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    Install Civil and Mechanical Parts of Solar PV Power Plant

    Uploaded by

    Atiq Ur Rehman
    The document provides instructions for installing the civil and mechanical parts of a solar PV power plant, including unpacking and inspecting solar modules, handling modules safely, arranging necessary tools and materials, determining the appropriate type of footing based on site factors, constructing the module mounting structure, fastening attachments securely, adding supplementary supports as needed, applying corrosion protection, installing weatherproofing, and setting up single-axis or dual-axis solar tracking systems. The key steps are unpacking and handling modules carefully, laying foundations precisely, erecting racks and structures securely, and setting up the solar tracking controller and sensors.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Install Civil and Mechanical Parts of Solar PV Power Plant

    Uploaded by

    Atiq Ur Rehman
    49 views19 pages
    The document provides instructions for installing the civil and mechanical parts of a solar PV power plant, including unpacking and inspecting solar modules, handling modules safely, arranging necessary tools and materials, determining the appropriate type of footing based on site factors, constructing the module mounting structure, fastening attachments securely, adding supplementary supports as needed, applying corrosion protection, installing weatherproofing, and setting up single-axis or dual-axis solar tracking systems. The key steps are unpacking and handling modules carefully, laying foundations precisely, erecting racks and structures securely, and setting up the solar tracking controller and sensors.

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    The document provides instructions for installing the civil and mechanical parts of a solar PV power plant, including unpacking and inspecting solar modules, handling modules safely, arranging necessary tools and materials, determining the appropriate type of footing based on site factors, constructing the module mounting structure, fastening attachments securely, adding supplementary supports as needed, applying corrosion protection, installing weatherproofing, and setting up single-axis or dual-axis solar tracking systems. The key steps are unpacking and handling modules carefully, laying foundations precisely, erecting racks and structures securely, and setting up the solar tracking controller and sensors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    49 views19 pages

    Install Civil and Mechanical Parts of Solar PV Power Plant

    Uploaded by

    Atiq Ur Rehman
    The document provides instructions for installing the civil and mechanical parts of a solar PV power plant, including unpacking and inspecting solar modules, handling modules safely, arranging necessary tools and materials, determining the appropriate type of footing based on site factors, constructing the module mounting structure, fastening attachments securely, adding supplementary supports as needed, applying corrosion protection, installing weatherproofing, and setting up single-axis or dual-axis solar tracking systems. The key steps are unpacking and handling modules carefully, laying foundations precisely, erecting racks and structures securely, and setting up the solar tracking controller and sensors.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 19

    Objective

    INSTALL CIVIL AND MECHANICAL PARTS OF SOLAR PV POWER PLANT


    Unpack and Inspect
    Unpack module carton box with care and:
    1. Cut the packaging with care avoid hurting people
    2. Carry module out of carton box with two or more people
    3. Carry modules with proper method in case of module breakage
    4. Place the module with proper support, do not place one on top of each
    other
    PV Module Handling

    Unpacking and storing modules


    Utmost attention is required when handling module(s). The following guidelines should be
    followed with caution while unpacking. Transporting, and storing the modules:

    Do not strike or physically damage the module

    Carry modules with both hands. Do not use


    the connection socket as a handle

    Do not twist the module

    Do not stand on the module

    Do not mark the rear of the module using


    sharp objects
    Arrange for Tools

    Thimble , Insulating sleeve, Cable tie, Insulating tape

    Tool kit with Pliers, Cutters, Drilling machine, Screw drivers, Measuring tap
    Arrange for Tools

    Before starting installation


    work, make sure you have
    the following materials and
    tools (Including materials
    and tools for electrical
    work):
    Arrange for Tools

    TOOLS FOR MEASURENT AT SITE

    CONSUMABLES REQUIRED AT SITE


    Type of Footing - Factors
    Parameters to keep in mind for identifying required footing

    1. First thing to check is to see whether it is a


    rooftop installation or ground mounting
    2. Tilt angle and tracking characteristics of the
    solar power system
    3. Local design wind speeds and snow loads (if
    applicable) where the solar power system is to
    be installed.
    4. Support and racking configuration.
    5. Overall solar module system size and weight.
    6. Local design codes and project requirements.
    7. Soil characteristics relative to friction, sliding,
    consolidation, slope stability, salinity, etc.
    8. Brownfield or landfill. TYPES OF SLOPE TO IDENTIFY INCLINATION ANGLE
    Type of Footing - Factors

