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›¥¦š§/Q6.™š•–›¨Dš§8©ªF¤•–F¤5jk=R

WELCOME TO THE WORLD OF RIKEN HYDRAULIC POWER EQUIPMENT !!

This operation manual covers operation procedures, warnings and cautions, and trouble shootings
for RIKEN Foot-operated Hydraulic Pump Model « r ¬ and its peripherals.

Before operation, you are kindly requested to read this manual carefully, and to understand the contents
thoroughly. This manual should be put by yourself before, under, and after operation.

Y-®¯°± X²Y°$³&°X%²Y
To use this pump safely, correct operations and periodical checkings shall be requested. Do not operate
this pump before you read and understand safety instructions thoroughly shown in this

manual. And follow , this mark is used to prevent you from causing

property losses or damages, also follow , this mark is used to prevent you from
causing personal injury.

(1) Do not use this pump at the place where personal injury or property damage might happen when
you scatter the hydraulic working oil through your faults. do not use this pump around the fire.
(2) Do not modify this pump. If you should modify, before modification, you should consult RIKEN or
authorized agents of RIKEN. We are not in a position to guarantee your modifications without our
written approval.
(3) If you operate this pump with air valve closed, when the working oil returns to the tank, the
pressure in the tank will be increased, and the tank might be damaged.
(4) If you return the oil, exceeding the tank capacity, to the tank, the pressure in the tank will be
increased, and the tank might be damaged. Also you might be injured.
(5) Retract the ram piston fully. If you fill the oil with the ram piston extended, when the ram piston
retracts, the oil might flow out from the tank.
(6) High pressure safety valve is factory-set at 70MPa . Be sure not to use this exceeding this pressure.
If you operate this pump exceeding this pressure, this pump itself,
ram(s), hose(s), and other peripherals might be damaged, and personal injury may happen.
(7) If this pump is used to operate the peripherals, whose operating pressure is less than 70MPa, set
the high pressure safety valve to the peripherals' operation pressure.
If not, the peripheral(s) might be damaged.
(8) If you release the pressure suddenly from the jacking up rams or wire strands, the loads may fall
down or spring. Then personal injury may be caused. Consult RIKEN or RIKEN's authorized
agents for these applications. They will recommend you suitable valves.

-2-
 (9) Be sure to use the rams not exceeding the rated pressure capacity. If the pressure exceeds the
rated capacity, the rams and hoses might be damaged, and personal injury may happen.
(10) The allowable eccentric load on the ram piston should be under 2.5%. If you apply more than
2.5% eccentric load, the piston might be bent and/or the cylinder tube might be damaged.
(11) Be sure not to touch the hose under pressure. If you touch the hose, and the hose is damaged,
the pressure oil will jet out to pierce through your hands.
(12) The hydraulic hoses are the consumptive items. Even if the results of visual check is accepted,
there might be a crack and/or pin hole inside. Even if life time is still left, taking applications into
consideration, change hoses periodically.
(13) Tighten the bag nut of the couplers (for S-1, 2, 5) completely. If not tightened completely, the
rams do not operate smoothly.

(14) If the working oil splashes into your eyes, clean your eyes by fresh water immediately then go to
doctor. Also clean your skins out by use of the fresh water and the soap.

(1) As ROC- ! type couplers have different constructions with S- ! types, be sure not to push the parts
in the couplers by use of a screw driver. If you dare to do this procedure, the coupler will be
damaged, and the oil might not flow through.
(2) Use ISO VG32 hydraulic working oil only. Phosphate ester, water-glycol and w/o emersion oil
should not be used. The packing seals will be deteriorated and the equipment will be corroded to
cause troubles of this pump. If you would like to use these oil, consult RIKEN or RIKEN's
authorized agents.
(3) The used and old hydraulic working oil should be disposed in accordance with your laws or
regurations on anti-pollutions.

-3-
 ! " #$%&'

()* (Page)

!" #$ %&'()*+,------------ ------------- .

/" 012345678 9:+;)<);=')>*, =*? @=A', B=C+ - ------------- D
EFG HIJ ------------------- ------------- D
EKG HIJL ------------------- ------------- J
M" 456NO P+,;A):')>*, >* +=;Q @=A' -- ------------- R
." STUV6WXYZ [=&')>*, ----------- ------------- \
D" STU]6^_ @A+:=A=')>*, `+<>A+ %:+A=')>* - ------------- !M
J" abcd e=)*'+*=*;+ ---------- ------------- !D
R" fghi j>k '> %:+A='+ -------- ------------- !R
EFG HIJ ------------------- ------------- !R
EKG HIJL ------------------- ------------- !\
\" lmnop qA>&`(+ 9Q>>')*r, ------- ------------- /s
t" u5vwn5xy 9'A&;'&A=( PA=k)*r =*? @=A', z),' ------------ /!

