M3B-M4-M4S Motors PDF
M3B-M4-M4S Motors PDF
M3B-M4-M4S Motors PDF
DENISON HYDRAULICS
vane motors single & double
M3B - M4 / M4S series
Addresses ...................................................................................................................... 32
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CHARACTERISTICS - M3* AND M4* SERIES
HIGH STARTING TORQUE The high starting torque efficiency of vane type motors makes them especially
EFFICIENCY applicable in load hoist winch drives, swing drives and propulsion drives. This high
starting torque efficiency allows the motor to start under high load without pressure
overshoots, jerks and high instantaneous horsepower loads.
HIGH VOLUMETRIC EFFICIENCY Vane motors begin life with high volumetric efficiency and maintain that efficiency
throughout their operating life.
LOW TORQUE RIPPLE AT LOW When operating at very low speeds on applications such as swing and load hoist drives,
SPEED the vane motor exhibits very low torque ripple.
2 AND 3-SPEED VERSIONS The M4DC, because of its unequal size cartridges, allows the use of-3 speed operation.
AVAILABLE This makes them more applicable in traction drive circuits to replace manually shifted
gear-boxes. 2-speed motors are available in a wider range of ratios than standard gear
motors.
BALANCED DESIGN Vane, rotor and cam ring are pressure balanced to increase life and efficiency over full
speed range.
INTERCHANGEABLE ROTATING Rotating groups may be easily replaced to renew the motor or change displacement to
GROUPS suit altered requirements for speed or torque.
REVERSIBLE ROTATION The motors may be stopped or reversed repeatedly and rapidly driving or braking the
connected shaft load at controlled torque levels.
WIDE SPEED RANGE Starting to maximum RPM, with full torque capability during acceleration.
PORTS AND MOUNTING Conform fully to SAE J744c (ISO-3019-1) standards to simplify refitting and
installation.
FIRE RESISTANT FLUIDS Are easily used in the standard M3B and M4* versions of these motors. These include
phosphate or organic ester fluids and blends, water-glycol solutions and water-oil
invert emulsions.
M3B AND M4* SERIES MOTORS The M3B and M4* have been designed especially for severe duty applications which
require high pressure up to 230 bar, high speed up to 4000 RPM and low fluid lubricity
(HF-1, HF-2A, HF-3, HF-4, HF-5).
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TECHNICAL DATA - M3B AND M4* SERIES
Internal drain : All these motors may be equiped with internal drain. Then the model numbers will be M3B1, M4C1, M4SC1, M4D1,
M4SD1, M4E1, M4SE1, M4DC1, M4SDC1.
For further information or if the performance characteristics outlined above do not meet your own particular requirements, please
consult your local DENISON Hydraulics office.
GENERAL CHARACTERISTICS
Mounting Weight without Moment of
standard connector and inertia Option for inlet and outlet port
bracket - kg kgm2 x 10-4
SAE J744c SAE threaded
M3B ISO/3019-1 SAE A 8,0 3,0 SAE 4 bolt J718c ISO/DIS 6162-1 - 3/4"
BSPP threaded
M4C/SC SAE J744c 15,4 7,9 SAE threaded
ISO/3019-1 SAE B SAE 4 bolt J718c ISO/DIS 6162-1 - 1"
M4D/SD SAE J744c 27,0 21,8 SAE threaded
ISO/3019-1 SAE C SAE 4 bolt J718c ISO/DIS 6162-1 - 1"1/4
M4E/SE SAE J744c 45,0 58,5 SAE threaded
ISO/3019-1 SAE C SAE 4 bolt J718c ISO/DIS 6162-1 - 2"
M4DC/SDC SAE J744c 40,0 29,4 SAE 4 bolt J718c P2 = See M4C/M4SC
ISO/3019-1 SAE C ISO/DIS 6162-1 - 1"1/4
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MAXIMUM SPEED, PRESSURE RATINGS - M3B AND M4* SERIES
Max. pressure Operating Max. speed Max. speed for max. pressure ratings
HF-0 HF-2A HF-1 HF-3 HF-4 pressure for low loaded HF-0, HF-2 HF-2A HF-1
Series Size Displ. HF-2 HF-5 range drain condition 1) Cont. Int.2) Cont. Int.2) Cont. Int.2)
bar bar bar bar bar bar RPM RPM RPM RPM RPM RPM RPM
009 175
012
M3 B 1,5 4000 3000 3600
B1 018
210
027
036
024
027
C
031
C1
043 175 175 175
055
067
075 4000 2500 3600 2500 3000 2000 2500
024
027
SC 230 210
SC1 031
043 175 175 140
055 210 210
067
075 175 175
062
074
088
D 175 175 140
D1 102
113
128
138 4000 2500 3000 2500 2800 2000 2500
062
M4 074 230 190 3,5
088
SD 140 140 140
SD1 102 210 190
113
128 190 190
138 175 175
153
E 185 175 175 140
E1
214
3600 2500 3000 2500 2800 1800 2200
153 190
SE 185 180 175 140 140 140
SE1
214 175
DC All 175 175 140
DC1 models
D-062
at 088
C-024 230 190
at 043
D-102
SDC
SDC1 D-113 140 140 140 4000 2500 3000 2500 2800 2000 2500
210 190
C-055
C-067
D-128
D-138 175 175
C-075
1) Low loaded condition 35 bar for M3 and M4, 80 bar max. for M4S (see page 6).
