DPWH ITEM 200 Latest 2004
DPWH ITEM 200 Latest 2004
DPWH ITEM 200 Latest 2004
200.1 Description
Sieve Designation
Standard, mm Alternate US Standard Mass Percent Passing
50 2” 100
25 1” 55 – 85
9.5 3/8” 40 – 75
0.075 No. 200 0 - 12
The fraction passing the 0.075 mm (No. 200) sieve shall not be greater
than 0.66 (two thirds) of the fraction passing the 0.425 mm (No. 40) sieve.
The fraction passing the 0.425 mm (No. 40) sieve shall have a liquid limit
not greater than 35 and plasticity index not greater than 12 as determined by
AASHTO T 89 and T 90, respectively.
The coarse portion, retained on a 2.00 mm (No. 10) sieve, shall have a
mass percent of wear not exceeding 50 by the Los Angeles Abrasion Tests as
determined by AASHTO T 96.
The material shall have a soaked CBR value of not less than 25% as
determined by AASHTO T 193. The CBR value shall be obtained at the
maximum dry density and determined by AASHTO T 180, Method D.
The existing surface shall be graded and finished as provided under Item
105, Subgrade Preparation, before placing the subbase material.
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200.3.2 Placing
The placing of material shall begin at the point designated by the Engineer.
Placing shall be from vehicles especially equipped to distribute the material in a
continuous uniform layer or windrow. The layer or windrow shall be of such size
that when spread and compacted the finished layer be in reasonably close
conformity to the nominal thickness shown on the Plans.
When uniformly mixed, the mixture shall be spread to the plan thickness,
for compaction.
If the layer of subbase material, or part thereof, does not conform to the
required finish, the Contractor shall, at his own expense, make the necessary
corrections.
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Compaction of each layer shall continue until a field density of at least 100
percent of the maximum dry density determined in accordance with AASHTO T
180, Method D has been achieved. In-place density determination shall be made
in accordance with AASHTO T 191.
After final compaction of each trial section, the Contractor shall carry out
such field density tests and other tests required as directed by the Engineer.
200.3.5 Tolerances
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200.4 Method of Measurement
201.1 Description
In some areas where the conventional base course materials are scarce or
non-available, the use of 40% weathered limestone blended with 60% crushed
stones or gravel shall be allowed, provided that the blended materials meet the
requirements of this Item.
The base course material shall conform to Table 201.1, whichever is called
for in the Bill of Quantities
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Table 201.1 – Grading Requirements
The fraction passing the 0.075 mm (No. 200) sieve shall not be greater
than 0.66 (two thirds) of the fraction passing the 0.425 mm (No. 40) sieve.
The fraction passing the 0.425 mm (No. 40) sieve shall have a liquid limit
not greater than 25 and plasticity index not greater than 6 as determined by
AASHTO T 89 and T 90, respectively.
The coarse portion, retained on a 2.00 mm (No. 10) sieve shall have a
mass percent of wear not exceeding 50 by the Los Angeles Abrasion test
determined by AASHTO T 96.
The material passing the 19 mm (3/4 inch) sieve shall have a soaked CBR
value of not less than 80% as determined by AASHTO T 193. The CBR value
shall be obtained at the maximum dry density (MDD) as determined by AASHTO
T 180, Method D.
The existing surface shall be graded and finished as provided under Item
105, Subgrade Preparation, before placing the base material.
201.3.2 Placing
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201.3.3 Spreading and Compacting
201.3.5 Tolerances
The AGGREGATE BASE COURSE shall be laid to the designed level and
transverse slopes shown on the Plans. The allowable tolerances shall be in
accordance with following:
Aggregate Base Course will be measured by the cubic meter (m 3). The
quantity to be paid for shall be the design volume compacted in-place as shown
on the Plans, and accepted in the completed base course. No allowance shall
be given for materials placed outside the design limits shown on the cross-
sections. Trial sections shall not be measured separately but shall be included in
the quantity of aggregate base course.
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Payment will be made under:
202.1 Description
The portion of the material passing the 0.075 mm (No. 200) sieve shall not
be greater than 0.66 (two thirds) of the fraction passing the 0.425 mm (No. 40)
sieve.
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The portion of the material passing the 0.425 mm (No. 40) sieve shall have
a liquid limit of not more than 25 and a plasticity index of not more than 6 as
determined by AASHTO T 89 and T 90, respectively.
The coarse aggregate retained on a 2.00 mm (No. 10) sieve shall have a
mass percent of wear not exceeding 45 by the Los Angeles Abrasion Test as
determined by AASHTO T 96, and not less than 50 mass percent shall have at
least one (1) fractured face.
