Nikon F4 Assembly Adjustment

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FAA23051– R. 3248.

A
ASS13MBLING & AD~USTM13NT

Contents
.—. ———-— —— __ _____ __ ._ ._.
[Ass:mbl ing, back body ]

Camera back parts -- . _ - - ----- ----- . _ _. _ . . . __ _ . ____ . _ _____-_, _____ - _ _ ._ M


Bottom cover and tripod parts -------- .- .-. ------ . . . . . . . . . _.. _ _.. _ --- A2
Film advance side cover, Film rewind side top cover A3
Back body parts --- -- -—______ -. ____ --- ___ _____ _ ____ __ _ ----- - .- __ _ - . A4
Sync contact, film detection switch --------- a?
FD, DBor DXFPC unit ------------------------------- -------- ----- A8
Shutter unit -- - - -- - - -- . --- . . . . . . . .- -- . -- ..- - . . . . -. . ..-. -. A9
\, Film rewind motor -- —-- - ---- ---- ---- -- ---- ___ . ___ . _ ..__ - __ - _ . A9
m Film rewind unit - ----------------------- ----------------------------- All
Upper film advance parts - --—— ---- __ ____ _ ___ . . _ __ . . - . __ . . . . . . _ __ A12
F i l m advanw b a s e p l a t e - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A13
Film advance base plate unit, disassembly, assembling ----- ---- Al~
Mounting film advance baseplate unit --------------------------- - A:>
Shutter release fig, Lever under shutter release throught shaft ------- A25
DC-DC converter base plate ---- ----- ------ ----- _____ ______ _- ------------ A 2 6
Power TrFPC unit ---------------------------------- ------------------- A26
Shutter speed dial base plate --------- ----- ------ -- ------ ----- - ---- ---- A27
Mounting Main FPC ----------------------------------------------------- A28
Checking camera’back -. ---- . - ..- ----- ..- . . -— - - - . - ---- ------ - --- -- - . . A28
.——.——.—
l Assembling, front body]
“ ?q
Front body parts ------- - ---- ---- . -- -- ------- ---- - . . . ---- ---- ---- ---- --- A29
A F b a s e p l a t e u n i t , f o b a s e p l a t e -u- n- i-t- - - - - - - - - - - - - - - - - - - - - - - - A 3 2
Mirror box unit parts . ---- —. ----------------- A33
Mirror box unit --------— ------ - -- - ----- ..- - . . . .- - -- -- .-—-—---- ---- ----- A34
Mounting mirror unit, I baseplate, L baseplate --------------------- A36
Mounting mirror box, front body ------ ------- -. - - - - - - - - - - ----- ..-. . . . A36
Filter driving base plate, filter unit, TTLSPD unit -------- ------ ---- A37
Seesaw lever ------ ---- ---- ---- ----- ---- ----- ---- ---- ---- ---- --—- -—-.. - A37
AF rnodeselect.or lever unit --------------------------------- ---------- A37
Lens release button switch - ---- --- -- - ---- - -. ------- ..- --— —— . — . —----- A37
Mirror operation base plate unit ---- . . ---- ---- ------ ----- ----- A38
f-fo base plate, f-fo pulley ---—- ---- ---- ---- --------- ----- ---- ---- . A38
Lock enco&w FPC unit ------------------------------- ------------------ A41,?-
Cable arrangement on the lower part of the L baseplate ------------- A41
F’AA23051-R.3248. A

AF base plate unit ------ . -------------- ------- -------------- —---- - - - - - - A41


Positioning adjustment of fmm switch ------------------------------- -- A42
Height adjustment of aperture lever ------------------------------- ---- -A43
Height adjustment of AF coupling ring shaft - --- -- - . --- -- ---- - . -- ---— . A43
Angle adjustment (4Y ) of main mirror (Gl) sub-mirror (G2) ---------- ~44
—-...—.—. .-. .—— - . . . .
[Mounting
.—— of front body
. _ .-—- — and back_ body]
Mounting of front body and back body ---- ----- . . -- . . . . ------ . . ..-— ------- -- A45
Adjustment of film sprocket cogwheel positioning -— -- ----- . . - . . . A48
Adjustment of body back ---- -- _ ---- -- . - --- —- . . . . . A49
Adjustment of infinity ---- ---- -- ---- - ---- - -- ---- -- --- .-—. -. ----- --- A49
AE, AF Accuracy, inspection, and adjustment ----- ----- --- ---- A49 ~’
FAA23051 - R.3248.A

Camera back parts


_-— ——— ———. .—. ——— ——— ——— ——_— —_____ _
/ 1
I
I
I
I

I
I
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I
I
‘ n
I
I
I
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IL— — —————

B810

‘Al—
\
\
FAA23051 - R.3248.A

Bottom cover and tripod parts

-1

0935
15

i
lock (#350)

K 0

%1
W80 \
Lock
(yell

////2’K
00007

Screw lock

‘ ‘2%9
Lky+$
I 128x4

— A 2 —
/’”
FAA23051 - R.3248.,

~__—— —— — ___________ .
I
Film advance side top cover 960
Film rewind side top cover
6?3
I

/
i &@&
.——. .— ~—— ———. — — _________ ~ I
Mult~ple N
exposure 786 “, I 105 4
lever $? \ N. ~ %