2) Intermittent speed - Do not exceed 6 seconds per minute of operation.
HF-0, HF-2 = Antiwear petroleum base. HF-2A = Crankcase. HF-1 = Non antiwear petroleum base. HF-5 = Synthetic fluids.
HF-3 = Water in oil emulsions. HF-4 = Water glycols.
Internal drain : All these motors may be equiped with internal drain. Then the model numbers will be M3B1, M4C1, M4SC1, M4D1,
M4SD1, M4E1, M4SE1, M4DC1, M4SDC1.
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MAX. SPEED AND MAX. CONTINUOUS PRESSURE - M3B AND M4* SERIES
M3B
Pressure p [bar]
Speed n [RPM]
M4C/M4SC
Pressure p [bar]
Speed n [RPM]
M4D/M4SD
Pressure p [bar]
Speed n [RPM]
M4E/M4SE
Pressure p [bar]
Speed n [RPM]
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MOTOR SELECTION - M3B AND M4* SERIES
2a.Calculate Vi from T required torque 2b. Calculate Vi from qVe available flow
20 π x T 20 π x 140 Vi=
1000 x 115
= 76,6 ml⁄rev.
Vi= = = 50,26 ml⁄rev. 1500
p 175
3a. Motor choose from Vi immediately 3b. Motor choose from Vi immediately
greater smaller
M4C 055 Vi = 58,8 ml/rev. M4C 067 Vi = 71,1 ml/rev. (see page 22)
4a. Check real motor pressure for 4b. Check motor press. with T = 140 Nm.
T = 140 Nm. around 1500 RPM at 1500 RPM
M4C 055 T = 140 N.m n = 1500 RPM M4C 067 T = 140 Nm. n = 1500 RPM
p = 163 bar (see page 15) p = 140 bar (see page 15)
5a. Flow loss M4C 055 at 163 bar at 5b. Flow loss of M4C 067 at 140 bar at
24 cSt 24 cSt
qVs = 16 l/min (see page 22) qVs = 14 l/min (see page 22)
Real flow used by the motor : Real flow used by the motor :
qV = qVe - qVs = 115 - 16 = 99 l/min qV = qVe - qVs = 115 - 14 = 101 l/min
6a. Real speed of the motor : 6b. Real speed of the motor :
qV x 1000 99 x 1000 qV x 1000 101 x 1000
n= = = 1680 RPM n= = = 1420 RPM
Vi 58,8 Vi 71,1
In each case always choose the smallest motor which will operate at the highest speed and
pressure, and offers the most efficient solution.
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DESCRIPTION - M3* AND M4* SERIES
OPERATION - • The motor shaft is driven by the rotor. Vanes, closely fitted into the rotor slots
SINGLE CARTRIDGE move radially to seal against the cam ring. The ring has two major and two minor
radial sections joined by transitional sections called ramps. These contours and the
pressures exposed to them are balanced diametrically.
• Light springs urge the vanes radially against the cam contour assuring a seal at zero
speed so the motor can develop starting torque. The springs are assisted by
centrifugal force at higher speeds. Radial grooves and holes through the vanes
equalize radial hydraulic forces on the vanes at all times. Fluid enters and leaves
the motor cartridge through opening in the side plates at the ramps. Each motor
port connects to two diametrically opposed ramps. Pressurized fluid entering at
Port A torques the rotor clockwise. The rotor transports it to the ramp openings
which connect to Port B from which it returns to the low pressure side of the
system. Pressure at Port B torques the rotor counter-clockwise.