!{#$

EFG |}~•€•‚ƒ„…6†‡ˆ‰Š‹Œ•Ž•g•‘’“”•6–—†‡˜‚™š›œ
EKG •u01ž„Ÿ ¡¢›6š•£¤6¥¥“n¦§š~TUš¨¢’©œ
EªG «¬-®~•s¯.s°±ž STU²³‘¡œ
E´G |}žTU›“†‡}µ~•¶·¸x•S¹º²³‘¡œ
E»G ¼‡½•¾•¼‡¿À™23Á„…~•Ã¼TU‡ÄRsÅHÆ6Ç6•STU²³‘¡œ
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! . æçèéêëìí

(1) This machine is a hydraulic pump which operates such accuator(s) as ram(s).
(2) This pump should be used indoors. Do not use outdoors or the place where pump is to be drenched.
(3) The atmosphere temperature should be between 0 to 40 î C.
(4) Use RIKEN's genuine peripheral hydraulic power equipment only.
(5) Use RIKEN's genuine high pressure hoses, high pressure pipes and fittings, whose maximum operating pressure
is 70MPa.
(6) Do not use this pump at the place where personal injury or property damage might happen when you scatter the
hydraulic working oil through your faults. Do not use this pump around the fire.
(7) This pump is not under the application of the fire laws.
(8) Do not modify this pump so as to use for another purpose.

-4-
2. !"#$%&'() SPECIFICATIONS AND PARTS NAME
!"# *+,

$%&'() %(* +,-. /012,3456 02177821 946: 02177821 74;1 <=>?@

A(* B/C 02177821 74;1 D>?@

FGH IJKLMN %(* O83083I732/P1 946: 02177821 74;1 ".QRS E

A(* B/C 02177821 74;1 "=.TRS E

UVWXYH Z1712[/42 \,0,\43] T==R S E

^_UH `7,ab1 /4b cc=R S E

defH g146:3 ,002/-. T.E P6

&'hiU jkhiU lmn opED!qrstuvwxyz{|}~#

9];2,8b4\ C/2P456 /4b • €•O ‚ƒ„… †Z€‡ˆ‰ ŠOgˆZ O€B‹ /2 1Œ84[,b153•

-. ( ) / 0 1 2 3 4 5 6 4 7 8

" UVWX Z1712[/42

D Ž••‘’u “//3 b1[12
E ”•–—˜™Uš ›42 [,b[1 ,5; /4b œ11;456 0/23
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T A(¬-– B/C 02177821 7,œ13] [,b[1 9];2,8b4\ ±42\843

-5-
!"# !"#$

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defG g146:3 ,002/-. P=.D O6

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%& ' ( ) * + , - . / 0 . 1 2

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< %(¬-– 946: 02177821 7,œ13] [,b[1
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-6-
3. !"#$% ( &'(#)*+,-.#"/)*01 ) DESCRIPTION ON EACH PART (See page 5&6)

2 3456 Reservoir
!"#$%&'()*+',
Store hydraulic working oil.

7 89:;<= Foot lever

-./!"'(01/234#56789',
Deliver oil by pumping vertically.

> ?@ABCD3E ( FGHIJHKLHM ) Air valve and oil feeding port with oil level gauge
#:;<=>?@$7A3BCD#>EF$GHIJ/89',9K400LMN#89',
Let the air flow into and out from the reservoir, so as to flow oil smoothly.

N 89:OPQ Foot pedal

OPQ!/23#5678K34:;</RSK389',
Let the oil deliver or return to the tank by opening or closing.

T ;<=RS Lever hook

UVI$WX84YZ$)[/89',
Fix the lever, so as to carry this pump easily.

\ TUE Oil output port

!"#$67BC(]I^+',
A port which delivers oil.

_ VWXYA High pressure safety valve

`*abcd>ef$gh'(Ki/4jklm$nX'(o+',
Eliminate the maximum pressure, so as to avoid the damages of the equipment and/or the pipings.

p ZWXYA Low pressure safety valve

qr;s$tu3BC(vllm$nX'(o+',
Eliminate the low pressure, so as to advance the ram fastly.

w [\]^A ( _` abc ) 4-way manual valve (For P-6D)

!"#>EF>xy$z{'(o+',|}~•+€4!"#$:;<•R89',
Control the directions of the oil flow. In the middle position, the working oil returns to the reservoir.

‚ WdefMghij`kl Pressure gauge adaptor (T-5)

lmƒ$„3…†(‡ˆ+',
The pressure gauge is mounted on.

-7-
4. !"#$%&'() CAUTIONS
*+,-./01234567

89%:;/02<2-.1=>?$@AB<CDBEFG4H7-.HCIJ1=(KLMNL
!OPQRS27 TU%V2-.L1=MN1WX,Y2Z[ 4H7

DO NOT MODIFY THIS PUMP.

If you should modify, before modification, you should consult RIKEN or authorized agents of RIKEN.
We are not in a position to guarantee your modifications without our written approval.

(1) \]^%_` To open and close the air valve

!"#$%&'()*+,-.!"/.012-3!"45 6
78#$%9:.012-3()*+9:;<<!"/<= >%
?8@AB-CDEF+GH/<=3
Be sure to open the air valve when in use. Close after use
and under transportation. If you operate this pump with air
valve closed, the working oil cannot be sucked up smoothly.

\]^,`ab44"#Sc4HB=defEgChLfijklm%noE
$p/=fijkEqr/st(uLv<ECwxcEFG4H7

yz{|$%def,fijkLgHBlmnoE$p/=fijkEqr/st
(uLv<ECwxcEFG4H7

If you operate this pump with the air valve closed, when the working oil retur
to the tank, the pressure in the tank will be increased, and the tank might be
damaged.

If you return the oil, exceeding the tank capacity, to the tank, the pressure
in the tank will be increased, and the tank might be damaged.
Also you might be injured.

(2) }n>?^%~z To set the high pressure safety valve

IJKL*$%MNAOI!"JP+QR=S*T=3UV DWXY/Z-T012-3
The high pressure safety valve eliminates the maximum pressure in the system. Do not adjust this valve
unnecessarily.