/
I \
I Turn 150°

v
\------w I
I --l l/ A’----- \ I

l’~~z>$
I
1115
/
~ 1087
I065xZ
,Opcoversidel

,
IG Screw lock (#350) i
__________________________________________________ J


‘ A 3
Back body parts

— Spread G103 on the body and paste,

G92KA

— A 4 —
FAA23051 - R.3248. A

G71OO:

f) W I 109

1
1023 . 929
&
28
“ 930
&

433 902 & 928

1085 & 927


29 /*
G71OO:,i )
I

\,

n
,./

554
@
m’
1074xZ
@

1076
J

G103
\

4
59

— A 5 —
E (grey)
c (white)
B (purple)
FAA23051 - R.3248.A

Hook the spring end


(with more turns than the other end)
on the #864

864
>
G71OO I 105
-&@
./
$ 868
%
@ 1087

v n
p@? 1085
Lock

./
n
,

— A 6 —
1
t
l17AA’_)2AC4 – D 9 0 / . 0

Sync contact, film detection switch

— Sync contact
#llo9

lder this portion

(black) GND
(green) Sync contact
\ G103
n
— Film detection switch
Film detection switch
Lock
cable for base plate I g#lo40 SC;:;5;

Power supply base plate --


3 main FPC bottom unit
(orange) (black) L = 140mm
m
Power supply base plate -- ?&
+ power Tr. FPC /
(orange) (black) L = llOmm Film detection switch (brown;
~[ PTr-E (grey)
— junction cable PTr-C (purple)
PTr-B (white)
Film detection
switch pin

\
Check the ON-OFF position of the film
detection switch based on the external film
guide rail:
Height (or play); a = 1.13 f 0.15
ON–OFF switching position; b = 1.00 or more
Total stroke; More than 0.1 deeper from the
external film guide rail.
External film
guide rail

— A 7 —
FAA23051 - R.3248.A

FD, DB, or DX FPC unit

Thyristor trigger base plate


\ ~X (green) : from sync
contact
~ rp-m X (areen) : from FD
contact
FD contact FPC - -
., ~ ~GND (black): from sync
contact
%$;< , .,
GND (black) : from FD
i:E;2k>~ ,%; ~
“.,- contact
%‘.s:.: F
%,
<. ~ ,’l!?“ t.
,$ :.
DB contact FPC ‘“,, $,: ?:, *2 7 Mount FD, DB,
i. Kg ..’ DX contacts
{~ %! and DX FPCS
.
Lear side of FD contacts mold
fl;~
-.: ~ ‘, , :.+ . . . . $. , ~, ;
*+’----+::::$’:: ““’
. .
#lo22 x 2
5 minute epoxy #lo40 x 2
# 679 X 2
Place the DB contact
}1040 x 2 #lo22 x 2
.. FPC through the hole
II 9 of the bodv
.

FL 1 #678 X 2
&
I
DB contact cover
#l127x2

P I

1~
Attach light leaka ge
protective plastic
DB contact cover sheet on the DB
*,. .,. .,>,.,. . . . ..s . ...+..: >. . . . . . ~
E
I’ cables
Solder

n I
/’”
Cable Tape for
i Arrange cables
arrangement arranging
cables
~#1127 x2
#869 #864 R2 lever
Check the latching
condition of the R2 lever

P-l-hr
The latching amount of the
~#864
#864 and #869 when the R2
lever is in locked state;
A + B (approx. 0.7)

—‘r’ Adjust by bending part C

&
indicated by the arrow in the
#869 figure at left.

‘—A8 —
. .’
Shutter unit
1 J
#66

Shutter unit
#66
#68
#1135

8#1135

Film rewind motor unit

‘t

\\ Mount a film rewind


-?’-$ tips of the coupling shaft in the
shaft) film rewind motor unit.

— A 9 —
FAA23051 - R.3248.A

Mount a film rewind


motor unit
#39
#40
#lo19 x 2

Au .. #40
Film r e w i n d ‘~.,~
motor unit ‘&&&+. .’
k“ ‘“ ‘“o

&
Lock tight ~#1019 x 2
(Purple)

Check the position of


the filter selection
lever
Approx. The tip of the filter
0.4 selection lever (as
shown in the figure)
should be located
& within the range of
approx. 0.4 from the
lower end of the
shutter.
Adjust by bending the
part B as shown in the
figure .

Arrange film rewind


motor cables.
#964 X 3

*
#964 X 3

— A l O — .
FAA23051 - R.3248.A

Film rewind unit

Film rewind mold


base plate

Camera back ~p
switch C R , ~~
I
#1113 x 3%’ I

Check following items:


I-J 1. Gaps (up and down) of the
film rewind shaft;

0.1 – 0.3

2. ON–OFF operation of the


camera back switch.

3. ON-OFF operation of the


R2 SW.

Camera back Film rewind shaft


switch pin

-m Insert the film rewind


shaft from the other end.
Lock the R2 lever (move
the lever up) . Check to
see if there is irregular
rotation and strange
sound when rotating the
film rewind shaft.
“~
Upper film advance parts [ dAA52nKi–D29ACI
1 [ H,J+Ldwdl - Ii.dc’-tu.
J-I
t+

~––—–. —_ ———. ——__— ——— — _______________


1
I

@lW ----
I
I 585 I
I - s I
I t? 1010 I
I
82563 ~ .! 1106
1
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I 6
I
614 ! [
u j 663
I
86!
\
‘.7 ,
;%”
I A- I
m Inn-r

K #
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:nr@ad %–-–---––––––––––----–––––––––––--J portions


r---- m+- -1
- haw~la~
-------
except
6 9 @ B47 I Igo2 specified portions
a v
\ u-w U C U.L.L CU.
r — — — - — — —

35
. .
-
-N
d I
i \ .fi --“. 1 1

61
/
I
I -— —— _____
I Spread ~
i the~f~KA ~ BBO08
L _ _ _ _ I n.

