11 1 Control
11 1 Control
11 1 Control
TABLE OF CONTENTS
FOREWORD ............................................................................................................ 错误!未定义书签。
TABLE OF CONTENTS ........................................................................................................................... I
1 NOTICE OF USE............................................................................................................................... 1
1.1 SCOPE OF APPLICATION ................................................................................................................ 1
1.2 SAFETY PRECAUTIONS .................................................................................................................. 1
2 INTRODUCTION OF ELEVATOR INTEGRATED DRIVE CONTROLLER .............................. 3
2.1 MODEL DESCRIPTION ................................................................................................................... 3
2.2 NAMEPLATE DESCRIPTION ............................................................................................................ 4
2.3 TECHNICAL SPECIFICATIONS ......................................................................................................... 4
2.4 DIMENSIONS AND MASS ............................................................................................................... 7
2.5 PRODUCT APPEARANDCE .............................................................................................................. 9
2.6 INSTALLATION INSTRUCTIONS .................................................................................................... 11
2.6.1 Product Installation Place .............................................................................................. 11
2.6.2 Installation Orientation and Clearance Requirements ............................................... 12
2.7 SCHEDULE OF PRODUCT FUNCTIONS .......................................................................................... 12
2.8 A BRIEF ON FUNCTIONS .............................................................................................................. 14
3 WIRING OF ELEVATOR INTEGRATED DRIVE CONTROLLER ........................................... 24
3.1 TERMINAL WIRING SCHEMATIC AND CAUTIONS ON WIRING ...................................................... 25
3.2 WIRING OF MAIN CIRCUIT TERMINALS ...................................................................................... 26
3.2.1 Layout of Main Circuit Terminals .................................................................................. 26
3.2.2 Labeling of Main Circuit Terminals and Functional Description ............................... 27
3.2.3 Structure of Main Circuit ................................................................................................ 28
3.2.4 Detailed Wiring Description of Main Circuit Terminals .............................................. 30
3.2.5 Anti-interference Measures ........................................................................................... 35
3.3 WIRING OF CONTROL CIRCUIT TERMINALS ................................................................................ 37
3.3.1 Layout of Control Circuit Terminals .................................................................................. 37
3.3.2 Functional Description of Control Circuit Terminals ....................................................... 38
3.3.3 Description of Dip Switch Settings ................................................................................... 42
3.3.4 Wire Specification in Control Circuit Connection ............................................................ 42
3.3.5 Cautions on Wiring of Control Circuit Terminals ......................................................... 43
3.4 WIRING OF PG CARD TERMINALS .............................................................................................. 43
3.4.1 Asynchronous Motor PG Card ...................................................................................... 43
3.4.2 Synchronous Motor PG Card ........................................................................................ 45
3.4.3 Cautions on Wiring of PG Card Terminals .................................................................. 50
4 CONNECTION OF PERIPHERALS ............................................................................................. 51
4.1 EXAMPLE OF TYPICAL CONFIGURATION OF ELEVATOR INTEGRATED DRIVE CONTROLLER ......... 51
4.2 PRECAUTIONS IN CONNECTION OF PERIPHERALS........................................................................ 52
4.3 TECHNICAL REQUIREMENTS ON WIRING OF ELEVATOR INTEGRATED DRIVE CONTROLLER
PERIPHERALS .......................................................................................................................................... 52
4.3.1 The requirements on cables by elevator shaft and trailing cable wiring ................. 52
4.3.2 Method of Wiring Between Call board and TXV+、TXV-、TXA+、TXA- .............. 54
4.3.3 Arrangement of Shaft Switch ........................................................................................ 54
4.3.4 Upper and Lower Leveling Inductor ............................................................................. 55
5 SPECIAL HAND-HELD LIQUID CRYSTAL OPERATOR......................................................... 56
5.1 GENERAL .................................................................................................................................... 56
5.2 CONNECTION .............................................................................................................................. 58
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7.5.2 Interpreting the meaning of hoistway data (monitoring state): unit mm......................... 97
7.6 HIGH-SPEED RUNNING .................................................................................................................... 98
7.7 ADJUSTMENT OF ELEVATOR COMFORT ..................................................................................... 100
7.7.1 Factors Concerning the Comfort ................................................................................ 100
7.7.2 Adjustment of Elevator Comfort.................................................................................. 101
7.8 FLOOR LEVELING ADJUSTMENT.................................................................................................... 107
7.9 SETTING OF OTHER FUNCTIONS................................................................................................ 113
7.10 SIMPLE COMMISSIONING DIAGRAM ............................................................................................... 113
8 FUNCTION PARAMETER ........................................................................................................... 117
8.1 SCHEDULE OF FUNCTION PARAMETER ...................................................................................... 117
8.2 DEFINITIONS OF FUNCTION PARAMETER................................................................................... 126
9 FAULTS AND SOLUTIONS ........................................................................................................ 136
10 PRECAUTIONS ........................................................................................................................ 143
10.1 PRECAUTIONS IN APPLICATION ................................................................................................. 143
10.1.1 Selection of Optional Brake Resistor ` ....................................................................... 143
10.1.2 Absorption Devices are not allowed at output side .................................................. 144
10.1.3 Working Voltage ............................................................................................................ 144
10.1.4 Two-phase Input Inappropriate ................................................................................... 144
10.1.5 Lightning Impact Protection ......................................................................................... 144
10.1.6 Altitude and Derated Application ................................................................................ 144
10.1.7 Correct and Normative Wiring .................................................................................... 145
10.1.8 Requirements on the clearance between two leveling insert plate ....................... 145
10.1.9 No installation personnel allowed to modify the system wiring without approval 146
10.1.10 You may get twice the result with half the effort if installing some components
the final position by one time ....................................................................................................... 146
10.1.11 CAN Communication................................................................................................ 146
10.1.12 Rotary Encoder ......................................................................................................... 147
10.1.13 Terminal Resistance ................................................................................................. 147
10.1.14 Absorption Circuit ..................................................................................................... 148
10.1.15 Shaft cable and Trailing Cable ................................................................................ 148
10.1.16 Ground System ......................................................................................................... 148
10.1.17 Car Wiring .................................................................................................................. 148
10.1.18 Passing Chime .......................................................................................................... 148
10.1.19 Observation of Car Input Signal ............................................................................. 149
10.1.20 Supply to Hall Calling Board ................................................................................... 149
10.2 SCRAPING PRECAUTIONS .......................................................................................................... 149
10.2.1 Disposal of Capacitors ................................................................................................. 149
10.2.2 Disposal of Plastic Components ................................................................................. 149
11 MAINTENANCE ........................................................................................................................ 149
11.1 Warranty ............................................................................................................................. 150
11.2 Product Checkup .............................................................................................................. 150
11.3 Routine Inspection ............................................................................................................ 150
11.4 Periodic Inspection ........................................................................................................... 150
APPENDIX A EMC INSTALLATION GUIDE ................................................................................ 152
A1 NOISE CONTROL ....................................................................................................................... 152
A1.1 Noise Type ......................................................................................................................... 152
A1.2 Transmission Path ............................................................................................................ 152
A1.3 Basic Measures for Noise Suppression......................................................................... 152
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1 Notice of Use
1.1 Scope of Application
iAStar-S8 elevator integrated drive controller is rated at voltage 200V and 400V and is
adaptable to both synchronous motor and asynchronous motor with capacity form 2.2kW to
37kW. Single elevator supports up to 64 floors and group control supports up to 8 elevators.
1.2 Safety Precautions
Danger
Caution
Danger
Danger
◉ When switching on a elevator integrated drive controller which has been stored for
more than 2 years, a voltage regulator is needed to supply it by increasing the
voltage gradually
Or it may cause risk of electric shock and explosion
Danger
v
◉ Avoid faulty operation when elevator integrated drive controller is running
Or it may cause risk of high-voltage electric shock.
◉ After it is switched off, the inside of elevator integrated drive controller may remain
dangerous high voltage for a certain period, don’t open the cover or touch
connection terminals
Or it may cause risk of high-voltage electric shock.
◉ Only trained, qualified and authorized person may be allowed to work on elevator
integrated drive controller
Or it may cause risk of electric shock or property damage.
◉ Always remove watches, rings or other metal articles prior to working and always
wear suitable clothes and use appropriate tools when working on elevator integrated
drive controller
Or it may cause risk of electric shock and explosion.
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-5%~+5%
Deviation
3-phase unbalance ≤2%
200V : keep running at AC150V or above; activate
under-voltage protection after 15ms from the moment when it
Acceptable instantaneous drops from rated voltage to below AC150V.
voltage drop 400V : keep running at AC300V or above; activate
under-voltage protection after 15 ms from the moment when
it drops from rated voltage to below AC300V.
Maximum accessible
Characteristi
Group controlling
≤8 elevators
Capacity
Communication mode CAN bus serial communication
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(Temperature fluctuation)
Frequency setting
±0.03Hz/60Hz
resolution
Output frequency
0.00lHz
resolution
When the load of elevator is unknown, suitable torque will, as
No-load starting per the ready-to-travel direction of elevator, be applied on
compensation motor so as to ensure smooth start of elevator, minimize the
slipping and improve comfort at starting moment.
1 minute (150% output current rating) or 10 seconds (200%
Overload capacity
output current rating)
Brake torque 150%(external braking resistor) ,integrated braking unit
Acceleration/Deceleration
0.01~3600s
time
Carrier frequency 5~15kHz
Battery-supplied In case of power failure, the batter instantaneously supplies
Operating elevator leveling at a low speed.
PG card Output 5V, 5.3V,12V, 300mA
-interface signal
Figure 2.3 Installation Dimension of Elevator Integrated Drive Controller (no casing)
Table 2.3 Specification of Elevator Integrated Drive Controller (no casing)
Mounting
Model Matching A B H W D Hole Mounting Mass,
iAStar-S8 motor, kW mm mm mm mm mm diameter Bolt kg
Φ, mm
4005A3 5.5
4007A3 7.5
250 183.7 371.5 265 140 10
4011A3 11
4015A3 15 7.0 4M6
4018A3 18.5
269.5 237.7 416 285.5 170 11
4022A3 22
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Figure 2.4 Installation Dimension of Elevator Integrated Drive Controller (with casing)
Table 2.4 Specification of Elevator Integrated Drive Controller(with casing)
Mounting
Model Matching A B H W D Hole Mounting Mass,
iAStar-S8- motor, kW mm mm mm mm mm diameter Bolt kg
Φ, mm
2002A2 2.2
2003A2 3.7
4002A2 2.2
4003A2 3.7
165.5 392 414 232 182 13
4005A2 5.5
4007A2 7.5 7.0 4M6
4011A2 11
4015A2 15
4018A2 18.5
438 463 254 182 15
4022A2 22 165.5
4030A2 30 511 533 305 212 22.5
Note: the code character ―A‖, taking model name ―iAStar-S8-4005-3‖ for example, following the
―S8‖ - may be ―A‖,―M‖ or ―N‖ in a specific model. Please see Figure 2.1 for the meanings of code
character ―A‖, ‖M‖ and ―N‖.
Figure 2.5 Appearance of Elevator Integrated Drive Controller (2.2kW, with casing)
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Danger
Caution
5. Clock Control
With the built-in clock system by real time, the exact time at which a breakdown takes place can be
recorded in the Error Log. The clock control can also be used to initiate the required functions
precisely by time
The setting of clock is completed by LCD operator. When you wish to enable the time-sharing
control function, please contact directly our technical department.
6. Automatic Control for Door-opening Time
When the elevator travels in automatic state without attendant, the door closes automatically by a
delay after the car arrives at a landing with the door open. The default delay is 3.0 s for a landing
without any call and 3.0 s for a landing with a call. The delay time can be changed by setting the
relevant parameters.
You may set open door hold time (in second, only with instruction signal) when leveling by F15; or
set the open door hold time (with call signal also) when leveling by F14.
7.Open the Door from This Landing
When the call button of this landing is pressed down, the car door opens automatically. If someone
keeps pushing on the button, the door remains open.
8.Pre-close the Door by Door-closing Button
When the door is open in automatic state, the door can be closed immediately before the delay
elapses by pushing on the door-closing button.
9.Open the door by Door-opening Button
When the car stays within the door zone, a passenger in the car can open a closed door or make a
closing door reverse by pushing on the door-opening button.
10.Door Selection
By F130 you may set to select different door operator, which includes such types as
opening-torque hold, closing-torque hold and opening/closing-torque holing.
11.Leveling on Changing Destination Landing
If the door has been opening for 15 seconds without activating the door open limit switch, the door
will close and the elevator will travel to the next destination after the door is closed.
12.Cancel a Wrong Registration
If a passenger realizes that he or she has pushed down a wrong button in the car panel, he or she
can cancel the wrong registration by pushing the same button twice incessantly.
13.Clear Registrations at Changing Direction
When the elevator car arrives at the last landing to be changing direction, all the registrations
behind its present travel will be cancelled at once.
14.Direct Landing
On analogue given curve the control system slows down the elevator by distance without any
crawling at leveling.
15.By-passing Landing Calls on Full-load
When a full-loaded elevator car travels in normal mode without attendant, the elevator will NOT
answer any calls from its by-passing landings, stopping at the landings by in-car registrations only.
16.Power-off for Car Lighting and Fan at Stand-by
If a elevator stands by out of service over 5 minutes (default value subject to change by
parameter), receiving neither in-car nor landing calls, the car lighting and fan will automatically
stays off power until a call for the elevator to answer appears.
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This is a standard function, so what only to be adjusted is the Delay Time of from sending
switching-off instruction to automatically switching off the supply to illumination and fans. You may
set the parameter Delay Time (in minute) by F152.
17. Auto Homing
When the elevator travels in automatic state without attendant service while setting Auto Homing
in effect, the elevator car which receives neither in-car nor landing calls will automatically return to
the main landing within a given period of time determined by parameter setting.
For an elevator not under group control, two parameters are settable for this function: you may set
F20 to ―0‖ to disable function or set to nonzero digitals to enable function. As it is enabled, F20
means such a time: when a elevator has executed all instructions, the elevator will automatically
return to home floor after calling delay time as set by F20; in addition, the home floor is set by F22.
For an elevator under group control, the function shall be enabled by group control board
parameters, where the home floor location shall also be set.
When the home floor function is enabled, whether elevator is under group control or not, it is
required to, by F49, set the elevator as returned to home floor into ―closed waiting‖ or ―open
waiting‖: ―0‖ for closed waiting or ―1‖ for open waiting.
18.Re-close door
In order to avoid stop of elevator in case of chance failures or seizure of articles between doors
causing doors unable to be closed, this function is therefore provided to re-close the door.
19.Historical Fault Log
The Historical Fault Log keeps the latest 20 fault records concerning the occurring time, floors and
fault codes.
20.Self-tuning of Shaft Information
The Self-tuning should be initiated before the elevator goes into service for the control system to
learn the pertaining hoistway data such as distance between floors, positions of decelerating and
protective switches and so on and keep the learned data permanently in memory.
21.Service Landing Setting at Will
Using the handset one can determine at will which floors the elevator serves and which floors the
elevator does NOT serve.
Only the floors set as service floors are able to register instructions or calling signals. In normal
conditions, a elevator will not travel to the non-service floors. The setting of service/non-service
floors are completed by F29~F33 (in which, F29 for setting 1F to 16F, F30 for setting 17F to 32F,
F33 for setting 33F to 48F). You are needed to select YES or NO for each floor on a LCD operator.
For example, if you want to set the 17F, you should find it in F30 and make selection said above. It
should be noted that when group control are used, the service/non-service floor setting is also
available on the group control board. Furthermore, when in fire fighting-purpose running, any
non-service floors previously set will be disabled (all are to be reset as service floors).
During this operation, you may set DISPLAY CODE by F65 to F112 on LCD operator (F655 for 1F,
F66 for 2F,…F112 for 48F). For the relations between display code and actual display character
see Table 6.35, DISPLAY CODE schedule under chapter 6.3.9.
22.Indicating Symbols Setting for Landing Display
Using the handset one can determine at will the varied display symbols or marks for the floors, for
instance, ―B‖ for basement ONE.
23.Attendant Service
Using the switch in the car operation panel, one can put the elevator into attendant service, under
which the automatic door closing is blocked out and the door can only be closed by the attendant
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who keeps pressing on the door-closing button. The attendant can also decide on the travel
direction and/or the by-passing ride. The other functions are the same as those by normal travel.
