LS Feeder CL Feeder IS Feeder

Proportion
% H2O, % flow, tph Proportion
% H2O, % flow, tph Proportion
% H2O, % flow, tph
Tanggal

1 2 3

Example 86.00 9.00 344.23 9.00 25.00 36.02 3.00 20.00 12.01
1-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
2-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
3-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
4-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
5-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
6-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
7-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
8-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
9-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
10-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
11-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
12-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
13-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
14-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
15-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
16-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
17-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
18-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
19-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
20-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
21-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
22-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
23-Nov-18 86.00 9.00 370.01 9.00 25.00 38.72 3.00 20.00 12.91
 SS Feeder Raw Mill Feed Raw Mill Product Multicyclone EP mater
Proportion Gas Flow, Solid flow, Multi
% H2O, % flow, tph flow, tph H2O, % flow, tph H2O, % tph tph Cyclone
7 7
4 5 6 8
95% 95%
2.00 5.00 8.01 400.27 10.69 360.00 0.70 18.00 342.00 18.00
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
2.00 5.00 8.60 430.24 10.69 386.96 0.70 19.35 367.61 19.35
 EP material flow Blending Silo Kiln Feed
P/H Circ. Total Inlet Dust Dust to Flow to Silo Level,
Dust EP Transport Stack B/S, tph Stock B/S, t % flow, tph H2O, % LOI, %

11 9
7a 10 vol= 8+9 16,000 20,000 10
90% 99%
31.89 49.89 49.39 0.50 391.39 16,391 81 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 16,810 83 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 16,810 83 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 17,228 85 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 17,228 85 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 17,646 87 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 17,646 87 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 18,065 89 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 18,065 89 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 18,483 91 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 18,483 91 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 18,901 93 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 18,901 93 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 19,320 95 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 19,320 95 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 19,738 97 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 19,738 97 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 20,156 99 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 20,156 99 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 20,575 102 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 20,575 102 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 20,993 104 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 20,993 104 300.00 0.70 35.00
31.89 51.24 50.73 0.51 418.33 21,411 106 300.00 0.70 35.00
 Pre Heater, tph Coal Feeder with Ash content Calciner + Kiln Balance KF
Mat't to Dust Total Coal Kiln Coal Kiln Coal Cacination + Dust Losses Cacination + Total Kiln Feed
Calciner Losses Feeder 45% 55% Clinker ESP Clinker losses Factor
11 12a 12b 12c
12 12d 16 12a tph t KF/t Cl
90% 13 %Ash 365 446
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
268.11 31.89 3.46 1.59 1.87 177.73 0.01 177.72 31.90 1.69
Balance KF
Est. KF Gap KF Equivalen
Factor Factor Clinker

t KF/t Cl t KF/t Cl t KF/t Cl

1.72 -0.03 -3.46

1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
1.72 -0.03 -3.46
LS Feeder 1

CL Feeder 2

LS Feeder 3

7
CL Feeder 4

5 VRM Multycyclone
Cap. 360 tph 6 95% of Eff.
360 tph 95%

8
 10

Electrostatic
7a Precipitator
99% Eff
99%
9

Blending Silo Coal Feeder

Cap. 20.000 t

13% Ash
10 12a

P/H System 12c

11 Top Cyclone Eff. 12b
90% 14
90%
12 Kiln
Clinker Cooler

13
 16
ESP Electrostatic
Precipitator
99% Eff

99%
14

Clinker Silo

15
efisiensi
multicyclone EP preheater
95% 99% 95%
95% 99% 95%
95% 99% 97%
94% 99% 94%
 feed raw mill LS
LOI tgl dry bases wet bases %H2O H2O komposisi tph
35% 1 336.4486 380.1701 12% 10% 90% 342.153
30% 2 336.2623 376.3007 10.640% 9% 86% 326.8875
35% 3 336.4486 390.7672 14% 13% 90% 351.6905
33% 4 336.4486 374.8334 10% 8% 88% 329.8534
CL IS SS aliran A
H2O komposisi tph H2O komposisi tph H2O komposisi tph tph
30% 7% 26.6119 20% 2% 7.603401 5% 1% 3.801701 380.1701
25% 9% 34.20916 20% 3% 11.40305 5% 1% 3.801017 380.1017
25% 8% 31.26138 20% 1% 3.907672 5% 1% 3.907672 390.7672
30% 10% 37.48334 20% 1% 3.748334 5% 1% 3.748334 374.8334

A
VRM
aliran B aliran vapoaliran e aliran C aliran D aliran G aliran I aliran F aliran J
tph tph tph tph tph tph tph tph tph
360 20.17006 120 18 342 32.67 374.67 111.9 300
359.8007 20.30105 105 17.99003 341.8107 32.6601342698 374.4708 96.1495 300
360 30.76719 120 18 342 26.73 368.73 109.14 300
360 14.83341 117 21.6 338.4 39.204 377.604 107.316 300

vapor

B c
VRM multi cyclone EP

d
 aliran K
tph KF factor
180 1.666667
195 1.538462
180 1.666667
183 1.639344

f
h j
EP Raw Mill Silo Preheater

i
g
k