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OTIS – SIGMA Date : 2011-03-1

FIELD ENGINEERING IRIS1 NV Page :I

FOD Installation Manual


Field Efficiency Team

TABLE OF CONTENTS
FOREWORD ............................................................................................................ 错误!未定义书签。
TABLE OF CONTENTS ........................................................................................................................... I
1 NOTICE OF USE............................................................................................................................... 1
1.1 SCOPE OF APPLICATION ................................................................................................................ 1
1.2 SAFETY PRECAUTIONS .................................................................................................................. 1
2 INTRODUCTION OF ELEVATOR INTEGRATED DRIVE CONTROLLER .............................. 3
2.1 MODEL DESCRIPTION ................................................................................................................... 3
2.2 NAMEPLATE DESCRIPTION ............................................................................................................ 4
2.3 TECHNICAL SPECIFICATIONS ......................................................................................................... 4
2.4 DIMENSIONS AND MASS ............................................................................................................... 7
2.5 PRODUCT APPEARANDCE .............................................................................................................. 9
2.6 INSTALLATION INSTRUCTIONS .................................................................................................... 11
2.6.1 Product Installation Place .............................................................................................. 11
2.6.2 Installation Orientation and Clearance Requirements ............................................... 12
2.7 SCHEDULE OF PRODUCT FUNCTIONS .......................................................................................... 12
2.8 A BRIEF ON FUNCTIONS .............................................................................................................. 14
3 WIRING OF ELEVATOR INTEGRATED DRIVE CONTROLLER ........................................... 24
3.1 TERMINAL WIRING SCHEMATIC AND CAUTIONS ON WIRING ...................................................... 25
3.2 WIRING OF MAIN CIRCUIT TERMINALS ...................................................................................... 26
3.2.1 Layout of Main Circuit Terminals .................................................................................. 26
3.2.2 Labeling of Main Circuit Terminals and Functional Description ............................... 27
3.2.3 Structure of Main Circuit ................................................................................................ 28
3.2.4 Detailed Wiring Description of Main Circuit Terminals .............................................. 30
3.2.5 Anti-interference Measures ........................................................................................... 35
3.3 WIRING OF CONTROL CIRCUIT TERMINALS ................................................................................ 37
3.3.1 Layout of Control Circuit Terminals .................................................................................. 37
3.3.2 Functional Description of Control Circuit Terminals ....................................................... 38
3.3.3 Description of Dip Switch Settings ................................................................................... 42
3.3.4 Wire Specification in Control Circuit Connection ............................................................ 42
3.3.5 Cautions on Wiring of Control Circuit Terminals ......................................................... 43
3.4 WIRING OF PG CARD TERMINALS .............................................................................................. 43
3.4.1 Asynchronous Motor PG Card ...................................................................................... 43
3.4.2 Synchronous Motor PG Card ........................................................................................ 45
3.4.3 Cautions on Wiring of PG Card Terminals .................................................................. 50
4 CONNECTION OF PERIPHERALS ............................................................................................. 51
4.1 EXAMPLE OF TYPICAL CONFIGURATION OF ELEVATOR INTEGRATED DRIVE CONTROLLER ......... 51
4.2 PRECAUTIONS IN CONNECTION OF PERIPHERALS........................................................................ 52
4.3 TECHNICAL REQUIREMENTS ON WIRING OF ELEVATOR INTEGRATED DRIVE CONTROLLER
PERIPHERALS .......................................................................................................................................... 52
4.3.1 The requirements on cables by elevator shaft and trailing cable wiring ................. 52
4.3.2 Method of Wiring Between Call board and TXV+、TXV-、TXA+、TXA- .............. 54
4.3.3 Arrangement of Shaft Switch ........................................................................................ 54
4.3.4 Upper and Lower Leveling Inductor ............................................................................. 55
5 SPECIAL HAND-HELD LIQUID CRYSTAL OPERATOR......................................................... 56
5.1 GENERAL .................................................................................................................................... 56
5.2 CONNECTION .............................................................................................................................. 58
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5.3 INSTRUCTION OF HANDSET......................................................................................................... 58


5.4 INTRODUCTION TO DISPLAY WINDOWS ........................................................................................ 60
5.4.1 Classification of windows ............................................................................................... 60
5.4.2 Operations from power on to elevator status window ............................................... 60
5.4.3 Function Change Relation ............................................................................................. 62
5.4.4 How to view the monitor window .................................................................................. 64
5.4.5 How to set parameter ..................................................................................................... 64
5.4.6 Call function ..................................................................................................................... 67
5.4.7 Other function .................................................................................................................. 68
6 INSTRUCTION OF SUPPORTING PRODUCTS ....................................................................... 70
6.1 SM.02/G DESCRIPTION ..................................................................................................................... 70
6.1.1 Working environment ............................................................................................................ 70
6.1.2 Outline Drawing ..................................................................................................................... 70
6.1.3 Installation dimensions ......................................................................................................... 71
6.1.4 Specifications s of the connectors ....................................................................................... 71
6.1.5 Specifications s of the main components ........................................................................... 72
6.1.6 Electrical specifications .................................................................................................... 72
6.1.7 Port definition ......................................................................................................................... 75
6.2 SM.02/I DESCRIPTION ....................................................................................................................... 76
6.2.1 Working environment ............................................................................................................ 76
6.2.2 Outline Drawing ..................................................................................................................... 76
6.2.3 Installation dimensions ......................................................................................................... 77
6.2.4 Specifications s for the connectors ..................................................................................... 78
6.2.5 Specifications s for the main components ......................................................................... 78
6.2.6 Electrical specifications ........................................................................................................ 78
6.2.7 Port definition ......................................................................................................................... 82
6.3 SM.09IO/B DESCRIPTION ................................................................................................................. 85
6.3.1 Working environment ............................................................................................................ 85
6.3.2 Outline Drawing ..................................................................................................................... 85
6.3.3 Installation dimensions ......................................................................................................... 85
6.3.4 Specifications for the connectors ........................................................................................ 85
6.3.5 Specifications for the main components ............................................................................ 86
6.3.6 Electrical specifications ........................................................................................................ 86
6.3.7 Port definition ......................................................................................................................... 87
7 ELEVATOR COMMISSIONING GUIDE ....................................................................................... 90
7.1 INSPECTION PRIOR TO SWITCHING ON ......................................................................................... 91
7.2 POWER UP AND INSPECTION ............................................................................................................ 91
7.2.1 Inspection before power up .................................................................................................. 91
7.2.2 Inspections after Switching on Power................................................................................. 92
IF ANYTHING WRONG OR ABNORMAL IS HEREIN FOUND OUT, FURTHER CHECKS AND CORRECTIONS
SHOULD BE DONE. ................................................................................................................................... 93
7.3 SETTING OF BASIC SYSTEM PARAMETER AND MOTOR SETTING ................................................. 93
7.3.1 Setting of Basis system Parameter .............................................................................. 93
7.3.2 Motor Setting ................................................................................................................... 95
7.4 LOW-SPEED TRIAL RUNNING AND PREPARATION BEFORE HIGH-SPEED RUNNING .............................. 95
7.4.1 Inspection running of machine room .................................................................................. 95
7.4.2 Inspection Ride on Top of Car ............................................................................................. 96
7.4.3 Inspection of CAN communication cable and address setting of 04 board .................. 96
7.4.4 Adjustment of opening/closing door .................................................................................... 96
7.5 SHAFT SELF-TUNING ....................................................................................................................... 97
7.5.1 Self-tuning method ................................................................................................................ 97
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7.5.2 Interpreting the meaning of hoistway data (monitoring state): unit mm......................... 97
7.6 HIGH-SPEED RUNNING .................................................................................................................... 98
7.7 ADJUSTMENT OF ELEVATOR COMFORT ..................................................................................... 100
7.7.1 Factors Concerning the Comfort ................................................................................ 100
7.7.2 Adjustment of Elevator Comfort.................................................................................. 101
7.8 FLOOR LEVELING ADJUSTMENT.................................................................................................... 107
7.9 SETTING OF OTHER FUNCTIONS................................................................................................ 113
7.10 SIMPLE COMMISSIONING DIAGRAM ............................................................................................... 113
8 FUNCTION PARAMETER ........................................................................................................... 117
8.1 SCHEDULE OF FUNCTION PARAMETER ...................................................................................... 117
8.2 DEFINITIONS OF FUNCTION PARAMETER................................................................................... 126
9 FAULTS AND SOLUTIONS ........................................................................................................ 136
10 PRECAUTIONS ........................................................................................................................ 143
10.1 PRECAUTIONS IN APPLICATION ................................................................................................. 143
10.1.1 Selection of Optional Brake Resistor ` ....................................................................... 143
10.1.2 Absorption Devices are not allowed at output side .................................................. 144
10.1.3 Working Voltage ............................................................................................................ 144
10.1.4 Two-phase Input Inappropriate ................................................................................... 144
10.1.5 Lightning Impact Protection ......................................................................................... 144
10.1.6 Altitude and Derated Application ................................................................................ 144
10.1.7 Correct and Normative Wiring .................................................................................... 145
10.1.8 Requirements on the clearance between two leveling insert plate ....................... 145
10.1.9 No installation personnel allowed to modify the system wiring without approval 146
10.1.10 You may get twice the result with half the effort if installing some components
the final position by one time ....................................................................................................... 146
10.1.11 CAN Communication................................................................................................ 146
10.1.12 Rotary Encoder ......................................................................................................... 147
10.1.13 Terminal Resistance ................................................................................................. 147
10.1.14 Absorption Circuit ..................................................................................................... 148
10.1.15 Shaft cable and Trailing Cable ................................................................................ 148
10.1.16 Ground System ......................................................................................................... 148
10.1.17 Car Wiring .................................................................................................................. 148
10.1.18 Passing Chime .......................................................................................................... 148
10.1.19 Observation of Car Input Signal ............................................................................. 149
10.1.20 Supply to Hall Calling Board ................................................................................... 149
10.2 SCRAPING PRECAUTIONS .......................................................................................................... 149
10.2.1 Disposal of Capacitors ................................................................................................. 149
10.2.2 Disposal of Plastic Components ................................................................................. 149
11 MAINTENANCE ........................................................................................................................ 149
11.1 Warranty ............................................................................................................................. 150
11.2 Product Checkup .............................................................................................................. 150
11.3 Routine Inspection ............................................................................................................ 150
11.4 Periodic Inspection ........................................................................................................... 150
APPENDIX A EMC INSTALLATION GUIDE ................................................................................ 152
A1 NOISE CONTROL ....................................................................................................................... 152
A1.1 Noise Type ......................................................................................................................... 152
A1.2 Transmission Path ............................................................................................................ 152
A1.3 Basic Measures for Noise Suppression......................................................................... 152
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A2 REQUIREMENTS ON CABLE LAYING .......................................................................................... 154


A2.1 Requirement on Cable Laying ........................................................................................ 154
A2.2 Requirements on Cable Size .......................................................................................... 154
A2.3 Requirements on Shielded Cable ................................................................................... 154
A2.4 Requirements on Installation of shielded cable ............................................................ 154
A3 GROUNDING REQUIREMENTS ................................................................................................... 155
A3.1 Grounding Method ............................................................................................................ 155
A3.2 Precautions for Grounding Connection ......................................................................... 155
A4 INSTALL SURGE ABSORPTION DEVICE ...................................................................................... 156
A5 LEAKAGE CURRENT AND COUNTERMEASURES ......................................................................... 156
A5.1 Ground Leakage Current ................................................................................................. 156
A5.2 Line-to-Line Leakage Current ......................................................................................... 157
A6 SUPPRESSION OF RADIATED EMISSION...................................................................................... 157
A7 GUIDE FOR USE OF POWER LINE FILTER .................................................................................... 158
A7.1 Functions of Power line filter ........................................................................................... 158
A7.2 Precautions for Installation of Power Line Filter ........................................................... 158
A8 EMC INSTALLATION ZONING ................................................................................................... 158
A9 PRECAUTIONS FOR ELECTRIC INSTALLATION ............................................................................ 159
A10 EMC CONFORMITY .................................................................................................................. 161
NOTICE TO CUSTOMERS ................................................................................................................. 161
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1 Notice of Use
1.1 Scope of Application
iAStar-S8 elevator integrated drive controller is rated at voltage 200V and 400V and is
adaptable to both synchronous motor and asynchronous motor with capacity form 2.2kW to
37kW. Single elevator supports up to 64 floors and group control supports up to 8 elevators.
1.2 Safety Precautions

Danger

◉ Always install on metal structures or other noninflammable objects;


Or it may cause fire risk.
◉ Never install in explosive environments
Or it may cause explosion risk
◉ Never place combustibles near the product
Or it may cause fire risk.

Caution

◉ Always support the body bottom during handling


Or the possible falling of the main body of elevator integrated drive controller may cause risk
of injury and/or property damage.
◉ The platform on which the product will be installed shall have sufficient load bearing
capacity
Or the contingent falling of the main body of elevator integrated drive controller may case
risk of injury and/or property damage.
◉ Don’t install it in the vicinity of sewage pipe or the points with splatters
Or it may cause the risk of property damage.
◉ Prevent screws, washers and metal rods falling into the inside of elevator integrated
drive controller
Or it may cause the risk of fire or property damage.

Danger

◉ Make sure it is disconnected from the mains prior to wiring


Or it may cause risk of electric shock.
◉ The wiring can only be performed by trained and qualified electricians
Or it may cause risk of electric shock.
◉ Always keep the iAStar-S8 elevated integrated drive controller properly grounded at
its grounding terminal E
Or it may cause risk of electric shock.
◉ Avoid confusing main circuit input terminals and output terminals of elevator
integrated drive controller
Or it may cause risk of property damage and/or explosion.
◉ Never make terminal ○ +2 and ○- be shorted.
+1/○
or it may case risk of fire and explosion
◉ Make sure the cover is placed in position prior to switching on
Or it may cause risk of electric shock and/or explosion.
◉ Don’t use soggy hands operating elevator integrated drive controller
Or it may cause risk of electric shock
◉ At completion of wiring the emergency stop safety circuit, carefully check and make
sure all the wirings are correct
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Or it may case risk of hazard.

Danger

◉ When switching on a elevator integrated drive controller which has been stored for
more than 2 years, a voltage regulator is needed to supply it by increasing the
voltage gradually
Or it may cause risk of electric shock and explosion

Danger
v
◉ Avoid faulty operation when elevator integrated drive controller is running
Or it may cause risk of high-voltage electric shock.
◉ After it is switched off, the inside of elevator integrated drive controller may remain
dangerous high voltage for a certain period, don’t open the cover or touch
connection terminals
Or it may cause risk of high-voltage electric shock.
◉ Only trained, qualified and authorized person may be allowed to work on elevator
integrated drive controller
Or it may cause risk of electric shock or property damage.
◉ Always remove watches, rings or other metal articles prior to working and always
wear suitable clothes and use appropriate tools when working on elevator integrated
drive controller
Or it may cause risk of electric shock and explosion.
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2 Introduction of elevator integrated drive controller


This chapter describes the model, specification, dimension and mass of iAStar-S8 elevator
integrated drive controller, provides the schematic figure of product appearance, describes the
terminals of both main circuit and control circuit, and additionally, gives detailed instruction to the
available functions of this product.
2.1 Model Description
See Figure 2-1 and Table 2-1 respectively for model definition and model list of iAStar-S8 elevator
integrated drive controller.

Figure 2.1 Model Definition of Elevator Integrated Drive Controller


Table 2.1 Model List of iAStar-S8 Elevator Integrated Drive Controller
Capacity Rating Output Current Matching motor
Models of iAStar-S8-
(kVA) Rating(A) (kW)
2002A2/3 4.6 12 2.2
2003A2/3 6.9 18 3.3
4002A2/3 4.7 6.2 2.2
4003A2/3 6.9 9 3.3
4005A2/3 8.5 13 5.5
4007A2/3 14 18 7.5
4011A2/3 18 27 11
4015A2/3 24 34 15
4018A2/3 29 41 18.5
4022A2/3 34 48 22
4030A2/3 50 65 30
4037A2/3 61 80 37
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2.2 Nameplate Description


See schematic Figure 2-2 for example nameplate, which shows model number, specification and
lot number of a iAStar-S8 series elevator integrated drive controller.

Figure 2.2 Nameplate Description of Elevator Integrated Drive Controller


2.3 Technical Specifications
See Table 2.2 for technical specifications of iAStar-S8 elevator integrated drive controller.
Table 2.2 Technical Specification of iAStar-S8 Elevator Integrated Drive Controller
2002 2003 4002 4003 4005 4007 4011 4015 4018 4022 4030 4037
Max. Matching motor Capacity,
2.2 3.7 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37
kW
Capacity Rating, kVA 4.6 6.9 4.7 6.9 8.5 14 18 24 29 34 50 61
Ratings
Output

Current Rating, A 12 18 6.2 9 13 18 27 34 41 48 65 80


200V:3-phase, 220V ~240V (corresponds to input voltage)
Max Output Voltage, V
400V:3-phase, 380V ~460V (corresponds to input voltage)
Phase number, voltage, 200V:1-phase/3-phase, 220V~240V, 50/60Hz
frequency 400V:3-phase, 380V~460V, 50/60Hz
Allowable voltage
-15%~+10%
fluctuations
Allowable Frequency
Input Power

-5%~+5%
Deviation
3-phase unbalance ≤2%
200V : keep running at AC150V or above; activate
under-voltage protection after 15ms from the moment when it
Acceptable instantaneous drops from rated voltage to below AC150V.
voltage drop 400V : keep running at AC300V or above; activate
under-voltage protection after 15 ms from the moment when
it drops from rated voltage to below AC300V.
Maximum accessible
Characteristi

2 to 64 floors for single elevator


Floors
Basic

Elevator Traveling Speed ≤4.00m/s


cs

Group controlling
≤8 elevators
Capacity
Communication mode CAN bus serial communication
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Operating functions See chapter 2.8, List of Product Functions


Control Mode PG card based vector control
Starting torque 150% 0Hz(PG card based vector control)
Speed control range 1:1000(PG card based vector control)
Speed control accuracy ±0.05%(PG card based vector control 25±10℃)
Torque Limited yes(set by parameters)
Moment accuracy ±5%
Frequency control range 0~100Hz
Frequency Accuracy
±0.1%
Drive Characteristics

(Temperature fluctuation)
Frequency setting
±0.03Hz/60Hz
resolution
Output frequency
0.00lHz
resolution
When the load of elevator is unknown, suitable torque will, as
No-load starting per the ready-to-travel direction of elevator, be applied on
compensation motor so as to ensure smooth start of elevator, minimize the
slipping and improve comfort at starting moment.
1 minute (150% output current rating) or 10 seconds (200%
Overload capacity
output current rating)
Brake torque 150%(external braking resistor) ,integrated braking unit
Acceleration/Deceleration
0.01~3600s
time
Carrier frequency 5~15kHz
Battery-supplied In case of power failure, the batter instantaneously supplies
Operating elevator leveling at a low speed.
PG card Output 5V, 5.3V,12V, 300mA
-interface signal

Asynchronous PG card (Open Collector output, push-pull


output);
PG card Types
PG

Synchronous PG card (supports SIN/COS encoder, UVW


encoder)
PG card divided frequency A, B quadrature transistor open collector output, frequency
signal output division factor 1-128
Optoelectronic input
Isolated 24V DC
control supply
Relay output control supply Isolated 24V DC
Low-voltage optoelectronic 32-channnel switching capacity. Optoelectronic control
isolated input signal is isolated 24V DC input signal.
Control input/output signal

high-voltage optoelectronic 4-channel switching capacity. Optoelectronic control signal


isolated input is isolated 24V DC input signal.
Programmable control 10-channel; Normally open contact; SPST; contact capacity:
relay output-1 resistive load, 5A 250VAC or 5A 30VDC
Programmable control 2-channel; normally close contact, SPDT; contact capacity:
relay output-2 resistive load, 5A 250VAC or 5A 30VDC
Programmable control 4-channel; normally close contact; DPDT; contact capacity:
relay output-3 resistive load, 16A 250VAC
CAN communication 3-channel, (duplex or group control, communication
interface between car and outside, stand- by)
RS232 communication 1-channel (may be used for operator; main board port
interface No.:JP12)
Modem communication 1-channel (may be used for remote monitoring; main board
interface port No.: JP10)
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1 minutes (150% output current rating); 10 seconds (200%


Motor overload protection
output current rating)
1 minutes (150% output current rating of elevator integrated
Overload drive controller); 10 seconds (200% output current rating of
elevator integrated drive controller)
1 minutes (150% output current rating of motor or elevator
Overcurrent integrated drive controller); 10 seconds (200% output current
rating of motor or elevator integrated drive controller)
Provide protection to elevator integrated drive controller when
Short circuit protection
overcurrent occurs to any two phases at output side.
Fuse blows out and stops operation so as to protect elevator
Fuse protection
integrated drive controller.
Output open phase In case of open phase of output during operating, it cuts off
protection output to protect elevator integrated drive controller.
Overvoltage threshold Bus voltage410(200V series) 810V(400V series)
Protection Function

Undervoltage threshold Bus voltage190(200V series) 380V(400V series)


Instantaneous power
Protection for more than 15ms
failure compensation
Overheat of heat sink Protected by thermistor
Activate protection when traveling speed deviates from the
Stall prevention
rated speed by more than 20%.
Failure of pulse encoder Breakage or wrong phase sequence of PG
Overheat, overcurrent, short circuit, undervoltage of control
IPM internal protection
supply of IPM.
Automatically detects abnormal conditions of braking unit and
Braking unit protection
activate protection.
Over-torque protection Similar to overcurrent protection.
Overspeed protection Activate protection when overspeed by 100% of rated speed.
Activate protection in case that real traveling speed of
Underspeed protection elevator is far lower than the rated speed due to some
reasons including failures.
Jump time limiter Activate protection in case of the jump time exceeds as-set
protection time,
Leveling switch fault
Protection activated in case of faulty leveling switch.
protection
EEPROM failure Switching-on self-test.
Display

LCD in Chinese and


Menus at each level
English

Ambient temperature -10~+40℃


Environment

Humidity Below 95% RH (no condensation)


-20 ~ +60℃(temperature allowable during short-term
Storage temperature
transport)
Application place Indoor (no corrosive gas, dust and the like)
Altitude Below 1000m
Protection class IP20
uration
Config

Cooling mode Forced air cooling


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Installation mode In-cabinet installation

2.4 Dimensions and Mass


iAStar-S8 elevator integrated drive controller is divided by appearance into two types, one has a
casing, but another has no casing. Their installation dimensions and masses are respectively
described as follows:

Figure 2.3 Installation Dimension of Elevator Integrated Drive Controller (no casing)
Table 2.3 Specification of Elevator Integrated Drive Controller (no casing)
Mounting
Model Matching A B H W D Hole Mounting Mass,
iAStar-S8 motor, kW mm mm mm mm mm diameter Bolt kg
Φ, mm
4005A3 5.5
4007A3 7.5
250 183.7 371.5 265 140 10
4011A3 11
4015A3 15 7.0 4M6
4018A3 18.5
269.5 237.7 416 285.5 170 11
4022A3 22
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Figure 2.4 Installation Dimension of Elevator Integrated Drive Controller (with casing)
Table 2.4 Specification of Elevator Integrated Drive Controller(with casing)

Mounting
Model Matching A B H W D Hole Mounting Mass,
iAStar-S8- motor, kW mm mm mm mm mm diameter Bolt kg
Φ, mm
2002A2 2.2
2003A2 3.7
4002A2 2.2
4003A2 3.7
165.5 392 414 232 182 13
4005A2 5.5
4007A2 7.5 7.0 4M6
4011A2 11
4015A2 15
4018A2 18.5
438 463 254 182 15
4022A2 22 165.5
4030A2 30 511 533 305 212 22.5

4037A2 37 200 541.5 564 328 247 9.0 4M8 30


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Note: the code character ―A‖, taking model name ―iAStar-S8-4005-3‖ for example, following the
―S8‖ - may be ―A‖,―M‖ or ―N‖ in a specific model. Please see Figure 2.1 for the meanings of code
character ―A‖, ‖M‖ and ―N‖.

2.5 Product Appearandce

Figure 2.5 Appearance of Elevator Integrated Drive Controller (2.2kW, with casing)
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Figure 2.6 Appearance of Elevator Integrated Drive Controller (2.2kW, no casing)

Figure 2.7 Mainboard Appearance of Elevator Integrated Drive Controller (PG-card,


SINCOS-A board, Synchronous motor)
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2.6 Installation Instructions

Danger

◉ Always install on metal structures or other


noninflammable objects;
Or it may cause fire risk.
◉ Never place combustibles near the product
Or it may cause fire risk.
◉ Never install in explosive environments
Or it may cause explosion risk
◉ The cabinet in which the product will be
installed shall meet the requirements of
EN50178.

Caution

◉ The platform on which the product will be


installed shall have sufficient load bearing
capacity
Or the contingent falling of the main body of
elevator integrated drive controller may case risk
of injury and/or property damage
◉ Don’t install it in the vicinity of sewage pipe or
the points with splatters
Or it may cause risk of property damage.
◉ Prevent screws, washers and metal rods falling
into the inside of elevator integrated drive
controller
Or it may cause the risk of fire or property damage.
◉ Never start a elevator integrated drive
controller which is damaged or components
are not completed mounted
Or it may cause risk of property damage.
◉ Don’t install under direct sunlight
Or it may cause risk of overheat or resulting
accidents;

2.6.1 Product Installation Place


The place where the elevator integrated drive controller will be installed shall meet such conditions
as:
a) Clean, without oil mist, dust or suspended matters which may fly into the fully enclosed
cabinet;
b) No possibility of metal powder, oil or water entering into the inside of elevator integrated drive
controller;
c) No timers and other combustibles are stored;
d) No radioactive substances are placed;
e) No hazardous gases or liquids are stored;
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f) Vibration is as low as possible;


g) Not a salty atmosphere;
h) Not under direct sunlight;
i) Temperature rise is as low as possible;
when install the product in a enclosed cabinet, suitable cooling fans or air conditioners should be
provided to keep the ambient temperature under 40℃。
2.6.2 Installation Orientation and Clearance Requirements
To avoid impair the cooling effect of elevator integrated drive controller, this product shall be
installed at a well-ventilated place. In general, it is vertically installed with suitable clearances as
shown by Figure 3.1.

Figure 2.8 Requirements on Installation Clearance

2.7 Schedule of Product Functions

No. Descriptions Remarks No. Descriptions Remarks


Standard Optional
with
1 Fully Selective Control 1 Pre-Door-opening board
SM-11-A
with
2 Inspection Travel 2 Relevelling with Door Open board
SM-11-A
3 Self-rescue Travel 3 Fire Emergency Return
4 Testing Travel 4 Fireman Service Operation
5 Clock Control 5 The Second Car Panel
Automatic Control for
6 6 Car Panel by the Rear Door
Door-opening Time
Open the Door from This Car Panel for the
7 7
Landing Call Handicapped
Pre-close the door by
8 8 Duplex Control
Door-closing Button
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Open the Door by


9 9 Group Control
Door-opening Button
10 Door selection 10 Up Peak Service in Group
Leveling in Changing Down Peak Service in
11 11
Destination Landing Group
12 Cancel a Wrong Registration 12 Zoned Stand-by Service
Clear Registrations at
13 13 Zone (Building) Monitoring
Changing Direction
Earthquake Response
14 Direct Landing 14
function
By-passing Landing Calls on
15 15 Arrival Gong on Car
Full-load
Power-off for Car Lighting and
16 16 Arrival Lamp on Landing
Fan at Stand-by
17 Auto homing 17 Arrival Gong on Landing
18 Re-close door 18 Leveling fine tuning
19 Historical Error Log 19 NS – SW Service in Group
Self-tuning of Shaft Separate Control of Car
20 20
Information Doors
21 Service Landing Setting at Will 21 Nudging door
Indicating Symbols Setting for
22 22 VIP Priority Service
Landing Display
Emergency Levelling at
23 Attendant Service 23
Power-off
24 Independent Travel 24 NS – SW Service in Single
25 Dot-matrix Landing Indicators 25 Voice Landing Forecasting
Rolling Indication of the Travel Load compensation
26 26
Direction
Automatic Correction in Hold Open Button
27 27
Landing Position Signals
Output and display
28 Elevator Lock-out 28
suspended service
Protection against
Waiting with door open on
29 Door-opening outside Door 29
base floor
Zones
Light Gate Protection for
30 30 Duplex for rear side
Doors
31 Over-load Protection 31 Floor block
32 Anti-nuisance at Light-load 32 Car call reminder OEK
33 Reversing Protection 33 Anti-crime function OEK
Double-click for hall call
34 Rope-slippage Protection 34 OEK
cancellation
Automatic change of base
35 Terminal switch failure 35 OEK
floor
Fault condition, floor display
36 Protection against Overtrip 36 OEK
flashes
Contact Detecting in Safety
37 37 Hall indicator energy saving OEK
Relays and Contactors
38 Main circuit fault protection 38 Car call priority OEK
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Master CPU Protection by


39
WDT
40 Overspeed protection
41 Underspeed protection
42 Leveling switch fault protection
CAN communication fault
43
protection
44 Safety shoe protection
Band brake switch contact
45
detection protection
Elevator shaft self-tuning
46
diagnosis
47 Motor thermal protection
48 Door switch fault protection
49 Door lock breakage protection
50 Korean firefighter’s operation OEK
Function of removing the night
51 OEK
noise
52 Forced stop function OEK
53 UCM function OEK
Table 2.5 Product Functions
2.8 A Brief on Functions
 Description of Standard Functions:
1. Fully Selective Control
When in automatic or attendant control, the elevator stops in response to the in-car registrations
while automatically follows landing calls up and down, i.e., a passenger can register his or her call
at any landing.
2.Inspection Travel
It is a function for field mechanics or engineers to carry out maintenance, inspection or testing
tasks. When operational conditions are satisfied, an authorized person can inch the car by
pressing and releasing the red button, he can move the car at inspection speed by continuously
pushing down the button and stop it by releasing the button.
3.Self-rescue Travel
When the elevator stays out of the leveling zone (NOT in inspection state), it will automatically
move to the leveling zone slowly to evacuate the passengers if only the safety requirements for the
start are met.
4.Testing Travel
It is a function designed for measuring the performance of a new elevator. By setting a given
parameter in testing travel on the Master Control board, a field engineer will put the elevator into
automatic operation. Both the total number of trips and the interval time between trips of the
testing travel can be determined by parameter setting.
During commissioning, you should at first set F34, the parameter defining the automatic running
times of elevator and secondly set F33, the parameter defining the interval (in second) from the
last stop to the next start of automatic running. As these two parameters are set, the elevator will, if
under all automatic state; keep running repeatedly, until the times as set by F34 has been reached.
If necessary, you may break automatic running by set F34 to ―0‖.
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5. Clock Control
With the built-in clock system by real time, the exact time at which a breakdown takes place can be
recorded in the Error Log. The clock control can also be used to initiate the required functions
precisely by time
The setting of clock is completed by LCD operator. When you wish to enable the time-sharing
control function, please contact directly our technical department.
6. Automatic Control for Door-opening Time
When the elevator travels in automatic state without attendant, the door closes automatically by a
delay after the car arrives at a landing with the door open. The default delay is 3.0 s for a landing
without any call and 3.0 s for a landing with a call. The delay time can be changed by setting the
relevant parameters.
You may set open door hold time (in second, only with instruction signal) when leveling by F15; or
set the open door hold time (with call signal also) when leveling by F14.
7.Open the Door from This Landing
When the call button of this landing is pressed down, the car door opens automatically. If someone
keeps pushing on the button, the door remains open.
8.Pre-close the Door by Door-closing Button
When the door is open in automatic state, the door can be closed immediately before the delay
elapses by pushing on the door-closing button.
9.Open the door by Door-opening Button
When the car stays within the door zone, a passenger in the car can open a closed door or make a
closing door reverse by pushing on the door-opening button.
10.Door Selection
By F130 you may set to select different door operator, which includes such types as
opening-torque hold, closing-torque hold and opening/closing-torque holing.
11.Leveling on Changing Destination Landing
If the door has been opening for 15 seconds without activating the door open limit switch, the door
will close and the elevator will travel to the next destination after the door is closed.
12.Cancel a Wrong Registration
If a passenger realizes that he or she has pushed down a wrong button in the car panel, he or she
can cancel the wrong registration by pushing the same button twice incessantly.
13.Clear Registrations at Changing Direction
When the elevator car arrives at the last landing to be changing direction, all the registrations
behind its present travel will be cancelled at once.
14.Direct Landing
On analogue given curve the control system slows down the elevator by distance without any
crawling at leveling.
15.By-passing Landing Calls on Full-load
When a full-loaded elevator car travels in normal mode without attendant, the elevator will NOT
answer any calls from its by-passing landings, stopping at the landings by in-car registrations only.
16.Power-off for Car Lighting and Fan at Stand-by
If a elevator stands by out of service over 5 minutes (default value subject to change by
parameter), receiving neither in-car nor landing calls, the car lighting and fan will automatically
stays off power until a call for the elevator to answer appears.
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This is a standard function, so what only to be adjusted is the Delay Time of from sending
switching-off instruction to automatically switching off the supply to illumination and fans. You may
set the parameter Delay Time (in minute) by F152.
17. Auto Homing
When the elevator travels in automatic state without attendant service while setting Auto Homing
in effect, the elevator car which receives neither in-car nor landing calls will automatically return to
the main landing within a given period of time determined by parameter setting.
For an elevator not under group control, two parameters are settable for this function: you may set
F20 to ―0‖ to disable function or set to nonzero digitals to enable function. As it is enabled, F20
means such a time: when a elevator has executed all instructions, the elevator will automatically
return to home floor after calling delay time as set by F20; in addition, the home floor is set by F22.
For an elevator under group control, the function shall be enabled by group control board
parameters, where the home floor location shall also be set.
When the home floor function is enabled, whether elevator is under group control or not, it is
required to, by F49, set the elevator as returned to home floor into ―closed waiting‖ or ―open
waiting‖: ―0‖ for closed waiting or ―1‖ for open waiting.
18.Re-close door
In order to avoid stop of elevator in case of chance failures or seizure of articles between doors
causing doors unable to be closed, this function is therefore provided to re-close the door.
19.Historical Fault Log
The Historical Fault Log keeps the latest 20 fault records concerning the occurring time, floors and
fault codes.
20.Self-tuning of Shaft Information
The Self-tuning should be initiated before the elevator goes into service for the control system to
learn the pertaining hoistway data such as distance between floors, positions of decelerating and
protective switches and so on and keep the learned data permanently in memory.
21.Service Landing Setting at Will
Using the handset one can determine at will which floors the elevator serves and which floors the
elevator does NOT serve.
Only the floors set as service floors are able to register instructions or calling signals. In normal
conditions, a elevator will not travel to the non-service floors. The setting of service/non-service
floors are completed by F29~F33 (in which, F29 for setting 1F to 16F, F30 for setting 17F to 32F,
F33 for setting 33F to 48F). You are needed to select YES or NO for each floor on a LCD operator.
For example, if you want to set the 17F, you should find it in F30 and make selection said above. It
should be noted that when group control are used, the service/non-service floor setting is also
available on the group control board. Furthermore, when in fire fighting-purpose running, any
non-service floors previously set will be disabled (all are to be reset as service floors).
During this operation, you may set DISPLAY CODE by F65 to F112 on LCD operator (F655 for 1F,
F66 for 2F,…F112 for 48F). For the relations between display code and actual display character
see Table 6.35, DISPLAY CODE schedule under chapter 6.3.9.
22.Indicating Symbols Setting for Landing Display
Using the handset one can determine at will the varied display symbols or marks for the floors, for
instance, ―B‖ for basement ONE.
23.Attendant Service
Using the switch in the car operation panel, one can put the elevator into attendant service, under
which the automatic door closing is blocked out and the door can only be closed by the attendant
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who keeps pressing on the door-closing button. The attendant can also decide on the travel
direction and/or the by-passing ride. The other functions are the same as those by normal travel.
24.Independent Travel
Independent Travel is an exclusive travel, during which the elevator overlooks all landing calls and
the automatic door-opening and -closing is blocks out. Other features are similar to Attendant
Service.
25.Dot-matrix Landing Indicators
Dot-matrix Landing Indicators are used both in the car and on the landing, featuring abundant and
elegant indicating symbols and vivid display.
26.Rolling Indication of the Travel
Rolling direction display is applied to both car and landing indicators, which starts when the car is
moving.
27.Automatic Correction in Landing Position Signals
During the travel the system checks up its own position signals at each terminal switch and by the
leveling switch of each landing against those it has obtained by self-tuning, making automatic
corrections in the data.
28.Elevator Lock-out
During the normal service the system clears out all registrations when the lock-out switch is turned
off, but the elevator will continue its service dispatching passengers in the car until all the in-car
registrations are cleared out. Then the car returns to the main landing, opens the door
automatically, switches off lighting and fan, igniting the door-opening button for a 10-second delay
before the door is automatically closed for termination of service. The normal service can be
initiated again by resetting the lock-out switch.
29.Protection against Door-opening outside Door Zones
The door cannot open outside the door zone, which is preset by the system for safety.
30.Light Gate Protection for Doors
Every elevator is equipped with a light gate door protection, whenever any object appears or stays
between the closing door panels, they will reverse open with the light gate in effect.