• The rotor is separated axially from the sideplate surfaces by the fluid film. The
front sideplate is clamped against the cam ring by the pressure, maintains optimum
clearance as dimensions change with temperature and pressure. A 3-way shuttle
valve in the sideplate causes clamping pressure in Port A or B, whichever is the
highest.
• Materials are chosen for long life efficiency. Vanes, rotor and cam ring are made
out of hardened high alloy steels. Cast semi-steel sideplates are chemically etched
to have a fine crystalline surface for good lubrication at start-up.
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PORTS AND HYDRAULIC FLUIDS - M3B AND M4* SERIES
PORTS These motors may be alternately pressurized at Ports A & B to 230 bar max.
EXTERNALLY DRAINED Whichever port is at low pressure should not be subjected to more than 35 bar. If it is
SINGLE CARTRIDGE MOTORS necessary to exceed these limitations, please contact DENISON Hydraulics for
application assistance.
INTERNALLY DRAINED These motors must have a drain line connected to the center housing drain connection
TANDEM CARTRIDGE MOTORS of sufficient size to prevent back pressure in excess of 3,5 bar, and returned to the
reservoir below the surface of the oil as far away from the supply pump suction as
possible. Model M4DC1 does not require an external drain line, howewer the outlet
pressure must not exceed 3,5 bar.
INTERNALLY DRAINED MOTORS May be alternately pressurized at Ports A & B to 230 bar max. Whichever port is at
(M4C1, M4D1, M4E1, M4DC1) low pressure must not be subjected to more than 1,5 bar for M3B, 3,5 bar for M4*
(pressure peak 7 bar).
To insure maximum motor performance in conjunction with your specific application,
consult your DENISON Hydraulics Representative if your application requires :
• minimum speed of less than 100 RPM,
• indirect drive,
• overrunning loads,
• braking or retarding.
M4S SEVERE DUTY MOTORS M4S motors are recommended to be used when back pressure is over 140 bar and
speed is over 2000 RPM. They are also recommended when fluid viscosity can be
under 25 cSt and speed over 2000 RPM. For such severe duty applications M4S
motors will exhibity longer life time at high efficiency.
VISCOSITY Max. (cold start, low speed & pressure) ________________________ 860 mm2/s (cSt)
Max. (full speed & pressure) ________________________________ 108 mm2/s (cSt)
Optimum (max. life)________________________________________ 30 mm2/s (cSt)
Min. (full speed & pressure for HF-1 fluid) ______________________ 18 mm2/s (cSt)
Min. (full speed & pressure for HF-0 & HF-2 fluids) ______________ 10 mm2/s (cSt)
VISCOSITY INDEX 90° min. Higher values extend range of operating temperatures and life time.
Maximum fluid temperature (θ) °C
HF-0, HF-1, HF-2________________________________________________ + 100°
Minimum fluid temperature (θ) °C
HF-0, HF-1, HF-2________________________________________________ - 18°
FLUID CLEANLINESS The fluid must be cleaned before and during operation to maintain contamination level
of NAS 1638 class 8 (or ISO 18/14) or better. Filters with 25 micron (or better, ß10 ≥ 100)
nominal ratings may be adequate but do not guarantee the required cleanliness levels.
OPERATING TEMPERATURES Operating temperatures are a function of fluid viscosities, fluid type, and the pump.
AND VISCOSITIES Fluid viscosity should be selected to provide optimum viscosity at normal operating
temperatures. For cold starts the pumps should be operated at low speed and pressure
until fluid warms up to an acceptable viscosity for full power operation.
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SHAFTS AND MINIMUM REPLENISHMENT PRESSURE (BAR) - M3B AND M4* SERIES
SPLINED SHAFTS • The mating female spline should be free to float and find its own center. If both
COUPLINGS SPLINES members are rigidly supported, they must be aligned within 0,15 TIR or less to reduce
fretting. The angular alignment of two spline axes must be less than ± 0,002 mm/mm.
• The coupling spline must be lubricated with a lithium molydisulfide grease or a
similar lubricant.
• The coupling must be hardened to a hardness between 27 and 45 HRc.