24.Independent Travel
Independent Travel is an exclusive travel, during which the elevator overlooks all landing calls and
the automatic door-opening and -closing is blocks out. Other features are similar to Attendant
Service.
25.Dot-matrix Landing Indicators
Dot-matrix Landing Indicators are used both in the car and on the landing, featuring abundant and
elegant indicating symbols and vivid display.
26.Rolling Indication of the Travel
Rolling direction display is applied to both car and landing indicators, which starts when the car is
moving.
27.Automatic Correction in Landing Position Signals
During the travel the system checks up its own position signals at each terminal switch and by the
leveling switch of each landing against those it has obtained by self-tuning, making automatic
corrections in the data.
28.Elevator Lock-out
During the normal service the system clears out all registrations when the lock-out switch is turned
off, but the elevator will continue its service dispatching passengers in the car until all the in-car
registrations are cleared out. Then the car returns to the main landing, opens the door
automatically, switches off lighting and fan, igniting the door-opening button for a 10-second delay
before the door is automatically closed for termination of service. The normal service can be
initiated again by resetting the lock-out switch.
29.Protection against Door-opening outside Door Zones
The door cannot open outside the door zone, which is preset by the system for safety.
30.Light Gate Protection for Doors
Every elevator is equipped with a light gate door protection, whenever any object appears or stays
between the closing door panels, they will reverse open with the light gate in effect.
31.Over-load Protection
With the over-load switch functioning, the door remains open with alarm buzzing on.
32.Anti-nuisance at Light-load
If the system is equipped with a light-load switch which has not yet functioned while the in-car
registrations have exceeded value in number (subject to modify by parameter), the system will
clear all the registrations.
33.Reversing Protection
When the system has detected an inconsistency between the registered direction and travel
direction for 3 seconds on end, an emergency stop will be activated with alarm buzzing on.
34.Rope-slippage Protection (Operation Time Limiter)
If the elevator in operation (except for in inspection mode) has traveled incessantly for a longer
time than the value preset by the time limiter (max.45s) without leveling and door operations, a
rope slip is supposed to be detected by the system, by which all car movements are at stop until
being put into inspection travel or by resetting the power supply.
35.Terminal Switch Failure Prevention:
Prevents elevator continuing to run in case of terminal switch failure and resulting in accidents;
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Operation 1: when the firefighter Switch 1 is activated, the elevator will directly enter the firefighter
1 operation. At this time, the elevator must run with its door closed, and the following devices shall
be invalid: hall call, safety edge, light curtain, door close button, overload, emergency exit on the
car top, the second emergengy stop switch in pit, rope break swich, car buffer switch,
counter-weight buffer switch, pit lighting and overload buzzer. After the firefighter Switch 1 is
recovered, the elevator will be turned into normal status.
Operation 2: when the firefighter Switch 1 and 2 are activated simultaneously, the elevator will be
turned into the operation of the firefighter 2. At this time, elevator is permitted to run with door open.
And the following devices shall be invalid: hall call, s safety edge, light curtain, door close button,
overload, emergency exit on the car top, the second emergengy stop switch in pit, rope break
swich, car buffer switch, counter-weight buffer switch, pit lighting and overload buzzer. When the
elevator completes its one running, and the firefighter Switch 2 is reset, it will be turned into
firefighter 1 operation again.
51. Function of removing the night noise
Set the time via parameters. When it reaches the setting time, the arrival gong and the voice
announcement will not work.
52. Forced stop
Set a forced stop floor via parameters. When the elevator passes by this floor, it must stop.
53. UCM function
UCM contactor’s contact is provided in the brake circuit,. The contactor is closed normally,, and
the elevator can run. The contact will open under the following circumstances, and the elevator
can’t run regularly, until it is reset again:
The governer is activated.
The elevator stops at the door zone with its door opened, and both the leveling switches are
tripped off.
Description of Optional Functions:
1.Pre-Door-opening
This option enables the leveling car to open the door before it comes to a stop in order to raise the
operational efficiency of the elevator, by which the door begins to open as soon as the car enters
into the door zone (usually ±75 mm from the leveling position) at a speed slower than 0.3m/s.
To enable the function, you are required to set F129 to ―1‖ or ―3‖ (―1‖: enables PRE-OPENING only,
―3‖ enables the function of PRE-OPENING AND RE-LEVELING). In addition, corresponding
magnetic switch should be additionally installed at two detection zones.
2. Relevelling with Door Open
Due to the stretch of wire ropes in case of high-rise buildings, the car at stop may move up and
down while passengers leave and board the car, which may lead to mal-levelling. Once this
situation is detected by the system, the control will make the car relevel at a slow speed with the
door open.
To enable the function, you are required to set F129 to ―2‖ or ―3‖ (―2‖ enables PRE-OPENING AND
RE-LEVELING only, ―3‖ enables PRE-OPENING and PRE-OPENING AND RE-LEVELING). In
addition, corresponding magnetic switch should be additionally installed at two detection zones.
To enable this function, you are required to, by F18, set the home floor (or refuge floor) for elevator
returning in case of fire situation.
3.Fire Emergency Return
In the event of fire the fire return switch is put on by man, upon which the elevator will clear out all
the registrations and calls, returning to the fire home as soon as possible with its door open.
4.Fireman Service
As the fireman switch is set on in case of fire, the car will stay ready for fireman service with the
door open at the fire home, by which the automatic door operations are blocked and the door can
only be opened or closed by pressing and releasing the buttons at short intervals. During fireman
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service the elevator only answers to the in-car registrations and clear up all of them when it comes
to a stop. The normal travel can only be restored only when both the fire return and fireman
switches are reset while the car is at the fire home with its door fully open.
5.The Second Car Panel
The second car panel is usually mounted on the left-front wall in the car with the same buttons and
switches as those in the master panel. The second car panel functions the same as the master
panel does in automatic state without attendant service, but it does NOT work during attendant
and independent travels.
6.Car Panel by the Rear Door
In case of two doors opposite to one another in the cab, a second car panel by the rear or opposite
door can be made available, which has the same buttons and switches as those in the other panel
with almost the same functions. The difference lies in that on a landing where both doors can open,
the door-opening button on the rear panel opens the rear door only while that on the front door
opens the front door only. Likewise the car registrations on the rear panel open the rear door only
while those on the front panel open the front door only, but the registrations made on both panels
will open both doors.
7.Car Panel for the Handicapped
The car panel for the handicapped people can be located either below the master panel in the car
or at a lower position on the left wall of the car. The panel has both floor number push- buttons and
door-opening and –closing buttons, on which are inscribed with Braille in addition to normal floor
numbers and marks. At a stop registered by the handicapped, the door will hold open for a longer
time (usually by 30 seconds). The rear door will do the same if a registration is made for it in the
panel for the handicapped.
8.Duplex Control
Duplex control is made available by CAN BUS— a serial communication bus that transfers the
data in coordination of the joint call-handling capacity of the two elevators with a view to increasing
the efficiency of both. The key to duplex control lies in the optimized distribution of the landing calls
between the two elevators. The system works on the distance-based principle, i.e., wherever a call
is registered, the control assigns it to the elevator that is nearer to the registered floor so as to
reduce the waiting time to the minimum. The automatic return to main landing is intergrated in that
after answering all calls and registrations, the elevator which stays nearer to the main landing
returns to it. In this case the function of auto-return to main landing becomes optional, which can
be realized by the handset.
When running in loop duplex mode, it is required to set F23 to ―3‖. In addition, you are required to
set, by F181, the communication address of each elevator. Furthermore, when the lowest floors of
the duplexed elevators are not at the same level, you are also required to set the floor offset by
F10.
9. Group Control
It’s an option for centralized control of a number of elevators as many as max. eight in a group.
The group control governs above the master control of every elevator in the group, responsible for
registering and clearing out all the registrations and calls of the group. Monitoring the floor
positions and other traveling conditions of the elevator in the bank, the system works out by real
time the most rational and cost-effective solutions to every call by one of the elevators based on
super-fuzzy algorithm and assigns that elevator to the mission, hence greatly raising the efficiency
of the elevators, reducing both power consumption and waiting time by passengers.
When enabling group control function, the parameter F23 of each grouped elevator shall be set to
―2‖. In addition, when the lowest floors of the grouped elevators are not at a same level, the floor
offset should also be set by F10 as per the same method as that described in 8.2.
10. Up Peak Service in Group
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It is an option only available with the in-group control by time relay settings or by manual switches.
When more than three up-going calls are registered on the main landing, the Up Peak Service
traffic mode is actuated, whereby all the elevators will immediately return to the main landing with
doors open as soon as they finish the Up Peak Service missions. The Up Peak Service traffic
mode gives way to normal service when the up-traffic time is over, which is determined either by
time relay settings or by manual switches.
11.Down Peak Service in Group
It is an option only available with the in-group control by time relay settings or by manual switches.
When the situation in which the elevators descend to the main landing fully loaded appears, the
Down Peak Service traffic mode is actuated, whereby all the elevators will immediately return to
the top landing with doors open as soon as they finish the Down Peak Service missions. The
Down Peak Service traffic mode is switched to normal service when the down-traffic time is over,
which is determined either by time relay settings or by manual switches.
12.Zoned Waiting Service
It is also an option only available with the in-group control. When every elevator in the bank has
stayed waiting for one minute, the group control starts the zoned waiting service, i.e., a)if no
elevator is located on the main landing and the landings below it, the system will assign a elevator
with easier access to the main landing, waiting there with the door closed; b)if two of the elevators
in the bank are in normal service while no elevator is located on any one of the upper floors above
the intermediate one, the system will assign a elevator with easier access to the predetermined
upper landing, waiting there with the door closed.
13.Zone (Building) Monitoring
By means of a RS485 communication cable the control system is connected with the PC located in
the monitor room of the building (residential zone). With the monitoring software installed in the
computer, the travel information such as floor location, travel direction and errors of the elevators
can be shown in the computer screen.
14. Earthquake Response Function
If earthquake response function is selected, the seismic detection device will activate
instantaneously in case of earthquake and send a contact signal to control system, which will then
instruct the running elevator to park at the nearest floor, open the door for escaping and at last
stop the elevator.
The function doesn’t need any other parameter setting but needs switches and the related wirings
for earthquake detection.
15.Arrival Gong on Car
An arrival gong mounted on the top or at the bottom of the car will sound off during the
deceleration and leveling period for stop so that the passengers both in the car and on the landing
will know that the elevator is coming soon.
16.Arrival Lamp on Landing
With this option the direction-forecasting lamps are mounted on every landing, whereby the
relevant direction lamp will flash up when the arriving car reaches the 1.2-meter distance from the
floor level so that the waiting passengers on the landing will know that the elevator is arriving and
in which direction it is heading for. The lamp will remain flashing until the door is closed.
17.Arrival Gong on Landing
Arrival gongs with both up and down direction indications are mounted on every landing and the
relevant one will sound off for the riding direction when a car is leveling in the door zone for stop so
that the waiting passengers will know that this elevator is arriving.
18. Leveling Fine Tuning
In order to avoid such complex procedures as adjusting the location of leveling inductor, certain
software shall be used to adjust, in a minor range, the location of leveling switch at each floor.
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When the change-over switch is at ―ON‖ position, the parameters F137~F139 defines whether a
floor will be serviced or not: F137 for 1F to 16F; F138 for 17F to 32F; F139 for 33F to 48F.
30.Voice Landing Forecasting
With this option the system landing announcer makes a voice announcement of the approaching
floor during every leveling time and of the traveling direction of the elevator before every door
closing, etc.
26. Load Compensation:
On the basis of the car load data from car load device, the system shall demand the elevator
integrated drive controller to give a specific load compensation so as to improve the starting
comport.
27. Hold Open Button:
By pressing down the Hold Open Button, the delayed door closing function shall be activated.
28. Output and display suspended service:
A display method notifying passengers the service of certain elevators is suspended. This function
don’t need any setting, but certain calling board & display control board able to display such
characters as ―service suspended‖ shall be provided.
29. Wait with door open on base floor
When elevator stop at base floor,the door will be kept open.
30. Duplex for rear side
The hall call of rear side can be assigned by duplex.
31. Floor block
Some floors can be blocked during special time.Both blocked floor and blocked period can be
set by parameter.Hall call block or car call block for these blocked floor can be set separately
32. Car call reminder
Enable this function via parameters. When it is activated and press the car call button, the buzzer
will beep to remind the passengers that this button is effectively pressed.
33. Anti-crime function
There is a switch inside the car. When it is activated, all car calls and hall calls that have been
registered will be cancelled, and the new ones shall not be registered. The elevator will leave for
the floor set in advance (via parameters), and keep door open after it stops.
34. Function of hall call cancellation
It is valid for the single elevator only. The passenger can cancel the hall call registered by means
of double clicking the hall call button registered. This function can be enabled by means of
parameter.
35. Automatic change of the base floor
Two base stations can be set. Set the time via parameter, then the system can change the base
floor automatically at the different periods of time.
36. Floor display flashes when elevator is fault
When there is something wrong with the elevator, the hall incicator will flash to display the current
floor. This function can be enabled by means of parameter.
37. Hall indicator energy saving
When there isn’t any hall call and car call for the elevator, beside the hall indicator of the floor
where the elevator located displays current floor, no display for that of other floors. (the close time
for display is the same as fan and lighting close timet)This function can be enabled by means of
parameter.
38. Car call priority
There is a switch in the car.When the switach actived, car call will be served firstly.
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Danger
Caution
b) After wiring, make sure to check for i) In the diagram ― ‖ is the terminal of
correct wiring and reliable connection. main circuit, ― ‖ is the terminal of
Following items should be checked control circuit.
that:
3.2 Wiring of Main Circuit
1. If the wiring is correct; Terminals
2. If wire scraps and screws are left inside 3.2.1 Layout of Main Circuit
the drive controller; Terminals
3. If the screws become loose; Layout of main circuit terminals of
4. If naked wire of terminal unit contacts 2.2kW/3.7kW/5.5kW/7.5kW/11kW/15kW
other terminal. elevator integrated drive controller is as
shown in Fig. 3.2. See Fig. 3.3 for layout of
c) iAStar-S8 elevator integrated drive those of 18.5kW/22kW drive controller and
controller contains braking component, Fig. 3.4 for layout of those of 30kW/37kW
but requiring external connection with drive controller.
braking resistor. Make sure to set the
resistor between B and ◈ + 2 terminal
and never have it connected with other
terminal, otherwise the braking resistor
and the drive controller will be
damaged.
d) Mount the optional ―DC reactor‖
between terminals ◈
+ 1 and ◈+ 2 and
meanwhile remove short-circuit block
between them.
e) If battery operated function is required,
connect the emergency power 220V
between R0 and T0, and 48V DC
power between terminals ◈ +2 and ◈ -.
No connection will be allowed if battery
operated function is not required;
f) It is preferred to connect the earth
point PE of iAStar-S8 elevator
integrated drive controller with
dedicated earth electrode, with earth
resistant below 10Ω.
g) Earth cable should be as short as
possible.
h) If the wiring is to be altered after
energizing, the power supply should be
firstly cut off. Since the charging
capacitor of main circuit of elevator
integrated drive controller needs some
time to discharge, to avoid the hazard.
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E R S T -
◈ +1
◈ +2
◈ +2
◈ B U V W
E R0 T0 R1 T1 R S T -
◈ +1
◈ +2
◈ B U V W
-
◈ +1
◈ +2
◈
R S T E B +2
◈ U V W
Spec. of Spec. of
Fastening
Model connectible wire recommended
torque(N.m)
mm2 wire mm2
iAStar-S8A/M4005A2
4~8 6 2.5
iAStar-S8A/M4005A3
iAStar-S8A/M4007A2
4~8 6 2.5
iAStar-S8A/M4007A3
iAStar-S8A/M4011A2
4~8 6 2.5
iAStar-S8A/M4011A3
iAStar-S8A/M4015A2
4~8 6 2.5
iAStar-S8A/M4015A3
iAStar-S8A/M4018A2
8~14 10 4.0
iAStar-S8A/M4018A3
iAStar-S8A/M4022A2
8~14 10 4.0
iAStar-S8A/M4022A3
iAStar-S8A/M4030A2
14~22 16 9
iAStar-S8A/M4030A3
iAStar-S8A/M4037A2
22~40 25 9
iAStar-S8A/M4037A3
a) In the case of power failure, the battery will supply low DC voltage to main circuit for
low-speed operation to ensure the elevator stops at near floor;
b) In the case of power failure, see Fig. 3.6 for UPS and battery connection.
