Advances in Environmental and Agricultural Science

Electric Vehicle Speed Control using Three Phase Inverter operated by

DSP-based Space Vector Pulse Width Modulation Technique
SAIDI HAMZA1, NOUREDDINE MANSOUR2, MIDOUN ABDELHAMID3
1,3
Electrical Engineering Department, Mohamed Boudiaf University of Science and Technology,
Oran, Algeria; E-mail: h.saidi@univ-chlef.dz
2
College of Engineering University of Bahrain P.O. Box 32038, Kingdom of Bahrain
E-mail: nmansour@uob.edu.bh

Abstract-Solar electric vehicles (SEV)are considered the future vehicles to solve the issues of air pollution, global
warming, and the rapid decreases of the petroleum resources facing the current transportation technology. However,
SEV are still facing important technical obstacles to overcome. They includebatteriesenergy storage capacity,
charging times, efficiency of the solar panels and electrical propulsion systems.Solving any of those problems and
electric vehicles will compete - complement the internal combustion engines vehicles.In the present work, we
proposean electrical propulsion system based on three phase induction motor in order to obtain the desired speed and
torque with less power loss.Because of the need to lightweight nature, small volume,low cost,less maintenance and
high efficiency system, a three phase squirrel cage induction motor (IM) is selectedinthe electrical propulsion
system. The IM is fed from three phase inverter operated by a constant V/F control method and Space Vector Pulse
Width Modulation (SVPWM) algorithm. The proposed control strategy has been implemented on the Texas
Instruments TM320F2812Digital Signal Processor (DSP) to generate SVPWM signal needed to trigger the gates of
IGBT-based inverter.The experimental results show the ability of the proposed control strategy to generate a three-
phase sine wave signal with desired frequency. The proposed control strategy is experimented on a locally
manufactured EVprototype. The results show that the EV prototype can be propelled to speed up to 60 km/h under
different road conditions.

Key Words- Electric Vehicle, Squirrel Cage Induction Motor, SVPWM, V/F control, DSP processor, DMC library.

1 Introduction: design and performance of electric propulsion system

alternative.
Efforts to improve air quality in heavily populated
Direct Current (DC) and Brushless Direct Current
urban communities have rekindled interest in the
(BLDC) motors drives have been widely applied as
development of electric vehicle technology. However,
propulsion system to EVs because of their technology
the key issueswhich are challenging in the design of
maturity and control simplicity. However, with the
electric vehicles are the electric propulsion system,
emerging technology in switching semiconductors and
energy sourcesand battery management system [1, 2].
digital signal processorsat reasonable costled to more
Solving any of those issues and electric vehicles will
interest in using AC induction motors instead of DC
compete - complement the conventional internal
motor s[3].
combustion engines vehicles.This paper will focus in