}n>?^1=•€•‚ƒL„…/0FG4H 7†‡L•€•‚ƒ|$L$ˆ0"#
/01234567‰jŠ=‹Œj•=}nŽ ••<‘Eqr/=(u,’DHwx
cEFG4H7

“}"#no•€•‚ƒ”•%fn+–L!" #%—1=}n>?^,"#ScC
noL˜ˆ0!"#QRS27˜ˆ<2B+– Eqr/4H7

-8-
 High pressure safety valve is factory-set at 70MPa. Be sure not to use this pump
exceeding this pressure. If you operate this pump exceeding this pressure, this
pump itself, ram(s), hose(s), and other peripherals might be damaged, and
personal injury may happen.

If this pump is used to operate the peripherals, whose operating pressure is less
than 70MPa, set the high pressure safety valve to the peripherals' operation
pressure. If not, the peripheral(s) might be damaged.

! "#$%&'()*+ How to adjust the high pressure safety valve

a) #,-'./0 To mount the pressure gauge

!"#$%&'()*+,-.&/0123"456789:
;<="45:>?@=ABC<D
Mount the pressure gauge at the hose or the pump by use of the gauge
adaptor.
b) 12'.345 To take out the plug
EFGH$:IJ=3K%:L2M@=N@=ABC<D
Turn the plug counter-clockwise to take out by use of a screw driver.
c) 67#,'89: ;<= To set the pressure to zero (0)
EFGH$:IJ=3OPQR:L2SMT@=ABC<D
Turn the adjusting screw counter-clockwise twice by use of a screw
driver.
d) # ,' 67 To set the pressure
OPQR:U2V@M@3WXYZH$:[\2]^C_=
ABC<D"45:`abcdefg"42ag)hijk
@=ABC<
Turn the adjusting screw clockwise a little, then pump the foot lever.
Watch the pressure gauge, and repeat until the required pressure is gained.

>#$%&?@ABCDEFGHIJFK

Be sure not to touch the low pressure safety valve.

(3) L MN'OPQRSTUVW To jack the heavy weights down

XYUSZ[F\'LMN'OPQRSTU]^_`'abcdEe'fBghi
BjUk'#,Zlmnopgqrst5u3g?vu35\gwxyzB{Er
|}~•r€3noK•'‚ƒE„['…†B?g‡ˆ‰EerŠ‹BE3no
'GgyŒB•ŽnG••‘HIJFK

If you release the pressure suddenly from the jacking rams or wire strand
rams, the loads may fall down or spring. Then personal injury may be caused.
Consult RIKEN or RIKEN's authorized agents for these applications.
They will recommend you suitable valves.

-9-
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5XEEHU KRVHV 0LQ EHQGLQJ UDGLXV
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ࢼ࢖࣮ࣟࣥ࣍ࢫ ᭱ᑠ᭤ࡆ༙ᚄ 5
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c) !"#$%&'()*+,-./012. b) 3"456789:;#<=(>?@AB,C-
D > E %F G > H I J ? K L " M+ & ' - N O , 3 "4 5 6 7 P Q ) *+ ,-
As the length of the hose changes in ! R5S1*@TUVWXY1(>-3"456
accordance with the inner pressure, "#$ (>HIJ?K
mount the hose with flexibility. If the high pressure hose touches the floor or
the goods, the hose will be rubbed due to the
flexibility and the shock caused from the
pressure. So, protect the hose by use of
supports or cushions.

%&'()*+,-./
Such cushion as a rubber plate

d) 3 "4561Z[\[>]^1_O(>C e) `abc,d)b?,HIJ?K).-3"
?G)DeK 456f# gh;1ijJb?,HIJ?K
kljm/ Q@noC-pq3"456#rs
Do not transport the equipment by 1t G>HIJ?K
dragging the hose. Do not pass over the hose by wheels, and do
not fall the goods on the hose. Protect the
hose by covering over the hose.

L"MCuv#3"4561w,xyb?,HIJ?Kw,x[.z{,3"456 7
|}*@j3"+~O•7€M#•‚ƒ(-w#„7…H†c+G71*@‡ˆQ7 …
%)*K

Be sure not to touch the hose under pressure. If you touch the hose, and the
hose is damaged, the pressure oil will jet out to pierce through your hand.

f) ‰ Š‹Œ•ŽC••‘’“”•‘’“,*K
The oil temperature should be between -20 – C to 70 – C.

g) —<+˜™:˜+T T@nB,+‰ŠCšG>HIJ?K
You are kindly recommended not to use the hose around the place where the welding spats and
fires exist.

- 11 -
 ! "#$% Couplers Duster cap

!"#$%&'()*+,-./0123454046*%78 !"#$%&'(
95:;<=5>?@4ABCD,-EF!"#$GHIJKL
M"#%3N-./01OPQ2R;04STG95>?@4A
Before connecting the couplers, clear away the dusts that
adhere to the couplers. After usage, mount duster caps on
the couplers to prevent the dusts from mixing into the system.

&'#()*+"$% ,-./0102345 67&'#(89:;7<=>?@A

BCDEFG+HI>JKLMEAENO5P QRSLTUVW>XYZ;[\F

Tighten the bag nut of the couplers (for S-1, 2, 5) completely. If not tightened
completely, the rams do not operate smoothly.

