 dBA
make CLK Series hoists easy on operators, while also
minimizing the overall ambient noise of the work site.
• Highly efficient air motor saves money - For hoists in its class,
CLK Series gets the most performance from your compressed
air output. The CLK Series consumes only 0.9 m3/min of air
lifting rated load and less then 0.5 m3/min while lowering
load.
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WARNING
• CLK air hoists are not to be used for lifting, supporting, or
transporting people, or lifting or supporting loads over people.
CLK Air Hoist

Max. Lift Max. Descent Chain
WLL Net Weight
No. of Falls Speed* Speed* Size
(kg) (kg)
(m/min) (m/min) (mm)
125 1 13.1 11.3 4 x 12 15.4
250 1 9.8 13.7 4 x 12 15.4
500 2 4.6 6.7 4 x 12 17.2
*While lifting rated load
For dimensional information and further detailed specifications refer to A. Noble & Son Ltd.
Working pressure from 70 to 100 psi (5 to 7 bar)
Air consumption at rated load 0.9m
Air inlet 3/8 inches
Sound level 75 dBA
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LCA SERIES AIR HOIST
TO AS 1418.2
1.5 to 100 tonne lifting capacity • Integrated exhaust muffler for quieter operation.
• Built in retractable handles for easy handling.
The Ingersoll Rand LCA series air hoist is the latest in gear
motor air chain hoist design. Setting new standards by offering a • Working pressure range 60-100 psi (4 to 7 bar).
modular and compact design, the LCA series is intended for tough • Low air consumption/low maintenance.
industrial applications such as offshore oil rigs, shipyard • Inherently flame and explosion proof design.
construction, petrochemical, refineries, foundries, steel mills, • Available in hook suspended or with plain, geared or
mining etc. motorised trolleys (also lube free) with automatic disc brake.
The LCA series offers standard features that reduce maintenance,
increase safety, and provide reliability, enhanced control and Options and Accessories:
superior performance. • Variable lengths of lift and control.
Standard Features: • Spark and corrosion resistant packages.
• Lube free gear type air motor provides long life, low • Articulated trolley for BOP handling.
maintenance, no environmental pollution and is not affected • Special mining models.
by dust or humidity.
• "Flex" units allow for easy customisation.
• Automatic fail safe, multi-disc oil bath disc brake
(no adjustment required). • Chain containers.
• Excellent spotting characteristics with the PHS progressive • Marine paint.
remote pilot pendant or pull rope control (2 metre long • Offshore paint.
control is standard).
• Sandblast and primer.
• Top and bottom limit switches are integrated into the hoist
body for more compact design. • Hydraulic versions.
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• All steel/cast iron construction.
Hoisting
• Zinc plated load chain for corrosion resistance (3 metre lift
height standard). WARNING
• 5:1 design factor at WLL.
• LCA air hoists are not to be used for lifting, supporting, or
• Bottom hook mounted on bearing with external lubrication transporting people, or lifting or supporting loads over people.
point.
LCA Hook LCA Trolley

mounted air mounted air
chain hoist chain hoist
For dimensional information and further detailed specifications

refer to A. Noble & Son Ltd.
185
Hoisting & Winching

ARO 7700 SERIES AIR HOIST
TO AS 1418.2
125 kg – 1,000 kg Capacity
Continuous Heavy-Duty Applications

7700 Series Link Chain hoists have been designed
specifically for heavy-duty industrial applications where
loads vary between 125 kg and 1 tonne. Simple, rugged,
and reliable, these hoists are constructed with few moving
parts, for easy repairs and less down time.
Hook Mounted
7700 Series hoists come complete with 3m of standard lift
and either 1.8m of pendant control or 1.8m of pull chain
control.
125 -500 kg
ARO 7700 Series Features:
432mm
• Exceptional slow-speed control provides superior
spotting characteristics and ability to confidently "inch" 1000 kg
loads into position. 551mm
• Ideal for high duty cycles and when operating loads are
near maximum capacity.
• Powerful, self-cooling rotary motors keep ARO hoists at
peak performance in high temperature situations.
• Pendant or pull chain control responds immediately to
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operator’s commands.
Hoisting
• Brake control easily adjusts to meet specific load ranges.

