LF 90LS Parts Manual PDF

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The document provides an assembly and parts list for an LF90 long stroke drill rig. It includes detailed descriptions and part numbers for the various modules that make up the drill.

The basic drill module includes the base frame module, hydraulic module, draw works, mast modules, PQ drive module, fluid circulation pump module and power unit module.

The document is broken into 11 sections covering the various modules that make up the drill rig including the base frame, hydraulics, draw works, mast, PQ head drive, fluid circulation pump, power unit, support modules, decal kits, hydraulic fluid circulation and diesel power supply pump.

TABLE OF CONTENTS

ASSEMBLY No. DESCRIPTION PAGE

3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6) 2


SECTION 1 3544090 - BASE FRAME MODULE (Incl. in Basic Drill) 6
3544090 BASE FRAME MODULE, LF90 8
3543792 BATTERY GROUP, 12VOLT LF90 10

SECTION 2 3546152 - HYDRAULIC MODULE (Incl. in Basic Drill) 12


3546152 HYDRAULIC MODULE LF90-PQ LONG STROKE 14
3543874 HYD TANK & STAND ASM LF90 18
3543875 HYDRAULIC TANK ASM LF90 20
100221 FILTER IN TANK RETURN 22
3544126 PANEL ASM, CONTROL LF90 24
3544171 MANIFOLD ASM, DO3 7 STATION LF90 26
3546010 VALVE, DIRECTIONAL (PRE-TORQUE) 30
3546014 SWITCH ASSEMBLY PRE-TORQUE KIT 32
3546014 SWITCH ASSEMBLY PRE-TORQUE KIT 32
3544363 MOUNT ASM, PUMP REAR CUMMINS LF90 34
3546214 PIPING GRP, HYDRAULIC 36

SECTION 3 3545286 - DRAW WORKS (Incl. in Basic Drill) 58


3545286 DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR) 60
3544485 HOIST ASM, WIRELINE LF70/LF90 62
306206 Spare Parts Kit, Wireline Hoist 66
3546537 WINCH, PLANETARY 16000 LB 68
3546537_M Service Manual, 16000 lb Winch [BRADEN] 72

SECTION 4 3546153 & 54 - MAST MODULES (Incl. in Basic Drill) 74


3546153 MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE 76
3546396 SLIDE ASM, LF90-PQ HEAD LONG STROKE 78
3546100 CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod] 80
3546516 SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE 82
3546515 PIN, LF90 ROD SLIDE RELEASE 84
100158 BASE ASSEMBLY, PQ HEAD CASING POSITIONER 86
3546482 BULKHEAD, LF90 HOSE LONG STROKE DRILL 88
3546489 GUARD, PQ HEAD LF90 LONG STROKE 90
3546154 MAST MODULE, LF90 UPPER LONG STROKE 92
104133 CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) 94
103771 SHEAVE ASSEMBLY 30" DIA 98

SECTION 5 3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill) 100


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK 102
306571 PQ HEAD ASSEMBLY (BASIC) 114
3540433 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) 122
3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 124
3543526 SEAL KIT, PQ CHUCK 132
3540635 TRANSMISSION REWORK 134

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. TC- 1
Printed in Canada © 2005 Boart Longyear Inc.
TABLE OF CONTENTS
ASSEMBLY No. DESCRIPTION PAGE

103815 TRANSMISSION, 4 SPEED [FUNK] 140


3540636 HOUSING REWORK [Trans. Motor Adap] 152
3546223 PIPING GRP, LF90-PQ HEAD 154
3542485 SUMP ASM. PQ HEAD - LF70/90 170
3540485 Spare Parts Kit, PQ Head 172
3544117 HOSE HANGER, PQ DRIVE MODULE 174

SECTION 6 3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill) 176
3540367 BICYCLE ASSEMBLY LF70/LF90/LF140 178

SECTION 7 3544397 - POWER UNIT MODULE [Cummins] 180


3544397 POWER UNIT, CUMMINS 6BTA LF90 182
3543778 POWER UNIT, [Cummins 6BTA] 186
3544413 COOLER, OIL REWORK LF90 188
3544467 PIPING GROUP, FUEL CUMMINS 6BTA LF90 190
SCHEMATIC_ELEC SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel] 194

SECTION 8 SUPPORT MODULES 198


3544008 JACK ASM, MECHANICAL LEVELING [English] 200
3544013 JACK ASM, HYDRAULIC LEVELING [English] 202
3544390 PIPING GROUP, LEVELING JACKS LF90 204
3544533 JACK ASM, HYDRAULIC LEVELING [Russian] 206
3544390 PIPING GROUP, LEVELING JACKS LF90 204

SECTION 9 DECAL KITS 208


3545318 DECAL KIT, PQ HEAD LF90 [English] 210
3545994 DECAL KIT, PQ HEAD LF 90 [Spanish] 212
3545321 DECAL KIT, PQ HEAD LF90 [Russian] 214
3069990 DECAL KIT, PQ HEAD {Chinese} 216

SECTION 10 3544133 - HYDRAULIC FLUID CIRCULATION 218


3544133 PUMP MODULE, FLUID CIRCULATION (W11) 220
24821 PUMP, WATER (W11) 224
36686 Spare Parts Kit, W11 Water Pump 232
18185 DISCHARGE ASM, PUMP #20 NPT CONNECTIONS 234
3544479 ACCUMULATOR, 1 QUART 236
3544472 DRIVE GROUP, WATER PUMP W11 LF90 238

SECTION 11 3670446 - DIESEL POWER SUPPLY PUMP 240


3670446 PUMP MODULE, 420 DIESEL POWERED [FMC L09] 242
027627 INTAKE ASSEMBLY, SUCTION 244
18040 DISCHARGE ASM, PUMP #16 NPT CONNECTIONS 246
036685 Spare Parts Kit, Water Pump [FMC Model L09] 248

SECTION 12 102306 - MUD MIXER MODULE 250


102306 MUD MIXER ASSEMBLY, [Hydraulic] 252
102633 Spare Parts Kit, Mud Mixer 254

TC- 2 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2005 Boart Longyear Inc.
TABLE OF CONTENTS
ASSEMBLY No. DESCRIPTION PAGE

SECTION 13 MUD TANK MODULE 256

SECTION 14 3543553 - HYDRAULIC FOOT CLAMP MODULE 258


3543553 CLAMP MODULE, ROD HYDRAULIC LF70 260
101764 CLAMP MODULE, HYDRAULIC ROD 262
3543253 PIN ASM, QUICK RELEASE CLAMP ASM 264
306085 Spare Parts Kit, Rod Clamp Group 266

SECTION 15 306042 - RODRACK PLATFORM MODULE 268


306042 RODRACK/PLATFORM MODULE 270

SECTION 16 3546393 - TOWING GROUP MODULE 274


3546393 TOWING GROUP, LF90 LONG FEED 276

SECTION 17 RECOMMENDED SPARE PARTS KITS 278


3545276 Spare Parts Kit, Lower Mast 280
3544194 Spare Parts Kit, Hydraulic Module 282
102629 Spare Parts Kit, Base Frame Assembly 284
3546486 Spare Parts Kit, Draw Works [KPL16 Hoist] 286
3546488 Spare Parts Kit, Winch #3545280 M/L Hoist 288
3543686 Seal Kit, Cylinder [Mast Raising] 290
306206 Spare Parts Kit, Wireline Hoist 66
3544208 Kit, 6BTA Filter 292
102630 Spare Parts Kit, Fluid Circulation Grp [FMC L09 ] 294
036685 Spare Parts Kit, Water Pump [FMC Model L09] 248
102631 Spare Parts Kit, Fluid Circulation Grp [FMC W11] 296
36686 Spare Parts Kit, W11 Water Pump 232
3543129 Liner Kit, Water Pump [FMC W11] 298
102633 Spare Parts Kit, Mud Mixer 254
306085 Spare Parts Kit, Rod Clamp Group 266
3540485 Spare Parts Kit, PQ Head 172
3543526 SEAL KIT, PQ CHUCK 132

SECTION 18 ASSEMBLIES INDEX (Alphabetical) 300

SECTION 19 PARTS INDEX (Alphabetical) 302

SECTION 20 PARTS INDEX (Numerical) 304

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. TC- 3
Printed in Canada © 2005 Boart Longyear Inc.
THIS PAGE INTENTIONALLY LEFT BLANK
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6) (Rev A)

2 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6) (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

BASIC DRILL: 1 3546151 - BASIC DRILL (Sections 1 thru 6 incl.)


1 SECTION 1 1 3544090 - BASE FRAME MODULE (Incl. in Basic Drill) ( Page 6 )
2 SECTION 2 1 3546152 - HYDRAULIC MODULE (Incl. in Basic Drill) ( Page 12 )
3 SECTION 3 1 3545286 - DRAW WORKS (Incl. in Basic Drill) ( Page 58 )
4 SECTION 4 1 3546153 & 54 - MAST MODULES (Incl. in Basic Drill) ( Page 74 )
5 SECTION 5 1 3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill) ( Page 100 )
6 SECTION 6 1 3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill) ( Pag
7 SECTION 7 1 3544397 - POWER UNIT MODULE [Cummins] ( Page 180 )
8 SECTION 8 1 SUPPORT MODULES ( Page 198 )
9 SECTION 9 1 DECAL KITS ( Page 208 )
10 SECTION 10 1 3544133 - HYDRAULIC FLUID CIRCULATION ( Page 218 )
11 SECTION 11 1 3670446 - DIESEL POWER SUPPLY PUMP ( Page 240 )
12 SECTION 12 1 102306 - MUD MIXER MODULE ( Page 250 )
13 SECTION 13 1 MUD TANK MODULE ( Page 256 )
14 SECTION 14 1 3543553 - HYDRAULIC FOOT CLAMP MODULE ( Page 258 )
15 SECTION 15 1 306042 - RODRACK PLATFORM MODULE ( Page 268 )
16 SECTION 16 1 3546393 - TOWING GROUP MODULE ( Page 274 )
17 SECTION 17 1 RECOMMENDED SPARE PARTS KITS ( Page 278 )
18 SECTION 18 1 ASSEMBLIES INDEX (Alphabetical) ( Page 300 )
19 SECTION 19 1 PARTS INDEX (Alphabetical) ( Page 302 )
20 SECTION 20 1 PARTS INDEX (Numerical) ( Page 304 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 3

Printed in Canada © 2004 Boart Longyear Inc.


3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6) (Rev A)

4 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6) (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

BASIC DRILL: 1 3546151 - BASIC DRILL (Sections 1 thru 6 incl.)


1 SECTION 1 1 3544090 - BASE FRAME MODULE (Incl. in Basic Drill) ( Page 6 )
2 SECTION 2 1 3546152 - HYDRAULIC MODULE (Incl. in Basic Drill) ( Page 12 )
3 SECTION 3 1 3545286 - DRAW WORKS (Incl. in Basic Drill) ( Page 58 )
4 SECTION 4 1 3546153 & 54 - MAST MODULES (Incl. in Basic Drill) ( Page 74 )
5 SECTION 5 1 3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill) ( Page 100 )
6 SECTION 6 1 3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill) ( Pag
7 SECTION 7 1 3544397 - POWER UNIT MODULE [Cummins] ( Page 180 )
8 SECTION 8 1 SUPPORT MODULES ( Page 198 )
9 SECTION 9 1 DECAL KITS ( Page 208 )
10 SECTION 10 1 3544133 - HYDRAULIC FLUID CIRCULATION ( Page 218 )
11 SECTION 11 1 3670446 - DIESEL POWER SUPPLY PUMP ( Page 240 )
12 SECTION 12 1 102306 - MUD MIXER MODULE ( Page 250 )
13 SECTION 13 1 MUD TANK MODULE ( Page 256 )
14 SECTION 14 1 3543553 - HYDRAULIC FOOT CLAMP MODULE ( Page 258 )
15 SECTION 15 1 306042 - RODRACK PLATFORM MODULE ( Page 268 )
16 SECTION 16 1 3546393 - TOWING GROUP MODULE ( Page 274 )
17 SECTION 17 1 RECOMMENDED SPARE PARTS KITS ( Page 278 )
18 SECTION 18 1 ASSEMBLIES INDEX (Alphabetical) ( Page 300 )
19 SECTION 19 1 PARTS INDEX (Alphabetical) ( Page 302 )
20 SECTION 20 1 PARTS INDEX (Numerical) ( Page 304 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 5

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 1 3544090 - BASE FRAME MODULE (Incl. in Basic Drill)

6 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 1 3544090 - BASE FRAME MODULE (Incl. in Basic Drill)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544090 1 BASE FRAME MODULE, LF90 ( Page 8 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 7

Printed in Canada © 2004 Boart Longyear Inc.


3544090 BASE FRAME MODULE, LF90 (Rev C)

8 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544090 BASE FRAME MODULE, LF90 (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544091 1 FRAME, BASE


2 3543791 1 FUEL TANK, 50 GALLON (US)
3 102242 1 STRAP, RATCHET (1" WIDE)
4 102237 5 STRIP, RUBBER
5 103427 1 STRIP, RUBBER [.125 x 2 x 16" Lg.]
6 3543792 1 BATTERY GROUP, 12VOLT LF90 ( Page 10 )
7 38298 1 PLATE, SUB/SMALL ASSEMBLY ID
8 17958 1 PLATE, SERIAL NUMBER
9 3545315 2 DECAL, LF90 TANK/FRAME

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 9

Printed in Canada © 2004 Boart Longyear Inc.


3543792 BATTERY GROUP, 12VOLT LF90 (Rev B)

10 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3543792 BATTERY GROUP, 12VOLT LF90 (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 100284 1 BATTERY BOX WELDMENT


7 21875 2 BATTERY, 4D [Douglas]
8 104294 2 ROD, THD, 3/8-16 UNC [3/8-16 UNC]
9 44711 1 NUT, JAM, 3/8-16 UNC
10 104375 2 INSERT, CHIP-BOARD, BATTERY BOX [Battery Box]
11 22401 2 LOCKWASHER - 3/8
12 41148 1 NUT, HEX, 3/8-16 UNC
13 104291 1 RETAINER, BATTERY
14 3544709 1 GROMMET, RUBBER
15 100287 REF FASTENER, RUBBER HOLD DOWN

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 11

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 2 3546152 - HYDRAULIC MODULE (Incl. in Basic Drill)

12 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 2 3546152 - HYDRAULIC MODULE (Incl. in Basic Drill)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546152 1 HYDRAULIC MODULE LF90-PQ LONG STROKE ( Page 14 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 13

Printed in Canada © 2004 Boart Longyear Inc.


3546152 HYDRAULIC MODULE LF90-PQ LONG STROKE (Rev A)

14 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546152 HYDRAULIC MODULE LF90-PQ LONG STROKE (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543874 1 HYD TANK & STAND ASM LF90 (Rev A) ( Page 18 )


2 3544126 1 PANEL ASM, CONTROL LF90 ( Page 24 )
3 3544236 1 SUPPORT, TANK STAND OUTSIDE
4 3544237 1 SUPPORT, TANK STAND INSIDE
5 3544138 1 VALVE, CONTROL HV08
6 3544245 1 PLATE, LOCKING HV08
7 3544246 2 PLUNGER, LOCKING
8 3544247 2 SPRING, COMPRESSION
9 3544249 4 COLLAR, SHAFT 10MM
10 3544171 1 MANIFOLD ASM, DO3 7 STATION LF90 ( Page 26 )
11 3544151 1 VALVE REWORK, WATER PUMP
12 3544139 1 PUMP, PRIMARY P3
13 3544140 1 PUMP, SECONDARY PVP33
14 100184 1 PUMP, AUXILIARY 70122 [Secondary]
15 3544238 1 SUPPORT, PUMP FRONT
16 3544363 1 MOUNT ASM, PUMP REAR CUMMINS LF90 (Rev A) ( Page 34 )
17 3544243 2 BAR, TANK & PANEL MTG
18 3545315 1 DECAL, LF90 TANK/FRAME
19 38298 1 PLATE, SUB/SMALL ASSEMBLY ID
20 17958 1 PLATE, SERIAL NUMBER
21 23183 6 SCREW, DRIVE
22 44547 6 C/SCR, HH 1/2-13 UNC x 2-1/2"
23 44585 4 C/SCR, HH 1/2-13UNC x 2"
24 44530 16 C/SCR, HH 1/2-13UNC x 1 1/4
25 44621 10 WASHER, FLAT 1/2"
26 44521 26 WASHER, LOCK 1/2 ID
27 44525 14 NUT, HEX 1/2-13UNC
28 50872 1 C/SCR, HH 3/8-16UNC x 5
29 44536 4 C/SCR, HH 3/8-16UNC x 1-1/2
30 44512 3 C/SCR, HH 3/8-16UNC x 1 LG
31 44611 9 WASHER, FLAT 3/8 ID
32 44520 7 WASHER, 3/8 ID LOCK
33 44527 2 NUT, HEX 3/8-16UNC
34 44551 4 C/SCR, HH 5/16-18 x 3/4 Lg.
35 44519 4 L/WASHER, 5/16 SAE G8
36 3546214 1 PIPING GRP, HYDRAULIC ( Page 36 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 15

Printed in Canada © 2004 Boart Longyear Inc.


3546152 HYDRAULIC MODULE LF90-PQ LONG STROKE (Rev A)

16 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546152 HYDRAULIC MODULE LF90-PQ LONG STROKE (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543874 1 HYD TANK & STAND ASM LF90 (Rev A) ( Page 18 )


2 3544126 1 PANEL ASM, CONTROL LF90 ( Page 24 )
3 3544236 1 SUPPORT, TANK STAND OUTSIDE
4 3544237 1 SUPPORT, TANK STAND INSIDE
5 3544138 1 VALVE, CONTROL HV08
6 3544245 1 PLATE, LOCKING HV08
7 3544246 2 PLUNGER, LOCKING
8 3544247 2 SPRING, COMPRESSION
9 3544249 4 COLLAR, SHAFT 10MM
10 3544171 1 MANIFOLD ASM, DO3 7 STATION LF90 ( Page 26 )
11 3544151 1 VALVE REWORK, WATER PUMP
12 3544139 1 PUMP, PRIMARY P3
13 3544140 1 PUMP, SECONDARY PVP33
14 100184 1 PUMP, AUXILIARY 70122 [Secondary]
15 3544238 1 SUPPORT, PUMP FRONT
16 3544363 1 MOUNT ASM, PUMP REAR CUMMINS LF90 (Rev A) ( Page 34 )
17 3544243 2 BAR, TANK & PANEL MTG
18 3545315 1 DECAL, LF90 TANK/FRAME
19 38298 1 PLATE, SUB/SMALL ASSEMBLY ID
20 17958 1 PLATE, SERIAL NUMBER
21 23183 6 SCREW, DRIVE
22 44547 6 C/SCR, HH 1/2-13 UNC x 2-1/2"
23 44585 4 C/SCR, HH 1/2-13UNC x 2"
24 44530 16 C/SCR, HH 1/2-13UNC x 1 1/4
25 44621 10 WASHER, FLAT 1/2"
26 44521 26 WASHER, LOCK 1/2 ID
27 44525 14 NUT, HEX 1/2-13UNC
28 50872 1 C/SCR, HH 3/8-16UNC x 5
29 44536 4 C/SCR, HH 3/8-16UNC x 1-1/2
30 44512 3 C/SCR, HH 3/8-16UNC x 1 LG
31 44611 9 WASHER, FLAT 3/8 ID
32 44520 7 WASHER, 3/8 ID LOCK
33 44527 2 NUT, HEX 3/8-16UNC
34 44551 4 C/SCR, HH 5/16-18 x 3/4 Lg.
35 44519 4 L/WASHER, 5/16 SAE G8
36 3546214 1 PIPING GRP, HYDRAULIC ( Page 36 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 17

Printed in Canada © 2004 Boart Longyear Inc.


3543874 HYD TANK & STAND ASM LF90 (Rev A)

18 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3543874 HYD TANK & STAND ASM LF90 (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543875 1 HYDRAULIC TANK ASM LF90 ( Page 20 )


2 3544007 1 STAND WELDMENT, HYD TANK
3 3544315 2 STRIP, RUBBER 1/2x1-1/2x33
4 3544316 2 STRIP, RUBBER 1/2x1-1/2x18-1/4
5 3544320 1 BRACKET, HOSE HANGER
6 60058 1 PUMP, ROTARY HAND
7 3544305 1 PLATE, MOUNTING HAND PUMP
8 37943 1 ADAP, HYD 12NPT x 12JIC SWIV 90Deg
9 3544141 1 VALVE, CHECK INLINE 12JIC
10 50878 1 HOSE ASM, 3/4 ID x 32 LG
11 36980 1 ADAP, HYD 12JIC x 12ORB 90°
12 19107 2 ADAP, HYD 12NPT x 12JIC
13 40393 1 ADAP, HYD 12JIC CAP
14 22748 1 HOSE ASM, 3/4 ID x 48 LG
15 101158 2 VALVE, BALL 3/4 NPT
16 102962 1 ADAP, HYD 12NPT x 12JIC SWIVEL
17 28096 1 NIPPLE, CLOSE 2" NPT
18 3543988 1 VALVE, BALL 2" NPT
19 18485 1 NIPPLE, CLOSE 1-1/4" NPT
20 3544002 1 VALVE, BALL 1-1/4" NPT
21 17911 1 NIPPLE, CLOSE 3/4" NPT
22 3544318 1 MANIFOLD, HEADER 3 STATION 90Deg
23 3544319 1 MANIFOLD, HEADER 2 STATION 90Deg
24 44536 8 C/SCR, HH 3/8-16UNC x 1-1/2
25 44512 2 C/SCR, HH 3/8-16UNC x 1 LG
26 44611 16 WASHER, FLAT 3/8 ID
27 44520 10 WASHER, 3/8 ID LOCK
28 44527 10 NUT, HEX 3/8-16UNC
29 102531 4 C/SCR, HH 5/16-18UNC x 3-3/4
30 44557 2 C/SCR, HH 5/16-18UNC x 1-1/4
31 44610 6 WASHER, FLAT 5/16 SAE G8
32 44519 6 L/WASHER, 5/16 SAE G8
33 44552 4 NUT, 5/16UNC

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 19

Printed in Canada © 2004 Boart Longyear Inc.


3543875 HYDRAULIC TANK ASM LF90 (Rev D)

20 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3543875 HYDRAULIC TANK ASM LF90 (Rev D)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544006 1 TANK WELDMENT, HYD


2 104245 1 COVER, END RESERVOIR
3 3544202 1 BAR, COVER X
4 100221 1 FILTER IN TANK RETURN (Rev D) ( Page 22 )
5 100550 2 DIFFUSER, HYD 1-1/2" NPT
6 27105 2 ADAP, HYD 2NPT x 2NPT-F 90Deg
7 100195 1 STRAINER, SUCTION 2" NPT
8 28020 1 ELBOW, STREET 2 NPT
9 103426 1 STRAINER, SUCTION 1-1/4" NPT
10 18473 1 ELBOW, STREET 1-1/4" NPT
11 18485 1 NIPPLE, CLOSE 1-1/4" NPT
12 100222 1 STRAINER, SUCTION 3/4" NPT
13 20829 1 ELBOW, STREET 3/4" NPT
14 17911 1 NIPPLE, CLOSE 3/4" NPT
15 3543954 1 BREATHER 3/4" NPT
16 3543274 1 GAUGE, FLUID LEVEL 10"
17 3543967 1 FILTER, PRESSURE 50P
18 3544251 1 BAR, LIFTING
19 47843 1 C/SCR HH 5/8-11NC x 3-1/4 LG
20 44860 4 C/SCR, HH 1/2-13 UNC x 3-3/4
21 44510 6 C/SCR, HH 1/2-13 NC x 1.5Lg.
22 44621 6 WASHER, FLAT 1/2"
23 44521 10 WASHER, LOCK 1/2 ID
24 44525 10 NUT, HEX 1/2-13UNC
25 46749 8 C/SCR SH 3/8-16NC x 1-1/2 LG
26 44611 8 WASHER, FLAT 3/8 ID
27 44520 8 WASHER, 3/8 ID LOCK
28 44527 8 NUT, HEX 3/8-16UNC
29 3544405 1 FILTER, RETURN 94 GPM
30 100236 1 ELEMENT, FILTER [Main Return]
31 3544406 1 GAUGE, PRESSURE RET FILTER
32 34063 1 ADAP, HYD 24NPT x 24NPT
33 3544565 1 ADAP, HYD STR 2NPT X 2 LG
34 34099 1 ADAP, HYD 1/8NPT(F) x 1/8NPT(F)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 21

Printed in Canada © 2004 Boart Longyear Inc.


100221 FILTER IN TANK RETURN (Rev C)

22 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


100221 FILTER IN TANK RETURN (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 096528 1 HEAD
2 096529 1 BOWL ASSEMBLY
3 096530 1 CAP ASM (DIE CAST) W/O INDICATOR [Die-Cast]
4 N 096531 1 BYPASS VALVE ASSEMBLY
5 N 096532 1 COMPRESSION SPRING
6 100236 1 ELEMENT, FILTER [Main Return]
8 095965 1 VACUUM GAUGE
9 096533 1 'O" RING (APR-568-245) [APR-568-245]
10 N 096534 1 "O" RING
11 096535 1 GASKET

N) See 'NOTES' on drawing

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 23

Printed in Canada © 2004 Boart Longyear Inc.


3544126 PANEL ASM, CONTROL LF90 (Rev C)

24 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544126 PANEL ASM, CONTROL LF90 (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544127 1 STAND, CONTROL PANEL


2 3544227 1 COVER, TOP GAUGES
3 3544165 1 COVER, TOP D03
4 3544166 1 COVER, FRONT
5 3544167 1 COVER, SIDE
6 3544253 1 MOUNT, ENGINE CONTROL PANEL RH
7 3544254 1 MOUNT, ENGINE CONTROL PANEL LH
8 3544343 1 PLATE, MTG ELECTRICAL PLUG
9 102148 2 HINGE, 3" [Tight-Pin Type]
10 3541849 1 LATCH, ADJUSTABLE
11 100234 3 GAUGE, PRESSURE [0-3000 PSI]
12 100235 1 GAUGE, PRESSURE [0-5000 PSI]
13 3544129 1 GAUGE, PRESSURE [0-6000 PSI]
14 100607 5 FLANGE, BRASS
15 102221 15 M/SCR, RND HD #6-32 UNC x 1/2
16 3543350 12 M/SCR, FLT HD 1/4 UNC x 3/4
17 44631 19 C/SCR, HH 1/4 UNC x 3/4 LG
18 44566 2 C/SCR, HH 1/4 UNC x 1 LG
19 44708 2 C/SCR, HH 1/4 UNC x 2-1/2 LG
20 44518 35 LOCKWASHER, 1/4" ID
21 46087 14 WASHER, FLAT 1/4" ID
22 44567 14 NUT, HEX 1/4-20UNC
27 44593 4 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-115
28 44611 8 WASHER, FLAT 3/8 ID
29 44520 4 WASHER, 3/8 ID LOCK
30 44527 4 NUT, HEX 3/8-16UNC

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 25

Printed in Canada © 2004 Boart Longyear Inc.


3544171 MANIFOLD ASM, DO3 7 STATION LF90 (Rev C)

26 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544171 MANIFOLD ASM, DO3 7 STATION LF90 (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544172 1 MANIFOLD REWORK, D03


2 100231 2 VALVE, PRESS. REDUCING/RELIEVING
3 3544273 2 VALVE, CTRL CHUCK & ROD CLAMP
4 101664 1 VALVE, BODY HOIST BRAKE RELEASE
5 100705 1 CARTRIDGE, VALVE HOIST BRAKE
6 100229 1 VALVE, CONTROL ROTATION PRESS [Rotation]
7 100230 1 PLATE, CROSSOVER
8 3543963 1 VALVE, PRESS RED'G MAST RAISING
9 3544275 1 VALVE, CONTROL MAST RAISING
10 101878 1 VALVE, FEED MUD MIXER
11 100226 1 VALVE, SEQUENCE MUD MIXER
12 3544272 1 VALVE, CONTROL MUD MIXER
13 3544145 1 VALVE, CHECK ROD MAKE/BREAK
14 3544144 1 VALVE, PRESS CTRL ROD MAKE/BRK
15 3546010 1 VALVE, DIRECTIONAL (PRE-TORQUE) ( Page 30 )
16 104101 1 VALVE, PRESS REDUCING HEAD FEED
17 3544270 1 VALVE, FEED CONTROL HEAD
18 3544271 1 VALVE, CONTROL HEAD FEED
19 3544263 2 SPACER, 2-1/2"
20 3544262 1 SPACER, 3/4"
21 3544264 1 ORIFICE, FIXED .018" PORT "P"
22 3544239 2 PLATE, LOCKING
23 3544240 2 PLUNGER, LOCKING
24 3544241 2 SPRING, COMPRESSION
25 3544252 20 STUD, #10-24UNC x 6.56 LG
26 101963 4 STUD, #10-24UNC x 4.75 LG
27 100609 4 STUD, #10-24UNC x 4.06 LG
28 100608 28 NUT, STUD #10-24 UNC
29 60093 6 CPLG, DIAGNOSTIC
30 33681 1 ADAP, HYD #4 JIC x # 4 ORB TEE
31 306220 1 ADAP, HYD #4 JIC(F) x #4 NPT(F)
32 44673 2 C/SCR, HH 5/16UNC x 2 LG
33 44519 2 L/WASHER, 5/16 SAE G8
34 44552 2 NUT, 5/16UNC
35 3546033 1 BRACKET, MOUNTING
36 3546014 REF SWITCH ASSEMBLY PRE-TORQUE KIT ( Page 32 )
37 3546066 1 VALVE, PRESSURE RELIEF
38 3546067 1 VALVE, SOLENOID
39 3546028 1 MANIFOLD, PRE-TORQUE VALVE
40 3546021 1 COIL, 12VDC CONTROL VALVE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 27

Printed in Canada © 2004 Boart Longyear Inc.


3544171 MANIFOLD ASM, DO3 7 STATION LF90 (Rev C)

28 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544171 MANIFOLD ASM, DO3 7 STATION LF90 (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544172 1 MANIFOLD REWORK, D03


2 100231 2 VALVE, PRESS. REDUCING/RELIEVING
3 3544273 2 VALVE, CTRL CHUCK & ROD CLAMP
4 101664 1 VALVE, BODY HOIST BRAKE RELEASE
5 100705 1 CARTRIDGE, VALVE HOIST BRAKE
6 100229 1 VALVE, CONTROL ROTATION PRESS [Rotation]
7 100230 1 PLATE, CROSSOVER
8 3543963 1 VALVE, PRESS RED'G MAST RAISING
9 3544275 1 VALVE, CONTROL MAST RAISING
10 101878 1 VALVE, FEED MUD MIXER
11 100226 1 VALVE, SEQUENCE MUD MIXER
12 3544272 1 VALVE, CONTROL MUD MIXER
13 3544145 1 VALVE, CHECK ROD MAKE/BREAK
14 3544144 1 VALVE, PRESS CTRL ROD MAKE/BRK
15 3546010 1 VALVE, DIRECTIONAL (PRE-TORQUE) ( Page 30 )
16 104101 1 VALVE, PRESS REDUCING HEAD FEED
17 3544270 1 VALVE, FEED CONTROL HEAD
18 3544271 1 VALVE, CONTROL HEAD FEED
19 3544263 2 SPACER, 2-1/2"
20 3544262 1 SPACER, 3/4"
21 3544264 1 ORIFICE, FIXED .018" PORT "P"
22 3544239 2 PLATE, LOCKING
23 3544240 2 PLUNGER, LOCKING
24 3544241 2 SPRING, COMPRESSION
25 3544252 20 STUD, #10-24UNC x 6.56 LG
26 101963 4 STUD, #10-24UNC x 4.75 LG
27 100609 4 STUD, #10-24UNC x 4.06 LG
28 100608 28 NUT, STUD #10-24 UNC
29 60093 6 CPLG, DIAGNOSTIC
30 33681 1 ADAP, HYD #4 JIC x # 4 ORB TEE
31 306220 1 ADAP, HYD #4 JIC(F) x #4 NPT(F)
32 44673 2 C/SCR, HH 5/16UNC x 2 LG
33 44519 2 L/WASHER, 5/16 SAE G8
34 44552 2 NUT, 5/16UNC
35 3546033 1 BRACKET, MOUNTING
36 3546014 REF SWITCH ASSEMBLY PRE-TORQUE KIT ( Page 32 )
37 3546066 1 VALVE, PRESSURE RELIEF
38 3546067 1 VALVE, SOLENOID
39 3546028 1 MANIFOLD, PRE-TORQUE VALVE
40 3546021 1 COIL, 12VDC CONTROL VALVE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 29

Printed in Canada © 2004 Boart Longyear Inc.


3546010 VALVE, DIRECTIONAL (PRE-TORQUE) (Rev. A)

30 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546010 VALVE, DIRECTIONAL (PRE-TORQUE) (Rev. A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544274 1 VALVE, CONTROL HEAD FLOAT [includes items 7-13]


2 3546011 2 C/SCR, SH #8-32 x 5/8" Lg.
3 3546012 1 MOUNT, SWITCH
4 3546013 4 C/SCR, SH M4 x 30mm Lg.
5 38044 1 BALL, 5/16 ST
6 3546014 1 SWITCH ASSEMBLY PRE-TORQUE KIT (Rev. A) ( Page 32 )
7 REF O-RING, 2-011 [included in item 1]
8 REF END COVER (rework) [included in item 1]
9 REF PLUG, 8mm x 1mm [included in item 1]
10 REF COPPER RING [included in item 1]
11 REF SPRING [included in item 1]
12 REF DETENT [included in item 1]
13 REF C/SCR, M4 x 20mm [included in item 1]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 31

Printed in Canada © 2004 Boart Longyear Inc.


3546014 SWITCH ASSEMBLY PRE-TORQUE KIT (Rev. A)

32 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546014 SWITCH ASSEMBLY PRE-TORQUE KIT (Rev. A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546020 1 SWITCH, PRE-TORQUE KIT


2 3546021 1 COIL, 12VDC CONTROL VALVE
3 3546022 1 PLUG, STRAIGHT ELEC
4 3546023 1 BOX, 1/2" T CONDUIT
5 3546024 2 CONNECTOR, POWER CORD
6 3546025 1 NIPPLE, 1/2" CONDUIT
7 REF CORD FROM ITEM #1 x 25.00 Lg
8 3546027 3 CONNECTOR, YELLOW WIRE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 33

Printed in Canada © 2004 Boart Longyear Inc.


3544363 MOUNT ASM, PUMP REAR CUMMINS LF90 (Rev A)

34 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544363 MOUNT ASM, PUMP REAR CUMMINS LF90 (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544364 1 MOUNT, PUMP REAR


2 3544365 1 MOUNT, PUMP REAR
3 3544287 1 MOUNT, RUBBER
4 44512 4 C/SCR, HH 3/8-16UNC x 1 LG
5 44611 4 WASHER, FLAT 3/8 ID
6 44520 4 WASHER, 3/8 ID LOCK
7 44526 4 NUT, HH 5/8-11 UNC
8 44593 2 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-115
9 45867 2 WASHER, FLAT 7/16 ID
10 44660 2 WASHER, LOCK 7/16 ID
11 44560 2 C/SCR, HH 1/2-13UNC x 3 1/2
12 44521 2 WASHER, LOCK 1/2 ID

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 35

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

36 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 37

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

38 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 39

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

40 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 41

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

42 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 43

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

44 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 45

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

46 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 47

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

48 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 49

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

50 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 51

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

52 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 53

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

54 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 55

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

56 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546214 PIPING GRP, HYDRAULIC (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 57

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 3 3545286 - DRAW WORKS (Incl. in Basic Drill)

58 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 3 3545286 - DRAW WORKS (Incl. in Basic Drill)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3545286 1 DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR) ( Page 60 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 59

Printed in Canada © 2004 Boart Longyear Inc.


3545286 DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR) (Rev B)

60 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3545286 DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR) (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3545203 1 PIVOT, DRAW WORKS KPL16


2 100265 2 CAP, MAST MOUNTING SWIVEL
3 3544485 1 HOIST ASM, WIRELINE LF70/LF90 (Rev B) ( Page 62 )
4 3546537 1 WINCH, PLANETARY 16000 LB ( Page 68 )
5 3543744 2 MAST RAISING CYLINDER
6 3545285 2 PIN, CYLINDER MAST RAISING
7 3542429 4 RING, RETAINING 1" EXTERNAL
8 3544113 2 PIN, PIVOT LF70 MAST RAISING
9 44542 12 C/SCR, HH 5/8-11UNC x 1-1/2 - L.C. #90214-145
10 44522 16 WASHER, LOCK 3/8 ID - L.C. #90343-8
11 44526 16 NUT, HH 5/8-11 UNC
12 102218 4 C/SCR, HH 3/4-16 UNF x 2-3/4"
13 102956 4 LOCKWASHER, Dia3/4 (GR.8) [Gr.8]
14 44547 4 C/SCR, HH 1/2-13 UNC x 2-1/2"
15 102227 4 C/SCR, 12 PT 1" NS x 3" Lg.
16 38298 1 PLATE, SUB/SMALL ASSEMBLY ID
17 102957 4 LOCKWASHER, Dia1" (GR.8) [Gr.8]
18 3542822 0 CABLE, 3/16 DIA SWAGED WIRELINE
19 3546898 1 CABLE ASM, 9/16 BRADEN WINCH

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 61

Printed in Canada © 2004 Boart Longyear Inc.