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The AC induction motors especially the cage type,have low starting current, acceleration and deceleration of the
lightweight, small volume, low cost, less maintenance, vehicle.
no commutation,high torque atlow speed and high The paper is organized as follows: first SVPWM
efficiency. Theseadvantages are particularly important technique along with V/F method is discussed, second
for EV applications. the mechanical parts of the vehicle are presented, and
third the electrical propulsion system is described and
In EVs propulsion, an AC induction motor drive is fed finally practical results obtained are presented along
from a DC source (battery), which has approximately with conclusions.
constant terminal voltage, through a DC/AC inverter[4].
The DC/AC inverter is constituted by a fast switching 2 Space Vector Pulse Width Modulation
power electronic switches and power diodes. IGBTs Techniques:
and MOSFETs are commonly used in the inverters
configurations. A number of Pulse width modulation (PWM) schemes
Since the output AC voltage of the inverter has high are used to control the magnitude and frequency of AC
frequency square wave forms, a high speed processor is output voltage of the inverter. The most widely used
needed to produce the proper switching sequence. PWM schemes for three-phase voltage source inverters
Various switching techniques[5]are used to generate [7] are sine wave sinusoidal SPWM and space vector
PWM signal which is used to determine the amplitude PWM (SVPWM).Since SVPWM is easily implement
and the frequency of the output voltage. Among the digitally, enable more efficient utilization of DC bus
various PWM techniques, Space Vector Pulse Width voltage, and generate sine wave with lower total
Modulation (SVPWM)has advantages that made it the harmonic distortion, it is most frequently preferable
most switching techniques suitable for electric technique used in modern AC machines drives fed by
vehicles[10].The interesting features of this type of inverters.The performance of an induction motor is
modulation is that it provides better DC-link utilization, improved when SVPWM technique is applied [6].
more efficient use of DC supply voltage, produce less Details explanation of the SVPWM and SPWM
ripples and increase life time of drive[6]. Furthermore, techniques can be found in [7].Although SVPWM is
it can be easily implementeddigitallyand hence offers more complicated than sinusoidal PWM, it is easily
the advantage to perform entire digital processing tasks. implemented using modern DSP based control systems.
The performance of SVPWM depends on the type of The SVPWM technique implemented into the
processor used for its implementation.Among the existing TI Digital Motor Control (DMC) library
various processors available in the market, the most reduces computation time and the number of transistor
popular are the Texas Instrument DSP which holds commutations[9, 10]. It therefore improves Electro
about 70% of the market[8].TMS320F2xxx DSP series Magnetic Interference (EMI) behavior.
are high speed processors which havebeen developed
by Texas Instrumentsespecially for industrial control 3 V/F control method
applications, in particular for implementation of
SVPWM algorithm to drive the switches of the inverter. The best way to vary the speed of the induction motor is
by varying the supply frequency and voltage level
In the present paper an electric propulsion system is simultaneously. It can be shown that the torque
investigated. The propulsion system constitutes of a developed by the induction motor is directly
three phase squirrel cage induction motor, IGBT-based proportional to the ratio of the applied voltage and the
three phase inverter and advanced processor, such as frequency of the supply[4]. By varying the voltage and
DSP, implementing SVPWM algorithm for open loop frequency, but keeping their ratio constant, the
speed control using V/F method of electric vehicle. The maximum torque developed can be kept constant
V/F is selected because it tries to achieve some features throughout the speed range. In summary, using the V/F
which are suitable for electric vehicles. These control method the following can be achieved: 1) the
includewide speed span with constant motor torque,

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induction motor can be run typically from 5% of the Torque evaluation of the power flow occurring into a
synchronous speed up to the base speed (maximum vehicle is in strong relation with its mass and a total
vehicle speed), and the maximum torque generated by torque will be expressed as:
the motor can be kept constant throughout this range; 2) C t = TA + T p (5)
the starting current is lower; 3) the acceleration and
deceleration can be controlled by controlling the change Where; m is a vehicle mass, C t total torque, T A
of the supply frequency. acceleration torque, Tp permanent torque, α road angle.
For this study, we selected for the EVs propulsion a
4Design objectives:
cage three phase induction motor of 4.7 kW 220/380 V
The mechanical structure of the electric vehicle 4 poles 11/19 A with maximum speed of 1500 rpm. The
prototype manufactured locally and used in this study is solar panel station to refuel the vehicle batteries are
shown in figure 1. The weight, volume and shown in figure3.
aerodynamic drag and rolling resistance effects have
beencarefully considered in the design of the body of
the vehicle [11].The design objectives are to attain
maximum speed of 60 km/h with a total weight of 500
kg and acceleration time 0 to 60 km/h below 30 sec.
Figure 2 is used to derive the desired driving power to
ensure vehicle operation.