3.2.4.4 Main Circuit Power Input Terminals(R, S, T)
a) 3-phase AC power is connected with main circuit terminals R, S and T via the circuit
breaker. Phase sequence of input power is not related to the sequence of terminals R, S
and T, any terminal could be connected.
b) To reduce the conduction and radiation interference of the drive controller over input
power, the noise filter may be provided at the power side. This filter can reduce the noise
ingress into the drive controller from power cable and also reduce the noise outflow from
the drive controller to power cable.
SIGMA Date : 2010-9-14
FIELD INDUSTRIAL
ENGINEERING
IRIS1 NV Page : 31/165
FIM
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Fig. 3.6 Emergency Power and Battery Wiring Diagram in Case of Power Failure
Caution
Special Note: Please use the specific noise filter for the elevator integrated drive
controller.
See Fig. 3.7 for correct setting of power-side noise filter.
b) If the DC reactor is not used, do not remove short-circuit block, otherwise abnormal
operation will occur;
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短路块
+1 +2 B -
R U
S + V
T W
+1 +2 B -
R U
S + V
T W
c) To keep the resistor work normally, be sure to thoroughly consider the condition of its heat
dispersion and ensure sound ventilation;
d) The connection of braking resistor shall be less than 5m.
See Fig. 3.12 for connection of external braking resistor.
外接制动电阻
External braking resistor
+1 +2 B -
R U
S + V
T W
b) Never connect the power supply with output terminals U, V and W of the drive controller.
c) Never ground or short the output terminals.
Never connect the capacitor and/or surge filter at output side. Since the elevator integrated
drive controller outputs higher harmonic wave, capacitor and/or surge filter connection at
output side may result in overheat and damage. See Fig. 3.13 for schematic of never
connecting the capacitor at output side of the elevator integrated drive controller.
U
V
W
M
FA V0 FB V0 A+ A- B+ B- Z+ Z- V+ V0 E
Terminal functional
Designation Terminal label Specification
description
3
Q3
QEPN1 R59 1 D3
output 1k C61
2SC2412 SA28 100pF
2
V0 24V GND C62
100pF
3.4.1.4 Wiring of Asynchronous Motor PG Card Terminals and Encoder Output Signal
Asynchronous motor PG card can receive two types of output signals: collector open-circuit
signal and push-pull signal.
3.4.1.4.1 Wiring with Collector Open-circuit Signal of the Encoder
See Fig. 3.10 for the wiring with collector open-circuit signal of the encoder.
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PG card
frequency division
output port
UVW encoder
signal input port
FA GND FB GND
V+ 0V A+ A- B+ B- Z+ Z- U+ U- V+ V- W+ W-
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Table 3.9 Functional Description of UVW Board Terminals of Synchronous Motor PG Card
Terminal Terminal functional
Designation Specification
label description
Frequency R50 10
3.9K
division
3
Q3
QEPN1 R59 1 D3
signal Frequency division signal 1k C61
2SC2412 SA28 100pF
FB
2
output open collector output B C62
100pF
S1 jumper selection
S1
+V +5V or +5.3V
Encoder +5.3V 3
+V
2
power +5V 1
Note: If the connection of the encoder with PG card is longer, to overcome voltage drop of the
line, power supply +5.3V may be used to enhance signal.
UVW board of synchronous motor PG card can receive UVW encoder differential signal. See
Fig. 3.23 for the wiring with the encoder.
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See Table 3.10 and 3.11 for labels of SINCOS board terminals of synchronous motor PG card,
and Table 3.12 for functional description.
Table 3.10 Labels of SINCOS Board JP4 and JP3 Terminals of Synchronous Motor PG Card
FA 0V FB 0V V+ 0V A+ A- B+ B- R+ R- C+ C- D+ D-
Table 3.11 Labels of SINCOS Board JP2 Terminals of Synchronous Motor PG Card (DB15
socket)
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Label B- — R+ R- A+ A- 0V B+ +V C- C+ D+ D- — —
Table 3.12 Functional Description of SINCOS Board Terminals of Synchronous Motor PG Card
Terminal Terminal functional
Designation Specification
label description
Open collector signal Open collector output, max. output
FA frequency 50kHz
output
VCC
R60 FA
R50 10
Open 3.9K
3
Q3
collector Open collector signal QEPN1 R59 1 D3
FB 1k C61
signal output 2SC2412 SA28 100pF
2
C62
100pF
output
Note: If the connection of the encoder with PG card is longer, to overcome voltage drop of the
line, power supply +5.3V may be used to enhance signal.
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SINCOS board of synchronous motor PG card can receive the encoder SIN/COS differential
signal. See Fig. 3.25 for the wiring with the encoder.
Earthing of
SIN/COS encoder PG card AS.T014
shielded cable
E
5V V+
0V V0
A+
A+
A- A-
B+
B+
B- B-
R+ R+
R-
R-
C+
C+
C-
C-
D+ D+
D-
D-
Fig. 3.25 The Wiring with Encoder SIN/COS Differential Output Signal
3.4.3 Cautions on Wiring of PG Card Terminals
Encoder signal cable should be separately arranged from main circuit and other power wires;
duplex wiring at close intervals is never allowed. Encoder wiring should use the shielded cable
whose shielding layer connects with earth terminal E .
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4 Connection of peripherals
4.1 Example of Typical Configuration of Elevator Integrated Drive Controller
During wiring of shaft cable and trailing cable, please note to appropriately divide the heavy
current line (includes door operator supply, safety circuit, door lock circuit and illumination
circuit, etc.) and weak current line (includes communication cable, DC 0V, DC 24V, leveling dry
reed switch, terminal forced slowdown switch and terminal limit switch, etc.).
Note: if heavy current lines and light current lines are arranged in duplex, mostly occurred on
trailing cables, the heavy current lines shall be arranged by a side, and the light current line by
another. In addition, they must be spaced with grounding line.
Note: The wiring rules said above must be shown on design drawings, where the specific
purpose of each wire size must also be defined.
Note: whether it is shielded or not, twisted pair must be used.
4.3.2 Method of Wiring Between Call board and TXV+、TXV-、TXA+、TXA-
◇ Branch Bus
Branches and bus shall be soundly wired in order to avoid excess voltage drop.
It is recommended to use the wiring methods shown by the following Figure 4.3:
2. where the elevator speed is more than 1.75m/s, not only the switch above said should be
arranged, but also SSUI and SSDI should also be arranged symmetrically.
3. for the detailed locations of shaft switches see Figure 4.4.
Note: the switch locations vary from the setting of deceleration. As a rule, the deceleration
switch should always be set at a distance a little lower than the normal deceleration distance.
Or the elevator can not run normally at terminal landings if the installation distance of switch far
different from the actually necessary deceleration distance.
Door Range
Category Leveling Inductor Inductor for Magnetic Vane
PRE-OPENING of
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door
Type, Either Permanent Permanent-magnet Iron plate thickness
Material magnet inductor or inductor ≥1.5mm
photoelectric switch
works. The latter type is
recommended in order to
improve response
accuracy.
Qty. 2 2 as per the number of floors;
no other special required.
Height, The height difference of Two door range Magnetic vane is 220 long,
Length, top and bottom surface inductors must be you are recommended not
Depth of upper and lower arranged at a same to make it less than this
inductor is about 200. level and able to act value. The inserted depth is
at the same time. more than 2/3.
Installation Car top Car top Elevator shaft
Location
Precautions Grounded Grounded
Table 4.1 Detailed Requirements of Inductor and Magnetic Vane
Important! When inductors are made of non-insulated materials, they must be grounded
appropriately!
5 Special Hand-held Liquid Crystal Operator
5.1 General
Handset is designed specially for the commissioning and maintenance. It consists of a LCD
display and a film button. And the main functions are described below:
Main monitor interface:
The following elevator status can be monitored via LCD display:
a) Auto, inspection, attendant, fire, etc;
b) Running times of elevator;
c) Parking floor of elevator;
d) Running direction of elevator;
e) Running speed of elevator;
f) Running status of elevator at present;
Monitor status
a) Speed Curve: Running speed and speed curve
b) Error Record: Running history and error number, floor and time
c) Shaft Data: Shaft data of elevator
d) Output & Input: Output and input status
e) Version: Operator and main board program name.
Parameter Setting
According to Function menu, you can view and set elevator parameters:
a) Para. F: View and set all F parameters of elevator;
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Transfer to the login window by this menu, and users should login main board again.
5.2 Connection
The connection of hand held operator and main board is the standard one of RS232, and USB
plug is used on operator side, (note: there are two ports under operator with RS232 and CAN
communication, and please refer to picture 3.1 for details), D type 9-pin plug is used on main
board side with the connection wire of SM-08/USB.
The following schematic drawing is taken the connection of main board F5021 and hand held
operator as an example, and for the other types of main board , please refer to the relevant
handbook of main board for connection.
LCD Display
Key
Key Function
1. Return to elevator status window when it is not in status window
2. Enter failure inquiry window from elevator status window
1. Return to elevator status window from failure inquiry window
Access 2. Enter input & output inquiry window from call window.
key 3. Enter call window when it isn’t failure inquiry window or call
elevator window.
WINDOW FUNCTION
Start window This is the first window when power is on with the right connection.
The operator software version is in the third line and the main board
6 VERSION
software version is in the fourth line.
08C*** Press , , and to adjust the resolution of LCD in this
N01F3TV092
window with the digital display in the first line.
Elevator status Press F1 to return to this window if not in error record window after
display login. It includes the following contents in this window:
Auto, inspection, attendant, fire, etc.
Normal Simplex
=== 00000088 === Single or group status
1 Floor 0.00m/s Floor position of elevator
Door Locked Running direction of elevator
Running speed of elevator
Running status of elevator
Note: the operation instructed below take this window as the first
window if there is no special notice.
Function selection This window contains the following functions: monitor, parameters
setup, call, shaft teaching, reset, time set, password change, re-login,
Fun. Select
etc, and there are sub-window in some functions.
à Monitor
Para. Setup
Detailed function Press Enter key to enter the sub-window of the detailed functions, and
they can be viewed and modified, please refer to the next content for
details.
Table 5.2 classification and main content of window
5.4.2 Operations from power on to elevator status window
Please refer to the following steps to view the elevator status after the correct connection:
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START
VERSION
ENTER
LOGIN
ENTER
Elevator Status
2
Login
Press 4 4
times
3
Login
4
Login
Press 3 34
times
5
Login
34
6
Login
Press 2 2 34
times
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7
Login
2 34
1 2 34
F1
速度曲线
ESC
故障记录
ENTER
Para. F
井道数据
Monintor
ESC ESC
Main Para.
输入输出
Para. Setup
Lift Model
程序版本
Call Func.
S Curve
Shaft Teach
Motor Model
Motor Teach
PID Adjust
ENTER
Reset
ESC
Flr. Disp.
Para. F Reset
Time Setup
Test Run
Error Record Reset
Chg. Pwd
Relogin
Level Adj.
Input Type
Service Flr.
Dr Open Allow
Upload to MB
Dnload to OP
à Monitor
Para. Setup
2 Enter secondary window
Monitor
à Speed Curve
Fault Record
4
Monitor Press and to select upper or lower
item
à Fault Record
Shaft Data
3 View failure history
No. 0
Err. Code 35
Floor 4
Date 0610011330
4
No. 1 and are used for page down and
Err. Code 11 page up.
Floor 7
Date 0610021530
5 View failure information
Err. Info
Note: some main board software don’t
support view failure information.
Down Sw. error 1
06-10-02 15:30
Table 5.4 how to view failure history
Note: Time format in failure information is shown in yy/mm/dd/hh/mm.
à Monitor
Para. Setup
2
Fun. Select
à Para. Setup
Call Func.
3 Enter secondary window
Para. Setup
à Para. F
Main Para.
4 View the value of parameter F
Para. F
F0 = 0.550m/s2
ACC
5
Para. F
F1 = 0.550m/s2
DEC
6
Para. F
F11 = 3
No. Of Floor
7 Now the modification of value is enabled.
Para. F
F11 = 3
No Of Floor
8
Para. F
F11 = 2
No Of Floor
9
Para. F
F11 = 2
No Of Floor
10
Para. F
F11 = 12
No Of Floor
11 The modification of parameter F11 is
Para. F
successful, if it is not successful, please check
F11 = 12 instruction of main board if it supports this kind
No Of Floor of operator.
Please refer to the above steps to modify the other parameters F, but please attention that
some parameters like I/O type, service floor, door blocking contain only two status with ON and
OFF, and press and key can move by 16.
Now take setting of X17 from NO to NC as an example:
Step Key Display Remark
- Elevator status window
Normal Simplex
=== 00000088 ===
1 Floor 0.00m/s
Door Locked
1 Enter function selection window
Fun. Select
à Monitor
Para. Setup
2
Fun. Select
à Para. Setup
Call Func.
3 Enter secondary window
Para. Setup
à Para. F
Main Para.
4
Para. Setup
9
Input Type X16-32
--*-------------
*
I 1 = 6
X17 Brake = NC
10
Input Type X16-32
-**-------------
I 1 = 6
X17 Brake = NC
Table 5.6 how to set I/O type
When set Input Type,NC specifies normal close, and NO specifies normal open;
When set Service Flr., ON specifies allowed to stop, OFF specifies not allowed to stop;
When set Dr. Open Allow, ON specifies allowed to open, OFF specifies not allowed to open.
5.4.6 Call function
In this function window the registered hall call and car instruction can be observed; what’s more,
they can be registered by operator directly, it is very helpful for debug elevator on jobsite.
Hall call and car instruction can be registered only in Normal mode. Now take registering up hall
call of floor 3 as an example:
Step Key Display Remark
- Elevator status window
Normal Simplex
=== 00000088 ===
1 Floor 0.00m/s
Door Locked
1 Enter function selection window
Fun. Select
à Monitor
Para. Setup
2
Fun. Select
6
á 1 Call 3Flr.
Call --------
UP --------
*
DOWN --------
Table 5.7 how to register hall cal
à Monitor
Para. Setup
2
Fun. Select
à Reset Para. F
Reset Err. Code
4 Users must enter check code 5678
Reset Para. F
to prevent misoperation, like
entering password.
Pls Input:5678
0
5 Enter check code 5678
Reset Para. F
Pls. Input:5678
5678
6 Press ENTER for reset, if it
Reset Para. F
successes, ―Reset successful‖ will
be shown; if ―Reset unsuccessful‖,
Reset Para. F
Successful! please check whether this operation
is needed in the inspection
condition.
Table 5.8 Operation of reset parameter F
The time setting is a little different from F parameter setting, now take time set of year 2006,
month 10, date10, hour 15, minute 20 for example:
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à Monitor
Para. Setup
2
Fun. Select
SM-03-D Mounted in car operation box for collecting the call Compulsive part
and door button information
Table 6.1
Temperature:-20℃ - +60℃
Humidity:< 95%
Salt fog:Severity level 2
EMC:Severe industrial environment
6.1.2 Outline Drawing
Socket
Type of socket Type of plug Qty.
No.
JP1 CH3.96-4A CH3.96-4Y 1
JP2, JP3 IDC-14P IDC-14S 2
JP4 B4B-XH-A S4B-XH-A 1
JP5 AK 3000/06-508-grey No 1
JP6, JP7 CH2510-4A CH2510-4Y 2
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Component Product
Product name Manufacturer
ID specifications
U1,U2 74HC14 isolation module 74HC14 NXP
U3 MCU MB90F387S FUJITSU
CAN communication
U4 SN65HVD1050R TI
transceiver
U5 Reset chip IMP809M IMP
U6 EEPROM 24C08 ATMEL
U7 Serial communication chip MAX202E MAXIM
U8 Power chip MC33063A MOTOROLA
U9 PISO chip 74HC166 TI
U10 Driving chip ULN2003A TI
U11 Linear power LM317BD2T ON
U12 Operational amplifier chip TL062ID ST
Button interface:
Input mode Resistance capacitance input
Output mode Open-collector output
Input point 2
Output point 2
Maximum output
JP6.2, JP7.2 500mA
current
Input threshold
High level:20V~24V Low level:0V~4V
value
Type of connectors
CH2510-4A
for PCB
Terminal location JP6.1 Output of button light
No. JP7.1 Output of button light
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Input interface:
Input quantity 5
Input mode Photon isolation input
Input threshold High level 20V~24V
value Low level 0V~4V
Type of connectors
AK 3000/06-508-grey (PMAG)
for PCB board
JP5.1 GX0
JP5.2 GX1
Terminal location JP5.3 GX2
No. JP5.4 GX3
JP5.5 GX4
JP5.6 Common port(GND)
Communication 1
port quantity
Communication RS232
mode
Maximum baud
19200 bps
rate
Recommended
9600bps
baud rate
Socket Type D 9-pin straight socket, B4BXHA
Terminal DB1:(2. RXD;3. TXD; 5.GND; 9. +5V)
location No. of
PCB (1. +5V; 2. TXD; 3. RXD; 4.GND)
JP4:
EEPROM specifications:
Type of EEPROM 24C08
Application protocol I 2C
Capacity 8k bits
Working temperature -40℃ ~ +85℃
Times of read and
1,000,000
write
Communication specifications
Communication port
1
quantity
Communication mode CAN
Maximum baud rate 100Kbps,recommend:25K bps
Type of socket for PCB
CH3.96-4A
board
Terminal location No. JP1(pin 3 is CANH and pin 4 is CANL)
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Temperature:-20℃ - +60℃
Humidity:< 95%
Salt fog:Severity level 2
EMC:Severe industrial environment
Socket
Type of socket Type of plug Qty.