31.Over-load Protection
With the over-load switch functioning, the door remains open with alarm buzzing on.
32.Anti-nuisance at Light-load
If the system is equipped with a light-load switch which has not yet functioned while the in-car
registrations have exceeded value in number (subject to modify by parameter), the system will
clear all the registrations.
33.Reversing Protection
When the system has detected an inconsistency between the registered direction and travel
direction for 3 seconds on end, an emergency stop will be activated with alarm buzzing on.
34.Rope-slippage Protection (Operation Time Limiter)
If the elevator in operation (except for in inspection mode) has traveled incessantly for a longer
time than the value preset by the time limiter (max.45s) without leveling and door operations, a
rope slip is supposed to be detected by the system, by which all car movements are at stop until
being put into inspection travel or by resetting the power supply.
35.Terminal Switch Failure Prevention:
Prevents elevator continuing to run in case of terminal switch failure and resulting in accidents;
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36.Protection against Overtrip


Both the uppermost and the lowest ends of the hoistway are mounted with limit switches for speed
retardation of the cab so that any overtrips by it can be prevented.
37.Contact Detecting in Safety Relay and Contactor
The system checks up the contact reliability of the safety relays and contactors. If any inconformity
between the contact movement and the working status of the coil is detected, all car movements
will stay at stop until reset of the power supply.
38.Main Circuit Fault protection:
Emergency stop occurs once system receives the signals indicating failure of main circuit. This
function is also able to prevent running of a defective elevator.
39.Master CPU Protection by WDT
The master control PCB is integrated with WDT protection. When any CPU or program problems
are detected, the WDT Circuit will make a forced OFF at the output terminals of the Master Control
and reset the CPU.
40.Overspeed Protection:
This protection function is provided to avoid safety problems due to elevator running at a higher
speed exceeding control limit.
41.Underspeed Protection:
This protection function is provided to avoid safety problems due to elevator running at a lower
speed exceeding control limit.
42.Leveling Switch Fault Protection:
A protection functions to be activated in case of abnormal situations due to failure of leveling
switch.
43. CAN Communication Fault Protection:
It prevents risks due to elevator running still in case of CAN communication failure.
44. Safety Shoe Fault Protection:
When the door is under unclosed state, the activation of safety shoe may make the elevator door
opened automatically or keep it in open state so as to avoid seizing any passengers.
45. Band Brake Switch Contact Detection Protection:
The protection shall be activated in case that brake is found in system detection unable to act
reliably.
46. Elevator shaft self-tuning diagnosis:
Elevator shaft data is the basis for control system instructing full-speed running. No correct
elevator shaft data available, No elevator can operate normally. The elevator shaft self-tuning shall
always be diagnosed ―failed‖ until all the elevator shaft self-tuning procedures are completed
successfully.
47. Motor Thermal Protection:
It aims to avoid overheat of motor and the resulting risks.
48. Door Switch Fault Protection:
The protection shall be activated to stop elevator and avoid shearing accident in case that the
state of switch on door system are found abnormal.
49. Door Lock Breakage Protection:
This function is provided in order to avoid shearing and/or falling accidents in case that door
opening during running. Any breakage of door lock during running must result in emergency stop
of elevator.
50. Korean firefighter’s operation
It includes operation 1 and operation 2:
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Operation 1: when the firefighter Switch 1 is activated, the elevator will directly enter the firefighter
1 operation. At this time, the elevator must run with its door closed, and the following devices shall
be invalid: hall call, safety edge, light curtain, door close button, overload, emergency exit on the
car top, the second emergengy stop switch in pit, rope break swich, car buffer switch,
counter-weight buffer switch, pit lighting and overload buzzer. After the firefighter Switch 1 is
recovered, the elevator will be turned into normal status.
Operation 2: when the firefighter Switch 1 and 2 are activated simultaneously, the elevator will be
turned into the operation of the firefighter 2. At this time, elevator is permitted to run with door open.
And the following devices shall be invalid: hall call, s safety edge, light curtain, door close button,
overload, emergency exit on the car top, the second emergengy stop switch in pit, rope break
swich, car buffer switch, counter-weight buffer switch, pit lighting and overload buzzer. When the
elevator completes its one running, and the firefighter Switch 2 is reset, it will be turned into
firefighter 1 operation again.
51. Function of removing the night noise
Set the time via parameters. When it reaches the setting time, the arrival gong and the voice
announcement will not work.
52. Forced stop
Set a forced stop floor via parameters. When the elevator passes by this floor, it must stop.
53. UCM function
UCM contactor’s contact is provided in the brake circuit,. The contactor is closed normally,, and
the elevator can run. The contact will open under the following circumstances, and the elevator
can’t run regularly, until it is reset again:
 The governer is activated.
 The elevator stops at the door zone with its door opened, and both the leveling switches are
tripped off.
 Description of Optional Functions:
1.Pre-Door-opening
This option enables the leveling car to open the door before it comes to a stop in order to raise the
operational efficiency of the elevator, by which the door begins to open as soon as the car enters
into the door zone (usually ±75 mm from the leveling position) at a speed slower than 0.3m/s.
To enable the function, you are required to set F129 to ―1‖ or ―3‖ (―1‖: enables PRE-OPENING only,
―3‖ enables the function of PRE-OPENING AND RE-LEVELING). In addition, corresponding
magnetic switch should be additionally installed at two detection zones.
2. Relevelling with Door Open
Due to the stretch of wire ropes in case of high-rise buildings, the car at stop may move up and
down while passengers leave and board the car, which may lead to mal-levelling. Once this
situation is detected by the system, the control will make the car relevel at a slow speed with the
door open.
To enable the function, you are required to set F129 to ―2‖ or ―3‖ (―2‖ enables PRE-OPENING AND
RE-LEVELING only, ―3‖ enables PRE-OPENING and PRE-OPENING AND RE-LEVELING). In
addition, corresponding magnetic switch should be additionally installed at two detection zones.
To enable this function, you are required to, by F18, set the home floor (or refuge floor) for elevator
returning in case of fire situation.
3.Fire Emergency Return
In the event of fire the fire return switch is put on by man, upon which the elevator will clear out all
the registrations and calls, returning to the fire home as soon as possible with its door open.
4.Fireman Service
As the fireman switch is set on in case of fire, the car will stay ready for fireman service with the
door open at the fire home, by which the automatic door operations are blocked and the door can
only be opened or closed by pressing and releasing the buttons at short intervals. During fireman
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service the elevator only answers to the in-car registrations and clear up all of them when it comes
to a stop. The normal travel can only be restored only when both the fire return and fireman
switches are reset while the car is at the fire home with its door fully open.
5.The Second Car Panel
The second car panel is usually mounted on the left-front wall in the car with the same buttons and
switches as those in the master panel. The second car panel functions the same as the master
panel does in automatic state without attendant service, but it does NOT work during attendant
and independent travels.
6.Car Panel by the Rear Door
In case of two doors opposite to one another in the cab, a second car panel by the rear or opposite
door can be made available, which has the same buttons and switches as those in the other panel
with almost the same functions. The difference lies in that on a landing where both doors can open,
the door-opening button on the rear panel opens the rear door only while that on the front door
opens the front door only. Likewise the car registrations on the rear panel open the rear door only
while those on the front panel open the front door only, but the registrations made on both panels
will open both doors.
7.Car Panel for the Handicapped
The car panel for the handicapped people can be located either below the master panel in the car
or at a lower position on the left wall of the car. The panel has both floor number push- buttons and
door-opening and –closing buttons, on which are inscribed with Braille in addition to normal floor
numbers and marks. At a stop registered by the handicapped, the door will hold open for a longer
time (usually by 30 seconds). The rear door will do the same if a registration is made for it in the
panel for the handicapped.
8.Duplex Control
Duplex control is made available by CAN BUS— a serial communication bus that transfers the
data in coordination of the joint call-handling capacity of the two elevators with a view to increasing
the efficiency of both. The key to duplex control lies in the optimized distribution of the landing calls
between the two elevators. The system works on the distance-based principle, i.e., wherever a call
is registered, the control assigns it to the elevator that is nearer to the registered floor so as to
reduce the waiting time to the minimum. The automatic return to main landing is intergrated in that
after answering all calls and registrations, the elevator which stays nearer to the main landing
returns to it. In this case the function of auto-return to main landing becomes optional, which can
be realized by the handset.
When running in loop duplex mode, it is required to set F23 to ―3‖. In addition, you are required to
set, by F181, the communication address of each elevator. Furthermore, when the lowest floors of
the duplexed elevators are not at the same level, you are also required to set the floor offset by
F10.
9. Group Control
It’s an option for centralized control of a number of elevators as many as max. eight in a group.
The group control governs above the master control of every elevator in the group, responsible for
registering and clearing out all the registrations and calls of the group. Monitoring the floor
positions and other traveling conditions of the elevator in the bank, the system works out by real
time the most rational and cost-effective solutions to every call by one of the elevators based on
super-fuzzy algorithm and assigns that elevator to the mission, hence greatly raising the efficiency
of the elevators, reducing both power consumption and waiting time by passengers.
When enabling group control function, the parameter F23 of each grouped elevator shall be set to
―2‖. In addition, when the lowest floors of the grouped elevators are not at a same level, the floor
offset should also be set by F10 as per the same method as that described in 8.2.
10. Up Peak Service in Group
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It is an option only available with the in-group control by time relay settings or by manual switches.
When more than three up-going calls are registered on the main landing, the Up Peak Service
traffic mode is actuated, whereby all the elevators will immediately return to the main landing with
doors open as soon as they finish the Up Peak Service missions. The Up Peak Service traffic
mode gives way to normal service when the up-traffic time is over, which is determined either by
time relay settings or by manual switches.
11.Down Peak Service in Group
It is an option only available with the in-group control by time relay settings or by manual switches.
When the situation in which the elevators descend to the main landing fully loaded appears, the
Down Peak Service traffic mode is actuated, whereby all the elevators will immediately return to
the top landing with doors open as soon as they finish the Down Peak Service missions. The
Down Peak Service traffic mode is switched to normal service when the down-traffic time is over,
which is determined either by time relay settings or by manual switches.
12.Zoned Waiting Service
It is also an option only available with the in-group control. When every elevator in the bank has
stayed waiting for one minute, the group control starts the zoned waiting service, i.e., a)if no
elevator is located on the main landing and the landings below it, the system will assign a elevator
with easier access to the main landing, waiting there with the door closed; b)if two of the elevators
in the bank are in normal service while no elevator is located on any one of the upper floors above
the intermediate one, the system will assign a elevator with easier access to the predetermined
upper landing, waiting there with the door closed.
13.Zone (Building) Monitoring
By means of a RS485 communication cable the control system is connected with the PC located in
the monitor room of the building (residential zone). With the monitoring software installed in the
computer, the travel information such as floor location, travel direction and errors of the elevators
can be shown in the computer screen.
14. Earthquake Response Function
If earthquake response function is selected, the seismic detection device will activate
instantaneously in case of earthquake and send a contact signal to control system, which will then
instruct the running elevator to park at the nearest floor, open the door for escaping and at last
stop the elevator.
The function doesn’t need any other parameter setting but needs switches and the related wirings
for earthquake detection.
15.Arrival Gong on Car
An arrival gong mounted on the top or at the bottom of the car will sound off during the
deceleration and leveling period for stop so that the passengers both in the car and on the landing
will know that the elevator is coming soon.
16.Arrival Lamp on Landing
With this option the direction-forecasting lamps are mounted on every landing, whereby the
relevant direction lamp will flash up when the arriving car reaches the 1.2-meter distance from the
floor level so that the waiting passengers on the landing will know that the elevator is arriving and
in which direction it is heading for. The lamp will remain flashing until the door is closed.
17.Arrival Gong on Landing
Arrival gongs with both up and down direction indications are mounted on every landing and the
relevant one will sound off for the riding direction when a car is leveling in the door zone for stop so
that the waiting passengers will know that this elevator is arriving.
18. Leveling Fine Tuning
In order to avoid such complex procedures as adjusting the location of leveling inductor, certain
software shall be used to adjust, in a minor range, the location of leveling switch at each floor.
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19.NS – SW Service in Group


The option provides users with two predetermined programs of selected service floors under two
particular conditions for the elevators by manually setting on one of the two service floor selection
switches in the sub-case of the car panel, one switch for a program respectively. When both
switches are off, the elevators return to normal service. The predetermined programs refer to
which floors’ registrations the elevators will answer, which floors’ up-call and which floors’ down-
calls the elevators will answer respectively.
20. Separate Control of Car Doors
This option makes sense in two aspects: 1)When a car panel by the rear door is available, it
facilitates the separate control of the doors in the car as specified in 6.Car Panel by the Rear Door.
2)When a push button panel is available on the rear landing, whose registration only enables the
door of the rear entrance to open whereas an registration made on the push button panel on one
of the front landings only enables the door of the front entrance to open. If registrations have been
made on both sides, then both doors will open on the same landing.
When this function is required, not only appropriate hardware should be added, but also the
parameter from F50 to F52 must be set correctly (parameter for front hall door of each floor: F50
for 1F~16F; F51 for 17F~32F; F52 for 33F~48F). In addition, the parameters from F53 to F55 must
be set correct (parameter for back hall door of each floor: F53 for 1F~16F, F54 for 17F~32F; F55
for 33F~48F). A door can only be opened when the corresponding parameters are set as ―OPEN
ENABLED‖.
Additionally, when back call board is provided, the parameter F123 must be set as follows: ―1‖
(means only front and back call boards are provided) or ―3‖ (means not only the front and back call
boards but also disabled call board are provided.)
21.Nudging Door
With the option is switched on, if the door has been held open for ONE minute(subject to modify by
parameter) without door-closing signal due to the effect of the safety beam or other mechanisms
the door will start forced closing with an acoustic signal.
22.VIP Priority Service
With VIP Priority Service a VIP landing is preset, where a VIP switch is integrated in the landing
call button panel. A VIP service is activated by resetting the switch once, whereby all the landing
and in-car registrations are cancelled immediately while the car comes directly to the VIP landing
with its door open. Both the automatic door closing and landing calls are now blocked out while the
control enables the VIP rider to select the destination floor in the car and close the door by pushing
on the door-closing button constantly. The elevator will return to normal service as soon as the last
VIP leaves the car.
23.Emergency Levelling at Power-off
When the car happens to be out of the door zone in the event of a power failure, an entrapment of
passengers takes place. In the wake of a power failure the emergency leveling unit will start,
driving the elevator car to the nearest landing with the door open to release the passengers.
24. NS – SW Service in Single
This option is made available for a single elevator or elevators in duplex control by manually
setting the service floor selection switch in the sub-case of the car panel. A program on the
selected service floors under a particular condition should be made based on the requirements of
the user, whereby the elevator will override the landing calls and in-car registrations for those
floors. When the service floor selection switch is set on, the elevator will NOT serve the selected
floors by the program; when the switch is set off, the elevator will serve every floor in normal
service.
When this function is required, not only service-non-service change-over switch shall be mounted
in and connected to control box, but also the parameters F137~F139 must be set appropriately.
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When the change-over switch is at ―ON‖ position, the parameters F137~F139 defines whether a
floor will be serviced or not: F137 for 1F to 16F; F138 for 17F to 32F; F139 for 33F to 48F.
30.Voice Landing Forecasting
With this option the system landing announcer makes a voice announcement of the approaching
floor during every leveling time and of the traveling direction of the elevator before every door
closing, etc.
26. Load Compensation:
On the basis of the car load data from car load device, the system shall demand the elevator
integrated drive controller to give a specific load compensation so as to improve the starting
comport.
27. Hold Open Button:
By pressing down the Hold Open Button, the delayed door closing function shall be activated.
28. Output and display suspended service:
A display method notifying passengers the service of certain elevators is suspended. This function
don’t need any setting, but certain calling board & display control board able to display such
characters as ―service suspended‖ shall be provided.
29. Wait with door open on base floor
When elevator stop at base floor,the door will be kept open.
30. Duplex for rear side
The hall call of rear side can be assigned by duplex.
31. Floor block
Some floors can be blocked during special time.Both blocked floor and blocked period can be
set by parameter.Hall call block or car call block for these blocked floor can be set separately
32. Car call reminder
Enable this function via parameters. When it is activated and press the car call button, the buzzer
will beep to remind the passengers that this button is effectively pressed.
33. Anti-crime function
There is a switch inside the car. When it is activated, all car calls and hall calls that have been
registered will be cancelled, and the new ones shall not be registered. The elevator will leave for
the floor set in advance (via parameters), and keep door open after it stops.
34. Function of hall call cancellation
It is valid for the single elevator only. The passenger can cancel the hall call registered by means
of double clicking the hall call button registered. This function can be enabled by means of
parameter.
35. Automatic change of the base floor
Two base stations can be set. Set the time via parameter, then the system can change the base
floor automatically at the different periods of time.
36. Floor display flashes when elevator is fault
When there is something wrong with the elevator, the hall incicator will flash to display the current
floor. This function can be enabled by means of parameter.
37. Hall indicator energy saving
When there isn’t any hall call and car call for the elevator, beside the hall indicator of the floor
where the elevator located displays current floor, no display for that of other floors. (the close time
for display is the same as fan and lighting close timet)This function can be enabled by means of
parameter.
38. Car call priority
There is a switch in the car.When the switach actived, car call will be served firstly.
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3 Wiring of Elevator Integrated Drive Controller


This chapter defines the wiring of elevator integrated drive controller terminals, including the wiring
of main circuit terminals, control circuit terminals and PG card terminals.

Danger

◉ Before wiring, please make sure that power supply


is completely disconnected.
Or it may cause risk of electric shock.
◉ Wiring must be performed by professional
electrical personnel.
Or it may cause risk of electric shock.
◉ Earth terminal E shall be grounded reliably.
Or it may cause risk of electric shock.
◉ Please never touch the terminal with hands; never
have the drive controller output line contact the
enclosure.
Or it may cause risk of electric shock.
◉ Please never connect the power supply to output
terminals U, V and W.
Or it may cause damage.
◉ Please never short the terminal ◈ +1/◈+2 with◈
-.
Or it may cause risk of explosion.

Caution

◉ Please check the voltage of AC main circuit power


supply is consistent with the rated voltage of
integrated driver controller.
Or it may cause risk of fire and physical injury.

◉ Please correctly connect the braking resistor as


per the wiring diagram.
Or it may cause risk of fire.

◉ Main circuit terminal must be firmly connected


with the conductor or wire crimping terminal.
Or it may cause risk of damage.
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3.1 Terminal Wiring Schematic and Cautions on Wiring


See Fig. 3.1 for typical terminal wiring diagram of elevator integrated drive controller.

Fig. 3.1 Terminal Wiring Schematic of Elevator Integrated Drive Controller


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DC voltage at ends of the capacitor


can be measured only after the
charging indictor turns off and next
Important: Cautions on terminal wiring operation can be done after confirming
a) Wire size should conform to IEC the voltage is below safety voltage DC
specifications. 24V.

b) After wiring, make sure to check for i) In the diagram ― ‖ is the terminal of
correct wiring and reliable connection. main circuit, ― ‖ is the terminal of
Following items should be checked control circuit.
that:
3.2 Wiring of Main Circuit
1. If the wiring is correct; Terminals
2. If wire scraps and screws are left inside 3.2.1 Layout of Main Circuit
the drive controller; Terminals
3. If the screws become loose; Layout of main circuit terminals of
4. If naked wire of terminal unit contacts 2.2kW/3.7kW/5.5kW/7.5kW/11kW/15kW
other terminal. elevator integrated drive controller is as
shown in Fig. 3.2. See Fig. 3.3 for layout of
c) iAStar-S8 elevator integrated drive those of 18.5kW/22kW drive controller and
controller contains braking component, Fig. 3.4 for layout of those of 30kW/37kW
but requiring external connection with drive controller.
braking resistor. Make sure to set the
resistor between B and ◈ + 2 terminal
and never have it connected with other
terminal, otherwise the braking resistor
and the drive controller will be
damaged.
d) Mount the optional ―DC reactor‖
between terminals ◈
+ 1 and ◈+ 2 and
meanwhile remove short-circuit block
between them.
e) If battery operated function is required,
connect the emergency power 220V
between R0 and T0, and 48V DC
power between terminals ◈ +2 and ◈ -.
No connection will be allowed if battery
operated function is not required;
f) It is preferred to connect the earth
point PE of iAStar-S8 elevator
integrated drive controller with
dedicated earth electrode, with earth
resistant below 10Ω.
g) Earth cable should be as short as
possible.
h) If the wiring is to be altered after
energizing, the power supply should be
firstly cut off. Since the charging
capacitor of main circuit of elevator
integrated drive controller needs some
time to discharge, to avoid the hazard.
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E R S T -
◈ +1
◈ +2
◈ +2
◈ B U V W

Fig. 3.2 Layout of 2.2kW/3.7kW/5.5kW/7.5kW/11kW/15kW Main Circuit Terminals

E R0 T0 R1 T1 R S T -
◈ +1
◈ +2
◈ B U V W

Fig. 3.3 Layout of 18.5kW/22kW Main Circuit Terminals


◈ +1
◈ +2

Layout of Upper Terminals

R S T E B +2
◈ U V W

Layout of Lower Terminals


Fig. 3.4 Layout of 30kW/37kW Main Circuit Terminals

3.2.2 Labeling of Main Circuit Terminals and Functional Description


See Table 3.1 for functional description of main circuit terminals.
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Table 3.1 Functional Description of Main Circuit Terminals

Terminal label Terminal functional description


E Earth terminal(PE)
R0,T0 Emergency power 220V input
Main circuit AC power input, connecting 3-phase input
R, S, T
power

- Negative output terminal of DC bus
+1
◈ Positive output terminal 1 of DC bus
+2
◈ Positive output terminal 2 of DC bus
+1, ◈
◈ +2 To be connected with DC reactor
+2, B
◈ External braking resistor connection
+2, ◈
◈ - Battery operation, to be connected with 48V DC power
Elevator integrated drive controller output, connecting
U, V, W
3-phase synchronous/asynchronous motor

3.2.3 Conductor Specification in Main Circuit Connection


The conductor is 600V plastic insulation conductor for power supply. See Table 3.2 for
conductor specification and fastening torque.
Table 3.2 Conductor Specification and Fastening Torque

Spec. of Spec. of
Fastening
Model connectible wire recommended
torque(N.m)
mm2 wire mm2
iAStar-S8A/M4005A2
4~8 6 2.5
iAStar-S8A/M4005A3
iAStar-S8A/M4007A2
4~8 6 2.5
iAStar-S8A/M4007A3
iAStar-S8A/M4011A2
4~8 6 2.5
iAStar-S8A/M4011A3
iAStar-S8A/M4015A2
4~8 6 2.5
iAStar-S8A/M4015A3
iAStar-S8A/M4018A2
8~14 10 4.0
iAStar-S8A/M4018A3
iAStar-S8A/M4022A2
8~14 10 4.0
iAStar-S8A/M4022A3
iAStar-S8A/M4030A2
14~22 16 9
iAStar-S8A/M4030A3
iAStar-S8A/M4037A2
22~40 25 9
iAStar-S8A/M4037A3

3.2.3 Structure of Main Circuit


The structure of main circuit is as shown in Fig. 3.5.
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Fig. 3.5 Main Circuit Composition


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3.2.4 Detailed Wiring Description of Main Circuit Terminals


3.2.4.1 Earth Terminal (E), i.e. (PE)
a) Preferably, earth terminal could be dedicated earth electrode and must be properly
grounded, with earth resistance below 10Ω;
b) Never use an earth wire together with a welder or other power equipment;
c) Please use the earth wire with the specification required in electrical equipment technical
standard and it should be as short as possible. If the wire is too far from the grounding
point, leakage current of the drive controller will destabilize the potential of earth
terminal;
d) Earth wire should be multistrand cooper conductor of at least 3.5mm2; it is recommended
to use the dedicated yellow-green wire;
e) In the case of grounding several drive controllers, ,it is recommended not to form a loop.
3.2.4.2 Emergency Power 220V Input Terminals (R0, T0)
a) In the case of power failure, AC 220V of UPS will supply the power to control circuit to
ensure low-speed operation of the elevator;
b) During normal operation of the elevator, AC 220V of UPS as always connects
with terminals R0 and T0 of the drive controller. See Fig. 3.6 for the connection of
emergency power supply.
3.2.4.3 +2, ◈
+48V DC Power Connecting Terminals (◈ -)

a) In the case of power failure, the battery will supply low DC voltage to main circuit for
low-speed operation to ensure the elevator stops at near floor;
b) In the case of power failure, see Fig. 3.6 for UPS and battery connection.
3.2.4.4 Main Circuit Power Input Terminals(R, S, T)
a) 3-phase AC power is connected with main circuit terminals R, S and T via the circuit
breaker. Phase sequence of input power is not related to the sequence of terminals R, S
and T, any terminal could be connected.
b) To reduce the conduction and radiation interference of the drive controller over input
power, the noise filter may be provided at the power side. This filter can reduce the noise
ingress into the drive controller from power cable and also reduce the noise outflow from
the drive controller to power cable.
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Fig. 3.6 Emergency Power and Battery Wiring Diagram in Case of Power Failure

Caution

Special Note: Please use the specific noise filter for the elevator integrated drive
controller.
See Fig. 3.7 for correct setting of power-side noise filter.

Fig. 3.7 Correct Setting of Power-side Noise Filter


See Fig. 3.8 and 3.9 for correct setting examples of power-side noise filter.

Fig. 3.8 Incorrect Setting Example 1 of Power-side Noise Filter

Fig. 3.9 Incorrect Setting Example 2 of Power-side Noise Filter


In Fig. 3.8, setting a noise filter at reception-side does not necessarily achieve the expected
results and should be avoided.
3.2.4.5 +1, +
External DC Reactor Terminals (◈ ◈2)
a) To improve the power coefficient of the elevator integrated drive controller, DC reactor may
be connected. Before delivery, a short-circuit block is mounted between terminals ◈ +1 and
+2. To connect DC reactor, please remove short-circuit block before connection;

b) If the DC reactor is not used, do not remove short-circuit block, otherwise abnormal
operation will occur;
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See Fig. 3.10 for connection of short-circuit block.


Short-circuit block

短路块

+1 +2 B -

R U
S + V
T W

Fig. 3.10 Short-circuit Block Connection Diagram


See Fig. 3.11 for connection of external DC reactor.
External DC reactor 外接直流电抗器

+1 +2 B -

R U
S + V
T W

Fig. 3.11 Connection Diagram of External DC Reactor


3.2.4.6 +2, B)
External Braking Resistor Terminals (◈
a) All iAStar-S8 elevator integrated drive controllers are provided with built-in braking units.
To release the energy feed back in motor braking, the braking resistor must be connected.
See the Braking Resistor Configuration Table in Section 10.1.1 for specifications of
braking resistors.
b) The braking resistor is mounted between terminals ◈
+2 and B;

c) To keep the resistor work normally, be sure to thoroughly consider the condition of its heat
dispersion and ensure sound ventilation;
d) The connection of braking resistor shall be less than 5m.
See Fig. 3.12 for connection of external braking resistor.
外接制动电阻
External braking resistor

+1 +2 B -

R U
S + V
T W

Fig. 3.12 Connection of External Braking Resistor


3.2.4.7 Output Terminals (U, V, W) of Elevator Integrated Drive Controller
a) Output terminals U, V and W of iAStar-S8 elevator integrated drive controller connect with
motor terminals U, V and W. If the direction of motor rotation is wrong, please exchange
any two connections of output terminal or motor terminal.
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b) Never connect the power supply with output terminals U, V and W of the drive controller.
c) Never ground or short the output terminals.
 Never connect the capacitor and/or surge filter at output side. Since the elevator integrated
drive controller outputs higher harmonic wave, capacitor and/or surge filter connection at
output side may result in overheat and damage. See Fig. 3.13 for schematic of never
connecting the capacitor at output side of the elevator integrated drive controller.

U
V
W
M

Fig. 3.13 Schematic of Never Connecting the Capacitor at Output Side

3.2.5 Anti-interference Measures


3.2.5.1 Connecting Specific Noise Filter at Output Side
To depress the noise produced at output side, a specific noise filter may be connected at the
output side of iAStar-S8 elevator integrated drive controller. See Fig. 3.14 for connection of
output-side noise filter.

Fig. 3.14 Connection of Output-side Noise Filter


3.2.5.2 Layout of Main Circuit Wiring
To depress the radiation interference produced at output side and increase the interference
immunity, the wiring of main circuit and control circuit should be separated. Main circuit wiring
inserts through metal earth tube, at least 10cm away from signal cable. See Fig. 3.15 for main
circuit wiring layout schematic.
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Fig. 3.15 Main Circuit Wiring Layout Schematic


3.2.5.3 Preferred Anti-interference Measures
The preferred anti-interference action is to set the noise filter at input and output sides, and
have the drive controller unit shielded in an iron box. See Fig. 3.16 for details.