Pi

II
L — — — — — _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ J
-
IFAA23051 R.3248.A
Film advance base plate o
2

)-
c
4

0
1

—Al 3—
IFAA23051 - R.3248.A

Film advance base plate unit,


disassetiling, assembling
~ Disassembling

Pulse PI t? #llo7 1) Upper film advance unit


Pulse blade \l (frame counter unit)

#1087 (@ ~ ~
\% ‘“ *, Pulse PI #1107
Pulse driving ‘\’
gear
#1106
Pulse blade
#1106 6 hY
I 1?

E clip #1087

@a not remove pu-lse


driving gear)

Multiple exposure relay


lever shaft

“106 ~,;,:wd’+_:pp’eexpO s”rere’ay


Multiple
exposure relay - exposure
lever wire lever Multiple exposure lever wire
. ~ relay
shaft lever
I

Frame counter sw t
I
#l106x3

2) Film take-up spool motor


(FM) #1019x2 #476

)= #476
>

~Film take-up
; spool motor (FM)

lever wire ~v .,
~#1019x2 % +

—A14 —
FAA23051 - R.3248.A

3) Inside film advance unit

Ge,ar S7

Ge~r S2

~ #llo2 I
Gear S9
\,
I
il l@
Gear S2
Gear S7 Gear Cll #lIo2
#l106x3 $*’ ~~
Gear Cll “4 : %*
w Film take–up spool
k ~ clutch spring
\ h / I
-p I
Film take-up spool
clutch lever #1087
I
I
Gear S9

Gear S1O

Gear
\,
~ Film take-up
- n ~ spool clutch lever
i
#1087 ~

/.....@:

Film take–up spool spring

Inside film advance unit

— A15—
I?AA23051 - R.3248.A
Lever on the
shutter release 4) Shutter charge motor
#1019x2 (MM) #1019x2
Screw lock through shaft
(#350) S / Gear S11

— Assembling

(See page A12 for applying


oil and attaching)

1) Shutter charge motor


(MM)
#1019x2

-
M u l t i p l e &xposure Mount the motor by moving
lever spring (#539) aside in the direction
indicated by arrow.
Charge motor(MM)
Check the condition of the
Film Sprocket shaft Film
advance completion.

Fig. below:
Film sprocket advance completion state. Set the Film Sprocket
shaft to the film advance
completion state

(1) Portions b and c (as shown in


the figure) of the film advance
stopper will be disengaged from
the film advance stopper latch
lever when the shutter charge cam
is rotated in the direction
indicated by arrow a.

(2) Portions b and c will be


engaged when the film advance
stopper click moves toward
Film”advance the portion e by rotating the
/ stopper Film Sprocket shaft in
Film sprocket the direction indicated by
shaft arrow d (as shown in the figure) .
Overcharge amount Check to see if the overcharged
is more than 0.2. amount of theFilm advance stopper latc~
l-H- lever and the stopper is more than

14 Film advance 0.2 by rotating the film sprocket


‘ilm advance stopper shaft in the direction indicated
topper click ~latch lever by arrow d. (See left figure)

Film advance stopper

e? Film’sprocket advance
completion lever

— A 1 6 —
lFAA23051 - R.3248.J
1

2) Inside film advance unit

Multiple exposure
Gear S11 lever spring (#539 Mount this by rotating
\ the inside film advance
unit in the direction
indicated .by arrow b
while pulling the spring
(#539) in the direction
indicated by arrow a.
Note : Care should be taken
not to pinch the spring
(#539) between the lower
film advance unit and the
inside film advance unit.

I
“ p
,,

.ng latching
location (#539)

&#l106 x 3 3) Film take-up spool


Screw lock (#350) motor (FM)
#476
#1019x2

/
/
{
‘1
Multiple exposure ~#1019x2
lever wire Screw lock (#350)

— A17—
4 ) Mounting gears
#llo2 Dipping in oil barrier
Gear S2
9\ Gear S1O
.#l106x3 Gear S7
I
Gear S9

I
Film take–up spool
clutch lever #1087
Gear
S9 I
Film take–up spool
clutch spring

*
Gear Cll #11 02
Slo

Gear C9

I
Gear S2
I
Gear S7

~pply oil (G92KA) Film take-up


to each gear. spool clutch spring
Dip the gear S2
in oil barrier

Check the film take-up


spool clutch lever
View A latching amount

Film take-up spool


cl.utch lever

Gear S9
,>~ ,

n
Length b should be more
than half of length a.
View A

—A18—
lFAA23051 - R.3248.A

5) Upper film advance


#lolo unit
Screw lock (#350)~
Frame counter reset
Frame counter spring
scale plate mask &ll!l$ I
i Frame counter gear
Fix with a stopper after
#583 ‘
* Lock tight rotation the gear two
Frame counter turns in the direction
scale plate indicated by arrow a
(clockwise)
I
#583
G103~
Frame counter scale
counter gear
Use G103 to stick the
projected portion of
the frame counter gear
Stopper and the caved portion of
l. . ’ ” the frame counter scale.
Frame counter
Shutter charge &reset spring
completion sw + Frame counter scale
:$. plate mask #lolo
al \ / I -’ ,

Cut-outW’s”

-,*. Cut-out of #576


W*,W ““P ““’ should be faced with #577.
n / %
Film advance completion switch b
,/ Adhere each screw with screw lock (#350) .
Apply oil (G92KA’ on each gear and lever.