3544485 HOIST ASM, WIRELINE LF70/LF90 (Rev B)

62 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544485 HOIST ASM, WIRELINE LF70/LF90 (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 104862 1 MOTOR, HYDRAULIC


2 104859 1 4 BOLT FLANGE BEARING
3 306125 1 END PLATE (RHS)
4 306123 1 DRUM WELDMENT
5 104858 1 BEARING SHAFT
6 102725 9 SPACER BAR
7 104863 1 BODY, HYDRAULIC
8 3546773 2 CARTRIDGE, COUNTERBALANCE
9 306126 1 END PLATE (LHS)
10 044512 10 C/SCR HH 3/8-16 x 1 Lg.
11 047266 8 C/SCR FLAT HD 3/8-16 x 3/4 Lg.
12 044640 8 C/SCR HH 1/2-13 x 1 3/4 Lg.
13 044521 8 LOCKWASHER Dia1/2
14 044520 20 LOCKWASHER Dia3/8
15 044525 8 NUT-HEX 1/2-13
16 063607 4 C/SCR SH 3/8-16 x 2 1/2 Lg.
17 044728 4 C/SCR HH 3/8-16 x 3 1/4 Lg.
18 044593 4 C/SCR HH 3/8-16 x 1 1/4 Lg.
19 044630 5 C/SCR SH 3/8-16 x 1 Lg.
20 306127 1 GUARD, W/L HOIST
21 026112 2 PIN, QUICK RELEASE Dia1/4" [Ï1/4]
22 044638 1 C/SCR HH, 3/8-16 x 2 3/4 Lg.
23 044520 9 LOCKWASHER Dia3/8
24 044527 1 NUT, HEX 3/8-16
25 306129 1 RETAINING/DISASM. TOOL
26 037500 1 O-RING Dia1 1/2 I.D
27 306155 1 GUARD, BEARING W/L
28 306182 2 FLANGE KIT (#12)
29 033840 2 ADAP. HYD. 90Deg #12S/F x #12JIC(F)
30 3540032 1 PIN, COTTER 1/8 x 2 1/2 LG [Ï1/8 x 2 1/2" Lg.]
31 3540214 1 PIN, QUICK RELEASE, ASM.
32 044954 1 C/SCR HH #10-24 UNC x 1/2LG
33 044540 1 LOCKWASHER, #10
306206 REF Spare Parts Kit, Wireline Hoist (Rev B) ( Page 66 )
35 49799 1 ANCHOR, WIRELINE CABLE
36 1 SET SCREW, 1/4 x 3/8 LG

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 63

Printed in Canada © 2004 Boart Longyear Inc.


3544485 HOIST ASM, WIRELINE LF70/LF90 (Rev B)

64 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544485 HOIST ASM, WIRELINE LF70/LF90 (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 104862 1 MOTOR, HYDRAULIC


2 104859 1 4 BOLT FLANGE BEARING
3 306125 1 END PLATE (RHS)
4 306123 1 DRUM WELDMENT
5 104858 1 BEARING SHAFT
6 102725 9 SPACER BAR
7 104863 1 BODY, HYDRAULIC
8 3546773 2 CARTRIDGE, COUNTERBALANCE
9 306126 1 END PLATE (LHS)
10 044512 10 C/SCR HH 3/8-16 x 1 Lg.
11 047266 8 C/SCR FLAT HD 3/8-16 x 3/4 Lg.
12 044640 8 C/SCR HH 1/2-13 x 1 3/4 Lg.
13 044521 8 LOCKWASHER Dia1/2
14 044520 20 LOCKWASHER Dia3/8
15 044525 8 NUT-HEX 1/2-13
16 063607 4 C/SCR SH 3/8-16 x 2 1/2 Lg.
17 044728 4 C/SCR HH 3/8-16 x 3 1/4 Lg.
18 044593 4 C/SCR HH 3/8-16 x 1 1/4 Lg.
19 044630 5 C/SCR SH 3/8-16 x 1 Lg.
20 306127 1 GUARD, W/L HOIST
21 026112 2 PIN, QUICK RELEASE Dia1/4" [Ï1/4]
22 044638 1 C/SCR HH, 3/8-16 x 2 3/4 Lg.
23 044520 9 LOCKWASHER Dia3/8
24 044527 1 NUT, HEX 3/8-16
25 306129 1 RETAINING/DISASM. TOOL
26 037500 1 O-RING Dia1 1/2 I.D
27 306155 1 GUARD, BEARING W/L
28 306182 2 FLANGE KIT (#12)
29 033840 2 ADAP. HYD. 90Deg #12S/F x #12JIC(F)
30 3540032 1 PIN, COTTER 1/8 x 2 1/2 LG [Ï1/8 x 2 1/2" Lg.]
31 3540214 1 PIN, QUICK RELEASE, ASM.
32 044954 1 C/SCR HH #10-24 UNC x 1/2LG
33 044540 1 LOCKWASHER, #10
306206 REF Spare Parts Kit, Wireline Hoist (Rev B) ( Page 66 )
35 49799 1 ANCHOR, WIRELINE CABLE
36 1 SET SCREW, 1/4 x 3/8 LG

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 65

Printed in Canada © 2004 Boart Longyear Inc.


306206 Spare Parts Kit, Wireline Hoist (Rev B)

66 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


306206 Spare Parts Kit, Wireline Hoist (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 104859 1 4 BOLT FLANGE BEARING


3 306208 1 SEAL KIT
5 104864 1 CARTRIDGE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 67

Printed in Canada © 2004 Boart Longyear Inc.


3546537 WINCH, PLANETARY 16000 LB (Rev A)

68 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546537 WINCH, PLANETARY 16000 LB (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

-1 76381 1 NAMEPLATE, GH5/PD5 WINCH


-2 11842 4 SCREW, DRIVE
-3 25131 1 ELBOW / O-RING
-4 12465 2 O-RING
-5 75288 2 PLUG, SHIPPING
5 10330 1 O-RING
7 102307 1 MOTOR, HYD
8 1 HOSE ASSY [25749]
9 105786 1 COUNTERBALANCE VALVE
10 27664 8 CAPSCREW
11 105827 4 GUARD, CABLE
12 25614 1 SHAFT, PRIMARY PLANET GEAR
23 26140 1 SWIVEL NUT, 90 deg ELBOW
25 27152 4 LOCKWASHER
26 27375 1 SPACER
32 100028 1 MOTOR SUPPORT
33 105774 1 SUPPORT END PLATE
38 105770 1 BEARING SUPPORT
39 105769 1 CABLE DRUM
40 26480 1 CABLE DRUM CLOSURE
41 11026 44 LOCKWASHER
42 104322 24 CAPSCREW
43 26479 1 GEAR, PRIMARY SUN
44 40129 1 WASHER, THRUST
45 76208 1 ORING
46 22818 1 SEAL, OIL
59 100854 1 GEAR, SUN OUTPUT
60 25864 1 ADAPTER
62 10427 1 SEAL
63 24487 1 BEARING, BALL
64 70575 2 RETAINING RING, EXTERNAL
65 21283 1 O-RING
67 105772 1 TORQUE SHAFT
68 101409 1 COVER GEAR SIDE, CLUTCH SHAFT
69 104174 20 CAPSCREW
70 18062 1 RELIEF VALVE, 7.5-15 PSI
72 24110 1 BEARING, BALL
73 105784 2 TIE PLATE
76 104309 4 CAPSCREW
79 31223 2 16056-620 SCREW, SOC SET UN
80 32411 1 16496-8 PLUG, O-RING FLUSH

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 69

Printed in Canada © 2004 Boart Longyear Inc.


3546537 WINCH, PLANETARY 16000 LB (Rev A)

70 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546537 WINCH, PLANETARY 16000 LB (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

81 105773 1 MOTOR END PLATE


100 81716 1 CLUTCH ASSY, SPRAG (C SPL SHAFT)
200 83363 1 BRAKE CYLINDER SUB-ASSY 4BOL
300 82342 1 PRIMARY PLANET CARRIER ASSY
400 81845 1 PLANET CARRIER ASSY
500 V 3546537_M REF Service Manual, 16000 lb Winch [BRADEN] ( Page 72 )

V) See VENDOR literature.

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 71

Printed in Canada © 2004 Boart Longyear Inc.


3546537_M Service Manual, 16000 lb Winch [BRADEN]

72 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546537_M Service Manual, 16000 lb Winch [BRADEN]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 73

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 4 3546153 & 54 - MAST MODULES (Incl. in Basic Drill)

74 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 4 3546153 & 54 - MAST MODULES (Incl. in Basic Drill)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546153 1 MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE ( Page 76 )
2 3546154 1 MAST MODULE, LF90 UPPER LONG STROKE ( Page 92 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 75

Printed in Canada © 2004 Boart Longyear Inc.


3546153 MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE (Rev B)

76 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546153 MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546320 1 MAST, LOWER WELDMENT LF90


2 3546396 1 SLIDE ASM, LF90-PQ HEAD LONG STROKE ( Page 78 )
3 3546516 1 SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE ( Page 82 )
4 100158 1 BASE ASSEMBLY, PQ HEAD CASING POSITIONER ( Page 86 )
5 3546482 1 BULKHEAD, LF90 HOSE LONG STROKE DRILL ( Page 88 )
6 3546489 1 GUARD, PQ HEAD LF90 LONG STROKE (Rev B) ( Page 90 )
7 3545328 1 SUPPORT GRP, MAST LEG
8 38298 1 PLATE, SUB/SMALL ASSEMBLY ID
9 17958 1 PLATE, SERIAL NUMBER
10 3546478 1 SLIDE, LOWER MAST ROD
11 101965 4 C/SCR B HD SOC 1/2-13 x 1 LG
12 44640 4 C/SCR, HH 1/2-13 UNC x 1 3/4
13 44621 4 WASHER, FLAT 1/2"
14 44521 4 WASHER, LOCK 1/2 ID
15 44525 4 NUT, HEX 1/2-13UNC

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 77

Printed in Canada © 2004 Boart Longyear Inc.


3546396 SLIDE ASM, LF90-PQ HEAD LONG STROKE (Rev A)

78 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546396 SLIDE ASM, LF90-PQ HEAD LONG STROKE (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546457 1 TOP PLATE, RIGHT SIDE


2 3546156 1 MIDBODY, SLIDE FRAME
3 3546459 2 BOTTOM PLATE
4 100171 1 PIN, PIVOT (HEAD LOCKING)
5 3546460 4 SHIM, 28 Ga. (.018")
6 3546462 8 BAR, WEAR
7 3546465 1 SUPPORT, FEED CYLINDER
8 3546100 1 CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod] ( Page 80 )
9 3546463 1 MANIFOLD, FEED CYLINDER
10 44578 20 C/SCR, HH 1/2-13UNC x 4"
11 101061 20 LOCKNUT, 1/2-13UNC STOVER [Stover]
12 44505 1 C/SCR, HH 3/4-10UNC x 2 1/2"
13 44612 1 WASHER, FLAT 3/4 ID
14 102166 48 C/SCR, FLAT HD. 1/4-20 x 1/2"
15 47568 4 C/SCR, SOC HD 1/2-13 x 2" LG.
16 102955 4 LOCKWASHER, 1/2" ID
17 64697 4 C/SCR, HH 1/2-13 x 1 1/2" LG.
18 2 BOLT, 1-8UNC SHOULDER
19 44575 2 WASHER, LOCK 1" ID
20 44573 2 NUT, 1"-8UNC HEX
21 3546458 1 TOP PLATE, LEFT SIDE
22 3546461 4 SHIM, 30 Ga. (.015")
23 101054 1 TUBE, ADJUSTING (PIPE WRENCH) [Pipe Wrench]
24 3540810 0 PIN, HINGE (LF70 PQ HEAD)
25 102113 0 CLIP, HITCH PIN
26 100879 2 PAD, WEAR
27 64729 4 FLATWASHER, 1/2 ID (HARDENED)
28 102225 3 BUSHING, STEEL
29 46102 2 C/SCR SH 1/2-13 NC x 1-3/4Lg.
30 23292 1 PIN, QUICK RELEASE (Dia3/8 x 2.4)
31 3546464 1 LOCK RING

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 79

Printed in Canada © 2004 Boart Longyear Inc.


3546100 CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod] (Rev B)

80 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546100 CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod] (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546115 REF SEAL KIT, CYLINDER FEED (LF90 Long Stroke]


2 4 RING, BACKUP #141
3 2 O-RING, #141
4 1 WIPER, ROD
5 1 SEAL, ROD
6 1 RING, GLAND WEAR
7 1 SPACER
8 1 NUT, PISTON
9 44682 2 S/SCR, SH 1/4-20 x 1/2 Lg
10 1 SEAL, PISTON
11 1 PISTON
12 2 RING, PISTON WEAR
13 1 CASE WELDMENT
14 1 ROD WELDMENT
15 37924 1 O-RING, #342
16 1 RING, BACKUP #342
17 1 GLAND, HEAD
18 44663 2 S/SCR, SH 1/4-20 x 3/8 Lg.
19 1 O-RING, #117
20 2 RING, BACKUP #117

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 81

Printed in Canada © 2004 Boart Longyear Inc.


3546516 SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE (Rev A)

82 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546516 SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546456 1 GUIDE, SLIDING ROD


2 3546514 4 PLATE, ROD SLIDE CLAMPING
3 3546513 6 BAR, ROD SLIDE WEAR
4 3546509 1 CARRIAGE, ROD GUIDE
5 3546512 1 BUSHING, FEED CYL SUPPORT
6 3546504 1 SLIDE, REMOVEABLE ROD
7 3546510 1 PLATES, ROD SLIDE STOP
8 3546515 2 PIN, LF90 ROD SLIDE RELEASE ( Page 84 )
9 3546511 1 EXTENSION, FEED CYLINDER
10 100878 1 PAD, WEAR
11 3543902 18 M/SCR, FH 1/4-20 x 1/2 LG
12 50872 12 C/SCR, HH 3/8-16UNC x 5
13 2 C/SCR, HH 3/8-16UNC x 6 LG
14 44527 12 NUT, HEX 3/8-16UNC
15 44522 14 WASHER, LOCK 3/8 ID - L.C. #90343-8
16 44611 14 WASHER, FLAT 3/8 ID

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 83

Printed in Canada © 2004 Boart Longyear Inc.


3546515 PIN, LF90 ROD SLIDE RELEASE

84 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


REF NO REM PART NUMBER QTY DESCRIPTION

3546515 PIN, LF90 ROD SLIDE RELEASE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 85

Printed in Canada © 2004 Boart Longyear Inc.


100158 BASE ASSEMBLY, PQ HEAD CASING POSITIONER (Rev H)

86 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


100158 BASE ASSEMBLY, PQ HEAD CASING POSITIONER (Rev H)

REF NO REM PART NUMBER QTY DESCRIPTION

1 104005 1 BASE WELD'T, PQ HEAD


2 3541126 2 BAR, BASE MOUNTING
3 REF COLLAR, CASING ADAPTER
4 REF BUSHING, CASING GUIDE
5 102911 2 C/SCR, HH 1-14 UNS x 8 (GR.8)
6 102957 2 LOCKWASHER, Dia1" (GR.8) [Gr.8]
8 044521 8 LOCKWASHER Dia1/2
9 044525 4 NUT-HEX 1/2-13
10 044510 4 C/SCR, HH 1/2-UNC x 1-1/2" LG
12 102229 2 C/SCR, SH FL/HD 1/4-20 x 3/4
13 102228 2 PLATE, BASE MOUNTING (SIDE)
14 044578 4 C/SCR HH, 1/2-13 x 4" Lg.

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 87

Printed in Canada © 2004 Boart Longyear Inc.


3546482 BULKHEAD, LF90 HOSE LONG STROKE DRILL (Rev A)

88 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546482 BULKHEAD, LF90 HOSE LONG STROKE DRILL (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3541154 1 TUBE ASM, HYD 3/8" OD


2 3541155 5 TUBE ASM, HYD 1/2" OD
3 3544118 2 TUBE ASM, HYD 1" OD
4 36516 2 ADAP, HYD #6 JIC BLKHD
5 31185 10 ADAP, HYD #8 JIC BLKHD
6 36511 4 ADAP, HYD #16 JIC BLKHD

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 89

Printed in Canada © 2004 Boart Longyear Inc.


3546489 GUARD, PQ HEAD LF90 LONG STROKE (Rev B)

90 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546489 GUARD, PQ HEAD LF90 LONG STROKE (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546417 1 GUARD, FIXED


2 3546422 1 GUARD, SIDE SLIDING
3 3546423 1 GUARD, LOWER SLIDING
4 3546424 1 GUARD, UPPER SLIDING
5 3546503 1 PIVOT, PQ HEAD GUARD
6 3546432 1 HINGE, HEAD GUARD SUPPORT
7 3543493 1 SLIDE, PQ HEAD ROD
8 103739 1 HITCH PIN, Dia 1 x 4 1/4 LG
9 24317 1 PIN, QUICK RELEASE 1 DIA.
10 44512 4 C/SCR, HH 3/8-16UNC x 1 LG
11 44527 4 NUT, HEX 3/8-16UNC
12 44611 4 WASHER, FLAT 3/8 ID
13 44520 4 WASHER, 3/8 ID LOCK
14 44578 4 C/SCR, HH 1/2-13UNC x 4"
15 44525 9 NUT, HEX 1/2-13UNC
16 44647 9 WASHER, 1/2 ID FLAT
17 44521 9 WASHER, LOCK 1/2 ID
18 44651 4 C/SCR, HH 1/2-13UNC x 2 1/4"
19 25749 2 CHAIN, SASH x 12" LG
20 1 RING, Dia3/4 SPLIT
21 44573 1 NUT, 1"-8UNC HEX
22 44585 1 C/SCR, HH 1/2-13UNC x 2"
23 3546521 1 PLATE, HEAD GUARD CLAMPING
24 44510 1 C/SCR, HH 1/2-13 NC x 1.5Lg.

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 91

Printed in Canada © 2004 Boart Longyear Inc.


3546154 MAST MODULE, LF90 UPPER LONG STROKE (Rev B)

92 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546154 MAST MODULE, LF90 UPPER LONG STROKE (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546327 1 MAST, UPPER WELDMENT (KPL16)


2 3546479 1 SLIDE, UPPER MAST ROD
3 104133 1 CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) ( Page 94 )
4 38298 1 PLATE, SUB/SMALL ASSEMBLY ID
5 17958 1 PLATE, SERIAL NUMBER
6 3545314 2 SIGN, LF90 IDENTIFICATION
7 23183 8 SCREW, DRIVE
8 103457 4 C/SCR, HH 1-8UNC x 3 1/2 LG
9 49871 8 FLATWASHER, 1 ID
10 45573 8 NUT, 1-8UNC
11 101965 12 C/SCR B HD SOC 1/2-13 x 1 LG
12 44611 8 WASHER, FLAT 3/8 ID
13 44525 10 NUT, HEX 1/2-13UNC
14 44521 10 WASHER, LOCK 1/2 ID
15 44640 10 C/SCR, HH 1/2-13 UNC x 1 3/4
16 104024 8 NUT, HEX (NYLOCK) 3/8-16UNC [Nyloc]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 93

Printed in Canada © 2004 Boart Longyear Inc.


104133 CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) (Rev E)

94 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


104133 CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) (Rev E)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3541024 1 CROWN BLOCK WELDMENT


2 046814 1 SHAFT
4 044525 3 NUT-HEX 1/2-13
5 044677 2 C/SCR,HH, 1/2-13 x 6 1/2" LG
6 046816 3 SPACER
7 044536 2 C/SCR, HH, 3/8-16 x 1 1/2 Lg.
8 044521 5 LOCKWASHER Dia1/2
9 046815 1 RETAINER PLATE
10 103771 1 SHEAVE ASSEMBLY 30" DIA ( Page 98 )
12 104166 4 BEARING
13 104171 2 BEARING, SPACER
14 104141 2 W/L SHEAVE, 8" (REWORK) [Ï8"/Wireline]
15 104585 2 SUPPORT BAR, WIRELINE SHEAVE
16 104586 2 AXLE, BOLT (REWORK)
17 016634 2 FITTING, GREASE 1/8 NPT [1/8 NPT(F)]
18 104588 2 TUBE, CABLE RETAINER (SHORT) [Short]
19 104587 2 TUBE, CABLE RETAINER (LONG) [Longe]
20 044547 2 C/SCR, HH, 1/2-13 x 2 1/2 Lg.
21 044516 2 C/SCR, HH, 3/4-10 x 1 3/4 Lg.
22 044524 2 NUT, HEX 3/4-10
23 044523 4 L/WASHER, SPRING 3/4 ID
24 044621 4 FLATWASHER, 1/2
25 046124 1 C/SCR,HH 1/2-13 x 4 1/2" LG.
26 046091 2 FLATWASHER, 3/4 (SAE)
27 044520 2 LOCKWASHER Dia3/8
28 3541238 1 BOLT, EYE SHOULDER 3/4-10UNC

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 95

Printed in Canada © 2004 Boart Longyear Inc.


104133 CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) (Rev E)

96 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


104133 CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) (Rev E)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3541024 1 CROWN BLOCK WELDMENT


2 046814 1 SHAFT
4 044525 3 NUT-HEX 1/2-13
5 044677 2 C/SCR,HH, 1/2-13 x 6 1/2" LG
6 046816 3 SPACER
7 044536 2 C/SCR, HH, 3/8-16 x 1 1/2 Lg.
8 044521 5 LOCKWASHER Dia1/2
9 046815 1 RETAINER PLATE
10 103771 1 SHEAVE ASSEMBLY 30" DIA ( Page 98 )
12 104166 4 BEARING
13 104171 2 BEARING, SPACER
14 104141 2 W/L SHEAVE, 8" (REWORK) [Ï8"/Wireline]
15 104585 2 SUPPORT BAR, WIRELINE SHEAVE
16 104586 2 AXLE, BOLT (REWORK)
17 016634 2 FITTING, GREASE 1/8 NPT [1/8 NPT(F)]
18 104588 2 TUBE, CABLE RETAINER (SHORT) [Short]
19 104587 2 TUBE, CABLE RETAINER (LONG) [Longe]
20 044547 2 C/SCR, HH, 1/2-13 x 2 1/2 Lg.
21 044516 2 C/SCR, HH, 3/4-10 x 1 3/4 Lg.
22 044524 2 NUT, HEX 3/4-10
23 044523 4 L/WASHER, SPRING 3/4 ID
24 044621 4 FLATWASHER, 1/2
25 046124 1 C/SCR,HH 1/2-13 x 4 1/2" LG.
26 046091 2 FLATWASHER, 3/4 (SAE)
27 044520 2 LOCKWASHER Dia3/8
28 3541238 1 BOLT, EYE SHOULDER 3/4-10UNC

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 97

Printed in Canada © 2004 Boart Longyear Inc.


103771 SHEAVE ASSEMBLY 30" DIA (Rev C)

98 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


103771 SHEAVE ASSEMBLY 30" DIA (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 103770 1 SHEAVE, REWORK


2 103027 1 BEARING, SPEC (CUP & CONE)
3 103772 1 BUSHING
4 103510 2 SEAL,SPEC
5 046217 1 RETAINING RING, EXTERNAL Dia5.5

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 99

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 5 3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill)

100 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 5 3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546222 1 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK ( Page 102 )


2 3544117 1 HOSE HANGER, PQ DRIVE MODULE ( Page 174 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 101

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

102 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 306571 1 PQ HEAD ASSEMBLY (BASIC) ( Page 114 )


2 3542840 1 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 ( Page 124 )
3 3540635 1 TRANSMISSION REWORK ( Page 134 )
4 3540059 1 PUMP, HYDRAULIC GEAR
5 103816 1 MOTOR, HYDRAULIC
7 3546223 1 PIPING GRP, LF90-PQ HEAD (Rev B) ( Page 154 )
8 044585 4 C/SCR, HH 1/2-13UNC x 2 LG
9 049830 6 C/SCR, HH 3/4-10UNC x 2 LG
10 044523 12 L/WASHER, SPRING 3/4 ID
11 3542215 1 MTG, LOCKING SIDE PQ HEAD
12 44549 4 C/SCR, HH 5/8-11UNC x 2 LG
13 044522 4 L/WASHER, SPRING 5/8 ID
14 3546481 1 SUPPORT, LF90 LS MIDLINE
15 100879 1 PAD, WEAR
16 44593 2 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-115
17 044520 4 LOCKWASHER Dia3/8
18 103968 2 NUT, HEX 3/8-16UNC
19 102225 3 BUSHING, STEEL
20 102113 1 CLIP, HITCH PIN
21 044509 4 C/SCR, SH 5/16-16UNC x 1 LG
22 044519 4 L/WASHER, SPRING 5/16 ID
23 3540810 1 PIN, HINGE (LF70 PQ HEAD)
24 3540055 1 MANIFOLD, LUBE
25 3542296 1 FILTER, HYD PRESSURE 25 MICRON
26 3540014 2 C/SCR, SH #10-24UNC x 1 3/4
27 103825 5 C/SCR, HH 3/4-10UNC x 1 3/4
28 3541238 1 BOLT, EYE SHOULDER 3/4-10UNC
29 3541286 1 LUG, LIFTING
31 038298 1 PLATE, ASSEMBLY ID
32 3543552 1 HINGE, SUPPORT PQ HEAD
33 044525 8 NUT-HEX 1/2-13
34 103243 8 C/SCR, SH 3/4-10UNC x 1 3/4
35 3541219 1 DECAL, WARNING CHUCK [English]
36 3542838 8 STUD, 1/2-13UNC PQ CHUCK
37 3542839 8 SPACER, PQ CHUCK
38 044512 2 C/SCR HH 3/8-16 x 1 Lg.
40 3542485 1 SUMP ASM. PQ HEAD - LF70/90 (Rev C) ( Page 170 )
45 044611 2 FLATWASHER, 3/8 ID
46 14892 1 GUN, GREASE
47 17958 1 PLATE, SERIAL NUMBER
48 23183 10 SCREW, DRIVE
49 44521 6 WASHER, LOCK 1/2 ID

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 103

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

104 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

50 3540485 0 Spare Parts Kit, PQ Head ( Page 172 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 105

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

106 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 306571 1 PQ HEAD ASSEMBLY (BASIC) ( Page 114 )


2 3542840 1 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 ( Page 124 )
3 3540635 1 TRANSMISSION REWORK ( Page 134 )
4 3540059 1 PUMP, HYDRAULIC GEAR
5 103816 1 MOTOR, HYDRAULIC
7 3546223 1 PIPING GRP, LF90-PQ HEAD (Rev B) ( Page 154 )
8 044585 4 C/SCR, HH 1/2-13UNC x 2 LG
9 049830 6 C/SCR, HH 3/4-10UNC x 2 LG
10 044523 12 L/WASHER, SPRING 3/4 ID
11 3542215 1 MTG, LOCKING SIDE PQ HEAD
12 44549 4 C/SCR, HH 5/8-11UNC x 2 LG
13 044522 4 L/WASHER, SPRING 5/8 ID
14 3546481 1 SUPPORT, LF90 LS MIDLINE
15 100879 1 PAD, WEAR
16 44593 2 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-115
17 044520 4 LOCKWASHER Dia3/8
18 103968 2 NUT, HEX 3/8-16UNC
19 102225 3 BUSHING, STEEL
20 102113 1 CLIP, HITCH PIN
21 044509 4 C/SCR, SH 5/16-16UNC x 1 LG
22 044519 4 L/WASHER, SPRING 5/16 ID
23 3540810 1 PIN, HINGE (LF70 PQ HEAD)
24 3540055 1 MANIFOLD, LUBE
25 3542296 1 FILTER, HYD PRESSURE 25 MICRON
26 3540014 2 C/SCR, SH #10-24UNC x 1 3/4
27 103825 5 C/SCR, HH 3/4-10UNC x 1 3/4
28 3541238 1 BOLT, EYE SHOULDER 3/4-10UNC
29 3541286 1 LUG, LIFTING
31 038298 1 PLATE, ASSEMBLY ID
32 3543552 1 HINGE, SUPPORT PQ HEAD
33 044525 8 NUT-HEX 1/2-13
34 103243 8 C/SCR, SH 3/4-10UNC x 1 3/4
35 3541219 1 DECAL, WARNING CHUCK [English]
36 3542838 8 STUD, 1/2-13UNC PQ CHUCK
37 3542839 8 SPACER, PQ CHUCK
38 044512 2 C/SCR HH 3/8-16 x 1 Lg.
40 3542485 1 SUMP ASM. PQ HEAD - LF70/90 (Rev C) ( Page 170 )
45 044611 2 FLATWASHER, 3/8 ID
46 14892 1 GUN, GREASE
47 17958 1 PLATE, SERIAL NUMBER
48 23183 10 SCREW, DRIVE
49 44521 6 WASHER, LOCK 1/2 ID

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 107

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

108 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

50 3540485 0 Spare Parts Kit, PQ Head ( Page 172 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 109

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

110 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 306571 1 PQ HEAD ASSEMBLY (BASIC) ( Page 114 )


2 3542840 1 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 ( Page 124 )
3 3540635 1 TRANSMISSION REWORK ( Page 134 )
4 3540059 1 PUMP, HYDRAULIC GEAR
5 103816 1 MOTOR, HYDRAULIC
7 3546223 1 PIPING GRP, LF90-PQ HEAD (Rev B) ( Page 154 )
8 044585 4 C/SCR, HH 1/2-13UNC x 2 LG
9 049830 6 C/SCR, HH 3/4-10UNC x 2 LG
10 044523 12 L/WASHER, SPRING 3/4 ID
11 3542215 1 MTG, LOCKING SIDE PQ HEAD
12 44549 4 C/SCR, HH 5/8-11UNC x 2 LG
13 044522 4 L/WASHER, SPRING 5/8 ID
14 3546481 1 SUPPORT, LF90 LS MIDLINE
15 100879 1 PAD, WEAR
16 44593 2 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-115
17 044520 4 LOCKWASHER Dia3/8
18 103968 2 NUT, HEX 3/8-16UNC
19 102225 3 BUSHING, STEEL
20 102113 1 CLIP, HITCH PIN
21 044509 4 C/SCR, SH 5/16-16UNC x 1 LG
22 044519 4 L/WASHER, SPRING 5/16 ID
23 3540810 1 PIN, HINGE (LF70 PQ HEAD)
24 3540055 1 MANIFOLD, LUBE
25 3542296 1 FILTER, HYD PRESSURE 25 MICRON
26 3540014 2 C/SCR, SH #10-24UNC x 1 3/4
27 103825 5 C/SCR, HH 3/4-10UNC x 1 3/4
28 3541238 1 BOLT, EYE SHOULDER 3/4-10UNC
29 3541286 1 LUG, LIFTING
31 038298 1 PLATE, ASSEMBLY ID
32 3543552 1 HINGE, SUPPORT PQ HEAD
33 044525 8 NUT-HEX 1/2-13
34 103243 8 C/SCR, SH 3/4-10UNC x 1 3/4
35 3541219 1 DECAL, WARNING CHUCK [English]
36 3542838 8 STUD, 1/2-13UNC PQ CHUCK
37 3542839 8 SPACER, PQ CHUCK
38 044512 2 C/SCR HH 3/8-16 x 1 Lg.
40 3542485 1 SUMP ASM. PQ HEAD - LF70/90 (Rev C) ( Page 170 )
45 044611 2 FLATWASHER, 3/8 ID
46 14892 1 GUN, GREASE
47 17958 1 PLATE, SERIAL NUMBER
48 23183 10 SCREW, DRIVE
49 44521 6 WASHER, LOCK 1/2 ID

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 111

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

112 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

50 3540485 0 Spare Parts Kit, PQ Head ( Page 172 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 113

Printed in Canada © 2004 Boart Longyear Inc.


306571 PQ HEAD ASSEMBLY (BASIC) (Rev J)

114 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


306571 PQ HEAD ASSEMBLY (BASIC) (Rev J)

REF NO REM PART NUMBER QTY DESCRIPTION

1 306473 1 HOUSING-MAIN
2 306474 1 COVER-HOUSING
3 * 306475 1 CARRIER-INPUT
4 306476 1 CAP- BEARING UPPER (OUTPUT)
5 306477 1 CAP- BEARING LOWER (OUTPUT)
6 306478 1 COVER-PUMP MOUNTING
7 48761 1 O'RING, SHAFT INTERMEDIATE
8 306468 1 GEAR-OUTPUT
9 306479 1 SHAFT-INTERMEDIATE IDLER
10 306480 1 SHAFT-OUTPUT
11 306466 1 PINION AND SHAFT-INPUT
12 306481 1 SPACER-INTERMEDIATE
13 306482 1 PLATE-INTERMEDIATE LOCK
14 306483 1 RING-INNER LOCK
15 306484 1 RING-OUTER LOCK
16 306485 1 ADAPTOR-SPLINED
17 306487 3 SHIM-.005 THICK [Ref Chart #306505]
18 306488 3 SHIM-.007 THICK [Ref Chart #306505]
19 306489 1 SHIM-.020 THICK [Ref Chart #306505]
20 306490 1 ADAPTER-PUMP
21 306491 1 ADAPTER-PUMP TANG
22 104464 1 NUT, SPINDLE
23 306493 1 SPACER-OUTPUT
24 306494 1 SLEEVE-OUTPUT WEAR
25 306585 2 CUP-BEARING, O.D. 5.75
26 306587 2 CONE-BEARING, I.D. 3.625"
27 3540433 1 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) ( Page 122 )
28 45676 4 C/SCR, SH 1/2-13 NC x 3/4 Lg.
29 306590 1 CUP-BEARING, O.D. 8.875"
30 306592 1 CONE-BEARING, I.D. 6.25"
31 306593 1 CUP-BEARING, O.D. 9.75
32 306594 1 CONE-BEARING, I.D. 6.875"
33 44538 2 C/SCR, HH 3/8-16 NC x 1/2 Lg.
34 306599 2 SEAL-OIL, ID 5.75" OD 6.625" [Lower Output]
35 306600 2 SEAL-OIL, ID 8.5" OD 9.75 [Upper Output]
36 306602 2 SPEEDI-SLEEVE, Dia5.75 SHAFT
37 306603 1 RING-SNAP, Dia6.75" SHAFT
38 306612 1 DOWEL Dia1/4" x 3.25"LG.
39 3540648 2 DOWEL-GROOVED Dia1/2" x 1.75"LG.
40 46102 24 C/SCR SH 1/2-13 NC x 1-3/4Lg.
41 44510 22 C/SCR, HH 1/2-13 NC x 1.5Lg.

*) Indicates items not shown on drawing.

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 115

Printed in Canada © 2004 Boart Longyear Inc.


306571 PQ HEAD ASSEMBLY (BASIC) (Rev J)

116 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


306571 PQ HEAD ASSEMBLY (BASIC) (Rev J)

REF NO REM PART NUMBER QTY DESCRIPTION

42 306606 2 C/SCR,HH 1/2-13x1-1/4 Lg (Rwk)


43 306608 6 C/SCR,HH 3/8-16x1-1/4 Lg (Rwk)
44 39572 1 ADAP HYD PLUG #8 ORB
45 44766 A/R WIRE-LOCK Dia.047
46 16634 1 FITTING-GREASE 1/8 NPTF
47 3540054 1 PLUG-MAGNETIC PIPE [3/4 NPT, Magnetic]
48 22079 2 PLUG-SOCKET PIPE, 1/4 N.P.T.
49 306604 1 RING-SNAP, Dia3.625" SHAFT
50 22080 1 PLUG-SOCKET PIPE, 3/8" N.P.T.
51 44521 23 WASHER, LOCK 1/2 ID
52 19917 1 FITTING, GREASE 1/8 NPT x 45Deg
53 44551 4 C/SCR, HH 5/16-18 x 3/4 Lg.
54 100327 1 COVER, SERVICE
55 34056 1 ADAP, HYD 1/8 NPT x 1/8 NPT
56 34099 1 ADAP, HYD 1/8NPT(F) x 1/8NPT(F)
57 38045 1 PLUG, 1/8 STEEL PIPE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 117

Printed in Canada © 2004 Boart Longyear Inc.