Fig. 3.16 Preferred Anti-interference Measures


3.2.5.4 Relationship between Wiring Length and Carrier Frequency
If the wiring between the elevator integrated drive controller and the motor room is too long,
higher harmonic leakage current will be increased due to the influence of wire distributed
capacitors, which might enable over-current protection for the drive controller output and
produce adverse impact on surrounding equipment and the motor. Hence, preferably, the wiring
between the elevator integrated drive controller and the motor room shall not be more than
100m in length.
If the length is over 100M, please adjust the carrier frequency E01 by referring to the Table 3.3
below and select the appropriate output-side filter and reactor.
Table 3.3
Wiring distance between the
elevator integrated drive Below 50m Below 100m Above 100m
controller and the motor room
Carrier frequency Below 15kHz Below 10kHz Below 5kHz
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3.3 Wiring of Control Circuit Terminals


3.3.1 Layout of Control Circuit Terminals
Layout of control circuit terminals is as shown in Fig. 3.17.
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Fig. 3.17 Control Circuit Terminals


Note: PG card in the diagram is based on that for synchronous motor (SINCOS-B board of AS.T014). In
addition, there is UVW board of AS.T010. In the case of controlling asynchronous motor, use ABZ
board of the asynchronous PG card; see Section 3.4 for more.
3.3.2 Functional Description of Control Circuit Terminals
See Table 3.4 for functional description of control circuit terminals.
Table 3.4 Functional Description of Control Circuit Terminals

No. Terminal Name Definitions Usage Notes


Inspection signal 1, off for
JP1 JP1.1 X0 inspection, X0 and X1 on for Input/default
normal
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Inspection signal 2, off for


JP1.2 X1 inspection, X0 and X1 on for Input/default
normal
Up signals for inch-up by
JP1.3 X2 inspection and up direction Input/default
switch by attendant
Down signals for inch-down
JP1.4 X3 by inspection and down Input/default
direction switch by attendant
Up first terminal deceleration
JP2.1 X4 Input/normally close
switch
Down first terminal
JP2.2 X5 Input/normally close
deceleration switch
Up doubledeceleration
JP2.3 X6 Input/normally close
switch
Down second terminal
JP2.4 X7 Input/normally close
deceleration switch

JP2 the 3rd up slow down switch/ SIGMA/


JP2.5 X8 Input/normally open
governer witch OEK
the 3rd down slow down
SIGMA/
JP2.6 X9 switch / excitated brake Input/normally open
OEK
contactor detection
the 4th up slow down SIGMA/
JP2.7 X10 Input/normally open
switch/FR relay detection OEK
Down fourth terminal
JP2.8 X11 Input/normally open
deceleration switch
JP3.1 X12 Up limit switch Input/normally close
JP3.2 X13 Down limit switch Input/normally close
JP3.3 X14 Up leveling switch Input/normally open
JP3 JP3.4 X15 Down leveling switch Input/normally open
Front door zone switch
JP3.5 X16 Input/normally close
signal input
relays for re-leveling with
JP3.6 X17 door open or pre-opening Input/normally open
detection
JP4.1 X18 Fire return switch Input/normally open
JP4.2 X19 Fireman switch Input/normally open
Motor power supply
JP4.3 X20 Input/normally open
contactor 1 detection
JP4 JP4.4 X21 Motor power supply Input/normally open
contactor 2 detection
JP4.5 X22 Brake contactor detection Input/normally open
JP4.6 X23 Left brake switch detection Input/normally open

JP4.7 X24 Right brake switch detection Input/normally open


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Motor temperature testing


JP4.8 X25 Input/normally open
signal
Earthquake testing signal
JP4.9 X26 Input/normally open
input
JP4.10 X27 Stand-by Input/normally open
Standby/UCM contactor SIGMA/
JP5.1 X28 Input/normally open
detection OEK
Stand-by(F156=0 for Door
JP5.2 X29 Input/normally open
lock relay detection)
Stand-by/Fire1 relay SIGMA/
JP5 JP5.3 X30 Input/normally open
detedtion OEK
Stand-by/Fire2 relay SIGMA/
JP5.4 X31 Input/normally open
detection OEK
X0-X31 common terminal for
JP5.5 COM
input
0VDC power supply input
JP6.1 GND terminal(for opto-coupler
isolation input circuit)
24VDC power supply input
JP6.2 24V terminal(for opto-coupler
JP6 isolation input circuit)
0VDC power supply input(for
JP6.3 COM
relay output circuit)
24VDC power supply input(for
JP6.4 VCOM
relay output circuit)
Stand-by 24VDC output,
JP7.1 +24V
output current limit 0.5A
JP7.2 0V Stand-by 0VDC output
Serial communication signal
JP7 JP7.3 CAN1H terminal for call and
registration(TXA1+)
Serial communication signal
JP7.4 CAN1L terminal for call and
registration (TXA1-) Twisted
Pairs
Stand-by 24VDC output,
JP8.1 +24V must
output current limit 0.5A
be used
JP8.2 0V Stand-by 0VDC output for
Serial communication signal communi
JP8 cation
JP8.3 CAN2H terminal for duplex or group
control (TXA2+)
Serial communication signal
JP8.4 CAN2L terminal for duplex or group
control (TXA2-)
Stand-by 24VDC output,
JP9.1 +24V
JP9 output current limit 0.5A
JP9.2 0V Stand-by 0V DC output
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JP9.3 CAN3H Stand-by


JP9.4 CAN3L Stand-by
JP10 JP10 —— Stand-by
JP11 MODEM remote monitoring
JP11 —— port; ARM serial burn
recording port
JP12 RS232 port(for connection
JP12 —— with handset operator);
DSP serial burn recording
JP13.1 port
Pre-door-opening output Output/ normally
Y14B
JP13.2 Pre-door-opening output open
Output/ normally
Y14A
JP13.3 Common terminal Y14 of close
COM6 ——
pre-door-opening output
JP13 JP13.4 relay
Fire return indication Output/ normally
Y15B
open
JP13.5 Fire return indication Output/ normally
Y15A
close
JP13.6 Common terminal Y15 of fire
COM7 return output relay ——
JP14.1 Standby/FIRE1 relay output SIGMA/
Y8 Output
OEK
JP14.2 Standby /FIRE2 relay output SIGMA/
Y9 Output
OEK
JP14.3 Inverter enable output / SIGMA/
Y10 UCM output Output
OEK
JP14.4 leveling’s signal in
JP14 Y11 inspection Output
output
JP14.5 Common terminal Y8-Y11 of
COM4 ——
output relay
JP14.6 Y12 Stand-by Output
JP14.7 Y13 Stand-by Output
JP14.8 Common terminal of output
COM5 relay Y12-Y13 ——
Standby/FR relay output SIGMA/
JP15.1 Y4 Output
OEK
Standby
JP15.2 Y5 Output
Common terminal Y4-Y5 of
JP15.3 COM2 ——
JP15 output relay
JP15.4 Y6 Standby Output

JP15.5 Y7 Standby Output


Common terminal Y6-Y7 of
JP15.6 COM3 ——
output relay
JP16 JP16.1 Y0 Brake contactor output Output
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JP16.2 Y1 Brake excitation contactor Output


output
JP16.3 Y2 Motor power supply Output
contactor 1 output
JP16.4 Y3 Motor power supply Output
contactor 2 output
Common terminal Y0-Y3 of
JP16.5 COM1 ——
output relay
Safe loop check positive
JP17.1 X32 Input
voltage, line-in 110V /220V
Hall door lock circuit
JP17.2 X33 detection , 110V/220V input Input
Car door lock circuit
JP17 JP17.3 X34 detection , 110V/220V input Input

JP17.4 X35 Stand-by Input


X32-X35 input signal
JP17.5 COM ——
common terminal 0V
CPLD program JTAG burn
JP25 —— —— ——
recording port
3.3.3 Description of Dip Switch Settings

ARM program burn OFF at maker’s factory.


ON
SW1- recording Notes: when burn recording
1 the program, firstly burn
OFF ARM normal working
CPLD, secondly set SW1 to
SW1
ON DSP program burn recording ON to burn recording DSP
SW1- program and then burn
2 recording ARM program(note
OFF DSP normal working different burn recording ports)

ON Valid CAN terminal resistor SW2 is set to OFF at maker’s


factory.
SW2,SW3,SW4
SW3/SW4 is set to ON at maker’s
OFF Invalid CAN terminal resistor factory

ON Valid RS485 terminal resistor


ON at maker’s factory
SW5
Invalid RS485 terminal (try to keep ON during the use)
OFF
resistor

3.3.4 Wire Specification in Control Circuit Connection


The wire is 600V plastic insulation wire for power supply. Se Table 3.5 for wire specification
and fastening torque.
Table 3.5 Wire Specification and Fastening Torque
Model of the elevator Spec. of Spec. of Fastening
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integrated drive connectible wire recommended wire torque(N.m)


controller mm2 mm2
iAStar-S8 full range 0.75~1 0.75 1.5

3.3.5 Cautions on Wiring of Control Circuit Terminals


The wiring of control terminals should be away from that of main circuit as far as possible,
otherwise false action may be resulted in due to the interference.
3.4 Wiring of PG Card Terminals
PG card has several kinds, particularly PG cards for asynchronous motor and for synchronous
motor. The model of asynchronous motor PG card is AS.T002 (suitable for ABZ incremental
encoder), the model of synchronous motor PG card is AS.T014 (suitable for SINCOS encoder)
or AS.T010 (suitable for UVW encoder).
3.4.1 Asynchronous Motor PG Card
3.4.1.1 Layout of Asynchronous Motor PG Card Terminals
See Fig. 3.18 for layout of asynchronous motor PG card terminals.

Fig. 3.18 Layout of Asynchronous Motor PG Card Terminals


3.4.1.3 Labels of Asynchronous Motor PG Card Terminals
See Fig. 3.19 for labels of asynchronous motor PG card terminals.

FA V0 FB V0 A+ A- B+ B- Z+ Z- V+ V0 E

Fig. 3.19 Labels of Asynchronous Motor PG Card Terminals


3.4.1.3 Functional Description of Asynchronous Motor PG Card Terminals
See Table 3.6 for functional description of asynchronous motor PG card terminals.
Table 3.6 Functional Description of Asynchronous Motor PG Card Terminals
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Terminal functional
Designation Terminal label Specification
description

Frequency division signal Open collector output, max. output


FA,FB frequency 50kHz
output
VCC
R60 FA
Frequency R50 10
division signal 3.9K

3
Q3
QEPN1 R59 1 D3
output 1k C61
2SC2412 SA28 100pF

2
V0 24V GND C62
100pF

A+,A- Encoder A phase signal

Open collector/push-pull, max. input


B+,B- Encoder B phase signal
frequency 50kHz

Z+,Z- Encoder Z phase signal


Encoder input
Positive terminal of
V+
encoder power
Voltage 12VDC, max. output current 500mA
Negative terminal of
V0
encoder power

E Shield earth Earth terminal of shielded wire

3.4.1.4 Wiring of Asynchronous Motor PG Card Terminals and Encoder Output Signal
Asynchronous motor PG card can receive two types of output signals: collector open-circuit
signal and push-pull signal.
3.4.1.4.1 Wiring with Collector Open-circuit Signal of the Encoder
See Fig. 3.10 for the wiring with collector open-circuit signal of the encoder.
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Fig. 3.20 Wiring with Collector Open-circuit Signal of the Encoder


3.4.1.4.2 Wiring with Encoder Push-pull Signal
See Fig. 3.21 for the wiring with encoder push-pull signal.

Fig. 3.21 Wiring with Encoder Push-pull Signal


3.4.2 Synchronous Motor PG Card
Synchronous motor PG card has two types: UVW board (Model AS.T010)/SINCOS board
(Model AS.T014), respectively suitable for UVW encoder and SINCOS encoder.
3.4.2.1 UVW Board of Synchronous Motor PG Card
See Fig. 3.22 for layout of UVW board terminals of synchronous motor PG card.
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Port with control


board

PG card
frequency division
output port

UVW encoder
signal input port

Fig. 3.22 Layout of UVW Board Terminals of Synchronous Motor PG Card


See Table 4.7 and 4.8 for labels of UVW board terminals of synchronous motor PG card. See
Table 4.9 for functional description of UVW board terminals of asynchronous motor PG card.
Table 3.7 Labels of UVW Board Terminals of Synchronous Motor PG Card

FA GND FB GND

Table 3.8 Labels of UVW Board J1 Terminals of Synchronous Motor PG Card

V+ 0V A+ A- B+ B- Z+ Z- U+ U- V+ V- W+ W-
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Table 3.9 Functional Description of UVW Board Terminals of Synchronous Motor PG Card
Terminal Terminal functional
Designation Specification
label description

Frequency division signal Open collector output, max. output frequency


FA
open collector output A 50kHz
VCC
R60 FA

Frequency R50 10
3.9K
division

3
Q3
QEPN1 R59 1 D3
signal Frequency division signal 1k C61
2SC2412 SA28 100pF
FB

2
output open collector output B C62
100pF

GND 0V A/B signal common terminal

A+,A- Encoder A signal

B+,B- Encoder B signal

Z+,Z- Encoder Z signal Encoder differential signal input terminal


Encoder (Differential Input Signal,Max 50kHz)
U+,U- Encoder U signal
signal input
V+,V- Encoder V signal

W+,W- Encoder W signal

Shield earth Shield earth

S1 jumper selection
S1
+V +5V or +5.3V
Encoder +5.3V 3
+V
2
power +5V 1

0V +5V or +5.3V GND Max. 200mA output


Jump3

Note: If the connection of the encoder with PG card is longer, to overcome voltage drop of the
line, power supply +5.3V may be used to enhance signal.
UVW board of synchronous motor PG card can receive UVW encoder differential signal. See
Fig. 3.23 for the wiring with the encoder.
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Fig. 3.23 The Wiring of Encoder


3.4.2.2 SINCOS Board of Synchronous Motor PG Card
See Fig. 3.24 for layout of SINCOS board terminals of synchronous motor PG card.

Fig. 3.24 Layout of SINCOS Board Terminals of Synchronous Motor PG Card


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See Table 3.10 and 3.11 for labels of SINCOS board terminals of synchronous motor PG card,
and Table 3.12 for functional description.
Table 3.10 Labels of SINCOS Board JP4 and JP3 Terminals of Synchronous Motor PG Card

FA 0V FB 0V V+ 0V A+ A- B+ B- R+ R- C+ C- D+ D-
Table 3.11 Labels of SINCOS Board JP2 Terminals of Synchronous Motor PG Card (DB15
socket)
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Label B- — R+ R- A+ A- 0V B+ +V C- C+ D+ D- — —
Table 3.12 Functional Description of SINCOS Board Terminals of Synchronous Motor PG Card
Terminal Terminal functional
Designation Specification
label description
Open collector signal Open collector output, max. output
FA frequency 50kHz
output
VCC
R60 FA

R50 10
Open 3.9K

3
Q3
collector Open collector signal QEPN1 R59 1 D3
FB 1k C61
signal output 2SC2412 SA28 100pF

2
C62
100pF
output

0V GND A/B signal common terminal


Shield earth Wiring terminal of shielded cable

A+,A- Encoder SIN signal

B+,B- Encoder COS signal

R+,R- Encoder Z signal Differential Input Signal(Max 50kHz)


Encoder
input
C+,C- Encoder SIN signal

D+,D- Encoder COS signal

Shield earth Wiring terminal of shielded cable

S1 jumper selected voltage output:


+V +5V or +5.3V S1
Encoder +5.3V 3
+V
2
power +5V 1

Max. 200mA output


0V +5V or +5.3V GND Jump3

Note: If the connection of the encoder with PG card is longer, to overcome voltage drop of the
line, power supply +5.3V may be used to enhance signal.
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SINCOS board of synchronous motor PG card can receive the encoder SIN/COS differential
signal. See Fig. 3.25 for the wiring with the encoder.
Earthing of
SIN/COS encoder PG card AS.T014
shielded cable
E

5V V+
0V V0
A+
A+

A- A-
B+
B+
B- B-
R+ R+
R-
R-
C+
C+
C-
C-
D+ D+
D-
D-

Fig. 3.25 The Wiring with Encoder SIN/COS Differential Output Signal
3.4.3 Cautions on Wiring of PG Card Terminals
Encoder signal cable should be separately arranged from main circuit and other power wires;
duplex wiring at close intervals is never allowed. Encoder wiring should use the shielded cable
whose shielding layer connects with earth terminal E .
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4 Connection of peripherals
4.1 Example of Typical Configuration of Elevator Integrated Drive Controller

Figure 4.1 Example of Typical Configuration of Elevator Integrated Drive Controller


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4.2 Precautions in Connection of Peripherals


4.2.1 Power Supply
Supply voltage must be in consistence with the voltage rating of elevator integrated drive
controller.
You are not required to consider phase sequence when connecting three-phase main.
4.2.2 Circuit Breaker
Circuit breaker must be provided between main and input terminals of elevator integrated drive
controller.
The capacity of circuit breaker must be 1.5 to 2 times of the current rating of iAStar-S8 elevator
integrated drive controller.
The time response of circuit breaker shall be determined in such a manner that the time
response of thermal protection of elevator integrated drive controller is fully taken into account.
4.2.3 Input-side AC Reactor
The optional input-side AC reactor may be used to improve the power factor and eliminate the
higher harmonic current at the input side.
4.2.4 Input-side Interference Filter
The optional dedicated input-side interference filter may be used to restrain the high frequency
noise interference of elevator integrated drive controller to the main.
4.2.5 Main Circuit Output Contactor
This contactor is used to control the current flow of tractor. It picks up at each start of elevator
and releases at each stop of elevator. It is a essential safety protection component always
installed between drive and hoisting motor.
4.2.6 Output-side Interference Filter
The optional dedicated output-side interference filter may be used to restrain the noise
interference and lead leakage current of elevator integrated drive controller.
4.2.7 Output-side AC Reactor
The optional output-side AC reactor may be used to restrain radio frequency interference from
elevator integrated drive controller.
When the connection cable between elevator integrated drive controller and motor is too long
(more than 20m), the output-side AC reactor may effectively prevent overcurrent of elevator
integrated drive controller caused by distributed capacitance.
4.2.8 DC Reactor
The optional DC reactor may be used to improve power factor.
4.3 Technical Requirements On Wiring of Elevator Integrated Drive Controller
Peripherals
4.3.1 The requirements on cables by elevator shaft and trailing cable wiring
See figure 4-2 for the requirements on cables by elevator shaft and trailing cable wiring:
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Figure 4.2 Elevator Shaft and Trailing Cable Wiring Sketch


Both elevator shaft and trailing cable each has four communication cables (TXV+、TXV-、
TXA+、
TXA-) .
◇ Cares should be taken to avoid shorting between these four cables (TXV+、TXV-、TXA+、
TXA-) and other cables. Prior to switching on, universal meter must be used to check there
is no any loop between there four cables and other cables, especially such 24V, 36V, 110V,
220V, 380V and other supply cables.
◇ Cable TXV+ and TXV- supplies to branch points 24V voltage (branch points include car top
control, car control, car display as well as each call board control). The wire size shall not
be less than 0.75mm2.
◇ Cable TXA+ and TXA- is the communication bus between main control and each branch
point.
◇ Where UTP (unshielded twisted pair) is used, it is recommended to select the yellow one
for TXA+ and the green one for TXA-.
◇ Specification of UTP: characteristic impedance 12Ω; allowable range: 108~132Ω.
Stranded Pitch: ≤30mm
Wire size: ≥0.75mm2
◇ Where communication cable and power line is in duplex by more than 5m long, they must
be spaced more than 30cm in order to avoid crosstalk interference. If it is impracticable
due to space limitation, UTP shall be used and make one end of its shielding wire
grounded.
◇ Grounding of Elevator Shaft Cable and Trailing Cable
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During wiring of shaft cable and trailing cable, please note to appropriately divide the heavy
current line (includes door operator supply, safety circuit, door lock circuit and illumination
circuit, etc.) and weak current line (includes communication cable, DC 0V, DC 24V, leveling dry
reed switch, terminal forced slowdown switch and terminal limit switch, etc.).
Note: if heavy current lines and light current lines are arranged in duplex, mostly occurred on
trailing cables, the heavy current lines shall be arranged by a side, and the light current line by
another. In addition, they must be spaced with grounding line.
Note: The wiring rules said above must be shown on design drawings, where the specific
purpose of each wire size must also be defined.
Note: whether it is shielded or not, twisted pair must be used.
4.3.2 Method of Wiring Between Call board and TXV+、TXV-、TXA+、TXA-
◇ Branch Bus
Branches and bus shall be soundly wired in order to avoid excess voltage drop.
It is recommended to use the wiring methods shown by the following Figure 4.3:

Figure 4.3 Wiring Between Branch and Bus


◇ The Relation between TXV+、TXV-、TXA+、TXA- and Trailing Cable
TXV+、TXV-、TXA+、TXA- and other weak current signal cables (voltage not more than 24V)
are allowed to share a same trailing cable. Heavy current signal cables (voltage higher
than 24V) shall be arranged at other trailing cable.
Peels off the insulation sleeve of bus in the very vicinity of terminal point, connects the
section unpeeled but not cut off at one end of the terminal and leave another end
connected to branches.
Bus Specification: buss length ≤500m;
Branch Length: ≤30m;
Terminal resistance: 120Ω terminal –matching resistance should be arranged at both ends
of the bus. (note: without terminal-matching resistance, the anti-interference capacity of
communication may be impaired)
4.3.3 Arrangement of Shaft Switch
In elevator integrated drive controller system, shaft switches need to be arranged
correspondingly in two cases:
1. where the elevator speed is not more than 1.75m/s, such switches as SLUL, SLUT, SSU,
SSD, SLDT and SLDL shall be arranged symmetrically;
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2. where the elevator speed is more than 1.75m/s, not only the switch above said should be
arranged, but also SSUI and SSDI should also be arranged symmetrically.
3. for the detailed locations of shaft switches see Figure 4.4.
Note: the switch locations vary from the setting of deceleration. As a rule, the deceleration
switch should always be set at a distance a little lower than the normal deceleration distance.
Or the elevator can not run normally at terminal landings if the installation distance of switch far
different from the actually necessary deceleration distance.

Figure 4.4 Detailed Locations of Shaft Switches


4.3.4 Upper and Lower Leveling Inductor
In SmartCom control system, an upper lower leveling inductor and a lower leveling inductor,
totally two inductor and additionally several magnet vanes are required in site. Furthermore,
where PRE-OPENING or PRE-OPENING AND RE-LEVELING function is set, additional two
door range inductors must be installed. See Table 4.1 for detailed requirements of inductor and
magnetic vane.

Door Range
Category Leveling Inductor Inductor for Magnetic Vane
PRE-OPENING of
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door
Type, Either Permanent Permanent-magnet Iron plate thickness
Material magnet inductor or inductor ≥1.5mm
photoelectric switch
works. The latter type is
recommended in order to
improve response
accuracy.
Qty. 2 2 as per the number of floors;
no other special required.
Height, The height difference of Two door range Magnetic vane is 220 long,
Length, top and bottom surface inductors must be you are recommended not
Depth of upper and lower arranged at a same to make it less than this
inductor is about 200. level and able to act value. The inserted depth is
at the same time. more than 2/3.
Installation Car top Car top Elevator shaft
Location
Precautions Grounded Grounded
Table 4.1 Detailed Requirements of Inductor and Magnetic Vane
Important! When inductors are made of non-insulated materials, they must be grounded
appropriately!
5 Special Hand-held Liquid Crystal Operator
5.1 General
Handset is designed specially for the commissioning and maintenance. It consists of a LCD
display and a film button. And the main functions are described below:
 Main monitor interface:
The following elevator status can be monitored via LCD display:
a) Auto, inspection, attendant, fire, etc;
b) Running times of elevator;
c) Parking floor of elevator;
d) Running direction of elevator;
e) Running speed of elevator;
f) Running status of elevator at present;
 Monitor status
a) Speed Curve: Running speed and speed curve
b) Error Record: Running history and error number, floor and time
c) Shaft Data: Shaft data of elevator
d) Output & Input: Output and input status
e) Version: Operator and main board program name.
 Parameter Setting
According to Function menu, you can view and set elevator parameters:
a) Para. F: View and set all F parameters of elevator;
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b) Common Para.: View and set the usually used parameters;


c) Elevator Specification: Sorting menu through which you can view and set parameters
related to elevator specifications;
d) S Curve: Parameters about running curve
e) Motor Specification: can set sorting parameters related to STEP Integrated Elevator
Machine;
f) PID Adjust: Can set sorting parameters related to STEP Integrated Elevator Machine;
g) Flr. Disp.: Can set floor display code;
h) Test Run:
i) Door Motor: Door zone, door open or close delay parameters;
j) Level Tuning: include Up level and down level values and errors;
k) Level Fine Tuning: Can set the level fine tuning value for every floor;
l) Input Type: View and set normally open and normally close of input points for main board
and car control board, each input point is operated in position;
m) Service Floor.: View and set parking floor, NS-SW functional floor;
n) Door Open Allowed: Set Door Open Allowed status of front and rear doors;
o) Parameter Uploading: Upload parameters in operator to main board;
p) Parameter Downloading: Download main board parameters to operator.
Attention:
In the course of upload and download, users must input correct check code in order to avoid
misoperation and unnecessary losses.
 Call Function.
Monitoring and registering calls and instructions of elevator. In this status, users can monitor or
register calls or instructions of every floor via the operator.
 Shaft Tuning
Shaft-tuning is operated via handset during elevator, to make elevator to do shaft tuning and
record the position value of every floor.
 Motor Tuning
This Function only used in the STEP Integrated Elevator Machine;
 Reset
With the handset, all parameters of elevator can be reset, including error codes and running
times. Before reset, users must input correct check code, so as to avoid misoperation and
unnecessary losses.
 Time Setup
Set main board time by this menu.
 Change Password.
Change main board password by this menu. The current password can change itself and lower
grade password.
 Relogin
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Transfer to the login window by this menu, and users should login main board again.
5.2 Connection
The connection of hand held operator and main board is the standard one of RS232, and USB
plug is used on operator side, (note: there are two ports under operator with RS232 and CAN
communication, and please refer to picture 3.1 for details), D type 9-pin plug is used on main
board side with the connection wire of SM-08/USB.
The following schematic drawing is taken the connection of main board F5021 and hand held
operator as an example, and for the other types of main board , please refer to the relevant
handbook of main board for connection.

Picture 5.1 connection drawing of main board F5021 and handset


Note
1. Below the operator there are two ports: RS232 and CAN communication ports. Make
sure that the operator is connected to RS232 port, or the operator communication
connection will fail (CAN communication port for backup).
2. This operator’s connection (plug in and out) supports hot plug when the main
controller is energized.
3. Avoid shock, falling or use of operator in bad environment.

5.3 Instruction of Handset


Please refer to the following picture of operator figure, and the detailed instruction of keys in
table 3.1.
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LCD Display

Key

RS232 Port CAN Port

Picture 5.2 Name of operator parts and function

Key Function
1. Return to elevator status window when it is not in status window
2. Enter failure inquiry window from elevator status window
1. Return to elevator status window from failure inquiry window
Access 2. Enter input & output inquiry window from call window.
key 3. Enter call window when it isn’t failure inquiry window or call
elevator window.

Enter speed curve window

1.Move up by one item in function selection


2.Increase 1 of the present data in data input
3.Move up by 16 items
4.Set ON or OFF status when position setting.
1.Move down by one item in function selection
2.Decrease 1 of the present data in data input
Direction
3.Move down by 16 items for selecting position parameter
key
4.Set ON or OFF status
1.Move up by 10 items in function selection
2.Move cursor left for data input
3.Move left by 1 item for position setting
1.Move down by 10 items for function selection
2.Move right for data input
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3.Move right by one item for position setting


1.Return to previous menu
2.Cancel data input
Function
key 1.Enter function selection
2. Enter edit status when viewing data
2.Save data input
Table 5.1 operation key function
5.4 Introduction to display windows
5.4.1 Classification of windows
Refer to the following table for the main windows displayed on operator

WINDOW FUNCTION
Start window This is the first window when power is on with the right connection.
The operator software version is in the third line and the main board
6 VERSION
software version is in the fourth line.
08C*** Press , , and to adjust the resolution of LCD in this
N01F3TV092
window with the digital display in the first line.

Press to enter Login window.


Login window Enter elevator status window after the input of correct password in this
window.
LOGIN
Note: some main board software allow users to view data without
password input but cannot modify parameters.
0

Elevator status Press F1 to return to this window if not in error record window after
display login. It includes the following contents in this window:
Auto, inspection, attendant, fire, etc.
Normal Simplex
=== 00000088 === Single or group status
1 Floor 0.00m/s Floor position of elevator
Door Locked Running direction of elevator
Running speed of elevator
Running status of elevator
Note: the operation instructed below take this window as the first
window if there is no special notice.
Function selection This window contains the following functions: monitor, parameters
setup, call, shaft teaching, reset, time set, password change, re-login,
Fun. Select
etc, and there are sub-window in some functions.
à Monitor
Para. Setup
Detailed function Press Enter key to enter the sub-window of the detailed functions, and
they can be viewed and modified, please refer to the next content for
details.
Table 5.2 classification and main content of window
5.4.2 Operations from power on to elevator status window
Please refer to the following steps to view the elevator status after the correct connection:
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START

VERSION

ENTER

LOGIN

ENTER

Elevator Status

Picture 5.3 operations from power on to elevator status window


Take the operation of login as an example: (initial password is 1234; you’d better change the
initial password)
Step Key Display on operator Remark
Power on To see picture 3.1 The program version is difference with
different program
1 Enter login window
Login

2
Login

Press 4 4
times
3
Login

4
Login

Press 3 34
times
5
Login

34

6
Login

Press 2 2 34
times
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7
Login

2 34

8 Password input is finished


Login

1 2 34

9 Log in, and enter elevator status


Normal Simplex
=== 00000088 ===
1 Floor 0.00m/s
Door Locked
Table 5.3 method of password login
5.4.3 Function Change Relation
Press F1 key to return elevator status window if is not in error record window. Users can select
function following the below picture:
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Elevator Function Chart


ENTER

F1

速度曲线

ENTER Elevator Status

ESC
故障记录

ENTER
Para. F
井道数据
Monintor
ESC ESC
Main Para.
输入输出

Para. Setup

Lift Model
程序版本

Call Func.

S Curve

Shaft Teach

Motor Model

Motor Teach

PID Adjust

ENTER
Reset
ESC
Flr. Disp.
Para. F Reset
Time Setup

Test Run
Error Record Reset
Chg. Pwd

Dr. Motor Running Times Reset

Relogin

Level Adj.

Lvl. Micro Adj.

Input Type

Service Flr.

Dr Open Allow

Upload to MB

Dnload to OP

Picture 5.4 changing between function


Press Enter key after users select one function to enter the relevant detailed function window.
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5.4.4 How to view the monitor window


Take view failure history 1 as an example:
Step Key Display Remark
- Elevator status window
Normal Simplex
=== 00000088 ===
1 Floor 0.00m/s
Door Locked
1 Enter function selection window
Fun. Select

à Monitor
Para. Setup
2 Enter secondary window
Monitor

à Speed Curve
Fault Record
4
Monitor Press and to select upper or lower
item
à Fault Record
Shaft Data
3 View failure history
No. 0
Err. Code 35
Floor 4
Date 0610011330
4
No. 1 and are used for page down and
Err. Code 11 page up.
Floor 7
Date 0610021530
5 View failure information
Err. Info
Note: some main board software don’t
support view failure information.
Down Sw. error 1
06-10-02 15:30
Table 5.4 how to view failure history
Note: Time format in failure information is shown in yy/mm/dd/hh/mm.

5.4.5 How to set parameter


Take the setting of F11=12 as an example:
Step Key Display Remark
- Elevator status window
Normal Simplex
=== 00000088 ===
1 Floor 0.00m/s
Door Locked
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1 Enter function selection window


Fun. Select

à Monitor
Para. Setup
2
Fun. Select

à Para. Setup
Call Func.
3 Enter secondary window
Para. Setup

à Para. F
Main Para.
4 View the value of parameter F
Para. F
F0 = 0.550m/s2
ACC
5
Para. F
F1 = 0.550m/s2
DEC
6
Para. F
F11 = 3
No. Of Floor
7 Now the modification of value is enabled.
Para. F
F11 = 3
No Of Floor
8
Para. F
F11 = 2
No Of Floor
9
Para. F
F11 = 2
No Of Floor
10
Para. F
F11 = 12
No Of Floor
11 The modification of parameter F11 is
Para. F
successful, if it is not successful, please check
F11 = 12 instruction of main board if it supports this kind
No Of Floor of operator.