• Motor and gearing provides faster lift speeds with low
air consumption. 269 mm
• Compared to roller chain, link chain lasts longer, handles
heavier loads, and is better for high duty cycles.
• External brake adjustment easily customises the
"sensitivity" of the hoist to the load range for any WARNING
application.
• ARO air hoists are not to be used for lifting, supporting, or
7700 Air Hoist
Min.-Max. Lift Min-Max. Descent
WLL Net Weight
Control Type Suspension Speed* Speed*
(kg) (kg)
(m/min) (m/min)
125 Pull Chain Hook/Trolley Adapter 6 - 33.5 42.7 - 83.8 16.3
125 Pendant Hook/Trolley Adapter 6 - 33.5 42.7 - 83.8 18.6
250 Pull Chain Hook/Trolley Adapter 8.5 - 25 36.6 - 68.3 16.3
250 Pendant Hook/Trolley Adapter 8.5 - 25 36.6 - 68.3 18.6
500 Pull Chain Hook/Trolley Adapter 4.3 - 12.5 18.3 - 34.1 16.3
500 Pendant Hook/Trolley Adapter 4.3 - 12.5 18.3 - 34.1 18.6
1000 Pendant Hook/Trolley Adapter 2.1 - 6.4 9.1 - 17.1 24
7700 Air Powered Trolley

Min-Max. Std. Min-Max. Minimum Turning Traverse
WLL Net Weight
Beam Type Beam Height Beam Width Radius Speed*
(kg) (kg)
(mm) (mm) (m) (m/min)
500 Tapered/Flat Track 203-305 83-152 1.07 21.3 41
1000 Tapered/Flat Track 203-305 83-152 1.07 21.3 46.2
* At 90 psig (6.2 bar) with maximum rated load.

Air Inlet - 1/2" NPTF with 180° swivel. Recommended Hose Size - 1/2" (12.7mm) I.D.
186
Hoisting & Winching

ARO 7790 SERIES AIR HOIST
TO AS 1418.2
1 - 2 tonne Capacity
Continuous Heavy-Duty Applications

7790 Series Link Chain hoists are ARO’s most powerful
units. The larger motor and increased horsepower provide
greater operational speeds and productivity in the 1 tonne
single-fall and 2 tonne double fall ranges. A key advantage
of single fall operation is that both longer lifts and chain
storage become easier to manage. Built with the same Hook Mounted
high-quality construction as the 7700 Series, these hoists
also require fewer repairs with less down time.
7790 Series hoists come complete with 3m of standard lift

and 1.8m of pendant control. 1000 kg
479 mm
2000 kg
ARO 7790 Series Features: 568 mm
• Larger motor and gearing provides increased horsepower
for faster lift speeds.
• Larger link chain – 8mm diameter compared to 6mm
diameter on 7700 hoists – accommodates larger loads
with longer chain life.
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Hoisting
• Headroom advantage in 1 tonne capacities.
• Pull chain or pendant control provides superior spotting
characteristics and the ability to confidently "inch" loads
361 mm
into position.
• External brake adjustment easily customises the
"sensitivity" of the hoist to the load range for any
application. Trolley mounted hoist shown.
• Suitable for applications and environments that require
clean air. Exhaust can be piped away and the two-stage
filtration system removes foreign matter from air
supplies so that motors can operate at peak
performance with longer operating lives. WARNING
• ARO air hoists are not to be used for lifting, supporting, or
7790 Air Hoist
Min-Max. Lift Min-Max.
WLL Net Weight
Control Type Suspension Speed* Descent Speed*
(kg) (kg)
(m/min) (m/min)
1000 Pendant Hook/Trolley Adapter 1.2 - 7.9 1.5 - 13.4 28.2
2000 Pull Chain Hook/Trolley Adapter 0 - 3.7 1.2 - 7.3 35.0
2000 Pendant Hook/Trolley Adapter 0 - 3.7 1.2 - 7.3 36.8
7790 Air Powered Trolley

Min-Max. Std. Min-Max. Minimum Traverse System
WLL Beam Type Beam Height Beam Width Turning Radius Speed* Weight
(kg)
(mm) (mm) (m) (m/min) (kg)
1000 Tapered/Flat Track 203-305 83-152 1.07 21.3 50
2000 Tapered/Flat Track 203-305 83-152 1.07 21.3 58.5
* At 90 psig (6.2 bar) with maximum rated load.

