Double Wall Corrugated Pipes

...an Ideal pipes for drainage and sewerage application

The Supreme is the acknowledged leader of India’s
plastic industry. With a portfolio of over 7500 diverse
products, the most comprehensive range in the
industry, we cater to almost every conceivable need
and application of the customer in piping. While
helping the country transit from conventional to
modern piping, we have several path breaking
products to our credit making us a trend setter in the
IS:16098-2
industry.
Having successfully introduced "Nu-drain"
CM/L-7700079217 underground drainage and sewer system, "Eco-
drain" and foam core structured wall pipes, we are
now proud to offer one more variety of structured
wall pipes, i.e., Double Wall Corrugated (DWC) pipes
under the brand name, "Ultra Plus". Supreme Ultra
plus double wall corrugated pipes are more strong
than solid wall pipes of the same wall thickness and
have a unique wall structure with corrugated
structure externally and smooth surface internally.
This specific structure gives the pipes a unique
combination of stiffness and flexibility to sustain soil
and traffic loads that the pipe may encounter in
service while buried. Smooth inner surface allows
uninterrupted flow without any blockage. These
pipes produced with state of the art technology offer
multiple benefits, especially as they are much lighter
than any conventional pipe and are even lighter than
solid wall plastic (PVC, HDPE or PP) pipes. This
remarkable material property gives these pipes an
edge over many other pipes in terms of handling and
installation.

Jeevan bhar ka saath...

 Double Wall Corrugated Pipes

Unique features
Great flexibility - Being light in weight and elastic nature, these Easy and quick installation- Due to longer lengths and lighter
pipes offer lot of flexibility while installation as they are weight pipes, installation becomes very convenient and fast.
adaptable to any type of contour patterns. These pipes are very easy to joint using slip-on techniques with
Excellent stiffness - Suitable to withstand heavy overload integrally welded or individual couplers provided with the pipes.
pressure (soil and traffic loads) and sustain various loads that will Unlike conventional concrete or metallic pipes, these pipes do
encounter during installation and in use. not require any heavy handling equipment for installation due to
their light weight property. These pipes can be easily laid in
Perfect hydraulic properties - Glass smooth inner surface
constrained areas thereby saving additional extraneous costs.
having manning's coefficient 0.009 - 0.010 (which remain
Thus these pipes are very user-friendly and cost effective.
constant without any deterioration during life expectancy) helps
in rapid disposal of flowing waste. Such a smooth surface greatly Maintenance free – Being free from scaling, encrustation and
reduces the possibility of blockages and maximizes the flow chemical re-activeness there is no need of any regular
characteristics and therefore carrying capacity increases by 40% maintenance, occasional flushing with water keeps the surface
over concrete pipes. smooth and aids the usable age enhancing functions.
Excellent chemical, corrosion and abrasion resistance Long life - Being free from corrosion, chemical reactiveness and
properties - Being in plastics, these pipes are free from corrosion excellent abrasion resistance these pipes can last over a century.
and offer excellent resistance to wide range of chemicals. These Cost effective - 60 to 70% weight saving in comparison to solid
pipes have excellent abrasion resistance which gives an edge wall plastic pipes and hence much cost effective and 95% lighter
over metal and concrete pipes. than concrete pipes.
Watertight joints- Joints are 100% watertight and hence free Eco-friendly- Processing and reprocessing does not have any
from any infiltration, ex-filtration and root penetration. Due to adverse impact on the environment and due to watertight joints
this, surroundings remain unaffected and possibility of soil or there is no possibility of soil and underground water pollution.
underground water pollution is eliminated.
Applications
Supreme Ultra plus DWC pipes can be used for varied application as mentioned below: -
• Underground drainage and sewer application • Rainwater harvesting and ground water recharge
• Disposal of industrial effluents • Road/highway cross drainage
• Storm water drainage
These applications are a very few and the PE DWC pipes are finding a new uses almost regularly adding further benefits to this
superior technological marvel at a very fast pace.

Product range
Supreme DWC pipes manufactured according to IS:16098 standards are offered from 75 to 800mm dia sizes in SN 4 and SN 8
stiffness class. These pipes are made available in plain end form as well as with integral sockets along with necessary fittings.
Assembly jig required for the installation is also made available.