]^+_`*>abc./dPQVW+eRf#g"#$%8)*hNij>4-UVWXYZ[!"#
$O\]^_`*a"bOcd%efg-\]^%h+ij?klmUVWXYZU!"#$Gn+op
)qmrR9-\]^%s95>?@4A!"#$,tuv"wOx-&'@yq(AzOD-\]^%
{9-a"bOcd*\]^_`%u:9&',|}9q(A0~-7•G&'@y54):UVWXY
Z[!"#$%€•Gh=‚ƒ-„N046*%7895>?@4A

ROC-13 Couplers : Match the dent part of the ringand the notch
part of ROC-13H coupler, then pull
the ring to the notch side, and insert into ROC-
13R coupler completely, then release the ring.
The coupler will be locked automatically and
connected. Then, turn the ring to mismatch the
dent part of the ring and the notch part of ROC-
13H and to complete the connection. Check if the
coupler is connected correctly or not by pulling
ROC-13H coupler this side.

k lmno$>A_`hNOpq How to Connect by use of the High Pressure Steel Pipes

…†-‡4iˆ‰Š€O‹Œ•Ž•%o•G‘’“>?@4A
Request us to send you an operation manual for the flareless fittings.

r XYs Hydraulic working oil

”• –J]wO—–,-–˜™šOx›%œ=5>?@4A
Be sure not to feed oil exceeding the oil level line shown on oil level gauge.
•• žu–,ŸY{ xO¡¢%~£¤4p9q(A
Be sure to change oil at least once a year.

- 12 -
! . "#$%&'( Preparations before Operation
!"#$%&'()*+$,-./01234 The foot pumps are to be used with rams and
56789:;<=>?@AB@>)CDEF hoses. According to the applications, hy-
GHI:&)J0KLM)0NO)PQRST draulic valves, pressure gauges, and piping
UVWXTY7Z[\@AB;<]^G_7I materials, too are to be used. Use RIKEN
>`abcdSef;<ghi=B genuine goods.

(1) ) *+,-&./ To connect the high pressure hoses

/0123&)'(#$%jGklmno Normally, the one end of the high pressure hose
6)*+$,j&)pq%rlsG:;< is screwed in the output port of the pump,
?@AB/0123&)mnRGWtu2 another end has a hose side coupler to con-
%*2Lev=:wxmnoyzghi=B nect a ram side coupler. Be sure to use 1 to 2
wraps of tape seal on each end thread.

0 1,23,4&567 How to wrap tape seal

/0123b{jb|} ( ~ Use 1 to 2 wraps of tape seal
•€•‚Gmnƒ„…†‡ˆ on each R3/8(PT3/8) thread
e‰ ?)mnoŠ‹Œ• ( counter-clockwise by leaving
Ž•OŒ•‚G…†‡•Gv 1 to 2 threads from the end
‘)pq%remno6@A of the thread. One end of
Ž’jb|}GZ)“nH” the thread is to be screwed
Gu2%*2Lev‘)#$ in Rc3/8(PT3/8) output port
%b•–—˜~™•€•‚G of the pump.
mno6@AB

š/0123)pq%r-.›bœ•žem Tighten the high pressure hoses, couplers

noŠY7&)ŸNe;=) ¡¢L£z and other fittings under rated torque of about
¤¥¦§:ghi=B ¡¢L£&)¨ 80 to 100 N © m by use of vices.
•ª†…ªª«¬-zAB

(2) ) *+,-8&9:;6 How to release the air in the high pressure

<=>)*+,-?3@ABCDEFG># hoses
<i®¯4‘&)/0123EG°±V²I The air is included in the new hoses.
:=@AB*+$,V3³2´GCµ?@9 As the ram does not operate smoothly, release
ybz)Wt°±¶‘e·I:ghi=B the air.

a) HI,JG&DKL To unfasten a lever hook

¸q¢¹K2e"6)¹K2 Unfasten the lever hook by pushing
º§e»?:ghi=B foot lever.

b) M NO&P Q To open the air valve

¼½¾e¿GÀ?:Á=:g Turn the air valve counter-
hi=B ( •Â 2ÃÄÅ ) clockwise to open it.(See page 8)

- 13 -
 c) !"#$%&'()* To release the air in the high pressure hose
!"#$%&'()*+,-+,-./!" Basically, release the air before the ram and
#$%&'()*012345 the hose is connected.
6 789:;<=>?@ABCDE0F 6 Connect with ram side couplers (S-1R, etc.)
./012
G #$%9:;<= 789:;<=
Hose side coupler Ram side coupler
3456 3457
3489 6 348:7
7;<4 596 7;<4597

6 789:;<=HI2JKLM:;<=NO&P$Q0R2S=TU$CDVWX345
In case of hose side couplers only, push the steel ball in the coupler by use of a screw driver.

?@AYZ?@[\YZ?@[]Y&JK
In case of S-1H, S-23H or S-24H only

B^_`T<LM?@6`T<aLbcHdC eMfg&hi01jkL2,3lm
In/WXoeoo2oe4-aM:;<=H pqXMrHstCuCe345

As ROC- type couplers have different constructions with S-* types,

be sure not to do the above procedure. If you dare to do above procedure,
the coupler will be damaged, and the oil might not flow through.

d) v U$&hw To operate lever

=>?@AB+CD$EFGH012
IJKLMNOP012NQRSL$IJTJUMVWXYZ[\]RT^_`12
Pump the foot lever. Oil and air will flow out. Repeat until the air bubble does not flow out.

a b/&cde)fKghiBj&'()*Mk.GYS00
`[\]R+1lmn%&'()*Toj?)+pj?qB
rN/&'()*+sG0$/Q&=>?t*u+dv`w
xQWyGx2IJz{|$]}QxR012
If you release the air when the hand pump, ram and hose
is connected, extend the ram piston fully, then put the
ram upside down, and turn the operation valve counter-
clockwise to open. Air will be released to the tank.

e) hwr&xy To refill the oil

[\]RM^_/S{&EFL+~•0`€•/QWyGx2‚ƒ„…†‡ˆ+‰Š‹WyGx2Œ
After air releasing is over, refill the oil upto the required level. See 6. Maintenance.