The material passing the 19 mm (3/4 inch) sieve shall have a minimum
soaked CBR-value of 80% tested according to AASHTO T 193. The CBR-value
shall be obtained at the maximum dry density determined according to AASHTO T
180, Method D.
Crushed Aggregate Base Course will be measured by the cubic meter (m 3).
The quantity to be paid for shall be the design volume compacted in-place as
shown on the Plans, and accepted in the completed course. No allowance shall
be given for materials placed outside the design limits shown on the cross-
sections. Trial sections shall not be measured separately but shall be included in
the quantity of crushed aggregate base course.
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ITEM 203 – LIME STABILIZED ROAD MIX BASE COURSE
203.1 Description
This Item shall consist of a foundation for surface course composed of soil
aggregate, lime and water in proper proportions, road-mixed and constructed on a
prepared subgrade/subbase in accordance with this Specification and the lines,
grades and typical cross-sections shown on the Plans or established by the
Engineer.
It shall consist of any combination of gravel, sand, silt and clay or other
approved combination of materials free from vegetable or other objectionable
matter. It may be materials encountered in the construction site or materials
obtained from approved sources. The crushed or uncrushed granular material
shall consist of hard, durable stones and rocks, of accepted quality, free from an
excess of flat, elongated, soft or disintegrated pieces or other objectionable
matter. It is the intent of this Specification to utilize soils existing on the roadbed
if the quality is satisfactory. If the quality and/or quantity is deficient, the soil
aggregate shall be obtained wholly or partly from approved outside sources.
The materials passing the 4.75 mm (No. 4) sieve produced in the crushing
operation of either stone or gravel shall be incorporated in the base material to
the extent permitted by the gradation requirements. The plasticity index shall not
be less than 4 nor more than 10.
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It shall conform to the applicable requirements of Subsection 203.2.1, Soil
Aggregate.
203.2.3 Water
CBR Test for Gravelly Soils. The mixture passing the 19 mm (3/4 inch)
sieve shall have a minimum soaked CBR-value of 100% tested according to
AASHTO T 193. The CBR-value shall be obtained at the maximum dry density
determined according to AASHTO T 180, Method D.
Lime shall not be applied during windy, rainy or impending bad weather.
In the event rain occurs during the operations, work shall be promptly stopped
and the entire section shall be reconstructed in accordance with this Specification.
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The equipment to be used by the Contractor shall include scarifying,
pulverizing, mixing, spreading, hauling, watering, finishing and compacting
equipment and a slurry lime distributor.
These equipment shall be on the project site in good condition and shall
have been approved by the Engineer, both as to type and condition, and provided
with experienced operators before the start of construction.
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equipment shall follow immediately behind the distributor, after each application to
partially mix the lime with the soil-aggregate.
Dry lime should not be spread under windy conditions to avoid excessive
dustings. It shall be applied only to such areas as can be mixed into the soil-
aggregate during the day of application. Dry application encompass either
spotting bags of lime in equal predetermined transverse and longitudinal intervals
or applying bulk lime from suitably equipped self-unloading trucks. An approved
spreader is preferable for uniform distribution.
The slurry is distributed by one or more passes over a measured area until
the specified percentage (based on lime solids content) is obtained. To prevent
run-off and consequent non-uniformity of lime distribution, the slurry is mixed in
immediately after each spreading pass.
203.3.5 Mixing
After the last lime application and partial mixing, the entire mass of the
mixture shall be windrowed on the road surface and then mixed by blading the
mixture from side to side of the road, or by manipulation producing equivalent
results, until the whole mass has a uniform color and the mixture is free from fat
or lean spots or balls of unmixed particles. During the mixing operations, care
shall be taken to avoid cutting into the underlying course. When directed, the
mixing process shall be confined to part of the width or area of the road so as to
allow traffic to pass.
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After the material is spread, the surface shall be rolled. Rolling shall be
parallel to the road center line and shall commence at the outer edges of the
road, overlapping the shoulders and progress toward the center, overlapping on
successive passes by at least one-half the width of the roller, except that on
superelevated curves rolling shall progress from the lower to the upper edge.
Each pass shall terminate at least 910 mm (3 ft) in advance or to the rear of the
end of the preceding pass. During compaction, the surface shall be dragged or
bladed as necessary to fill ruts and to remove incipient corrugation or other
irregularities. Rolling shall continue until the surface is of uniform texture and
satisfactory compaction is obtained. Initial rolling shall be performed with a
pneumatic tire roller and final rolling with a 3-wheel or tandem-type steel wheel
roller. Rolling shall be discontinued whenever it begins to produce excessive
pulverizing of the aggregate or displacement of the mixture.