Table 5.5 How to Modify Parameter F


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Please refer to the above steps to modify the other parameters F, but please attention that
some parameters like I/O type, service floor, door blocking contain only two status with ON and
OFF, and press and key can move by 16.
Now take setting of X17 from NO to NC as an example:
Step Key Display Remark
- Elevator status window
Normal Simplex
=== 00000088 ===
1 Floor 0.00m/s
Door Locked
1 Enter function selection window
Fun. Select

à Monitor
Para. Setup
2
Fun. Select

à Para. Setup
Call Func.
3 Enter secondary window
Para. Setup

à Para. F
Main Para.
4
Para. Setup

Press 11 times à Input Type


Service Flr.
5
Para. Setup
I 0 = 481
Input Type X0-15
6
Para. Setup
I 1 = 4
Input Type X16-32
7 Now the modification is enabled.
Input Type X16-32
--*-------------
-
I 1 = 4
X22 Brake = NO
8
Input Type X16-32
--*-------------
-
I 1 = 4
press 5 times
X17 Brake = NO
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9
Input Type X16-32
--*-------------
*
I 1 = 6
X17 Brake = NC
10
Input Type X16-32
-**-------------
I 1 = 6
X17 Brake = NC
Table 5.6 how to set I/O type
When set Input Type,NC specifies normal close, and NO specifies normal open;
When set Service Flr., ON specifies allowed to stop, OFF specifies not allowed to stop;
When set Dr. Open Allow, ON specifies allowed to open, OFF specifies not allowed to open.
5.4.6 Call function
In this function window the registered hall call and car instruction can be observed; what’s more,
they can be registered by operator directly, it is very helpful for debug elevator on jobsite.
Hall call and car instruction can be registered only in Normal mode. Now take registering up hall
call of floor 3 as an example:
Step Key Display Remark
- Elevator status window
Normal Simplex
=== 00000088 ===
1 Floor 0.00m/s
Door Locked
1 Enter function selection window
Fun. Select

à Monitor
Para. Setup
2
Fun. Select

Press 2 à Call Func.


times Shaft Teach In
3
1 Call 1Flr.
Call --------
-
UP --------
DOWN --------
4
1 Call 1Flr.
Call --------
UP --------
-
DOWN --------
5
1 Call 3Flr.
Call --------
press 2 UP --------
-
times DOWN --------
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6
á 1 Call 3Flr.
Call --------
UP --------
*
DOWN --------
Table 5.7 how to register hall cal

5.4.7 Other function


There are functions of shaft teaching, auto running, reset, time setup, change password,

re-login in the first menu, these function is easy to be operated by press .


Now take resetting parameter F as an example:
Step Key Display Remark
- Elevator status window
Normal Simplex
=== 00000088 ===
1 Floor 0.00m/s
Door Locked
1 Enter function selection window
Fun. Select

à Monitor
Para. Setup
2
Fun. Select

Press 5 times à Reset


Time Setup
3
Reset

à Reset Para. F
Reset Err. Code
4 Users must enter check code 5678
Reset Para. F
to prevent misoperation, like
entering password.
Pls Input:5678
0
5 Enter check code 5678
Reset Para. F

Pls. Input:5678
5678
6 Press ENTER for reset, if it
Reset Para. F
successes, ―Reset successful‖ will
be shown; if ―Reset unsuccessful‖,
Reset Para. F
Successful! please check whether this operation
is needed in the inspection
condition.
Table 5.8 Operation of reset parameter F
The time setting is a little different from F parameter setting, now take time set of year 2006,
month 10, date10, hour 15, minute 20 for example:
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Key Display Remark


Step
- Elevator status window
Normal Simplex
=== 00000088 ===
1 Floor 0.00m/s
Door Locked
1 Enter function selection window
Fun. Select

à Monitor
Para. Setup
2
Fun. Select

Press 6 times à Time Setup


Chg. Password
3
Time Setup
06Y 10M 01D
09:20:30
4
Time Setup
6 10M 01D
06Y
09:20:30
5
Time Setup
06Y 10M 01D1
press 2 times
09:20:30
6
Time Setup
06Y 10M 10D0
Press 9 times
09:20:30
7
Time Setup
06Y 10M 10D
9
09:20:30
8
Time Setup
06Y 10M 10D
Press 6 times
5
15:20:30
9
Time Setup
06Y 10M 10D
15:20:30
Table 5.9 Operation of time set
Operation of password modification is very similar with the operation of parameter F
modification. The re-login window is like the login window, so we won’t introduce again.
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6 Instruction of Supporting Products


In the following Table 6.1, [iAStar-S8] elevator integrated drive controller and other supporting
materials are tabulated for users making choices in accordance with the specific configuration
of their elevators:
Name Description Remarks
Collect and process car information and other
SM.02/G Compulsive part
related information
Collect and process car-top information and other
SM.02/I Compulsive part
related information
SM.09IO/B For extent of SM.02/G and SM.02/I Optional part

SM-03-D Mounted in car operation box for collecting the call Compulsive part
and door button information
Table 6.1

6.1 SM.02/G Description


6.1.1 Working environment

Temperature:-20℃ - +60℃
Humidity:< 95%
Salt fog:Severity level 2
EMC:Severe industrial environment
6.1.2 Outline Drawing

Outline Drawing of SM.02/G


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6.1.3 Installation dimensions

Installation dimensions of SM.02/G

6.1.4 Specifications s of the connectors

Socket
Type of socket Type of plug Qty.
No.
JP1 CH3.96-4A CH3.96-4Y 1
JP2, JP3 IDC-14P IDC-14S 2
JP4 B4B-XH-A S4B-XH-A 1
JP5 AK 3000/06-508-grey No 1
JP6, JP7 CH2510-4A CH2510-4Y 2
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6.1.5 Specifications s of the main components

Component Product
Product name Manufacturer
ID specifications
U1,U2 74HC14 isolation module 74HC14 NXP
U3 MCU MB90F387S FUJITSU
CAN communication
U4 SN65HVD1050R TI
transceiver
U5 Reset chip IMP809M IMP
U6 EEPROM 24C08 ATMEL
U7 Serial communication chip MAX202E MAXIM
U8 Power chip MC33063A MOTOROLA
U9 PISO chip 74HC166 TI
U10 Driving chip ULN2003A TI
U11 Linear power LM317BD2T ON
U12 Operational amplifier chip TL062ID ST

6.1.6 Electrical specifications


 Specifications for power supply:
Input voltage 24V/DC
Standard input
20—28V/DC
voltage range
Characteristic
40mA
working current
Maximum working 90mA(excluding the current output from the output/input port JP2,
current JP3, JP6 and JP7)
Maximum power
2.1W
consumption
500mA(output from the button and extended port, protection will
24V output capability
be carried out if it exceeds 550mA)
Socket type for PCB
CH3.96-4A
board
Terminal location No. JP1(pin 1is +DC24V and pin 2 is GND)

 Button interface:
Input mode Resistance capacitance input
Output mode Open-collector output
Input point 2
Output point 2
Maximum output
JP6.2, JP7.2 500mA
current
Input threshold
High level:20V~24V Low level:0V~4V
value
Type of connectors
CH2510-4A
for PCB
Terminal location JP6.1 Output of button light
No. JP7.1 Output of button light
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Power output of +24V button


JP6.2, JP7.2
light
JP6.3, JP7.3 GND
JP6.4 Signal input
JP7.4 Signal input
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 Input interface:
Input quantity 5
Input mode Photon isolation input
Input threshold High level 20V~24V
value Low level 0V~4V
Type of connectors
AK 3000/06-508-grey (PMAG)
for PCB board
JP5.1 GX0
JP5.2 GX1
Terminal location JP5.3 GX2
No. JP5.4 GX3
JP5.5 GX4
JP5.6 Common port(GND)

 RS232 communication port(programming and debugging port)

Communication 1
port quantity

Communication RS232
mode
Maximum baud
19200 bps
rate
Recommended
9600bps
baud rate
Socket Type D 9-pin straight socket, B4BXHA
Terminal DB1:(2. RXD;3. TXD; 5.GND; 9. +5V)
location No. of
PCB (1. +5V; 2. TXD; 3. RXD; 4.GND)
JP4:

 EEPROM specifications:
Type of EEPROM 24C08
Application protocol I 2C
Capacity 8k bits
Working temperature -40℃ ~ +85℃
Times of read and
1,000,000
write

 Communication specifications
Communication port
1
quantity
Communication mode CAN
Maximum baud rate 100Kbps,recommend:25K bps
Type of socket for PCB
CH3.96-4A
board
Terminal location No. JP1(pin 3 is CANH and pin 4 is CANL)
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6.1.7 Port definition

No. of socket No. of terminal Definition Remarks


1 24V Red
2 GND Yellow
JP1
3 CANH Green
4 CANL Blue
JP2 connect the command board
JP3 Connect the expansion board
1 V,+5V Output
2 T Send
JP4
3 R Receive
4 G,0V Output
1 Input GX0 , Change direction by Default
attendant normally
open
2 Input GX1, Attendant Default
normally
open
3 Input GX2, Independent Default
normally
JP5
open
4 Input GX3, Bypass Default
normally
open
5 Input GX4, Fireman Default
normally
open
6 Input JP5.1-JP5.5 signal common port
1 DOOR OPEN indicator Power -
2 DOOR OPEN indicator Power+
JP6
3 DOOR OPEN button
4 DOOR OPEN button
1 DOOR CLOSE indicator Power-
2 DOOR CLOSE indicator Power+
JP7
3 DOOR OPEN button
4 DOOR OPEN button
DB1 Program burn port
SW1.1 Terminal resistance of CAN is
SW1.2 connected when both are set to ON,
SW1
otherwise the terminal resistance is
disconnected when both are set to OFF.
SW2.1 The program is in burning status when
SW2.2 both are set to ON, otherwise it is in the
SW2
normal operating status when both are
set to OFF.
SW3.1 SW3.2 SW3.3 SW3.4 Type of COP
ON OFF OFF OFF Main front COP
SW3 OFF ON OFF OFF Rear COP
OFF OFF ON OFF Handicapped COP
OFF OFF OFF ON Auxiliary COP
Port Definition of SM.02/G
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6.2 SM.02/I Description


6.2.1 Working environment

Temperature:-20℃ - +60℃
Humidity:< 95%
Salt fog:Severity level 2
EMC:Severe industrial environment

6.2.2 Outline Drawing

Outline Drawing of SM.02/I


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6.2.3 Installation dimensions

Installation dimensions of SM.02/I


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6.2.4 Specifications s for the connectors

Socket
Type of socket Type of plug Qty.
No.
JP1 CH3.96-4A CH3.96-4Y 1
JP2 IDC-14P IDC-14S 1
AK(Z)950/05-5.08-
JP3 STLZ950/05G-5.08-V-green 1
green
AK(Z)950/08-5.08-
JP4 STLZ950/08G-5.08-V-green 1
green
AK(Z)950/03-5.08-
JP5 STLZ950/03G-5.08-V-green 1
green
AK(Z)950/04-5.08-
JP6、JP9 STLZ950/04G-5.08-V-green 2
green
JP7 CH2510-10A CH2510-10Y 1
AK(Z)950/02-5.08-
JP8 STLZ950/02G-5.08-V-green 1
green

6.2.5 Specifications s for the main components

Component Product
Product name Manufacturer
logo specifications
U1 74HC14 74HC14 NXP
U2 MCU MB90F387S FUJITSU
U3 CAN SN65HVD1050R TI
communication
transceiver
U4 Reset chip CAT809M CAT
U5 EEPROM 24C08 ATMEL
U6 Serial MAX202E MAXIM
communication
chip
U7 Power chip MC33063A MOTOROLA
U8 SIPO chip TPIC6B595DWR TI
U9 SIPO chip TPIC6B595DWR TI
U11 MC7815 power MC7815BDTRKG ON
chip
U18 LM317 power chip LM317BD2T ON

6.2.6 Electrical specifications


 Specifications for the power supply:
Input voltage 24V/DC
Standard input
22—26V/DC
voltage range
Characteristic 60mA
working current
Maximum working 120mA(excluding the current output from output/input port and
current extended board)
Maximum power 2.915W
consumption
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Type of socket for


CH3.96-4A
PCB board
Terminal location
JP1(pin 1is +DC24V and pin 2 is GND)
No.
Output voltage 21~25VDC/5VDC
Output current 500mA/400mA
Terminal location
JP2.13, JP2.14/ JP2.8, JP2.9
No.

 Optical coupler input interface:


Input quantity 8
X3~X7 Low level is effective.
X0~X2 will be reused by the high and low level. JP4.1 must be
Input mode
connected to GND when high level is effective; JP4.1 must be
connected to 24VDC when low level is effective.
High level 22V~24V
Input threshold value
Low level 0V~2V
JP4.2 HX0
JP4.3 HX1
JP4.4 HX2
JP5.2 HX3
Terminal location
No. JP5.3 HX4
JP6.2 HX5
JP6.3 HX6
JP6.4 HX7
JP5.1、JP6.1 GND

 Optical coupler output interface:


Output mode Optical coupler output
Output quantity 5
Maximum output
current for each 15mA
channel
JP3.5 GND
JP3.4 +24V
JP3.1 YCOM1
JP3.2 HY0
JP3.3 HY1
Terminal location JP4.5 YCOM2
No.
JP4.6 HY2
JP4.7 HY3
JP4.8 HY4
JP8.1 YCOM3
JP8.2 HY5

 Open-drain output
Output mode Open-drain output
Output quantity 8
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Maximum output
current for each 100mA
output
JP7.1 GND(0V)
JP7.2 +24V
JP7.3 D0
JP7.4 D1
No. of terminal JP7.5 D2
location JP7.6 D3
JP7.7 D4
JP7.8 D5
JP7.9 D6
JP7.10 D7

 Relay output
Output mode Output of normally open contact of the relay
Type of F3AA024E
relay
Safety VDE
standard
Mode of contact 1 normally open
Contact resistance Maximum 100mΩ (6VDC 1A 时)
Contact
(initial status)
parameter
Rated load 1A@28VDC
( impedance)
Normal power 0.4W
(20℃)
Coil
parameter Working -30℃- +60℃
temperature
(frostless)
Relay Actuation time Maximum 10ms
specifications
Time (normal voltage)
parameter Release time Minimum 4ms
(normal voltage)
Resistance Minimum 1000MΩ
(500VDC)
Among the 1000VAC
Insulation
contacts (1minute)
Electrical
parameter insulating capacity Between 4000VAC
the contact (1minute)
and coil
Surge insulating Between coil and contact
capacity 8kV/1.2×50µs
Mechanical life ≥ 1×107
Life Electrical life ≥ 1×105
(contact)
Type of socket PMAG: STLZ950/02G-5.08-V-GREEN
Terminal location
JP8.1 output relay HY5’s common port
No. of PCB
JP8.2 output relay HY5
board
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 RS232 communication port(programming and debugging port)


Communicatio
1
n port quantity
Communicatio
RS232
n mode
Working baud
9600bps
rate
Socket Type D 9-pin straight socket
Terminal
location No. of DB1:(2. RXD;3. TXD; 5.GND; 9. +5V/180mA)
PCB

 EEPROM specifications:

Type of EEPROM 24C08


Application protocol I 2C
Capacity 8k bits
Working temperature -40℃ ~ +85℃
Times of read and
1,000,000
write

 Communication specifications
Communication port
1
quantity
Communication ode CAN
Maximum baud rate 100Kbps,recommend:25K bps
Type of socket for PCB
CH3.96-4A
board
Terminal location No. JP1(pin 3 is CANH and pin 4 is CANL)
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6.2.7 Port definition

No. of socket No. of terminal Definition Remarks


1 24V
2 GND
JP1
3 CANH
4 CANL
JP2 Connect the expansion board of the car top
1 Output JP3.2-JP3.3 common port
2 Output HY0, arrival gong(up)
JP3 3 Output HY1,arrival gong(down)
4 Output 0V
5 Output 24V
1 Input JP4.2-JP4.3 common port
2 Input HX0, open door limit of front door Default
normally
close
3 Input HX1, close door limit of front door Default
normally
close
4 Input HX2,blocking input Default
JP4 normally
open
5 Output JP4.5-JP4.7 common port
6 Output HY2 , DOOR OPEN signal
output
7 Output HY3 , DOOR CLOSE signal
output
8 OutputHY4,FORCED CLOSE output
1 Input JP5.2-JP5.3 common port,0V
2 Input HX3, safety edge of front door Default
normally
JP5 close
3 Input HX4, light curtain on front door Default
normally
open
1 Input JP6.2-JP6.4 common port,0V
2 Input HX5,light load Default
normally
open
JP6 3 Input HX6, full load Default
normally
open
4 Input HX7,overload Default
normally
open
1 Parallel voice interface D0 Lower bit
JP7 2 Parallel voice interface D1
3 Parallel voice interface D2
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4 Parallel voice interface D3


5 Parallel voice interface D4
6 Parallel voice interface D5
7 Parallel voice interface D6
8 Parallel voice interface D7 Higher bit
9 Common port 0V
10 Common port +24V
1 JP8.2 Common port
JP8
2 Output HY5,lighting fan relay
1 +5V
2 Weighing signal input 1
JP9
3 Weighing signal input 2
4 0V
DB1 Program burn port
SW1.1 Terminal resistance of CAN is
connected when both are set to ON,
SW1 otherwise the terminal resistance is
disconnected when both are set to OFF.
SW1.2
SW2.1 The program is in burning status when
both are set to ON, otherwise it is in the
normal operating status when both are
SW2
set to OFF.

SW2.2

Note:
8-channel binary coding pulse signal is output by SM.02/I, and the voice announcement will be
triggered when ramping to stop, with the output pulse duration of 1.5 seconds. Output mode is
8-channel transistor output (open collector), sharing anodic output, with output voltage DC24V
and output current capacity 50mA. 0-255 status is available by means of 8-channel binary
coding output, currently 0-247 is code output for floor display, refer to the following table for
details. Code output definition for 248-255 is shown as:
250 11111010:Open door
251 11111011:Close door
252 11111100: overload warning
253 11111101: Forecast the next direction is up after the door is fully opened
254 11111110: Forecast the next direction is down after the door is fully opened.
248,249 and 255 are used as spare.
Output code for voice system
Code 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Display 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Code 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Display 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Code 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Display 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Code 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
Display 45 46 47 48 -1 -2 -3 -4 -5 -6 -7 -8 -9
Code 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
Display B1 B2 B3 B4 B5 B6 B7 B8 B9 B G M M1 M2 M3
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Code 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89
Display P P1 P2 P3 R R1 R2 R3 L H H1 H2 H3 3A 12A
Code 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104
Display 12B 13A 17A 17B 5A G1 G2 G3 F 出口 C1 C2 C3 C4 C
Code 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
Display D1 D2 D3 D4 D 1F 2F 3F 4F 5F 1C 2C 3C 4C
Code 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134
Display 1B 2B 3B 4B 1A 2A 4A CF LB E A UB LG UG 6A
Code 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149
Display 6B 7A 7B 5B 6C 23A 24A 25A SB 15A 13B K U S EG
Code 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164
Display KG KE1 KE2 KE3 KE4 KE5 KE6 KE7 KE8 KE9 GF MZ SR 19A Z
Code 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179
Display HP AB PH AA L1 L2 L3 PB -10 AG BE RF 1L 5L 1M
Code 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194
Display 3M 4M B1A B2A B3A B4A PM 14A 14B AS 15B 16A 16B 22A 22B
Code 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209
Display E1 E2 S1 S2 S3 E3 E4 49 50 51 52 53 54 55 56
Code 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224
Display 57 58 59 60 61 62 63 64 P4 P5 LD JC S4 S5 SS
Code 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239
Display LL 5C 9F LF UF FF 33A S6 S8 LP UP MR PC P6 P7
Code 240 241 242 243 244 245 246 247
Display P8 P9 P10 P3A P7A P8A P9A AF
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6.3 SM.09IO/B Description


6.3.1 Working environment

Temperature:-20℃ - +60℃
Humidity:< 95%
Salt fog:Severity level 2
EMC:Severe industrial environment
6.3.2 Outline Drawing

6.3.3 Installation dimensions

6.3.4 Specifications for the connectors

Socket Type of needle bed Type of plug Qty.


No.
JP1, JP2 IDC-14P IDC-14S 2
JP3, JP6 STLZ950/04G-5.08-V-green AK(Z)950/04-5.08-
2
green
JP4 STLZ950/03G-5.08-V- AK(Z)950/03-5.08- 1
green green
JP5, JP7, STLZ950/02G-5.08-V- AK(Z)950/02-5.08- 4
JP8, JP9 green green
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6.3.5 Specifications for the main components

Component Product name Product Manufacturer


logo specifications
U1 PISO chip 74HC166 TI
U2 SIPO chip TPIC6B595DWR TI
6.3.6 Electrical specifications
 Specifications for the power supply
Input voltage 24V/DC
Standard input
22—26V/DC
current range
Characteristic
60mA
working current
Maximum current 120mA(excluding the output current from output/input port and
current extended board
Maximum power 2.915W
consumption
Type of plug for CH3.96-4A
PCB board
Terminal location
JP1(pin 1 is +DC24V and pin 2 is GND)
No.
Output voltage 21~25VDC/5VDC
Output current 500mA/400mA
Terminal location JP2.13, JP2.14/ JP2.8, JP2.9
No.
 Optical coupler input interface:
Input
6
quantity
X3~X4 low level is effective.
X0, X1, X2 and X5 will be reused by the high and low level. JP3.4 and
Input mode
JP5.2 must be connected to GND when high level is effective, otherwise
JP3.4 and JP5.2 must be connected to 24VDC when low level is effective.
Input High level 22V~24V
threshold
Low level 0V~2V
value
JP3.1 X0
JP3.2 X1
JP3.3 X2
JP3.4 XCOM1
Terminal
location No. JP4.1 X3
JP4.2 X4
JP4.3 GND
JP5.1 X5
JP5.2 XCOM2
 Relay output
Output mode Normally open contact output of the relay
Relay Type of F3AA024E
specifications relay
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Safety VDE
standard
Contact mode 1normally open
Contact resistance Maximum 100mΩ (6VDC 1A 时)
Contact (initial status)
parameter
Rated load 1A@28VDC
(impedance)
Normal power 0.4W
(20℃)
Coil
parameter Working -30℃ - +60℃
temperature
(frostless)
Actuation time Maximum 10ms
(normal voltage)
Time
parameter Release Maximum 4ms
time(normal
voltage)
Resistance Minimum 1000MΩ
(500VDC)
Among 1000VAC
contacts (1minute)
Insulation Electrical insulating
parameter capacity Between 4000VAC
contact and (1minute)
coil
Surge insulating Between coil and contact
capacity 8kV/1.2×50µs
Mechanical life ≥ 1×107
Life Electrical life ≥ 1×105
(contact)
Type of socket PMAG: STLZ950/02G-5.08-V-GREEN、
STLZ950/04G-5.08-V-GREEN

 Terminal location No. of PCB board

JP6.1 Y0
JP6 JP6.2 Y1
JP6.3 Y2
JP6.4 YCOM1
JP7.1 Y3
JP7
JP7.2 YCOM2
JP8.1 Y4
JP8
JP8.2 YCOM3
JP9.1 Y5
JP9
JP9.2 YCOM4
6.3.7 Port definition
 Port definition when it used as SM.02/I extended board
Sock Termi Definition Remarks
et No. nal
No.
JP1 Connect the SM.02/I
JP2 Connect the next expansion board
JP3 1 Input HX7, open door limit of rear door Default normally open
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2 Input HX8, close door limit of rear door Default normally close
3 Input HX9, light curtain of rear door Default normally open
4 Input JP3.1-JP3.3 common port If common port on gantry side
connects to 0V, then this one will be
connected to 24V; if common port
on gantry side connects to 24V,
then this one will be connected to
0V;
1 Input HX10,safety edge of rear door Default normally open
JP4 2 Spare
3 Input JP4.1-JP4.2 common port,0V
1 Input JP5.2 common port
JP5
2 Spare
1 Output HY6, rear door open signal
2 Output HY7, rear door close signal
JP6
3 Output HY8, rear door forced close signal
4 Output JP6.1-JP6.3 common port
1 Output HY9,Spare
JP7
2 Input JP7.1 common port
1 Output HY10,Spare
JP8
2 Input JP8.1 common port
1 Output HY11,Spare
JP9
2 Input JP9.1common port

6.4 Car Call Board


6.4.1 External and Mounting Dimensions of Car Call Board

Outside View of Car Call Board


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4- Hardyhole

Mounting Dimensions of Car Call Board


6.4.2 The Plug-ins and Ports on Car Call Board

Car Call Board


Socket Type
JP1/JP2/JP3/JP4/JP5/JP6/JP7/JP8 CH2510-4
JP9/JP10 14-pin double-lined vertical

Terminal Specification on Car Call Board

No. Terminal Definition of Terminal Definition of … Terminal Definition of


Car Call Board 1# Car Call Board 2# Car Call Board 8#

JP1 to button of 1st Fl. to button of 9th Fl. … to button of 57th Fl


JP2 to button of 2nd Fl. to button of 10th Fl. … to button of 58h Fl
JP3 to button of 3rd Fl. to button of 11th Fl. … to button of 59th Fl
JP4 to button of 4th Fl. to button of 12th Fl. … to button of 60th Fl
JP5 to button of 5th Fl. to button of 13th Fl. … to button of 61th Fl
JP6 to button of 6th Fl. to button of 14th Fl. … to button of 62th Fl
JP7 to button of 7th Fl. to button of 15th Fl. … to button of 63st Fl
JP8 to button of 8th Fl. to button of 16th Fl. … to button of 64nd Fl
Terminal Definition of Car Call Board

Notes:
Wiring of the door-open/close button indicators is shown as follows, i.e., Pin 1 and Pin 2 to the
positive and negative of power supply respectively, whereas Pin 3 and Pin 4 to the terminals of the
button.
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Connection of Door Open/Close Buttons & Indicators


7 Elevator Commissioning Guide
This chapter provides the guide for operation of elevator. By the operation procedures described in
this chapter, the design, installation, wiring, parameter setting and commissioning of elevator may
be completed quickly.

Important Notice:

 Any users of our products are required to carefully read and understand this manual and the
related equipment manuals to system prior to starting system commissioning or putting it into
operation in order to avoid accident losses.

 Be sure to read and understand the instructions for System Parameter Setting in this
manual prior to starting system commissioning or putting it into operation in order to avoid accident
losses.

 Site commissioning can not be started until all mechanical equipment, especially shaft
equipments and devices are completed reliably (how the machine room equipment is required
depends on the preparation of machine room).

 Any equipment and devices required to be installed and commissioned before system
commissioning shall be surely completed in a reliable manner.

 Before commissioners starting its works, all the works must be confirmed by the related
installation persons and commissioning director of mechanical system and other system or by the
other persons designated to taking the related responsibilities.

 Prior to system commissioning, the commissioner shall carefully check all the equipment and
other devices related to the commissioning of electric system are all completely installed and
commissioned appropriately.

 Prior to system commissioning, the commissioner must carefully check there is not any
existences of unsafe factors to human body and property (including potential and possible unsafe
factors).

 The commissioner must be of trained and qualified to execute commissioning of elevator


control system.

 In case that this manual can not satisfy your requirements, please contact us timely to get
supporting in time.
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 Commissioner shall, before starting its work, check all the site conditions are ready to carry
out system commissioning.

Danger

◉ Energized, don’t remove the shell


Or it may cause risk of electric shock.
◉ Do not reset alarm signals until operating signals are surely
cut off
Or it may cause risk of injury.

Caution

◉ Heat sink and brake resistor is at elevated temperature, do not


touch it
Or it may cause risk of burn.
Prior to put them into operation, make sure all motors and
machines are to be used in their scope of application.
Or it may cause risk of injury.
7.1 Inspection prior to Switching on
After completing electric installation of control system, the electric parts must be inspected:
1. check all connections are properly completed against instruction manual and electric
diagrams.
2. check heavy current and weak current part is separated properly. Check the resistance
between circuits of different voltages and the resistances to earth is ―∞‖.
3. Check the supply lines to control boxes and the wiring of motors are made properly to avoid
burning out of elevator integrated drive controller when switching on
4. check the control box casing, motor casing, car earth connection and hall door earth
connection is reliably grounded to ensure personal safety.
▲ Note: single-point-grounding method must be adopted for control box casing and the motor
casing.
7.2 Power up and inspection
7.2.1 Inspection before power up
1. Short-circuit inspection of the control cabinet to ground before power up:
(1) Input power line three-phase to ground
(2) Motor line three-phase to ground
(3) Terminal 220V to ground
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(4) Communication line to ground


(5) Encoder line to ground
Please eliminate the short-circuit if it occurs for any of the above items.
2. Grounding inspection: (please make sure that the following items need to be grounded reliably)
(1) Control cabinet is grounded.
(2) Motor is grounded.
(3) Car is grounded.
(4) Door operator is grounded.
(5) Wireway is grounded.
(6) Control cabinet of the encoder shielding layer is grounded.
(7) Motor of encoder shielding layer is grounded.
Note: One terminal of shielding layer of the asynchronous motor encoder is grounded,both
terminals of shielding layer of the synchronous motor encoder need to be grounded.
3. Wiring inspection of communication line、encoder line and power line:(Please affirm whether it
can meet the following request in the scene, please correct if not.)
(1) Hoistway communication lines are twisted in pair with the distance of intertwist <35cm.
(2) Cabin communication lines are twisted in pair with the distance of intertwist <35cm.
(3) Parallel group control communication lines are twisted in pair with the distance of intertwist
<35cm (only for parallel or group control lifts)
(4) Encoder lines and power lines are in the different wiring ducts.
(5) Communication lines and power lines are in the different wiring ducts.
(6) Parallel group control communication lines and power lines are in the different wiring ducts.
(only for parallel or group control lifts)

7.2.2 Inspections after Switching on Power


7.2.2.1 Switch on the main switch, if the green light on the phase-relay KAP lights up, the phase
order is correct; if NOT, switch off the power supply and exchange connections of any two of the
three phases and switch on power again.
7.2.2.2 Check the voltage levels on the terminals of the isolation transformer TCO in the cabinet to
ensure they are within their normal voltage ranges respectively. When the above checks prove
correct, do the following:
(1) Switch on fuses FUn(n=1,2,3……) ;
(2) Switch on the power supply control so that the switch power unit TPB (Voltages on the
terminals of TPB is shown in List 7-1 below) is powered on and the master control board starts
working.

Part L~ N 24V~ COM


Voltage 220±7%VAC 24.0±0.3VDC
Table 7.1 Voltages on the Terminals of TPB
(3) Switch on the Emergency Switch in the control cabinet with its corresponding LED lighting up,
and inspect the following:
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◆ Check if the door interlock circuit works properly;


◆ Check if the door zone signals, the up limit and down limit switch signals work properly;
◆ The working status in the handset programmer should have ―INSPECTION‖ in display.
If anything wrong or abnormal is herein found out, further checks and corrections should be done.

7.3 Setting of Basic System Parameter and Motor Setting


7.3.1 Setting of Basis system Parameter
With handheld special-purpose LCD operator, the following basic system parameters may be set
properly (see Chapter 5 for Operation Method of Handheld Operator):
Table 7.2 Basic System Parameters

Parameter
Description Default Value Range Unit Remarks
No.
F06 Rated speed 1750 200-6000 mm/s
Rated rotate
F07 speed of 1450 50-10000 rpm
motor
Encoder
F08 pulses per 1024 100-10000 PPR
revolution
Locking/home
F09 1 1-48
landing
F10 Floor offset 0 0-20
Pre-set
F11 number of 18 2-48
floors
Inspection
F12 250 0-500 mm/s 0.25m/s
speed
Depend on whether group
Group control
F23 3 0-4 control or not. For setting
mode
details, see Chapter 8.
Input type 1
( set input
point X0-X15
F25 as normally 12531 0-65535
close or
normally
open)
Input type 2
( set input
point
X16-X31 as
F26 1 0-65535
normally
close or
normally
open)
Input type 3
( N.O./N.C.
F27 setting for 0 0-65535
GX0-GX15
input)
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Input type 4
( N.O./N.C.
F28 setting for 747 0-65535
HX0-HX15
input)
Specification
options of
elevator
F32 5 0~7 Setting as per Chapter 8.2
integrated
drive
controller
Series of
F182 deceleration 2 0-65535
switch
Self-tuning
F183 800 0-65535 mm/s 0.800m/s
speed of shaft
0:asynchronous
F218 Motor type 0 0,1 ×
1: synchronous
F219 Motor poles 4 2~32 × Set as per nameplate
Rated motor 200V Series:220;
F220 380 0~400 V
voltage 400V Series:380;
Rated motor Set as per nameplate (see F07
F221 Factory-default
speed also)
Rated motor
F222 Factory-default 0~80.00 A Set as per nameplate
current
Max output
F223 150 0~300 % Max 200% 10s
torque
(synchronous rotate speed -
rated rotate
Motor slip speed)÷synchronous rotate
F224 1.40 0~10 ×
frequency speed ×rated frequency; no
setting is required for
synchronous motor)
Carrier Carrier frequency for PWM
F225 8.0 4~15 kHz
frequency output)
0:incremental,differential ,SinCos,
it must be 2048 wire when it is used
for the synchronization.
F226 Encoder type 0 0~10 × 1:CCW-UVW encoder
2:CW-UVW encoder
4:ABZ encoder
8:Absolute encoder.
Encoder
Set as per nameplate
F227 pulses per Factory-default
(see F08 also)
revolution
Initial phase angle in
Magnetic pole
F228 0 0~360 Degree synchronization
phase
to be set.