- 14 -
45 $%&' 6789:;979<; !"#$%&'()*+,- ./#01-2*+,3

(1) = >?#&' Maintenance of hydraulic working oil

!"#$%"&'()*+,- Is the oil filled upto the required level?

$%"./01)23456789:;6<=>,?@A1B 1'C/3DEFG1B1'C/H*+ I
If the oil volume is not enough, the ram piston will not be extended fully, and the pressure will not be rised.

a) @ABC#DEF B#GH To retract the ram piston fully

DEFB(IHJ++K?H+,-LDEFB MGNJ-OPQBRS#?MTUV
IWX-MT*+,3+JLQBRMYZHL [\].(^X,_`VMT*+,3

Retract the ram piston fully. if you fill the oil with the ram piston extended,
when the ram piston retracts, the oil might flow out from the tank. Moreover,
the tank might be damaged, and the personal injury might be caused.

b) a bc# d*eH To take the air valve out

JKLMNOPH(Q/RH(BST)I
UVWXYZ<[)()*+I
\JKL8]^_#`abc/*+Ide8
]^_<#fg*HC?3JKLMhGij3
klmnNOPH(BST)I
Take out the air valve with oil level gauge.
The air valve has two (2) parts of threads.
After the 1st thread part is loosened, pull
out the air valve, and turn it counter-clockwise.

c) ? f#gh To check the oil level

opWUVWXYZO[)()q!MrsFtGQ/*+I
u!vOopWUVWXYZMwHxy3z<{|,q*F
>O&g*+Ikl}n~GQ/3!<!"•€8•Ocq
,‚ƒ(BST)I
Clean the oil level gauge by use of waste cloth. Insert the oil level gauge into the oil
feeding port until it touches the screw part. Take it off again to check if the oil level
is between the oil level range lines.

d) ? #iK To refill oil

!"<„…8†‡O#3u!v./ˆuH(BST)I!"<‰"1?Š3opWUVWXYZ
MwHxy3zM‹8Œ•O]^xŽFBST)I
If the oil volume is not enough, refill the oil from the oil feeding port. If enough,
insert the oil level gauge and turn it clockwise to close tightly.

=>?jklmnopqHrstuv3
Change oil more than once a year

=>?jLwx=>?#yz{ |}~•€•‚ƒ„…†‡ˆ‰Šj‹Œ•Ž(_•v
stuv3AB•‘E’ˆL“”•A–…ˆL—˜™‘šˆ›œB•=>?j•ž
ŸO+ ¡3ƒ¢£B#¤¥¦§¨©#ª«2¬P-*L®¨M./H+,3
¯•ž#°±PjL²³P¯´µstuv3

Use ISO VG32 hydraulic working oil only. Phosphate ester, water-glycol and
w/o emersion oil should not be used. The packing seals will be deteriorated and
the equipment wil be corroded to cause troubles of this pump. If you would
like to use these oil, consult RIKEN or RIKEN's authorized agents.

- 15 -
 !"#$%!&'()&*+,-.!"/0123456789:;<7=>
?@AB%-.!"/CD.E95F+-.!"/GH.E1IJ4A!"
4AKL#BM

The used and old hydraulic working oil should be disposed in accordance with
your regurations or laws on anti-pollutions.

()&NO1PQFRS+9TUVW8XYZ[\]^U4F_9`a7b3 ?
cdAKL#BM5Fef1gh4FRS+9Wijdk8^QAKL#BM

If the working oil splashes into your eyes, clean your eyes by the fresh water
immediately, then go to doctor. Also clean your skins out by use of the fresh
water and the soap.

(2) l mn op7qr Maintenance of the hydraulic hoses

lmnop+stuv86Mwxy+z{|}N~•{$VB€•8‚QAƒ9„u
1…†‡ˆno‰VŠN‹Œ4AB%•ƒ4$5ŽkM••581‘4VKAƒ9
’“€”VŠ?•–4A—˜™1š›4AKL#BMz•œ•N‚ž54F{9
3Ÿ58 ¡¢KL#BM

The hydraulic hoses are the consumptive items. Even if the visual check is
accepted, there might be a crack and/or a pin hole inside. Even if life time is
still left, taking applications into consideration, change hoses periodically.

£ ¤}7’“¥95F+¦Z§+lmnop7wx€•?¨©ª «49¬-7®¯V|}N‚ž54
F{9°±1’“?²³49š›6%VŠ7G´?µQAKL #BM
Check the hoses visually at daily use or once a week. If the following abnormal conditions exist, stop
the operation at once, and change hoses or take a particular counter measures.