306571 PQ HEAD ASSEMBLY (BASIC) (Rev J)

118 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


306571 PQ HEAD ASSEMBLY (BASIC) (Rev J)

REF NO REM PART NUMBER QTY DESCRIPTION

1 306473 1 HOUSING-MAIN
2 306474 1 COVER-HOUSING
3 * 306475 1 CARRIER-INPUT
4 306476 1 CAP- BEARING UPPER (OUTPUT)
5 306477 1 CAP- BEARING LOWER (OUTPUT)
6 306478 1 COVER-PUMP MOUNTING
7 48761 1 O'RING, SHAFT INTERMEDIATE
8 306468 1 GEAR-OUTPUT
9 306479 1 SHAFT-INTERMEDIATE IDLER
10 306480 1 SHAFT-OUTPUT
11 306466 1 PINION AND SHAFT-INPUT
12 306481 1 SPACER-INTERMEDIATE
13 306482 1 PLATE-INTERMEDIATE LOCK
14 306483 1 RING-INNER LOCK
15 306484 1 RING-OUTER LOCK
16 306485 1 ADAPTOR-SPLINED
17 306487 3 SHIM-.005 THICK [Ref Chart #306505]
18 306488 3 SHIM-.007 THICK [Ref Chart #306505]
19 306489 1 SHIM-.020 THICK [Ref Chart #306505]
20 306490 1 ADAPTER-PUMP
21 306491 1 ADAPTER-PUMP TANG
22 104464 1 NUT, SPINDLE
23 306493 1 SPACER-OUTPUT
24 306494 1 SLEEVE-OUTPUT WEAR
25 306585 2 CUP-BEARING, O.D. 5.75
26 306587 2 CONE-BEARING, I.D. 3.625"
27 3540433 1 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) ( Page 122 )
28 45676 4 C/SCR, SH 1/2-13 NC x 3/4 Lg.
29 306590 1 CUP-BEARING, O.D. 8.875"
30 306592 1 CONE-BEARING, I.D. 6.25"
31 306593 1 CUP-BEARING, O.D. 9.75
32 306594 1 CONE-BEARING, I.D. 6.875"
33 44538 2 C/SCR, HH 3/8-16 NC x 1/2 Lg.
34 306599 2 SEAL-OIL, ID 5.75" OD 6.625" [Lower Output]
35 306600 2 SEAL-OIL, ID 8.5" OD 9.75 [Upper Output]
36 306602 2 SPEEDI-SLEEVE, Dia5.75 SHAFT
37 306603 1 RING-SNAP, Dia6.75" SHAFT
38 306612 1 DOWEL Dia1/4" x 3.25"LG.
39 3540648 2 DOWEL-GROOVED Dia1/2" x 1.75"LG.
40 46102 24 C/SCR SH 1/2-13 NC x 1-3/4Lg.
41 44510 22 C/SCR, HH 1/2-13 NC x 1.5Lg.

*) Indicates items not shown on drawing.

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 119

Printed in Canada © 2004 Boart Longyear Inc.


306571 PQ HEAD ASSEMBLY (BASIC) (Rev J)

120 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


306571 PQ HEAD ASSEMBLY (BASIC) (Rev J)

REF NO REM PART NUMBER QTY DESCRIPTION

42 306606 2 C/SCR,HH 1/2-13x1-1/4 Lg (Rwk)


43 306608 6 C/SCR,HH 3/8-16x1-1/4 Lg (Rwk)
44 39572 1 ADAP HYD PLUG #8 ORB
45 44766 A/R WIRE-LOCK Dia.047
46 16634 1 FITTING-GREASE 1/8 NPTF
47 3540054 1 PLUG-MAGNETIC PIPE [3/4 NPT, Magnetic]
48 22079 2 PLUG-SOCKET PIPE, 1/4 N.P.T.
49 306604 1 RING-SNAP, Dia3.625" SHAFT
50 22080 1 PLUG-SOCKET PIPE, 3/8" N.P.T.
51 44521 23 WASHER, LOCK 1/2 ID
52 19917 1 FITTING, GREASE 1/8 NPT x 45Deg
53 44551 4 C/SCR, HH 5/16-18 x 3/4 Lg.
54 100327 1 COVER, SERVICE
55 34056 1 ADAP, HYD 1/8 NPT x 1/8 NPT
56 34099 1 ADAP, HYD 1/8NPT(F) x 1/8NPT(F)
57 38045 1 PLUG, 1/8 STEEL PIPE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 121

Printed in Canada © 2004 Boart Longyear Inc.


3540433 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) (Rev C)

122 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3540433 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 306492 1 SPACER, BEARING (REWORK)


2 306588 2 CUP, BEARING O.D. 4.5276
3 306589 2 CONE, BEARING I.D. 2.7559
4 306597 1 SPACER, CUP
5 3540005 1 RING, RETAINING Dia4.5" HOUSING
6 306469 1 GEAR, INTERMEDIATE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 123

Printed in Canada © 2004 Boart Longyear Inc.


3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

124 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543477 1 SPINDLE, PQ CHUCK NITRO


2 3543478 1 INNER CYLINDER, CHUCK NITRO
3 3543479 1 PISTON, PQ CHUCK NITRO
4 3543480 1 CYLINDER, OUTER CHUCK NITRO
5 3543481 1 LABRINTH SEAL, CHUCK NITRO
6 3543482 1 RETAINER, SPRING PQ CHUCK
7 3543483 1 RETAINER, JAW PQ CHUCK NITRO
8 3543490 1 ADAPTER, MTG CHUCK NITRO
9 3543496 1 BEARING, BALL THRUST
10 3543497 7 GAS SPRING, NITROGEN PQ CHUCK
11 3543499 1 RING, RETAINING INTERNAL
12 3543500 1 CUP SEAL, INNER URETHANE
13 3543501 2 CUP SEAL, OUTER URETHANE
14 3543502 1 CUP SEAL, PISTON URETHANE
15 3543503 1 O'RING, PQ CHUCK SPINDLE
17 3543505 1 O'RING, PQ CHUCK CYLINDER
18 3543506 1 RING, BACK-UP PQ CHUCK CYL
19 3543507 1 RING, SPINDLE WEAR LOWER
20 3543508 3 SEAL, OIL GUIDE PIN
21 3543509 1 BUSHING, RETAINER GUIDE
22 3543510 3 PIN, DOWEL 1 DIA x 3 1/2 LG
23 3543511 3 PIN, DOWEL 3/8 DIA x 1 LG
25 3543515 1 BOWL, PQ CHUCK NITRO
26 3543519 7 O'RING, GAS SPRING PQ CHUCK
27 3543520 10 NIPPLE, GREASE 1/4-28 STRAIGHT
28 3543521 3 SCREW, SET 1/2-13UNC x 1 1/4
29 3543523 1 RING, RETAINING INTERNAL
30 3543524 1 RING, RETAINING EXTERNAL
31 3543514 1 SLEEVE, WEAR SPINDLE UPPER
33 46527 27 C/SCR, SH 3/8-16UNC x 1 1/4 LG
34 44570 4 C/SCR, SH 3/8-16UNC x 3/4 LG
35 47226 14 C/SCR, SH 1/2-20UNF x 2 LG
36 44531 7 C/SCR, SH 1/2-13UNC x 1 1/2 LG
37 3543526 REF. SEAL KIT, PQ CHUCK ( Page 132 )
38 3543774 REF. SUPPORT PLT, PQ CHUCK
39 3543876 1 GREASE, ULTRA DUTY 14oz TUBE
A 3543489 REF BUSHING, BRQHP (UPPER)
B 3544188 REF JAW SET, BRQHP
C 3543522 REF BUSHING, BRQHP (LOWER)
D 3543301 REF BUSHING, BW CSG, NRQHP (UPPER)
E 3543471 REF JAW SET, BW CSG, NRQHP ROD
F 3543303 REF BUSHING, BW CSG, NRQHP (LOWER)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 125

Printed in Canada © 2004 Boart Longyear Inc.


3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

126 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

REF NO REM PART NUMBER QTY DESCRIPTION

G 3543299 REF BUSHING, NW CSG, HRQHP (UPPER)


H 3543472 REF JAW SET, NW CSG, HRQHP ROD
I 3543300 REF BUSHING, NW CSG, HRQHP (LOWER)
J 3543298 REF BUSHING, HWT CSG, PQ (UPPER)
K 3543473 REF JAW SET, HWT CSG, PQ ROD

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 127

Printed in Canada © 2004 Boart Longyear Inc.


3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

128 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543477 1 SPINDLE, PQ CHUCK NITRO


2 3543478 1 INNER CYLINDER, CHUCK NITRO
3 3543479 1 PISTON, PQ CHUCK NITRO
4 3543480 1 CYLINDER, OUTER CHUCK NITRO
5 3543481 1 LABRINTH SEAL, CHUCK NITRO
6 3543482 1 RETAINER, SPRING PQ CHUCK
7 3543483 1 RETAINER, JAW PQ CHUCK NITRO
8 3543490 1 ADAPTER, MTG CHUCK NITRO
9 3543496 1 BEARING, BALL THRUST
10 3543497 7 GAS SPRING, NITROGEN PQ CHUCK
11 3543499 1 RING, RETAINING INTERNAL
12 3543500 1 CUP SEAL, INNER URETHANE
13 3543501 2 CUP SEAL, OUTER URETHANE
14 3543502 1 CUP SEAL, PISTON URETHANE
15 3543503 1 O'RING, PQ CHUCK SPINDLE
17 3543505 1 O'RING, PQ CHUCK CYLINDER
18 3543506 1 RING, BACK-UP PQ CHUCK CYL
19 3543507 1 RING, SPINDLE WEAR LOWER
20 3543508 3 SEAL, OIL GUIDE PIN
21 3543509 1 BUSHING, RETAINER GUIDE
22 3543510 3 PIN, DOWEL 1 DIA x 3 1/2 LG
23 3543511 3 PIN, DOWEL 3/8 DIA x 1 LG
25 3543515 1 BOWL, PQ CHUCK NITRO
26 3543519 7 O'RING, GAS SPRING PQ CHUCK
27 3543520 10 NIPPLE, GREASE 1/4-28 STRAIGHT
28 3543521 3 SCREW, SET 1/2-13UNC x 1 1/4
29 3543523 1 RING, RETAINING INTERNAL
30 3543524 1 RING, RETAINING EXTERNAL
31 3543514 1 SLEEVE, WEAR SPINDLE UPPER
33 46527 27 C/SCR, SH 3/8-16UNC x 1 1/4 LG
34 44570 4 C/SCR, SH 3/8-16UNC x 3/4 LG
35 47226 14 C/SCR, SH 1/2-20UNF x 2 LG
36 44531 7 C/SCR, SH 1/2-13UNC x 1 1/2 LG
37 3543526 REF. SEAL KIT, PQ CHUCK ( Page 132 )
38 3543774 REF. SUPPORT PLT, PQ CHUCK
39 3543876 1 GREASE, ULTRA DUTY 14oz TUBE
A 3543489 REF BUSHING, BRQHP (UPPER)
B 3544188 REF JAW SET, BRQHP
C 3543522 REF BUSHING, BRQHP (LOWER)
D 3543301 REF BUSHING, BW CSG, NRQHP (UPPER)
E 3543471 REF JAW SET, BW CSG, NRQHP ROD
F 3543303 REF BUSHING, BW CSG, NRQHP (LOWER)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 129

Printed in Canada © 2004 Boart Longyear Inc.


3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

130 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 (Rev H)

REF NO REM PART NUMBER QTY DESCRIPTION

G 3543299 REF BUSHING, NW CSG, HRQHP (UPPER)


H 3543472 REF JAW SET, NW CSG, HRQHP ROD
I 3543300 REF BUSHING, NW CSG, HRQHP (LOWER)
J 3543298 REF BUSHING, HWT CSG, PQ (UPPER)
K 3543473 REF JAW SET, HWT CSG, PQ ROD

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 131

Printed in Canada © 2004 Boart Longyear Inc.


3543526 SEAL KIT, PQ CHUCK (Rev A)

132 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3543526 SEAL KIT, PQ CHUCK (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543500 1 CUP SEAL, INNER URETHANE


2 3543501 2 CUP SEAL, OUTER URETHANE
3 3543502 1 CUP SEAL, PISTON URETHANE
4 3543503 1 O'RING, PQ CHUCK SPINDLE
5 3543504 1 RING, BACK-UP PQ CHUCK SPINDLE
6 3543505 1 O'RING, PQ CHUCK CYLINDER
7 3543506 1 RING, BACK-UP PQ CHUCK CYL
8 3543508 3 SEAL, OIL GUIDE PIN
9 3543519 7 O'RING, GAS SPRING PQ CHUCK

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 133

Printed in Canada © 2004 Boart Longyear Inc.


3540635 TRANSMISSION REWORK (Rev G)

134 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3540635 TRANSMISSION REWORK (Rev G)

REF NO REM PART NUMBER QTY DESCRIPTION

1 103815 1 TRANSMISSION, 4 SPEED [FUNK] ( Page 140 )


2 3541838 1 HANDLE, TRANSMISSION SHIFTER [1st & 4th, FUNK]
3 3541839 1 HANDLE, TRANSMISSION SHIFTER [2nd & 3rd, FUNK]
4 3541201 REF CASE REWORK
5 3541202 REF THRUST WASHER REWORK
6 3540636 REF HOUSING REWORK [Trans. Motor Adap] ( Page 152 )
7 3542442 1 FORK, EXTENDED SLIDING

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 135

Printed in Canada © 2004 Boart Longyear Inc.


3540635 TRANSMISSION REWORK (Rev G)

136 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3540635 TRANSMISSION REWORK (Rev G)

REF NO REM PART NUMBER QTY DESCRIPTION

1 103815 1 TRANSMISSION, 4 SPEED [FUNK] ( Page 140 )


2 3541838 1 HANDLE, TRANSMISSION SHIFTER [1st & 4th, FUNK]
3 3541839 1 HANDLE, TRANSMISSION SHIFTER [2nd & 3rd, FUNK]
4 3541201 REF CASE REWORK
5 3541202 REF THRUST WASHER REWORK
6 3540636 REF HOUSING REWORK [Trans. Motor Adap] ( Page 152 )
7 3542442 1 FORK, EXTENDED SLIDING

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 137

Printed in Canada © 2004 Boart Longyear Inc.


3540635 TRANSMISSION REWORK (Rev G)

138 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3540635 TRANSMISSION REWORK (Rev G)

REF NO REM PART NUMBER QTY DESCRIPTION

1 103815 1 TRANSMISSION, 4 SPEED [FUNK] ( Page 140 )


2 3541838 1 HANDLE, TRANSMISSION SHIFTER [1st & 4th, FUNK]
3 3541839 1 HANDLE, TRANSMISSION SHIFTER [2nd & 3rd, FUNK]
4 3541201 REF CASE REWORK
5 3541202 REF THRUST WASHER REWORK
6 3540636 REF HOUSING REWORK [Trans. Motor Adap] ( Page 152 )
7 3542442 1 FORK, EXTENDED SLIDING

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 139

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

140 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

REF NO REM PART NUMBER QTY DESCRIPTION

1 95356 1 GEAR, COUNTERSHAFT DRIVE


2 95357 1 BEARING, SLEEVE
3 95358 1 COLLAR, SHIFTING
4 95359 1 HUB, SHIFTING COLLAR
5 95360 1 COUNTERSHAFT
6 95361 1 GEAR, 2nd COUNTERSHAFT
7 95362 1 GEAR, 3RD COUNTERSHAFT
8 95363 4 BEARING, 2nd/3rd GEAR COUNTERSHAFT
9 95364 1 BEARING, COUNTERSHAFT FRONT
10 95365 1 BEARING, COUNTERSHAFT REAR
11 95366 1 GEAR, LOW MAIN SHIFT
12 95367 34 ROLLER, LOOSE
13 REF
14 95369 1 GEAR, MAIN SHIFT [2nd]
15 95370 1 GEAR, MAIN SHIFT [3rd]
16 95371 1 SHAFT, MAIN
17 95372 1 BEARING, BALL MAIN SHAFT REAR
18 REF
19 3540641 1 PLUG, MAGNETIC
20 3540642 1 COVER, SIDE
21 95377 2 GASKET, SIDE & COVER
22 44512 12 C/SCR, HH 3/8-16UNC x 1 LG
23 95398 12 WASHER, SEALING
24 95378 4 O-RING, SEAL
26 95385 2 WASHER, STAR
27 95386 2 C/SCR
28 3540643 2 PLUG, PIPE
29 95402 1 CAP, SIDE SHIFT
30 95403 1 FORK, 2nd & 3rd SHIFTER
31 REF
32 95405 2 SECTOR, SHIFTER
33 95406 1 BLOCK, INHIBITOR
34 95407 3 BALL
35 95408 2 SPRING, DETENT SELECTOR
36 95409 2 C/SCR, DRILLED HEAD
37 95392 4 WIRE, SAFETY
38 95410 4 PIN, ROLL
39 95411 2 SHAFT, SHIFT SELECTOR
40 REF
41 95413 4 PIN, ROLL
42 95414 2 SEAL, RING
59 REF

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 141

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

142 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

REF NO REM PART NUMBER QTY DESCRIPTION

60 3540646 1 SEAL, RING


61 95416 2 C/SCR
62 95417 2 NUT
63 79792 1 BEARING, TRANSMISSION PILOT
64 3540645 1 GEAR, INPUT SHAFT
65 95418 1 BEARING, BALL
66 95419 1 SPACER, BEARING
67 95420 1 BEARING
68 95421 1 RING, SNAP
69 95422 2 C/SCR
70 95423 4 LOCKWASHER
71 103281 3 SHIM, CPN FLG

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 143

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

144 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

REF NO REM PART NUMBER QTY DESCRIPTION

1 95356 1 GEAR, COUNTERSHAFT DRIVE


2 95357 1 BEARING, SLEEVE
3 95358 1 COLLAR, SHIFTING
4 95359 1 HUB, SHIFTING COLLAR
5 95360 1 COUNTERSHAFT
6 95361 1 GEAR, 2nd COUNTERSHAFT
7 95362 1 GEAR, 3RD COUNTERSHAFT
8 95363 4 BEARING, 2nd/3rd GEAR COUNTERSHAFT
9 95364 1 BEARING, COUNTERSHAFT FRONT
10 95365 1 BEARING, COUNTERSHAFT REAR
11 95366 1 GEAR, LOW MAIN SHIFT
12 95367 34 ROLLER, LOOSE
13 REF
14 95369 1 GEAR, MAIN SHIFT [2nd]
15 95370 1 GEAR, MAIN SHIFT [3rd]
16 95371 1 SHAFT, MAIN
17 95372 1 BEARING, BALL MAIN SHAFT REAR
18 REF
19 3540641 1 PLUG, MAGNETIC
20 3540642 1 COVER, SIDE
21 95377 2 GASKET, SIDE & COVER
22 44512 12 C/SCR, HH 3/8-16UNC x 1 LG
23 95398 12 WASHER, SEALING
24 95378 4 O-RING, SEAL
26 95385 2 WASHER, STAR
27 95386 2 C/SCR
28 3540643 2 PLUG, PIPE
29 95402 1 CAP, SIDE SHIFT
30 95403 1 FORK, 2nd & 3rd SHIFTER
31 REF
32 95405 2 SECTOR, SHIFTER
33 95406 1 BLOCK, INHIBITOR
34 95407 3 BALL
35 95408 2 SPRING, DETENT SELECTOR
36 95409 2 C/SCR, DRILLED HEAD
37 95392 4 WIRE, SAFETY
38 95410 4 PIN, ROLL
39 95411 2 SHAFT, SHIFT SELECTOR
40 REF
41 95413 4 PIN, ROLL
42 95414 2 SEAL, RING
59 REF

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 145

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

146 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

REF NO REM PART NUMBER QTY DESCRIPTION

60 3540646 1 SEAL, RING


61 95416 2 C/SCR
62 95417 2 NUT
63 79792 1 BEARING, TRANSMISSION PILOT
64 3540645 1 GEAR, INPUT SHAFT
65 95418 1 BEARING, BALL
66 95419 1 SPACER, BEARING
67 95420 1 BEARING
68 95421 1 RING, SNAP
69 95422 2 C/SCR
70 95423 4 LOCKWASHER
71 103281 3 SHIM, CPN FLG

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 147

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

148 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

REF NO REM PART NUMBER QTY DESCRIPTION

1 95356 1 GEAR, COUNTERSHAFT DRIVE


2 95357 1 BEARING, SLEEVE
3 95358 1 COLLAR, SHIFTING
4 95359 1 HUB, SHIFTING COLLAR
5 95360 1 COUNTERSHAFT
6 95361 1 GEAR, 2nd COUNTERSHAFT
7 95362 1 GEAR, 3RD COUNTERSHAFT
8 95363 4 BEARING, 2nd/3rd GEAR COUNTERSHAFT
9 95364 1 BEARING, COUNTERSHAFT FRONT
10 95365 1 BEARING, COUNTERSHAFT REAR
11 95366 1 GEAR, LOW MAIN SHIFT
12 95367 34 ROLLER, LOOSE
13 REF
14 95369 1 GEAR, MAIN SHIFT [2nd]
15 95370 1 GEAR, MAIN SHIFT [3rd]
16 95371 1 SHAFT, MAIN
17 95372 1 BEARING, BALL MAIN SHAFT REAR
18 REF
19 3540641 1 PLUG, MAGNETIC
20 3540642 1 COVER, SIDE
21 95377 2 GASKET, SIDE & COVER
22 44512 12 C/SCR, HH 3/8-16UNC x 1 LG
23 95398 12 WASHER, SEALING
24 95378 4 O-RING, SEAL
26 95385 2 WASHER, STAR
27 95386 2 C/SCR
28 3540643 2 PLUG, PIPE
29 95402 1 CAP, SIDE SHIFT
30 95403 1 FORK, 2nd & 3rd SHIFTER
31 REF
32 95405 2 SECTOR, SHIFTER
33 95406 1 BLOCK, INHIBITOR
34 95407 3 BALL
35 95408 2 SPRING, DETENT SELECTOR
36 95409 2 C/SCR, DRILLED HEAD
37 95392 4 WIRE, SAFETY
38 95410 4 PIN, ROLL
39 95411 2 SHAFT, SHIFT SELECTOR
40 REF
41 95413 4 PIN, ROLL
42 95414 2 SEAL, RING
59 REF

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 149

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

150 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


103815 TRANSMISSION, 4 SPEED [FUNK] [Rev D]

REF NO REM PART NUMBER QTY DESCRIPTION

60 3540646 1 SEAL, RING


61 95416 2 C/SCR
62 95417 2 NUT
63 79792 1 BEARING, TRANSMISSION PILOT
64 3540645 1 GEAR, INPUT SHAFT
65 95418 1 BEARING, BALL
66 95419 1 SPACER, BEARING
67 95420 1 BEARING
68 95421 1 RING, SNAP
69 95422 2 C/SCR
70 95423 4 LOCKWASHER
71 103281 3 SHIM, CPN FLG

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 151

Printed in Canada © 2004 Boart Longyear Inc.


3540636 HOUSING REWORK [Trans. Motor Adap] (Rev D)

152 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3540636 HOUSING REWORK [Trans. Motor Adap] (Rev D)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3540644 REF HSG,MTR ADAP.(FUNK TRANS LF140)


2 028051 3 PLUG, PIPE Dia3/4

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 153

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

154 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 155

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

156 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 157

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

158 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 159

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

160 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 161

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

162 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 163

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

164 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 165

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

166 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 167

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

168 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546223 PIPING GRP, LF90-PQ HEAD (Rev B)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 169

Printed in Canada © 2004 Boart Longyear Inc.


3542485 SUMP ASM. PQ HEAD - LF70/90 (Rev B)

170 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3542485 SUMP ASM. PQ HEAD - LF70/90 (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3542486 1 SUMP, PQ HEAD (LF 70)


2 3540054 1 PLUG-MAGNETIC PIPE [3/4 NPT, Magnetic]
3 3541761 1 GAUGE, SIGHT
4 1

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 171

Printed in Canada © 2004 Boart Longyear Inc.


3540485 Spare Parts Kit, PQ Head (Rev C)

172 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3540485 Spare Parts Kit, PQ Head (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 102450 2 BEARING, OILITE SLEEVE


2 306487 2 SHIM-.005 THICK [Ref Chart #306505]
3 306488 2 SHIM-.007 THICK [Ref Chart #306505]
4 306489 1 SHIM-.020 THICK [Ref Chart #306505]
5 306494 1 SLEEVE-OUTPUT WEAR
7 306599 2 SEAL-OIL, ID 5.75" OD 6.625" [Lower Output]
8 306600 2 SEAL-OIL, ID 8.5" OD 9.75 [Upper Output]
9 306601 1 SEAL, VRING 8.75" ID
10 306602 2 SPEEDI-SLEEVE, Dia5.75 SHAFT
12 3540059 1 PUMP, HYDRAULIC GEAR
13 3542297 10 ELEMENT, OIL FILTER

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 173

Printed in Canada © 2004 Boart Longyear Inc.


3544117 HOSE HANGER, PQ DRIVE MODULE (Rev C)

174 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544117 HOSE HANGER, PQ DRIVE MODULE (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3541154 1 TUBE ASM, HYD 3/8" OD


2 3541155 1 TUBE ASM, HYD 1/2" OD
3 3544118 2 TUBE ASM, HYD 1" OD
4 36516 2 ADAP, HYD #6 JIC BLKHD
5 31185 6 ADAP, HYD #8 JIC BLKHD
6 36511 4 ADAP, HYD #16 JIC BLKHD
7 3541560 1 BAR, 3/4 x 3/4 x 2 LG
8 3541578 5 TUBE, 1 OD x 3/8 ID x 4 1/4 LG.
9 47528 5 C/SCR, HH 1/2-13UNC x 6" LG.
10 44521 5 WASHER, LOCK 1/2 ID
11 N 44525 5 NUT, HEX 1/2-13UNC

N) See 'NOTES' on drawing

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 175

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 6 3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill)

176 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 6 3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3540367 1 BICYCLE ASSEMBLY LF70/LF90/LF140 ( Page 178 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 177

Printed in Canada © 2004 Boart Longyear Inc.


3540367 BICYCLE ASSEMBLY LF70/LF90/LF140 (Rev E)

178 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3540367 BICYCLE ASSEMBLY LF70/LF90/LF140 (Rev E)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3540368 1 STAND WELDMENT


2 3540369 1 SOCKET TUBE & COOLER BRACKET
3 023466 2 VALVE, BALL 1" NPT (1" NPT)
4 019163 1 GAUGE, WATER PRESSURE
5 019971 3 ADAP HYD #16 JIC x 1" NPT
6 028963 1 ADAP HYD 90Deg 1" NPT x 1"NPT
7 034197 1 ADAP HYD CROSS 1" NPT
8 039348 1 ADAP HYD, TEE 1" NPT
9 034080 1 ADAP HYD 1" NPT x 3/8 NPT-F
10 019102 1 ADAP HYD 90Deg 3/8 NPT x #6 JIC
11 034081 1 ADAP HYD 1" NPT x 1/2 NPT-F
12 034061 1 ADAP HYD 1" NPT x 1" NPT
13 038809 2 U-BOLT 1-1/2 PIPE
14 034083 1 ADAP HYD, 1 1/4 NPT x 1 NPT-F
15 033074 2 HOSE ASM 1" ID x 300 LG
16 3541057 1 HOSE ASM 3/8" IDx 270 LG
17 039014 1 ADAP HYD #6 JIC x 1/2 NPT
18 037646 1 VALVE, BALL 1/2" NPT
19 020827 1 NIPPLE, PIPE 1/2 NPT x 6 LG (1/2 NPT x 6" Lg.)
20 022508 1 ADAP HYD, #16 JIC x 1 NPT x 45Deg
21 044080 1 ADAP HYD #16 JIC x 1 1/4 NPT
22 N 025475 1 ADAP HYD, #16 JIC x 1 NPT x 90Deg
23 63789 1 HOSE ASM, 1" ID x 39FT LG.

N) See 'NOTES' on drawing

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 179

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 7 3544397 - POWER UNIT MODULE [Cummins]

180 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 7 3544397 - POWER UNIT MODULE [Cummins]

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544397 1 POWER UNIT, CUMMINS 6BTA LF90 ( Page 182 )


2 3544466 1 POWER UNIT, CUMMINS 4BTA

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 181

Printed in Canada © 2004 Boart Longyear Inc.


3544397 POWER UNIT, CUMMINS 6BTA LF90 (Rev D)

182 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544397 POWER UNIT, CUMMINS 6BTA LF90 (Rev D)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543778 1 POWER UNIT, [Cummins 6BTA] ( Page 186 )


2 3544404 1 PLATE, PUMP MOUNT REWORK
3 3544384 1 CPLG, FLYWHEEL SAE 10-65
4 3544413 2 COOLER, OIL REWORK LF90 ( Page 188 )
5 3544414 6 SPACER, OIL COOLER
6 3544462 6 STUD, 5/16-18UNC x 3.75" LG
7 3544306 1 CABLE, BATTERY POSITIVE
8 3544473 1 CABLE, BATTERY NEGATIVE LONG
9 3544480 2 CABLE, BATTERY NEGATIVE SHORT
10 22811 3 CLAMP, HOSE W/MTG HOLE
11 44640 10 C/SCR, HH 1/2-13 UNC x 1 3/4
12 44621 10 WASHER, FLAT 1/2"
13 44521 10 WASHER, LOCK 1/2 ID
14 44525 6 NUT, HEX 1/2-13UNC
15 44536 10 C/SCR, HH 3/8-16UNC x 1-1/2
16 44520 8 WASHER, 3/8 ID LOCK
17 44611 4 WASHER, FLAT 3/8 ID
18 44527 2 NUT, HEX 3/8-16UNC
19 44509 6 C/SCR, HH 5/16-18UNC x 1 LG - L.C. #90214-86
20 44610 12 WASHER, FLAT 5/16 SAE G8
21 44519 12 L/WASHER, 5/16 SAE G8
22 44552 6 NUT, 5/16UNC
23 3544734 12 C/SCR, HH M10 x 1.5 x 30 LG
24 3544735 12 L/WASHER, 10MM G8
25 103150 2 C/SCR, HH M8 x 1.25 x 16 LG
26 3544467 1 PIPING GROUP, FUEL CUMMINS 6BTA LF90 ( Page 190 )
27 SCHEMATIC_ELEC REF SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel] ( Page 194 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 183

Printed in Canada © 2004 Boart Longyear Inc.


3544397 POWER UNIT, CUMMINS 6BTA LF90 (Rev D)

184 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544397 POWER UNIT, CUMMINS 6BTA LF90 (Rev D)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543778 1 POWER UNIT, [Cummins 6BTA] ( Page 186 )


2 3544404 1 PLATE, PUMP MOUNT REWORK
3 3544384 1 CPLG, FLYWHEEL SAE 10-65
4 3544413 2 COOLER, OIL REWORK LF90 ( Page 188 )
5 3544414 6 SPACER, OIL COOLER
6 3544462 6 STUD, 5/16-18UNC x 3.75" LG
7 3544306 1 CABLE, BATTERY POSITIVE
8 3544473 1 CABLE, BATTERY NEGATIVE LONG
9 3544480 2 CABLE, BATTERY NEGATIVE SHORT
10 22811 3 CLAMP, HOSE W/MTG HOLE
11 44640 10 C/SCR, HH 1/2-13 UNC x 1 3/4
12 44621 10 WASHER, FLAT 1/2"
13 44521 10 WASHER, LOCK 1/2 ID
14 44525 6 NUT, HEX 1/2-13UNC
15 44536 10 C/SCR, HH 3/8-16UNC x 1-1/2
16 44520 8 WASHER, 3/8 ID LOCK
17 44611 4 WASHER, FLAT 3/8 ID
18 44527 2 NUT, HEX 3/8-16UNC
19 44509 6 C/SCR, HH 5/16-18UNC x 1 LG - L.C. #90214-86
20 44610 12 WASHER, FLAT 5/16 SAE G8
21 44519 12 L/WASHER, 5/16 SAE G8
22 44552 6 NUT, 5/16UNC
23 3544734 12 C/SCR, HH M10 x 1.5 x 30 LG
24 3544735 12 L/WASHER, 10MM G8
25 103150 2 C/SCR, HH M8 x 1.25 x 16 LG
26 3544467 1 PIPING GROUP, FUEL CUMMINS 6BTA LF90 ( Page 190 )
27 SCHEMATIC_ELEC REF SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel] ( Page 194 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 185

Printed in Canada © 2004 Boart Longyear Inc.


3543778 POWER UNIT, [Cummins 6BTA] (Rev C)

186 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3543778 POWER UNIT, [Cummins 6BTA] (Rev C)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 187

Printed in Canada © 2004 Boart Longyear Inc.


3544413 COOLER, OIL REWORK LF90 (Rev A)

188 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544413 COOLER, OIL REWORK LF90 (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 41898 1 COOLER, HYD

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 189

Printed in Canada © 2004 Boart Longyear Inc.


3544467 PIPING GROUP, FUEL CUMMINS 6BTA LF90 (Rev C)

190 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544467 PIPING GROUP, FUEL CUMMINS 6BTA LF90 (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 101000 66 HOSE, LOW PRESSUR, 3/8" ID [Ï3/8]


2 3544544 69 HOSE, 5/16 ID SAE30R7
3 100998 1 FITTING, HOSE END 90Deg, 1/4 NPT
4 34078 1 ADAP, HYD BUSH 4NPTF 8NPTF
5 101582 1 ADAP, HYD BARB 3/8 4NPTF
6 3544537 1 ADAP, HYD BARB 5/16 4NPTF
7 306143 4 CLAMP, HOSE (5/8" OD)
8 22811 3 CLAMP, HOSE W/MTG HOLE
9 27878 1 CLAMP, HOSE W/MTG HOLE
10 103150 3 C/SCR, HH M8 x 1.25 x 16 LG
11 44611 3 WASHER, FLAT 3/8 ID
12 44509 1 C/SCR, HH 5/16-18UNC x 1 LG - L.C. #90214-86
13 44610 1 WASHER, FLAT 5/16 SAE G8
14 44519 1 L/WASHER, 5/16 SAE G8
15 44552 1 NUT, 5/16UNC

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 191

Printed in Canada © 2004 Boart Longyear Inc.


3544467 PIPING GROUP, FUEL CUMMINS 6BTA LF90 (Rev C)

192 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544467 PIPING GROUP, FUEL CUMMINS 6BTA LF90 (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 101000 66 HOSE, LOW PRESSUR, 3/8" ID [Ï3/8]


2 3544544 69 HOSE, 5/16 ID SAE30R7
3 100998 1 FITTING, HOSE END 90Deg, 1/4 NPT
4 34078 1 ADAP, HYD BUSH 4NPTF 8NPTF
5 101582 1 ADAP, HYD BARB 3/8 4NPTF
6 3544537 1 ADAP, HYD BARB 5/16 4NPTF
7 306143 4 CLAMP, HOSE (5/8" OD)
8 22811 3 CLAMP, HOSE W/MTG HOLE
9 27878 1 CLAMP, HOSE W/MTG HOLE
10 103150 3 C/SCR, HH M8 x 1.25 x 16 LG
11 44611 3 WASHER, FLAT 3/8 ID
12 44509 1 C/SCR, HH 5/16-18UNC x 1 LG - L.C. #90214-86
13 44610 1 WASHER, FLAT 5/16 SAE G8
14 44519 1 L/WASHER, 5/16 SAE G8
15 44552 1 NUT, 5/16UNC

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 193

Printed in Canada © 2004 Boart Longyear Inc.


SCHEMATIC_ELEC SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel] (Rev 1)

194 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SCHEMATIC_ELEC SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel] (Rev 1)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 195

Printed in Canada © 2004 Boart Longyear Inc.


SCHEMATIC_ELEC SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel] (Rev 1)

196 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SCHEMATIC_ELEC SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel] (Rev 1)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 197

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 8 SUPPORT MODULES

198 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 8 SUPPORT MODULES

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544008 1 JACK ASM, MECHANICAL LEVELING [English] ( Page 200 )


2 3544013 1 JACK ASM, HYDRAULIC LEVELING [English] ( Page 202 )
3 3544533 1 JACK ASM, HYDRAULIC LEVELING [Russian] ( Page 206 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 199

Printed in Canada © 2004 Boart Longyear Inc.