No.
JP1 CH3.96-4A CH3.96-4Y 1
JP2 IDC-14P IDC-14S 1
AK(Z)950/05-5.08-
JP3 STLZ950/05G-5.08-V-green 1
green
AK(Z)950/08-5.08-
JP4 STLZ950/08G-5.08-V-green 1
green
AK(Z)950/03-5.08-
JP5 STLZ950/03G-5.08-V-green 1
green
AK(Z)950/04-5.08-
JP6、JP9 STLZ950/04G-5.08-V-green 2
green
JP7 CH2510-10A CH2510-10Y 1
AK(Z)950/02-5.08-
JP8 STLZ950/02G-5.08-V-green 1
green
Component Product
Product name Manufacturer
logo specifications
U1 74HC14 74HC14 NXP
U2 MCU MB90F387S FUJITSU
U3 CAN SN65HVD1050R TI
communication
transceiver
U4 Reset chip CAT809M CAT
U5 EEPROM 24C08 ATMEL
U6 Serial MAX202E MAXIM
communication
chip
U7 Power chip MC33063A MOTOROLA
U8 SIPO chip TPIC6B595DWR TI
U9 SIPO chip TPIC6B595DWR TI
U11 MC7815 power MC7815BDTRKG ON
chip
U18 LM317 power chip LM317BD2T ON
Open-drain output
Output mode Open-drain output
Output quantity 8
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Maximum output
current for each 100mA
output
JP7.1 GND(0V)
JP7.2 +24V
JP7.3 D0
JP7.4 D1
No. of terminal JP7.5 D2
location JP7.6 D3
JP7.7 D4
JP7.8 D5
JP7.9 D6
JP7.10 D7
Relay output
Output mode Output of normally open contact of the relay
Type of F3AA024E
relay
Safety VDE
standard
Mode of contact 1 normally open
Contact resistance Maximum 100mΩ (6VDC 1A 时)
Contact
(initial status)
parameter
Rated load 1A@28VDC
( impedance)
Normal power 0.4W
(20℃)
Coil
parameter Working -30℃- +60℃
temperature
(frostless)
Relay Actuation time Maximum 10ms
specifications
Time (normal voltage)
parameter Release time Minimum 4ms
(normal voltage)
Resistance Minimum 1000MΩ
(500VDC)
Among the 1000VAC
Insulation
contacts (1minute)
Electrical
parameter insulating capacity Between 4000VAC
the contact (1minute)
and coil
Surge insulating Between coil and contact
capacity 8kV/1.2×50µs
Mechanical life ≥ 1×107
Life Electrical life ≥ 1×105
(contact)
Type of socket PMAG: STLZ950/02G-5.08-V-GREEN
Terminal location
JP8.1 output relay HY5’s common port
No. of PCB
JP8.2 output relay HY5
board
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EEPROM specifications:
Communication specifications
Communication port
1
quantity
Communication ode CAN
Maximum baud rate 100Kbps,recommend:25K bps
Type of socket for PCB
CH3.96-4A
board
Terminal location No. JP1(pin 3 is CANH and pin 4 is CANL)
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SW2.2
Note:
8-channel binary coding pulse signal is output by SM.02/I, and the voice announcement will be
triggered when ramping to stop, with the output pulse duration of 1.5 seconds. Output mode is
8-channel transistor output (open collector), sharing anodic output, with output voltage DC24V
and output current capacity 50mA. 0-255 status is available by means of 8-channel binary
coding output, currently 0-247 is code output for floor display, refer to the following table for
details. Code output definition for 248-255 is shown as:
250 11111010:Open door
251 11111011:Close door
252 11111100: overload warning
253 11111101: Forecast the next direction is up after the door is fully opened
254 11111110: Forecast the next direction is down after the door is fully opened.
248,249 and 255 are used as spare.
Output code for voice system
Code 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Display 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Code 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Display 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Code 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Display 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Code 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
Display 45 46 47 48 -1 -2 -3 -4 -5 -6 -7 -8 -9
Code 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
Display B1 B2 B3 B4 B5 B6 B7 B8 B9 B G M M1 M2 M3
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Code 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
Display P P1 P2 P3 R R1 R2 R3 L H H1 H2 H3 3A 12A
Code 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104
Display 12B 13A 17A 17B 5A G1 G2 G3 F 出口 C1 C2 C3 C4 C
Code 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
Display D1 D2 D3 D4 D 1F 2F 3F 4F 5F 1C 2C 3C 4C
Code 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134
Display 1B 2B 3B 4B 1A 2A 4A CF LB E A UB LG UG 6A
Code 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149
Display 6B 7A 7B 5B 6C 23A 24A 25A SB 15A 13B K U S EG
Code 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164
Display KG KE1 KE2 KE3 KE4 KE5 KE6 KE7 KE8 KE9 GF MZ SR 19A Z
Code 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179
Display HP AB PH AA L1 L2 L3 PB -10 AG BE RF 1L 5L 1M
Code 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194
Display 3M 4M B1A B2A B3A B4A PM 14A 14B AS 15B 16A 16B 22A 22B
Code 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209
Display E1 E2 S1 S2 S3 E3 E4 49 50 51 52 53 54 55 56
Code 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224
Display 57 58 59 60 61 62 63 64 P4 P5 LD JC S4 S5 SS
Code 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239
Display LL 5C 9F LF UF FF 33A S6 S8 LP UP MR PC P6 P7
Code 240 241 242 243 244 245 246 247
Display P8 P9 P10 P3A P7A P8A P9A AF
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Temperature:-20℃ - +60℃
Humidity:< 95%
Salt fog:Severity level 2
EMC:Severe industrial environment
6.3.2 Outline Drawing
Safety VDE
standard
Contact mode 1normally open
Contact resistance Maximum 100mΩ (6VDC 1A 时)
Contact (initial status)
parameter
Rated load 1A@28VDC
(impedance)
Normal power 0.4W
(20℃)
Coil
parameter Working -30℃ - +60℃
temperature
(frostless)
Actuation time Maximum 10ms
(normal voltage)
Time
parameter Release Maximum 4ms
time(normal
voltage)
Resistance Minimum 1000MΩ
(500VDC)
Among 1000VAC
contacts (1minute)
Insulation Electrical insulating
parameter capacity Between 4000VAC
contact and (1minute)
coil
Surge insulating Between coil and contact
capacity 8kV/1.2×50µs
Mechanical life ≥ 1×107
Life Electrical life ≥ 1×105
(contact)
Type of socket PMAG: STLZ950/02G-5.08-V-GREEN、
STLZ950/04G-5.08-V-GREEN
JP6.1 Y0
JP6 JP6.2 Y1
JP6.3 Y2
JP6.4 YCOM1
JP7.1 Y3
JP7
JP7.2 YCOM2
JP8.1 Y4
JP8
JP8.2 YCOM3
JP9.1 Y5
JP9
JP9.2 YCOM4
6.3.7 Port definition
Port definition when it used as SM.02/I extended board
Sock Termi Definition Remarks
et No. nal
No.
JP1 Connect the SM.02/I
JP2 Connect the next expansion board
JP3 1 Input HX7, open door limit of rear door Default normally open
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2 Input HX8, close door limit of rear door Default normally close
3 Input HX9, light curtain of rear door Default normally open
4 Input JP3.1-JP3.3 common port If common port on gantry side
connects to 0V, then this one will be
connected to 24V; if common port
on gantry side connects to 24V,
then this one will be connected to
0V;
1 Input HX10,safety edge of rear door Default normally open
JP4 2 Spare
3 Input JP4.1-JP4.2 common port,0V
1 Input JP5.2 common port
JP5
2 Spare
1 Output HY6, rear door open signal
2 Output HY7, rear door close signal
JP6
3 Output HY8, rear door forced close signal
4 Output JP6.1-JP6.3 common port
1 Output HY9,Spare
JP7
2 Input JP7.1 common port
1 Output HY10,Spare
JP8
2 Input JP8.1 common port
1 Output HY11,Spare
JP9
2 Input JP9.1common port
4- Hardyhole
Notes:
Wiring of the door-open/close button indicators is shown as follows, i.e., Pin 1 and Pin 2 to the
positive and negative of power supply respectively, whereas Pin 3 and Pin 4 to the terminals of the
button.
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Important Notice:
Any users of our products are required to carefully read and understand this manual and the
related equipment manuals to system prior to starting system commissioning or putting it into
operation in order to avoid accident losses.
Be sure to read and understand the instructions for System Parameter Setting in this
manual prior to starting system commissioning or putting it into operation in order to avoid accident
losses.
Site commissioning can not be started until all mechanical equipment, especially shaft
equipments and devices are completed reliably (how the machine room equipment is required
depends on the preparation of machine room).
Any equipment and devices required to be installed and commissioned before system
commissioning shall be surely completed in a reliable manner.
Before commissioners starting its works, all the works must be confirmed by the related
installation persons and commissioning director of mechanical system and other system or by the
other persons designated to taking the related responsibilities.
Prior to system commissioning, the commissioner shall carefully check all the equipment and
other devices related to the commissioning of electric system are all completely installed and
commissioned appropriately.
Prior to system commissioning, the commissioner must carefully check there is not any
existences of unsafe factors to human body and property (including potential and possible unsafe
factors).
In case that this manual can not satisfy your requirements, please contact us timely to get
supporting in time.
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Commissioner shall, before starting its work, check all the site conditions are ready to carry
out system commissioning.
Danger
Caution
Parameter
Description Default Value Range Unit Remarks
No.
F06 Rated speed 1750 200-6000 mm/s
Rated rotate
F07 speed of 1450 50-10000 rpm
motor
Encoder
F08 pulses per 1024 100-10000 PPR
revolution
Locking/home
F09 1 1-48
landing
F10 Floor offset 0 0-20
Pre-set
F11 number of 18 2-48
floors
Inspection
F12 250 0-500 mm/s 0.25m/s
speed
Depend on whether group
Group control
F23 3 0-4 control or not. For setting
mode
details, see Chapter 8.
Input type 1
( set input
point X0-X15
F25 as normally 12531 0-65535
close or
normally
open)
Input type 2
( set input
point
X16-X31 as
F26 1 0-65535
normally
close or
normally
open)
Input type 3
( N.O./N.C.
F27 setting for 0 0-65535
GX0-GX15
input)
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Input type 4
( N.O./N.C.
F28 setting for 747 0-65535
HX0-HX15
input)
Specification
options of
elevator
F32 5 0~7 Setting as per Chapter 8.2
integrated
drive
controller
Series of
F182 deceleration 2 0-65535
switch
Self-tuning
F183 800 0-65535 mm/s 0.800m/s
speed of shaft
0:asynchronous
F218 Motor type 0 0,1 ×
1: synchronous
F219 Motor poles 4 2~32 × Set as per nameplate
Rated motor 200V Series:220;
F220 380 0~400 V
voltage 400V Series:380;
Rated motor Set as per nameplate (see F07
F221 Factory-default
speed also)
Rated motor
F222 Factory-default 0~80.00 A Set as per nameplate
current
Max output
F223 150 0~300 % Max 200% 10s
torque
(synchronous rotate speed -
rated rotate
Motor slip speed)÷synchronous rotate
F224 1.40 0~10 ×
frequency speed ×rated frequency; no
setting is required for
synchronous motor)
Carrier Carrier frequency for PWM
F225 8.0 4~15 kHz
frequency output)
0:incremental,differential ,SinCos,
it must be 2048 wire when it is used
for the synchronization.
F226 Encoder type 0 0~10 × 1:CCW-UVW encoder
2:CW-UVW encoder
4:ABZ encoder
8:Absolute encoder.
Encoder
Set as per nameplate
F227 pulses per Factory-default
(see F08 also)
revolution
Initial phase angle in
Magnetic pole
F228 0 0~360 Degree synchronization
phase
to be set.
Note:
All parameters shown above must be properly set prior to commissioning; the setting of motor may
be made in reference to nameplate; for different site conditions, please see Chapter 8 for specific
setting and definition of each parameter.
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(1) Check the terminal resistor between CAN 1 communication ports TXA+ and TXA- is 60 ohm( in
car and hall each 120 ohm)
(2) Affirm CAN2 communication ports TXA1+ and TXA1- in are parallel or the group control
terminal resistor is 60 ohm (only for parallel or group control elevators, CAN2 communication
terminal resistor must be in).
2. Address Setting of the SM-04 board
Please set the address of SM-04 board from 1 to the topmost in turn. Please set the address of
SM-04 board in car as 0(setting method see Section 6.3 for detailed).
7.4.4 Adjustment of opening/closing door
1. Make the elevator in inspection state and in leveling position;
2. Provide gate operator supply;
3. Move the gate by hand. Monitor whether signal of openning door to the set position (HX0) and
closing door to the set position (HX1) on the main-board is normal;
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Test requirement: Inspection travel of the elevator in the middle floor. Removal two leveling sensor
lines from console cabinet terminal (Suppose that the leveling signal is normal-open). Turn to
normal state. The elevator runs to the leveling slowly. The main-board should be protected in 45
and can not be reset automatically;
8) Error floor protection
Test requirement: Run the elevator to the middle floor. Remove feedback terminal on the
main-board. Inspect one or two leveling in down motion. Turn to normal state. Plug the feedback
terminal in. Register instructions at the bottom. The elevator runs down at high-speed. When
meeting the forced slow-down switch at the bottom, it can slow down normally to the leveling.
Run the elevator to the middle floor. Remove feedback terminal on the main-board. Inspect one or
two leveling in up motion. Turn to normal state. Plug the feedback terminal in. Register instructions
at the top. The elevator runs up at high-speed. When meeting the forced slow-down switch at the
top, it can slow down normally to the leveling;
9) Overload function
Test requirement: Elevator overloaded switching action. Elevator should not close the door. The
car buzzer should ring and overload lamp should turn on.
Test requirement: Keep the elevator stop on a non-landing floor and make the fire rundown switch
in position ―ON‖. It should be immediately closed and return to landing with high-speed to open
the door and keep the door open, all the calls and orders in the car should be invalid;
The elevator runs up at a high-speed and the fire rundown switch in position ―ON‖. The elevator
should stop at the nearest station and return to the landing at high-speed to open the door and
keep the door open, all the calls and orders in the car should be invalid;
The elevator runs down at a high-speed and make the fire rundown switch in position ―ON‖. The
elevator should return to the landing directly to open the door and keep the door open, all the calls
and orders in the car should be invalid;
5) Fire running (Only for the fire ladder)
Test requirement: Make the firemen switch of operation panel in position ―ON‖ after the elevator
fire back to the landing. Register a number of directives and press the close button continuously.
The elevator can close the door, start, stop, eliminate all in-car registrations and does not open the
door. The elevator should be opened when pressing the door open button continuously. Keep the
opening state after the door opens.
6) Parallel group control (only for the parallel or group control elevator)
Test requirement: Register a number of signal outside. Control system will deploy the elevators
which use the shortest time to response to the signal outside. When a elevator stop the car, the
signal outside on the same floor should be eliminated at the same time. An elevator should wait on
the landing when it is free.