Note:
All parameters shown above must be properly set prior to commissioning; the setting of motor may
be made in reference to nameplate; for different site conditions, please see Chapter 8 for specific
setting and definition of each parameter.
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7.3.2 Motor Setting


No self Self-tuning procedure but only self-setting of phase as follows is needed by asynchronous
motor:
1. When [iAStar-S8] series elevator integrated drive controller is provided with synchronous
traction machine, synchronous PG card will be necessary (5V, 5.3V, with frequency division output,
article code AS.T007 or AS.T010.);
2. Make sure the phase sequence of output power lines at the motor side of elevator integrated
drive controller is correct and both motor and elevator integrated drive controller are reliably
grounded with resistance less than 10ohms.
3. The standard configuration uses Sin/Cos difference encoder or UVW encoder. Please make
sure the encoder is wired properly and the shielding layer is reliably grounded.
4. Self setting of motor phase:
a. Elevator is in the state of ―Inspection‖. Self-setting of motor phase requires balance
between car and counterweight, which means even if the brake is open, the elevator will not slip.
b. Make sure the parameters are set correctly:
Confirm the parameters by operator:
1) Rated motor voltage F220, 200V series:220;400V series:380;
2) Motor type F218=1(synchronous motor),reverse rotation of motor F232=0;
3) Motor Poles F219, rated motor rotate speed F221, rated motor current F222,
encoder type F226, encoder pulses F227 are set as per site requirements;
c. Activate Motor Self-tuning menu, press ENTER to confirm, then press INSPECT UP or
INSPECT DOWN button to activate motor self-setting. If no failure indicator lamps light up at
completion of self-setting, it means the setting is completed successfully. Now you should turn off
the power before exiting from the setting state.
d. If failure indicator lamp lights up at completion of self-setting and the operator displays a
error code ―65‖, you may invert V and W phase sequence and it is not required to restart
self-setting.
5. Observe the speed feedback of elevator integrated drive controller when elevator is in
inspection state. If obvious jump is found, check if the shielding layer of encoder has been
grounded reliably.
6. If the motor runs abnormally or only a in a same direction, check the phase sequence of motor.
7. When the up and down inspection running is normal, the no-load full-speed running may be
started. Observe if the output current of elevator integrated drive controller is correct.

7.4 Low-speed trial running and preparation before high-speed running


7.4.1 Inspection running of machine room
1. The following items should be checked before inspection of machine room
(1) the inspection switch of the control cabinet is turned to ―Inspection‖ position and the car top
inpection button is at ―normal‖ position.
(2) the safe loop and the door-lock loop operate normally. Never make door locks shorted;
(3) encoders are installed and wired properly;
(4) check that the transducers are normal after powered up, that its parameters are set properly.
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and that the working state of the lift is ― Inspection‖;


(5) correctly connect brake lines of traction machine to the terminals in the control cabinet;
(6) wiring of up/down limit switches and up/down forced slow-down switces is normal;
(7) Wiring of preferential loop of the car top inspection is in normal;
2. Inspection running of machine room
Push the slow-up/down button on control cabinet when inspection running conditions are satisfied,
and then the elevator should moves up or down at the set speed.
(1) Check up or down motion. Observe the operation direction of elevator. If the direction is
opposite, change any two-phase of the asynchronous motor and A/B phase of the encoder; for the
synchronous motor, invert the signal from the main board to the transducer so that it can operate
in normal or reversal direction.
(2) Inspect up or down motion. If the motor feed-back speed by the transducer is unstable or
obviously different from the given speed, please change A/B phase of the encoder and start
inspection with power up again.
(3) Inspect up or down motion. Observe whether speed displayed on main board is +or-. If the
display is opposite, please change A/B phase of speed feedback port on the main board.
(4) Please affirm that X10(down leveling) actuates first compared to X9(up leveling) through the
leveling when inspecting up leveling of the lift. Please correct it if the order is opposite; otherwise,
the hoistway self-tuning can not be completed successfully.
7.4.2 Inspection Ride on Top of Car
If the inspection ride is worked out properly from the machine room, try it again on top of the car.

7.4.3 Inspection of CAN communication cable and address setting of 04 board

1. Inspection of communication terminal resistor:

(1) Check the terminal resistor between CAN 1 communication ports TXA+ and TXA- is 60 ohm( in
car and hall each 120 ohm)
(2) Affirm CAN2 communication ports TXA1+ and TXA1- in are parallel or the group control
terminal resistor is 60 ohm (only for parallel or group control elevators, CAN2 communication
terminal resistor must be in).
2. Address Setting of the SM-04 board
Please set the address of SM-04 board from 1 to the topmost in turn. Please set the address of
SM-04 board in car as 0(setting method see Section 6.3 for detailed).
7.4.4 Adjustment of opening/closing door
1. Make the elevator in inspection state and in leveling position;
2. Provide gate operator supply;
3. Move the gate by hand. Monitor whether signal of openning door to the set position (HX0) and
closing door to the set position (HX1) on the main-board is normal;
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4. Affirm safety shoe and overload signal is not working;

5. Put the gate at the middle position;


6. Push the close door button. Affirm output of the door close relay is normal and the door can be
closed properly until the signal of closing door to the set position activates;
7. Push the open door button. Affirm output of the door open relay is normal and the door can be
opened properly until the signal of opening door to the set position activates.

7.5 Shaft self-tuning


Hoistway self-tuning is that the elevator works at a self-tuning speed and records the positions of
each floor and switches in the hoistway. The positions of floor are the basis for normal run brake
and floor display, so elevator shaft self-tuning is necessary before high-speed running.
7.5.1 Self-tuning method
Procedures of self-tuning are as follows:
1. Affirm the elevator meets the safe operation conditions.
2. Installation and wiring of each switch in the shaft is correct. Traveling cables and outside cables
are properly wired;
3. Set the elevator in inspection position;
4. Enter the self-tuning menu via a hand-held programmer and operate as per the menu;
5. Make the elevator in automatic state. Elevator will run down to the bottom at the self-tuning
speed, and then run above to start self-tuning. Hand-held manipulator will show ―success of
self-tuning‖ after the successful completion of self-tuning;
6. If the control system has abnormal phenomena during the self-tuning process, self-tuning will
stop. At the same time, the corresponding fault signal will be sent and the hand-held manipulator
will show ―failure of self-tuning ‖.
Especially note:For 2 floor/2 landing self-tuning, We must make the elevator in limit position manually and
make sure the up leveling switch is prolapsed before setting the elevator in inspection position;

Note: It is forbidden to run at a high-speed before elevator shaft self-tuning.

7.5.2 Interpreting the meaning of hoistway data (monitoring state): unit mm

No. Meaning unit mm


1-64 1-64 floors hoistway data
65 Length of leveling insert plate
66 Leveling inductor distance
67 Distance of up slow down switch on floor 1
68 Distance of up slow down switch on floor 2
69 Distance of up slow down switch on floor 3
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70 Distance of up slow down switch on floor 4


71 Distance of down slow down switch on floor 1
72 Distance of down slow down switch on floor 2
73 Distance of down slow down switch on floor 3
74 Distance of down slow down switch on floor 4

7.6 High-speed running


1. High-speed trial running
Affirm the elevator meets the safe operation conditions when low-speed running is satisfactory.
Then start high-speed trial running after the elevator shaft self-tuning as follows:
1. Set the elevator to the normal position.
2. With the floor selection interface by activating the MONITOR menu of handheld programmer,
you can select floors for elevator’s trail running: one floor run, double-floor run, multi-floor run and
the full floor run.
3. Affirm the elevator can normally close the door, start-up, accelerate, operate, stop the car, slow
down, stop eliminate the signal and open the door.
2. Safety testing
1) Safe loop
Test requirement: the safe loop relay releases when any safety switch activates;
2) Door lock loop
Test requirement: the door lock relay releases when any hall door lock disconnects and when the
car door lock disconnects;
3) Safe loop relay conglutination protection (not necessary if there is no safe loop relay) .
Test requirement: Push the emergency stop button on the control cabinet to make the safe loop
relay release. Press the safe loop relay by hand. The main-board should be protected and can not
be reset automatically;
4) Door lock relay conglutination protection (not necessary if there is no door lock relay)
Test requirement: Press the door lock relay by hand when the door is open. The main-board
should be protected and can not be reset automatically;
5) Band brake contactor conglutination protection
Test requirement: Press the band brake contactor by hand when it stops. The main-board should
be protected and can not be reset automatically;
6) Output contactor conglutination protection
Test requirement: Press the band brake contactor by hand when stop. The main-board should be
protected and can not be reset automatically;
7) Slip protection function
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Test requirement: Inspection travel of the elevator in the middle floor. Removal two leveling sensor
lines from console cabinet terminal (Suppose that the leveling signal is normal-open). Turn to
normal state. The elevator runs to the leveling slowly. The main-board should be protected in 45
and can not be reset automatically;
8) Error floor protection
Test requirement: Run the elevator to the middle floor. Remove feedback terminal on the
main-board. Inspect one or two leveling in down motion. Turn to normal state. Plug the feedback
terminal in. Register instructions at the bottom. The elevator runs down at high-speed. When
meeting the forced slow-down switch at the bottom, it can slow down normally to the leveling.
Run the elevator to the middle floor. Remove feedback terminal on the main-board. Inspect one or
two leveling in up motion. Turn to normal state. Plug the feedback terminal in. Register instructions
at the top. The elevator runs up at high-speed. When meeting the forced slow-down switch at the
top, it can slow down normally to the leveling;
9) Overload function
Test requirement: Elevator overloaded switching action. Elevator should not close the door. The
car buzzer should ring and overload lamp should turn on.

10) 110% load test


Test requirement: Put 110% load in the car. Reverse HX7 (overload signal) of the main-board, so
that overloading does not work. The elevator can start and brake normally during high-speed
running up and down for 40 times;
3. Function test of the lift
1) Automatic operation
Test requirement: Register a number of directives in the car, and then the elevator can normally
and automatically close the door, start, stop, eliminate signal and open the door;
Registered a number of up and down directives, and then elevator can stop the car, slow down,
eliminate signal and open the door normally..
2) Attendant operation
Test requirement: Make the car switch in attendant position and register several directives. Press
the door close button continuously. The elevator can close the door, start, stop, eliminate signal
and open the door. Register a number of up and down directives, and then elevator can normally
stop the car,slow down, eliminate signal and open the door.
3) Independent running.
Test requirement: Make the switch in independent position in the car. The elevator should have no
display and the call button is not working. Register directives in the car and press the door close
button continuously. The elevator can close the door, start, stop, eliminate signal and open the
door.
4) Fire return
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Test requirement: Keep the elevator stop on a non-landing floor and make the fire rundown switch
in position ―ON‖. It should be immediately closed and return to landing with high-speed to open
the door and keep the door open, all the calls and orders in the car should be invalid;
The elevator runs up at a high-speed and the fire rundown switch in position ―ON‖. The elevator
should stop at the nearest station and return to the landing at high-speed to open the door and
keep the door open, all the calls and orders in the car should be invalid;
The elevator runs down at a high-speed and make the fire rundown switch in position ―ON‖. The
elevator should return to the landing directly to open the door and keep the door open, all the calls
and orders in the car should be invalid;
5) Fire running (Only for the fire ladder)
Test requirement: Make the firemen switch of operation panel in position ―ON‖ after the elevator
fire back to the landing. Register a number of directives and press the close button continuously.
The elevator can close the door, start, stop, eliminate all in-car registrations and does not open the
door. The elevator should be opened when pressing the door open button continuously. Keep the
opening state after the door opens.
6) Parallel group control (only for the parallel or group control elevator)
Test requirement: Register a number of signal outside. Control system will deploy the elevators
which use the shortest time to response to the signal outside. When a elevator stop the car, the
signal outside on the same floor should be eliminated at the same time. An elevator should wait on
the landing when it is free.
7) Elevator lock function
Test requirement: Assume that the elevator stops on a non-landing floor and makes the lock key of
landing in a ―lock‖ position. The elevator should close the door immediately, and should not
response to the signal outside. Return to the landing at a high-speed. Delay to close the door after
stopping and opening the door, turn off the light with no instructions, outside call and display
outside;
Assume that the elevator is in operation and makes the lock key of landing in a ―lock‖ position. The
elevator should response to all the instructions one by one, and should not response to the signal
outside. Return to landing with high-speed. Delay to close the door after stop and open the door,
turn off the light with no all instruction, outside call and display outside;
Assume that the elevator stopped at landing floor and made the lock key of landing in a ―lock‖
position. The elevator should close the door and turn off the light with no all instruction, outside call
and display outside;

7.7 Adjustment of Elevator Comfort


7.7.1 Factors Concerning the Comfort
1. Electric factors:
① Setting of running curve-related parameters:
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Acceleration, deceleration, S curve turning time, start break delay and stop brake delay, etc.
② The setting of PI parameters related to vector control: proportional gain, integral time, etc.
2. Mechanical factors: verticality of guide rail, flatness of rail surface, perfectiveness of joints,
tension of guide shoe and uniformity of steel wire rope tension, etc.
The coordination status of the mechanical system is the essential factor which definitively affects
the elevator comport; while the electric factor is only helpful to further improve elevator comfort
through perfect coordinating with mechanical system. The electric factor is to be set and adjusted
by serial board parameters and elevator integrated drive controller parameters.
The commissioning personnel and related technicians should pay sufficient attention if the
elevator comfort is affected due to defective mechanical system, any adjustment and setting of
serial board parameters and elevator integrated drive controller parameters can definitely resolve
it but improve comfort only.
7.7.2 Adjustment of Elevator Comfort
(I) Adjustment of mechanical factors
1) Guide rail:
 Flatness of rail surface;
 Erection verticality of guide rail;
 Treatment of rail joint;
The rail verticality and rail duplexism shall be controlled within the range allowed by Chinese
national standard. Too much of tolerance will affect comfort when elevator runs at a higher speed,
which is evidenced by obvious vibration, joggling or left-right swinging of car at some positions;
Poor rail joint cause elevator stepping at certain fixed positions.
2) Tension of guide shoe
Too tight guide shoe is liable to cause elevator stepping when starting or braking when stopping;
too loose guide shoe is liable to cause elevator swinging.
Where slipper guide shoes are used, suitable clearance should be provided between guide shoes
and guide rail. If no clearance is reserved, the guide shoe will cause wearing of rail surfaces and
further cause elevator stepping or vibrating at start/stopping phase.
Stand on car roof and try best to rock the car in right-left direction during commissioning. The
fitness is allowable when only a little right-left displacement can be sensed.
3) Tension of Wire Rope
Non-uniform tension of wire ropes may cause elevator joggling or vibration due to some ropes are
over-tensioned but other ropes are under-tensioned and as a result, affect the start, stop and
high-speed running of elevator.
During commissioning, stop the elevator at middle floor, stand on car roof and pull wire ropes one
by one in horizontal direction. Uniform tension is indicated by approximately identical shift
distances caused by pulling forces. On the contrary situation, the installer must adjust the their
tensions.
In addition, the wire rope just uncoiled has restored torsion stress, which is liable to cause
vibration if directly installed. So, appropriate measures should be taken before installation to
release any restored torsion stress.
4) Soundness and Tightness of Car as installed
When elevator runs at a higher speed, the whole car has to bear considerable forces. If any parts
of car frame or car wall are not sufficiently tightened, relative slippage may cause vibration. Most
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resonant whistles might be caused due to insufficient soundness and tightness of car and some
factors of shaft.
5) Whether mechanical resonance preventers are available
 Before mounting on tractor on steel beam, a rubber pad is arranged between them.
 Use suitable wood chuck or equivalent devices at wire rope ends to facilitate eliminating
vibration.
 Nowadays, some new type light-weight materials are used in car interior for decorating
purpose., however, this light-weight car is liable to cause ―mechanical resonance‖, especially in
case of high-speed high-rise elevators. This mechanical resonance may be eliminated by add
appropriate loads on the car to change its natural frequency.
6) Tractor
Improper installation of tractor or long-term wearing of worm gear may cause axial movement of
worm gear during acceleration or deceleration of elevator and cause elevator ―stepping‖.
7) Car Balance
Sometimes because of design or installation, the unbalanced car mass causes it slightly tilting to a
side. During car traveling, the guide shoe may closely abrade the rail surface and result in joggling
or vibration. Now, a balance weight may be added to the lighter side followed for test running.
8) Others
The duplexism between guiding pulley and overhang traction sheave; the brake clearance
adjustment during running;
(II) Adjustment of Electric Factors
1) Elevator Operation Curve
In order to meet the requirements of elevator comfort and efficiency, the following S-curve should
be observed. The system may, by adjust the acceleration /deceleration slope and time constants
at four transition points, ensure the elevator comfort and efficiency.

Figure 7.1 Elevator Operation Curve


When internal instruction is send for starting elevator, the output contactor KMY picks up;
thereafter, on the one hand it drives band brake contactor after delay time F16, on the other hand,
it gives speed curve instructions after delay time F5; the entire operation process is described as
follows: start transition (elapses time T0)àliner acceleration (uniform acceleration
F1)àacceleration transition (elapses time T1)àuniform speed runningàdeceleration
transition(elapses time T2)àliner deceleration (uniform deceleration F2)àleveling transition
(elapses time T3)àstop. During leveling process, it firstly sends internal instruction STOP and
then opens the brake contactor; after delay time F17, it stops instruction signals (for inverter
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running) and shields the speed instruction at last release output contactor KMY after delay time
0.5s.
Key parameters are described as follows:
Parameter Parameter Recommended
Setting Range
No. Name value or range
Smaller the value, smoother the acceleration. Too
small value decreases efficiency; too high value
results in abrupt acceleration: ① too abrupt
acceleration makes passengers
uncomfortable; ② too abrupt acceleration is liable
Acceleration cause current problems. The elevator speed is
F0 50(40~65)
slope a1
generally induced by value setting as follows:
1m/s(40); 1.5~1.8m/s (50); 2.0m/s (60). Higher
value setting is not appreciated especially for hotel
and some residence buildings in which a lot of
oldsters and/or children lives.
Smaller the value, smoother the deceleration. Too
small value decreases efficiency; too high value
results in abrupt deceleration: ① too abrupt
deceleration makes passengers
50 uncomfortable; ② too abrupt acceleration is liable
Deceleration cause voltage problems. The elevator speed is
F1
slope a2 (40~65) generally induced by value setting as follows:
1m/s(40); 1.5~1.8m/s (50); 2.0m/s (60). Higher
value setting is not appreciated especially in hotel
and some residence buildings in which a lot of
oldsters and/or children live in.
T0: transmission time from starting to acceleration
stage; higher value setting results in smoother
130 starting. In this stage, elevator runs at a very low
F2 S-curve T0 speed, too long transmission time is liable to cause
(130~160) motor incapable to drive the elevator and
subsequently induce PGO error or overcurrent
failure, especially in the case of full-loaded car.
110 T1: transmission time from the end point of
F3 S-curve T1 acceleration to the top speed; T2: Transmission
(100~120) time from the top speed to the start point of
deceleration.
110 T1 and T2 do not obviously affect the elevator
F4 S-curve T2 comfort, they are unnecessary to be adjusted
(100~120) under most conditions. Too higher T2 may cause
over-travel.
T3: the transmission time from the end point of
deceleration to the stop of elevator. In this stage,
130 elevator runs at a low speed, too long transmission
F5 S-curve T3 time is liable to cause motor incapable to drive the
(130~160) elevator and subsequently induce PGO error or
overcurrent failure, especially in the case of
full-loaded car.
Table 7.3 Key Parameters
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Attention:
Properly down set the F0 and F1 may improve elevator comfort, but at the same time decrease
elevator efficiency. Properly up set F2~F5, totally four transmission times may also improve
comfort, but also decrease elevator efficiency.
2) Start-Brake Sequence Setting
Start-brake sequence is shown by the following figure 7.2.

KMB

KMY

KFWD

KREV

KENA

RunIns
CuvOn

Figure 7.2 Start-brake Sequence


KMB Brake output
After KENA output instruction, it is started after delay time F16(D8); KMB output stops when
RunIns stops.
KMY Main circuit output contactor
KMY output starts when RunIns activates; KMY output stops 0.5s after KENA stops.
KFWD Up output of elevator integrated drive controller
In up stage, it starts or stops at the same time with KENA;
KREV Down output of elevator integrated drive controller
In down stage, it starts or stops at the same time with KENA;
KENA Enabling output of elevator integrated drive controller
KENA output start 0.5s after KMY output starts; KENA stops after a delay time as set by F17 (D9)
when KMB output stops.
RunIns Internal running instruction
CuvOn Speed instruction output
It starts after a delay time as set by F58(D10) when KMB output starts (actually when output is
detected by band brake switch). CuvOn stops when RunIns stops.

Important Note:
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Start: 1 in case the start is abrupt but without back movement, properly down set F16
or up set F58 if other settings are in normal state.
2. In case the start is abrupt with back movement, properly up set F16 or down set F58 if
other settings are in normal state.
Stop: 1. in case the stop is abrupt, properly up set F17;
2. In case slippage occurs during stopping, properly up set F17 or down set F122;
3. In case during stopping the delay time before release of contactor is too long and the
motor is heard of abnormal sound, properly down set F122.
3)Drive PID Regulating
Function parameters F206 to F213 are provided to set the speed regulator PID and are
determinative to the elevator operating performance. Function parameter F214 and F215 is for
setting the switch-over frequency between high-speed and low speed.
See following Figure 7.3 for configuration of Drive Speed PID (where, KP is proportional constant;
KI is integral constant) :
Instruction speed + Speed deviation Speed loop
1
- K p (1  )
KI S
Feedback speed

Figure 7.3 Speed Regulator PID


 Adjustment of Starting Comfort
This elevator integrated drive controller uses sensor based no-load starting compensation
technology which may ensure starting comfort of elevator even if no load device is installed. in
most cases, input the analog load measuring signals is not necessary, it is only needed to set
F204 and F205, respectively the proportion parameter and integral parameter. When elevator is
ready for operation, set F205, set the zero servo time parameter F217, delay time F58 (0.5s as
default) for setting control system speed curve and the parameter C14 (0.8s as default). Up set
F204 to make traction sheave immovable when brake is opened. If the higher value setting of 204
causes motor swinging, it is necessary to suitably down set F204 and up set F205 to ensure
traction sheave movable when brake is opened. See the following Figure 7.4 for sequence.

Figure 7.4 Adjustment of Starting Comfort


 Adjustment of Stopping Comfort
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In case there is pulsation in stopping stage, the frequency switch-over point 1 may be risen and
additionally, F207 (low-speed proportion parameter) and F208 (low-speed integral parameter) may
be properly adjusted.

 PID Setting Description


a) Increasing proportion constant P may speed up the dynamic response of system. However,
too higher P value setting may cause system oscillation. See Figure 7.5 for the effect of P on
feedback tracking:

Figure 7.5 The effect of P on Feedback Tracking


b) Increasing the integral parameter I may speed up dynamic response of system., If
considerable vibration may be felt in low-speed starting or stopping, the I may be properly up set.
However, too higher I value setting may cause system oscillation. See figure as follows:

Figure 7.6 The effect of I on Feedback Tracking


c) Usually, the proportion constant P is set at first. The P value may be up set as far as possible
provided that no occurrence of system oscillation. Then the integral constant I will be so set that
the system response is rapid but the overshooting is acceptable.
d) See Figure 7.7 for elevator operation curve sectional PI control.
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Figure 7.7 Elevator Operation Curve Sectional PI Control

7.8 Floor Leveling Adjustment

☆ The floor leveling adjustment may start as the adjustment of riding comfort is near finish.
7.8.1 Basic Requirements for Levelling
7.8.1.1 First of all both the door-zone inductors and the plates must be precisely positioned with its
bisecting point in line with the bisected distance between the two door-zone inductors in order to
avoid neither higher nor lower level of the car than the right and desirable leveling position.
7.8.1.2 When using magnetic switches, sufficient inserting length shall be guaranteed in
installation in order to allow for the time needed by the inducting switches to act properly against
the higher-up and/or lower-down phenomenon.
7.8.1.3 To guarantee good leveling, the system calls for a short creeping of the lift before stop.
7.8.1.4 In practice, the adjustment should begin with an intermediate landing until the leveling
looks perfect on that floor. The adjustment on other floors may continue based on the data
obtained from the first-done landing.
7.8.1.5 By means of the adjustment in the curve formation, ratio and integral increment, it should
be achieved that the landing position of the lift on the intermediate floor remains the same no
matter whether the lift is going up or down, with a tolerance of ≤±2~3mm from trip to trip.

7.8.2 Adjustment in Leveling with Multi-staged Speed Reference


7.8.2.1 No Creeping or Longer Creeping
After the deceleration begins the system requires entry of creeping of the lift as a basic
condition for leveling. The curve must be too flat so that there is no creeping whereas the curve

must be too steep if the creeping lasts too long. Modify the curve until CREEPING APPEARS but
NOT too long.
7.8.2.2 Lower-up and Higher-down or Vice Versa
When this phenomenon occurs, the creeping speed must be too high so that it should be
adjusted.
7.8.2.3 Both Lower-up and -down or Higher-up and –down
If this happens at stop, the door-zone plates must be in a deviated position which should be
adjusted to the right position.
7.8.2.4 Switches of the Terminal landings
If the terminal switches are improperly installed, the leveling accuracy on the terminal
landings will be affected. Take the top landing for example:
□ The terminal switches on top landings are positioned at a greater distance than they are required
for switching speeds.
□ The lift travels to the terminal landing at rated speed and slows down without leveling.
□ Set the lift into INSPECTION service immediately.
□ Measure the difference between the sills, which is the distance which should be moved upwards
in adjustment. Likewise the adjustment in downward direction should be done in the dame way.
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7.8.3 Adjustment in Leveling with Analogical Speed Reference


7.8.3.1 Confirm the Coincidence of the Stop Position for Every Travel
By means of the adjustment in the curve formation, ratio and integral increment as
addressed in Chapter III, it should be pledged that the landing position of the lift on the
intermediate floor remains the same no matter whether the lift is going up or down, with a
tolerance of ≤±2~3mm from trip to trip.
7.8.3.2 Adjustment of the plates in the door-zone
□ Have the lift stop at one landing after another, measure and note down the difference
△ S between the sills (―+‖ for the higher car sill and ―-‖for vice versa).
□ Adjust the plate positions floor by floor, move the plate downward by △ S if △ S>0, and
upward by △ S if △ S<0.
□ A self-learning must be done again after the plate adjustment is completed.
□ Check the leveling again. If NOT satisfied with the result, repeat STEP (1) through (3).
7.8.3.3 Adjustment of Parameters in the Menu
If the coincidence of the landing position shows a feature of repetition, but the leveling
position varies between trips up and down on the same landing, e.g., up-higher and down-lower or
up-lower and down higher. Go to the parameter menu and make adjustment by F56 and f57. The
default value is 50 mm, reduce it with up-higher and down-lower but increase it with up-lower and
down higher, the adjusting range should be 50% of the difference value. E.g., if the difference
value in the case of up-higher and down-lower is 20 mm, decrease the parameter by 10 mm.

☆ Requirements for Installation of Leveling Switches


With the car sill and landing sill absolutely in line horizontally, the upper edge of the leveling
plate should stay higher than the lower leveling switch and the lower edge stay lower than the
upper leveling switch by roughly 10 mm respectively, which make it easy to adjust the riding
comfort and the leveling accuracy. The standard length of the leveling plate is 220 mm, and each
of them should have the same length with a tolerance NOT exceeding 3 mm (see the Fig. below).

Figure 7.8 Leveling Switch Installation Specification


⑴ When using magnetic leveling switches
① Ensure enough inserting length of the plate into the leveling switches so that the switches can
act effectively and reliably.
② The leveling plate must be mounted in strict vertical alignment to avoid the situation that only of
the switches work properly while the other is left out of the effective working range, which spoils
the normal operation of the lift.
⑵ When using photocell leveling switches (STEP Serial Port accepts effective low-volt
signals.)
It is recommended to have the switches treated in the way below for better performance.
① Remove the paint on the shade around the mounting hole in order to make a perfect earth
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connection of the photocell’s metal coat via screws, brackets and top of the car. If an earth wire is
fixed beneath the fixation nut on the photocell casing with paint removed, greater reliability in use
can be expected.
② It is recommended the connection to the car top terminal box via a shielded cable with an earth
to it.
③ Using normally-open photo switches may greatly reduce the extent of being interfered.
④ In case one of the photo switches flashes in operation causing problems in travel or leveling, it
could be attributed to interference. Attach a capacitor of 0.1μF63V between COM and PS (or PX)
as shown in the Fig. below.

Figure 7.9 Capacitor Wiring Diagram


Attention: Photocell leveling switches are easily disturbed, it is not an advisable way to repeatedly
replace and that will greatly increase the cost. But if the 4 notes above are adopted, the
extent of being interfered will be greatly reduced.
☆ Attention Should be Paid to Installation of the Switches
① The leveling plates is supposed to insert into the switches by a depth of 2/3 while the plates on
every floor should be in vertical alignment with one another in order to maintain the same insertion
depth in the switches on every floor.
② With the insertion well done, both ends of the plate should stretch out of the switch by a length
of 10 mm to 30 mm (see the Fig. below).
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Figure 7.10 Leveling plates Installation Specification


③ The leveling plates of every floor should be in alignment with the inductor by the central line for
better leveling performance after recording the floors.
④ Let the lift go up and down to every floor at normal speed, noting down the difference between
the sills. When going up, the higher car sill is regarded as overleveling whereas the lower car sill
as underleveling; when going down, the lower car sill is regarded as overleveling whereas the
higher car sill as underleveling.
⑤ In case of the encoder is interfered or it is of poor quality, the leveling performance may also be
affected. When wiring the system, the encoder cables or lines should be laid in a separate trunk
from that one in which the power supply lines are laid.

☆ Attention Should be Paid to Leveling Adjustment


□ The distance between the centers of the leveling inductors is recommended as follows:
Without releveling with the door open: the distance in between should be 60 mm smaller than
the length of the plate, with 30 mm stretching out on both ends respectively.
With releveling with the door open: the distance in between should be 40 mm smaller than the
length of the plate, with 20 mm stretching out on both ends respectively.
□ Setting of F21(delay for leveling inductor), 6 mm for 1.75 m/s and below, 10 mm for 2.0 ~
3.0m/s;
Setting of F56 and F57, F56 = 50, F57 = 50, Fine adjustment for each floor 20.
□ Adjust PI in the inverter to eliminate over-frequency.
□ Write down the leveling data of every floor, ―+‖ for the higher car sill and ―-‖for the lower.
Single-floor up from F2 to FN, note down the leveling difference as Up(2),Up(3), ... Up(N),
Single-floor down from F ( N-1 ) to F1, note down the leveling difference as
Dn(N-1),...Dn(2),Dn(1),
Calculate the respective leveling difference of the floors,
X(2) = (Up(2) + Dn(2)) / 2;
X(3) = (Up(3) + Dn(3)) / 2;
X(4) = (Up(4) + Dn(4)) / 2;


X(N-1) = (Up(N-1) + Dn(N-1)) / 2;
X(2) ~ X(N-1) If the difference is greater than 10 mm, the positioning of the plate
have to be adjusted, X(n) positive implies the plate’s positioned too high, and vice versa. If the
difference is smaller than 10 mm, use fine leveling adjustment.
□ With the plates re-positioned, let the lift do the self-learning, and write down the leveling
data again.
Single-floor up from F 2 to F N note down the leveling difference as Up(2),Up(3), ... Up(N),
Single-floor down from F ( N-1 ) to F l, note down the leveling difference as
Dn(N-1),...Dn(2),Dn(1),
1) Calculate the respective leveling difference of the floors,
X(2) = (Up(2) + Dn(2)) / 2;
X(3) = (Up(3) + Dn(3)) / 2;
X(4) = (Up(4) + Dn(4)) / 2;
...
X(N-1) = (Up(N-1) + Dn(N-1)) / 2;
2) Calculate the current difference value on average XUp, XDn excluding those to the
terminal landings
Difference value on average going up, XUp = (Up(2) + Up(3) + ... + Up(N-1)) / (N-2);
Difference value on average going down, XDn = (Dn(2) + Dn(3) + ... + Dn(N-1)) / (N-2);
Intermediate position, pX = (XUp - XDn) / 2;
Note that XUp, XDn and pX are all calculations with ‖+/-― marks.
3) Adjust F56, F57:
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F56 = 50 - pX;
F57 = 50 - pX;
4) Make fine leveling adjustment and note down the data in fine adjustment for Fn as L(n):
L(2) = 20 - X(2)
L(3) = 20 - X(3)
...
L(n) = 20 - X(n)
...
L(N-1) = 20 - X(N-1)

Finally calculate the value in fine adjustment for the terminal landings.