Figure 1: Photo of the vehicle manufactured

Figure 3: Photo of the solar refuel station

Figure 2: Representation of all forces acting on EV
5 Electrical Propulsion System
The road slope torque T is defined by:
Tw = p (1) Figure 4 shows the block diagram of the open loop
2 ⋅ cw ⋅ A ⋅ υ 2 control system used to adjust the speed of the vehicle.
TR = k R ⋅ m ⋅ g ⋅ cos α (2) The hardware includes squirrel cage induction motor,
TA = k m ⋅ m ⋅ a (3) bridge inverter, isolation card, Digital Signal Processor
TG = m ⋅ g ⋅ sin α (4) (DSP), speed sensor, potentiometer for desired speed
adjustment, and switches for user interface. The desired
T = Tw + TR + T A + TG
speed is entered by the user via the potentiometer
Where; Tw is aerodynamic torque, TR : rolling torque, T A andthen entered to DSP via analog to digital converter
acceleration torque and TG gradient torque

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(ADC). The speed of the motor (i.e. vehicle) is 4.7 KW, 3 phase, 220/380V, 11/19A, 1500 rpm, \
monitored using a tachometer setup. 5-5 Energy Sources: EightLead Acid gel-type DC
batteries(12v/48Ah) and five mono-crystalline solar
panels(48V, 11.5 A, 280 W).

Figure4:The block diagram of the open loop control system. Figure 5 Built Galvanic Isolation/Interfacing Circuitry

5-1 Digital Signal Processor (DSP):it isa 32-bit 6 Open Loop Control Strategy
150MIPS TMS320F2812 DSP developed by Texas
Instruments Inc. The most widely used Code Composer The user adjusts the desired speed using a potentiometer
Studio (CCS) developed by TI is selected to program and this latter converts it to its analogous voltage. The
the DSP to generate PWM signals. The CCS disposes output of the potentiometer is sensed by the ADC which
of Digital Motor Control (DMC) library which reduces is integrated on the DSP and then converted to desired
significantly the time and effortrequired for frequency Fs. The open loop control program consists of
programming the DSP[8]. The DMC library provides several stages as shown in the flow chart depicted in
software modules which are dedicatedfor motor control. figure6. Based on the figure, the open loop system can
The main software modules used in our project be summarized as follows:
are:VHz_PROF, SVGEN_MF and PWMGEN.
• Initialization DMC modules and declare variables
5-2Isolation Card:to ensure the necessary galvanic
• Determine Vs voltages with constant V/F profilebased
isolation between DSP and power inverter. The card is
on desired frequency (Fs) using VHz_PROF module.
realized using HCLP 2601 rapid optocouplers. In
addition to the galvanic isolation, the card realized • Determine the time durations Ta, Tb and Tcbased on
provides also signal inversion and amplification (Figure Vs and Fsusing SVGEN_MF module.
5) • Generate the signal PWM based on the time durations
5-3IGBT-based Three Phase Inverter: Ta, Tb and Tc using PWMGEN module.
International Rectifier's IRAMY20UP60B type 20A,
600V Integrated Power Hybrid IC (HIC) with Internal
Shunt Resistor for motor drives applications is used
[12]. It’s a compact, high
Such inverter presents the following features [12]: 1)
Integrated gate drivers, 2) Temperature monitor and
protection, 3) Over current shutdown, 4) Fully isolated
package, ) Low VCE (on) non punch through IGBT,
6) under voltage lockout for all channels and 7) cross
conduction prevention logic.

5-4Three Phase Squirrel Cage induction Motor

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Start

DMC Modules Initialization

{V_Hz_PROF, SVGEN_MF, FC_PWM_DRV}

Initialize Overflow TIMER1 every 50us

EnableTime 1 Switch in Mode

<underflow> {INT2}

Save the Context and Clear

Interrupt Flag

Read Desired Frequency

Figure 7:PWM signaland its complement.
Calculate Reference Voltage
Using V/Fconstant Module

Calculate Switching Durations using

SVPWM Module

ExecutePWMGEN module
ToGenerate PWM signals

Restore the Context

Return

Figure 8: Dead timebetween two complementarypulses.