Inspection (ON–OFF)
“ Shutter charge completion switch
● Film advance completion switch
m “ Frame counter switch
Frame counter scale goes off between
:..: . Frame counter frame counter O and 1 when the frame
scale counter gear is rotated clockwise.

nI
1 l=+
● Check the location of the frame counter
scale mask
Frame counter scale is within the range of
more than 2/3 of the width of the counter
Index index (counter scale plate mask) . See the
figure at left.
Adjustment : Adjust by moving the frame
counter scale plate mask after unfastening
#lolo.

—A19—
.
lFAJk2305i - R.sN+&Al

6)-Mounting upper film advance unit


*Small parts (see page A14)

Screw lock
(#350)
~wer film advance unit assembly Upper film advance unit ~#l106x3

Fil”m rewind coupling


slide lever

Lower film advance unit assembly


Set the film sprocket shaft and the shutter charge cam
to, the film advance completion state.
I
I
Upper film advance unit
#576 Set the cut-out of #576 to the proper place as shown in
the figure at left.
Mount the unit so that the contacts of the film advance
completion switch comes to the location indicated by a
in the lower film advance unit assembly, and the film
rewind coupling slide lever comes to the location
% indicated by b in the lower film advance unit assembly.
#577 (See above figure)

#l106x3
I
— A 2 0 —
FAA23051 - R.3248.A
On–off inspection of film advance completion switch

Film sprocket shaft is in the film advance completion state.


k

ilm advance St.oppe r (B531)

B51

Film sprocket advance


completion lever (B533)
Film sprocket sha’ft
I
Fi’lm advance stopper

Film advance stopper(l


#603 (B531) Film advance completion
Ipper film -
switch is off in the
.dvance plate I
c, // film sprocket shaft
Film sprocket advance completion state.
‘ilm advance
advance completion
!ompletion
witch #602 lever (B533)

{L) The gap between the lower


Thermal contraction tube part of the thermal
lpper film (#564) contraction tube (#564)
Ldvance plate 1 and the upper side of
#B531 and #B533 is more
than 0.2 when rotating
the film sprocket shaft
while depressing #B519 in
the direction indicated
B531 B533 by arrow a.
(3 Depress #519 in the
direction indicated by
-More than 0.2 arrow a while film
sprocket shaft is in film
advance completion state.
II (Set to the film advance
#602 stopper release state.)
Make sure that film
advance completion switch
goes on by #B531 and
#603 the gap between the
thermal contraction tube
(#564) and #602 is more

$4iii==0”2
than 0,2.
(4) Rotate the film sprocket
shaft in the above state.
Make sure that the film
advance completion switch
#602 ~B531 goes on by B533
instead of #531. And the
* ~ B533 gap between the thermal
#603 contraction tube (#564)
and #602 is more than
0.2.
—A21—
FAA23051 - R.3248.A

Mounting film advance base plate unit

Figure below: Film advance completion state


.,

Lever on shutter relase


through haft

Shutter charge cam Shutter charge


completion switch
~utter charge (grey) E (blue)
?ve r \ I

P
+ 3.3V
(Pink)

K (green)

‘ n

(white)
Film advance
completion switch

1) Mounting film take-up


spool
AWIW& Install a film take–up
,. .,- r spool after mounting a f i lm
take–up spool spring as
shown in the figure.

;hutter charge: ar S11


Iotor (MM) g
~Film take-up 0, “
spool
. motor (FM)

spool Film take-up


spool spring

/a

//”
//”
1+ / ‘. . . - . J
/“

R ,’-” “P Film take-up

17
spool
FAA23051 - R.3248.
Z)Latched portion
of film advance base
plate and shutter.
“: Indicating
Film advance base plate latched portion
positioning pin G71OO

N \

Resetting method
Reset the shutter Mg
set lever by
depressing the lever
on the shutter
release through
shaft (see page A22)
while settinq it to
Shutter the film adv~nce
release completion state by
:amera back opening/ lever rotating the shutter
:losing coupling pin Shutter charge cam
T lever counterclockwise .
3) How to install film
advance base plate unit.
#1049x2
(1) Reset the shutter Mg set
lever by depressing the
lever on the shutter
release through shaft
after setting to the film
advance completion state
by rotating the shutter
charge cam
counterclockwise .
-r I
(2) Set to the film sprocket
shaft advance completion
state by rotating the
film sprocket shaft
counterclockwise .

Mount the film advance


(3)
ba: e Plate by pulling the
:ft side EL roller forward.
film sprocket
:rew (#1074) Note:
“ Film advance base plate
should be surely fixed
in the film advance base
plate positioning pin.
● Film advance base plate
and shutter are surely
Pull the EL roller forward and latched.
mount a film take-up spool “ Film take-up spool
on the film advance base plate unit. motor (FM) cables should
not be pinched.