Air Inlet - 1/2" NPTF with 180° swivel. Recommended Hose Size - 1/2" (12.7mm) I.D.
187
Hoisting & Winching

HYDRAULIC WINCHES
Designed for HEAVY DUTY applications on tilt-tray tow trucks,
4WD, tractors, and fire/rescue vehicles, the Hydraulic Recovery
Winch is highly efficient with many features including its ability
to run continuously in all conditions.
Features
• Highly efficient, continual operating
• Rotating gear clutch for free spooling
• 2 stage planetary gear for faster line speed
• Cone type load brake
• 4 way roller fairlead supplied
• Operating pressure 140 bar / 2030 psi
• Minimum oil flow 15.9g / min
• Cone load holding brake HV-15000
Model Line Pull Line Speed Drum Capacity Gear Ratio Winch Weight
HV8000 3629 kg 15 mpm 10mm x 40m 16:1 36 kg
HV10000 4535 kg 12 mpm 10mm x 40m 16:1 37 kg
HV12000 5433 kg 11 mpm 12mm x 40m 19.4:1 70 kg
HV15000 6803 kg 9 mpm 14mm x 27m 10:1 70 kg
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Hoisting
Wire rope not supplied.
DV RECOVERY 4WD WINCHES

12 and 24 Volt Utility Winches are suitable for a wide variety of
applications from 4WD off road use and emergency vehicles to
general farm use.
Features - DV2500i - 3500i, 4500i
• 12 & 24 volt reversible motor
• Tough weather resistant housing with integrated solenoid pack
• Remote control with 3m cable
• Built in mechanical safety braking device
• Power in and out DV9000
• Clutch disengaging system for free spooling
• Compact and lightweight
Features - DV9000
• Heavy duty series wound motor delivers superior torque • Patented cone type braking system that holds the full load
output and faster line speed.
• Larger sizes available upon request
• 3 stage planetary gearbox delivers the most reliable and
durable performance even under extreme conditions
Model DV2500i DV3500i DV4500i DV6000s DV9000

Stock Code 12 Volt BWPDV250 BWPDV350 BWPDV450 BWPDV600 BWPDV900
Stock Code 24 Volt BWPDV255 BWPDV355 BWPDV455 BWPDV605 BWPDV955
Line Pull kg 1134 1588 2041 2722 4082
Line speed (no load) m/min 5.0 6.5 6.5 8.0 13.4
Wire Rope Ømm x m 4.8 x 15 5.5 x 15 6.2 x 15 7 x 24 8 x 30
Wire Rope Type Galvanised Aircraft Cable 7 x 19
Net Weight kg 13.5 13.9 14.2 27.0 35.0
188
Hoisting & Winching

CUSTOM WINCHES
Nobles offer a full consulting, design, manufacturing, and testing
service for customised lifting, pulling, and capstan winches for
mining and offshore applications.
Nobles DNV and NATA accredited engineers are able to design
solutions for even the most challenging projects, ensuring the
finished product is reliable, safe and suitable for the task.
Industrial Electric Winches
The above winch was supplied by Nobles
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Hoisting
for luffing the boom of a ship loader at a
salt loading facility in Dampier. The winch
has a 12 tonne line pull and is utilised in
an 8 fall configuration.
Capstan Winches
Specialised air operated dual