☆Reasons for Poor leveling adjustment:


The following issues are summed up. Please check in turn:
1. If the following parameters are set improperly, the leveling can not be adjusted well.
Inspect F21 ( adjustment of the leveling sensor will be delayed). Factory default setting: 6 mm. The
elevator can be set to 6mm using the photoelectric leveling sensor below the speed of 1.75m/s.
High-speed elevators (3.0m/s or above) can be set to 10mm using the photoelectric leveling
sensor.
High-speed elevators (5.0m/s or above) can be set to 16mm using the photoelectric leveling
sensor.
F56 leveling adjustment of up motion. Factory default setting: 50 mm.
F57 leveling adjustment of up motion. Factory default setting: 50 mm.

Leveling fine tuning:The Leveling fine tuning on every floor is set to factory default setting 20 mm.

2. Encoder interference
1) The encoder shielding line accepts a disturbance of power line because it is not grounded or the
signal line and power line are not separated. This problem is more serious at the synchronous
motor scene. The signal of the Sincos encoder or rotary transformer is small analog signal, and is
more vulnerable to interference. It is shown as the random and erratic non-leveling.
2) Inspection method: Record the elevator shaft data after self-tuning (from down station to up
station), ,then restart self-tuning and record shaft data accordingly. Compare these data collected
during the self-tuning. The position error of corresponding floors is no more than 3 mm. (Generally
they are the same or the difference is + - 1mm) It is considered as the encoder interference or
traction sheave slippage when the error is more than 3 mm.
3) Solutions:
a) Make sure the electrical grounding line has been connected from the motor to the control
cabinet.
b) Make sure the shielding line of PG card from the encoder to the transducer has been grounded
at the transducer end. Check whether there is a connection between the cable terminations; if so,
make sure that both ends of the shielding line are grounded.
Warning: Special attention should be given to the middle joins of Sincos encoder line of the
synchronous motor!!
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c) Make sure the encoder line from PG card to encoder line of the main-board has been grounded
d) Make sure the encoder line is far away from the power line and break resistor line (the encoder
line should be covered with flexible conduit if they are in the same wireway )
e) Make sure it is connected from PG card 0V to the main-board 0V. (Particularly when A +, A-, B +,
B- ouput is used at multi-segment speeds)
f) Inspect whether the encoder coupling shaft slips.
3. Slippage of the traction sheave’s steel wire rope
1) Phenomenon: The leveling is not correct when the elevator runs with no-load or full-load, or
when the up and down leveling is inconsistent. It is accurate when it runs at half-load.

2) Inspection method: On any floor(Assumption it is the third floor),mark signal line with chalk
between the traction sheave and the rope. Return to the third floor after runing single round-trip
(from the third floor to the fourth floor, from the fourth floor to the third floor). Check error distance
between signal line of traction sheave and rope (requested less than 5 mm); this error is the single
slippage distance error. Run 2 times when there is Slippage error in the no-load and full-load
situation. Slippage error which is greater than 5 mm must be resolved.
3) Solutions:
a) Before and after the car decoration it may vary around 200 Kg. Is Car decoration completed
now? Is the current balance coefficient right? If we can not confirm console cabinet load to half
load, Ping-error?
b) High-speed elevators can not solve the slippage problem, the following two approaches are:
1. Install the encoder at the side of the governor to offer the position feedback of the main-board.
2. Absorp the slippage error by creeping. Set F24 = 2(Analog with creep) or F24 = 0(Multi-speed
operation)
4. Speed regulator overshooting
DC speed regulator or synchronous motor with no gear may overshoot because of having no
reducer, especially Mentor II DC governor. It uses the encoder to feedback and the characteristic
is soft. Recommend the use of guns generators. Do not band brake at zero rate before parking,
and then another rate, have non-zero-speed band brake for the Performance.
1) Inspection method: Check the elevator band brake situation when it is parked. If it is found that
speed of elevators slow down to zero, escalators do not have a band brake, and then begin to
have speed, and then hold the band brake with speed, which shows that the elevator has
overshoot.
2) Solution: Adjust PI parameters of the governor speed loop PI to eliminate the overshoot data.
5. Ensure adequate insertion depth when using the magnetic reed sensor. Check whether the
leveling insert plate on each floor is inserted into the red line of sensor, and flashboard on each
floor is installed tilt.
6. When the length of leveling insert plate is inconsistent, flashboard on the second floor is the
length of the benchmark. The length of flashboard on other floors requirements to be the same
with the second floor, otherwise may cause problems of flashboard.
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7. Does not do self-tuning again after adjusting the flashboard

7.9 Setting of Other Functions


If necessary, you may enable or set other functions by setting the parameter F (see Section 2.8 for detailed
function definition and setting method for elevator operation)

7.10 Simple commissioning diagram


Commissioning Process
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8 Function Parameter

8.1 Schedule of Function Parameter


Table 8.1 Definition of F Parameters

Paranumbe Parameter
Default Range Unit Reference
r Description
Adjust starting
F00 550 200-1500 mm/s2 0.55m/ s2
acceleration
Adjust braking
F01 550 200-1500 mm/s2 0.55m/ s2
deceleration
S Jerk T0(S curve
F02 1300 300-3000 ms 1.300s
jerk start at start T0)
S Jerk T1(S curve
F03 jerk at end of 1100 300-2000 ms 1.100s
acceleration T1)
S Jerk T2(S curve
F04 jerk at start of 1100 300-2000 ms 1.100s
deceleration T2)
S Jerk T3(S curve
F05 jerk at end of 1300 30-3000 ms 1.300s
deceleration T3)
F06 Rated speed 1750 200-6000 mm/s 1.75m/s
Rated speed of the
F07 1450 10-10000 rpm 1450rpm
elevator
100-1000
F08 Encoder Pulses 1024 ppr 1024ppr
0
Locked home
F09 1 1-64
landing
F10 Floor offset 0 0-20
F11 No. of Floor 18 2-64
F12 Inspection Speed 250 0-500 mm/s 0.25m/s
F13 Relevelling Speed 60 10-150 mm/s 0.06m/s
Door-closing delay
F14 30 0-300 0.1s 3.0s
for calls
Door-closing delay
F15 30 0-300 0.1s 3.0s
for registrations
F16 Brake delay 2 0-20 0.1s 0.2s
Operation removal
F17 6 2-30 0.1s 0.6s
delay
F18 Fire home 1 0-64
Second fire home
F19 1 0-64
(Not used yet)
F20 Homing Delay 0 0-60 s
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Level adjust
distance(Tolerance
F21 in distance for 6 0-40 mm 6mm
single-floor and
multi-floor leveling)
1st main landing by
F22 1 0-64
duplex control
F23 Group mode 3 0-4
Drive mode of
F24 elevator integrated 1 0-2
drive controller
Input Type 1
F25 ( X0-X15 Input 12531 0-65535
N/O,N/C setup)
Input Type 2
F26 ( X16-X31 Input 1 0-65535
N/O,N/C setup)
GX0 : direction
change by the
attendant
GX1:attendant
Input type 3(N.O./ GX2:independent
N.C. setting for GX3:bypass
F27 0 0-65535
GX0- GX15 input GX4:firefighter
point) Refer to SM.02/G
port definition on
P75 for the detailed
definition of the
port. \
HX0 : open door
limit of front door
HX1 : close door
limit of front door
HX2:door block
HX3: safety edge
of the front door
Input type 4(N.O./
N.C. setting for HX4:light curtain of
F28 747 0-65535 the front door
HX0- HX15 input
point) HX5:light load
HX6:full load
HX7:overload
Refer to SM.02/I
port definition on
P82 for the
dertailed definition
of the port.
Service floor setting
F29 1(whether stop on 65535 0-65535
Fl. 1-16)
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Service floor setting


F30 2(whether stop on 65535 0-65535
Fl. 17-32)
Service floor setting
F31 3(whether stop on 65535 0-65535
Fl. 33-48)
Service floor setting
F190 4(whether stop on 65535 0-65535
Fl. 49-64)
Specification option
of elevator
F32 5 0-60 See definition in 8.2
integrated drive
controller
Interval between
F33 trips in automatic 5 0-60 s 5s
running test
Number of trips in
F34 automatic running 0 0-65535
test
F35 firefeighter mode 0 0-65535
Brake switch
F36 0 0-65535
detection mode
F37-F42 Stand-by
F43 Bit function param- 3 0-255 Each bit in this
-eter parameter
represents the
different function
F45-F49 Stand-by
Front door-opening
F50 allowed 1 for 65535 0-65535
Fl.1-16
Front door-opening
F51 allowed 2 for 65535 0-65535
Fl.17-32
Front door-opening
F52 allowed 3 for 65535 0-65535
Fl.33-48
Front door-opening
F191 allowed 4 for 65535 0-65535
Fl.49-64
Rear door-opening
F53 allowed 1 for 0 0-65535
Fl.1-16
Rear door-opening
F54 allowed 2 for 0 0-65535
Fl.17-32
Rear door-opening
F55 allowed 3 for 0 0-65535
Fl.33-48
Rear door-opening
F192 allowed 4 for 0 0-65535
Fl.49-64
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Leveling adjustment
F56 50 0-65535 mm 50mm
up(50 for baseline)
Leveling adjustment
F57 down ( 50 for 50 0-65535 mm 50mm
baseline)
Speed curve delay
F58 5 0-250 0.1s 0.5s
at start
Zero-speed band
F59 0 0-65535 0.01s 0s
brake delay
KMC testing mode when one contactor
is used in the main
F60 ( the 2nd contactor 3 0-3
circuit, F60 should
of the main circuit) be set as 0
Distance for
F61 triggering arrival 1200 0-65535 mm 1.200m
gong
Time limit for
F62 anti-slippage 32 20-45 s 32s
operation
F63-F64 Standby
F65-F112 Indication of floors 0-65535
F113-F116 Stand-by
Holding time before
F117 60 0-65535 s
forced door closing
Holding time for the
F118 30 0-65535 s
handicapped
F119 Stand-by
Number of
F120 registrations for 0 0-65535
anti-nuisance
Forced door-closing
F121 0 0-1
enable
Release direction
F122 delay during 3 0-65535 0.1s 0.3s
inspection service
Landing call
F123 0 0-65535
classification
F124 Failure time of light 60 0-1300 1s
curtain
F125-F127 Stand-by
Separate door
F128 0 0-65535
control
Relevelling with
door open and/or
F129 0 0-65535
pre-door-opening
Enable.
Holding
F130 door-opening/closin 0 0-65535
g torque
F131-F136 Stand-by
Service floor setting
F137 1(whether stop on 65535 0-65535
Fl. 1-16)by NS-SW
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Service floor setting


F138 2(whether stop on 65535 0-65535
Fl. 17-32)by NS-SW
Service floor setting
F139 3(whether stop on 65535 0-65535
Fl. 33-48)by NS-SW
Service floor setting
F199 4(whether stop on 65535 0-65535
Fl. 49-64)by NS-SW
F140 Weighing value of 80 0-65535 %
full load
F141 100-6553
KMY release delay 100 5ms 0.5s
5
F142-F144 Stand-by
F145 Bus voltage gain 100 100-120 % 100%
F146 Allowed gap
between actually 180-6553
180 mm 180mm
position and learned 5
position
F147 Selection of the
protection method 0 0-65535
for contactor fault
F148 Door open time of
30 0-12000 0.1s 3s
the base floor
F149-F151 Stand-by
Delay for car-lighting
before automatically
F152 5 0-65535 60s 300s
switching off
car-lighting and fan
1:Hall door lock
Hall door lock check check enable
F153 1 0-65535
enable 0: Hall door lock
check disable
F154-F155 Stand-by
Door lock and safe
F156 loop relay check 0 0-65535
enable
F157-F159 Stand-by
Clearing error
F160 registrations 1 0-1
manually enable
Time-sharing door
F161 blocking function 0 0-65535
enable
F162-F163 Stand-by
Load-weighing
F164 0 0-65535
signal
Door open selection
F165 0 0-65535
in testing traveling
F166-F167 Stand-by
Elevator numbering
F168 0 0-65535
for IC card service
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Setting landings for


F169 up/down calls by IC 0 0-65535
card
With IC control in
car, 1-16 Fl. for
F170 selection of 0 0-65535
identification by IC
card
With IC control in
car, 17-32 Fl. for
F171 selection of 0 0-65535
identification by IC
card
With IC control in
car, 33-48 Fl. for
F172 selection of 0 0-65535
identification by IC
card
F173-F174 Stand-by
Creeping speed at
F175 6 0-100 mm/s 0.006m/s
start
……
F180 Velocity increment 1000 0-65535 ‰ 100.0%
Elevator numbering
F181 0 0-65535
in duplex control
Steps of speed
F182 1 0-65535
reduction switches
F183 Speed at self-tuning 800 0-65535 mm/s 0.800m/s
……
Creeping speed at
F186 50 0-65535 10ms 0.50s
start
Leveling induction
F187 0 0-65535
calibration running.
……
Empty-load
F193 compensation at 0 0-1000 ‰ 0.0‰
lowest landing
Full-load
F194 compensation at 0 0-1000 ‰ 0.0‰
lowest landing
Empty-load
F195 compensation at top 0 0-1000 ‰ 0.0‰
landing
2nd main landing by
F196 0 0-64
duplex control
……
DSP software Factory-defaul
F200 Read only
revision number t
F201- F202 —— 0 —— —— Standby
Synchronous static
F202 1
auto-turn
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No-load current, for


F203 the asynchronous 0 0-65535 100%-200%
motor
Zero speed
F204 100.00 0~655.35 130.00
proportion ASR P0
Zero speed integral
F205 0.00 0~655.35 80.00
ASR I0
Low speed
F206 70.00 0~655.35 60.00/140.00
proportion ASR P1
Lower speed
F207 10.00 0~655.35 35.00/45.00
integral ASR I1
Low speed
F208 70.00 0~655.35 60.00/90.00/100.00
proportion ASR P2
Low speed Integral
F209 10.00 0~655.35 35.00
ASR I2
Medium speed
F210 120.00 0~655.35 100.00
proportion ASR P3
Medium speed
F211 10.00 0~655.35 20.00/25.00
Integral ASR I3
High speed
F212 140.00 0~655.35 160.00/180.00
proportion ASR P4
High speed Integral
F213 5.00 0~655.35 5.00
ASR I4
Low speed
F214 switchover 0.50 0~15.00 Hz 0.50
frequency 1
High speed
15.00~
F215 switchover 25.00 Hz 25.00
frequency 2 50.00
Current loop
F216 5.00 0~200.00 65.00
proportional gain
Zero speed servo
F217 0.800 0~5.000 s 0.800
time
0-asynchronous
F218 Motor Type 0 0,1
1-synchronous
F219 Motor Poles 4 2~32
200V Series:220;
F220 Rated motor voltage 380 0~400 V
400V Series:380;
Rated motor rotate Set as per site
F221 1450 —— ——
speed requirements
Factory-defaul Set as per motor
F222 Rated motor current 0~80.00 A
t nameplate
F223 Max. output torque 150 0~300 % 200% 10s
Setting of
asynchronous
motor (synchronous
speed- speed
F224 Motor slip frequency 1.40 0~10 rating)÷synchronou
s speed×frequency
rating; no setting is
necessary for
synchronous motor
F225 Carrier frequency 8.0 4~15 kHz
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0 : Incremental,
differential, SinCos,
it must be 2048 wire
when it is used for
synchronization.
F226 Encoder type 0 0~10 1 : CCW-UVW
encoder
2 : CW-UVW
encoder
4:ABZ encoder
8:Absolute encoder
Set as per site
F227 Encoder pulses 1024 —— ——
requirements
Magnetic pole degre
F228 0 0~360
phase e
Synchronous:
0(2m/s),
1(1m/s~1.75m/s);
Asynchronous:
F229 Regulator mode 0 0~5
1 for enhanced
control; 2 or 3 for
improve noise
prevention
0: no load device;
1-CAN is given
F230 Pre-load type 0
(standby)
2-load analogue
F231 Max. elevator speed 1.75m/s —— —— Read only
Change the
revolution direction
of tractor to set
F232 Motor reversion 0 0/1 ——
operation direction
of elevator and
tractor.
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Myriabit:for 1387
encoder, 0 is the
standard mode and
1 is the correction
mode;
Kilobit: 0-9,
mitigation time for
current,unit :
300ms;
Myriabit:for UVW
F233 Encoder mode 0 1-65535 encoder, 0 is the
standard mode and
1 is the correction
mode;
The unit:1-halve the
speed calibrated,
which shall be
applied when the
encoder on site is
greatly disturbed
The rest bits are
used as standby.
F234- F239 Standby
For the normal
Vibration inhibiting running
F240 0 100-500
factor Applicable only to
1387 encoder
F241 Weighing mode,
0 0-200
overload up gain
F242 Weighing
mode,overload 0 0-200
down gain
Starting mode at 0 or 3 Applicable only to
F243 0-65535
zero speed 1387 encoder
Zero-speed PI Applicable only to
F244 0 0-65535 ms
desplay 1387 encoder
F245 Weighing mode, 0
0-200
light load up gain
5.5KW or below :
100-260
7.5KW-15KW :
F246 Current gain 2 100 40-260
default
18.5KW or above:
40-100
load analogue zero
F247 512 0-1024
point
F248 load analogue gain 100 0-1000 %
F249 Power code Same as F32
F250- F255 —— 0 —— —— Standby
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8.2 Definitions of Function Parameter


F0 ——The accelerating slope rate is the slope rate of linear accelerating section between T0 and
T1, i.e., accelerated speed.
F1 ——The decelerating slope rate is the slope rate of linear decelerating section between T0 and
T1, i.e., decelerated speed.
F2 ——S curve T0 is the acceleration time for starting rounding angle of S curve, the value 130 is
recommended.
F3 ——S curve T1 is the acceleration time for the accelerating rounding angle of S curve, the
value 110 is recommended.
F4 ——S curve T2 is the acceleration time for decelerating rounding angle of S curve, the value
110 is recommended.
F5 ——T3 is the acceleration time for leveling rounding angle of S curve,, the value 130 is
recommended.
★ THE ABOVE SIX PARAMETERS ARE VALID WITH ANALOGICAL SPEED REFERENCES
ONLY!
F6 ——Rated speed of the elevator
F7 ——Rated rotate speed of the motor
F8 ——Pulses of encoder
THE ABOVE THREE PARAMETERS ARE VERY IMPORTANT! They must be set in accordance
with the normal specifications of the equipment, otherwise the elevator would run in failure or
maloperation, for instance, the failure in speed measurement could result in generating incorrect
speed reference. Whenever any ONE of these THREE parameters varies, the shaft self-tuning
must be done to ensure the perfect performance of the elevator system.
When the feedback pulses into the control system comes from other components which works on
the frequency shunt of the signals it receives from the encoder, the value should be set as that
after the frequency shunt instead of the original value from the encoder, e.g. the encoder
generates 1024 pulses per rotation and the component takes in is a shunt of it that is one fourth of
1024, hence the correct value should be 1024/4 = 256.
F9 ——Locked home floor
F10——Floor offset, refers to the number of floors served by one or some of the evelator under
group control or in duplex.
F11——No. of floors. The total floor number is to be set according to the actual number of leveling
plates.

Elev
Elevator ator
A B

The following is an example to set the parameters F10 and F11:


There are two elevators in duplex in a building, Elevator A serves the 15 floors above ground only
while Elevator B serves the 15 floors above ground and 2 floors underground.
For Elevator A, the total floor number is 15, ―floor offset‖ is 2 so that the address of landing calls
and in-car registration begins with Address 3;
for Elevator B, the total floor number is 17, ―floor offset‖ is 0.
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IMPORTANT: If the TWO or MORE elevators in duplex or under group control have different
by-pass floors, the by-pass floors must have leveling plates installed as is shown below:
Actual Actual Floors Fl. Set Floors Fl. Set
Floors Indication By address Indications by address Indications
Elevator of for Elevator A Elevator of for
A Elevator B Elevator Elevator B
A B
4 4 4 5 F69=4 4 5 F69=4
3 B1 3 4 F68=60 3 4 F68=60
2 G 2 3 F67=70 by-pass 3 F67=70
1 1 1 2 F66=1 1 2 F66=1
-1 -1 -1 1 F65=50
List 3-2 an example to set parameters F10 & F11
As is specified in the list above, Elevator B must have a leveling plate installed on Floor 2 in the
same way as Elevator A does.
For Elevator A: total floor number is 4, ―floor offset‖ is 1, the landing call and registration address
begins with 2. Indication settings: F66(for Address 2 and so on)=1;F67=70; F68=60;F69=4.
Landing floors: 1(for the floor by address 1)-Yes(for landing allowed);g-Yes;b1-Yes;4-Yes.
For Elevator B: total floor number is 5, ―floor offset‖ is 0, the landing call and registration address
begins with 1 for (Fl.-1) and 2 for (Fl.1). Indication settings: F65=50;F66=1;F67=70; F68=60;
F69=4. Landing floors:-1- Yes;1-Yes;g-No (for landing NOT allowed, calls and registrations on the
floor by address 3 invalid with Elevator B);b1-Yes;4-Yes.
F12——Inspection speed. Inspection speed between 0 and 0.5m/s.
F13——Releveling speed. Releveling speed refers to the speed at which the elevator returns to
leveling from outside the leveling zone, between 0 and 0.15 m/s.
F14——Door-closing delay 1: When the elevator is answering a landing call, the door will hold
open in the time delay and closes when it elapses, valid ONLY without attendant.
F15——Door-closing delay 2: When the elevator is answering a registration in car call, the door
will hold open in the time delay and closes when it elapses, valid ONLY without attendant.
F16——Brake delay. Brake-open delay refers to the time between giving out the signal for the
speed regulator to start operation and opening of the brake contactor.
F17——Operation removal delay. Operation removal delay is the time from closing of the brake to
clearing out of the signal for operation of the speed regulator.
F18—— Fire home. The main landing for fire return service is the predetermined landing, to which
the elevator returns after the fire switch is set on.
F20——Homing Delay. Delay for returning to the main landing. When F20 > 0, the elevator will
return to the main landing preset by F22 after the delay set by F20 after it has served the last
landing call or registration in car. The elevator will NOT do it if F20=0.
F21——Level distance tolerance. Leveling tolerance between one-floor running and multi-floor
running (unit: mm). To be exact, this parameter should be regarded as the compensation for
leveling delay. Due to the varied sensibility of photo switches and magnetic switches, the length of
the leveling plates of a particular elevator varies accordingly.
F22——The first main landing for duplex control (see F20,F196).
F23—— Group control mode. Set 1 for duplex slave elevator; 2 for group control; 3 for ring duplex
mode(see F181).
F24—— Drive mode of elevator integrated drive controller. The parameter does not need setting
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F25—— Input type I, for normally open/closed setting at the digital input point GX0-GX15, it is a
16-bit figure, the lowest bit for GX0 while the highest for GX15. Anywhere in the section is set as
normally open, the corresponding bit should be set 0; whereas 1 for normally closed. This
parameter can be done under the menu of Input Type in the handset.
F26——Input type II, for normally open/closed setting at the input section HX0-HX15, it is a 16-bit
figure, the lowest bit for HX0 while the highest for HX15. Anywhere in the section is set as normally
open, the corresponding bit should be set 0; whereas 1 for normally close. This parameter can be
done under the menu of Input Type in the handset.
F27——Input type III, for normally open/closed setting at the input section TX0-TX15, it is a 16-bit
figure, the lowest bit for TX0 while the highest for TX15. Anywhere in the section is set as normally
open, the corresponding bit should be set 0; whereas 1 for normally close. This parameter can be
done under the menu of Input Type in the handset.
F28——Input type IV, for normally open/closed setting at the input section TX16-TX19, it is a
16-bit figure, but only 4 of the 16 bit in use, the lowest bit for TX16 while the 4th in use for TX19.
Anywhere in the section is set as normally open, the corresponding bit should be set 0; whereas 1
for normally close. This parameter can be done under the menu of Input Type in the handset.
IMPORTANT for Setting of Input Type
TX3—— The overload switch must be the ONE of the normally -CLOSED switches! If a normally
open switch is used, it would fail to work properly in case it breaks down itself or the overload
protection breaks off. The failure to detect an overload situation would most likely to set the
elevator in service in danger!
Likewise, it is recommended that limit switches, terminal deceleration switches and so on should
be the ones of normally close type in order to avoid any hazards.
TX7—— If the light load switch is NOT in use, it should be set normally close. Failure to do so
would lead to deletion of all the in-car registrations whenever there are more than FIVE (to be set
by F120) of them, taken for anti-nuisance situation by the system.
TX11—— The door-opening limit switch TX11, door-closing limit switch TX12 and the safety edge
TX13 of the back door.
TX11 and TX13 should be set normally -closed and TX12 should be set normally –open if without
a rear door. They should be set based on the field situation if with a rear door.
F29—— Service floor 1, the figure here is one of the 16 floors (1-16), which is allocated to a floor
by a 16-bit binary for 1. The parameter can be set under the menu of Door Blocking by the
handset.
F30—— Service floor 2, the figure here is one of the 16 floors (17-32), which is allocated to a floor
by a 16-bit binary for 1. The parameter can be set under the menu of Door Blocking by the
handset.
F31—— Service floor 3, the figure here is one of the 16 floors (33-48), which is allocated to a floor
by a 16-bit binary for 1. The parameter can be set under the menu of Door Blocking by the
handset.
F190——Service floor 4, the figure here is one of the 16 floors (49-64), which is allocated to a floor
by a 16-bit binary for 1. The parameter can be set under the menu of Door Blocking by the
handset.
★ With group control, the floors in service (or blocking the other floors) are preset on the group
control board, the sequence of the floors is based on the floor arrangement of the building as a
whole. For example, A elevator serves eight of the 16 floors (1-16) without basement and two of
the floors (2, 5) are NOT to be served, hence the elevator is allowed to stop at all floors except Fl.2
and Fl.5.
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16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1 1 1 1 1 1 1 1 1 1 1 0 1 1 0 1
215 + 214 + 213 + 212 + 211 + 210 + 29 + 28 + 27 + 26 + 25 + 23 + 22 + 20
Parameter F29=215+214+213+212+211+210+29+28+27+26+25+23+22+ 20=(216–1)-24-21=65517, here
F29 comes out automatically as 65517. The setting of other floors in service follows the same way.
F32—— Specification option parameters of elevator integrated drive controller,
200V:2.2KW set as 0; 3.7KW set as 1;
400V:2.2KW set as 10; 3.7KW set as 11;5.5KW set as 0; 7.5KW set as 1; 11KW set as
2; 15KW set as 3; 18.5KW set as 4; 22KW set as 5; 30KW set as 6; 37KW set as 7; 45KW set as 8;
55KW set as 9;
Parameters must be set based on the nameplate of elevator integrated drive controller
before use.
F33—— Auto run interval. Default value is 5 s. The elevator is set via the liquid crystal operation
interface as Auto Run status. The system will register an instruction automatically every 5 seconds
to drive the elevator run automatically.
F34—— Number of trips in automatic running test. Default value is 0. Denote do not enable testing
function.
Notes: Both F33 and F34 are parameters designed for testing purposes. Only when both
parameters are set, and then being set as Auto Run via the liquid crystal operation interface, the
elevator can automatically run as required. If F34 is set as 0, the elevator will not run automatically
even it is in Auto Run status.
F35—— Bit function parameters related to the fire protection are shown as the following:
Bit15 …… Bit2 Bit1 Bit0
0:Output of the standard fire indication, the elevator will output
when it is in the fireman’s status or it returns to the fire floor
and the door is fully opened. 0:standard fire
protection
Standby …… 1.: output of the standand fire indication of Shandong fire Standby
protection: the elevator is in the fireman’s status and at the fire 1:Schindler
floor, and the elevator will output after it returns to the fire floor fire protection
and the door is fully opened.

F36—— Brake switch detection delay. After the control system sends out a brake control signal, a
normally close contact in the switch is ready for the master control board to detect the preset time
for testing delay before the brake opens by means of the signal. 0 for NO brake switch; 1for being
set elsewhere; 2 for being set in Hong Kong.
F41——If F41 is set as 1, no-load self-study will be done. If the self-study is successful, F41 will be
changed into 0; when F41 is set as 2, full load self-study will be done. If the self-study is
successful, F41 will be changed into 0.
F43—— bit function parameter, different bit in this parameter represents the different function,
namely:
Bit15 …… Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
0:without 0: no 0:no hall 0: no 0:wait 0: no 0: no
car call anti-crim display when car call with door attendant attendant
Stand
…… priority e any fault button open in flash buzzing
by
function function appears buzzing attendant 1:with 1: with
1: with car 1: with 1: hall 1: with mode attendant attendant
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call priority anti-crim indicator flash car call 1:wait flash buzzing
function e is available buttion with door
function when any fault buzzing close in
appears attendant
mode
F44—— Local address for serial communication. 255 for elevator in operation or single elevator
monitoring. If the elevators are under residential zone monitoring by Port 485 or remote monitoring
by Port 232, any one of the elevators in the bank should have a natural numeral smaller than 255
set for its master board so that the distant PC can identify its master control PCB. That’s why this
parameter varies from one elevator to another in the group.
F50—— Front door-opening allowed 1. For Fl.1-16 (absolute value of floors) for opening the front
door.
F51—— Front door-opening allowed 2. For Fl.17-32 (absolute value of floors) for opening the front
door.
F52—— Front door-opening allowed 3. For Fl.33-48 (absolute value of floors) for opening the front
door.
F191—— Front door-opening allowed 4. For Fl.49-64 (absolute value of floors) for opening the
front door.
F53—— Rear door-opening allowed 1. For Fl.1-16 (absolute value of floors) for opening the rear
door.
F54——Rear door-opening allowed 2. For Fl.17-32 (absolute value of floors) for opening the rear
door.
F55——Rear door-opening allowed 3. For Fl.33-48 (absolute value of floors) for opening the rear
door.
F192——Rear door-opening allowed 4. For Fl.49-64 (absolute value of floors) for opening the rear
door.
★ For setting of 8 parameters above, with group control or duplex, the floor sequence setting is
based on the floor arrangement of the building as a whole.
F56—— Up leveling accuracy adjustment
F57—— Down leveling accuracy adjustment
These two parameters are invalid with digital mode. With analogy control, use F56 and F57 in
adjusting leveling deviation only when the deviation remains the same value and in the same
direction. F56 for lowering over-leveling by reducing the value whereas F57 for raising
under-levelling by increasing the value. The range of parameter is 0-100 and 50 by ex-works,
indicating no offset.
★ Note: Both parameters F56 and F57 feature a compensation adjustment in floor leveling for a
range as small as 15 mm. If the deviation exceeds 15mm, it is recommended that the position of
leveling switches, plates should be adjusted at first, then use the parameters for fine adjustment.
Otherwise the traveling comfort would be affected.
F58—— Speed curve delay at start, the time delay from opening the brake to giving out the speed
curve, is set at 5 by default for 0.5 s.
F59——Zero-speed band brake delay, the time delay from the zero speed to closing the brake.
F60—— KMC testing mode (the 2nd contactor of the main circuit), 0 for KMC pre-positioned,
always on without testing; 1 for KMC pre-positioned, always on without testing; 2 for KMC
pre-positioned, off after every trip with testing against sticking together; 3 for KMC positioned in the
rear, off after every trip with testing against sticking together; when one contactor is used in the
main circuit, F60 should be set as 0.
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F61—— Distance for triggering arrival gong is 1200 by default, the value stands for 1.2 m from the
leveling position.
F62—— Time limit for anti-slippage operation is 32s by default setting. If the elevator fails to
receive any leveling signal within 32 seconds, it will stop service, reporting Error 25. (The value is
defined as between 20 and 45 seconds by GB7588-2003 ).
F65~ F112—— Indication of floors, the figures or symbols in display for Floor 1~48.
The option enables man to set floor indication by B, H and M etc. For instance, with a elevator
serving FIVE floors, man wants to have the floor indication B1, -1, 1, H and 3, then the setting
should be F65=60,F66=50,F67=1,F68=84,F69=3 respectively.
★ With group control or duplex, the indication arrangement should follow the preset floor
sequence, see the example under F11.
F117——Forced door or open hold time. The door will remain open by the preset time value once
the HOLD button is pressed.
F118—— Holding time for the handicapped, the time during which the door holds open when any
handicapped passenger makes a registration.
F120—— Number of registrations an-nuisance, 0 for no anti-nuisance; 1 for triggering by the light
gate without light gate activated for three incessant floors; 2~64 is the range for setting the
number of registrations to start anti-nuisance option.
F121—— Forced door-closing enabled, 0 for OFF; 1 for ON.
F122—— Release direction delay during inspection service. Delay at change in direction during
inspection service is the preset time from switching off the brake contactor output to clearing the
traveling direction.
F123—— Call classification. 0 for only have front door based on 48 floor. To 64 floor there have
front, rear, handicapped cop. 1 for have front door and rear door landing calls. 2 for have front door
and handicapped door landing calls. 3 for have front door, rear and handicapped door landing
calls.
F124—— failure time of light curtain. If acting time of the light curtain exceeds this set value, then
its action can be neglected.
F128—— Separate door control. 0 for Separately control. 1 for control together.
F129—— Relevelling with door open and/or pre-open door Enable. Range from 0-3. 0 for nothing.
1 for only enable pre-open door. 2 for only Relevelling with door open. 3 for both on.
F130—— Holding door-opening/closing torque. 0 for no holding torque. 1 for Holding
door-opening torque. 2 for holding door-closing torque. 3 for holding door-opening and
door-closing torque. 4 for holding door-opening torque when traveling.
F131~F133—— Parameter for the functions related to time.F131 is the function code,F132 is for
setting start time and F133 is for setting end time。
When F131 is set as 1-64,it will used for floor blocking function.
F131 is for setting the blocked floor.F132 is for setting the start time of blocked
floor and F133 is for setting the end time of blocked floor
For example
When F131 is set as 1, F132 is set as 1000 and F133 is set as 1200,the block
time of floor 1 is from 10:00 to 12:00
When F131 is set as 1, F132 is set as 2300 and F133 is set as 800,the block time
of floor 1 is from 23:00 to 8:00 of next day.
When F131 is set as 65, it will be used to set the effective time for arrival gong.
F132 is the effective starting time for the arrival gong ,while F133 is the effective
end time for the arrival gong, whose setting method is the same as that for the floor
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block function at periods of time.