¶ ·“¸o¹º»u1¼%½1®%&¾$N‚%RS+9¿À w4A¸oÁÂo‰?ÃÄ°49Å—
7Æ ‰«8Ç§È •gdAKL #BMÉ $8ƒ&¾$ N³5{VB¥+ 9Êviš›4AKL#BM
If the oil leaks from the taper thread parts, take out the hose, then use 1 to 2 wraps of tape seals,
and tighten again by the required torque. If oil still leaks, change hoses.

¶ lmnop7Ë̆wÍ®ž7&¾$95F+wÍ1ÎϽ 9…†Ð{½N‚%RS+9°±1
Êviš›4AKL#BM
If there are oil leakage from the thread parts or outer surface of the hose, or the outer surface is
uneven or cracked, chage the hose with new one.

(3) Ñ ÒoÓÔ‡pƈÕ)u7qr Maintenance of the foot lever and piston parts

!"# $%&'( )#*+,-./01(*23

4(*55.6789:;</0=>7?

Is the pin which connects the foot lever and

piston is inserted correctly?

!"#$%&'()#*+,-./01(*@4(*A9:;</0B0'3!"#$%&CDE
@(*A5F<1GH<AI8=>JK3LMNO./MP;0Q
If the cottered pin is not inserted in the pin, the pin might be disconnected under pumping. Check and insert
the cottered pin correctly.

- 16 -
(4) ! "#$%& Maintenance on oil leakage

!"#$%&'()*+,-./ Is there any outside oil leakage?

012$3456789$:;<=>)?@A!"B%&'>CDE+FG%&'>CHI'JKA
LMBNOEPQRISG
If the threads are not tightened, or the packing seals are worn out, oil leaks outside. If you find out oil leakage,
repair instantly.

(5) ' $($%& Maintenance on other parts

TU9V$12"(A3-WS+,-./+JAX7YZ(E[.*\]I'PS+F./
Are the threads of rams not loosened? Are the couplers connected tightly?
0X7YZ>3-WS?@A%>^'+,-G (12 _`abc )
If the couplers are loosened, the oil would not flow. (See page 12.)

(6) ) *+,- Periodical cleaning

0d9Y$efWgh$ij(klWFGd9Y5mnopqrsBtMA!".K$uv$wxq
ySWQRISG
The most possible cause of the pump trouble would be dusts. Keep the pump and peripherals always clean,
and avoid the mixturing of dusts into the hydraulic system.

789:;< ./0 1/ 2345614

(1) = > ?

a) @ABC Installation place

d9Y(z{W|}<~•q€-W•‚EPQRISG|}< ~•@(A
ƒ*Bf„v>…QA†~>{KW‡ˆ<~•q‰S+FG
d9Y$Š`‹Œq•Ž•BEP•‘EP(S’+,-G
Install this pump on a flat and safety place. The meaning of
"safety place" should be a place around which dangerous goods
or obstacles do not exist, and whose floor is plain, flat and
stable. Do not operate this pump with hose side up.

b) DEFG$HI (12 JKLMNOP ) To connect the couplers(See page 12.)

“”Š`‹@TU9VqX7YZW•–B\]EPQRISG
Connect a high pressure hose and a ram with a coupler tightly.

c) QRSTU$VW XY To unfasten the lever hook

—7˜™š`q›4A™š`œ’q•WˆžŸ$ ¡*!EP QRISG
Unfasten the lever hook by pushing the foot lever.

d) Z [\ $]^ To open the air valve

¢£¤q¥B¦EP§SPQRISG
Turn the air valve counter-clockwise to open.

e) _E`QRS$:a Pumping of foot lever

—7˜™š`$_V¨"qS[©SB›4ª-WQRISG
«$¬Ag-B›4ª-R®‚+W¯[Q*@†q•°P
QRISG«$±—7˜™š`(A‹YU9²$³B¡*
´$®‚+W•>*+FG•ž$”³B<?+WA•µ•
‘q]’PQRISG
Push the foot lever thoroughly. Then, pull up the leg
to the initial position. The spring will retract the
foot lever to the original position. Repeat these
pumping until you can get the required pressure.

- 17 -
f) !"#$ %& To return the working oil to the tank
!"#$%&'()*+,-./0123456789:;< =>?@6AB?C$DEFGHI1
J7KILMN7OPCO*,QR=GHI13STBU*? VF,-./012J7W3X)@6
AB?C
After the required operation, turn the operation valve counter-clockwise slowly to open and to let the working oil
return to the tank.

'()*+,-./ ' After the whole required operation completed /

a) 0123$45&6789:;<12$4=>? To disconnect couplers and mount duster caps

GHI1Y+Z[\]^3_)@6AB?C`.abMFcd 1^K]ef.a3gh@6AB?C
Disconnect the high pressure hose from the ram, and mount the duster caps on the couplers.

b) @AB$CD To close the air valve

ijk3lMm)@no@6AB?C
Turn the air valve clockwise to close.

c) E1FGH:$I J To fix the foot lever by use of lever hook

-./01239<=p2q3>r,-./sp]33tuM v)wh@6AB?Cx)@,sp]
yh3-./sp]#z"{|M}~@6AB?C
Push the foot pedal down to open the valve, then push down the foot lever. Then, insert the lever hook to the
hole for foot lever.

d) K CL MNO$PQ To store this pump at a safe place

•€•F‚ƒ),„…#*o†j&‡6,ˆ‰Š‹&Œ*+d ,O*•#j#Ž?•!M•‘)@
6AB?C
Clean all the equipments, and store them at a place where no mists exist, no sun shines, and no fire exists.