—A23 —
- R.3248.A

I
(4) (See page A21)
Mount film advance base plate
mounting screws (#1049x2r
#774) after resetting the film
advance stopper by depressing
B519 in the direction
indicated by arrow a.

Temporarily fasten the film


sprocket screw (#1074xl)
(the left side sprocket screw)
Inspection

a. Shutter charge
Rotate the shutter charge
cam counterclockwise.

b. Shutter release
Depress the lever on the
shutter release through
shaft

l-~ &..-...- to T (time)


LL LULIIS

I
Reset the T by moving the
T lever in film rewind
direction.

(5) Cable arrangement


(a: Junction cables)

Adhesive t:ape for


arranging cables

@
,
I Power supply base plate
–– main FPC bottom unit G103
n
(orange)(black) L = 140r


Power supply base plate Shutter charge motor (MM)
–– power Tr. FPC T? lo~—(yellow) ,black)
(orange)(black)L = llOmm F~lm detection switch (brown

PTr-E (grey) Film rewind motor (RM)


PTr-C (white) !/ (pink) (blue)
PTr-B (purple)
Film film–take-up
SDOO1 motor (FM)
PTr (3V) {red) (black)

— A 2 4 —
FAA23051 - R.3248.,

Shutter release Mg,


Lever under shutter release through shaft

Shutter release
throuqh shaft
K@llol

d 616

Shutter release Mg

& “a
00 1052
i.”
o
B453 “ @

1052 hQ _ lever under shutter


615 ~ release through shaft
1090 ““

/
~
#G2KA i<2
Inspection
;ever under %!
shutter rele a. Thrut play of shutter
through shaf release through shaft:
and its bear 0.1 -- 0.3
(release Mg) ‘1 b. charge amount of the
lever under the shutter
release through shaft:
More than 0.2
Shutter ~ —. Check the charge amount
by rotating the shutter
charge cam
counterclockwise.

““ Adhesive tape
for arranging cables
Spring latching

#616

lL&ver
I
under shutter
release throuqh shaft

— A25—
l?AA23051 - R.3248.A

DC-DC converter base plate

GND (

Vccl

+5 . 5V
Q
+12V #685 X 2

CONTR

Q
#lo19
*Be sure not to pinch cables.

!Power Tr FPC unitl

— A 2 6 —
i
FAA23051 - R.3248.A
Shutter speed dial base plate
1) T (time) lever
RI set lever
Latched position

Insulating tape : ,,

.1

r \ by a in the figure.
.catec
\

● RI set lever
See the portion indicatec
by b in the figure.
106 R1 set lever on the film
advance base plate (uppe;
film advance unit-) and R
sw lever on the shutter speed
dial base plate should bf
latched.

2) Mounting shutter speed


dial base plate
\
#lo50
#lo54
. #1106

Solder
3) Soldering cables
1- Adhesive tape I
(frame counter switch)
B
A # A ~. Shutter charge
~completion switch (grey)
b

~Pulse PI (pink)

<Film advance
- completion switch (white)

\
‘se’PI (blue) b
\\
‘k — A27—
‘\
FAA23051 - R.3248.A

amounting Main FPCI

Refer to pages D1O to


Dll when mounting main
FPC .

a. Insulating tape

b. Adhesive tape for


arranging cables.
Adhere cables on the
rear side of the
a main FPC.

T Shutter release tool

#&. I ,SC base plate

F4
?—Press
-D
contact
c1
5.W
+ –

#672
#B670
#1023x2
I.

— .
Vcc 1 (grey)
L = 105mm
( n : junction ca,ble)
I

Checking camera back

(Refer to above figures)


1) Set the SC base plate as
shown in the above
figure.
2) Press contact the film
advance side press
contact.
3) Supply 5.5V power to the
power supply base plate.
4) Mount a shutter release
tool (self–made tool)
/
— A28— ./
,/’
lFAA23051 - R.3248.1

Note : Set the shutter speed dial to 1/4000 sec. o r


slower until AE adjustment is completed.

A. Check the back body (as shown on page A28) .

“ Set the exposure selector mode to M


●Turn off the camera back switch (push the camera back
switch pin)

(1) Shutter release


(2) Shutter speed
(3) Mechanical shutter charge sequence
(4) S-C mode (L, S, CH, CL, Cs, Self–timer)

B. Personal computer and back body inspection


(Hook up personal computer and communication tool
[J15279])
r (1) Inspection of operation
Film take-up spool motor
Film rewind motor
Shutter release
Mechanical shutter charge sequence
(2) Inspection of switches
(3) Inspection of dials
(4) Inspection of LCD display

-f’-

\
‘\
—A28-l—
‘“, /
lFAA23051 - R.3248.J
I
Front body parts IO18X2
1138 T m
Lens release
,019.FC:F.

lo19@a@
J
T
G s
% /
?’
/
\s
196
@@ 19
0 , @ 354
353 ‘ 5 /-’
EE recognition switch

1072
172 @@ 199B
199A
B161 o
I B43
\
%
1034
s
k
\

Double lock knob


\

B46
~————___
0--’ v)
I, 1
9$
I o t-
I 057 % ’ /
T AF lock button
I \
I
/
Oil barrier
G103
Screw lock (#350)
“+I
Lock tight
;: G71OO
:: G92KA
:: LEN317A I—_ —— ——__ -1

— A 2 9 —
/’
FAA23051 -
R.3248.i

B688
@a@’
0
0
695

/ //AF lens contact FPC

. 98mm ,
r+

-
B

22

—A30 —
FAA23051 - R.3248. A

EE recognition switch (orange)


I

owe Tr ‘n
ase latg

Insulating tape Aperture coupling ring


AF PTr-E (orange)
AF PTr-C (white) +
AF PTr-B (purple) bP

1) Checking double lock switch


The switch turns on when the double lock knob is set
to the double lock side.