Dimension of DWC pipes

Nominal size DN/ID Approx ID (mm) Approx OD (mm)
series (mm)
75 75.0 90.0
100 98.0 116.0
135 131.0 156.0
150 148.5 172.5
170 166.0 198.0
200 197.4 230.5
250 248.5 289.0
300 300.0 350.0
400 395.2 465.0
500 496.7 577.0
600 594.6 685.0
*800 787.0 925.0
* This size will be shortly introduced.
 Double Wall Corrugated Pipes

Fittings

Coupler Bend 90° Bend 45° Adapter Rubber Seal

75 to *800 mm 100 to 250 mm 100 to 250 mm 100 to 300 mm 75 to *800 mm

Adapter for DWC pipes

The specially designed adapters manufactured by
the company are required for connecting double
wall corrugated pipes with the inspection chambers
or manholes and/or to connect R/R or pasted type
socketed PVC pipes with the DWC pipes
Joining Fixture
200 to 600 mm

Jointing procedure
Pipes up to 250mm as well as 500 and 800mm sizes are supplied • Place the pulling arms of the fixture on either side on the
plain ended with separate couplers whereas 300mm and appropriate pin.
400mm sizes are supplied in both varieties i.e. with integral • Pull the pipes in to the socket till it reaches the stopper end.
sockets as well as with separate couplers. Procedure for jointing • Remove the fixture and clean extra lubricant from the pipe
these two types of pipes is given below: - ends.
Jointing procedure for pipes with integral socket • Ensure that the fitment is secure and the socket is not
• Take two pipes with integral sockets and one EPDM sealing damaged or broken or burst/open anywhere. Continue the
ring. Ensure that the pipe socket is free from any damage. same process for all socketed pipe joints.
• Fit EPDM rubber seal into the first corrugation of the plain
ended pipe, making sure that the seal is correctly placed.
• Ensure the seal is not twisted.
• Align the socket end of pipe with non socket end of the other
pipe.
• Clean and remove dirt/dust/water etc. from the pipe ends
and sockets.
• Mount the fixture on plain end of pipe and on socketed end
of other pipe for Joining. Fixture should be duly placed in the
grooves for better holding.
• Apply Silaid rubber lubricant on the EPDM rubber ring and
the inner surface of socket.
 Double Wall Corrugated Pipes

Jointing procedure for plain ended pipes

• Take two pipes, two sealing rings and one coupler.
• Fit EPDM rubber rings into the first corrugation of each pipe, making sure that the seal
is correctly placed.
• Clean the pipe ends, socket of the coupler and rubber sealing rings and apply lubricant
on the sealing ring placed on the pipe ends and inside of the coupler socket up to the
pipe stopper.
• Align the pipe ends and coupler socket, face to face and put the jointing fixture over
the pipe end and coupler. With the help of fixture, pull the coupler in to the pipe till the
pipe reaches to the stopper end.
• Follow the same procedure for joining of coupler socket to another plain end pipe.

Quality, testings and certifications

We are equipped to carry out all stringent tests required as per IS: 16098 and also ISO
21138 and EN 13476. This helps us to maintain superior quality and to ensure trouble free
performance of our products. Some of the important tests for double wall corrugated
polyethylene pipes are as given below: -

Ring stiffness Oxidation induction time test Water tightness test

Ring flexibility Physical properties Melt flow index test
Creep ratio Impact test Effect on heating

l Any specification may change without prior notice. l All information contained in this literature is given in good faith and believed to be accurate and reliable. Because of many factors which may be
outside our knowledge or control and affect the use of the product, no warranty is given or implied with respect to such information, nor do we offer any warranty of immunity against patent
infringement. No responsibility can be accepted for any error, omissions or incorrect assumptions.

The Supreme Industries Ltd. (Plastic Piping Division) Branch Offices ' Tel.
Corporate Office: 1161/1162, Solitair Corporate Park, Ahmedabad : 079-30028371
Building No. 11,167, Guru Hargovindji Marg, Chakala, Bangalore : 080-30913715
Andheri Ghatkopar Link Road, Andheri (East) Mumbai - 400 093. India. Chennai : 044-39811182
Tel: 91-22-67710000, 40430000 Cochin : 0484-2385346
Hyderabad : 040-23221130
Regd. Office: 612 Raheja Chambers, Nariman Point, Indore : 0731-2432684
Mumbai 400 021. India. Tel.: (022) 22851656, 22820072 Jaipur : 09910995853
E-mail: pvc-pipes@supreme.co.in Website: www.supreme.co.in Jalgaon Gadegaon : 0257-3050541,42
Export Division: Tel: 91-22-6771 0126 / 4043 0126; Fax: 6771 0130 Kanpur : 0512-2332280
Overseas Office: Sharjah, UAE. Tel# +971 6 557 4484; Fax# +971 6 557 4485 Kolkata : 033-30070123
Noida (Delhi) : 0120-6660000 I & T SIL Gadegaon, Dist-Jalgaon=PC/DWC-MP/MKG/92=REV.01-09/2017
CIN: L35920MH1942PLC003554

www.supreme.co.in