3544008 JACK ASM, MECHANICAL LEVELING [English] (Rev A)

200 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544008 JACK ASM, MECHANICAL LEVELING [English] (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543788 4 CLAMP, SUPPORT LEG


2 3541131 4 SUPPORT LEG, PQ ['PQ' Head]
3 44585 8 C/SCR, HH 1/2-13UNC x 2"
4 44547 8 C/SCR, HH 1/2-13 UNC x 2-1/2"
5 44621 8 WASHER, FLAT 1/2"
6 44521 8 WASHER, LOCK 1/2 ID
7 44525 8 NUT, HEX 1/2-13UNC
8 38569 32 C/SCR, HH 5/8-11 UNC x 2-1/2
9 44587 32 WASHER, FLAT 5/8"
10 44522 32 WASHER, LOCK 3/8 ID - L.C. #90343-8
11 44526 32 NUT, HH 5/8-11 UNC

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 201

Printed in Canada © 2004 Boart Longyear Inc.


3544013 JACK ASM, HYDRAULIC LEVELING [English] (Rev A)

202 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544013 JACK ASM, HYDRAULIC LEVELING [English] (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544358 4 LEG, STABILIZER HYD CYL


2 3544359 1 VALVE, DIRECTIONAL CONTROL
3 3544169 1 DECAL, VALVE HYD JACKS
4 44511 2 C/SCR, HH 3/8-16UNC x 3/4 LG
5 44611 4 WASHER, FLAT 3/8 ID
6 44520 2 WASHER, 3/8 ID LOCK
7 44527 2 NUT, HEX 3/8-16UNC
8 38569 40 C/SCR, HH 5/8-11 UNC x 2-1/2
9 44587 40 WASHER, FLAT 5/8"
10 44522 40 WASHER, LOCK 3/8 ID - L.C. #90343-8
11 44526 40 NUT, HH 5/8-11 UNC
12 3544390 1 PIPING GROUP, LEVELING JACKS LF90 ( Page 204 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 203

Printed in Canada © 2004 Boart Longyear Inc.


3544390 PIPING GROUP, LEVELING JACKS LF90 (Rev B)

204 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544390 PIPING GROUP, LEVELING JACKS LF90 (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 87695 1 HOSE ASM, 3/8 ID x 119" LG


2 87695 1 HOSE ASM, 3/8 ID x 119" LG
3 63767 1 HOSE ASM, 3/8 ID x 34" LG
4 63767 1 HOSE ASM, 3/8 ID x 34" LG
5 82744 1 HOSE ASM, 3/8 ID x 78.5" LG.
6 82744 1 HOSE ASM, 3/8 ID x 78.5" LG.
7 93932 1 HOSE ASM, 3/8 ID x 173" LG.
8 93932 1 HOSE ASM, 3/8 ID x 173" LG.
9 81283 1 HOSE ASM, 3/8 ID x 29.5" LG.
10 51808 1 HOSE ASM, 3/8 ID x 24" LG.
11 36465 10 ADAP, HYD #6 JIC x #6 ORB
12 39224 1 ADAP, HYD #8 ORB x #6 JIC
13 1 ADAP, HYD #8 ORB x #6 NPT
14 1 VALVE, BALL 3/8 NPTF
15 36469 1 ADAP, HYD #6 NPTF x #6 JIC
16 6 CLAMP, HOSE 1 3/8 ID
17 1 C/SCR, HH 3/8-16UNC x 1 LG
18 1 FLATWASHER, 3/8 ID
19 1 LOCKWASHER, 3/8 ID
20 1 NUT, HEX 3/8-16UNC
21 5 C/SCR, HH 5/16-18UNC x 1 1/4 LG
22 5 FLATWASHER, 5/16 ID
23 5 LOCKWASHER, 5/16 ID
24 5 NUT, HEX 5/16-18UNC

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 205

Printed in Canada © 2004 Boart Longyear Inc.


3544533 JACK ASM, HYDRAULIC LEVELING [Russian] (Rev A)

206 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544533 JACK ASM, HYDRAULIC LEVELING [Russian] (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544358 4 LEG, STABILIZER HYD CYL


2 3544359 1 VALVE, DIRECTIONAL CONTROL
3 3544231 1 DECAL, VALVE HYDRAULIC JACKS
4 44511 2 C/SCR, HH 3/8-16UNC x 3/4 LG
5 44611 4 WASHER, FLAT 3/8 ID
6 44520 2 WASHER, 3/8 ID LOCK
7 44527 2 NUT, HEX 3/8-16UNC
8 38569 40 C/SCR, HH 5/8-11 UNC x 2-1/2
9 44587 40 WASHER, FLAT 5/8"
10 44522 40 WASHER, LOCK 3/8 ID - L.C. #90343-8
11 44526 40 NUT, HH 5/8-11 UNC
12 3544390 1 PIPING GROUP, LEVELING JACKS LF90 ( Page 204 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 207

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 9 DECAL KITS

208 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 9 DECAL KITS

REF NO REM PART NUMBER QTY DESCRIPTION

1 3545318 1 DECAL KIT, PQ HEAD LF90 [English] ( Page 210 )


2 3545994 1 DECAL KIT, PQ HEAD LF 90 [Spanish] ( Page 212 )
3 3545321 1 DECAL KIT, PQ HEAD LF90 [Russian] ( Page 214 )
4 3069990 1 DECAL KIT, PQ HEAD {Chinese} ( Page 216 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 209

Printed in Canada © 2004 Boart Longyear Inc.


3545318 DECAL KIT, PQ HEAD LF90 [English] (Rev B)

210 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3545318 DECAL KIT, PQ HEAD LF90 [English] (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3545319 1 DECAL, SAFETY 16000 LB WINCH


2 3543486 1 DECAL, HYDRAULIC MANIFOLD [English]
3 3543907 1 DECAL, AUXILIARY CONTROL [English]
4 100050 1 DECAL, CONTROL VALVE [English]
5 3543484 1 DECAL, GAUGES [English]
6 3545320 1 DECAL, SAFETY (PANEL) LF90 [English]
7 3543908 1 DECAL, WATER PUMP [English]
8 3545279 1 DECAL, LOAD RATING [English]
9 3541128 1 DECAL, WARNING MAST RAISING [English]
10 3544123 1 DECAL, WARNING PQ HEAD [English]
11 3541219 1 DECAL, WARNING CHUCK [English]
12 23183 44 SCREW, DRIVE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 211

Printed in Canada © 2004 Boart Longyear Inc.


3545994 DECAL KIT, PQ HEAD LF 90 [Spanish] (Rev B)

212 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3545994 DECAL KIT, PQ HEAD LF 90 [Spanish] (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3545984 1 DECAL, 16K WINCH SAFETY [Spanish]


2 3545985 1 DECAL, MANIFOLD AUXILIARY [Spanish]
3 3545986 1 DECAL, PANEL AUXILIARY [Spanish]
4 102428 1 DECAL, CONTROL VALVE [Spanish]
5 3545987 1 DECAL, PANEL GAUGE [Spanish]
6 3545988 1 DECAL, PANEL SAFETY [Spanish]
7 3545989 1 DECAL, FLUID PUMP [Spanish]
8 3545990 1 DECAL, LOAD RATING [Spanish]
9 3545991 1 DECAL, WARNING MAST RAISING [Spanish]
10 3545992 1 DECAL, WARNING PQ HEAD [Spanish]
11 3545993 1 DECAL, WARNING CHUCK [Spanish]
12 23183 48 SCREW, DRIVE
13 3546150 1 DECAL, ENGINE PRE-HEAT [Spanish]
14 3546245 1 DECAL, CONTROL PANEL [Spanish]
15 3546227 1 DECAL, EMERGENCY STOP [Spanish]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 213

Printed in Canada © 2004 Boart Longyear Inc.


3545321 DECAL KIT, PQ HEAD LF90 [Russian] (Rev C)

214 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3545321 DECAL KIT, PQ HEAD LF90 [Russian] (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3545323 1 DECAL, SAFETY 16,000 LB WINCH


2 3543787 1 DECAL, MANIFOLD AUXILIARY [Russian]
3 3544184 1 DECAL, PANEL AUXILIARY [Russian]
4 3540954 1 DECAL, CONTROL VALVE [Russian]
5 3544185 1 DECAL, GAUGE CONTROL PANEL [Russian]
6 3545324 1 DECAL, SAFETY (PANEL) [Russian]
7 3544232 1 DECAL, FLUID PUMP [Russian]
8 3545322 1 DECAL, LOAD RATING [Russian]
9 3540965 1 DECAL, WARNING MAST RAISING [Russian]
10 3543764 1 DECAL, WARNING PQ HEAD [Russian]
11 3543746 1 DECAL, PQ CHUCK WARNING [Russian]
12 23183 48 SCREW, DRIVE
13 3544708 1 DECAL, ENGINE PRE-HEAT [Russian]
14 3546246 1 DECAL, CONTROL PANEL [Russian]
15 3546228 1 DECAL, EMERGENCY STOP [Russian]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 215

Printed in Canada © 2004 Boart Longyear Inc.


3069990 DECAL KIT, PQ HEAD {Chinese} (Rev A)

216 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3069990 DECAL KIT, PQ HEAD {Chinese} (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3547317 1 DECAL, 16K WINCH SAFETY [Chinese]


2 3547318 1 DECAL, AUXILIARY MANIFOLD [Chinese]
3 3547319 1 DECAL, AUXILIARY PANEL [Chinese]
4 3547320 1 DECAL, CONTROL VALVE [Chinese]
5 3547321 1 DECAL, CONTROL PANEL GAUGE [Chinese]
6 3547322 1 DECAL, PANEL SAFETY [Chinese]
7 3547323 1 DECAL, FLUIP PUMP OPERATING [Chinese]
8 3547324 1 DECAL, MAST LOAD RATING [Chinese]
9 3547325 1 DECAL, MAST RAISING WARNING [Chinese]
10 3547326 1 DECAL, PQ HEAD WARNING [Chinese]
11 3547327 1 DECAL, PQ CHUCK WARNING [Chinese]
12 23183 48 SCREW, DRIVE
13 3547328 1 DECAL, ENGINE PRE-HEAT [Chinese]
14 3547329 1 DECAL, EMERGENCY STOP [Chinese]
15 3547330 1 DECAL, ENGINE CONTROL PANEL [Chinese]
16 3546875 1 DECAL, PERSONAL PROTECTIVE EQUIPMENT [Chinese]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 217

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 10 3544133 - HYDRAULIC FLUID CIRCULATION

218 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 10 3544133 - HYDRAULIC FLUID CIRCULATION

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544133 1 PUMP MODULE, FLUID CIRCULATION (W11) ( Page 220 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 219

Printed in Canada © 2004 Boart Longyear Inc.


3544133 PUMP MODULE, FLUID CIRCULATION (W11) (Rev A)

220 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544133 PUMP MODULE, FLUID CIRCULATION (W11) (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 24821 1 PUMP, WATER (W11) ( Page 224 )


2 101757 1 SKID, WELDMENT (W11) [FMC W11]
3 101759 1 LIFTING BAR, WELDMENT (W11) [FMC W11]
4 18185 1 DISCHARGE ASM, PUMP #20 NPT CONNECTIONS ( Page 234 )
5 3544479 1 ACCUMULATOR, 1 QUART ( Page 236 )
6 38298 1 PLATE, SUB/SMALL ASSEMBLY ID
7 19325 3 WASHER, BEVEL Dia5/8
8 44510 4 C/SCR, HH 1/2-13 NC x 1.5Lg.
9 17121 4 WASHER, BEVEL Dia1/2
10 44521 4 WASHER, LOCK 1/2 ID
11 44525 4 NUT, HEX 1/2-13UNC
12 44514 2 C/SCR, HH 5/8-11 UNC x 1 3/4"
13 44522 3 WASHER, LOCK 3/8 ID - L.C. #90343-8
14 3544472 1 DRIVE GROUP, WATER PUMP W11 LF90 ( Page 238 )
15 23183 2 SCREW, DRIVE
16 44514 1 C/SCR, HH 5/8-11 UNC x 1 3/4"
17 14570 1 HOSE ASM, SUCTION 2" ID x 20 FT.
18 18183 1 PLUG, 1 1/4 NPT
19 28020 1 ELBOW, STREET 2 NPT
20 101029 1 ADAP, HYD #12 ORB x #12 NPT
21 40128 1 ADAP, HYD #12 NPT(F) x #20 NPT
22 34171 1 ADAP, HYD TEE #20 NPT(F)
23 34062 1 ADAP, HYD #20 NPT x #20 NPT
24 3544481 0 KIT, CHAR-LYNN MOTOR SEAL
26 1

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 221

Printed in Canada © 2004 Boart Longyear Inc.


3544133 PUMP MODULE, FLUID CIRCULATION (W11) (Rev A)

222 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544133 PUMP MODULE, FLUID CIRCULATION (W11) (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 24821 1 PUMP, WATER (W11) ( Page 224 )


2 101757 1 SKID, WELDMENT (W11) [FMC W11]
3 101759 1 LIFTING BAR, WELDMENT (W11) [FMC W11]
4 18185 1 DISCHARGE ASM, PUMP #20 NPT CONNECTIONS ( Page 234 )
5 3544479 1 ACCUMULATOR, 1 QUART ( Page 236 )
6 38298 1 PLATE, SUB/SMALL ASSEMBLY ID
7 19325 3 WASHER, BEVEL Dia5/8
8 44510 4 C/SCR, HH 1/2-13 NC x 1.5Lg.
9 17121 4 WASHER, BEVEL Dia1/2
10 44521 4 WASHER, LOCK 1/2 ID
11 44525 4 NUT, HEX 1/2-13UNC
12 44514 2 C/SCR, HH 5/8-11 UNC x 1 3/4"
13 44522 3 WASHER, LOCK 3/8 ID - L.C. #90343-8
14 3544472 1 DRIVE GROUP, WATER PUMP W11 LF90 ( Page 238 )
15 23183 2 SCREW, DRIVE
16 44514 1 C/SCR, HH 5/8-11 UNC x 1 3/4"
17 14570 1 HOSE ASM, SUCTION 2" ID x 20 FT.
18 18183 1 PLUG, 1 1/4 NPT
19 28020 1 ELBOW, STREET 2 NPT
20 101029 1 ADAP, HYD #12 ORB x #12 NPT
21 40128 1 ADAP, HYD #12 NPT(F) x #20 NPT
22 34171 1 ADAP, HYD TEE #20 NPT(F)
23 34062 1 ADAP, HYD #20 NPT x #20 NPT
24 3544481 0 KIT, CHAR-LYNN MOTOR SEAL
26 1

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 223

Printed in Canada © 2004 Boart Longyear Inc.


24821 PUMP, WATER (W11) (Rev A)

224 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


24821 PUMP, WATER (W11) (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 79105 1 CASE, PUMP


2 79328 1 CRANKSHAFT
3 75077 3 ROD, CONNECTION
4 75033 3 INSERT, BEARING
5 75032 3 BUSHING, CONNECTION ROD
6 78547 6 BOLT, CONNECTION ROD
7 60899 6 LOCKNUT, 1/2-20 UNF
8 75072 3 CROSSHEAD & ROD ASSEMBLY
9 79904 6 S/SCR, SH 5/16-18 UNC x 5/16
10 75076 3 WRIST-PIN
11 79327 3 O-RING, PACKING (5/8 x 1/16)
12 79121 3 CONE, BEARING
13 79120 2 CUP, BEARING
14 75044 2 GASKET, CRANKSHAFT BEARING
15 79113 1 SHIM, .005
16 79114 2 HOUSING, CRANKSHAFT BEARING
17 44530 12 C/SCR, HH 1/2-13UNC x 1 1/4
18 44529 18 C/SCR, HH 1/2-13UNC x 3/4"
19 79116 1 SHAFT, PINION
20 18208 2 BEARING, CRANKSHAFT BALL
21 75043 2 GASKET, PINION BEARING
22 79109 1 CAP, BEARING PINION
23 79108 1 CAP, PINION BEARING
24 75045 1 GASKET, COVER
25 79123 1 COVER, PLATE
26 79098 1 PETCOCK, 1/8" NPT
27 79905 1 PLATE, MODEL
28 79906 2 SCREW, #4 x 3/16
30 16634 3 FITTING-GREASE 1/8 NPTF
31 79748 3 WASHER, PACKING
32 79321 6 SEAL, OIL
33 79320 3 SLEEVE, PACKING NUT
34 79326 3 NUT, PLUNGER ROD
35 79081 1 CAP, OIL FILTER
36 79112 2 PLUG, PIPE
37 75041 6 STUD, LONG (5/8" dia.)
38 79322 6 GASKET, CYLINDER JOINT
39 79103 3 CERAMIC LINED STEEL
40 75037 3 CUP, PLUNGER
41 75003 3 PACKING, NEOPRENE
42 75062 3 WASHER, PLUNGER CUP
43 75012 3 NUT, PLUNGER

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 225

Printed in Canada © 2004 Boart Longyear Inc.


24821 PUMP, WATER (W11) (Rev A)

226 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


24821 PUMP, WATER (W11) (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

44 75027 3 NUT, SPECIAL


45 79325 1 VALVE, CHAMBER
46 79324 6 VALVE SEAT, BALL
47 26157 6 BALL, 1-1/8" DIA.
54 79323 3 GASKET, CYLINDER HEAD
55 63684 3 COVER, CYLINDER
56 79101 3 CLAMP, CYLINDER HEAD
57 75042 2 STUD, CYLINDER
58 44526 8 NUT, HH 5/8-11 UNC
59 79334 3 GASKET, VALVE COVER
60 79882 3 VALVE, COVER
61 78541 3 CLAMP, VALVE COVER
62 75022 6 STUD, 1/2 X 3-1/4"
63 44525 6 NUT, HEX 1/2-13UNC
64 28097 2 PLUG, 2" NPT PIPE
65 18183 1 PLUG, 1 1/4 NPT
66 75019 1 PLUNGER, CAP REMOVER
67 79333 1 VALVE SEAT REMOVER
68 36686 REF Spare Parts Kit, W11 Water Pump (Rev A) ( Page 232 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 227

Printed in Canada © 2004 Boart Longyear Inc.


24821 PUMP, WATER (W11) (Rev A)

228 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


24821 PUMP, WATER (W11) (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 79105 1 CASE, PUMP


2 79328 1 CRANKSHAFT
3 75077 3 ROD, CONNECTION
4 75033 3 INSERT, BEARING
5 75032 3 BUSHING, CONNECTION ROD
6 78547 6 BOLT, CONNECTION ROD
7 60899 6 LOCKNUT, 1/2-20 UNF
8 75072 3 CROSSHEAD & ROD ASSEMBLY
9 79904 6 S/SCR, SH 5/16-18 UNC x 5/16
10 75076 3 WRIST-PIN
11 79327 3 O-RING, PACKING (5/8 x 1/16)
12 79121 3 CONE, BEARING
13 79120 2 CUP, BEARING
14 75044 2 GASKET, CRANKSHAFT BEARING
15 79113 1 SHIM, .005
16 79114 2 HOUSING, CRANKSHAFT BEARING
17 44530 12 C/SCR, HH 1/2-13UNC x 1 1/4
18 44529 18 C/SCR, HH 1/2-13UNC x 3/4"
19 79116 1 SHAFT, PINION
20 18208 2 BEARING, CRANKSHAFT BALL
21 75043 2 GASKET, PINION BEARING
22 79109 1 CAP, BEARING PINION
23 79108 1 CAP, PINION BEARING
24 75045 1 GASKET, COVER
25 79123 1 COVER, PLATE
26 79098 1 PETCOCK, 1/8" NPT
27 79905 1 PLATE, MODEL
28 79906 2 SCREW, #4 x 3/16
30 16634 3 FITTING-GREASE 1/8 NPTF
31 79748 3 WASHER, PACKING
32 79321 6 SEAL, OIL
33 79320 3 SLEEVE, PACKING NUT
34 79326 3 NUT, PLUNGER ROD
35 79081 1 CAP, OIL FILTER
36 79112 2 PLUG, PIPE
37 75041 6 STUD, LONG (5/8" dia.)
38 79322 6 GASKET, CYLINDER JOINT
39 79103 3 CERAMIC LINED STEEL
40 75037 3 CUP, PLUNGER
41 75003 3 PACKING, NEOPRENE
42 75062 3 WASHER, PLUNGER CUP
43 75012 3 NUT, PLUNGER

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 229

Printed in Canada © 2004 Boart Longyear Inc.


24821 PUMP, WATER (W11) (Rev A)

230 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


24821 PUMP, WATER (W11) (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

44 75027 3 NUT, SPECIAL


45 79325 1 VALVE, CHAMBER
46 79324 6 VALVE SEAT, BALL
47 26157 6 BALL, 1-1/8" DIA.
54 79323 3 GASKET, CYLINDER HEAD
55 63684 3 COVER, CYLINDER
56 79101 3 CLAMP, CYLINDER HEAD
57 75042 2 STUD, CYLINDER
58 44526 8 NUT, HH 5/8-11 UNC
59 79334 3 GASKET, VALVE COVER
60 79882 3 VALVE, COVER
61 78541 3 CLAMP, VALVE COVER
62 75022 6 STUD, 1/2 X 3-1/4"
63 44525 6 NUT, HEX 1/2-13UNC
64 28097 2 PLUG, 2" NPT PIPE
65 18183 1 PLUG, 1 1/4 NPT
66 75019 1 PLUNGER, CAP REMOVER
67 79333 1 VALVE SEAT REMOVER
68 36686 REF Spare Parts Kit, W11 Water Pump (Rev A) ( Page 232 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 231

Printed in Canada © 2004 Boart Longyear Inc.


36686 Spare Parts Kit, W11 Water Pump (Rev A)

232 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


36686 Spare Parts Kit, W11 Water Pump (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 79321 6 SEAL, OIL


2 79103 3 CERAMIC LINED STEEL
3 75070 3 GASKET, CYLINDER
4 75071 24
5 79324 6 VALVE SEAT, BALL
6 26157 6 BALL, 1-1/8" DIA.
7 75069 12 GASKET, VALVE COVER
8 79606 12 PACKING, PLUNGER CUP
9 75012 3 NUT, PLUNGER
10 79327 3 O-RING, PACKING (5/8 x 1/16)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 233

Printed in Canada © 2004 Boart Longyear Inc.


18185 DISCHARGE ASM, PUMP #20 NPT CONNECTIONS (Rev D)

234 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


18185 DISCHARGE ASM, PUMP #20 NPT CONNECTIONS (Rev D)

REF NO REM PART NUMBER QTY DESCRIPTION

1 19163 1 GAUGE, PRESSURE


2 17905 1 NIPPLE, CLOSE #8 NPT XH
3 18922 1 BUSHING, HEX PIPE #20 x #8 NPT
4 20720 1 NIPPLE, #20 NPT x 2 LG XH
5 21063 1 CROSS, PIPE #20 NPT
6 17944 1 BUSHING, HEX PIPE #20 x #16 NPT
7 72-00-018 1 VALVE, PRESSURE RELIEF

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 235

Printed in Canada © 2004 Boart Longyear Inc.


3544479 ACCUMULATOR, 1 QUART (1630-8/USA)

236 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544479 ACCUMULATOR, 1 QUART (1630-8/USA)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 237

Printed in Canada © 2004 Boart Longyear Inc.


3544472 DRIVE GROUP, WATER PUMP W11 LF90 (Rev A)

238 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544472 DRIVE GROUP, WATER PUMP W11 LF90 (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3544471 1 MOTOR, HYD SINGLE SPEED W11


2 101758 1 ADAPTER, MOTOR
3 102136 1 COUPLING HUB, 1 1/2 BORE
4 100625 1 COUPLING HUB, 1 BORE [Ï1" Bore]
5 100627 1 INSERT COUPLING
6 44639 2 S/SCR, SH 5/16-18UNC x 1/2
7 44510 5 C/SCR, HH 1/2-13 NC x 1.5Lg.
8 44521 5 WASHER, LOCK 1/2 ID
9 36960 2 ADAP, HYD #10 ORB x #12 JIC
10 20267 1 KEY, 3/8" SQ. x 1 3/4" LG.
11 100756 2 HOSE ASM, 3/4 ID x 336" LG.
12 101025 1 COUPLER, HYD #12 NPT FEMALE
13 101026 1 COUPLER, HYD #12 NPT MALE
14 3544481 0 KIT, CHAR-LYNN MOTOR SEAL

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 239

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 11 3670446 - DIESEL POWER SUPPLY PUMP

240 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 11 3670446 - DIESEL POWER SUPPLY PUMP

REF NO REM PART NUMBER QTY DESCRIPTION

1 3670446 1 PUMP MODULE, 420 DIESEL POWERED [FMC L09] ( Page 242 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 241

Printed in Canada © 2004 Boart Longyear Inc.


3670446 PUMP MODULE, 420 DIESEL POWERED [FMC L09] (Rev C)

242 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3670446 PUMP MODULE, 420 DIESEL POWERED [FMC L09] (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 V 3670437 1 ENGINE, KUBOTA DIESEL


2 036618 1 PUMP [FMC-L09]
3 3670438 1 WELDMENT, SKID
4 3670439 1 PULLEY, DRIVEN
5 3670440 1 BUSHING, DRIVEN 1-1/8 X1/4kw
6 3670441 1 PULLEY, DRIVER
7 3670442 1 BUSHING, DRIVER 1" X 1/4"kw
8 3670443 1 BELT, DRIVE
9 3670444 1 WELDMENT, BELT GUARD
10 3670445 1 PLATE, MOTOR MOUNTING
11 044532 2 C/SCR, HH 1/2-13 UNC x 2 3/4
12 044595 4 HHCS, 3/8-16 UNC x 2-1/2" lg.
13 044600 4 HHCS, 3/8"-16 UNC x 2" lg.
14 044513 2 C/SCR, HH 1/2-13 UNC x 1"
15 044640 4 C/SCR HH 1/2-13 x 1 3/4 Lg.
16 104024 8 NUT, HEX (NYLOCK) 3/8-16UNC [Nyloc]
17 044525 2 NUT-HEX 1/2-13
18 044611 8 FLATWASHER, 3/8 ID
19 044647 6 WASHER, FLAT 1/2 ID
20 027627 1 INTAKE ASSEMBLY, SUCTION ( Page 244 )
21 021411 1 ELBOW, STREET [1"NPT x 1"NPT (F)
22 18040 1 DISCHARGE ASM, PUMP #16 NPT CONNECTIONS ( Page 246 )
23 038298 1 PLATE, ASSEMBLY ID
24 023183 1 SCREW, DRIVE
25 044521 2 LOCKWASHER Dia1/2
26 3670573 1 DECAL, "Keep Guards In Place"
27 3670574 1 DECAL, "Read Instructions"
28 3670575 1 DECAL, "Wear Safety Equipment"
29 * 021769 1 CABLE, BATTERY GROUND [27" Lg.]
30 * 021568 1 CABLE, BATTERY POS [27" Lg.]
31 * 018902 1 HOSE, SUCTION [1-1/2" ID x 15 ft. Lg.]
32 * 568388 1 END CONNECTOR, MALE [1" NPT]
33 * 103748 1 HOSE, SUPPLY [1" ID x 100 ft. Lg.]
100 3670572 REF FILTER, AIR
101 3670571 REF FILTER, OIL
102 * 3570576 REF PUMP, ELECTRIC [12VDC]
103 036685 REF Spare Parts Kit, Water Pump [FMC Model L09] ( Page 248 )

*) Indicates items not shown on drawing.


V) See VENDOR literature.

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 243

Printed in Canada © 2004 Boart Longyear Inc.


027627 INTAKE ASSEMBLY, SUCTION (Rev A)

244 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


027627 INTAKE ASSEMBLY, SUCTION (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 018475 1 PLUG, SQ HD [1 1/2 NPT]


2 018680 1 TEE (1-1/2 NPT)
3 017666 1 NIPPLE, CLOSE (1-1/2 NPT STD.)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 245

Printed in Canada © 2004 Boart Longyear Inc.


18040 DISCHARGE ASM, PUMP #16 NPT CONNECTIONS (Rev B)

246 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


18040 DISCHARGE ASM, PUMP #16 NPT CONNECTIONS (Rev B)

REF NO REM PART NUMBER QTY DESCRIPTION

1 19163 1 GAUGE, PRESSURE


2 17905 1 NIPPLE, CLOSE #8 NPT XH
3 18867 1 BUSHING, HEX PIPE #16 x #8 NPT
4 19612 1 NIPPLE, #16 NPT x 2 LG XH
5 18175 1 CROSS, PIPE #16 NPT
6 72-00-018 1 VALVE, PRESSURE RELIEF

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 247

Printed in Canada © 2004 Boart Longyear Inc.


036685 Spare Parts Kit, Water Pump [FMC Model L09] (Rev A)

248 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


036685 Spare Parts Kit, Water Pump [FMC Model L09] (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 079321 6 SEAL, OIL


2 079066 3 CYLINDER, STEEL [Backer/Ceramic]
3 075066 3 GASKET, CYLINDER
4 075068 24 GASKET, CYLINDER HEAD
5 021836 6 SEAT, VALVE [Mud Type]
6 025397 6 VALVE, BALL
7 075067 12 GASKET, VALVE COVER
8 079607 12 PACKING, COBOXILATED [Plunger Cup]
9 075012 3 NUT, PLUNGER
10 079327 3 O-RING, Ï5/8 x 1/16" [Packing]
11 079335 3 HOLDER, SEAL [Packing]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 249

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 12 102306 - MUD MIXER MODULE

250 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 12 102306 - MUD MIXER MODULE

REF NO REM PART NUMBER QTY DESCRIPTION

1 102306 1 MUD MIXER ASSEMBLY, [Hydraulic] ( Page 252 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 251

Printed in Canada © 2004 Boart Longyear Inc.


102306 MUD MIXER ASSEMBLY, [Hydraulic] (Rev C)

252 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


102306 MUD MIXER ASSEMBLY, [Hydraulic] (Rev C)

REF NO REM PART NUMBER QTY DESCRIPTION

1 101486 1 SUPPORT ASSEMBLY, BEARING


2 101491 1 MOTOR, HYDRAULIC
3 101557 1 COUPLER, JAW [Rework]
4 101490 1 COUPLER, JAW
5 101494 1 SPIDER, RUBBER
6 101493 2 BEARING, BALL FLANGE
7 101488 1 SHAFT, MUD MIXER
8 101492 1 PROPELLER WELDMENT
9 102190 2 ADAPT, HYD #8 SAE x 1/2" NPT x 90¦
10 034214 2 BUSHING, #12 SAE x #8 SAE
11 101536 1 COUPLER, HALF, FEMALE 1/2" NPT
12 101537 1 COUPLER, HALF, MALE 1/2" NPT
13 038298 1 PLATE, ASSEMBLY ID
14 044536 10 C/SCR, HH, 3/8-16 x 1 1/2 Lg.
15 044520 10 LOCKWASHER Dia3/8
16 044527 10 NUT, HEX 3/8-16
17 044610 2 FLATWASHER, 5/16
18 019917 2 FITTING, GREASE [1/8" NPT x 45¦]
19 046152 1 KEY, 1/4 sq. x 1" Lg.
102633 REF Spare Parts Kit, Mud Mixer ( Page 254 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 253

Printed in Canada © 2004 Boart Longyear Inc.


102633 Spare Parts Kit, Mud Mixer (Rev A)

254 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


102633 Spare Parts Kit, Mud Mixer (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 101557 1 COUPLER, JAW [Rework]


2 101494 1 SPIDER, RUBBER
3 101490 1 COUPLER, JAW
4 096770 1 Seal Kit, Valve Cartridge
5 096653 1 Seal Plate Kit, Valve Body

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 255

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 13 MUD TANK MODULE

256 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 13 MUD TANK MODULE

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 257

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 14 3543553 - HYDRAULIC FOOT CLAMP MODULE

258 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 14 3543553 - HYDRAULIC FOOT CLAMP MODULE

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543553 1 CLAMP MODULE, ROD HYDRAULIC LF70 ( Page 260 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 259

Printed in Canada © 2004 Boart Longyear Inc.


3543553 CLAMP MODULE, ROD HYDRAULIC LF70 (Rev D)

260 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3543553 CLAMP MODULE, ROD HYDRAULIC LF70 (Rev D)

REF NO REM PART NUMBER QTY DESCRIPTION

1 101764 1 CLAMP MODULE, HYDRAULIC ROD ( Page 262 )


2 3544764 1 PLATE, ROD CLAMP MTG
3 44549 2 C/SCR, HH 5/8-11UNC x 2 LG
4 44526 2 NUT, HH 5/8-11 UNC
5 44532 4 C/SCR, HH 1/2-13UNC x 2-3/4
6 44525 4 NUT, HEX 1/2-13UNC
7 3544766 8 WASHER, NORD-LOCK 1/2"
8 306085 REF Spare Parts Kit, Rod Clamp Group ( Page 266 )
9 3541560 4 BAR, 3/4 x 3/4 x 2 LG
10 1

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 261

Printed in Canada © 2004 Boart Longyear Inc.


101764 CLAMP MODULE, HYDRAULIC ROD (Rev F)

262 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


101764 CLAMP MODULE, HYDRAULIC ROD (Rev F)

REF NO REM PART NUMBER QTY DESCRIPTION

1 102806 1 BOWL, ROD CLAMP


2 049937 2 GUIDE, WELD'T (SLIPS 4.5" to 5" OD) [Slips Ï4.5" to Ï5"]
3 3540049 2 ADAPTER (SLIPS 1.75-3.69 O.D.) [SLIPS 1.75-3.69 O.D.]
4 041621 2 CYLINDER, HYDRAULIC
5 3543253 2 PIN ASM, QUICK RELEASE CLAMP ASM (Rev C) ( Page 264 )
6 044954 2 C/SCR HH #10-24 UNC x 1/2LG
7 050229 4 BOLT, TRUNION
9 022523 3 ADAP, HYD., 90Deg 1/2NPT x #8JIC 1/2 NPT x #8JIC x 90¦
10 028069 1 ADAP, HYD., 90Deg 1/2NPT x 1/2NPT(F) 1/2 NPT x 1/2 NPT(F) x 90¦
11 041747 2 ADAP, HYD., TEE 1/2 NPT
12 045962 2 ADAP, HYD 90Deg SWIV 1/2NPTx1/2NPT 1/2 NPT x 1/2 NPT 90¦ SWIV
13 028640 1 ADAP, HYD., 45Deg 1/2NPT x #8JIC 1/2 NPT x #8JIC x 45¦
14 101536 1 COUPLER, HALF, FEMALE 1/2" NPT
15 101537 1 COUPLER, HALF, MALE 1/2" NPT
16 102896 1 HOSE ASM, 1/2 ID x 24 Lg (ML375)
17 102897 1 HOSE ASM, 1/2 ID x 29 Lg (ML375)
18 043008 2 C/SCR, HH. 3/4-16 UNF x 2"Lg. 3/4-16 UNF x 2"
19 044523 2 L/WASHER, SPRING 3/4 ID
20 017447 4 FITTING, GREASE
21 044540 2 LOCKWASHER, #10
25 044891 1 PLATE, Q.C.
26 023183 2 SCREW, DRIVE
27 024586 1 DECAL SPEC (GREASE)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 263

Printed in Canada © 2004 Boart Longyear Inc.


3543253 PIN ASM, QUICK RELEASE CLAMP ASM (Rev A)

264 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3543253 PIN ASM, QUICK RELEASE CLAMP ASM (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543254 1 PIN, QUICK RELEASE


2 3543255 1 LANYARD GROUP, QUICK PIN

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 265

Printed in Canada © 2004 Boart Longyear Inc.


306085 Spare Parts Kit, Rod Clamp Group (Rev A)

266 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


306085 Spare Parts Kit, Rod Clamp Group (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 096770 1 Seal Kit, Valve Cartridge


2 101536 1 COUPLER, HALF, FEMALE 1/2" NPT
3 101537 1 COUPLER, HALF, MALE 1/2" NPT
4 034956 2 Spare Parts Kit, Cylinder Assembly

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 267

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 15 306042 - RODRACK PLATFORM MODULE

268 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 15 306042 - RODRACK PLATFORM MODULE

REF NO REM PART NUMBER QTY DESCRIPTION

1 306042 1 RODRACK/PLATFORM MODULE ( Page 270 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 269

Printed in Canada © 2004 Boart Longyear Inc.