.
Double lock . . . .
(~
\*.~ --

2) Checking EE recognition switch


The switch turns off at the height of 0.3 to 0.85mm
from the bayonet ring surface.

EE recognition pin
i
I 0.3 to 0.85mm
//////////1
Bayonet ring


— A31
lFAA23051 - R.3248.A

AF base plate unit, fo base plate unit

AF motor
B313
fo base plate . fo lever

Spread L21 13
on each sh aft .

s: Screw lock (#350)


K: G92KA

5075

I b’: AF coupling
ever hole
\
~ AF.PI

— .. . . . . . . . Mount the fo lever on the Al


base plate unit,
‘ b : AF coupling
.:?!
.< 1 ring lever Mount the AF base plate unit
! on the front body by adjusting
_ *C : Note: levers and pin indicated by
Do not bend arrows in the figures:
fo lever
b–b’: AF coupling lever
~–cl: AF base plate
Checking fo base plate
brush positioning positioning pin

Adjustment of btush position on #1048x2


fo base plate
1~ { I I
Hook the AF lever spring
(#410) on the hook.

There should be a space between brush


I I contact portion
and end of fo pattern when lens is not
1.24~0.2 attached.

— A32 —
.A

I
i Z7A--+j/
I
I /
/
/
KE347B
:
I
I
I
I
I
i
i
L––_–––_–_– _______

990 ,61032 i @’ e ‘“’”


\ I
I T~ [015
ILti __________--------------- ]
B 207 I —
——— — _________ ,
-1

r I base plate unit I


\ i S: Screw lock (#350)
.1. : G: G7100°
T : L O c k t g h t
i 44 :4 N ‘I ’
I Filter driving
base plate unit

11085
I
I J
1085G~
/’ 9
I
I 149
i . \ \

1
I050X2
I
I
I 1012 tr-
Sprea’d L2113 on each gear shaft
L1 —————_————— ._——_—____ _ _______.___l
— A33 —
lFAA23051 - R.3248.A

Mirror box unit


fmm base plate
TC switch
L base plate unit (white) I

L_”l._J
fmm sl ~itch (brown)
.- ~

Mirror {~own spring

Sub-mir ror
‘stopper spring
fmm signal lever
,Sub-mirror
i stopper lever
G8181

Ma in mirror brake
coupling lever
I base plate Shutter charae lever

Mirror up stopper
up sprin
.- -
re lever
G71OO
spring
Aperture lever
re lever

re Mg
lever

“Aperture photointerruptor
(with positioning pin,
attach with adhesive like Alon
Al fa )

— A 3 4 —
lWAA92n<l - D ‘1’_)/, Q I

— Aperture Mg (See page D23)

Aperture Mg click — Adjust the gap between the


click and the ratchet gear.

n 0.2 to 0.3

u
Shutter charge lever f~y
I

;L -
,/
-1
Aperture driving lever

Aperture Mg

Push the shutter charge


lever in the direction
indicated by an arrow b
to be shutter charged
I state.
— Ratchet resetl
I
gear (#81) I Mount on the I base
crew lock (#350) plate by hooking #149 in
the hole of #81.
\ #149

(Arrow a indicates the


hooking position on
which one end of the
#lo12
I
,atchet reset gear (#81)
spring (#149) is hooked)
I
I
Mount #105 by rotating
#lo5 #81 around 270°
erture PI clockwise .

Spread KE347w #lo12

—A35 —
FAA23051 - R.3248.

IMountin g mirror unit, I base plate, L base platel

See page D23

Mounting mirror box, front body

See page D22

Adjust thrust play of mirror unit


-
Rated value: O .1 ~o 0.3
Adjustment washer
1K050-334 0.1 I
1K050-335 0.05

1K050-336 0.15

1K050-337 0.2

1K050-338 0.3

Cable arrangement ,

:ab le, FPC, adhesive tape ‘J FPC positioning pin


foz . cable arrangement ~

AF lens contact FPC


\
TC switch (white) y
fmm switch (brown) ~
EE switch (orange) !4

— A 3 6 —
AA23051 -* R.3248. A

Filter driving base plate, filter unit, TTL SPD unitl

See pages D20 to D21


— Filter unit

Check: Filter mirror holder moves by its own weight


when the front body is declined after
assembly.

— Filter driving base plate unit

Check: Check to see if the filters are switchable


after assembly.

,nl

See page D19.

AF mode selector lever unit

See page D19.

lLens release button switchl

See page D18.

Check AF switch 1, AF switch 2, lens release button switch

Check continuity of each switch by”connecting GND (body) and


AF switch 1 (blue), and GND and AF switch 2 (white) using a
tester.