    Types of footing will depend on


    A. Type of roof and angle of roof
    B. In case of ground mounting, the type of soil

    Roof with slope in south direction Ground mounted civil wor


    IBR Slope roofing k
    Concrete flat roof
    sheets construction depends on
    soil type
    Types of Footing
    Combined footing are used:
    COLUMN 1. When the columns are very near to
    each other, their foot stings overlaps.
    2. When the bearing capacity of the soil
    is less, required more area under
    FOOTING individual footing
    PCC
    3. When the end column is near a
    1. ISOLATED FOOTING 2. COMBINED FOOTING property line, its footing can not
    spread in that direction
    1. ISOLATED 1. It is provided under columns to transfer the load safely to bed soil
    FOOTING 2. These footings may be slab, stepped or sloped ones

    1. A combined footing is the one which supports two columns and it may be
    2. COMBINED
    rectangular or trapezoidal
    FOOTING
    2. The aim is to get uniform pressure distribution under the footing for this,
    the center of gravity of the footing area should coincide with center of gravity
    of the combined loads of the two columns
    Construction of Mounting
    MARKING
    1. Locate and measure the location of the rafters in the roof
    2. Draw a chalk line on every rafter to identify the location

    Quality Factor
    Foundations for the module mounting structures, inverters, ACDB and other
    equipment are marked precisely to avoid any overlap with obstruction or
    misalignment during construction. Foundation to foundation distance should be
    marked and measured carefully.
    Construction of
    Mounting
    Install mounting posts, roof attachments and anchors
    Concrete or appropriate grade according to design is mixed and casted with the
    help of templates of the desired foundation size.

    QUALITY FACTOR
    Distance between foundation, J bolts are carefully maintained to avoid
    misalignment and poor erection of structures.
    Install Structural
    Attachments
    A. As per drawing and marketing
    B. Proper tightening of nuts and bolts along with washers

    QUALITY
    Proper curing of foundation is essential to ensuring strength in concrete
    Install Racks
    1. Alignment of erected structures is
    checked using water level.
    2. Proper tightening of nuts used for
    assembly needs to be checked.

    Plumb and Level array


    structure
    Fastening

    IMPROPER FASTENING OF NUT AND BOLTS PROPER FASTENING OF NUT AND BOLTS

    PROPER FASTENING OF NUT AND BOLTS


    Supplementary Structural
    Supports
    Main
    structure

    Supplementar
    y support

    IT HAS TO BE PROVIDED IF:


    1. If roof conditions are not proper
    2. Roof height is very high
    3. Soil erosion possibilities
    Corrosion Protection

    Various protective coatings can be


    applied to metals to help shield
    metallic surfaces from the
    surrounding environment,
    including:
    1. Epoxy power coating.
    2. Oven-baked enamel.
    3. Hot-dipped galvanization
    4. PVC-type coatings
    Weather Proofing
    Seepage is possible if proper water not done after installation

    Some of the traditional water proofing methods


    are:
    1. Integral waterproofing compounds
    2. Brick bat lime coda treatment
    3. Mud pukka

    Some of the modern water proofing methods


    are:
    1. Silicon based water repellent
    2. Polymerized bitumen
    3. Water proofing by crystallization
    (Cement and liquid polymer)
    4. Water proofing membrane forming coating

    Factors, like water pooling, insulation depth, weight bearing capability, and attachment
    spacing are critical when planning a solar energy installation on an existing flat roof are
    very important
    Installation of Tracking

    Single Axis Tracking Systems Dual Axis Tracking Systems

    The 3 mail elements of the solar tracker system


    Parts List
    1. Solar tracking controller
    2. Solar tracking sensor
    3. North-south-linear actuator

    The whole view of the


    solar tracker system
    Tracking Components
    1. Solar tracking controller 2. Solar tracking sensor 3. North-south linear actuator

    There is a detection system inside This is to adjust the direction The linear actuator is excellent
    the controller box, when the angle and then calibrate the for controlling the tracking in the
    sunlight is below the set point, the orientation. north/south direction on solar
    system stops working and in trackers.
    dormant state, and the weak
    sunlight indicator is on.
    Mail controller

    Input Output

    12-24V power
    supply input
    red(+) black(-)

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