When the compacted thickness of the road mix lime stabilized base course
is to be more than 150 mm, the mixture shall be spread from the windrow and
compacted in two (2) approximately equal layers, the first layer to be bladed and
rolled before the second layer is spread.
Compaction shall continue until a field density of not less than 100% of the
compacted maximum dry density determined in accordance with AASHTO T 180,
Method D has been attained. Field Density test shall be in accordance with
AASHTO T 191.
After the lime-stabilized base course has been finished as specified herein,
the surface shall be protected against rapid drying for a period of at least five (5)
days by either of the following curing methods:
The Contractor shall be required to maintain at his own expense the entire
work within the limits of his Contract in good condition satisfactory to the Engineer
from the time he first started work until all work shall have been completed.
Maintenance shall include immediate repairs of any defects that may occur before
and after the lime-stabilized base course has been compacted and finished,
which work shall be done by the Contractor at his own expense and repeated as
may be necessary to keep the base continuously intact.
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203.3.8 Trial Sections
203.3.9 Tolerances
The stabilized base course shall be laid to the designed level and
transverse slopes shown on the Plans. The allowable tolerances shall be in
accordance with Subsection 201.3.5, Tolerance.
203.3.10 Traffic
Lime Stabilized Road Mix base Course will be measured by the cubic
meter (m3). The quantity to be paid for shall be the design volume compacted in
place as shown on the Plans, and accepted in the completed course. No
allowance shall be given for materials placed outside the design limits shown on
the cross-sections. Trial sections shall not be measured separately but shall be
included in the quantity of lime stabilized road mix base course.
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ITEM 204 – PORTLAND CEMENT STABILIZED ROAD MIX BASE COURSE
204.1 Description
This Item shall consist of a foundation for surface source composed of soil-
aggregate, Portland Cement and water in proper proportions, road-mixed and
constructed on a prepared subgrade/subbase in accordance with this
Specification and the lines, grades and typical cross-sections shown on the Plans
or as established by the Engineer.
204.2.3 Water
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separately but shall be included in the quantity of Portland Cement Stabilized
Road Mix Base Course.
205.1 Description
205.2.1 Soil-Aggregates
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205.2.3 Proportioning of Mixture
Asphalt Stabilized Road Mix Base Course will be measured by the cubic
meter (m3). The quantity to be paid for shall be the design volume compacted in
place as shown on the Plans, accepted in the completed course. No allowance
shall be given for materials placed outside the design limits shown on the cross-
sections. Trial sections shall not be measured separately but shall be included in
the quantity of Asphalt stabilized Road Mix Base Course.
(New or Salvaged)
Soil-Aggregate
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ITEM 206 – PORTLAND CEMENT TREATED PLANT MIX BASE COURSE
206.1 Description
Portland Cement shall not be applied during windy, rainy or impending bad
weather. In the event rain occurs, work shall be promptly stopped and the entire
section shall be reconstructed in accordance with this Specification.
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A maximum time of 2 hours shall be permitted for wet mixing, laydown, and
finishing when this method is used.
The soil-aggregate shall be proportioned and mixed with cement and water
in a central mixing plant. The plant shall be equipped with feeding and metering
devices which will introduce the cement, soil-aggregate, and water into the mixer
in the quantities specified. Mixing shall continue until a uniform mixture has been
obtained.
The compaction and finishing shall be completed within 2 hours of the time
water is added to the mixture.
The rate of application shall be between 0.5 L/m 2 to 1.00 L/m2 of surface.
The exact rate will be determined by the Engineer. Curing seal will be applied in
sufficient quantity to provide a continuous film over the base. The film shall be
maintained at least 5 days unless the treated base is protected by a subsequent
course.
206.3.7 Tolerances
206.3.8 Traffic
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Same as Subsection 203.3.10.
Portland Cement Treated Plant Mix Base Course will be measured by the
cubic meter (m3). The quantity to be paid for shall be the design volume
compacted in-place as shown on the Plans, accepted in the completed course.
No allowance shall be given for materials placed outside the design limits shown
on the cross-sections. Trial sections shall not be measured separately but shall
be included in the quantity of Portland Cement Treated Plant Mix Base Course.
(New or Salvaged)
Soil-Aggregate
207.1 Description
The aggregate shall conform to all requirements of the specified Item No.
of the Specifications.
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area shall be compacted with a minimum of three completed passes of the
approved equipment.
The quantity of aggregate to be paid for will be the number of cubic meters
as ordered and placed in authorized stockpiles. The stockpiles shall be
measured and computed by the average end-area method. No allowance will be
made for settlement or shrinkage.
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