(1) AF switch inspection

I AF switch 1 (blue) AF switch (white) Release SW


~—c GND(body)
; mode off on ,––__ “ 1
; mode on off c1
I
j AF SW2 (white)
d mode I off I off
~ ~AF SWI (blue)
~_ _>_M_ J
Al? SW
(2) Lens release button switch inspection
AF switch 1 and AF switch 2 turn off when the lens
release pin is within the range of 0.45 to 0.85 from
the bayonet ring.

Bayonet

— A37 —
)
FAA23051 - R.3248.,

Mirror operation base plate unit

See page D17.

Check preview bottom and mirror up operations

f–fo base plate, f–fo pulley

— f–fo base plate See page D18.

— f–fo pulley Mount by rotating the


pulley once clockwise
while aligning the f–fo
pulley spring (#402) with
the f–fo pulley shaft
f–fo pulley stopper groove .

#1087

Note : Do not damage


the plastic mold
shaft of the f–fo
pulley.

Reel aperture
coupling ring thread
in the #403 groove.
(See figure a)

087 Note :
(1) Thread knot
should not be pushed
out from the surface
of the f–fo base
plate.
(2) Aperture
coupling ring thread
should be hooked in
the roller on the AF
mode selector base
plate.
* (3) Aperture
coupling ring thread
should not be bent.

Aperture co
I
ring thread

. a

— A38—
1) Adjustment of f–fo pulley stop position

Aperture coupling ring is attached to the stopper.


/

The f–fo pulley &


is being attached
to the stopper. \f v

Use adhesive [ >,\ o $


(Alon Alfa) to-W .
attach.
Q +
c-
#403

Adjust by rotating #403 so that the aperture coupling


ring and the f–fo pulley come into contact with the
stopper simultaneously.

2) Adjustment of the f–fo base plate position.

~–fo base plate (1) Mount the f–fo tool lens


\ Screw lock (J18202) on the body.
(2) Set the digital voltmeter (at
10X2 the resistance measuring
range) as shown in Fig. a.
(3) Adjust by rotating the f-fo
base plate so that each
resistance value can be
measured when the f–fo tool
lens (J18202) is moved aside
as shown in Fig. b.

Resistance value is 624 to


936f2 when the tool lens is
moved in the direction

. a-
]urple) (yellow) indicated by arrow c.
Resistance value is OQ when
moved in the direction
indicated by arrow d.
ig
(4) Fasten screws (#1010x2) and
spread screw lock (#350) on
them.
J

‘iq.
— A 3 9 —
- R.3248.A
— Soldering cables

Solder AGND (blue) and Vref (purple) on the f–fo base


plate.

f–fo base plate


F’-
+
70

AGND (blue)
base p late
Vref (purple)

— When f–fo pulley shaft is damaged.

(1) Remove the f–fo pulley and the f–fo base plate.
(2 Remove the damaged f–fo pulley shaft.
Note:Check to see if there are any broken
pieces left in the L base plate.
(3 Mount the f–fo pulley shaft (1K371-359) .
(4 Spread adhesive (Alon Alfa) at the portion where
the f–fo pulley shaft is mounted.


‘ A 4 0
\
lFAA23051 - R.3248.A

Lock encoder FPC unit

See page D17.

Cable arrangement on the lower part of the L base plate

Hook AF motor cables on the holder.

--’4
,

Vref (purple)
[se adhesive AGND (blue)
:103) to atta
ref (purple) ,
-fo (yellow)
SND (blue).

~F switch 1 (blue) _/’ AF motor (red), (black)


w switch 2 (white)

IAF base plate unit

See pages D15 to D16.

— A41—
IFAA230 51 - R.3248. I

lPositioning adjustment of fmm switchl

(1) Connect a tester between


Screw lock the TC switch (white) and
fmm base plate (#350) the body (GND) .
\ #1037x2
rC switch \/l
( white) (2) Mount the 50mm (f/1.4) AI
lens on the body. Do not
Emm move any further once
lbrown) the protection ring of
the 50mm f/1.4 AI lens
o (indicated by arrow a)
pushes the fmm signal
lever.

(3) Fasten the fmm base plate


at the point when th= TC
switch is changed from ON
to OFF by moving the fmm
base plate. Then the fmm
signal lever brush should
I H - fmm signal lever be positioned at the

w o
center of the TC switch
and the fmm switch
patterns.

I
Protection ring
(4 The fmm switch should be
off when the 50mm f/1.4
AI lens is removed.

Noi_e : Correct lens:


50mm f/1.4 AI
(Do not use 50mm f/1.4
a AI-S and AF 50mm f/1.4.)
\

— A 4 2 —
IFAA23051 - R.3248.,

Height adjustment of aperture lever

Rated value :
n

Eccentric screw for


adjusting aperture Screw lock (#350)
lever
o

Aperture lever
-’l
Height adjustment of AF coupling ring shaft

Adjust the height by turning the screw (#1078) so that the


AF coupling shaft is higher by 1.6 & 0.1 than the bayonet
surface when the lens release button is free in AF-C or AF–S
mode .

Lens release pin

Bayonet surface i
Lens relea se Q
button
AF coupling .
ring shaft
u

o 3
w
#1~78
Screw lock

— A 4 3 —
1 L....-<” <, . ..4-T”. &

Angle adjustment (45°) of main mirror (Gl), sub–mirror (G2)

— Angle adjustment (45°) of main mirror (Gl)

Tool: . J18037 (Optical flat)


● J18038
Screw lock (#350) ● Vertical collimator
1037x2 ● Hex key
Rated value:
Horizontal discrepancy;
()+18 g
B204 Vertical discrepancy;
o +0 ) ,
Adjustment of hor i.zontal –lo ‘
discrepancy
Adjust by moving
B204 vertically.