7) Elevator lock function
Test requirement: Assume that the elevator stops on a non-landing floor and makes the lock key of
landing in a ―lock‖ position. The elevator should close the door immediately, and should not
response to the signal outside. Return to the landing at a high-speed. Delay to close the door after
stopping and opening the door, turn off the light with no instructions, outside call and display
outside;
Assume that the elevator is in operation and makes the lock key of landing in a ―lock‖ position. The
elevator should response to all the instructions one by one, and should not response to the signal
outside. Return to landing with high-speed. Delay to close the door after stop and open the door,
turn off the light with no all instruction, outside call and display outside;
Assume that the elevator stopped at landing floor and made the lock key of landing in a ―lock‖
position. The elevator should close the door and turn off the light with no all instruction, outside call
and display outside;
Acceleration, deceleration, S curve turning time, start break delay and stop brake delay, etc.
② The setting of PI parameters related to vector control: proportional gain, integral time, etc.
2. Mechanical factors: verticality of guide rail, flatness of rail surface, perfectiveness of joints,
tension of guide shoe and uniformity of steel wire rope tension, etc.
The coordination status of the mechanical system is the essential factor which definitively affects
the elevator comport; while the electric factor is only helpful to further improve elevator comfort
through perfect coordinating with mechanical system. The electric factor is to be set and adjusted
by serial board parameters and elevator integrated drive controller parameters.
The commissioning personnel and related technicians should pay sufficient attention if the
elevator comfort is affected due to defective mechanical system, any adjustment and setting of
serial board parameters and elevator integrated drive controller parameters can definitely resolve
it but improve comfort only.
7.7.2 Adjustment of Elevator Comfort
(I) Adjustment of mechanical factors
1) Guide rail:
Flatness of rail surface;
Erection verticality of guide rail;
Treatment of rail joint;
The rail verticality and rail duplexism shall be controlled within the range allowed by Chinese
national standard. Too much of tolerance will affect comfort when elevator runs at a higher speed,
which is evidenced by obvious vibration, joggling or left-right swinging of car at some positions;
Poor rail joint cause elevator stepping at certain fixed positions.
2) Tension of guide shoe
Too tight guide shoe is liable to cause elevator stepping when starting or braking when stopping;
too loose guide shoe is liable to cause elevator swinging.
Where slipper guide shoes are used, suitable clearance should be provided between guide shoes
and guide rail. If no clearance is reserved, the guide shoe will cause wearing of rail surfaces and
further cause elevator stepping or vibrating at start/stopping phase.
Stand on car roof and try best to rock the car in right-left direction during commissioning. The
fitness is allowable when only a little right-left displacement can be sensed.
3) Tension of Wire Rope
Non-uniform tension of wire ropes may cause elevator joggling or vibration due to some ropes are
over-tensioned but other ropes are under-tensioned and as a result, affect the start, stop and
high-speed running of elevator.
During commissioning, stop the elevator at middle floor, stand on car roof and pull wire ropes one
by one in horizontal direction. Uniform tension is indicated by approximately identical shift
distances caused by pulling forces. On the contrary situation, the installer must adjust the their
tensions.
In addition, the wire rope just uncoiled has restored torsion stress, which is liable to cause
vibration if directly installed. So, appropriate measures should be taken before installation to
release any restored torsion stress.
4) Soundness and Tightness of Car as installed
When elevator runs at a higher speed, the whole car has to bear considerable forces. If any parts
of car frame or car wall are not sufficiently tightened, relative slippage may cause vibration. Most
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resonant whistles might be caused due to insufficient soundness and tightness of car and some
factors of shaft.
5) Whether mechanical resonance preventers are available
Before mounting on tractor on steel beam, a rubber pad is arranged between them.
Use suitable wood chuck or equivalent devices at wire rope ends to facilitate eliminating
vibration.
Nowadays, some new type light-weight materials are used in car interior for decorating
purpose., however, this light-weight car is liable to cause ―mechanical resonance‖, especially in
case of high-speed high-rise elevators. This mechanical resonance may be eliminated by add
appropriate loads on the car to change its natural frequency.
6) Tractor
Improper installation of tractor or long-term wearing of worm gear may cause axial movement of
worm gear during acceleration or deceleration of elevator and cause elevator ―stepping‖.
7) Car Balance
Sometimes because of design or installation, the unbalanced car mass causes it slightly tilting to a
side. During car traveling, the guide shoe may closely abrade the rail surface and result in joggling
or vibration. Now, a balance weight may be added to the lighter side followed for test running.
8) Others
The duplexism between guiding pulley and overhang traction sheave; the brake clearance
adjustment during running;
(II) Adjustment of Electric Factors
1) Elevator Operation Curve
In order to meet the requirements of elevator comfort and efficiency, the following S-curve should
be observed. The system may, by adjust the acceleration /deceleration slope and time constants
at four transition points, ensure the elevator comfort and efficiency.
running) and shields the speed instruction at last release output contactor KMY after delay time
0.5s.
Key parameters are described as follows:
Parameter Parameter Recommended
Setting Range
No. Name value or range
Smaller the value, smoother the acceleration. Too
small value decreases efficiency; too high value
results in abrupt acceleration: ① too abrupt
acceleration makes passengers
uncomfortable; ② too abrupt acceleration is liable
Acceleration cause current problems. The elevator speed is
F0 50(40~65)
slope a1
generally induced by value setting as follows:
1m/s(40); 1.5~1.8m/s (50); 2.0m/s (60). Higher
value setting is not appreciated especially for hotel
and some residence buildings in which a lot of
oldsters and/or children lives.
Smaller the value, smoother the deceleration. Too
small value decreases efficiency; too high value
results in abrupt deceleration: ① too abrupt
deceleration makes passengers
50 uncomfortable; ② too abrupt acceleration is liable
Deceleration cause voltage problems. The elevator speed is
F1
slope a2 (40~65) generally induced by value setting as follows:
1m/s(40); 1.5~1.8m/s (50); 2.0m/s (60). Higher
value setting is not appreciated especially in hotel
and some residence buildings in which a lot of
oldsters and/or children live in.
T0: transmission time from starting to acceleration
stage; higher value setting results in smoother
130 starting. In this stage, elevator runs at a very low
F2 S-curve T0 speed, too long transmission time is liable to cause
(130~160) motor incapable to drive the elevator and
subsequently induce PGO error or overcurrent
failure, especially in the case of full-loaded car.
110 T1: transmission time from the end point of
F3 S-curve T1 acceleration to the top speed; T2: Transmission
(100~120) time from the top speed to the start point of
deceleration.
110 T1 and T2 do not obviously affect the elevator
F4 S-curve T2 comfort, they are unnecessary to be adjusted
(100~120) under most conditions. Too higher T2 may cause
over-travel.
T3: the transmission time from the end point of
deceleration to the stop of elevator. In this stage,
130 elevator runs at a low speed, too long transmission
F5 S-curve T3 time is liable to cause motor incapable to drive the
(130~160) elevator and subsequently induce PGO error or
overcurrent failure, especially in the case of
full-loaded car.
Table 7.3 Key Parameters
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Attention:
Properly down set the F0 and F1 may improve elevator comfort, but at the same time decrease
elevator efficiency. Properly up set F2~F5, totally four transmission times may also improve
comfort, but also decrease elevator efficiency.
2) Start-Brake Sequence Setting
Start-brake sequence is shown by the following figure 7.2.
KMB
KMY
KFWD
KREV
KENA
RunIns
CuvOn
Important Note:
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Start: 1 in case the start is abrupt but without back movement, properly down set F16
or up set F58 if other settings are in normal state.
2. In case the start is abrupt with back movement, properly up set F16 or down set F58 if
other settings are in normal state.
Stop: 1. in case the stop is abrupt, properly up set F17;
2. In case slippage occurs during stopping, properly up set F17 or down set F122;
3. In case during stopping the delay time before release of contactor is too long and the
motor is heard of abnormal sound, properly down set F122.
3)Drive PID Regulating
Function parameters F206 to F213 are provided to set the speed regulator PID and are
determinative to the elevator operating performance. Function parameter F214 and F215 is for
setting the switch-over frequency between high-speed and low speed.
See following Figure 7.3 for configuration of Drive Speed PID (where, KP is proportional constant;
KI is integral constant) :
Instruction speed + Speed deviation Speed loop
1
- K p (1 )
KI S
Feedback speed
In case there is pulsation in stopping stage, the frequency switch-over point 1 may be risen and
additionally, F207 (low-speed proportion parameter) and F208 (low-speed integral parameter) may
be properly adjusted.
☆ The floor leveling adjustment may start as the adjustment of riding comfort is near finish.
7.8.1 Basic Requirements for Levelling
7.8.1.1 First of all both the door-zone inductors and the plates must be precisely positioned with its
bisecting point in line with the bisected distance between the two door-zone inductors in order to
avoid neither higher nor lower level of the car than the right and desirable leveling position.
7.8.1.2 When using magnetic switches, sufficient inserting length shall be guaranteed in
installation in order to allow for the time needed by the inducting switches to act properly against
the higher-up and/or lower-down phenomenon.
7.8.1.3 To guarantee good leveling, the system calls for a short creeping of the lift before stop.
7.8.1.4 In practice, the adjustment should begin with an intermediate landing until the leveling
looks perfect on that floor. The adjustment on other floors may continue based on the data
obtained from the first-done landing.
7.8.1.5 By means of the adjustment in the curve formation, ratio and integral increment, it should
be achieved that the landing position of the lift on the intermediate floor remains the same no
matter whether the lift is going up or down, with a tolerance of ≤±2~3mm from trip to trip.
must be too steep if the creeping lasts too long. Modify the curve until CREEPING APPEARS but
NOT too long.
7.8.2.2 Lower-up and Higher-down or Vice Versa
When this phenomenon occurs, the creeping speed must be too high so that it should be
adjusted.
7.8.2.3 Both Lower-up and -down or Higher-up and –down
If this happens at stop, the door-zone plates must be in a deviated position which should be
adjusted to the right position.
7.8.2.4 Switches of the Terminal landings
If the terminal switches are improperly installed, the leveling accuracy on the terminal
landings will be affected. Take the top landing for example:
□ The terminal switches on top landings are positioned at a greater distance than they are required
for switching speeds.
□ The lift travels to the terminal landing at rated speed and slows down without leveling.
□ Set the lift into INSPECTION service immediately.
□ Measure the difference between the sills, which is the distance which should be moved upwards
in adjustment. Likewise the adjustment in downward direction should be done in the dame way.
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connection of the photocell’s metal coat via screws, brackets and top of the car. If an earth wire is
fixed beneath the fixation nut on the photocell casing with paint removed, greater reliability in use
can be expected.
② It is recommended the connection to the car top terminal box via a shielded cable with an earth
to it.
③ Using normally-open photo switches may greatly reduce the extent of being interfered.
④ In case one of the photo switches flashes in operation causing problems in travel or leveling, it
could be attributed to interference. Attach a capacitor of 0.1μF63V between COM and PS (or PX)
as shown in the Fig. below.
F56 = 50 - pX;
F57 = 50 - pX;
4) Make fine leveling adjustment and note down the data in fine adjustment for Fn as L(n):
L(2) = 20 - X(2)
L(3) = 20 - X(3)
...
L(n) = 20 - X(n)
...
L(N-1) = 20 - X(N-1)
Finally calculate the value in fine adjustment for the terminal landings.
Leveling fine tuning:The Leveling fine tuning on every floor is set to factory default setting 20 mm.
2. Encoder interference
1) The encoder shielding line accepts a disturbance of power line because it is not grounded or the
signal line and power line are not separated. This problem is more serious at the synchronous
motor scene. The signal of the Sincos encoder or rotary transformer is small analog signal, and is
more vulnerable to interference. It is shown as the random and erratic non-leveling.
2) Inspection method: Record the elevator shaft data after self-tuning (from down station to up
station), ,then restart self-tuning and record shaft data accordingly. Compare these data collected
during the self-tuning. The position error of corresponding floors is no more than 3 mm. (Generally
they are the same or the difference is + - 1mm) It is considered as the encoder interference or
traction sheave slippage when the error is more than 3 mm.
3) Solutions:
a) Make sure the electrical grounding line has been connected from the motor to the control
cabinet.
b) Make sure the shielding line of PG card from the encoder to the transducer has been grounded
at the transducer end. Check whether there is a connection between the cable terminations; if so,
make sure that both ends of the shielding line are grounded.
Warning: Special attention should be given to the middle joins of Sincos encoder line of the
synchronous motor!!
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c) Make sure the encoder line from PG card to encoder line of the main-board has been grounded
d) Make sure the encoder line is far away from the power line and break resistor line (the encoder
line should be covered with flexible conduit if they are in the same wireway )
e) Make sure it is connected from PG card 0V to the main-board 0V. (Particularly when A +, A-, B +,
B- ouput is used at multi-segment speeds)
f) Inspect whether the encoder coupling shaft slips.
3. Slippage of the traction sheave’s steel wire rope
1) Phenomenon: The leveling is not correct when the elevator runs with no-load or full-load, or
when the up and down leveling is inconsistent. It is accurate when it runs at half-load.
2) Inspection method: On any floor(Assumption it is the third floor),mark signal line with chalk
between the traction sheave and the rope. Return to the third floor after runing single round-trip
(from the third floor to the fourth floor, from the fourth floor to the third floor). Check error distance
between signal line of traction sheave and rope (requested less than 5 mm); this error is the single
slippage distance error. Run 2 times when there is Slippage error in the no-load and full-load
situation. Slippage error which is greater than 5 mm must be resolved.
3) Solutions:
a) Before and after the car decoration it may vary around 200 Kg. Is Car decoration completed
now? Is the current balance coefficient right? If we can not confirm console cabinet load to half
load, Ping-error?
b) High-speed elevators can not solve the slippage problem, the following two approaches are:
1. Install the encoder at the side of the governor to offer the position feedback of the main-board.
2. Absorp the slippage error by creeping. Set F24 = 2(Analog with creep) or F24 = 0(Multi-speed
operation)
4. Speed regulator overshooting
DC speed regulator or synchronous motor with no gear may overshoot because of having no
reducer, especially Mentor II DC governor. It uses the encoder to feedback and the characteristic
is soft. Recommend the use of guns generators. Do not band brake at zero rate before parking,
and then another rate, have non-zero-speed band brake for the Performance.
1) Inspection method: Check the elevator band brake situation when it is parked. If it is found that
speed of elevators slow down to zero, escalators do not have a band brake, and then begin to
have speed, and then hold the band brake with speed, which shows that the elevator has
overshoot.
2) Solution: Adjust PI parameters of the governor speed loop PI to eliminate the overshoot data.
5. Ensure adequate insertion depth when using the magnetic reed sensor. Check whether the
leveling insert plate on each floor is inserted into the red line of sensor, and flashboard on each
floor is installed tilt.
6. When the length of leveling insert plate is inconsistent, flashboard on the second floor is the
length of the benchmark. The length of flashboard on other floors requirements to be the same
with the second floor, otherwise may cause problems of flashboard.
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8 Function Parameter
Paranumbe Parameter
Default Range Unit Reference
r Description
Adjust starting
F00 550 200-1500 mm/s2 0.55m/ s2
acceleration
Adjust braking
F01 550 200-1500 mm/s2 0.55m/ s2
deceleration
S Jerk T0(S curve
F02 1300 300-3000 ms 1.300s
jerk start at start T0)
S Jerk T1(S curve
F03 jerk at end of 1100 300-2000 ms 1.100s
acceleration T1)
S Jerk T2(S curve
F04 jerk at start of 1100 300-2000 ms 1.100s
deceleration T2)
S Jerk T3(S curve
F05 jerk at end of 1300 30-3000 ms 1.300s
deceleration T3)
F06 Rated speed 1750 200-6000 mm/s 1.75m/s
Rated speed of the
F07 1450 10-10000 rpm 1450rpm
elevator
100-1000
F08 Encoder Pulses 1024 ppr 1024ppr
0
Locked home
F09 1 1-64
landing
F10 Floor offset 0 0-20
F11 No. of Floor 18 2-64
F12 Inspection Speed 250 0-500 mm/s 0.25m/s
F13 Relevelling Speed 60 10-150 mm/s 0.06m/s
Door-closing delay
F14 30 0-300 0.1s 3.0s
for calls
Door-closing delay
F15 30 0-300 0.1s 3.0s
for registrations
F16 Brake delay 2 0-20 0.1s 0.2s
Operation removal
F17 6 2-30 0.1s 0.6s
delay
F18 Fire home 1 0-64
Second fire home
F19 1 0-64
(Not used yet)
F20 Homing Delay 0 0-60 s
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Level adjust
distance(Tolerance
F21 in distance for 6 0-40 mm 6mm
single-floor and
multi-floor leveling)
1st main landing by
F22 1 0-64
duplex control
F23 Group mode 3 0-4
Drive mode of
F24 elevator integrated 1 0-2
drive controller
Input Type 1
F25 ( X0-X15 Input 12531 0-65535
N/O,N/C setup)
Input Type 2
F26 ( X16-X31 Input 1 0-65535
N/O,N/C setup)
GX0 : direction
change by the
attendant
GX1:attendant
Input type 3(N.O./ GX2:independent
N.C. setting for GX3:bypass
F27 0 0-65535
GX0- GX15 input GX4:firefighter
point) Refer to SM.02/G
port definition on
P75 for the detailed
definition of the
port. \
HX0 : open door
limit of front door
HX1 : close door
limit of front door
HX2:door block
HX3: safety edge
of the front door
Input type 4(N.O./
N.C. setting for HX4:light curtain of
F28 747 0-65535 the front door
HX0- HX15 input
point) HX5:light load
HX6:full load
HX7:overload
Refer to SM.02/I
port definition on
P82 for the
dertailed definition
of the port.