trolley and winch combination
Hydraulic Mining &

Offshore Winches
Electric, air or hydraulic

wire rope winders
25 tonne Air Winch
189
Hoisting & Winching

AIR WINCHES
General 3. Do not stand underneath the load or hoist the load over people.
4. Always stand clear of the winch rope during winching
Nobles stock and recommend Ingersoll-Rand air winches.
operations.
Ingersoll-Rand air winches are available in pulling, lifting or man
riding configurations. The extensive range of Ingersoll-Rand air 5. When spooling out the slack rope ensure there is no danger
winches enable us to recommend an Ingersoll-Rand winch to of the rope being impeded when the rope is tensioned. Also
ensure that slack rope is well clear of any personnel.
suit almost any application.
6. Stay well clear of the winch drum when the winch is
Inspection Before Use operating. Always operate the controls from behind or beside
the winch. Do not lean over the front of the winch to operate
the controls.
WARNING 7. The wire rope should be spooled neatly onto the drum.
• Air winches should be inspected before each use. 8. If the wire rope needs to be deflected or extra line pull is
required only an approved snatch block system should be used.
The pre-use check for an air winch should include
the following:
WARNING
1. Check that the WLL (where applicable) and identification plate
are clearly legible. • Ensure that the load does not become immobile during a hoisting
or winching operation. This will result in a dangerous condition
2. The winch mounting and the structure to which it is attached that will overstress the winch and associated equipment.
should be checked to ensure it is of adequate strength for the
task to be undertaken.
3. All mounting and securing bolts should be checked for any Lifting Gear Used with Winches.
signs of damage or corrosion. The lifting equipment or loose rigging used in a winching
4. The air pressure delivery should be checked and air hoses application should be inspected before use to ensure it is
should be checked for leaks. Air hose connections should also suitable for the application and in good working order. Some
& Winching
Hoisting
be checked for corrosion, wear and correct engagement. dynamic and shock loading is common in winching operations.
This should always be considered when rigging is selected.
5. The winch rope should be checked over for any signs of
damage, flattening, broken wires, wear and corrosion. All end Man-Riding Winches
fittings and attachments should be checked to ensure their Only an approved man-riding winch should be used for moving
condition is sound. The wire rope should also spool correctly personnel. Man-Riding winches are specifically designed for that
onto the winch drum. purpose and have higher design ratings than utility lifting
6. The operating lever should be checked to ensure it is working winches.
correctly.
Man-Riding winches include special features such as:
7. All fluid levels should be examined and topped up where
necessary. • Secondary braking system.
8. Band brakes should be checked for condition and operation if • Higher design factors (8:1 or 10:1) are common for Man-
fitted. Particular attention should be paid to any wear in the Riding winches compared to 5:1 for utility lifting winches.
brakes. • The winch needs to be able to lower the load in case of an
9. Brake linkages should be checked for correct operation. emergency or loss of power.
• The winch should be fitted with suitable under/over winding
protection.
Care In Use
WARNING WARNING
NEVER • Winches shall not be used for man riding operations unless
1. Overload the winch. designed, modified, tested, certified and marked accordingly.
2. Alter the spooling direction without consent from the manufacturer Personnel transported by winch should be competent with and
3. Use a pulling only winch for lifting. able to work to hand signals.
ALWAYS
1. Keep hands clear of rope spooling onto the drum. Winch Drum Anchorage
2. Keep personnel clear of the hoisting rope.
3. Check the brake efficiency before use. For good bottom layer winding right hand lay ropes coming on
4. Lower off slowly to reduce dynamic or shock loading on the to the top of the drum should be anchored on the left hand side
winch, winch rope, associated rigging and structure to which the when viewed from behind the drum. When coming on to the
winch is attached. bottom of the drum the anchorage should be on the right hand
side. The opposite applies to left hand lay ropes.
Fleet Angle from Drum or Sheave
1. It is important that all personnel involved in winching
operations understand how the equipment works and how the The fleet angle of the rope shall not exceed 5 degrees (1 in 12
task will be performed. Personnel involved in winching slope) from the direction of the groove for grooved drums and
operations should also wear suitable protective clothing. sheaves, or 3 degrees (1 in 19 slope) for ungrooved drums.
2. The work area should be clean and organised to ensure there
are no impediments or obstructions in the way of the load or
personnel working on the operation.
190
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LIFTSTAR / PULLSTAR AIR WINCHES
Liftstar/Pullstar Gear Motor Air Winch Series