306042 RODRACK/PLATFORM MODULE (Rev D)

270 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


306042 RODRACK/PLATFORM MODULE (Rev D)

REF NO REM PART NUMBER QTY DESCRIPTION

1 104353 2 FOOT, SUPPORT LEG


2 036256 4 PIN, Dia3/4 QUICK RELEASE (Ï3/4)
3 104446 2 LEG, OUTER TUBE
4 104445 2 LEG, INNER TUBE
5 306043 1 RODRACK
6 061587 1 PLATFORM
7 104143 1 BRACE, RAILING
8 061588 1 RAILING, PLATFORM
9 306045 1 BAR, PLATFORM STABILIZER
10 044514 1 C/SCR, HH 5/8-11 UNC x 1.75 Lg 5/8-11 UNC x 1-3/4"
11 044990 6 C/SCR, HH 5/8-11 UNC x 2.75 Lg 5/8-11 UNC x 2-3/4"
12 047843 2 C/SCR, HH 5/8-11 UNC x 3.25 Lg
13 060417 2 C/SCR, HH 3/4-10 UNC x 6.50 Lg
14 3540630 2 C/SCR, HH 3/4-10 UNC x 7.0 Lg 3/4-10 UNC x 7"
15 044522 9 L/WASHER, SPRING 5/8 ID
16 102966 9 NUT, HH 5/8-11 UNC
17 044523 5 L/WASHER, SPRING 3/4 ID
18 104041 5 NUT, HH 3/4-10 UNC
19 3541854 1 LADDER, EXTENSION (28') [28']
20 3543138 1 BRACKET, LADDER SLIDE
23 3541872 1 SUPPORT, TUBE CHAIN
24 024964 8' CHAIN, 1/4"
25 3541238 1 BOLT, EYE SHOULDER 3/4-10UNC
27 3541891 1 BRACE, RAILING, HINGED
28 3541890 1 RAILING, HINGED
29 022351 2 PIN, CLEVIS Ï3/8 (Ï3/8)
30 044615 4 PIN, COTTER 3/32 x 3/4 [Ï3/32 x 3/4"]
31 045656 1 PIN, QUICK RELEASE, Ï7/16 (Ï7/16)
32 044508 2 C/SCR, HH 3/8-16 UNC x 3"
33 044527 4 NUT, HEX 3/8-16
34 044520 4 LOCKWASHER Dia3/8
35 044537 1 C/SCR HH, 3/8-16 NC x 2.25 Lg.
36 044611 2 FLATWASHER, 3/8 ID
37 044638 1 C/SCR HH, 3/8-16 x 2 3/4 Lg.
38 3540220 1 INSTRUCTIONS INST. & DERATING
39 044612 2 WASHER, FLAT 3/4"
40 104040 2 C/SCR, HH 3/4-10UNC x 6.00 LG

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 271

Printed in Canada © 2004 Boart Longyear Inc.


306042 RODRACK/PLATFORM MODULE (Rev D)

272 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


306042 RODRACK/PLATFORM MODULE (Rev D)

REF NO REM PART NUMBER QTY DESCRIPTION

1 104353 2 FOOT, SUPPORT LEG


2 036256 4 PIN, Dia3/4 QUICK RELEASE (Ï3/4)
3 104446 2 LEG, OUTER TUBE
4 104445 2 LEG, INNER TUBE
5 306043 1 RODRACK
6 061587 1 PLATFORM
7 104143 1 BRACE, RAILING
8 061588 1 RAILING, PLATFORM
9 306045 1 BAR, PLATFORM STABILIZER
10 044514 1 C/SCR, HH 5/8-11 UNC x 1.75 Lg 5/8-11 UNC x 1-3/4"
11 044990 6 C/SCR, HH 5/8-11 UNC x 2.75 Lg 5/8-11 UNC x 2-3/4"
12 047843 2 C/SCR, HH 5/8-11 UNC x 3.25 Lg
13 060417 2 C/SCR, HH 3/4-10 UNC x 6.50 Lg
14 3540630 2 C/SCR, HH 3/4-10 UNC x 7.0 Lg 3/4-10 UNC x 7"
15 044522 9 L/WASHER, SPRING 5/8 ID
16 102966 9 NUT, HH 5/8-11 UNC
17 044523 5 L/WASHER, SPRING 3/4 ID
18 104041 5 NUT, HH 3/4-10 UNC
19 3541854 1 LADDER, EXTENSION (28') [28']
20 3543138 1 BRACKET, LADDER SLIDE
23 3541872 1 SUPPORT, TUBE CHAIN
24 024964 8' CHAIN, 1/4"
25 3541238 1 BOLT, EYE SHOULDER 3/4-10UNC
27 3541891 1 BRACE, RAILING, HINGED
28 3541890 1 RAILING, HINGED
29 022351 2 PIN, CLEVIS Ï3/8 (Ï3/8)
30 044615 4 PIN, COTTER 3/32 x 3/4 [Ï3/32 x 3/4"]
31 045656 1 PIN, QUICK RELEASE, Ï7/16 (Ï7/16)
32 044508 2 C/SCR, HH 3/8-16 UNC x 3"
33 044527 4 NUT, HEX 3/8-16
34 044520 4 LOCKWASHER Dia3/8
35 044537 1 C/SCR HH, 3/8-16 NC x 2.25 Lg.
36 044611 2 FLATWASHER, 3/8 ID
37 044638 1 C/SCR HH, 3/8-16 x 2 3/4 Lg.
38 3540220 1 INSTRUCTIONS INST. & DERATING
39 044612 2 WASHER, FLAT 3/4"
40 104040 2 C/SCR, HH 3/4-10UNC x 6.00 LG

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 273

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 16 3546393 - TOWING GROUP MODULE

274 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 16 3546393 - TOWING GROUP MODULE

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546393 1 TOWING GROUP, LF90 LONG FEED ( Page 276 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 275

Printed in Canada © 2004 Boart Longyear Inc.


3546393 TOWING GROUP, LF90 LONG FEED (Rev A)

276 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546393 TOWING GROUP, LF90 LONG FEED (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3546394 1 TOW BAR, LF90 LONG FEED


2 3544534 2 AXLE & HUB ASM, #12 TORFLEX
3 102303 4 WHEEL ASM
4 104211 1 BOLT, EYE 1-1/2 x 3-1/2
5 103148 1 L/NUT, STOVER 1 1/2-13UNC
6 46819 3 C/SCR 1-8 UNC x 2-1/2 LG
7 19464 3 WASHER, FLAT 1" ID
8 44575 3 WASHER, LOCK 1" ID
9 44526 3 NUT, HH 5/8-11 UNC
10 44544 8 C/SCR 5/8-11 UNC x 1-1/4 LG
11 44522 8 WASHER, LOCK 3/8 ID - L.C. #90343-8

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 277

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 17 RECOMMENDED SPARE PARTS KITS

278 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 17 RECOMMENDED SPARE PARTS KITS

REF NO REM PART NUMBER QTY DESCRIPTION

1 3545276 1 Spare Parts Kit, Lower Mast ( Page 280 )


2 3544194 1 Spare Parts Kit, Hydraulic Module ( Page 282 )
3 102629 1 Spare Parts Kit, Base Frame Assembly ( Page 284 )
4 3546486 1 Spare Parts Kit, Draw Works [KPL16 Hoist] ( Page 286 )
5 306206 1 Spare Parts Kit, Wireline Hoist ( Page 66 )
6 3544208 1 Kit, 6BTA Filter ( Page 292 )
7 102630 1 Spare Parts Kit, Fluid Circulation Grp [FMC L09 ] ( Page 294 )
8 102631 1 Spare Parts Kit, Fluid Circulation Grp [FMC W11] ( Page 296 )
9 3543129 1 Liner Kit, Water Pump [FMC W11] ( Page 298 )
10 102633 1 Spare Parts Kit, Mud Mixer ( Page 254 )
11 306085 1 Spare Parts Kit, Rod Clamp Group ( Page 266 )
12 3540485 1 Spare Parts Kit, PQ Head ( Page 172 )
13 3543526 1 SEAL KIT, PQ CHUCK ( Page 132 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 279

Printed in Canada © 2004 Boart Longyear Inc.


3545276 Spare Parts Kit, Lower Mast (Rev A)

280 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


REF NO REM PART NUMBER QTY DESCRIPTION

3545276 Spare Parts Kit, Lower Mast (Rev A)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 281

Printed in Canada © 2004 Boart Longyear Inc.


3544194 Spare Parts Kit, Hydraulic Module (Rev A)

282 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3544194 Spare Parts Kit, Hydraulic Module (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543987 3 ELEMENT, MAIN PRESSURE FILTER


2 100236 3 ELEMENT, FILTER [Main Return]
3 100234 2 GAUGE, PRESSURE [0-3000 PSI]
4 100235 1 GAUGE, PRESSURE [0-5000 PSI]
5 3544129 1 GAUGE, PRESSURE [0-6000 PSI]
6 096770 1 Seal Kit, Valve Cartridge
7 096772 1 Seal Kit, Cartridge
8 096653 1 Seal Plate Kit, Valve Body
9 3544858 REF Seal Kit, Cartridge [for valve 100231]
10 3544859 REF Seal Kit, Spool
11 101537 1 COUPLER, HALF, MALE 1/2" NPT
12 101536 1 COUPLER, HALF, FEMALE 1/2" NPT
13 096742 1 O-RING
14 096743 1 RING, BACK UP
15 101026 1 COUPLER, HYD #12 NPT MALE
16 101025 1 COUPLER, HYD #12 NPT FEMALE
17 096744 1 O-RING
18 096745 1 RING, BACK UP
19 096773 15FT HOSE ASM, Ï1/4" [Pressure/SAE 100R2]
20 096774 15FT HOSE ASM, Ï3/8" [Pressure/SAE 100R2]
21 096775 15FT HOSE ASM, Ï1/2" [Pressure/SAE 100R2]
22 096973 3FT PUMP, FUEL [Lift]
23 096779 2 FITTING, HOSE END [Ï1/4" Hose x #4 JIC]
24 096781 1 FITTING, HOSE END [Ï3/8" Hose x #6 JIC]
25 096782 1 FITTING, HOSE END [Ï1/2" Hose x 1/2 NPT]
26 096783 2 FITTING, HOSE END [Ï1/2" Hose x #8 JIC]
27 096784 1 FITTING, HOSE END [Ï3/4" Hose x 3/4 NPT]
28 096785 1 FITTING, HOSE END [Ï3/4" Hose x #12 JIC]
29 096787 2 FITTING, HOSE END [Ï1" Hose x #16 JIC]
30 096789 1 FITTING, HOSE END [Ï1/4" Hose x #4 JIC x 90¦]
31 096790 1 FITTING, HOSE END [Ï3/4" Hose x #12 JIC x 90¦]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 283

Printed in Canada © 2004 Boart Longyear Inc.


102629 Spare Parts Kit, Base Frame Assembly (Rev A)

284 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


102629 Spare Parts Kit, Base Frame Assembly (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 021875 1 BATTERY, 4D
2 100290 1 CAP, FILLER BREATHER [Fuel Tank]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 285

Printed in Canada © 2004 Boart Longyear Inc.


3546486 Spare Parts Kit, Draw Works [KPL16 Hoist] (Rev A)

286 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546486 Spare Parts Kit, Draw Works [KPL16 Hoist] (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 - MAINLINE HOIST ASSEMBLY SPARES


2 96771 1 Seal Kit, Cartridge Valves 96849&100211 M & W/L Hoist
3 96770 1 Seal Kit, Cartridge Valve 100214 & 215 M/L Hoist
4 3546488 1 Spare Parts Kit, Winch #3545280 M/L Hoist (Rev A) ( Page 288 )
5 - WIRELINE HOIST ASSEMBLY SPARES
6 96771 1 Seal Kit, Cartridge Valves 96849&100211 M & W/L Hoist
7 96653 1 Seal Plate Kit, Body Valve (100211) W/L Hoist
8 - MAST RAISING CYLINDER SPARES
9 3543686 2 Seal Kit, Cylinder [Mast Raising] (Rev A) ( Page 290 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 287

Printed in Canada © 2004 Boart Longyear Inc.


3546488 Spare Parts Kit, Winch #3545280 M/L Hoist (Rev A)

288 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3546488 Spare Parts Kit, Winch #3545280 M/L Hoist (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 KPL16 -SK 1 Seal Kit, KPL16


2 KPL16-BK 1 Brake Kit, KPL16
3 23521 1 CLUTCH, SPRAG
4 * ********************************************* ******************************
5 S15007 1 SHAFT, INPUT
6 G8009 1 GEAR, BRAKE [G15009]
7 B8010 2 BEARING, SPRAG [B15010]
8 G587 4 DISC, CLUTCH
9 1127 5 DISC, TRANSMISSION [D8015]
10 45286496590 2 SEAL
11 23521 1 CLUTCH, SPRAG
12 SHD075/0125 8 SPRING, DIE
13 5107-125 1 RING, RETAINING
14 G15017 1 GASKET, RETAINER
15 G15018 1 GASKET, ADAPTER
16 2-257-N70 1 O-RING
17 8-257-N90 1 O-RING
18 2-260-N70 1 O-RING
19 8-260-N90 1 O-RING

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 289

Printed in Canada © 2004 Boart Longyear Inc.


3543686 Seal Kit, Cylinder [Mast Raising] (Rev A)

290 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3543686 Seal Kit, Cylinder [Mast Raising] (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 3543710 2 SEAL, POLYPAK [Type B]


2 3543711 2 SEAL, POLYPAK [Type B c/w Pip]
3 3543712 2 SEALL, WIPER [Hydraulic Cylinder]
4 3543713 2 O-RING [Hydraulic Cylinder]
5 3543714 2 RING, BACK UP [Hydraulic Cylinder]
6 3543715 2 O-RING [Hydraulic Cylinder]
7 3543716 2 RING, BACK UP [Hydraulic Cylinder]

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 291

Printed in Canada © 2004 Boart Longyear Inc.


3544208 Kit, 6BTA Filter (Rev A)

292 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


REF NO REM PART NUMBER QTY DESCRIPTION

3544208 Kit, 6BTA Filter (Rev A)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 293

Printed in Canada © 2004 Boart Longyear Inc.


102630 Spare Parts Kit, Fluid Circulation Grp [FMC L09 ] (Rev A)

294 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


102630 Spare Parts Kit, Fluid Circulation Grp [FMC L09 ] (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 100625 1 COUPLING HUB, 1 BORE [Ï1" Bore]


2 100627 1 INSERT COUPLING
3 100787 1 COUPLING HUB, Ï1 1/8" BORE [Rework]
4 019163 1 GAUGE, WATER PRESSURE
5 K 036685 1 Spare Parts Kit, Water Pump [FMC Model L09]

K) Select appropriate 'note' (in CATBASE) to view KITcontents. (i.e. Spares/Conversion)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 295

Printed in Canada © 2004 Boart Longyear Inc.


102631 Spare Parts Kit, Fluid Circulation Grp [FMC W11] (Rev A)

296 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


102631 Spare Parts Kit, Fluid Circulation Grp [FMC W11] (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 100625 1 COUPLING HUB, 1 BORE [Ï1" Bore]


2 100627 1 INSERT COUPLING
3 102136 1 COUPLING HUB, 1 1/2 BORE
4 019163 1 GAUGE, WATER PRESSURE
5 36686 1 Spare Parts Kit, W11 Water Pump (Rev A) ( Page 232 )

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 297

Printed in Canada © 2004 Boart Longyear Inc.


3543129 Liner Kit, Water Pump [FMC W11] (Rev A)

298 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


3543129 Liner Kit, Water Pump [FMC W11] (Rev A)

REF NO REM PART NUMBER QTY DESCRIPTION

1 075012 3 NUT, PLUNGER


2 075027 3 NUT, SPECIAL
3 079903 3 CYLINDER
4 075004 3 CUP, PLUNGER [L09 NIT/FAB]
5 075028 3 CUP, PLUNGER
6 075059 3 WASHER, PACKING

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 299

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 18 ASSEMBLIES INDEX (Alphabetical)

300 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 18 ASSEMBLIES INDEX (Alphabetical)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 301

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 19 PARTS INDEX (Alphabetical)

302 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 19 PARTS INDEX (Alphabetical)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 303

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 20 PARTS INDEX (Numerical)

304 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

Printed in Canada © 2004 Boart Longyear Inc.


SECTION 20 PARTS INDEX (Numerical)

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. 305

Printed in Canada © 2004 Boart Longyear Inc.


NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

016634 FITTING, GREASE 1/8 NPT [1/8 NPT(F)] 95,97


017447 FITTING, GREASE 263
017666 NIPPLE, CLOSE (1-1/2 NPT STD.) 245
018475 PLUG, SQ HD [1 1/2 NPT] 245
018680 TEE (1-1/2 NPT) 245
018902 HOSE, SUCTION [1-1/2" ID x 15 ft. Lg.] 243
019102 ADAP HYD 90Deg 3/8 NPT x #6 JIC 179
019163 GAUGE, WATER PRESSURE 179,295,297
019917 FITTING, GREASE [1/8" NPT x 45¦] 253
019971 ADAP HYD #16 JIC x 1" NPT 179
020827 NIPPLE, PIPE 1/2 NPT x 6 LG (1/2 NPT x 6" Lg.) 179
021411 ELBOW, STREET [1"NPT x 1"NPT (F) 243
021568 CABLE, BATTERY POS [27" Lg.] 243
021769 CABLE, BATTERY GROUND [27" Lg.] 243
021836 SEAT, VALVE [Mud Type] 249
021875 BATTERY, 4D 285
022351 PIN, CLEVIS Ï3/8 (Ï3/8) 271,273
022508 ADAP HYD, #16 JIC x 1 NPT x 45Deg 179
022523 ADAP, HYD., 90Deg 1/2NPT x #8JIC 1/2 NPT x #8JIC x 90¦ 263
023183 SCREW, DRIVE 243
023466 VALVE, BALL 1" NPT (1" NPT) 179
024586 DECAL SPEC (GREASE) 263
024964 CHAIN, 1/4" 271
025397 VALVE, BALL 249
025475 ADAP HYD, #16 JIC x 1 NPT x 90Deg 179
026112 PIN, QUICK RELEASE Dia1/4" [Ï1/4] 63,65
027627 INTAKE ASSEMBLY, SUCTION 243
028051 PLUG, PIPE Dia3/4 153
028069 ADAP, HYD., 90Deg 1/2NPT x 1/2NPT(F) 1/2 NPT x 1/2 NPT(F) x 90¦ 263
028640 ADAP, HYD., 45Deg 1/2NPT x #8JIC 1/2 NPT x #8JIC x 45¦ 263
028963 ADAP HYD 90Deg 1" NPT x 1"NPT 179
033074 HOSE ASM 1" ID x 300 LG 179
033840 ADAP. HYD. 90Deg #12S/F x #12JIC(F) 63
034061 ADAP HYD 1" NPT x 1" NPT 179
034080 ADAP HYD 1" NPT x 3/8 NPT-F 179
034081 ADAP HYD 1" NPT x 1/2 NPT-F 179
034083 ADAP HYD, 1 1/4 NPT x 1 NPT-F 179
034197 ADAP HYD CROSS 1" NPT 179
034214 BUSHING, #12 SAE x #8 SAE 253
034956 Spare Parts Kit, Cylinder Assembly 267
036256 PIN, Dia3/4 QUICK RELEASE (Ï3/4) 271
036618 PUMP [FMC-L09] 243
036685 Spare Parts Kit, Water Pump [FMC Model L09] 243
037500 O-RING Dia1 1/2 I.D 63
037646 VALVE, BALL 1/2" NPT 179
038298 PLATE, ASSEMBLY ID 103,107,111
038809 U-BOLT 1-1/2 PIPE 179
039014 ADAP HYD #6 JIC x 1/2 NPT 179
039348 ADAP HYD, TEE 1" NPT 179
041621 CYLINDER, HYDRAULIC 263
041747 ADAP, HYD., TEE 1/2 NPT 263
043008 C/SCR, HH. 3/4-16 UNF x 2"Lg. 3/4-16 UNF x 2" 263
044080 ADAP HYD #16 JIC x 1 1/4 NPT 179
044508 C/SCR, HH 3/8-16 UNC x 3" 271
044509 C/SCR, SH 5/16-16UNC x 1 LG 103
044510 C/SCR, HH 1/2-UNC x 1-1/2" LG 87
044512 C/SCR HH 3/8-16 x 1 Lg. 63
044513 C/SCR, HH 1/2-13 UNC x 1" 243
044514 C/SCR, HH 5/8-11 UNC x 1.75 Lg 5/8-11 UNC x 1-3/4" 271
044516 C/SCR, HH, 3/4-10 x 1 3/4 Lg. 95
044519 L/WASHER, SPRING 5/16 ID 103
044520 LOCKWASHER Dia3/8 63
044521 LOCKWASHER Dia1/2 63
044522 L/WASHER, SPRING 5/8 ID 103
044523 L/WASHER, SPRING 3/4 ID 95
044524 NUT, HEX 3/4-10 95

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. NI- 1
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

044525 NUT-HEX 1/2-13 63


044527 NUT, HEX 3/8-16 63
044532 C/SCR, HH 1/2-13 UNC x 2 3/4 243
044536 C/SCR, HH, 3/8-16 x 1 1/2 Lg. 95
044537 C/SCR HH, 3/8-16 NC x 2.25 Lg. 271
044540 LOCKWASHER, #10 63
044547 C/SCR, HH, 1/2-13 x 2 1/2 Lg. 95
044578 C/SCR HH, 1/2-13 x 4" Lg. 87
044585 C/SCR, HH 1/2-13UNC x 2 LG 103
044593 C/SCR HH 3/8-16 x 1 1/4 Lg. 63
044595 HHCS, 3/8-16 UNC x 2-1/2" lg. 243
044600 HHCS, 3/8"-16 UNC x 2" lg. 243
044610 FLATWASHER, 5/16 253
044611 FLATWASHER, 3/8 ID 103
044612 WASHER, FLAT 3/4" 271
044615 PIN, COTTER 3/32 x 3/4 [Ï3/32 x 3/4"] 271
044621 FLATWASHER, 1/2 95
044630 C/SCR SH 3/8-16 x 1 Lg. 63
044638 C/SCR HH, 3/8-16 x 2 3/4 Lg. 63
044640 C/SCR HH 1/2-13 x 1 3/4 Lg. 63
044647 WASHER, FLAT 1/2 ID 243
044677 C/SCR,HH, 1/2-13 x 6 1/2" LG 95
044728 C/SCR HH 3/8-16 x 3 1/4 Lg. 63
044891 PLATE, Q.C. 263
044954 C/SCR HH #10-24 UNC x 1/2LG 63
044990 C/SCR, HH 5/8-11 UNC x 2.75 Lg 5/8-11 UNC x 2-3/4" 271
045656 PIN, QUICK RELEASE, Ï7/16 (Ï7/16) 271
045962 ADAP, HYD 90Deg SWIV 1/2NPTx1/2NPT 1/2 NPT x 1/2 NPT 90¦ SWIV 263
046091 FLATWASHER, 3/4 (SAE) 95
046124 C/SCR,HH 1/2-13 x 4 1/2" LG. 95
046152 KEY, 1/4 sq. x 1" Lg. 253
046217 RETAINING RING, EXTERNAL Dia5.5 99
046814 SHAFT 95
046815 RETAINER PLATE 95
046816 SPACER 95
047266 C/SCR FLAT HD 3/8-16 x 3/4 Lg. 63
047843 C/SCR, HH 5/8-11 UNC x 3.25 Lg 271
049830 C/SCR, HH 3/4-10UNC x 2 LG 103
049937 GUIDE, WELD'T (SLIPS 4.5" to 5" OD) [Slips Ï4.5" to Ï5"] 263
050229 BOLT, TRUNION 263
060417 C/SCR, HH 3/4-10 UNC x 6.50 Lg 271
061587 PLATFORM 271
061588 RAILING, PLATFORM 271
063607 C/SCR SH 3/8-16 x 2 1/2 Lg. 63
075004 CUP, PLUNGER [L09 NIT/FAB] 299
075012 NUT, PLUNGER 249
075027 NUT, SPECIAL 299
075028 CUP, PLUNGER 299
075059 WASHER, PACKING 299
075066 GASKET, CYLINDER 249
075067 GASKET, VALVE COVER 249
075068 GASKET, CYLINDER HEAD 249
079066 CYLINDER, STEEL [Backer/Ceramic] 249
079321 SEAL, OIL 249
079327 O-RING, Ï5/8 x 1/16" [Packing] 249
079335 HOLDER, SEAL [Packing] 249
079607 PACKING, COBOXILATED [Plunger Cup] 249
079903 CYLINDER 299
095965 VACUUM GAUGE 23
096528 HEAD 23
096529 BOWL ASSEMBLY 23
096530 CAP ASM (DIE CAST) W/O INDICATOR [Die-Cast] 23
096531 BYPASS VALVE ASSEMBLY 23
096532 COMPRESSION SPRING 23
096533 'O" RING (APR-568-245) [APR-568-245] 23
096534 "O" RING 23

NI- 2 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

096535 GASKET 23
096653 Seal Plate Kit, Valve Body 255,283
096742 O-RING 283
096743 RING, BACK UP 283
096744 O-RING 283
096745 RING, BACK UP 283
096770 Seal Kit, Valve Cartridge 255
096772 Seal Kit, Cartridge 283
096773 HOSE ASM, Ï1/4" [Pressure/SAE 100R2] 283
096774 HOSE ASM, Ï3/8" [Pressure/SAE 100R2] 283
096775 HOSE ASM, Ï1/2" [Pressure/SAE 100R2] 283
096779 FITTING, HOSE END [Ï1/4" Hose x #4 JIC] 283
096781 FITTING, HOSE END [Ï3/8" Hose x #6 JIC] 283
096782 FITTING, HOSE END [Ï1/2" Hose x 1/2 NPT] 283
096783 FITTING, HOSE END [Ï1/2" Hose x #8 JIC] 283
096784 FITTING, HOSE END [Ï3/4" Hose x 3/4 NPT] 283
096785 FITTING, HOSE END [Ï3/4" Hose x #12 JIC] 283
096787 FITTING, HOSE END [Ï1" Hose x #16 JIC] 283
096789 FITTING, HOSE END [Ï1/4" Hose x #4 JIC x 90¦] 283
096790 FITTING, HOSE END [Ï3/4" Hose x #12 JIC x 90¦] 283
096973 PUMP, FUEL [Lift] 283
100028 MOTOR SUPPORT 69
100050 DECAL, CONTROL VALVE [English] 211
100158 BASE ASSEMBLY, PQ HEAD CASING POSITIONER 77
100171 PIN, PIVOT (HEAD LOCKING) 79
100184 PUMP, AUXILIARY 70122 [Secondary] 15,17
100195 STRAINER, SUCTION 2" NPT 21
100221 FILTER IN TANK RETURN 21
100222 STRAINER, SUCTION 3/4" NPT 21
100226 VALVE, SEQUENCE MUD MIXER 27,29
100229 VALVE, CONTROL ROTATION PRESS [Rotation] 27
100230 PLATE, CROSSOVER 27
100231 VALVE, PRESS. REDUCING/RELIEVING 27
100234 GAUGE, PRESSURE [0-3000 PSI] 25
100235 GAUGE, PRESSURE [0-5000 PSI] 25
100236 ELEMENT, FILTER [Main Return] 21
100265 CAP, MAST MOUNTING SWIVEL 61
100284 BATTERY BOX WELDMENT 11
100287 FASTENER, RUBBER HOLD DOWN 11
100290 CAP, FILLER BREATHER [Fuel Tank] 285
100327 COVER, SERVICE 117,121
100550 DIFFUSER, HYD 1-1/2" NPT 21
100607 FLANGE, BRASS 25
100608 NUT, STUD #10-24 UNC 27
100609 STUD, #10-24UNC x 4.06 LG 27
100625 COUPLING HUB, 1 BORE [Ï1" Bore] 239
100627 INSERT COUPLING 239
100705 CARTRIDGE, VALVE HOIST BRAKE 27
100756 HOSE ASM, 3/4 ID x 336" LG. 239
100787 COUPLING HUB, Ï1 1/8" BORE [Rework] 295
100854 GEAR, SUN OUTPUT 69
100878 PAD, WEAR 83
100879 PAD, WEAR 79
100998 FITTING, HOSE END 90Deg, 1/4 NPT 191,193
101000 HOSE, LOW PRESSUR, 3/8" ID [Ï3/8] 191
101025 COUPLER, HYD #12 NPT FEMALE 239
101026 COUPLER, HYD #12 NPT MALE 239
101029 ADAP, HYD #12 ORB x #12 NPT 221,223
101054 TUBE, ADJUSTING (PIPE WRENCH) [Pipe Wrench] 79
101061 LOCKNUT, 1/2-13UNC STOVER [Stover] 79
101158 VALVE, BALL 3/4 NPT 19
101409 COVER GEAR SIDE, CLUTCH SHAFT 69
101486 SUPPORT ASSEMBLY, BEARING 253
101488 SHAFT, MUD MIXER 253
101490 COUPLER, JAW 253
101491 MOTOR, HYDRAULIC 253

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. NI- 3
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

101492 PROPELLER WELDMENT 253


101493 BEARING, BALL FLANGE 253
101494 SPIDER, RUBBER 253
101536 COUPLER, HALF, FEMALE 1/2" NPT 253
101537 COUPLER, HALF, MALE 1/2" NPT 253
101557 COUPLER, JAW [Rework] 253
101582 ADAP, HYD BARB 3/8 4NPTF 191
101664 VALVE, BODY HOIST BRAKE RELEASE 27
101757 SKID, WELDMENT (W11) [FMC W11] 221
101758 ADAPTER, MOTOR 239
101759 LIFTING BAR, WELDMENT (W11) [FMC W11] 221
101764 CLAMP MODULE, HYDRAULIC ROD 261
101878 VALVE, FEED MUD MIXER 27
101963 STUD, #10-24UNC x 4.75 LG 27
101965 C/SCR B HD SOC 1/2-13 x 1 LG 77,93
102113 CLIP, HITCH PIN 79
102136 COUPLING HUB, 1 1/2 BORE 239
102148 HINGE, 3" [Tight-Pin Type] 25
102166 C/SCR, FLAT HD. 1/4-20 x 1/2" 79
102190 ADAPT, HYD #8 SAE x 1/2" NPT x 90¦ 253
102218 C/SCR, HH 3/4-16 UNF x 2-3/4" 61
102221 M/SCR, RND HD #6-32 UNC x 1/2 25
102225 BUSHING, STEEL 79
102227 C/SCR, 12 PT 1" NS x 3" Lg. 61
102228 PLATE, BASE MOUNTING (SIDE) 87
102229 C/SCR, SH FL/HD 1/4-20 x 3/4 87
102237 STRIP, RUBBER 9
102242 STRAP, RATCHET (1" WIDE) 9
102303 WHEEL ASM 277
102306 MUD MIXER ASSEMBLY, [Hydraulic] 251
102307 MOTOR, HYD 69
102428 DECAL, CONTROL VALVE [Spanish] 213
102450 BEARING, OILITE SLEEVE 173
102531 C/SCR, HH 5/16-18UNC x 3-3/4 19
102629 Spare Parts Kit, Base Frame Assembly 279
102630 Spare Parts Kit, Fluid Circulation Grp [FMC L09 ] 279
102631 Spare Parts Kit, Fluid Circulation Grp [FMC W11] 279
102633 Spare Parts Kit, Mud Mixer 253
102725 SPACER BAR 63
102806 BOWL, ROD CLAMP 263
102896 HOSE ASM, 1/2 ID x 24 Lg (ML375) 263
102897 HOSE ASM, 1/2 ID x 29 Lg (ML375) 263
102911 C/SCR, HH 1-14 UNS x 8 (GR.8) 87
102955 LOCKWASHER, 1/2" ID 79
102956 LOCKWASHER, Dia3/4 (GR.8) [Gr.8] 61
102957 LOCKWASHER, Dia1" (GR.8) [Gr.8] 61
102962 ADAP, HYD 12NPT x 12JIC SWIVEL 19
102966 NUT, HH 5/8-11 UNC 271
103027 BEARING, SPEC (CUP & CONE) 99
103148 L/NUT, STOVER 1 1/2-13UNC 277
103150 C/SCR, HH M8 x 1.25 x 16 LG 183,185
103243 C/SCR, SH 3/4-10UNC x 1 3/4 103
103281 SHIM, CPN FLG 143,147,151
10330 O-RING 69
103426 STRAINER, SUCTION 1-1/4" NPT 21
103427 STRIP, RUBBER [.125 x 2 x 16" Lg.] 9
103457 C/SCR, HH 1-8UNC x 3 1/2 LG 93
103510 SEAL,SPEC 99
103739 HITCH PIN, Dia 1 x 4 1/4 LG 91
103748 HOSE, SUPPLY [1" ID x 100 ft. Lg.] 243
103770 SHEAVE, REWORK 99
103771 SHEAVE ASSEMBLY 30" DIA 95
103772 BUSHING 99
103815 TRANSMISSION, 4 SPEED [FUNK] 135,137,139,141,145,149
103816 MOTOR, HYDRAULIC 103
103825 C/SCR, HH 3/4-10UNC x 1 3/4 103

NI- 4 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

103968 NUT, HEX 3/8-16UNC 103


104005 BASE WELD'T, PQ HEAD 87
104024 NUT, HEX (NYLOCK) 3/8-16UNC [Nyloc] 93
104040 C/SCR, HH 3/4-10UNC x 6.00 LG 271
104041 NUT, HH 3/4-10 UNC 271
104101 VALVE, PRESS REDUCING HEAD FEED 27
104133 CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) 93
104141 W/L SHEAVE, 8" (REWORK) [Ï8"/Wireline] 95
104143 BRACE, RAILING 271
104166 BEARING 95
104171 BEARING, SPACER 95
104174 CAPSCREW 69
104211 BOLT, EYE 1-1/2 x 3-1/2 277
104245 COVER, END RESERVOIR 21
10427 SEAL 69
104291 RETAINER, BATTERY 11
104294 ROD, THD, 3/8-16 UNC [3/8-16 UNC] 11
104309 CAPSCREW 69
104322 CAPSCREW 69
104353 FOOT, SUPPORT LEG 271
104375 INSERT, CHIP-BOARD, BATTERY BOX [Battery Box] 11
104445 LEG, INNER TUBE 271
104446 LEG, OUTER TUBE 271
104464 NUT, SPINDLE 115,119
104585 SUPPORT BAR, WIRELINE SHEAVE 95
104586 AXLE, BOLT (REWORK) 95
104587 TUBE, CABLE RETAINER (LONG) [Longe] 95
104588 TUBE, CABLE RETAINER (SHORT) [Short] 95
104858 BEARING SHAFT 63
104859 4 BOLT FLANGE BEARING 63,67
104862 MOTOR, HYDRAULIC 63
104863 BODY, HYDRAULIC 63
104864 CARTRIDGE 67
105769 CABLE DRUM 69
105770 BEARING SUPPORT 69
105772 TORQUE SHAFT 69
105773 MOTOR END PLATE 69
105774 SUPPORT END PLATE 69
105784 TIE PLATE 69
105786 COUNTERBALANCE VALVE 69
105827 GUARD, CABLE 69
11026 LOCKWASHER 69
1127 DISC, TRANSMISSION [D8015] 289
11842 SCREW, DRIVE 69
12465 O-RING 69
14570 HOSE ASM, SUCTION 2" ID x 20 FT. 221
14892 GUN, GREASE 103
16634 FITTING-GREASE 1/8 NPTF 117,225,229
17121 WASHER, BEVEL Dia1/2 221
17905 NIPPLE, CLOSE #8 NPT XH 235,247
17911 NIPPLE, CLOSE 3/4" NPT 19
17944 BUSHING, HEX PIPE #20 x #16 NPT 235
17958 PLATE, SERIAL NUMBER 9
18040 DISCHARGE ASM, PUMP #16 NPT CONNECTIONS 243
18062 RELIEF VALVE, 7.5-15 PSI 69
18175 CROSS, PIPE #16 NPT 247
18183 PLUG, 1 1/4 NPT 221,227,231
18185 DISCHARGE ASM, PUMP #20 NPT CONNECTIONS 221
18208 BEARING, CRANKSHAFT BALL 225
18473 ELBOW, STREET 1-1/4" NPT 21
18485 NIPPLE, CLOSE 1-1/4" NPT 19
18867 BUSHING, HEX PIPE #16 x #8 NPT 247
18922 BUSHING, HEX PIPE #20 x #8 NPT 235
19107 ADAP, HYD 12NPT x 12JIC 19
19163 GAUGE, PRESSURE 235
19325 WASHER, BEVEL Dia5/8 221

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. NI- 5
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