Service floor setting
F29 1(whether stop on 65535 0-65535
Fl. 1-16)
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Leveling adjustment
F56 50 0-65535 mm 50mm
up(50 for baseline)
Leveling adjustment
F57 down ( 50 for 50 0-65535 mm 50mm
baseline)
Speed curve delay
F58 5 0-250 0.1s 0.5s
at start
Zero-speed band
F59 0 0-65535 0.01s 0s
brake delay
KMC testing mode when one contactor
is used in the main
F60 ( the 2nd contactor 3 0-3
circuit, F60 should
of the main circuit) be set as 0
Distance for
F61 triggering arrival 1200 0-65535 mm 1.200m
gong
Time limit for
F62 anti-slippage 32 20-45 s 32s
operation
F63-F64 Standby
F65-F112 Indication of floors 0-65535
F113-F116 Stand-by
Holding time before
F117 60 0-65535 s
forced door closing
Holding time for the
F118 30 0-65535 s
handicapped
F119 Stand-by
Number of
F120 registrations for 0 0-65535
anti-nuisance
Forced door-closing
F121 0 0-1
enable
Release direction
F122 delay during 3 0-65535 0.1s 0.3s
inspection service
Landing call
F123 0 0-65535
classification
F124 Failure time of light 60 0-1300 1s
curtain
F125-F127 Stand-by
Separate door
F128 0 0-65535
control
Relevelling with
door open and/or
F129 0 0-65535
pre-door-opening
Enable.
Holding
F130 door-opening/closin 0 0-65535
g torque
F131-F136 Stand-by
Service floor setting
F137 1(whether stop on 65535 0-65535
Fl. 1-16)by NS-SW
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0 : Incremental,
differential, SinCos,
it must be 2048 wire
when it is used for
synchronization.
F226 Encoder type 0 0~10 1 : CCW-UVW
encoder
2 : CW-UVW
encoder
4:ABZ encoder
8:Absolute encoder
Set as per site
F227 Encoder pulses 1024 —— ——
requirements
Magnetic pole degre
F228 0 0~360
phase e
Synchronous:
0(2m/s),
1(1m/s~1.75m/s);
Asynchronous:
F229 Regulator mode 0 0~5
1 for enhanced
control; 2 or 3 for
improve noise
prevention
0: no load device;
1-CAN is given
F230 Pre-load type 0
(standby)
2-load analogue
F231 Max. elevator speed 1.75m/s —— —— Read only
Change the
revolution direction
of tractor to set
F232 Motor reversion 0 0/1 ——
operation direction
of elevator and
tractor.
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Myriabit:for 1387
encoder, 0 is the
standard mode and
1 is the correction
mode;
Kilobit: 0-9,
mitigation time for
current,unit :
300ms;
Myriabit:for UVW
F233 Encoder mode 0 1-65535 encoder, 0 is the
standard mode and
1 is the correction
mode;
The unit:1-halve the
speed calibrated,
which shall be
applied when the
encoder on site is
greatly disturbed
The rest bits are
used as standby.
F234- F239 Standby
For the normal
Vibration inhibiting running
F240 0 100-500
factor Applicable only to
1387 encoder
F241 Weighing mode,
0 0-200
overload up gain
F242 Weighing
mode,overload 0 0-200
down gain
Starting mode at 0 or 3 Applicable only to
F243 0-65535
zero speed 1387 encoder
Zero-speed PI Applicable only to
F244 0 0-65535 ms
desplay 1387 encoder
F245 Weighing mode, 0
0-200
light load up gain
5.5KW or below :
100-260
7.5KW-15KW :
F246 Current gain 2 100 40-260
default
18.5KW or above:
40-100
load analogue zero
F247 512 0-1024
point
F248 load analogue gain 100 0-1000 %
F249 Power code Same as F32
F250- F255 —— 0 —— —— Standby
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Elev
Elevator ator
A B
IMPORTANT: If the TWO or MORE elevators in duplex or under group control have different
by-pass floors, the by-pass floors must have leveling plates installed as is shown below:
Actual Actual Floors Fl. Set Floors Fl. Set
Floors Indication By address Indications by address Indications
Elevator of for Elevator A Elevator of for
A Elevator B Elevator Elevator B
A B
4 4 4 5 F69=4 4 5 F69=4
3 B1 3 4 F68=60 3 4 F68=60
2 G 2 3 F67=70 by-pass 3 F67=70
1 1 1 2 F66=1 1 2 F66=1
-1 -1 -1 1 F65=50
List 3-2 an example to set parameters F10 & F11
As is specified in the list above, Elevator B must have a leveling plate installed on Floor 2 in the
same way as Elevator A does.
For Elevator A: total floor number is 4, ―floor offset‖ is 1, the landing call and registration address
begins with 2. Indication settings: F66(for Address 2 and so on)=1;F67=70; F68=60;F69=4.
Landing floors: 1(for the floor by address 1)-Yes(for landing allowed);g-Yes;b1-Yes;4-Yes.
For Elevator B: total floor number is 5, ―floor offset‖ is 0, the landing call and registration address
begins with 1 for (Fl.-1) and 2 for (Fl.1). Indication settings: F65=50;F66=1;F67=70; F68=60;
F69=4. Landing floors:-1- Yes;1-Yes;g-No (for landing NOT allowed, calls and registrations on the
floor by address 3 invalid with Elevator B);b1-Yes;4-Yes.
F12——Inspection speed. Inspection speed between 0 and 0.5m/s.
F13——Releveling speed. Releveling speed refers to the speed at which the elevator returns to
leveling from outside the leveling zone, between 0 and 0.15 m/s.
F14——Door-closing delay 1: When the elevator is answering a landing call, the door will hold
open in the time delay and closes when it elapses, valid ONLY without attendant.
F15——Door-closing delay 2: When the elevator is answering a registration in car call, the door
will hold open in the time delay and closes when it elapses, valid ONLY without attendant.
F16——Brake delay. Brake-open delay refers to the time between giving out the signal for the
speed regulator to start operation and opening of the brake contactor.
F17——Operation removal delay. Operation removal delay is the time from closing of the brake to
clearing out of the signal for operation of the speed regulator.
F18—— Fire home. The main landing for fire return service is the predetermined landing, to which
the elevator returns after the fire switch is set on.
F20——Homing Delay. Delay for returning to the main landing. When F20 > 0, the elevator will
return to the main landing preset by F22 after the delay set by F20 after it has served the last
landing call or registration in car. The elevator will NOT do it if F20=0.
F21——Level distance tolerance. Leveling tolerance between one-floor running and multi-floor
running (unit: mm). To be exact, this parameter should be regarded as the compensation for
leveling delay. Due to the varied sensibility of photo switches and magnetic switches, the length of
the leveling plates of a particular elevator varies accordingly.
F22——The first main landing for duplex control (see F20,F196).
F23—— Group control mode. Set 1 for duplex slave elevator; 2 for group control; 3 for ring duplex
mode(see F181).
F24—— Drive mode of elevator integrated drive controller. The parameter does not need setting
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F25—— Input type I, for normally open/closed setting at the digital input point GX0-GX15, it is a
16-bit figure, the lowest bit for GX0 while the highest for GX15. Anywhere in the section is set as
normally open, the corresponding bit should be set 0; whereas 1 for normally closed. This
parameter can be done under the menu of Input Type in the handset.
F26——Input type II, for normally open/closed setting at the input section HX0-HX15, it is a 16-bit
figure, the lowest bit for HX0 while the highest for HX15. Anywhere in the section is set as normally
open, the corresponding bit should be set 0; whereas 1 for normally close. This parameter can be
done under the menu of Input Type in the handset.
F27——Input type III, for normally open/closed setting at the input section TX0-TX15, it is a 16-bit
figure, the lowest bit for TX0 while the highest for TX15. Anywhere in the section is set as normally
open, the corresponding bit should be set 0; whereas 1 for normally close. This parameter can be
done under the menu of Input Type in the handset.
F28——Input type IV, for normally open/closed setting at the input section TX16-TX19, it is a
16-bit figure, but only 4 of the 16 bit in use, the lowest bit for TX16 while the 4th in use for TX19.
Anywhere in the section is set as normally open, the corresponding bit should be set 0; whereas 1
for normally close. This parameter can be done under the menu of Input Type in the handset.
IMPORTANT for Setting of Input Type
TX3—— The overload switch must be the ONE of the normally -CLOSED switches! If a normally
open switch is used, it would fail to work properly in case it breaks down itself or the overload
protection breaks off. The failure to detect an overload situation would most likely to set the
elevator in service in danger!
Likewise, it is recommended that limit switches, terminal deceleration switches and so on should
be the ones of normally close type in order to avoid any hazards.
TX7—— If the light load switch is NOT in use, it should be set normally close. Failure to do so
would lead to deletion of all the in-car registrations whenever there are more than FIVE (to be set
by F120) of them, taken for anti-nuisance situation by the system.
TX11—— The door-opening limit switch TX11, door-closing limit switch TX12 and the safety edge
TX13 of the back door.
TX11 and TX13 should be set normally -closed and TX12 should be set normally –open if without
a rear door. They should be set based on the field situation if with a rear door.
F29—— Service floor 1, the figure here is one of the 16 floors (1-16), which is allocated to a floor
by a 16-bit binary for 1. The parameter can be set under the menu of Door Blocking by the
handset.
F30—— Service floor 2, the figure here is one of the 16 floors (17-32), which is allocated to a floor
by a 16-bit binary for 1. The parameter can be set under the menu of Door Blocking by the
handset.
F31—— Service floor 3, the figure here is one of the 16 floors (33-48), which is allocated to a floor
by a 16-bit binary for 1. The parameter can be set under the menu of Door Blocking by the
handset.
F190——Service floor 4, the figure here is one of the 16 floors (49-64), which is allocated to a floor
by a 16-bit binary for 1. The parameter can be set under the menu of Door Blocking by the
handset.
★ With group control, the floors in service (or blocking the other floors) are preset on the group
control board, the sequence of the floors is based on the floor arrangement of the building as a
whole. For example, A elevator serves eight of the 16 floors (1-16) without basement and two of
the floors (2, 5) are NOT to be served, hence the elevator is allowed to stop at all floors except Fl.2
and Fl.5.
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16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 1 1 1 1 1 1 1 1 1 1 0 1 1 0 1
215 + 214 + 213 + 212 + 211 + 210 + 29 + 28 + 27 + 26 + 25 + 23 + 22 + 20
Parameter F29=215+214+213+212+211+210+29+28+27+26+25+23+22+ 20=(216–1)-24-21=65517, here
F29 comes out automatically as 65517. The setting of other floors in service follows the same way.
F32—— Specification option parameters of elevator integrated drive controller,
200V:2.2KW set as 0; 3.7KW set as 1;
400V:2.2KW set as 10; 3.7KW set as 11;5.5KW set as 0; 7.5KW set as 1; 11KW set as
2; 15KW set as 3; 18.5KW set as 4; 22KW set as 5; 30KW set as 6; 37KW set as 7; 45KW set as 8;
55KW set as 9;
Parameters must be set based on the nameplate of elevator integrated drive controller
before use.
F33—— Auto run interval. Default value is 5 s. The elevator is set via the liquid crystal operation
interface as Auto Run status. The system will register an instruction automatically every 5 seconds
to drive the elevator run automatically.
F34—— Number of trips in automatic running test. Default value is 0. Denote do not enable testing
function.
Notes: Both F33 and F34 are parameters designed for testing purposes. Only when both
parameters are set, and then being set as Auto Run via the liquid crystal operation interface, the
elevator can automatically run as required. If F34 is set as 0, the elevator will not run automatically
even it is in Auto Run status.
F35—— Bit function parameters related to the fire protection are shown as the following:
Bit15 …… Bit2 Bit1 Bit0
0:Output of the standard fire indication, the elevator will output
when it is in the fireman’s status or it returns to the fire floor
and the door is fully opened. 0:standard fire
protection
Standby …… 1.: output of the standand fire indication of Shandong fire Standby
protection: the elevator is in the fireman’s status and at the fire 1:Schindler
floor, and the elevator will output after it returns to the fire floor fire protection
and the door is fully opened.
F36—— Brake switch detection delay. After the control system sends out a brake control signal, a
normally close contact in the switch is ready for the master control board to detect the preset time
for testing delay before the brake opens by means of the signal. 0 for NO brake switch; 1for being
set elsewhere; 2 for being set in Hong Kong.
F41——If F41 is set as 1, no-load self-study will be done. If the self-study is successful, F41 will be
changed into 0; when F41 is set as 2, full load self-study will be done. If the self-study is
successful, F41 will be changed into 0.
F43—— bit function parameter, different bit in this parameter represents the different function,
namely:
Bit15 …… Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
0:without 0: no 0:no hall 0: no 0:wait 0: no 0: no
car call anti-crim display when car call with door attendant attendant
Stand
…… priority e any fault button open in flash buzzing
by
function function appears buzzing attendant 1:with 1: with
1: with car 1: with 1: hall 1: with mode attendant attendant
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call priority anti-crim indicator flash car call 1:wait flash buzzing
function e is available buttion with door
function when any fault buzzing close in
appears attendant
mode
F44—— Local address for serial communication. 255 for elevator in operation or single elevator
monitoring. If the elevators are under residential zone monitoring by Port 485 or remote monitoring
by Port 232, any one of the elevators in the bank should have a natural numeral smaller than 255
set for its master board so that the distant PC can identify its master control PCB. That’s why this
parameter varies from one elevator to another in the group.
F50—— Front door-opening allowed 1. For Fl.1-16 (absolute value of floors) for opening the front
door.
F51—— Front door-opening allowed 2. For Fl.17-32 (absolute value of floors) for opening the front
door.
F52—— Front door-opening allowed 3. For Fl.33-48 (absolute value of floors) for opening the front
door.
F191—— Front door-opening allowed 4. For Fl.49-64 (absolute value of floors) for opening the
front door.
F53—— Rear door-opening allowed 1. For Fl.1-16 (absolute value of floors) for opening the rear
door.
F54——Rear door-opening allowed 2. For Fl.17-32 (absolute value of floors) for opening the rear
door.
F55——Rear door-opening allowed 3. For Fl.33-48 (absolute value of floors) for opening the rear
door.
F192——Rear door-opening allowed 4. For Fl.49-64 (absolute value of floors) for opening the rear
door.
★ For setting of 8 parameters above, with group control or duplex, the floor sequence setting is
based on the floor arrangement of the building as a whole.
F56—— Up leveling accuracy adjustment
F57—— Down leveling accuracy adjustment
These two parameters are invalid with digital mode. With analogy control, use F56 and F57 in
adjusting leveling deviation only when the deviation remains the same value and in the same
direction. F56 for lowering over-leveling by reducing the value whereas F57 for raising
under-levelling by increasing the value. The range of parameter is 0-100 and 50 by ex-works,
indicating no offset.
★ Note: Both parameters F56 and F57 feature a compensation adjustment in floor leveling for a
range as small as 15 mm. If the deviation exceeds 15mm, it is recommended that the position of
leveling switches, plates should be adjusted at first, then use the parameters for fine adjustment.
Otherwise the traveling comfort would be affected.
F58—— Speed curve delay at start, the time delay from opening the brake to giving out the speed
curve, is set at 5 by default for 0.5 s.
F59——Zero-speed band brake delay, the time delay from the zero speed to closing the brake.