300 to 10,000 kg Capacity
Designed for the demanding conditions found in tough
environments with dirty air, these winches feature a low
maintenance, highly reliable gear motor with high torque output
that translates into smooth starts and stops. Light weight and
compact for portability, yet the rugged all ductile iron construction
makes it ready to take on your most challenging applications.
Features:
PS1000R-L
• Lube free operation
• Light weight and compact design, easy to carry
• Designed in conformity with the latest ASEM B30.7 and
European Standards
• Robust steel construction, 5:1 design factor for lifting
• Reliable gear type air motor in composite material, high
efficiency planetary gear box and automatic disc brake
• Explosion-proof motor
• Low noise, quiet operation
• Variable speed and precise positioning through direct control
lever or pendant
• Free spool clutch on Pullstar models
• Virtually maintenance free
• Numerous options PS2400RGC-L
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• All units delivered with manufacturer's test certificate
Hoisting
Options and accessories
• Drum guard.
• Metal pendant
• Marine paint
• High temp motor
• Emergency stop
• Sandblasted and Zinc primed
PS10000R-L-E
Nominal Load Air Cons. at Nominal Weight Without

Nominal Speed MBL
Model Number Capacity Load Rope
(m/min) (kg)
(kg) (m3/min) (kg)
LS2-300R 300 40 0 to 4 34 1500
LS2-300RGC 300 40 0 to 4 40 1500
LS2-600R 600 20 0 to 4 34 3000
LS2-600RGC 600 20 0 to 4 40 3000
LS1500R 1500 7 0 to 5 60 7500
LS1500RGC 1500 7 0 to 5 74 7500
LS2000R 2000 20 0 to 12 220 10,000
LS2000RGC 2000 20 0 to 12 260 10,000
LS5000R 5000 10 0 to 12 623 25,000
LS5000RGC 5000 10 0 to 12 739 25,000
Load capacity performance at 6.3 Bar (90psi)
For Pullstar specifications, refer to A. Noble & Son Ltd.
191
Hoisting & Winching

FORCE 5 INFINITY AIR WINCHES
Force 5 Infinity Air Winch Series 2,000 to • Drum divider flange

10,000 kg capacity • Drum guards
Setting the standards in winch technology with time savings, • Limit switch
space savings and enhanced safety, IR’s line of high quality • Drum lock
Force 5 Infinity air winches are known throughout the world for • Construction cage
their rugged dependability and quality in the hard-hat industries.
• Corrosion resistant marine
Your assurance of quality: grade coating system: sandblast
to white metal finish and carbozinc
Force 5 Infinity air winches are designed to meet or exceed FA7-24MX1
primer with a Marine 812 finish.
independent third party requirements. Models have been design
reviewed or Type Approved by ABS, DNV and LRS. Type Approval • Tensioning manifold
certificates are available upon request. This modern winch is • Air preparation packages: filter, regulator, lubricator,
designed for the harshest environments! liquidator, and strainer.
• Electric over air remote control allows for virtually unlimited
Versatility: pendent length.
Force 5 infinity air winches offer maximum versatility to meet • Air operated remote controls.
numerous lifting, pulling or tensioning challenges. Substitute a
wide variety of gear ratios for the standard ones to better meet • Muffler
your speed and capacity needs. Design, material, and dimensional • Hydraulic models
changes are easily accommodated with fabricated frames. • Third party certifications for low temperature applications.
Available option packages meet the requirements of oil refineries, • Special winches for refinery decoking applications.
mining, construction and offshore oil drilling.
• FA7T Guideline (GL) and Podline (PL) winches feature
Standard features: 1067mm drums, drum locking dogs and marine grade
finishes, materials and fasteners. The GL version offers dual
• 5:1 design factor at "rated load".
controls, and is designed to overhaul. For performance and
& Winching
• Full drum rated line pull: a Force 5 winch always pulls or lifts specification details refer to the following chart.
Hoisting
its "rated load" at any and all wire rope layers.