Figure 6: Program Flow Chart
Figure 9 shows PWM signals before and after the
7Practical Results: optocoupler card which ensures galvanic isolation
between DSP and Inverter. As shown in figure 9, the
Figure7 shows a snapshot of PWM signals generated by PWM signals of magnitude 3.3 volts generated at the
the SVPWM module after the execution of the program DSP outputare inverted and amplified to 5 volts by the
implemented in the DSP. Figure8illustrates the two optocoupler card before inputting them to the inverter.
PWM pulses which are complementary and used to
trigger the gates of one leg of the IGBT Bridge of the
inverter. As shown in figure8, in order to avoid the
short circuit of inverter power supply, we introduced a
time delay of 0.5 µs between the two complementary
pulses.

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The inverter is tested to supply induction motorwith

rating 4.7KW with and without load. This motor is the
one selected to be used in the propulsion system
designed. The switching frequency of the IGBTs
transistors and DC power supply voltage are 10 kHz
and 200 V respectively. Results illustrated in figure 11
and 12 show theline to neutral voltage and current at the
inverter output when supplying the motor. As can be
noticed, the results are very satisfactory and the current
wave is almost sinusoidal. Figures11 and 12 also show
the ability of the inverter changing speed of the motor
(i.e. Vehicle) by generating sinusoidal voltage for
different desired frequencies (i.e. 25 Hz and 50Hz).
Figure 9:PWMsignalsbefore and afteroptocouplers.

Figure 11: waveform ofthe phase voltageand currentfor f

=25Hzwith aload torque.
Figure10: Voltage and current waveforms for one IGBT cell.

To check the switching behavior and the reliability of

the inverter (i.e. IR IRAMY20UP60B module), the
operation of one of its cell during commutation is
investigated. Figure 10 illustrates the waveforms of
current and voltage of one IGBT cell under RL
inductive load (R=8.4 Ω and L=4.75 mH )during
commutation. The switching frequency of the IGBTs
transistors and DC power supply voltage are 10 kHz
and 160 V respectively. As shown in figure 10, the
current increases in continuous form from 0 to 5 A
during switching off (Switch Open) and then decreases
back to 0 A during switching on (Switch Close). The
voltage across the switch is equal to the DC power
supply. Figure 10shows small currentspikes and voltage
ringing during switching which are probably due to the
IGBTs internal parameters effects.

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Figure12:waveform ofthe phase voltageandcurrentfor

f =50Hzwith aload torque.
Finally, the practical performance of the electric
propulsion system designed operating under road load
conditions is investigated. The vehicle has been
operated on a flat road and started changing its speed at
different stages. The results obtained are very
satisfactory as shown in figure 13. The speed is
increased progressively by the driver and the maximum
speed reached is more than 60 km/h (i.e. 19.5 m/s) and
the current required at this speed is 3.5A. The results
show that the vehicle can reach speed up to 90 km/h.
However, driving at this speed resulted in lot of
vibrations of the vehicle. This is probably due to the
Figure 14: Running the vehicleina graded road.
incomplete design requirements of the vehicle body
[11].
The capability of the electric propulsion system under
overload was also investigated by operating the vehicle
on graded road condition where the road grade angle is 8 Conclusions
about 45 degree. The results are shown in figure 14.
The speed reached in this case is about 12.7 m/s (i.e. 45 This paper presented design of a certain part of an
km/h) and the current required is 5.8 A. electric vehicle. The electric vehicle is propelled by
three phase cage induction motor and powered by
batteries which are charged by solar energy station.
After several experiment performed, the DSP-based
control system proposed and developed in this paper is
able to operate the vehicle at different speeds under flat
and uphill road conditions. However, during uphill
condition the current required was quite high compared
to current supplied to DC motor used on the same
vehicle under the same condition. Therefore, to be
comparable to DC motor, more research work is
required on control strategies in order to improve the
performance of induction motor used in EV.
Due to its low cost, robustness, high reliability and free
from maintenance, automobile industry will certainly
select cage induction motor as the most appropriate
candidate for EVs [3]. Hence, it is believed that the
Figure 14: Running the vehicleinflat road. work carried out will contribute in development of
future electric vehicles based on the use of squirrel cage
induction motor.

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