(2) R S T U

a) VWMN Installation place

’IaF“”=•–Ž•!3—<=˜™)@6AB?C•–Ž •!8F,š7M›œ•&‡6,
W•&”+=žzŽ•!3Ÿ?OPC’Ia#\]^u3 ¡ rM)@$D)@F?hOU<C
Install this pump on a flat and safety place. The meaning of "safety place" should be a place around which
dangerous goods or obstacles do not exists, and whose floor is plain, flat and stable. Do not operate this pump
with hose side up.

b) 0123$XY To connect the couplers

Z[\]^¢£8GHI1#`.ab¢¤3)5Y78
¥¦)@6AB?C§¡¨©k#ª’]/8GHI1#
vu,«’]/8GHI1#¬u3x~-~¥¦)@6
AB?C
Connect 2 pcs. of high pressure hoses and 2 pcs.
of couplers mounted on ram tightly. Connect A port
of 4-way valve with push port of ram, and B port
with pull port.

c) GH:Z?$4= 5& To unfasten the lever hook

sp]®7¯3°= Y+v)@sp]yh3_)@6AB? C
Unfasten the lever hook by pushing the lever grip.

d) @ AB [\] To open the air valve

ijk3±Mm)@>?@6AB?C
Turn the air valve counter-clockwise to open.

e) ^!H_`$CD To close the operation valve

²$p2q3lMm),°=)5Y7³ogh@6AB?C³ ogh/2LF´¢µ¶·=PC
Turn the operation valve clockwise to close tightly. The tightening torque shall be about 2N ¶ m.

- 18 -
f) !"#$ %&'( To operate 4-way manual valve
!"#$%&'()*+,-./0123(4&506789:
;<=>?@A
Shift the 4-way manual valve to A port (push port of ram).

BC.D9E+FGHIJKLM7NOPQRKNOSTUV ?WXPABC.&YZT[\=
]9KLMNOT^_7]`<\XabcKBC.+dX9I JLe]@fg7a<KhGHNO
?ijk&lmXHLMNO+no<=>?@A
Hold the lever by one hand, and pump to discharge oil. When lever load is heavy, pull up the lever a little, and
repeat pumping by use of both hands.

h) )*+,&-. To retract the ram

!"#$%&'()*+p-./0123(4&q06789r ;<BC.+NO?iQRK23(4
&st/(uv9XPA
Shift 4-way manual valve to B port (pull port of ram) to retract the ram piston.

/01234567 / After the whole required operation completed 7

a) 8+9:;<=>?@ To shift the handle middle

!"#$%&8+9:;<=>[email protected]
Shift the 4-way manual valve to a middle position.

b) F G%&HI To close the air valve

wx%+y7za<{|<=>?@A
Turn the air valve clockwise to close.

c) JKL&MN To fix the lever by use of lever hook

BC.D9E+L}c5a<KBC.~oHBC.+•ka <=>?@A
Push the lever grip, and fix the lever by use of the lever hook.

d) OP QR&ST.U,VWLXYPQ&SZ [ To disconnect couplers and mount duster caps

23 (4}c€l •.t+‚a <=>? @Aƒ„…† 7u‡ˆ4t‰. Š‹„…+Œo<=>?@A
Disconnect the high pressure hose from the ram, and mount the duster caps on the couplers.

e) \H]^_`&ab To store this pump at a safe place

•Ž•u•‘aK’“&b|”xT•=K–—˜™Tšbc ˆKXb›&x&]@œj7•ža<
=>?@A
Clean all the equipments, and store them at a place where no mists exist, no sun shines, and no fire exists.

- 19 -
8.!"#$% Trouble Shootings

& ' ( ) * +
Troubles Causes Remedies

!"#$%&' (!)*+,-./012.34.567 3489:;<&=>?@A

,@A BCDEF
Pressure is Oil leakage from the loosen thread parts of hoses, Tighten the screws.
not held. pipings and fittings.

DGHI D8JGKLM&NOPQ=>?@A
Not enough oil volume. Refill oil upto the required level.

RSD%TUP VRWXY%Z4Q@,@A VRWXY8[7\PQ9:Q=>?@ A

,@A ( ]^_`a. Operation valve is not closed tightly. Turn the operation valve clockwise to close
bcde_%U,@ ) tightly.

fghij.klmX%nopqQ@,@ rs7klmX8noptQ=>?@A
Working oil uvwxyz
does not flow 4-way manual valve is not shifted (P-6D) Shift 4-way manual valve to push port.
out. (Piston
of ram dose {|}~.•€|• (S-1, S-2) % 5<&D •€|•80&‚ƒ79:Q=>?@A !
not advance.) .„…%†‡?FQ@CA "%ˆqQ@C‰'Š‹Œ@.&•Ž} •
l•,-&\PQ=>?@A
Bag nut of coupler (S-1, S-2) is loosen and the oil Tighten the bag nut by hand. If the pressure is
flow is blocked. left, use a pipe wrench.

‘’l“.”+ (!)*+•–‘’l“7—˜%™qQ@ —˜š'8PQ=>?@A (14 ›cœ]a•ž )

•l.U%Ÿ@ CA
Slow ram speed Air is included in the hose and ram. Release the air. (See page 14)

{|}~.•€|•%5<&D.„…%† •€|•80&‚ƒ79:Q=>?@A !
‡?FQ@CA "%ˆqQ@C‰'Š‹Œ@.&•Ž} •
‘’l“.”+ l•,-&\PQ=>?@A
•l%U MM Bag nut of coupler (S-1, S-2) is loosen and the oil Tighten the bag nut by hand. If the pressure is
¡¢,@A flow is blocked. left, use a pipe wrench.