• Internal gearbox and optional disc brake combination provide Design Improvements for the Force 5 InfinityTM
load control superior to other types of air winches. Air Winches include:
• Compact, space-saving frame design and fabricated alloy • Low Pressure Brake reduces pressure requirements by nearly
steel drum fit easily into tight spaces. 50 percent while minimizing the risk of overheating.
• Variable drum length and wire rope storage for special • Modular Guarding is corrosion-resistant, easy to configure,
applications. and ensures all moving parts are fully enclosed for
• Standard operating temperature range is 0°C through 60°C. enhanced safety.
• Minimum 18:1 drum diameter to wire rope diameter ratio • Redesigned Limit Switch offers increased protection while
reduces wire rope wear. simplifying inspection and adjustments.
• Longer drum length and wire rope storage. • Bonded Drum Brake Surface with stainless steel design
provides 30 percent more useable brake lining and extends
Options and accessories: service life.
Optional enclosed oil bath "wet" disc brake is fully sealed for • Improved Remote Pendant Control provides spotting precision
protection against salt spray, dirt or moisture, providing trouble- with infinitely variable speeds and rivals lever throttle control.
free operation over thousands of lifting cycles. Disc brake is • Simplified Lubrication-Free Press Roller is corrosion-resistant
standard on the FA10. and field-retrofittable.
• Automatic band brakes. • Optional Filter, Regulator, and Lubricators (FRLs) can be
• Variable drum lengths (203 to 1270mm) conveniently mounted and provide clean, lubricated air
to the motor.
• Grooved drums
Performance is Based on 90PSI (6.3 BAR) Air Inlet Pressure with Motor Running
Utility rating Drum Avg. air consumption. Maximum stall pull Pipe inlet Hose Net
Model 5:1 design factor Length HP rated load @90psi first layer size size Weight
Number
Top layer line Top layer line (mm) (scfm) (m3/min) (kg) (mm) (mm) (kg)
pull (kg) speed (m/min)
FA2-24 2000 14 610 9.4 335 9.5 4091 25 32 374
FA2.5-24 2273 40 610 25 700 19.9 4545 32 38 476
FA5-24 5000 16 610 25 700 19.9 10909 32 38 839
FA5T-24 3818 21 610 25 700 19.9 10909 32 38 961
FA7-24 7000 12 610 25 750 21.3 16364 32 38 963
FA7T-24 5727 15 610 25 750 21.3 16364 32 38 1120
FA7TGL-42 1542 46 1067 25 750 21.0 4173 32 38 1352
FA7TPL-42 4627 18 1067 25 750 21.0 16305 32 38 1293
FA10-24 10000 7 610 31 800 22.7 17237 32 38 1614
192
Hoisting & Winching

“OFFSHORE” MANRIDER AIR WINCHES
Force 5 "Offshore" Man Rider Series • Electric-Over-Air remote control pendant for unlimited
pendant length.
150 to 3,117 kg capacity
• Third party certifications for low temperature applications.
Known worldwide as the standard for meeting the toughest
Definitions
personnel lifting requirements in the offshore industry.
Third party: An independent certifying agency that offers
Dual rated for personnel and utility lifting applications, these formalised review and approval programs for Man Rider winches
winches have Type Approval or Independent Review certificates accepted for suitability to lift personnel. Recognised third party
issued by the classification societies of ABS, DNV or LRS. agencies are:
Meets NPD, NMD and UK HSE regulations for personnel lifting
operations. Oil field tough to weather the harsh environments in • American Bureau of Shipping (ABS)
marine applications. • Det Norske Veritas (DNV)
• Lloyd’s Register of Shipping (LRS)
Standard features:
• Enclosed automatic oil bath "wet" disc brake is fully sealed Type Approval: A comprehensive design review by an
against salt spray, dirt or moisture and provides trouble-free independent third party which examines the intended service and
operation over thousands of lifting cycles. application, winch ratings, design calculations of load bearing
• Manual drum mounted band brake for additional braking by components, product specifications and service restrictions or
operator. limitations. A plant survey is also conducted to verify that quality
control procedures and features are adequate and consistent.
• Internal gearbox/disc brake combination for superior load
Upon successful completion, a Type Approval certificate is issued.
control.
• Corrosion resistant drum guard supports the weight of a Third Party Certification: A review process of quality by an
200lb/91kg person. independent third party requested by the customer. Includes:
• Dual rated 8:1 factor for man rider rating: 5:1 design factor 1. Type Approval certificate (design)
for utility rating.
• Compact, frame and fabricated alloy steel drum fit into tight 2. Third party survey during manufacturing (quality)
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Hoisting
spaces. 3. Third party witness of performance testing (quality)
• Standard operating temperature range is 0°C through 60°C;
optional design temperature of -10°C or -20°C. 4. Issuance of certificates as required by regulatory agency
acknowledging compliance.
• Minimum 18:1 drum diameter to wire rope diameter ratio
reduces wire rope wear.
• Data book and "Type Approval" certificates available upon
request.
Options and accessories:
• Automatic band brakes
• Variable drum lengths
• Grooved drums
• Drum divider flange
• Upper and lower limit switches
• Corrosion resistant marine grade coating system: sandblast to
white metal finish and carbozinc primer with a Marine 812
finish. FA150KGMR
• Remote controls
• Air prep package: filter, lubricator, stainer, liquidator and
regulator.
• Muffler
• Hydraulic models
Force 5 ratings Personnel rating Maximum Avg. air Pipe inlet Hose Net
Model Number at top layer avg. line speed stall pull consumption size size Weight
Personnel (kg) Utility (kg) (m/min) (kg) (scfm) (m3/min) (mm) (mm) (kg)
FA150KG12-1-E 150 N/A 26 N/A 50 1.4 13 19 317