19464 WASHER, FLAT 1" ID 277


19612 NIPPLE, #16 NPT x 2 LG XH 247
19917 FITTING, GREASE 1/8 NPT x 45Deg 117
20267 KEY, 3/8" SQ. x 1 3/4" LG. 239
20720 NIPPLE, #20 NPT x 2 LG XH 235
20829 ELBOW, STREET 3/4" NPT 21
21063 CROSS, PIPE #20 NPT 235
21283 O-RING 69
21875 BATTERY, 4D [Douglas] 11
22079 PLUG-SOCKET PIPE, 1/4 N.P.T. 117
22080 PLUG-SOCKET PIPE, 3/8" N.P.T. 117
22401 LOCKWASHER - 3/8 11
2-257-N70 O-RING 289
2-260-N70 O-RING 289
22748 HOSE ASM, 3/4 ID x 48 LG 19
22811 CLAMP, HOSE W/MTG HOLE 183
22818 SEAL, OIL 69
23183 SCREW, DRIVE 15,215,217
23292 PIN, QUICK RELEASE (Dia3/8 x 2.4) 79
23521 CLUTCH, SPRAG 289
24110 BEARING, BALL 69
24317 PIN, QUICK RELEASE 1 DIA. 91
24487 BEARING, BALL 69
24821 PUMP, WATER (W11) 221
25131 ELBOW / O-RING 69
25614 SHAFT, PRIMARY PLANET GEAR 69
25749 CHAIN, SASH x 12" LG 91
25864 ADAPTER 69
26140 SWIVEL NUT, 90 deg ELBOW 69
26157 BALL, 1-1/8" DIA. 227,233
26479 GEAR, PRIMARY SUN 69
26480 CABLE DRUM CLOSURE 69
27105 ADAP, HYD 2NPT x 2NPT-F 90Deg 21
27152 LOCKWASHER 69
27375 SPACER 69
27664 CAPSCREW 69
27878 CLAMP, HOSE W/MTG HOLE 191
28020 ELBOW, STREET 2 NPT 21
28096 NIPPLE, CLOSE 2" NPT 19
28097 PLUG, 2" NPT PIPE 227
306042 RODRACK/PLATFORM MODULE 269
306043 RODRACK 271
306045 BAR, PLATFORM STABILIZER 271
306085 Spare Parts Kit, Rod Clamp Group 261
306123 DRUM WELDMENT 63
306125 END PLATE (RHS) 63
306126 END PLATE (LHS) 63
306127 GUARD, W/L HOIST 63
306129 RETAINING/DISASM. TOOL 63
306143 CLAMP, HOSE (5/8" OD) 191
306155 GUARD, BEARING W/L 63
306182 FLANGE KIT (#12) 63
306206 Spare Parts Kit, Wireline Hoist 63
306208 SEAL KIT 67
306220 ADAP, HYD #4 JIC(F) x #4 NPT(F) 27
306466 PINION AND SHAFT-INPUT 115
306468 GEAR-OUTPUT 115
306469 GEAR, INTERMEDIATE 123
306473 HOUSING-MAIN 115
306474 COVER-HOUSING 115
306475 CARRIER-INPUT 115
306476 CAP- BEARING UPPER (OUTPUT) 115
306477 CAP- BEARING LOWER (OUTPUT) 115
306478 COVER-PUMP MOUNTING 115
306479 SHAFT-INTERMEDIATE IDLER 115
306480 SHAFT-OUTPUT 115

NI- 6 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

306481 SPACER-INTERMEDIATE 115


306482 PLATE-INTERMEDIATE LOCK 115
306483 RING-INNER LOCK 115
306484 RING-OUTER LOCK 115
306485 ADAPTOR-SPLINED 115
306487 SHIM-.005 THICK [Ref Chart #306505] 115
306488 SHIM-.007 THICK [Ref Chart #306505] 115
306489 SHIM-.020 THICK [Ref Chart #306505] 115
306490 ADAPTER-PUMP 115
306491 ADAPTER-PUMP TANG 115
306492 SPACER, BEARING (REWORK) 123
306493 SPACER-OUTPUT 115
306494 SLEEVE-OUTPUT WEAR 115
306571 PQ HEAD ASSEMBLY (BASIC) 103
306585 CUP-BEARING, O.D. 5.75 115
306587 CONE-BEARING, I.D. 3.625" 115
306588 CUP, BEARING O.D. 4.5276 123
306589 CONE, BEARING I.D. 2.7559 123
306590 CUP-BEARING, O.D. 8.875" 115
306592 CONE-BEARING, I.D. 6.25" 115
306593 CUP-BEARING, O.D. 9.75 115
306594 CONE-BEARING, I.D. 6.875" 115
306597 SPACER, CUP 123
306599 SEAL-OIL, ID 5.75" OD 6.625" [Lower Output] 115
306600 SEAL-OIL, ID 8.5" OD 9.75 [Upper Output] 115
306601 SEAL, VRING 8.75" ID 173
306602 SPEEDI-SLEEVE, Dia5.75 SHAFT 115
306603 RING-SNAP, Dia6.75" SHAFT 115
306604 RING-SNAP, Dia3.625" SHAFT 117
306606 C/SCR,HH 1/2-13x1-1/4 Lg (Rwk) 115
306608 C/SCR,HH 3/8-16x1-1/4 Lg (Rwk) 117
306612 DOWEL Dia1/4" x 3.25"LG. 115
3069990 DECAL KIT, PQ HEAD {Chinese} 209
31185 ADAP, HYD #8 JIC BLKHD 89,175
31223 16056-620 SCREW, SOC SET UN 69
32411 16496-8 PLUG, O-RING FLUSH 69
33681 ADAP, HYD #4 JIC x # 4 ORB TEE 27
34056 ADAP, HYD 1/8 NPT x 1/8 NPT 117
34062 ADAP, HYD #20 NPT x #20 NPT 221
34063 ADAP, HYD 24NPT x 24NPT 21
34078 ADAP, HYD BUSH 4NPTF 8NPTF 191
34099 ADAP, HYD 1/8NPT(F) x 1/8NPT(F) 21
34171 ADAP, HYD TEE #20 NPT(F) 221
3540005 RING, RETAINING Dia4.5" HOUSING 123
3540014 C/SCR, SH #10-24UNC x 1 3/4 103
3540032 PIN, COTTER 1/8 x 2 1/2 LG [Ï1/8 x 2 1/2" Lg.] 63
3540049 ADAPTER (SLIPS 1.75-3.69 O.D.) [SLIPS 1.75-3.69 O.D.] 263
3540054 PLUG-MAGNETIC PIPE [3/4 NPT, Magnetic] 117,171
3540055 MANIFOLD, LUBE 103
3540059 PUMP, HYDRAULIC GEAR 103
3540214 PIN, QUICK RELEASE, ASM. 63
3540220 INSTRUCTIONS INST. & DERATING 271
3540367 BICYCLE ASSEMBLY LF70/LF90/LF140 177
3540368 STAND WELDMENT 179
3540369 SOCKET TUBE & COOLER BRACKET 179
3540433 GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) 115
3540485 Spare Parts Kit, PQ Head 103,105,109,113
3540630 C/SCR, HH 3/4-10 UNC x 7.0 Lg 3/4-10 UNC x 7" 271
3540635 TRANSMISSION REWORK 103
3540636 HOUSING REWORK [Trans. Motor Adap] 135
3540641 PLUG, MAGNETIC 141
3540642 COVER, SIDE 141
3540643 PLUG, PIPE 141
3540644 HSG,MTR ADAP.(FUNK TRANS LF140) 153
3540645 GEAR, INPUT SHAFT 143
3540646 SEAL, RING 141

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. NI- 7
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

3540648 DOWEL-GROOVED Dia1/2" x 1.75"LG. 115


3540810 PIN, HINGE (LF70 PQ HEAD) 79
3540954 DECAL, CONTROL VALVE [Russian] 215
3540965 DECAL, WARNING MAST RAISING [Russian] 215
3541024 CROWN BLOCK WELDMENT 95
3541057 HOSE ASM 3/8" IDx 270 LG 179
3541126 BAR, BASE MOUNTING 87
3541128 DECAL, WARNING MAST RAISING [English] 211
3541131 SUPPORT LEG, PQ ['PQ' Head] 201
3541154 TUBE ASM, HYD 3/8" OD 89
3541155 TUBE ASM, HYD 1/2" OD 89
3541201 CASE REWORK 135
3541202 THRUST WASHER REWORK 135
3541219 DECAL, WARNING CHUCK [English] 103
3541238 BOLT, EYE SHOULDER 3/4-10UNC 95
3541286 LUG, LIFTING 103
3541560 BAR, 3/4 x 3/4 x 2 LG 175
3541578 TUBE, 1 OD x 3/8 ID x 4 1/4 LG. 175
3541761 GAUGE, SIGHT 171
3541838 HANDLE, TRANSMISSION SHIFTER [1st & 4th, FUNK] 135
3541839 HANDLE, TRANSMISSION SHIFTER [2nd & 3rd, FUNK] 135
3541849 LATCH, ADJUSTABLE 25
3541854 LADDER, EXTENSION (28') [28'] 271
3541872 SUPPORT, TUBE CHAIN 271
3541890 RAILING, HINGED 271
3541891 BRACE, RAILING, HINGED 271
3542215 MTG, LOCKING SIDE PQ HEAD 103
3542296 FILTER, HYD PRESSURE 25 MICRON 103
3542297 ELEMENT, OIL FILTER 173
3542429 RING, RETAINING 1" EXTERNAL 61
3542442 FORK, EXTENDED SLIDING 135
3542485 SUMP ASM. PQ HEAD - LF70/90 103
3542486 SUMP, PQ HEAD (LF 70) 171
3542822 CABLE, 3/16 DIA SWAGED WIRELINE 61
3542838 STUD, 1/2-13UNC PQ CHUCK 103
3542839 SPACER, PQ CHUCK 103
3542840 CHUCK ASM, PQ NITROGEN GAS LF70/LF140 103,125,127,129,131
3543129 Liner Kit, Water Pump [FMC W11] 279
3543138 BRACKET, LADDER SLIDE 271
3543253 PIN ASM, QUICK RELEASE CLAMP ASM 263,265
3543254 PIN, QUICK RELEASE 265
3543255 LANYARD GROUP, QUICK PIN 265
3543274 GAUGE, FLUID LEVEL 10" 21
3543298 BUSHING, HWT CSG, PQ (UPPER) 127
3543299 BUSHING, NW CSG, HRQHP (UPPER) 125
3543300 BUSHING, NW CSG, HRQHP (LOWER) 127
3543301 BUSHING, BW CSG, NRQHP (UPPER) 125
3543303 BUSHING, BW CSG, NRQHP (LOWER) 125
3543350 M/SCR, FLT HD 1/4 UNC x 3/4 25
3543471 JAW SET, BW CSG, NRQHP ROD 125
3543472 JAW SET, NW CSG, HRQHP ROD 127
3543473 JAW SET, HWT CSG, PQ ROD 127
3543477 SPINDLE, PQ CHUCK NITRO 125
3543478 INNER CYLINDER, CHUCK NITRO 125
3543479 PISTON, PQ CHUCK NITRO 125
3543480 CYLINDER, OUTER CHUCK NITRO 125
3543481 LABRINTH SEAL, CHUCK NITRO 125
3543482 RETAINER, SPRING PQ CHUCK 125
3543483 RETAINER, JAW PQ CHUCK NITRO 125
3543484 DECAL, GAUGES [English] 211
3543486 DECAL, HYDRAULIC MANIFOLD [English] 211
3543489 BUSHING, BRQHP (UPPER) 125
3543490 ADAPTER, MTG CHUCK NITRO 125
3543493 SLIDE, PQ HEAD ROD 91
3543496 BEARING, BALL THRUST 125
3543497 GAS SPRING, NITROGEN PQ CHUCK 125

NI- 8 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

3543499 RING, RETAINING INTERNAL 125


3543500 CUP SEAL, INNER URETHANE 125,133
3543501 CUP SEAL, OUTER URETHANE 125
3543502 CUP SEAL, PISTON URETHANE 125
3543503 O'RING, PQ CHUCK SPINDLE 125
3543504 RING, BACK-UP PQ CHUCK SPINDLE 133
3543505 O'RING, PQ CHUCK CYLINDER 125
3543506 RING, BACK-UP PQ CHUCK CYL 125
3543507 RING, SPINDLE WEAR LOWER 125
3543508 SEAL, OIL GUIDE PIN 125
3543509 BUSHING, RETAINER GUIDE 125
3543510 PIN, DOWEL 1 DIA x 3 1/2 LG 125
3543511 PIN, DOWEL 3/8 DIA x 1 LG 125
3543514 SLEEVE, WEAR SPINDLE UPPER 125
3543515 BOWL, PQ CHUCK NITRO 125
3543519 O'RING, GAS SPRING PQ CHUCK 125
3543520 NIPPLE, GREASE 1/4-28 STRAIGHT 125
3543521 SCREW, SET 1/2-13UNC x 1 1/4 125
3543522 BUSHING, BRQHP (LOWER) 125
3543523 RING, RETAINING INTERNAL 125
3543524 RING, RETAINING EXTERNAL 125
3543526 SEAL KIT, PQ CHUCK 125,281
3543552 HINGE, SUPPORT PQ HEAD 103
3543553 CLAMP MODULE, ROD HYDRAULIC LF70 259
3543686 Seal Kit, Cylinder [Mast Raising] 287,291
3543710 SEAL, POLYPAK [Type B] 291
3543711 SEAL, POLYPAK [Type B c/w Pip] 291
3543712 SEALL, WIPER [Hydraulic Cylinder] 291
3543713 O-RING [Hydraulic Cylinder] 291
3543714 RING, BACK UP [Hydraulic Cylinder] 291
3543715 O-RING [Hydraulic Cylinder] 291
3543716 RING, BACK UP [Hydraulic Cylinder] 291,293
3543744 MAST RAISING CYLINDER 61
3543746 DECAL, PQ CHUCK WARNING [Russian] 215
3543764 DECAL, WARNING PQ HEAD [Russian] 215
3543774 SUPPORT PLT, PQ CHUCK 125
3543778 POWER UNIT, [Cummins 6BTA] 183
3543787 DECAL, MANIFOLD AUXILIARY [Russian] 215
3543788 CLAMP, SUPPORT LEG 201
3543791 FUEL TANK, 50 GALLON (US) 9
3543792 BATTERY GROUP, 12VOLT LF90 9
3543874 HYD TANK & STAND ASM LF90 15
3543875 HYDRAULIC TANK ASM LF90 19
3543876 GREASE, ULTRA DUTY 14oz TUBE 125
3543902 M/SCR, FH 1/4-20 x 1/2 LG 83
3543907 DECAL, AUXILIARY CONTROL [English] 211
3543908 DECAL, WATER PUMP [English] 211
3543954 BREATHER 3/4" NPT 21
3543963 VALVE, PRESS RED'G MAST RAISING 27
3543967 FILTER, PRESSURE 50P 21
3543987 ELEMENT, MAIN PRESSURE FILTER 283
3543988 VALVE, BALL 2" NPT 19
3544002 VALVE, BALL 1-1/4" NPT 19
3544006 TANK WELDMENT, HYD 21
3544007 STAND WELDMENT, HYD TANK 19
3544008 JACK ASM, MECHANICAL LEVELING [English] 199
3544013 JACK ASM, HYDRAULIC LEVELING [English] 199,203
3544090 BASE FRAME MODULE, LF90 7
3544091 FRAME, BASE 9
3544113 PIN, PIVOT LF70 MAST RAISING 61
3544117 HOSE HANGER, PQ DRIVE MODULE 101
3544118 TUBE ASM, HYD 1" OD 89
3544123 DECAL, WARNING PQ HEAD [English] 211
3544126 PANEL ASM, CONTROL LF90 15
3544127 STAND, CONTROL PANEL 25
3544129 GAUGE, PRESSURE [0-6000 PSI] 25

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. NI- 9
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

3544133 PUMP MODULE, FLUID CIRCULATION (W11) 219


3544138 VALVE, CONTROL HV08 15
3544139 PUMP, PRIMARY P3 15
3544140 PUMP, SECONDARY PVP33 15
3544141 VALVE, CHECK INLINE 12JIC 19
3544144 VALVE, PRESS CTRL ROD MAKE/BRK 27
3544145 VALVE, CHECK ROD MAKE/BREAK 27
3544151 VALVE REWORK, WATER PUMP 15
3544165 COVER, TOP D03 25
3544166 COVER, FRONT 25
3544167 COVER, SIDE 25
3544169 DECAL, VALVE HYD JACKS 203
3544171 MANIFOLD ASM, DO3 7 STATION LF90 15
3544172 MANIFOLD REWORK, D03 27
3544184 DECAL, PANEL AUXILIARY [Russian] 215
3544185 DECAL, GAUGE CONTROL PANEL [Russian] 215
3544188 JAW SET, BRQHP 125
3544194 Spare Parts Kit, Hydraulic Module 279
3544202 BAR, COVER X 21
3544208 Kit, 6BTA Filter 279
3544227 COVER, TOP GAUGES 25
3544231 DECAL, VALVE HYDRAULIC JACKS 207
3544232 DECAL, FLUID PUMP [Russian] 215
3544236 SUPPORT, TANK STAND OUTSIDE 15
3544237 SUPPORT, TANK STAND INSIDE 15
3544238 SUPPORT, PUMP FRONT 15
3544239 PLATE, LOCKING 27
3544240 PLUNGER, LOCKING 27
3544241 SPRING, COMPRESSION 27
3544243 BAR, TANK & PANEL MTG 15
3544245 PLATE, LOCKING HV08 15
3544246 PLUNGER, LOCKING 15
3544247 SPRING, COMPRESSION 15
3544249 COLLAR, SHAFT 10MM 15
3544251 BAR, LIFTING 21
3544252 STUD, #10-24UNC x 6.56 LG 27
3544253 MOUNT, ENGINE CONTROL PANEL RH 25
3544254 MOUNT, ENGINE CONTROL PANEL LH 25
3544262 SPACER, 3/4" 27
3544263 SPACER, 2-1/2" 27
3544264 ORIFICE, FIXED .018" PORT "P" 27
3544270 VALVE, FEED CONTROL HEAD 27
3544271 VALVE, CONTROL HEAD FEED 27
3544272 VALVE, CONTROL MUD MIXER 27
3544273 VALVE, CTRL CHUCK & ROD CLAMP 27
3544274 VALVE, CONTROL HEAD FLOAT [includes items 7-13] 31
3544275 VALVE, CONTROL MAST RAISING 27
3544287 MOUNT, RUBBER 35
3544305 PLATE, MOUNTING HAND PUMP 19
3544306 CABLE, BATTERY POSITIVE 183
3544315 STRIP, RUBBER 1/2x1-1/2x33 19
3544316 STRIP, RUBBER 1/2x1-1/2x18-1/4 19
3544318 MANIFOLD, HEADER 3 STATION 90Deg 19
3544319 MANIFOLD, HEADER 2 STATION 90Deg 19
3544320 BRACKET, HOSE HANGER 19
3544343 PLATE, MTG ELECTRICAL PLUG 25
3544358 LEG, STABILIZER HYD CYL 203
3544359 VALVE, DIRECTIONAL CONTROL 203
3544363 MOUNT ASM, PUMP REAR CUMMINS LF90 15
3544364 MOUNT, PUMP REAR 35
3544365 MOUNT, PUMP REAR 35
3544384 CPLG, FLYWHEEL SAE 10-65 183
3544390 PIPING GROUP, LEVELING JACKS LF90 203,205
3544397 POWER UNIT, CUMMINS 6BTA LF90 181
3544404 PLATE, PUMP MOUNT REWORK 183
3544405 FILTER, RETURN 94 GPM 21

NI- 10 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

3544406 GAUGE, PRESSURE RET FILTER 21


3544413 COOLER, OIL REWORK LF90 183,189
3544414 SPACER, OIL COOLER 183
3544462 STUD, 5/16-18UNC x 3.75" LG 183
3544466 POWER UNIT, CUMMINS 4BTA 181
3544467 PIPING GROUP, FUEL CUMMINS 6BTA LF90 183
3544471 MOTOR, HYD SINGLE SPEED W11 239
3544472 DRIVE GROUP, WATER PUMP W11 LF90 221
3544473 CABLE, BATTERY NEGATIVE LONG 183
3544479 ACCUMULATOR, 1 QUART 221
3544480 CABLE, BATTERY NEGATIVE SHORT 183
3544481 KIT, CHAR-LYNN MOTOR SEAL 221
3544485 HOIST ASM, WIRELINE LF70/LF90 61
3544533 JACK ASM, HYDRAULIC LEVELING [Russian] 199
3544534 AXLE & HUB ASM, #12 TORFLEX 277
3544537 ADAP, HYD BARB 5/16 4NPTF 191
3544544 HOSE, 5/16 ID SAE30R7 191
3544565 ADAP, HYD STR 2NPT X 2 LG 21
3544708 DECAL, ENGINE PRE-HEAT [Russian] 215
3544709 GROMMET, RUBBER 11
3544734 C/SCR, HH M10 x 1.5 x 30 LG 183
3544735 L/WASHER, 10MM G8 183
3544764 PLATE, ROD CLAMP MTG 261
3544766 WASHER, NORD-LOCK 1/2" 261
3544858 Seal Kit, Cartridge [for valve 100231] 283
3544859 Seal Kit, Spool 283
3545203 PIVOT, DRAW WORKS KPL16 61
3545276 Spare Parts Kit, Lower Mast 279
3545279 DECAL, LOAD RATING [English] 211
3545285 PIN, CYLINDER MAST RAISING 61
3545286 DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR) 59
3545314 SIGN, LF90 IDENTIFICATION 93
3545315 DECAL, LF90 TANK/FRAME 9
3545318 DECAL KIT, PQ HEAD LF90 [English] 209
3545319 DECAL, SAFETY 16000 LB WINCH 211
3545320 DECAL, SAFETY (PANEL) LF90 [English] 211
3545321 DECAL KIT, PQ HEAD LF90 [Russian] 209
3545322 DECAL, LOAD RATING [Russian] 215
3545323 DECAL, SAFETY 16,000 LB WINCH 215
3545324 DECAL, SAFETY (PANEL) [Russian] 215
3545328 SUPPORT GRP, MAST LEG 77
3545984 DECAL, 16K WINCH SAFETY [Spanish] 213
3545985 DECAL, MANIFOLD AUXILIARY [Spanish] 213
3545986 DECAL, PANEL AUXILIARY [Spanish] 213
3545987 DECAL, PANEL GAUGE [Spanish] 213
3545988 DECAL, PANEL SAFETY [Spanish] 213
3545989 DECAL, FLUID PUMP [Spanish] 213
3545990 DECAL, LOAD RATING [Spanish] 213
3545991 DECAL, WARNING MAST RAISING [Spanish] 213
3545992 DECAL, WARNING PQ HEAD [Spanish] 213
3545993 DECAL, WARNING CHUCK [Spanish] 213
3545994 DECAL KIT, PQ HEAD LF 90 [Spanish] 209
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6) 3,5
3546010 VALVE, DIRECTIONAL (PRE-TORQUE) 27
3546011 C/SCR, SH #8-32 x 5/8" Lg. 31
3546012 MOUNT, SWITCH 31
3546013 C/SCR, SH M4 x 30mm Lg. 31
3546014 SWITCH ASSEMBLY PRE-TORQUE KIT 27,33
3546020 SWITCH, PRE-TORQUE KIT 33
3546021 COIL, 12VDC CONTROL VALVE 27
3546022 PLUG, STRAIGHT ELEC 33
3546023 BOX, 1/2" T CONDUIT 33
3546024 CONNECTOR, POWER CORD 33
3546025 NIPPLE, 1/2" CONDUIT 33
3546027 CONNECTOR, YELLOW WIRE 33
3546028 MANIFOLD, PRE-TORQUE VALVE 27

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. NI- 11
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

3546033 BRACKET, MOUNTING 27


3546066 VALVE, PRESSURE RELIEF 27
3546067 VALVE, SOLENOID 27
3546100 CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod] 79,81
3546115 SEAL KIT, CYLINDER FEED (LF90 Long Stroke] 81
3546150 DECAL, ENGINE PRE-HEAT [Spanish] 213
3546152 HYDRAULIC MODULE LF90-PQ LONG STROKE 13
3546153 MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE 75
3546154 MAST MODULE, LF90 UPPER LONG STROKE 75
3546156 MIDBODY, SLIDE FRAME 79
3546214 PIPING GRP, HYDRAULIC 15
3546222 DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK 101
3546223 PIPING GRP, LF90-PQ HEAD 103
3546227 DECAL, EMERGENCY STOP [Spanish] 213
3546228 DECAL, EMERGENCY STOP [Russian] 215
3546245 DECAL, CONTROL PANEL [Spanish] 213
3546246 DECAL, CONTROL PANEL [Russian] 215
3546320 MAST, LOWER WELDMENT LF90 77
3546327 MAST, UPPER WELDMENT (KPL16) 93
3546393 TOWING GROUP, LF90 LONG FEED 275
3546394 TOW BAR, LF90 LONG FEED 277
3546396 SLIDE ASM, LF90-PQ HEAD LONG STROKE 77
3546417 GUARD, FIXED 91
3546422 GUARD, SIDE SLIDING 91
3546423 GUARD, LOWER SLIDING 91
3546424 GUARD, UPPER SLIDING 91
3546432 HINGE, HEAD GUARD SUPPORT 91
3546456 GUIDE, SLIDING ROD 83
3546457 TOP PLATE, RIGHT SIDE 79
3546458 TOP PLATE, LEFT SIDE 79
3546459 BOTTOM PLATE 79
3546460 SHIM, 28 Ga. (.018") 79
3546461 SHIM, 30 Ga. (.015") 79
3546462 BAR, WEAR 79
3546463 MANIFOLD, FEED CYLINDER 79
3546464 LOCK RING 79
3546465 SUPPORT, FEED CYLINDER 79
3546478 SLIDE, LOWER MAST ROD 77
3546479 SLIDE, UPPER MAST ROD 93
3546481 SUPPORT, LF90 LS MIDLINE 103
3546482 BULKHEAD, LF90 HOSE LONG STROKE DRILL 77
3546486 Spare Parts Kit, Draw Works [KPL16 Hoist] 279
3546488 Spare Parts Kit, Winch #3545280 M/L Hoist 287
3546489 GUARD, PQ HEAD LF90 LONG STROKE 77
3546503 PIVOT, PQ HEAD GUARD 91
3546504 SLIDE, REMOVEABLE ROD 83
3546509 CARRIAGE, ROD GUIDE 83
3546510 PLATES, ROD SLIDE STOP 83
3546511 EXTENSION, FEED CYLINDER 83
3546512 BUSHING, FEED CYL SUPPORT 83
3546513 BAR, ROD SLIDE WEAR 83
3546514 PLATE, ROD SLIDE CLAMPING 83
3546515 PIN, LF90 ROD SLIDE RELEASE 83,85
3546516 SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE 77
3546521 PLATE, HEAD GUARD CLAMPING 91
3546537 WINCH, PLANETARY 16000 LB 61,71
3546537_M Service Manual, 16000 lb Winch [BRADEN] 71
3546773 CARTRIDGE, COUNTERBALANCE 63
3546875 DECAL, PERSONAL PROTECTIVE EQUIPMENT [Chinese] 217
3546898 CABLE ASM, 9/16 BRADEN WINCH 61
3547317 DECAL, 16K WINCH SAFETY [Chinese] 217
3547318 DECAL, AUXILIARY MANIFOLD [Chinese] 217
3547319 DECAL, AUXILIARY PANEL [Chinese] 217
3547320 DECAL, CONTROL VALVE [Chinese] 217
3547321 DECAL, CONTROL PANEL GAUGE [Chinese] 217
3547322 DECAL, PANEL SAFETY [Chinese] 217

NI- 12 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

3547323 DECAL, FLUIP PUMP OPERATING [Chinese] 217


3547324 DECAL, MAST LOAD RATING [Chinese] 217
3547325 DECAL, MAST RAISING WARNING [Chinese] 217
3547326 DECAL, PQ HEAD WARNING [Chinese] 217
3547327 DECAL, PQ CHUCK WARNING [Chinese] 217
3547328 DECAL, ENGINE PRE-HEAT [Chinese] 217
3547329 DECAL, EMERGENCY STOP [Chinese] 217
3547330 DECAL, ENGINE CONTROL PANEL [Chinese] 217
3570576 PUMP, ELECTRIC [12VDC] 243
36465 ADAP, HYD #6 JIC x #6 ORB 205
36469 ADAP, HYD #6 NPTF x #6 JIC 205
36511 ADAP, HYD #16 JIC BLKHD 89
36516 ADAP, HYD #6 JIC BLKHD 89
36686 Spare Parts Kit, W11 Water Pump 227
3670437 ENGINE, KUBOTA DIESEL 243
3670438 WELDMENT, SKID 243
3670439 PULLEY, DRIVEN 243
3670440 BUSHING, DRIVEN 1-1/8 X1/4kw 243
3670441 PULLEY, DRIVER 243
3670442 BUSHING, DRIVER 1" X 1/4"kw 243
3670443 BELT, DRIVE 243
3670444 WELDMENT, BELT GUARD 243
3670445 PLATE, MOTOR MOUNTING 243
3670446 PUMP MODULE, 420 DIESEL POWERED [FMC L09] 241
3670571 FILTER, OIL 243
3670572 FILTER, AIR 243
3670573 DECAL, "Keep Guards In Place" 243
3670574 DECAL, "Read Instructions" 243
3670575 DECAL, "Wear Safety Equipment" 243
36960 ADAP, HYD #10 ORB x #12 JIC 239
36980 ADAP, HYD 12JIC x 12ORB 90° 19
37924 O-RING, #342 81
37943 ADAP, HYD 12NPT x 12JIC SWIV 90Deg 19
38044 BALL, 5/16 ST 31
38045 PLUG, 1/8 STEEL PIPE 117
38298 PLATE, SUB/SMALL ASSEMBLY ID 9
38569 C/SCR, HH 5/8-11 UNC x 2-1/2 201
39224 ADAP, HYD #8 ORB x #6 JIC 205
39572 ADAP HYD PLUG #8 ORB 117
40128 ADAP, HYD #12 NPT(F) x #20 NPT 221
40129 WASHER, THRUST 69
40393 ADAP, HYD 12JIC CAP 19
41148 NUT, HEX, 3/8-16 UNC 11
41898 COOLER, HYD 189
44505 C/SCR, HH 3/4-10UNC x 2 1/2" 79
44509 C/SCR, HH 5/16-18UNC x 1 LG - L.C. #90214-86 183
44510 C/SCR, HH 1/2-13 NC x 1.5Lg. 21
44511 C/SCR, HH 3/8-16UNC x 3/4 LG 203
44512 C/SCR, HH 3/8-16UNC x 1 LG 15
44514 C/SCR, HH 5/8-11 UNC x 1 3/4" 221
44518 LOCKWASHER, 1/4" ID 25
44519 L/WASHER, 5/16 SAE G8 15
44520 WASHER, 3/8 ID LOCK 15
44521 WASHER, LOCK 1/2 ID 15
44522 WASHER, LOCK 3/8 ID - L.C. #90343-8 61
44525 NUT, HEX 1/2-13UNC 15
44526 NUT, HH 5/8-11 UNC 35
44527 NUT, HEX 3/8-16UNC 15
44529 C/SCR, HH 1/2-13UNC x 3/4" 225
44530 C/SCR, HH 1/2-13UNC x 1 1/4 15
44531 C/SCR, SH 1/2-13UNC x 1 1/2 LG 125
44532 C/SCR, HH 1/2-13UNC x 2-3/4 261
44536 C/SCR, HH 3/8-16UNC x 1-1/2 15
44538 C/SCR, HH 3/8-16 NC x 1/2 Lg. 115
44542 C/SCR, HH 5/8-11UNC x 1-1/2 - L.C. #90214-145 61
44544 C/SCR 5/8-11 UNC x 1-1/4 LG 277

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. NI- 13
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

44547 C/SCR, HH 1/2-13 UNC x 2-1/2" 15


44549 C/SCR, HH 5/8-11UNC x 2 LG 103
44551 C/SCR, HH 5/16-18 x 3/4 Lg. 15
44552 NUT, 5/16UNC 19
44557 C/SCR, HH 5/16-18UNC x 1-1/4 19
44560 C/SCR, HH 1/2-13UNC x 3 1/2 35
44566 C/SCR, HH 1/4 UNC x 1 LG 25
44567 NUT, HEX 1/4-20UNC 25
44570 C/SCR, SH 3/8-16UNC x 3/4 LG 125
44573 NUT, 1"-8UNC HEX 79
44575 WASHER, LOCK 1" ID 79
44578 C/SCR, HH 1/2-13UNC x 4" 79
44585 C/SCR, HH 1/2-13UNC x 2" 15
44587 WASHER, FLAT 5/8" 201
44593 C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-115 25
44610 WASHER, FLAT 5/16 SAE G8 19
44611 WASHER, FLAT 3/8 ID 15
44612 WASHER, FLAT 3/4 ID 79
44621 WASHER, FLAT 1/2" 15
44631 C/SCR, HH 1/4 UNC x 3/4 LG 25
44639 S/SCR, SH 5/16-18UNC x 1/2 239
44640 C/SCR, HH 1/2-13 UNC x 1 3/4 77
44647 WASHER, 1/2 ID FLAT 91
44651 C/SCR, HH 1/2-13UNC x 2 1/4" 91
44660 WASHER, LOCK 7/16 ID 35
44663 S/SCR, SH 1/4-20 x 3/8 Lg. 81
44673 C/SCR, HH 5/16UNC x 2 LG 27
44682 S/SCR, SH 1/4-20 x 1/2 Lg 81
44708 C/SCR, HH 1/4 UNC x 2-1/2 LG 25
44711 NUT, JAM, 3/8-16 UNC 11
44766 WIRE-LOCK Dia.047 117
44860 C/SCR, HH 1/2-13 UNC x 3-3/4 21
45286496590 SEAL 289
45573 NUT, 1-8UNC 93
45676 C/SCR, SH 1/2-13 NC x 3/4 Lg. 115
45867 WASHER, FLAT 7/16 ID 35
46087 WASHER, FLAT 1/4" ID 25
46102 C/SCR SH 1/2-13 NC x 1-3/4Lg. 79
46527 C/SCR, SH 3/8-16UNC x 1 1/4 LG 125
46749 C/SCR SH 3/8-16NC x 1-1/2 LG 21
46819 C/SCR 1-8 UNC x 2-1/2 LG 277
47226 C/SCR, SH 1/2-20UNF x 2 LG 125
47528 C/SCR, HH 1/2-13UNC x 6" LG. 175
47568 C/SCR, SOC HD 1/2-13 x 2" LG. 79
47843 C/SCR HH 5/8-11NC x 3-1/4 LG 21
48761 O'RING, SHAFT INTERMEDIATE 115
49799 ANCHOR, WIRELINE CABLE 63
49871 FLATWASHER, 1 ID 93
50872 C/SCR, HH 3/8-16UNC x 5 15
50878 HOSE ASM, 3/4 ID x 32 LG 19
5107-125 RING, RETAINING 289
51808 HOSE ASM, 3/8 ID x 24" LG. 205
568388 END CONNECTOR, MALE [1" NPT] 243
60058 PUMP, ROTARY HAND 19
60093 CPLG, DIAGNOSTIC 27
60899 LOCKNUT, 1/2-20 UNF 225
63684 COVER, CYLINDER 227
63767 HOSE ASM, 3/8 ID x 34" LG 205
63789 HOSE ASM, 1" ID x 39FT LG. 179
64697 C/SCR, HH 1/2-13 x 1 1/2" LG. 79
64729 FLATWASHER, 1/2 ID (HARDENED) 79
70575 RETAINING RING, EXTERNAL 69
72-00-018 VALVE, PRESSURE RELIEF 235
75003 PACKING, NEOPRENE 225
75012 NUT, PLUNGER 225
75019 PLUNGER, CAP REMOVER 227

NI- 14 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

75022 STUD, 1/2 X 3-1/4" 227


75027 NUT, SPECIAL 225
75032 BUSHING, CONNECTION ROD 225
75033 INSERT, BEARING 225
75037 CUP, PLUNGER 225
75041 STUD, LONG (5/8" dia.) 225
75042 STUD, CYLINDER 227
75043 GASKET, PINION BEARING 225
75044 GASKET, CRANKSHAFT BEARING 225
75045 GASKET, COVER 225
75062 WASHER, PLUNGER CUP 225
75069 GASKET, VALVE COVER 233
75070 GASKET, CYLINDER 233
75071 233
75072 CROSSHEAD & ROD ASSEMBLY 225
75076 WRIST-PIN 225
75077 ROD, CONNECTION 225
75288 PLUG, SHIPPING 69
76208 ORING 69
76381 NAMEPLATE, GH5/PD5 WINCH 69
78541 CLAMP, VALVE COVER 227
78547 BOLT, CONNECTION ROD 225
79081 CAP, OIL FILTER 225
79098 PETCOCK, 1/8" NPT 225
79101 CLAMP, CYLINDER HEAD 227
79103 CERAMIC LINED STEEL 225
79105 CASE, PUMP 225
79108 CAP, PINION BEARING 225
79109 CAP, BEARING PINION 225
79112 PLUG, PIPE 225
79113 SHIM, .005 225
79114 HOUSING, CRANKSHAFT BEARING 225
79116 SHAFT, PINION 225
79120 CUP, BEARING 225
79121 CONE, BEARING 225
79123 COVER, PLATE 225
79320 SLEEVE, PACKING NUT 225
79321 SEAL, OIL 225
79322 GASKET, CYLINDER JOINT 225
79323 GASKET, CYLINDER HEAD 227
79324 VALVE SEAT, BALL 227
79325 VALVE, CHAMBER 227
79326 NUT, PLUNGER ROD 225
79327 O-RING, PACKING (5/8 x 1/16) 225
79328 CRANKSHAFT 225
79333 VALVE SEAT REMOVER 227
79334 GASKET, VALVE COVER 227
79606 PACKING, PLUNGER CUP 233
79748 WASHER, PACKING 225
79792 BEARING, TRANSMISSION PILOT 143
79882 VALVE, COVER 227
79904 S/SCR, SH 5/16-18 UNC x 5/16 225
79905 PLATE, MODEL 225
79906 SCREW, #4 x 3/16 225
81283 HOSE ASM, 3/8 ID x 29.5" LG. 205
81716 CLUTCH ASSY, SPRAG (C SPL SHAFT) 71
81845 PLANET CARRIER ASSY 71
82342 PRIMARY PLANET CARRIER ASSY 71
8-257-N90 O-RING 289
8-260-N90 O-RING 289
82744 HOSE ASM, 3/8 ID x 78.5" LG. 205
83363 BRAKE CYLINDER SUB-ASSY 4BOL 71
87695 HOSE ASM, 3/8 ID x 119" LG 205
93932 HOSE ASM, 3/8 ID x 173" LG. 205
95356 GEAR, COUNTERSHAFT DRIVE 141
95357 BEARING, SLEEVE 141