F60—— KMC testing mode (the 2nd contactor of the main circuit), 0 for KMC pre-positioned,
always on without testing; 1 for KMC pre-positioned, always on without testing; 2 for KMC
pre-positioned, off after every trip with testing against sticking together; 3 for KMC positioned in the
rear, off after every trip with testing against sticking together; when one contactor is used in the
main circuit, F60 should be set as 0.
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F61—— Distance for triggering arrival gong is 1200 by default, the value stands for 1.2 m from the
leveling position.
F62—— Time limit for anti-slippage operation is 32s by default setting. If the elevator fails to
receive any leveling signal within 32 seconds, it will stop service, reporting Error 25. (The value is
defined as between 20 and 45 seconds by GB7588-2003 ).
F65~ F112—— Indication of floors, the figures or symbols in display for Floor 1~48.
The option enables man to set floor indication by B, H and M etc. For instance, with a elevator
serving FIVE floors, man wants to have the floor indication B1, -1, 1, H and 3, then the setting
should be F65=60,F66=50,F67=1,F68=84,F69=3 respectively.
★ With group control or duplex, the indication arrangement should follow the preset floor
sequence, see the example under F11.
F117——Forced door or open hold time. The door will remain open by the preset time value once
the HOLD button is pressed.
F118—— Holding time for the handicapped, the time during which the door holds open when any
handicapped passenger makes a registration.
F120—— Number of registrations an-nuisance, 0 for no anti-nuisance; 1 for triggering by the light
gate without light gate activated for three incessant floors; 2~64 is the range for setting the
number of registrations to start anti-nuisance option.
F121—— Forced door-closing enabled, 0 for OFF; 1 for ON.
F122—— Release direction delay during inspection service. Delay at change in direction during
inspection service is the preset time from switching off the brake contactor output to clearing the
traveling direction.
F123—— Call classification. 0 for only have front door based on 48 floor. To 64 floor there have
front, rear, handicapped cop. 1 for have front door and rear door landing calls. 2 for have front door
and handicapped door landing calls. 3 for have front door, rear and handicapped door landing
calls.
F124—— failure time of light curtain. If acting time of the light curtain exceeds this set value, then
its action can be neglected.
F128—— Separate door control. 0 for Separately control. 1 for control together.
F129—— Relevelling with door open and/or pre-open door Enable. Range from 0-3. 0 for nothing.
1 for only enable pre-open door. 2 for only Relevelling with door open. 3 for both on.
F130—— Holding door-opening/closing torque. 0 for no holding torque. 1 for Holding
door-opening torque. 2 for holding door-closing torque. 3 for holding door-opening and
door-closing torque. 4 for holding door-opening torque when traveling.
F131~F133—— Parameter for the functions related to time.F131 is the function code,F132 is for
setting start time and F133 is for setting end time。
When F131 is set as 1-64,it will used for floor blocking function.
F131 is for setting the blocked floor.F132 is for setting the start time of blocked
floor and F133 is for setting the end time of blocked floor
For example
When F131 is set as 1, F132 is set as 1000 and F133 is set as 1200,the block
time of floor 1 is from 10:00 to 12:00
When F131 is set as 1, F132 is set as 2300 and F133 is set as 800,the block time
of floor 1 is from 23:00 to 8:00 of next day.
When F131 is set as 65, it will be used to set the effective time for arrival gong.
F132 is the effective starting time for the arrival gong ,while F133 is the effective
end time for the arrival gong, whose setting method is the same as that for the floor
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F152—— Delay for car-lighting before automatically switching off car-lighting and fan, default
value is 5 minutes.
F156—— Door lock and safe loop relay check enable. 0 for YES, 1 for NO.
F160—— Clearing error registrations manually enable. 0 for OFF; 1 for ON.
F161——Time-sharing door blocking function enable. 0 for OFF; 1 for ON.
F164—— Load-weighing signal, 0 for overload, full load switch from car control board. 1 for load
input to master board by can-bus. 2 for overload, full load switch from car control board but load
compensation input to master board.
F165—— Door open prohibited during commissioning. 0 for open door in testing; 1 for forbidden
door operation in inspection; 2 for don’t open the door during commissioning.
F168—— Elevator numbering for IC card service
F169—— Setting landings for up/down calls by IC card.0: down call; 1: up call.
F170—— With IC control in car, 1-16 Fl. for selection of identification by IC card. 0 for requiring
card identification register instruction, 1 for not requiring card identification.
F171—— With IC control in car, 17-32 Fl. for selection of identification by IC card.
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F172—— With IC control in car, 33-48 Fl. for selection of identification by IC card.
F175—— Creeping speed at start, the creeping speed of elevator at the low-speed section.
F180—— Velocity gain. The gain for speed-given peak, range from 0.0% - 110.0%, default value
is 1000, denote 100.0%.
F181—— Elevator numbering in duplex control. Range from 0-7. Lower number has high priority.
(F32=3)
F182—— Steps of speed reduction switches (Half the number of the decelerated switches)
F183—— Speed at self-tuning. It must be set before shaft self-tuning.
F186—— Creeping time at start, the creeping time of elevator at the low-speed section..
F187—— Monitoring Item
The main interface of hand operator displays the item which is set by F187 ,such as
―00000088‖ shown on the figure below:
0:Run times;
1:Evaluation of encoder interference;
If there is no interference,the display value shoud be 0.If the display value is more than
1000,the interference of encoder is very much, and the encoder shoul be checked.
2:Evaluation of CAN1 interference;
If there is no interference,the display value shoud be 0.If the display value is more than 96,the
interference of CAN1 is very much, and CAN1 shoul be checked.。
3:Evaluation of CAN2 interference;
If there is no interference,the display value shoud be 0.If the display value is more than 96,the
interference of CAN2 is very much, and CAN2 shoul be checked.。
4:Speed of motor
5: Bus voltage
6: Output current
7: Output torque
8:Position of pole
9:Encoder position 1
10:Encoder position 2
11:Pre-torque
12:Radiator temperature 1
13:Radiator temperature 2
14:weighing value
15: JP9.2 input weighing value of SM.02/I
16: JP9.3input weighing value of SM.02/I
F193—— Zero load Compensation for bottom floor, scope 0 – 1000, default 0.
F194—— Full load Compensation for bottom floor, scope 0 – 1000, default 0.
F195—— Zero load Compensation for top floor, scope 0 – 1000, default 0.
F193—— Empty-load compensation at lowest landing
F194—— Full-load compensation at lowest landing
F195—— Empty-load compensation at top landing
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F196—— 2nd main landing by duplex control (used for ring duplex).
F200—— Display the version number of DSP procedure at ordinar times; when F200 is set as 11,
Press ENTER to reset the drive parameters F200-F249. After resetting, F200 still displays the
version number of DSP procedure.
F201——standby
F202——synchronous static autotune function. When it is set as 1, the integrated controller will
enter into autotune status automatically and the study can be completed by making the
elevator run in inspection mode (the brake won’t be opened and the main contactor acts).
The machine may opeate normally after the study is completed.
F203——No-load current, it is used for asynchronous motor and becomes effective when
F218=0.
F204——zero speed proportion ASR P0, the proportion parameter for starting compensation;
When F230=0 and F205>0, F217 functions in certain duration;
Setting range: 0~655.35; factory default: 100.00
F205——zero integral ASR I0, the integral parameter for starting compensation;
May be set during slow speed running: setting range: 0~655.35, factory default :0.00
★Note: as sensor-based no-load starting compensation technology is used, it is not necessary to
input analogue load signals. This means excellent starting comfort can be assured even if no load
device is installed.
★Note: for synchronous motor, it is recommended to set F205 to 80.00 and only adjust F204 if
necessary.
★Note: for asynchronous motor, both F204 and F205 are necessary to be adjusted to the degree
that elevator do not slip when band brakes are opened and the motor do not swing any more.
F206——low-speed proportion ASR P1: setting range 0~655.35, factory-default 70.00
F207——low-speed integral ASR I1: setting range 0~655.35, factory-default 10.00
F208——low-speed proportion ASR P2: setting range 0~655.35, factory-default 70.00
F209——low-speed integral ASR I2: setting range 0~655.35, factory-default 10.00
F210——medium-speed proportion ASR P3: setting range 0~655.35, factory-default 120.00
F211——medium-speed integral ASR I3: setting range 0~655.35, factory-default 10.00
F212——high-speed proportion ASR P4: setting range 0~655.35, factory-default 140.00
F213——high-speed integral ASR I4: setting range 0~655.35, factory-default 5.00
F214——low-speed switchover frequency 1: setting range 0~655.35 Hz, factory-default 0.50
F215——high-speed switchover frequency 2: setting range 0~655.35 Hz, factory-default 25.00
★Note: function codes F206~F213 above-shown are parameters for setting speed regulator PID.
The operating performance of elevator may be adjusted by setting F206~F213. The default
setting of system parameter is set to ensure certain comfort. Specific setting may be made on the
basis of site conditions by adjusting the PI value for corresponding frequency range.
★Note: Function code F214 means the low speed-medium speed switching frequency; F215
means the medium speed-high-speed switching frequency. The frequency switching corresponds
to the elevator speed, their relations are:
Elevator speed rated = actual speed
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F216——vibration inhibiting factor, which is used for zero-speed starting. Vibration caused during
the starting can be properly relieved. It is only applicable to 1387 encoder.
F217——zero speed servo time: 0~5.000s, factory default: 0.800
F218——motor type: 0-asynchronous motor; 1-synchronous motor. This option is provided to set
the control object of elevator integrated drive controller.
This parameter must be set as per motor conditions prior to commissioning.
F219——Motor Poles: for setting the number of motor poles. Setting range :2~32, factory default:
4
F220——motor voltage rating: set as per motor nameplate. Setting range: 0~400V, factory
default: 380.200V series:220;400V series:380.
This parameter must be set as per input voltage of inverter prior to commissioning.
F221——motor speed rating: set as per motor nameplate
This parameter must be set as per motor conditions prior to commissioning.
F222——motor current rating: set as per motor nameplate. Setting range: 0~80.00A.
This parameter must be set as per motor conditions prior to commissioning.
F223——Maximum output torque: upper limit of output torque. Setting range: 0~300, factory
default: 150
This parameter must be set as per motor conditions prior to commissioning.
F224——motor slip frequency: (synchronous speed - speed rating)÷synchronous speed×
frequency rating;
Setting is necessary asynchronous motor. Setting range: 0~10; factory default: 1.40.
When up and down speed is different for driving synchronous motor, step up the value (ranged
from 0 to 4.0).
F225——carrier frequency: carrier frequency for output of PWM. Setting range 4~15 kHz, factory
default: 8.0 kHz
This parameter is unnecessary to be adjusted except in special cases.
F226——type of encoder. 0:incremental, differential,SinCos。It must be 2048 wire when it is
used in synchronization. 1:CCW-UVW encoder;2:CW-UVW encoder。4:ABZ
encoder。8:absolute encoder。When it is set as 4, it not only can support ABZ encoder,
but UVW encoder. If UVW encoder is applied, only such three signals as A, B and Z are
required to be connected,without auto-setting.
F227——Number of Encoder Pulses per revolution. Set as per encoder specification.
This parameter must be set as per encoder conditions prior to commissioning.
F228——Magnetic pole phase. For synchronous motor, the initial phase angle will be displayed
after setting. Setting range: 0~360 degree.
F229——regulator mode. Dedicated for elevator integrated drive controller. Usual setting mode:
0/1/2. There is no need of setting under most conditions.
;1( 1m/s~1.75m/s)
Synchronous: 0(2m/s) ;
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Danger
Caution
10 Precautions
10.1 Precautions in Application
The flowing precautions must be taken in the application of iAStar-S8 elevator integrated drive
controller.
10.1.1 Selection of Optional Brake Resistor `
Elevator is potential load in four-quadrant running mode, which may cause occurrence of negative
torque. Therefore, elevator integrated drive controller should be provided with optional brake
assembly to avoid overcurrent or overvoltage and the resultant tripper. All iAStar-S8 series
elevator integrated drive controllers are provided with integrated brake units. You are only required
to connect an external brake resistor. Brake resistor varies from the motor type (synchronous or
asynchronous). See the following table for external brake resistors matching various power
classes:
Matching Resistor
Serie Power Recomm Total power of the recommended resistors
s (kW) Min.
Max. (Ω)
- (W)
(Ω) ended
(Ω) Syn. Asyn.
2.2 56 210 100 1000 1000
3.7 56 144 80 1600 1200
5.5 56 100 70 2000 1600
7.5 56 72 64 3200 2000
11 34 48 40 4000 3200
400V
15 34 41 36 5000 4000
18.5 17 31 24 6400 5000
22 17 27 20 8000 6400
30 11 20 15 10000 8000
37 8 16 12 12000 10000
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U
V
W
M
Figure 10.1 No capacitors are allowed at the output side of elevator integrated drive controller
10.1.3 Working Voltage
[iAStar-S8] elevator integrated drive controller only applies to 380V rated voltage. Where the
supply voltage is inconsistent with the rated voltage, a voltage regulator must be used.
10.1.4 Two-phase Input Inappropriate
It is not agreeable to change 3-phase input to 2-phase input to avoid failures
10.1.5 Lightning Impact Protection
iAStar-S8 elevator integrated drive controller is provided with built-in lightning impact protection to
make it has certain capacity of self protection.
10.1.6 Altitude and Derated Application
Where the altitude is above 1000m, the thin air may impair the cooling effect of elevator integrated
drive controller; therefore it is necessary to use it by derating. See Figure 10.2 for the relation
between derated output current and altitude:
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Figure 10.2 Relation between rated output current of elevator integrated drive controller and
altitude
10.1.7 Correct and Normative Wiring
⑴ For wiring or replacing wires, the line numbers must be carefully recorded to avoid
misconnection.
(2) Calling board should be wired as per the coincidence relation between plug line number and
the cabinet side line number. As a rule, it can not be plugged until the communication voltages are
measured correct one by one. For calling board communication voltage standard and sequence,
see the diagram for SM-04 hall calling board display and the applicable drawings.
(3) Before use, the car control board 02 and display board 04 in control cabinet must be
unplugged. After completion of communication wiring, switch it on and use multimeter to check the
voltage sequence of communication plugs (Remember! Both plugs must be measured.). It is
allowed to plug in only if the check is satisfactory. Never plug in before you do not know whether
the wiring is correct or not.
(4) Incorrect wiring method or wrong wiring may cause damage of communication board or affect
its service life.
(5) Car control board 02 and display board 04 uses same plug and same plugging sequence.
Note to make the notch of plug upward.
(6) Please attach importance to the correct method for installation and operation of
communication board.
a. Take care of the insulation between communication board and metal components around in
order to avoid contact caused short circuit.
b. Do not directly contact the circuit of communication board to in order to avoid electronic
elements against oxidation or electrostatic damage. Prior to installation of calling control panel (04),
put hands on other metal structures to release static electricity. During installation of display board
04 or setting calling addresses, it is not allowed to contact circuit board, especially the chips.
c. please note in wiring of communication plugs: ① check the pins and snap springs are in good
conditions, ② never make the wires excessively tensioned to avoid pulling off or poor contact; ③
when clamping, make sure the clamping heads are as close to the wire’s plastic cover as possible
to avoid shorting between wire ends.
(7) It is forbidden to use TXV+, TXV-, 24V-COM, 5V-COM and 12V-0V for other purpose, except
for those specified by us (e.g. photoelectric switch).
(8) If shielded twist pair is used for communication line, single end grounding method must be
used for grounding. It is forbidden to connect the shielding line to any one of communication wires.
(9) Prior to switching on, make sure, by measuring, the 24V, 5V and COM line of switch supply,
the 12V, 0V, A and V line of rotary encoder and the communication line TXV+, TXV-, TXA+ and
TXA- each has 10KΩ ground resistance, or the related circuit must be checked carefully.
(10) For all circuit boards (01, 02, 04, etc) of serial system and the elevator integrated drive
controller, in no case may they be modified and welded. When wiring over the elevator integrated
drive controller, a paper must be used to cover the frequency converter to avoid metal wire ends
falling into elevator integrated drive controller and resulting in short circuit.
10.1.8 Requirements on the clearance between two leveling insert plate
Generally it shall not be more than 6m. Where it exceeds 8m, the leveling insert plate must be
additionally provided as a virtual floor.