When F131 is set as 66, it is used to set the automatic changed time for the base floor
(OEK function)
When the elevator time is within the scope of F132-F133, it will be changed to F196
setting of the second base floor. And the rest time will be F22 setting of the first
base floor.
F137~F139 —— Service floor setting by switch control. 1 for serviced floor. 0 for non-serviced
floor. When the non-service floor control switch is ON, the floor set as non-service can not answer
car calls and landing calls; or non-service floor control switc is OFF, elevator return to normal. The
non-service floor data is invalid now. if it is under group control or in duplex, when setting
parameters, the floor sequence is arranged according to the floor sequence of the whole group.
Setting details see F50 – F52.
F140——Weighing value with full load, which is used to set the weighing percent with fullload.
(OEK function)
F141 ——KMY release delay . Default for 0.5 s.
F145—— If the bus voltage of frequency converter is less than the rated voltage, then the
maximum speed of the elevator will be limited. F145 is used to adjust the gain of bus
voltage, the gain will reach 100% when the default value is 100; while the minimum value
wis 100 and the maximum value is 120.
F146——Set the permissible distance of the forced correction. F146 is value of leveling error
when the elevator stops, whose default value is 180, meaning 18cm, scope: 180 –
65535. If the difference between the learned value and actual value is greater than F146
value when the elevator stops at leveling, the elevator will be turned into zero status and
records 30# fault.
F147——it is used to select the protection mode for bond fault of the contactor: when F147=0, the
contactor experiences bond fault and the elevator is executed with fault protection. When
the bond fault of the contactor recovers, the elevator fault fails to do so, which is still in
faulty status, therefore the elevator must be overhauled or reset after the power is cut off.
When F147 doesn’t equal to 0, the contactor experiences bond fault and the elevator is
executed with fault protection. When bond fault of the contactor recovers, the elevator
fault resets.
F148—— Open door time for the base floor. It is used to set the open door time after the elevator
arrives at the base station. (OEK function)

F152—— Delay for car-lighting before automatically switching off car-lighting and fan, default
value is 5 minutes.
F156—— Door lock and safe loop relay check enable. 0 for YES, 1 for NO.
F160—— Clearing error registrations manually enable. 0 for OFF; 1 for ON.
F161——Time-sharing door blocking function enable. 0 for OFF; 1 for ON.
F164—— Load-weighing signal, 0 for overload, full load switch from car control board. 1 for load
input to master board by can-bus. 2 for overload, full load switch from car control board but load
compensation input to master board.
F165—— Door open prohibited during commissioning. 0 for open door in testing; 1 for forbidden
door operation in inspection; 2 for don’t open the door during commissioning.
F168—— Elevator numbering for IC card service
F169—— Setting landings for up/down calls by IC card.0: down call; 1: up call.
F170—— With IC control in car, 1-16 Fl. for selection of identification by IC card. 0 for requiring
card identification register instruction, 1 for not requiring card identification.
F171—— With IC control in car, 17-32 Fl. for selection of identification by IC card.
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F172—— With IC control in car, 33-48 Fl. for selection of identification by IC card.
F175—— Creeping speed at start, the creeping speed of elevator at the low-speed section.
F180—— Velocity gain. The gain for speed-given peak, range from 0.0% - 110.0%, default value
is 1000, denote 100.0%.
F181—— Elevator numbering in duplex control. Range from 0-7. Lower number has high priority.
(F32=3)
F182—— Steps of speed reduction switches (Half the number of the decelerated switches)
F183—— Speed at self-tuning. It must be set before shaft self-tuning.
F186—— Creeping time at start, the creeping time of elevator at the low-speed section..
F187—— Monitoring Item
The main interface of hand operator displays the item which is set by F187 ,such as
―00000088‖ shown on the figure below:

0:Run times;
1:Evaluation of encoder interference;
If there is no interference,the display value shoud be 0.If the display value is more than
1000,the interference of encoder is very much, and the encoder shoul be checked.
2:Evaluation of CAN1 interference;
If there is no interference,the display value shoud be 0.If the display value is more than 96,the
interference of CAN1 is very much, and CAN1 shoul be checked.。
3:Evaluation of CAN2 interference;
If there is no interference,the display value shoud be 0.If the display value is more than 96,the
interference of CAN2 is very much, and CAN2 shoul be checked.。
4:Speed of motor
5: Bus voltage
6: Output current
7: Output torque
8:Position of pole
9:Encoder position 1
10:Encoder position 2
11:Pre-torque
12:Radiator temperature 1
13:Radiator temperature 2
14:weighing value
15: JP9.2 input weighing value of SM.02/I
16: JP9.3input weighing value of SM.02/I
F193—— Zero load Compensation for bottom floor, scope 0 – 1000, default 0.
F194—— Full load Compensation for bottom floor, scope 0 – 1000, default 0.
F195—— Zero load Compensation for top floor, scope 0 – 1000, default 0.
F193—— Empty-load compensation at lowest landing
F194—— Full-load compensation at lowest landing
F195—— Empty-load compensation at top landing
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F196—— 2nd main landing by duplex control (used for ring duplex).
F200—— Display the version number of DSP procedure at ordinar times; when F200 is set as 11,
Press ENTER to reset the drive parameters F200-F249. After resetting, F200 still displays the
version number of DSP procedure.
F201——standby
F202——synchronous static autotune function. When it is set as 1, the integrated controller will
enter into autotune status automatically and the study can be completed by making the
elevator run in inspection mode (the brake won’t be opened and the main contactor acts).
The machine may opeate normally after the study is completed.
F203——No-load current, it is used for asynchronous motor and becomes effective when
F218=0.
F204——zero speed proportion ASR P0, the proportion parameter for starting compensation;
When F230=0 and F205>0, F217 functions in certain duration;
Setting range: 0~655.35; factory default: 100.00
F205——zero integral ASR I0, the integral parameter for starting compensation;
May be set during slow speed running: setting range: 0~655.35, factory default :0.00
★Note: as sensor-based no-load starting compensation technology is used, it is not necessary to
input analogue load signals. This means excellent starting comfort can be assured even if no load
device is installed.
★Note: for synchronous motor, it is recommended to set F205 to 80.00 and only adjust F204 if
necessary.
★Note: for asynchronous motor, both F204 and F205 are necessary to be adjusted to the degree
that elevator do not slip when band brakes are opened and the motor do not swing any more.
F206——low-speed proportion ASR P1: setting range 0~655.35, factory-default 70.00
F207——low-speed integral ASR I1: setting range 0~655.35, factory-default 10.00
F208——low-speed proportion ASR P2: setting range 0~655.35, factory-default 70.00
F209——low-speed integral ASR I2: setting range 0~655.35, factory-default 10.00
F210——medium-speed proportion ASR P3: setting range 0~655.35, factory-default 120.00
F211——medium-speed integral ASR I3: setting range 0~655.35, factory-default 10.00
F212——high-speed proportion ASR P4: setting range 0~655.35, factory-default 140.00
F213——high-speed integral ASR I4: setting range 0~655.35, factory-default 5.00
F214——low-speed switchover frequency 1: setting range 0~655.35 Hz, factory-default 0.50
F215——high-speed switchover frequency 2: setting range 0~655.35 Hz, factory-default 25.00
★Note: function codes F206~F213 above-shown are parameters for setting speed regulator PID.
The operating performance of elevator may be adjusted by setting F206~F213. The default
setting of system parameter is set to ensure certain comfort. Specific setting may be made on the
basis of site conditions by adjusting the PI value for corresponding frequency range.
★Note: Function code F214 means the low speed-medium speed switching frequency; F215
means the medium speed-high-speed switching frequency. The frequency switching corresponds
to the elevator speed, their relations are:
Elevator speed rated = actual speed
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50.00 frequency switching

F216——vibration inhibiting factor, which is used for zero-speed starting. Vibration caused during
the starting can be properly relieved. It is only applicable to 1387 encoder.
F217——zero speed servo time: 0~5.000s, factory default: 0.800
F218——motor type: 0-asynchronous motor; 1-synchronous motor. This option is provided to set
the control object of elevator integrated drive controller.
This parameter must be set as per motor conditions prior to commissioning.
F219——Motor Poles: for setting the number of motor poles. Setting range :2~32, factory default:
4
F220——motor voltage rating: set as per motor nameplate. Setting range: 0~400V, factory
default: 380.200V series:220;400V series:380.
This parameter must be set as per input voltage of inverter prior to commissioning.
F221——motor speed rating: set as per motor nameplate
This parameter must be set as per motor conditions prior to commissioning.
F222——motor current rating: set as per motor nameplate. Setting range: 0~80.00A.
This parameter must be set as per motor conditions prior to commissioning.
F223——Maximum output torque: upper limit of output torque. Setting range: 0~300, factory
default: 150
This parameter must be set as per motor conditions prior to commissioning.
F224——motor slip frequency: (synchronous speed - speed rating)÷synchronous speed×
frequency rating;
Setting is necessary asynchronous motor. Setting range: 0~10; factory default: 1.40.
When up and down speed is different for driving synchronous motor, step up the value (ranged
from 0 to 4.0).
F225——carrier frequency: carrier frequency for output of PWM. Setting range 4~15 kHz, factory
default: 8.0 kHz
This parameter is unnecessary to be adjusted except in special cases.
F226——type of encoder. 0:incremental, differential,SinCos。It must be 2048 wire when it is
used in synchronization. 1:CCW-UVW encoder;2:CW-UVW encoder。4:ABZ
encoder。8:absolute encoder。When it is set as 4, it not only can support ABZ encoder,
but UVW encoder. If UVW encoder is applied, only such three signals as A, B and Z are
required to be connected,without auto-setting.
F227——Number of Encoder Pulses per revolution. Set as per encoder specification.
This parameter must be set as per encoder conditions prior to commissioning.
F228——Magnetic pole phase. For synchronous motor, the initial phase angle will be displayed
after setting. Setting range: 0~360 degree.
F229——regulator mode. Dedicated for elevator integrated drive controller. Usual setting mode:
0/1/2. There is no need of setting under most conditions.
;1( 1m/s~1.75m/s)
Synchronous: 0(2m/s) ;
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Asynchronous:1, for enhancing control


★Note: it may be set to ―2‖ or ―3‖ to improve noise prevention.
F230——Pre-load type: 0-no load device; 1-CAN given(standby); 2-load analogue. Setting range:
0/1/2, factory default: 0.
F231——Elevator top speed: read only
F232——Motor reversion. Reverse the revolution direction of traction motor to set elevator and
traction machine movement direction. 0: identical; 1: opposite;
F233——Myriabit:for 1387 encoder,0 is the standard mode and 1 is the correction mode;
Kilomit: 0-9:mitigation time for current, unit:300ms;
The unit:1-halve the speed calibrated, which shall be applied when the encoder on site is greatly disturbed
The rest bits are used as standby.
F234~F239——standby
F240——vibration inhibiting factor, it is used for normal running, only applicable to 1387 encoder
F241——overload up gain for weighing analog quantity。
F242——overload down gain for weighing analog quantity.
F243——starting mode at zero speed, only applicable to 1387 encoder.
F244——Zero speed PI delay, only applicable to 1387 encoder, unit ms, it will be adjusted
according to break off time.
F245——Light load up gain for weighing analog quantity.
F246——Current gain 2; Decreasing the parameter to improve noise when motor is decelerated
or run in low speed ,especially for the motor whose power is more than 18.5KW. For the motor
whose power is below 5.5KW, it could advance torque control accuracy and load capability. The
value is default for the motor whose power ranged from 7.5KW to 15KW. If it is necessary to adjust
the value, please contact us timely to get supporting in time. Make sure the current is within rated
motor current when adjust the value. The range of the parameter as following:
5.5kw or below(100~260) Tractive wheel slippage test:increasing the value if it doesn’t slip
when encoder position and main motor parameters is correct and motor slip frequency is set as 4.
7.5—15kw(100~160) Tractive wheel slippage test:increasing the value if it doesn’t slip when
encoder position and main motor parameters is correct and motor slip frequency is set as 4.
18.5kw or above(40~100) When the lift run normally for one direction but the main motor has
exceptional noise for another, especially in decelerating, the value could be decreased slightly.
F247——load analogue zero point;0 for -10V,1024 for +10V,512 for 0V;
Read the value of load analogue in balance load, and then convert to the parameter.
F248——Light load downlink gain for weighing analog quantity.
F249——power code. Refer to F32.

9 Faults and Solutions


This chapter describes the fault codes, situations, causes and solutions, and additionally, provides
analysis of faults occurred in operating and commissioning for information.

Danger

◉ Start operation 10minutes after it is disconnected to main in order


to ensure at that time charge indicator lamp goes out or DC bus
voltage is under 24V.
Or it may cause risk of electric shock.
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◉ In no case may the elevator integrated drive controller be


remodeled without authorization.
Or it may cause risk of electric shock and/or injury.
◉ Only professional electricians may be allowed for maintenance.
Never leave foreign wire ends or metal substances inside.
Or it may cause fire risk.

Caution

When power is on, do not change wiring and remove terminals


Or it may cause risk of electric shock.

Table 9.1 Fault Code and Analysis

Code Faults Possible Causes and Analysis


Door disengaged
02 during running Safety circuit works but door is unavailable.
(emergency stop)
In automatic running mode, both the up and down limit switches
breakage of up limit
03 activate simultaneously but the elevator is not at the top floor.
switch
The up limit switch breaks during up running of elevator
In automatic running mode, both the up and down limit switches
Breakage of down limit
04 activate simultaneously but the elevator is not at the bottom floor
switch
The down limit switch breaks during down running of elevator
The door can not open to set position 15s after output of OPEN
DOOR signal (except there is no door lock signal) and it alarms 3
Door lock does not times.
05
open Hall door lock is shorted when elevator is at door range with hall door
lock signal and opening limit signal (for 1.5s) but without car door lock
signal(only valid with high-voltage input of separate door)
The door can not close to set position 15s after output of CLOSE
DOOR signal (except there is door lock signal) and it alarms 8 times.
Door lock dose not
06 If closing limit switch is not in consistence with door lock for
close
continuous 4 seconds, it is considered as closing overtime (except
there is door lock signal) and it alarms 8 times.
Interfered communication
Terminal resistance is not shorted.
CANBUS
08 Interrupted communication
Communication Error
The system can not communicate with car control board SM-02 for 4
continuous 4 seconds, it alarms.
Inspect after self-tuning or powering on: one-floor up deceleration
switch (SSU1) activates at a higher position than 3/5 floor height of
the top floor.
Dislocation of Up
Inspect after self-tuning or powering on: one-floor up deceleration
10 deceleration switch 1
switch (SSU1) activates at a lower position than the minimum
(SSU1)
acceleration distance.
Inspect during running: one floor up deceleration switch (SSU)
activates at a position which is 100mm lower than its position during
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shaft self tuning.


Inspect during running: one floor up deceleration switch (SSU1)
activates at a position which is 150mm higher than its position during
shaft self tuning.
Inspect after stop: one floor up deceleration switch (SSU1) activates
at a position which is 100mm lower than its positions during shaft self
tuning.
Inspect after stop: one floor up deceleration switch (SSU1) activates
at a position which is 150mm higher than its position during shaft self
tuning , it did not activate.
When in automatic control , up deceleration switch and down
deceleration switch are activate at the same time but the lift is not at
the top floor
Inspect after self-tuning or powering on: one-floor down deceleration
switch (SSD1) activates at a lower position than 3/5 floor height of the
bottom floor.
Inspect after self-tuning or powering on: one-floor down deceleration
switch (SSD1) activates at a higher position than the minimum
acceleration distance.
Inspect during running: one floor down deceleration switch (SSD1)
activates at a position which is 100mm higher than its position during
shaft self tuning.
Dislocation of Down Inspect during running: one floor down deceleration switch (SSD1)
11 deceleration switch 1 activates at a position which is 150mm lower than its position during
(SSD1) shaft self tuning.
Inspect after stop: one floor down deceleration switch (SSD1)
activates at a position which is 100mm higher than its positions during
shaft self tuning.
Inspect after stop: one floor down deceleration switch (SSD1)
activates at a position which is 150mm lower than its position during
shaft self tuning, it did not activate.
When in automatic control , up deceleration switch and down
deceleration switch are activate at the same time but the lift is not at
the bottom floor.
Inspect after self tuning or powering on: two-floor up deceleration
switch (SSU2) activates at a higher position than 3/5 floor height of
the floor where this switch is installed.
Inspect during running: SSU2 activates at a position which is 150mm
lower than its position during shaft self tuning.
Dislocation of Up Inspection during running: SSU2 activates at a position which is
12 deceleration switch 2 250mm higher than its position during shaft self tuning.
(SSU2) Inspect after stop: SSU2 activates at a position which is 150mm lower
than its position during shaft self tuning.
Inspect after stop: SSU2 activates at a position which is 200mm
higher than its position during shaft self tuning, it did not activate
Only first deceleration switch is installed but it is set to have both first
and second deceleration switch (see F182)
Inspect after self tuning or powering on: two-floor down deceleration
switch (SSD2) activates at a lower position than 3/5 floor height of the
Dislocation of down
floor where this switch is installed.
13 deceleration switch 2
Inspect during running: SSD2 activates at a position which is 150mm
(SSD2)
higher than its position during shaft self tuning.
Inspect during running: SSD2 activates at a position which is 250mm
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lower than its position during shaft self tuning.


Inspect after stop: SSD2 activates at a position which is 150mm
higher than its position during shaft self tuning.
Inspect after stop: SSD2 activates at a position which is 200mm lower
than its position during shaft self tuning, it did not activate
Only first deceleration switch is installed but it is set to have both first
and second deceleration switch (see F182)
Inspect after self tuning or powering on: three-floor up deceleration
switch (SSU3) activates at a higher position than 3/5 floor height of
the floor where this switch is installed.
Inspect during running: SSU3 activates at a position which is 250mm
lower than its position during shaft self tuning.
Dislocation of up Inspect during running: SSU3 activates at a position which is 300mm
14 deceleration switch 3 higher than its position during shaft self tuning.
(SSU3) Inspect after stop: SSU3 activates at a position which is 250mm lower
than its position during shaft self tuning.
Inspect after stop: SSU3 activates at a position which is 250mm
higher than its position during shaft self tuning, it did not activate
Only first and second deceleration switch are installed but it is set to
have three deceleration switches (see F182)
Inspect after self tuning or powering on: three-floor down deceleration
switch (SSD3) activates at a lower position than 3/5 floor height of the
floor where this switch is installed.
Inspect during running: SSD3 activates at a position which is 250mm
higher than its position during shaft self tuning.
Dislocation of down Inspect during running: SSD3 activates at a position which is 300mm
15 deceleration switch 3 lower than its position during shaft self tuning.
(SSD3) Inspect after stop: SSD3 activates at a position which is 250mm
higher than its position during shaft self tuning.
Inspect after stop: SSD3 activates at a position which is 250mm lower
than its position during shaft self tuning, it did not activate
Only first and second deceleration switch are installed but it is set to
have three deceleration switches (see F182)
Inspect after self tuning or powering on: four-floor up deceleration
switch (SSU4) activates at a higher position than 3/5 floor height of
the floor where this switch is installed.
Inspect during running: SSU4 activates at a position which is 150mm
lower than its position during shaft self tuning.
Dislocation of up Inspect during running: SSU4 activates at a position which is 250mm
16 deceleration switch 4 higher than its position during shaft self tuning.
(SSU4) Inspect after stop: SSU4 activates at a position which is 150mm lower
than its position during shaft self tuning.
Inspect after stop: SSU4 activates at a position which is 200mm
higher than its position during shaft self tuning, it did not activate
Only first, second the third deceleration switch are installed but it is
set to have four deceleration switches (see F182)
Inspect after self tuning or powering on: four-floor down deceleration
switch (SSD4) activates at a lower position than 3/5 floor height of the
Dislocation of down floor where this switch is installed.
17 deceleration switch 4 Inspect during running: SSD4 activates at a position which is 150mm
(SSD4) higher than its position during shaft self tuning.
Inspect during running: SSD4 activates at a position which is 250mm
lower than its position during shaft self tuning.
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Inspect after stop: SSD4 activates at a position which is 150mm


higher than its position during shaft self tuning.
Inspect after stop: SSD4 activates at a position which is 200mm lower
than its position during shaft self tuning, it did not activate
Only first and second deceleration switch are installed but it is set to
have four deceleration switches (see F182)
In running (except for inspection running), the leveling switch doesn’t
20 Slip prevention failure
activate after the time as set by F62 (slip prevention time)
21 Motor overheat There are input signals at motor overheat input point.
The speed feedback exceeds the allowable speed for 0.1s, the fault
coded 23 occurs.
When set speed is less than 1m/s, the allowable speed=set speed
+0.25m/s
When set speed is more than 1m/s, the allowable speed=set
23 Elevator overspeed speed×1.25
Maximum allowable speed < rated speed ×108%
When elevator runs to terminal landing by 0.8m/s2 deceleration, the
fed back value continuously exceeds this deceleration for 0.1s, the
fault coded 23 occurs.
The speed feedback is less than the allowable value for continuous
0.5s, the fault coded 24 occurs.
When set speed is less than 1m/s, the allowable speed = set speed
24 Elevator underspeed
-0.25m/s.
When set speed les more than 1m/s, the allowable speed =set speed
×0.5.
When it stops after high speed running, the up leveling inductor does
not activate
The up leveling inductor activates at a distance exceeding the
maximum effective protection distance of exceeding the maximum
ineffective protection distance, the fault coded 27 occurs.
If the length of leveling insert plate is less than 300mm: the maximum
Up leveling inductor effective action protection distance =300mm×4
27
fault If the length of leveling insert plate is more than 300mm: the
maximum effective action protection distance =4×leveling insert plate
length
If the highest floor height is less than 3: the maximum ineffective
action protection distance=maximum floor height×1.5
If the highest floor height is more than 3: the maximum ineffective
action protection distance =maximum floor height ×2.5.
The down leveling inductor doesn’t activate
The down leveling inductor activates at a distance exceeding the
maximum effective protection distance of exceeding the maximum
ineffective protection distance, the fault coded 28 occurs.
If the length of leveling insert plate is less than 300mm: the maximum
effective action protection distance =300mm×4
Down leveling inductor
26 If the length of leveling insert plate is more than 300mm: the
fault
maximum effective action protection distance =4×leveling insert plate
length
If the highest floor height is less than 3: the maximum ineffective
action protection distance=maximum floor height×1.5
If the highest floor height is more than 3: the maximum ineffective
action protection distance =maximum floor height ×2.5.
Deviation between
30 The elevator’s rope slips or the encoder is disturbed
current floor value and
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learned is greater than


F146 setting value
when the elevator is at
the leveling
Safety circuit opens
32 Safety circuit opens during operating of elevator
during operating
Inconformity between the output point and detecting point touched by
33 KMZ contactor fault
KMZ exceeds 2s
There is no output of Mainboard KMB(brake contactor), but input
Band brake contactor
signal is detected at input point (including rear two detection points)
35 adhesion detection
There is output of Mainboard KMB(brake contactor), but no input
fault
signal is detected at input point (including rear two detection points)
There is no output of mainboard KMY relay, but input signal is
Output contactor
detected at input detection point (adhesion of KMY contactor)
36 adhesion detection
This is output of mainboard KMY relay, but no input signal is detected
fault
at input detection point (KMY contactor does not pick up)
Door lock contact
37 adhesion detection Opening limit signal activates and door lock detection signal is sent
fault
An output from relay KMB on master control PCB is detected,but
38 Brake Switch Failure
brake switch is not open.
Damaged safety relay can not pick up normally.
Safety relay is seized.
Input signal of safety circuit is inconsistent with that detected at
Safety circuit relay
39 contact.
contact fault
Broken high-voltage input terminal of mainboard safety circuit
The signal from high-voltage detection point of safety circuit is
inconsistent with the that detected at safety relay (F156=0)
When the elevator stops, up slow down switch and down limit switch
Error in slow down
42 act simultaneously, or down slow down switch and ip limit switch act
switch and limit switch
simultaneously
49 Communication fault Abnormal communication between clip chips of mainboard
Error in parameter Read the parameter when powered on
50
reading or EEROM of the new board isn’t initialized
If one of the following is satisfied, UCM contactor will stop outputting
and the main board will record UCM fault:
53 UCM fault 1, when the elevator opens the door to wait at the leveling, both the
leveling switches are tripped off.
2, Governer acts.
The status of hall door
The status of hall door lock(X33) and car door lock(X34) is not the
54 lock and car door lock
same for more than 1.5s
are not the same
Inconformity between the output point and status of detecting point of
55 FIRE2 relay fault
FIRE 2 relay exceeds 2s
Inconformity between the output point and status of detecting point of
56 FIRE1 relay fault
FIRE 1 relay exceeds 2s
Inconformity between the output point and status of detecting point of
57 UCM contactor fault
UCM contactor exceeds 2s
Inconformity between the output point and status of detecting point of
58 FR relay fault
FIRE 1 relay exceeds 2s
The length of levelling 1) The value of (the length of levelling plate + the length of levelling
68 switch and levelling switch) /2 is more than 900mm or less than 100mm.
plate is not correct 2) The value of (the length of levelling plate + the length of levelling
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switch) /2 is more than 100mm or less than 10mm.


The number of
levelling plate is not
69 Total floor number = Floor number(F11) + Floor offset(F10)
the same as total floor
number.
Causes: instantaneous current, shorted output three phases,
abnormal power module supply, excessively elevated the
71 IPM fault
temperature of power module
Remedies: contact supplier for service
Causes: abnormal control board input voltage
72 DSP controller fault
Remedies: check voltage; replace mainboard
Causes: excessively elevated ambient temperature, damaged cooling
fan, existence of heating source around.
73 Heatsink overheated
Remedies: make cooling unit available; remove heating source
around
Cause: defective brake cable or damaged brake elements;
74 Brake unit fault
Remedies: check brake resistor connection
Broken fuse at DC Causes: broken main circuit supply fuse
75
side Remedies: replace
Causes: overloaded. Small capacity of elevator integrated drive
Excessive torque controller, torque output exceeds the rated value by 200% for 10
76
output seconds.
Remedies: check loads or replace it with another with higher capacity.
Excessive speed Causes: overloaded; too short of acceleration/deceleration time
77
deviation Remedies: reduce the load; increase acceleration/deceleration time.
Cause: too short deceleration time, excessive motor regenerated
energy; too high supply voltage
78 DC bus overvoltage
Remedies: increase deceleration time; connect brake resistor; lower
voltage in the supply range.
Causes: open phase of input supply; instantaneous power failure;
excessive voltage fluctuation of input supply; loose terminals of input
supply; pickup current load in a same power supply system.
79 DC bus undervoltage
Remedies: inspect input supply, correct the voltage to normal, reset
and restart; check input wiring; change power supply system into a
conformable one.
Causes: broken output wire from elevator integrated drive controller;
loose output terminals;
80 Open phase of output
Remedies: check motor wiring; adjust the capacity of elevator
integrated drive controller or motor
The actual motor current exceeds the rated value by 150% for 1
81 Motor overcurrent
minutes or by 200% for 10 seconds
Causes: broken wiring of PG; wrong wiring of PG; defective PG card
Encoder feedback
82 hardware
fault
Remedies: check wiring; replace PG card
Current exists after
83 Causes: current flow exists due to ineffective shut down
stop
Encoder reversion Cause: inverse speed signal is detected during running
84
fault Remedies: remove interferences to encoder
Cause: loose band brake causes elevator sipping; interfered or
85 Slip after stop loosened encoder
Remedies: check band brake; fasten encoder; remove interference.
Causes: inversed motor phase sequence occurs in case encoder is
Reversed motor phase
86 properly wired
sequence
Remedies: adjust motor phase sequence
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Forward runway Causes: defective or wrong wiring or interfered encoder


87
protection Remedies: check encoder wiring
Backward runway Causes: defective or wrong wiring or interfered encoder
88
protection Remedies: check encoder wiring
UVW encoder phase Causes: wrong sequence in wiring of encoder and PG card
89
sequence error Remedies: check and adjust wiring again
R+, R- breakage Causes: abnormal encoder wiring
90
protection Remedies: check if encoder is properly wired
Causes: too high voltage of elevator integrated drive controller input
93 Input overvoltage supply
Remedies: check elevator integrated drive controller input suppy
UVW encoder wire Causes: broken any one phase of UVW encoder
94
breakage Remedies: check encoder wiring
Causes: blocked fan or broken fan detection wire
95 Cooling Fan fault
Remedies: check cooling fan
Motor self setting not Causes: self setting is not carried out where UVW encoder is used
96
completed Remedies: activate motor self setting to make it reset automatically

10 Precautions
10.1 Precautions in Application
The flowing precautions must be taken in the application of iAStar-S8 elevator integrated drive
controller.
10.1.1 Selection of Optional Brake Resistor `
Elevator is potential load in four-quadrant running mode, which may cause occurrence of negative
torque. Therefore, elevator integrated drive controller should be provided with optional brake
assembly to avoid overcurrent or overvoltage and the resultant tripper. All iAStar-S8 series
elevator integrated drive controllers are provided with integrated brake units. You are only required
to connect an external brake resistor. Brake resistor varies from the motor type (synchronous or
asynchronous). See the following table for external brake resistors matching various power
classes:
Matching Resistor
Serie Power Recomm Total power of the recommended resistors
s (kW) Min.
Max. (Ω)
- (W)
(Ω) ended
(Ω) Syn. Asyn.
2.2 56 210 100 1000 1000
3.7 56 144 80 1600 1200
5.5 56 100 70 2000 1600
7.5 56 72 64 3200 2000
11 34 48 40 4000 3200
400V
15 34 41 36 5000 4000
18.5 17 31 24 6400 5000
22 17 27 20 8000 6400
30 11 20 15 10000 8000
37 8 16 12 12000 10000
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2.2 13 58 50 1000 1000


3.7 13 39 30 1600 1000
200V
5.5 8 26 20 2000 2000
7.5 8 21 15 3200 2000

10.1.2 Absorption Devices are not allowed at output side


Care should be taken in design, Elevator integrated drive controller provides pulsed output, so it
may cause failure of elevator integrated drive controller failure, tripping or element damage when
capacitors or lightning protection piezoresistor for improving power factor of the line is installed.
Care must be taken in its design. When retrofit an old elevator, the existing capacitors and
piezoresistors at the output side must be removed. See Figure10.1.