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. NI- 15
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

95358 COLLAR, SHIFTING 141


95359 HUB, SHIFTING COLLAR 141
95360 COUNTERSHAFT 141
95361 GEAR, 2nd COUNTERSHAFT 141
95362 GEAR, 3RD COUNTERSHAFT 141
95363 BEARING, 2nd/3rd GEAR COUNTERSHAFT 141
95364 BEARING, COUNTERSHAFT FRONT 141
95365 BEARING, COUNTERSHAFT REAR 141
95366 GEAR, LOW MAIN SHIFT 141
95367 ROLLER, LOOSE 141
95369 GEAR, MAIN SHIFT [2nd] 141
95370 GEAR, MAIN SHIFT [3rd] 141
95371 SHAFT, MAIN 141
95372 BEARING, BALL MAIN SHAFT REAR 141
95377 GASKET, SIDE & COVER 141
95378 O-RING, SEAL 141
95385 WASHER, STAR 141
95386 C/SCR 141
95392 WIRE, SAFETY 141
95398 WASHER, SEALING 141
95402 CAP, SIDE SHIFT 141
95403 FORK, 2nd & 3rd SHIFTER 141
95405 SECTOR, SHIFTER 141
95406 BLOCK, INHIBITOR 141
95407 BALL 141
95408 SPRING, DETENT SELECTOR 141
95409 C/SCR, DRILLED HEAD 141
95410 PIN, ROLL 141
95411 SHAFT, SHIFT SELECTOR 141
95413 PIN, ROLL 141
95414 SEAL, RING 141
95416 C/SCR 143
95417 NUT 143
95418 BEARING, BALL 143
95419 SPACER, BEARING 143
95420 BEARING 143
95421 RING, SNAP 143
95422 C/SCR 143
95423 LOCKWASHER 143
96653 Seal Plate Kit, Body Valve (100211) W/L Hoist 287
96770 Seal Kit, Cartridge Valve 100214 & 215 M/L Hoist 287
96771 Seal Kit, Cartridge Valves 96849&100211 M & W/L Hoist 287
B8010 BEARING, SPRAG [B15010] 289
BASIC DRILL: 3546151 - BASIC DRILL (Sections 1 thru 6 incl.) 3
G15017 GASKET, RETAINER 289
G15018 GASKET, ADAPTER 289
G587 DISC, CLUTCH 289
G8009 GEAR, BRAKE [G15009] 289
KPL16 -SK Seal Kit, KPL16 289
KPL16-BK Brake Kit, KPL16 289
S15007 SHAFT, INPUT 289
SCHEMATIC_ELEC SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel] 183
SECTION 1 3544090 - BASE FRAME MODULE (Incl. in Basic Drill) 3
SECTION 10 3544133 - HYDRAULIC FLUID CIRCULATION 3
SECTION 11 3670446 - DIESEL POWER SUPPLY PUMP 3
SECTION 12 102306 - MUD MIXER MODULE 3
SECTION 13 MUD TANK MODULE 3
SECTION 14 3543553 - HYDRAULIC FOOT CLAMP MODULE 3
SECTION 15 306042 - RODRACK PLATFORM MODULE 3
SECTION 16 3546393 - TOWING GROUP MODULE 3
SECTION 17 RECOMMENDED SPARE PARTS KITS 3
SECTION 18 ASSEMBLIES INDEX (Alphabetical) 3
SECTION 19 PARTS INDEX (Alphabetical) 3
SECTION 2 3546152 - HYDRAULIC MODULE (Incl. in Basic Drill) 3
SECTION 20 PARTS INDEX (Numerical) 3
SECTION 3 3545286 - DRAW WORKS (Incl. in Basic Drill) 3

NI- 16 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2004 Boart Longyear Inc.
NUMERICAL INDEX
BLI PART NO. DESCRIPTION PAGE

SECTION 4 3546153 & 54 - MAST MODULES (Incl. in Basic Drill) 3


SECTION 5 3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill) 3
SECTION 6 3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill) 3
SECTION 7 3544397 - POWER UNIT MODULE [Cummins] 3
SECTION 8 SUPPORT MODULES 3
SECTION 9 DECAL KITS 3
SHD075/0125 SPRING, DIE 289

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. NI- 17
Printed in Canada © 2004 Boart Longyear Inc.
ALPHABETICAL INDEX
DESCRIPTION BLI PART NUMBER PAGE

102306 - MUD MIXER MODULE SECTION 12 250


306042 - RODRACK PLATFORM MODULE SECTION 15 268
3540367 - FLUID CIRCULATION PUMP MODULE (Incl. in Basic Drill) SECTION 6 176
3543553 - HYDRAULIC FOOT CLAMP MODULE SECTION 14 258
3544090 - BASE FRAME MODULE (Incl. in Basic Drill) SECTION 1 6
3544133 - HYDRAULIC FLUID CIRCULATION SECTION 10 218
3544397 - POWER UNIT MODULE [Cummins] SECTION 7 180
3545286 - DRAW WORKS (Incl. in Basic Drill) SECTION 3 58
3546152 - HYDRAULIC MODULE (Incl. in Basic Drill) SECTION 2 12
3546153 & 54 - MAST MODULES (Incl. in Basic Drill) SECTION 4 74
3546222 - 'PQ' DRIVE MODULE (Incl. in Basic Drill) SECTION 5 100
3546393 - TOWING GROUP MODULE SECTION 16 274
3670446 - DIESEL POWER SUPPLY PUMP SECTION 11 240
ACCUMULATOR, 1 QUART 3544479 236
ASSEMBLIES INDEX (Alphabetical) SECTION 18 300
BASE ASSEMBLY, PQ HEAD CASING POSITIONER 100158 86
BASE FRAME MODULE, LF90 3544090 8
BATTERY GROUP, 12VOLT LF90 3543792 10
BICYCLE ASSEMBLY LF70/LF90/LF140 3540367 178
BULKHEAD, LF90 HOSE LONG STROKE DRILL 3546482 88
CHUCK ASM, PQ NITROGEN GAS LF70/LF140 3542840 124
CLAMP MODULE, HYDRAULIC ROD 101764 262
CLAMP MODULE, ROD HYDRAULIC LF70 3543553 260
COOLER, OIL REWORK LF90 3544413 188
CROWN BLOCK ASSEMBLY, 'PQ' HEAD (DIA 30 SHEAVE) 104133 94
CYLINDER, FEED 132" STROKE [4" Bore, 2 3/4" Rod] 3546100 80
DECAL KIT, PQ HEAD {Chinese} 3069990 216
DECAL KIT, PQ HEAD LF 90 [Spanish] 3545994 212
DECAL KIT, PQ HEAD LF90 [English] 3545318 210
DECAL KIT, PQ HEAD LF90 [Russian] 3545321 214
DECAL KITS SECTION 9 208
DISCHARGE ASM, PUMP #16 NPT CONNECTIONS 18040 246
DISCHARGE ASM, PUMP #20 NPT CONNECTIONS 18185 234
DRAW WORKS MODULE LF90 (16K WINCH c/w 60cc MOTOR) 3545286 60
DRIVE GROUP, WATER PUMP W11 LF90 3544472 238
DRIVE MODULE, LF90 LS PQ HEAD/NITROGEN CHUCK 3546222 102
FILTER IN TANK RETURN 100221 22
GEAR, INTERMEDIATE ASSEMBLY (PQ HEAD) 3540433 122
GUARD, PQ HEAD LF90 LONG STROKE 3546489 90
HOIST ASM, WIRELINE LF70/LF90 3544485 62
HOSE HANGER, PQ DRIVE MODULE 3544117 174
HOUSING REWORK [Trans. Motor Adap] 3540636 152
HYD TANK & STAND ASM LF90 3543874 18
HYDRAULIC MODULE LF90-PQ LONG STROKE 3546152 14
HYDRAULIC TANK ASM LF90 3543875 20
INTAKE ASSEMBLY, SUCTION 027627 244
JACK ASM, HYDRAULIC LEVELING [English] 3544013 202
JACK ASM, HYDRAULIC LEVELING [Russian] 3544533 206
JACK ASM, MECHANICAL LEVELING [English] 3544008 200
Kit, 6BTA Filter 3544208 292
LF90 Long Stroke 3546000 2
Liner Kit, Water Pump [FMC W11] 3543129 298
MANIFOLD ASM, DO3 7 STATION LF90 3544171 26
MAST MODULE, LF90 UPPER LONG STROKE 3546154 92
MAST MODULE, LOWER LF90PQ 16K WINCH LONG STROKE 3546153 76
MOUNT ASM, PUMP REAR CUMMINS LF90 3544363 34
MUD MIXER ASSEMBLY, [Hydraulic] 102306 252
MUD TANK MODULE SECTION 13 256
PANEL ASM, CONTROL LF90 3544126 24
PARTS INDEX (Alphabetical) SECTION 19 302
PARTS INDEX (Numerical) SECTION 20 304
PIN ASM, QUICK RELEASE CLAMP ASM 3543253 264
PIN, LF90 ROD SLIDE RELEASE 3546515 84
PIPING GROUP, FUEL CUMMINS 6BTA LF90 3544467 190
PIPING GROUP, LEVELING JACKS LF90 3544390 204
PIPING GRP, HYDRAULIC 3546214 36

Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice. AI- 1
Printed in Canada © 2004 Boart Longyear Inc.
ALPHABETICAL INDEX
DESCRIPTION BLI PART NUMBER PAGE

PIPING GRP, LF90-PQ HEAD 3546223 154


POWER UNIT, [Cummins 6BTA] 3543778 186
POWER UNIT, CUMMINS 6BTA LF90 3544397 182
PQ HEAD ASSEMBLY (BASIC) 306571 114
PUMP MODULE, 420 DIESEL POWERED [FMC L09] 3670446 242
PUMP MODULE, FLUID CIRCULATION (W11) 3544133 220
PUMP, WATER (W11) 24821 224
RECOMMENDED SPARE PARTS KITS SECTION 17 278
RODRACK/PLATFORM MODULE 306042 270
SCHEMATIC, ELECTRICAL [Cummins Engine & Ctrl Panel] SCHEMATIC_ELEC 194
Seal Kit, Cylinder [Mast Raising] 3543686 290
SEAL KIT, PQ CHUCK 3543526 132
Service Manual, 16000 lb Winch [BRADEN] 3546537_M 72
SHEAVE ASSEMBLY 30" DIA 103771 98
SLIDE ASM, LF90 TRAVELING ROD LF90 LONG STROKE 3546516 82
SLIDE ASM, LF90-PQ HEAD LONG STROKE 3546396 78
Spare Parts Kit, Base Frame Assembly 102629 284
Spare Parts Kit, Draw Works [KPL16 Hoist] 3546486 286
Spare Parts Kit, Fluid Circulation Grp [FMC L09 ] 102630 294
Spare Parts Kit, Fluid Circulation Grp [FMC W11] 102631 296
Spare Parts Kit, Hydraulic Module 3544194 282
Spare Parts Kit, Lower Mast 3545276 280
Spare Parts Kit, Mud Mixer 102633 254
Spare Parts Kit, PQ Head 3540485 172
Spare Parts Kit, Rod Clamp Group 306085 266
Spare Parts Kit, W11 Water Pump 36686 232
Spare Parts Kit, Water Pump [FMC Model L09] 036685 248
Spare Parts Kit, Winch #3545280 M/L Hoist 3546488 288
Spare Parts Kit, Wireline Hoist 306206 66
SUMP ASM. PQ HEAD - LF70/90 3542485 170
SUPPORT MODULES SECTION 8 198
SWITCH ASSEMBLY PRE-TORQUE KIT 3546014 32
TOWING GROUP, LF90 LONG FEED 3546393 276
TRANSMISSION REWORK 3540635 134
TRANSMISSION, 4 SPEED [FUNK] 103815 140
VALVE, DIRECTIONAL (PRE-TORQUE) 3546010 30
WINCH, PLANETARY 16000 LB 3546537 68

AI- 2 Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
Printed in Canada © 2004 Boart Longyear Inc.
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

75071 233
"O" RING 096534 23
16056-620 SCREW, SOC SET UN 31223 69
16496-8 PLUG, O-RING FLUSH 32411 69
3546151 - BASIC DRILL (Sections 1 thru 6 incl.) BASIC DRILL: 3,5
4 BOLT FLANGE BEARING 104859 63,65,67
ADAP HYD #16 JIC x 1 1/4 NPT 044080 179
ADAP HYD #16 JIC x 1" NPT 019971 179
ADAP HYD #6 JIC x 1/2 NPT 039014 179
ADAP HYD 1" NPT x 1" NPT 034061 179
ADAP HYD 1" NPT x 1/2 NPT-F 034081 179
ADAP HYD 1" NPT x 3/8 NPT-F 034080 179
ADAP HYD 90Deg 1" NPT x 1"NPT 028963 179
ADAP HYD 90Deg 3/8 NPT x #6 JIC 019102 179
ADAP HYD CROSS 1" NPT 034197 179
ADAP HYD PLUG #8 ORB 39572 117,121
ADAP HYD, #16 JIC x 1 NPT x 45Deg 022508 179
ADAP HYD, #16 JIC x 1 NPT x 90Deg 025475 179
ADAP HYD, 1 1/4 NPT x 1 NPT-F 034083 179
ADAP HYD, TEE 1" NPT 039348 179
ADAP, HYD #10 ORB x #12 JIC 36960 239
ADAP, HYD #12 NPT(F) x #20 NPT 40128 221,223
ADAP, HYD #12 ORB x #12 NPT 101029 221,223
ADAP, HYD #16 JIC BLKHD 36511 175,89
ADAP, HYD #20 NPT x #20 NPT 34062 221,223
ADAP, HYD #4 JIC x # 4 ORB TEE 33681 27,29
ADAP, HYD #4 JIC(F) x #4 NPT(F) 306220 27,29
ADAP, HYD #6 JIC BLKHD 36516 175,89
ADAP, HYD #6 JIC x #6 ORB 36465 205
ADAP, HYD #6 NPTF x #6 JIC 36469 205
ADAP, HYD #8 JIC BLKHD 31185 175,89
ADAP, HYD #8 ORB x #6 JIC 39224 205
ADAP, HYD 1/8 NPT x 1/8 NPT 34056 117,121
ADAP, HYD 1/8NPT(F) x 1/8NPT(F) 34099 21,117,121
ADAP, HYD 12JIC CAP 40393 19
ADAP, HYD 12JIC x 12ORB 90° 36980 19
ADAP, HYD 12NPT x 12JIC 19107 19
ADAP, HYD 12NPT x 12JIC SWIV 90Deg 37943 19
ADAP, HYD 12NPT x 12JIC SWIVEL 102962 19
ADAP, HYD 24NPT x 24NPT 34063 21
ADAP, HYD 2NPT x 2NPT-F 90Deg 27105 21
ADAP, HYD 90Deg SWIV 1/2NPTx1/2NPT 1/2 NPT x 1/2 NPT 90¦ SWIV 045962 263
ADAP, HYD BARB 3/8 4NPTF 101582 191,193
ADAP, HYD BARB 5/16 4NPTF 3544537 191,193
ADAP, HYD BUSH 4NPTF 8NPTF 34078 191,193
ADAP, HYD STR 2NPT X 2 LG 3544565 21
ADAP, HYD TEE #20 NPT(F) 34171 221,223
ADAP, HYD., 45Deg 1/2NPT x #8JIC 1/2 NPT x #8JIC x 45¦ 028640 263
ADAP, HYD., 90Deg 1/2NPT x #8JIC 1/2 NPT x #8JIC x 90¦ 022523 263
ADAP, HYD., 90Deg 1/2NPT x 1/2NPT(F) 1/2 NPT x 1/2 NPT(F) x 90¦ 028069 263
ADAP, HYD., TEE 1/2 NPT 041747 263
ADAP. HYD. 90Deg #12S/F x #12JIC(F) 033840 63,65
ADAPT, HYD #8 SAE x 1/2" NPT x 90¦ 102190 253
ADAPTER 25864 69
ADAPTER (SLIPS 1.75-3.69 O.D.) [SLIPS 1.75-3.69 O.D.] 3540049 263
ADAPTER, MOTOR 101758 239
ADAPTER, MTG CHUCK NITRO 3543490 125,129
ADAPTER-PUMP 306490 115,119
ADAPTER-PUMP TANG 306491 115,119
ADAPTOR-SPLINED 306485 115,119
ANCHOR, WIRELINE CABLE 49799 63,65
AXLE & HUB ASM, #12 TORFLEX 3544534 277
AXLE, BOLT (REWORK) 104586 95,97
BALL 95407 141,145,149
BALL, 1-1/8" DIA. 26157 227,231,233
BALL, 5/16 ST 38044 31
BAR, 3/4 x 3/4 x 2 LG 3541560 175,261
BAR, BASE MOUNTING 3541126 87
BAR, COVER X 3544202 21

PAI 1
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

BAR, LIFTING 3544251 21


BAR, PLATFORM STABILIZER 306045 271,273
BAR, ROD SLIDE WEAR 3546513 83
BAR, TANK & PANEL MTG 3544243 15,17
BAR, WEAR 3546462 79
BASE WELD'T, PQ HEAD 104005 87
BATTERY BOX WELDMENT 100284 11
BATTERY, 4D 021875 285
BATTERY, 4D [Douglas] 21875 11
BEARING 104166 95,97
BEARING 95420 143,147,151
BEARING SHAFT 104858 63,65
BEARING SUPPORT 105770 69
BEARING, 2nd/3rd GEAR COUNTERSHAFT 95363 145,149,141
BEARING, BALL 24110 69
BEARING, BALL 24487 69
BEARING, BALL 95418 143,147,151
BEARING, BALL FLANGE 101493 253
BEARING, BALL MAIN SHAFT REAR 95372 145,149,141
BEARING, BALL THRUST 3543496 125,129
BEARING, COUNTERSHAFT FRONT 95364 145,149,141
BEARING, COUNTERSHAFT REAR 95365 145,149,141
BEARING, CRANKSHAFT BALL 18208 225,229
BEARING, OILITE SLEEVE 102450 173
BEARING, SLEEVE 95357 145,149,141
BEARING, SPACER 104171 95,97
BEARING, SPEC (CUP & CONE) 103027 99
BEARING, SPRAG [B15010] B8010 289
BEARING, TRANSMISSION PILOT 79792 143,147,151
BELT, DRIVE 3670443 243
BLOCK, INHIBITOR 95406 141,145,149
BODY, HYDRAULIC 104863 63,65
BOLT, CONNECTION ROD 78547 225,229
BOLT, EYE 1-1/2 x 3-1/2 104211 277
BOLT, EYE SHOULDER 3/4-10UNC 3541238 95,97,103,107,111,271,27
BOLT, TRUNION 050229 263
BOTTOM PLATE 3546459 79
BOWL ASSEMBLY 096529 23
BOWL, PQ CHUCK NITRO 3543515 125,129
BOWL, ROD CLAMP 102806 263
BOX, 1/2" T CONDUIT 3546023 33
BRACE, RAILING 104143 271,273
BRACE, RAILING, HINGED 3541891 271,273
BRACKET, HOSE HANGER 3544320 19
BRACKET, LADDER SLIDE 3543138 271,273
BRACKET, MOUNTING 3546033 27,29
BRAKE CYLINDER SUB-ASSY 4BOL 83363 71
Brake Kit, KPL16 KPL16-BK 289
BREATHER 3/4" NPT 3543954 21
BUSHING 103772 99
BUSHING, #12 SAE x #8 SAE 034214 253
BUSHING, BRQHP (LOWER) 3543522 125,129
BUSHING, BRQHP (UPPER) 3543489 125,129
BUSHING, BW CSG, NRQHP (LOWER) 3543303 125,129
BUSHING, BW CSG, NRQHP (UPPER) 3543301 125,129
BUSHING, CONNECTION ROD 75032 225,229
BUSHING, DRIVEN 1-1/8 X1/4kw 3670440 243
BUSHING, DRIVER 1" X 1/4"kw 3670442 243
BUSHING, FEED CYL SUPPORT 3546512 83
BUSHING, HEX PIPE #16 x #8 NPT 18867 247
BUSHING, HEX PIPE #20 x #16 NPT 17944 235
BUSHING, HEX PIPE #20 x #8 NPT 18922 235
BUSHING, HWT CSG, PQ (UPPER) 3543298 127,131
BUSHING, NW CSG, HRQHP (LOWER) 3543300 127,131
BUSHING, NW CSG, HRQHP (UPPER) 3543299 125,129
BUSHING, RETAINER GUIDE 3543509 125,129
BUSHING, STEEL 102225 79,103,107,111
BYPASS VALVE ASSEMBLY 096531 23
C/SCR 95386 141,145,149

PAI 2
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

C/SCR 95416 143,147,151


C/SCR 95422 143,147,151
C/SCR 1-8 UNC x 2-1/2 LG 46819 277
C/SCR 5/8-11 UNC x 1-1/4 LG 44544 277
C/SCR B HD SOC 1/2-13 x 1 LG 101965 77,93
C/SCR FLAT HD 3/8-16 x 3/4 Lg. 047266 63,65
C/SCR HH #10-24 UNC x 1/2LG 044954 63,65,263
C/SCR HH 1/2-13 x 1 3/4 Lg. 044640 63,65,243
C/SCR HH 3/8-16 x 1 1/4 Lg. 044593 63,65
C/SCR HH 3/8-16 x 1 Lg. 044512 63,65,103,107,111
C/SCR HH 3/8-16 x 3 1/4 Lg. 044728 63,65
C/SCR HH 5/8-11NC x 3-1/4 LG 47843 21
C/SCR HH, 1/2-13 x 4" Lg. 044578 87
C/SCR HH, 3/8-16 NC x 2.25 Lg. 044537 271,273
C/SCR HH, 3/8-16 x 2 3/4 Lg. 044638 63,65,271,273
C/SCR SH 1/2-13 NC x 1-3/4Lg. 46102 79,115,119
C/SCR SH 3/8-16 x 1 Lg. 044630 63,65
C/SCR SH 3/8-16 x 2 1/2 Lg. 063607 63,65
C/SCR SH 3/8-16NC x 1-1/2 LG 46749 21
C/SCR, 12 PT 1" NS x 3" Lg. 102227 61
C/SCR, DRILLED HEAD 95409 141,145,149
C/SCR, FLAT HD. 1/4-20 x 1/2" 102166 79
C/SCR, HH 1/2-13 NC x 1.5Lg. 44510 21,91,115,119,221,223,23
C/SCR, HH 1/2-13 UNC x 1 3/4 44640 183,185,77,93
C/SCR, HH 1/2-13 UNC x 1" 044513 243
C/SCR, HH 1/2-13 UNC x 2 3/4 044532 243
C/SCR, HH 1/2-13 UNC x 2-1/2" 44547 15,17,61,201
C/SCR, HH 1/2-13 UNC x 3-3/4 44860 21
C/SCR, HH 1/2-13 x 1 1/2" LG. 64697 79
C/SCR, HH 1/2-13UNC x 1 1/4 44530 15,17,225,229
C/SCR, HH 1/2-13UNC x 2 1/4" 44651 91
C/SCR, HH 1/2-13UNC x 2 LG 044585 103,107,111
C/SCR, HH 1/2-13UNC x 2" 44585 15,17,201,91
C/SCR, HH 1/2-13UNC x 2-3/4 44532 261
C/SCR, HH 1/2-13UNC x 3 1/2 44560 35
C/SCR, HH 1/2-13UNC x 3/4" 44529 225,229
C/SCR, HH 1/2-13UNC x 4" 44578 79,91
C/SCR, HH 1/2-13UNC x 6" LG. 47528 175
C/SCR, HH 1/2-UNC x 1-1/2" LG 044510 87
C/SCR, HH 1/4 UNC x 1 LG 44566 25
C/SCR, HH 1/4 UNC x 2-1/2 LG 44708 25
C/SCR, HH 1/4 UNC x 3/4 LG 44631 25
C/SCR, HH 1-14 UNS x 8 (GR.8) 102911 87
C/SCR, HH 1-8UNC x 3 1/2 LG 103457 93
C/SCR, HH 3/4-10 UNC x 6.50 Lg 060417 271,273
C/SCR, HH 3/4-10 UNC x 7.0 Lg 3/4-10 UNC x 7" 3540630 271,273
C/SCR, HH 3/4-10UNC x 1 3/4 103825 103,107,111
C/SCR, HH 3/4-10UNC x 2 1/2" 44505 79
C/SCR, HH 3/4-10UNC x 2 LG 049830 103,107,111
C/SCR, HH 3/4-10UNC x 6.00 LG 104040 271,273
C/SCR, HH 3/4-16 UNF x 2-3/4" 102218 61
C/SCR, HH 3/8-16 NC x 1/2 Lg. 44538 115,119
C/SCR, HH 3/8-16 UNC x 3" 044508 271,273
C/SCR, HH 3/8-16UNC x 1 1/4 - L.C. #90214-115 44593 25,35,103,107,111
C/SCR, HH 3/8-16UNC x 1 LG 44512 15,17,19,35,145,149,91,14
C/SCR, HH 3/8-16UNC x 1-1/2 44536 15,17,19,183,185
C/SCR, HH 3/8-16UNC x 3/4 LG 44511 203,207
C/SCR, HH 3/8-16UNC x 5 50872 15,17,83
C/SCR, HH 5/16-18 x 3/4 Lg. 44551 15,17,117,121
C/SCR, HH 5/16-18UNC x 1 LG - L.C. #90214-86 44509 183,185,191,193
C/SCR, HH 5/16-18UNC x 1-1/4 44557 19
C/SCR, HH 5/16-18UNC x 3-3/4 102531 19
C/SCR, HH 5/16UNC x 2 LG 44673 27,29
C/SCR, HH 5/8-11 UNC x 1 3/4" 44514 221,223
C/SCR, HH 5/8-11 UNC x 1.75 Lg 5/8-11 UNC x 1-3/4" 044514 271,273
C/SCR, HH 5/8-11 UNC x 2.75 Lg 5/8-11 UNC x 2-3/4" 044990 271,273
C/SCR, HH 5/8-11 UNC x 2-1/2 38569 201,203,207
C/SCR, HH 5/8-11 UNC x 3.25 Lg 047843 271,273
C/SCR, HH 5/8-11UNC x 1-1/2 - L.C. #90214-145 44542 61

PAI 3
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

C/SCR, HH 5/8-11UNC x 2 LG 44549 103,107,111,261


C/SCR, HH M10 x 1.5 x 30 LG 3544734 183,185
C/SCR, HH M8 x 1.25 x 16 LG 103150 183,185,191,193
C/SCR, HH, 1/2-13 x 2 1/2 Lg. 044547 95,97
C/SCR, HH, 3/4-10 x 1 3/4 Lg. 044516 95,97
C/SCR, HH, 3/8-16 x 1 1/2 Lg. 044536 95,97,253
C/SCR, HH. 3/4-16 UNF x 2"Lg. 3/4-16 UNF x 2" 043008 263
C/SCR, SH #10-24UNC x 1 3/4 3540014 103,107,111
C/SCR, SH #8-32 x 5/8" Lg. 3546011 31
C/SCR, SH 1/2-13 NC x 3/4 Lg. 45676 115,119
C/SCR, SH 1/2-13UNC x 1 1/2 LG 44531 125,129
C/SCR, SH 1/2-20UNF x 2 LG 47226 125,129
C/SCR, SH 3/4-10UNC x 1 3/4 103243 103,107,111
C/SCR, SH 3/8-16UNC x 1 1/4 LG 46527 125,129
C/SCR, SH 3/8-16UNC x 3/4 LG 44570 125,129
C/SCR, SH 5/16-16UNC x 1 LG 044509 103,107,111
C/SCR, SH FL/HD 1/4-20 x 3/4 102229 87
C/SCR, SH M4 x 30mm Lg. 3546013 31
C/SCR, SOC HD 1/2-13 x 2" LG. 47568 79
C/SCR,HH 1/2-13 x 4 1/2" LG. 046124 95,97
C/SCR,HH 1/2-13x1-1/4 Lg (Rwk) 306606 115,119
C/SCR,HH 3/8-16x1-1/4 Lg (Rwk) 306608 117,121
C/SCR,HH, 1/2-13 x 6 1/2" LG 044677 95,97
CABLE ASM, 9/16 BRADEN WINCH 3546898 61
CABLE DRUM 105769 69
CABLE DRUM CLOSURE 26480 69
CABLE, 3/16 DIA SWAGED WIRELINE 3542822 61
CABLE, BATTERY GROUND [27" Lg.] 021769 243
CABLE, BATTERY NEGATIVE LONG 3544473 183,185
CABLE, BATTERY NEGATIVE SHORT 3544480 183,185
CABLE, BATTERY POS [27" Lg.] 021568 243
CABLE, BATTERY POSITIVE 3544306 183,185
CAP ASM (DIE CAST) W/O INDICATOR [Die-Cast] 096530 23
CAP- BEARING LOWER (OUTPUT) 306477 115,119
CAP- BEARING UPPER (OUTPUT) 306476 115,119
CAP, BEARING PINION 79109 225,229
CAP, FILLER BREATHER [Fuel Tank] 100290 285
CAP, MAST MOUNTING SWIVEL 100265 61
CAP, OIL FILTER 79081 225,229
CAP, PINION BEARING 79108 225,229
CAP, SIDE SHIFT 95402 141,145,149
CAPSCREW 104174 69
CAPSCREW 104309 69
CAPSCREW 104322 69
CAPSCREW 27664 69
CARRIAGE, ROD GUIDE 3546509 83
CARRIER-INPUT 306475 115,119
CARTRIDGE 104864 67
CARTRIDGE, COUNTERBALANCE 3546773 63,65
CARTRIDGE, VALVE HOIST BRAKE 100705 27,29
CASE REWORK 3541201 135,137,139
CASE, PUMP 79105 225,229
CERAMIC LINED STEEL 79103 225,229,233
CHAIN, 1/4" 024964 271,273
CHAIN, SASH x 12" LG 25749 91
CLAMP, CYLINDER HEAD 79101 227,231
CLAMP, HOSE (5/8" OD) 306143 191,193
CLAMP, HOSE W/MTG HOLE 22811 183,185,191,193
CLAMP, HOSE W/MTG HOLE 27878 191,193
CLAMP, SUPPORT LEG 3543788 201
CLAMP, VALVE COVER 78541 227,231
CLIP, HITCH PIN 102113 79,103,107,111
CLUTCH ASSY, SPRAG (C SPL SHAFT) 81716 71
CLUTCH, SPRAG 23521 289
COIL, 12VDC CONTROL VALVE 3546021 27,29,33
COLLAR, SHAFT 10MM 3544249 15,17
COLLAR, SHIFTING 95358 145,149,141
COMPRESSION SPRING 096532 23
CONE, BEARING 79121 225,229

PAI 4
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

CONE, BEARING I.D. 2.7559 306589 123


CONE-BEARING, I.D. 3.625" 306587 115,119
CONE-BEARING, I.D. 6.25" 306592 115,119
CONE-BEARING, I.D. 6.875" 306594 115,119
CONNECTOR, POWER CORD 3546024 33
CONNECTOR, YELLOW WIRE 3546027 33
COOLER, HYD 41898 189
COUNTERBALANCE VALVE 105786 69
COUNTERSHAFT 95360 145,149,141
COUPLER, HALF, FEMALE 1/2" NPT 101536 253,263,267,283
COUPLER, HALF, MALE 1/2" NPT 101537 253,263,267,283
COUPLER, HYD #12 NPT FEMALE 101025 239,283
COUPLER, HYD #12 NPT MALE 101026 239,283
COUPLER, JAW 101490 253,255
COUPLER, JAW [Rework] 101557 253,255
COUPLING HUB, 1 1/2 BORE 102136 239,297
COUPLING HUB, 1 BORE [Ï1" Bore] 100625 239,295,297
COUPLING HUB, Ï1 1/8" BORE [Rework] 100787 295
COVER GEAR SIDE, CLUTCH SHAFT 101409 69
COVER, CYLINDER 63684 227,231
COVER, END RESERVOIR 104245 21
COVER, FRONT 3544166 25
COVER, PLATE 79123 225,229
COVER, SERVICE 100327 117,121
COVER, SIDE 3540642 145,149,141
COVER, SIDE 3544167 25
COVER, TOP D03 3544165 25
COVER, TOP GAUGES 3544227 25
COVER-HOUSING 306474 115,119
COVER-PUMP MOUNTING 306478 115,119
CPLG, DIAGNOSTIC 60093 27,29
CPLG, FLYWHEEL SAE 10-65 3544384 183,185
CRANKSHAFT 79328 225,229
CROSS, PIPE #16 NPT 18175 247
CROSS, PIPE #20 NPT 21063 235
CROSSHEAD & ROD ASSEMBLY 75072 225,229
CROWN BLOCK WELDMENT 3541024 95,97
CUP SEAL, INNER URETHANE 3543500 125,129,133
CUP SEAL, OUTER URETHANE 3543501 125,129,133
CUP SEAL, PISTON URETHANE 3543502 125,129,133
CUP, BEARING 79120 225,229
CUP, BEARING O.D. 4.5276 306588 123
CUP, PLUNGER 075028 299
CUP, PLUNGER 75037 225,229
CUP, PLUNGER [L09 NIT/FAB] 075004 299
CUP-BEARING, O.D. 5.75 306585 115,119
CUP-BEARING, O.D. 8.875" 306590 115,119
CUP-BEARING, O.D. 9.75 306593 115,119
CYLINDER 079903 299
CYLINDER, HYDRAULIC 041621 263
CYLINDER, OUTER CHUCK NITRO 3543480 125,129
CYLINDER, STEEL [Backer/Ceramic] 079066 249
DECAL SPEC (GREASE) 024586 263
DECAL, "Keep Guards In Place" 3670573 243
DECAL, "Read Instructions" 3670574 243
DECAL, "Wear Safety Equipment" 3670575 243
DECAL, 16K WINCH SAFETY [Chinese] 3547317 217
DECAL, 16K WINCH SAFETY [Spanish] 3545984 213
DECAL, AUXILIARY CONTROL [English] 3543907 211
DECAL, AUXILIARY MANIFOLD [Chinese] 3547318 217
DECAL, AUXILIARY PANEL [Chinese] 3547319 217
DECAL, CONTROL PANEL [Russian] 3546246 215
DECAL, CONTROL PANEL [Spanish] 3546245 213
DECAL, CONTROL PANEL GAUGE [Chinese] 3547321 217
DECAL, CONTROL VALVE [Chinese] 3547320 217
DECAL, CONTROL VALVE [English] 100050 211
DECAL, CONTROL VALVE [Russian] 3540954 215
DECAL, CONTROL VALVE [Spanish] 102428 213
DECAL, EMERGENCY STOP [Chinese] 3547329 217