FA2MR24MK1G 1445 2000 23 4090 335 9.5 25 32 406
FA2.5MR24MK1G 1445 2273 48 4545 700 19.9 32 38 531
FA5MR24MK1G 3123 5000 21 10909 700 19.9 32 38 910
193
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“ONSHORE” MANRIDER AIR WINCHES
Force 5 "Onshore" Man Rider Series • Exhaust manifold, 3m of exhaust hose and muffler are
included to keep sound levels below 90 dBA.
1,000 and 2,000 kg capacity
• Owner’s manual and ANSI/ASME Standard included in
Man Rider winches when incorporated into a lifting system weatherproof box attached to winch.
as prescribed by local regulations, are suitable for lifting and • Test certificate verifying performance and required brake
lowering people. They are also rated for lifting material holding capacity.
without people.
Options
Since this design is to a recognised ANSI/ASME standard, these
• Different drum lengths
Man Rider air winches address OSHA requirements where
applicable. IR engineering and manufacturing expertise plus third • Remote pilot pendant with overspeed warning light
party Type Approval by the American Bureau of Shipping is your • Disc brake
assurance of quality, dependability and conformity. • Grooved drum
Standard features • Drum guard
• Corrosion resistant marine grade coating system: sandblast to
• All ANSI/ASME Standard Man Riders carry the designation
"MRA – Man Rider, ANSI/ASME" in the model code.
finish.
• Battery powered line speed monitor and 120 volt charger.
• "Electric-Over-Air" controls for extended remote control
• Display and battery charger enclosures conform to NEMA 13 operation.
and JIC standard EGP-1-1967.
• Electrical grounding lug.
• Dual drum brakes: one automatic and one manual.
• Automatic spring return "lift & shift" double action throttle
lever prevents accidental starts.
• Dual rated at 8:1 design factor for personnel lifting and 5:1
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design factor for utility lifting.

Hoisting
• Up and down limit switches are easily adjusted and locked to

prevent overtravel.
FA2MRA24MA1
Lifting Capacity Stall pull Required rope Net
Drum rope storage capacity
Model Number Personnel (kg) Utility (kg) (kg)
size(1)
Personnel (m) Utility (m)
Weight
(mm) (kg)
FA2MRA24MA1 1000 1600 4090 12 246 305 494
FA2.5MRA24MA1 1000 1600 4545 12 246 305 516
FA5MRA24MA1 2000 3200 10909 16 312 444 1025
(1) Rope construction: Only 6 x 19, 6 x 25, 6 x 36 classification, or rotation-resistance ropes, all with IWRC, shall be used.
Drum Speed at Third Layer (Half Drum)

At 136kg At personnel rating At utility rating
Model Number Up Down Up Down Up Down
(m/min) (m/min) (m/min) (m/min) (m/min) (m/min)
FA2MRA24MA1 29.3 15.8 28 22 20 37
FA2.5MRA24MA1 45.7 35.1 59 41 48 45
FA5MRA24MA1 23.5 15.8 26 21 22 24
All performance specifications are based on rope diameter of 11mm for FA2MRA and FA2.5MRA and 16mm diameter for FA5MRA.
194
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“OFFSHORE” MANRIDER AIR WINCHES
Infinity Manrider Series • Marine 812 finish paint "P" standard on FA150KGi models
350kg capacity • Pre-certified lifting lugs
• Filter, regulator, lubricator
FA150KGi Man Rider winches have been designed and built to
TM
meet the requirements of the Oil Exploration Industry, particularly Options