‘’l“.¡P+}’l£.¤¥ +}’l£8¦p§C :7¨©8ª« P

Piston of ram Q=>?@A
does not re- Damage of return spring of ram. Ask RIKEN to repair to change springs.
tract.
fghij.klmX%nopqQ@,@ klmX8¬s7noptQ=>?@A
uvwxyz
4-way manual valve is not shifted (P-6D) Shift the 4-way valve to pull port.

-®.¯°&±²7¡¢,@³´Š‹µ¶@·¸¹º»¼7½¾P‹¨©8ª«PQ=>?@A
Although above remedies have been taken, if the trouble cannot be shot, ask RIKEN or RIKEN's authorized agents
to repair the pump.

- 20 -
9. !"#$%&'()*+,-.*/0 P-# Foot Pump Structural Drawing

49
45S 48
49 50

47
3 13S 13S
14 51 51
15 14
18
6S 19 16S
8
9
10
11 A
54 12
37S 22 25
B 61
42 33
35 34 32
39S 38 30
11 A
60 31
1
28
43 54
54

44
59
23S A

26
56 27S
55
53S

25

25

- 21 -
 !"# $%&'( )*+ !"# Foot-operated Pump Parts List
), No. - . Description /0 Q'ty

! "#$%& '()* +,-. /

0 123# '456,7 /
89 123#:;<#=;3 '456,7 *>?@47A 5B6 /
C DEFGHIJ3 KBLM 5,?@B6 NB>- +,O6 P
Q RS;TU V,**BW X>5NBW P

!Y 2$Z#[ \*W47A P
!! 2]^JI^J_ `aMb \6BBO +>OO_ `aMb c
!d 2]^JI^J_ `eMe \6BBO +>OO_ `eMe f
!09 g2=;3 V,hBW 5?WBX 5B6 P
!i jZ#[_ klmPPa na o W47A_ klmPPa na P

!p 2$Z#[qrst \*W47A >-u(5647A 5?WBX P

!89 vwxyz=;3 K4AN *WB55(WB 5>{B6. h>OhB 5B6 /
!C |w}2$Z#[ ~,X *WB55(WB 54-B 5*W47A /
!Q 2]^JI^J_ `mMc \6BBO +>OO_ `mMc f
dd •g2_ €c•‚ 'O(A_ €c•‚ /

d09 ƒ;3„…J=;3 †,,6 *B->O 5B6 /

dp 2$Z#[‡ˆ‰ \*W47A N>7ABW f
d8 Š‹2$Z#[ ŒB754,747A 5*W47A /
d•9 Ž•z‰=;3 •45?N>WAB h>OhB W,- 5B6 /
dC jZ#[_ ‘’\ “Pf”/ 'a o W47A_ ‘’\ “Pf”/ 'a /

0Y jZ#[_ ‘’\ “Pf”/ '/‚ o W47A_ ‘’\ “Pf”/ '/‚ /

0! Ž•z• •45?N>WAB h>OhB 5B>6 /
0d RS;TU V,**BW X>5NBW /
00 2$Z#[ \*W47A /
0i –— \6W>47BW /

0p ˜™š1# €4hB6 c
0•9 ›œ#•=;3 €B5BWh,4W 5B6 /
0C jZ#[_ ‘k\o c”ec o W47A_ ‘k\o c”ec /
0C9 žŸz=;3 k4W h>OhB 5B6 /
id jZ#[_ ‘’\ “Pf”/ '/”k o W47A_ ‘’\ “Pf”/ '/”k /

i0 ¡^¢£ ~BhBW N,,@ /

ii ¤¥FGH¦§¨st €,(7- 5?WBX /
ip9 ƒ;3 ¡^=;3 †,,6 OBhBW 5B6 /
i• ©ªG1# l,6?NB- *47 /
iC 1# '47 /

iQ «ˆ1# V,66BWB- *47 P

pY 2$Z#[‡ˆ1# \*W47A N>7A47A *47 /
p! Š‹2$Z#[ ŒB754,747A 5*W47A P
p09 ¬-=;3 “>5B *O>6B 5B6 /
pi DEIJ3 KBLM +,O6 f

pp ®¡^•;T¯# €(++BW ?(5N,7 /

p8 °±¨st €,(7- 5?WBX /
pQ žŸz²³´µ k4W h>OhB 7>)B *O>6B /
8Y ¶·´µ €4@B7 7>)B *O>6B /
8! vw¸2¹2º»;3 K4AN *WB55(WB {B)>OB >7- )>OB 5,?@B6 /

- 22 -
 !"# D $%&' For !"# D Pump Only
%( No. ) * Description +, Q'ty

!! "#$% &'() *+,-% &'() .

/0 12345 6789:;' ;:<=>? @AB,A+ CA+CD%6789:;' .
/E FGHIJK LM-N <>DOO,>D BM<<+D .
/P GQRSTUV 9:W XA,-D AYA<?=>% 9:W .
0Z GQR[I\] 6:... XA,-D <A^_MB-% 6:... .
0` "#$% X.(a *+,-% X.(a a
0!b cdefghiIj *M<MB- OD? k=> =M+ >D?,>B .

22

67 22
71
68
70
69

72S
B

P-6D!

- 23 -