PAI 5
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

DECAL, EMERGENCY STOP [Russian] 3546228 215


DECAL, EMERGENCY STOP [Spanish] 3546227 213
DECAL, ENGINE CONTROL PANEL [Chinese] 3547330 217
DECAL, ENGINE PRE-HEAT [Chinese] 3547328 217
DECAL, ENGINE PRE-HEAT [Russian] 3544708 215
DECAL, ENGINE PRE-HEAT [Spanish] 3546150 213
DECAL, FLUID PUMP [Russian] 3544232 215
DECAL, FLUID PUMP [Spanish] 3545989 213
DECAL, FLUIP PUMP OPERATING [Chinese] 3547323 217
DECAL, GAUGE CONTROL PANEL [Russian] 3544185 215
DECAL, GAUGES [English] 3543484 211
DECAL, HYDRAULIC MANIFOLD [English] 3543486 211
DECAL, LF90 TANK/FRAME 3545315 9,15,17
DECAL, LOAD RATING [English] 3545279 211
DECAL, LOAD RATING [Russian] 3545322 215
DECAL, LOAD RATING [Spanish] 3545990 213
DECAL, MANIFOLD AUXILIARY [Russian] 3543787 215
DECAL, MANIFOLD AUXILIARY [Spanish] 3545985 213
DECAL, MAST LOAD RATING [Chinese] 3547324 217
DECAL, MAST RAISING WARNING [Chinese] 3547325 217
DECAL, PANEL AUXILIARY [Russian] 3544184 215
DECAL, PANEL AUXILIARY [Spanish] 3545986 213
DECAL, PANEL GAUGE [Spanish] 3545987 213
DECAL, PANEL SAFETY [Chinese] 3547322 217
DECAL, PANEL SAFETY [Spanish] 3545988 213
DECAL, PERSONAL PROTECTIVE EQUIPMENT [Chinese] 3546875 217
DECAL, PQ CHUCK WARNING [Chinese] 3547327 217
DECAL, PQ CHUCK WARNING [Russian] 3543746 215
DECAL, PQ HEAD WARNING [Chinese] 3547326 217
DECAL, SAFETY (PANEL) [Russian] 3545324 215
DECAL, SAFETY (PANEL) LF90 [English] 3545320 211
DECAL, SAFETY 16,000 LB WINCH 3545323 215
DECAL, SAFETY 16000 LB WINCH 3545319 211
DECAL, VALVE HYD JACKS 3544169 203
DECAL, VALVE HYDRAULIC JACKS 3544231 207
DECAL, WARNING CHUCK [English] 3541219 103,107,111,211
DECAL, WARNING CHUCK [Spanish] 3545993 213
DECAL, WARNING MAST RAISING [English] 3541128 211
DECAL, WARNING MAST RAISING [Russian] 3540965 215
DECAL, WARNING MAST RAISING [Spanish] 3545991 213
DECAL, WARNING PQ HEAD [English] 3544123 211
DECAL, WARNING PQ HEAD [Russian] 3543764 215
DECAL, WARNING PQ HEAD [Spanish] 3545992 213
DECAL, WATER PUMP [English] 3543908 211
DIFFUSER, HYD 1-1/2" NPT 100550 21
DISC, CLUTCH G587 289
DISC, TRANSMISSION [D8015] 1127 289
DOWEL Dia1/4" x 3.25"LG. 306612 115,119
DOWEL-GROOVED Dia1/2" x 1.75"LG. 3540648 115,119
DRUM WELDMENT 306123 63,65
ELBOW / O-RING 25131 69
ELBOW, STREET [1"NPT x 1"NPT (F) 021411 243
ELBOW, STREET 1-1/4" NPT 18473 21
ELBOW, STREET 2 NPT 28020 21,221,223
ELBOW, STREET 3/4" NPT 20829 21
ELEMENT, FILTER [Main Return] 100236 21,23,283
ELEMENT, MAIN PRESSURE FILTER 3543987 283
ELEMENT, OIL FILTER 3542297 173
END CONNECTOR, MALE [1" NPT] 568388 243
END PLATE (LHS) 306126 63,65
END PLATE (RHS) 306125 63,65
ENGINE, KUBOTA DIESEL 3670437 243
EXTENSION, FEED CYLINDER 3546511 83
FASTENER, RUBBER HOLD DOWN 100287 11
FILTER, AIR 3670572 243
FILTER, HYD PRESSURE 25 MICRON 3542296 103,107,111
FILTER, OIL 3670571 243
FILTER, PRESSURE 50P 3543967 21
FILTER, RETURN 94 GPM 3544405 21

PAI 6
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

FITTING, GREASE 017447 263


FITTING, GREASE [1/8" NPT x 45¦] 019917 253
FITTING, GREASE 1/8 NPT [1/8 NPT(F)] 016634 95,97
FITTING, GREASE 1/8 NPT x 45Deg 19917 117,121
FITTING, HOSE END [Ï1" Hose x #16 JIC] 096787 283
FITTING, HOSE END [Ï1/2" Hose x #8 JIC] 096783 283
FITTING, HOSE END [Ï1/2" Hose x 1/2 NPT] 096782 283
FITTING, HOSE END [Ï1/4" Hose x #4 JIC x 90¦] 096789 283
FITTING, HOSE END [Ï1/4" Hose x #4 JIC] 096779 283
FITTING, HOSE END [Ï3/4" Hose x #12 JIC x 90¦] 096790 283
FITTING, HOSE END [Ï3/4" Hose x #12 JIC] 096785 283
FITTING, HOSE END [Ï3/4" Hose x 3/4 NPT] 096784 283
FITTING, HOSE END [Ï3/8" Hose x #6 JIC] 096781 283
FITTING, HOSE END 90Deg, 1/4 NPT 100998 191,193
FITTING-GREASE 1/8 NPTF 16634 117,121,225,229
FLANGE KIT (#12) 306182 63,65
FLANGE, BRASS 100607 25
FLATWASHER, 1 ID 49871 93
FLATWASHER, 1/2 044621 95,97
FLATWASHER, 1/2 ID (HARDENED) 64729 79
FLATWASHER, 3/4 (SAE) 046091 95,97
FLATWASHER, 3/8 ID 044611 103,107,111,243,271,273
FLATWASHER, 5/16 044610 253
FOOT, SUPPORT LEG 104353 271,273
FORK, 2nd & 3rd SHIFTER 95403 141,145,149
FORK, EXTENDED SLIDING 3542442 135,137,139
FRAME, BASE 3544091 9
FUEL TANK, 50 GALLON (US) 3543791 9
GAS SPRING, NITROGEN PQ CHUCK 3543497 125,129
GASKET 096535 23
GASKET, ADAPTER G15018 289
GASKET, COVER 75045 225,229
GASKET, CRANKSHAFT BEARING 75044 225,229
GASKET, CYLINDER 075066 249
GASKET, CYLINDER 75070 233
GASKET, CYLINDER HEAD 075068 249
GASKET, CYLINDER HEAD 79323 227,231
GASKET, CYLINDER JOINT 79322 225,229
GASKET, PINION BEARING 75043 225,229
GASKET, RETAINER G15017 289
GASKET, SIDE & COVER 95377 145,149,141
GASKET, VALVE COVER 075067 249
GASKET, VALVE COVER 75069 233
GASKET, VALVE COVER 79334 227,231
GAUGE, FLUID LEVEL 10" 3543274 21
GAUGE, PRESSURE 19163 235,247
GAUGE, PRESSURE [0-3000 PSI] 100234 25,283
GAUGE, PRESSURE [0-5000 PSI] 100235 25,283
GAUGE, PRESSURE [0-6000 PSI] 3544129 25,283
GAUGE, PRESSURE RET FILTER 3544406 21
GAUGE, SIGHT 3541761 171
GAUGE, WATER PRESSURE 019163 179,295,297
GEAR, 2nd COUNTERSHAFT 95361 145,149,141
GEAR, 3RD COUNTERSHAFT 95362 145,149,141
GEAR, BRAKE [G15009] G8009 289
GEAR, COUNTERSHAFT DRIVE 95356 145,149,141
GEAR, INPUT SHAFT 3540645 143,147,151
GEAR, INTERMEDIATE 306469 123
GEAR, LOW MAIN SHIFT 95366 145,149,141
GEAR, MAIN SHIFT [2nd] 95369 145,149,141
GEAR, MAIN SHIFT [3rd] 95370 145,149,141
GEAR, PRIMARY SUN 26479 69
GEAR, SUN OUTPUT 100854 69
GEAR-OUTPUT 306468 115,119
GREASE, ULTRA DUTY 14oz TUBE 3543876 125,129
GROMMET, RUBBER 3544709 11
GUARD, BEARING W/L 306155 63,65
GUARD, CABLE 105827 69
GUARD, FIXED 3546417 91

PAI 7
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

GUARD, LOWER SLIDING 3546423 91


GUARD, SIDE SLIDING 3546422 91
GUARD, UPPER SLIDING 3546424 91
GUARD, W/L HOIST 306127 63,65
GUIDE, SLIDING ROD 3546456 83
GUIDE, WELD'T (SLIPS 4.5" to 5" OD) [Slips Ï4.5" to Ï5"] 049937 263
GUN, GREASE 14892 103,107,111
HANDLE, TRANSMISSION SHIFTER [1st & 4th, FUNK] 3541838 135,137,139
HANDLE, TRANSMISSION SHIFTER [2nd & 3rd, FUNK] 3541839 135,137,139
HEAD 096528 23
HHCS, 3/8"-16 UNC x 2" lg. 044600 243
HHCS, 3/8-16 UNC x 2-1/2" lg. 044595 243
HINGE, 3" [Tight-Pin Type] 102148 25
HINGE, HEAD GUARD SUPPORT 3546432 91
HINGE, SUPPORT PQ HEAD 3543552 103,107,111
HITCH PIN, Dia 1 x 4 1/4 LG 103739 91
HOLDER, SEAL [Packing] 079335 249
HOSE ASM 1" ID x 300 LG 033074 179
HOSE ASM 3/8" IDx 270 LG 3541057 179
HOSE ASM, 1" ID x 39FT LG. 63789 179
HOSE ASM, 1/2 ID x 24 Lg (ML375) 102896 263
HOSE ASM, 1/2 ID x 29 Lg (ML375) 102897 263
HOSE ASM, 3/4 ID x 32 LG 50878 19
HOSE ASM, 3/4 ID x 336" LG. 100756 239
HOSE ASM, 3/4 ID x 48 LG 22748 19
HOSE ASM, 3/8 ID x 119" LG 87695 205
HOSE ASM, 3/8 ID x 173" LG. 93932 205
HOSE ASM, 3/8 ID x 24" LG. 51808 205
HOSE ASM, 3/8 ID x 29.5" LG. 81283 205
HOSE ASM, 3/8 ID x 34" LG 63767 205
HOSE ASM, 3/8 ID x 78.5" LG. 82744 205
HOSE ASM, Ï1/2" [Pressure/SAE 100R2] 096775 283
HOSE ASM, Ï1/4" [Pressure/SAE 100R2] 096773 283
HOSE ASM, Ï3/8" [Pressure/SAE 100R2] 096774 283
HOSE ASM, SUCTION 2" ID x 20 FT. 14570 221,223
HOSE, 5/16 ID SAE30R7 3544544 191,193
HOSE, LOW PRESSUR, 3/8" ID [Ï3/8] 101000 191,193
HOSE, SUCTION [1-1/2" ID x 15 ft. Lg.] 018902 243
HOSE, SUPPLY [1" ID x 100 ft. Lg.] 103748 243
HOUSING, CRANKSHAFT BEARING 79114 225,229
HOUSING-MAIN 306473 115,119
HSG,MTR ADAP.(FUNK TRANS LF140) 3540644 153
HUB, SHIFTING COLLAR 95359 145,149,141
INNER CYLINDER, CHUCK NITRO 3543478 125,129
INSERT COUPLING 100627 239,295,297
INSERT, BEARING 75033 225,229
INSERT, CHIP-BOARD, BATTERY BOX [Battery Box] 104375 11
INSTRUCTIONS INST. & DERATING 3540220 271,273
JAW SET, BRQHP 3544188 125,129
JAW SET, BW CSG, NRQHP ROD 3543471 125,129
JAW SET, HWT CSG, PQ ROD 3543473 127,131
JAW SET, NW CSG, HRQHP ROD 3543472 127,131
KEY, 1/4 sq. x 1" Lg. 046152 253
KEY, 3/8" SQ. x 1 3/4" LG. 20267 239
KIT, CHAR-LYNN MOTOR SEAL 3544481 221,223,239
L/NUT, STOVER 1 1/2-13UNC 103148 277
L/WASHER, 10MM G8 3544735 183,185
L/WASHER, 5/16 SAE G8 44519 15,17,19,27,29,183,185,19
L/WASHER, SPRING 3/4 ID 044523 95,97,103,107,111,263,27
L/WASHER, SPRING 5/16 ID 044519 103,107,111
L/WASHER, SPRING 5/8 ID 044522 103,107,111,271,273
LABRINTH SEAL, CHUCK NITRO 3543481 125,129
LADDER, EXTENSION (28') [28'] 3541854 271,273
LANYARD GROUP, QUICK PIN 3543255 265
LATCH, ADJUSTABLE 3541849 25
LEG, INNER TUBE 104445 271,273
LEG, OUTER TUBE 104446 271,273
LEG, STABILIZER HYD CYL 3544358 203,207
LIFTING BAR, WELDMENT (W11) [FMC W11] 101759 221,223

PAI 8
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

LOCK RING 3546464 79


LOCKNUT, 1/2-13UNC STOVER [Stover] 101061 79
LOCKNUT, 1/2-20 UNF 60899 225,229
LOCKWASHER 11026 69
LOCKWASHER 27152 69
LOCKWASHER 95423 143,147,151
LOCKWASHER - 3/8 22401 11
LOCKWASHER Dia1/2 044521 63,65,87,95,97,243
LOCKWASHER Dia3/8 044520 63,65,95,97,103,107,111,2
LOCKWASHER, #10 044540 63,65,263
LOCKWASHER, 1/2" ID 102955 79
LOCKWASHER, 1/4" ID 44518 25
LOCKWASHER, Dia1" (GR.8) [Gr.8] 102957 61,87
LOCKWASHER, Dia3/4 (GR.8) [Gr.8] 102956 61
LUG, LIFTING 3541286 103,107,111
M/SCR, FH 1/4-20 x 1/2 LG 3543902 83
M/SCR, FLT HD 1/4 UNC x 3/4 3543350 25
M/SCR, RND HD #6-32 UNC x 1/2 102221 25
MANIFOLD REWORK, D03 3544172 27,29
MANIFOLD, FEED CYLINDER 3546463 79
MANIFOLD, HEADER 2 STATION 90Deg 3544319 19
MANIFOLD, HEADER 3 STATION 90Deg 3544318 19
MANIFOLD, LUBE 3540055 103,107,111
MANIFOLD, PRE-TORQUE VALVE 3546028 27,29
MAST RAISING CYLINDER 3543744 61
MAST, LOWER WELDMENT LF90 3546320 77
MAST, UPPER WELDMENT (KPL16) 3546327 93
MIDBODY, SLIDE FRAME 3546156 79
MOTOR END PLATE 105773 69
MOTOR SUPPORT 100028 69
MOTOR, HYD 102307 69
MOTOR, HYD SINGLE SPEED W11 3544471 239
MOTOR, HYDRAULIC 101491 253
MOTOR, HYDRAULIC 103816 103,107,111
MOTOR, HYDRAULIC 104862 63,65
MOUNT, ENGINE CONTROL PANEL LH 3544254 25
MOUNT, ENGINE CONTROL PANEL RH 3544253 25
MOUNT, PUMP REAR 3544364 35
MOUNT, PUMP REAR 3544365 35
MOUNT, RUBBER 3544287 35
MOUNT, SWITCH 3546012 31
MTG, LOCKING SIDE PQ HEAD 3542215 103,107,111
NAMEPLATE, GH5/PD5 WINCH 76381 69
NIPPLE, #16 NPT x 2 LG XH 19612 247
NIPPLE, #20 NPT x 2 LG XH 20720 235
NIPPLE, 1/2" CONDUIT 3546025 33
NIPPLE, CLOSE (1-1/2 NPT STD.) 017666 245
NIPPLE, CLOSE #8 NPT XH 17905 235,247
NIPPLE, CLOSE 1-1/4" NPT 18485 19,21
NIPPLE, CLOSE 2" NPT 28096 19
NIPPLE, CLOSE 3/4" NPT 17911 19,21
NIPPLE, GREASE 1/4-28 STRAIGHT 3543520 125,129
NIPPLE, PIPE 1/2 NPT x 6 LG (1/2 NPT x 6" Lg.) 020827 179
NUT 95417 143,147,151
NUT, 1"-8UNC HEX 44573 79,91
NUT, 1-8UNC 45573 93
NUT, 5/16UNC 44552 19,27,29,183,185,191,193
NUT, HEX (NYLOCK) 3/8-16UNC [Nyloc] 104024 93,243
NUT, HEX 1/2-13UNC 44525 15,17,21,175,183,185,201
NUT, HEX 1/4-20UNC 44567 25
NUT, HEX 3/4-10 044524 95,97
NUT, HEX 3/8-16 044527 63,65,253,271,273
NUT, HEX 3/8-16UNC 103968 103,107,111
NUT, HEX 3/8-16UNC 44527 15,17,19,21,25,183,185,20
NUT, HEX, 3/8-16 UNC 41148 11
NUT, HH 3/4-10 UNC 104041 271,273
NUT, HH 5/8-11 UNC 102966 271,273
NUT, HH 5/8-11 UNC 44526 35,61,201,203,207,227,23
NUT, JAM, 3/8-16 UNC 44711 11

PAI 9
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

NUT, PLUNGER 075012 249,299


NUT, PLUNGER 75012 225,229,233
NUT, PLUNGER ROD 79326 225,229
NUT, SPECIAL 075027 299
NUT, SPECIAL 75027 225,229
NUT, SPINDLE 104464 115,119
NUT, STUD #10-24 UNC 100608 27,29
NUT-HEX 1/2-13 044525 63,65,87,95,97,103,107,11
'O" RING (APR-568-245) [APR-568-245] 096533 23
ORIFICE, FIXED .018" PORT "P" 3544264 27,29
ORING 76208 69
O-RING 096742 283
O-RING 096744 283
O-RING 10330 69
O-RING 12465 69
O-RING 21283 69
O-RING 2-257-N70 289
O-RING 2-260-N70 289
O-RING 8-257-N90 289
O-RING 8-260-N90 289
O-RING [Hydraulic Cylinder] 3543713 291
O-RING [Hydraulic Cylinder] 3543715 291
O-RING Dia1 1/2 I.D 037500 63,65
O-RING, #342 37924 81
O'RING, GAS SPRING PQ CHUCK 3543519 125,129,133
O-RING, Ï5/8 x 1/16" [Packing] 079327 249
O-RING, PACKING (5/8 x 1/16) 79327 225,229,233
O'RING, PQ CHUCK CYLINDER 3543505 125,129,133
O'RING, PQ CHUCK SPINDLE 3543503 125,129,133
O-RING, SEAL 95378 141,145,149
O'RING, SHAFT INTERMEDIATE 48761 115,119
PACKING, COBOXILATED [Plunger Cup] 079607 249
PACKING, NEOPRENE 75003 225,229
PACKING, PLUNGER CUP 79606 233
PAD, WEAR 100878 83
PAD, WEAR 100879 79,103,107,111
PETCOCK, 1/8" NPT 79098 225,229
PIN, CLEVIS Ï3/8 (Ï3/8) 022351 271,273
PIN, COTTER 1/8 x 2 1/2 LG [Ï1/8 x 2 1/2" Lg.] 3540032 63,65
PIN, COTTER 3/32 x 3/4 [Ï3/32 x 3/4"] 044615 271,273
PIN, CYLINDER MAST RAISING 3545285 61
PIN, Dia3/4 QUICK RELEASE (Ï3/4) 036256 271,273
PIN, DOWEL 1 DIA x 3 1/2 LG 3543510 125,129
PIN, DOWEL 3/8 DIA x 1 LG 3543511 125,129
PIN, HINGE (LF70 PQ HEAD) 3540810 79,103,107,111
PIN, PIVOT (HEAD LOCKING) 100171 79
PIN, PIVOT LF70 MAST RAISING 3544113 61
PIN, QUICK RELEASE 3543254 265
PIN, QUICK RELEASE (Dia3/8 x 2.4) 23292 79
PIN, QUICK RELEASE 1 DIA. 24317 91
PIN, QUICK RELEASE Dia1/4" [Ï1/4] 026112 63,65
PIN, QUICK RELEASE, ASM. 3540214 63,65
PIN, QUICK RELEASE, Ï7/16 (Ï7/16) 045656 271,273
PIN, ROLL 95410 141,145,149
PIN, ROLL 95413 141,145,149
PINION AND SHAFT-INPUT 306466 115,119
PISTON, PQ CHUCK NITRO 3543479 125,129
PIVOT, DRAW WORKS KPL16 3545203 61
PIVOT, PQ HEAD GUARD 3546503 91
PLANET CARRIER ASSY 81845 71
PLATE, ASSEMBLY ID 038298 103,107,111,243,253
PLATE, BASE MOUNTING (SIDE) 102228 87
PLATE, CROSSOVER 100230 27,29
PLATE, HEAD GUARD CLAMPING 3546521 91
PLATE, LOCKING 3544239 27,29
PLATE, LOCKING HV08 3544245 15,17
PLATE, MODEL 79905 225,229
PLATE, MOTOR MOUNTING 3670445 243
PLATE, MOUNTING HAND PUMP 3544305 19

PAI 10
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

PLATE, MTG ELECTRICAL PLUG 3544343 25


PLATE, PUMP MOUNT REWORK 3544404 183,185
PLATE, Q.C. 044891 263
PLATE, ROD CLAMP MTG 3544764 261
PLATE, ROD SLIDE CLAMPING 3546514 83
PLATE, SERIAL NUMBER 17958 9,15,17,77,93,103,107,111
PLATE, SUB/SMALL ASSEMBLY ID 38298 9,15,17,61,77,93,221,223
PLATE-INTERMEDIATE LOCK 306482 115,119
PLATES, ROD SLIDE STOP 3546510 83
PLATFORM 061587 271,273
PLUG, 1 1/4 NPT 18183 221,223,227,231
PLUG, 1/8 STEEL PIPE 38045 117,121
PLUG, 2" NPT PIPE 28097 227,231
PLUG, MAGNETIC 3540641 145,149,141
PLUG, PIPE 3540643 141,145,149
PLUG, PIPE 79112 225,229
PLUG, PIPE Dia3/4 028051 153
PLUG, SHIPPING 75288 69
PLUG, SQ HD [1 1/2 NPT] 018475 245
PLUG, STRAIGHT ELEC 3546022 33
PLUG-MAGNETIC PIPE [3/4 NPT, Magnetic] 3540054 171,117,121
PLUG-SOCKET PIPE, 1/4 N.P.T. 22079 117,121
PLUG-SOCKET PIPE, 3/8" N.P.T. 22080 117,121
PLUNGER, CAP REMOVER 75019 227,231
PLUNGER, LOCKING 3544240 27,29
PLUNGER, LOCKING 3544246 15,17
POWER UNIT, CUMMINS 4BTA 3544466 181
PRIMARY PLANET CARRIER ASSY 82342 71
PROPELLER WELDMENT 101492 253
PULLEY, DRIVEN 3670439 243
PULLEY, DRIVER 3670441 243
PUMP [FMC-L09] 036618 243
PUMP, AUXILIARY 70122 [Secondary] 100184 15,17
PUMP, ELECTRIC [12VDC] 3570576 243
PUMP, FUEL [Lift] 096973 283
PUMP, HYDRAULIC GEAR 3540059 173,103,107,111
PUMP, PRIMARY P3 3544139 15,17
PUMP, ROTARY HAND 60058 19
PUMP, SECONDARY PVP33 3544140 15,17
RAILING, HINGED 3541890 271,273
RAILING, PLATFORM 061588 271,273
RELIEF VALVE, 7.5-15 PSI 18062 69
RETAINER PLATE 046815 95,97
RETAINER, BATTERY 104291 11
RETAINER, JAW PQ CHUCK NITRO 3543483 125,129
RETAINER, SPRING PQ CHUCK 3543482 125,129
RETAINING RING, EXTERNAL 70575 69
RETAINING RING, EXTERNAL Dia5.5 046217 99
RETAINING/DISASM. TOOL 306129 63,65
RING, BACK UP 096743 283
RING, BACK UP 096745 283
RING, BACK UP [Hydraulic Cylinder] 3543714 291
RING, BACK UP [Hydraulic Cylinder] 3543716 291,293
RING, BACK-UP PQ CHUCK CYL 3543506 125,129,133
RING, BACK-UP PQ CHUCK SPINDLE 3543504 133
RING, RETAINING 5107-125 289
RING, RETAINING 1" EXTERNAL 3542429 61
RING, RETAINING Dia4.5" HOUSING 3540005 123
RING, RETAINING EXTERNAL 3543524 125,129
RING, RETAINING INTERNAL 3543499 125,129
RING, RETAINING INTERNAL 3543523 125,129
RING, SNAP 95421 143,147,151
RING, SPINDLE WEAR LOWER 3543507 125,129
RING-INNER LOCK 306483 115,119
RING-OUTER LOCK 306484 115,119
RING-SNAP, Dia3.625" SHAFT 306604 117,121
RING-SNAP, Dia6.75" SHAFT 306603 115,119
ROD, CONNECTION 75077 225,229
ROD, THD, 3/8-16 UNC [3/8-16 UNC] 104294 11

PAI 11
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

RODRACK 306043 271,273


ROLLER, LOOSE 95367 145,149,141
S/SCR, SH 1/4-20 x 1/2 Lg 44682 81
S/SCR, SH 1/4-20 x 3/8 Lg. 44663 81
S/SCR, SH 5/16-18 UNC x 5/16 79904 225,229
S/SCR, SH 5/16-18UNC x 1/2 44639 239
SCREW, #4 x 3/16 79906 225,229
SCREW, DRIVE 023183 243,263
SCREW, DRIVE 11842 69
SCREW, DRIVE 23183 15,17,93,103,107,111,211
SCREW, SET 1/2-13UNC x 1 1/4 3543521 125,129
SEAL 10427 69
SEAL 45286496590 289
SEAL KIT 306208 67
Seal Kit, Cartridge 096772 283
Seal Kit, Cartridge [for valve 100231] 3544858 283
Seal Kit, Cartridge Valve 100214 & 215 M/L Hoist 96770 287
Seal Kit, Cartridge Valves 96849&100211 M & W/L Hoist 96771 287
SEAL KIT, CYLINDER FEED (LF90 Long Stroke] 3546115 81
Seal Kit, KPL16 KPL16 -SK 289
Seal Kit, Spool 3544859 283
Seal Kit, Valve Cartridge 096770 255,267,283
Seal Plate Kit, Body Valve (100211) W/L Hoist 96653 287
Seal Plate Kit, Valve Body 096653 255,283
SEAL, OIL 079321 249
SEAL, OIL 22818 69
SEAL, OIL 79321 225,229,233
SEAL, OIL GUIDE PIN 3543508 125,129,133
SEAL, POLYPAK [Type B c/w Pip] 3543711 291
SEAL, POLYPAK [Type B] 3543710 291
SEAL, RING 3540646 141,145,149
SEAL, RING 95414 141,145,149
SEAL, VRING 8.75" ID 306601 173
SEAL,SPEC 103510 99
SEALL, WIPER [Hydraulic Cylinder] 3543712 291
SEAL-OIL, ID 5.75" OD 6.625" [Lower Output] 306599 173,115,119
SEAL-OIL, ID 8.5" OD 9.75 [Upper Output] 306600 173,115,119
SEAT, VALVE [Mud Type] 021836 249
SECTOR, SHIFTER 95405 141,145,149
SHAFT 046814 95,97
SHAFT, INPUT S15007 289
SHAFT, MAIN 95371 145,149,141
SHAFT, MUD MIXER 101488 253
SHAFT, PINION 79116 225,229
SHAFT, PRIMARY PLANET GEAR 25614 69
SHAFT, SHIFT SELECTOR 95411 141,145,149
SHAFT-INTERMEDIATE IDLER 306479 115,119
SHAFT-OUTPUT 306480 115,119
SHEAVE, REWORK 103770 99
SHIM, .005 79113 225,229
SHIM, 28 Ga. (.018") 3546460 79
SHIM, 30 Ga. (.015") 3546461 79
SHIM, CPN FLG 103281 143,147,151
SHIM-.005 THICK [Ref Chart #306505] 306487 173,115,119
SHIM-.007 THICK [Ref Chart #306505] 306488 173,115,119
SHIM-.020 THICK [Ref Chart #306505] 306489 173,115,119
SIGN, LF90 IDENTIFICATION 3545314 93
SKID, WELDMENT (W11) [FMC W11] 101757 221,223
SLEEVE, PACKING NUT 79320 225,229
SLEEVE, WEAR SPINDLE UPPER 3543514 125,129
SLEEVE-OUTPUT WEAR 306494 173,115,119
SLIDE, LOWER MAST ROD 3546478 77
SLIDE, PQ HEAD ROD 3543493 91
SLIDE, REMOVEABLE ROD 3546504 83
SLIDE, UPPER MAST ROD 3546479 93
SOCKET TUBE & COOLER BRACKET 3540369 179
SPACER 046816 95,97
SPACER 27375 69
SPACER BAR 102725 63,65

PAI 12
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

SPACER, 2-1/2" 3544263 27,29


SPACER, 3/4" 3544262 27,29
SPACER, BEARING 95419 143,147,151
SPACER, BEARING (REWORK) 306492 123
SPACER, CUP 306597 123
SPACER, OIL COOLER 3544414 183,185
SPACER, PQ CHUCK 3542839 103,107,111
SPACER-INTERMEDIATE 306481 115,119
SPACER-OUTPUT 306493 115,119
Spare Parts Kit, Cylinder Assembly 034956 267
SPEEDI-SLEEVE, Dia5.75 SHAFT 306602 173,115,119
SPIDER, RUBBER 101494 253,255
SPINDLE, PQ CHUCK NITRO 3543477 125,129
SPRING, COMPRESSION 3544241 27,29
SPRING, COMPRESSION 3544247 15,17
SPRING, DETENT SELECTOR 95408 141,145,149
SPRING, DIE SHD075/0125 289
STAND WELDMENT 3540368 179
STAND WELDMENT, HYD TANK 3544007 19
STAND, CONTROL PANEL 3544127 25
STRAINER, SUCTION 1-1/4" NPT 103426 21
STRAINER, SUCTION 2" NPT 100195 21
STRAINER, SUCTION 3/4" NPT 100222 21
STRAP, RATCHET (1" WIDE) 102242 9
STRIP, RUBBER 102237 9
STRIP, RUBBER [.125 x 2 x 16" Lg.] 103427 9
STRIP, RUBBER 1/2x1-1/2x18-1/4 3544316 19
STRIP, RUBBER 1/2x1-1/2x33 3544315 19
STUD, #10-24UNC x 4.06 LG 100609 27,29
STUD, #10-24UNC x 4.75 LG 101963 27,29
STUD, #10-24UNC x 6.56 LG 3544252 27,29
STUD, 1/2 X 3-1/4" 75022 227,231
STUD, 1/2-13UNC PQ CHUCK 3542838 103,107,111
STUD, 5/16-18UNC x 3.75" LG 3544462 183,185
STUD, CYLINDER 75042 227,231
STUD, LONG (5/8" dia.) 75041 225,229
SUMP, PQ HEAD (LF 70) 3542486 171
SUPPORT ASSEMBLY, BEARING 101486 253
SUPPORT BAR, WIRELINE SHEAVE 104585 95,97
SUPPORT END PLATE 105774 69
SUPPORT GRP, MAST LEG 3545328 77
SUPPORT LEG, PQ ['PQ' Head] 3541131 201
SUPPORT PLT, PQ CHUCK 3543774 125,129
SUPPORT, FEED CYLINDER 3546465 79
SUPPORT, LF90 LS MIDLINE 3546481 103,107,111
SUPPORT, PUMP FRONT 3544238 15,17
SUPPORT, TANK STAND INSIDE 3544237 15,17
SUPPORT, TANK STAND OUTSIDE 3544236 15,17
SUPPORT, TUBE CHAIN 3541872 271,273
SWITCH, PRE-TORQUE KIT 3546020 33
SWIVEL NUT, 90 deg ELBOW 26140 69
TANK WELDMENT, HYD 3544006 21
TEE (1-1/2 NPT) 018680 245
THRUST WASHER REWORK 3541202 135,137,139
TIE PLATE 105784 69
TOP PLATE, LEFT SIDE 3546458 79
TOP PLATE, RIGHT SIDE 3546457 79
TORQUE SHAFT 105772 69
TOW BAR, LF90 LONG FEED 3546394 277
TUBE ASM, HYD 1" OD 3544118 175,89
TUBE ASM, HYD 1/2" OD 3541155 175,89
TUBE ASM, HYD 3/8" OD 3541154 175,89
TUBE, 1 OD x 3/8 ID x 4 1/4 LG. 3541578 175
TUBE, ADJUSTING (PIPE WRENCH) [Pipe Wrench] 101054 79
TUBE, CABLE RETAINER (LONG) [Longe] 104587 95,97
TUBE, CABLE RETAINER (SHORT) [Short] 104588 95,97
U-BOLT 1-1/2 PIPE 038809 179
VACUUM GAUGE 095965 23
VALVE REWORK, WATER PUMP 3544151 15,17

PAI 13
3546000 LF90 Long Stroke (Basic Drill = Sect. 1-6)

PARTS ALPHABETICAL INDEX


Description Part No Page

VALVE SEAT REMOVER 79333 227,231


VALVE SEAT, BALL 79324 227,231,233
VALVE, BALL 025397 249
VALVE, BALL 1" NPT (1" NPT) 023466 179
VALVE, BALL 1/2" NPT 037646 179
VALVE, BALL 1-1/4" NPT 3544002 19
VALVE, BALL 2" NPT 3543988 19
VALVE, BALL 3/4 NPT 101158 19
VALVE, BODY HOIST BRAKE RELEASE 101664 27,29
VALVE, CHAMBER 79325 227,231
VALVE, CHECK INLINE 12JIC 3544141 19
VALVE, CHECK ROD MAKE/BREAK 3544145 27,29
VALVE, CONTROL HEAD FEED 3544271 27,29
VALVE, CONTROL HEAD FLOAT [includes items 7-13] 3544274 31
VALVE, CONTROL HV08 3544138 15,17
VALVE, CONTROL MAST RAISING 3544275 27,29
VALVE, CONTROL MUD MIXER 3544272 27,29
VALVE, CONTROL ROTATION PRESS [Rotation] 100229 27,29
VALVE, COVER 79882 227,231
VALVE, CTRL CHUCK & ROD CLAMP 3544273 27,29
VALVE, DIRECTIONAL CONTROL 3544359 203,207
VALVE, FEED CONTROL HEAD 3544270 27,29
VALVE, FEED MUD MIXER 101878 27,29
VALVE, PRESS CTRL ROD MAKE/BRK 3544144 27,29
VALVE, PRESS RED'G MAST RAISING 3543963 27,29
VALVE, PRESS REDUCING HEAD FEED 104101 27,29
VALVE, PRESS. REDUCING/RELIEVING 100231 27,29
VALVE, PRESSURE RELIEF 3546066 27,29
VALVE, PRESSURE RELIEF 72-00-018 235,247
VALVE, SEQUENCE MUD MIXER 100226 27,29
VALVE, SOLENOID 3546067 27,29
W/L SHEAVE, 8" (REWORK) [Ï8"/Wireline] 104141 95,97
WASHER, 1/2 ID FLAT 44647 91
WASHER, 3/8 ID LOCK 44520 15,17,19,21,25,35,183,185
WASHER, BEVEL Dia1/2 17121 221,223
WASHER, BEVEL Dia5/8 19325 221,223
WASHER, FLAT 1" ID 19464 277
WASHER, FLAT 1/2 ID 044647 243
WASHER, FLAT 1/2" 44621 15,17,21,183,185,201,77
WASHER, FLAT 1/4" ID 46087 25
WASHER, FLAT 3/4 ID 44612 79
WASHER, FLAT 3/4" 044612 271,273
WASHER, FLAT 3/8 ID 44611 15,17,19,21,25,35,183,185
WASHER, FLAT 5/16 SAE G8 44610 19,183,185,191,193
WASHER, FLAT 5/8" 44587 201,203,207
WASHER, FLAT 7/16 ID 45867 35
WASHER, LOCK 1" ID 44575 79,277
WASHER, LOCK 1/2 ID 44521 15,17,21,35,175,183,185,2
,121,221,223,239
WASHER, LOCK 3/8 ID - L.C. #90343-8 44522 61,201,203,83,207,221,22
WASHER, LOCK 7/16 ID 44660 35
WASHER, NORD-LOCK 1/2" 3544766 261
WASHER, PACKING 075059 299
WASHER, PACKING 79748 225,229
WASHER, PLUNGER CUP 75062 225,229
WASHER, SEALING 95398 141,145,149
WASHER, STAR 95385 141,145,149
WASHER, THRUST 40129 69
WELDMENT, BELT GUARD 3670444 243
WELDMENT, SKID 3670438 243
WHEEL ASM 102303 277
WIRE, SAFETY 95392 141,145,149
WIRE-LOCK Dia.047 44766 117,121
WRIST-PIN 75076 225,229

PAI 14

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