U
V
W
M

Figure 10.1 No capacitors are allowed at the output side of elevator integrated drive controller
10.1.3 Working Voltage
[iAStar-S8] elevator integrated drive controller only applies to 380V rated voltage. Where the
supply voltage is inconsistent with the rated voltage, a voltage regulator must be used.
10.1.4 Two-phase Input Inappropriate
It is not agreeable to change 3-phase input to 2-phase input to avoid failures
10.1.5 Lightning Impact Protection
iAStar-S8 elevator integrated drive controller is provided with built-in lightning impact protection to
make it has certain capacity of self protection.
10.1.6 Altitude and Derated Application
Where the altitude is above 1000m, the thin air may impair the cooling effect of elevator integrated
drive controller; therefore it is necessary to use it by derating. See Figure 10.2 for the relation
between derated output current and altitude:
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Figure 10.2 Relation between rated output current of elevator integrated drive controller and
altitude
10.1.7 Correct and Normative Wiring
⑴ For wiring or replacing wires, the line numbers must be carefully recorded to avoid
misconnection.
(2) Calling board should be wired as per the coincidence relation between plug line number and
the cabinet side line number. As a rule, it can not be plugged until the communication voltages are
measured correct one by one. For calling board communication voltage standard and sequence,
see the diagram for SM-04 hall calling board display and the applicable drawings.
(3) Before use, the car control board 02 and display board 04 in control cabinet must be
unplugged. After completion of communication wiring, switch it on and use multimeter to check the
voltage sequence of communication plugs (Remember! Both plugs must be measured.). It is
allowed to plug in only if the check is satisfactory. Never plug in before you do not know whether
the wiring is correct or not.
(4) Incorrect wiring method or wrong wiring may cause damage of communication board or affect
its service life.
(5) Car control board 02 and display board 04 uses same plug and same plugging sequence.
Note to make the notch of plug upward.
(6) Please attach importance to the correct method for installation and operation of
communication board.
a. Take care of the insulation between communication board and metal components around in
order to avoid contact caused short circuit.
b. Do not directly contact the circuit of communication board to in order to avoid electronic
elements against oxidation or electrostatic damage. Prior to installation of calling control panel (04),
put hands on other metal structures to release static electricity. During installation of display board
04 or setting calling addresses, it is not allowed to contact circuit board, especially the chips.
c. please note in wiring of communication plugs: ① check the pins and snap springs are in good
conditions, ② never make the wires excessively tensioned to avoid pulling off or poor contact; ③
when clamping, make sure the clamping heads are as close to the wire’s plastic cover as possible
to avoid shorting between wire ends.
(7) It is forbidden to use TXV+, TXV-, 24V-COM, 5V-COM and 12V-0V for other purpose, except
for those specified by us (e.g. photoelectric switch).
(8) If shielded twist pair is used for communication line, single end grounding method must be
used for grounding. It is forbidden to connect the shielding line to any one of communication wires.
(9) Prior to switching on, make sure, by measuring, the 24V, 5V and COM line of switch supply,
the 12V, 0V, A and V line of rotary encoder and the communication line TXV+, TXV-, TXA+ and
TXA- each has 10KΩ ground resistance, or the related circuit must be checked carefully.
(10) For all circuit boards (01, 02, 04, etc) of serial system and the elevator integrated drive
controller, in no case may they be modified and welded. When wiring over the elevator integrated
drive controller, a paper must be used to cover the frequency converter to avoid metal wire ends
falling into elevator integrated drive controller and resulting in short circuit.
10.1.8 Requirements on the clearance between two leveling insert plate
Generally it shall not be more than 6m. Where it exceeds 8m, the leveling insert plate must be
additionally provided as a virtual floor.
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Setting of calling controller address: in general, the leveling insert plate of bottom floor shall be set
a calling address ―1‖. From the bottom floor to top floor, each increment of floor no. causes the
calling address of insert plate increase by 1; the address of car display board must be set as ―0‖.
In case some modifications are made to leveling switch and insert plate, shaft self-tuning must be
redone to ensure normal operation of elevator.
When a calling controller on a floor is proposed to be used on another floor, proper address must
be set as per the floor address value. The calling controller on each floor must be set with a proper
floor address.
10.1.9 No installation personnel allowed to modify the system wiring without approval
If the adjustment of external wiring is necessary during installation or maintenance, you must
clearly understand the following issues: what is purpose of modification: what is the effect of
modification; what lines are to be modified; how to modify. After modification, do not switch it on
until it is checked that the modification on corresponding lines are completed to its purposes. You
had better measure them with multimeter and especially check if the as-wired parts are necessary
to be modified in order to avoid wrong connection.
After inspection, it is required to start low-speed running in the machine room, then start
high-speed test running for one floor, and then multi-floor. The whole test running shall be
completed without any persons in the car or on the car top in order to avoid safety risk.
10.1.10 You may get twice the result with half the effort if installing some components the
final position by one time
Take leveling switch, limit switch, final limit switch and forced slow-down switch for example: A.
check if they can activate effectively; B. set their activating distance as per technical specifications;
c. test run at normal inspection speed, never take them for granted.
The installation distance for up/down forced slow-down switch may be calculated by (the
theoretical value must be proved by such tests as ―up overrun‖ and down overrun):
S=V²/2a+20 (cm)
The installation distance of up/down forced slow-down switch may be calculated by
Where S= distance of forced slow-down switch;
V= elevator speed rated
A= deceleration slope
10.1.11 CAN Communication
CAN communication cable must be of type twisted pair, with twisting pitch within 2-3cm; however,
shielded twist pair will be more appreciable.
(1) Under normal conditions when no peripherals are connected, the mainboard communication
voltage may be directly measured at control cabinet terminals.
(2) When peripherals are connected and both calling board and car display board of the bottom
floor each is jumped by a terminal resistance, the communication voltage during normal operation
of elevator serial system may be measured out:

2.4V(2.2~2.5V)
TXV+ TXV- TXA+ TXA-

24V 2.6V 0.2V(0.2~0.3V)


(23.5~24.5V)
(2.5~2.8V)
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Figure 10.3 The voltage during normal operation of elevator serial system
Note:
The above shown communication voltage values are the normal standard values (not bracketed)
or optimal values in the allowable deviation range (bracketed). All voltages are positive values in
the forward direction. Please note the direction of arrow.
Excessive deviation of communication voltage indicates normal communication circuit and mostly
inspection will be necessary:
a. inspect for broken, bad contacted or wrong wired communication line and for grounding
short-circuit.
b. inspect SM-02-D car control board and SM-04 display board for damage.
Damage shooting methods:
① individually connect the car communication line or shaft communication line to the system in
order to measure each communication voltage. In case abnormal voltage is found, it indicates the
connected communication board is damaged.
② in case communication circuit voltage is found abnormal: if communication voltage recovers
to normal when a communication board is disconnected, it indicates this board is damaged. Then
proceed further check by method 3:
③ After disconnecting SM-02-D car control board or SM-04 display board from communication
circuit, use multimeter (turn to 20KΩ position) to measure the TXV- to TXA+ resistance and TXV-
to TXA- resistance. If both results are ―1‖ (means infinitely great), it indicates the board is in good
condition; if any one of the results is not ―1‖ (display a resistance value), it indicates this board is
damaged (communication circuit fault).
④ If calling board and display board is disconnected, the mainboard no-load communication
voltage shall be such: 3.0V between TXA+ and TXV-; 2.0V between TXA- and TXV-, otherwise the
mainboard communication interfaces is damaged.
The communication circuit faults caused by our peripheral communication board (SM-02-D and
SM-04) appear as: the elevator can works normally within most of the time, but occasionally it may
cause instruction demand or calling board calling failure; occasionally affect the opening/closing of
door; possibly cause mainboard halted; sometimes it may reset automatically after several
minutes of fault, sometimes it has to be powered off and on again to return to normal.
So, in case of peripheral communication faults, e.g. a board is damaged, please replace timely to
ensure normal operation of serial system and serves users better.
10.1.12 Rotary Encoder
Rotary encoder must be wired with shielded wire. Where extension is necessary, the extension
part shall also be wired with shielded wire. The existing part and the extension part must be jointed
in such a way their shielding layers are reliably welded together and are connected to the ground
terminal of control cabinet; any joints must be covered by l shielding metal foil and adhesive tapes.
The spare wire ends (for example: Z-phase) must be wrapped with adhesive tape to avoid contact
with the shielded wire. No matter the rotary encoder lines are arranged together with power lines
or not, they must be threaded into metal hose(s) with the length from encoder to the control
cabinet. Where necessary, a joint has to be made by reliably connecting the metal part. In addition,
the end to control cabinet shall be grounded, another end must not be grounded. ( see
fig.3.20/3.21,the same with Synchronous Motor PG Card)
10.1.13 Terminal Resistance
At the bottom floor, a terminal resistance jumper must be added to each of the hall calling &
display board and the car display board.
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10.1.14 Absorption Circuit


Absorption circuit must be additionally arranged to the coil side such inductive loads as relay,
contactor, band brake coil, passing chime and so one. For AC circuit, the absorption circuit mainly
includes a RC with resistance 100Ω/4W and capacitance 0.1uf/630V. For DC circuit, the
absorption circuit mainly includes duplexed diodes. Where the current of DC circuit is very heavy,
the bridge rectifiers must be used in stead of diode.
10.1.15 Shaft cable and Trailing Cable
Note that heavy voltage line and weak voltage line must be separated by ground wire. Or if ground
wire is not available, at least two wires, each with size 0.75mm 2, may be used as ground wire.
Herein, the heavy voltage means those with voltage higher than 24V (e.g. 36V, 80V, 110V, 220V,
380V). Heavy voltage line means those control circuits with voltage lower than 24V (included).
10.1.16 Ground System
To avoid several communication signals against interference, grounding is strictly required by the
system.
 The machine room must be provided with grounding conditions as specified in elevator
technical specifications. All grounding line to the machine room must be connected to copper
strips of control cabinet.
 Machine room equipment, e.g. the grounding line of five-wire supply system, the motor casing,
control cabinet casing and encoder casing, must be reliably grounded at the grounding copper
strips of control cabinet.

 Control cabinet built-in equipment such as elevator integrated drive controller, switch supply
and transformer must be reliably grounded at the grounding copper strips of control cabinet.
 Car top equipment (e.g. door operator) and the complete car top must be reliably grounded at
the grounding copper strips of control cabinet.
 The hall calling board must be uniformly grounded at the copper strips of control cabinet.
 Grounding of encoder shielding wire:
a) If the encoder casing is grounded and one end of shielding wire is connected to the casing,
another end (to elevator integrated drive controller) of shielding wire shall not be grounded.
b) If the encoder casing is grounded but the shielding wire is not connected to the casing, the
end (to elevator integrated drive controller) of shielding wire must be grounded.
 In order to suppress the inductive interference among circuits, not only the output supply line
from elevator integrated drive controller but also the wires of encoder must be threaded in well
grounded metal hoses. The supply lines and signal lines must be spaced by more than 30cm.

Important!Centralized grounding point (e.g. copper strips of control cabinet)


must be provided. Distributed grounding should never be used.
10.1.17 Car Wiring
Car operation board internal wiring must be made to keep heavy voltage line far away from car
control board as practicably as possible due to that the heavy voltage line may cause car control
board CPU halted.
10.1.18 Passing Chime
It is recommended to use 24V electronic passing chime. If heavy-voltage coil type passing chime
is used, suitable resistance capacitor (RC, for AC circuit) or backward diode (for DC circuit) must
be additionally provided for absorption.
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10.1.19 Observation of Car Input Signal


Only by Mainboard LCD display, we can observe whether there are car input signals or not. When
observing the CAR INPUT screen in auto mode of mainboard, ―*‖ means a closed input point; ―-‖
means an open input point. If car control board is in good conditions, you may see on car control
board the lamp ―D1‖ keeps lighting while ―D2‖ flashes at a high frequency.
10.1.20 Supply to Hall Calling Board
Where elevator runs to 28F or higher, switch supply must be additionally installed at the middle
section of shaft to supply all the calling board at the lower floors.
10.2 Scraping Precautions
The scrapped iAStar-S8 elevator integrated drive controller shall be treated as industrial refuse,
10.2.1 Disposal of Capacitors
Burning the electrolytic capacitors on main board or other PC boards may cause risk of explosion.
So, it is forbidden to burn any capacitor.
10.2.2 Disposal of Plastic Components
There are several plastic components on elevator integrated drive controller. It is forbidden to burn
them due to burned plastics will produce toxic gases.
11 Maintenance
This chapter describes general information for maintenance of this product.

◉ Start operation 10minutes after it is


disconnected to main in order to ensure
at that time charge indicator lamp goes
out or DC bus voltage is under 24V
Or it may cause risk of electric shock.
◉ In no case may the elevator
integrated drive controller be remodeled
without authorization
Or it may cause risk of electric shock and
injury.
◉ Only professional electricians may
be allowed for maintenance. Never leave
foreign wire ends or metal substances
inside.
Or it may cause fire risk.

◉ When power is on, don’t change the


wiring or remove terminals.
Or it may cause risk of electric shock
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11.1 Warranty
Our company guarantees the elevator integrated drive controller (main body) in the following
cases:
In the warranty period calculated form the delivery date, the manufacture will be liable for failures
or damages occurred in normal operating conditions; when warranty period is expired, the service
will be reasonably paid.
The services for dealing with the flowing troubles will also be paid even if it is still in warranty
period:
1) Failures and/or troubles caused due to use it not in accordance with instruction manuals or
modify or remodel it without authorization.
2) Not used for its intended use.
3) Damages during transport or due to falling after purchase.
4) Damages due to earthquake, fire, flood, lightning, abnormal voltage or other force majeure.
11.2 Product Checkup
In case damages, troubles or other problems are found on product, please contact the agencies or
out technical departments and provides the following information:
1) Product Type
2) Serial number
3) Purchase date
The following information must be informed of: damage condition, unclear problems and troubles.
11.3 Routine Inspection
Never remove the casing of elevator integrated drive controller when power is on or operating. You
are only needed to carry out visual examination from outside. The routine inspection aims to
check:
a) Ambient environment is in compliance with standard specification;
b) Operating performance is compliance with the standard specification;
c) No noise, vibration and other abnormal conditions;
d) The cooling fan of elevator integrated drive controller is running normally;
e) There is no overheating.

11.4 Periodic Inspection


Prior to inspection, stop elevator. After it is disconnected from the main, remove the casing of this
product. At this time, the reservoir capacitors of main circuit may still remain charging voltage
which may be discharged out after certain dwell time. Please wait until the charging indicator lamp
goes out and be additionally proofed by using multimeter, the as measured DC bus voltage is
lower than safety voltage (DC 24V). Touch terminals immediately after switching off may cause the
risk of electric shock. See table 10.1 for detailed periodic inspection items.
Table 10.1 Periodic Inspection Items

Objects Inspection Items Methods Criteria


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1) Visual 1) the ambient temperature


1) Ambient temperature, humidity, inspection, must be lower than 40℃. RH
Operating vibration, dust, corrosive gas, oil mist, thermometer, must be in compliance with
environment water drop. hygrometer environmental requirements.
2) Hazardous materials around 2) Visual 2) no existence of
inspection hazardous materials around.
3) LCD displays clearly with uniform
back light. Visual 1) Uniform backlight
LCD display
4) If some characters can not be inspection 2) Display in good condition
displayed by LCD
1)screw down
Plug-in terminal 1) check for loose bolts 1) no abnormal conditions
Bolt 2) check for loose plugs 2 ) visual 2) installed securely
inspection
1) Check for broken or faded cover
Visual
Conductor layer No abnormal
inspection
2) Deformation of copper strip
Electromag acoustic
1) check for vibrating noise during 1) No vibration noise
netic inspection
operation 2) Hear the picking-up
contactor, Visual
2) if contacts pick up or not sound
relay Inspection
1) check for liquid leakage, fade,
reservoir
fissure, expansion of casing Visual
electrolytic No abnormality
2) if safety valve works normally and inspection
capacitor
if expansion occurs to valve body
Main circuit

1) Check for dust


Visual
Heat sink 2) Check for blocking or foreign No abnormality
inspection
materials in air tunnel
1) Acoustic/v
isual
inspection.
Turn the fan
1) Check for abnormal noise, blade after
2) Check for abnormal vibration; powering off 1) Rotate smoothly
Cooling fan
3) Check for fade and deformation 2) Visual 2),3)no abnormality
due to overheat inspection
3) Visual
inspection,
olfactory
inspection
Check for dust and absorbed foreign
Wiring materials on double-bank plug-in Visual
No abnormality
Control circuit

Plugs assembly between control board and inspection


main circuit
1) Visual/
1) Check for fade and off odor of
olfactory
Control control circuit board
inspection No abnormality
panel 2) Check for fissure, breakage and
2) Visual
deformation of circuit board
inspection
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Appendix A EMC Installation Guide


From such aspects as noise control, wiring requirement, grounding, peripheral equipment surge
absorption, leakage current, EMC Zoning, installation precaution, use of supply filter and disposal
of radiated noise, this appendix describes the elevator integrated drive controller EMC design and
installation guide for reference by elevator integrated drive controller users.
A1 Noise Control
As determined by operating principle, the elevator integrated drive controller produces certain
noises. The effect of noise on peripheral equipment is relevant to the noise type, transmission path
as well as the design, installation, wiring and grounding of drive system.
A1.1 Noise Type
Noise types are shown by Attached figure A1.1.

A1.2 Transmission Path


See attached figure A1.2 for transmission path of noise.

A1.3 Basic Measures for Noise Suppression


See attached Table A1.1 for basic noise suppression measures.
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Attached Table A1.1 Basic Noise Suppression Measures.


No. Causes Measures
1. avoid arranging signal line and power line
in duplex and in bundle.
2. keep susceptible peripherals far away
Due to electromagnetic induction and
from elevator integrated drive controller;
① electrostatic induction where signal lines
3. keep susceptible signal line far away from
⑦ are arranged in duplex with power lines or
the input/output cable of elevator integrated
⑧ arranged in bundle, noises occurs and
drive controller;
transmits in signal line and additionally
4. use shielded lines as signal line and
results in malfunction of peripherals
power line. It is better to put them in metal
hoses (hose-to-hose spacing shall not be less
than 20cm )
Where closed loop circuit is formed among
peripherals and elevator integrated drive If that time the peripherals are not grounded,
② controller, the grounding leakage current the malfunction due to leakage current may be
of integrated drive controller may cause avoided.
malfunction of peripherals.
When peripherals sharing a power supply
system with elevator integrated drive Connect a noise filter at the input side of
controller, the noise of elevator integrated elevator integrated drive controller; or isolate

drive controller may transit along the the peripheral from noise by isolating
supply line and resultantly cause transformer/supply filter.
malfunction of the related peripherals.
1. Susceptible peripherals and their signal
lines must be arranged far away from elevator
integrated drive controller. Furthermore, the
signal line shall be of type shielded line which
shielding layer is properly grounded. Signal
line shall be threaded into metal hose and
arranged far away from the input/output cable
of elevator integrated drive controller. These
two kinds of cable shall be perpendicular to
When such weak voltage equipment as
each other.
control computers, measuring gauges,
2. radio noise filter and linear noise filter
radio sets and sensor and their signal
④ (ferrite common mode choke) as installed at
lines are installed in a same control
⑤ both input side and output side of elevator
cabinet with elevator integrated drive
⑥ integrated drive controller will be effective for
controller and are wired very close to each
suppress its noise radiation;
other, the radiated interference may cause
3. the cables of elevator integrated drive
malfunction of peripheral.
controller shall be arranged in thicker shielding
layer such as ducts with thickness 2mm or be
embedded in cement tray. In addition, the
cables must be threaded in grounded metal
hose. (Four-core cable may be appreciable for
motor cable. One end of a core conductor shall
be grounded to the elevator integrated drive
controller side and another end shall be
connected to motor casing.
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A2 Requirements on Cable Laying


A2.1 Requirement on Cable Laying
As shown by figure A2.1(a): To prevent mutual coupling of interferences, control signal cable must
be laid separately with supply cable and motor cable and be spaced as far as practicable. as
shown by figure A2.1(b): where the control signal cable has to cross over supply cable or motor
cable, they must be perpendicular with each.

A2.2 Requirements on Cable Size


Greater cable size causes greater ground capacitance and greater ground leakage current.
Therefore, motor cable with excessive cross-sectional area shall be used by derating so as to
reduce output current (each increment of cross sectional area makes current decreasing by 5%).
A2.3 Requirements on Shielded Cable
High frequency low-impedance shielded and armored (such as weaved copper wire mesh or,
aluminum wire mesh) cable shall be used.
A2.4 Requirements on Installation of shielded cable
Control cables are mostly shielded cables which shielding-purpose metal wire mesh must be
connected to metal casing by 360°girth jointing method with cable clip at both ends, as shown by
figure A2.2. In addition, the figure A2.3 shows an incorrect shield grounding method.

Figure A2.2 Correct Shield Grounding Method


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Figure A2.3 Incorrect Shield Grounding Method

A3 Grounding Requirements
A3.1 Grounding Method
See figure A3.1 for grounding method of Ground pole

Figure A3.1 Dedicated Ground Pole


Among the above-shown four figures, (a) shows the optimal grounding method. Users are advised
to use this method as practicably as possible.
A3.2 Precautions for Grounding Connection
(1) Use grounding cable of standard cross section as far as possible in order to minimize the
grounding impedance; due to flat cable has smaller high-frequency impedance than round-section
cable, therefore, flat cable with identical cross-sectional area will be more preferable.
(2) The ground cable should be as short as possible and the grounding point should be close to
the elevator integrated drive controller as practicably as possible.
(3) If four-core cable is used for motor line, one of the four core conductors must be grounded in
such a way that one end of it is grounded by the side of elevator integrated drive controller and
another end is connected to the ground terminal of motor. The optimal grounding effect may be
achieved if each of both motor and the elevator integrated drive controller has individual dedicated
ground pole.
(4) Where all ground terminals of system components are combined together, the noise source
caused by ground leakage current will affect the other peripherals of elevator integrated drive
controller. Therefore, in a same control system, the grounding for elevator integrated drive
controller shall be separated from those for weak voltage equipment such as computer, sensor or
audio devices.
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(5) To get smaller high-frequency impedance, the anchor bolts of equipment may be used as
high-frequency terminal connecting rear panel of cabinet. Note to remove insulation coating
around the securing point in installation.
(6) The grounding cable must be laid far away from the I/O wirings of noise sensitive equipment.
In addition, the grounding cable must be as short as possible.
A4 Install Surge Absorption Device
Even if they are installed outside or elevator integrated drive controller, such heavy noise
production devices as relay, contactor and electromagnetic brake must be additionally provided
with surge suppressor. As shown in Figure 4.1.

Figure 4.1 Use Requirements of Relay, Contactor and Electromagnetic Brake


A5 Leakage Current and Countermeasures
Figure A5.1 shows the wiring capacitance, motor capacitance, ground leakage current and
line-to-line leakage current by the input/output side of elevator integrated drive controller. The
intensity of leakage current depends upon the carrier frequency and capacitance.

Figure A5.1 Paths of Leakage Current


A5.1 Ground Leakage Current
Ground leakage current not only flows by elevator integrated drive controller but also flows by
other equipment via the ground wire. As a result, it may cause malfunction of leakage protection
circuit breaker, relay or other equipment. The leakage current increases with the increment of
carrier frequency of elevator integrated drive controller and the extension of motor cable.
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Suppression measures: reduce carrier frequency; shorten motor cable as practicably as possible;
use leakage protection circuit breaker specially designed for leakage current due to higher
harmonic/surge.
A5.2 Line-to-Line Leakage Current
As for leakage current flowing by the distributed capacitance between I/O side cables of elevator
integrated drive controller, its higher/sub harmonics may cause malfunction of external
thermorelay. Especially when small capacity elevator integrated drive controller under 7.5Kw is
used, and at the same time, long wiring (more than 50m) is provided, the increased leakage
current is liable to make malfunction of external thermorelay.
Suppression Measures: reduce carrier frequency; install AC output reactor at the output side;
monitor the motor temperature directly with the temperature sensor; or use electronic thermorelay,
the motor overload protection integrated to elevator integrated drive controller instead of external
thermorelay,

A6 Suppression of Radiated Emission


Elevator integrated drive controller is usually installed in metal control cabinet, the external
instruments and equipments are lightly affected by radiated emission of elevator integrated drive
controller. Therefore, the external connecting cables are deemed as the main source of radiated
emission. Due to the supply cable, motor cable as well as the control cable and keyboard cable
are all necessary to be led outside of the shielding cabinet; the cable outlet must be so treated
specially to avoid impairing the shielding effects.
In Figure A6.1: the cables in the shielded cabinet acts as an antenna, which absorbs the radiated
noises in cabinet, transmits outside via cables and emits them to the space; in Figure A6.2: ground
the cable’s shielding layer at the outlet of the shielded cabinet, thus the noise radiation absorbed
by the cable will flow to earth directly via the shielding cabinet so as to eliminate its effect on
external environment.

When using the shielding layer grounding method as shown in figure A6.2, the shielding layer
must be grounded as close to the cabinet as possible, otherwise the sectional cable from
grounding point to the outlet of cabinet will still act as an antenna coupling. The noise grounding
point shall not be more than 15cm from cable outlet of cabinet, and smaller clearance will always
be more preferable.
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A7 Guide for Use of Power line filter


Power line filter may be used by heavy-noise protection devices and noise susceptible devices.
A7.1 Functions of Power line filter
(1) The power line filter is two-way low pass filter which only permits flowing of DC current or
50HZ operating frequency AC current but stops flowing of higher frequency electromagnetic
interference current. Therefore, it can not only inhibit the equipment’s electromagnetic
interferences flowing into power line but also inhibit the noises in power line flowing into
equipment.
(2) The power line filter may be able to make equipment meeting EMC requirements on
conducted emission and transmission sensitivity. In addition, it may also suppress the radiated
interference of equipment.
A7.2 Precautions for Installation of Power Line Filter
(1) In the cabinet, the filter shall be located close to the power line inlet as practicably as possible.
Additionally, the filter supply line section left in the control cabinet must be as short as possible.
(2) Where the input line and output line of filter is too closely laid, the high-frequency interference
may bypass the filter, couple directly with output line and input line and as a result make the power
filter failing to function.
(3) Usually there is a dedicated ground terminal on the casing of filter. However, if this ground
terminal is connected by a conductor to the cabinet body, the filters will not functions due to the
long conductor with great high-frequency resistance can not plays the role of a bypass. Correct
installation method shall be such: closely laid the filter casing on the conductive plane of metal
cabinet so as to maximize their contact area. Note to remove the insulation coating during
installation in order to ensure good electric contact.
A8 EMC Installation Zoning
In the drive system constituted by elevator integrated drive controller and motor, the elevator
integrated drive controller and peripherals such as control devices and sensors are usually
installed in a same control cabinet. The interferences of control cabinet on external environment
may be inhibited by taking suitable measures at the main contacts, therefore, the supply line radio
noise filter and supply line AC reactor shall be installed. In order to meet the EMC directive, the
interiors of control cabinet shall also be arranged in accordance with EMC requirements.
In the drive system constituted by elevator integrated drive controller and motor, the elevator
integrated drive controller, brake units and contactors are all heavy noise source which may affect
the normal operation of such noise sensitive peripherals as automated assembly, encoder and
sensor. On the basis of electric characteristics of peripherals, they will be installed at different
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EMC zones in order to spatially isolate the noise sources and noise receivers. This is an effective
measure for eliminating interferences.
See Figure A8.1 for EMC installation zoning for elevator integrated drive controller.

Figure A8.1 EMC Zone for installation of elevator integrated drive controller
Description of above shown EMC zoning for installation:
I zone: Control supply transformer, control device and sensor
II zone: Control signal cable interface requiring certain anti-interference capacity
III zone: Main noise sources including input reactor, elevator integrated drive controller, brake
unit, contactor and the like
IV zone: Output noise filter and its wiring
V zone: Power supply (includes wiring of radio noise filter)
VI zone: Motor and its cable
These zones shall be separated by minimum 20cm in order to realize electromagnetic decoupling;
for better decoupling effect, ground separator is preferred among the zones. The cables shall be
laid and arranged by zone; if necessary, filters shall be installed at interfacing point between zones;
all the bus cables led out from cabinet (e.g. RS485) and signal cable must be shielded.
A9 Precautions for Electric Installation
See Figure A9.1 for electric installation of elevator integrated drive controller.
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Figure A9.1 Electric Installation of elevator integrated drive controller In order to meet the EMC
directive, the following notices must be taken:
(1) Elevator integrated drive controller shall be installed in a cabinet where the base plates of
elevator integrated drive controller and such peripherals as input filter will be secured on the rear
panel in order to ensure good electric contact; the elevator integrated drive controller and filters
must be arranged as close as possible within 15cm in order to minimize the high-frequency
impedance of their grounding line and reduces high-frequency noises.
(2) Install a wide ground terminal bank at the inlet (5cm or less from outlet) of control cabinet and
than secure all the shielding layers of cabinet in/out cables onto the terminal bank by 360°girth
jointing method in order to ensure good electric contact.
(3) Motor cable shall be of type shielded cable and it is more preferable to use shielded cables
with such two shielding layers as spiral metal belt and metal mesh. By the elevator integrated drive
controller side, the shielding layer of motor cable shall be connected, by 360°girth jointing method
and with cable clip, to the rear panel of cabinet at two points: one point shall be close to elevator
integrated drive controller as far as possible within 15cm, another point is located on ground
terminal bank. 360°girth jointing method shall also be used when the motor cable’s shielding layer
threads through motor terminal box and grounds at motor metal casing; if it is impractical, firstly
strand both shielding layers as braid, then flatten it to width of more than 1/5 braid length in for
connecting to motor terminal. The core conductor of motor cable and its PE soft braid lead shall be
as short as possible within 5cm.
(4) Terminal control cable must be of type shielded cable, which shielding layer should be
connected to terminal bank at the cable inlet of cabinet by 360°girth jointing method; the shielding
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layer end connecting elevator integrated drive controller may be secured to the metal casing of
elevator integrated drive controller. If impractical, firstly strand both shielding layers as short and
wide braid, and then flatten it to facilitate connecting to the PE terminal of elevator integrated drive
controller. The uncovered section of cable core conductor and the PE soft braid lead shall be as
short as possible within 15cm.
⑸ Keyboard cable shall not be threaded out from the shielding cabinet.
The slot holes on shielding cabinet shall be as small as possible within 15cm in length.
A10 EMC Conformity
The iAStar-S8 series elevator integrated drive controller conforms to the EMC directive as shown
by attached Table A10.1 provided that suitable input/output filters and AC reactors (see ―Optional
Parts‖ for the type of optional filters and reactors) and installed and the above-said precautions are
carefully taken.
Table A10.1 General EMC Performance of iAStar-S8-series Elevator Integrated Drive Controller
Item Applicable Criteria Level
standard
Conducted noise EN12015.1998 0.15<0.50MHz, 100db (/m) quasipeak
emission immunity 0.50<5.0MHz, 86db (/m) quasipeak
5.0<30MHz, 90:70db (/m) quasipeak
Radiated noise emission EN12015.1998 30<230MHz, 40db (/m) quasipeak
immunity 230<1000MHz, 47db (/m) quasipeak
Electrostatic discharge EN12016.2004 Criterion B(contact discharge 4000V, air
noise immunity discharge 8000V)
Radiated EN12016.2004 Level 3, criterion A(3V/m)
electromagnetic field
noise immunity
EFTB immunity EN12016.2004 Level 4, Criterion B(heavy voltage end
±2KV/2.5kHz)
Surge Immunity EN12016.2004 Criterion B(±1KV)
Conducted noise EN12016.2004 Criterion A (3V,0.15~80MHz)
immunity

Notice to customers
Dear customers:
RoHS is the English abbreviation of the Restriction of the use of certain hazardous substances in electrical
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and electronic equipment. EU implemented the RoHS on July 1, 2006, it regulates the limited use of six
kinds of harmful materials during the electrical and electronic equipment products of recently putting on
the market, such as lead, mercury, cadmium, sexavalence chromium, PBB, and PBDE etc..
On Feb 28, 2006, the seven ministries and commissions of Ministry of Information Industry of China,
Development and Reform Commission, Department of Commerce, General Administration of Customs,
State Administration for Industry and Commerce, State General Administration for Quality Supervision and
Inspection and Quarantine, State Environmental Protection Administration jointly issued the Measures for
Administration of the Pollution Control of Electronic Information Products which is the RoHS of Chinese
version and make a compulsory implementation. On Feb 1, 2008, Measures for Administration of the
Environmental Protection of Electronic Wastes Pollution which was issued by China Environmental
Protection Administration began to be implemented which clearly regulated that the user of the electrical
and electronic equipment product should offer or relegate the electronic waste to units (including individual
business households) who had the corresponding scope of business listed in directory (including temporary
directory) to demolish, utilize or dispose them.
The products of our company comply with the requirements of Measures for Administration of the
Pollution Control of Electronic Information Products and RoHS on the part of electronic parts and
components, PCB board, harness material, selecting and purchasing of structural element etc., it strictly
controls the six kinds of harmful materials of lead, mercury, cadmium, sexavalence chromium, PBB, and
PBDE. Also, during the production, PCB parts and components are welded in lead free product line using
the lead free welding process.
The possible poisonous elements contained in the following components:

Components type Electronic Electronic printed Sheet metal Radiator Working of Wire
component circuit board(PCB) parts plastics

Possible
Six kinds of harmful materials of lead, mercury, cadmium, sexavalence chromium, PBB,
poisonous
and PBDE
elements
1 Environmental impact analysis
During the usage, our company products will produce some heat to result in some harmful materials
volatilizing very a little, however, it can not seriously affect the environment. While the electronic products
are out of use at the end of the lifecycle and are discarded, the heavy metal and chemical poisonous
material will seriously pollute the soil and water source.
2 Lifecycle of electronic products and equipments
Any electronic products and equipments have its service life and can be abandoned, even though it can be
used, it also will be washed out by upgraded products. The lifecycle of our company electronic products
and equipments are generally below 20 years.
3 Abandoned disposal methods of electronic products
When the various electronic products are abandoned, if disposed improperly, they will pollute the
environment. Our company requires the customer to establish the recycle system according to the national
corresponding provisions, it can not be disposed as general domestic garbage or general industrial solid
waste, and it shall be stored and utilized by environmental harmless method or unified recovered and
disposed by authorized units strictly according to Measures for Administration of the Environmental
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Protection of Electronic Wastes Pollution issued by China Environmental Protection Administration. For
any individual and unit without rights, to demolish, utilize or dispose electronic wastes is forbidden.
Please don’t discard the electronic wastes with common domestic garbage. Any proposal about disposal of
electronic wastes, please contact local waste product disposal organization or environmental protection
bureau.
Shanghai STEP Electric Corporation

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