• The female spline must be made to confom to the Class 1 fit as described in
SAE-J498b (1971). This is described as a Flat Root Side Fit.
KEYED SHAFT DENISON Hydraulics supplies the M3B and M4* series keyed shaft motors with high
strength heat-treated keys. Therefore, when installing or replacing these motors, the
heat-treated keys must be used in order to ensure maximum life in the application. If
the key is replaced, it must be a heat-treated key between 27 and 34 R.C. hardness. The
corners of the keys must be chamfered 0,76 to 1,02 at 45° to clear radii in the key way.
NOTE Alignment of keyed shafts must be within tolerances given for splined shafts.
SHAFT LOADS Axial or radial load are permissible. Consult specific sections for more details.
The inlet port of the fluid motor must be supplied with replenishment pressure as listed above to prevent cavitation during dynamic
braking. These pressures should be multiplied by a coefficient of 1,5 for M4S motors used with fire resistant fluids (HF-3, HF-4,
HF-5).
Replenishment pressure for tandem 2 & 3-speed motors must be provided during periods when the motor is dynamic braking, shutting
down or coasting. When the motor is operating in the high speed mode and the nonworking cartridge is at low pressure, it is necessary
to create a back pressure, as listed above, at the motor discharge port. The above mentioned minimum replenishment pressure chart is
for maximum displacement cartridges. Smaller cartridges require lower minimum pressures.
Contact DENISON Hydraulics for further information.
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NOTES - M3B AND M4* SERIES
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PERFORMANCE CURVES - OIL VISCOSITY : 24 cSt (45°) - M3B SERIES
M3B 009
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M3B 012
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M3B 018
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M3B 027
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
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PERFORMANCE CURVES - OIL VISCOSITY : 24 cSt (45°) - M3B SERIES
M3B 036
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
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PERFORMANCE CURVES - OIL VISCOSITY : 24 cSt (45°) - M4* SERIES
M4C 024
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4C 027
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4C 031
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4C 043
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
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PERFORMANCE CURVES - OIL VISCOSITY : 24 cSt (45°) - M4* SERIES
M4C 055
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4C 067
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4C 075
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
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PERFORMANCE CURVES - OIL VISCOSITY : 24 cSt (45°) - M4* SERIES
M4D 062
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4D 074
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4D 088
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4D 102
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
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PERFORMANCE CURVES - OIL VISCOSITY : 24 cSt (45°) - M4* SERIES
M4D 113
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4D 128
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4D 138
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
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PERFORMANCE CURVES - OIL VISCOSITY : 24 cSt (45°) - M4* SERIES
M4E 153
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4E 185
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
M4E 214
Torque T [Nm.]
Power [kW.]
Speed n [RPM]
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NOTES - M4* SERIES
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ORDERING CODE - M3B SERIES
M3B1
Model No. M3B - 036 - 1 N 00 - B 1 01 ..
Load F [N]
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DIMENSIONS & OPERATING CHARACTERISTICS - Weight : 8,0 kg - M3B SERIES
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ORDERING CODE - M4C - M4SC SERIES
M4*C1
Model No. M4*C - 067 - 1 N 00 - A 1 02 ..
Load F [N]
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DIMENSIONS & OPERATING CHARACTERISTICS - Weight : 15,4 kg - M4C - M4SC SERIES
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ORDERING CODE - M4D - M4SD SERIES
M4*D1
Model No. M4*D - 138 - 1 N 00 - B 1 02 ..
Load F [N]
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DIMENSIONS & OPERATING CHARACTERISTICS - Weight : 27,0 kg - M4D - M4SD SERIES
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ORDERING CODE - M4E - M4SE SERIES
M4*E1
Model No. M4*E - 214 - 1 N 00 - B 5 02 ..
Load F [N]
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DIMENSIONS & OPERATING CHARACTERISTICS - Weight : 45,0 kg - M4E - M4SE SERIES
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ORDERING CODE - M4DC - M4SDC SERIES
M4*DC1
Model No. M4*DC - 138 - 031 - 1 N 00 - B 1 02 00 ..
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DIMENSIONS & OPERATING CHARACTERISTICS - Weight : 40,0 kg - M4DC - M4SDC SERIES
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DIMENSIONS & OPERATING CHARACTERISTICS - Weight : 40,0 kg - M4DC - M4SDC SERIES
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NOTES - M4* SERIES
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