those specifications of the Norwegian Petroleum Directorate and • Emergency lowering system
the DNV. They have design Type Approval by Det Norske Veritas • Pedestal base
(DNV) and the American Bureau of Shipping (ABS).
• Manual rope guide
It remains the user's responsibility to determine the suitability of • Stainless steel hose package
this product for any particular use and to check for compliance
with applicable regulations. • Corrosion resistant marine grade coating system: sandblast to
Standard features finish.
• Upper and lower limit switches • "Electric-Over-Air" controls for extended remote control
operation.
• Slack rope detector
• Press roller
• Emergency stop button
• Overload device
• Emergency lowering capability
• Automatic drum brake
• Enclosed automatic oil bath "wet" disc brake is fully sealed
against salt spray, dirt or moisture and provides trouble-free
operation over thousands of lifting cycles
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• Internal gearbox / disc brake combination provides superior
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load control
• Corrosion resistant drum guard
• CE Compliance
• Muffler
• 10:1 design factor
• Compact frame and fabricated alloy steel drum fit into tight
spaces.
• Standard design temperature range is 0˚C through 60˚C;
optional design temperature of -20˚C
• Minimum 18:1 drum diameter to wire rope diameter ratio
reduces wire rope wear
• Data book and "Type Approval" certificates available upon
request FA150KGi
Lifting Capacity Stall pull Required rope Top Layer Speed Net
Model Number (kg) (kg)
size(1) at Rated Capacity Weight
(mm) (m/min) (kg)
FA150KGi-MR12-1-E 150 283 10 27 340
195

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What are hand winches used for?

What are hand winches used for?

What safety precautions should be taken when using hand winches?

What safety precautions should be taken when using hand winches?

08 Hoisting&Winch.

qxd 15/2/12 5:43 PM Page 1

Hoisting & Winching

craft such as jet skis and tinnies.

Brake Winches General Purpose Hand Winches

Hoisting & Winching

General 6. Non-vertical (sideways pulling) of the hand chain is not

Hoisting & Winching

Nitchi overload protection is factory set to 125% of the WLL and

engages instantly and

Hoisting & Winching

3 tonne 5 - 10 tonne 20 tonne

Hoisting & Winching

less than 125% of the WLL.

500 kg - 3.2 tonne 6.3 tonne

Approx. 2% of WLL required for effective operation.

Hoisting & Winching

Standard Proof Minimum Falls of Pulling effort Net

Specifications are subject to change for improvements without notice.

Hoisting & Winching

Nobles RIG-MATE chain hoists have been designed

Special features of RIG-MATE chain blocks include:

• Aluminium free construction.

• Fully proof load tested at manufacture.

500 kg - 2 tonne 3 - 5 tonne 10 tonne

Stock Code BRB0503 BRB1003 BRB2003 BRB3003 BRB5006 BRBBC1006

Hoisting & Winching

Nobles RIG-MATE Lever Hoists have been designed

Special features of RIG-MATE lever hoists include:

• Aluminium free construction.

750 kg - 3 tonne 6 tonne

Stock Code BRL075015 BRL150015 BRL300015 BRL600015

Hoisting & Winching

Hoisting & Winching

The Nobles RIG-MATE Girder Clamp is a useful maintenance

Special features of RIG-MATE girder clamps include:

• Bottom eye for ease of attaching a chain or lever hoist.

Stock Code BRCG010230 BRCG020230 BRCG030320 BRCG050320 BRCG100320

Hoisting & Winching

smoothly along the beam. Do not use a trolley that sticks,

7. The lifting eye should be checked for any signs of distortion,

Hoisting & Winching

RIG-MATE Push Trolleys

RIG-MATE Gear Trolleys

Hoisting & Winching

used in a lifting application. subjected to excessive overloading.

5. Always use the genuine wire rope as recommended by the

Hoisting & Winching

The Nobles RIG-MATE Creeper Winch is designed to be

Special features of RIG-MATE creeper winches include:

• Safety shear pins to prevent overloading.

Stock Code BRCW0800 BRCW1600 BRCW3200

Hoisting & Winching

General Care In Use

hoists that are exposed to the weather.

8. Never use a hoist for lifting, supporting or transporting