Adjustment of vertical discrepancy


#239 Adjust by rotating #239.

— Angle ad-justment (45°) of sub-mirror (G2)

To01:oJ18196 (determines the


angle (45°) of the sub-
rnirror)
● Vertical collimator

Rated value:
Vertical discrepancy;
5*5’
#253
+
Sub-mirror stopper lever
o
@ %

Adjustment of vertical discrepancy


n
f–fo
T pulley o~ Adjust by rotating #253.

— A44—
- R.3248.A

lMounting on front body and back bodyl

— Preparation for mounting on front body side

Shutter cha~ “ge lever

Start 1ever

~ilter d.riv
oupling le’

1) Move the mirror down ?,


● Move the mirror down by pressing the shutter charge
lever to the bayonet ring.
“ Spread G71OO on the tip of the shutter charge
lever, and start lever.
2) Move aside the filter driving coupling lever to film
rewind side or in the direction indicated by arrow a.

Note : Eliminate foreign matter in the filter and AF sensor


units by using a blower.


‘ A 4 5
- R.3248.,

— Preparation for mounting on back of body


1) The body should be set in the film advance completion
state.

/
Shutter charge lever

Shutter release lever


Shutter release levez
should be set to the far
back position.

‘Mirror down lever

Note: Check that the T (time) lever is correctly


latched. (See page A27)

2) Set the shutter speed dial to the T (time) position,

3) Move the filter driving coupling lever to the film


rewind side.

Film rewind side

/
Filter driving lever

Clutch pin

* Set the clutch pin at this position and fix the


filter driving coupling lever.

— A 4 6 —
FAA23051 - R.3248.A

— Mounting

of body

Back of body

Assembling: See pages D3 to D5.


—A47
FAA23051 - R.3248.}

Adjustment of film sprocket cogwheel positioning

1) Set the body to the film advance completion state.


2) Unfasten the film sprocket screw (#1074xl) .
3) Set the film sprocket cogwheel positioning tool
(J18064-1) on the aperture surface.
4) Fasten the film sprocket screw (#1074) temporarily
after aligning the right end of the film sprocket
cogwheel to the position 31.8. Ad-just it further so
that the right end of the film sprocket cogwheel will
be within the range of 31.8 + 0.2 when moving the film
sprocket in the direction indicated by arrow a.

I>Lock tight (purple)


\
#lo74

Reference length:

# a

t- 1111 I 4J- 0 . 4 ’
32.4 I
I

5) Mount the film sprocket screw (#1074) with lock tight


(purple) in the left film sprocket screw hole
(indicated by arrow b).
6) Check to see the film sprocket cogwheel position by
repeating film advance operation several times.

— A 4 8 —
IFAA23051 - R.3248.A

Adjustment of body back

Same as for F3 and other models.

Adjustment of infini,ty

Same as for F3 and other models.

E, AF Accuracy, inspection, and adjustment

AE accuracy inspection and adjustment items (followina.


instructions by personal computer)

1. AE accuracy inspection, adjustment


I

Sub–menu f Inspection, adjustment items


I
1. F4 + AMP.FD ~Spot exposure metering ad-justment->
~AMP exposure metering >(1)
I
2. F4 ~Spot exposure metering adjustment—>(l)
I
3. AMP.FD lAMP exposure metering adjustment
~ (adjust by mounting on the tool body)
I
I
4. F4 + Action lSpot exposure metering —>
FD lCenter-weighted exposure metering—>(1)
I
I
5. Action FD :Center-weighted exposure metering
~ (adjust by mounting on the tool body)

(1) —> Adjust M 1/8000 (M 1/4000) —> TTL adjustment


(Adjust by mounting -’l
AMP.FD or Action
FD )

2) When main FPC on the F4 body or EEPROM is replaced:

1) Make following adjustment (write AF compensation


value into EEPROM) after the inspection of item 1.
—> X BER P adjustment —> AZ adjustment —> Hard AGC
adjustment


— A 4 9
lFAA23051 - R.3248.4

— AF accuracy inspection, adjustment items (following


instructions by personal computer)

Note :
1) When making adjustment of AF accuracy, remove bottom
cover, tripod socket (see page D2), bottom FPC screw (#685,
#1026, #1038) (see page D6), and set up the bottom FPC unit.

2) When making adjustment, close the viewfinder eyepiece


shutter or cover the body with black cloth.

3) When viewfinder is not attached, adjust the AZ by


aligning the AF inspection chart and target zone on the
focusing screen.

4) It is not required to attach AF sensor adjustment screws


(x 3) with screw lock.

1) AF accuracy 2) AF Sensor 3) Main FPC of F’4


inspection (when displacing) body (when
(adjustment when displacing main FPC
disassembling AF or EEPROM)
sensor unit)

X BER P X BER P After AE adjustment,


inspection and adjutment write following
adjustment compensation value
into EEPROM
I
YAW inspection YAW djustment
and adjustment
I
PITCH inspection
I
PITCH adjustment X BER P adjustment
and adjustment
I I I
AZ inspection AZ adjustment AZ adjustment
and adjustment
I I
Hard AGC Hard AGC
adjustment adjustment

— A50—

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