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Setting of calling controller address: in general, the leveling insert plate of bottom floor shall be set
a calling address ―1‖. From the bottom floor to top floor, each increment of floor no. causes the
calling address of insert plate increase by 1; the address of car display board must be set as ―0‖.
In case some modifications are made to leveling switch and insert plate, shaft self-tuning must be
redone to ensure normal operation of elevator.
When a calling controller on a floor is proposed to be used on another floor, proper address must
be set as per the floor address value. The calling controller on each floor must be set with a proper
floor address.
10.1.9 No installation personnel allowed to modify the system wiring without approval
If the adjustment of external wiring is necessary during installation or maintenance, you must
clearly understand the following issues: what is purpose of modification: what is the effect of
modification; what lines are to be modified; how to modify. After modification, do not switch it on
until it is checked that the modification on corresponding lines are completed to its purposes. You
had better measure them with multimeter and especially check if the as-wired parts are necessary
to be modified in order to avoid wrong connection.
After inspection, it is required to start low-speed running in the machine room, then start
high-speed test running for one floor, and then multi-floor. The whole test running shall be
completed without any persons in the car or on the car top in order to avoid safety risk.
10.1.10 You may get twice the result with half the effort if installing some components the
final position by one time
Take leveling switch, limit switch, final limit switch and forced slow-down switch for example: A.
check if they can activate effectively; B. set their activating distance as per technical specifications;
c. test run at normal inspection speed, never take them for granted.
The installation distance for up/down forced slow-down switch may be calculated by (the
theoretical value must be proved by such tests as ―up overrun‖ and down overrun):
S=V²/2a+20 (cm)
The installation distance of up/down forced slow-down switch may be calculated by
Where S= distance of forced slow-down switch;
V= elevator speed rated
A= deceleration slope
10.1.11 CAN Communication
CAN communication cable must be of type twisted pair, with twisting pitch within 2-3cm; however,
shielded twist pair will be more appreciable.
(1) Under normal conditions when no peripherals are connected, the mainboard communication
voltage may be directly measured at control cabinet terminals.
(2) When peripherals are connected and both calling board and car display board of the bottom
floor each is jumped by a terminal resistance, the communication voltage during normal operation
of elevator serial system may be measured out:
2.4V(2.2~2.5V)
TXV+ TXV- TXA+ TXA-
Figure 10.3 The voltage during normal operation of elevator serial system
Note:
The above shown communication voltage values are the normal standard values (not bracketed)
or optimal values in the allowable deviation range (bracketed). All voltages are positive values in
the forward direction. Please note the direction of arrow.
Excessive deviation of communication voltage indicates normal communication circuit and mostly
inspection will be necessary:
a. inspect for broken, bad contacted or wrong wired communication line and for grounding
short-circuit.
b. inspect SM-02-D car control board and SM-04 display board for damage.
Damage shooting methods:
① individually connect the car communication line or shaft communication line to the system in
order to measure each communication voltage. In case abnormal voltage is found, it indicates the
connected communication board is damaged.
② in case communication circuit voltage is found abnormal: if communication voltage recovers
to normal when a communication board is disconnected, it indicates this board is damaged. Then
proceed further check by method 3:
③ After disconnecting SM-02-D car control board or SM-04 display board from communication
circuit, use multimeter (turn to 20KΩ position) to measure the TXV- to TXA+ resistance and TXV-
to TXA- resistance. If both results are ―1‖ (means infinitely great), it indicates the board is in good
condition; if any one of the results is not ―1‖ (display a resistance value), it indicates this board is
damaged (communication circuit fault).
④ If calling board and display board is disconnected, the mainboard no-load communication
voltage shall be such: 3.0V between TXA+ and TXV-; 2.0V between TXA- and TXV-, otherwise the
mainboard communication interfaces is damaged.
The communication circuit faults caused by our peripheral communication board (SM-02-D and
SM-04) appear as: the elevator can works normally within most of the time, but occasionally it may
cause instruction demand or calling board calling failure; occasionally affect the opening/closing of
door; possibly cause mainboard halted; sometimes it may reset automatically after several
minutes of fault, sometimes it has to be powered off and on again to return to normal.
So, in case of peripheral communication faults, e.g. a board is damaged, please replace timely to
ensure normal operation of serial system and serves users better.
10.1.12 Rotary Encoder
Rotary encoder must be wired with shielded wire. Where extension is necessary, the extension
part shall also be wired with shielded wire. The existing part and the extension part must be jointed
in such a way their shielding layers are reliably welded together and are connected to the ground
terminal of control cabinet; any joints must be covered by l shielding metal foil and adhesive tapes.
The spare wire ends (for example: Z-phase) must be wrapped with adhesive tape to avoid contact
with the shielded wire. No matter the rotary encoder lines are arranged together with power lines
or not, they must be threaded into metal hose(s) with the length from encoder to the control
cabinet. Where necessary, a joint has to be made by reliably connecting the metal part. In addition,
the end to control cabinet shall be grounded, another end must not be grounded. ( see
fig.3.20/3.21,the same with Synchronous Motor PG Card)
10.1.13 Terminal Resistance
At the bottom floor, a terminal resistance jumper must be added to each of the hall calling &
display board and the car display board.
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Control cabinet built-in equipment such as elevator integrated drive controller, switch supply
and transformer must be reliably grounded at the grounding copper strips of control cabinet.
Car top equipment (e.g. door operator) and the complete car top must be reliably grounded at
the grounding copper strips of control cabinet.
The hall calling board must be uniformly grounded at the copper strips of control cabinet.
Grounding of encoder shielding wire:
a) If the encoder casing is grounded and one end of shielding wire is connected to the casing,
another end (to elevator integrated drive controller) of shielding wire shall not be grounded.
b) If the encoder casing is grounded but the shielding wire is not connected to the casing, the
end (to elevator integrated drive controller) of shielding wire must be grounded.
In order to suppress the inductive interference among circuits, not only the output supply line
from elevator integrated drive controller but also the wires of encoder must be threaded in well
grounded metal hoses. The supply lines and signal lines must be spaced by more than 30cm.
11.1 Warranty
Our company guarantees the elevator integrated drive controller (main body) in the following
cases:
In the warranty period calculated form the delivery date, the manufacture will be liable for failures
or damages occurred in normal operating conditions; when warranty period is expired, the service
will be reasonably paid.
The services for dealing with the flowing troubles will also be paid even if it is still in warranty
period:
1) Failures and/or troubles caused due to use it not in accordance with instruction manuals or
modify or remodel it without authorization.
2) Not used for its intended use.
3) Damages during transport or due to falling after purchase.
4) Damages due to earthquake, fire, flood, lightning, abnormal voltage or other force majeure.
11.2 Product Checkup
In case damages, troubles or other problems are found on product, please contact the agencies or
out technical departments and provides the following information:
1) Product Type
2) Serial number
3) Purchase date
The following information must be informed of: damage condition, unclear problems and troubles.
11.3 Routine Inspection
Never remove the casing of elevator integrated drive controller when power is on or operating. You
are only needed to carry out visual examination from outside. The routine inspection aims to
check:
a) Ambient environment is in compliance with standard specification;
b) Operating performance is compliance with the standard specification;
c) No noise, vibration and other abnormal conditions;
d) The cooling fan of elevator integrated drive controller is running normally;
e) There is no overheating.
A3 Grounding Requirements
A3.1 Grounding Method
See figure A3.1 for grounding method of Ground pole
(5) To get smaller high-frequency impedance, the anchor bolts of equipment may be used as
high-frequency terminal connecting rear panel of cabinet. Note to remove insulation coating
around the securing point in installation.
(6) The grounding cable must be laid far away from the I/O wirings of noise sensitive equipment.
In addition, the grounding cable must be as short as possible.
A4 Install Surge Absorption Device
Even if they are installed outside or elevator integrated drive controller, such heavy noise
production devices as relay, contactor and electromagnetic brake must be additionally provided
with surge suppressor. As shown in Figure 4.1.
Suppression measures: reduce carrier frequency; shorten motor cable as practicably as possible;
use leakage protection circuit breaker specially designed for leakage current due to higher
harmonic/surge.
A5.2 Line-to-Line Leakage Current
As for leakage current flowing by the distributed capacitance between I/O side cables of elevator
integrated drive controller, its higher/sub harmonics may cause malfunction of external
thermorelay. Especially when small capacity elevator integrated drive controller under 7.5Kw is
used, and at the same time, long wiring (more than 50m) is provided, the increased leakage
current is liable to make malfunction of external thermorelay.
Suppression Measures: reduce carrier frequency; install AC output reactor at the output side;
monitor the motor temperature directly with the temperature sensor; or use electronic thermorelay,
the motor overload protection integrated to elevator integrated drive controller instead of external
thermorelay,
When using the shielding layer grounding method as shown in figure A6.2, the shielding layer
must be grounded as close to the cabinet as possible, otherwise the sectional cable from
grounding point to the outlet of cabinet will still act as an antenna coupling. The noise grounding
point shall not be more than 15cm from cable outlet of cabinet, and smaller clearance will always
be more preferable.
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EMC zones in order to spatially isolate the noise sources and noise receivers. This is an effective
measure for eliminating interferences.
See Figure A8.1 for EMC installation zoning for elevator integrated drive controller.
Figure A8.1 EMC Zone for installation of elevator integrated drive controller
Description of above shown EMC zoning for installation:
I zone: Control supply transformer, control device and sensor
II zone: Control signal cable interface requiring certain anti-interference capacity
III zone: Main noise sources including input reactor, elevator integrated drive controller, brake
unit, contactor and the like
IV zone: Output noise filter and its wiring
V zone: Power supply (includes wiring of radio noise filter)
VI zone: Motor and its cable
These zones shall be separated by minimum 20cm in order to realize electromagnetic decoupling;
for better decoupling effect, ground separator is preferred among the zones. The cables shall be
laid and arranged by zone; if necessary, filters shall be installed at interfacing point between zones;
all the bus cables led out from cabinet (e.g. RS485) and signal cable must be shielded.
A9 Precautions for Electric Installation
See Figure A9.1 for electric installation of elevator integrated drive controller.
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Figure A9.1 Electric Installation of elevator integrated drive controller In order to meet the EMC
directive, the following notices must be taken:
(1) Elevator integrated drive controller shall be installed in a cabinet where the base plates of
elevator integrated drive controller and such peripherals as input filter will be secured on the rear
panel in order to ensure good electric contact; the elevator integrated drive controller and filters
must be arranged as close as possible within 15cm in order to minimize the high-frequency
impedance of their grounding line and reduces high-frequency noises.
(2) Install a wide ground terminal bank at the inlet (5cm or less from outlet) of control cabinet and
than secure all the shielding layers of cabinet in/out cables onto the terminal bank by 360°girth
jointing method in order to ensure good electric contact.
(3) Motor cable shall be of type shielded cable and it is more preferable to use shielded cables
with such two shielding layers as spiral metal belt and metal mesh. By the elevator integrated drive
controller side, the shielding layer of motor cable shall be connected, by 360°girth jointing method
and with cable clip, to the rear panel of cabinet at two points: one point shall be close to elevator
integrated drive controller as far as possible within 15cm, another point is located on ground
terminal bank. 360°girth jointing method shall also be used when the motor cable’s shielding layer
threads through motor terminal box and grounds at motor metal casing; if it is impractical, firstly
strand both shielding layers as braid, then flatten it to width of more than 1/5 braid length in for
connecting to motor terminal. The core conductor of motor cable and its PE soft braid lead shall be
as short as possible within 5cm.
(4) Terminal control cable must be of type shielded cable, which shielding layer should be
connected to terminal bank at the cable inlet of cabinet by 360°girth jointing method; the shielding
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layer end connecting elevator integrated drive controller may be secured to the metal casing of
elevator integrated drive controller. If impractical, firstly strand both shielding layers as short and
wide braid, and then flatten it to facilitate connecting to the PE terminal of elevator integrated drive
controller. The uncovered section of cable core conductor and the PE soft braid lead shall be as
short as possible within 15cm.
⑸ Keyboard cable shall not be threaded out from the shielding cabinet.
The slot holes on shielding cabinet shall be as small as possible within 15cm in length.
A10 EMC Conformity
The iAStar-S8 series elevator integrated drive controller conforms to the EMC directive as shown
by attached Table A10.1 provided that suitable input/output filters and AC reactors (see ―Optional
Parts‖ for the type of optional filters and reactors) and installed and the above-said precautions are
carefully taken.
Table A10.1 General EMC Performance of iAStar-S8-series Elevator Integrated Drive Controller
Item Applicable Criteria Level
standard
Conducted noise EN12015.1998 0.15<0.50MHz, 100db (/m) quasipeak
emission immunity 0.50<5.0MHz, 86db (/m) quasipeak
5.0<30MHz, 90:70db (/m) quasipeak
Radiated noise emission EN12015.1998 30<230MHz, 40db (/m) quasipeak
immunity 230<1000MHz, 47db (/m) quasipeak
Electrostatic discharge EN12016.2004 Criterion B(contact discharge 4000V, air
noise immunity discharge 8000V)
Radiated EN12016.2004 Level 3, criterion A(3V/m)
electromagnetic field
noise immunity
EFTB immunity EN12016.2004 Level 4, Criterion B(heavy voltage end
±2KV/2.5kHz)
Surge Immunity EN12016.2004 Criterion B(±1KV)
Conducted noise EN12016.2004 Criterion A (3V,0.15~80MHz)
immunity
Notice to customers
Dear customers:
RoHS is the English abbreviation of the Restriction of the use of certain hazardous substances in electrical
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and electronic equipment. EU implemented the RoHS on July 1, 2006, it regulates the limited use of six
kinds of harmful materials during the electrical and electronic equipment products of recently putting on
the market, such as lead, mercury, cadmium, sexavalence chromium, PBB, and PBDE etc..
On Feb 28, 2006, the seven ministries and commissions of Ministry of Information Industry of China,
Development and Reform Commission, Department of Commerce, General Administration of Customs,
State Administration for Industry and Commerce, State General Administration for Quality Supervision and
Inspection and Quarantine, State Environmental Protection Administration jointly issued the Measures for
Administration of the Pollution Control of Electronic Information Products which is the RoHS of Chinese
version and make a compulsory implementation. On Feb 1, 2008, Measures for Administration of the
Environmental Protection of Electronic Wastes Pollution which was issued by China Environmental
Protection Administration began to be implemented which clearly regulated that the user of the electrical
and electronic equipment product should offer or relegate the electronic waste to units (including individual
business households) who had the corresponding scope of business listed in directory (including temporary
directory) to demolish, utilize or dispose them.
The products of our company comply with the requirements of Measures for Administration of the
Pollution Control of Electronic Information Products and RoHS on the part of electronic parts and
components, PCB board, harness material, selecting and purchasing of structural element etc., it strictly
controls the six kinds of harmful materials of lead, mercury, cadmium, sexavalence chromium, PBB, and
PBDE. Also, during the production, PCB parts and components are welded in lead free product line using
the lead free welding process.
The possible poisonous elements contained in the following components:
Components type Electronic Electronic printed Sheet metal Radiator Working of Wire
component circuit board(PCB) parts plastics
Possible
Six kinds of harmful materials of lead, mercury, cadmium, sexavalence chromium, PBB,
poisonous
and PBDE
elements
1 Environmental impact analysis
During the usage, our company products will produce some heat to result in some harmful materials
volatilizing very a little, however, it can not seriously affect the environment. While the electronic products
are out of use at the end of the lifecycle and are discarded, the heavy metal and chemical poisonous
material will seriously pollute the soil and water source.
2 Lifecycle of electronic products and equipments
Any electronic products and equipments have its service life and can be abandoned, even though it can be
used, it also will be washed out by upgraded products. The lifecycle of our company electronic products
and equipments are generally below 20 years.
3 Abandoned disposal methods of electronic products
When the various electronic products are abandoned, if disposed improperly, they will pollute the
environment. Our company requires the customer to establish the recycle system according to the national
corresponding provisions, it can not be disposed as general domestic garbage or general industrial solid
waste, and it shall be stored and utilized by environmental harmless method or unified recovered and
disposed by authorized units strictly according to Measures for Administration of the Environmental
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Protection of Electronic Wastes Pollution issued by China Environmental Protection Administration. For
any individual and unit without rights, to demolish, utilize or dispose electronic wastes is forbidden.
Please don’t discard the electronic wastes with common domestic garbage. Any proposal about disposal of
electronic wastes, please contact local waste product disposal organization or environmental protection
bureau.
Shanghai STEP Electric Corporation